W.O.
# M/C ABV Area
08-17-0093 2.02 QRY Limestone crusher
08-17-0094
08-17-0095
08-17-0096 KLN Bypass System
08-17-0097 3.01 QRY Clay Crusher
08-17-0098 03.01M QRY Clay Crusher
08-17-0099 03.01P QRY Clay Crusher
08-17-0100 03.02M QRY Clay Crusher
08-17-0101 3.04 QRY Clay Crusher
08-17-0102 3.03 QRY Clay Crusher
08-17-0103 03.08P QRY Clay Crusher
08-17-0104 3.08 QRY Clay Crusher
08-17-0105 3.08 QRY Clay Crusher
08-17-0106 06.01P QRY AUX Prehomogenization
08-17-0107 6.08 QRY AUX Prehomogenization
08-17-0108 06.01P QRY AUX Prehomogenization
08-17-0109 06.04P QRY AUX Prehomogenization
08-17-0110 06.04P QRY AUX Prehomogenization
08-17-0111 3.07 QRY Clay Crusher
08-17-0112 3.08 QRY Clay Crusher
08-17-0113 3.04 QRY Clay Crusher
08-17-0114 3.07 QRY Clay Crusher
08-17-0115 6.08 QRY AUX Prehomogenization
08-17-0001 CLS Clinker Storage
08-17-0002 CLS Clinker Storage
08-17-0003 CLS Clinker Storage
08-17-0004 CLS Clinker Storage
08-17-0005 CLS Clinker Storage
08-17-0006 CLS Clinker Storage
08-17-0007 CLS Clinker Storage
08-17-0008 CLS Clinker Storage
08-17-0009 RM Raw Material Grinding
08-17-0010 RM Raw Material Grinding
08-17-0011 CLR Clinker Cooler
08-17-0012 KLN Bypass System
08-17-0013 #N/A #N/A
08-17-0014 CM Cement Grinding
08-17-0015 CM Cement Grinding
08-17-0016 CM Cement Grinding
08-17-0017 PCK Packing
08-17-0018 PCK Packing
08-17-0019 CLS Clinker Storage
08-17-0020 CM Cement Grinding
08-17-0021 CM Cement Grinding
08-17-0022 PCK Packing
08-17-0023 CM Cement Grinding
08-17-0024 CLS Clinker Storage
08-17-0025 CLR Clinker Cooler
08-17-0026 CM Cement Grinding
08-17-0027 CLS Clinker Storage
08-17-0028 KLN Bypass System
08-17-0029 CLR Clinker Cooler
08-17-0030 KLN Bypass System
08-17-0031 CM Cement Grinding
08-17-0032 KLN Preheater
08-17-0033 KLN Bypass System
08-17-0034 KLN Preheater
08-17-0035 KLN Kiln
08-17-0036 KLN Fuel System
08-17-0037 #N/A #N/A
08-17-0038 RM Raw Mix Storage
08-17-0039 RM Raw Material Grinding
08-17-0040 RM Raw Mix Storage
08-17-0041 RM Raw Material Grinding
08-17-0042 CLS Clinker Storage
08-17-0043 KLN Kiln
08-17-0044 CLR Clinker Cooler
08-17-0045 CM Cement Grinding
08-17-0046 RM Raw Material Grinding
08-17-0047 RM Raw Material Grinding
08-17-0048 #N/A #N/A
08-17-0049 #N/A #N/A
08-17-0050 QRY Limestone crusher
08-17-0051 RM Raw Material Grinding
08-17-0052 RM Raw Material Grinding
08-17-0053 CLM Coal Grinding
08-17-0054
08-17-0055
08-17-0056
08-17-0057
08-17-0058
08-17-0059
08-17-0060 RM Raw Mix Storage
08-17-0061 RM Raw Mix Storage
08-17-0062 RM Raw Mix Storage
08-17-0063 RM Raw Mix Storage
08-17-0064 RM Raw Mix Storage
08-17-0065 RM Raw Mix Storage
08-17-0066
08-17-0067
08-17-0068 RM Raw Material Grinding
08-17-0069 RM Raw Material Grinding
08-17-0070 RM Raw Material Grinding
08-17-0071 RM Raw Mix Storage
08-17-0072 QRY Limestone crusher
08-17-0073
08-17-0074 #N/A #N/A
08-17-0075 RM Raw Material Grinding
08-17-0076 RM Raw Material Grinding
