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EP Converator

The document provides technical specifications and features for the MBC 5000 and MBC 5100 pressure controls, designed for industrial use with high vibration stability and various ship approvals. It includes details on performance, mechanical characteristics, and guidelines for selecting the appropriate type based on operational needs. Additionally, it lists ordering information for standard and customized types, along with repair kit contents for related components.

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Trong Bui
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25 views30 pages

EP Converator

The document provides technical specifications and features for the MBC 5000 and MBC 5100 pressure controls, designed for industrial use with high vibration stability and various ship approvals. It includes details on performance, mechanical characteristics, and guidelines for selecting the appropriate type based on operational needs. Additionally, it lists ordering information for standard and customized types, along with repair kit contents for related components.

Uploaded by

Trong Bui
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AB AT TTE T TTF RH AT TB TTT Bp DELLOOIW WO lent ina| verre oe Pea SP ee BERLOOR YS Ol acy Broa 7 Ta |e 0 om) - SUAIANDD 73 | =i] 301 ~ Tee) Sh ow INN TOULNOD FINSSHC | honag ays NINNANW 72 4 punsuys ® oO QMAISHAQLYYSNTINI Wo P1IS242H | AWA 330_10HS| HOLINS FNS TOHINOD FUNSS Raa] FONVD FUNSSF| wets "8/19 *ZIN HILT HtY| 10 30 WAONBY ¥OI WIO'O “B/19 ‘ZIN UII TII0BXIN| TON "TAS HLIM ON Ca 7 MOV INOTY TUNSSTd| ed I >] 8 429-9 SILLS THNINON “409 OF BOLYINOIY BINSSIHd B °Sd : 429 9-0 = WU 02-4 AFITANOI-dI_£ '80q t 409°S'G HOLINS JUNSSI4d 2 °SOd S3NTWA 13S L.1 ‘0 ‘a0 =e A pane DICE] wee-+ platter al Tam | | ame maes cna aera t eo oe - i) i i 1 oma Cy BES . -s Oo! | Om Be { me esemr FF ré : . 409 HOLINS 38NSS3¥e © RT TATRA ACT TORTS TTT SCLEOOFIWV hab a ao 069 “Se we] ZBSLOOT WV OOM cy 886 $a a ae was we uatazaiog o73|% = sm] | _—_> ea Donn AINA 7041NOD 388838 roy ares NINNAON 7/3 © QUNISMADLYYSNINI Ya a \ AWA 440 INHS| \| HOLIMS FINSSI4d) t| + ~ TORINGD IuNSS3ed-a/3] € + 3ONYI_FUNSSId| » | + wats "8/19 “ZN 43174 Hiv] s |e od 110 30 WAGNER HOF WTO" “B19 “IW 431 1140NIN| » | + i 8 e|0 409 9-0 = Ww O2-% YFLHIANOD-d7 £ “SOg a $299 S°S HOLIMS UNSSRe Z ‘S04 *SINTWA 135 _— lS] woe > plete rieel A | =) Case) — see Fa | | ian nee Zong woz el gl ri ziol 8 9b ZO Baneoe| Wp LiLItitijyity + se Ly IEFo9 |S pre be be oe 9 ke 109 HOLIMS JANSS3id oO Data sheet Z 3 Heavy duty pressure controls MBC 5000 and MBC 5100 Features + Designed for usein severe industial + High vibration stability + Partof the Danfoss block stem, consisting of MBC pressure controls MBS pressure transmitters and MBV test vales + MBC 5100 with 10 ship approvals * High repeatability * Optimal compact desiga for machine building purposes + Intended fr alarm indication, shut dow, control and diagnostics in many applications - motors gears thrusters, pumps filters compresors ete Ship approvale Loy Regier of Shipping Dv Det Norse Ventas ‘msc 5100 Germaischer lye By. SureauVertas AINA