Matthys Brochure
Matthys Brochure
and customized
machinery solutions
02
Matthys Group is an international
challenger in design, engineering
and production of innovative and
customized machinery solutions.
Strong in various sectors such as
textile, automotive and construction.
Engagement, ownership and
confidence are the core values
for Matthys’ three generations of
customer loyalty.
How do we do it
Thanks to our structure of various autonomous and highly specialized
entities we can guarantee our flexibility and independence while vertical
integration enables customers to choose between a comprehensive
solution and specific modules. If wanted this can be done in co-engineering.
A smart organizational structure based on advanced – and if relevant,
fully-automatic – processes is only one example of how we create extra
value for our customers. Permanent investment in R&D, powerful
production tools and experienced talent are at least as valuable.
We value
Trust
Opportunities to self-develop and think along with customers
No-nonsense communication within a flat structure
Passion for technique and technology
Structured flexibility
Ownership and commitment
A feeling for safety in jobs, behavior and solutions
Carpet confection p. 04 - 07
Residual winder p. 08
Splicer p. 09
M-warp p. 10 - 13
Winding p. 14 - 15
Cut-to-order p. 16 - 17
Inspection p. 18 - 19
Backing line equipment p. 20
Non-woven p. 21 - 27
Tufting equipment p. 28 - 29
Textile related automation p. 30
03
04 Carpet confection
Carpet confection 05
06 Carpet confection
Short side over-edging (combi line) FABB
Continuous fringing/over-edging of two transversal sides
Fringing and over-edging heads are interchangeable on the same line
Touchscreen displays all instructions and machine errors
Fringing/over-edging head on removable slide with linear guides
for easy repair or maintenance
Manipulators
For automatic stacking of packed
rugs in trailers, carts or containers
3 styles:
- Right throw-out
- Left throw-out
- Throw-out on both sides,
depending on the selection criteria
Speed: 4 rugs per minute
Carpet confection 07
08 Residual winder
Profitwinder Very reliable
User-friendly
automatic winding of
Low maintenance cost
residual bobbins to a full High speeds
cylindrical package Extremely low
energy consumption
Technical specifications:
Traverse: 250 mm (10 inch)
Maximum package diameter: 320 mm
Easy to install mono-spindle unit
Automatic change of feed packages
Revolver creel for 16 residual bobbins
(max. diameter of 165 mm)
Automatic splicing / knotting
Linear yarn drive system
(‘Pineapple system’ in option)
Automatic doffing
12 position empty tube storage
Diameter linked variable yarn tensioning
system with proportional valve
Diameter linked variable holder
with proportional valve
Vibration damper
Speed-to-end function
(decreasing unwinding speed near
the end of each feed package)
Electronic yarn cleaner (option)
Power supply: 3 x 400 V
+ PE, 50Hz (optional: 60 Hz)
Energy consumption: 1,1 kW (during winding),
2,2 kW (during knotting cycle 15s)
Compressed air supply:
minimum 6 bar (87 psi) - ½ inch
Airflow: 30 Nl/min depending on
splicer type
Dimensions: 1,2 m (width) x
1,85 m (depth) x 1,9 m (height)
Touchscreen settings:
Speed (up to 1000 m/min)
Cross angle
Meter counter
Diameter setting
Speed-to-end
Splicer parameters
Various other operating parameters
Alarm settings
...
Replace your knots by IRM/2-splices
Increase your efficiency in the production
and quality of your products …
Splices can easily be processed and are
practically invisible in the final product.
IRM/2-splicer
The IRM/2-splicer produces yarn joints with highest strength.
The IRM/2 is very reliable to splice smooth filament yarns as
well. IRM/2-splices, having minimum increase of yarn volume,
lead to uninterrupted production processes to result in
better looking final products.
Handy application
Fast and easy splicing thanks to the comfortable belt.
On rails or stands, hand- or footactivated IRM/2- splicers
will be your partner on various textile machinery.