08-17-0077
08-17-0078
08-17-0079 #N/A #N/A
08-17-0080
08-17-0081 RM Raw Material Grinding
08-17-0082 KLN Bypass System
08-17-0083
08-17-0084 KLN Bypass System
08-17-0085 KLN Bypass System
08-17-0086 KLN Bypass System
08-17-0087 KLN Bypass System
08-17-0088 KLN Bypass System
08-17-0089 KLN Bypass System
08-17-0090 KLN Bypass System
08-17-0091 KLN Bypass System
08-17-0092 KLN Bypass System
Equipment Name
Limestone hummer crusher
Bybass Fan Bearings
Clay Apron Feeder
Clay Apron Feeder Drive Motor
Clay Apron Feeder Reducer
Drive Motor For Clay Impact Crusher
Fan of Bag Filter 03.03
Bag filter dedusting from Clay BC 03.08
Reducer For 03.08
Belt Conveyor Below Clay Crusher
Belt Conveyor Below Clay Crusher
Clay Stacker Belt Conveyor Reducer
Fan For Bag Filter Above Iron Ore BC
Clay Stacker Belt Conveyor Reducer
Reducer For Belt Conveyor After Clay Scrapper
Reducer For Belt Conveyor After Clay Scrapper
Fan of Bag Filter 03.06
Belt Conveyor Below Clay Crusher
Fan of Bag Filter 03.03
Fan of Bag Filter 03.06
Fan For Bag Filter Above Iron Ore BC
Clinker Belt Conveyor
Clinker Belt Conveyor
Clinker Belt Conveyor
Clinker Belt Conveyor
Clinker Belt Conveyor
Reducer For Clinker BC
Reducer For Clinker BC
Reducer For Clinker BC
Motor For F018F
Mill Fan Bearings
Excess Air Fan Bearings
Bypass Fan
#N/A
Cement Mill 3 Fan Bearings
Cement Mill 2 Bucket Elevator
Cement Mill 1 Bucket Elevator
Packer #1
Packer #2
Clinker Belt Conveyor
Cement Mill Oulet Seat Lubrication Station
Cement Mill 3Inlet Seat Lubrication Station
Packer #1 Air Slide
Cement Mill #2 Feeding Belt Conveyor
Clinker Belt Conveyor
Grate Cooler
Cement Mill #2 Outlet Seat Lubrication Station
Clinker Belt Conveyor
Bypass Fan
Grate Cooler
Bypass Fan
Cement Mill #2 Outlet Seat Lubrication Station
Cyclone #4
Bypass Fan
Cyclone #5
burner
Burning Fuel Heat Exchanger
#N/A
Kiln Feed Bucket Elevator
Hot Gas Damper
Kiln Feed Bucket Elevator
Damper Between Cyclone Separators and EP Filter
Pan Conveyor To Unburned Clinker Silo
Kiln Hood Gate
Fan G20
Cement Mill Oulet Seat Lubrication Station
Reject Material Bucket Elevator
VRM
#N/A
#N/A
Limestone apron Feeder
VRM
EP Filter Fan
Lubrication Station For VRM
Roots Blower F40
Roots Blower F41
Roots Blower F42
Areation Blower F28
Areation Blower F29
Areation Blower F30
Fine Bucket Elevator
EP Filter Fan Bearings
Lubrication Unit For Roller 3 & 4
Kiln Feed Bucket Elevator
Limestone hummer crusher
#N/A
Lubrication Unit For Roller 3 & 4
Lubrication Unit For Roller 3 & 4
#N/A
Fine Bucket Elevator
Bybass Fan Bearings
Screw Conveyor Below Bag Filter (CM Side)
Screw Conveyor Below Bag Filter (RM Side)
Geared Motor for Rotary Discharger 9
Geared Motor for Rotary Discharger 3
Geared Motor for Rotary Discharger 10
Geared Motor for Rotary Discharger 2
Screw Conveyor Below Bag Filter (CM Side)
Screw Conveyor Below Bag Filter (RM Side)
Screw Conveyor To Bypass Bucket Elevator
