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Matthys Brochure

Matthys Group specializes in innovative and customized machinery solutions across various sectors including textile, automotive, and construction, emphasizing customer engagement and loyalty. Their flexible organizational structure allows for tailored solutions through vertical integration and co-engineering, supported by ongoing R&D and advanced production tools. The document details specific machinery offerings such as carpet confection, winding machines, and warping equipment, highlighting their features and technical specifications.

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0% found this document useful (0 votes)
39 views32 pages

Matthys Brochure

Matthys Group specializes in innovative and customized machinery solutions across various sectors including textile, automotive, and construction, emphasizing customer engagement and loyalty. Their flexible organizational structure allows for tailored solutions through vertical integration and co-engineering, supported by ongoing R&D and advanced production tools. The document details specific machinery offerings such as carpet confection, winding machines, and warping equipment, highlighting their features and technical specifications.

Uploaded by

manivelarung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Innovative

and customized
machinery solutions
02
Matthys Group is an international
challenger in design, engineering
and production of innovative and
customized machinery solutions.
Strong in various sectors such as
textile, automotive and construction.
Engagement, ownership and
confidence are the core values
for Matthys’ three generations of
customer loyalty.

How do we do it
Thanks to our structure of various autonomous and highly specialized
entities we can guarantee our flexibility and independence while vertical
integration enables customers to choose between a comprehensive
solution and specific modules. If wanted this can be done in co-engineering.
A smart organizational structure based on advanced – and if relevant,
fully-automatic – processes is only one example of how we create extra
value for our customers. Permanent investment in R&D, powerful
production tools and experienced talent are at least as valuable.

We value
Trust
Opportunities to self-develop and think along with customers
No-nonsense communication within a flat structure
Passion for technique and technology
Structured flexibility
Ownership and commitment
A feeling for safety in jobs, behavior and solutions
Carpet confection p. 04 - 07
Residual winder p. 08
Splicer p. 09
M-warp p. 10 - 13
Winding p. 14 - 15
Cut-to-order p. 16 - 17
Inspection p. 18 - 19
Backing line equipment p. 20
Non-woven p. 21 - 27
Tufting equipment p. 28 - 29
Textile related automation p. 30
03
04 Carpet confection

Long side cutting (slitter) LSM


The machine is standard equipped with individually controlled
cutter heads. The machine detects automatically the gap
between 2 rug lanes. As additional option for this machine,
you can cut with camera detection.
Long side over-edging machine AFL
Machine for full-automatic and continuous length over-edging of carpets
Usable width: 2,2 to 5,2 m
Thread rupture detectors at each side
Full-automatic positioning of the two sewing units:
- Longitudinal positioning with perfect sewing
density through synchronisation of sewing
machine speed and carpet transport speed
- Latitudinal positioning and correction by using
electronic detection of carpet edges
Optional: automatic labelling

Cross-cutting machine DWS


Supply from J-box which guarantees the continuous working of the
double-sided fringing/over-edging line or the double-sided glueing line
Usable width: max. 5,2 m
As additional option for this machine, you can cut
with camera detection

Carpet confection 05
06 Carpet confection
Short side over-edging (combi line) FABB
Continuous fringing/over-edging of two transversal sides
Fringing and over-edging heads are interchangeable on the same line
Touchscreen displays all instructions and machine errors
Fringing/over-edging head on removable slide with linear guides
for easy repair or maintenance

Glueing machine APL


The edges are folded full-automatically by means of electronic pile detection
Accurate determination of folding line by means of PLC controlled stepper motors
Automatic correction in case of irregular rug shape
Single-sided glueing line also available
Sharp folded edges thanks to ultrasonic indentation prior to folding
Rolling unit with
packing module
For automatic hard rolling of rugs
Rugs are rolled with high flexibility
Rolling speed: 3 to 4 rugs per minute,
depending on the rug size
The rugs are automatically completely
packed with plastic film

Manipulators
For automatic stacking of packed
rugs in trailers, carts or containers
3 styles:
- Right throw-out
- Left throw-out
- Throw-out on both sides,
depending on the selection criteria
Speed: 4 rugs per minute