Regis ato Noval American Bre of Shipsing Nchppon Kaiya IS, Korean Risto Shining Pols Rees Stat Ink, Morte Reger of Siping For high pressure MBC piston type ship approval ate expectedin the second half 2004 Technical data Performance 7 re Tae Ree eecentiny : sosmtsine) aphrgm verre 20880) ad E1ssFSinao ——— “ETFS _ onsen sessima) prin Ponte ra a bar Nominal] Wag ey flow Gn re kg] dibs) | Gee : 12) hee $ 200 10) [05 te(r-2aa)] Semeaulonalis condensate dan. To.459 (yeaa) | 0621900 495 200,10) [o5-16 (7-222) Semrautomatc condensate eran, [> 459 (0.982)| 0.821 903 439 28010) [oss-16 (7-200) “Senbauiomatc condenssie ain. | o,as0 (0.982) | oz oon aaa 280 (10) [2-16 (20-232)| Ful automatic condensate rain, 0 450 06a) | oat 905 427 220,10) 2-16 @0-252)| FU aupnate condenaaie Gal To.as0 1080) | oat 300 438 220,10) [2-16 20-25a)| Ful aomatc condensato cals To.59 1069) | 9621300 496 220 (10) [2-16 e0-280) pez auomate sononeaio Tah. [5 4ae oso) | 071300 457 y z Q= qv xf (f = Correction factor for various supply pressures pl) __ ae Nios afsfetr |e] o] w)m || i “fe 16 oss [ors | ose} 1 | its | 125 | 190 | 15 | 163 | 175 | es | 2 | 213 (A Accessories (to be ordered separately) & Tero Rar easorh TOETOO TX Protoctve guard (ony for paycarbonat reservoir), 1820 507000 ‘Micro‘fitor insert 0,01 um, Qn = 280 NI min (0.88 SCFM), 1 829.207 031 ‘Mounting bracket kt, 1824 396 006 ‘Mounting serows for wall assembly (IN 912; NAx60), 1 822-414 009) Block assembly ki, 1827 009 358 Modular Series NL Micro filter, NL 2, G 1/8 Rexroth ( ) Bosch Group coor ( 1) Sembautomatic condensate drain 2) Pally automate condeneate drain Elektro-pneumatischer Umsetzer electric-pneumatic converter 346 056 5500 Fmannesmiann a Rexroth week: Der elektro-pneumatischa Umeetzer lefpUmeeter) cient zur ‘lekcrschen Fernsteverung von preumatschan Orieken, die hinglg von einem elektrschen Eingangsnert (Stzom, Spanning coder Wierstand)susestevert werden. Wirkeungeweiza: Der Iswert des posumatschan Ausgengadruckes (AnschiuS 1) wird_mit einer Hableterwandier1W) In einer dem Oruck pro- Portionale Spannung Uss, umgetotmt urd mit dem elekviacnen ingangswert(Solvert in dem Differenzverstrker (V1) vera chen (siehe Abb, 1) ‘Am Ausgang dos Verstirirs (V3) wit eine Spancung aurgesteu- fr, die er Ditterenecieser Werte proportional et und dor leh tuna der Abmeionung entprcht. Nochgeschaltete Trigger (Ts baw, T3) schalten bel betimmten Spannungswerten um und stern Uber Lelstungeverstrker (V3 bw. Va) de Magnetventie M2 und Ma an DDedurch wird der Druck am Anschlut Z des Relaisventiles und lenteprechend auch der Druck am Arschiuf 1 verindet, Gleih 23g erfolgt eine proportionate Versncerung der Spanning Us. Die Druckinserung ia dor Leiturg 1 wird boendet, wenn der ‘Spannungswert Vig Gam vorgapabensa Sollwert entsprert Funktionsechema: circuit diagram: ‘The elpcomverer tves for electrical remote control of pre matic output pressures by means of an elctrial Input signs Ieurtent, voltage or resis Funetio ‘The actual value of the peeumetic ourput preure (Bere) i sensed by 2 transformer (W) sod compared mith the elects input signal by aiference emptor (V1), Safi. 1 “The output voltage of the amplifier (V1). whichis