reinforce the aprons with sheet metal strips to prevent material spillage
install teflon for coole fan G22
install teflon for cooler fan G25
replace the oil level indicator for both bypass fan bearings
connect and activate the brakes
clean the cooling fins for the motor
clean around the reducer
clean the cooling fins for the motor
replace the damaged coupling
replace the leaking hose
correct the missaligenment at the high speed coupling
install lagging at the drive, driven, snub and tensioning drums
install impact rollers below the intake chute
correct the missaligenment at the high speed, low speed couplings and adjust the coupling gap (9mm).
replace the coupling with the original design (motor side coupling is bigger than fan side couping)
prevent oil leakage at the low spped shaft
correct the missaligenemnt at the high speed coupling, low speed coupling
prevent the oil leakage at the low speed shaft and at the intermediate shaft. (Belt conveyor side)
replace the coupling with the original design (motor side coupling is bigger than fan side couping)
correct the missaligenment at the low speed coupling and dismount the safety guard at the high speed coupling to be inspecte
replace the oil level indicator at the bearings
replace the oil level indicator at the bearings
replace the oil level indicator at the bearings
Replace the worn out belt conveyor
install the missing return rollers
replace the worn out bend pulley
install lagging at the snub pulley
install lagging at the driven drum
Replace the Worn out Teflon
install the missing Teflon Rings
prevent the oil leakage at the reducer
Install the missing bolt at the motor legs and fix the base plate (High vibration)
Install the missing Accelerometer in the horizontal position
remount the Accelerometer in the horizontal position (Accelerometer has been mounted in the vertical position
Balance the Fan (V=13mm/s) v=3mm/s after Balance
repair the torn scrapper chain
replace the damaged free bearing
replace the damaged chain links
replace the damaged chain links
spout replacement
belt conveyor joint repair
replacement of 40 m
check valve replacement at the outlet
Clean the Filters
repair the inlet gate and replace the gaskit
replace the coupling element
replace the damaged carrying rollers
reinforce the worn-out grates and replace the damaged bolts in grate 1&2
replace the outlet bearing oil
repair the worn-out discharge chute
bypass fan clearence measurement 10 freeand 15 (fxd)
replace the fixing bolts for grate 1 piston (admin side)
replace the coupling element
replace the heat exchanger for the outlet bearing
Change inner pipe for C4
clean the impeller for the bypass fan
Change inner pipe for C5
prevent leakage in the burning fuel pipe
prevent the leakage in the burning fuel heat exchanger
replace the wornout teflon for the feeding belt conveyor
change the driven shaft bearing (Admin side)
