Weekly Maintenance plan for Mix Crusher d
Asset
# W.O
Descrption
1 RH468320
R1.111.AF040
2 RH476853
3 RH423665
4 R1.111.AF060 RH468325
5 RH468641
6 RH472288
7 R1.111.HC100 RH515250
8 RH476854
9 RH508931
R1.111.BC330
10 RH503137
11 R1.131.BC100 RH508937
12 R1.131.ST200 RH515255
Bag Filters
1 R1.111.BF310 RH468480
2 R1.111.BF300 RH486716
3 R1.111.BF300 RH486715
4 R1.111.BF300 RH486713
5 R1.111.FN305 RH486726
PM Tasks
1 R1.111.HC100
2 R1.111.HC100
3 R1.111.HC100
4 R1.111.HC100
5 R1.111.HC100
6 R1.131.ST200
7 R1.131.ST200
eekly Maintenance plan for Mix Crusher during week #10 04
WO Descrption
Retighten all loose fixation bolts of lamellas and chain.
install missing bolts ,nuts and distance bushing of chain and lamellas at both sides.
Dismantle one lamella to check support rollers.
Retighten all loose fixation bolts of lamellas and chain.
install missing bolts ,nuts and distance bushing of chain and lamellas at both sides.
change worn out insert (bubbles) of inlet roller (urgent)
change worn out set of hammers
Make hard facing for rotor discs.
Change the worn disharge chut of BC330/100
Adjust the position of take up car due to shifting
Repair the worn belt patches
Change 2 worn travelling wheels No. 7 & 8 and 2 worn guide wheels
Bag Filters
Repair worn out suction pipe from BC330 driven side
Repair worn out areas in dedusting pipe (see attachments)
Repair worn out 5 Louvres board (01.04.01.14)
Repair worn areas if filter casing
change worn out set of V belts
PM Tasks
Check hammer crusher rotor condition.
Check hammer rotor membrane coupling.
Check the inlet roller rubber pads condition.
Check hammer crusher gearbox.
check the dimension for the assembly pf rotor discs.
check the postion for hydraulic piston of jib belt
check the travelling wheels .
ek #10 04,Mar 2025
Mat. Av.
Progress
(Planing Comments
(Mech Dept)
Dept.)
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
AV
Overhaul activities plan of CM#
S.N Asset W.O
1 R2.534.BM100
2 R2.534.BM100 RH476875
6 R2.534.BM100 RH239819
RH423002
7 R2.534.BM100
RH296105
9 R2.534.BM100 RH295206
10 R2.534.SR300 RH476876
11 R2.534.SR300 RH495829
12 R2.534.SR300 RH504052
13 R2.514.BC600 RH476877
14 R2.514.BC600 RH453217
16 R2.514.BC600 RH468318
17 R2.514.BC600 RH504055
18 R2.534.BE220 RH453205
20 R2.544.BE180
21 R2.544.BE180 RH452111
22 R2.514.WF150 RH495832
24 R2.514.WF250 RH453219
27 R2.534.FN350 RH468136
28 R2.534.FN350 RH466521
29 R2.534.FN350 RH466522
30 R2.534.FN211 RH453211
31 R2.534.AS210
32 R2.544.AS150
33 All Air slide RH468323
U
1 R2.534.LQ303 RH495838
2 R2.534.LQ303 RH495837
3 R2.534.LQ110 RH453207
4 R2.534.LQ120 RH495826
5 R2.534.LQ120 RH476881
Dedust
1 R2.544.BF170 RH504056
2 R2.534.BF240 RH453220
3 R2.534.BF360 RH453221
4 R2.534.BF360
5 R2.534.BF500 RH489370
6 R2.534.BF500
8 R2.534.SC501 RH461868
9 R2.514.BF660 RH504058
Produc
1 R2.534.BM100
2 R2.534.BM100
3 R2.514.WFs
4 R2.534.LQ120
5 R2.534.WI130
6 R2.514.BC600 RH504053
7 R2.534.SR300
8 R2.533.FV308
9 R2.533.BE220
10 Wight feeders
11 All Air slide
PM tasks
1 R2.534.BE220
2 R2.534.BM100
3 R2.534.BM100
4 R2.534.FN350
5 R2.534.FN364
6 R2.534.FN530
7 R2.534.SR300
8 R2.534.SR300
9 R2.514.WF150
10 R2.514.WF250
11 R2.514.WF350
12 R2.534.AS230
13 R2.544.AS150
14 R2.534.AS210
15 R2.534.FV306
`
12 R2.534.AS230
13 R2.544.AS150
14 R2.534.AS210
15 R2.534.FV306
`
17 R1.512.WF350
18 R1.512.SX151
PM
1 R1.531.SR300
2 R1.511.WF150
3 R1.511.WF250
4 R1.511.WF350
5 R1.531.BE220
6 R1.531.FN380
7 R1.531.FN530
8 R1.541.BE180
9 R1.531.AS210
10 R1.531.AS230
11 R1.541.AS100
12 R1.541.AS120
haul activities plan of CM#04 during week , 10 Mar ,2025
Description
Open the doors of the Mill to check the mill lining codition
Retighten the loosen fixation bolts of the shell lining (1st compartm
Change the lifting lining plates at Raws no. R10, R11 and R12
Change all Shell step lining plates for R13 & R14
Change all lining plates of inlet head for R5
Repair by welding defected part at the separator pipe (see attached).
Repair by patching (rolled metal sheet) the defected parts at the rej
Repair by welding (rolled metal sheet) defected part at the separato
Change worn (4) carrying and (7) return idlers.
Repair by metal patching the defected parts at the calibration chute
Adjust the position support of the drift switch to be close from the r
Repair by patching (flat metal sheet) the defected parts at the disc
Open the doors of the bucket elevator for check the condition
Open the doors of the bucket elevator for check the condition.
Change worn out rubber curtain for the discharge chute.
Change worn feeding chute with its internal lining.
Repair by patching (rolled metal sheet) the defected part at the fee
Repair by patching the defected parts at the casing beside the louv
Repair by patching the defective parts at the casing and the suction
Change worn out cladding of the casing and repair by welding the wo
change the flexible joint between the impeller fan and the air slide.
Check / Change the worn-out fabric "Based on the check"
Check / Change the worn-out fabric "Based on the check"
Change all air filter of the air slide fans in CM04
Utility Tasks
Change the oil seal of the circulation pump.
Clean the fins of the cooling unit.
Change worn discharge hose of the low pressure pump (from pump to
Change worn high pressure hose (connected with the slide shoe bea
Test the performance of the high pressure pump and change it if ne
Dedusting Tasks
change cutting bags
Repair by patching defected parts at the suction pipe
change cutting bags.
check the pulsation system.
Change completely bags (560 pcs).
Check the condition of the bags and pulsation system.
Adjust the deformed blades.
Change cutting bags
Production tasks
Check and clean intermediate diaphragms, outlet diaphragms and water nozzle
Clean the accumulated materials above the girth gear cover
Empty the Weigh Feeders from materials to able to check.
Clean the accumulated materials above the discharge pipes and hoses of the lubric
Remove the accumulated materials from the water injection pump
Clean the accumulated materials under drive, snub drum, inside th
Clean any materials inside separator and around inspection doors
Clean the material inside the Fan duct with seperator pipe "nips trap"
Clean the casing from inside due to accumalted materials.
Close the bars of WF150, 250 and 350 and empty the weigh feeders to be free from
Clean air & material boxes for (AS120,AS210,AS230,AS400,AS410,AS150) to check
PM tasks
Check bucket elevator condition and Quarter measurments
Check the mill lining and Quarter measurments
Check the lifting and clearance of the outlet shoe bearing.
Check the impeller fan condition and Quarter measurments
Check the impeller fan condition and Quarter measurments
Check the impeller fan condition and Quarter measurments
Check the separator condition
Check separator reject pipe and separator cone
Check the Wight feeder conditon
Check the Wight feeder conditon
Check the Wight feeder conditon
Check sealing & fabric condition
Check sealing & fabric condition
Check sealing & fabric condition
Check the reject valve.
Check sealing & fabric condition
Check sealing & fabric condition
Check sealing & fabric condition
Check the reject valve.
Empty the materials form the weight feeder
Clean accumelated material above scraper
PM tasks
Check the condtion and measurments
Check the Wight feeder conditon
Check the Wight feeder conditon
Check the Wight feeder conditon
Check the Bucket elvator condtion and measurments
Check the fan condition
Check the fan condition and measurments
Check the Bucket elevator condition
Check the fabric condition
Check the fabric condition
Check the fabric condition
Check the fabric condition
r ,2025
Acual
Mat. Av. (Planing Progrss Commen
Dept.) (Mech. ts
Dept.)
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Requires
open
doors of
compartm
ent 1 and
2. and
ms and water nozzle erect
scaffoldin
g at
intermedi
ate
diaphrag
m.
and hoses of the lubrication unit
Available
nips trap"
feeders to be free from any materials
AS410,AS150) to check fabric & sealing condition
Open
separator
inspection
doors.
Weekly maintenance plan
S.N Asset W.O
1 R2.645.FD320 RH426379
2 R2.645.PM100 RH446648
3 R2.645.BC110
4 R2.645.BE050
5 R2.645.SC130
6 R2.645.SH413
7 R2.645.VS060
8 R2.645.RS420
1 R2.645.BF950 RH468339
2 R2.645.FN952
1 R2.645
1 R2.645.PM100
2 R2.645.XA090
3 R2.645.VS060
4 R2.645.FN952
5 R2.645.SC130
6 R2.645.RS420
Weekly maintenance plan of PK#05 during week #10 3, Ma
Job Description
Install missing forks and Retighteen all fixation bolts
Change worn-out hoses, connections, seal kits, bolts and ball joints.
Reverse the rubber belt.
Check the buckets and repair the cracks if found.
Check / Change worn out sleeves based on condition
Check / Change two flex elements of coupling based on condition
Change worn out felxible joint under vibrator screen.
Check / Change worn out rollers based on condition
Dedusting Tasks
Change cut bags
Clean impeller
Production Tasks
Empty the cement from all equipment in packer machine.
PM Tasks
Check packing machine parts
Check automatic parts
Check screen, flex. Joints and v-belts of the vibrator
Check filter fan condition
Check sleeves of the screw conveyor
Check drive & carrying & thrust wheels
ar 2025
Mat. Av. (Planing Acual Progrss Comments
Dept.) (Mechanical Dept.)
Available
Available
Available
Weekly maintenance plan o
S.N Asset W.O
1 R2.646.FD320
2 R2.646.PM100 RH459843
3 R2.646.BC110
4 R2.646.BC611 RH265858
5 R1.646.BE050
6 R2.646.VS060
7 R2.646.SC130
8 R2.646.SH413
9 R2.646.RS420
De
1 R2.646.BF950 RH468097
2 R2.646.FN952
Pr
1 R2.646
1 R2.646.PM100
2 R2.646.XA090
3 R2.646.VS060
4 R2.646.FN952
5 R2.646.SC130
6 R2.646.RS420
7 R2.646.BE050
Weekly maintenance plan of PK#06 during week #10 05,Mar
Job Description
Re-tighten all fixation bolts of the forks container
Change worn-out hoses, connections, seal kits, bolts and ball joints
Reverse the rubber belt
Change 6 idlers in round chute
Open middle inspection door to check chain & buckets and repaire cracks in buckets
Check / Change worn out felxible joints and belts based on condition
Check / Change worn out sleeves based on condition
Check / Change two flex elements of coupling based on condition
Check / Change worn out rollers based on condition
Dedusting Tasks
Change cut bags
Clean impeller fan
Production Tasks
Empty the cement from all equipment in packer# 6
PM Tasks
Check packing machine parts
Check automatic parts
Check screen, flex. Joints and v-belts of the vibrator
Check filter fan condition
Check sleeves of the screw conveyor
Check drive & carrying & thrust wheels
Check the buckets condition and chain
05,Mar 2025
Mat. Av. Acual Progrss
(Mechanical Dept.) Comments
(Planing Dept.)
Available
Available
Available
weekly Maintenance plan (Mix Reclaimer area) du
# Asset Descrption W.O
1 RH450464
2 RH515239
3 RH472275
4 R1.131.RE300 RH508925
5 RH450467
6 RH472274
7 RH450468
8 RH515242
R1.131.BC400
9 RH504583
PM tasks
1 R1.131.RE300
2 123.BC200
ekly Maintenance plan (Mix Reclaimer area) during w#10 05 Mar,2025
Mat. Av. (Planing
WO Descrption
Dept.)
Retighten the clamps of harrow rails AV
Adjust the gaps of harrow rails to 5mm (urgent) AV
Erect missing forks in harrow both sides (urgent) AV
Change worn buffer rollers of buckets (20 pcs). AV
Repair reclaimer, harrow, and buckets cracks AV
Support the main beam of harrow AV
Retighten all loose fixation bolts of buckets and chain. AV
Repair worn out the impact wall of discharge chute of BC400\BC500 AV
Change worn return belt cleaner (driven side) AV
PM tasks
Check chain, buckets, sprockets, and rails
Check the gearbox
5 Mar,2025
Acual
Progrss
(Mechanic Comments
al Dept.)
Coal mill #01 Maintenance We
Descriptio
S.N Asset
n
1 241.BC100 Belt conveyor
2 241.BC100 Belt conveyor
3 241.BC120 Belt conveyor
4 241.BC120 Belt conveyor
5 241.BC120 Belt conveyor
6 241.BC120 Belt conveyor
7 241.DG130 Diverting gate
8 241.BC300 Belt conveyor
9 241.BC300 Belt conveyor
10 241.BC600 Belt conveyor
11 241.BC600 Belt conveyor
12 241.BC600 Belt conveyor
13 241.BC600 Belt conveyor
14 461.FD090 Double screw
15 461.RM100 Coal mill1
16 461.RM100 Coal mill1
17 461.FN125 fan
18 461.PP515 fuller pump
19 461.PP515 fuller pump
20 461.PP515 fuller pump
Utilities Tasks
1 461.LQ120 Lubrication unit
Coal mill #01 Maintenance Weekly Plan
Job description
Adjust the v-skirt
Repair the chute of bc100/BC120
Change 5 return idler
Adjust the support of the belt covers
change 1 impact idler under chute bc100
Change 1 self aligning idler under mangintic chute
Cladding the casing of the gate
Repair the strip of the valcunized joint
Change 1 supporting idler
change the side skirt of the bc600 15 meter (both side)
Adjust the side skirt clamp to not cut the belt
Repair the chute of RF085
change 6 impact idler (3 under chute wf450,3 under chute wf550)
Repair the worn out area on the inspction door flange
Repair the shell of the coal mill from outside (Roor 2 side,main door )
Change 10 protection caps of R2
Change the filter
Dismantle the cover to check the bearing
Clean the air pipe
Clean the air pipe
Utilities Tasks
Clean the filters
Plan
Preparation
W.O comments Progress
RH511701 avail
RH511702 avail
RH511703 avail
RH511705 avail
RH511706 avail
RH511707 avail
RH472311 avail
RH511708 avail
RH511709 avail
RH511710 avail
RH472320 avail
RH511711 avail
RH511712 avail
RH511713 avail
RH439818 not avail
RH511714
Alternative fuel system L2 dur
# Asset Description W.O
1 R2.261.BC010 Belt Conveyor
2 R2.261.SH050 Shredder RH515243
3 R2.261.SH050 Shredder
4 R2.261.CV100 Drag chain conveyor RH515251
6 R2.261.CV100 Drag chain conveyor RH477265
7 R2.261.CV100 Drag chain conveyor RH515245
Production T
1 R2.261.SH050 Shredder
2 R2.261.MS015 Magnetic separator
3 R2.261.BC010 Belt Conveyor
4 R2.261.CV100 Drag chain conveyor
PM Task
1 R2.261.SH050 Shredder
2 R2.261.CV100 Drag chain conveyor
3 R2.261.CV100 Drag chain conveyor
4 R2.261.SH050 Shredder
native fuel system L2 during w#10 05 Mar,2025
Mat. Av. (Planing
Job description Dept.)
