24-30-99

June 04/2025
OPERATING AND MAINTENANCE MANUAL

This document and all information contained herein are the property of
Saft. Its use is restricted solely to the maintenance of Saft batteries and
may under no circumstances be used for any other manufacturer's prod-
ucts. No person may, in whole or in part, duplicate, use or disclose this
information for any other purpose without the prior written consent of Saft.

PAGE T-2
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OPERATING AND MAINTENANCE MANUAL

RECORD OF REVISION
RECORD OF REVISION
Rev no. Edition Date Modification
1 Feb 26/2009 23491, 23491-3, 23498-1 added.

2 Apr 29/2009 Corrections.

3 Aug 07/2009 A275CH1 added, update of flowchart for Periodical Check and General Overhaul.

4 Oct 15/2009 276CH10 added.

5 Feb 15/2010 272CH1, 40278-14, 345CD1 added.

6 Jun 03/2010 539CH2, 437CH14, 2778-2 added.

7 Sep 27/2010 Corrections.

8 Nov 04/2010 2376-1, 2376-4, 23175, 23176, 4071, 4076, A4078-14 added.

9 Mar 04/2011 Corrections.

10 Jul 11/2011 435CH6 added.

11 Nov 07/2011 4078-11, 4078-14 added.

12 Oct 12/2012 2371, 2376, 2708-2, 4071, 4071-1, 4076-9 added.

13 Apr 08/2013 Corrections, 4076-1 added.

14 Aug 23/2013 4078-14, 4078-19, 4417CH14 added.

15 Jan 15/2014 Corrections.

16 Apr 11/2014 A4076-21, 2708-2 added and corrections.

17 Feb 20/2015 151CH2, 23576-2, 23576-2 added and corrections.

18 Jun 01/2015 Corrections.

19 Jan 13/2016 Corrections.

20 Apr 29/2016 Corrections, 447CH3, 27478 added.

21 Aug 12/2016 Corrections.

22 May 16/2017 Corrections, 178CH1, 447CH8 added.

23 Aug 03/2018 Corrections, 4076-18 added.

24 Mar 04/2019 Corrections.

25 Sep 23/2019 Corrections, 5035CH4 added.

26 Apr 16/2020 Operation description, disassembly, inspection & check, 407CH9, 4076-9, 12277-2, 40508-1, 181CH1.

27 Dec 02/2022 Corrections, 4078-14 removed, global formatting update.

28 Apr 07/2023 4076-18 Removed.

29 Dec 15/2023 Corrections, 447CH3, A407CH-3, 4017CH-1, 4017CH-3, 4015CH-11, 407CH-2, 407CH-11, 407CH-13,
407CH-19, 442CH2, 25HV01.1, 2778-20, 1277-2 removed.

30 Feb 14/2024 Corrections, 40578-1, 20126 removed. 407CH-2, 442CH2, 1277-2, 2778-20, 4015CH-11 added. Service
Bulletin List added.

31 June 04/2025 Corrections to IPL. Declaration of EU conformity. BAC102 table updated. BAC102 expanded view figures
added. Maintenance Flows in Inspection/Check updated. 40042 removed. 20126, 187CH, 1811CH,
A185CH, 1608, 4010CH, 4076-19, 4076-21, 4078-25, 4079-2. 4079-4, 20126-2, 20126-3, 23376, 23676-1,
26808, 40179-7, 40353, 40376, 40676, 40678-1, 40876, 40876-10, 401176-10 added.

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SERVICE BULLETIN LIST

SERVICE BULLETIN LIST
NOTE: Service Bulletins are available at https://saft4u.saft.com.
Document Rev Description Applicable batteries
Replacement of sensor harness P/N 018802-000
SB0322 2 2376-4
and P/N 017466-000.

Battery 4076-15 P/N 024555-000 Field replace-

SB0120 0 ment of connector and harness assembly to 4076-15
023046-000.

VSB415956-24-7001 1 Electrical power – battery design upgrade. 405CH3

Check/replace electrical connector assembly,

SB0402 2 23491, 23491-3, 23498-1
P/N 103085.

