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Morbidelli m100-m200 Apr18 ING

The Morbidelli M100/M200 CNC machining centers offer an all-in-one solution with advanced features for efficient and flexible machining of various materials. Key highlights include a 5-axis electrospindle, rapid tool changes, and a customizable work table, making it suitable for diverse applications. The machines are designed for optimal space utilization, safety, and reduced maintenance, ensuring high productivity and quality finishes.

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0% found this document useful (0 votes)
211 views52 pages

Morbidelli m100-m200 Apr18 ING

The Morbidelli M100/M200 CNC machining centers offer an all-in-one solution with advanced features for efficient and flexible machining of various materials. Key highlights include a 5-axis electrospindle, rapid tool changes, and a customizable work table, making it suitable for diverse applications. The machines are designed for optimal space utilization, safety, and reduced maintenance, ensuring high productivity and quality finishes.

Uploaded by

iyad.1991.9.3.n
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

morbidelli m100/m200

CNC machining centres

numerical controlled machining centres

morbidelli m2

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY


UNDERSTAND THE NEEDS TO BE…
morbidelli m100/m200
numerical controlled machining centres

... ALL RESPONSIVE

EVERYTHING
YOU ALWAYS
DREAMED OF A
CNC MACHINING
CENTRE BUT
WERE TOO
AFRAID TO ASK

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY


A
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

4
MORBIDELLI M100/M200

FREEDOM TOP QUALITY FASTER


6 12 24

Optimizing the space in your factory Unique to the market: up to 4 types Beyond imagination, up to 60 tools always
thanks to the PRO-SPACE solution. of units to fit different working groups. available on board make the machine the
best in its class.
Accessible and ergonomic 360° all around, Unrivalled finishing with new direct
no floor obstructions: all the components drive JQX (Just Quality eXtreme) Less than 15” for the tool change with
are within the base. 5-axis electrospindle. the 14 position FAST tool changer.

Total safety and freedom to load large Reduced maintenance, thanks to the
panels (as wide as 2200 mm) due to the RO.AX (Rotoaxial spindle technology)
work table being entirely accessible. drilling bits. It is recommended only
after more than 1000 hours of work.

60% of time saved on drilling cycles with


the new drill-bits designed to guarantee the
best effectiveness on all types of material.

2
ALL FLEXIBLE CLEAN READY
28 38 42

The machine is perfect for all types of No problem with dust or shavings thanks 1 technician, 1 day and the machine is
materials: from wood to plastic, from panel to the intelligent solution of the dust up and running!
to furniture, from kitchen doors to windows. collection box located in an ergonomic
The right solution configured for all your position.
needs and your investment plan.
Free space on the floor with the vacuum
Zero idle times for set-up operations and no pump integrated in the machine base.
compromise for the machine performance
with the versatility and free configurability
of the TV FLEXMATIC work table.

No limit for the work piece machining with


thickness up to 180 or 250 mm on 75 mm
vacuum pods.

44
MAESTRO software

46
Technical data

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 3


M100 M
100 REASONS TO BUY, 200 REASONS
EXCLUSIVE FEATURES

9
All at your fingertips
thanks to the TECPAD 7” 11
colour remote control with
touch-screen.

10
Free access, having Rapid working cycles
the cable-holder chain with the 14 position
enclosed within the FAST tool changer.
machine frame.

8 7 61
Intuitiveness and easiness Integrated electrical Zero idle times for set-up
with the APPS included in cabinet with air conditioner. operations and no compromise
the Maestro software for the for the machine performance
production of doors, stairs, with the versatility and
furniture and furnishing free configurability of the
elements. TV FLEXMATIC work table.

4
M200
morbidelli m100/m200
TO ENJOY
numerical controlled machining centres

Wide availability • Total flexibility with an operating group


12 of tools thanks
to the TRC rear
1 configurability unique to the market.
• Unrivalled finishing with new direct drive JQX
chain tool changer (Just Quality eXtreme) 5-axis electrospindle.
with 32 positions. • 60% of time saved on drilling cycles with the new
drill-bits designed to guarantee the best effectiveness
on all types of material.
• Reduced maintenance, thanks to the RO.AX
(Rotoaxial spindle technology) drilling bits. It is
recommended only after more than 1000 hours
of work.

TRB tool changer


with 14 positions.

