MCB Sur
MCB Sur
OTIS No.:
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Start up Routine Page: 1 / 16
FOD BERLIN OVF20 Date: 29-Jun-1999
OVF20
Start up Routine
Document Revision :
Copyright 1999, OTIS GmbH Berlin. No part of this document may be copied or reproduced
in any form or by any means without the prior written consent of OTIS GmbH.
FIELD COMPONENT MANUAL Part: 4 - AA3
OTIS No.:
Vintage: 01 / 1
Central & East European Area
Start up Routine Page: 1 / 16
FOD BERLIN OVF20 Date: 29-Jun-1999
Table of Contents
1 Starting up conditions....................................................................................3
2 First Inspection Run (without Encoder)....................................................3
2.1 Checking of voltages....................................................................................................3
2.2 Input Signals Check on the MCB_II using the SVT......................................................4
2.3 Fundamental Parameter Set up...................................................................................4
2.4 Check of Direction........................................................................................................5
3 Prepare first Normal Run............................................................................6
3.1 Adjustment of magnets.................................................................................................6
3.1.1 1-Track Construction....................................................................................6
3.1.2 Position reference system (PRS2)...............................................................7
3.2 Adjustment of Speed Encoder......................................................................................8
3.3 Learn run......................................................................................................................9
4 Final adjustment of Position Reference..................................................11
4.1 Speed Profile..............................................................................................................11
4.1.1 Contract parameters (<M> <3> <1> <GOON>).........................................11
4.1.2 Profile parameter <M> <3> <2> <GO ON>................................................11
4.2 Vane parameters <M> <3> <3> <GO ON>................................................................12
4.2.1 LV DLY UP and LV DLY DOWN (Adjustment of floor level)......................13
4.2.2 IPU/ IPD DLY (Adjustment of creep time)..................................................13
4.2.3 SLU/SLD DLY (Adjustment of Creep time)................................................13
4.2.4 1LS, 2LS (Adjustment of deceleration limit switch)....................................14
4.2.5 T_creep......................................................................................................14
4.3 Event logging..............................................................................................................14
4.4 Parameter storage..................................................................................................... 14
5 Fine Adjustment.........................................................................................15
5.1 Starting Jerk Reduction without load weighing...........................................................15
5.2 Adjustment of Load weighing system.........................................................................15
FIELD COMPONENT MANUAL Part: 4 - AA3
OTIS No.:
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Start up Routine Page: 1 / 16
FOD BERLIN OVF20 Date: 29-Jun-1999
1Starting up conditions
Starting up of OVF20 system only should be performed by authorisizied personal!
Caution!
Attention !
2.1Checking of voltages
1. Switch the unit to ERO-operation and CHCS and DDO (if possible)
2. Switch on the main switch
3. Check the power supplies on TRF1 according to the wiring diagram.
4. Connect the Service Tool (SVT) to MCB_II (P6)
5. After switching on, the DR (Drive Ready) -signal on the MCB_II must be active,
(Checking by SVT), it indicates the readiness of the inverter (at MS300 and MCS310
OP-relay will energize).
6. It must be checked if the following inputs of the MCB_II have the correct voltage of
24VDC
P3.2 (24V - output)
P4.7 (/1LS - signal)
P4.8 (/2LS - signal)
P3.1 (DBD - signal) in each case to P3.3 (HL2)
With <Module> <1> <2> <GO ON> check input signal DBD.
Attention!
In this case the motor has to be driven with a reduced frequency to get the required
contract speed, the parameter MOT Fnom has to be set to the according value,
otherwise it is possible that the car runs with overspeed and the safety gear can
apply.
MOT Nnom: Synchronous Speed of the motor at nominal frequency
Example: for the frequency 50Hz and 2 pairs of poles
Þ set N SYN MOTOR = 1500 [rpm]
for the frequency 50Hz and 3 pairs of poles
Þ set N SYN MOTOR = 1000 [rpm]
for the frequency 60Hz and 3 pairs of poles
Þ set N SYN MOTOR = 1200 [rpm]
ENCODER PULSES: Number of Speed Encoder pulses per trace.