Application fields:
Winding machinery
Bobbin winders
Splicers
Knitting creels
Residual winders
Multifunctional Carpet machinery
Confection lines
Large yarn range Creels for tufting
Over-edging, cutting
Limited adjustments Sectional and direct warping machines
Warping machines
Robust design
Splicer 09
Warping creels
10 M-warp
M-WARP
Matthys delivers custom-made machinery for every requirement. The basic
version of the M-WARP sectional warper covers as many application areas
as possible. In addition, the equipment is capable of satisfying all specific
customer requirements with appropriate options.
The unique forward beaming operation eliminates any friction on the yarn
sheet. This results in an unsurpassed beam quality which is particularly
important when processing delicate yarns. Conventional beaming is also
available whenever existing beam handling logistics should be retained.
Options
Matthys provides many optional features on its warping machines for
enhanced added value and to increase their productivity. You can adjust
the performance of the M-WARP to the requirements of your facility.
M-warp 11
12 M-warp
Main technical data
Warper Standard Optional
Max. warping speed (m/min) 800 1000
Max. section tensile force (N) 1760 1300
Max. section width (mm) 400 400 550 / 650
Driving power (KW) 18,5 15 / 22 / 30
Max. beam flange diameter (mm) 1000 1250
Drum circumference (mm) 3610 3046 (ø 1250)
Foundation not required
Beam width (mm) up to 5400 larger widths on special request
Drum construction: The drum surface is made of 8 mm steel plate with reinforcing rings. The drum-cone unit is
a complete welded construction, turned and statically and dynamically balanced.
Beamer
Max. beaming speed (m/min) (*) 300 (or adapted to the specifications of the customer)
Industrial max. tensile strength (N) (**) 100 - 7000 up to 24 000
Driving power (KW) - Dual-drive 2 x 18,5 2 x 15 / 2 x 22 / 2 x 30
To satisfy every quality and performance requirement, Matthys has a full range
of warping and beaming creels. A custom-made solution can be offered
to every customer. To cover all the requirements, four basic models that
are all extensible to meet the individual needs, have been developed.
M-warp 13
14 Winding
Ecowinder
with automatic
doffing of packages
Cylindrical or conical packages
Traverse: 100, 125, 150, 175, 200
and 250 mm (4”, 5”, 6”, 7”, 8” and 10”)
Automatic doffing of packages
General or individual (option) speed
adjustment (100-1000 m/min)
Handy diameter adjustment
(maximum 300 mm)
Storage capacity of 8 tubes
Direct connection between drum
and driving motor (no belts)
Cast iron drums
Ceramic yarn guiders
Power per 6 spindles: 3 kW
Compressed air consumption: 25 Nl/min
Dimensions (length x width x height):
5,45 m x 1 m x 2,05 m
Contractwinder
Based on the Prowinder or Ecowinder and
specially developed for the contract market
The machine is controlled by PC steering unit
Our software creates a winding job, based on the
captured information from your CAD system
After the winding, when the required length is
reached, the bobbin receives a
label with information, such as:
creel door, creel position, length,
colour, and user-defined data
Advantages of this system are
the minimum yarn waste and the
production control data
Eurowinder
without automatic
doffing of packages
Cylindrical or conical packages
Traverse: 100, 125, 150, 175, 200 and
250 mm (4”, 5”, 6”, 7”, 8” and 10”)
Winding speed: 800 m/min
Each winding unit is an independently
working system with its own drive and
electronic speed regulator
With handy device to preset package
diameter or yarn-length measuring
Available with pre-unwinder
Power per 6 spindles: 3 kW
Dimensions (length x width x height):
4,2 m x 1 m x 1,43 m
Prowinder
with automatic
doffing of packages
Cylindrical packages
Traverse: 100, 125, 150, 175
and 200 mm (4”, 5”, 6”, 7” and 8”)
Automatic change of tubes
General or individual (option)
speed adjustment (100-1000 m/min)
Handy diameter adjustment
Storage capacity of 100 tubes
Central error display
Power per 6 spindles: 3 kW
Compressed air consumption: 25 Nl/min
Dimensions (length x width x height):
5,1 m x 1 m x 2,05 m
Direct connection between drum
and driving motor (no belts)
Cast iron drums
Ceramic yarn guiders
Winding 15
16 Cut-to-order
Cut-to-order machine
