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Paquete York 20tr

The YORK® XP240 Sunline Magnum™ and XP180 Sunline™ Heat Pump units are high-efficiency rooftop systems designed for flexible installation and quick field setup. They feature independent refrigeration circuits, a demand defrost control scheme, and various configurations including options for electric heat. The units are equipped with advanced Smart Equipment™ control boards for enhanced performance and ease of operation.

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0% found this document useful (0 votes)

15 views38 pages

Paquete York 20tr

Uploaded by

rdeandar

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Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 38

5168280-YTG-F-0119

TECHNICAL GUIDE Description

YORK® XP240 Sunline Magnum™ /XP180 Sunline™ Heat
Pump units are convertible single package high efficiency
rooftop units. All models have independent refrigeration circuits
for efficient part load operation.

Although the units are primarily designed for curb mounting on

a roof, they can also be mounted at ground level or set on steel
beams above a finished roof.

All units are self-contained and assembled on rigid full

perimeter base rails allowing for overhead rigging. Every unit is
completely charged, wired, piped, and tested at the factory to
R-410A provide a quick and easy field installation.

XP SERIES All models (including those with an economizer) are convertible

between bottom and horizontal duct connections.
15/20 TON The heat pumps utilize a “demand defrost” control scheme. The
60 Hertz unit will operate in heating mode until a combination of outdoor
ambient and outdoor coil temperature indicate that a defrost
cycle is necessary. The outdoor coil temperature must remain
below the initiate point continuously for 4.5 minutes to eliminate
any unnecessary defrost cycles.

Heat Pump units are available in the following configurations:

• Heat Pump without Electric Heat

• Heat Pump with Field Installed Electric Heat Accessory

Tested in accordance with:

XP180 Shown

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

5168280-YTG-F-0119

Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Component Location
(XP240)

Smart Equipment™ Control Board

Slide In/ Plug In

Internal Economizer
(Optional) 110 Volt Convenience
Outlet (“Powered” or
“Non-Powered” Optional)

2” Disposable Filters
(4” Filters Optional) Disconnect Location
(Optional Disconnect Switch)

Bottom Power and

Control Wiring Entry

Electric Heater Location

(Electric Heat Offered as a Field-Installed Accessory Only)

Belt Drive
Blower Motor
Copper Tube/
Thermal
Aluminum Fin
Expansion 1” NPT
Evaporator
Valve Condensate Drain 14 Gauge
Coils
Base Rails
with Lifting Holes

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Nomenclature

15 & 20 Ton York® Model Number Nomenclature

X P 180 C 00 A 2 A 1 A A A 1 A 1
Product Generation
Product Category
1 = First Generation
X = HP, Single Pkg., R-410A
Cabinet Options

Product Identifier A = Std Cabinet

B = HFD (Hinged FLTR/Toolless DR)
P = Pkg HP Std Eff C = HCD (Hinged & Toolless ACS DR)
E = SSD (SST Drain Pan)
F = SSD,HFD
Nominal Cooling Capacity G = SSD,HCD
H = SSD,DBW/HCD
180 = 15 Ton
240 = 20 Ton
Additional Options
1 = STD Throwaway Filter
Heat Type
2 = 2" Pleated Filters (Merv 8)
C = Cooling Only 3 = 4" Pleated Filters (Merv 13)
4 = Coil Guard (CG), STD Filter
5 = 2" Pleated Filter,CG
Heat Capacity 6 = 4" Pleated Filter,CG
00 = Cooling Only
Refrigeration

Blower Option A = Standard Refrigeration

B = ECC (E-Coat Cond Coil)
B = Standard Static C = EEC (E-Coat Evap Coil)
D = High Static F = ECC,EEC
E = VFD/VAV Std Static
G = VFD/VAV High Static
H = VFD/VAV w/Bypass Std Static Controls Option
K = VFD/VAV w/Bypass High Static
L = VFD/VAV Customer Std Static A = Stand Alone Smart Equipment™
N = VFD/VAV Customer High Static C = BACnet MSTP,Mdbs,N2 COM Card
P = VFD IntelliSpeed Std Static D = CPC Control, DFS, APS
R = VFD IntelliSpeed High Static G = Novar UCM Ctrl, DFS, APS
S = VFD w/Byp IntelliSp Std Static H = Hnywll Excel 10 CTRL,DFS,APS
U = VFD w/Byp IntelliSp Hi Static M = Verasys Single Zone
V = VFD Cust IntelliSp Std Static N = Verasys Change Over Bypass
X = VFD Cust IntelliSp Hi Static P = Verasys VAV

Voltage
Sensors
2 = 208/230-3-60
A = No Sensors
4 = 460-3-60
B = PHM (Phase Monitor)
5 = 575-3-60
C = DFS (Dirty Filter Switch)
D = SAD (Supply Air Smoke DET)
Outdoor Air Option E = RSD (Return Air Smoke DET)
F = PHM,DFS
A = No Economizer G = PHM,SAD
B = Economizer w/Barometric RLF1 H = PHM,RSD
C = Economizer w/o Barometric RLF J = DFS,SAD
D = Economizer w/Power EXH1 K = DFS,RSD
H = Motorized Damper L = SAD,RSD
J = Motorized Damper w/Baro RLF1 M = PHM,DFS,SAD
N = PHM,DFS,RSD
Note: 1. Available Downflow Only P = PHM,SAD,RSD
Q = DFS,SAD,RSD
Service Options R = PHM,DFS,SAD,RSD

1 = No Service Options
2 = DSC (Disconnect Switch)
3 = NCO (Non-PWR Conv. Outlet)
4 = PCO (Powered Conv. Outlet)
5 = DSC,NCO
6 = DSC,PCO
7 = SCCR (High SCCR)
8 = SCCR,DSC
9 = SCCR,DSC,NCO

4 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Features and Benefits • Advanced Controls - XP Models have Smart

Equipment™ control boards that standardized a number
Standard Features of features previously available only as options or by
utilizing additional controls.
• High Efficiency - High efficiency units reach as high as
10.6 EER. These efficiencies exceed all legislated
minimum levels and provide low operating costs.
• Balanced Heating -
• Electric Heat - All electric heat models (field installed The Smart Equipment™ control board used in this
accessory only) are wired for a single power source and product will effectively operate the cooling system
include a bank of nickel chromium elements mounted at down to 0°F when this product is applied in a comfort
the discharge of the supply air blower to provide a high cooling application for people. An economizer is
velocity and uniform distribution of air across the heating typically included in this type of application. When
elements. Every element is fully protected against applying this product for process cooling applications
excessive current and temperature by fuses and two (computer rooms, switchgear, etc.), call the
thermal limit switches. applications department for Ducted Systems @ 1-
The power supply wiring can be routed into the control 877-874-SERV for guidance. Additional accessories
box through a threaded pipe connection in the base pan may be needed for stable operation at temperatures
of the unit or through a knockout in the wiring panel on below 30°F.
the front of the unit.
• Unit Controllers - York's Sunline™ series offer factory
mounted Smart Equipment™ UCB, with optional
Communication board, a 4-stage board if 4 stages are
required, and an Economizer board. A MAP Device can
be used to remotely access.
• Convertible Airflow Design - All models (including those
with an economizer) are suitable for either bottom or
horizontal duct connections. Models with factory
installed power exhaust are suitable for bottom duct
connections only. For bottom duct, you remove the sheet
metal panels from the supply and return air openings
through the base of the unit. For horizontal duct, you
replace the supply and return air panels on the rear of the
unit with a side duct flange accessory.
• Factory Mounted Outdoor Air Dampers - All models are
available with these "factory mounted" outdoor air damper
options:
• Dry bulb economizer with or without power exhaust
• Motorized outdoor air damper
• Units will come with the new state of the art Smart
• Barometric Relief Damper
Equipment™ control system. The new unit control
A fixed outdoor air intake assembly will be shipped in the incorporates the best of the already proven Simplicity™
return air compartment of all units ordered without an controls and creates a more robust, intelligent control. The
economizer or motorized outdoor air damper option. The goal of this control is to utilize cutting edge technology
assembly includes a rain hood with a baffle that can be set making the equipment easier to install, operate, and
for 10, 15 or 25% outdoor air. With bottom duct connections, service. All units are Factory commissioned, configured,
the fixed outdoor air intake assembly should be mounted and run tested.
over the opening in the return air panel. With horizontal
• Versatile - The Smart Equipment™ control can be
ductwork, it should be mounted on the return air duct.
configured to use with a standard thermostat (easy to
• System Protection - Suction line freezestats are supplied connect screw terminals), A zone sensor, or can be setup
on all units to protect against loss of charge and coil frosting to communicate with multiple BAS communication
when the economizer operates at low outdoor air protocols to integrate with building automation systems.
temperatures while the compressors are running. Every unit
• Reduce field installed complexity - Each unit will comes
has solid-core liquid line filter-driers and high and low-
equipped with factory installed supply air, return air, and
pressure switches. Internal compressor protection is
outdoor air temperature sensors providing key
standard on all compressors. Phase Monitors are optional
temperature readings thus reduce field installed
on all units. This accessory monitors the incoming power to
complexity.
the unit and protects the unit from phase loss and reversed
phase rotation. • On-board USB Port - The new control comes with a long
list of features including data logging, current and

Johnson Controls Ducted Systems 5

5168280-YTG-F-0119

previous system faults and software update capabilities protect the unit during shipment. The rails offer rigging
using the on board USB port and common flash drive. holes so that an overhead crane can be used to place the
Energy use monitoring capabilities allow custom tailoring units on a roof.
to allow a system to work more efficiently at all times and • Easy Installation - Gas and electric utility knockouts are
occupancy levels. Self test and start-up reports also supplied in the unit underside as well as the side of the
available from the board VIA the USB port. unit. Utility connections can be made quickly and with a
• Embedded LCD Display - The board has a easy to read, minimum amount of field labor. All units are shipped with
built-in LCD display and easy to use navigation joystick 2" throw-away filters installed.
and buttons allowing the user to quickly navigate the • Wide Range of Indoor Airflows - All supply air blowers
menus displaying unit status, options, current function, are equipped with a belt drive that can be adjusted to
supply, return and outdoor temperatures, fault codes and meet the exact requirements of the job. A high static drive
other information. option is available for applications with a higher CFM and/
• Safety Monitoring - The control monitors the outdoor, or static pressure requirement.
supply, and return air temperatures and the high and low • Warranty - All models include a 1-year limited warranty
pressure switch status on the independent refrigerant on the complete unit. Compressors and electric heater
circuits. On units with heating the gas valve and high elements each carry a 5-year warranty. Aluminized steel
temperature limit switches are monitored on gas and tubular heat exchangers carry a 10 year warranty.
electric heating units. The control also monitors the Stainless steel heat exchangers a 15 year warranty.
voltage supplied to the unit and will protect the unit if low
voltage due to a brown out, or other electrical issue Factory Installed Options
occurs. YORK® offers several equipment options factory installed, for
• Low Ambient - An integrated low-ambient control allows the XP Series.
units to operate in the cooling mode down to 0°F outdoor • Dry Bulb Economizers - All units offer a variety of
ambient without additional components or intervention. optional factory installed down flow economizers that are
Optionally, the control board can be programmed to shipped, installed and wired with low leak dampers
lockout the compressors when the outdoor air designed to meet ASHRAE 90.1-2010, AMCA 511 Class
temperature is low or when free cooling is available. 1A damper, and the International Energy Conservation
• Anti-Short Cycle Protection - To aid compressor life, an Code (IECC) certification requirements by achieving
anti- short cycle delay is incorporated into the standard leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
control. Compressor reliability is further ensured by economizer goes through a rigorous 60,000 cycle test.
programmable minimum run times. For testing, the anti- Dry bulb, single enthalpy, and dual enthalpy (with field
short cycle delay can be temporarily overridden with the installed kit) can be selected. All economizer options are
push of a button. fully integrated into the Smart Equipment™ controls. The
economizer has spring return, fully modulating damper
• Fan Delays - Fan on and fan off delays are fully
actuators and is capable of introducing up to 100%
programmable. Furthermore, the heating and cooling fan
outdoor air. As the outdoor air intake dampers open, the
delay times are independent of one another. All units are
return air dampers close. The changeover from
programmed with default values based upon their
mechanical refrigeration to economizer operation is
configuration of cooling and/or heating capacity.
regulated by the outdoor air dry bulb temperature or the
• Nuisance Trip Protection and Three Strikes - To outdoor air enthalpy input. The dual enthalpy kit provides
prevent nuisance calls, the control board uses a three a second input used to monitor the return air (field
times, you're out philosophy. The high, low-pressure installed). The installer needs only to assemble the
switch, anti-freeze protection, low voltage or heating high outdoor air hood, attach the enthalpy control the hood and
limit must trip three times within two hours before the unit mount the hood to the unit (Hood and control are
control board will lock out the associated compressor.An provided).
alarm message will be displayed on the LCD screen.
• Power Exhaust - Our economizer options are available
• Lead-Lag - An integrated Lead-Lag option allows equal with power exhaust. Whenever the outdoor air intake
run time hours on all compressors, thereby extending dampers are opened for free cooling, the exhaust fan will
the life of all compressors. This option is selectable on be energized to prevent the conditioned space from being
the unit control board. over-pressurized during economizer operation.
• Reliable - From the beginning - All units undergo The exhaust fan, motor and controls are installed and
computer automated testing before they leave the factory. wired at the factory. The rain hood must be assembled
Units are tested for refrigerant charge and pressure, unit and installed in the field.
amperage, and 100% functionality. For the long term - All The power exhaust option can only be used on bottom
units are painted with a long lasting, powder paint that duct configurations.
stands up over the life of the unit. The paint used has
• Motorized Outdoor Air Intake Damper - Includes a
been proven by a 1000 hour salt spray test.
slide-in / plug-in damper assembly with a 2- position,
• Full Perimeter Base Rails - The permanently attached spring return motor actuator which opens to a pre-set
base rails provide a solid foundation for the entire unit and

