PE ZC213 / TA ZC233
Engineering Measurements
BITS Pilani                                                              Swapna Kulkarni
  Pilani|Dubai|Goa|Hyderabad                              WILP Division, BITS-Pilani,Pilani
                                                                                  1
Types of Instrument
            2         BITS pilani, Deemed to be University under Section 3, UGC Act
Problem
The coil of a PMMC instrument has 60 turns, on a former that is 18 mm wide,
  the effective length of the conductor being 25 mm. It moves in a uniform field
  of flux density 0.5 Tesla. The control spring constant is 1.5 × 10-6 Nm/degree.
  Calculate the current required to produce a deflection of 100 degree.
                                                          BITS pilani, Deemed to be University under Section 3, UGC Act
  Solution:
Total deflecting torque exerted on the coil,
Td = Bilnb (N-m) = 0.5 × i × 25 × 10-3 × 60 × 18 × 10-3
The control torque of the springs is TC = ks × θ =1.5 × 10-6 × 100
At equilibrium, Td = TC
0.5 × i x 18 × 10^-3 × 25 × 10^-3 × 60 = 1.5 × 10^-6 × 100
                                                       BITS pilani, Deemed to be University under Section 3, UGC Act
  Problem
A PMMC instrument has a coil of dimensions 15 mm × 12 mm. The flux
   density in the air gap is 1.8 × 10^-3 wb/m2 and the spring constant is 0.14
   × 10 ^-6 N-m/rad. Determine the number of turns required to produce an
   angular deflection of 90° when a current of 5 mA is flowing through the
   coil.
Solution
     Total deflecting torque exerted on the coil, Td = Bilnb (N-m)
     = 1.8 × 10-3 × 5 × 10-3 × 15 × 10 -3 × 12 × 10 -3 × n
     The control torque of the springs is TC = ks × θ
     = 0.14 × 10 -6 × 90 ×π/180
     At equilibrium, Td = TC
     1.8 × 10-3 × 5 × 10-3 × 15 × 10 -3 × 12 × 10 -3 × n
     = 0.14 × 10 -6 × 90 × π/180
                                                             BITS pilani, Deemed to be University under Section 3, UGC Act
BITS pilani, Deemed to be University under Section 3, UGC Act
  MI instruments
Moving-iron instruments are generally
used to measure alternating voltages and
currents. In moving-iron instruments the
movable system consists of one or more
pieces of specially-shaped soft iron,
which are so pivoted as to be acted upon
by the magnetic field produced by the
current in coil.
There are two general types of moving-
iron instruments namely:
1. Repulsion (or double iron) type
2. Attraction (or single-iron) type
                                           BITS pilani, Deemed to be University under Section 3, UGC Act
MI instruments
                 BITS pilani, Deemed to be University under Section 3, UGC Act
Elements of MI
instruments
• Moving element: a small piece of soft iron in the form of a
  vane or rod.
• Coil: to produce the magnetic field due to current flowing
  through it and also to magnetize the iron pieces.
• In repulsion type, a fixed vane or rod is also used and
  magnetized with the same polarity.
• Control torque is provided by spring or weight (gravity).
• Deflecting torque produces a movement on an aluminum
  pointer over a graduated scale.
                                                BITS pilani, Deemed to be University under Section 3, UGC Act
Attraction Type
                  BITS pilani, Deemed to be University under Section 3, UGC Act
Repulsion Type
                 BITS pilani, Deemed to be University under Section 3, UGC Act
Working
• The deflecting torque in any moving-iron instrument is due
  to forces on a small piece of magnetically ‘soft’ iron that is
  magnetized by a coil carrying the operating current. In
  repulsion type moving–iron instrument consists of two
  cylindrical soft iron vanes mounted within a fixed current-
  carrying coil. One iron vane is held fixed to the coil frame
  and other is free to rotate, carrying with it the pointer shaft.
  Two irons lie in the magnetic field produced by the coil that
  consists of only few turns if the instrument is an ammeter
  or of many turns if the instrument is a voltmeter.
                                                    BITS pilani, Deemed to be University under Section 3, UGC Act
  Working
•Current in the coil induces both vanes to become
magnetized and repulsion between the similarly magnetized
vanes produces a proportional rotation. The deflecting torque
is proportional to the square of the current in the coil, making
the instrument reading is a true ‘RMS’ quantity Rotation is
opposed by a hairspring that produces the restoring torque.
Only the fixed coil carries load current, and it is constructed
so as to withstand high transient current.
•Moving iron instruments having scales that are nonlinear and
somewhat crowded in the lower range of calibration
                                                  BITS pilani, Deemed to be University under Section 3, UGC Act
Applications
Measurement of Electric Voltage and Current
• Moving iron instruments are used as Voltmeter and
  Ammeter only.
• Both can work on AC as well as on DC.
Ammeter:
• Instrument used to measure current in the circuit.
• Always connected in series with the circuit and carries the
  current to be measured.
• This current flowing through the coil produces the desired
  deflecting torque.
• It should have low resistance as it is to be connected in
  series.
                                                BITS pilani, Deemed to be University under Section 3, UGC Act
Applications
Voltmeter
• Instrument used to measure voltage between two points in
  a circuit.