Example: for an encoder with 1024 pulses per revolution
Þ set ENCODER PULSES = 1024
Application of several encoders are possible, see chapter 3.2
Adjustment of Speed Encoder
ENCODER TRACES: Number of traces of the Speed Encoder
Example: for One trace encoder Þ set ENCODER TRACES = 1
for Two trace encoder Þ set ENCODER TRACES = 2
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
2.4Check of Direction
After setting of contract parameters you should check the run direction with the ERO-Box.
For INS- or ERO- operation the MCB_II needs the input signals UIB or DIB (<M> <1> <2>
<GO ON>).
The main contactors SW and BR have to be activated. The activation is done by the MCB II
in connection with UP- or DOWN- signals if the safety chain is closed. In the same time the
DBD-input will be inactive.
With the Service Tool the status of the drive can be controlled (<M> <1> <1> <GO ON>).
By pushing of UIB- or DIB-buttons the motor will start.
If the run direction is not the same as the wanted direction, then two conductors of the
motor cable have to be exchanged.
You must check if the drive reduces speed to creep speed when the cabine reaches the
switch 1LS or 2LS (only by MCS220).
If the car does not move the error can be detected by means of status display.
If Shut Down (SHT DWN) is displayed the reason can be found out by means of Error
logging (ErrLog) (<M> <2> <2> <1> <GO ON>).
By off and on switching of the main switch in decided cases of Shut Down the blocking can
be cancelled.
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
3.1Adjustment of magnets
Magnets with a length of 170 to 250 mm can be used. At shorter landings you have to
consider that the distance between door zones must be at least 180 mm. Otherwise the
door zones can not be separareted with normal speed.
3.1.11-Track Construction
Suppositions: the magnets have the same lengt in each landing
Connection (MCB II): 1LV to 4P3
2LV to 4P4 (only at 2LV)
*IPU
*SLU
STD
STD up direction
up direction
(Short
UIS distance)
1LV Door zone
2LV
STD down
DIS direction
(Short
distance STD
down direction
*SLD
*IPD
Speed [m/s] Stop distance (STD) 1/2LS distance Door zone [mm] Door zone [mm]
[mm] [mm] (only 1LV) (1LV + 2LV)
0,50 650 same as
0,63 800 magnet length
0,80 960 STD - 50mm same as minus
1,00 1200 magnet length distance
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
In controllers with learn run, the stopping distance is generated by the MCB II software.
Requirements: Floating tape and sensor head have to mounted according instructions and
the magnets are to be located at the same level in each landing (to related
to the hoistway door sill)
Length of magnet: - 250mm (1LV, 2LV)
- as stop distance (1LS, 2LS)
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
Tape SAC
LV1/LV2/DZI
Floor level
2LS
Sensor
unit DZ
SAC only
12 2L I SA for
mm S C REM
LV
1
30mm
150mm Floor level
LV1/LV2/DZI LV2
1LS
SAC
LV1/LV2/DZI
lacquered
Floor level Southern
magnet
non
lacquered Northern magnet
1LS
Note:
Following problem can occur if a correction run starts in down direction near by 1LS (or 2LS
for up. Then the drive decelerates in 1LS to creep speed and creeps the whole distance to
the door zone. If now the distance between 2LV and 1LV & 2LV is too long, relay LVC drops
off and disables relay LV2 to pull in. The door bypass circuit is opened. With it the door
zone was not detected and the car runs to the limit switch (7LS).
The solution is, the magnets 1LV and 2LV have to be as narrow so far as the failure does
not occur. In the terminals that distance have not to be longer than 35mm.
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FOD BERLIN OVF20 Date: 29-Jun-1999
Set Contract parameters ENCODER PULSES and ENCODER TRACES according used
encoder:
ENCODER PULSES = 120, if the marks on the brake drum are 120 or according
declaration on encoder type plate
(usually at one channel encoder)
= 1024, according declaration on encoder type plate
(usually at two channel encoder)
ENCODER TRACES = 1, if one channel encoder is used
Example: if TAA633B1 (GO177CK1) is used;
Þ set ENCODER PULSES = 120*,
Þ set ENCODER TRACES = 1
* If encoder TAA633B1 is used check the number of marks on the brake drum (on 13VTR,
160VAT machines refer to application area on motor plate).
The number of marks can be determined as follows:
Switch on ERO mode.
Set a mark on the hand wheel and switch off the main switch (OCB) and on again.
Choose the SVT menu PVT (<M> <2> <6>). The counter is reseted and stays at zero.
Lift the brake for one rotation (hand wheel) and check the counter in the PVT menu.