Infeed conveyor for multiple mother rolls
Central operator post above the inspection zone
Large inspection area
All functions are integrated:
- Electronic length measurement
- Edge control for straight winding
- Core supply
- Film dispenser for 1 to 3 rolls
Technical specifications:
Basic rolls up to ø 900 mm
Fabric width up to 5000 mm
Length measuring accuracy:
deviation less than 0,1% (optical device)
Capacity:
- In function of cut average number
- Cycle time winder: approx. 60 s
- 500 cuts in 8 hrs shift is possible
Data can be read from customer’s computer system
Edge steering unit for straight winding
Automatic core supply
Automatic packing for rolls up to ø 500 mm
Automatic rolling machine with highest reliability
Perfect winding tension control
Settings are stored in recipes per quality
Integrated modem for service support
Extensions / options:
Double infeed conveyor
Turning carpets upside down
High capacity core supply systems
Roll end closing systems: ultrasonic / thermic
Labelling systems
Conveyor systems
Sorting equipment
Mini cut-to-order machine
Very compact design
Suited for rolls up to ø 900 mm
With automatic fabric feeding
Longitudal cutters
Transversal cutter
With pneumatic roll ejection
Dual motorisation resulting in tightly wound rolls
Perfectly straight edges thanks to an integrated
edge guiding system
Cut-to-order 17
18 Inspection
Options:
Stretch film systems to close the roll
Automatic winders
Packing system integrated in the winder
- With this system, the rolls are packed on the winder
- Film width: up to 4400 mm
- Packing diameter: up to 1000 mm
- No tape nor stretch film needed
Transport system with labelling
Automatic sorting of rolls
Example of an entire
inspection line
Our vision:
Our inspection tables and winders are developed
to increase the work efficiency
After inspecting the fabric, the operator can
provide the roll with a label and/or tag
The roll is then packed automatically on the winder
and ejected onto the transport conveyor
With an integrated packing machine in the winder,
there is no bottleneck compared to working with
a central packing machine
This way of working is also much more reliable
and more flexible: there is no limit on the different
roll widths or plastic film types that can run at
the same time
Conveyors transport the rolls towards the
ultrasonic crop melting unit to seal the ends
The automatic labeller puts a label on the outside
of the packed roll
With a robot, we can sort the rolls in trolleys
per client or quality
Inspection 19
20 Backing line equipment
Automatic winding and packaging
Specifications:
Inspection surface integrated next to the winder
Cut optimalisation thanks to integrated fixed buffer
Automatic winding (face in/out) with winding tension control
*can also be used for very thin and sensitive fabrics
Integrated packer for automatic packing (low film consumption)
Roll closing and automatic sorting of the finished rolls.
Non-woven 21
22 Non-woven
Accumulator Winders
All our accumulators are equipped with We produce winding equipment for all kinds
motorised carriages for lightweight fabrics of non-woven such as needlepunch, airlaid,
(50gr/m²) or heavyweight 3000gr/m² spunbond, paper, medical bandages ...
Electronic web tension system enables
us to store all settings in recipes. Upon Specifications:
loading a recipe, the accumulator setup will Fabric widths up to 8000 mm
adjust itself automatically according to the Roll diameters up to 2200 mm
parameters defined in the recipe. Semi- and full-automatic winders
Low fabric tensions
Specifications: High compacting ratios possible (up to 40%)
- Capacity varies from 18 to 120 lm With core or coreless winding
- For fabric widths up to 8000 mm Fully programmable settings (curves) and
- With or without crossing rollers storable in recipes
- For ultra lightweight or very sensitive Automatic fabric feed
products we can supply accumulators with Integrated weighing units
motorised rollers synchronised with the
fabric speed.
Options: metal detectors, printing units ...
Cutting Packers
We manufacture, supply and integrate We can provide a wide variety of packing units
longitudinal and transversal cutters. from simple manual packers to full-automatic
Based upon cutting trials we will determine packaging installations
the appropriate cutter.