Carpet confection 07
08 Residual winder
Profitwinder Very reliable
User-friendly
automatic winding of
Low maintenance cost
residual bobbins to a full High speeds
cylindrical package Extremely low
energy consumption
Technical specifications:
Traverse: 250 mm (10 inch)
Maximum package diameter: 320 mm
Easy to install mono-spindle unit
Automatic change of feed packages
Revolver creel for 16 residual bobbins
(max. diameter of 165 mm)
Automatic splicing / knotting
Linear yarn drive system
(‘Pineapple system’ in option)
Automatic doffing
12 position empty tube storage
Diameter linked variable yarn tensioning
system with proportional valve
Diameter linked variable holder
with proportional valve
Vibration damper
Speed-to-end function
(decreasing unwinding speed near
the end of each feed package)
Electronic yarn cleaner (option)
Power supply: 3 x 400 V
+ PE, 50Hz (optional: 60 Hz)
Energy consumption: 1,1 kW (during winding),
2,2 kW (during knotting cycle 15s)
Compressed air supply:
minimum 6 bar (87 psi) - ½ inch
Airflow: 30 Nl/min depending on
splicer type
Dimensions: 1,2 m (width) x
1,85 m (depth) x 1,9 m (height)

Touchscreen settings:
Speed (up to 1000 m/min)
Cross angle
Meter counter
Diameter setting
Speed-to-end
Splicer parameters
Various other operating parameters
Alarm settings
...
Replace your knots by IRM/2-splices
Increase your efficiency in the production
and quality of your products …
Splices can easily be processed and are
practically invisible in the final product.

IRM/2-splicer
The IRM/2-splicer produces yarn joints with highest strength.
The IRM/2 is very reliable to splice smooth filament yarns as
well. IRM/2-splices, having minimum increase of yarn volume,
lead to uninterrupted production processes to result in
better looking final products.

Handy application
Fast and easy splicing thanks to the comfortable belt.
On rails or stands, hand- or footactivated IRM/2- splicers
will be your partner on various textile machinery.

Application fields:
Winding machinery
Bobbin winders
Splicers
Knitting creels
Residual winders
Multifunctional Carpet machinery
Confection lines
Large yarn range Creels for tufting
Over-edging, cutting
Limited adjustments Sectional and direct warping machines
Warping machines
Robust design

Splicer 09
Warping creels
10 M-warp
M-WARP
Matthys delivers custom-made machinery for every requirement. The basic
version of the M-WARP sectional warper covers as many application areas
as possible. In addition, the equipment is capable of satisfying all specific
customer requirements with appropriate options.

The unique forward beaming operation eliminates any friction on the yarn
sheet. This results in an unsurpassed beam quality which is particularly
important when processing delicate yarns. Conventional beaming is also
available whenever existing beam handling logistics should be retained.

M-WARP with forward beaming


To provide the best possible quality, Matthys has given the matter due consideration.
The beamer of the M-WARP sectional warper can be positioned at the side of the creel.
This results in the most efficient beaming operation by eliminating deflection rolls and
without having to reverse the warping direction. This beaming operation is particularly
important when processing delicate yarns.

This forward beaming operation has a number of advantages:


Friction between the yarns and the deflecting rolls is avoided
Crossed yarns will open during beaming
The graphic touchscreen terminal can be easily reached by the
operator during warping and beaming

The beamer can also be positioned at the conventional side of


the warper. In this way, the existing logistics and beam handling
operations should not be changed in case a conventional sectional
warper has to be replaced.
Automatic yarn build-up
The yarn build-up is monitored from the start of the warping process. All the sections are
made in exactly the same way as for an absolutely uniform warp quality. After entering
the basic warp data in the operator terminal, the machine defines automatically the initial
reed headstock feed. This feed is controlled by the electronic system in the first section
and adapted to the yarn behavior for a perfect warp build-up. The feed pattern of the
first section is memorised and reproduced in all following sections. This technology is
unsurpassed as the feed sensors are contactless and do not require any measuring stop.
The reed headstock movement is driven by a high precision servo motor with traction on
a steel reinforced toothed belt, that is entirely maintenance-free.