SAI0700 A Identification/replacement of defective straps. 1656, 1756, 4076-13

176CH, 176CH6, 181CH, 276CH, 276CH23, 407CH9, 437CH14,

438CH2, 1277, 1277-2, 1656, 1656-1, 1756, 1756-2, 2026, 2371,
2371-4, 2371-5, 2376, 2376-1, 2376-2, 2376-3, 2376-4, 2376-10,
2386-1, 2778-20, 4017CH-1, 4071, 4071-2, 4071-3, 4076,
4076-1, 4076-3, 4076-9, 4076-11, 4076-13, 4076-15, 4078,
Inspection and tightening of the battery box cover
SB0516 D 4078-6, 4078-10, 4078-13, 4078-19, 4079, 4079-10, 4317CH1,
latch assemblies.
4417CH14, 5512CH1, 12277-1, 12277-2, 16156, 16156-1,
16256-3, 20126-2, 20126-3, 23175, 23176, 23576-1, 23576-2,
23676-1, 23676-2, 27578-2, 40253, 40353, 40376, 40378,
40478-1, 40576, 40576-3, 40576-14, 40676, 40678-1, 40678-4,
40776, 40876, 40876-10, 401076

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Technical Notes LIST

TECHNICAL NOTES LIST
NOTE: Technical Notes are available on the Saft4u website at https://saft4u.saft.com.
Technical Note Description
TN01 Saft Ni-Cd Aviation Battery Storage Recommendations in Maintenance Shop

TN02 Insulation Check

TN03 Preparation Before Storage of Aviation Batteries

TN04 Thermistor Values of Sensor Assembly 410929

TN05 Saft Ni-Cd Aircraft Battery Maintenance

TN06 Saft Ni-Cd Aviation Battery Life

TN07 End of Life Cells

TN08 Placing a Battery Into Service

TN09 Torque / Tightness Check

TN10 Allowed Temperature Tolerance Before Testing

TN11 Various Calibrated Methods to Test Thermistors and Thermostats

TN13 O-ring on Cell Terminals

TN15 Alternative Power Connector Cover

TN16 Equalizing Resistors and Shorting Clips

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TABLE OF CONTENTS
TABLE OF CONTENTS
RECORD OF REVISION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE ROR-1
SERVICE BULLETIN LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE SBL-1
TECHNICAL NOTES LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE TNL-1
TABLE OF CONTENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE TOC-1
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-1
1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-1
2. Website- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-1
3. Training courses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-1
3-1. Definitions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-1
4. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
4-1. Physical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
4-2. Electrical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
4-3. Chemical- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
4-4. Battery information sheet - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
5. Aircraft conversions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
6. Ground applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
7. Placing a new battery in service - initial commissioning- - - - - - - - - - - - - - - - - - - - PAGE INTRO-2
8. Battery ratings capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-3
9. Regulation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-3
9-1. Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-3
9-2. Declaration of EU Conformity - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-4
10. End of Life Cells - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-4
11. Measurements- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-5
11-1. Units of measure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-5
11-2. Multiplying prefixes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-5
11-3. Temperature conversions - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-5
11-4. Measurement conversion tables - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-6
12. Abbreviations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE INTRO-7

DESCRIPTION AND OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1

1. Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1
1-1. Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1
1-2. Cells - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 2
1-3. Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
2. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
2-1. Climatic requirement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
2-2. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
3. Charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
3-1. Constant current charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3
3-2. Rapid partial charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4
3-3. Constant potential charge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4
3-4. Other methods of charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5
3-5. Active stand-by mode (use of a trickle charge) - - - - - - - - - - - - - - - - - - - - - PAGE 5

TESTING AND FAULT ISOLATION - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1001
2. Battery electrical faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1001
3. Cell faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1002
4. Physical faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 1003

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June 04/2025
OPERATING AND MAINTENANCE MANUAL

TABLE OF CONTENTS
DISASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
1-1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
1-2. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
1-3. Job set-up Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
2. Disassembly of the battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
2-1. Removal of the cover complete - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
2-2. Removal of the cell assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
2-3. Removal of the liner-spacer kit - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 3001
2-4. Removal of the one-way valve (if applicable) - - - - - - - - - - - - - - - - - - - - PAGE 3001
2-5. Removal of the power connector complete (if applicable) - - - - - - - - - - - - - - PAGE 3001
2-6. Removal of BAC102 power connector (if applicable) - - - - - - - - - - - - - - - - PAGE 3002
2-7. Removal of the sensor connector complete (if applicable) - - - - - - - - - - - - - - PAGE 3002

CLEANING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
2. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
3. Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
3-1. Standard tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
3-2. Special tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
3-3. Consumables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
4. Light cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
4-1. Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
4-2. Lubrication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
5. Thorough cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
5-1. Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4001
5-2. Lubrication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 4002