either postive, negative or 2ro, is use for energizing the solenoid valve i or Ma) via the wipers (Ti resp Ta) and power emplifirs (V3 resp val. Solenoid valve (Ma resp, Ma) serves for pressre increase resp create at port (2) and (1) of relay valve, A pressure chenge takes place as long as the output presure does nat correspond with the elactrical Inu signal rt 2 Ti ¥3 petusten = 1 e DHE x wT see Lee Abb. fo Um ein Oberschwingen des Druckes aber den gewinschten Wert 2u vermeden, werden im Bereich Kleiner Abwelchungen Zi ‘chen Ist und Sollwert ie Magrewerile fn Verbinng it ern ‘Taktgenerator (Gh impulsmstig angertevert (Pulsreitensteue- sung) Aesgargedc In order to avoid overshooting of the output presse the solenoid valves (My resp. Ma) ore actuated by an impulse fererator {G) 25 soon 2 the difference between input ond ‘output signals becomes ema 100 ee electric-pneumatic converter Elektro-pneumatischer Umsetzer 346 056 550 0 Timannesmann Rexroth ( Einbourae: saline mensions: | + a tie 4 j I | Technische Daten | technical data Zum Re Sinnbil symbol: igen des Filters Verschiudechraube enternen for fiterclsning isesembie screw plug Anschlu® 3 = Druekletung zz ‘Ansehlu® 1 = Aebetstetong ‘Anscniu® 2 = Entattane ‘connection 3 * supply line connection 1 = delivery tne connection 2 = exhaust ‘Gewindsorschince Versorgungssponnung Spennungstoleranz Zulsige Obenveligelt i Stromavfaohme Eingongsignal — Stromenstverng** = Spannungearsteverung” 7 = Widerstandanstoverung*** ‘Auspesteverter Oruck ‘connection threads supoly voltage voltage tolerance _28missible harmonic content Current consumption Input signa! = voltage contror*e* restr control*** poeumatie! output signal Bestetinummer 1yp8 number 346 056 5500 Zales Medior ‘sémisible medium Drvckluft/comprened ar Bevrietsdruck max working peessure max aber Durentlubmangee ow capacity 300 Yon Zolasige Umgebursstemperatur | ambient temperature 253K... 398K Mana S12 ete 26 VGlhopernang BC Siete ou ine aon aaa ¢ Sector 29 2 jae Z0marrD. 2. Sis 100 Ones 100 Ob pe ovo tov 2. tox on’) inremicerstnd o.. ewer” } inptreraanee Wiederholgenavigit accuracy mex 0.02 a1 MOhm Schutzant protection 1P 65 — DIN 40.050, ! Vibrationstesigiett vibration resistance ‘4g/2..100 He Gewicht weight 30% Enatate spare parts = Elekvonibiane — ebctronie print ‘586 007 6812 = Oevekwandter pressure transformer 804 045 0122 — Reporsturstz (Pheumatitte) | — repoirkit (pneumatic part) | 346.056 001 2 * Bei Eingengsdruck 6 bar, Druckaball 1 ber, zurickgerechnet suf toehnlschen Normrustard (1,013 ber, 273 K)- Wirkssligeingetaie Kennlnis. Einstalivna sneer Kenn- Union, sie Seite 4 - Eistllninweise "7 Umstctlung out Spencunge ager Widerstendeanstevecuns| durch Schalter S auf er Electronikkart, Siche Seite 3~ Klemmenplan und ABB, 8, + At supply pressure 6 br, pressure drop 1 bar, based on ‘normal chal conttion (1.018 bar, 273 K). ** Characteristic adjustedboy the factory, Other characteristic, see poge 4 ~ adjustments, +7 Change to voltage or resistor, contra! by switch S of elec. ‘ronie print see page 3~ terminal plan and fa. 3 701 Elektro-pneumatischer Umsetzer 346 056 5500 Mamannesiiivi ; ry electric-pneumatic converter i Rexroth Versorgungsspenniing ov supply voliage 2av De ‘Schatstolungen des Mehrtochschattrs ‘witch positions of the multiple switch S —— 7 = Tai ss tase woe BABARB ABH . | re Anstauerngsméglichksiten | eigenen | ~ ) ‘Stromansteverung ‘current control T2225675 910 ie 0...20mA Bassa eees Babe ay Srennungunatterang - econ Tigi aae 0... 