Adjust the side skirt of the belt
Change the kinves set Available
Adjust cutting gap to be less than 2 mm
Repair worn out side of the bucket by cladding Available
Change 10 deformed shovels Available
Retighten loose bolts of shovels and change damage bolts Available
Production Tasks
Clean material inside & outside shredder
Remove scrap around magnetic belt
Clean accumlated material around belt & drums conveyor
Clean accumelated material on drive & driven sprocket
PM Tasks
Check & measure out screen thickness
Check & measure wear at cv100 links
Check wear at guide rails
Check deflector that under shredder discharge chute
Acual Progrss
(Mechanical Comments
Dept.)
Overhaul activities plan of Clinker Tran
S.N Asset W.O
1 R1.481.BC160 RH486673
2 R1.481.BC170 RH486675
3 R1.481.BC580 RH515257
4 R1.481.BC580 RH515258
5 R1.481.BC580 RH486687
6 R1.481.BC600 RH515632
7 R1.481.BC630 RH515633
8 R1.481.BC730 RH510659
9 R1.481.BC730 RH515634
10 R1.481.BC730 RH515635
11 R1.481.BC740 RH510660
Dedustin
1 R1.480.BF710 RH515642
2 R1.480.RF711 RH515645
3 R1.480.FN712
Productio
R1.481.CV700
R1.481.BC600
R1.481.BC630
PM tasks
1 R1.481.CV700
3 R1.481.BC150
4 R1.481.BC160
5 R1.481.BC170
6 R1.481.BC600
7 R1.481.BC630
8 R1.481.BC730
9 R1.481.BC740
10 R1.481.BC580
10 R1.481.BC580
Overhaul activities plan of Clinker Transport during week #09 1
Description
Change worn (3) carrying ,(2) return idlers and return rubber scraper at the rubber
Change (3) carrying ,(3) return ,(2) impact idlers and return rubber scraper.
Repair the vulcanized joint due to worn out (urgent)
Change worn (3) carrying idlers
Change worn (2) return and (2) self aligning idlers.
Change deformed (4) carrying and (2) return idlers supports for the rubber belt.
change 1 carrying idler
Change worn (5) carrying , (2) return idlers and change side skirt of chute CV700
Repair the vulcanized joint due to worn out (urgent)
Repair the chute by patching
Change 7 carrying roller
Dedusting Tasks
Change cutting bags
Repair the rotary casing
Cleaning the impeller due to high vibration
Production tasks
Remove the accumulated material beside the drag chain
Remove the accumulated material at the driven drum
Remove the accumulated material at the drive drum
PM tasks
Check the drag chain condition
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Check the belt deflector of feeding chute and discharge chute
Mar ,2025
Acual
Mat. Av.
Progrss Commen
(Planing
(Mech. ts
Dept.)
Dept.)
Available
Available
Available
Available
Available
Available Except Supports
Available
Available
Available
Available
Available
Available
Available
Open
separator
inspection
doors.
