Document No.

:- F12 SOP 16
SANDHAR TECHNOLOGIES LTD,.(HR) UNIT-VI Issue / Rev No.:- '09/08
DAILY PREVENTIVE MAINTENANCE CHECK SHEET Date :- 01.04.2024
Machine Name : Month :
Checking Acceptance
Sr. No. Check Point Description FREQ. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Method Area

Check oil leakage from

1 pipe valve mounting Mobil 46/68 Daily Visual No Leakage
&joints

Lubrication Oil Level & its

2 Mobil 46/68 Daily Visual No Leakage
leakage

Check switch and safety Function should

3 Limit Switches Daily By Operating
interlock be properly

Check the feed throat By Temp Function should

4 Cooling Tower water flow Daily
cooling Gun be properly

By Gauge/
5 Check the Oil Temperature Hydraulic oil Tank Daily <50°C
Temp Gun

O/P voltages according to

2 6
Check Power Supply of manual
Daily Visual Proper Working
Machine and Check Connector should not
7 be loose

Check the supply voltage By 410±10, <1

7 RYB Phase, Neutral, Earthing Weekly
& NE voltage Multimeter Volt

Limit switch
Check Safety Doors
8 Front and Rear gate Weekly By Operating working
functions
properly

By Air No dust in
9 Clean breather of oil tank Cap of oil tank Weekly
pressure breather

Check the condition of Air No dust in

10 4"/6" Weekly Visual
filter in Electrical panel Filter

Check any abnormal sound No abnormal

11 Main Motor & Hydraulic pump Weekly Visual
in motor & pump sound

Check Heater & Visual/ Proper Working

12 Bolts & Adapter Mounting Weekly
Thermocouples Tightness Manualy & No loose
5 4

By Grease Movement
13 Clean and regrease again Mobil EP-0/EP-2 Monthly
gun should be free

Check Tie Rod & guide Visual/ Marking should

14 Mounting nuts Monthly
Rod mounting Manualy be match

Check All transducer & Visual/ Marking should

15 Clip fitting and Rod mounting Monthly
carrage Encoder Mounting Manualy be match

Check and clean all Pannel No Dust &

16 230V, 4"/6" Monthly Visual
Fan and servo motor Fan Smooth running

Smooth
17 Check CPU fan working 230V, 2.5" Monthly Visual
Running
1
2
Safety gate Wheel Smooth
18 Front and Rear gate Monthly By Operating
condition Running
3
2
Check Hopper loader
19 Vacuum Loading Monthly By Operating Proper Working
working
6
2
Temp match &
20 Check Hopper Heating Temperature Monthly By Operating no loose
8 connection

Checked By (Shift Supervisor - Daily -7.00AM TO

10AM)
Reviewed By: (Shift Engineer - Daily)9.00am to
12.00am
Approved By: (HOD)
 DOCUMENT REVISION HISTORY

Rev. No Description Rev Date

:00 Initial Release 4/2/2015

:01 Point no. 16 added 1/6/2019

:02 Point no. 17 added 10/8/2022

03 Poit no.18 added 4/11/2022

Sr No 17 changed to Sr
No 11 from Montly to
04 01.12.2023
Weekly and check point
updated

Sr No 13 changed to Sr
05 No 12 from Montly to 02.01.2024
Weekly updated

06 Point No. 19 added 01.02.2024

Sr No 11 changed to Sr
07 No 06 from Weekly to 01.03.2024
Daily updated

Point Sr No 20 added,
08 01.04.2024
company name changed
 SANDHAR TECHNOLOGIES LTD,.(HR) UNIT-VI Document No. :- F12 SOP 16
Issue / Rev No.:- '10/09
DAILY PREVENTIVE MAINTENANCE CHECK SHEET Date :- 01.05.2024
Machine Name : Month :
Checking Acceptance
Sr. No. Check Point Description FREQ. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Method Area