Thus, an absolute cylindrical package is obtained when:


All the threads have exactly the same length
All the threads are wound under constant tension
The sections fit together with ultimate precision

Standard duo-motor beaming


To increase speed and beaming power, all M-WARP sectional warpers
have two beaming motors, one at each side of the warp beam.
This dual-drive technology has the additional advantage that torque in
the beam barrel is eliminated. This increases substantially the lifetime
of the used beams, especially when using large warping widths.

Options
Matthys provides many optional features on its warping machines for
enhanced added value and to increase their productivity. You can adjust
the performance of the M-WARP to the requirements of your facility.

M-warp 11
12 M-warp
Main technical data
Warper Standard Optional
Max. warping speed (m/min) 800 1000
Max. section tensile force (N) 1760 1300
Max. section width (mm) 400 400 550 / 650
Driving power (KW) 18,5 15 / 22 / 30
Max. beam flange diameter (mm) 1000 1250
Drum circumference (mm) 3610 3046 (ø 1250)
Foundation not required
Beam width (mm) up to 5400 larger widths on special request
Drum construction: The drum surface is made of 8 mm steel plate with reinforcing rings. The drum-cone unit is
a complete welded construction, turned and statically and dynamically balanced.
Beamer
Max. beaming speed (m/min) (*) 300 (or adapted to the specifications of the customer)
Industrial max. tensile strength (N) (**) 100 - 7000 up to 24 000
Driving power (KW) - Dual-drive 2 x 18,5 2 x 15 / 2 x 22 / 2 x 30

(*) Depending on the tensile strength


(**) Depending on the beaming speed

Maintenance-free 3-phase asynchronous motors with frequency inverter drives.


They provide rapid acceleration and assure the desired flexibility regarding speed
and winding tension.

Modular creel concept for long-life flexibility


The creels are designed and fabricated for compact packing and easy installation. Erection,
packing and transportation costs are reduced to a minimum. This will substantially decrease
the total investment cost.

To satisfy every quality and performance requirement, Matthys has a full range
of warping and beaming creels. A custom-made solution can be offered
to every customer. To cover all the requirements, four basic models that
are all extensible to meet the individual needs, have been developed.

The creels are designed and engineered to


meet each requirement. As a result of the
modular concept, the creel layout can easily
be changed at a later stage. Your today’s
investment is guaranteed for changing
requirements in the future. Matthys offers also
creels for direct beamers, knitting machines,
weaving and tufting equipment.
High performance creels for economical
production of top quality warps
Fixed frame creel, CW-F type
This creel features a fixed steel construction with suspended tensioner frames. This design
leaves the floor free for cleaning and offers excellent accessibility and handling. The fixed frame
creels are very often used in pairs, servicing a traversing warper. One creel can be running while
the other is being preloaded.

Truck creel, CW-T type


The packages are loaded on double-sided trucks that can be entered and taken out individually.
The trucks have ball-bearing mounted wheels for effortless movement. During the creeling
of the first set of trucks, the reserve set can be reloaded to shorten the lot changing times
considerably and enhance the productivity of the warping equipment. The downtime is
restricted to the time required to move the carriages in and out and to knot the yarns.

Magazine creel, CW-M type (inside or outside draw-off)


A magazine creel allows continuous, non-stop, yarn take-off. There are two packages per end.
Each package is fitted to an individual arm which can be rotated for easy loading and unloading.

Swivelling frame creel, CW-S type (inside or outside draw-off)


The next set of packages to be run, can be loaded and prepared while the warper is running
the previous set. When the running packages are empty, the package frames can be rotated
to bring the new set of packages into the active position. The rotating frames have a locating
catch-handle for easy positioning. Swivelling frame creels are used to warp successive sets of
equal length yarn packages with a minimum stopping time and a maximum production.
This creel is particularly suited for large packages of filament yarn.