INSPECTION/CHECK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
2. Maintenance intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
2-1. Periodical check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
2-2. Regular check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
2-3. General overhaul- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
3. Recording- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
4. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
5. Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
5-1. Standard tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
5-2. Special tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5001
6. Periodical check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5002
6-1. Visual inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5003
6-2. Insulation check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5003
6-3. Nut tightness - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5004
6-4. Open circuit voltage check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5004
6-5. Polarization test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5004
6-6. Residual discharge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5004
6-7. Adjust electrolyte level - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5004
6-8. Supplementary test- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5005
7. Regular check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5006
7-1. Cell shorting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5007
7-2. Capacity check- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5007
8. General overhaul - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5008
8-1. Component inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5009
8-2. Replacement of faulty components - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5009
8-3. Sensor check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5009
8-4. Vent-valve test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 5018

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TABLE OF CONTENTS
ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
2. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
3. Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
3-1. Standard tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
3-2. Special tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
4. Battery assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
4-1. Installation of the sensor connector complete (if applicable) - - - - - - - - - - - - - PAGE 7001
4-2. Installation of the power connector complete (if applicable) - - - - - - - - - - - - - PAGE 7001
4-3. BAC102 power connector (if applicable) - - - - - - - - - - - - - - - - - - - - - - PAGE 7001
4-4. Installation of the one-way valve (if applicable) - - - - - - - - - - - - - - - - - - - PAGE 7002
4-5. Installation of the liner-spacer kit - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7002
4-6. Installation of the cell assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7002
4-7. Installation of the cover complete - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7002
4-8. Recording - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 7002

FITS AND CLEARANCES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8001
2. Power connector types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8001
3. Battery specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8001
4. Vent-valve torque data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8015
5. Power connector torque table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 8015

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES - - - - - - - - - - PAGE 9001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9001
2. Standard tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9001
3. Special tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9002
3-1. Special tool list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9002
3-2. Special tool kits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9002
4. Consumables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 9005

ILLUSTRATED PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10001

1. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10001
2. Battery parts list- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10004
2-1. BAC102 power connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10013
3. Inter-cell connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10014
3-1. Inter-cell connections parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10014
3-2. Battery connection layouts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10022
4. Cell assembly parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10029
5. Sensor connector covers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 10032

STORAGE (INCLUDING TRANSPORTATION) - - - - - - - - - - - - - - - - - - - - PAGE 15001

1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
1-1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
1-2. Storage room - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
1-3. Climatic conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
2. Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
2-1. Inactive long-term storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
2-2. Inactive standby storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15001
3. Storage of spare parts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15004
3-1. Spare cell assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15004
3-2. Spare O-rings, gaskets, and vent-valves assemblies - - - - - - - - - - - - - - - - PAGE 15004
4. Transportation procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PAGE 15004

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INTRODUCTION
INTRODUCTION
1. General
This manual provides the information necessary for an experienced shop technician to maintain Saft Nickel-Cadmium (Ni-Cd)
batteries. It describes the construction of the battery as well as the techniques used to operate, maintain, overhaul, and gen-
erally care for the battery. Following these instructions will make sure of optimal performances and life of the Saft batteries.
All aircraft batteries require checking and maintenance in order to make sure they are safe when installed and perform their
required functions, especially in emergency conditions on board the aircraft. Maintenance permit to identify and correct any
issues to be identified. Proper battery maintenance assures a low probability of failure. It achieves high levels of MTBUR and
MTBF. Failure prevention on board the aircraft make sure of safe operation, reduces delays and operational costs.
NOTE: Saft manufactures, warrants and accepts liability for the spare parts and components it provides to customers
for use on/in components and products manufactured by Saft.
NOTE: Saft will not accept responsibility for any replacement or substitute part(s) of any kind other than those sup-
plied by Saft and its authorized distributors.
NOTE: Saft and all affiliate companies within Saft group, indemnifies and holds itself harmless by virtue this warning
from any performance claim or expectation, and any failure and/or consequence thereof associated with the
functionality and performance of its products when/if non-Saft replacement or substitute parts, of any kind,
are used on/in Saft products.
NOTE: The use of non-Saft replacement parts, of any kind, on/in components or products manufactured by Saft will
VOID ANY and ALL WARRANTIES.
Every effort has been made to provide complete and accurate instructions. If a situation should arise that is not adequately
described in this manual, please contact Saft via the Internet at www.saft.com or at one of the following addresses:

Saft (F6177) Saft America Inc. (09052)

