G417/G418 Service Manual: Ricoh Group Companies
G417/G418 Service Manual: Ricoh Group Companies
SERVICE MANUAL
                                  002159MIU
RICOH GROUP COMPANIES
                         ®
    SERVICE MANUAL
       G417/G418
             002159MIU
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Corporation and its member companies.
                        Ricoh Corporation
                   LEGEND
PRODUCT CODE                       COMPANY
                GESTETNER     LANIER        RICOH   SAVIN
    G417                              IS760
    G418                             IS760D
   DOCUMENTATION HISTORY
     REV. NO.        DATE                COMMENTS
        *           03/2005    Original Printing
                                        G417/G418
                               TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION PROCEDURE.................................................... 1-1
  1.1 INSTALLATION REQUIRMENTS..............................................................1-1
     1.1.1 ENVIRONMENT ...............................................................................1-1
     1.1.2 MACHINE LEVEL .............................................................................1-1
     1.1.3 MINIMUM SPACE REQUIRMENTS .................................................1-1
     1.1.4 POWER REQUIRMENTS.................................................................1-1
  1.2 MAINFRAME AND OPTION INSTALLATION PROCEDURES .................1-2
     1.2.1 ACCESSORY CHECK......................................................................1-2
         Mainframe .............................................................................................1-2
         IEEE1394 I/F Kit (OPTION) ..................................................................1-3
         IPU (OPTION).......................................................................................1-3
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE SCHEDULE ............................... 2-1
  2.1 USER MAINTENANCE..............................................................................2-1
        2nd side white plate cleaning ................................................................2-2
SM                                                       i                                          G417/G418
        3.2.16    VIOB (VIDEO INPUT/ OUTPUT BOARD) ....................................3-14
        3.2.17    SWITCH BOARD..........................................................................3-15
        3.2.18    SCANNER MOTOR......................................................................3-15
        3.2.19    PSU (POWER SUPPLY UNIT) AND PSU FAN ............................3-16
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
   4.1 LED FUNCTION MODE ............................................................................4-1
      4.1.1 NORMAL LED FUNCTION TABLE...................................................4-1
          Order of priority .....................................................................................4-2
      4.1.2 SELF DIAGNOSTIC MODE..............................................................4-2
          LED function table.................................................................................4-2
          Descriptions ..........................................................................................4-3
      4.1.3 BLOWN FUSE CONDITIONS...........................................................4-5
      4.1.4 IEEE1394 BOARD (OPTION)...........................................................4-5
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
   5.1 DIP SWITCH FUNCTION ..........................................................................5-1
      5.1.1 DIP SWITCH COMBINATIONS ........................................................5-1
          DIP switch setting table (Normal mode)................................................5-2
          DIP switch setting table (service level test mode) .................................5-2
      5.1.2 NORMAL MODE...............................................................................5-3
      5.1.3 DEMONSTRATION MODE...............................................................5-3
      5.1.4 COMPONENT CHECK MODE .........................................................5-4
      5.1.5 SENSOR TEST MODE 1..................................................................5-4
      5.1.6 SENSOR TEST MODE 2..................................................................5-5
      5.1.7 SELF-DIAGNOSIS MODE ................................................................5-5
      5.1.8 WHITE BALANCE ADJUSTMENT MODE........................................5-5
      5.1.9 AGING MODE ..................................................................................5-5
      5.1.10 ADF COUNTER, BOOK MODE COUNTER AND EXPOSURE
             LAMP ON-TIME..............................................................................5-6
          SCSI ID rotary switch............................................................................5-6
          LED values ...........................................................................................5-6
      5.1.11 EEPROM CLEAR MODE................................................................5-7
      5.1.12 FIRMWARE UPDATE PROCEDURE.............................................5-8
      5.1.13 FLASH-ROM MONITOR DOWNLOAD MODE ...............................5-9
DETAILED DESCRIPTIONS
6. DETAILED FUNCTION DESCRIPTIONS..................................... 6-1
   6.1 SCANNER OVERVIEW.............................................................................6-1
   6.2 CONTROL SYSTEM BLOCK DIAGRAM...................................................6-2
   6.3 SCANNING................................................................................................6-3
      6.3.1 OVERVIEW ......................................................................................6-3
G417/G418                                                ii                                                   SM
                                                                                                     Rev. 05/2007
SPECIFICATIONS
1. OVERALL MACHINE INFORMATION......................................... 7-1
       1.1 MAIN BODY ........................................................................................7-1
       1.2 IEEE1394 (OPTION) ...........................................................................7-2
       1.3 OPTIONAL IMAGE PROCESSING UNIT (OPTION)...........................7-2
SERVICE TOOL
SEE SERVICE TOOL SECTION FOR DETAILED TABLE OF CONTENTS
SM                                                       iii                                          G417/G418
              IMPORTANT SAFETY NOTICES
 1. Before disassembling or assembling parts of the scanner and peripherals,
    make sure that the scanner power cord is unplugged.
 2. The wall outlet should be near the scanner and easily accessible.
 3. The output voltage of the PSU (Power Supply Unit) can be either 100 ~ 120
    Vac or 220 ~ 240 Vac, without any adjustment. Make sure that the above
    voltage is used.
 4. The power cord should be an approved type, in accordance with the
    regulations for the country in which the scanner is used.
 5. The use of cables other than the shield I/O cables or specified equivalents
    will invalidate the certification of this scanner and may cause interference
    levels which exceed the limits established for this equipment.
Maintenance Information
The user’s manual explains how to use and maintain the scanner. Before
performing the maintenance, read the user’s manual.
Notice
The contents of this manual are subject to change without notice.
This manual uses several symbols.
                                                    POSITION 1
                                                       TAB
PREVENTIVE MAINTENANCE
                                                    POSITION 2
                                                       TAB
REPLACEMENT AND ADJUSTMENT
                                                    POSITION 3
                                                       TAB
TROUBLESHOOTING
                                                    POSITION 4
                                                       TAB
                        NETWORK SCANNER UNIT G829
SERVICE TABLES
                                                    POSITION 5
                                                       TAB
DETAILED DESCRIPTIONS
                                                    POSITION 6
                                                       TAB
SPECIFICATIONS
                                                    POSITION 7
                                                       TAB
SERVICE TOOL/SCAN-PROBE
                                                    POSITION 8
                                                       TAB
INSTALLATION
                                                                                          INSTALLATION REQUIRMENTS
1. INSTALLATION PROCEDURE
                                                                                                                      Installation
1.1 INSTALLATION REQUIRMENTS
1.1.1 ENVIRONMENT
Use this machine at optimum temperature and humidity.
                                               : Optimum temperature and moisture range
                                   100
                                             10ºC 80%            27ºC 80%
80
                                                                              25ºC 70%
                    Moisture [%]
60
32ºC 54%
                                    40
                                         15ºC 30%
20
                                                                               32ºC 15%
                                             10ºC 15%
                                                10        20          30          40
                                                         Temperature [ºC]
G418I001.WMF
 CAUTION
 1. Make sure the plug is firmly inserted in the outlet
 2. Avoid multi-wiring.
 3. Be sure to ground the machine.
SM                                                                 1-1                                    B417/B418
MAINFRAME AND OPTION INSTALLATION PROCEDURES
Mainframe
                                                                NA               EU
 Product code                                             G417 / G418-17      G418-27
 Terminator                                                Yes (Internal)   Yes (Internal)
 SCSI Cable                                                     No           No Note 1)
 USB 2.0 Cable                                                  No               No
 Power Cable                                                   Yes          Yes (C Type)
 Quick Installation Guide (English)                            Yes               No
 Quick Installation Guide (7 languages)                         No              Yes
 Safety instruction sheet (19 languages)                       Yes              Yes
 Ricoh Brand batch                                              No              Yes
 Ricoh Model name decal                                         No              Yes
             Operating Instruction (7 languages)            Yes Note 2)      Yes Note 2)
             TWAIN Driver V4 by Ricoh                       Yes Note 3)      Yes Note 3)
             ISIS Driver by Pixel Translations                 Yes              Yes
 CD-ROM ISIS Driver Manual                                     Yes              Yes
             Quick Scan by Pixel Translations (English)        Yes              Yes
             DeskTopBinder Light (14 languages)                Yes              Yes
             DeskTopBinder Light Manual (PDF file)             Yes              Yes
B417/B418                                    1-2                                         SM
                          MAINFRAME AND OPTION INSTALLATION PROCEDURES
                                                                                Installation
                                 NA/EU
 Product code                   G386-17
 IEEE1394 board                   Yes
 IEEE1394 cable                   Yes
 Installation procedure
                                  Yes
 (7 languages)
 Other parts                      Yes
IPU (OPTION)
                                 NA/EU
 Product code                   G387-17
 IPU                              Yes
 Installation procedure
                                  Yes
 (7 languages)
Used by the image processing unit for expanded Black & White (monochrome)
image processing.
   • Auto binary processing
   • Auto image area separation
   • Manual image area separation
SM                                      1-3                         B417/B418
PREVENTIVE MAINTENANCE
                                                                     USER MAINTENANCE
Item Remarks
                                                                                          Maintenance
                                                                                           Preventive
 ADF contact glass      Wipe with a dry cloth.
 Exposure glass         Wipe with a dry cloth.
 Transport roller       Wipe with a wet cloth (alcohol or water).
 Feed roller            Wipe with a wet cloth (alcohol or water).
 Pick-up roller         Wipe with a wet cloth (alcohol or water).
 Separation roller      Wipe with a wet cloth (alcohol or water).
 Lamp cover             Wipe with a dry cloth.
 ADF background plate   Wipe with a dry cloth.
 Platen plate           Wipe with a dry cloth.
 Dust filter            Use a vacuum cleaner
 2nd Side white plate   Use the cleaning tool ( NOTE)
NOTE: Use the cleaning tool that is included with this machine when you clean the
      2nd side white plate.
       The 2nd White Plate Cleaning Tool and instructions [A] for replacing the
       platen cover can be found under the platen cover.