repair the casing
replace the coupling element
repair the casing
replace all the damaged rollers
replace kiln gate seals
replace teflon for g20
Clean the Filters
fix the guide for the driven shaft bearings (Admin side)
prevent the false air at the separator outlet duct
adjust the alligenment of the belt conveyor
repair the tear in the rubber belt
prevent the friction betweent the chain and the carrying roller's beam
prevent oil leakage at R04 Accumlators
prevent the false air at the inspection door at the outlet damper
cleaning for the water cooling system of the coal mill
cleaning for the water cooling system of the support roller a1
cleaning for the water cooling system of the support roller a2
cleaning for the water cooling system of the support roller a3
cleaning for the water cooling system of the support roller c1
cleaning for the water cooling system of the support roller c2
cleaning for the water cooling system of the support roller c3
cleaning for the water cooling system of the roots blower
cleaning for the water cooling system of the roots blower
cleaning for the water cooling system of the roots blower
cleaning for the water cooling system of the areation blower
cleaning for the water cooling system of the areation blower
cleaning for the water cooling system of the areation blower
Close all Support rollers inspection doors
clean around grate #1 carrige (CCR Side)
replace the lock pin for the counter balance
Prevent Oil leakage at the fan bearings
Priming For Suction Pump of roller 4
replace the damaged couplings and install teflon rings
install the missing temprature sensors on both bearings for the drive shaft of the crusher
replace the oil level indicator for roller 3 journal bearing #
repair the longitudinal tear in the rubber belt
replace the suction pump of roller 4
clean the heat exchanger
Grease the Pan Conveyor
replace the teflon at the high speed coupling for the feeding bc of cm#2 and install teflon rings
weld the sheared rail for the chain
install standby pipe line for the stanby areation fan above RM Silo
replace the driven shaft bearings (Admin Side)
prevent the leakage at the water cooling return line for the drive side bearings (replace the ball valve at the water return pipe l
Replace the worn-out Teflon for G20,G22,G18,G19
install the missing bolts and fix the grease seals for bypass screw conveyor intermediate seats (Cement Mill Side)
install the missing bolts and fix the grease seals for bypass screw conveyor intermediate seats (Raw Mill Side)
Install the missing motor at the bypass screw conveyor (CM Side)
Install the missing motor at the bypass screw conveyor rotary discharger (RM Side)
check the non rotating motor for the bypass screw conveyor rotary discharger (CM Side)
check the non rotating motor for the bypass screw conveyor rotary discharger (RM Side)
alligenment for bypass screw Conveyor couplings (CM Side)