6 Johnson Controls Ducted Systems

5168280-YTG-F-0119

position whenever the supply air blower is operating and

will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must
be field assembled before installing. Factory installed smoke detectors in the return air, may
• Barometric Relief Damper - This damper option can be be subjected to freezing temperatures during “off” times
used to relieve internal building air pressure on units with due to out side air infiltration. these smoke detectors have
an economizer without power exhaust. This accessory an operational limit of -4°F to 158°F. smoke detectors
includes a rain hood, a bird screen and a fully assembled installed in areas that could be out side those limitations
damper. With bottom duct connections, the damper will have to be moved to prevent having false alarms.
should be mounted over the opening in the return air
panel. With horizontal ductwork, the accessory should be • Coil Guard - Customers can purchase a coil guard kit to
mounted on the return air duct. protect the condenser coil from damage. This is not a hail
• E-Coat Condenser Coils - The condenser coils are guard kit.
coated with an epoxy polymer coating to protect against • Stainless Steel Drain Pan - An optional rustproof
corrosion. stainless steel drain pan is available to provide years of
• E-Coat Evaporator Coils - The evaporator coils are trouble-free operation in corrosive environments.
coated with an epoxy polymer coating to protect against • Phase Monitors - Designed to prevent unit damage. The
corrosion. phase monitor will shut the unit down in an out-of phase
• Filter Options - Standard units are shipped with 2" throw- condition.
away filters installed. 2" pleated and 4" pleated filters are • High Static Drive - Includes a belt, blower pulley, and a
offered as a factory installed option. motor change to enhance blower performance.
• IntelliSpeed™ Supply Fan Control Option (ASHRAE • Dirty Filter Switch - This kit includes a differential
90.1 compliant) - Units configured with the pressure switch that energizes the fault light on the unit
IntelliSpeed™ Supply Fan Option will contain a VFD for thermostat, indicating that there is an abnormally high
multi-speed supply fan operation. This option allows the pressure drop across the filters. Factory installed option or
supply fan RPM to vary based on the number of field installed accessory.
compressors or heating stages energized. The • Hinged Filter Door/"Tool Free" Blower And Access
economizer's minimum position will also be configurable Panels (Not Hinged) - This option allows for easy access
to vary based on the supply fan VFD frequency output. and maintenance.
• Convenience Outlet - This 110 volt outlet can be
• Hinged/"Tool Free" Blower, Blower Motor, Filter And
"powered" by the unit with a stepdown transformer or you
Electric Access Panels - This option allows for complete
may order the unit with a "non-powered" convenience
hinged and tool free access to the unit’s blower, blower
outlet that can be wired in the field.
motor, filters and electrical panel sections.
• Disconnect Switch - For heat pump only units, a
disconnect switch sized to the largest electric heat Field Installed Accessories
available for the particular unit is provided. Factory
YORK® offers several equipment accessories for field
installed option only.
installation, for the XP Series.
• Double Wall Construction (XP240 only) - Optional
double wall construction is available to provide smooth • Dry Bulb Economizers - All units offer a variety of
inner surfaces for easy and effective cleaning to reduce risk optional factory installed down flow economizers that are
of dirt and bacterial accumulation. Fiberglass insulation is shipped, installed and wired with low leak dampers
sandwiched between heavy gauge steel sheets to form a designed to meet ASHRAE 90.1-2010, AMCA 511 Class
durable, rigid casing to withstand higher working pressures 1A damper, and the International Energy Conservation
and impact forces. The heavy-duty construction provides Code (IECC) certification requirements by achieving
excellent acoustic and thermal insulation and eliminates leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
erosion of insulation material and contamination of the air economizer goes through a rigorous 60,000 cycle test.
stream. Dry bulb, single enthalpy, and dual enthalpy (with field
• Smoke Detectors - (supply air & return air) The smoke installed kit) can be selected. All economizer options are
detectors stop operation if smoke is detected within the air fully integrated into the Smart Equipment™ controls. The
compartment. economizer has spring return, fully modulating damper
actuators and is capable of introducing up to 100%
outdoor air. As the outdoor air intake dampers open, the
return air dampers close. The changeover from
mechanical refrigeration to economizer operation is
regulated by the outdoor air dry bulb temperature or the
outdoor air enthalpy input. The dual enthalpy kit provides
a second input used to monitor the return air (field
installed). The installer needs only to assemble the
outdoor air hood, attach the enthalpy control the hood and

Johnson Controls Ducted Systems 7

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mount the hood to the unit (Hood and control are with an additional gateway to BACnet MS/TP
provided). (programmable to Modbus or N2 protocols).
• Motorized Outdoor Air Intake Damper - Includes a FDD (Fault Detection and Diagnostics) - Refrigerant
slide-in / plug-in damper assembly with a 2-position, side A Modification Shop offering for an additional
spring return motor actuator which opens to some pre-set installed control system for commercial equipment that
position whenever the supply air blower is operating and constantly monitors refrigerant circuit pressures,
will drive fully closed when the blower unit shuts down. refrigerant circuit temperatures, as well as the
The rain hood is painted to match the basic unit and must environmental temperatures and humidity via multiple
be field assembled before installing. sensor inputs.
• Roof Curbs - Fourteen-inch high roof curbs provide a Novar® BAS Control - The Novar® building automation
water-tight seal between the unit and the finished roof. system controller is factory installed. Includes supply air
These full perimeter curbs meet the requirements of the sensor, return air sensor, dirty filter indicator switch, and
National Roofing Contractors Association (NRCA) and are air proving switch.
shipped knocked-down for field assembly. CPC BAS Control - The Computer Process Controls
They're designed to fit inside the base rails of the unit and Model 810-3060 ARTC Advanced Rooftop building
include both a wood nailing strip and duct hanger supports. automation system controller is factory installed. Includes
• Side Duct Flanges - One-inch flanges replace the supply supply air sensor, return air sensor, with optional dirty
and return air panels on the rear of the unit to accommodate filter indicator switch and air proving switch.
horizontal duct connections. These flanges can also be used Honeywell BAS Control - The Honeywell W7750C
individually for bottom supply / horizontal return or horizontal building automation system controller is factory installed.
supply/bottom return. They cannot be used on units with Includes air supply sensor, return air sensor, with optional
power exhaust. dirty filter indicator switch, and air proving switch.
• Barometric Relief Damper - This damper accessory can Verasys - Verasys provides a simple user experience
be used to relieve internal building air pressure on units with configurable self-recognizing controllers without the
with an economizer without power exhaust. This need for any additional tools. Verasys creates enhanced
accessory includes a rain hood, a bird screen and a fully integration of HVACR equipment, zoning, and controls.
assembled damper. With bottom duct connections, the Contractors are able to offer a complete bundled solution
damper should be mounted over the opening in the return of equipment and controls to serve the light commercial
air panel. With horizontal ductwork, the accessory should market.
be mounted on the return air duct.
• High Static Drive - Includes a belt and blower pulley to Guide Specifications
enhance blower performance. (XP180 only)
• Enthalpy Accessory Control Kit - This kit contains the General
required components to convert a single enthalpy
economizer to dual enthalpy. Units shall be manufactured by Johnson Controls Ducted
• Burglar Bars - Mount in the supply and return openings Systems in an ISO 9001 certified facility.
to prevent entry into the duct work.
York's XP units are convertible single package Heat Pump
• Wood Skid - Allows unit to be handled with 90" forks.
units. XP models have dual independent refrigerant circuits for
• CO2 Sensor - Senses CO2 levels and automatically efficient part load operation and maximum comfort control.
overrides the economizer when levels rise above the Although the units are primarily designed for curb mounting on
present limits. a roof, they can also be slab-mounted at ground level or set on
• Coil Guard - Customers can purchase a coil guard kit to steel beams above a finished roof. Heat Pumps are available
protect the condenser coil from damage. This is not a hail with a wide variety of factory-mounted options and field-
guard kit. installed accessories to make them suitable for almost every
• Phase Monitors - Designed to prevent unit damage. The application. All units are self-contained and assembled on full
phase monitor will shut the unit down in an out-of phase perimeter base rails with holes in the four corners for overhead
condition. rigging. Every unit is completely piped, wired, charged and
• Electric Heaters - wired for single point power supply. tested at the factory to simplify the field installation and to
These nickel chromium heater elements are provided with provide years of dependable operation. All models (including
limit and automatic reset capability to prevent operation at those with an economizer) are suitable for either bottom or
excessive temperatures. horizontal duct connections. Models with factory installed power
exhaust are suitable for bottom duct connections only. For
Control Options bottom duct, remove the sheet metal panels from the supply
Smart Equipment™ with Communication Option and return air openings through the base of the unit. For
Control - The York® Smart Equipment™ with horizontal duct, replace the supply and return air panels on the
Communication Option Control is factory installed. It rear of the unit with a side duct flange accessory. All supply air
includes all the features of the Smart Equipment™ control blowers are equipped with a belt drive that can be adjusted to
meet the exact requirements of the job. A high static drive

8 Johnson Controls Ducted Systems

5168280-YTG-F-0119

option is available for applications with a higher CFM and/or intake opening covered with a bird screen and a rain hood
static pressure requirement. painted to match the exterior of the unit.