[A]
G418R113.WMF
SM                                        2-1                                 B417/B418
USER MAINTENANCE
[A]
G418R134.WMF
G418R135.WMF
B417/B418                               2-2                   SM
REPLACEMENT AND ADJUSTMENT
                                                                        SPECIAL TOOLS
Replacement
                                                                                            Adjustment
  A0069104       Scanner Positioning Pin (4pcs/set)      3.2.1                      1
  G4049004       RS-13 chart                          Scan Probe Service Tool       1
                                                                                                and
                                                      5.1.12 FIRMWARE
     B6455010    SD Card                                                            1
                                                      UPDATE PROCEDURE
                                                      5.1.12 FIRMWARE
     B6456800    USB Reader/ Writer                                                 1
                                                      UPDATE PROCEDURE
     G4129320    Ricoh Gray Scale                     Scan Probe Service Tool       1
     Ver. 3.08   Service Tool (Software)              Scan Probe Service Tool       1
SM                                           3-1                                B417/B148
REPLACEMENT
3.2 REPLACEMENT
3.2.1 ADF EXTERIOR
                                                              [B]
[E]
[A]
                                                                     [C]
                [D]
                                                      G418R102.WMF
[A] G418R114.WMF
G418R113.WMF
B417/B418                                       3-2                                    SM
                                                     REPLACEMENT
[C]
[D]
Replacement
                                                                             Adjustment
                                    G418R118.WMF
                                                                                 and
                        [A]
[E]
                                                          [B]
ADF cover (    3.2.1)                                         G418R119.WMF
SM                                          3-3          B417/B148
REPLACEMENT
3.2.4 SCU
[A]
G418R103.WMF
[B]
[C]
G418R104.WMF
B417/B418                              3-4                                     SM
                                                                 REPLACEMENT
[A]
[B]
Replacement
                                                                                       Adjustment
                                                                                           and
                                               G418R116.WMF
[D]
[B]
                                                                     [C]
                                 [A]
                                                  G418R117.WMF
SM                                       3-5                               B417/B148
REPLACEMENT
                                                                                     [F]
                                 [C]
[D]
[A]
                                                                                     [E]
                                                G418R109.WMF
[G]
                                                                                      [I]
 G418R108.WMF
[L]
[H]
B417/B418                              3-6                                          SM
                                                                      REPLACEMENT
[B]
[C]
Replacement
                                                                                        Adjustment
                                        [A]
                                                                                            and
                                                   G418R126.WMF
[B]
        [A]
                                                                            [D]
G418R106.WMF
SM                                      3-7                                 B417/B148
REPLACEMENT
[B]
[C] G418R105.WMF
3.2.11 DF BOARD
[A]
G418R107.WMF
B417/B418                               3-8                                      SM
                                                                     REPLACEMENT
[B]
                                                               [D]
 [A]
Replacement
                                                                                         Adjustment
                                                                                             and
 G418R115.WMF
[C]
G418R111.WMF
                L
                OC
[E]
G418R112.WMF
SM                                                 3-9                   B417/B148
REPLACEMENT
[A]
[B] G418R133.WMF
B417/B418                                3-10                              SM
                                                            REPLACEMENT
[A]: DF fan ( x 2,  x 1)
[B]:  x 2
[C]:  x 1
                                                      [B]
Replacement
                                                                                   Adjustment
                                                                                       and
                                                                    G418R128.WMF
                                                                       [D]
Feed motor (    3.2.9)
DF board ( 3.2.11)
[D]: VBUR ( x 6,  x 2, flat cable x 1)
G418R130.WMF
                                                                    G418R131.WMF
                                          [E]                [F]
SM                                        3-11                     B417/B148
REPLACEMENT
                                                  [H]
                                                                         [F]
                                 [D]
            [E]
 [B]
                                                        [G]
                                                                  G418R121.WMF
[A]
[I]
G418R120.WMF
                         [C]
Scale (     3.2.3)                                            G418R132.WMF
B417/B418                                      3-12                      SM
                                                                          REPLACEMENT
[B]
Replacement
                                                                                           Adjustment
                                                                                               and
                                                         G418R138.WMF
SM                                          3-13                               B417/B148
REPLACEMENT
[A]
[B]
G418R122.WMF
SCU (     3.2.4)
Scale (     3.2.3)
Lamp cover (         3.2.3)
Exposure glass (        3.2.3)
Scanner cover (        3.2.3)
Scanner unit (       3.2.15)
Flat cable cover ( 3.2.15)
[A]: VIOB cover plate ( x 6)
[B]: VIOB ( x 6, flat cable x 2)
B417/B418                           3-14                        SM
                                                                             REPLACEMENT
                                                       [B]
                        [A]
                                                      [C]
                                                              G418R139.WMF
Replacement
                                                                                             Adjustment
Scanner cover ( 3.2.3)
[A]: Switch board bracket ( x 2,  x 1)
                                                                                                 and
[B]: Spacer
[C]: Switch board ( x 1)
                                                [C]
                                                              [B]
[D]
                                                            [A]
                                                            G418R123.WMF
Scale (   3.2.3)
Lamp cover (       3.2.3)
Exposure glass (      3.2.3)
Scanner cover (      3.2.3)
VIOB (    3.2.16)
Remove the spring [A].
[B]: Scanner motor bracket ( x 2 [C])
[D]: Scanner motor ( x 4,  x 1)
SM                                       3-15                                    B417/B148
REPLACEMENT
                                                          [A]
                                           G418R124.WMF
Scale (     3.2.3)
Lamp cover (         3.2.3)
Exposure glass (        3.2.3)
Scanner cover ( 3.2.3)
[A]: PSU fan ( x 2,  x 1)
[B]: PSU ( x 4,  x 2,  x 4)
B417/B418                           3-16                        SM
  Rev. 12/2007                                                          REPLACEMENT
  Tools:
  Phillips screwdriver, flexible Phillips screwdriver, standard screwdriver (large/small),
  tweezers, cloth, wire cutters
  Important: Image quality is very sensitive to dust, dirt, and fingerprints on the
  scanner glass. Make sure to perform this procedure in a clean, dust-free
  environment, being careful not to touch the exposure glass.
Replacement
                                                                                             Adjustment
  NOTE: It will take approximately 2.5 hours to replace the harnesses.
                                                                                                 and
  DISASSEMBLY
  SM                                           3-17                           G417/G418
REPLACEMENT                                                          Rev. 12/2007
   4. Remove the screws for the separation unit. Then, remove the guide plate
      and separation unit. ( x 4)
G417/G418                              3-18                                  SM
Rev. 12/2007                                                    REPLACEMENT
Clamp
Replacement
                                                                                  Adjustment
     7. Remove the separation unit.
                                                                                      and
     8. Remove the harness screws, and then remove the harness. ( x 2)
SM                                      3-19                          G417/G418
REPLACEMENT                                                         Rev. 12/2007
   10. Remove the harness screws, and then remove the harness support plate.
       ( x 2)
       IMPORTANT: Be careful not to damage the connector when you open it.
   11. Remove the screw, and then remove the cord clamp from the machine.
       ( x 2, = x 1)
G417/G418                             3-20                                  SM
Rev. 12/2007                                                          REPLACEMENT
     12. Pull out the two harnesses through the hole in the guide plate.
         IMPORTANT: When you pull out the harnesses, make sure the connectors
         are parallel to the harnesses.
Replacement
                                                                                        Adjustment
                                                                                            and
     13. Close the rear cover, and then open the ADF cover all the way.
         IMPORTANT: Make sure the harnesses do not touch the guide plate, as this
         can damage them.
     14. Remove the sensor harness from the clamp, and then remove harness
         together with the sensor itself. Disconnect the connector from the sensor.
SM                                        3-21                              G417/G418
REPLACEMENT                                                           Rev. 12/2007
17. Close the ADF cover, and then remove the shaft with a pair of tweezers.
G417/G418                               3-22                                     SM
Rev. 12/2007                                                       REPLACEMENT
     18. Remove the Scale and Exposure Glass, then remove the Operation Panel
         Connector. ( 3.2.3)
Replacement
                                                                                     Adjustment
                                                                                         and
     20. Remove the grounding clamper. ( x 2)
     21. Pull out the front VBUR harness through the holes in the mainframe base,
         and then pull out the other VBUR harness in the same way. (     x 2)
SM                                       3-23                            G417/G418
REPLACEMENT                                                           Rev. 12/2007
   22. Remove the rear clamp and sensor from their connectors.
       IMPORTANT: Make sure the harness does not touch the guide plate, as this
       can damage the harness.
   24. Undo the flexible cable stopper and remove the two flexible cables. Remove
       the screws for the inner cover. ( x 8)
G417/G418                               3-24                                  SM
Rev. 12/2007                                                           REPLACEMENT
Replacement
                                                                                          Adjustment
     26. Remove the two ferrite cores for the VBUR harnesses using a screwdriver.
                                                                                              and
     27. Remove the connectors, in order, from rear side to front side. Then, pull out
         the two VBUR harnesses through the holes in the mainframe base. (         x 4)
SM                                         3-25                              G417/G418
REPLACEMENT                                                                Rev. 12/2007
RESASSEMBLY
   1. Insert the two grounding lines of the 2-connector VBUR harness through the
      hole in the mainframe base. Then, do the same for the 1-connector VBUR
      harness.
      IMPORTANT: Make sure the connectors are parallel to the harness before
      you insert them.
   2. Attach clampers to each VBUR harness. Then, attach the front grounding
      line of the VBUR harness to the rear side, and the rear grounding line to the
      front side.
   3. Attach the large ferrite core to the front harness, and the small ferrite core to
      the rear harness.
      IMPORTANT: Make sure the ferrite cores do not rest on the PCB.
G417/G418                                 3-26                                     SM
Rev. 12/2007                                                        REPLACEMENT
     4. Attach each connector, and then tighten the screw for the front clamper.
        Fasten the screw for the rear clamper so that the clamper is aligned
        diagonally, as shown by the red line in the photo.
Replacement
                                                                                       Adjustment
                                                                                           and
     5. Pass the sensor harness under the ferrite core.
     7. Pass the flat cable through the holes, and attach them in the two places
        shown.
SM                                        3-27                             G417/G418
REPLACEMENT                                                              Rev. 12/2007
   8. Insert the 2 hooks for the flat cable cover, and then tighten the screws at the
      rear. ( x 2)
   9. Position the VBUR harnesses that you inserted at the front so that they are
      in the center, as shown.
10. Wrap the sensor harness around the central VBUR harness once.
G417/G418                                3-28                                    SM
Rev. 12/2007                                                        REPLACEMENT
     11. Pass the sensor harness through the hole in the mainframe base, and wrap
         it around the separation harness twice. Then, attach the sensor and clamp.
         (= x 1)
Replacement
                                                                                      Adjustment
                                                                                          and
     12. Pass the 1 connector shown for the VBUR harness through the hole in the
         mainframe base.
         IMPORTANT: Make sure the harness does not touch the edge of the guide
         plate.
     13. Pass the 2 connectors shown for the VBUR harness through the hole in the
         mainframe base.
SM                                       3-29                             G417/G418
REPLACEMENT                                                          Rev. 12/2007
   14. Attach the harness clamp as shown, between the bands for the sensor
       harness and VBUR harness bundles.
   15. Clamp the upper harness VBUR (*1) and the lower harness VBUR (*2) with
       the grounding clamp (*3).
     *                           *                               *
     2                           1                               3
G417/G418                             3-30                                   SM
Rev. 12/2007                                                         REPLACEMENT
16. Attach the harness connectors to the access port for the upper cover.
Replacement
                                                                                       Adjustment
                                                                                           and
     17. Attach the exposure glass cover.
SM                                          3-31                           G417/G418
REPLACEMENT                                                            Rev. 12/2007
19. Attach the scanning guide, inserting the two front tabs.
20. Attach the scale so that the stepped side is facing outward.
G417/G418                                3-32                                  SM
Rev. 12/2007                                                               REPLACEMENT
     22. 1. Tighten the front button screw for the upper cover.
         2. Then, tighten the rear screws. ( x 2)
1. 2.
Replacement
                                                                                                Adjustment
                                                                                                    and
     23. Close the ADF cover and insert the shaft as shown in Photo 1.
         IMPORTANT: See Photos 2 and 4 for the correct harness layout.
1. 2.
3. 4.
SM                                         3-33                                     G417/G418
REPLACEMENT                                                             Rev. 12/2007
   25. Attach the harness band together with the shaft, and cut off the remaining
       (unnecessary) section.
G417/G418                               3-34                                    SM
Rev. 12/2007                                                         REPLACEMENT
     27. Insert the sensor from Step 26 through the hole in the ADF rear plate. Then,
         clamp the harnesses in the area between their bands.
Replacement
                                                                                        Adjustment
                                                                                            and
     28. Close the ADF cover and open the rear cover. Then, twist the one VBUR
         harness connector from Step 27, pass it through the hole in the side plate,
         and insert it into the socket.
         IMPORTANT: Make sure the connectors are fully inserted into their sockets.
     29. Twist the two connectors for the VBUR harness. Then, pass them under the
         one VBUR harness connector from Step 28. After this, insert the connectors
         into the sockets from the front.
SM                                        3-35                             G417/G418
REPLACEMENT                                                               Rev. 12/2007
   30. Attach the grounding clamper (metal plate). Then, tighten the screws,
       starting with the one accessible from the hole in the left side. ( x 2)
   31. Attach the plastic clamp. While pressing the plastic clamp from above (so
       that it is parallel to the ground), tighten the screw.
   32. While pressing down the grounding plate from above, tighten the screws
       (upper, lower). ( x 2)
G417/G418                                3-36                                     SM
Rev. 12/2007                                                          REPLACEMENT
     33. Fit the guide plate separation assembly under the lever bottom plate. Then,
         fasten the screws, beginning with the rearmost screw. ( x 4)
                                   Bracket:
                                   Separation:
                                   Main: Ass'y
Replacement
                                                                                          Adjustment
                                                                                              and
     34. Close the rear cover, and then attach the connector to the clutch.
SM                                         3-37                               G417/G418
REPLACEMENT                                                                Rev. 12/2007
   35. Tighten the screws for the “Guide Plate Separation Assy’s”, starting from the
       right hole. ( x 2)
   36. Pass the harness connector for the original table through the hole in the side
       plate. Then, insert the left corner of the original table as shown. Finally, bend
       both sides of the table down to create the upward arc (see photo), and insert
       the right side.
G417/G418                                 3-38                                     SM
Rev. 12/2007                                                          REPLACEMENT
Replacement
                                                                                      Adjustment
     38. Attach the connectors for the separation unit.
                                                                                          and
     39. Attach the grounding terminal for the right cover ( x 1).
SM                                         3-39                           G417/G418
REPLACEMENT                                                                 Rev. 12/2007
   41. Open the rear cover, and then attach the left cover.
       IMPORTANT: Insert the three tabs into the grooves.
42. Tighten the screws for the left and right covers (screw x 1 each).
G417/G418                                3-40                                       SM
Rev. 12/2007                                                           REPLACEMENT
     43. Attach the upper cover, and then tighten the screws (beginning with the right
         screw). ( x 2)
Replacement
                                                                                           Adjustment
                                                                                               and
     44. Close the rear cover. Then, attach the rear plate (bending it as shown). After
         this, fasten the screws (beginning with the right screw). ( x 2)
SM                                         3-41                                G417/G418
TROUBLESHOOTING
                                                                             LED FUNCTION MODE
    4. TROUBLESHOOTING
    4.1 LED FUNCTION MODE
    4.1.1 NORMAL LED FUNCTION TABLE
                                                                          LEDs
                                        Originals
   Conditions           Contents         on the
                                          ADF        Power Machine Document
                                                                                      Error  Mode
                                                      on     busy   in place
                                                                                      (Red) (Yellow)
                                                    (Green) (Green) (Green)
Machine              Overall machine
                                             -        On         On         On           On         On
initialization       check
                                          No          On         Off        Off          Off        Off
                     Normal mode
                                          Yes         On         Off        On           Off        Off
                                          No          On         Off        Off          Off        On
Stand-by             Scan wait mode
                                          Yes         On         Off        On           Off        On
                                          No          On         Off        Off          Off        On
                     SADF mode
                                                                                                            shooting
                                                                                                             Trouble
                                          Yes         On         Off        On           Off        On
                                          No          On         On         Off          Off        Off
Scanning             Normal mode
                                          Yes         On         On         On           Off        Off
                     ADF cover switch open            On         On         Off          On         Off
                                                               NOTE 4)
    NOTE: 1) When both Scan wait and SADF mode occur, it starts blinking.
          2) On LEDs scroll to the left.
          3) On LEDs scroll to the right.
          4) When the scanner moves back to home position, it turns off.
    SM                                                4-1                                      B417/B148
LED FUNCTION MODE
Order of priority
   1) Flash-ROM monitor download error
   2) Flash-ROM program download error
   3) Flash-ROM monitor download
   4) Flash-ROM program download
   5) Service-call error
   6) User-visible error - ADF cover switch open
   7) User-visible error - Document jam
   8) User-visible error - Document misfeed
   9) User-visible error - Tray error
   10)User-visible error - Option error
   11)Machine Initialization
   12)Stand-by - Scan wait mode
   13)Stand-by - Originals on the ADF
   14)Low power mode
   15)Stand-by - Normal mode
NOTE: 1) When two or more errors occur, the LEDs show the first error.
      2) This is in self-diagnosis mode only. In standard operation, each of these
         errors cause all the LEDs to blink.
B417/B148                                      4-2                                              SM
                                                                        LED FUNCTION MODE
Descriptions
 Conditions                      Symptoms                            Possible cause
                     SRAM or DRAM error                      • Replace the SCU.
                     1. Ram reading or writing error,        • Replace the VIOB.
                        when power is applied                • Check the harnesses between
 Memory error
                     2. DRAM reading or writing error,         the PSU and the VIOB.
                        during self-diagnosis.
                     3. Memory read error
                     White level is less than the            < Exposure lamp is turned on at
                     specified value.                        initial settings. >
                     1. Checked while the machine            • Check the harness between the
                        automatically adjusts the white            VBUF and VBUR.
                        level. The light intensity is less   • Clean or replace the white plate.
                        than the specified amount.           • Replace the VBUF/ VBUR.
                     2. When machine start scanning,         • Replace the VIOB.
                        white level value less than
                                                             • Check the harness between the
                        specified value.
                                                                  VBUF/ VBUR and scanner
                                                                  optics unit.
                                                             • Check the harnesses between
 1st side /2nd                                                    the PSU and the VIOB.
 side lamp failure                                           • Replace the scanner optics unit.
                                                                                                   shooting
                                                                                                    Trouble
 error                                                       < Exposure lamp is not turned on at
                                                             initial settings. >
                                                             • Check the harness between the
                                                                  VBUF and VBUR.
                                                             • Check the harness between the
                                                                  VBUF/ VBUR and scanner
                                                                  optics unit.
                                                             • Check the lamp harnesses from
                                                                  scanner optics unit.
                                                             • Replace the SCU, VIOB, VBUR
                                                                  or VBUF.
                                                             • Replace the scanner optics unit.
 1st side / 2nd       The sensor does not detect the         For 1st side home position error
 side home            scanner.                               • Check the scanner lock.
 position (HP)        When the switch on the machine         • Replace the 1st side HP sensor.
 error                is turned on                           • Replace the scanner motor.
                      1. The sensor is off and it will not   • Check the scanner wire.
                          turn on—even if the scanner
                                                             • Check the harnesses between
                          moves to the left of the 472
                                                                  the VIOB and the 1st side HP
                          mm mark.
                                                                  sensor.
                     2. The sensor is on and will not
                          turn off. Even if the scanner
                          moves to the right of the 115.6
                          mm mark.
                      When the machine usually works.        For 2nd side home position error
SM                                               4-3                                 B417/B148
LED FUNCTION MODE
B417/B148                                      4-4                                        SM
                                                           LED FUNCTION MODE
                                                                                   shooting
                                                                                    Trouble
SM                                      4-5                            B417/B148
SERVICE TABLES
                                                              DIP SWITCH FUNCTION
5. SERVICE TABLES
5.1 DIP SWITCH FUNCTION
5.1.1 DIP SWITCH COMBINATIONS
Do one of these after you change the DIP-switch [A] setting:
     • Turn the power off and on
     • Push the reset switch [B].
If you change the position of the SCSI ID rotary switch [C] during these tests, be
sure to put it back to the original position after you finished.
[A]
         [C]
                                                           [B]
                        90 1
                       78
23
4 6 12345678
                                                       G418R127.WMF
                                                                                       Service Tables
NOTE: The mnemonic SCAM will be used in various areas of this and other
      documents using SCSI technology. SCAM is short for SCSI Configured
      AutoMatically, a subset of the PnP specification that provided plug-and-
      play support for SCSI devices.
SM                                        5-1                              G417/G418
DIP SWITCH FUNCTION
B417/B418                                       5-2                                       SM
                                                         DIP SWITCH FUNCTION
                                                                                  Service Tables
           4          ADF mode multi (227 mm/s)
           5          Reserved
           6          ADF mode prior scan (455 mm/s)
           7          ADF mode prior scan (277 mm/s)
           8          ADF free run mode NOTE 1)
           9          Reserved
NOTE: 1) This is done without an original. The operation is the same as A4 SEF
         scanning (200 dpi).
      2) The LED shows the standard operation mode when you enter the
         demonstration mode. The scanner stops and shows the error status if
         an error (a paper jam etc.) occurs in the demonstration mode.
      3) This mode starts when you push the start key on the operation panel.
         This mode ends when you push the reset (stop) key.
SM                                          5-3                       G417/G418
DIP SWITCH FUNCTION
NOTE: 1) If the lamp and clutches turn on, this switch turns off all of them.
      2) Each time you push the start key, the component turns on or off.
NOTE: If the selected sensor is on, all LEDs turn on. If the selected sensor is off,
       all LEDs turn off.
B417/B418                                   5-4                                   SM
                                                            DIP SWITCH FUNCTION
NOTE: For only the double feed sensor, the sensor turns on when the start switch
      is pushed after you close the ADF cover. If a double feed is detected, all
      LEDs turn on. If not, all LEDs turn off.
                                                                                       Service Tables
5.1.8 WHITE BALANCE ADJUSTMENT MODE
This adjusts the white balance. To do this, the machine scans the white plate.
This adjustment is not used for this machine.
  SCSI ID rotary
                                Contents
  switch number
        0           1st side (Platen)
        1           2nd side (ADF)
        2           Reserved
        3           Reserved
        4           Reserved
        5           Reserved
        6           Reserved
        7           Reserved
        8           Reserved
        9           Reserved
SM                                         5-5                             G417/G418
DIP SWITCH FUNCTION
LED values
               Power on          Machine busy     Document in
 Number                                                               Error (Red)
                (Green)            (Green)        place (Green)
     0            Off                Off               Off                Off
     1            Off                Off               Off                On
     2            Off                Off               On                 Off
     3            Off                Off               On                 On
     4            Off                On                Off                Off
     5            Off                On                Off                On
     6            Off                On                On                 Off
     7            Off                On                On                 On
     8            On                 Off               Off                Off
     9            On                 Off               Off                On
NOTE: You must check the counts one digit at a time. Use the rotary switch to
      select the digit. The four LEDs shows the value. The four LEDs are read
      as a four-bit, binary number.
Example:
When the rotary switch is set to 1, the LEDs display the units (from the SCSI ID
Rotary switch table).
If the LEDs display (On, Off, Off, On), the counter value is nine (from the LED
values table).
B417/B418                                 5-6                                       SM
                                                             DIP SWITCH FUNCTION
                                                                                    Service Tables
      c) Registering adjustment data
SM                                       5-7                            G417/G418
DIP SWITCH FUNCTION
 CAUTION
 Do not turn off the machine while you download the firmware.
[A]
SCSI SCSI
G418S902.WMF
B417/B418                                 5-8                                SM
                                                              DIP SWITCH FUNCTION
Service Tables
SM                                        5-9                                 G417/G418
DETAILED DESCRIPTIONS
                                                  SCANNER OVERVIEW
                                      [C]               [B]
[A]
                                                             G418D116.WMF
                 [D]                                   [E]
                                                                            Descriptions
                                                                             Detailed
SM                                          6-1               B417/B418
CONTROL SYSTEM BLOCK DIAGRAM
                                                                                                                                Mainframe
                                                                                                        GASCU
                     Scanner HP Sensor                       VIOB (SC1a / SC1b)
              Scanner Motor
                                 M3                                                                                                                     SCSI
               SC1a, SC1b
                                                                                                                                                        Connector
                                                                                                                                           GASCU
                                                                                                                SCU
                       SOP    LED                                                                                                                    SD – Card
                                                                                                                                                     Connector
                       SWB DIP SW
       Main Switch
                                                                               M4
                                                                                                                USIC (Standard) or ISIC (Optional)   USB2 Connector or
                                            +5V, +12V, +24                    FAN                                                                    IEEE1394 Connector
     Plug
                                                                          PSU
G418D904.WMF
The SCU controls this machine. Its CPU checks all sensors and manages the SCSI
I/F, IEEE1394 I/F, SD card I/F, VIOB and OIPU. The SCU has an EEPROM,
FROM and SRAM. It also contains the image processing ASIC, which processes
images from the CCD.
The VBU controls the scanner optics unit.
The VIOB controls several sensors, motors, control boards and the ADF.
The DF board controls the ADF, several motors and a clutch.
B417/B418                                                                              6-2                                                                                SM
                                                                        SCANNING
6.3 SCANNING
6.3.1 OVERVIEW
                             [C]
[D]                                    [A]
                                                                         G418D116.WMF
                 [B]
• The exposure lamp [A] (a xenon lamp) illuminates the original. The image is
  reflected onto a CCD [B] (charge coupled device) via the 1st, 2nd, 3rd, 4th, 5th
  and 6th mirrors, and through the lenses.
• The scanner scans the white plate [C] on the underside of the ADF exposure
  cover to perform the shading function.
• The scan cycle stops when the scanner unit activates the home position sensor
  [D].
• If the scanner home position sensor is not activated within a certain time, a home
  position sensor error will occur.
                                                                                        Descriptions
                                                                                         Detailed
SM                                       6-3                              B417/B418
SCANNING
                                                            [E]
             [D]
[C] [A]
             G418D108.WMF
                                                      [B]
B417/B418                             6-4                               SM
                                                                           SCANNING
                                   [D]
                                                [E]
       [A]
                                                                [F]
[B]
[C]
                 [G]                                  [H]
                                  [I]                       G418D109.WMF
                                                                                        Descriptions
                                                                                         Detailed
SM                          6-5                                             B417/B418
ADF OVERVIEW
                             [D]    [C]
                                                  [B]
                     [E]
                                                           [A]
                                                                              [R]
             [F]
[G]
  [H]
                                                                        [Q]
       [I]
                                                                 [P]
                                                         [O]              G418D115.WMF
               [J]                                 [N]
                       [K]    [L]   [M]
B417/B418                                 6-6                                       SM
                                                                    ADF OVERVIEW
Drive layout
                                                                       [B]
              [A]
[C]
[D]
                                                                     [E]
                                                        [F]
                                                              G418D104.WMF
                                  [I]
                                              [J]
[G]
                                                                                         Descriptions
                                                                                          Detailed
                                               [H]
                                                     G418D103.WMF
SM                               6-7                                         B417/B418
ADF OVERVIEW
[B]
            G418D101.WMF
                                                        [A]
• The original size detection mechanism consists of an actuator and two original
  width sensors.
• The actuator activates the original width sensor 1 and 2.
• Based on the combined output of the two width sensors, the machine can
  calculate the size of the original.
   NOTE: Since there are only two original width sensors, this mechanism can
             detect only 4 original sizes. This is because each sensor detects “L” or
             “H”. Therefore, the combination of sensor 1 signal and sensor 2 signal
             is “L&L, L&H, H&L and H&H”. Because of this, some original sizes are
             not detected correctly. Refer to the original size detection table.
B417/B418                                 6-8                                     SM
                                                                     ADF OVERVIEW
In this table, “” is detected, “×” is not detected and “” is detected as “” that
has the same superscript number. For example, 10” x 8” L size is detected as
8.5” x 11 L size.
        Size              NA               EU            Width 1          Width 2
                              1
  11" x 17"L (DLT)       *                                 L                L
      11" x 15"L         *1                                 L               L
      10" x 14"L                                            L               H
  8.5" x 14"L (LG)       *2                                H                L
  8.5" x 13"L (F4)        ×                                 H                L
                              2
     8" x 13"L (F)       *                                 H                L
  8.5" x 11"L (LT)       *2                                H                L
  8.5" x 11"S (LT)       *1                                 L               L
      10" x 8"L          *2                                H                L
 5.5" x 8.5"L (HLT)                                        H                H
 5.5" x 8.5"S (HLT)      *2                                H                L
                                                                                        Descriptions
  A5L (148 x 210)                         *6               H                H           Detailed
  A5S (210 x 148)                         *5               H                L
  B6L (128 x 182)                         *6               H                H
  B6S (182 x 128)                         *6               H                H
SM                                        6-9                               B417/B418
ADF OVERVIEW
[D]
[B]
[C] G418D102.WMF
• When the machine gets the scanning command, the original set sensor [A]
  detects the original.
• The tray lift motor starts to rotate [B].
• The tray lift shaft [C] rotates, and then the tray lift plate [D] lifts the originals until
  they contact the pick-up roller [E].
• The tray lift plate is also an actuator for the tray HP sensor [F]. When the tray is
  lifted up, it is away from the tray HP sensor.
B417/B418                                     6-10                                          SM
                                                                     ADF OVERVIEW
[B]
[C]
G418D103.WMF
• The mechanism is an FRR (Feed and Reverse Roller) system, consisting of the
  original feed roller [A] and separation roller [B]. The separation roller prevents
  double feed.
• The feed motor rotates [C] the feed roller and separation roller.
                                                                                           Descriptions
                                                                                            Detailed
SM                                       6-11                                  B417/B418
ADF OVERVIEW
[B]
                [C]
                                                                        [I]
[D]
[E] [H]
G418D114.WMF
                                                                               [G]
                                                 [F]
•   The transport motor controls the fifth transport rollers and exit roller.
•   The feed motor feeds the original to the first transport roller [A] at maximum
    speed.
•   When the leading edge sensor [B] detects the leading edge, the feed motor
    stops.
•   The transport motor feeds the original to the scanning area.
•   When the registration sensor [D] detects the original, the transport motor stops
    briefly.
•   Then the transport motor turns on again, and feeds the original through scanning
    area via the second [C] and third transport roller [E].
•   The original is fed out by the fourth [F] and fifth transport roller [G] and the exit
    roller [H].
•   The exit sensor [I] detects the original jam.
B417/B418                                   6-12                                      SM
                                                                     ADF OVERVIEW
[A]
G418D113.WMF
The book unit and ADF unit each have a scanner optics unit [A]. Therefore, both
sides of an original can be scanned with one scanning movement. This saves time
during scanning.
Scanning mode
This machine has three scanning modes.
SM                                      6-13                                 B417/B418
ADF OVERVIEW
[B]
[A]
G418D106.WMF
G418D105.WMF
• The leading edge sensor [A] and trailing edge sensor [B] detect misfeeds. A
   misfeed is detected if any of the following conditions occurs.
   1) If the trailing edge sensor does not detect the original after feeding it.
   2) If the leading edge sensor does not detect the original after the trailing edge
      sensor has detected it.
   3) If the registration sensor (not shown) does not detect the original after the
      leading edge sensor has detected it.
• The double feed sensor TX [C] (Transmitter) and RX [D] (Receiver) detect
   double feeds.
B417/B418                                   6-14                                       SM
                                                                             ADF OVERVIEW
                      ON
     Feed clutch
                      OFF
                      ON
     Feed motor
                      OFF
     Trailing edge    ON
        sensor        OFF
     Leading edge     ON
        sensor        OFF
     Registration     ON
       sensor         OFF
                      ON
  Transport motor
                      OFF
                      ON
   Front FGATE
  (scanning point)    OFF
                      ON
  Back Registration
      sensor          OFF
    Back FGATE        ON
  (scanning point)    OFF
     Original exit    ON
       sensor         OFF
                                            JAM2
                                      M3                     JAM1
                                 M2        JAM3,5
                            M1
                                                                                  [B]
 G418D910.WMF
                                                                                              Descriptions
                                                                                               Detailed
SM                                                   6-15                         B417/B418
ADF OVERVIEW
                      ON
    Feed clutch
                      OFF
                      ON
    Feed motor
                      OFF
   Trailing edge      ON
      sensor          OFF
   Leading edge       ON
      sensor          OFF
    Registration      ON
      sensor          OFF
                      ON
  Transport motor
                      OFF
                      ON
   Front FGATE
  (scanning point)    OFF
                      ON
  Back Registration
      sensor          OFF
    Back FGATE        ON
  (scanning point)    OFF
    Original exit     ON
      sensor          OFF
G418D911.WMF
B417/B418                          6-16         SM
                                                                      ADF OVERVIEW
Misfeed
Misfeed1: The trailing edge sensor does not turn on within the time required to
          feed 384.2mm after the feed motor turns on.
Misfeed2: The leading edge sensor does not turn on within the time required to
          feed 448.6mm after the trailing edge sensor turns on.
Misfeed3: The registration sensor does not turn on within the time required to feed
          409.8mm after the leading edge sensor turns on.
                                                                                         Descriptions
                                                                                          Detailed
SM                                        6-17                               B417/B418
  ADF OVERVIEW
                                                                           OIPU
     2nd side
                           VBUR                                                         OPIPU
Scanner Optics Unit
                R                                           VIOB
                        Analog     A/DC   10bit   Shading
                       processor                   ASIC                          8bit        8bit
         C                                                   SEL R/Mono
                                                                                                   SEL
                                                                                                                               ISIC or USIC
                                                                 10bit
         C      G       Analog
                                   A/DC                            G                      8bit                                                           IEEE1394
                       processor
         D                                10bit                 10bit            RIPU                                                                    USB2.0
                                                  Shading                                                                       IEEE1394
                                                   ASIC                                                                            USB2
                                                                   B
                B       Analog            10bit                                                                                  Controller
                                   A/DC                          10bit
                       processor
                                                                                                                                    DMA I/F
                                                                                                                                    16bit
                R                                                                         R/Mono                                              SCU
                                                                                            8bit
                        Analog
                                          10bit   Shading                                                G
                                   A/DC            ASIC
                       processor                                                                         8bit
                                                                                                                    B
                                                                                                                    8bit                                   SCSI
         C                                                                                                                              DMA I/F
                                                                                                         R/Mono                          16bit
         C      G       Analog            10bit
                                                             SEL R/Mono                                    8bit      SEL        SIBC3             SCSI
                                   A/DC
         D             processor                                   10bit
                                                  Shading                                                               G
                                                   ASIC                   G                RIPU
                                                                         10bit                                        8bit
                                          10bit
                B       Analog     A/DC                                   B                                             B
                       processor                                         10bit                                          8bit
                                                                                            8bit             8bit
      1st side
 Scanner Optics Unit       VBUF                                                         OIPU
                                                                                             OPIPU
G418D903.WMF
  B417/B418                                                     6-18                                                                                         SM
                                                                    ADF OVERVIEW
After the above processes, the analog signals are converted to 10-bit digital signals
by the A/D converters. Each pixel is given a value from the 256-grade scale.
The VIOB performs the shading function and then corrects these signals. Shading
correction prevents uneven images caused by fluctuations in scanned data due to
changes in light intensity and CCD sensitivity.
RIPU on SCU
The RIPU is the image processor on the SCU. It handles the following:
SM                                       6-19                              B417/B418
ADF OVERVIEW
Color resolution
Because of the differences in color space, the color observed by a person, and the
color value sensed by the CCD can vary. Color resolution corrects the color data
gathered by the CCD. It uses a color table that adjusts for the way particular colors
are displayed on specific CRTs. This allows a more-natural representation of the
scanned image.
Filtering
There are two software filters: the MTF (Modulation Transfer Function) filter and
the smoothing filter. The MTF filter emphasizes sharpness, and is used with
documents that contain both text and photo areas. The smoothing filter is only used
for photo-image documents.
Magnification
The RIPU enlarges or reduces the image data in the scan direction.
Reduction and enlargement in the sub scan direction are done by changing the
scanning speed, using LIFO (last in, first out).
B417/B418                                 6-20                                     SM
                                                                       ADF OVERVIEW
Scale processing
This process generates image densities of up to 256 levels for each pixel. It uses
simple binary, dithering, and error diffusion processing.
Simple binary processing sets the level based on a threshold value. There are no
shades of gray. The output is black or white only.
Dither processing is used to reproduce originals with continuous tones, such as
photographs on machines that cannot output true grayscales. It produces different
shades of gray by creating patterns of black and white dots. There are no gray
dots.
The error diffusion process reduces the difference in contrast between light and
dark areas of a halftone image. Each pixel is corrected using the difference
between it and the surrounding pixels. The corrected pixels are then compared with
a matrix table. Error diffusion is often used in text/photo mode. It is a good
compromise because it reduces the contrast between light and dark areas of
halftone images, while having no effect on letter areas.
OIPUB
The OIPUB is an optional image-processing unit. It improves the processing of
black and white images using the following features:
                                                                                          Descriptions
2. Auto Image area separation                                                              Detailed
3. Manual Image area separation
SM                                         6-21                               B417/B418
ADF OVERVIEW
B417/B418                              6-22                                 SM
SPECIFICATIONS
                                                               SPECIFICATIONS
SPECIFICATIONS
1. OVERALL MACHINE INFORMATION
1.1 MAIN BODY
Scanning method:       Flat-bed color scanner with ADF
Book scan:             Horizontal: Max. 305 mm [12.2"]
                                   Min. 5 mm [0.2"]
                       Vertical:         Max. 432 mm [17.3"]
                                         Min. 5 mm [0.2"]
ADF:                   (G417): Simplex
                       (G418): Duplex
                       Document size:
                        Width: 69 ~ 305 mm [2.7" ~ 12.2"]
                        Length: 90 ~ 2,000 mm [3.6" ~ 78.5"]
                       Document weight: 40.7 ~ 157 g/m2 [35 ~ 135 kg]
                       ADF capacity:
                        200 sheets (64 g/m2 [20 lb.])
                        110 sheets (105 g/m2 [24 lb.]/A4, A5, LT, HLT)
                        80 sheets (105 g/m2 [24 lb.]/A3, DLT)
                       Stack capacity
                        200 sheets (64g/m2 [20 lb])
Scanning resolution:   Main scan: 100 dpi (in 1 dpi steps)
                       Sub scan: 400 dpi (in 1 dpi steps)
Grayscales:            Input: 10 bits/pixel (for each color)
                       Output: 24 bits/pixel
Initialization time:   20 seconds or less
Scanning speed:        B&W: 70 ppm (Simplex)/ 116 ipm (Duplex)
                       Color: 38 ppm (Simplex)/ 60 ipm (Duplex)
                       (200dpi, A4 Portrait: Duplex is only for G418)
Scanning throughput:   Simplex mode
                                                                                 Specifications
SM                                 7-1                               B417/B418
SPECIFICATIONS
 • Auto Photo/Letter:     This function automatically identifies the text portions of an original
                          and the photographic portions, and scans each in a suitable scan
                          mode.
 • Dynamic Threshold:     This function automatically determines a suitable threshold value
                          on the basis of the brightness of the original, and converts the
                          scanned image to binary data.
 • Select Area:           This function selects an area within an original and sets scanning
                          conditions for that area.
B417/B418                                    7-2                                             SM
SERVICE TOOL
SCAN-PROBE
            SERVICE TOOL/SCAN PROBE
                                TABLE OF CONTENTS
2. SCANNING...................................................................................... 8
   2.1 ORIGINAL SIZES ......................................................................................... 8
   2.2 SIMPLE SCANNING..................................................................................... 9
      2.2.1 OVERVIEW ......................................................................................... 9
      2.2.2 SCANNING........................................................................................ 10
      2.2.3 SCANNING A SELECTED AREA...................................................... 12
   2.3 SCANNING WITH MANUAL SETTINGS.................................................... 13
   2.4 CONTINUOUS SCANNING........................................................................ 14
4. IMAGE EVALUATION................................................................... 27
   4.1 OVERVIEW ................................................................................................ 27
   4.2 REGISTRATION......................................................................................... 28
      4.2.1 PROCEDURE.................................................................................... 28
      4.2.2 ACCEPTABLE VALUES .................................................................... 29
          Book mode............................................................................................. 29
          ADF mode (1st side) .............................................................................. 29
SM                                                       i                                          Service Tool
         ADF mode (2nd side)............................................................................. 29
     4.2.3 CONDITIONS .................................................................................... 29
     4.2.4 METHOD ........................................................................................... 29
         Main scan .............................................................................................. 29
         Sub scan ................................................................................................ 29
  4.3 SKEW ......................................................................................................... 30
     4.3.1 PROCEDURE.................................................................................... 30
     4.3.2 ACCEPTABLE VALUES .................................................................... 30
         Book mode............................................................................................. 30
         ADF mode.............................................................................................. 30
     4.3.3 CONDITIONS .................................................................................... 31
     4.3.4 METHOD ........................................................................................... 31
         Main scan .............................................................................................. 31
         Sub scan ................................................................................................ 31
  4.4 ACTUAL IMAGE SIZE ................................................................................ 32
     4.4.1 PROCEDURE.................................................................................... 32
     4.4.2 ACCEPTABLE VALUES .................................................................... 32
         Book mode............................................................................................. 32
         ADF mode...................................................................................... ....... 32
     4.4.3 CONDITIONS .................................................................................... 33
     4.4.4 METHOD ........................................................................................... 33
         Main scan .............................................................................................. 33
         Sub scan ................................................................................................ 33
  4.5 JITTER ....................................................................................................... 34
     4.5.1 PROCEDURE.................................................................................... 34
         ± 45 degrees .......................................................................................... 34
         0 degrees ............................................................................................... 35
     4.5.2 ACCEPTABLE VALUES .................................................................... 36
     4.5.3 CONDITION....................................................................................... 36
     4.5.4 METHOD ........................................................................................... 36
         ± 45 degrees .......................................................................................... 36
         0 degrees ............................................................................................... 36
  4.6 PARTIAL IMAGE STRETCH ...................................................................... 37
     4.6.1 PROCEDURE.................................................................................... 37
     4.6.2 ACCEPTABLE VALUES .................................................................... 37
         Book mode............................................................................................. 37
         ADF mode.............................................................................................. 37
     4.6.3 CONDITIONS .................................................................................... 38
     4.6.4 METHOD ........................................................................................... 38
5. TROUBLESHOOTING .................................................................. 39
  5.1 ERROR MESSAGES.................................................................................. 39
     5.1.1 ON START UP................................................................................... 39
     5.1.2 ADJUSTMENT AND SCANNING ...................................................... 40
     5.1.3 IMAGE EVALUATIONS ..................................................................... 40
  5.2 SCSI/ IEEE1394/ USB CONDITION CODES ............................................. 41
     5.2.1 SENSE KEY CODES......................................................................... 41
     5.2.2 ADDITIONAL SENSE CODES AND QUALIFIERS............................ 42
Service Tool                                            ii                                                      SM
                                                                 OPERATIVE CONDITIONS
1. OVERALL INFORMATION
1.1 OPERATIVE CONDITIONS
This service tool works under the conditions shown below.
       PC                                       Windows PC
 CPU             Pentium
 Memory          64 MB or more
 HDD             Min 10 MB (Recommended: 210 MB or more)
 OS              Windows 95, 98, NT4.0 SP3 or later, 2000
 SCSI connection (ASPI required)
 Module          Adaptec APSI driver Ver.4.57 (1008) or later
 SCSI board      Adaptec SCSI board (ISA, PCI, PCMCIA connection)
 SCSI, IEEE1394, USB connection
 Module          • Ricoh TWAIN driver including the STI mini driver
                 • SuspectAspi.dll 3.0 or later (supplied with this service tool)
 I/F board       No specific requirement
 Network connection
 Module          Microsoft TCP/ IP
 Network board   No specific requirement
SM                                             1                                    Service Tool
INITIAL SETTINGS
SRV001.BMP
2. Select the necessary connection. You can select “SCSI connection (ASPI
   required)”, “STI connection (SuspectAsp. dll required)” or “Network connection”.
SRV002.BMP
The selected connection, connected device and connection status are shown on
the status bar, which is at the bottom of the window.
Service Tool                             2                                          SM
                                                                 INITIAL SETTINGS
SRV001.BMP
                                                                             SRV004.BMP
                                                                                          Service Tool
                                                                                          Scan-Probe
SM                                        3                              Service Tool
INITIAL SETTINGS
Host Adapter ID
                                                                         SRV005.BMP
SRV005.BMP
Service Tool                             4                                    SM
                                                                  INITIAL SETTINGS
SRV006.BMP
3. Click “settings…”.
4. Select the scanner name and click
   “OK”.
   NOTE: The connected and detected
            scanner names are shown in
            the “Target device” list.
SRV007.BMP
NOTE: 1) If you use “ScanSrv. exe” for STI connection, it uses the STI device.
         Because of this, you cannot operate the STI device with a different
         application.
      2) When you disconnect the machine from the PC during using STI
         connection, ScanSrv cannot detect the disconnection.
                                                                                           Service Tool
                                                                                           Scan-Probe
SM                                        5                               Service Tool
INITIAL SETTINGS
SRV008.BMP
SRV009.BMPP
SRV010.BMP
NOTE: 1) If you do not do step 5, you cannot operate the network scanner.
      2) To disconnect the network scanner, you must select “Disconnect from
         network scanner”.
Service Tool                            6                                    SM
                                                      CHART SETTING POSITION
                                                      *
                                                                          GRAY_CHART.BMP
                                             *
                                                                              SRV009.WMF
SRV137.WMF
SM                                       7                               Service Tool
ORIGINAL SIZES
2. SCANNING
2.1 ORIGINAL SIZES
An original can be scanned with this service tool to check the image quality. The
scanner type controls the maximum size that can be scanned. The table shows the
maximum possible size for each type.
                            G417/G418            G412/G421          G410/G411
 Platen                                       Main: 300 mm
                                 -                                       -
                                              Sub: 432 mm
 ADF           Simple   Main: 305 mm          Main: 297 mm     Main: 298 mm
                        Sub: 2000 mm          Sub: 2000 mm     Sub: 2000 mm
               Duplex   Main: 305 mm                           Main: 298 mm
                        Sub: 432 mm                            Sub: 432mm
                                                     -
                        Image data: 128 MB                     Image data: 3.5 ~ 4.0
                                    or less                                MB or less
NOTE: If you try to scan an original size that is too large, a scanning error occurs.
Service Tool                                  8                                    SM
                                                                 SIMPLE SCANNING
SRV011.BMP
                                                                 SRV012.BMP
                                                                                             Service Tool
                                                                                             Scan-Probe
SM                                        9                                   Service Tool
SIMPLE SCANNING
2.2.2 SCANNING
Scanning is done in book mode. You must select the original size, mode (B/W,
grayscale, or color), and resolution.
SRV012.BMP
Service Tool                            10                                     SM
                                                           SIMPLE SCANNING
SRV013.BMP
3. Click “OK”.
NOTE: If the connected scanner does not have the selected scanning method
        (step 2), you cannot scan.
                                                                                    Service Tool
                                                                                    Scan-Probe
SM                                    11                             Service Tool
SIMPLE SCANNING
SRVT023.BMP
Service Tool                             12                                    SM
                                           SCANNING WITH MANUAL SETTINGS
SRV014.BMP
                                                                                       Service Tool
                                                                                       Scan-Probe
SRV015.BMP
SM                                    13                                Service Tool
CONTINUOUS SCANNING
SRV016.BMP
SRV017.BMP
The scanning conditions (such as scanning area/resolution) are the same as for
the previous scan that used “SCSI Configuration” or “Simple Scanning” mode.
Because of this, the document must be scanned with one of these modes.
The functions of “File Save” and “Image Display” are shown below.
                            Image Display                               Image Display
                                 Yes                                           No
                 Only the last image is shown.              The scanned image is not displayed.
  File Save      Stores the scanned image                   Stores the scanned image
     Yes         automatically as a bitmap file             automatically as a bitmap file
                 (IMGxx.tmp) in the Temp folder. *1         (IMGxx.tmp) in the Temp folder.
                 Only the last image is shown.              The scanned image is not shown.
  File Save
                 The scanned image is not stored.           The scanned image is not stored.
      No
                 The displayed image can be stored.
*1: This is the temp folder that is used by Windows.
       Windows 9x: C:\Windows\Temp
       Windows NT: C\Documents and Settings\(user name)\Local Settings\Temp
Service Tool                                           14                                         SM
                                                                       OVERVIEW
3. SCANNING ADJUSTMENT
3.1 OVERVIEW
The scan counter can be checked, and adjustments and settings can be made in
this menu.
SRV018.BMP
3.2 VERSION
You can check the Vendor ID, Product ID and Revision Level of this service tool.
SRV019.BMP
SM                                          15                         Service Tool
SCAN COUNTER
COUNTER.BMP
3. You can reset the jam counter in the G417/G418. If you want to reset the jam
     counter, click “Jam counter clear”.
4. Click “OK” in the confirmation dialog.
Service Tool                                  16                                SM
                                                                                     REGISTRATION
3.4 REGISTRATION
Use this to adjust and check the main scan and sub scan registration for ADF
mode and book mode.
The screen shows the adjustment values. They reset to “0” after they are sent to
the scanner.
SRV021.BMP
Outside (-)
Original Setting
Inside (+)
                                                                                           Available area
                                                                                                                 Service Tool
                                           Outside (-)
                                                                                                                 Scan-Probe
Inside (+)
SM                                       17                                               Service Tool
WHITE AND GRAY BALANCE
Several previous model scanners have a white and gray balance adjustment. The
G417/G418 scanner has only the gray balance adjustment.
SRV022.BMP
Service Tool                              18                                       SM
                                                     WHITE AND GRAY BALANCE
GRAYADJUSTMENTENDED.BMPP
[A]
                                                              BLUESQUARE.BMP
                                                                                           Service Tool
                                                                                           Scan-Probe
SM                                      19                              Service Tool
WHITE AND GRAY BALANCE
SRV023.BMP
SETCHART.BMP
7. Click “OK”
GRAYADJUSTMENTENDED.BMP
Service Tool                             20                                            SM
                                                   WHITE AND GRAY BALANCE
[A]
BLUESQUARE.BMP
                                                                                      Service Tool
                                                                                      Scan-Probe
SM                                     21                              Service Tool
DESTINATION
3.6     DESTINATION
This checks and adjusts the version.
This setting is used for original size detection and default language when a NIB is
installed.
SRV024.BMP
Service Tool                              22                                     SM
                                                                         OVERVIEW
4. IMAGE EVALUATION
4.1 OVERVIEW
This evaluation uses the scanned image (bitmap file) of an RS-13 test chart.
• Do not use files that were not scanned with this service tool.
• Do not use files that were modified with other applications.
SRVT026.BMP
                                                                                        Service Tool
                                                                                        Scan-Probe
SM                                       23                              Service Tool
REGISTRATION
4.2 REGISTRATION
4.2.1 PROCEDURE
SRVT027.BMP
Service Tool                               24                                   SM
                                                                                     REGISTRATION
4.2.3 CONDITIONS
Use these settings to check the registration.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
      colors)
Resolution: 600 dpi or more
When you use the ADF, change the MxR value to 290.65 before you start the
       evaluation. This prevents skew errors.
4.2.4 METHOD
Main scan                                          Lxc
                                                  Lx         Dm
Dm = Lx – Lxc (mm)
                                        My
Ly
Available area
     direction
                                                              Ly0
Ds
                                                                                          Main scan
                                                                                                          Service Tool
                                                                                          direction
                                                                                                          Scan-Probe
SM                                           25                                         Service Tool
SKEW
4.3 SKEW
4.3.1 PROCEDURE
SRVT028.BMP
ADF mode
                                 Paper thickness
     Paper size
                          45 to 110kg           35kg
 A3 (Lengthwise)             ±1.5%            ±1.75%
 A4 (Lengthwise)            ±1.75%              ±2%
 A4 (Sideways)                ±2%               ±2%
 A5 ((Lengthwise)             ±2%              ±2.5%
 A5 (Sideways)               ±2.5%              ±3%
The values for the main scan direction and the sub scan direction are the same.
Service Tool                               26                                     SM
                                                                                SKEW
4.3.3 CONDITIONS
Use these settings to check the skew.
Original Size: Not specified
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
      colors)
Resolution: Not specified
4.3.4 METHOD
Main scan
Sx = (Yr – Yl) / (MxR – MxL) x 100
                                                     Xt
(%)                                                 Xb
                                                                                 YL
                                                                                      Yr
Yl : Actual distance of main scan
MxR : Basis distance of the main
                                        Myb
      scan
MxL : Basis distance of the main
      scan
                                                    MxL
                                                          MxR
Sub scan                                                                     Main scan
                                                                             direction
Sy = (Xb – Xt) / (Myb – Myt) x 100
(%)                                                                             SRV003.WMF
SM                                            27                           Service Tool
ACTUAL IMAGE SIZE
SRVT029.BMP
ADF mode
Main scan direction: 100 ± 1% (A3)
Sub scan direction: 100 ± 1% (A3)
Service Tool                              28                              SM
                                                                  ACTUAL IMAGE SIZE
4.4.3 CONDITIONS
Use these settings to check the actual image size.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
      colors)
Resolution: Not specified
4.4.4 METHOD
Main scan
Rx = (Xr –Xl) / Lx x 100 (%)                                   Lx
                                                     Xl
                                                             Xr
                                                                                       My
Xr : Actual distance of main scan                         Available area
     scan
                                                Yt
Sub scan
Ry = (Yb – Yt) / Ly x 100 (%)                        Mx
                                                                           Main scan
                                                                           direction
Ry : Actual image size rate
                                                                                  SRV004.WMF
Yb : Actual distance of sub scan
Yt : Actual distance of sub scan
Ly : Basis distance of the sub scan                                                            Service Tool
                                                                                               Scan-Probe
SM                                              29                          Service Tool
JITTER
4.5 JITTER
4.5.1 PROCEDURE
± 45 degrees
SRVT030.BMP
Service Tool                             30                                      SM
                                                                                  JITTER
0 degrees
SRVT031.BMP
b) Occurrence rate, when the number of shifted pixels is 4 (in ‘Amount of shift’).
SM                                       31                              Service Tool
JITTER
4.5.3 CONDITION
Use the following settings to check the jitter.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
      colors)
Resolution: Not specified
± 45 degrees
A 45 degrees line is a line of
stepped pixels as shown.
The (A) pixel is not part of the
normal line.                                                                  Original position
                                                         (A)                  1 pixel
0 degrees                                                                     2 pixel
Dn = En+2 - En                                                                3 pixel
J = Dn+1 – Dn (pixel)                                    E3
                                                               E2
                                                                    E1                    SRV005.WMF
D1
D0
SRV006.WMF
Service Tool                                32                                                     SM
                                                         PARTIAL IMAGE STRETCH
SRVT032.BMP
ADF mode
                                                                                            Service Tool
                                                                                            Scan-Probe
SM                                       33                                  Service Tool
PARTIAL IMAGE STRETCH
4.6.3 CONDITIONS
Use these settings to check the partial image stretch.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
      colors)
Resolution: Not specified
                                                              9 mm
4.6.4 METHOD
Nn= ((Yn –Yn-1) – L) / L x 100 (%)
Nn : Partial image stretch value
                                                               Y0
Yn : Line distance of Yn
                                                                     Y1
                                                                          Y2
Yn-1 : Line distance of Yn-1
                                                                               Y3
                                               L
SRV007.WMF
Service Tool                              34                                        SM
                                                                      ERROR MESSAGES
5. TROUBLESHOOTING
5.1 ERROR MESSAGES
5.1.1 ON START UP
     Error Message                     Symptoms                       Possible cause
 Wnaspi32.dll not found.       Cannot send the SCSI          • Execute the ASPIINST.EXE
                               commands.                        for setting up the ASPI
                               Note 1)                          driver.
 STI device not found.         Cannot detect the scanner     • Check these items and try
                               with an STI connection.           “STI connection settings”
                               Note 2)                           again
                                                             1) The scanner is correctly
                                                                connected to the PC.
                                                             2) The main power of the
                                                                scanner is on.
                                                             3) The scanner is shown in the
                                                                “Scanner and Camera”
                                                                dialog in the PC OS.
 No Scanner was found on       Cannot detect the scanner     • Check that the scanner is
 the network.                  on the network.                   connected to the PC and try
                                                                 to do “Renew” in the
                                                                 Network connection
                                                                 settings. 1.2.5
 ASPI service not available    Cannot send the SCSI          • Check the cable between the
 [ASPI support Info]           commands, because the            PC and the scanner.
                               ASPI driver cannot be         • Turn on the scanner. Turn
                               found.                           the PC off and on.
                               Note 3)
 You are currenty using        Scan-probe cannot startup,    • Upgrade the ASPI driver with
 ASPI driver Ver. xxx          because the ASPI driver         ASPINST.EXE.
 Updating to Ver. 4.60 or      version number is less than
 newer is recommended.         4.57.
                               Note 4)
 An communication error        Scan-probe cannot operate.    • Update the ASPI driver with
 with the APSI driver.                                         ASPINST.EXE.
 Please update the driver to
 the latest version.
NOTE: 1) Ignore this if you try to do image evaluation, use STI connection or
         Network connection.
      2) Ignore this if you try to do image evaluation, use ASPI connection or
         Network connection.
      3) Image evaluation is possible.
      4) As the case may be no problem.
                                                                                               Service Tool
                                                                                               Scan-Probe
SM                                            35                                Service Tool
ERROR MESSAGES
                     SRV026.BMP
 SCSI command Timed Out.          This occurs if the scanner is   • Check these items.
                                  disconnected while the          1) The scanner is correctly
                                  IEEE1394/ USB-STI                   connected to the PC.
                                  connection is used.
                                                                  2) The main power of the
                                                                      scanner is on.
                                                                  3) The scanner is shown in the
                                                                      “Scanner and Camera” dialog
                                                                      in the PC OS.
 Your hard drive does not         Scan-probe cannot scan          Increase the HDD capacity.
 have enough memory               the image.                      (For example, delete the files
 available.                                                       from the Windows temporary
                                                                  folder)
NOTE: 1) Just after the scanner turns on, the following code sometimes occurs,
         but this is not a problem and the machine can be used as normal..
         ( 5.2.2. ADDITIONAL SENSE CODES AND QUALIFIERS)
          • Additional sense code: 29h
          • Qualifier: 0h
Service Tool                                      36                                             SM
                                      SCSI/ IEEE1394/ USB CONDITION CODES
                                                                                       Service Tool
                                                                                       Scan-Probe
SM                                   37                                 Service Tool
SCSI/ IEEE1394/ USB CONDITION CODES
Service Tool                                   38                             SM
NETWORK SCANNER UNIT TYPE A
           G829
                                                 G829
                               TABLE OF CONTENTS
1. REPLACEMENT AND ADJUSTMENT ............................................1
   1.1 SPECIAL TOOLS ......................................................................................... 1
   1.2 REPLACEMENT........................................................................................... 1
      1.2.1 REPLACING THE MCBU BOARD (MAIN CONTROLLER BOARD) ... 1
      1.2.2 REMOVING THE OPERATION PANEL BOARD,
            KEY TOP, LCD BOARD AND LED CONTROL BOARD ..................... 3
2. TROUBLESHOOTING .....................................................................7
   2.1 SC CODES................................................................................................... 7
3. SERVICE TABLES...........................................................................8
   3.1 DIP SWITCH FUNCTION ............................................................................. 8
   3.2 SERVICE PROGRAM MODE....................................................................... 8
      3.2.1 SP MODE DESCRIPTION................................................................... 8
          Entering the service mode ....................................................................... 8
      3.2.2 FIRMWARE UPDATE........................................................................ 11
          Network firmware update ....................................................................... 11
      3.2.3 BACKUP AND RESTORE SD CARD ................................................ 11
          Backup SD card procedure.................................................................... 11
          Restore SD card procedure ................................................................... 12
4. SPECIFICATIONS..........................................................................13
SM                                                   i                                                       G829
                IMPORTANT SAFETY NOTICES
 1. Before disassembling or assembling parts of the Network Scanning Unit,
    make sure that the Network Scanning Unit power cord is unplugged.
 2. The wall outlet should be near the Network Scanning Unit and easily
    accessible.
 3. The output voltage of the PSU (Power Supply Unit) can be either 100 ~ 240
    VAC, without any adjustment. Make sure that the above voltage is used.
 4. The power cord should be an approved type, in accordance with the
    regulations for the country in which the Network Scanning Unit is used.
 5. When keeping used lithium batteries for disposal, do not put more than 100
    batteries per sealed box. Storing larger numbers or not sealing them apart
    may lead to chemical reactions and heat buildup.
Maintenance Information
The operating instructions explains how to use and maintain the Network Scanning
Unit Before performing the maintenance, read the operating instructions.
Notice:
The contents of this manual are subject to change without notice.
This manual uses several symbols.
1.2 REPLACEMENT
1.2.1 REPLACING THE MCBU BOARD (MAIN CONTROLLER
      BOARD)
1. Remove the three screws from the lower cover.
                                                                               Scanning Unit
2. Pull down the lower cover and detach it from the four hooks.
Network
                                                                                   G829
3. Open the upper and lower covers, as shown in the photograph below.
   Important: Be careful not to damage the flat cable.
4. Disconnect the flat cable from the MCBU board connector.
   Note: In the photograph below, the MCBU board is on the left side.
SM                                        1                             G829
REPLACEMENT AND ADJUSTMENT
G829                                2   SM
                                             REPLACEMENT AND ADJUSTMENT
                                                                                 Scanning Unit
                                                                                   Network
G829
SM                                     3                                  G829
REPLACEMENT AND ADJUSTMENT
G829                         4   SM
                                        REPLACEMENT AND ADJUSTMENT
                                                                         Scanning Unit
                                                                           Network
G829
SM                                  5                         G829
REPLACEMENT AND ADJUSTMENT
G829                                       6   SM
                                                              TROUBLESHOOTING
2. TROUBLESHOOTING
2.1 SC CODES
                                                               Possible cause /
 SC Code             Item              Definition
                                                              Trouble shooting
     SC4020   Functional        When the machine         •    System does not
              problems          detects an impossible         work correctly.
                                recovery error.               (e.g. firmware error)
                                                         1.   Turn the main power
                                                              on/off.
                                                         2.   Replace the MCB.
     SC4030   Battery voltage   When the battery          •   Insufficient battery
              error             voltage is not enough.        voltage
                                                         1.   Turn the main power
                                                               on/off.
                                                         2.   Replace the network
                                                               board.
                                                                                       Scanning Unit
                                                                                         Network
G829
SM                                      7                                       G829
SERVICE TABLES
3. SERVICE TABLES
3.1 DIP SWITCH FUNCTION
The switches are located on the MCB inside the unit. Normally, the switches are
not used in the field.
   SW No.              Function                      Setting                Default
     1        Boot Mode                     DFU                       OFF
     2        PCB Production Type           DFU                       OFF
     3        Not Used                      –                         OFF
     4        RTC Backup Battery            ON: Uses Battery          ON
                                            OFF: Does Not Use
                                            Battery
           SP
 Class                      Description                        Function
         number
   1       001       FTP port                   Sets the FTP port number.
                     Version                    Displays the network firmware version.
                                                NOTE: To check the scanner firmware
            002                                          version with “Web Status
                                                         Monitor” or “Web Image
                                                         Monitor”.
            003      Lot No.                    Displays the machine lot number.
            004      Error log                  Displays the service call number (SC).
                     Initialize SCAN-data       Initializes all SP mode data except for
            005
                                                the network data.
                     Initialize all data        Initializes all SP mode data (this SP
            006                                 has the same effect as 1-005 and 1-
                                                007 combined).
                     Initialize SCAN-NIC Data   Data related to the network is
            007
                                                initialized.
            008      Density Setup 1            Adjusts Density 1. [0-255/40/1]
            009      Density Setup 2            Adjusts Density 2. [0-255/70/1]
            010      Density Setup 3            Adjusts Density 3. [0-255/100/1]
G829                                        8                                         SM
                                                                     SERVICE TABLES
            SP
 Class                    Description                          Function
          number
            011     Density Setup 4             Adjusts Density 4. [0-255/130/1]
            012     Density Setup 5             Adjusts Density 5. [0-255/160/1]
            013     Density Setup 6             Adjusts Density 6. [0-255/190/1]
            014     Density Setup 7             Adjusts Density 7. [0-255/220/1]
            015     Flash ROM disc format       Formats the flash ROM
            016     Binary color                Selects binary color [Yes or No/No]
                    Backup SD Card              Downloads the following settings to the
                                                SD Card.
                                                • Basic settings
            017                                 • File send settings
                                                • Email settings
                                                • Delivery settings
                                                • Print scan settings
                    Restore SD Card             Uploads the above settings from the
            018
                                                SD Card to the machine.
                    JAM Information             Displays the jam location and counter.
                                                For example: “Code:0x04 Total:38”
                                                                                          Scanning Unit
                                                means that jams have been detected
                                                                                            Network
                                                38 times at the registration sensor.
                                                                                              G829
                                                NOTE: The following codes are
                                                        displayed on the operation
                                                        panel.
                                                0x01: ADF cover open
                                                0x02: ADF open
            019                                 0x03: Pick-up jam
                                                0x04: Registration sensor (paper did
                                                not come)
                                                0x84: Registration sensor (paper
                                                stayed)
                                                0x05: Read sensor (paper did not
                                                come)
                                                0x85: Read sensor (paper stayed)
                                                0x06: Exit sensor (paper did not come)
                                                0x86: Exit sensor (paper stayed)
            020     Firmware Update             Updates the firmware
                    Scanner Test (ADF)          Executes the scanner test for ADF
            021
                                                mode (simplex mode only)
                    Scanner Test (Scanner)      Executes the scanner test for Flat Bed
            022
                                                mode
NOTE: The setting range is in brackets and the default setting is in bold.
SM                                          9                                      G829
SERVICE TABLES
These are reference values. Adjust the values for the best results.
G829                                       10                                   SM
                                                                   SERVICE TABLES
                                                                                       Scanning Unit
2. Perform the “Backup SD card” procedure. (         3.2.3 Backup SD card procedure)
Network
                                                                                           G829
3. Insert the SD card, which contains the required firmware, into the SD card slot.
4. Turn on the main power of the mainframe while holding down the ,  and
    keys together.
5. When “START” is displayed, press the Start button.
6. Follow the procedure displayed on the operation panel to update the network
   firmware.
   NOTE: The message “Upgrading complete” will be displayed after completing
            the update successfully.
7. Turn off the main power and remove the SD card.
8. Perform the “Restore SD card” procedure. (        3.2.3 Restore SD card
   procedure)
SM                                       11                                    G829
SERVICE TABLES
6. After completing the setting data backup, turn off the main power and remove
   the SD card.
G829                                     12                                    SM
                                                                    SPECIFICATIONS
4.    SPECIFICATIONS
Type                                 External Box
Interface       Image Input          SCSI Interface x 1
                                     (50-pin half pitch female)
                Image Output         Ethernet Interface x 1
                                     (10Base-T or 100Base-TX)
                Function Expansion   Type II PC Card slot x 2
Control         Display panel        240 x 64 pixels, STN liquid crystal (4-line
                                     monochrome display
                Operation Keys       Number keys, 4 function keys, cursor keys
                                     (left/right), Start, Clear/Stop, Scanner Features,
                                     Reset, #, *
                Display Language     English, German, French, Spanish, Portuguese,
                                     Dutch, Italian
Memory                               RAM: 128MB (64MB is used for image
                                     processing)
Main Features                        Supports network TWAIN driver
                                     San to Print
                                                                                          Scanning Unit
                                     Scan to E-mail
Network
                                                                                              G829
                                     Scan to Folder (SMB)
                                     Scan to FTP
                                     Delivery Server
Operating Environment                Temperate 10º - 32 º C (50º - 89.6º F)
                                     Humidity 15-80%
Power                                120VAC, 60Hz
Power Consumption                    Under 8W (without an option)
Warm-up Time                         Max. 40 seconds
Dimensions                           290 mm x 120 mm x 60 mm (11.4” x 4.7” x 2.3”)
Weight                               1.4 Kg (3.08 lbs.) (AC Adapter excluded)
SM                                       13                                       G829
ENDORSER UNIT TYPE B
       G827
                                                  G827
                                TABLE OF CONTENTS
1. INSTALLATION ...............................................................................1
   1.1 COMPONENT CHECK.................................................................................. 1
   1.2 INSTALLING THE UNIT ................................................................................ 2
       1.2.1 PREPARATION.................................................................................... 2
       1.2.2 LIMITATION ......................................................................................... 2
       1.2.3 INSTALLATION .................................................................................... 3
   1.3 INSTALLING THE INK CARTRIDGE ............................................................ 5
       1.3.1 LIMITATION ......................................................................................... 5
       1.3.2 INSTALLATION .................................................................................... 5
       1.3.3 RESET THE COUNTER FROM THE TWAIN DRIVER ........................ 7
   1.4 INSTALLING THE SOFTWARE .................................................................... 8
       1.4.1 INSTALLING THE TWAIN DRIVER ..................................................... 8
       1.4.2 INSTALLING THE ISIS DRIVER .......................................................... 9
2. PREVENTIVE MAINTENANCE......................................................11
   2.1 CLEANING .................................................................................................. 11
   2.2 CONSUMABLES ......................................................................................... 12
   2.3 DISPOSING................................................................................................. 12
4. TROUBLESHOOTING ...................................................................28
   4.1 WHEN PRINTING IS NOT PREFORMED AS EXPECTED......................... 28
   4.2 WHEN AN ERROR MESSAGE APPEARS ................................................. 29
   4.3 ERROR INDICATORS................................................................................. 30
SM                                                    i                                                       G827
5. DETAILED DESCRIPTIONS ..........................................................31
   5.1 COMPONENT LAYOUT .............................................................................. 31
   5.2 OVERVIEW ................................................................................................. 32
       5.2.1 GENERAL FEATURES ...................................................................... 32
       5.2.2 INK CARTRIDGE HEAD .................................................................... 32
       5.2.3 INK CARTRIDGE SENSOR ............................................................... 32
       5.2.4 ENDORSER OPERATIONS............................................................... 32
       5.2.5 LOCATION (UNDER THE ADF ORIGINAL TRAY): ........................... 33
       5.2.6 CHANGEABLE SUB-SCAN PRINTING POSITION ........................... 33
   5.3 PRINTING WITH THE UNIT........................................................................ 34
   5.4 CHARACTERS FOR ENDORSE PRINTING............................................... 37
       5.4.1 MAXIMUM NUMBER OF CHARACTERS .......................................... 37
6. SPECIFICATIONS..........................................................................38
                IMPORTANT SAFETY NOTICES
 1. Before disassembling or assembling parts of the Endorser Unit, make sure
    that the unit power cord is unplugged.
 2. The wall outlet should be near the unit and easily accessible.
 3. The output voltage of the PSU (Power Supply Unit) can be either 100 ~ 240
    VAC, without any adjustment. Make sure that the above voltage is used.
 4. The power cord should be an approved type, in accordance with the
    regulations for the country in which the unit is used.
 5. When keeping used lithium batteries for disposal, do not put more than 100
    batteries per sealed box. Storing larger numbers or not sealing them apart
    may lead to chemical reactions and heat buildup.
Maintenance Information
The operating instructions explains how to use and maintain the Endorser Unit
Before performing any maintenance, read the operating instructions.
1. INSTALLATION
  CAUTION
 Turn off the main power switch and disconnect the machine’s power cord
 before you do the procedures in this section.
1 Operating Instructions 1
2 Endorser Unit 1
3 Ink Cartridge 1
4 Screws 2
                                                                                                Endorser Unit
                                                                                                   Type B
                                                                                                    G827
                                         [1]
[2]
[3]
[4]
SM                                              1                                        G827
INSTALLATION
G827                                         2                                      SM
                                                                    INSTALLATION
1.2.3 INSTALLATION
 1. Take the metal bracket off by unscrewing the screws on the both sides of the
    metal bracket. (2 x )
      NOTE
     ❒ Use the tool that is provided with the scanner.
                                                                                      Endorser Unit
                                                                                         Type B
                                                                                          G827
 2. Connect the cable from the unit to the connector on the scanner. (1 x      )
      NOTE
     ❒ Connect the cable with the indented side up as the illustration. Align side
       of the black cable from the unit and the black sticker of the connector on
       the scanner.
SM                                       3                                     G827
INSTALLATION
3. Hitch the hook of the Endorser Unit to the notch on the scanner.
       ^ IMPORTANT
       ❒ Keep the ink cartridge box on the left side than the center of the rail when
         hitching the notch of the unit to the scanner.
4. Fix the unit with the screws on the both sides of the unit. (2 x )
        NOTE
       ❒ Use the screws that are provided with the Endorser Unit.
G827                                        4                                      SM
                                                                  INSTALLATION
1.3.2 INSTALLATION
                                                                                    Endorser Unit
                                                                                       Type B
                                                                                        G827
  3. Pull down the ink cartridge box.
SM                                        5                                  G827
INSTALLATION
5. Push the ink cartridge and slide it to the left till you hear it click twice.
G827                                          6                                      SM
                                                               INSTALLATION
 7. Connect the power cable and turn on the power to the scanner.
 8. Clear the counter from the TWAIN driver or ISIS driver in the CD-ROM
    installed in your computer.
                                                                                  Endorser Unit
                                                                                     Type B
                                                                                      G827
SM                                        7                                G827
INSTALLATION
G827                                       8                                      SM
                                                                     INSTALLATION
                                                                                       Endorser Unit
 ❒ If the power of the computer turns on, retaining the power of the scanner on,
                                                                                          Type B
                                                                                           G827
  before driver installation, the "Found New Hardware Wizard" automatically
  starts. In this case, click [Cancel] button.
 2. Start Windows, and then insert the supplied CD-ROM labeled "Scanner
    Driver(s), Utilities and Operating Instructions" into the CD-ROM drive of the
    client computer.
    The CD-ROM Launcher screen appears.
  NOTE
     ❒ Auto Run might not automatically work with certain operating system
      settings.
       Launch "Setup.exe" located in the CD-ROM root directory.
 3. Click [ISIS DRIVER].
    The installer of the ISIS driver starts. Follow the instructions on the screen.
