HM111e - V0.2
HM111e - V0.2
Experiment Instructions
i
HM 111 PIPE NETWORKS
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Structure of the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Ambient conditions for operation and storage location . . . . . . . . . . . . 5
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3 Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Pipe sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Pressure measuring points with annular measuring chambers. . . . . . 9
3.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Differential pressure measurement with 2-tube manometer . . . . . . . 11
3.4.1 Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.2 Setting the zero position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.3 Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5 Measurement using the differential pressure manometer . . . . . . . . . 16
3.5.1 Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6 Shutting down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7 Maintenance and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Fundamental principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Flow through pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Flow through pipe elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.1 Coefficients of resistance for special pipe elements . . . . . . . 20
4.2.2 Introduction of a constant K . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.3 Parallel and series connection of pipe elements with a flow
through them. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ii
HM 111 PIPE NETWORKS
5 Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Experiment 1: Calibration of pipe sections . . . . . . . . . . . . . . . . . . . . 23
5.1.1 Aim of experiment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.2 Preparing the experiment . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.3 Performing the experiment . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.4 Measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.5 Evaluation of the experiment . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Experiment 2: Determination of constants for bends. . . . . . . . . . . . . 35
5.2.1 Aim of experiment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 List of key symbols and units used . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.3 Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4 Pipe coefficient of friction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5 Worksheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.5.1 Formulae. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.5.2 Measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.3 Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.6 Pipe networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.7 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.7.1 Calibration curve for 25mm pipe (pipe section A) . . . . . . . . . 57
6.7.2 Calibration curve for 20mm pipe (pipe section B). . . . . . . . . 58
6.7.3 Calibration curve for 16 mm pipe . . . . . . . . . . . . . . . . . . . . . 59
6.7.4 Calibration curve for bend. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
iii
HM 111 PIPE NETWORKS
1 Introduction
1 Introduction 1
HM 111 PIPE NETWORKS
Learning content
• Plotting a calibration curve for individual pipe
sections: Pressure loss against flow
• Parallel connection of pipe sections
• Series connection of pipe sections
• Combined series and parallel connection
• Investigation of a ring circuit
• Differential pressure measurement
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1 Introduction 2
HM 111 PIPE NETWORKS
2 Safety
2 Safety 3
HM 111 PIPE NETWORKS
Symbol Explanation
Electrical voltage
Notice
WARNING
Electrical connections are exposed when the
control cabinet is open.
Danger of electric shock.
• Before opening the control cabinet: Disconnect
the mains plug.
• Work should only be carried out by qualified
electricians.
• Protect the control cabinet against moisture.
NOTICE
The submersible pump is destroyed if operated
without water.
• When operating the submersible pump: Ensure
that the supply tank is filled.
2 Safety 4
HM 111 PIPE NETWORKS
NOTICE
Frost damage is possible when the system is
stored.
• Only store the system in a frost-free location.
• If there is a risk of frost, drain using the drain
valve.
• If the unit will not be used for a long period,
drain the water.
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NOTICE
Damage possible due to leaks.
• When changing pipe elements in the pipe sec-
tions, ensure that no sealing rings become
detached and fall off.
• Prior to commissioning the pump, check all
connections for leaks.
• Enclosed space.
• Free of dirt and moisture.
• Even and stable surface.
• Frost-free.
2 Safety 5
HM 111 PIPE NETWORKS
3 Unit description
8 7 3 6 5 4 3 2 1
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View of storage
panel, see Fig.
3.2, Page 7
9 10 11 12
1 Two-tube manometer
2 Measuring tank
3 Annular measuring chamber
4 Frame for experiment fittings
5 Differential pressure gauge
6 Pipe sections
7 Control cabinet
Submersible pump (13) 8 Feed valve
(Supply tank (9) shown
as transparent) 9 Supply tank
10 Main valve for flow adjustment
11 Scale for reading the water level
12 Gate valve for draining the measuring tank
13 Submersible pump
3 Unit description 6
HM 111 PIPE NETWORKS
Connection
Connection 180°
Connection 180°
with outlet
Outlet
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3-way connection
3-way connection
with outlet
Fig. 3.2 Storage panel for pipe elements
3 Unit description 7
HM 111 PIPE NETWORKS
trolley.
A 25mm x 1,9mm
B 20mm x 1,5mm
C 16mm x 1,8mm
Fig. 3.3 Pipe network
(Shown here: "Calibration of pipe sections" pipe network)
3 Unit description 8
HM 111 PIPE NETWORKS
3 Unit description 9
HM 111 PIPE NETWORKS
3.3 Commissioning
NOTICE
Risk of damage to the unit.
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3 Unit description 10
HM 111 PIPE NETWORKS
3 Unit description 11
HM 111 PIPE NETWORKS
h2 p = h g (3.1)
p1 p2 1 mbar
p h ------ -------------- (3.2)
10 mm
Fig. 3.10
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where
h in mm
3 Unit description 12
HM 111 PIPE NETWORKS
3.4.1 Bleeding
3 Unit description 13
HM 111 PIPE NETWORKS
NOTICE
The water columns can only be adjusted upwards
using the bleed valve.