Longitudinal cutters: pressure, scissor, free Configurations:
and ultrasonic Fixed manual packer
Transversal cutters: stationary cutters, Movable manual packer
moving cutters “flying knife” Optionally slitt rolls can be separated
on the packer
Film dispensers (manual or automatic)
Automatic film packaging units (sheet or screen)
with closing of the sides of the rolls (ultrasonic
or flatseal) result in waterproof packed rolls
Padstacker general:
Longitudinal and transversal cutting units can be integrated
Combination with winding units can be configured
Several stacking systems can be provided
Padstacker
for flexible products
Stacking system with moving belts for flexible products
Optional with automatic pallet supply
With integrated longitudinal and transversal cutting
Pad lengths up to 3000 mm
Padstacker
for lofty and thick products
Stacking system with vacuum aspiration
Compact design suited for thick products such as insulation
Multiple rows of pads can be stacked simultaneously
Mounted on the floor (no excavations required)
Pad dimensions eg. 2,5 x 2 m (according to your requirements)
Padstacker
for stiff products
Stacking system with gripper arm
Compact design
1 row of pads can be stacked simultaneously
Automatic pallet change and supply system
Non-woven 23
24 Non-woven
Full-automatic
geotextile line exits
Our line exits are designed for fast running
geotextile lines with linespeeds up to 50
m/min and short roll lengths (+-70 lm
slit in lanes). High speed lines producing
short rolls require short cycle times.
Accumulator:
- Large accumulators equipped with
motorised carriages, electronic tension
regulation and traction groups
- With or without crossing rollers
- Optionally metal detectors, printing units ...
can be integrated
Winder:
- Winder doffing cycle < 30 s
- Packaging cycle < 30 s
- Very high roll compaction due to the
integration of driven compacting roller,
pre-tensioning unit and high power
geared motors with energy recuperation
- With middle steering
- With automatic doffing (high reliability)
- With automatic tube feed and alignment
of up to 6 cores simultaneously
Automatic tube supply systems
Small tube container for ±5 tubes
integrated in the winder. Large
stand-alone tube containers
for complete bundles of tubes
positioned next to the winder,
above the winder or even in
a remote building.
Automatic packaging:
- In sheets of PE film cut-to-size from rolls
- Film dispenser for 3 rolls with optional spare
position (different widths, film …)
- Allows pre-printed film to be used
- Film is welded over the entire width of the roll
(fabric width), optionally it can be welded over
the entire width of the film
- Sides of the rolls are sealed automatically with
flatseal or ultrasonic weld of the excess film
- When PVC tubes are used the film can be
inserted automatically and welded onto the
inside of the core
- Alternatively we can integrate stretchfilm
wrappers instead of sheet film packaging
Further automation:
- Automatic palletizing of rolls reduce roll
manipulation and loading times.
- Solutions and layouts are engineered
Non-woven 25
according to your requirements
26 Non-woven
Highloft winder
- To wind lofty products (eg. wadding)
- Fast manual roll change without stopping nor buffering
- Automatic core supply
- Compacting by means of driven pressure roller
Non-woven 27
synchronised rollers for highloft materials
28 Tufting
Creels for tufting
We make creels for tufting machines:
- Modular design
- With several options and layout
- Custom-made
Further advantages of our creels:
- A very strong construction
- No beams on the ground
• Ergonomic
• Easy to clean
• Easy to put the bobbins on the creel
- A self-supporting bridging, not leaning on the tufting
machine
Several executions and options:
- Adjustable lighting
- Platforms (different strengths and different coverings)
- Protections for platforms (in several executions)
- Corridor to knot the bobbin
- Built-in chariots
- Pressurized air with pistols and spiral tubes
Bobbin holder
years of experience have lead to continuous improvement of our bobbin holders
we use a wide variety of bobbin holders, from which the most popular are:
Options:
Walkway for a better access to the tufting machine
Movable step for a better access to the collector board
Inspection stands
Inspection units are integrated right after the tuft
machine thus enabling an immediate repair of tufting
defaults.
Configurations:
Reparation of faults just after the tufting machine
Reparation of faults just before the winding machine or
folding machine
Double use: the fabric can pass in two different ways
through the inspection unit
Winding units
The inspected fabrics are wound on a batch winder
With pneumatic roll ejection
Cross-cutter optionally available
For rolls up to Ø 2000 mm
Straight and compact wound rolls
Tufting 29
30 Texile related automation
We design and manufacture peripheral
automation equipment for textile
related products such as manipulators,
welding units, assembly units, etc.
Some of our realised projects: