JADHAV INDUSTRIES
PROCESS AUDIT REPORT JI/QA/F-06
PART NAME : Part NO- Date
Auditor: Auditee :
Written Evidence (Format no., Doc.No.,Date
Sr.No Requirements SCORE Remarks
ect. To be written)
1 Are the Process Plan,SOP/ Work instructions available on the M/C
2 Is the Control plan, FMEA available ?
3 Are the work and inspection stations appropriate to the needs?
4 Are the first off inspection carried out?
5 Are the Tooling used as per Process Plan ?
6 Are the Speed,Feed as per Process Plan ?
Are the Tool Change & resharpning done as per SOP/WI & are records
7
available?
Are the quantities / production lot sizes matched to the requirements and
8
are they purposefully forwarded to the next work station?
Are the production and inspection documents available and filled? ( IPIR,
9
Control Chart, Run Chart etc. as applicable)
10
Are the product-specific quality requirements fulfilled with the production
equipment / tools?
11 Are the employee is qualified for carrying out for respective process.?
12
Are the employees given responsibility and authority for monitoring the
product / process quality?
13
Are products/components appropriately stored?
14
Are the tools and inspection measuring test equipment calibrated, plan &
record available?
15 Are the tools and inspection measuring test equipment stored correctly?
16 Are the Wear part monitoring plan & records available?
1
Written Evidence (Format no., Doc.No.,Date
Sr.No Requirements SCORE Remarks
ect. To be written)
Is the material flow and parts flow secured against mixups and
17
exchanges ?
Are the Runcharts used for SC/CC Characteristics of product ? Process
18
characteristics values ( Cp & Cpk)
19
Are quality and process data complete and ready to be evaluated?
20
Rejection of last month & current PPM level of product?
Are the causes of process non confirmity analysed statistically and the
21
corrective actions checked for effectiveness?
Are the target parameter available for product and process and their
22
complaints monitored?
22 Process Characteristics Observations :- Parameter Specification Observation Remarks
Score:
Individual evaluation of Questions and Process Elements
Evaluation of compliance with individual requirements
Points
Score : (Sum of actual score) *100 = %
4 Full compliance with requirements ( Sum of Maximum score)
3 Predominant compliance with requirements;minor nonconformities
2 Partial compliance with requirements;more severe nonconformities
1 Unsatisfactory compliance with requirements;major nonconformities
0 No compliance with requirements
Grading
Overall degree of Grading of the processes Description of the grading Achieved
conformity in % Grade-Tick
90 to 100 Full compliance A
80 to less than 90 Predominant compliance AB
60 to less than 80 Partial compliance B
Less than 60 No compliance C
Note:
1 Where ever the score is less than 80% NCR has to raised by the auditor
2 Auditee has to close the NCR similar to system audit NCR closing
3 Auditor has to write the objective evidences in the evidence column without fail.
Auditor Signature: Auditee Signature:
2
Revision Date :- Revision No.:- 00
PRODUCT AUDIT REPORT
Audit No.:- DATE:-
Product Audit Conducted At - Receiving Insp. Stage / M/c Shop / Final Insp.Stage
Part Name & No. :- Control Plan No. :-
Sr.no. Verification Remark
Requirement
1 OK NOT OK N.A. Other
2 Presevation / Storage of Products
3 Handling of Product
4 Identification / Labelling of Products
5 Packaging of Products
Dimensional Inspection Report
Observation
Sr.no. Product Parameter Specification
1 2 3 4
Attach Separate Inspection Report If Required
Auditor's Remark:-
Corrective Action Planned By Auditee:-
Target Date Name & Sign of Auditee Name & Sign of Auditor
Auditor's Remark about closing the NCR
Date Name & Sign of Auditor
JI/QA/F/11
HOSUR ASHOK LEYLAND EXPENSES
DATE TRIVELING COST
21.12.22 1500 (NAKODA)
30.12.22 1500( ANAND )
HOTEL BILL
21.12.22 TO 30.12.22 7200
TOTAL 10200