3 Unit description 14
HM 111 PIPE NETWORKS
3.4.3 Measuring
3 Unit description 15
HM 111 PIPE NETWORKS
3.5.1 Bleeding
valve).
• Using an object (screwdriver or Allen key)
press on the pin for the rapid action coupling on
the other end of the hose.
– The self-closing valve opens and water
flows out.
– Bleed the valves.
• Pull the ring of the rapid action coupling back
again.
– The self-closing valve closes.
• Connect the rapid action couplings on the dif-
ferential pressure manometer.
3 Unit description 16
HM 111 PIPE NETWORKS
3 Unit description 17
HM 111 PIPE NETWORKS
4 Fundamental principles
4 Fundamental principles 18
HM 111 PIPE NETWORKS
l 2
p loss = ----------- v (4.1)
2d
vd
Re = ---------- (4.3)
4 Fundamental principles 19
HM 111 PIPE NETWORKS
4Q
v = ------------- (4.4)
2
d
For hydraulically smooth pipes (Re < 65 d/k)
and with a Reynolds number in the range
2320 < Re < 105 the pipe coefficient of friction is
calculated using the Blasius formula
= 0,3164
------------------ (4.5)
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4 Re
4 Fundamental principles 20
HM 111 PIPE NETWORKS
p-
K = ------ (4.6)
2
Q
value of p in mbar.
4.2.3 Parallel and series connection of pipe elements with a flow through
them
K 1 + K 2 + K 3 + ... (4.7)
1 + ------------
------------ 1 + ------------
1 + ... (4.8)
K1 K2 K3
4 Fundamental principles 21
HM 111 PIPE NETWORKS
1 - = ---------------------
------------------- 1 - + ---------------------
1 - + ... (4.10)
K total K pipe1 K pipe2
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4 Fundamental principles 22
HM 111 PIPE NETWORKS
5 Experiments
5 Experiments 23
HM 111 PIPE NETWORKS
20mm x 1,5mm
Pipe section 2
20mm x 1,5mm
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16mm x 1,8mm
Pipe section 3
16mm x 1,8mm
890
Supply valves
Fig. 5.1 "Calibration of pipe sections" pipe network
5 Experiments 24
HM 111 PIPE NETWORKS
Supply valves
Pipe section 1
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Pipe section 2
Pipe section 3
5 Experiments 25
HM 111 PIPE NETWORKS
5 Experiments 26
HM 111 PIPE NETWORKS
5 Experiments 27
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5.1.4
Date: 08.04.2015
HM 111
Name: Mittasch
5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 1
28
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5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 2
29
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5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 3
30
HM 111 PIPE NETWORKS
p loss 55,4mbar-
K = -----------
- = ----------------------------
2 3 2
Q 3,18 m -------
h
2 2
h - = 5,48 mbar h-
= 55,4mbar
------------------------------------ ------------------------
6
2 6
3,18 m m
t1 + t2 + t3
t m = --------------------------
- (5.1)
3
5 Experiments 31
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5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 1
p calc in
Measure- K in mbar Variation in
ploss,m in 3 2
Vm in L tm in s Q in L/s Q in m /h mbar h
ment mbar ----------------------- where mbar
6
m K = 5,5
Kpipe1 = 5,5
32
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5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 2
p calc in
Measure- K in mbar Variation in
ploss,m in 2
Vm in L tm in s Q in L/s Q in m3/h mbar
ment mbar ---------------------- where mbar
h-
6
m K = 15
Kpipe2 = 15
33
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5 Experiments
Pipe section / pipe element(s): "Calibration of pipe sections" pipe network
Pipe section 3
K in p calc in
Measure- ploss,m in 2 Variation in
Vm in L tm in s Q in L/s Q in m3/h mbar h mbar
ment mbar ----------------------
- mbar
6 K = 90
m
Kpipe3 = 90
34
HM 111 PIPE NETWORKS
25mm x 1,9mm
20mm x 1,5mm
20mm x 1,5mm
16mm x 1,8mm
16mm x 1,8mm
5 Experiments 35
HM 111 PIPE NETWORKS
Supply valves
Fig. 5.4 "Series connection" pipe network
5 Experiments 36
HM 111 PIPE NETWORKS
5 Experiments 37
HM 111 PIPE NETWORKS
5 Experiments 38
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Experiment:
5.2.4
Date: 08.04.2015
HM 111
Name: Mittasch
5 Experiments
Pipe section / pipe element(s): "Series connection" pipe network
First section
39
HM 111 PIPE NETWORKS
2
mbar h -
K bend = 8,7 – 5,5 = 3,2 ------------------------
6
m
t1 + t2 + t3
t m = --------------------------
- (5.2)
3
5 Experiments 40
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5 Experiments
Pipe section / pipe element(s): "Series connection" pipe network
First section
Ktotal in p calc in
Measure- ploss in 2 Variation in
Vm in L tm in s Q in L/s Q in m3/h mbar mbar
ment mbar ----------------------
h- mbar
m 6 for K = 8,7
41
HM 111 PIPE NETWORKS
Q
5,5 3,2
3,2 15 3,2
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3,2 15 3,2
3,2 90 3,2
Q
3,2 90
Fig. 5.5
5 Experiments 42
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5 Experiments
Pipe section / pipe element(s): "Series connection" pipe network
43
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5 Experiments
Pipe section / pipe element(s): "Series connection" pipe network
p calc in
Ktotal in
Measure- ploss in 2 mbar where Variation in
Vm in L tm in s Q in L/s Q in m3/h mbar
ment mbar ----------------------
h- Ktotal = 241, mbar
m6 1
44
HM 111 PIPE NETWORKS
NOTICE
To achieve greater accuracy in the flow measure-
ment, the time should be measured multiple times
at the same flow and the mean value calculated.