 4. Turn the power of the scanner on.
 5. Re-start the computer.
    The installation completes here for the computer with the operation system,
    Windows NT4.0. For the computer with other operation systems, "Plug &
    Play" detects the scanner and the "Found New Hardware Wizard"
    automatically starts.
SM                                        9                                     G827
INSTALLATION
G827                                       10                                        SM
                                                       PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE
2.1 CLEANING
        ^ WARNING
        z Never remove any covers or screws other than those specified in
           this manual. Have all inspections, adjustments, and repairs in-
           side the scanner performed by an authorized dealer only.
        z Do not attempt to modify this scanner in anyway.
Clean the bottom and the metal on the bottom of the ink cartridge box with a tightly
                                                                                          Endorser Unit
wrung out cloth dampened with water.
                                                                                             Type B
                                                                                              G827
   NOTE
  ❒See the "Tips" on "Changing the Ink Cartridge" for details of cleaning the ink
   cartridge.
SM                                        11                                       G827
PREVENTIVE MAINTENANCE
2.2 CONSUMABLES
z Print Cartridge Type A Black for Endorser Unit
2.3 DISPOSING
When you want to dispose of your unit or ink cartridge, contact your dealer or a
service representative.
G827                                      12                                       SM
                                                   REPLACEMENT & ADJUSTMENT
                                                                                         Endorser Unit
                                                                                            Type B
                                                                                             G827
   NOTE
  ❒ If the shutter is open, close the shutter.
SM                                        13                                      G827
REPLACEMENT & ADJUSTMENT
G827                                  14   SM
                                                     REPLACEMENT & ADJUSTMENT
5. Follow steps 1 through 8 of "Installing the Ink Cartridge" to set the ink cartridge.
                                                                                          Endorser Unit
                                                                                             Type B
                                                                                              G827
  ^ IMPORTANT
  ❒ Do not touch the metal part of the cartridge other than the part that is
   indicated in the illustration. Doing so may be the cause of loosing electrical
   connection.
   REFERENCE
  ❒See "3.1 Changing the Ink Cartridge" for the details to take the ink cartridge
   out.
   NOTE
  ❒ Do not clear the counter when installing the cartridge after cleaning.
SM                                         15                                     G827
REPLACEMENT & ADJUSTMENT
               1. 43 mm (1.7")
               2. Printing Area
               3. 20 mm (0.8")
               4. 96.5 mm (3.8")
               5. The center of the original
               6. 136.5 mm (5.4")
               7. Paper Feeding Direction
G827                                       16                                    SM
                                                    REPLACEMENT & ADJUSTMENT
                                                                                         Endorser Unit
                                                                                            Type B
                                                                                             G827
            1.   The Front Side of the Original
            2.   Configured Start Position for Printing
            3.   70 mm (2.8“)
            4.   Paper Feeding Direction
            5.   Printing Direction
SM                                         17                                     G827
REPLACEMENT & ADJUSTMENT
              1. 43 mm (1.7")
              2. 247 mm (9.8")
              3. Printing Area
              4. 20 mm (0.8")
              5. 96.5 mm (3.8")
              6. The center of the original
              7. 136.5 mm (5.4")
              8. Unprintable Area
              9. Paper Feeding Direction
G827                                     18                                      SM
                                                    REPLACEMENT & ADJUSTMENT
                                                                                         Endorser Unit
                                                                                            Type B
                                                                                             G827
                1. The Front Side of the Original
                2. 70 mm (2.8")
                3. Configured Start Position for Printing
                4. Paper Feeding Direction
                5. Printing Direction
SM                                        19                                      G827
REPLACEMENT & ADJUSTMENT
                  1. 43 mm (1.7")
                  2. 172 mm (6.8")
                  3. Printing Area
                  4. 20 mm (0.8")
                  5. 96.5 mm (3.8")
                  6. The center of the original
                  7. 136.5 mm (5.4")
                  8. Unprintable Area
                  9. Paper Feeding Direction
G827                                        20                                      SM
                                                    REPLACEMENT & ADJUSTMENT
Example Settings When Endorse Printing With Scanning The Front Side
Of Originals
Example of the endorse printing with the following settings;
Original size: A4 O, 5 characters, Position; 70 mm (2.8“), Direction; Right 90°
                                                                                         Endorser Unit
                                                                                            Type B
                                                                                             G827
                  1. The Front Side of the Original
                  2. 70 mm (2.8“)
                  3. Configured Start Position for Printing
                  4. Paper Feeding Direction
                  5. Printing Direction
SM                                        21                                      G827
REPLACEMENT & ADJUSTMENT
G827                                 22               SM
                                             REPLACEMENT & ADJUSTMENT
                                                                        Endorser Unit
                                                                           Type B
                                                                            G827
               1. Less than 192 mm (7.6")
               2. Less than 172 mm (6.8")
               3. 43 mm (1.7")
               4. Printing Area
               5. 20 mm (0.8")
               6. Unprintable Area
               7. Paper Feeding Direction
SM                                   23                          G827
REPLACEMENT & ADJUSTMENT
           1. 43 mm (1.7")
           2. 77 mm (3.1")
           3. Printing Area
           4. 20 mm (0.8")
           5. 96.5 mm (3.8")
           6. The center of the original
           7. 136.5 mm (5.4")
           8. Unprintable Area
           9. Paper Feeding Direction
G827                                 24             SM
                                                    REPLACEMENT & ADJUSTMENT
Example Settings When Endorse Printing with scanning the both sides or
the backside of originals
Example of the endorse printing with the following settings;
Original size: A4O, 5 characters, Position; 70 mm (2.8“), Direction; Right 90°
                                                                                        Endorser Unit
                                                                                           Type B
                                                                                            G827
               1. The Front Side of the Original
               2. 70 mm (2.8")
               3. Configured Start Position for Printing
               4. Paper Feeding Direction
               5. Printing Direction
SM                                        25                                     G827
REPLACEMENT & ADJUSTMENT
G827                                 26               SM
                                            REPLACEMENT & ADJUSTMENT
                                                                       Endorser Unit
                                                                          Type B
             5. 20 mm (0.8")
                                                                           G827
             6. Unprintable Area
             7. Paper Feeding Direction
SM                                  27                          G827
TROUBLESHOOTING
4. TROUBLESHOOTING
4.1 WHEN PRINTING IS NOT PREFORMED AS
    EXPECTED
Problem                                 Solution
When the printing is not done, or the   Clean the ink cartridge when print
printing is not clear.                  quality becomes as shown in the
                                        example below:
When the original becomes dirty.        Clean the bottom of the ink cartridge
                                        box.
Printing is not done in the position    Move the ink cartridge box by hand to
expected.                               adjust the position of the main direction
                                        (vertical direction to the paper feed
                                        direction of the ADF). Make settings
                                        from the TWAIN driver to adjust the
                                        position of the sub direction (paper feed
                                        direction of the ADF).
G827                                    28                                      SM
                                                                  TROUBLESHOOTING
                                                                                             Endorser Unit
Original is left on the paper out-put tray    Check the output tray and remove the
                                                                                                Type B
or the stamp cover is open.                   left originals. Check the ink cartridge
                                                                                                 G827
                                              box is pulled up securely after changing
                                              the ink cartridge.
No response from the stamp.                   Restart the scanner. If the same error
                                              occurs again, the stamp requires
                                              service.
Some characters have not been printed         Print position and settings are not set
properly.                                     correctly. Check [Endorse Position and
                                              Mode] and the original size and set
                                              them correctly.
Attach the ink cartridge to the stamp.        Check if the ink cartridge is set to the ink
                                              cartridge box. If the ink cartridge already
                                              set, set it again. Also, check the ink
                                              cartridge if the tape on the ink cartridge
                                              is peeled off.
SM                                           29                                      G827
TROUBLESHOOTING
G827                                        30                                       SM
                                                            DETAILED DESCRIPTIONS
5. DETAILED DESCRIPTIONS
5.1 COMPONENT LAYOUT
                  [6]
                                                                        [7]
[5]
                 [1]
                                                                                    [6]
                                                                                            Endorser Unit
                                                                                               Type B
                                                        [3]
                                                                                                G827
                                       [2]                        [4]
                                                                              [5]
SM                                           31                                      G827
DETAILED DESCRIPTIONS
5.2 OVERVIEW
5.2.1 GENERAL FEATURES
z   This is an inkjet-type endorser.
z   The endorser does not use any motors or solenoids.
z   The ink ejection timing is adjusted automatically depending on the paper
    transport speed.
z   The machine can start printing the image after it completely scans the original,
    or while it is scanning the original.
1. The operator enables the endorser function from the scanner driver, and then
   selects:
   1) the characters they want to print and
   2) printing on the leading edge or trailing edge.
   The characters are printed on the rear side of the original.
2. The endorser supports 95 different characters. Operators can select a
   maximum of 40 of these characters per job. (See next page).
3. The endorser can only be used with ADF Mode scanning.
4. The ink cartridge sensor detects the leading edge of the original when the
   original passes the ink cartridge box. Based on this, the machine fixes the
   printing start position for the sub-scan direction.
5. From the printer driver, it is possible to adjust the printing start position for the
   sub-scan direction.
6. The endorser is installed under the ADF original tray.
7. The operator can change the printing position along the main-scan direction. To
   do this, the operator slides the ink cartridge box to the left or right (see photo on
   next page).
G827                                         32                                        SM
                                                         DETAILED DESCRIPTIONS
Endorser Unit
                                                                                    Endorser Unit
                                                                                       Type B
                                                                                        G827
5.2.6 CHANGEABLE SUB-SCAN PRINTING POSITION
Note: As a guide, different paper sizes are printed on the scale.
SM                                        33                              G827
DETAILED DESCRIPTIONS
3. Place the originals on the ADF (Auto Document Feeder) of the scanner.
   REFERENCE
  ❒ See chapter 4 "Setting Originals" in the Operating Instructions which is
   provided with the scanner.
G827                                         34                                          SM
                                                          DETAILED DESCRIPTIONS
4. Move the ink cartridge box to the position where you want to print.
                                                                                        Endorser Unit
   NOTE
                                                                                           Type B
                                                                                            G827
  ❒ Use the scale to estimate the printing position.
  ❒ The printing will be done only on the back side of the originals.
   LIMITATION
  ❒ You can set the position for printing of the direction shown in the illustration
   below.
  a. Front side of the original.
  b. Position which you can set.
  c. Direction which the
     originals are fed.
  ❒ Do not set the ink cartridge box where the ink prints within 6.5mm (0.3") from
   the edge of the originals. The ink ran over the edge may be sprayed on the
   originals on the output tray.
SM                                        35                                     G827
DETAILED DESCRIPTIONS
5. Make settings to print from the TWAIN driver and scan the originals.
   NOTE
  ❒ You can test print (Trial Endorse) from the TWAIN driver. See TWAIN driver
   help for details.
  ❒ To test print and make settings to print from the ISIS driver, click [Endorser]
   in the ISIS driver screen.
  ❒ Clean the ink cartridge when the printing is not done, the printing is not clear,
   or when using in low temperature environment. See the “Cleaning the Ink
   Cartridge” for details.
  ❒ It is required to install the higher version of TWAIN or ISIS driver than listed
   below to use the unit. TWAIN Driver: Ver. 4.06 ISIS Driver: Ver. 1.10
   (1.5.10505.10001) To check the version of your TWAIN or ISIS driver, click
   [About...]. You can download the latest version of the drivers from our website.
   REFERENCE
  ❒ See TWAIN driver help for the detail settings.
6. Close the shutter after the printings.
G827                                        36                                    SM
                                                                  DETAILED DESCRIPTIONS
                                                                                                  Endorser Unit
A3O (420mm, 16.6“)                               40                              14
                                                                                                     Type B
                                                                                                      G827
A4O (297mm, 11.7“)                               40                              14
SM                                              37                                         G827
SPECIFICATIONS
6.     SPECIFICATIONS
Endorser type                         Post
Print side                            Backside only
Character orientation                 Right or left toward the feed direction
Character type                        95 types
Character fonts                       OCR B correspondent
Character size                        9 points
Character length                      Maximum 40 *1
Print color                           Black
Life of ink cartridge                 Five million characters or 6 months
Paper Weight                          52.3 - 157.0 g/m2 (97 - 298 lb)
*1 The number of characters you can print will be smaller if you endorse after
   scanning, or with small originals.
G827 38 SM