XP240 models have 4 condenser fan motors and XP180 Indoor (Evaporator) Fan Assembly
models have 2 condenser fan motors. All compressors include
crankcase heat and internal pressure relief. Every refrigerant Fan shall be a belt drive assembly and include an adjustable-
circuit includes an expansion valve, a liquid line filter-drier, a pitch motor pulley. Job site selected (B.H.P.) brake horsepower
discharge line high pressure switch and a suction line with a shall not exceed the motors nameplate horsepower rating, plus
freezestat and low pressure/loss of charge switch. The unit the service factor. Units shall be designed not to operate above
control circuit includes a 75 VA transformer, a 24-volt circuit service factor. Fan wheel shall be double-inlet type with
breaker and a relay board with two compressor lockout circuits, forward-curved blades, dynamically balanced to operate
a terminal strip for thermostat wiring, plus an additional set of smoothly throughout the entire range of operation. Airflow
pin connectors to simplify the interface of additional field design shall be constant air volume.
controls. All units have long lasting powder paint cabinets with
1000 hour salt spray test approval under ASTM-B117 Outdoor (Condenser) Fan Assembly
procedures. All models are CSA approved. All models include a
The outdoor fans shall be of the direct-driven propeller type,
1-year limited warranty on the complete unit. Compressors and
discharge air vertically, have aluminum blades riveted to
electric heater elements carry an additional 4-year warranty.
corrosion resistant steel spider brackets and shall be
Description dynamically balanced for smooth operation. The 2 outdoor fan
motors (15 ton) and 4 outdoor fan motors (20 ton) shall be
XP units shall be factory-assembled, single packaged, XP Heat totally enclosed with permanently lubricated bearings, internally
Pump/Or Heat Pump with Field installed Electric Heat protected against overload conditions and staged
Accessory, designed for outdoor mounted installation. The 15 independently.
ton unit shall have a minimum EER rating of 10.6. The 20 ton
unit shall have a minimum EER rating of 9.5. Refrigerant Components

They shall have built-in field convertible duct connections for Compressors:
down discharge supply/return or horizontal discharge supply/ a. Shall be Scroll compressors internally protected with
return, and be available with factory installed options or field internal high-pressure relief and over temperature
installed accessories. The units shall be factory wired, piped, protection.
charged with R-410A refrigerant and factory tested prior to
b. Shall have internal spring isolation and sound muffling to
shipment. All unit wiring shall be both numbered and color
minimize vibration and noise, and be externally isolated
coded. All units shall be manufactured in a facility certified to
on a dedicated, independent mounting.
ISO 9001 standards and the cooling performance shall be rated
in accordance with DOE and AHRI test procedures. Units shall Coils:
be CSA listed, classified to ANSIZ21.47 standards, UL 1995/ a. Evaporator and condenser coils shall have aluminum
CAN/CSA No. 236-M90 conditions. plate fins mechanically bonded to seamless internally
enhanced copper tubes with all joints brazed. Special
Unit Cabinet Phenolic coating shall be available as a factory option.
Unit cabinet shall be constructed of galvanized steel, with b. Evaporator and Condenser coils shall be of the direct
exterior surfaces coated with a non-chalking, powdered paint expansion, draw-thru, design.
finish, certified at 1000 hours salt spray test per ASTM-B117
Refrigerant Circuit and Refrigerant Safety Components shall
standards. Indoor blower section shall be insulated with a
include:
minimum 1/2" thick insulation, coated on the airside. Aluminum
foil faced insulation shall be used in the furnace compartment a. Balance-port thermostatic expansion valve with
and be fastened with ridged fasteners to prevent insulation from independent circuit feed system.
entering the air stream. Cabinet panels shall be "large" size, b. Filter drier/strainer to eliminate any moisture or foreign
easily removable for servicing and maintenance. Full perimeter matter.
base rails shall be provided to assure reliable transit of
equipment, overhead rigging and proper sealing on roof curb c. Accessible service gage connections on both suction
applications. Disposable 2" filters shall be furnished and be and discharge lines to charge, evacuate, and measure
accessible through a removable access door, sealed airtight. refrigerant pressure during any necessary servicing or
Units filter track shall be designed to accommodate either 2" or troubleshooting, without losing charge.
4" filters. Fan performance measuring ports shall be provided d. The refrigeration system shall provide at least 15° F of
on the outside of the cabinet to allow accurate air sub-cooling at design conditions.
measurements of evaporator fan performance without removing
panels or creating air by-pass of the coils. Condensate pan Unit Controls
shall be internally sloped and conform to ASHRAE 62-89 self-
draining standards. Condensate connection shall be a minimum a. Unit shall be complete with self-contained low-voltage
of 1" I.D. female and be a ridged mount connection. Unit shall control circuit protected by a resettable circuit breaker on
incorporate a fixed outdoor air damper with an outdoor air the 24-volt transformer side.

Johnson Controls Ducted Systems 9

5168280-YTG-F-0119

b. Unit shall incorporate a lockout circuit which provides damper, and the International Energy Conservation Code
reset capability at the space thermostat or base unit, (IECC) certification requirements by achieving leakage
should any of the following standard safety devices trip rates of 3 cfm/sq. ft. at 1" of static pressure. During
and shut off compressor. economizer operation, a mixed-air temperature control
shall modulate the outdoor and return air damper
c. Loss-of-charge/Low-pressure switch.
assembly to prevent the supply air temperature from
1. High-pressure switch. dropping below 55°F. Changeover from compressor to
2. Freeze condition sensor, evaporator coil. If any of economizer operation shall be provided by an integral
these safety devices trip, the LCD screen will display electronic enthalpy control that feeds input into the basic
the alarm message. module. The outdoor intake opening shall be covered with
a rain hood that matches the exterior of the unit. Water
d. Unit shall incorporate "AUTO RESET" compressor over
eliminator/filters shall be provided.
temperature, over current protection.
Simultaneous economizer/compressor operation is also
e. Unit shall operate with conventional thermostat designs possible. Dampers shall fully close on power loss.
and have a low voltage terminal strip for easy hook-up.
• Motorized Outdoor Air Dampers - Outdoor and return
f. Unit control board shall have on-board diagnostics and air dampers that are interlocked and positioned by a 2-
fault message display. position, spring-return damper actuator. A unit-mounted
g. Standard controls shall include anti-short cycle and low potentiometer shall be provided to adjust the outdoor and
voltage protection, and permit cooling operation down to return air damper assembly to take in the design CFM of
0 °F. outdoor air to meet the ventilation requirements of the
conditioned space during normal operation. Whenever the
h. Control board shall monitor each refrigerant safety switch indoor fan motor is energized, the dampers open up to
independently. one of two pre-selected positions - regardless of the
outdoor air enthalpy. Dampers return to the fully closed
Electric Heating (Field Installed Accessory Only) position when the indoor fan motor is de-energized.
Nickel chromium electric heating elements shall be provided as Dampers shall fully close on power loss.
required by the application with 1 or 2 stage control, as OTHER FACTORY INSTALLED OPTIONS
required, from 18 KW to 72 KW capacities. The heating section
shall have a primary limit control(s) and automatic reset to • Power Exhaust Option - To work in conjunction with
prevent the heating element system from operating at an economizers.
excessive temperature. Units with Electric Heating shall be • Stainless Steel Drain Pan
wired for a single point power supply with branch circuit fusing • E-Coat Epoxy Polymer Coated Condenser And
(where required). Evaporator Coil
Unit Operating Characteristics • Electronic Single Enthalpy Economizer
• Dirty Filter Switch
Unit shall be capable of starting and running at 125° F outdoor
• Double Wall (XP240 only)
temperature, exceeding maximum load criteria of AHRI
Standard 340/360. The compressor, with standard controls, • Phase Monitor
shall be capable of operation down to 25° F outdoor • Coil Guard
temperature. • Powered GFI Convenience Outlet
Electrical Requirements • Non-powered GFI Convenience Outlet
• BAS Controls - Smart Equipment™ with BAS
All unit power wiring shall enter unit cabinet at a single factory
Communication (BACnet MS/TP, Modbus, and Johnson
provided location and be capable of side or bottom entry, to
Controls N2) Option, CPC, HONEYWELL, NOVAR,
minimize roof penetrations and avoid unit field modifications.
VERASYS
Separate side and bottom openings shall be provided for the
control wiring. • BAS Ready Economizer (2-10 V.D.C. Actuator With
Smart Equipment™ Controller)
Standard Limited Warranties • Hinged Filter Door Access And Tool Free Access
• Compressor 5 Years Panels
• Other Parts 1 Year • Hinged Tool Free Blower, Blower Motor, Filter And
Electrical Access Panels
Optional Outdoor Air (Shall be made available by either/or): • High Static Drive
• Dry Bulb Economizer - Outdoor and return air dampers • 2" Pleated Filters, MERV 8
that are interlocked and positioned by a fully-modulating, • 4" Pleated Filters, MERV 13
spring-return damper actuator. The maximum leakage • Disconnect Switch
rate for the outdoor air intake dampers shall be designed
to meet ASHRAE 90.1-2010, AMCA 511 Class 1A • Supply Air Smoke Detector

10 Johnson Controls Ducted Systems

5168280-YTG-F-0119

• Return Air Smoke Detector • Side Duct Flange - Supply and return air duct flanges for
• Electric Heat Kits (Field Installed Accessory) side duct applications. Do not use on units with power
exhaust.
Other Pre-engineered Accessories Available • High Static Drive - May include a belt, blower pulley,
• Roof Curb - 14" high, full perimeter curb with wood nailer motor pulley or a motor change to enhance blower
(shipped knocked-down). performance.
• 100% Barometric Relief Damper - Contains a rain hood, • Wood Skid - Allows unit to be handled with 90" forks.
air inlet screen, exhaust damper and mounting hardware. • Economizer/motorized Damper - Contains all hood
Used to relieve internal air pressure through the unit. panels and the hardware for assembling.
• Burglar Bars - Designed to work with above roof curbs, • Anti-Recycle Timer - Assures 5-minute off time between
depending on unit model. Fits duct openings of curb compressor cycles.
supply and return air openings. • Low Ambient Kit - Provides unit cooling operation down
to 0 °F.
• Coil Guard Kit - Guard for cooling coil.

Johnson Controls Ducted Systems 11

5168280-YTG-F-0119

Physical Data
XP180/240 Physical Data

Component Models
XP180 XP240
Nominal Tonnage 15 20
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (Btu/hr) 181,600 261,400
AHRI net capacity (Btu/hr) 176,000 240,000
EER 10.6 9.5
IEER with Constant Volume 11.8 -
IEER with Intellispeed 13.2 12
Nominal CFM 5500 8000
System power (KW) 16.5 23.8
Refrigerant type R-410A R-410A
Refrigerant charge (lb-oz)
System 1 23-0 28-0
System 2 23-4 29-0
AHRI HEATING PERFORMANCE
47 F Net Capacity (Btu/hr) 162,000 240,000
System power (KW) / COP 14.62 /3.24 23.80 / 3.20
17 F Net Capacity (Btu/hr) 99,000 136,000
System power (KW) / COP 13.62 / 2.05 20.96 / 2.05
DIMENSIONS (inches)
Length 136-1/4 180-19/32
Width 92 92
Height 52-5/8 52-5/8
OPERATING WT. (lbs.) 2140 2650
COMPRESSORS
Type Scroll Scroll
Quantity 2 2
Unit Capacity Steps (%) 50 / 100 50 / 100
CONDENSER COIL DATA
Face area (Sq. Ft.) 43.3 63.8
Rows 3 2
Fins per inch 15 20
Tube diameter (in.) 3/8 3/8
Circuitry Type Split-face Split-face
EVAPORATOR COIL DATA
Face area (Sq. Ft.) 20 25
Rows 4 4
Fins per inch 13.5 15
Tube diameter 3/8 3/8
Circuitry Type Inter-twined Split-face
Refrigerant control TXV TXV
CONDENSER FAN DATA
Quantity 2 4
Fan diameter (Inch) 30 30
Type Prop Prop
Drive type Direct Direct
No. speeds 1 1
Number of motors 2 4
Motor HP each 1.25 0.5
RPM 1140 1075
BELT DRIVE EVAP FAN DATA
Quantity 1 1
Fan Size (Inch) 18 X 15 18 X 15
Type Centrifugal Centrifugal
Motor Sheave 1VP60 1VP60 1VP60 1VP60
Blower Sheave BK120 BK100 BK110 BK090
Belt BX81 BX78 BX78 BX75
Motor HP each 5 7.5 7.5 10
RPM 1750 1750 1750 1760
Frame size 184T 213T 213T 215T
FILTERS
4 - (16 x 25 x 2), 12 - (12 x 24 x 2)1,2
Quantity - Size 4 - (16 x 20 x 2)1,2
4 - (16 x 25 x 4), 2 - (20 x 24 x 4),
4 - (16 x 20 x 4)3 12 - (12 x 24 x 4)3
1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.
2. 2 In. Pleated, Optional, MERV 8.
3. 4 In. Pleated, Optional, MERV 13.

12 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180/240 Unit Limitations

Unit Limitations
Size
Unit Voltage SCCR (kVA) Applied Voltage Outdoor DB Temp
(Tons)
Min Max Max (°F)
208/230-3-60 5 187 252 125
180
460-3-60 5 432 504 125
(15)
575-3-60 5 540 630 125
208/230-3-60 5 187 252 125
240
460-3-60 5 432 504 125
(20)
575-3-60 5 540 630 125

Johnson Controls Ducted Systems 13

5168280-YTG-F-0119

Capacity Performance
XP180/240 Cooling Capacities

XP180 (15 Ton)

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB Capacity1 Input Return Dry Bulb (°F) Capacity1 Input Return Dry Bulb (°F)
CFM (MBh) (kW)2 (MBh) (kW)2
(°F) 90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
77 219.4 12.1 99.5 84.2 68.9 - - - 206.3 13.4 93.2 78.2 63.2 - - -
72 203.9 11.9 124.1 108.8 93.5 78.2 - - 192.2 13.2 118.1 103.0 88.0 73.0 - -
3750
67 188.4 11.6 148.6 133.3 118.0 102.7 87.4 - 178.0 13.0 142.9 127.9 112.9 97.9 82.9 -
62 173.3 11.3 173.3 155.4 137.2 121.9 106.6 91.3 163.0 12.7 163.0 152.3 132.0 117.0 102.0 87.0
77 227.7 12.2 111.0 93.3 75.5 - - - 213.8 13.5 104.0 86.5 69.1 - - -
72 211.6 11.9 137.9 120.1 102.3 84.5 - - 199.2 13.2 131.1 113.7 96.3 78.9 - -
4500 67 195.6 11.7 164.7 146.9 129.1 111.3 93.5 - 184.5 13.0 158.3 140.9 123.5 106.0 88.6 -
62 179.8 11.4 179.8 167.9 150.1 132.3 114.5 96.7 169.0 12.8 169.0 161.8 144.4 127.0 109.6 92.2
57 177.7 11.4 177.7 177.7 163.2 145.4 127.6 109.8 169.0 12.8 169.0 169.0 153.2 135.8 118.4 101.0
77 236.0 12.3 122.5 102.3 82.0 - - - 221.3 13.5 114.7 94.9 75.1 - - -
72 219.4 12.0 151.7 131.4 111.1 90.8 - - 206.2 13.3 144.2 124.4 104.5 84.7 - -
5250 67 202.7 11.8 180.8 160.5 140.2 120.0 99.7 - 191.0 13.1 173.7 153.8 134.0 114.2 94.4 -
62 186.4 11.4 186.4 180.4 163.1 142.8 122.5 102.2 174.9 12.8 174.9 171.3 156.8 136.9 117.1 97.3
57 184.2 11.5 184.2 184.2 177.3 157.0 136.7 116.4 175.0 12.8 175.0 175.0 166.4 146.5 126.7 106.9
77 244.3 12.3 134.0 111.3 88.5 - - - 228.9 13.6 125.4 103.2 81.0 - - -
72 227.1 12.1 165.5 142.7 119.9 97.1 - - 213.2 13.4 157.2 135.0 112.8 90.6 - -
6000 67 209.8 11.9 197.0 174.2 151.4 128.6 105.8 - 197.5 13.2 189.1 166.8 144.6 122.4 100.1 -
62 193.0 11.5 193.0 193.0 176.0 153.3 130.5 107.7 180.9 12.9 180.9 180.9 169.1 146.9 124.7 102.4
57 190.7 11.5 190.7 190.7 190.7 168.6 145.8 123.0 180.9 12.9 180.9 180.9 179.5 157.2 135.0 112.8
72 232.3 12.2 175.2 150.5 125.9 101.2 - - 217.2 13.5 167.1 143.0 119.0 94.9 - -
67 214.6 11.9 208.2 183.5 158.8 134.2 109.5 - 201.2 13.2 197.0 176.6 152.5 128.5 104.4 -
6750
62 197.4 11.6 197.4 197.4 188.9 164.3 139.6 115.0 184.3 13.0 184.3 184.3 178.4 154.3 130.3 106.2
57 195.1 11.6 195.1 195.1 195.1 170.7 146.1 121.4 184.3 13.0 184.3 184.3 183.6 159.5 135.5 111.4
72 237.5 12.2 184.8 158.3 131.8 105.3 - - 221.2 13.5 176.9 151.0 125.2 99.3 - -
67 219.4 12.0 219.4 192.8 166.3 139.8 113.3 - 204.9 13.3 204.9 186.4 160.5 134.6 108.7 -
7500
62 201.8 11.7 201.8 201.8 201.8 175.3 148.7 122.2 187.7 13.0 187.7 187.7 187.7 161.8 135.9 110.0
57 199.4 11.7 199.4 199.4 199.4 172.9 146.4 119.9 187.7 13.0 187.7 187.7 187.7 161.8 135.9 110.0
95°F 105°F
77 193.1 14.7 86.9 72.2 57.5 - - - 180.1 16.3 79.4 68.4 53.7 - - -
72 180.4 14.5 112.0 97.3 82.6 67.9 - - 168.7 16.1 107.9 93.1 78.4 63.6 - -
3750
67 167.6 14.3 137.2 122.5 107.8 93.1 78.4 - 157.4 16.0 136.3 117.8 103.1 88.3 73.6 -
62 152.8 14.1 152.8 149.1 126.9 112.2 97.5 82.8 146.4 15.8 146.4 144.6 121.7 106.9 92.2 77.5
77 199.9 14.7 96.9 79.8 62.8 - - - 186.2 16.4 93.7 76.4 59.0 - - -
72 186.7 14.6 124.4 107.3 90.3 73.3 - - 174.5 16.2 120.8 103.5 86.2 68.8 - -
4500 67 173.5 14.4 151.9 134.8 117.8 100.8 83.8 - 162.7 16.1 148.0 130.6 113.3 96.0 78.6 -
62 158.1 14.2 158.1 155.7 138.7 121.6 104.6 87.6 151.4 15.9 151.4 150.2 133.8 116.4 99.1 81.7
57 160.3 14.1 160.3 160.3 143.2 126.2 109.2 92.2 153.3 15.8 153.3 152.5 135.2 117.9 100.5 83.2
77 206.7 14.8 106.8 87.5 68.1 - - - 192.3 16.4 107.9 84.3 64.3 - - -
72 193.0 14.6 136.7 117.3 98.0 78.6 - - 180.2 16.3 133.8 113.9 93.9 74.0 - -
5250 67 179.4 14.5 166.5 147.2 127.8 108.5 89.1 - 168.1 16.2 159.7 143.5 123.5 103.6 83.7 -
62 163.5 14.2 163.5 162.2 150.4 131.1 111.8 92.4 156.3 15.9 156.3 155.7 145.8 125.9 106.0 86.0
57 165.7 14.2 165.7 165.7 155.4 136.1 116.7 97.4 158.3 15.9 158.3 157.9 147.4 127.5 107.5 87.6
77 213.4 14.9 116.8 95.1 73.5 - - - 198.4 16.5 122.2 92.2 69.7 - - -
72 199.3 14.7 149.0 127.3 105.6 84.0 - - 185.9 16.4 146.8 124.2 101.7 79.2 - -
6000 67 185.2 14.5 181.2 159.5 137.8 116.2 94.5 - 173.4 16.3 171.3 156.3 133.8 111.2 88.7 -
62 168.8 14.3 168.8 168.8 162.2 140.6 118.9 97.2 161.3 16.0 161.3 161.3 157.9 135.4 112.8 90.3
57 171.2 14.3 171.2 171.2 167.6 145.9 124.2 102.6 163.3 16.0 163.3 163.3 159.6 137.0 114.5 92.0
72 202.1 14.7 159.0 135.6 112.1 88.6 - - 188.1 16.4 157.0 132.7 108.3 84.0 - -
67 187.8 14.6 185.8 169.7 146.2 122.8 99.3 - 175.4 16.3 174.4 164.3 142.5 118.1 93.7 -
6750
62 171.2 14.3 171.2 171.2 167.9 144.4 120.9 97.5 163.2 16.0 163.2 163.2 161.5 137.1 112.8 88.4
57 173.6 14.3 173.6 173.6 171.8 148.3 124.8 101.4 165.3 16.0 165.3 165.3 163.4 139.0 114.7 90.3
72 204.9 14.8 169.1 143.8 118.5 93.3 - - 190.3 16.4 167.3 141.1 114.9 88.7 - -
67 190.4 14.6 190.4 179.9 154.6 129.4 104.1 - 177.5 16.3 177.5 172.2 151.1 125.0 98.8 -
7500
62 173.5 14.4 173.5 173.5 173.5 148.3 123.0 97.7 165.1 16.1 165.1 165.1 165.1 138.9 112.7 86.5
57 175.9 14.3 175.9 175.9 175.9 150.7 125.4 100.2 167.2 16.0 167.2 167.2 167.2 141.0 114.8 88.6

14 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180 (15 Ton) (Continued)

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total ~1.2 kW) and the compressor motors but not the supply air blower motor.

Johnson Controls Ducted Systems 15

5168280-YTG-F-0119

XP240 (20 Ton)

Air on Temperature of Air on Condenser Coil
Evaporator Coil Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB Capacity1 Input Return Dry Bulb (°F) Capacity1 Input Return Dry Bulb (°F)
CFM (MBh) (kW)2 (MBh) (kW)2
(°F) 90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
77 320.4 18.0 120.6 108.4 88.0 67.6 47.2 26.8 315.6 19.7 119.1 104.3 83.7 63.1 42.5 21.9
72 298.3 17.6 167.7 147.3 126.9 106.5 86.1 65.7 290.3 19.4 162.9 142.3 121.8 101.2 80.6 60.0
5000
67 276.2 17.2 214.8 186.2 165.8 145.4 125.0 104.6 265.0 19.0 206.8 180.4 159.8 139.2 118.7 98.1
62 248.0 17.1 223.3 223.2 199.4 179.0 158.7 138.3 239.5 18.8 227.2 208.0 190.3 169.7 149.1 128.5
77 335.7 18.1 143.5 119.8 96.1 72.4 48.7 25.0 325.8 19.8 138.0 114.6 91.1 67.7 44.2 20.8
72 312.4 17.6 186.0 162.3 138.6 114.9 91.2 67.4 299.7 19.4 179.5 156.0 132.6 109.1 85.7 62.2
6000 67 289.2 17.2 228.5 204.8 181.1 157.4 133.7 109.9 273.6 19.1 220.9 197.5 174.0 150.6 127.1 103.7
62 259.7 17.1 234.1 234.1 217.8 194.1 170.4 146.6 247.3 18.9 234.5 230.6 207.2 183.7 160.3 136.8
57 234.1 16.8 234.1 234.1 219.0 195.2 171.5 147.8 234.5 18.7 234.5 234.5 214.3 190.8 167.4 143.9
77 351.0 18.1 166.5 131.2 104.2 77.2 50.1 23.1 336.1 19.8 156.9 124.9 98.5 72.2 45.9 19.6
72 326.6 17.7 204.4 177.3 150.3 123.2 96.2 69.2 309.1 19.5 196.0 169.7 143.4 117.1 90.7 64.4
7000 67 302.2 17.3 242.2 223.4 196.4 169.3 142.3 115.2 282.2 19.2 235.1 214.5 188.2 161.9 135.6 109.3
62 271.4 17.2 245.0 245.0 236.2 209.1 182.1 155.0 255.0 18.9 241.9 239.9 224.1 197.8 171.5 145.1
57 245.0 16.9 245.0 245.0 237.5 210.4 182.7 153.6 241.9 18.8 241.9 241.9 231.8 205.4 178.8 151.5
77 366.4 18.2 189.5 142.7 112.3 81.9 51.6 21.2 346.3 19.9 175.9 135.1 106.0 76.8 47.6 18.4
72 340.8 17.7 222.7 192.3 162.0 131.6 101.2 70.9 318.6 19.6 212.5 183.4 154.2 125.0 95.8 66.6
8000 67 315.2 17.3 255.9 242.0 211.6 181.3 150.9 120.5 290.8 19.2 249.2 231.6 202.4 173.2 144.0 114.8
62 283.1 17.2 255.9 255.9 254.5 224.1 182.6 153.4 262.8 19.0 249.2 249.2 241.0 211.8 182.6 153.4
57 256.0 16.9 255.9 255.9 255.9 225.6 190.2 159.5 249.2 18.8 249.2 249.2 249.2 220.0 190.2 159.0
72 341.1 17.8 230.3 199.0 167.7 136.4 105.1 73.8 322.4 19.6 221.8 191.3 160.8 130.3 99.8 69.3
67 315.6 17.4 255.9 250.4 219.1 187.8 156.5 125.2 294.3 19.3 252.3 241.6 211.1 180.6 150.1 119.6
8600
62 283.5 17.3 255.9 255.9 255.9 224.7 186.4 162.1 266.0 19.0 252.3 252.3 248.1 217.6 186.4 156.2
57 256.0 17.0 256.0 256.0 256.0 224.7 190.2 159.0 252.3 18.9 252.3 252.3 252.3 221.8 190.2 159.0
72 341.5 17.9 237.8 205.6 173.4 141.2 108.9 76.7 326.3 19.6 231.1 199.3 167.5 135.7 103.8 72.0
67 316.0 17.4 255.9 255.9 226.5 194.3 162.1 129.9 297.9 19.3 255.3 251.7 219.9 188.0 156.2 124.4
9200
62 283.8 17.3 255.9 255.9 255.9 223.8 190.2 159.0 269.2 19.0 255.3 255.3 255.3 223.5 190.2 159.0
57 256.0 17.0 256.0 256.0 256.0 223.8 190.2 159.0 255.3 18.9 255.3 255.3 255.3 223.5 190.2 159.0
95°F 105°F
77 310.8 21.4 117.6 100.1 79.4 58.6 37.8 17.0 290.2 23.8 108.2 94.0 73.4 52.7 32.1 11.5
72 282.3 21.1 158.1 137.4 116.6 95.8 75.0 54.3 264.3 23.5 151.6 131.0 110.4 89.7 69.1 48.5
5000
67 253.8 20.9 198.7 174.6 153.8 133.1 112.3 91.5 238.5 23.2 195.0 168.0 147.3 126.7 106.1 85.4
62 231.0 20.5 231.0 208.4 181.2 160.4 139.6 118.8 218.2 23.0 218.2 202.5 173.0 152.4 131.7 111.1
77 316.0 21.5 132.5 109.3 86.1 62.9 39.7 16.6 294.1 23.8 125.5 102.6 79.6 56.7 33.8 10.9
72 287.0 21.2 172.9 149.7 126.5 103.3 80.2 57.0 267.9 23.5 165.6 142.7 119.8 96.8 73.9 51.0
6000 67 258.0 21.0 213.3 190.1 166.9 143.8 120.6 97.4 241.7 23.3 205.7 182.8 159.9 137.0 114.0 91.1
62 234.9 20.6 234.9 219.8 196.6 173.4 150.2 127.0 221.2 23.1 221.2 210.7 187.8 164.8 141.9 119.0
57 234.9 20.6 234.9 232.8 209.6 186.4 163.2 140.0 221.2 23.0 221.2 219.2 196.3 173.3 150.4 127.5
77 321.1 21.6 147.4 118.5 92.9 67.3 41.7 16.1 298.1 23.8 142.7 111.1 85.9 60.7 35.5 10.3
72 291.7 21.3 187.6 162.0 136.5 110.9 85.3 59.7 271.5 23.6 179.6 154.4 129.2 104.0 78.8 53.6
7000 67 262.2 21.1 227.9 205.6 180.0 154.5 128.9 103.3 244.9 23.3 216.4 197.6 172.4 147.2 122.0 96.8
62 238.7 20.7 238.7 231.1 212.0 186.4 160.9 135.3 224.1 23.1 224.1 218.9 202.5 177.3 152.1 126.9
57 238.7 20.7 238.7 237.6 226.0 200.5 174.9 149.3 224.1 23.0 224.1 223.1 211.7 186.5 161.3 136.1
77 326.3 21.7 162.3 127.6 99.6 71.6 43.6 15.7 302.0 23.9 160.0 119.6 92.1 64.7 37.2 9.7
72 296.3 21.4 202.4 174.4 146.4 118.4 90.4 62.4 275.1 23.6 193.5 166.1 138.6 111.1 83.6 56.1
8000 67 266.4 21.2 242.5 221.1 193.1 165.2 137.2 109.2 248.2 23.3 227.1 212.5 185.0 157.5 130.0 102.5
62 242.5 20.8 242.5 242.5 227.5 199.5 171.5 143.5 227.1 23.1 227.1 227.1 217.3 189.8 162.3 134.8
57 242.5 20.8 242.5 242.5 242.5 214.5 186.5 158.5 227.1 23.0 227.1 227.1 227.1 199.6 172.1 144.6
72 303.8 21.4 213.4 183.7 154.0 124.3 94.6 64.9 282.5 23.6 204.4 175.2 145.9 116.7 87.5 58.3
67 273.1 21.1 248.6 232.9 203.2 173.5 143.7 114.0 254.9 23.4 233.2 223.4 194.8 165.6 136.4 107.2
8600
62 248.6 20.8 248.6 248.6 239.3 209.6 179.8 150.1 233.2 23.1 233.2 233.2 227.4 198.2 168.9 139.7
57 248.6 20.7 248.6 248.6 248.6 218.9 188.4 158.8 233.2 23.1 233.2 233.2 233.2 204.0 174.4 145.2
72 311.2 21.3 224.4 193.0 161.6 130.1 98.7 67.3 289.9 23.6 215.2 184.3 153.3 122.3 91.4 60.4
67 279.8 21.1 254.7 244.6 213.2 181.8 150.3 118.9 261.6 23.4 239.3 234.3 204.7 173.7 142.7 111.8
9200
62 254.7 20.7 254.7 254.7 251.1 219.6 188.2 156.8 239.3 23.2 239.3 239.3 237.5 206.6 175.6 144.7
57 254.7 20.7 254.7 254.7 254.7 223.2 190.2 159.0 239.3 23.1 239.3 239.3 239.3 208.4 176.6 145.8

16 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP240 (20 Ton) (Continued)

Johnson Controls Ducted Systems 17

5168280-YTG-F-0119

XP180/240 Heating Capacities

XP180
Air Over Evaporator
Capacity1 & Outdoor Temperature (°F @ 72% RH)
Coil
kW
CFM DB (°F) -10 0 10 20 30 40 50 60
MBH 46 66 86 106 126 146 167 187
55
KW 10.0 10.3 10.6 10.9 11.2 11.5 11.8 12.1
MBH 39 60 80 100 120 140 160 181
4500 70
KW 11.8 12.1 12.4 12.7 13.0 13.3 13.6 13.9
MBH 35 55 75 95 115 135 156 176
80
KW 13.3 13.6 13.9 14.2 14.5 14.8 15.1 15.3
MBH 48 68 88 109 129 149 169 189
55
KW 9.6 9.9 10.2 10.5 10.8 11.0 11.3 11.6
MBH 42 62 82 102 122 143 163 183
5250 70
KW 11.3 11.6 11.9 12.2 12.5 12.8 13.1 13.4
MBH 37 57 77 97 118 138 158 178
80
KW 12.8 13.1 13.4 13.7 13.9 14.2 14.5 14.8
MBH 50 71 91 111 131 151 171 192
55
KW 9.1 9.4 9.7 10.0 10.3 10.6 10.9 11.2
MBH 44 64 85 105 125 145 165 185
6000 70
KW 10.8 11.1 11.4 11.7 12.0 12.3 12.6 12.9
MBH 39 60 80 100 120 140 160 181
80
KW 12.2 12.5 12.8 13.1 13.4 13.7 14.0 14.3
MBH 51 72 92 112 132 152 172 192
55
KW 8.8 9.1 9.4 9.7 10.0 10.3 10.6 10.9
MBH 45 65 85 106 126 146 166 186
6750 70
KW 10.6 10.9 11.2 11.5 11.7 12.0 12.3 12.6
MBH 40 61 81 101 121 141 161 181
80
KW 12.0 12.3 12.6 12.9 13.2 13.5 13.8 14.1
MBH 52 72 93 113 133 153 173 193
55
KW 8.5 8.8 9.1 9.4 9.7 10.0 10.3 10.6
MBH 46 66 86 107 127 147 167 187
7500 70
KW 10.3 10.6 10.9 11.2 11.5 11.8 12.1 12.4
MBH 41 61 82 102 122 142 162 182
80
KW 11.8 12.1 12.4 12.7 12.9 13.2 13.5 13.8
1. These capacities do not include the supply air blower motor heat. For net capacity, add motor
heat, MBh = 3.415 x kW.

18 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP240
Air Over Evaporator
Capacity1 & Outdoor Temperature (°F @ 72% RH)
Coil
kW
CFM DB (°F) -10 0 10 20 30 40 50 60
MBH 63 98 134 169 204 239 275 310
55
KW 14.9 15.6 16.2 16.8 17.4 18.1 18.7 19.3
MBH 55 91 126 161 196 231 267 302
6000 70
KW 17.4 18.0 18.6 19.3 19.9 20.5 21.1 21.8
MBH 48 83 119 154 189 224 259 295
80
KW 19.2 19.8 20.5 21.1 21.7 22.3 23.0 23.6
MBH 65 100 136 171 206 241 277 312
55
KW 14.1 14.7 15.4 16.0 16.6 17.2 17.9 18.5
MBH 57 92 128 163 198 233 269 304
7000 70
KW 16.5 17.2 17.8 18.4 19.1 19.7 20.3 20.9
MBH 50 85 120 156 191 226 261 297
80
KW 18.4 19.0 19.6 20.3 20.9 21.5 22.2 22.8
MBH 67 102 138 173 208 243 278 314
55
KW 13.3 13.9 14.5 15.2 15.8 16.4 17.0 17.7
MBH 59 94 130 165 200 235 271 306
8000 70
KW 15.7 16.4 17.0 17.6 18.2 18.9 19.5 20.1
MBH 52 87 122 158 193 228 263 298
80
KW 17.6 18.2 18.8 19.4 20.1 20.7 21.3 22.0
MBH 67 102 138 173 208 243 279 314
55
KW 13.0 13.6 14.2 14.9 15.5 16.1 16.7 17.4
MBH 59 95 130 165 200 235 271 306
8600 70
KW 15.4 16.1 16.7 17.3 17.9 18.6 19.2 19.8
MBH 52 87 123 158 193 228 263 299
80
KW 17.3 17.9 18.5 19.1 19.8 20.4 21.0 21.7
MBH 67 103 138 173 208 243 279 314
55
KW 12.7 13.3 13.9 14.6 15.2 15.8 16.5 17.1
MBH 59 95 130 165 200 236 271 306
9200 70
KW 15.1 15.7 16.4 17.0 17.6 18.3 18.9 19.5
MBH 52 87 123 158 193 228 264 299
80
KW 16.9 17.6 18.2 18.8 19.5 20.1 20.7 21.3
1. These capacities do not include the supply air blower motor heat. For net capacity, add motor
heat, MBh = 3.415 x kW.

Johnson Controls Ducted Systems 19

5168280-YTG-F-0119

Airflow Performance
XP180/240 Side Duct Application

XP180 (15 Ton) Side Duct

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard 5 HP & Field Supplied Drive Standard 5 HP & Drive High Static 7.5 HP & Drive
4000 626 0.22 659 0.66 695 1.07 731 1.45 769 1.81 807 2.16 845 2.49 882 2.81 917 3.12 951 3.43 983 3.74 1011 4.05
4400 641 0.56 674 0.99 709 1.40 746 1.78 784 2.15 822 2.49 860 2.82 897 3.14 932 3.46 966 3.77 998 4.08 1026 4.39
4800 657 0.93 690 1.37 725 1.78 762 2.16 800 2.52 838 2.87 876 3.20 913 3.52 948 3.83 982 4.14 1014 4.45 1042 4.76
5200 674 1.35 708 1.78 743 2.19 780 2.58 817 2.94 855 3.28 893 3.61 930 3.94 966 4.25 1000 4.56 1031 4.87 1059 5.18
5600 693 1.81 726 2.24 762 2.65 798 3.03 836 3.40 874 3.74 912 4.07 949 4.39 985 4.71 1018 5.02 1050 5.33 1078 5.64
6000 714 2.30 747 2.74 782 3.15 819 3.53 857 3.89 895 4.24 932 4.57 969 4.89 1005 5.21 1039 5.51 1070 5.82 1099 6.14
6400 736 2.84 769 3.28 804 3.69 841 4.07 879 4.43 917 4.78 954 5.11 991 5.43 1027 5.74 1061 6.05 1092 6.36 1121 6.67
6800 759 3.42 792 3.85 828 4.26 865 4.65 902 5.01 940 5.35 978 5.68 1015 6.01 1051 6.32 1084 6.63 1116 6.94 1144 7.25
7200 784 4.03 818 4.47 853 4.87 890 5.26 927 5.62 965 5.97 1003 6.30 1040 6.62 1076 6.93 1110 7.24 1141 7.55 - -
7600 811 4.68 844 5.11 880 5.52 916 5.90 954 6.27 992 6.61 1030 6.94 1067 7.26 1103 7.58 - - - - - -
7.5 HP & Field Supplied Drive
1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine required motor sheave setting.
3. kW = BHP x 0.834.

XP240 (20 Ton) Side Duct

5200 665 1.01 696 1.59 728 2.07 761 2.49 793 2.85 826 3.20 859 3.54 890 3.91 921 4.32 951 4.81 979 5.39 1005 6.09
5600 685 1.39 716 1.97 749 2.45 781 2.87 814 3.23 847 3.57 879 3.92 911 4.29 941 4.70 971 5.19 999 5.77 1025 6.47
6000 705 1.82 737 2.40 769 2.89 801 3.30 834 3.67 867 4.01 899 4.36 931 4.72 962 5.14 991 5.62 1019 6.20 1045 6.90
6400 726 2.32 757 2.90 789 3.39 822 3.80 855 4.17 887 4.51 920 4.85 951 5.22 982 5.63 1012 6.12 1040 6.70 1066 7.40
6800 747 2.88 778 3.46 810 3.94 843 4.36 875 4.72 908 5.07 940 5.41 972 5.78 1003 6.19 1032 6.68 1060 7.26 1087 7.96
7200 768 3.49 800 4.07 832 4.56 864 4.97 897 5.34 930 5.68 962 6.02 994 6.39 1025 6.80 1054 7.29 1082 7.87 1108 8.57
7600 791 4.16 823 4.74 855 5.23 887 5.64 920 6.01 953 6.35 985 6.69 1017 7.06 1048 7.48 1077 7.96 1105 8.54 1131 9.24
8000 815 4.89 847 5.47 879 5.95 911 6.37 944 6.73 977 7.08 1009 7.42 1041 7.79 1072 8.20 1101 8.69 1129 9.27 1155 9.97
8400 841 5.67 872 6.25 904 6.73 937 7.15 969 7.51 1002 7.86 1035 8.20 1066 8.57 1097 8.98 1126 9.47 1154 10.05 - -
8800 867 6.50 899 7.08 931 7.56 963 7.98 996 8.34 1029 8.69 1061 9.03 1093 9.40 1124 9.81 - - - - - -
9200 896 7.38 927 7.96 959 8.45 992 8.86 1024 9.23 1057 9.57 1090 9.91 - - - - - - - - - -
9600 925 8.31 957 8.89 989 9.38 1021 9.79 - - - - - - - - - - - - - - - -
10000 957 9.29 988 9.87 - - - - - - - - - - - - - - - - - - - -
1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine required motor sheave setting.
3. kW = BHP x 0.820.

20 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180/240 Bottom Duct Application

XP180 (15 Ton) Bottom Duct

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard 5 HP &
Standard 5 HP & Drive High Static 7.5 HP & Drive
Field Supplied Drive
4000 642 0.25 676 0.72 711 1.14 746 1.52 782 1.87 818 2.19 853 2.49 887 2.79 920 3.08 951 3.38 980 3.69 1006 4.02
4400 659 0.59 693 1.06 728 1.48 763 1.86 799 2.21 835 2.53 870 2.83 904 3.13 937 3.42 968 3.71 997 4.03 1023 4.36
4800 678 0.95 712 1.43 746 1.85 782 2.23 818 2.58 854 2.90 889 3.20 923 3.49 956 3.78 987 4.08 1016 4.39 1042 4.73
5200 699 1.36 732 1.83 767 2.25 803 2.63 839 2.98 874 3.30 910 3.60 944 3.90 977 4.19 1008 4.48 1036 4.80 1062 5.13
5600 721 1.80 755 2.28 790 2.70 825 3.08 861 3.43 897 3.75 932 4.05 966 4.34 999 4.63 1030 4.93 1059 5.24 1085 5.58
6000 745 2.30 779 2.77 814 3.19 849 3.57 885 3.92 921 4.24 956 4.54 990 4.83 1023 5.12 1054 5.42 1083 5.73 1109 6.07
6400 770 2.83 804 3.31 839 3.73 874 4.11 910 4.46 946 4.78 981 5.08 1015 5.37 1048 5.66 1079 5.96 1108 6.27 1134 6.61
6800 797 3.42 830 3.89 865 4.31 901 4.70 936 5.04 972 5.36 1007 5.66 1042 5.96 1074 6.25 1105 6.55 1134 6.86 1160 7.19
7200 824 4.05 857 4.53 892 4.95 928 5.33 964 5.68 999 6.00 1035 6.30 1069 6.59 1102 6.88 1133 7.18 1161 7.49 - -
7600 852 4.73 885 5.21 920 5.63 956 6.01 992 6.36 1027 6.68 1063 6.98 1097 7.27 1130 7.56 - - - - - -
7.5 HP & Field Supplied Drive
1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine required motor sheave setting.
3. kW = BHP x 0.834.

XP240 (20 Ton) Bottom Duct

Available External Static Pressure - IWG1
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard 7.5 HP & High Static
Standard 7.5 HP & Drive
Field Supplied Drive 10 HP & Drive
5200 660 1.45 695 1.93 730 2.39 765 2.82 800 3.24 836 3.65 870 4.04 904 4.42 937 4.79 968 5.15 998 5.51 1026 5.87
5600 686 1.78 720 2.26 755 2.72 791 3.16 826 3.58 861 3.98 896 4.37 930 4.75 963 5.12 994 5.49 1024 5.85 1052 6.20
6000 711 2.19 746 2.67 781 3.13 816 3.57 851 3.99 887 4.39 921 4.78 955 5.16 988 5.54 1019 5.90 1049 6.26 1077 6.61
6400 736 2.68 771 3.16 806 3.62 841 4.06 876 4.48 912 4.88 946 5.27 980 5.65 1013 6.02 1044 6.39 1074 6.75 1102 7.10
6800 761 3.24 796 3.72 831 4.18 867 4.62 902 5.04 937 5.44 972 5.83 1005 6.21 1038 6.58 1070 6.95 1100 7.31 1128 7.66
7200 787 3.87 822 4.35 857 4.81 893 5.25 928 5.67 963 6.07 998 6.46 1031 6.84 1064 7.21 1096 7.58 1126 7.94 1154 8.29
7600 814 4.57 849 5.05 884 5.51 919 5.95 955 6.37 990 6.77 1024 7.16 1058 7.54 1091 7.91 1123 8.28 1152 8.63 1180 8.99
8000 842 5.33 877 5.81 912 6.27 947 6.71 982 7.13 1018 7.53 1052 7.92 1086 8.30 1119 8.67 1150 9.04 1180 9.40 - -
8400 871 6.16 905 6.64 941 7.09 976 7.53 1011 7.95 1046 8.36 1081 8.75 1115 9.13 1148 9.50 1179 9.86 - - - -
8800 901 7.04 936 7.52 971 7.97 1006 8.41 1041 8.83 1076 9.24 1111 9.63 1145 10.01 - - - - - - - -
9200 932 7.98 967 8.45 1002 8.91 1037 9.35 1073 9.77 - - - - - - - - - - - - - -
9600 965 8.97 999 9.45 1034 9.90 - - - - - - - - - - - - - - - - - -
10000 999 10.01 - - - - - - - - - - - - - - - - - - - - - -

1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine required motor sheave setting.
3. kW = BHP x 0.820.

Johnson Controls Ducted Systems 21

5168280-YTG-F-0119

RPM Selection

Size Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turns Fully
Model HP
(Tons) Sheave Sheave Open Open Open Open Open Open Closed
180 5 1VP60 BK120 700 730 760 790 820 850 880
XP
(15) 7.5 1VP60 BK100 845 885 925 960 1000 1035 1070
240 7.5 1VP60 BK110 765 800 835 870 900 935 965
XP
(20) 10 1VP60 BK090 930 970 1010 1050 1090 1130 1170

Additional Static Resistance

Size Electric Heat kW1
Model CFM Economizer 1, 2
(Tons) 18 36 54 72
4500 0.10 0.10 0.10 0.20 0.20
180
6000 0.10 0.10 0.10 0.20 0.20
(15)
7500 0.10 0.10 0.20 0.30 0.40
XP 6000 0.10 0.10 0.10 0.20 0.20
240 7500 0.10 0.10 0.20 0.30 0.40
(20) 9000 0.15 0.10 0.30 0.40 0.60
10000 0.15 0.15 0.35 0.55 0.75

1. Deduct these values from the available external static pressure shown in the respective Blower Performance Tables.
2. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the
return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operations.

22 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Drive Selection

1. Determine side or bottom supply duct application.

2. Determine desired airflow
3. Calculate or measure the amount of external static pressure.
4. Using the operating point determined from steps 1, 2 & 3, locate this point on the appropriate supply air blower performance
table. (Linear interpolation may be necessary.)
5. Noting the RPM and BHP from step 4, locate the appropriate motor and/or drive on the RPM selection table.
6. Review the BHP compared to the motor options available. Select the appropriate motor and/or drive.
7. Review the RPM range for the motor options available. Select the appropriate drive if multiple drives are available for the
chosen motor.
8. Determine turns open to obtain the desired operation point.
Example

1. 6800 CFM
2. 2.0 iwg
3. Using the supply air blower performance table below, the following data point was located: 1020 RPM & 5.92 BHP.
4. Using the RPM selection table below, Size X and Model Y is found.
5. 5.92 BHP exceeds the maximum continuous BHP rating of the 5.0 HP motor. The 7.5 HP motor is required.
6. 1020 RPM is within the range of the 7.5 HP drives.
7. Using the 7.5 HP motor and drive, 3.5 turns open will achieve 1020 RPM.

Example Supply Air Blower Performance

Available External Static Pressure - IWG
Air Flow
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Standard
5 HP & Field
Standard 5 HP & Drive High Static 7.5 HP & Drive
Supplied
Drive
6400 719 2.55 756 3.03 792 3.49 828 3.92 864 4.32 899 4.67 933 4.98 966 5.24 998 5.45 1028 5.59 1056 5.67 1083 5.68
6800 742 3.02 778 3.51 814 3.97 850 4.40 886 4.79 921 5.15 955 5.46 988 5.72 1020 5.92 1050 6.07 1078 6.15 1105 6.16
7200 765 3.54 802 4.03 838 4.49 874 4.92 910 5.32 945 5.67 979 5.98 1012 6.24 1044 6.44 1074 6.59 1102 6.67 1129 6.68
7600 790 4.11 827 4.60 863 5.06 899 5.49 935 5.88 970 6.24 1004 6.55 1037 6.81 1069 7.01 1099 7.16 1127 7.24 1154 7.25
7.5 HP & Field
Supplied Drive

Table X: RPM Selection

Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
X Y
7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A

Johnson Controls Ducted Systems 23

5168280-YTG-F-0119

Altitude/Temperature Correction Factors

Air Altitude (Ft.)
Temp. 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651

1.100

1.050

1.000
Sea Level
0.950
Correction Factor

1000 ft
0.900 2000 ft
3000 ft
0.850
4000 ft
0.800 5000 ft
6000 ft
0.750 7000 ft
8000 ft
0.700
9000 ft
10000 ft
0.650

0.600
40 50 60 70 80 90 100
Air Temperature (ºF)

Electric Heat Minimum Supply Air

Minimum Supply Air (CFM)
Size
Voltage Heater kW
(Tons)
18 36 54 72
208/230-3-60 4500 4500 5000 5000
180
460-3-60 4500 4500 5000 5000
(15)
600-3-60 4500 4500 4500 4500
208/230-3-60 6000 6000 6000 6000
240
460-3-60 6000 6000 6000 6000
(20)
600-3-60 6000 6000 6000 6000

Indoor Blower Specifications

Size Motor Motor Sheave Blower Sheave
Model Belt
(Tons) HP RPM Eff. SF Frame Datum Dia. Bore (in) Model Datum Dia. Bore (in) Model
180 5 1750 0.895 1.15 184T 4.5 - 5.7 1-1/8 1VP60 11.4 1-3/16 BK120 BX81
XP
(15) 7.5 1750 0.91 1.15 213T 4.5 - 5.7 1-3/8 1VP60 9.4 1-3/16 BK100 BX78
240 7.5 1750 0.91 1.15 213T 4.5 - 5.7 1-3/8 1VP60 10.4 1-3/16 BK110 BX78
XP
(20) 10 1760 0.895 1.15 215T 4.5 - 5.7 1-3/8 1VP60 8.4 1-3/16 BK090 BX75

24 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Power Exhaust Specifications

Motor Motor CFM @
Voltage
HP RPM1 QTY LRA FLA MCA 0.2 ESP
208/230-1-60 3/4 1075 1 7.7 5.0 6.25 5250
460-1-60 3/4 1075 1 4.1 2.2 2.75 5250
575-1-60 3/4 1050 1 2.84 1.5 1.875 5250
1. Motors are multi-tapped and factory wired for high speed.

Electric Heat Multipliers

Voltage
kW Capacity Multipliers1
Nominal Applied
208 0.75
240
230 0.92
480 460 0.92
600 575 0.92
1. Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for
heaters applied at lower voltages.

Sound Performance
XP Indoor Sound Power Levels
Sound Power, dB (10-12) Watts
Size ESP Blower
CFM Sound Rating1 Octave Band Centerline Frequency (Hz)
(Tons) (IWG)
RPM BHP dB (A) 63 125 250 500 1000 2000 4000 8000
180 (15) 6000 1.0 1080 4.60 89 99 99 89 82 84 77 72 67
240 (20) 8000 1.0 1120 6.65 92 102 102 92 85 87 80 75 70

1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA
values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has
no way of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of
sound data in any other form than sound power level ratings.

XP Outdoor Sound Power Levels

Sound Power, dB (10-12) Watts
Size Sound Rating1
Octave Band Centerline Frequency (Hz)
(Tons) dB (A)
63 125 250 500 1000 2000 4000 8000
180 (15) 92 90 93 91 89 86 83 80 75
240 (20) 92 91 94 92 89 87 83 81 76

1. Rated in accordance with AHRI 270 standard.

Johnson Controls Ducted Systems 25

5168280-YTG-F-0119

Electrical Data
XP180/240
XP180/240 - Standard Drive Without Powered Convenience Outlet

Compressors
OD Fan Supply Pwr
Electric Heat Max Fuse2/
Size (each)
Motors Blower Conv
(Field Installed Accessory Only) MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
NONE - - - 78 100
E18 13.5 1 37.5 124.8 125
208-3-60 25 164 39 4.1 13.5 0 E36 27 2 74.9 124.8 125
E54 40.6 2 112.7 157.7 175
E72 54.1 2 150.2 171.6 200
NONE - - - 77.1 100
E18 18 1 43.3 131.2 150
230-3-60 25 164 39 3.9 13 0 E36 36 2 86.6 131.2 150
E54 54 2 129.9 146.2 175
180 E72 72 2 173.2 189.5 225
(15) NONE - - - 38.3 50
E18 18 1 21.7 65.3 70
460-3-60 12.2 100 19 2.15 6.5 0 E36 36 2 43.3 65.3 70
E54 54 2 65 73.1 80
E72 72 2 86.6 94.7 110
NONE - - - 28.7 35
E18 18 1 17.3 50.3 60
575-3-60 9 78 14 1.6 5.2 0 E36 36 2 34.6 50.3 60
E54 54 2 52 58.5 70
E72 72 2 69.3 75.8 90
NONE - - - 111.2 125
E18 13.5 1 37.5 158 175
208-3-60 34.3 239 52 3.5 20 0 E36 27 2 74.9 158 175
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 204.9 225
NONE - - - 110.6 125
E18 18 1 43.3 164.7 175
230-3-60 34.3 239 52 3.5 19.4 0 E36 36 2 86.6 164.7 175
E54 54 2 129.9 164.7 175
240 E72 72 2 173.2 218.8 225
(20) NONE - - - 57.6 70
E18 18 1 21.7 84.6 90
460-3-60 17.9 125 28 1.9 9.7 0 E36 36 2 43.3 84.6 90
E54 54 2 65 84.6 90
E72 72 2 86.6 111.7 125
NONE - - - 42.6 50
E18 18 1 17.3 64.3 70
575-3-60 12.8 80 20 1.5 7.8 0 E36 36 2 34.6 64.3 70
E54 54 2 52 64.3 70
E72 72 2 69.3 85.9 90
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.

26 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180/240 - Standard Drive With Powered Convenience Outlet

Compressors
OD Fan Supply Pwr
Electric Heat Max Fuse2/
Size (each)
Motors Blower Conv
(Field Installed Accessory Only) MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
NONE - - - 88 110
E18 13.5 1 37.5 134.8 150
208-3-60 25 164 39 4.1 13.5 10 E36 27 2 74.9 134.8 150
E54 40.6 2 112.7 170.2 175
E72 54.1 2 150.2 181.6 200
NONE - - - 87.1 110
E18 18 1 43.3 141.2 150
230-3-60 25 164 39 3.9 13 10 E36 36 2 86.6 141.2 150
E54 54 2 129.9 158.7 175
180 E72 72 2 173.2 202 225
(15) NONE - - - 43.3 50
E18 18 1 21.7 70.3 80
460-3-60 12.2 100 19 2.15 6.5 5 E36 36 2 43.3 70.3 80
E54 54 2 65 79.3 90
E72 72 2 86.6 101 110
NONE - - - 32.7 40
E18 18 1 17.3 54.3 60
575-3-60 9 78 14 1.6 5.2 4 E36 36 2 34.6 54.8 60
E54 54 2 52 63.5 70
E72 72 2 69.3 80.8 90
NONE - - - 121.2 150
E18 13.5 1 37.5 168 175
208-3-60 34.3 239 52 3.5 20 10 E36 27 2 74.9 168 175
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 214.9 225
NONE - - - 120.6 150
E18 18 1 43.3 174.7 175
230-3-60 34.3 239 52 3.5 19.4 10 E36 36 2 86.6 174.7 175
E54 54 2 129.9 174.7 175
240 E72 72 2 173.2 228.8 250
(20) NONE - - - 62.6 80
E18 18 1 21.7 89.6 100
460-3-60 17.9 125 28 1.9 9.7 5 E36 36 2 43.3 89.6 100
E54 54 2 65 89.6 100
E72 72 2 86.6 116.7 125
NONE - - - 46.6 50
E18 18 1 17.3 68.3 70
575-3-60 12.8 80 20 1.5 7.8 4 E36 36 2 34.6 68.3 70
E54 54 2 52 68.3 70
E72 72 2 69.3 89.9 90
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.

Johnson Controls Ducted Systems 27

5168280-YTG-F-0119

XP180/240 - High Static Drive Without Powered Convenience Outlet

Compressors
OD Fan Supply Pwr
Electric Heat Max Fuse2/
Size (each)
Motors Blower Conv
(Field Installed Accessory Only) MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
NONE - - - 84.5 100
E18 13.5 1 37.5 131.3 150
208-3-60 25 164 39 4.1 20 0 E36 27 2 74.9 131.3 150
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 178.1 200
NONE - - - 83.5 100
E18 18 1 43.3 137.6 150
230-3-60 25 164 39 3.9 19.4 0 E36 36 2 86.6 137.6 150
E54 54 2 129.9 154.2 175
180 E72 72 2 173.2 197.5 225
(15) NONE - - - 41.5 50
E18 18 1 21.7 68.5 70
460-3-60 12.2 100 19 2.15 9.7 0 E36 36 2 43.3 68.5 70
E54 54 2 65 77.1 90
E72 72 2 86.6 98.7 110
NONE - - - 31.3 40
E18 18 1 17.3 52.9 60
575-3-60 9 78 14 1.6 7.8 0 E36 36 2 34.6 53.1 60
E54 54 2 52 61.7 70
E72 72 2 69.3 79 90
NONE - - - 117.2 150
E18 13.5 1 37.5 164 175
208-3-60 34.3 239 52 3.5 26 0 E36 27 2 74.9 164 175
E54 40.6 2 112.7 173.4 175
E72 54.1 2 150.2 210.9 225
NONE - - - 116.2 150
E18 18 1 43.3 170.3 175
230-3-60 34.3 239 52 3.5 25 0 E36 36 2 86.6 170.3 175
E54 54 2 129.9 170.3 175
240 E72 72 2 173.2 224.4 225
(20) NONE - - - 60.4 70
E18 18 1 21.7 87.4 90
460-3-60 17.9 125 28 1.9 12.5 0 E36 36 2 43.3 87.4 90
E54 54 2 65 87.4 90
E72 72 2 86.6 114.5 125
NONE - - - 44.8 50
E18 18 1 17.3 66.5 70
575-3-60 12.8 80 20 1.5 10 0 E36 36 2 34.6 66.5 70
E54 54 2 52 66.5 70
E72 72 2 69.3 88.1 90
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.

28 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180/240 - High Static Drive With Powered Convenience Outlet

Compressors
OD Fan Supply Pwr
Electric Heat Max Fuse2/
Size (each)
Motors Blower Conv
(Field Installed Accessory Only) MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
NONE - - - 94.5 110
E18 13.5 1 37.5 141.3 150
208-3-60 25 164 39 4.1 20 10 E36 27 2 74.9 141.3 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 188.1 200
NONE - - - 93.5 110
E18 18 1 43.3 147.6 150
230-3-60 25 164 39 3.9 19.4 10 E36 36 2 86.6 147.6 150
E54 54 2 129.9 166.7 175
180 E72 72 2 173.2 210 225
(15) NONE - - - 46.5 50
E18 18 1 21.7 73.5 80
460-3-60 12.2 100 19 2.15 9.7 5 E36 36 2 43.3 73.5 80
E54 54 2 65 83.3 90
E72 72 2 86.6 105 110
NONE - - - 35.3 40
E18 18 1 17.3 56.9 60
575-3-60 9 78 14 1.6 7.8 4 E36 36 2 34.6 58.1 60
E54 54 2 52 66.7 70
E72 72 2 69.3 84 90
NONE - - - 127.2 150
E18 13.5 1 37.5 174 175
208-3-60 34.3 239 52 3.5 26 10 E36 27 2 74.9 174 175
E54 40.6 2 112.7 185.9 200
E72 54.1 2 150.2 220.9 225
NONE - - - 126.2 150
E18 18 1 43.3 180.3 200
230-3-60 34.3 239 52 3.5 25 10 E36 36 2 86.6 180.3 200
E54 54 2 129.9 180.3 200
240 E72 72 2 173.2 234.4 250
(20) NONE - - - 65.4 80
E18 18 1 21.7 92.4 100
460-3-60 17.9 125 28 1.9 12.5 5 E36 36 2 43.3 92.4 100
E54 54 2 65 92.4 100
E72 72 2 86.6 119.5 125
NONE - - - 48.8 60
E18 18 1 17.3 70.5 80
575-3-60 12.8 80 20 1.5 10 4 E36 36 2 34.6 70.5 80
E54 54 2 52 70.5 80
E72 72 2 69.3 92.1 100
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.

Johnson Controls Ducted Systems 29

5168280-YTG-F-0119

XP180/240 Wiring Diagrams

XP180/240 Typical Control Diagram

CONTROL R~Occ Jumper:

THERMOSTAT TERMINAL Smart Equipment Control boards come from the
TERMINALS BLOCK factory with a jumper wire between R and OCC
terminals on the thermostat terminal strip. Failure
W1 to remove this jumper will place the unit into the
W1
W2 Occupied mode no matter what the occupancy
W2 demand is from the thermostat or EMS system.
1 Y1 To allow Thermostat or EMS control of the
Y1 G Occupied mode for the unit, this jumper must be
removed during commissioning.
Y2 Y2
OCC
G
X
R R
3

C SD-24
C
Smoke
RC Detector
4

OCC C
5

X 24V 24 VAC
Class 2

SD-24 Jumper Located on Harness 2

(If Smoke Detector Is Used)
TERMINALS ON A (If No Smoke Detector)
LIMITED NUMBER
OF THERMOSTATS
SD-R
24V Output

R
1 Second stageŚĞĂƟŶŐŶot required on single stage heĂƟŶg units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any coŵďŝŶĂƟŽŶ of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied ĐŽŶĚŝƟon.
5 X is an input to the thermostat to display Error Status condiƟons.

30 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Weights and Dimensions

XP240 Unit 4 Point Load Weight XP240 Unit 6 Point Load Weight

B C
B

C D
E
A A

D F

Y
X

FRONT
LEFT

XP180 Unit 4 Point Load Weight XP180 Unit 6 Point Load Weight

B C
B

C D
A A E
FRONT
FRONT

D F

XP180/240 Unit Weights

Size Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
Model
(Tons) Shipping Operating X Y A B C D A B C D E F
180 (15) XP 2145 2140 77.1 45 454 592 619 475 290 344 413 431 359 303
240 (20) XP 2655 2650 88.8 46 462 863 863 462 280 405 640 640 405 280

Johnson Controls Ducted Systems 31

5168280-YTG-F-0119

XP180/240 Unit Accessory Weights

Weight (lbs.)
Unit Accessory
Shipping Operating
Economizer 165 160
Power Exhaust 90 85
Electric Heat1 40 40
Double Wall2 260 260
Motorized Damper 150 150
Barometric Damper 50 45
Econ./Motorized Damper Rain Hood 60 55
Econ./Power Exhaust Rain Hood 95 90
Wood Skid 220 220
Roof Curb 190 185
1. Weight given is for the maximum heater size available
(72KW).
2. Available on XP240 only.

32 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Unit Dimensions
XP240 Unit Dimensions Front View
ECONOMIZER / MOTORIZED DAMPER
FIXED OUTDOOR INTAKE AIR AND
POWER EXHAUST RAIN HOODS

BLOWER BLOWER MOTOR

BLOWER
COMPARTMENT ACCESS ACCESS
ACCESS
(Auxillary) 180-19/32 COMPRESSOR ACCESS

DOT PLUG 52-5/8

(For pressure
drop reading)

COIL
GUARD
KIT

43-3/4
OPTIONAL
ELECTRIC HEAT CONDENSER
ACCESS COILS

136-1/4 14-3/4 (A) CONTROL WIRING

9-3/4 92 ENTRY
5
DISCONNECT
SWITCH
CONTROL BOX
LOCATION
ACCESS 6-7/8
5-7/8
(B) POWER
35 WIRING ENTRY

BOTTOM SUPPLY
AND RETURN
AIR OPENINGS
35-1/4 (See Note)
RETURN
33 AIR

2-3/4 SUPPLY
AIR 3-3/4
21-1/2

UNIT BASE RAILS

Shown separately to illustrate
Bottom Duct openings. Power (B) POWER WIRING
location. ENTRY
NOTE:
12-1/2 8-1/8 (A) CONTROL WIRING
For curb mounted units, refer to the curb hanger
ENTRY
dimensions of the curb for proper size of the
supply and return air duct connections. 9-1/4
9-3/4

Utilities Entry
Opening Size
Hole Used For
Diameter
1-1/8” KO Front
A Control Wiring
3/4” NPS (Fem.) Bottom
3-5/8” KO Front
B Power Wiring
3” NPS (Fem.) Bottom
NOTE: All entry holes should be field sealed to prevent rain water
entry into the building.

Johnson Controls Ducted Systems 33

5168280-YTG-F-0119

XP180 Unit Dimensions Front View

ECONOMIZER / MOTORIZED DAMPER,

FIXED OUTDOOR INTAKE AIR AND
FIELD-SUPPLIED POWER EXHAUST RAIN HOODS
BLOWER DISCONNECT SWITCH (See detail "Y")
ACCESS LOCATION COMPRESSOR
ACCESS
BLOWER MOTOR (See detail "X")
ACCESS

BLOWER OPTIONAL COIL

COMPARTMENT GUARD KIT
ACCESS
(Auxiliary) 52-5/8"

DOT PLUG
(For pressure
Drop Reading)
CONDENSER
COILS
21"
5"

136-1/4"

FRONT OPTIONAL
ELECTRIC HEAT 9-3/4" 92"
VIEW ACCESS
(A)
CONTROL BOX 5-7/8" CONTROL WIRING
ACCESS ENTRY
11-1/2" (B)
35" BOTTOM SUPPLY
AND RETURN POWER WIRING
AIR OPENINGS ENTRY
(See Note)
RETURN AIR
35-1/4"
RETURN
AIR 3-3/4" SUPPLY AIR
33"
SUPPLY
AIR OUTDOOR AIR
2-3/4" 21-1/2"

OUTDOOR AIR
(Economizer)
UNIT BASE WITH RAILS
Shown separately to illustrate (B)
POWER WIRING
Bottom Duct openings and Power
ENTRY
Connection locations
(A)
8-1/8" CONTROL WIRING
ENTRY
NOTE:
For curb mounted units, refer to the curb hanger 9-1/4"
dimensions of the curb for the proper size of the
12-1/2" 9-3/4"
supply and return air duct connections.

Utilities Entry NOTE: All entry holes should be field sealed to prevent rain
water entry into the building.
Opening Size
Hole Used For
Diameter
1-1/8” KO Front
A Control Wiring
3/4” NPS (Fem.) Bottom
3-5/8” KO Front
B Power Wiring
3” NPS (Fem.) Bottom

34 Johnson Controls Ducted Systems

5168280-YTG-F-0119

XP180/240 Unit Dimensions Rear View

EVAPORATOR
SECTION

DOT PLUG
(For pressure
40-3/8" drop reading)

FILTER
ACCESS
SUPPLY
AIR
RETURN
AIR
COMPRESSOR
OUTDOOR
ACCESS
AIR

SUPPLY AIR 40-1/2"

ACCESS 18-5/8"

1" NPT FEMALE

Dimensions listed are for side 27-3/4" COND. DRAIN
RETURN AIR 5-1/8" CONNECTION
duct flange openings; see ACCESS
OUTDOOR AIR
Field Accessories for Side 39-5/8" COMPARTMENT
Duct Flange Kit. REAR ACCESS

VIEW

NOTE: Units are shipped with the bottom duct openings

covered. An accessory flange kit is available for
connecting side ducts.

For bottom duct applications: For side duct applications:

1. Remove the side panels from the supply and return air 1. Replace the side panels on the supply and return air
compartments to gain access to the bottom supply and compartments with the accessory flange kit panels.
return air duct covers.
2. Connect ductwork to the flanges on those panels.
2. Remove and discard the bottom duct covers. Duct
openings are closed with sheet metal covers except when
the unit includes a power exhaust option. The covering
consists of a heavy black paper composition.
3. Replace the side supply and return air compartment
panels.

Johnson Controls Ducted Systems 35

5168280-YTG-F-0119

XP Unit Dimensions Rain Hood

Power Exhaust Economizer Motorized
Rain Hood Damper Rain Hood
Supply Air (on Return (on Outdoor
Compartment Air Compartment) Air Compartment) Economizer/Motorized Damper
and Power Exhaust Rain Hood

Fixed
Outdoor Air
Intake Hood
(Located on
36-5/8” Return Air
1” Condensate
Compartment)
16-1/8”
Drain (Must be
Trapped)
5”

28-3/16” 92”

Rear View LH View

Detail “Y”
Unit with Rain Hoods

XP180/240 Unit Clearances

Direction Distance (in.) Direction Distance (in.)
72 With 36 Maximum
Top1 Horizontal Overhang (For Right 36
Condenser Air Discharge)
Front 36 Bottom2 0
24 (W/O Economizer) 24 (W/O Economizer)
Rear Left
49 (W/Economizer) 36 (W/Economizer)3
1. Units must be installed outdoors. Over hanging structure or shrubs should not obscure condenser air discharge
outlet.
2. Units may be installed on combustible floors made from wood or class A, B or C roof covering materials.
3. If economizer is factory installed, the unassembled rain hood must be removed from its ride along position in front of
the evaporator coil, or in the outdoor air compartment, prior to final installation.
Note: ALL Models: Units and ductwork are approved for zero clearance to combustible material when equipped with
electric heaters.

36 Johnson Controls Ducted Systems

5168280-YTG-F-0119

Unit Accessory Dimensions

XP180/240 Roof Curb

25-1/4"

Johnson Controls Ducted Systems 37

XP180/240 Roof Curb Duct Openings XP180/240 Cut Away of Roof Curb

1. The 2” space between the ducts allows for “jumping” an

existing roof joist.
2. The 58-1/2” overall dimension of the ducts allows ductwork
penetration between roof joists that are spaced on 72”
centers.

NOTE: Ducts can be installed into the curb from the roof. All
electrical and gas line connections can be made inside
the curb.

XP240 Typical Installation

Roof Jack
Installation

Roof Curb
Installation

Slab On
Ground
Installation

Subject to change without notice. Printed in U.S.A. 5168280-YTG-F-0119

York International Corporation

5005 York Drive
Norman, OK 73069

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