Tensioning units and stop-motion detection systems


A number of different tensioning units and stop-motion sensors can be installed
on the Matthys creels in order to cover a large span of yarn types and counts.

Vertical pitch (mm) 225 250 270/280 300 335 400


Horizontal pitch (mm) 225 250 270/280 300 335 400
Decks 9 8 8 7 6 6 5

M-warp 13
14 Winding
Ecowinder
with automatic
doffing of packages
Cylindrical or conical packages
Traverse: 100, 125, 150, 175, 200
and 250 mm (4”, 5”, 6”, 7”, 8” and 10”)
Automatic doffing of packages
General or individual (option) speed
adjustment (100-1000 m/min)
Handy diameter adjustment
(maximum 300 mm)
Storage capacity of 8 tubes
Direct connection between drum
and driving motor (no belts)
Cast iron drums
Ceramic yarn guiders
Power per 6 spindles: 3 kW
Compressed air consumption: 25 Nl/min
Dimensions (length x width x height):
5,45 m x 1 m x 2,05 m

Contractwinder
Based on the Prowinder or Ecowinder and
specially developed for the contract market
The machine is controlled by PC steering unit
Our software creates a winding job, based on the
captured information from your CAD system
After the winding, when the required length is
reached, the bobbin receives a
label with information, such as:
creel door, creel position, length,
colour, and user-defined data
Advantages of this system are
the minimum yarn waste and the
production control data
Eurowinder
without automatic
doffing of packages
Cylindrical or conical packages
Traverse: 100, 125, 150, 175, 200 and
250 mm (4”, 5”, 6”, 7”, 8” and 10”)
Winding speed: 800 m/min
Each winding unit is an independently
working system with its own drive and
electronic speed regulator
With handy device to preset package
diameter or yarn-length measuring
Available with pre-unwinder
Power per 6 spindles: 3 kW
Dimensions (length x width x height):
4,2 m x 1 m x 1,43 m

Prowinder
with automatic
doffing of packages
Cylindrical packages
Traverse: 100, 125, 150, 175
and 200 mm (4”, 5”, 6”, 7” and 8”)
Automatic change of tubes
General or individual (option)
speed adjustment (100-1000 m/min)
Handy diameter adjustment
Storage capacity of 100 tubes
Central error display
Power per 6 spindles: 3 kW
Compressed air consumption: 25 Nl/min
Dimensions (length x width x height):
5,1 m x 1 m x 2,05 m
Direct connection between drum
and driving motor (no belts)
Cast iron drums
Ceramic yarn guiders

Winding 15
16 Cut-to-order

Cut-to-order machine
Infeed conveyor for multiple mother rolls
Central operator post above the inspection zone
Large inspection area
All functions are integrated:
- Electronic length measurement
- Edge control for straight winding
- Core supply
- Film dispenser for 1 to 3 rolls

Technical specifications:
Basic rolls up to ø 900 mm
Fabric width up to 5000 mm
Length measuring accuracy:
deviation less than 0,1% (optical device)
Capacity:
- In function of cut average number
- Cycle time winder: approx. 60 s
- 500 cuts in 8 hrs shift is possible
Data can be read from customer’s computer system
Edge steering unit for straight winding
Automatic core supply
Automatic packing for rolls up to ø 500 mm
Automatic rolling machine with highest reliability
Perfect winding tension control
Settings are stored in recipes per quality
Integrated modem for service support

Extensions / options:
Double infeed conveyor
Turning carpets upside down
High capacity core supply systems
Roll end closing systems: ultrasonic / thermic
Labelling systems
Conveyor systems
Sorting equipment
Mini cut-to-order machine
Very compact design
Suited for rolls up to ø 900 mm
With automatic fabric feeding
Longitudal cutters
Transversal cutter
With pneumatic roll ejection
Dual motorisation resulting in tightly wound rolls
Perfectly straight edges thanks to an integrated
edge guiding system

Cut-to-order 17
18 Inspection

Automated inspection and packing machine


Working width up to 7,5 m
We can handle most of the fabrics: woven (upholstery, curtains, clothing …),
non-woven fabrics, technical fabrics, knitted fabrics
Winding speed: up to 120 m/min
Different machine combinations are possible:
•F
 eeding from A-frames, folded in trolleys or integrated
at the end of a production line (with synchronisation)
• Inspection table:
- Lighting at the bottom and/or at the top
- Electronic length measurement
- Tension regulation setting can be stored in recipes
- Camera fault registration can be integrated
- With fault registration system that can be linked to the network
of the client
• Winding units:
- Tangential and/or central driven
- Winding diameter: up to 1800 mm
- Perfect winding tension control
- Pneumatically or electrically driven (scissor) cutting system

Options:
Stretch film systems to close the roll
Automatic winders
Packing system integrated in the winder
- With this system, the rolls are packed on the winder
- Film width: up to 4400 mm
- Packing diameter: up to 1000 mm
- No tape nor stretch film needed
Transport system with labelling
Automatic sorting of rolls
Example of an entire
inspection line
Our vision:
Our inspection tables and winders are developed
to increase the work efficiency
After inspecting the fabric, the operator can
provide the roll with a label and/or tag
The roll is then packed automatically on the winder
and ejected onto the transport conveyor
With an integrated packing machine in the winder,
there is no bottleneck compared to working with
a central packing machine
This way of working is also much more reliable
and more flexible: there is no limit on the different
roll widths or plastic film types that can run at
the same time
Conveyors transport the rolls towards the
ultrasonic crop melting unit to seal the ends
The automatic labeller puts a label on the outside
of the packed roll
With a robot, we can sort the rolls in trolleys
per client or quality

Inspection 19
20 Backing line equipment
Automatic winding and packaging
Specifications:
Inspection surface integrated next to the winder
Cut optimalisation thanks to integrated fixed buffer
Automatic winding (face in/out) with winding tension control
*can also be used for very thin and sensitive fabrics
Integrated packer for automatic packing (low film consumption)
Roll closing and automatic sorting of the finished rolls.

We can supply backing line equipment, such as:


Backing line infeed machinery:
- Unwinding cradles
- Guiding frames
- J-boxes
Latex applicators
Secondary backing infeed systems
Accumulators
Cutting systems: longitudinal and
transversal
Winding units:
- Tangential and/or central driven
- Semi- or full-automatic
- Automatic core supply
Packaging systems: manual or automatic
Conveyor systems for transport to
warehouse and loading docks:
- Elevator systems
- Bundling and storage systems
Non-woven
Line exits with optimized tension control
Accumulators with enhanced electronic web tension control
- Fast and easy transition between lightweight and heavier fabrics
- Accumulator with driven rollers for very sensitive products
Improved winding technology
- Winding tension control programmable in curves and integrated in recipes
- Higher roll compression ratio by using (driven) compacting roller in the winder
(to reduce the transport volume)
- Optional: automatic doffing and winding cycle restart
Flexible automation: integration of printing unit, metal detection, weighing systems,
storage solutions
Diameters up to 2200 mm
Ideal as big batch winder for long roll lengths
Integrated longitudinal and cross-cutting
Semi-automatic packing
Our machines are designed
according to your needs

Non-woven 21
22 Non-woven
Accumulator Winders
All our accumulators are equipped with We produce winding equipment for all kinds
motorised carriages for lightweight fabrics of non-woven such as needlepunch, airlaid,
(50gr/m²) or heavyweight 3000gr/m² spunbond, paper, medical bandages ...
Electronic web tension system enables
us to store all settings in recipes. Upon Specifications:
loading a recipe, the accumulator setup will Fabric widths up to 8000 mm
adjust itself automatically according to the Roll diameters up to 2200 mm
parameters defined in the recipe. Semi- and full-automatic winders
Low fabric tensions
Specifications: High compacting ratios possible (up to 40%)
- Capacity varies from 18 to 120 lm With core or coreless winding
- For fabric widths up to 8000 mm Fully programmable settings (curves) and
- With or without crossing rollers storable in recipes
- For ultra lightweight or very sensitive Automatic fabric feed
products we can supply accumulators with Integrated weighing units
motorised rollers synchronised with the
fabric speed.
Options: metal detectors, printing units ...

Cutting Packers
We manufacture, supply and integrate We can provide a wide variety of packing units
longitudinal and transversal cutters. from simple manual packers to full-automatic
Based upon cutting trials we will determine packaging installations
the appropriate cutter.
Longitudinal cutters: pressure, scissor, free Configurations:
and ultrasonic Fixed manual packer
Transversal cutters: stationary cutters, Movable manual packer
moving cutters “flying knife” Optionally slitt rolls can be separated
on the packer
Film dispensers (manual or automatic)
Automatic film packaging units (sheet or screen)
with closing of the sides of the rolls (ultrasonic
or flatseal) result in waterproof packed rolls
Padstacker general:
Longitudinal and transversal cutting units can be integrated
Combination with winding units can be configured
Several stacking systems can be provided

Our machines are


designed according
to your needs

Padstacker
for flexible products
Stacking system with moving belts for flexible products
Optional with automatic pallet supply
With integrated longitudinal and transversal cutting
Pad lengths up to 3000 mm

Padstacker
for lofty and thick products
Stacking system with vacuum aspiration
Compact design suited for thick products such as insulation
Multiple rows of pads can be stacked simultaneously
Mounted on the floor (no excavations required)
Pad dimensions eg. 2,5 x 2 m (according to your requirements)

Padstacker
for stiff products
Stacking system with gripper arm
Compact design
1 row of pads can be stacked simultaneously
Automatic pallet change and supply system

Non-woven 23
24 Non-woven
Full-automatic
geotextile line exits
Our line exits are designed for fast running
geotextile lines with linespeeds up to 50
m/min and short roll lengths (+-70 lm
slit in lanes). High speed lines producing
short rolls require short cycle times.

Accumulator:
- Large accumulators equipped with
motorised carriages, electronic tension
regulation and traction groups
- With or without crossing rollers
- Optionally metal detectors, printing units ...
can be integrated

Winder:
- Winder doffing cycle < 30 s
- Packaging cycle < 30 s
- Very high roll compaction due to the
integration of driven compacting roller,
pre-tensioning unit and high power
geared motors with energy recuperation
- With middle steering
- With automatic doffing (high reliability)
- With automatic tube feed and alignment
of up to 6 cores simultaneously
Automatic tube supply systems
Small tube container for ±5 tubes
integrated in the winder. Large
stand-alone tube containers
for complete bundles of tubes
positioned next to the winder,
above the winder or even in
a remote building.

Automatic packaging:
- In sheets of PE film cut-to-size from rolls
- Film dispenser for 3 rolls with optional spare
position (different widths, film …)
- Allows pre-printed film to be used
- Film is welded over the entire width of the roll
(fabric width), optionally it can be welded over
the entire width of the film
- Sides of the rolls are sealed automatically with
flatseal or ultrasonic weld of the excess film
- When PVC tubes are used the film can be
inserted automatically and welded onto the
inside of the core
- Alternatively we can integrate stretchfilm
wrappers instead of sheet film packaging

Further automation:
- Automatic palletizing of rolls reduce roll
manipulation and loading times.
- Solutions and layouts are engineered

Non-woven 25
according to your requirements
26 Non-woven

Winding and stacking equipment


for insulation products
Complete setup for automatic winding and packaging of rolls
as well as stacking and packaging of pads
Roll production
• Automatic coreless winding of rolls with programmable
compression ratios
• Automatic packaging in plastic film during winding
- U  p to 3 slit rolls simultaneously and individually wrapped
plastic film
- Rolls are separated on a separation system
• Automatic heat shrinkage of the excessive film on the side
of the roll with heated air guns
Pad production
• Automatic stacking of pads
- C  omplete array of pads are stacked at once
- T  he array of stacks is split automatically into individual
stacks prior to packaging
• Stacks are automatically packed in plastic film
- 2 stacks can we wrapped simultaneously in a screen film
packaging unit
- Programmable compression prior and during packaging
by means of conveyor belts
• Automatic heat shrinkage of the excessive film on the side
of the stacks
- The excessive film on the sides of the stacks is retracted
or shrunk by means of hot air guns
- V  ertical and horizontal sides are shrunk separately
Further automation for the storage or manipulation of
packed rolls or stacks can be engineered (robot cells)
Layouts are engineered according to your wishes
Pad production line
Line exit designed to cut highloft materials into pads
Longitudinal cutting
- Individually driven rotary cutters (Ø800mm) cut materials up to 220mm thick
- With air cooling and moisturisation system
- Traction rollers with pressure rollers to feed the fabric
- Manual positioning of each cutter on the operating side of
the machine with digital read out
- Optionally we can integrate automatic positioning systems
Transversal cutter “flying knife”
- High speed rotary cutter moves along with the fabric
whilst performing the cross-cut
- Integrated in the conveyor belt
- Cross-cut is performed without stopping the fabric nor the line

Highloft winder
- To wind lofty products (eg. wadding)
- Fast manual roll change without stopping nor buffering
- Automatic core supply
- Compacting by means of driven pressure roller

We produce accumulators with driven and

Non-woven 27
synchronised rollers for highloft materials
28 Tufting
Creels for tufting
We make creels for tufting machines:
- Modular design
- With several options and layout
- Custom-made
Further advantages of our creels:
- A very strong construction
- No beams on the ground
• Ergonomic
• Easy to clean
• Easy to put the bobbins on the creel
- A self-supporting bridging, not leaning on the tufting
machine
Several executions and options:
- Adjustable lighting
- Platforms (different strengths and different coverings)
- Protections for platforms (in several executions)
- Corridor to knot the bobbin
- Built-in chariots
- Pressurized air with pistols and spiral tubes

Matthys also makes creels for semi- and full-automatic


charging of bobbins on interchangeable bobbin carts.

Bobbin holder
years of experience have lead to continuous improvement of our bobbin holders
we use a wide variety of bobbin holders, from which the most popular are:

Double spring holders: SC170-100


big and heavy bobbins (max. Ø 400 mm, 10kg)

Single spring holders: SC170-102/3


for low weight bobbins

Single spring holder: SC170-105


specially designed for automatic creeling
Unwinding units
for backing rolls
Compact design
For fabric widths up to 5.200 mm
For roll diameters up to Ø 900 mm
With pneumatic roll lifting system for rolls up to 950 kg
Controlled fabric tension
Edge guiding
Unwinding shaft locking mechanism

Options:
Walkway for a better access to the tufting machine
Movable step for a better access to the collector board

Inspection stands
Inspection units are integrated right after the tuft
machine thus enabling an immediate repair of tufting
defaults.

Configurations:
Reparation of faults just after the tufting machine
Reparation of faults just before the winding machine or
folding machine
Double use: the fabric can pass in two different ways
through the inspection unit

Modular design that allows various extra


features to be added such as:
A control panel (with or without backlight)
A compensation system with several rolls
(separate or in a carriage)
Spiral rolls and spreading rolls to prevent wrinkles
A steaming unit

Winding units
The inspected fabrics are wound on a batch winder
With pneumatic roll ejection
Cross-cutter optionally available
For rolls up to Ø 2000 mm
Straight and compact wound rolls

Tufting 29
30 Texile related automation
We design and manufacture peripheral
automation equipment for textile
related products such as manipulators,
welding units, assembly units, etc.
Some of our realised projects:

Ultrasonic welding of filter bags Applicator for aluminium tape


onto plastic rings onto needlepunch non-woven

Multilayer fabric tube assembly machine Foam spring


Unwinding station for multiple fabrics with cutting machine
integrated cut-to-size unit and ultrasonic
welding for the production of fabric tubes.
Leemputstraat 71-75
8792 Desselgem - Belgium
T +32 56 73 30 60
F +32 56 73 30 80
machines@matthysgroup.com
www.matthysgroup.com

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