Business Portal Online Print 28-02-2018

Business Portal Online Print 28-02-2018

Business Portal Online Print 28-02-2018
Business Portal Online Print 28-02-2018
Business Portal Online Print 28-02-2018
Business Portal Online Print 28-02-2018
Business Portal Online Print 28-02-2018
Business Portal Online Print 28-02-2018
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

FG FG DESIGNATION
004 LABELS AND AUXILIARY MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, DRIVING END AND FREE END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
031 CRANKSHAFT WITH BEARINGS
032 CRANKSHAFT, PTO ON DRIVING END
035 CRANKSHAFT, PTO ON AUX PTO END
036 TRANSPORT LOCK/LOCK FOR CRANKSHAFT
037 PISTON
038 CONNECTING ROD
041 CYLINDER HEAD
051 CAMSHAFT
055 VALVE DRIVE
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
077 INJECTION LINE / HP FUEL LINE
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
082 FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER
083 FUEL FILTER
086 LEAK-OFF FUEL LINE / FUEL RETURN
101 EXHAUST TURBOCHARGER, GENERAL OR H.P. TURBOCHARGER
114 CHARGE AIR COOLING, CENTRAL
121 AIR FILTER
124 AIR SUPPLY TO CYLINDERS
125 AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR COOLER
141 EXHAUST SYSTEM AFTER CYLINDER HEAD
142 CONSTANT-PRESSURE EXHAUST MANIFOLD
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
184 CRANKCASE-INTERNAL OIL SUPPLY
185 TURBOCHARGER OIL SUPPLY
202 COOLANT CIRCUIT, GENERAL, HT CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
213 GENERATOR
231 ENGINE MOUNTING
507 WIRING, GENERAL, FOR ENGINE/GEARBOX/PLANT
508 ACCESSORIES FOR ENGINE GOVERNOR (ELECTRONIC) CONTROL SYSTEM
ZZ loose accessories

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© 2017 MTU Friedrichshafen GmbH 83729 2017-02 Page: 4 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LABELS AND AUXILIARY MATERIALS FG/FGS: 004

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
PLATE
000.00899

05
EMI-INFORMATION TAG
XS524000.00019

05
NAMEPLATE ENGLISH
XS524000.00097

05
PLACARD POS. EXPL: HAZARD
XS524000.00104

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LABELS AND AUXILIARY MATERIALS FG/FGS: 004

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
PLACARD
XSD01000.00004

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PLATE FG/FGS: 004 05
BOM-No.: 000.00899

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 700425000155 PLATE 1 PC 1.500 g 70 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EMI-INFORMATION TAG FG/FGS: 004 05
BOM-No.: XS524000.00019

100

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD

100 700425000182 EMI-LABEL EMI INFO 1 PC EM 66.8 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
NAMEPLATE ENGLISH FG/FGS: 004 05
BOM-No.: XS524000.00097

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

20 700425000219 NAMEPLATE FOR DIESEL ENGINE 1 PC 6.700 g EM 04.21 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PLACARD POS. EXPL: HAZARD FG/FGS: 004 05
BOM-No.: XS524000.00104

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

150 700425000039 PLATE 4 PC 2.300 g 36 MMN425

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PLACARD FG/FGS: 004 05
BOM-No.: XSD01000.00004

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

100 X54700400018 PLACARD 2 PC 0.100 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE FG/FGS: 011

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CRANKCASE FOR 16V
XS595010.00140

30
INSPECT PORT COVER
010.00021

40
INSPECT PORT COVER FOR OIL DIPSTICK
XS527010.00005

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE FOR 16V FG/FGS: 011 05
BOM-No.: XS595010.00140

330

170 280
290
150
300 350
310
190
250
200
260
210
230
100
140
120
130

40
370
390
60
80

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

13 40 X59501100043 CRANKCASE FOR 16V 1 PC 2219.500 k EM

60 X52401100023 STRIP 1 PC 2.800 kg
80 000912008115 BOLT HEX SOC HD 2 PC 11.400 g M 8 X 16 DIN912
100 0049976736 VALVE DRAIN 2 PC 125.000 g
120 5240110045 COVER CRANKCASE BREATHER 2 PC 170.000 g
130 5501871280 GASKET 2 PC 1.100 g
140 000000003021 HEX SCREW 4 PC 22.800 g M 10 X 25 ISO4017
150 X00020623 COVER 1 PC 36.500 kg
170 000835010056 STUD 8 PC 22.400 g M 10 X 25 DIN835
190 735084050000 PLUG 1 PC 103.900 g 50 MTN5084
200 700429042000 O-RING 1 PC 6.200 g 42 X 5 MMN429
210 5249950059 STRAP 1 PC 75.000 g
230 000000003020 HEX SCREW 1 PC 20.000 g M 10 X 20 ISO4017
250 007349010002 WASHER 1 PC 11.000 g 10,5 DIN7349
260 204017010004 HEX SCREW 1 PC 17.900 g M 10 X 16 ISO4017
280 5279970345 SEAL STRIP 1 PC 184.800 g 1357X5
290 700429018005 O-RING 10 PC 1.900 g 18 X 4 MMN429
300 000000003326 HEX SCREW 30 PC 27.400 g M 10 X 35 ISO4017
310 000125010524 WASHER 30 PC 3.100 g A 10,5 DIN125
330 700429055001 O-RING 1 PC 8.000 g 55 X 5 MMN429
350 5240110259 RING CARBON SCRAPPER 16 PC 200.000 g
370 RX59501100043 CRANKCASE FOR 16V 1 PC 2374.727 k EM
390 EX59501100043 CRANKCASE FOR 16V 1 PC 2374.727 k MN EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE FOR 16V FG/FGS:
BOM-No.: X59501100043

70 100
120
140

70
160

80

10
60
50
30
30
60
50
20
20

40 40

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 X59501100042 CRANKCASE 1 PC 1945.000 k EM

CAP MAIN BEARING NARROW STD
20 5240110111 9 PC 12.500 kg
POSITION
30 5240110570 STUD 18 PC 1.090 kg
40 5240110172 NUT 18 PC 122.600 g
50 000912018008 BOLT HEX SOC HD 18 PC 395.100 g M 18 X180 DIN912
60 700521018201 WASHER 18 PC 14.800 g 18,2 MMN521
70 5249970020 SEALING CAP 32 PC 62.600 g D 50
80 5240510110 BEARING CAMSHAFT STD 9 PC 136.600 g
100 X00027830 CYLINDER LINER SIZE 0 C23 16 PC 17.750 kg EM
BR4000GAS L61PHASE 2,
120 X59301300038 CYLINDER LINER STAGE 1 1 PC 18.600 kg EM
L62, L63
BR4000GAS L61PHASE 2,
140 X59301300039 CYLINDER LINER STAGE 2 1 PC 18.700 kg EM
L62, L63
160 5550110259 SEALING RING 32 PC 24.700 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INSPECT PORT COVER FG/FGS: 011 30
BOM-No.: 010.00021

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

5 5240110732 COVER CYL BLOCK ACCESS PORT 1 PC 2.800 kg

15 5240111380 GASKET 1 PC 25.000 g
20 000000003021 HEX SCREW 7 PC 22.800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INSPECT PORT COVER FOR OIL DIPSTICK FG/FGS: 011 40
BOM-No.: XS527010.00005

160
130

40 150

110
90

150
60
70

160

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

40 5240100266 GUIDE TUBE BR4000 1 PC 3.415 kg SB

60 8800180770 CONNECTOR THREADED 1 PC 100.000 g
70 5240100972 OIL DIPSTICK 1 PC 210.000 g
90 700429012002 O-RING 1 PC 2.200 g 12 X 5 MMN429
110 X52601100055 OIL FILLER NECK 1 PC 4.309 kg
130 0000181802 OIL FILL CAP 1 PC 110.000 g
150 5240111380 GASKET 2 PC 25.000 g
160 000000003021 HEX SCREW 14 PC 22.800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL PAN FG/FGS: 014

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
OIL PAN GRAY CAST IRON
X00025458

05
SEAL ELEM. FOR OIL PAN
X00030756

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL PAN GRAY CAST IRON FG/FGS: 014 05
BOM-No.: X00025458

400
450

1400

1350

1250
1300 1400
1150

1450

300 1600
1550

1050
1100

600
550

750 700

250
900
950 850

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

250 5270141002 PAN OIL CAST IRON 16V4000 1 PC 421.000 kg

300 5279870435 SEAL OIL PAN 4569LG 1 PC 0.510 kg
400 000933010095 HEX SCREW 36 PC 36.100 g M 10 X 50 DIN933
450 735151010100 SPACER 36 PC 11.000 g A 10,5 MTN5151
550 000931010315 HEX SCREW 8 PC 67.800 g M 10 X100 DIN931
600 000125010524 WASHER 8 PC 3.100 g A 10,5 DIN125
700 000908012003 THREAD PLUG 2 PC 11.900 g M 12 X 1,5 DIN908
750 007603012111 COPPER SEALING RING 2 PC 0.700 g A 12 X 15,5 DIN7603
850 5240140033 COVER BR4000 1 PC 415.000 g
900 5240140080 GASKET 1 PC 5.000 g
950 000933010035 HEX SCREW 2 PC 23.900 g M 10 X 25 DIN933
1050 000931012176 HEX SCREW 10 PC 138.500 g M 12 X150 DIN931
1100 007349013002 WASHER 10 PC 24.500 g 13 DIN7349
1150 X00020248 ELBOW SUMP OIL PICKUP ASM 1 PC 3.326 kg
1250 000931008189 HEX SCREW 4 PC 35.600 g M 8 X 85 DIN931
1300 007349008002 WASHER 4 PC 7.900 g 8,4 DIN7349
1350 5242000754 TUBE PLUG-IN-PIPE 4000 1 PC 3.920 kg
1400 700429070000 O-RING 2 PC 10.300 g 70 X 5 MMN429
1450 X00020254 STRAINER 1 PC 375.000 g
1550 304017008087 HEX SCREW 4 PC 21.300 g M 8 X 50 ISO4017
1600 000125008427 WASHER 4 PC 1.500 g A 8,4 DIN125

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SEAL ELEM. FOR OIL PAN FG/FGS: 014 05
BOM-No.: X00030756

150
100
200

400
400
350

350
300
300
500 500
450 450

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

100 X00018638 FLANGE 7 PC 265.300 g

150 5602030280 GASKET 7 PC 2.600 g
200 000933010180 HEX SCREW 14 PC 25.400 g M 10 X 28 DIN933
300 5500140145 FLANGE 3 PC 395.500 g
350 5602030280 GASKET 3 PC 2.600 g
400 000912010065 BOLT HEX SOC HD 6 PC 23.900 g M 10 X 25 DIN912
450 5379970030 PLUG 3 PC 160.000 g
500 007603030101 COPPER SEALING RING 3 PC 4.300 g A 30 X 36 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE MOUNTING FG/FGS: 015

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
ENGINE MOUNTING
010.00131

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE MOUNTING FG/FGS: 015 05
BOM-No.: 010.00131

10 20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

10 X52801500003 LIFTING EYE 2 PC 3.690 kg

20 X52801500003 LIFTING EYE 2 PC 3.690 kg

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© 2017 MTU Friedrichshafen GmbH 83729 2017-02 Page: 20 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
END HOUSING, DRIVING END AND FREE END FG/FGS: 016

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

30
FLYWHEEL HOUSING LONG
XS529010.00006

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FLYWHEEL HOUSING LONG FG/FGS: 016 30
BOM-No.: XS529010.00006

190
180
340

50
280

270
240
210
250
120

140
260

130

150
60 70

290
320 310
170
230 260
190 300
250

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

23 50 X52901600017 FLYWHEEL HOUSING LONG 1 PC 239.200 kg

60 X59301600002 DEAD-CENTER INDICATR 1 PC 245.000 g
70 304017008077 HEX SCREW 2 PC 10.500 g M 8 X 16 ISO4017
120 007603030101 COPPER SEALING RING 2 PC 4.300 g A 30 X 36 DIN7603
130 915007020001 CONNECTOR 20/16 2 PC 85.000 g 20 / 16 N15007
140 915005016000 CONE SEALING 18 2 PC 11.500 g 18 MBN15005
150 915001016004 NUT 16 M26X1.5 BL.GEOELT 2 PC 40.900 g 16 M 26 X 1,5 N15001
170 000931012215 HEX SCREW 23 PC 140.300 g M 12 X150 DIN931
180 000931012106 HEX SCREW 10 PC 182.800 g M 12 X200 DIN931
190 006796012100 CONICAL SPR. WASHER 33 PC 11.500 g 12 DIN6796
210 700429033001 O-RING 2 PC 5.100 g 33 X 5 MMN429
230 5240100267 PLATE GUARD RIGHT 1 PC 530.000 g
240 5240100367 PLATE GUARD LEFT 1 PC 510.000 g
250 000000002589 HEX SCREW 8 PC 70.300 g M 16 X 25 ISO4017
260 000125017014 WASHER 8 PC 9.700 g A 17 DIN125
270 X00021753 GUARD PLATE 2 PC 181.900 g
280 304017008076 HEX SCREW 8 PC 9.100 g M 8 X 12 ISO4017
290 5240140515 SCREEN FLYWHL HSG RT BR 4000 1 PC 105.000 g
300 304017008076 HEX SCREW 1 PC 9.100 g M 8 X 12 ISO4017
310 304017008081 HEX SCREW 2 PC 13.400 g M 8 X 25 ISO4017
320 5511530050 SPACER BUSHING 2 PC 13.200 g Ø18/Ø10 × 10
340 700429020003 O-RING 2 PC 2.100 g 20 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FLYWHEEL HOUSING LONG FG/FGS:
BOM-No.: X52901600017

950
1000

700

500
550 100

450
600
800
850

50

350
200

250 300

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 X52901600016 FLYWHEEL HOUSING (ONLY MACHINED) LONG 1 PC 237.000 kg

100 5240332730 CRANKSHAFT BEARING DRIVING END (KS) 1 PC 2.220 kg
200 5240100467 GUARD PLATE BOTTOM 4000 1 PC 107.100 g
250 304017008076 HEX SCREW 2 PC 9.100 g M 8 X 12 ISO4017
300 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
350 5511530050 SPACER BUSHING 1 PC 13.200 g Ø18/Ø10 × 10
450 5240140615 SCREEN FLYWHL HSG LT BR 4000 1 PC 105.000 g
500 304017008076 HEX SCREW 1 PC 9.100 g M 8 X 12 ISO4017
550 304017008081 HEX SCREW 2 PC 13.400 g M 8 X 25 ISO4017
600 5511530050 SPACER BUSHING 2 PC 13.200 g Ø18/Ø10 × 10
700 X59303100024 THRUST WASHER 1 PC 8.817 kg
800 000931010105 HEX SCREW 16 PC 43.900 g M 10 X 60 DIN931
850 200433010500 WASHER 16 PC 1.900 g 10,5 DIN433
950 000908026005 THREAD PLUG 1 PC 0.069 kg M 26 X 1,5 DIN908
1000 007603026104 COPPER SEALING RING 1 PC 3.100 g A 26 X 31 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE BREATHER FG/FGS: 018

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CRANKCASE BREATHER FOR 16V
XS595010.00123

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© 2017 MTU Friedrichshafen GmbH 83729 2017-02 Page: 24 / 1
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE BREATHER FOR 16V FG/FGS: 018 05
BOM-No.: XS595010.00123

600
2000
625 700 2050
1800
575
550 575
750 2150
580 800 2100
600
1650 2300
625
1700
3565 3970
450 450 2250
2350
650 1900
2450
1100 650 2550
2600

400 2500 2650

2700
1000 1050 3000
1150
1350 2900
2750
1300 2850
3000
1500
1250 3200
2900 3150
2950
2850
1450
3100
3050

1500 3350
3300

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

CRANKCASE BREATHER FOR 16V FG/FGS: 018 05
BOM-No.: XS595010.00123

4950
5050 5010
5000 3950
4960
5200 4970
5250 5020 4000
5200 5150 850
5170 3700

900
5250 5150 3560

5170
3570

3750 4000
3950
4550
3650 3450
4000
900 4500
4000 4000 4400
3950 4350
4000 850 3560
4560 4450
3570 4650 4570
3570
4660
4650

3550 4660 4750

4700
3570 4750
4700 Print 28-02-2018
Business Portal Online 3570
3560
3500 3570
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE BREATHER FOR 16V FG/FGS: 018 05
BOM-No.: XS595010.00123

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

400 X52701800063 VENT HOUSING 1 PC 24.600 kg EM

450 X52401800040 SUPPORT F OIL SEPARATOR 2 PC 6.165 kg
550 000912008038 SCREW 12 PC 32.400 g M 8 X 75 DIN912
575 000912008066 SCREW 2 PC 34.600 g M 8 X 80 DIN912
580 000125008427 WASHER 14 PC 1.500 g A 8,4 DIN125
600 000912008042 BOLT HEX 2 PC 42.000 g M 8 X100 DIN912
625 735151008100 SPACER 2 PC 7.400 g A 8,4 MTN5151
650 X00004135 GASKET 2 PC 36.300 g
28 700 X59501800117 OIL SEPARATOR 6 PC 1.194 kg EM
750 304017006063 HEX SCREW 24 PC 6.800 g M 6 X 25 ISO4017
800 000125006431 WASHER 24 PC 0.800 g A 6,4 DIN125
27 850 X52601800005 MANIFOLD 2 PC 165.000 g
900 000000000668 CLAMP 6 PC 26.000 g 25- 40X12-SW7-W3 MBN10223
1000 000000000906 HEX SCREW 1 PC 49.400 g M 10 X 80 ISO4017
1050 204017010026 HEX SCREW 1 PC 51.700 g M 10 X 85 ISO4017
1100 000000003323 HEX SCREW 2 PC 95.400 g M 10 X150 ISO4014
1150 000125010524 WASHER 3 PC 3.100 g A 10,5 DIN125
1250 000908014001 SCREW PLUG 3 PC 0.016 kg M 14 X 1,5 DIN908
1300 007603014102 COPPER SEALING RING 3 PC 1.000 g A 14 X 18 DIN7603
26 1350 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
1450 X00003083 TUBE PLUG-IN-03 1 PC 1.200 kg EN10220
1500 700429085002 O-RING 2 PC 17.500 g 85 X 6 MMN429
1650 915001008003 NUT 2 PC 14.300 g 8 M 16 X 1,5 N15001
1700 915005008001 CONE SEALING 10 2 PC 4.500 g 10 MBN15005
1800 X52601800020 TUBE ASM OIL LINE 143.322 1 PC 70.000 g SB
1900 X52601800019 TUBE ASM OIL LINE 1021.065 1 PC 0.289 kg SB
2000 5551870640 BRACKET L H:51 S2000/4000 1 PC 54.900 g
2050 700325015100 CLAMP HALF TUBE 1/1 D9-15 2 PC 34.000 g 1/1 D 9 - 15 MMN325
2100 700327010000 GROMMET 1 PC 2.800 g 10 MMN327
2150 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
2250 700325015100 CLAMP HALF TUBE 1/1 D9-15 2 PC 34.000 g 1/1 D 9 - 15 MMN325
2300 700327010000 GROMMET 1 PC 2.800 g 10 MMN327
2350 304017008084 HEX SCREW 1 PC 16.400 g M 8 X 35 ISO4017
2450 5315461043 BRACKET L H:52 8V2000M90 1 PC 81.100 g
2500 304017008079 HEX SCREW 1 PC 11.700 g M 8 X 20 ISO4017
2550 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
2600 700325015100 CLAMP HALF TUBE 1/1 D9-15 2 PC 34.000 g 1/1 D 9 - 15 MMN325
2650 700327010000 GROMMET 1 PC 2.800 g 10 MMN327
2700 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
2750 X00026673 TUBE ASM OIL GEAR CASE HSG 790.780 1 PC 225.000 g SB
2850 5315461043 BRACKET L H:52 8V2000M90 2 PC 81.100 g
2900 700325015100 CLAMP HALF TUBE 1/1 D9-15 4 PC 34.000 g 1/1 D 9 - 15 MMN325
2950 700327010000 GROMMET 2 PC 2.800 g 10 MMN327
3000 304017008083 HEX SCREW 2 PC 15.100 g M 8 X 30 ISO4017
3050 204017012009 HEX SCREW 1 PC 43.800 g M 12 X 40 ISO4017
3100 007349013002 WASHER 1 PC 24.500 g 13 DIN7349
3150 204014010001 HEX SCREW 1 PC 39.700 g M 10 X 55 ISO4014
3200 735151010100 SPACER 1 PC 11.000 g A 10,5 MTN5151
3300 915007016000 CONNECTOR 16/10 1 PC 63.000 g 16 / 10 N15007
3350 007603026104 COPPER SEALING RING 1 PC 3.100 g A 26 X 31 DIN7603
3450 X59401800084 VENT LINE F.CRANKC.VENT.RIGHT 1 PC 762.900 g EM
3500 X59501800090 VENT LINE F.CRANKC.VENT.RIGHT 1 PC 743.000 g EM
3550 X59301800006 INTAKE HOSE 1 PC 381.900 g 25 X 700
3560 X59499100561/88 RUBBER SLEEVE 3 PC 50.900 g 25 X 80

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE BREATHER FOR 16V FG/FGS: 018 05
BOM-No.: XS595010.00123

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

3565 000000000668 CLAMP 6 PC 26.000 g 25- 40X12-SW7-W3 MBN10223

3570 000000000667 CLAMP 2 PC 24.500 g 20- 32X12-SW7-W3 MBN10223
3650 X59401800081 VENT LINE F.CRANKC.VENT.LEFT 1 PC 483.900 g EM
3700 X59501800091 VENT LINE F.CRANKC.VENT.LEFT 1 PC 1043.500 g EM
3750 X59301800006 INTAKE HOSE 1 PC 381.900 g 25 X 700
3950 X59499100561/88 RUBBER SLEEVE 3 PC 50.900 g 25 X 80
3970 000000000668 CLAMP 6 PC 26.000 g 25- 40X12-SW7-W3 MBN10223
4000 000000000667 CLAMP 2 PC 24.500 g 20- 32X12-SW7-W3 MBN10223
4350 X52699100581 RETAINER 1 PC 39.600 g
4400 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
4450 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
4500 X00005790 PIPE HALF-CLAMP 2 PC 64.600 g
4550 304017008088 HEX SCREW 1 PC 22.600 g M 8 X 55 ISO4017
4560 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
4570 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032
4650 X00005790 PIPE HALF-CLAMP 2 PC 64.600 g
4660 X50499100066 PIPE HALF-CLAMP 2 PC 68.000 g
4700 304017008085 HEX SCREW 2 PC 18.000 g M 8 X 40 ISO4017
4750 000125008427 WASHER 2 PC 1.500 g A 8,4 DIN125
4950 X52499100814 RETAINER 1 PC 0.045 kg
4960 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
4970 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
5000 X00005790 PIPE HALF-CLAMP 1 PC 64.600 g
5010 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
5020 X50499100066 PIPE HALF-CLAMP 1 PC 68.000 g
5050 304017008085 HEX SCREW 1 PC 18.000 g M 8 X 40 ISO4017
5150 X00005790 PIPE HALF-CLAMP 2 PC 64.600 g
5170 X50499100066 PIPE HALF-CLAMP 2 PC 68.000 g
5200 304017008085 HEX SCREW 2 PC 18.000 g M 8 X 40 ISO4017
5250 000125008427 WASHER 2 PC 1.500 g A 8,4 DIN125

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THREAD PLUG FG/FGS:
BOM-No.: 735210014000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 735221011000 O-RING 1 PC 0.300 g 11,3 X 2,2 - M14X1,5 MTN5221

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
MANIFOLD FG/FGS:
BOM-No.: X52601800005

50
20
40 30

60

20
40 30

70

20
40

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

20 700429024004 O-RING 3 PC 1.300 g 24 X 3 MMN429

30 XP52699100029 O-RING 4000 4 PC 3.000 g 25 X 1.5 MMN429
40 X00043095 COMPENSATING RING 4000 3 PC 5.300 g
50 XP52699100026 MANIFOLD 4000 1 PC 48.000 g
60 XP52699100027 MANIFOLD 4000 1 PC
70 XP52699100028 MANIFOLD 4000 1 PC

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL SEPARATOR FG/FGS:
BOM-No.: X59501800117

10
20
30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

10 XP59501800123 FILTER ELEMENT 1 PC 0.182 kg

20 XP59501800125 GASKET 1 PC 1.205 kg
30 XP59501800126 DIAPHRAGM 1 PC 0.019 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GEARCASE, AUX PTO END FG/FGS: 024

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
COVER
020.00004

05
SEAL ELEM. FOR OIL PRIMING
020.00056

05
COVER FOR DDC COMPRESSOR
020.00060

05
GEAR CASE
XS594020.00008

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COVER FG/FGS: 024 05
BOM-No.: 020.00004

25

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

15 5241880080 GASKET 1 PC 10.600 g 1X250X250

20 5241880102 COVER 1 PC 1.900 kg
25 000000003925 HEX SCREW 6 PC 36.900 g M 12 X 30 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SEAL ELEM. FOR OIL PRIMING FG/FGS: 024 05
BOM-No.: 020.00056

20 10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 5241880180 GASKET 2 PC 6.200 g 1X120X120

15 5241880202 COVER 2 PC 335.000 g
20 000000003020 HEX SCREW 6 PC 20.000 g M 10 X 20 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COVER FOR DDC COMPRESSOR FG/FGS: 024 05
BOM-No.: 020.00060

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 5360520080 GASKET 1 PC 6.000 g

15 5241880502 COVER 1 PC 2.600 kg
20 000000003021 HEX SCREW 6 PC 22.800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GEAR CASE FG/FGS: 024 05
BOM-No.: XS594020.00008

750

200 950

900

1250
800

850
450 350
300

550
560

1050
500
1150
600 1100
650

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

GEAR CASE FG/FGS: 024 05
BOM-No.: XS594020.00008

1350
1350
1400

1350
1350
1400

1450 1600

1650 Portal Online Print 28-02-2018

Business
1550
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GEAR CASE FG/FGS: 024 05
BOM-No.: XS594020.00008

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

34 200 X59302400016 EQUIPMENT RACK (ASSEMBLY) 1 PC 260.000 kg

300 000908018002 PLUG 1 PC 0.029 kg M 18 X 1,5 DIN908
350 007603018101 COPPER SEALING RING 1 PC 1.300 g A 18 X 22 DIN7603
450 5241880080 GASKET 1 PC 10.600 g 1X250X250
500 5281880080 GASKET 1 PC 11.100 g
550 5241880102 COVER 1 PC 1.900 kg
560 000000003925 HEX SCREW 6 PC 36.900 g M 12 X 30 ISO4017
600 5281880102 COVER 20V4000 1 PC 2.700 kg
650 000000003925 HEX SCREW 6 PC 36.900 g M 12 X 30 ISO4017
750 700429083000 O-RING 2 PC 11.700 g 83 X 5 MMN429
800 200939012003 STUD 6 PC 32.300 g M 12 X 30 DIN939
850 204014012008 HEX SCREW 2 PC 155.000 g M 12 X170 ISO4014
900 200433013000 WASHER 6 PC 2.500 g 13 DIN433
950 204032012000 NUT HEX ZNPH R5F 6 PC 14.900 g M 12 ISO4032
1050 000000000904 HEX SCREW 2 PC 75.000 g M 12 X 80 ISO4017
1100 000908038000 THREAD PLUG 2 PC 0.150 kg M 38 X 1,5 DIN908
1150 007603038101 COPPER SEALING RING 2 PC 5.400 g A 38 X 44 DIN7603
1250 204017016000 HEX SCREW 2 PC 246.200 g M 16 X160 ISO4017
1350 007603014102 COPPER SEALING RING 4 PC 1.000 g A 14 X 18 DIN7603
1400 700223006000 BOLT BANJO A8 S2000/4000 2 PC 38.800 g A8 MMN223
1450 5281800519 TUBE ASM OIL LINE 20V4000 1 PC 200.000 g SB
1550 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25.000 g 1/1 D 9 - 12 MMN325
1600 700327008000 GROMMET 1 PC 1.700 g 8 MMN327
1650 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EQUIPMENT RACK (ASSEMBLY) FG/FGS:
BOM-No.: X59302400016

250
50 200

600
650
700
550
250
500 800
850
750
1000

300
450 950
350 900
400
1150
1100
300
450
350
400

950
900
1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 X59302400011 EQUIPMENT RACK (ONLY MACHINED) 1 PC 208.700 kg

200 5240332630 CRANKSHAFT BEARING AUX PTO END 1 PC 2.500 kg
35 250 X59305200001 IDLER GEAR 2 PC 16.900 kg
300 X59302400005 AXLE 2 PC 4.694 kg
350 700429024000 O-RING 2 PC 3.900 g 24 X 5 MMN429
400 700429083000 O-RING 2 PC 11.700 g 83 X 5 MMN429
450 304017010035 HEX SCREW 6 PC 32.100 g M 10 X 45 ISO4017
500 5241800015 PRESSURE VALVE ASSY. 2 PC 390.000 g 2.5 BAR
550 700429048000 O-RING 2 PC 4.400 g 48 X 4 MMN429
600 700429040000 O-RING 2 PC 2.000 g 40 X 3 MMN429
650 000472048000 RING SNAP 2 PC 6.500 g 48 X 1,75 DIN472
700 000908052003 THREAD PLUG 5 PC 0.298 kg M 52 X 1,5 DIN908
750 007603052101 COPPER SEALING RING 5 PC 12.500 g A 52 X 60 DIN7603
800 000908038000 THREAD PLUG 2 PC 0.150 kg M 38 X 1,5 DIN908
850 007603038101 COPPER SEALING RING 2 PC 5.400 g A 38 X 44 DIN7603
900 000908026005 THREAD PLUG 4 PC 0.069 kg M 26 X 1,5 DIN908
950 007603026104 COPPER SEALING RING 4 PC 3.100 g A 26 X 31 DIN7603
26 1000 735210014000 THREAD PLUG 3 PC 0.019 kg M 14 X 1,5 MTN5210
36 1050 0001800015 PRESSURE REDUCING VALVE ASSY. 1 PC 1.400 kg
1100 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
1150 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
IDLER GEAR FG/FGS:
BOM-No.: X59305200001

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

50 X59305200003 IDLER GEAR 1 PC 19.040 kg

100 X59305200002 BUSHING 1 PC 304.200 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PRESSURE REDUCING VALVE ASSY. FG/FGS:
BOM-No.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

5 700429037000 O-RING 1 PC 2.800 g 37,7 X 3,53 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKSHAFT WITH BEARINGS FG/FGS: 031

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CRANKSHAFT
X00011969

10
MAIN BEARING
X00011303

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKSHAFT FG/FGS: 031 05
BOM-No.: X00011969

20

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

39 5 X52703100001 CRANKSHAFT 16V4000-03 LH 1 PC 547.000 kg EM

20 700429150000 O-RING 1 PC 12.900 g 150 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKSHAFT FG/FGS:
BOM-No.: X52703100001

40

10

20

30

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN STANDARD

10 X52703100002 CRANKSHAFT 16V4000-03 LH 1 PC 410.000 kg EM

20 5240310507 COUNTERWEIGHT 8 PC 16.500 kg
30 5240310171 BOLT 12 PT HD 16 PC 548.600 g
40 5240520503 GEAR CRANKSHAFT 1 PC 12.090 kg EM MMN396.2

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
MAIN BEARING FG/FGS: 031 10
BOM-No.: X00011303

15 40 60 80 100 120 140 160 180 200 220 240

20 50 70 90 110 130 150 170 190 210 230 250

15 40 60 80 100 120 140 160 180 200 220 240

20 50 70 90 110 130 150 170 190 210 230 250

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN

15 X00016024 CRANKSHAFT BEARING SIZE 0-0 OBERE HAELFTE 9 PC 394.000 g

20 5240336602 CRANKSHAFT BEARING LOWER HALF 9 PC 510.000 g
40 X52403100003 CRANKSHAFT BEARING SIZE 0-1 OBERE HAELFTE 1 PC 390.000 g M
50 5240336702 CRANKSHAFT BEARING SIZE 0-1 1 PC 600.000 g M
60 X52403100004 CRANKSHAFT BEARING SIZE 0-2 OBERE HAELFTE 1 PC 0.388 kg M
70 5240336802 CRANKSHAFT BEARING SIZE 0-2 1 PC 565.000 g M
80 X52403100005 CRANKSHAFT BEARING SIZE 0-3 OBERE HAELFTE 1 PC 0.388 kg M
90 5240336902 CRANKSHAFT BEARING SIZE 0-3 1 PC 585.000 g M
100 X52403100006 CRANKSHAFT BEARING SIZE 1-0 OBERE HAELFTE 1 PC 0.388 kg M
110 5240337002 CRANKSHAFT BEARING SIZE 1-0 1 PC 529.700 g M
120 X52403100007 CRANKSHAFT BEARING SIZE 1-1 OBERE HAELFTE 1 PC 428.300 g M
130 5240337102 CRANKSHAFT BEARING SIZE 1-1 1 PC 565.000 g M
140 X52403100008 CRANKSHAFT BEARING SIZE 1-2 OBERE HAELFTE 1 PC 0.457 kg M
150 5240337202 CRANKSHAFT BEARING SIZE 1-2 1 PC 1.000 kg M
160 X52403100009 CRANKSHAFT BEARING SIZE 1-3 OBERE HAELFTE 1 PC 0.388 kg M
170 5240337302 CRANKSHAFT BEARING SIZE 1-3 1 PC 600.000 g M
180 X52403100010 CRANKSHAFT BEARING SIZE 2-0 OBERE HAELFTE 1 PC 0.388 kg M
190 5240337402 CRANKSHAFT BEARING SIZE 2-0 1 PC 560.000 g M
200 X52403100011 CRANKSHAFT BEARING SIZE 2-1 OBERE HAELFTE 1 PC 458.500 g M
210 5240337502 CRANKSHAFT BEARING SIZE 2-1 1 PC 580.000 g M
220 X52403100012 CRANKSHAFT BEARING SIZE 2-2 OBERE HAELFTE 1 PC 0.388 kg M
230 5240337602 CRANKSHAFT BEARING SIZE 2-2 1 PC 675.000 g M
240 X52403100013 CRANKSHAFT BEARING SIZE 2-3 OBERE HAELFTE 1 PC 0.388 kg M
250 5240337702 CRANKSHAFT BEARING SIZE 2-3 1 PC 685.000 g M

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKSHAFT, PTO ON DRIVING END FG/FGS: 032

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

10
FLYWHEEL TWO-PIECE
X00019536

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FLYWHEEL TWO-PIECE FG/FGS: 032 10
BOM-No.: X00019536

50

30

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

30 0219976647 SEAL RING CRANKSHAFT REAR PTEF-MANSCHETTE 1 PC 160.000 g DM 210

43 50 X52603200007 FLYWHEEL 1 PC 151.000 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FLYWHEEL FG/FGS:
BOM-No.: X52603200007

50

20 30
60

10 80
70

40 60

90

110
100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 X00041899 FLYWHEEL 1 PC 85.000 kg

20 5240320705 RING GEAR 1 PC 12.000 kg
30 X52603200006 FLANGE PTO 1 PC 50.000 kg
40 5769970219 PLUG HEX SOC HD G1/4 17.5 X 11 42CRM04 1 PC 12.000 g
50 5240311148 WHEEL MDEC TRS METERING CRANKSHAFT 1 PC 2.220 kg EM
60 001481006004 PIN SPRING 2 PC 2.400 g 6 X 20 - N ISO8752
70 000125008427 WASHER 8 PC 1.500 g A 8,4 DIN125
80 304017008079 HEX SCREW 8 PC 11.700 g M 8 X 20 ISO4017
90 8809970210 D0WEL PIN 1 PC 12.000 g
100 000000003976 HEX SCREW 24 PC 182.700 g M 20 X 55 ISO4017
110 200433021000 WASHER 24 PC 10.800 g 21 DIN433

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKSHAFT, PTO ON AUX PTO END FG/FGS: 035

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
VIBRATION DAMPER
X00019281

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VIBRATION DAMPER FG/FGS: 035 05
BOM-No.: X00019281

75
35 40
30
60

80 5 8
90
25

45

11

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

46 5 X59303500001 VIBRATION DAMPER D44/4/1/1 1 PC 122.000 kg

8 EX59303500001 VIBRATION DAMPER 1 PC 122.000 kg MN
11 5769970219 PLUG HEX SOC HD G1/4 17.5 X 11 42CRM04 1 PC 12.000 g
25 5260350020 CVR PROTECTIVE FOR VIBR DAMPER-03 GENSET 1 PC 3.000 kg
30 007603020103 WASHER A COP 1 PC 2.400 g A 20 X 26 DIN7603
35 000908020000 PLUG 1 PC 0.037 kg M 20 X 1,5 DIN908
40 700429290000 O-RING 1 PC 25.200 g 290 X 4 MMN429
45 304017012018 HEX SCREW 6 PC 49.900 g M 12 X 50 ISO4017
60 700429480000 O-RING 1 PC 64.600 g 480 X 5 MMN429
75 X59499100480 FLANGE F.VIB.DAMPER HOUSIN 1 PC 20.000 kg
80 206796008000 CONICAL SPR. WASHER 12 PC 2.800 g 8 DIN6796
90 000931008038 HEX SCREW 12 PC 16.200 g M 8 X 32 DIN931

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VIBRATION DAMPER FG/FGS:
BOM-No.: X59303500001

140 30 140
70 10 20
50

40
60 80

100
150
130
130

110 90
120

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 X00035236 SPRING PACK 1 PC

20 X00025741 INTERMEDIATE MEMBER 1 PC
30 X00025742 CLAMPING RING 1 PC
40 X00025743 FLANGE 1 PC 20.800 kg
50 X00035240 SIDE PLATE 1 PC
60 XP59303500004 INNER STAR 1 PC NACH ZEICHNUNG G2 08382
70 XP52625200121 SHIM 1 PC
80 X00035243 SHIM 22 PC RE>268 MPA
90 X00035245 INJECTION TIMER 2 PC EM M6 DURCHM.2.7
100 X00035250 PLUG 1 PC 0.490 g M10X1 DICHTNIPPEL
110 X00035254 HEX SCREW 22 PC M18 X110 ISO4014
120 X00035255 DISHED WASHER 22 PC 40 X 19 X 2
130 8699970418 SEALING RING 2 PC 53.500 g 208 X 7
140 700429420000 O-RING 2 PC 36.700 g 420 X 4 MMN429
150 XP52203500025 PLUG 4 PC 0.002 kg DICHTSTOPFEN 6
47 160 XP59303500005 PARTS KIT FÜR DÄMPFER 1 PC SET 7

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PARTS KIT FG/FGS:
BOM-No.: XP59303500005

10
20
30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 Z=40X19X2 DISC WASHER (VULKAN) 22 PC 14.700 g

20 X00035257 O-RING 2 PC 5.000 g 7 X 208
30 700429420000 O-RING 2 PC 36.700 g 420 X 4 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
TRANSPORT LOCK/LOCK FOR CRANKSHAFT FG/FGS: 036

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
TRANSPORTATION LOCK
030.00160

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
TRANSPORTATION LOCK FG/FGS: 036 05
BOM-No.: 030.00160

15
20 30
35

15
20

10
25

10 30
35

25

20
15
20
15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 5242370435 PLATE 8/12/16V4000 2 PC 3.100 kg

15 000912016045 BOLT HEX SOC HD 8 PC 111.800 g M 16 X 55 DIN912
20 000125017014 WASHER 8 PC 9.700 g A 17 DIN125
25 5242370940 RETAINER 8/12/16V40000 2 PC 2.690 kg
30 304017010015 HEX SCREW 2 PC 39.200 g M 10 X 60 ISO4017
35 000000003187 NUT HEX A3C 2 PC 9.200 g M 10 ISO4032

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PISTON FG/FGS: 037

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
PISTON FOR 16V
XS595030.00073

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PISTON FOR 16V FG/FGS: 037 05
BOM-No.: XS595030.00073

50

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

52 50 X59403700041 PISTON OPT.KOLBEN, RING1 16 PC 10.170 kg EM 4000G83

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PISTON FG/FGS: 037 05
BOM-No.: X59403700041

200

250

300

50

100

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

50 X59403700042 PISTON OPT.KOLBEN 1 PC 5.201 kg EM 4000G83

100 5240370720 PISTON PIN 1 PC 3.500 kg
150 X52403700173 CIRCLIP 2 PC 17.100 g
200 X59403700043 KEYSTONE COMPR RING DTR, RED. CKS + VERGR. STOß 1 PC 109.000 g EM
250 0090375019 TAPER FACE COMP RING 1 PC 92.800 g
300 0120373618 OIL CONTROL RING 1 PC 59.000 g EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CONNECTING ROD FG/FGS: 038

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CONROD FOR 16V
X00043447

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CONROD FOR 16V FG/FGS: 038 05
BOM-No.: X00043447

100
610
620

200 350 400 450

250 500 550 600

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN

55 100 X52603800010/42 CONROD ASM BR4000 LANGHUB 16 PC 9.600 kg EM

200 5240384110 CONROD BEARING UPPER HALF 16 PC 280.000 g
250 X52403800001 CONROD BEARING SIZE 0-0 UNTERE HAELFTE 16 PC 0.310 kg
350 5240384210 CONROD BEARING SIZE 0-1 1 PC 300.000 g M
400 5240384310 CONROD BEARING SIZE 0-2 OBERE HÄLFTE 1 PC 292.000 g M
450 5240384410 CONROD BEARING SIZE 0-3 1 PC 302.000 g M
500 X52403800006 CONROD BEARING SIZE 0-1 UNTERE HAELFTE 1 PC 284.700 g M
550 X52403800007 CONROD BEARING SIZE 0-2 UNTERE HAELFTE 1 PC 0.300 kg M
600 X52403800008 CONROD BEARING SIZE 0-3 UNTERE HAELFTE 1 PC 0.297 kg M
610 RX00040057/42 CONROD ASM 1 PC 9.580 kg MN EM
620 RX52603800010/42 CONROD ASM 1 PC 9.725 kg MN EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CONROD ASM FG/FGS:
BOM-No.: X52603800010/42

200

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

50 X52603800011/42 CONROD 1 PC EM
100 X52603800012 CONROD CAP 1 PC M
150 5240380471 BOLT M20 1.50 X 103.0 LG 18 CONROD 2 PC 308.000 g
200 5240382550 BUSHING CONROD SIZE 0 1 PC 303.000 g M

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CYLINDER HEAD FG/FGS: 041

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CYLINDER HEAD FOR 16V
XS527040.00060

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CYLINDER HEAD FOR 16V FG/FGS: 041 05
BOM-No.: XS527040.00060

150
120

60
130
170
160
180

100

80

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

58 60 X52904100102 CYL.HEAD WITH VALVES 16 PC 53.925 kg EM

80 X52404200052 SEAL RING 16 PC 0.163 kg EM
100 X52404200037 GASKET FOR CYLINDER HEAD 16 PC 110.800 g
120 5249900701 BOLT CYL HD 88 PC 740.000 g
130 5240110062 WASHER THRUST 88 PC 20.600 g
150 5240160069 BOLT HEX CYL HD 8 PC 1.100 kg M22X2X333
160 5240110062 WASHER THRUST 8 PC 20.600 g
170 RX52404100035 CYLINDER HEAD 8+12+16+20V4000-03 1 PC 49.000 kg EM
180 EX52904100102 CYL.HEAD WITH VALVES 1 PC 54.100 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CYL.HEAD WITH VALVES FG/FGS:
BOM-No.: X52904100102

70
60
100
10 110 50

40

80

30

20

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

59 10 X52904100101 CYLINDER HEAD W/VALVE GUIDES 1 PC 51.100 kg EM

20 X00042197 INLET VALVE 2 PC 335.800 g EM
30 5240530805 EXHAUST VALVE 2 PC 340.800 g EM
40 5240530122 VALVE SPRING INNER 4000 4 PC 60.500 g
50 5240530120 VALVE SPRING OUTER 4000 4 PC 154.900 g
60 5240530125 RETAINER VALVE SPRING 4 PC 33.800 g
70 0000530926 VALVE KEEPER WEDGE 8 PC 1.600 g
80 0000534335 VALVE ROTATOR 4 PC 108.700 g
100 000910014004 PLUG 1 PC 25.000 g M 14 X 1,5 DIN910
110 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CYLINDER HEAD W/VALVE GUIDES FG/FGS:
BOM-No.: X52904100101

90

80

70

50
60

100

40

30

10
70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 X52904100100 CYLINDER HEAD 1 PC 50.000 kg EM

30 X52404100027 VALVE SEAT INSERT INLET 2 PC 47.700 g EM D 58U6
40 5240530032 VALVE SEAT INSERT EXHAUST 2 PC 31.100 g EM D 57U6
50 735252039000 O-RING 1 PC 1.800 g 39,2 X 3 MTN5252
60 5240160153 TUBE INJECTOR 1 PC 188.600 g
70 VALVE GUIDE INSERT 4 PC 133.600 g EM D 19R6 / D10.6+0.05
80 5550160633 SEALING CAP 1 PC 7.200 g D 20
90 5800160033 SEALING CAP 4 PC 11.000 g D24
100 5240160233 SEALING CAP 5 PC 18.200 g D 30

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CAMSHAFT FG/FGS: 051

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CAMSHAFT
X00019298

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CAMSHAFT FG/FGS: 051 05
BOM-No.: X00019298

250

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

CAMSHAFT FG/FGS: 051 05
BOM-No.: X00019298

300

400

550

500

700 Business Portal Online Print 28-02-2018

650
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CAMSHAFT FG/FGS: 051 05
BOM-No.: X00019298

850

950

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

CAMSHAFT FG/FGS: 051 05
BOM-No.: X00019298

1050

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CAMSHAFT FG/FGS: 051 05
BOM-No.: X00019298

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

250 X52705100010 CAMSHAFT FOR 16V 1 PC 65.000 kg EM

300 X52405200018 CAMSHAFT GEAR 1 PC 19.400 kg EM
400 5240521748 WHEEL SRS ADEC 1 PC 2.900 kg EM
500 000931012052 HEX SCREW 5 PC 72.190 g M 12 X 70 DIN931
550 5240510351 SPACER RING HOLES 1 PC 422.900 g
650 304017008085 HEX SCREW 6 PC 18.000 g M 8 X 40 ISO4017
700 007349008002 WASHER 6 PC 7.900 g 8,4 DIN7349
850 X52405300005 THRUST BEARING FLANG FOR CAMSHAFT 1 PC 2.000 kg
950 000000003437 HEX SCREW 3 PC 50.800 g M 12 X 50 ISO4017
1050 X52405400013 PUSHROD 32 PC 600.200 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VALVE DRIVE FG/FGS: 055

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
VALVE GEAR FOR 16V
XS527050.00043

10
CYLINDER HEAD COVER FOR 16V
XS595050.00003

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VALVE GEAR FOR 16V FG/FGS: 055 05
BOM-No.: XS527050.00043

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

64 10 X52405500216 ROCKER ARM 16 PC 6.546 kg

20 X52405500212 VALVE BRIDGE 32 PC 272.200 g
68 40 X52405500220 SWING FOLL. 8 PC 8.036 kg
60 000933010194 HEX SCREW 16 PC 31.200 g M 10 X 40 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ROCKER ARM FG/FGS:
BOM-No.: X52405500216

70

60

30 50
40

10
20

40
50

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

65 10 X52405500217 ROCKER SHAFT SUPPORT 1 PC 3.523 kg

66 20 X52405500214 ROCKER ARM INLET 1 PC 1.393 kg
67 30 X52405500215 ROCKER ARM EXHAUST 1 PC 1.377 kg
40 X52499100774 SUPPORT PLATE BR4000 2 PC 10.000 g
50 000471045000 RING SNAP HV ZNPH R5F 2 PC 7.300 g 45 X 1,75 DIN471
60 700521016200 WASHER 1 PC 11.700 g 16,2 MMN521
70 200933016002 HEX SCREW 1 PC 272.000 g M 16 X180 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ROCKER SHAFT SUPPORT FG/FGS:
BOM-No.: X52405500217

20

50

10

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500207 ROCKER SHAFT SUPPORT 1 PC 2.132 kg

20 X52405500097 ROCKER SHAFT 1 PC 1.374 kg
30 001474006000 PIN GROOVED 2 PC 2.700 g 6 X 12 DIN1474
50 X52418300025 OIL SPRAY NOZZLE 1 PC 1.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ROCKER ARM INLET FG/FGS:
BOM-No.: X52405500214

50

40

10
20

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500205 ROCKER ARM INLET 1 PC 1.102 kg

20 5240550550 BUSHING 1 PC 116.000 g
30 X52405200015 THRUST MEMBER FOR ROCKER ARM 1 PC 75.000 g
40 X52499100259 ADJUSTING SCREW FOR ROCKER ARM 1 PC 71.000 g
50 000000000403 NUT ADEC 1 PC 17.000 g M 16 X 1,5 ISO8675

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ROCKER ARM EXHAUST FG/FGS:
BOM-No.: X52405500215

50

40

10

20

30

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500206 ROCKER ARM EXHAUST BR4000 1 PC 1.065 kg

20 5240550550 BUSHING 1 PC 116.000 g
30 X52405200015 THRUST MEMBER FOR ROCKER ARM 1 PC 75.000 g
40 X52499100259 ADJUSTING SCREW FOR ROCKER ARM 1 PC 71.000 g
50 000000000403 NUT ADEC 1 PC 17.000 g M 16 X 1,5 ISO8675

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SWING FOLL. FG/FGS:
BOM-No.: X52405500220

10

20

20

10

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

69 10 X52405500218 SWING FOLL. INLET 2 PC 1.761 kg

70 20 X52405500219 SWING FOLL. EXHAUST 2 PC 1.761 kg
30 X52405500103 ROCKER SHAFT 1 PC 1.380 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SWING FOLL. INLET FG/FGS:
BOM-No.: X52405500218

20

40

70 10

40

50
60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500201 SWING FOLL. INLET 1 PC 1.177 kg

20 X52405500136 BALL SOCKET FOR ROCKER ARM 1 PC 64.500 g
40 000000001270 BUSHING 2 PC 36.900 g C 32 X 36 X 20 ISO4379
50 X52405500164 ROLLER FOR ROCKER ARM 1 PC 272.000 g
60 X52499100179 BUSHING FOR ROCKER ARM 1 PC 30.000 g
70 X52499100180 PIN FOR ROCKER ARM 1 PC 45.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SWING FOLL. EXHAUST FG/FGS:
BOM-No.: X52405500219

20

40

10
70

40

50
60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500202 SWING FOLL. EXHAUST 1 PC 1.173 kg

20 X52405500136 BALL SOCKET FOR ROCKER ARM 1 PC 64.500 g
40 000000001270 BUSHING 2 PC 36.900 g C 32 X 36 X 20 ISO4379
50 X52405500164 ROLLER FOR ROCKER ARM 1 PC 272.000 g
60 X52499100179 BUSHING FOR ROCKER ARM 1 PC 30.000 g
70 X52499100180 PIN FOR ROCKER ARM 1 PC 45.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CYLINDER HEAD COVER FOR 16V FG/FGS: 055 10
BOM-No.: XS595050.00003

40

50

20 10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52405500177 CYLINDER HEAD COVER 16 PC 2.348 kg

20 X52405500190 PROFILE GASKET F CYLIND. HEAD COVE 16 PC 0.023 kg
40 000931010332 HEX SCREW 32 PC 100.000 g M 10 X150 DIN931
50 000125010524 WASHER 16 PC 3.100 g A 10,5 DIN125

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INJECTION PUMP / HP PUMP FG/FGS: 073

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
RETAINER FOR HP PUMP
XS527070.00028

05
HP PUMP
XS594070.00043

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER FOR HP PUMP FG/FGS: 073 05
BOM-No.: XS527070.00028

200
250

150
400

450

200
300
200
250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

150 X59407300019 RETAINER FOR HP PUMP 1 PC 3.746 kg

200 735151012100 SPACER S2000/4000 3 PC 20.000 g A 12,5 MTN5151
250 000000003917 HEX SCREW 2 PC 61.000 g M 12 X 65 ISO4017
300 204017012019 HEX SCREW 1 PC 68.700 g M 12 X 75 ISO4017
400 735151010200 SPACER S2000/4000 2 PC 22.100 g B 10,5 MTN5151
450 000000001042 HEX SCREW 2 PC 34.600 g M 10 X 50 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
HP PUMP FG/FGS: 073 05
BOM-No.: XS594070.00043

50
40
40 50

10
60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

75 10 X59507300006 HP PUMP PCO-G066V2 1 PC 81.500 kg EM

40 000912012093 SCREW 16 PC 59.000 g M 12 X 55 DIN912
50 200433013001 WASHER 16 PC 2.600 g 13 DIN433
60 EX59507300006 HP PUMP 1 PC 82.900 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
HP PUMP FG/FGS:
BOM-No.: X59507300006

10

30

40

20

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 700429130003 O-RING 1 PC 18.000 g 130 X 5 MMN429

76 20 XP52707300006 CONTROL BLOCK PCO-U242V1 1 PC 5.240 kg
30 XP52800600004 SPARE PARTS KIT L’O: PCO-U264; OHNE GEWINDE 1 PC 0.335 kg
40 XP52800600005 SPARE PARTS KIT PCO-U265 MIT GEWINDE 1 PC 295.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CONTROL BLOCK FG/FGS:
BOM-No.: XP52707300006

10

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 XP52807300004 O-RING 1 PC 2.000 g

20 XP52707300011 O-RING 1 PC 0.002 kg 10X2 MM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL INJECTOR FG/FGS: 075

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
INJECTOR
XS527070.00001

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INJECTOR FG/FGS: 075 05
BOM-No.: XS527070.00001

100 150

50 60 70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

79 50 INJECTOR 16 PC 3.450 kg EM
60 EX59407500020 INJECTOR 16 PC 3.500 kg EM
70 RX59407500020 INJECTOR 16 PC 3.500 kg EM
100 5240780535 CLAMP INJECTOR HOLD-DOWN 16 PC 355.000 g
150 5249902101 HEX SCREW 16 PC 87.000 g M12X100

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INJECTOR FG/FGS:
BOM-No.: X59407500020

50

30

40 10

20

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 700429021001 O-RING 1 PC 0.500 g 21 X 2 MMN429

20 0000160119 SEALING RING 1 PC 5.100 g EM
30 700429038003 O-RING 2 PC 3.000 g 38,5 X 3,7 MMN429
40 XP59307500002 O-RING FKM SHOREHÄRTE 70 GRÜN 1 PC 2.600 g 36,0+/-0,4X3,6+/-0,11
50 X00009196 DAMPER RING FOR INJECTOR BR2000 CR 1 PC 0.033 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INJECTION LINE / HP FUEL LINE FG/FGS: 077

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
PRESS RELIEF VALVE
XS594070.00051

05
HP LINE FOR 16V
XS595070.00032

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PRESS RELIEF VALVE FG/FGS: 077 05
BOM-No.: XS594070.00051

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

82 50 X59507800003 PRESS RELIEF VALVE FOR 16V/20V 1 PC 2.030 kg EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PRESS RELIEF VALVE FOR 16V/20V FG/FGS:
BOM-No.: X59507800003

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 XP59307300007 O-RING 1 PC 0.001 kg 31,42 X 2,62

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
HP LINE FOR 16V FG/FGS: 077 05
BOM-No.: XS595070.00032

430
450

420

390
360

60 400
150
50

130 310
36 380
180 330
200
220 340 320
170
210 190
360
250 370
240 30
250
280
290 260
310
270
330

340 320

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

VON HDP ZUM FÜR I=1,5 MIT ADAPTER

30 X52907700096 HP FUEL LINE SINGLE-WALL 1 PC 3.020 kg EM
VERTEILER AN HDP
36 X59407700021 ADAPTER FOR HP LINE 1 PC 302.000 g
50 000931010122 HEX SCREW 2 PC 53.200 g M 10 X 75 DIN931
60 X59407700042 FUEL DISTRIBUTOR EINWANDIG 1 PC 5.250 kg EM
130 X00027842 HP FUEL LINE SINGLE-WALL LEFT 1 PC 2.827 kg EM
150 5240702133 HP LINE SINGLE-WALL 1 PC 2.482 kg AB EM
170 700327012000 GROMMET 1 PC 4.600 g 12 MMN327
180 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40.000 g 1/1 D 9 - 18 MMN325
190 X00008172 GROMMET 1 PC 9.400 g 30 X 22
200 700325028100 CLAMP HALF TUBE 1/1 D9-28 2 PC 55.000 g 1/1 D 9 - 28 MMN325
210 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
220 000000001463 HEX SCREW 1 PC 30.500 g M 8 X 80 ISO4017
240 700327012000 GROMMET 1 PC 4.600 g 12 MMN327
250 X00008172 GROMMET 2 PC 9.400 g 30 X 22
260 5809951468 CLAMP HALF TUBE 2 PC 82.000 g
270 700325028100 CLAMP HALF TUBE 1/1 D9-28 2 PC 55.000 g 1/1 D 9 - 28 MMN325
280 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
290 000000003496 HEX SCREW 1 PC 38.200 g M 8 X 90 ISO4014
310 000000004164 HEX SCREW 2 PC 23.500 g M 8 X 60 ISO4017
320 X59399100007 CLAMP HALF TUBE 56 XC 21X16 4 PC 82.000 g
330 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
340 X59399100033 GROMMET 2 PC 15.000 g
360 200433010500 WASHER 16 PC 1.900 g 10,5 DIN433
370 000912010014 BOLT HEX SOC HD 8 PC 31.500 g M 10 X 40 DIN912

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
HP LINE FOR 16V FG/FGS: 077 05
BOM-No.: XS595070.00032

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

RAIL FUEL HIGH PRESS SINGLE

84 380 X00028862 1 PC 15.500 kg EM
WALL A-BANK
390 000912010014 BOLT HEX SOC HD 8 PC 31.500 g M 10 X 40 DIN912
RAIL FUEL HIGH PRESS SINGLE
85 400 X00028863 1 PC 15.466 kg EM
WALL B-BANK
TUBE FUEL SINGLE WALL-03
420 X59407700002 16 PC 120.000 g EM
GENSET C23
86 430 X52407700014 ADAPTER 16 PC 345.000 g EM
450 700429024000 O-RING 16 PC 3.900 g 24 X 5 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RAIL FUEL HIGH PRESS SINGLE WALL A-BANK FG/FGS:
BOM-No.: X00028862

40

50 20 30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

20 XP52707700003 SCREW 4 PC 0.500 kg M6X45-12.9 ISO4762

30 XP52707700004 SNAP RING 12 PC 3.600 g 12 X 1
40 304017008085 HEX SCREW 8 PC 18.000 g M 8 X 40 ISO4017
50 XP52707700005 O-RING 14 PC 2.000 g 9X2

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RAIL FUEL HIGH PRESS SINGLE WALL B-BANK FG/FGS:
BOM-No.: X00028863

50
30

20 40 60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

20 XP52707700003 SCREW 4 PC 0.500 kg M6X45-12.9 ISO4762

30 XP52707700002 PLUG 1 PC 7.000 g M10 X 1
40 XP52707700004 SNAP RING 14 PC 3.600 g 12 X 1
50 304017008085 HEX SCREW 8 PC 18.000 g M 8 X 40 ISO4017
60 XP52707700005 O-RING 16 PC 2.000 g 9X2

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ADAPTER FG/FGS:
BOM-No.: X52407700014

60 50 10 40 30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 XP52707700024 ADAPTER 1 PC EM M14X1 LH / M14X1,5

30 XP52707700018 THRUST RING 1 PC 22X29.5
40 XP52707700017 UNION NUT 1 PC 34X90
50 XP52707700022 CENTERING RING 1 PC 20H9X20
60 XP52707700015 O-RING 1 PC 1.000 g 12X2

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL PIPEWORK BEFORE DELIVERY PUMP FG/FGS: 081

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

10
FUEL PUMP LOW PRESSURE
XS593080.00020

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL PUMP LOW PRESSURE FG/FGS: 081 10
BOM-No.: XS593080.00020

350
300

50

250

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

50 X52808100004 FUEL DELIVERY PUMP 20V 4000 1 PC 5.100 kg EM

150 X52408100007 LINK 1 PC 54.000 g
250 700429083000 O-RING 1 PC 11.700 g 83 X 5 MMN429
300 735151010200 SPACER S2000/4000 1 PC 22.100 g B 10,5 MTN5151
350 304017010036 HEX SCREW 1 PC 30.000 g M 10 X 40 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER FG/FGS: 082

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
LP LINE FOR FUEL SYSTEM
XS595080.00018

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LP LINE FOR FUEL SYSTEM FG/FGS: 082 05
BOM-No.: XS595080.00018

300
150

250
350 200
400
250
500
450
500
250 100

200
500
450
500

350
400

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

LP LINE FOR FUEL SYSTEM FG/FGS: 082 05
BOM-No.: XS595080.00018

1050
600

1000
950

1200

700
1150
1350
1300
900

Business Portal Online Print 28-02-2018 850

1250
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LP LINE FOR FUEL SYSTEM FG/FGS: 082 05
BOM-No.: XS595080.00018

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

100 5240910145 FLANGE BR 4000 1 PC 350.000 g

150 0009976687 VALVE FUEL CHECK 0.2 BAR 1 PC 410.000 g
200 5240910189 FLANGE 2 PC 124.700 g
250 700429037002 O-RING 3 PC 1.900 g 37 X 3 MMN429
300 700429042001 O-RING 1 PC 2.100 g 42 X 3 MMN429
350 000125008427 WASHER 4 PC 1.500 g A 8,4 DIN125
400 304014008029 HEX SCREW 4 PC 31.000 g M 8 X 70 ISO4014
450 5240983253 TUBE FUEL CONN BR 4000 2 PC 140.000 g
500 700429022001 O-RING 8 PC 0.800 g 22,3 X 2,4 MMN429
600 X59508400004 FUEL LINE 1 PC 596.700 g SB EM
700 X59399100023 BRACKET JA 1 PC 81.300 g
850 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
900 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
950 700325028100 CLAMP HALF TUBE 1/1 D9-28 2 PC 55.000 g 1/1 D 9 - 28 MMN325
1000 700327022000 GROMMET 1 PC 9.000 g 22 MMN327
1050 304017008086 HEX SCREW 1 PC 19.400 g M 8 X 45 ISO4017
1150 X54708400017 CONNECTING PIECE FOR HP PUMP 1 PC 563.600 g
1200 700429020003 O-RING 1 PC 2.100 g 20 X 4 MMN429
1250 000912008014 SOCKET HD. S 3 PC 14.300 g M 8 X 25 DIN912
1300 007603026104 COPPER SEALING RING 1 PC 3.100 g A 26 X 31 DIN7603
1350 915013020002 SCREW NECK 1 PC 66.700 g 20 (M30X1,5/M26X1,5) N15013

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL FILTER FG/FGS: 083

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
SEAL ELEM.
080.00094

05
FUEL PRIMING PUMP
080.00095

05
EASY-CHANGE FILTER
XS526080.00007

05
FILTER HEAD
XS594080.00002

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL FILTER FG/FGS: 083

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
SEALING ELEMENT F:FUEL FILTER HEAD
XS594080.00117

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SEAL ELEM. FG/FGS: 083 05
BOM-No.: 080.00094

15

10

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52408300035 BYPASS ELBOW FOR FUEL 1 PC 0.670 kg

15 700429042002 O-RING 2 PC 3.800 g 42 X 4 MMN429
20 304017008086 HEX SCREW 2 PC 19.400 g M 8 X 45 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL PRIMING PUMP FG/FGS: 083 05
BOM-No.: 080.00095

15 30

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

15 X52408100020 FUEL PRIMING PUMP 1 PC 1.715 kg

25 700429016003 O-RING 2 PC 1.000 g 16 X 3 MMN429
30 304017008087 HEX SCREW 2 PC 21.300 g M 8 X 50 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EASY-CHANGE FILTER FG/FGS: 083 05
BOM-No.: XS526080.00007

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

10 X00042421 FUEL FILTER SPIN-ON 2 PC 1.377 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FILTER HEAD FG/FGS: 083 05
BOM-No.: XS594080.00002

36

70

37

50

30

60
34 34 38

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

98 30 X59308300052 FILTER HEAD 1 PC 26.200 kg

34 0009902164 THREADED NIPPLE 2 PC 151.400 g M30X 1,5 / M32 X1,5
97 36 X52408300001 VALVE 1 PC 212.000 g 1 BAR
37 735210016000 PLUG 1 PC 0.024 kg M 16 X 1,5 MTN5210
96 38 X00022185 SAMPLING NECK 1 PC 226.400 g
50 700429180000 O-RING 1 PC 17.000 g 180 X 4 MMN429
60 000000003326 HEX SCREW 7 PC 27.400 g M 10 X 35 ISO4017
70 5280700632 FUEL LINE 20V4000LH 1 PC 55.300 g SB

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SAMPLING NECK FG/FGS:
BOM-No.: X00022185

50

300
100

150

100
200

250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

50 5249973172 FITTING 1 PC 115.600 g

100 007603016105 COPPER SEALING RING 2 PC 3.000 g A 16 X 20 DIN7603
150 5840700280 TUBE VENT W/BANJO FTG 8MM X 10MM X 90 1 PC 66.000 g SB
200 000439016200 NUT M16 04-2 DIN439 1 PC 20.000 g B M 16 DIN439
250 5849900615 BOLT SPL M10 1.00X40 TO M6 0.2 8.8 1 PC 20.000 g
300 5319970545 SEALING RING 1 PC 0.600 g 19,30 X 2,20

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VALVE FG/FGS:
BOM-No.: X52408300001

110

100

90 80

70
60

50
40
30

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

20 000472019000 SNAP RING 1 PC 0.700 g 19 X 1 DIN472

30 XP52608300003 WASHER 1 PC
40 XP52608300004 VALVE GUIDE 1 PC EM
50 XP52608300005 O-RING 1 PC
60 XP52608300006 VALVE SPRING 1 PC
70 XP52608300007 WASHER 1 PC
80 XP52608300008 SEALING WASHER 1 PC
90 XP52608300009 VALVE CONE 1 PC
100 XP52608300011 O-RING 1 PC
110 XP52608300012 PIN 1 PC

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FILTER HEAD FG/FGS:
BOM-No.: X59308300052

300

150 700
350

150

700

200
150

450

550
600 250
650 100 500

250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

100 X59308300019 FILTER HEAD 1 PC 25.297 kg

150 735210012000 PLUG 4 PC 0.012 kg M 12 X 1,5 MTN5210
200 735210016000 PLUG 1 PC 0.024 kg M 16 X 1,5 MTN5210
250 735210027000 PLUG 2 PC 0.089 kg M 27 X 2 MTN5210
300 5244700207 VALVE 1 PC 130.000 g 0,5 BAR
350 5240920012 RESTRICTOR 1 PC 75.800 g
450 735211022000 UNION THD O-RING 2 PC 0.092 kg 22M 27 X 2 MTN5211
26 500 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
550 735211015002 UNION 1 PC 0.065 kg 15M 22 X 1,5 MTN5211
600 915005013004 CONE SEALING 15 1 PC 9.300 g 15 MBN15005
650 915001013003 UNION NUT M1 1 PC 30.400 g 13 M 22 X 1,5 N15001
99 700 735211008000 UNION 2 PC 0.077 kg P 8M 12 X 1,5 MTN5211

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
UNION FG/FGS:
BOM-No.: 735211008000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 735221009000 O-RING 1 PC 0.100 g 9,3 X 2,2 - M12X1,5 MTN5221

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SEALING ELEMENT F:FUEL FILTER HEAD FG/FGS: 083 05
BOM-No.: XS594080.00117

100

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

101 100 735210033000 PLUG 2 PC 0.142 kg M 33 X 2 MTN5210

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PLUG FG/FGS:
BOM-No.: 735210033000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 735221029000 O-RING 1 PC 1.000 g 29,6 X 2,9 - M33X2 MTN5221

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LEAK-OFF FUEL LINE / FUEL RETURN FG/FGS: 086

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

10
FUEL RETURN
XS595080.00074

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL RETURN FG/FGS: 086 10
BOM-No.: XS595080.00074

340
320
260 60 80
220
300
280

420
440 80 60
460
480 180
1100 140
560 940
480 520
500 120
900 920
980
380
1080 880
1060 600
860 820
760
660 700 840
680
780
1260
720 580 1020
640
740 1240 1220
1160 1200
1180
1280
1140 1300

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

60 007603012111 COPPER SEALING RING 16 PC 0.700 g A 12 X 15,5 DIN7603

80 915006004002 UNION 16 PC 19.000 g 4 N15006
120 007603012111 COPPER SEALING RING 14 PC 0.700 g A 12 X 15,5 DIN7603
140 915006004002 UNION 14 PC 19.000 g 4 N15006
180 X00034974 TUBE FUEL LOW PRESSURE RETURN 14 PC 62.500 g SB
220 X00004215 TUBE FUEL RETURN LOW PRESSURE B-BANK 1 PC 90.000 g SB
260 5551870640 BRACKET L H:51 S2000/4000 1 PC 54.900 g
280 000000003020 HEX SCREW 1 PC 20.000 g M 10 X 20 ISO4017
300 700325010100 CLAMP HALF TUBE 2 PC 25.000 g 1/1 D 9 - 10 MMN325
320 700327006000 GROMMET 1 PC 1.400 g 6 MMN327
340 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
380 X00040965 TUBE FUEL RETURN LOW PRESSURE A-BANK 1 PC 70.000 g SB
420 5511531550 SPACER BUSHING 1 PC 16.200 g
440 135M55009/1 STRAP 75 X20 1 PC 62.100 g
460 000000001464 HEX SCREW 1 PC 24.900 g M 10 X 30 ISO4017
480 700325010100 CLAMP HALF TUBE 2 PC 25.000 g 1/1 D 9 - 10 MMN325
500 700327006000 GROMMET 1 PC 1.400 g 6 MMN327
520 304017008083 HEX SCREW 1 PC 15.100 g M 8 X 30 ISO4017
560 X59308100065 FUEL LINE 1 PC 0.265 kg SB
580 X59408200003 TUBE FUEL RETURN CR/OVER 667.464 1 PC 298.600 g
600 5569970274 FITTING TEE 1 PC 190.000 g DN 16 / M26X1,5
640 5500784541 BRACKET FLAT H:06 1 PC 35.200 g
660 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
680 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
700 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40.000 g 1/1 D 9 - 18 MMN325

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FUEL RETURN FG/FGS: 086 10
BOM-No.: XS595080.00074

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

720 700327012000 GROMMET 1 PC 4.600 g 12 MMN327

740 304017008086 HEX SCREW 1 PC 19.400 g M 8 X 45 ISO4017
760 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
780 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032
820 5551870640 BRACKET L H:51 S2000/4000 1 PC 54.900 g
840 007349010002 WASHER 1 PC 11.000 g 10,5 DIN7349
860 000000003021 HEX SCREW 1 PC 22.800 g M 10 X 25 ISO4017
880 8331590594 SPACER S2000/4000 1 PC 14.900 g
900 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40.000 g 1/1 D 9 - 18 MMN325
920 700327012000 GROMMET 1 PC 4.600 g 12 MMN327
940 304017008087 HEX SCREW 1 PC 21.300 g M 8 X 50 ISO4017
980 X00040958 TUBE FUEL RETURN 87.391 1 PC 110.000 g SB
1020 X00040966 TUBE FUEL RETURN 1 PC 237.200 g SB
1060 007603016105 COPPER SEALING RING 1 PC 3.000 g A 16 X 20 DIN7603
1080 915007010001 CONNECTOR 10/8 1 PC 33.100 g 10 / 8 N15007
1100 X59308100064 FUEL LINE 1 PC 0.098 kg SB
1140 735151010100 SPACER 1 PC 11.000 g A 10,5 MTN5151
1160 X59308600005 BRACKET 1 PC 174.500 g
1180 735151010100 SPACER 1 PC 11.000 g A 10,5 MTN5151
1200 304017010035 HEX SCREW 1 PC 32.100 g M 10 X 45 ISO4017
1220 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40.000 g 1/1 D 9 - 18 MMN325
1240 700327012000 GROMMET 1 PC 4.600 g 12 MMN327
1260 304017008087 HEX SCREW 1 PC 21.300 g M 8 X 50 ISO4017
1280 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
1300 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EXHAUST TURBOCHARGER, GENERAL OR H.P. FG/FGS: 101
TURBOCHARGER

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
EXHAUST TURBOCHARGER
XS595100.00026

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EXHAUST TURBOCHARGER FG/FGS: 101 05
BOM-No.: XS595100.00026

150
200

350

300

400

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

150 X52710100036 EXHAUST TURBOCHARGER 3 PC 28.000 kg EM GT5523

200 XT0210100010 EXHAUST TURBOCHARGER 1 PC 28.000 kg EM GT5523
300 5249900605 BOLT HEX CAP BR 4000 8 PC 37.900 g M 10 X 40
350 5249900705 BOLT HEX FLG 8 PC 43.000 g M 10 X 50
400 X59499100044 GASKET 4 PC 23.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CHARGE AIR COOLING, CENTRAL FG/FGS: 114

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
INTERCOOLER
XS595110.00023

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INTERCOOLER FG/FGS: 114 05
BOM-No.: XS595110.00023

850

800

700
50
710
900

600

200
450
350
500
300
150

350 450
300
500

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

108 50 X59511400012/87 INTERCOOLER WITH TEST CERT. 3.1 1 PC 479.000 kg EM

150 5240980730 BRACKET 1 PC 11.500 kg
200 5240980830 BRACKET 1 PC 11.400 kg
300 000000002276 HEX SCREW 6 PC 180.000 g M 16 X110 ISO4017
350 5249900140 WASHER 6 PC 12.400 g
450 5249901901 HEX SCREW 2 PC 64.000 g M 12 X 1,75 X 47
500 5249900304 HEX SCREW 4 PC 79.000 g M12 X 65
600 X59411400033 SUPPORT 1 PC 33.931 kg
700 000000002986 HEX SCREW 6 PC 51.600 g M 10 X 85 ISO4017
710 200433010501 WASHER 6 PC 2.000 g 10,5 DIN433
800 000939012031 STUD 8 PC 44.200 g M 12 X 45 DIN939
850 000000004744 HEX NUT 8 PC 14.300 g M 12 ISO4032
900 EX59511400012/87 INTERCOOLER WITH TEST CERT. 3.1 1 PC 516.000 kg MN EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
INTERCOOLER WITH TEST CERT. 3.1 FG/FGS:
BOM-No.: X59511400012/87

20

70
40
10

50 60
50 60 30 60

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 XP59511400030 COOLER CORE 1 PC

20 XP52711400012 COOLER HOUSING 1 PC 285.500 kg
30 XP52711400013 FRAME 1 PC 5.900 kg
40 XP52711400014 O-RING 1 PC 93.300 g DI 393.07X6.99
50 XP52611400054 SCREW 36 PC 0.040 kg M 10 X 35 DIN EN ISO 4762
60 XP52899100414 WASHER NORD-LOCK-SCHEIBE NL10 36 PC 2.300 g DNL10
70 XP53522400013 SCREW 6 PC 38.200 g M 10X 50 EN ISO 4762

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
AIR FILTER FG/FGS: 121

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
AIR INTAKE NECK BENT 90DEG
X00029538

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
AIR INTAKE NECK BENT 90DEG FG/FGS: 121 05
BOM-No.: X00029538

100 650
900
650
600
650
800
750 500 460
660 480
550 450

300
250 550
300 450 660
470 650

800
750
650
100 400 600
400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

100 X59612300036 ELBOW FOR INTAKE AIR 4 PC 0.983 kg EM

250 X00044065 SLEEVE RUBBER 4 PC 344.600 g 150X115 ; 5.5+-1,00 DICKE
300 000000000681 CLAMP 8 PC 80.000 g 160-180X12-SW7-W3 MBN10223
400 5240981739 RETAINER RIGHT 4 PC 1.300 kg
450 5240900241 BRACKET AIR FILTER ELBOW 4 PC 585.000 g
460 204014010007 HEX SCREW 4 PC 72.600 g M 10 X110 ISO4014
470 5599920201 SPACER BUSHING 1 PC 43.400 g 12MM X 20MM L=28
480 000125010524 WASHER 4 PC 3.100 g A 10,5 DIN125
500 5240981839 BRACKET 4 PC 1.200 kg
550 304017008081 HEX SCREW 10 PC 13.400 g M 8 X 25 ISO4017
600 304017008079 HEX SCREW 6 PC 11.700 g M 8 X 20 ISO4017
650 009021008204 WASHER 22 PC 5.900 g 8,4 DIN9021
660 007349008002 WASHER 4 PC 7.900 g 8,4 DIN7349
750 000908020000 PLUG 4 PC 0.037 kg M 20 X 1,5 DIN908
800 007603020103 WASHER A COP 4 PC 2.400 g A 20 X 26 DIN7603
900 X00003468 BRACKET AIR FILTER 4 PC 405.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
AIR SUPPLY TO CYLINDERS FG/FGS: 124

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
CHARGE-AIR MANIFOLD
120.00072

05
CHARGE-AIR ELBOW AFTER INTERCOOLER
XS594110.00052

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

35

10

25

35
45
40
15

25

45
60 40
55

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

95

140
145
95

85

105
70 100

120
85 115
130 132
105
125
100
75

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM-No.: 120.00072

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 5240981407 CHARGE-AIR PIPE END PIECE, LEFT 1 PC 7.700 kg EM

15 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 PC 8.296 kg EM
25 700429140000 O-RING 4 PC 45.000 g 140 X 8 MMN429
35 5240980680 GASKET 8 PC 14.500 g
40 000000001041 HEX SCREW 16 PC 90.200 g M 10 X140 ISO4014
45 000125010524 WASHER 8 PC 3.100 g A 10,5 DIN125
55 000908052003 THREAD PLUG 1 PC 0.298 kg M 52 X 1,5 DIN908
60 007603052101 COPPER SEALING RING 1 PC 12.500 g A 52 X 60 DIN7603
70 X59412400026 CHARGE-AIR PIPE END MEMBER, RIGHT 1 PC 7.928 kg EM
75 5240980907 MANIFOLD INTAKE CHRG AIR CENTER BR4000 3 PC 8.296 kg EM
85 700429140000 O-RING 4 PC 45.000 g 140 X 8 MMN429
95 5240980680 GASKET 8 PC 14.500 g
100 000000001041 HEX SCREW 16 PC 90.200 g M 10 X140 ISO4014
105 000125010524 WASHER 8 PC 3.100 g A 10,5 DIN125
115 700354014003 THREADED BUSHING 2 PC 40.000 g M 14 X 1,5 MMN354
120 007603022102 COPPER SEALING RING 2 PC 0.900 g A 22 X 27 DIN7603
125 000908014001 SCREW PLUG 2 PC 0.016 kg M 14 X 1,5 DIN908
130 007603014102 COPPER SEALING RING 2 PC 1.000 g A 14 X 18 DIN7603
26 132 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
140 000908052003 THREAD PLUG 1 PC 0.298 kg M 52 X 1,5 DIN908
145 007603052101 COPPER SEALING RING 1 PC 12.500 g A 52 X 60 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CHARGE-AIR ELBOW AFTER INTERCOOLER FG/FGS: 124 05
BOM-No.: XS594110.00052

90

30

90
70
50

60

110
20
100

60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

20 5240983015 ELBOW 1 PC 5.800 kg EM KRÜMMER LINKE SEITE

26 30 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
50 5240983115 ELBOW 1 PC 4.400 kg EM KRÜMMER RECHTE SEITE
26 60 735210014000 THREAD PLUG 2 PC 0.019 kg M 14 X 1,5 MTN5210
70 735210018000 PLUG 1 PC 0.036 kg M 18 X 1,5 MTN5210
90 5269970045 SEAL RING (SQUARE CUT) CAC OUTLET 2 PC 17.000 g
100 204017012009 HEX SCREW 8 PC 43.800 g M 12 X 40 ISO4017
110 735151012100 SPACER S2000/4000 8 PC 20.000 g A 12,5 MTN5151

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR FG/FGS: 125
COOLER

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
AIR PIPING BEFORE INTERCOOLER
X00025453

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
AIR PIPING BEFORE INTERCOOLER FG/FGS: 125 05
BOM-No.: X00025453

650

600
700

700
700
400 650
450 700
1150
1200

700
650 1200
700 1150 1200
300 1200 1100
350 800
850

1200
900 1150
950 1200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

300 X00009057 CONNECT0R CAC INLET A-BANK 1 PC 3.640 kg EM

350 0289976148 O-RING 1 PC 19.000 g
400 000931010117 HEX SCREW 4 PC 50.400 g M 10 X 70 DIN931
450 8351530053 SPACER TUBE 4 PC 83.000 g
600 23540068 CHARGE-AIR PIPE LEFT 1 PC 3.465 kg
650 5240980281 HOSE 3 PC 235.000 g
700 X59399100083 CLAMP 6 PC 103.700 g
800 X00009058 CONNECTOR CAC INLET B-BANK 1 PC 3.426 kg EM
850 0289976148 O-RING 1 PC 19.000 g
900 000931010117 HEX SCREW 4 PC 50.400 g M 10 X 70 DIN931
950 8351530053 SPACER TUBE 4 PC 83.000 g
1100 23540069 CHARGE-AIR PIPE RIGHT 1 PC 3.490 kg
1150 5240980281 HOSE 3 PC 235.000 g
1200 X59399100083 CLAMP 6 PC 103.700 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EXHAUST SYSTEM AFTER CYLINDER HEAD FG/FGS: 141

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

15
EXHAUST LINE
X00007705

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EXHAUST LINE FG/FGS: 141 15
BOM-No.: X00007705

700
250

650
200

950
500

700
900 250
450

550
800 1000
350

800
350

850
400

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

200 5241420302 OUTLET TURBO EXHAUST 4000 1 PC 11.755 kg EM

250 5244920181 SEALING RING BR4000 2 PC 20.000 g
350 5241422540 BRACKET EXH OUTLET 2 PC 695.000 g
400 000933010093 HEX SCREW 1 PC 28.700 g M 10 X 35 DIN933
450 000933010095 HEX SCREW 1 PC 36.100 g M 10 X 50 DIN933
500 5511531250 SPACER BUSHING 1 PC 41.000 g
550 11506101 NUT 2 PC 12.000 g M10
650 5241420302 OUTLET TURBO EXHAUST 4000 1 PC 11.755 kg EM
700 5244920181 SEALING RING BR4000 2 PC 20.000 g
800 5241422540 BRACKET EXH OUTLET 2 PC 695.000 g
850 000933010093 HEX SCREW 1 PC 28.700 g M 10 X 35 DIN933
900 000933010095 HEX SCREW 1 PC 36.100 g M 10 X 50 DIN933
950 5511531250 SPACER BUSHING 1 PC 41.000 g
1000 11506101 NUT 2 PC 12.000 g M10

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CONSTANT-PRESSURE EXHAUST MANIFOLD FG/FGS: 142

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
EXHAUST LINE F/CYL. TO T'CHARGER
X00019262

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
EXHAUST LINE F/CYL. TO T'CHARGER FG/FGS: 142 05
BOM-No.: X00019262

1050
550
800
300 1100
600

1000
500

400
900
250
1050 750
550
400
900
1100
200
600 700

1000
500

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN

200 X52614100006 EXHAUST PIPE 1 PC 18.500 kg EM

250 X00004067 MANIFOLD EXHAUST CENTER 1 PC 10.260 kg EM
300 X52614100007 EXHAUST PIPE 1 PC 17.071 kg EM
400 0001424957 RING EXH MANIF 8 PC 15.500 g
500 5241420580 GASKET KEIN MHD, IST AUS METALL 8 PC 38.000 g
550 08929357 BOLT HEX FLG B16 32 PC 79.000 g
600 5241420553 SPACER SLEEVE 32 PC 105.000 g
700 X52614100006 EXHAUST PIPE 1 PC 18.500 kg EM
750 X00004067 MANIFOLD EXHAUST CENTER 1 PC 10.260 kg EM
800 X52614100007 EXHAUST PIPE 1 PC 17.071 kg EM
900 0001424957 RING EXH MANIF 8 PC 15.500 g
1000 5241420580 GASKET KEIN MHD, IST AUS METALL 8 PC 38.000 g
1050 08929357 BOLT HEX FLG B16 32 PC 79.000 g
1100 5241420553 SPACER SLEEVE 32 PC 105.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ELECTRIC STARTING FG/FGS: 172

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
ELECTRIC STARTER
XS526170.00007

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ELECTRIC STARTER FG/FGS: 172 05
BOM-No.: XS526170.00007

100
200

50

200

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 X52417200003 STARTER RIGHT PRESTOLITE MS7-505 24V 1 PC 29.500 kg

100 X52417200004 STARTER LEFT PRESTOLITE MS7-506 24V 1 PC 29.500 kg
200 000912016002 BOLT HEX SOC HD 6 PC 90.000 g M 16 X 40 DIN912

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LUBE OIL PUMP AND DRIVE FG/FGS: 181

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
OIL PUMP
XS527180.00010

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL PUMP FG/FGS: 181 05
BOM-No.: XS527180.00010

350
400 150

250

300

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

124 150 0021806201 O/PUMP ASM 1 PC 28.000 kg

250 304014010015 HEX SCREW 3 PC 90.900 g M 10 X140 ISO4014
300 735151010200 SPACER S2000/4000 3 PC 22.100 g B 10,5 MTN5151
350 304017010051 HEX SCREW 1 PC 40.200 g M 10 X 60 ISO4017
400 5241871853 SPACER SLEEVE BR 4000 1 PC 65.000 g 11MM X 22MM L=28

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
O/PUMP ASM FG/FGS:
BOM-No.: 0021806201

15
30

10 20

55

50

45
35
40

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 Z=411923 HOUSING 1 PC KE
15 Z=404824 COVER 1 PC AC
20 Z=404881 SHAFT 1 PC AC
25 Z=404882 AXLE 1 PC AC
30 Z=404880 GEAR 1 PC AC
35 000912008072 BOLT HEX SOC HD 3 PC 22.000 g M 8 X 45 DIN912
40 206796008000 CONICAL SPR. WASHER 3 PC 2.800 g 8 DIN6796
45 000007010130 DOWEL PIN 2 PC 15.800 g 10 M6 X 24 DIN7
125 50 Z=413549 VALVE 1 PC 530.000 g EM
55 Z=409853 WASHER 1 PC 16.000 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
VALVE FG/FGS:
BOM-No.: Z=413549

30

25

10 20 35 15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

5 Z=176215-2 VALVE SEAT 1 PC AC

10 Z=176566-8 SCREW 1 PC AC M 10 X 110 -D3
15 Z=252593-9 WASHER 1 PC AC 10,5
20 Z=406207 WASHER 1 PC AC D 10,2 X D30 X 5
25 000934010007 NUT HEX 1 PC 10.300 g M 10 DIN934
30 Z=253613-4 SPRING PIN 1 PC AC 3 X 16 DIN1481
35 Z=256397-1 PRESSURE SPRING 1 PC AC DIN17224

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL FILTRATION/COOLING FG/FGS: 183

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
OIL FILTER INCLINED
XS526180.00001

15
SEAL ELEM. F/COOLANT DISTR. HS
180.00268

15
OIL HEAT EXCHANGER
X00025463

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL FILTER INCLINED FG/FGS: 183 05
BOM-No.: XS526180.00001

200

50 420
150
300
250

450

410

250 420
415
300
810
800
400

420 570 420

430 440 350

400

670 560
650

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

128 50 X52618300021 HOUSING OIL FILTER 1 PC 19.960 kg

150 700429042002 O-RING 1 PC 3.800 g 42 X 4 MMN429
200 700429065000 O-RING 1 PC 5.800 g 65 X 4 MMN429
250 700429058001 O-RING 4 PC 6.000 g 58 X 4 MMN429
300 000000001041 HEX SCREW 5 PC 90.200 g M 10 X140 ISO4014
350 204014010014 HEX SCREW 1 PC 109.500 g M 10 X170 ISO4014
400 000000003922 HEX SCREW 2 PC 66.600 g M 10 X100 ISO4014
410 000939010070 STUD 1 PC 57.000 g M 10 X 90 DIN939
415 000939010099 STUD 1 PC 69.700 g M 10 X110 DIN939
420 000125010524 WASHER 7 PC 3.100 g A 10,5 DIN125
430 000000003187 NUT HEX A3C 1 PC 9.200 g M 10 ISO4032
440 000000003187 NUT HEX A3C 1 PC 9.200 g M 10 ISO4032
450 0031845301 OIL FILTER SPIN-ON 5 PC 2.200 kg
560 X52618300013 TRAY OIL DRIP 1 PC 3.318 kg
570 X00034564 SPACER SLEEVE 1 PC 186.200 g
650 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
670 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
800 000908018002 PLUG 1 PC 0.029 kg M 18 X 1,5 DIN908
810 007603018101 COPPER SEALING RING 1 PC 1.300 g A 18 X 22 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
HOUSING OIL FILTER FG/FGS:
BOM-No.: X52618300021

350
300

50

250
100

200
150

300

350

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

129 50 X52618300024 OIL FILTER HOUSING 1 PC 9.446 kg

100 X52618300022 OIL FILTER HOUSING 1 PC 10.840 kg
150 700429340000 O-RING 1 PC 46.000 g 340 X 5 MMN429
200 700429230000 O-RING 1 PC 31.100 g 230 X 5 MMN429
250 700429018004 O-RING 4 PC 3.000 g 18 X 5 MMN429
300 000000000895 HEX SCREW 12 PC 18.400 g M 8 X 40 ISO4017
350 735151008100 SPACER 12 PC 7.400 g A 8,4 MTN5151

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL FILTER HOUSING FG/FGS:
BOM-No.: X52618300024

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

50 X52618300025 OIL FILTER HOUSING 1 PC 9.446 kg

100 0009973675 ADAPTER OIL FLTR DUAL NIPPLE S2000+S4000 5 PC 148.200 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
SEAL ELEM. F/COOLANT DISTR. HS FG/FGS: 183 15
BOM-No.: 180.00268

10

20
15

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 X52899100796 FLANGE BR4000 1 PC 311.600 g

15 700429042002 O-RING 1 PC 3.800 g 42 X 4 MMN429
20 304017008081 HEX SCREW 2 PC 13.400 g M 8 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL HEAT EXCHANGER FG/FGS: 183 15
BOM-No.: X00025463

50
200
250

150

300

600

700
400
450

500
550

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

50 X59518300021/87 OIL HEAT EXCHANGER 1 PC 0.001 kg EM

150 700429083000 O-RING 4 PC 11.700 g 83 X 5 MMN429
200 000000003926 HEX SCREW 8 PC 54.000 g M 12 X 55 ISO4017
250 007349013002 WASHER 8 PC 24.500 g 13 DIN7349
132 300 X59418300021 OIL DISTRIBUTION HOUSING (MACH.+ ASS.) 1 PC 65.000 kg
400 700429075001 O-RING 2 PC 10.600 g 75 X 5 MMN429
450 000939012061 STUD 3 PC 39.900 g M 12 X 40 DIN939
500 000125013012 WASHER 3 PC 5.600 g A 13 DIN125
550 000000004744 HEX NUT 3 PC 14.300 g M 12 ISO4032
600 000000003378 HEX SCREW 3 PC 122.100 g M 12 X130 ISO4014
101 700 735210033000 PLUG 2 PC 0.142 kg M 33 X 2 MTN5210

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL DISTRIBUTION HOUSING (MACH.+ ASS.) FG/FGS:
BOM-No.: X59418300021

400

350

400
300 400
350 350

250

350

300
400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

250 X59418300020 OIL. DISTR. HOUSING 1 PC 64.000 kg

300 5249970020 SEALING CAP 9 PC 62.600 g D 50
350 007603038101 COPPER SEALING RING 7 PC 5.400 g A 38 X 44 DIN7603
400 000908038000 THREAD PLUG 7 PC 0.150 kg M 38 X 1,5 DIN908

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
CRANKCASE-INTERNAL OIL SUPPLY FG/FGS: 184

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
OIL SUPPLY FOR HP PUMP
180.00150

10
OIL SYSTEM BASIC SCOPE
X00019302

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL SUPPLY FOR HP PUMP FG/FGS: 184 05
BOM-No.: 180.00150

40

35

20

15

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

5 5281800319 TUBE HIGH PRESS FUEL PUMP LUBE OIL 1 PC 270.000 g

15 700223010000 BOLT BANJO A12 1 PC 64.800 g A 12 MMN223
20 007603018101 COPPER SEALING RING 2 PC 1.300 g A 18 X 22 DIN7603
30 700327012000 GROMMET 1 PC 4.600 g 12 MMN327
35 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40.000 g 1/1 D 9 - 18 MMN325
40 304017008085 HEX SCREW 1 PC 18.000 g M 8 X 40 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
OIL SYSTEM BASIC SCOPE FG/FGS: 184 10
BOM-No.: X00019302

2600
2320
2450
2350 2370 2300
2500
2450
2500
2350 2370 2370

2400
2500

2370
2250
2150

2200
1400
1700
1500
1800
1450
1350 1650
1700 1570
1520
1650
1550
1700 1570
1570 1550

1600
1570

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

1350 5241870276 RETAINER O-RING 1 PC 60.000 g

1400 700429041000 O-RING 1 PC 3.800 g 41 X 4 MMN429
1450 700429024002 O-RING 1 PC 2.300 g 24 X 4 MMN429
1500 X52418400002 RETAINER 1 PC 170.000 g
1520 700429024002 O-RING 1 PC 2.300 g 24 X 4 MMN429
1550 X52418400001 RETAINER 7 PC 105.000 g
1570 700429024002 O-RING 14 PC 2.300 g 24 X 4 MMN429
1600 5241870401 TUBE D 1 PC 160.000 g
1650 5241870101 TUBE D 7 PC 130.000 g
1700 X59418400008 OIL SPRAY NOZZLE 8 PC 190.000 g EM
1800 304014008032 HEX SCREW 16 PC 34.100 g M 8 X 80 ISO4014
2150 5241870276 RETAINER O-RING 1 PC 60.000 g
2200 700429041000 O-RING 1 PC 3.800 g 41 X 4 MMN429
2250 700429024002 O-RING 1 PC 2.300 g 24 X 4 MMN429
2300 X52418400002 RETAINER 1 PC 170.000 g
2320 700429024002 O-RING 1 PC 2.300 g 24 X 4 MMN429
2350 X52418400001 RETAINER 7 PC 105.000 g
2370 700429024002 O-RING 14 PC 2.300 g 24 X 4 MMN429
2400 5241870201 TUBE D 1 PC 120.000 g
2450 5241870101 TUBE D 7 PC 130.000 g
2500 X59418400008 OIL SPRAY NOZZLE 8 PC 190.000 g EM
2600 304014008032 HEX SCREW 16 PC 34.100 g M 8 X 80 ISO4014

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
TURBOCHARGER OIL SUPPLY FG/FGS: 185

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

00
T/CHARGER OIL SUPPLY
X00025462

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
T/CHARGER OIL SUPPLY FG/FGS: 185 00
BOM-No.: X00025462

200

150

200 600
200
150 650

450

600
200
650
800
500

750

800

750

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

T/CHARGER OIL SUPPLY FG/FGS: 185 00
BOM-No.: X00025462

300 350

350
1000
1050
300 900
350
1200

1150

350 1000 1300

1050
900
1200

1150

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
T/CHARGER OIL SUPPLY FG/FGS: 185 00
BOM-No.: X00025462

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

150 X00038531 HOSE TURBO OIL SUPPLY 500MM 90DEG 2 PC 230.000 g

138 200 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 73.900 g
300 X52418500006 OIL LINE F/TURBOCHARGER 2 PC 255.000 g
138 350 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 73.900 g
450 5241806520 OIL LINE FOR OIL RETURN LEFT 1 PC 330.000 g
500 X00021075 TUBE ASM TURBO OIL DRAIN A-BANK 1 PC 315.000 g
600 X00009917 GASKET 2 PC 3.000 g
650 23511786 BOLT PHOS HEX FLG LRG 6174M 4 PC 20.000 g M10X25
750 X00009917 GASKET 2 PC 3.000 g
800 000934010005 NUT HEX 4 PC 10.400 g M 10 DIN934
900 5241806620 OIL LINE FOR OIL RETURN RIGHT 2 PC 295.000 g
1000 X00009917 GASKET 2 PC 3.000 g
1050 23511786 BOLT PHOS HEX FLG LRG 6174M 4 PC 20.000 g M10X25
1150 X00009917 GASKET 2 PC 3.000 g
1200 000934010005 NUT HEX 4 PC 10.400 g M 10 DIN934
1300 735210018000 PLUG 2 PC 0.036 kg M 18 X 1,5 MTN5210

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
FITTING M18X1.5 TO 13/16-16 FG/FGS:
BOM-No.: 5241870026

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT

5 5319972245 SEALING RING 1 PC 0.200 g

10 0005333080 O-RING FOR ON-ENGINE SENSO BR 2000/4000 1 PC 0.400 g 15,3X2,2, 70 SHORE

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT CIRCUIT, GENERAL, HT CIRCUIT FG/FGS: 202

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
COOLANT PUMP HIGH-TEMP CIRCUIT
X00011161

15
COVER FOR COOLANT
X00021784

15
COOLANT DUCTING HIGH-TEMP CIRCUIT
X00025452

15
END COVER FOR COOLANT
XS593990.00032

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT CIRCUIT, GENERAL, HT CIRCUIT FG/FGS: 202

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

40
PREHEATING LINE
X00019054

65
COOLANT VENT LT/HT SYSTEM
X00031663

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: X00011161

300
400

50

150 350
400
400
200

250

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: X00011161

1050 1000
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Business1300
Portal Online Print 28-02-2018
1150 1250
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM-No.: X00011161

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

142 50 X52620200081 PUMP ASM WTR HI TEMP CLG CIRCUIT 1 PC 31.000 kg EM

150 700429130003 O-RING 1 PC 18.000 g 130 X 5 MMN429
200 000931012176 HEX SCREW 1 PC 138.500 g M 12 X150 DIN931
250 000933012040 HEX SCREW 1 PC 70.400 g M 12 X 75 DIN933
300 000933012050 HEX SCREW 1 PC 57.000 g M 12 X 55 DIN933
350 000934012008 NUT HEX 1 PC 15.200 g M 12 DIN934
400 000125013012 WASHER 3 PC 5.600 g A 13 DIN125
141 500 5242001118 ELBOW BR4000 1 PC 11.307 kg
600 000908030002 THREAD PLUG 1 PC 0.085 kg M 30 X 1,5 DIN908
650 007603030101 COPPER SEALING RING 1 PC 4.300 g A 30 X 36 DIN7603
750 700429120002 O-RING 1 PC 24.600 g 120 X 6 MMN429
800 000933010094 HEX SCREW 3 PC 31.500 g M 10 X 40 DIN933
850 000125010524 WASHER 3 PC 3.100 g A 10,5 DIN125
950 5242030340 SUPPORT MTG HOLDER 1 PC 295.000 g
1000 000933012051 HEX SCREW 2 PC 53.200 g M 12 X 50 DIN933
1050 000125013012 WASHER 2 PC 5.600 g A 13 DIN125
1150 0049976736 VALVE DRAIN 1 PC 125.000 g
1200 5242000184 CONNECTING PIECE BR 4000 1 PC 178.700 g
1250 700223010000 BOLT BANJO A12 1 PC 64.800 g A 12 MMN223
1300 007603018101 COPPER SEALING RING 2 PC 1.300 g A 18 X 22 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ELBOW FG/FGS:
BOM-No.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

5 5242032122 ELBOW BR4000 1 PC

10 000908018002 PLUG 1 PC 0.029 kg M 18 X 1,5 DIN908
15 007603018101 COPPER SEALING RING 1 PC 1.300 g A 18 X 22 DIN7603
20 000908030002 THREAD PLUG 1 PC 0.085 kg M 30 X 1,5 DIN908
25 007603030101 COPPER SEALING RING 1 PC 4.300 g A 30 X 36 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PUMP ASM WTR HI TEMP CLG CIRCUIT FG/FGS:
BOM-No.: X52620200081

250 100 600 550 900 200 950 1000 700 400 300 150 450 50 350

500

750 800

1100 1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1.699 kg

100 X00008653 IMPELLER 1 PC 2.500 kg
150 5272010010 BEARING HOUSING 1 PC 7.050 kg
200 X00008652 SEAL CARRIER 1 PC 4.200 kg
250 X00030047 SPIRAL HOUSING FOR WATER PUMP 1 PC 11.220 kg
300 5272010153 SPACER SLEEVE 1 PC 172.800 g
350 X00021750 GEAR 1 PC 1.770 kg
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 750.000 g QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 623.000 g NU208 DIN5412
500 000472080000 RING SNAP 1 PC 22.000 g 80 X 2,5 DIN472
550 700386050002 SEAL OIL 1 PC 30.800 g A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 PC 74.000 g
700 700429135000 O-RING 1 PC 18.600 g 135 X 5 MMN429
750 000931008241 HEX SCREW 4 PC 31.700 g M 8 X 75 DIN931
800 000125008427 WASHER 4 PC 1.500 g A 8,4 DIN125
900 700429172000 O-RING 1 PC 23.500 g 172 X 5 MMN429
950 000933010093 HEX SCREW 4 PC 28.700 g M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC 3.100 g A 10,5 DIN125
1050 007603018101 COPPER SEALING RING 1 PC 1.300 g A 18 X 22 DIN7603
1100 000908018002 PLUG 1 PC 0.029 kg M 18 X 1,5 DIN908

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COVER FOR COOLANT FG/FGS: 202 15
BOM-No.: X00021784

250

150

200

400

350
450

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

150 X00021527 COVER BLIND 1 PC 1.188 kg

200 X00021730 GASKET 1 PC 23.600 g
250 000000003021 HEX SCREW 3 PC 22.800 g M 10 X 25 ISO4017
350 X00021527 COVER BLIND 1 PC 1.188 kg
400 X00021730 GASKET 1 PC 23.600 g
450 000000003021 HEX SCREW 3 PC 22.800 g M 10 X 25 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 15
BOM-No.: X00025452

1550
1100

550
1050
1650 1650
1050

250
1500
1150 650
1260 200
1200 1650
650
950 200
1700 850 500
1350 650
1300
300

700 450
800 350 1450

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

200 X52620200003 MANIFOLD 2 PC 6.100 kg

250 5242032401 MANIFOLD 1 PC 3.000 kg SB
300 5242032301 MANIFOLD 1 PC 5.848 kg SB
350 5282030208 ELBOW CONNECTOR HT WATER CIRCUIT 20V4000LH 1 PC 5.247 kg
450 700429024000 O-RING 8 PC 3.900 g 24 X 5 MMN429
500 000000003922 HEX SCREW 12 PC 66.600 g M 10 X100 ISO4014
550 000000004742 HEX SCREW 4 PC 46.600 g M 10 X 75 ISO4017
650 700429058002 O-RING 3 PC 22.900 g 58 X 8 MMN429
700 700429085002 O-RING 1 PC 17.500 g 85 X 6 MMN429
800 700429083000 O-RING 1 PC 11.700 g 83 X 5 MMN429
850 000000001039 HEX SCREW 2 PC 29.800 g M 10 X 40 ISO4017
26 950 735210014000 THREAD PLUG 2 PC 0.019 kg M 14 X 1,5 MTN5210
1050 X52620200003 MANIFOLD 2 PC 6.100 kg
1100 5242032201 MANIFOLD 1 PC 3.400 kg SB
1150 5242032001 MANIFOLD 1 PC 5.400 kg SB
1200 5282030308 ELBOW CONNECTOR HT WATER CIRCUIT 20V4000LH 1 PC 2.845 kg
26 1260 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
1300 700429083000 O-RING 1 PC 11.700 g 83 X 5 MMN429
1350 000000001039 HEX SCREW 2 PC 29.800 g M 10 X 40 ISO4017
1450 700429024000 O-RING 8 PC 3.900 g 24 X 5 MMN429
1500 000000003922 HEX SCREW 12 PC 66.600 g M 10 X100 ISO4014
1550 000000004742 HEX SCREW 4 PC 46.600 g M 10 X 75 ISO4017
1650 700429058002 O-RING 3 PC 22.900 g 58 X 8 MMN429
1700 700429085002 O-RING 1 PC 17.500 g 85 X 6 MMN429

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
END COVER FOR COOLANT FG/FGS: 202 15
BOM-No.: XS593990.00032

120
100
60

80

180
220
240

200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

60 X52999100037 BLIND FLANGE 1 PC 0.867 kg

80 700429072000 O-RING 1 PC 3.600 g 72 X 3 MMN429
100 000125010524 WASHER 4 PC 3.100 g A 10,5 DIN125
120 000000001464 HEX SCREW 4 PC 24.900 g M 10 X 30 ISO4017
180 X52999100037 BLIND FLANGE 1 PC 0.867 kg
200 700429072000 O-RING 1 PC 3.600 g 72 X 3 MMN429
220 000125010524 WASHER 4 PC 3.100 g A 10,5 DIN125
240 000000001464 HEX SCREW 4 PC 24.900 g M 10 X 30 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
PREHEATING LINE FG/FGS: 202 40
BOM-No.: X00019054

150
1200 200 100
1250

1150
1060

1100

1050
300
250 1300

550

1060
1050

650
600
1300

1150

750
700 1100
1250
1200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

100 5242002352 PIPE 1 PC 416.100 g SB

150 915005020001 CONE SEALING 1 PC 15.100 g 22 MBN15005
200 915001020003 NUT 1 PC 46.900 g 20 M 30 X 1,5 N15001
250 915005016002 CONE SEALING 18 1 PC 11.600 g 18 MBN15005
300 915001016004 NUT 16 M26X1.5 BL.GEOELT 1 PC 40.900 g 16 M 26 X 1,5 N15001
550 5242002052 PIPE 1 PC 415.000 g SB
600 915005020001 CONE SEALING 1 PC 15.100 g 22 MBN15005
650 915001020003 NUT 1 PC 46.900 g 20 M 30 X 1,5 N15001
700 915005016002 CONE SEALING 18 1 PC 11.600 g 18 MBN15005
750 915001016004 NUT 16 M26X1.5 BL.GEOELT 1 PC 40.900 g 16 M 26 X 1,5 N15001
1050 X52420200016 BRACKET L 2 PC 77.400 g
1060 000912016004 BOLT HEX SOC HD 2 PC 88.700 g M 16 X 45 DIN912
1100 700325022100 CLAMP HALF TUBE 1/1 D9-22 4 PC 47.800 g 1/1 D 9 - 22 MMN325
1150 700327018000 GROMMET 2 PC 5.000 g 18 MMN327
1200 304017008087 HEX SCREW 2 PC 21.300 g M 8 X 50 ISO4017
1250 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
1300 000934008008 NUT HEX 2 PC 4.600 g M8 DIN934

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

5500
1950
2000 5650
5450
5560 5650 5400
4550 5750 5500
5800
5350
5700 5400
5850 5450
4600
5300 5400
4900
4850 4900 5250
5000
5050 4350
4950
4860
5150 550
950
4400
5500
850
6150 5450
5500 5400
600 5500
200 800 650
5450 5350
6050 5950 250 750 5400 5400
5500 5450
5300 5400
6100 700 5350 5400
5950 5450
6050 5250 5400
200
6000 5250
250

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

3850
3900
5500
3950
5400 5450 4100 3500
5500 4150
5500
5400 3650
5400 5450 5350 5450 4200
5400 4250 3700
5500 5300 3750
5400 5250 4000 3100
5350 5450 3050
5400 3150
5300

400 4250 4110 3300

350 4200
200 450 3400
4300 250 3350
4150 3250
4105 3550

200 3525
250 3700
500 3750
3650

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

2500
2900
2550
1650

2800 1700
2550 2850
1550
1450
1600

2400 2650 1150

2410 1250 1650
2700 1700
1170 1550
1160 1600

1300 4450
4750

4750
4700 1400
4700

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

4750 2300
4700

2310
2000 1950
1850 2200 2250

1100
1050
2330
2325
1800 5600
5750 2320
5800 5700 2340
5850
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4860
5000
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Business Portal Online Print 28-02-2018
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

200 915006006000 UNION 4 PC 22.900 g 6 N15006

250 007603014102 COPPER SEALING RING 4 PC 1.000 g A 14 X 18 DIN7603
350 X00038566 TUBE BREATHER VENT 199.957 1 PC 66.500 g SB EM
400 5569970574 FITTING TEE 1 PC 48.000 g DN 6 / M14X1,5
450 X00038570 TUBE BREATHER VENT 259.113 1 PC 75.000 g SB EM
500 X00038568 TUBE BREATHER VENT 585.538 1 PC 130.000 g SB EM
550 X00027618 TUBE BREATHER 459.335 GX3 1 PC 113.200 g SB EM
600 X00027619 TUBE BREATHER VENT 348.979 1 PC 93.600 g SB EM
650 5569970574 FITTING TEE 1 PC 48.000 g DN 6 / M14X1,5
700 5282000258 VENT LINE FOR COOLANT 20V400LH 1 PC 53.000 g
750 X00015980 TUBE BREATHER VENT 174.143 1 PC 65.000 g SB
800 5569970574 FITTING TEE 1 PC 48.000 g DN 6 / M14X1,5
850 5282000658 VENT LINE FOR COOLANT 20V400LH 1 PC 46.800 g
950 X00040696 TUBE BREATHER VENT 686.585 1 PC 150.000 g SB
BLENDE
1050 5249972672 ADAPTER 60DEG M14X1.5 1 PC 26.200 g
+2MM
1100 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
1150 5240780045 BLOCK JUNCTION MULTI-PORT 1 PC 404.000 g EM
1160 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
1170 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
1250 X00013039 BRACKET 1 PC 1.500 kg
1300 000000001463 HEX SCREW 2 PC 30.500 g M 8 X 80 ISO4017
1400 204014006006 HEX SCREW 2 PC 15.200 g M 6 X 65 ISO4014
1450 304032006011 HEX NUT 2 PC 2.200 g M6 ISO4032
1550 915006010002 UNION 2 PC 32.200 g 10 N15006
1600 007603018101 COPPER SEALING RING 2 PC 1.300 g A 18 X 22 DIN7603
1650 915001010004 NUT 2 PC 20.000 g 10 M 18 X 1,5 N15001
1700 915005010000 CONE SEALING 12 2 PC 5.400 g 12 MBN15005
1800 X52820200080 TUBE VENT LINE 67,0 1 PC 156.600 g SB
1850 X00040693 TUBE VENT H.T. WAT MANIFOLD 819.000 1 PC 180.000 g SB
BLENDE
1950 5249972672 ADAPTER 60DEG M14X1.5 2 PC 26.200 g
+2MM
2000 007603014102 COPPER SEALING RING 2 PC 1.000 g A 14 X 18 DIN7603
148 2100 735211010000 UNION 2 PC 0.029 kg 10M 14 X 1,5 MTN5211
2200 700325012100 CLAMP HALF TUBE 1/1 D9-12 4 PC 25.000 g 1/1 D 9 - 12 MMN325
2250 700327008000 GROMMET 2 PC 1.700 g 8 MMN327
2300 204014008025 HEX SCREW 2 PC 40.100 g M 8 X 95 ISO4014
2310 000125008427 WASHER 2 PC 1.500 g A 8,4 DIN125
2320 X59499100176 PIPE HALF-CLAMP 2 PC 33.800 g
2325 700327008000 GROMMET 1 PC 1.700 g 8 MMN327
10MM X 18MM
2330 5531530050 SPACER BUSHING 1 PC 43.600 g
L=32
2335 000000004389 HEX SCREW 1 PC 30.000 g M 8 X 75 ISO4017
2340 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
2400 X00030274 TUBE BREATHER VENT 453.387 1 PC 127.600 g SB EM
2410 735038006103 HOSE 1 PC 189.300 g 1SN 6 CC 500 MTN5038
2500 700223006000 BOLT BANJO A8 S2000/4000 1 PC 38.800 g A8 MMN223
2550 007603014102 COPPER SEALING RING 2 PC 1.000 g A 14 X 18 DIN7603
BLENDE
2650 5249972672 ADAPTER 60DEG M14X1.5 1 PC 26.200 g
+2MM
2700 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
2800 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25.000 g 1/1 D 9 - 12 MMN325
2850 700327008000 GROMMET 1 PC 1.700 g 8 MMN327
2900 204017008031 HEX SCREW 1 PC 14.300 g M 8 X 28 ISO4017
3050 915007010001 CONNECTOR 10/8 1 PC 33.100 g 10 / 8 N15007
3100 007603018104 WASHER A COP 1 PC 2.000 g A 18 X 24 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

3150 X00027617 TUBE BREATHER 1244.673 1 PC 255.000 g SB EM

3250 8202033143 BRACKET H:79 2 PC 46.900 g
3300 700325012100 CLAMP HALF TUBE 1/1 D9-12 4 PC 25.000 g 1/1 D 9 - 12 MMN325
3350 700327008000 GROMMET 2 PC 1.700 g 8 MMN327
3400 204017008031 HEX SCREW 2 PC 14.300 g M 8 X 28 ISO4017
3500 5612033740 BRACKET L H:81 1 PC 60.600 g
3525 X52620200052 RETAINER 1 PC 59.200 g
3550 000000003610 HEX SCREW 1 PC 54.300 g M 10 X 90 ISO4017
3650 700325012100 CLAMP HALF TUBE 1/1 D9-12 4 PC 25.000 g 1/1 D 9 - 12 MMN325
3700 700327008000 GROMMET 2 PC 1.700 g 8 MMN327
3750 204017008031 HEX SCREW 2 PC 14.300 g M 8 X 28 ISO4017
3850 915006006000 UNION 1 PC 22.900 g 6 N15006
3900 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
TUBE BREATHER 710.326 EXTENDED
3950 X00027616 1 PC 155.000 g SB EM
LENGTH
4000 5569970574 FITTING TEE 1 PC 48.000 g DN 6 / M14X1,5
4100 5612033740 BRACKET L H:81 1 PC 60.600 g
4105 X52620200052 RETAINER 1 PC 59.200 g
4110 000000003610 HEX SCREW 1 PC 54.300 g M 10 X 90 ISO4017
4150 700325012100 CLAMP HALF TUBE 1/1 D9-12 4 PC 25.000 g 1/1 D 9 - 12 MMN325
4200 700327008000 GROMMET 2 PC 1.700 g 8 MMN327
4250 204017008031 HEX SCREW 2 PC 14.300 g M 8 X 28 ISO4017
4300 X00027615 TUBE BREATHER VENT 730.761 1 PC 160.000 g SB EM
4350 X00027618 TUBE BREATHER 459.335 GX3 1 PC 113.200 g SB EM
4400 X00040697 TUBE BREATHER VENT 1000.645 1 PC 200.000 g SB
4450 5240780045 BLOCK JUNCTION MULTI-PORT 1 PC 404.000 g EM
4550 915006006000 UNION 1 PC 22.900 g 6 N15006
4600 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
4700 000908014001 SCREW PLUG 4 PC 0.016 kg M 14 X 1,5 DIN908
4750 007603014102 COPPER SEALING RING 4 PC 1.000 g A 14 X 18 DIN7603
4850 X00013438 BRACKET BREATHER 1 PC 244.000 g
4860 5511532050 SPACER BUSHING 2 PC 6.600 g
4900 700325012104 CLAMP HALF TUBE 2/1 D9-12 2 PC 33.800 g 2/1 D 9 - 12 MMN325
4910 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25.000 g 1/1 D 9 - 12 MMN325
4950 700327008000 GROMMET 3 PC 1.700 g 8 MMN327
5000 304017008086 HEX SCREW 2 PC 19.400 g M 8 X 45 ISO4017
5050 304032008014 NUT HEX 8 A3C 2 PC 4.800 g M8 ISO4032
5150 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
5250 5599900040 SPACER S2000/S4000 3 PC 15.700 g
5300 X00038101 BRACKET FLAT 5 PC 0.069 kg
5350 000000001042 HEX SCREW 5 PC 34.600 g M 10 X 50 ISO4017
5400 700325012100 CLAMP HALF TUBE 1/1 D9-12 20 PC 25.000 g 1/1 D 9 - 12 MMN325
5450 700327008000 GROMMET 10 PC 1.700 g 8 MMN327
5500 204017008031 HEX SCREW 10 PC 14.300 g M 8 X 28 ISO4017
5560 X00040132 BRACKET 1 PC 64.000 g
5600 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25.000 g 1/1 D 9 - 12 MMN325
5650 700325012104 CLAMP HALF TUBE 2/1 D9-12 2 PC 33.800 g 2/1 D 9 - 12 MMN325
5700 700327008000 GROMMET 3 PC 1.700 g 8 MMN327
5750 304017008085 HEX SCREW 2 PC 18.000 g M 8 X 40 ISO4017
5800 304032008014 NUT HEX 8 A3C 2 PC 4.800 g M8 ISO4032
5850 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
5950 700325012100 CLAMP HALF TUBE 1/1 D9-12 3 PC 25.000 g 1/1 D 9 - 12 MMN325
6000 700325012200 CLAMP HALF TUBE 1/1 G8-12 1 PC 26.200 g 1/1 G 8 - 12 MMN325
6050 700327008000 GROMMET 2 PC 1.700 g 8 MMN327
6100 5511532050 SPACER BUSHING 1 PC 6.600 g

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM-No.: X00031663

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

6150 304017008086 HEX SCREW 1 PC 19.400 g M 8 X 45 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
UNION FG/FGS:
BOM-No.: 735211010000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 735221011000 O-RING 1 PC 0.300 g 11,3 X 2,2 - M14X1,5 MTN5221

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
LOW-TEMPERATURE CIRCUIT FG/FGS: 203

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
COOLANT PUMP
200.00321

25
COOLANT DUCTING LT CIRCUIT
X00025450

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PUMP FG/FGS: 203 05
BOM-No.: 200.00321

35
45

40
45

100
18
25

30

55
35 45

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

151 18 X54720300141 COOLANT PUMP LT CIRCUIT 1 PC 24.327 kg EM

25 700429130003 O-RING 1 PC 18.000 g 130 X 5 MMN429
30 000000003328 HEX SCREW 1 PC 64.400 g M 12 X 70 ISO4017
35 000000003437 HEX SCREW 2 PC 50.800 g M 12 X 50 ISO4017
40 000000004744 HEX NUT 1 PC 14.300 g M 12 ISO4032
45 000125013012 WASHER 3 PC 5.600 g A 13 DIN125
55 0049976736 VALVE DRAIN 1 PC 125.000 g
100 EX54720300141 COOLANT PUMP LT CIRCUIT 1 PC EM

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PUMP LT CIRCUIT FG/FGS:
BOM-No.: X54720300141

1000
1050

150 350

500

300
50 800
750 400 850
450
200 1200

1150
1100 100
550

600 1200
950

1100
1150 250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1.699 kg

100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 PC 765.000 g
150 5272010010 BEARING HOUSING 1 PC 7.050 kg
200 X54820300021 SEAL CARRIER 1 PC 2.936 kg
250 X52420300047 SPIRAL HOUSING FOR COOLANT PUMP 1 PC 7.543 kg
300 5272010153 SPACER SLEEVE 1 PC 172.800 g
350 X54899100143 GEAR FOR AUX PTO 1 PC 1.780 kg
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 750.000 g QJ308 DIN628
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 623.000 g NU208 DIN5412
500 000472080000 RING SNAP 1 PC 22.000 g 80 X 2,5 DIN472
550 X52620200028 RADIAL-LIP SHFT SEAL FOR COOLANT PUMP 1 PC 0.030 kg
600 X00026765 ROTARY SEAL 1 PC 74.000 g
750 700429135000 O-RING 1 PC 18.600 g 135 X 5 MMN429
800 000000004389 HEX SCREW 4 PC 30.000 g M 8 X 75 ISO4017
850 000125008427 WASHER 4 PC 1.500 g A 8,4 DIN125
950 700429172000 O-RING 1 PC 23.500 g 172 X 5 MMN429
1000 000000003326 HEX SCREW 4 PC 27.400 g M 10 X 35 ISO4017
1050 000125010524 WASHER 4 PC 3.100 g A 10,5 DIN125
1100 007603018101 COPPER SEALING RING 2 PC 1.300 g A 18 X 22 DIN7603
1150 000908018002 PLUG 2 PC 0.029 kg M 18 X 1,5 DIN908
1200 X52699100537 PLUG 2 PC 0.002 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT DUCTING LT CIRCUIT FG/FGS: 203 25
BOM-No.: X00025450

650
600
700

800
850
150 200
350
300
500
500
450 350
100
300
1050
450 1000
1010
1050
250
1000
1070
1010
1060
1070
950
1060
1150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

100 X00020133 TUBE ASM COOLANT SUPPLY 969.617 1 PC 5.256 kg SB

150 X00020135 TUBE ASM COOLANT RETURN 583.391 1 PC 3.815 kg SB
200 X00020132 TUBE ASM COOLANT FEED 636.301 1 PC 4.061 kg SB
250 X00020130 TUBE ASM COOLANT RETURN 1023.369 1 PC 5.508 kg SB
300 5262003551 TUBE ASM 720 2 PC 3.300 kg
350 700429070000 O-RING 4 PC 10.300 g 70 X 5 MMN429
450 700429076000 O-RING 2 PC 7.000 g 76 X 4 MMN429
500 000000001039 HEX SCREW 4 PC 29.800 g M 10 X 40 ISO4017
600 X52420300044 TWIN ELBOW LT CIRCUIT 1 PC 10.504 kg
650 700429076000 O-RING 2 PC 7.000 g 76 X 4 MMN429
700 204014010039 HEX SCREW 4 PC 58.900 g M 10 X 85 ISO4014
800 700429076000 O-RING 2 PC 7.000 g 76 X 4 MMN429
850 000000001039 HEX SCREW 4 PC 29.800 g M 10 X 40 ISO4017
950 X54720300108 RETAINER F/CHARGE-AIR COOLAN 3 PC 1.772 kg
1000 700346070101 CLAMP HALF PIPE AD 9-70 6 PC 305.000 g AD 9 - 70 MMN346
1010 700346070201 CLAMP HALF PIPE BD 9-70 6 PC 340.000 g BD 9 - 70 MMN346
1050 204014008025 HEX SCREW 12 PC 40.100 g M 8 X 95 ISO4014
1060 304032008014 NUT HEX 8 A3C 12 PC 4.800 g M8 ISO4032
1070 007349008002 WASHER 12 PC 7.900 g 8,4 DIN7349
1150 000000001042 HEX SCREW 4 PC 34.600 g M 10 X 50 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PIPEWORK WITH THERMOSTAT FG/FGS: 206

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
THERMOSTAT HOUSING LT CIRCUIT
X00022898

05
RETAINER
XS526200.00043

05
COOLANT DISTRIB HSG
XS526200.00044

10
THERMOSTAT HOUSING
200.00248

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT PIPEWORK WITH THERMOSTAT FG/FGS: 206

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

10
RESTRICTOR
X00028740

Business Portal Online Print 28-02-2018

© 2017 MTU Friedrichshafen GmbH 83729 2017-02 Page: 153 / 2
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 05
BOM-No.: X00022898

1700
1650
1700
1550
1650
1500
1550
1750 2000
2050 1950
1500 1550
1900 1950
1550 1850
1200
2050
1400
1300

300
400 750
1350
1000
800
850

200
950 250
150
900
1100

450 550
600 650

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

150 5282030573 HOUSING THERMOSTAT 1 PC 13.500 kg

200 X52420300037 THERMAL ACTUATOR DICHTRING AUS FKM MTL5076 2 PC 178.800 g EM
250 05132155 SEALING RING 2 PC 20.000 g
300 X54720300079 THERMOSTAT HOUSING 1 PC 11.000 kg
400 000931010296 HEX SCREW 4 PC 59.200 g M 10 X 85 DIN931
450 000931010229 HEX SCREW 2 PC 64.700 g M 10 X 95 DIN931
550 700429072000 O-RING 1 PC 3.600 g 72 X 3 MMN429
600 304017008090 HEX SCREW 3 PC 27.300 g M 8 X 70 ISO4017
650 007349008002 WASHER 3 PC 7.900 g 8,4 DIN7349
750 5282030653 TUBE SPACER 1 PC 235.700 g
800 X00020527 SPACER SLEEVE 2 PC 310.000 g
850 000931012176 HEX SCREW 1 PC 138.500 g M 12 X150 DIN931
900 204014016019 HEX SCREW 2 PC 516.000 g M 16 X320 ISO4014
950 5581420076 WASHER 2 PC 28.700 g
1000 000125013012 WASHER 1 PC 5.600 g A 13 DIN125
1100 5319970832 PLUG 1 PC 0.055 kg M22X1.5
1200 X00028045 ELBOW THERMOSTAT HSG 1 PC 7.300 kg
26 1300 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210
1350 5272030080 GASKET 1 PC 6.500 g
1400 000933010094 HEX SCREW 3 PC 31.500 g M 10 X 40 DIN933
1500 5262003251 TUBE ASM 178 4000-03 2 PC 1.100 kg
1550 700429070000 O-RING 4 PC 10.300 g 70 X 5 MMN429
1650 5262030439 FLANGE WELDING-NECK 2 PC 620.000 g
1700 700429076000 O-RING 2 PC 7.000 g 76 X 4 MMN429
1750 000933010116 HEX SCREW 4 PC 34.000 g M 10 X 45 DIN933

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 05
BOM-No.: X00022898

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

1850 X52820300020 RETAINER 1 PC 285.000 g

1900 X52820300021 RETAINER 1 PC 260.000 g
1950 204017010021 HEX SCREW 2 PC 32.500 g M 10 X 45 ISO4017
2000 000000004742 HEX SCREW 1 PC 46.600 g M 10 X 75 ISO4017
2050 735151010100 SPACER 3 PC 11.000 g A 10,5 MTN5151

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER FG/FGS: 206 05
BOM-No.: XS526200.00043

20

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

20 X59307700015 RETAINER 1 PC 8.050 kg BATMAN

30 204014016010 HEX SCREW 5 PC 375.200 g M 16 X230 ISO4014

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT DISTRIB HSG FG/FGS: 206 05
BOM-No.: XS526200.00044

10
90

90

120

100

60
100
50

30 40

70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

157 10 X59320200158 COOLANT DISTRIBUTION HSG (MACH.+ ASS.) 1 PC 152.500 kg

30 735252055000 O-RING 1 PC 6.400 g 55 X 5 MTN5252
40 735252042000 O-RING 1 PC 0.015 kg 42 X 5 MTN5252
50 735252070000 O-RING 1 PC 8.500 g 70 X 5 MTN5252
60 204017012015 HEX SCREW 2 PC 50.000 g M 12 X 50 ISO4017
70 000000002970 HEX SCREW 5 PC 64.700 g M 12 X 70 ISO4017
90 735252083000 O-RING 2 PC 9.600 g 83 X 5 MTN5252
100 000000002973 HEX SCREW 7 PC 302.800 g M 16 X180 ISO4014
26 120 735210014000 THREAD PLUG 5 PC 0.019 kg M 14 X 1,5 MTN5210

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
COOLANT DISTRIBUTION HSG (MACH.+ ASS.) FG/FGS:
BOM-No.: X59320200158

150 150
100
200
200
150

50
200 150
200
300
150
250
200

450

400
400

200
150 200 450
150
550 150
500 200

100 650
350
600
700

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 X59320200157 COOLANT DISTRIB HSG 1 PC 147.000 kg

100 5249970020 SEALING CAP 8 PC 62.600 g D 50
150 000908048004 THREAD PLUG 8 PC 0.247 kg M 48 X 1,5 DIN908
200 007603048101 COPPER SEALING RING 8 PC 7.700 g A 48 X 55 DIN7603
250 000908038000 THREAD PLUG 3 PC 0.150 kg M 38 X 1,5 DIN908
300 007603038101 COPPER SEALING RING 3 PC 5.400 g A 38 X 44 DIN7603
350 735210048000 THREAD PLUG 1 PC 339.100 g M 48 X 2 MTN5210
400 000908052003 THREAD PLUG 2 PC 0.298 kg M 52 X 1,5 DIN908
450 007603052101 COPPER SEALING RING 2 PC 12.500 g A 52 X 60 DIN7603
500 000908030002 THREAD PLUG 2 PC 0.085 kg M 30 X 1,5 DIN908
550 007603030101 COPPER SEALING RING 2 PC 4.300 g A 30 X 36 DIN7603
600 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
650 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
26 700 735210014000 THREAD PLUG 1 PC 0.019 kg M 14 X 1,5 MTN5210

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THERMOSTAT HOUSING FG/FGS: 206 10
BOM-No.: 200.00248

155
350 300 90
400
175 160
110
170
100
105

130
135 145
120
125 140

195
195
185

205
190
200

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

THERMOSTAT HOUSING FG/FGS: 206 10
BOM-No.: 200.00248

60
60
55 55
65
45 50 65
45
50
50

20
20
15 30 10
20
25
20
30
35 25

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THERMOSTAT HOUSING FG/FGS: 206 10
BOM-No.: 200.00248

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

10 5282030053 TUBE PLUG-IN 277 L 1 PC 2.120 kg

15 5282030153 TUBE PLUG-IN 106 L 4000 1 PC 950.000 g
20 700429085002 O-RING 4 PC 17.500 g 85 X 6 MMN429
25 5242030139 FLANGE 2 PC 1.200 kg
30 000000001039 HEX SCREW 4 PC 29.800 g M 10 X 40 ISO4017
35 700429100000 O-RING 2 PC 14.100 g 100 X 5 MMN429
45 5282000151 TUBE 20V4000 2 PC 700.000 g SB
50 700429070000 O-RING 4 PC 10.300 g 70 X 5 MMN429
55 5282030039 FLANGE 2 PC 1.100 kg
60 700429090000 O-RING 2 PC 12.600 g 90 X 5 MMN429
65 000000001039 HEX SCREW 4 PC 29.800 g M 10 X 40 ISO4017
90 X59320200151 THERMOSTAT HOUSING 1 PC 25.500 kg
100 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
105 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
110 X00036954 ELBOW TWIN THERMOSTAT HSG 1 PC 16.100 kg
120 000908014001 SCREW PLUG 1 PC 0.016 kg M 14 X 1,5 DIN908
125 007603014102 COPPER SEALING RING 1 PC 1.000 g A 14 X 18 DIN7603
130 000908064000 PLUG 1 PC 0.515 kg M 64 X 2 DIN908
135 007603064100 WASHER A COP 1 PC 15.000 g A 64 X 72 DIN7603
159 140 X59420300059 THERMAL ACTUATOR DICHTRING AUS FKM MTL5076 5 PC 178.300 g EM
145 05132155 SEALING RING 5 PC 20.000 g
155 000000001465 HEX SCREW 2 PC 78.200 g M 10 X120 ISO4014
160 000000001076 HEX SCREW 1 PC 45.900 g M 10 X 70 ISO4017
170 000000003323 HEX SCREW 2 PC 95.400 g M 10 X150 ISO4014
175 000000003322 HEX SCREW 1 PC 60.800 g M 10 X 90 ISO4014
185 5242032053 CONNECTOR WATER TUBE 1 PC 550.000 g
190 5242030139 FLANGE 1 PC 1.200 kg
195 700429085002 O-RING 2 PC 17.500 g 85 X 6 MMN429
200 700429100000 O-RING 1 PC 14.100 g 100 X 5 MMN429
205 000000001039 HEX SCREW 2 PC 29.800 g M 10 X 40 ISO4017
26 300 735210014000 THREAD PLUG 2 PC 0.019 kg M 14 X 1,5 MTN5210
350 000908030002 THREAD PLUG 1 PC 0.085 kg M 30 X 1,5 DIN908
400 007603030101 COPPER SEALING RING 1 PC 4.300 g A 30 X 36 DIN7603

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
THERMAL ACTUATOR FG/FGS:
BOM-No.: X59420300059

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

10 XP59420300091 SEAL RING 1 PC 0.930 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RESTRICTOR FG/FGS: 206 10
BOM-No.: X00028740

150

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT

150 5242031452 RESTRICTOR 12V4000 1 PC 161.600 g M52-1.5X15 W/26MM OPENING

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GENERATOR FG/FGS: 213

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
GENERATOR INSULATED, RIGHT
XS594210.00018

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GENERATOR INSULATED, RIGHT FG/FGS: 213 05
BOM-No.: XS594210.00018

475 500

475
450

325
425
525
375
550 75
700 350 50

725 200
750 851
800
225
852
850
250

853 852 250 225

230
855

900

853
854 852

853
854

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

165 50 X52802600011 DRIVE FOR ATT. HARDWARE 1 PC 10.836 kg

75 700429135000 O-RING 1 PC 18.600 g 135 X 5 MMN429
200 X59499100556 RETAINER 1 PC 2.358 kg
225 204017012014 HEX SCREW 5 PC 45.000 g M 12 X 45 ISO4017
230 000000000905 HEX SCREW 1 PC 40.000 g M 12 X 40 ISO4017
250 735151012100 SPACER S2000/4000 4 PC 20.000 g A 12,5 MTN5151
325 X59499100361 RETAINER 1 PC 16.000 kg
350 735151012100 SPACER S2000/4000 4 PC 20.000 g A 12,5 MTN5151
375 000000002970 HEX SCREW 4 PC 64.700 g M 12 X 70 ISO4017
164 425 X52421300006 ALTERNATOR W/BELT PULLEY 1 PC 13.000 kg 24V/100A ISOLIERT
450 X59499100062 FITTED BOLT 1 PC 170.000 g
475 8389900540 WASHER 2 PC 5.000 g
500 204032012000 NUT HEX ZNPH R5F 1 PC 14.900 g M 12 ISO4032
525 X59499100089 HEX SCREW 1 PC 112.000 g
550 5249901040 WASHER 1 PC 18.000 g
163 700 23540876 TENSIONR ASM 1 PC 2.400 kg
725 735151010100 SPACER 1 PC 11.000 g A 10,5 MTN5151
750 000000002986 HEX SCREW 1 PC 51.600 g M 10 X 85 ISO4017
BELT POLY-VEE 8PK 1050 LB BELT POLY-VEE 8PK BELT POLY-VEE 8PK 1050
800 X00042954 1 PC 0.141 kg
ALTERNATOR 1050 LB ALTE LB ALTERN
PROTECTIVE COVER FOR
850 X59621300003 AUS KUNSTSTOFF 1 PC 1.157 kg AB
GENERATOR
851 X59699100517 SPACER SLEEVE 1 PC 126.300 g
852 X54499100167 DAMPER ELEMENT 3 PC 38.500 g
853 X54499100135 WASHER 3 PC 19.600 g
854 304017008087 HEX SCREW 2 PC 21.300 g M 8 X 50 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GENERATOR INSULATED, RIGHT FG/FGS: 213 05
BOM-No.: XS594210.00018

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

855 000835008081 STUD 1 PC 28.400 g M 8 X 65 DIN835

900 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
TENSIONR ASM FG/FGS:
BOM-No.: 23540876

10

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT

10 23540404 PULLEY ASM 4000 1 PC 0.497 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ALTERNATOR W/BELT PULLEY FG/FGS:
BOM-No.: X52421300006

60
130
130

170
150

130 130
190
100
130 110

130 200
40

160
130
50 130 130
120

90
140

80 130
70
130
180

210

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

40 BEARING HOUSING 1 PC KE
50 X00044017 STATOR 1 PC 1.840 g
60 8691540061 ARMATURE 1 PC 3.800 kg
70 X00044015 COIL 1 PC 2.480 kg
80 XP52421300038 RECTIFIER 1 PC 211.500 g SB
90 8691540063 GOVERNOR 1 PC 42.500 g
100 8699810064 CYL ROLLER BEARING 1 PC 230.000 g
110 8699810062 ROLLER BEARING 1 PC 45.000 g
120 X00044012 DIODE 1 PC 5.000 g
130 XP52400600012 SPARE PARTS KIT 1 PC 0.340 kg
140 8691540073 FAN WHEEL 1 PC 270.000 g
150 8691540072 BUSHING 1 PC 122.000 g
160 X00044039 SPARE PARTS KIT 1 PC 0.002 g
170 X00044041 SPARE PARTS KIT 1 PC 33.520 g
180 X00044010 NUT 1 PC 0.049 g
190 8691540074 BUSHING 1 PC 34.400 g
200 8699810063 INNER RING 1 PC 1.000 g
210 5241550015 PULLEY ALTERNATOR 8 PK POLY-VEE GRV 1 PC 1.120 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
DRIVE FOR ATT. HARDWARE FG/FGS:
BOM-No.: X52802600011

30

10
50

40 60

20

100 80
70
90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

10 23540902 HSG ACSRY DRV HVY DTY LRG BRG UNITIZED 1 PC 3.000 kg
20 X52802600004 SHAFT FOR DRIVE 1 PC 1.254 kg
30 X00018270 GEAR FOR DRIVE 1 PC 1.100 kg
40 205412503005 CYL ROLLER BEARING 1 PC 550.000 g NUP 307 M A DIN5412
50 23509204 RING RET ACSRY DRV LRG BALL BRG 1 PC 24.100 g
60 X00018267 SPACER SLEEVE FOR DRIVE 1 PC 0.120 kg
70 23511745 BEARING NDL ROLLER HVY DTY ACSRY DRV 1 PC 143.400 g
80 23511746 RING RET INT 187 HVY DTY ACSRY DRV 1 PC 0.010 kg
90 23523995 SEALING RING 1 PC 0.030 kg
100 X00036694 PULLEY ACCESSORY DRIVE POLY-V 1 PC 2.470 kg

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE MOUNTING FG/FGS: 231

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

05
MOUNTING BRACKET
XS526230.00013

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
MOUNTING BRACKET FG/FGS: 231 05
BOM-No.: XS526230.00013

50

500

450

500
400

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

MOUNTING BRACKET FG/FGS: 231 05
BOM-No.: XS526230.00013

250

150

Business Portal Online Print 28-02-2018

300
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
MOUNTING BRACKET FG/FGS: 231 05
BOM-No.: XS526230.00013

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT STANDARD

50 5242370741 MTG BRACKET 4 PC 28.148 kg

150 5240110732 COVER CYL BLOCK ACCESS PORT 4 PC 2.800 kg
250 5240111380 GASKET 4 PC 25.000 g
300 000000003021 HEX SCREW 28 PC 22.800 g M 10 X 25 ISO4017
400 204014020004 HEX SCREW 8 PC 530.600 g M 20 X200 ISO4014
450 204017020009 HEX SCREW 8 PC 276.400 g M 20 X100 ISO4017
500 200433021000 WASHER 16 PC 10.800 g 21 DIN433

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
WIRING, GENERAL, FOR ENGINE/GEARBOX/PLANT FG/FGS: 507

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

98
ENGINE CABLING FOR ON-ENGINE SENSO
XS00E500.02275

99
RETAINER F.ADEC A. WIRE HARN
XS595500.00106

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE CABLING FOR ON-ENGINE SENSO FG/FGS: 507 98
BOM-No.: XS00E500.02275

70

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

ENGINE CABLING FOR ON-ENGINE SENSO FG/FGS: 507 98
BOM-No.: XS00E500.02275

100

Business Portal Online Print 28-02-2018

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE CABLING FOR ON-ENGINE SENSO FG/FGS: 507 98
BOM-No.: XS00E500.02275

150
130
170

190 250

280
460
340 360 380
400 420

290 310

210 240

200 230

320

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

170 70 X00032477 WIRING HARNESS TO INJECTOR 16V4000G03 1 PC 2.440 kg AB ECU-7 X4

WIRING HARNESS FOR ON-ENGINE
100 X00E50701195 16V4000GX3 1 PC 2.316 kg MIT F46
SENSO
M14X1,5,SW= 27,
130 0035352531 PRESSURE SENSOR 1 PC 75.000 g EM
0-10BAR_RELATIV
2000 BAR KEGEL,M18X1.5, SW=27,L=56,
150 X00E50207217 PRESSURE SENSOR 1 PC 156.000 g AB EM
REL. EPN
M18X1,5 SW=27,0
170 0035352731 PRESSURE SENSOR 4,5 BAR ABS 1 PC 90.000 g AB EM
5-4,5BAR_ABSOL
190 0005357633 SPEED SENSOR BR4000;KW; 1 PC 85.000 g EM D=19X60, KABELL.=700MM,
200 304017008077 HEX SCREW 1 PC 10.500 g M 8 X 16 ISO4017
210 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
230 304017008077 HEX SCREW 1 PC 10.500 g M 8 X 16 ISO4017
240 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
250 0005357633 SPEED SENSOR BR4000;KW; 1 PC 85.000 g EM D=19X60, KABELL.=700MM,
280 5205304531 SENSOR FOR FUEL BR4000 1 PC 181.000 g EM
PLAN G1/4"A SW27 L=64
290 X00E50207196 PRESSURE SENSOR 15 BAR REL. 1 PC 104.100 g AB
TYP:EPN
310 5240780050 BUSHING 4000 1 PC 73.000 g DIN 176,SW24,
320 735221011000 O-RING 1 PC 0.300 g 11,3 X 2,2 - M14X1,5 MTN5221
M14X1,5, L=29, STECKER
340 0005356430 TEMPERATURE SENSOR PT1000 1 PC 50.000 g EM
DIN72585,
M14X1,5, L=29, STECKER
360 0005356430 TEMPERATURE SENSOR PT1000 1 PC 50.000 g EM
DIN72585,
M14X1,5, L=29, STECKER
380 0005356430 TEMPERATURE SENSOR PT1000 1 PC 50.000 g EM
DIN72585,
M14X1,5, L=29, STECKER
400 0005356430 TEMPERATURE SENSOR PT1000 1 PC 50.000 g EM
DIN72585,

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ENGINE CABLING FOR ON-ENGINE SENSO FG/FGS: 507 98
BOM-No.: XS00E500.02275

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

M14X1,5, L=29, STECKER

420 0005356430 TEMPERATURE SENSOR PT1000 1 PC 50.000 g EM
DIN72585,
M14X1,5,SW=38, +/-
460 0035352231 PRESSURE SENSOR 1 PC 131.600 g
70MBAR_RELAT.

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
WIRING HARNESS TO INJECTOR FG/FGS:
BOM-No.: X00032477

110 140 130

100

110
120 80 90

150 160 180

190 200 210
220 230 240
370
320 330 340 250 254 258

360
350
270 280 290 300 310

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

1X2X1,0QMM / WS /
80 0095319080 CABLE RADDOX 155S RW 73,000 M 20.900 g
NUMMERIERT
NW22, AD=25,3MM SW
90 0005338543 PIPE 359. 1,400 M 100.000 g
GROBPROFIL
100 0005337143 PIPE 359. 4,500 M 49.400 g WELLROHR NW17
110 0005337043 PIPE 359. 6,000 M 23.000 g WELLROHR NW10
BRANCH FOR CORRUGATED
120 X00005706 T-TYP / NW17-22-17 / B 1 PC 9.000 g T-TYP / NW17-22-17 / B
PIPE
130 0005331043 PIPE JOINT 12 PC 6.700 g T-ABZWEIG 17-10-17
140 0005337443 PIPE 492. 2 PC 8.400 g Y-ABZWEIG 17-10-10
150 700461105024 MARKER SLEEVE 16 PC 0.700 g 5/Y MMN461
160 700461205001 MARKER SLEEVE 2 PC 0.800 g 5/1 MMN461
180 700461205002 MARKER SLEEVE 2 PC 0.700 g 5/2 MMN461
190 700461205003 MARKER SLEEVE 18 PC 0.700 g 5/3 MMN461
200 700461205004 MARKER SLEEVE 2 PC 0.700 g 5/4 MMN461
210 700461205005 IDENTIFICATION MARKER 2 PC 0.700 g 5/5 MMN461
220 700461205006 IDENTIFICATION MARKER 2 PC 0.700 g 5/6 MMN461
230 700461205007 MARKER SLEEVE 2 PC 0.700 g 5/7 MMN461
240 700461205008 IDENTIFICATION MARKER 2 PC 0.700 g 5/8 MMN461
250 700461205009 IDENTIFICATION MARKER 16 PC 0.001 kg 5/9 MMN461
254 700461105000 ID GROMMET 8 PC 0.700 g 5/A MMN461
258 700461105001 MARKER SLEEVE 8 PC 0.900 g 5/B MMN461
46POL / NW22 / CODE-B /
270 0025318485 BLADE CONNECTOR BUCHSENGEHÄUSE MCP1,5 1 PC 62.800 g
90GRD
BUCHSE CUNISI
280 0025319385 BLADE CONNECTOR 32 PC 0.400 g 0,5-1,0MM²/MCP1,5 AG
VERSILBERT
290 0025319585 BLADE CONNECTOR EINZELADERABDICHTUNG 32 PC 0.050 g 1,4-1,9 MM / MCP1,5

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
WIRING HARNESS TO INJECTOR FG/FGS:
BOM-No.: X00032477

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT STANDARD

BLANKING PLUG FOR

300 0185317083 BLINDSTOPFEN 14 PC 0.050 g MCP1,5
CONNECTOR
KAPPE FÜR MCP KAPPE MCP / 46POL /
310 0025319085 BLADE CONNECTOR 1 PC 10.800 g
BUCHSENGEHÄUSE NW22
320 0011596139 SHRINKABLE HOSE 52/13 SW 0,120 M 130.000 g 52/13MM - MIT KLEBER
330 0035314381 CABLE CLAMP KABELBINDER 4 PC 0.600 g L=150MM, B=3,6MM
47X135MM, BEDRUCKBAR
340 0035337089 IDENTIFICATION PLATE ELAT 2 PC 1.400 g
47X25MM
TERMINAL FOR CYLINDER L=90MM, 250V/1500V/24A
350 X00E50209894 BR4000 16 PC 0.024 kg
HEAD 2-POL.
HAUBE 45GRAD, FUER
360 0065319181 END SLEEVE 16 PC 4.700 g
WELLROHR N
0,5-1MM M.
370 X00006101 TERMINAL 32 PC 0.200 g DIN46228
ISOLATIONSUNTERST.

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

250

250
150
300
150
300

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

850
600 1600

500
750 700 1600
450 1550

800
400
1650 850

650

1400
1350 950

1200
1300
1150
1000
1050
Business Portal Online Print 28-02-2018
1250
1400
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

1650
1600
1800
1500

1850 1550

1900

2000

2050
2100

2350
2250
2200
2300

3450

3350
3400
3500

3600 6500 3650

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

2500
2900
2650
2750
2550

2600
2700

32005300

3850 3250 5350

31505250

3100
3050

3900

3000
2950
Business Portal Online Print 28-02-2018
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

4950
6550
6650
5500
6450
5350

6650
5700

4500
4450
4350
5150 4250
4400
5200
4050
4550 4000 4150
4100

EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

2800
6450 5400
6950 5950

5050

3750
4800
4900
6950 5900 5800
6200 5850
6900 5650
6150
6850

4310
6350 6750
6750
4315
6700 4305
4850 6700
6300 6300
Business Portal Online Print 28-02-2018
6500 6800 6050
EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

COVER CYL BLOCK ACCESS

150 5240110732 2 PC 2.800 kg
PORT
250 5240111380 GASKET 2 PC 25.000 g
300 000000003021 HEX SCREW 14 PC 22.800 g M 10 X 25 ISO4017
400 X52499100228 RETAINER FOR ADEC 1 PC 705.000 g
450 5511530050 SPACER BUSHING 2 PC 13.200 g Ø18/Ø10 × 10
500 304017008081 HEX SCREW 2 PC 13.400 g M 8 X 25 ISO4017
BRACKET ADEC ECU MTG
600 X00016676 1 PC 860.000 g
UPPER
650 X00012261 SPACER SLEEVE 2 PC 36.900 g
700 304017008079 HEX SCREW 2 PC 11.700 g M 8 X 20 ISO4017
750 5221530026 DAMPER SG 2000 2 PC 152.800 g
800 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
850 304032008014 NUT HEX 8 A3C 4 PC 4.800 g M8 ISO4032
950 X52450700090 RETAINER FOR ADEC 1 PC 327.000 g
1000 5511530050 SPACER BUSHING 2 PC 13.200 g Ø18/Ø10 × 10
1050 304017008081 HEX SCREW 2 PC 13.400 g M 8 X 25 ISO4017
1150 X52450700089 RETAINER FOR ADEC 1 PC 705.600 g
1200 X00012261 SPACER SLEEVE 2 PC 36.900 g
1250 304017008079 HEX SCREW 2 PC 11.700 g M 8 X 20 ISO4017
1300 5221530026 DAMPER SG 2000 1 PC 152.800 g
1350 007349008002 WASHER 1 PC 7.900 g 8,4 DIN7349
1400 304032008014 NUT HEX 8 A3C 2 PC 4.800 g M8 ISO4032
2XM6; 6QMM; 200MM;
1500 X00E50201047 GROUND/EARTH LINE 1 PC 15.200 g
ISOLIERT
1550 000000003387 HEX SCREW 2 PC 5.100 g M 6 X 16 ISO4017
1600 000125006431 WASHER 4 PC 0.800 g A 6,4 DIN125
1650 304032006011 HEX NUT 1 PC 2.200 g M6 ISO4032
1800 916016030202 CLAMP 1 PC 39.400 g BRSGU 30/20 N16016
1850 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
1900 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
2000 916016024201 CLAMP 1 PC 30.000 g BRSGU 24/20 N16016
2050 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
2100 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
2200 5315460443 BRACKET H:41 S2000/S4000 8V2000M90 1 PC 65.000 g
2250 304017008079 HEX SCREW 1 PC 11.700 g M 8 X 20 ISO4017
2300 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
2350 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032
2500 5241534540 BRACKET H:20 4000 1 PC 85.000 g
2550 304017008081 HEX SCREW 1 PC 13.400 g M 8 X 25 ISO4017
2600 007349008002 WASHER 2 PC 7.900 g 8,4 DIN7349
2650 304032008014 NUT HEX 8 A3C 1 PC 4.800 g M8 ISO4032
2700 0001596540 CLAMP CABLE DN17 1 PC 1.900 g DN17
2750 X00010338 CLAMP CABLE DN22 1 PC 2.300 g DN22
186X4,8X1,1MM
2800 0005312181 QUICK-CATCH CLAMP TYH/TYB 25M 3 PC 1.000 g
D=3,5-45MM
2900 X00010338 CLAMP CABLE DN22 2 PC 2.300 g DN22
2950 0001596540 CLAMP CABLE DN17 10 PC 1.900 g DN17
3000 5225460043 BRACKET L H:49 12/16V2000SG 2 PC 75.000 g
3050 5801533240 BRACKET 1 PC 45.800 g
3100 204017012004 HEX SCREW 1 PC 29.200 g M 12 X 20 ISO4017
3150 916016006202 CLAMP 1 PC 16.400 g BRSGU 6/20 N16016
3200 304017008077 HEX SCREW 1 PC 10.500 g M 8 X 16 ISO4017
3250 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
3350 5801530840 BRACKET 1 PC 69.600 g
3400 000000003020 HEX SCREW 1 PC 20.000 g M 10 X 20 ISO4017

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

3450 000125010524 WASHER 1 PC 3.100 g A 10,5 DIN125

3500 0001596540 CLAMP CABLE DN17 1 PC 1.900 g DN17
3600 0001596540 CLAMP CABLE DN17 6 PC 1.900 g DN17
3650 0001596440 CLAMP CABLE DN10 1 PC 1.200 g DN10
3750 X00012556 RETAINER F. WIRING HARNESS 8 PC 31.700 g
3850 X00032376 BRACKET 1 PC 197.400 g
3900 0001596540 CLAMP CABLE DN17 2 PC 1.900 g DN17
4000 0001596540 CLAMP CABLE DN17 7 PC 1.900 g DN17
4050 0001596440 CLAMP CABLE DN10 1 PC 1.200 g DN10
4100 X00027636 BRACKET ASM 8 PC 48.100 g
4150 000912010057 SCREW 8 PC 35.600 g M 10 X 45 DIN912
4250 0001596540 CLAMP CABLE DN17 1 PC 1.900 g DN17
RETAINER FOR CABLE
4305 X51650700003 1 PC 48.500 g
CONNECTOR
4310 000000001464 HEX SCREW 1 PC 24.900 g M 10 X 30 ISO4017
4315 000125010524 WASHER 1 PC 3.100 g A 10,5 DIN125
4350 5241538440 BRACKET 1 PC 30.100 g SB
4400 000000003347 HEX SCREW 1 PC 37.500 g M 10 X 55 ISO4017
4450 007349010002 WASHER 1 PC 11.000 g 10,5 DIN7349
4500 000000003187 NUT HEX A3C 1 PC 9.200 g M 10 ISO4032
4550 0001596540 CLAMP CABLE DN17 1 PC 1.900 g DN17
4800 X00012556 RETAINER F. WIRING HARNESS 8 PC 31.700 g
4850 5551870640 BRACKET L H:51 S2000/4000 1 PC 54.900 g
4900 0001596440 CLAMP CABLE DN10 1 PC 1.200 g DN10
4950 000000003020 HEX SCREW 1 PC 20.000 g M 10 X 20 ISO4017
5050 X59450700011 BRACKET WIRING HARNESS 1 PC 56.700 g
BRACKET FLAT M8 +
5150 X00027635 RETAINER 1 PC 45.300 g
Ø10.5 HOLES
5200 000000000906 HEX SCREW 1 PC 49.400 g M 10 X 80 ISO4017
5250 916016006202 CLAMP 1 PC 16.400 g BRSGU 6/20 N16016
5300 304017008077 HEX SCREW 1 PC 10.500 g M 8 X 16 ISO4017
5350 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
186X4,8X1,1MM
5400 0005312181 QUICK-CATCH CLAMP TYH/TYB 25M 1 PC 1.000 g
D=3,5-45MM
M.STECKFUSS F. M8
5500 X00026945 CABLE CLAMP T50SOSFT6 2 PC 1.300 g
AUSSENVERZAHN
5650 5621870540 BRACKET FLAT H:50 1 PC 49.600 g
M.STECKFUSS F. M8
5700 X00026945 CABLE CLAMP T50SOSFT6 1 PC 1.300 g
AUSSENVERZAHN
BRACKET WIRING HARNESS
5800 X59654100002 1 PC 90.600 g
ADEC
5850 304017008079 HEX SCREW 1 PC 11.700 g M 8 X 20 ISO4017
5900 000125008427 WASHER 1 PC 1.500 g A 8,4 DIN125
186X4,8X1,1MM
5950 0005312181 QUICK-CATCH CLAMP TYH/TYB 25M 3 PC 1.000 g
D=3,5-45MM
6050 0001596440 CLAMP CABLE DN10 4 PC 1.200 g DN10
6150 X00012556 RETAINER F. WIRING HARNESS 2 PC 31.700 g
6200 000000003322 HEX SCREW 2 PC 60.800 g M 10 X 90 ISO4014
6300 5241534640 BRACKET L H:30 SENSOR E 4000 1 PC 47.000 g
6350 000933012050 HEX SCREW 1 PC 57.000 g M 12 X 55 DIN933
6450 0001596440 CLAMP CABLE DN10 3 PC 1.200 g DN10
RETAINER FOR CABLE
6500 X51650700003 1 PC 48.500 g
CONNECTOR
6550 000000003020 HEX SCREW 1 PC 20.000 g M 10 X 20 ISO4017
6650 000125010524 WASHER 1 PC 3.100 g A 10,5 DIN125
CONNECTOR HOUSING FOR STECKER F. 4POL. CODE 1 / DIN
6700 0165313883 1 PC 13.300 g
CRIMP CONTACT ST-KONTAKT 2,5MM 72585 ST

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 99
BOM-No.: XS595500.00106

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT STANDARD

MOUNTING RING F.CONNECTOR BEFESTIGUNGSRING 2-7POL. / DIN 72585 /

6750 0165314683 1 PC 2.800 g
HOUSING FÜR PIN-ST. BAJO
6800 0165313583 BLANKING PLUG BLINDSTOPFEN 4 PC 0.100 g SYSTEM 2,5MM / 2,8MM
6850 5621870540 BRACKET FLAT H:50 1 PC 49.600 g
6900 304017008085 HEX SCREW 1 PC 18.000 g M 8 X 40 ISO4017
6950 0001596440 CLAMP CABLE DN10 1 PC 1.200 g DN10

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
ACCESSORIES FOR ENGINE GOVERNOR (ELECTRONIC) FG/FGS: 508
CONTROL SYSTEM

GROUP SEGMENT (FGS)

GROUP NAME
BOM-No.

95
GOVERNOR F/MONTRG SYST + GOV
XS00E500.02630

95
STD. GOVERNOR CONFIG FROM ELECTRONICS
XS00E500.02714

Business Portal Online Print 28-02-2018

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
GOVERNOR F/MONTRG SYST + GOV FG/FGS: 508 95
BOM-No.: XS00E500.02630

70

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT FN MEASUREMENT

70 X00E50211198 GOVERNOR ECU7-05/E 1 PC 5.500 kg EM ECU7-05/E; 360X314X95 (LXBXH)

Business Portal Online Print 28-02-2018

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
STD. GOVERNOR CONFIG FROM ELECTRONICS FG/FGS: 508 95
BOM-No.: XS00E500.02714

POS. PART NO. DESIGNATION MODEL/TYPE QTY. UNITS WEIGHT MEASUREMENT

SOFTWARE FOR
150 X00034723/S0014 ECU7 SPS-MOTOR AB ED1_22 1 PC 2.000 g ECU7 SPS-MOTOR AB ED1_22
GOVERNOR
SOFTWARE FOR
160 X00E50200926/S0012 ECU7 SPS-ANLAGE AB ED1_13 1 PC 2.000 g ECU7 SPS-ANLAGE AB ED1_13
GOVERNOR
170 X00010254/S0023 SOFTWARE SW_ECU_7\MOTOR\VAR_1\ED_1_23 1 PC 2.000 g SW_ECU_7\MOTOR\VAR_1\ED_1_23
180 X00E50200838/S0014 SOFTWARE SW_ECU_7\ANLAGE\VAR_33\ED_1_14 1 PC 2.000 g SW_ECU_7\ANLAGE\VAR_33\ED_1_14

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EQUI TYPE: Engine PRODUCT TYPE: 16V4000G63 SERIAL NUMBER: 527113307
loose accessories FG/FGS: ZZ

GROUP NUMBER (FG)

GROUP NAME
BOM-No.

STD. GOVERNOR CONFIG FROM DEVELOPMENT

XS595540.00437

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