26 quai Charles Pasqua 711 Gil Harbin Industrial Boulevard
92300 Levallois-Perret - France Valdosta, Georgia 31601 - USA
Tel: +33 1 58 63 16 00 Tel: +1 (229) 247-2331
Fax: +33 1 58 63 16 18 Fax: +1 (229) 247-8486

Saft manufactures a wide range of batteries for aircraft applications. These batteries vary in size, weight, capacity and/or elec-
trical performance to fit the specific requirements of the application. The Specification tables in FITS AND CLEARANCES chap-
ter list the basic specifications for the Saft batteries covered by this manual. For information on Saft batteries not listed here,
contact your local Saft representative.
NOTE: Some Saft batteries have a specific Component Maintenance Manual (CMM) assigned to them. If a CMM exists,
that information will supersede the contents of this manual for that particular battery type and this document
will become supplemental. Contact a Saft representative, or check the Saft website at https://saft4u.saft.com or
a complete listing of available Component Maintenance Manuals.

2. Website
All Saft technical documentation, distributors and repair shops can be found on www.saft.com.
Technical documentation for Saft Ni-Cd aviation batteries is available on https://saft4u.saft.com.

www.saft.com https://saft4u.saft.com

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INTRODUCTION
3. Training courses
Saft offers training courses for Ni-Cd battery maintenance at Saft training centers, at customer premises, and in an eLearning
format. All information is available online at https://www.saft.com/market-sectors/aerospace-defense/aviation. For registration
to Saft trainings, please log in to the Saft4U portal at https://saft4u.saft.com.

https://www.saft.com/market-sectors/aerospace-defense/aviation

3-1. Definitions
WARNING: WARNINGS ADVISE TO USE OF MATERIALS, PROCEDURES, OR LIMITS, WHICH MUST BE FOLLOWED
PRECISELY TO AVOID PERSONAL INJURIES, OR EFFECT SAFETY OF FLIGHT.
CAUTION: CAUTIONS CALL ATTENTION TO PROCEDURES WHICH MUST BE FOLLOWED TO AVOID DAMAGE TO
EQUIPMENT OR PARTS.
NOTE: Notes call attention to procedures which make the job easier.

4. Safety
CAUTION: EXCEPT FOR THOSE STEPS THAT REQUIRE THE BATTERY TO BE CHARGED, DO ALL STEPS ON DIS-
CHARGED BATTERIES (REFER TO Residual discharge AND Cell shorting PARAGRAPH) TO AVOID THE POS-
SIBILITY OF ELECTRIC SHOCK. TIGHTEN VENT-VALVES BEFORE THE START OF THE DISCHARGE.
BATTERY CELLS DELIVER VERY HIGH CURRENT WHEN SHORT-CIRCUITED. BE CAREFUL. REMOVE
RINGS, WATCHES, NECKLACES, METALLIC BELTS OR OTHER JEWELRY TO AVOID ELECTRIC SHOCK.
CAUTION: DO NOT TILT THE BATTERY WHILE DOING MAINTENANCE, ANY CONTACT OF SKIN WITH ELECTROLYTE
CAN CAUSE SEVERE BURNS.
Local safety regulations should be followed as safety regulations are country-dependent.
There are three types of risks:

4-1. Physical
Handling: the batteries are heavy. Use proper technique when lifting heavy loads. Bend your legs and not your back.
Wear protective shoes.

4-2. Electrical
Do not wear rings, watches, chains, belt buckles, necklaces or any other conductive objects.
Use insulated tools.
4-3. Chemical
Electrolyte is very corrosive and can damage the skin. Use proper personal protective equipment (PPE) such as gloves and
an apron. If it touches the skin, flush affected area with large quantities of water. After flushing begins, remove all contaminated
clothing.
Electrolyte is very dangerous to the eyes, use protective goggles. If the electrolyte comes in contact with the eyes, flush with
water for 15 to 30 minutes and get immediate medical aid.
Saft recommends the use of an amphoteric solution (both acidic and basic behavior) and chelator (able to trap cations as a
chelate complex) to neutralize electrolyte according to the local regulation.
4-4. Battery information sheet
For a complete listing of hazards, refer to the Battery Information Sheet (BIS) available on Saft's website at www.saft.com.
The document is also accessible by scanning the QR code below.