Check oil leakage from

1 pipe valve mounting Mobil 46/68 Daily Visual No Leakage
&joints

Lubrication Oil Level & its

2 Mobil 46/68 Daily Visual No Leakage
leakage

Check switch and safety Function should

3 Limit Switches Daily By Operating
interlock be properly

Check the feed throat By Temp Function should

4 Cooling Tower water flow Daily
cooling Gun be properly

By Gauge/
5 Check the Oil Temperature Hydraulic oil Tank Daily <50°C
Temp Gun

O/P voltages according to

Check Power Supply of
6 manual & Connector should not Daily Visual Proper Working
2 Machine
be loose
7
Check the supply voltage By 410±10, <1
7 RYB Phase, Neutral, Earthing Weekly
& NE voltage Multimeter Volt

Limit switch
Check Safety Doors
8 Front and Rear gate Weekly By Operating working
functions
properly

By Air No dust in
9 Clean breather of oil tank Cap of oil tank Weekly
pressure breather

Check the condition of Air No dust in

10 4"/6" Weekly Visual
filter in Electrical panel Filter

Check any abnormal sound No abnormal

11 Main Motor & Hydraulic pump Weekly Visual
in motor & pump sound

Check Heater & Visual/ Proper Working

12 Bolts & Adapter Mounting Weekly
Thermocouples Tightness Manualy & No loose
5 4

By Grease Movement
13 Clean and regrease again Mobil EP-0/EP-2 Monthly
gun should be free

Check Tie Rod & guide Visual/ Marking should

14 Mounting nuts Monthly
Rod mounting Manualy be match

Check All transducer & Visual/ Marking should

15 Clip fitting and Rod mounting Monthly
carrage Encoder Mounting Manualy be match

Check and clean all Pannel No Dust &

16 230V, 4"/6" Monthly Visual
Fan and servo motor Fan Smooth running

Smooth
17 Check CPU fan working 230V, 2.5" Monthly Visual
Running
1
2
Safety gate Wheel Smooth
18 Front and Rear gate Monthly By Operating
condition Running
3
2
Check Hopper loader
19 Vacuum Loading Monthly By Operating Proper Working
working
6
2
Temp match &
20 Check Hopper Heating Temperature Monthly By Operating no loose
8 connection
2
Proper
21 Check sensors wiring Mounting Monthly Visual Mounting & No
9 Loose

Checked By (Shift Supervisor - Daily -7.00AM TO

10AM)
Reviewed By: (Shift Engineer - Daily)9.00am to
12.00am
Approved By: (HOD)
 DOCUMENT REVISION HISTORY

Rev. No Description Rev Date

:00 Initial Release 4/2/2015

:01 Point no. 16 added 1/6/2019

:02 Point no. 17 added 10/8/2022

03 Poit no.18 added 4/11/2022

Sr No 17 changed to Sr
No 11 from Montly to
04 01.12.2023
Weekly and check point
updated

Sr No 13 changed to Sr
05 No 12 from Montly to 02.01.2024
Weekly updated

06 Point No. 19 added 01.02.2024

Sr No 11 changed to Sr
07 No 06 from Weekly to 01.03.2024
Daily updated

Point Sr No 20 added,
08 01.04.2024
company name changed

09 Point Sr. No. 21 added 01.05.2024

 SANDHAR TECHNOLOGIES LTD,.(HR) UNIT-VI Document No. :- F12 SOP 16
Issue / Rev No.:- '11/10
DAILY PREVENTIVE MAINTENANCE CHECK SHEET Date :- 01.06.2024
Machine Name : Month :
Checking Acceptance
Sr. No. Check Point Description FREQ. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Method Area

Check oil leakage from

1 pipe valve mounting Mobil 46/68 Daily Visual No Leakage
&joints

Lubrication Oil Level & its

2 Mobil 46/68 Daily Visual No Leakage
leakage

Check switch and safety Function should

3 Limit Switches Daily By Operating
interlock be properly

Check the feed throat By Temp Function should

4 Cooling Tower water flow Daily
cooling Gun be properly

By Gauge/
5 Check the Oil Temperature Hydraulic oil Tank Daily <50°C
Temp Gun

O/P voltages according to

Check Power Supply of
6 manual & Connector should not Daily Visual Proper Working
2 Machine
be loose
7
7
No loose, Limit
Check Safety Doors
Front and Rear gate Daily By Operating switch working
functions properly
10

Check the supply voltage By 410±10, <1

8 RYB Phase, Neutral, Earthing Weekly
& NE voltage Multimeter Volt

By Air No dust in
9 Clean breather of oil tank Cap of oil tank Weekly
pressure breather