Divide the value by 2 and you will get the value for the parameter ENCODER PULSES.
Example: for a unit with a PVT counter of 246 Þ set ENCODER PULSES = 123
ENCODER TRACES = 2, if two channel encoder is used
Example: if GBA633A1 is used;
Þ set ENCODER PULSES = 1024
Þ set ENCODER TRACES = 2
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
Remark!
If an encoder with 2 x 120 pulses is changed by an encoder with 2 x 1024 pulses, the
adjustable delays of hoistway signals (1/2LV, 1/2LS) are decreased at slower contract
speeds.
If the delay values are too high, the acceptance of these values is refused by software.
In that case the length of LS magnet has to be decreased.
3.3Learn run
Before the unit runs in Normal operation a Learn run has to be performed. Normal runs are
not possible without previous Learn run. A repeatition of the Learn run is also necessary if a
door zone magnet was removed or if the parameter CON SPE was changed. Before
starting the Learn run, the parameters CON SPE, CON Nmot, MOT Fnom, MOT Nnom,
CONTR TYPE, TOP FLOOR and FLOORS in 1LS (<M> <3> <1> <GO ON>) have to be
adjusted.
Check the 1LS distance before starting the learn run!
Attention !
The cabine must be empty during Learn run !
The start position of cabine in the hoistway has to be out of 1LS range and a door
zone.
To avoid trouble switch off the door drive (e.g. DDO) and cut off the entering of hall calls
(CHCS).
The Learn run is started with Service Tool <M> <4> <1>.
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FOD BERLIN OVF20 Date: 29-Jun-1999
Switch on
switch to ”ERO” on ERO-Box
Inspection
To start Learn
press <ENTER> on Service Tool
Run press ENTER
Switch back
switch to ”NORMAL” on ERO-Box
to NORMAL
4.1Speed Profile
SHR SPE Short landing distance (dis- CON SPE Distance between SLU/SLD
[m/s] tance between door zones) [m/s] and 1/2LV sensors
[m] [m]
0,40 0,8 1,00 0,35
0,30 0,7 0,80 0,30
0,25 0,6 0,63 0,25
At controllers with learn run the short distance speed is adjusted by the software.
REL SPE [0.01m/s]: Releveling speed
The Releveling speed should be 2...3 [0.01m/s]
CRE SPE [0.01m/s]: Creep speed
The creep speed should be 6...8 [0.01m/s]
ACC [0.01m/s²]: Acceleration rate
Example:
Is NOM SPE = 100 [0.01m/s] Þ set ACC = 100 [0.01m/s²]
Is NOM SPE = 90 [0.01m/s] Þ set ACC = 80 [0.01m/s²]
Is NOM SPE = 80 [0.01m/s] Þ set ACC = 60 [0.01m/s²]
FIELD COMPONENT MANUAL Part: 4 - AA3
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Vintage: 01 / 1
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Start up Routine Page: 1 / 16
FOD BERLIN OVF20 Date: 29-Jun-1999
Attention !
Each IPU/IPD-signal must be active for longer than 150 ms
(else ”MLS: /T <> IP ”would be registered) !
4.3Event logging
Conditions in the event logging does not generate automatically a shut down of the unit.
The explanation of the events are described in the chapter ”Service Tool User Guide”.
The unit should be switched off and on (main switch) to reset the event logging counter.
FIELD COMPONENT MANUAL Part: 4 - AA3
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FOD BERLIN OVF20 Date: 29-Jun-1999
If requested you can find the saved events in the menu ”Saved” (<M> <2> <2> <2>).
At following test runs no failure should be registered in the event logging.
Exception: DRV: SPEED MSMT” and ”SYS: Calc Time”.
4.4Parameter storage
Note adjusted parameter and lie down them in the controller.
Store the parameter setup with <M> <3> <7> in the EEPROM.
Do not choose the Default-values, otherwise the adjusted contract-specific parameters will
be lost.
It is helpful to store adjusted parameter in the controller cabinet, because with that the drive
can be readjusted rapidly after change of EPROM or MCB_II and setting of default values.
5Fine Adjustment
If the start jerk is worse in up direction than in down direction (empty car), then increase pa-
rameter Ustart. Too much increasement could implicate vibrations at creep speed.
The adjustment is finished and the start jerk one person up is reduced significantly.