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5 Experiments 45
HM 111 PIPE NETWORKS
6 Appendix
Dimensions
Length x Width x Height 1550mm x 800mm x 1600 mm
Weight Approx. 117 kg
Power supply
Voltage 230 V
Frequency 50 Hz
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Phases 1
Nominal consumption (power) 0,8 kW
Optional alternatives, see rating plate
Pump
Power consumption 250 W
Flow rate, max. 9 m3/h
Head, max. 7,0 m
Pipe section A
Flow rate, max. 3 m3/h
Pipe sections
Length 700 mm each
Roughness hydr. smooth k = 0,00125 mm
External diameter x Wall thickness 1x: 25mm x 1,9 mm
External diameter x Wall thickness 2x: 20mm x 1,5 mm
External diameter x Wall thickness 2x: 16mm x 1,8 mm
6 Appendix 46
HM 111 PIPE NETWORKS
Supply tank
Volume 180 L
Measuring tank
For high flow rates 40 L
For low flow rates 10 L
Two-tube manometer
Measuring range 0...100 mbar
6 Appendix 47
HM 111 PIPE NETWORKS
d Pipe diameter mm
h Height mm, m
K Constant
l Length mm
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p Pressure mbar
Re Reynolds number
t Time s, min
v Flow velocity
V Volume L
Pi --
Density kg/m3
Index Explanation
bend Bend
calc Calculated
loss Loss
m Mean value
total Total
6 Appendix 48
HM 111 PIPE NETWORKS
6.3 Tables
6 Appendix 49
HM 111 PIPE NETWORKS
15 1.134
16 1.106
17 1.079
18 1.055
19 1.028
20 1.004
21 0.980
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22 0.957
23 0.935
24 0.914
25 0.894
26 0.875
27 0.856
28 0.837
29 0.812
30 0.801
6 Appendix 50
HM 111 PIPE NETWORKS
Unstable
Limit curve
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Sm
oot
h pip
es
(k
laminar turbulent =0
)
6 Appendix 51
HM 111 PIPE NETWORKS
6.5 Worksheets
6.5.1 Formulae
t 1. measurement + t 2. measurement
t m = ---------------------------------------------------------------------------
- in s for two iterations
2
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h loss
p loss = ---------------------
- in mbar with h loss in mm
mm
10 --------------
mbar
L L
Q = V
---- in --- or ----------
t s min
3
Q = V 3600 in m
--------------------- ------- with V in L and t in s
t 1000 h
3
V 60- in m
Q = ------------------ ------- with V in L and t in min
t 1000 h
6 Appendix 52
HM 111 PIPE NETWORKS
3
p loss m
K = -----------
- with p loss in mbar and Q in -------
Q
2 h
1 1 1 1
Parallel connection: -------------------- = ------------ + ------------ + ------------ + ...
K total K1 K2 K3
1
K total = ------------------------------------------------------------------------
-
------------
1 + ------------ 1 + ------------ 1 + ... 2
K1 K2 K3
3
2 m
p calc = Q K with Q in -------
h
2
mbar h
and K in ------------------------
6
-
m
Variation
6 Appendix 53
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6.5.2
Experiment: ______________________________
Date: _______________
HM 111
6 Appendix
Name: _______________
1
PIPE NETWORKS
54
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Experiment: _________________________________________
6.5.3
Date: _______________
HM 111
6 Appendix
Name: _______________
Ktotal in
Measure- ploss,m in 2 p calc in Variation in
Calculations
1
PIPE NETWORKS
55
HM 111 PIPE NETWORKS
25mm x 1,9mm
20mm x 1,5mm
16mm x 1,8mm
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Fig. 6.4 Series connection Fig. 6.5 Parallel and series connection
6 Appendix 56
HM 111 PIPE NETWORKS
6.7 Diagrams
60
50
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40
Pressure loss ploss in mbar
30
20
10
0
0 10 20 30 40 50 60
Flow Q in L/min
6 Appendix 57
HM 111 PIPE NETWORKS
140
120
100
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80
60
40
20
0
0 10 20 30 40 50 60
Flow Q in L/min
6 Appendix 58
HM 111 PIPE NETWORKS
450
400
350
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300
Pressure loss ploss in mbar
250
200
150
100
50
0
0 10 20 30 40
Flow Q in L/min
6 Appendix 59
HM 111 PIPE NETWORKS
35
30
25
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20
15
10
0
0 10 20 30 40 50 60
Flow Q in L/min
6 Appendix 60