Check the condition of Air No dust in

10 4"/6" Weekly Visual
filter in Electrical panel Filter

Check any abnormal sound No abnormal

11 Main Motor & Hydraulic pump Weekly Visual
in motor & pump sound

Check Heater & Visual/ Proper Working

12 Bolts & Adapter Mounting Weekly
Thermocouples Tightness Manualy & No loose
5 4

By Grease Movement
13 Clean and regrease again Mobil EP-0/EP-2 Monthly
gun should be free

Check Tie Rod & guide Visual/ Marking should

14 Mounting nuts Monthly
Rod mounting Manualy be match

Check All transducer & Visual/ Marking should

15 Clip fitting and Rod mounting Monthly
carrage Encoder Mounting Manualy be match

Check and clean all Pannel No Dust &

16 230V, 4"/6" Monthly Visual
Fan and servo motor Fan Smooth running

Smooth
17 Check CPU fan working 230V, 2.5" Monthly Visual
Running
1
2
Safety gate Wheel Smooth
18 Front and Rear gate Monthly By Operating
condition Running
3
2
Check Hopper loader
19 Vacuum Loading Monthly By Operating Proper Working
working
6
2
Temp match &
20 Check Hopper Heating Temperature Monthly By Operating no loose
8 connection
2
Proper
21 Check sensors wiring Mounting Monthly Visual Mounting & No
9 Loose

Checked By (Shift Supervisor - Daily -7.00AM TO

10AM)
Reviewed By: (Shift Engineer - Daily)9.00am to
12.00am
Approved By: (HOD)
 DOCUMENT REVISION HISTORY

Rev. No Description Rev Date

:00 Initial Release 4/2/2015

:01 Point no. 16 added 1/6/2019

:02 Point no. 17 added 10/8/2022

03 Poit no.18 added 4/11/2022

Sr No 17 changed to Sr
No 11 from Montly to
04 01.12.2023
Weekly and check point
updated

Sr No 13 changed to Sr
05 No 12 from Montly to 02.01.2024
Weekly updated

06 Point No. 19 added 01.02.2024

Sr No 11 changed to Sr
07 No 06 from Weekly to 01.03.2024
Daily updated

Point Sr No 20 added,
08 01.04.2024
company name changed

Point Sr. No. 21 added 01.05.2024

Sr. No. 8 moved to sr. no.

09 7 & updated weekly to 01.06.2024
daily
 SANDHAR TECHNOLOGIES LTD,.(HR) UNIT-VI Document No. :- F12 SOP 16
Issue / Rev No.:- '12/11
DAILY PREVENTIVE MAINTENANCE CHECK SHEET Date :- 01.09.2024
Machine Name : Month :
Checking Acceptance
Sr. No. Check Point Description FREQ. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Method Area

Check oil leakage from

1 pipe valve mounting Mobil 46/68 Daily Visual No Leakage
&joints

Lubrication Oil Level & its

2 Mobil 46/68 Daily Visual No Leakage
leakage

Check switch and safety Function should

3 Limit Switches Daily By Operating
interlock be properly

Check the feed throat By Temp Function should

4 Cooling Tower water flow Daily
cooling Gun be properly

By Gauge/
5 Check the Oil Temperature Hydraulic oil Tank Daily <50°C
Temp Gun

O/P voltages according to

Check Power Supply of
6 manual & Connector should not Daily Visual Proper Working
2 Machine
be loose
7
7
No loose, Limit
Check Safety Doors
Front and Rear gate Daily By Operating switch working
functions properly
10

Check the supply voltage By 410±10, <1

8 RYB Phase, Neutral, Earthing Weekly
& NE voltage Multimeter Volt

By Air No dust in
9 Clean breather of oil tank Cap of oil tank Weekly
pressure breather

Check the condition of Air No dust in

10 4"/6" Weekly Visual
filter in Electrical panel Filter

Check any abnormal sound No abnormal

11 Main Motor & Hydraulic pump Weekly Visual
in motor & pump sound

Check Heaters & Visual/ Proper Working

12 take load & Adapter Mounting Weekly
Thermocouple Tightness Manualy & No loose
5 4

By Grease Movement
13 Clean and regrease again Mobil EP-0/EP-2 Monthly
gun should be free