alligenment for bypass screw Conveyor couplings (RM Side)
alligenment for bypass screw Conveyor to bucket elevator couplings
Status Start Date Craft
Aug/23/2017, 12:52:29 M
F Sep/10/2017, 20:49:07 M
F Sep/10/2017, 20:49:48 M
Sep/10/2017, 20:50:41 M
Sep/11/2017, 14:24:57 E
Sep/11/2017, 14:25:53 P
Sep/11/2017, 14:25:53 P
Sep/11/2017, 14:27:03 P
Sep/11/2017, 14:27:54 M
Sep/11/2017, 14:28:09 M
Sep/11/2017, 14:29:45 M
Sep/11/2017, 14:29:45 M
Sep/11/2017, 14:29:45 M
Sep/17/2017, 08:52:28 M
Sep/17/2017, 08:52:28 M
Sep/17/2017, 08:52:29 M
Sep/17/2017, 08:54:37 M
Sep/17/2017, 08:54:37 M
Sep/17/2017, 08:58:30 M
Sep/17/2017, 08:59:48 M
Sep/17/2017, 09:01:19 M
Sep/17/2017, 09:01:20 M
Sep/17/2017, 09:01:20 M
Aug/16/2017, 17:46:08 M
F Aug/16/2017, 17:49:45 M
Aug/16/2017, 17:49:45 M
Aug/16/2017, 17:49:46 M
Aug/16/2017, 17:49:46 M
Aug/16/2017, 17:49:47 M
Aug/16/2017, 17:49:47 M
Aug/16/2017, 17:49:47 M
Aug/19/2017, 09:54:37 M
Aug/19/2017, 09:58:23 E
NF Aug/19/2017, 10:02:59 M
NF Aug/18/2017, 10:04:56 M
F Aug/18/2017, 10:24:10 M
Aug/18/2017, 11:26:30 M
F Aug/19/2017, 11:27:07 M
F Aug/19/2017, 11:27:22 M
F Aug/18/2017, 11:28:45 M
F Aug/18/2017, 11:28:45 M
F Aug/19/2017, 11:29:16 M
F Aug/17/2017, 11:30:56 M
F Aug/17/2017, 11:30:56 M
F Aug/19/2017, 12:22:15 M
F Aug/19/2017, 12:22:16 M
F Aug/19/2017, 12:22:16 M
F Aug/19/2017, 12:22:17 M
F Aug/19/2017, 12:22:17 M
F Aug/19/2017, 12:22:17 M
Aug/19/2017, 12:22:18
F Aug/19/2017, 12:22:18 M
F Aug/19/2017, 12:22:18 M
F Aug/19/2017, 12:22:19 M
Aug/19/2017, 12:22:19 M
F Aug/19/2017, 12:22:20 M
Aug/19/2017, 12:22:20 M
F Aug/19/2017, 12:22:20 M
F Aug/19/2017, 12:22:21 M
F Aug/19/2017, 12:22:21 M
F Aug/19/2017, 12:22:21 M
F Aug/19/2017, 12:22:22 M
F Aug/19/2017, 12:22:22 M
F Aug/19/2017, 12:22:23 M
F Aug/19/2017, 12:22:23 M
F Aug/19/2017, 12:22:23 M
F Aug/19/2017, 12:22:24 M
F Aug/19/2017, 12:27:26 M
F Aug/15/2017, 12:28:56 M
F Aug/15/2017, 12:29:45 M
F Aug/16/2017, 12:32:32 M
F Aug/17/2017, 12:32:32 M
F Aug/18/2017, 12:32:32 M
F Aug/18/2017, 12:32:32 M
F Aug/19/2017, 12:39:24 M
F Aug/09/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/10/2017, 12:43:19 M
F Aug/11/2017, 12:43:19 M
F Aug/11/2017, 12:43:19 M
F Aug/11/2017, 12:43:19 M
F Aug/12/2017, 12:43:19 M
F Aug/12/2017, 12:43:19 M
F Aug/12/2017, 12:43:19 M
Aug/21/2017, 10:10:26 M
Aug/21/2017, 10:10:50 M
F Aug/21/2017, 10:12:03 M
Aug/21/2017, 10:40:54 M
F Aug/21/2017, 11:00:09 M
Aug/21/2017, 11:08:56 M
Aug/21/2017, 19:53:37 E
Aug/21/2017, 20:35:33 M
F Aug/22/2017, 08:06:49 M
F Aug/22/2017, 08:06:49 M
F Aug/22/2017, 08:06:49 M
F Aug/22/2017, 20:14:43
Aug/22/2017, 20:14:43
F Aug/22/2017, 08:06:49 M
F Aug/20/2017, 09:17:52 M
F Aug/23/2017, 08:49:18 M
F Aug/23/2017, 09:36:55 M
F Aug/23/2017, 09:38:27 M
Aug/23/2017, 10:37:44 M
Aug/23/2017, 10:37:45 M
Aug/23/2017, 10:39:33 E
Aug/23/2017, 10:39:33 E
Aug/23/2017, 10:39:34 E
Aug/23/2017, 10:39:34 E
Aug/23/2017, 10:40:32 M