Free space on the floor with


the vacuum pump integrated
in the machine base.
100% of the working area
5 covered by all the units of the
operating group.
No problem with dust or
shavings thanks to the
intelligent solution of the
dust collection box located
in an ergonomic position.
Very high flexibility with the
6
2 multi-function work table made
of extruded aluminium, extremely
4
stiff, designed to maintain a perfect
planarity over time, even after repeated
mechanical stresses; it is ideal also for
nesting machining.

5
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

FREEDOM OF MOVEMENT

6
ALL FREEDOM

Optimizing the space in your factory thanks to


the PRO-SPACE solution.

Accessible and ergonomic 360° all around, no


floor obstructions: all the components are within
the base.

Total safety and freedom to load large panels


(as wide as 2200 mm) due to the work table
being entirely accessible.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 7


MINIMUM OVERALL DIMENSIONS
MAXIMUM SAFETY
AND FLEXIBILITY

“PRO-SPACE” PROTECTIONS
Loading zone completely free to reduce the
space occupied to the minimum. The absence
of perimeter protections facilitates the work table
access on all the sides of the machine.

8
morbidelli m100/m200
numerical controlled machining centres

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 9


SAFETY
SYSTEMS
GUARANTEED SAFETY: BUMPERS PROTECTIONS
Fully safe machining with the bumpers safety system with lock
the machine in case of accidental contact with the operator.

MINIMUM OVERALL DIMENSIONS MAXIMUM SAFETY


AND FLEXIBILITY: PRO-SPACE PROTECTIONS
Loading zone completely free to reduce the space occupied to the
minimum. The protections allow the machine to be used with a
feed speed up to 25 m/min in X direction. The absence of perimeter
protections facilitates the work table access on all the sides of the
B
machine.

TOTAL FREEDOM AND HIGH PRODUCTIVITY:


PRO-SPEED PROTECTIONS
Protection system for the machine use to the maximum speed
of 60 m/min. When the operator enters into the loading area, which is
delimited by the front photocell barrier, the machine automatically
reduces the speed; when the operator leaves the loading area the
B
system restore the maximum speed.

C
10
OVERALL DIMENSIONS morbidelli m100/m200
numerical controlled machining centres

A B C
PRO-SPACE PRO-SPEED PRO-SPACE PRO-SPEED

MORBIDELLI M100 WORK TABLE


Working area 3110 x 1320 mm 2650 3156 (4156*) 4720 6715 (7065*) 7300
Working area 3710 x 1320 mm 2650 3156 (4156*) 4720 7315 (7665*) 7900
Working area 5510 x 1320 mm 2650 3156 (4156*) 4720 9115 (9465*) 9700
Working area 3110 x 1620 mm 2650 3456 (4456*) 5020 6665 (7015*) 7300
Working area 3710 x 1620 mm 2650 3456 (4456*) 5020 7265 (7615*) 7900
Working area 5510 x 1620 mm 2650 3456 (4456*) 5020 9065 (9415*) 9700
MORBIDELLI M200 WORK TABLE
Working area 3110 x 1620 mm 2820 3562 (4562*) 5020 6670 (7020*) 7300
Working area 3710 x 1620 mm 2820 3562 (4562*) 5020 7270 (7620*) 7900
Working area 5510 x 1620 mm 2820 3562 (4562*) 5020 9070 (9420*) 9700

* It includes the operating area

PRO_SPACE
Layout

PRO_SPEED
Layout

11
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

5 AXES AT HAND

12
ALL TOP QUALITY

Unique to the market: up to 4 types of units to fit


different working groups.

Unrivalled finishing with new direct drive JQX


(Just Quality eXtreme) 5-axis electrospindle.

Reduced maintenance, thanks to the RO.AX


(Rotoaxial spindle technology) drilling bits. It is
recommended only after more than 1000 hours
of work.

60% of time saved on drilling cycles with the


new drill-bits designed to guarantee the best
effectiveness on all types of material.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 13


MACHINING UNIT:
DRILLING UNIT
The higher drilling capacity in its category up
to 21 vertical spindles, 12 horizontal spindles
and independent blade unit.

INDESTRUCTIBLE AND WITH LOW MAINTENANCE


The sturdiness of drilling heads is proven by the
reduced maintenance costs: it is recommended
only after more than 1000 hours of work.

14
morbidelli m100/m200
numerical controlled machining centres

60% of time saved on drilling cycles with the new drill-bits


designed to guarantee the best effectiveness on all types
of material.

15
THE PERFECT
DRILLING

RO.AX SPINDLE
Zero play during machining with the new RO.AX technology (Rotoaxial
spindle technology), the most efficient spindle on the market with
rotation speeds up to 8000 rpm.