Check Tie Rod & guide Visual/ Marking should

14 Mounting nuts Monthly
Rod mounting Manualy be match

Check All transducer & Visual/ Marking should

15 Clip fitting and Rod mounting Monthly
carrage Encoder Mounting Manualy be match

16
Check and clean plc, all
No Dust &
Pannel Fan and servo 230V, 4"/6" Monthly Visual
Smooth running
11 motor Fan

Smooth
17 Check CPU fan working 230V, 2.5" Monthly Visual
Running
1
2
Safety gate Wheel Smooth
18 Front and Rear gate Monthly By Operating
condition Running
3
2
Check Hopper loader
19 Vacuum Loading Monthly By Operating Proper Working
working
6
2
Temp match &
20 Check Hopper Heating Temperature Monthly By Operating no loose
8 connection
2
Proper
21 Check sensors wiring Mounting Monthly Visual Mounting & No
9 Loose

Checked By (Shift Supervisor - Daily -7.00AM TO

10AM)
Reviewed By: (Shift Engineer - Daily)9.00am to
12.00am
Approved By: (HOD)
 DOCUMENT REVISION HISTORY

Rev. No Description Rev Date

:00 Initial Release 4/2/2015

:01 Point no. 16 added 1/6/2019

:02 Point no. 17 added 10/8/2022

03 Poit no.18 added 4/11/2022

Sr No 17 changed to Sr
No 11 from Montly to
04 01.12.2023
Weekly and check point
updated

Sr No 13 changed to Sr
05 No 12 from Montly to 02.01.2024
Weekly updated

06 Point No. 19 added 01.02.2024

Sr No 11 changed to Sr
07 No 06 from Weekly to 01.03.2024
Daily updated

Point Sr No 20 added,
08 01.04.2024
company name changed

09 Point Sr. No. 21 added 01.05.2024

Sr. No. 8 moved to sr. no.

10 7 & updated weekly to 01.06.2024
daily

Point Sr. No. 16 updated,

11 01.09.2024
drive fan check added
 Document No. :- F12 SOP 16
SANDHAR TECHNOLOGIES LTD,.(HR) UNIT-VI Issue / Rev No.:- '12/11
DAILY PREVENTIVE MAINTENANCE CHECK SHEET Date :- 01.09.2024
Machine Name : Month :
Checking Acceptance
Sr. No. Check Point Description FREQ. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Method Area

Check oil leakage from

1 pipe valve mounting Mobil 46/68 Daily Visual No Leakage
&joints

Lubrication Oil Level & its

2 Mobil 46/68 Daily Visual No Leakage
leakage

Check switch and safety Function should

3 Limit Switches Daily By Operating
interlock be properly

Check the feed throat By Temp Function should

4 Cooling Tower water flow Daily
cooling Gun be properly

By Gauge/
5 Check the Oil Temperature Hydraulic oil Tank Daily <50°C
Temp Gun

O/P voltages according to

Check Power Supply of
6 manual & Connector should not Daily Visual Proper Working
Machine
be loose

No loose, Limit
Check Safety Doors
7 Front and Rear gate Daily By Operating switch working
functions properly

Checked By (Shift Supervisor - Daily -7.00PM TO 10PM)

Reviewed By: (Shift Engineer - Daily)

Approved By: (HOD)

 DOCUMENT REVISION HISTORY

Rev. No Description Rev Date

:00 Initial Release 4/2/2015

:01 Point no. 16 added 1/6/2019

:02 Point no. 17 added 10/8/2022

03 Poit no.18 added 4/11/2022

Sr No 17 changed to Sr
No 11 from Montly to
04 01.12.2023
Weekly and check point
updated

Sr No 13 changed to Sr
05 No 12 from Montly to 02.01.2024
Weekly updated

06 Point No. 19 added 01.02.2024

Sr No 11 changed to Sr
07 No 06 from Weekly to 01.03.2024
Daily updated

Point Sr No 20 added,
08 01.04.2024
company name changed

09 Point Sr. No. 21 added 01.05.2024

Sr. No. 8 moved to sr. no.

10 7 & updated weekly to 01.06.2024
daily

Point Sr. No. 16 updated,

11 01.09.2024
drive fan check added