Aug/23/2017, 10:40:33 M
Aug/23/2017, 10:40:51 M
Finish Date
Sep/10/2017, 20:49:56
Sep/10/2017, 20:49:57
Aug/18/2017, 11:37:25
Aug/23/2017, 11:02:10
Aug/19/2017, 10:05:58
Aug/19/2017, 10:24:24
Aug/19/2017, 11:27:07
Aug/19/2017, 11:27:22
Aug/18/2017, 11:28:45
Aug/18/2017, 11:28:45
Aug/19/2017, 13:50:32
Aug/17/2017, 11:31:05
Aug/17/2017, 11:31:05
Aug/18/2017, 11:30:56
Aug/18/2017, 11:30:56
Aug/19/2017, 11:38:07
Aug/09/2017, 11:45:00
Aug/17/2017, 11:39:06
Aug/17/2017, 11:40:21
Aug/10/2017, 11:45:00
Aug/14/2017, 11:55:03
Aug/17/2017, 11:39:07
Aug/18/2017, 11:55:51
Aug/19/2017, 11:56:35
Aug/17/2017, 11:58:34
Aug/16/2017, 12:12:50
Aug/15/2017, 11:59:56
Aug/15/2017, 12:13:46
Aug/15/2017, 11:59:57
Aug/15/2017, 12:13:47
Aug/16/2017, 11:59:57
Aug/15/2017, 12:02:48
Aug/17/2017, 12:08:42
Aug/19/2017, 12:27:30
Aug/15/2017, 12:28:56
Aug/15/2017, 12:29:45
Aug/16/2017, 12:32:32
Aug/17/2017, 12:32:32
Aug/18/2017, 12:32:32
Aug/18/2017, 12:32:32
Aug/19/2017, 12:39:55
Aug/09/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/10/2017, 12:43:19
Aug/11/2017, 12:43:19
Aug/11/2017, 12:43:19
Aug/11/2017, 12:43:19
Aug/12/2017, 12:43:19
Aug/12/2017, 12:43:19
Aug/12/2017, 12:43:19
Aug/21/2017, 19:54:53
Aug/21/2017, 19:55:01
Aug/22/2017, 15:10:59
Aug/22/2017, 15:10:59
Aug/22/2017, 15:11:00
Aug/24/2017, 10:46:15
Aug/22/2017, 15:10:59
Aug/20/2017, 15:11:00
Aug/24/2017, 10:46:09
Aug/23/2017, 11:38:07
Aug/24/2017, 10:38:59
Bearing Radial
Date Area Location Internal
Designation
Clearance
(mm)
April 29, 2017 CM2 Feeding BC Drive Drum Bearings (FXD) 1316 0.35
April 29, 2017 CM2 Feeding BC Drive Drum Bearings (Free) 21316E/C3 0.05
April 29, 2017 CM2 Feeding BC Tensioning Drum (Drive Side) 1312ETN9 0.1
April 29, 2017 CM2 Feeding BC Tensioning Drum (non Drive Side) 1312ETN9 0.05
April 29, 2017 CM2 Feeding BC Snub Drum (Drive Side ) 6320 DGBB
April 29, 2017 CM2 Feeding BC Snub Drum (non Drive Side ) 6320 DGBB
September 27, 2017 CM2 Feeding BC Driven Drum Bearings (DS) 1312 C<0.05
September 27, 2017 CM2 Feeding BC Driven Drum Bearings (nDS) 1312 C<0.05
September 27, 2017 CM2 Feeding BC Snub Drum (Drive Side ) 1312 C<0.05
September 27, 2017 CM2 Feeding BC Snub Drum (non Drive Side ) 1312 C<0.05
September 27, 2017 CM2 Feeding BC Tensioning Drum 1 (Drive Side) 1312ETN9 0.2
September 27, 2017 CM2 Feeding BC Tensioning Drum 1 (non Drive Side) 1312ETN9 C<0.05
September 27, 2017 CM2 Feeding BC Tensioning Drum 3 (Drive Side) 1312ETN9 0.05<C<0.1
September 27, 2017 CM2 Feeding BC Tensioning Drum 3 (non Drive Side) 1312ETN9 0.05<C<0.1
September 27, 2017 CM2 Feeding BC Drive Drum Bearings (FXD) 1316 0.25
September 27, 2017 CM2 Feeding BC Drive Drum Bearings (Free) 21316E/C3 0.4
Min Max
Limit Limit
(m ) (m) Remarks
35 60
80 110
30 50
30 50
30 58
30 58
30 50
30 50
30 50
30 50
30 50
No Grease Plug was installed in any of the mentioned bearings housing
30 50
30 50
30 50
35 60
80 110