High performance drilling units thanks to the spindles with innovative design.
The new drilling spindle offers optimal solutions to achieve the highest
quality of finishing and the maximum speed of the whole execution:
• more than 50% increase in rigidity: rod spindle diameter from 20 mm
• reduction of vibrations and guaranteed drilling quality on all materials:
rod spindle guide system with special roll bearings
• lower operation noise and more rigidity: absence of radial friction
between spindle and rotating bearings
• reduced maintenance costs: new system to disassemble the spindle
• more reliability: less components employed

16
morbidelli m100/m200
numerical controlled machining centres

HINGE DRILLING:
ONE STEP WORTH THREE!
Possibility to carry out 3 simultaneous drillings with a single
head integrated in the main drilling unit.

17
UNIVERSAL,
HIGH SPEED
ROTATION
TO PRODUCE OBJECTS
WITH ANY KIND
ON SHAPE ON ANY
KIND OF MATERIAL

JQX ELECTROSPINDLE
Very high finishing quality with the JQX (Just Quality
eXtreme) 5-axis electrospindle, with direct drive and up
to 12 kW power, which ensures total absence of vibrations
even with large material removals at high speeds.
The lightweight structure and the excellent price/quality
ratio make this electrospindle ideal for those looking
for a flexible and practical product but with high level
performance.

18
morbidelli m100/m200
numerical controlled machining centres

19
POWERFUL AND COMPACT:
PRISMA KT/KS
ELECTROSPINDLE
High performance with Prisma KT and KS electrospindles,
the top in its category in terms of power and torque at all
RPMs. High quality finish even on heavy machining with
the exclusive TTS (Total Torque System) locking system,
that provides the spindle with the rigidity of a 3-axis unit.

20
morbidelli m100/m200
numerical controlled machining centres

SUPERIOR TECHNOLOGY FOR MACHINING WITH 5 AXES:


PRISMA ELECTROSPINDLE
Reduced maintenance, maximum flexibility and optimal finishing 5-axis machining unit geometry allows it to operate at
angles of up to 10° below the work piece supporting
quality with the BEL.TECH technology (Belt technology system), the surface.

belt transmission system which eliminates vibration and heat from


tools to the motor. This system (in use on the spindle for machining
metals) due to the compact structure, allows easy operations in
limited spaces.

-10 -10
39

21
Optimal machining precision with the 3-axis electrospindle up to 24.000 rpm.

Production of doors and other horizontal


machining that require heavy duty routing
Easy grooves machining on the sides of (grooves, hinge or lock recesses), with high
the furniture thanks to the integrated blade precision and speed, by means of the two outlet Higher efficiency and working time reduction
unit. horizontal spindle. with the 4,5 kW additional routing unit.

22
... AND EVEN MORE morbidelli m100/m200
numerical controlled machining centres

DRILLING AND DOWELLING IN A


SINGLE OPERATION: HI.LOCK DEVICE
Work pieces finished and ready for
the assembling with the HI.LOCK
(High locking system) dowel insertion
unit, the device that can manage the
insertion of dowels on a machining centre.

Optimisation of productivity with Glue capsule


no more time wasting for cleaning
operations, thanks to the use of
glue capsules, contrary to traditional
dowelling devices where it is necessary
to remove the remaining drying glue
from the various components after a
temporary production-stop.

23
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

REDUCTION OF WORKING TIMES

24
ALL FASTER

Beyond imagination, up to 60 tools always


available on board make the machine the best
in its class.

Less than 15” for the tool change with


the 14 position FAST tool changer.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 25


ALL AT YOUR SPINDLE FINGERTIPS!
UP TO 60 TOOLS ALWAYS AVAILABLE ON BOARD
MAKE THE MACHINE THE BEST IN ITS CLASS
NO IDLE TIME for the tool change from a machining process to another one with
the 14 position FAST tool changer.

26
morbidelli m100/m200
numerical controlled machining centres

Wide range of tools available to the operator with


the rear tool changers up to 32 positions.

TRB side tool changer with 11 or 14 positions.

27
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

INIFINITE WAYS OF BEING

28
ALL FLEXIBLE

The machine is perfect for all types of materials:


from wood to plastic, from panel to furniture,
from kitchen doors to windows. The right
solution configured for all your needs and your
investment plan.

Zero idle times for set-up operations and no


compromise for the machine performance with
the versatility and free configurability of the
TV FLEXMATIC work table.

No limit for the work piece machining with


thickness from 180 and 250 mm on 75 mm
vacuum pods.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 29


TOTAL CUSTOMISATION:
TV FLEXMATIC RAILS
WORK TABLE

Automatic work table that allows the management up to 6 vacuum pods on a single rail, according to the dimensions and shape of the work piece to be
machined, in order to always have the best holding without risks of collision.
Available also with manual version (TV FLEX).

30
morbidelli m100/m200
numerical controlled machining centres

It is possible to add or remove vacuum pods or clamps with a simple


movement of the hand; the number and the position are automatically
detected.

No problem for the sliding of vacuum pods or clamps thanks to the blowers
positioned along the whole rail that guarantee a constant cleaning.

From a single panel can be obtained more


elements and automatically re-position them to
carry out all machining without interrupting the
production cycle; at the end the work pieces are
returned to the initial position to facilitate the
unloading from the work table.

31
TV FLEXMATIC RAILS WORK TABLE

NO LIMITS ON RAILS POSITIONING:


TOTAL COVERAGE OF
THE WORK TABLE
IDEAL FOR LARGE SIZE PANELS

Simple and quick work table set-up also for


the manual version.

32
morbidelli m100/m200
numerical controlled machining centres

Comfortable pushbutton to have at your


fingertips all the necessary commands
for the programs execution.

Easy positioning of heavy work


pieces and large panels with
the lifting support.

33
VERY HIGH FLEXIBILITY:
MULTI-FUNCTION WORK TABLE
Extremely stiff work table made of extruded
aluminium, designed to maintain a perfect
planarity over time, even after repeated
mechanical stresses. It is ideal also for nesting
machining.

Optimal work piece holding with the high


capacity vacuum up to 1200 m³/h (50 Hz).

34
morbidelli m100/m200
numerical controlled machining centres

Easy and quick positioning of locking It is possible to fix custom references thanks
accessories such as MPS vacuum pods and to the exclusive “T-shaped” grooves available
the practical MODULSET system with the on the work table.
surface channels structure.

35
DEVICES FOR PARTICULAR APPLICATIONS

Air blower on electrospindle


For generic applications.

Ionized air blower on electrospindle


It is suitable to eliminate the electrostatic charges due to the cut
material, making easier the shavings suction (advisable for plastic
materials machining).

Air blower with microlubrication


Air blower with very little oil quantity for the tool lubrication
OIL
OIL
and cooling when used on coated panels.
OIL
OIL

Guides protections, X-Y axes


By means of dedicated cleaning and protection system, it
allows the machining also on abrasive materials (this device is
compulsory for machining on plasterboard material).
36
morbidelli m100/m200
numerical controlled machining centres

DEVICES FOR
OTHER MATERIALS
A range of dedicated heads for the machining of non-wood and advanced
materials, such as plexiglas, plastics, alucobond, aluminum, polyurethane
foams and honeycomb cardboard.

THE MATERIALS

37
EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

SWEEP AWAY THE WORRIES

38
ALL CLEAN

No problem with dust or shavings thanks to


the intelligent solution of the dust collection box
located in an ergonomic position.

Free space on the floor with the vacuum pump


integrated in the machine base.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 39


SPACE? NO PROBLEM!

Free access without obstacles on the floor, cable-holder chain and


vacuum pump integrated in the machine base.

40
morbidelli m100/m200
numerical controlled machining centres

Rapidity and ergonomics to equip and do No problem with dust or shavings thanks to the dust shavings conveyor belt equipped
maintenance to the operating group thanks to with exhaust outlet and the dust collection box located in an ergonomic position.
the practical frontal opening.

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 41


EVERYTHING YOU ALWAYS DREAMED OF A CNC MACHINING CENTRE BUT WERE TOO AFRAID TO ASK

READY IN 1 DAY

42
ALL READY

1 technician, 1 day and the machine is up and


running!

THE AFFORDABLE ALL-IN-ONE TECHNOLOGY 43


MAESTRO SUITE
THE SOFTWARE
THAT SIMPLIFY
THE WORK
CAD/CAM programming software to design all the
production processes.
Developed in Windows® environment it ensures easy
programming with an advanced, simple and intuitive
sketching environment that features all the tools necessary
to design the parts, their layout on the work table, tools
management and the relative machining operations. All
the procedures are contained in a perfectly integrated and
high performance software.

TO EACH TECHNOLOGY HIS SCM SOFTWARE


MAESTRO APPS - Unique know-how
Maestro apps is a library of programming functions that are always available and
easy to use, developed by SCM for the production of parts for doors, windows,
stairs, furniture and furnishings.

MAESTRO CABINET - Unique in the creation of furniture


This application is designed for the home and office furniture sector to design
furniture and program cabinet production step by step.

MAESTRO 3D - Unique in the creation of 3D objects


The module integrated in the Maestro suite is designed to program three
dimensional objects on 5-axis machining centres.

MAESTRO NEST - Unique nesting process


The module integrated in the Maestro suite provides all the functions necessary
to manage the “nesting” process: from a simple “rectangular” piece to the
most varied and complex “free form” geometrical shapes.

MAESTRO PRO VIEW - Unique 3D display


3D Simulator that allows users access to a three dimensional model of their
machine in their office and view the operations that will be carried out during
the production in advance on their PC.

44
45
TECHNICAL DATA
MORDIBELLI M100 M200
AXES
Vectorial speed X-Y axes “PRO-SPACE” version m/min 56 56
Vectorial speed X-Y axes “PRO-SPEED” version m/min 78 78
Z axis panel passage mm 180 250
ROUTING UNIT
Motor power (max.) kW (hp) 15 (20,5) 15 (20,5)
Rotation speed (max.) rpm 24000 24000
Available tools on tool changer (max.) places 44 60
DRILLING UNIT
Independent vertical spindles (max.) n. 21 21
Independent horizontal spindles (max.) n. 12 12
Rotation speed (max.) rpm 8000 8000
Integrated blade in X, diameter mm 125 125
INSTALLATION
Exhaust air consumption m³/h 4430 4430
Exhaust air speed m/sec 25 25
Exhaust outlet diameter mm 250 250

THE USE OF
POWER ONLY
WHEN IT IS
REQUIRED
Sav€nergy allows making things operate only
when they are really necessary. It means the
machine automatically enters “stand-by”
mode when there are no panels to be machined.

The technical data can vary according to the requested machine composition.
In this catalogue, machines are shown with options. The company reserves the
right to modify technical specifications without prior notice; the modifications do not
influence the safety foreseen by the CE Norms.

Maximum noise levels measured according to the operating conditions established by EN 848-3:2012
Acoustic pressure in process (routing) 81 dbA (measured according to EN ISO 11202:2010, uncertainty K = 4 dB)
Acoustic power in process (routing) 98 dbA measured according to EN ISO 3746:2010, uncertainty K = 4 dB)

Even if there is a correlation between above mentioned “conventional” noise emission values and average levels of personal exposure over eight hours of
operators, these last also depend on the real operating conditions, duration of exposure, acoustic conditions of the working environment and presence
of further noise sources, this means the number of machines and other adjacent processes.
46
47
THE STRONGEST WOOD
ARE IN OUR DNA
SCM. A HERITAGE OF SKILLS IN A UNIQUE BRAND
Over 65 years of success gives SCM the centre stage in woodworking technology.
This heritage results from bringing together the best know-how in machining
and systems for wood-based manufacturing. SCM is present all over the world,
brought to you by the widest distribution network in the industry.

65 years history
3 main production sites in Italy
300.000 square metres of production space
17.000 machines manufactured per year
90% export
20 foreign branches
350 agents and dealers
500 support technicians
500 registered patents

In SCM’s DNA also strength and solidity of a great Group. The SCM Group is a world leader, manufacturing industrial

SCM GROUP, A HIGHLY SKILLED TEAM EXPERT IN INDUSTRIAL


INDUSTRIAL MACHINERY
Stand-alone machines, integrated systems and services
dedicated to processing a wide range of materials.

WOODWORKING TECHNOLOGIES TECHNOLOGIES FOR PROCESSING


COMPOSITE MATERIALS, ALUMINIUM,
PLASTIC, GLASS, STONE, METAL
TECHNOLOGIES

equipment and components for machining the widest range of materials.

MACHINES AND COMPONENTS


INDUSTRIAL COMPONENTS
Technological components for the Group’s machines and systems,
for those of third-parties and the machinery industry.

SPINDLES AND TECHNOLOGICAL ELECTRIC PANELS METALWORK CAST IRON


COMPONENTS
REV. N. 01 - 04.2018

SCM GROUP SPA


via Casale 450 - 47826 Villa Verucchio, Rimini - Italy
tel. +39 0541 674111 - fax +39 0541 674274
morbidelli@scmgroup.com
www.scmwood.com

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