• Always connected in parallel.
• Current flowing through the operating coil of the meter
  produces deflecting torque.
• It should have high resistance. Thus a high resistance of
  order of kilo ohms is connected in series with the coil of
  the instrument
                                               BITS pilani, Deemed to be University under Section 3, UGC Act
Advantages
• The instruments are suitable for use in AC and DC circuits.
• The instruments are robust, owing to the simple
  construction of the moving parts.
• The stationary parts of the instruments are also simple.
• Instrument is low cost compared to moving coil
  instrument.
• Torque/weight ratio is high, thus less frictional error.
                                                BITS pilani, Deemed to be University under Section 3, UGC Act
                             BITS Pilani
                               Pilani|Dubai|Goa|Hyderabad
Measurements of Resistance
WHY resistance of material is measured ?
  Cable manufacturers
  Electric motor & generator manufacturers
  Installation & maintenance of power cables, switchgear &
voltage tap changers
                                                       BITS pilani, Deemed to be University under Section 3, UGC Act
Classification of Resistances. The classification of resistances, from the point of
    view of measurement,:
(1) Low Resistance. All resistances of the order of 1 ohm and under may be
    classified as low resistances.
(ii) Medium Resistances. This class includes resistances from l ohm upwards to
    about 100,000 ohm. ·
(iii) High Resistances. Resistances of the order of 100,000 ohm and upwards
    are classified as high resistances.
                                                           BITS pilani, Deemed to be University under Section 3, UGC Act
MEASUREMENT OF MEDIUM
RESISTANCES
Methods of Measurement of medium resistances are :
(i) Ammeter· Voltmeter method.
(iii) Wheatstone bridge method.
(ii Substitution method.
(iv) Ohmmeter method.
                                                     BITS pilani, Deemed to be University under Section 3, UGC Act
Ammeter· Voltmeter method.
                      Let Ra be the resistance of the
                      ammeter. Therefore Va=IRa
                      Now the measured value of resistance
                      Rm1=V/I=(Va+VR)/I= (IR+IRa)/I=R+Ra
                      True value of resistance, R=Rm1-
                      Ra=Rm1(1- R1/Rm1)
                      Relative error= (Rm1-R)/R=Ra/R
                      Thus measured value is higher than true value. True value
                      is equal to measured value only if the ammeter resistance
                      Ra is zero.
                                               BITS pilani, Deemed to be University under Section 3, UGC Act
In figure b, let Rv be the resistance of
   the voltmeter
Current through the voltmeter, Iv=V/Rv
Measured value of resistance,
   Rm2=V/I=V/(Ir+Iv)=V/(V/R+V/Rv)
True value of resistance, R=Rm2 Rv/(Rv-
   Rm2)
Relative error, ε r = (Rm2-R) / R =Ra/R
If the value of resistance under measurement is
    large as compared to internal resistance of
    ammeter, the error in measurement would be
    small.
         BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Ammeter-voltmeter method
Advantage
Easy, simple, rough method.
Disadvantage
  At full scale error may be around 0-1%.
  Errors sometimes considerably high.
                                            BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Example
• The resistance of ammeter is 0·01 ohm and that of voltmeter, 2000 ohm. In
  case of (b) the current measured is 2 A and the voltage 180 V. Find the
  percentage error in calculating resistance R as a quotient of the readings and
  the true value of R. Also find the reading of the voltmeter in case of (a) if the
  current indicated by the ammeter is 2 A.
                                                           BITS pilani, Deemed to be University under Section 3, UGC Act
solution
           BITS pilani, Deemed to be University under Section 3, UGC Act
Bridge circuits
        ▪ The equivalent electric circuit of some transducers can be
          represented as an impedance, and, as a consequence, the
          capability of measuring such electrical quantities
          accurately is important.
        ▪ Bridge circuits are used for the measurement of
          resistance, inductance, and capacitance accurately.
        Wheatstone bridge
        ▪ The Wheatstone bridge is normally used for the
          comparison and measurement of resistances in the range
          of 1Ώ to 1 MΏ
                                                 BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Current I1=V/(P+Q) and Current I2=V/(R+S)
Now potential of point B in respect of point C is nothing but
   the voltage drop across the resistor Q and this is
I1*Q=VQ/(P+Q)
Again, potential of point D in respect of point C is nothing but
   the voltage drop across the resistor S and this is
   I2*S=VS/(R+S)
                  BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Wheatstone Bridge
Wheatstone Bridge Application
•   The Wheatstone bridge is used for the precise measurement of low resistance.
•   Wheatstone bridge and an operational amplifier are used to measure physical parameters such as
    temperature, light, and strain.
•   Quantities such as impedance, inductance, and capacitance can be measured using variations on the
    Wheatstone bridge.
Wheatstone Bridge Limitations
•   For low resistance measurement, the resistance of the leads and contacts becomes significant and
    introduces an error.
•   For high resistance measurement, the measurement presented by the bridge is so large that the
    galvanometer is insensitive to imbalance.
•   The other drawback is the resistance change due to the current’s heating effect through the resistance.
    Excessive current may even cause a permanent change in the value of resistance.
                                                                       BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Contd..
                      Hay Bridge
     Maxwell Bridge
                          BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956