10V RRA Ba ‘Spannungsonstewerung, ov 1 Som coat Orr Tov adbbaaBRAd : WA GWAR SOW ) rovntonrstserre unter rd TTT] , ee aaodnancadl — a Souter UJ aa R Soma cons Oe Abhrmarg mut dn rn Po Sting mu como wih os pte renee ones ee Eee In Extremal mm ouch dle Eiepe- {nspeil caves power poy has tobe Sacer tapes {teropmeumatiche Unercar mit nuachem Inwer-Aue Eecelopmunac conver wth snl cl ovo Sal smeoeas ame Eee crecne 102 | Elektro-pneumatischer Umsetzer 346 056 550 0 electric-pneumatic converter inn engineering Imannesmann Rexroth Einstelthinweise: (Oe Auslieteruna der e/p-Umsetzer erfolgt nach der Kenntinie 1 des untenstehenden Diaprammes Abo. 2. Diese Kenalinie it fl. sender masen aut die Kennlnie 2 umzustlion: Nach entfornen der oberon Abdeckhsube ist der Mehrfacichal terS Indie au! der Salt 3 argezaigten Stellungen zu bringen (Stromensteverung 0-20 ma. Ibert 7 ‘ 5 | — characterise | . Kenatinie | — cnaracteritie 3 2 ‘ Elngsngsstrom 004 1D 9S 20 IMA} input current ing Abb? 0 2S 75 10 1V1 inputvoreme ‘AulBerdem Ia8t sich de Kennlinie des ofp-Umsetzers mit 2 Spin delpotentiometern suf dee Elektronikkaree paraliel und in der NNeigung werdadern, Daurch 156 sich jade Kenaline innerhalb des schrafierten Bereicher im Diagram Ab, 2 elnsalen Vor jeder Poralle- oder Neigungsverselung ist im rer Ger Schalter 9 des Menrfochechalters S2u Bf. Adjustment: ‘The standerd acjusiment of the cheraceretie ie shown in sonra fig, 2 cure 1. This choractristic can be changes to curve 2 follows Aor removing covering hood the multiple switch S has to be ploced in the postion shown on page 3 (current contrat 820m o Be Abs 3 Additionally the charscerisic of the e/peomenter can ba changes peril or in slope by 2 porentiomaters on the print. Every chersctrite within the hatched sre of ciserar fig. 2ean beedjusted. ‘The snitch 9 of multipe switch S must always be opened before esch poraiel or slope adjustment. Bel einem Anfangsdruck grSSer als 0:2 bar beiot der Schalter 9 gebffnct, bot einem AAnfangsdruck sein oder kleiner als 0.2 bor it der Schalter 9 zu 73] At an initial pressue higher than 0.2 the switch emaine opened while st 9 initio presure lover ‘han or equsl 190.2 bar the switch has tobe closed ‘entiten, Parlleversteng ~ Potentiometer Z Rechtsdrehung der Schraube = DruckerhShung Neigungevreellung ~ Potentiometer R Fechesdrenung oder Schraube = Druckerhahung 20k diesen Einstllungen fst der maxiale Oruck von 7 bar far en Anschlu® 1 2u beachten. Einbauvorschrift, Der e/p.Umeetzer ist sankracht wie gezeichnet (Sei 2) ina: tauen. Zur Befestigung sie 2 Gewrindelbcher M10 vorgesthen Die Oberwechung der Spannungsversorgung und des Sollwertes 12. Drambruch, Kurzschlud etc.) nat indem Gbergeorsneten| Stevorsystem zu erfolgen. Wortung: Wortungsompfeniungen und Beriebsmitteldbersicht sine Reg fer “Allgemeines” Der Filter it minesrtent 1x pro Jahr 2urenigen poral! sdjusement — tur potentiometer Z Clockwise rotation of sew = pressure ineeaee, slope adjustment = turn potentiometer clockwise rotation of sow = pressure inreae, Observe that the maximum output pressure does not exceed 7 bar whan changing the characteristic lt port 1). Installation: “The efpconverter has to be mounted in 9 verti position as drawn on pane 2. Two thresded holes M 10 are to be used for ‘mounting. Survlance syppy voltage and converter input signal (for instance: broken wire, short eteult ete) has to be proviced within the main control system, Maintenance: Maintenance instructions and chart of lubricants and detergents s2e chapter “general informations “Te filter has to be cleaned every yesr atleast. 103 ( ( Other Products Pressure gauges Rexroth Bosch Group Cie Terhnicat Oot Tee Baurdon tuber sysiom frmperature range 49°C 10 480°C (41 “Ft 4122°F) 8 Cto480"C (92°F 122 F) wih yale Medium Compressed aie’ Wouning ype 900-170-127-0 oto 12 (0-174) 890-170-1280 O10 4 (0-58) 355-020-0130 o1016(0-29) ses-0200120, 1040-38) Sss-020-0110 5196 (0-87) 3550200100 Oto 100-148) sss-020 0150 Oto 120-179) Sorewin | 359-020-014-0 | 1 | 01016(0-2%2) | barpsi | 1600) teed” | Ssso1e0i8-0 Oto 18 (0-29) Sssare.oi20 Oto (O44) aso1so1e Ot 4 (0-58) Sss-orsonto 0198-87) asso1so100 00 12 (0-174 Isso1soieo 80 16(0-22) 200-170207.0, Oto 1210-174) 01025 (0-269) t0 120-174) 1025 (0-368) Bata TP Sto $ (0-68) ~| arpa | 78 ay port or 12 (0-174 |_barpsi_| 1.6 (23) Cowan 12 Viamp | Pipex oxt | —U-camp Z[Oi0-10 (0-148) | bar pay] 1 T18) sowih 24 Vamp 3_| 010 10(0-148) 4 [010 16 (0-252) 6aalyceine ted | 1% | Serowsin tread 4 | otoscos7 | bapa | 16 (9) or retainer tng 4 | 010 10(0-145) 4_| “oto fons DF Tain pressure gave CSyaRO |=, osgaaor ® | commaeviame | Peover | vane | assoovome | « foros] pi | 14 pee pee Falea 6 ful scale dafiecon, A ® [Reseseoies (obo orieed separate) Feiner rngFig or pressure gauge Fa Cod Nor SE OTSREOT, igh CoS pees B E 25 118 25 158 162 ve 1 ‘oe 0 165 265 v8 “ 5018 50 185. 23 18 “ 5014 50 185 23 wa “ esa 23 223 2a va 14 Other Products Pressure gauges Rexroth ( Bosch Group 5 7 c 150 77 | 4 Quadrat F htt | | | a S38 Lemar '2 seeB imam ternal 24 V 1,20 *Fortube 6x 1. = Zpin lamp terminal 28 V1.2 W. Rexroth Bosch Group Teadene: 1961-004-050-0 361-008-1800 '61-005-050-0 861-005-1800 861-005-1400 961-006-1800 951-006-1400 {861-008-1800 '851-008-140.0 261-008-280.0 a61-012-140-0 61-012-200-0 b61-012-1200 861-016-3000 261-016-1200 961-022-1200 as1072.9400 261-026-1000 4 4 4 5 6 6 7 io 10 i “4 “ 1 2 8 8 1% 4 “ a a a 105 18 "2 13 125 18 135 145 "4 ©) © Rexroth Bosch Group : 7 Goda no. Taubeph = hrsad G mi a TR 6'-208-050-0 4 Me ar 5 3 e1205-100-0 5 aie 2 es 8 fe1206 080-0 é MS B ° $ s61-206-1900 6 are # 6s 8 set206-1000 5 Sta s ° " aerzizseoo te See a i 2 sstz16-1200 16 ave “ 2 2 serz22400 2 ae 2 % 2 set226 10-0 ES or & 8 ai For connecting wil a Gland nuk and Give oF wih pasha TGS © (AA* Double mate connector Fig. Fig. ype REN Fig. 2 Type ON Tee REN 0518 DN 1818 DN 1814 FEN 1412 DNssi2 DN i212 bw 3808 DN at | theeaa ‘G2 Ms ar Gus au Bie Gi Gas ou tela FEN -rickolpltoa base, DN Dae Rexroth Bosch Group ©

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