Battery information sheet

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INTRODUCTION
5. Aircraft conversions
Saft Ni-Cd aircraft batteries come in a wide variety of configurations that are approved for installation on selected aircraft. When
replacing a lead-acid battery with a Saft Ni-Cd aircraft battery, it is vitally important to clean all mounting and holding fixtures
in the aircraft before installation. All traces of acid and salt should be removed by washing with a neutralizing agent such as
sodium bicarbonate (baking soda) in water. When the area has been fully cleaned and prepared, paint the surface with an al-
kaline resistant paint. This preparation makes sure that your new Saft battery will not be harmed by sulfuric acid residue.
6. Ground applications
Saft batteries can be used in ground applications for starting gas turbine generators, powering ground mobile equipment, or in
shop testing equipment. The same principles used in flight operations apply when the battery is used in ground applications.
Ventilation of the battery during ground use can be accomplished through a ventilation system or by simply removing the cover
(only in a well-ventilated area). Check with your local authorities for regulations in effect.
7. Placing a new battery in service - initial commissioning
NOTE: Whether or not the battery has been subject to disassembly and reassembly, before to issue in service and
installation certificate, check the tightness of all upper nuts / screws to verify that torque values correspond
with those specified (refer to chapter Nut tightness).
Before installation of the battery into the aircraft for service:
- If initial commissioning is performed within 12 months then do Visual inspection, Insulation check, Nut tightness, Charge,
Adjust electrolyte level, and repeat Insulation check.
- If initial commissioning is performed after 12 months, do Charge and Regular check.
- Starting date for this period is the date of manufacturing (DMF).
8. Battery ratings capacity
Ni-Cd batteries are rated in terms of capacity in ampere-hours (Ah) (rated capacity).
American Standard AS8033 defines capacity as, “The dis-chargeable ampere-hours (Ah) available from a fully charged
cell/battery at any specified discharge rate/temperature condition.”
Other definitions for battery ratings can be found in EN2570, IEC 60952, and RTCA DO293A.
A battery rated for 1C1 Ah indicates that the battery is rated at a value based upon a discharge time of 1 hour at +23 °C  3 °C
(+73.4 °F  5.4 °F) when new.
A typical discharge curve for Saft VHP type cells can be found in figure INTRO-1 - Discharge curve for VHP type cells (20 each
cells in series under 1C1 and
g 10C1 rate
p load
y at +23g °C (+73.4 °F)). g ( )
28
Voltage (V)
26

24

22
1C1A
20

18
10C1A
16
Capacity (%C1Ah)
14
0 20 40 60 80 100 120
Figure INTRO-1 - Discharge curve for VHP type cells
(20 each cells in series under 1C1 and 10C1 rate load at +23 °C (+73.4 °F))

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INTRODUCTION
9. Regulation
9-1. Recycling
All batteries eventually lose their ability to perform and are eligible for scrapping and recycling. All Saft batteries bear a recycling
label as illustrated in Figure INTRO-2 - Universal recycling symbols.

Figure INTRO-2 - Universal recycling symbols

Saft takes environmental matters seriously and advocates proper recycling of Ni-Cd batteries and their components. To that
end, Saft coordinate with recycling facilities worldwide.
Ni-Cd batteries contain nickel, cadmium, and potassium hydroxide and should be disposed of properly. In all cases, rely on
local and national regulations for proper battery disposal and/or shipping to an appropriate recycling location.
The nearest recycling collection point can be found on https://saft.com/en/sustainability. A document containing a list of Bring
Back Points is also accessible by scanning the QR code at INTRO-3 - Recycling collection points.

Figure INTRO-3 - Recycling collection points

9-2. Declaration of EU Conformity

July 2023, the EU battery regulation 2023/1542 was approved. The aim of the regulation is to harmonize the legislation for the
sustainability and safety of batteries. Over time, it will replace the Battery Directive (2006/66/EC). According to EU 2023/1542
regulations, all batteries entering the EU must bare the “EU 2023/1542” CE label. The QR code provided in the “EU
2023/1542” CE label enable access to the battery certificate of conformity or follow the web link: https://saft4u.saft.com/en/dig-
ital-battery-documents.
- Figure INTRO-2 - Universal recycling symbols illustrate the CE labels found on all Saft batteries manufactured in the US
(09052) as of August 18, 2024.
- Figure INTRO-4 - France “EU 2023/1542” CE label with QR code illustrate the CE labels found on Saft batteries manufac-
tured in France (F6177) as of August 18, 2024.

Figure INTRO-4 - France “EU 2023/1542” CE label with QR code

10. End of Life Cells

NOTE: Refer to TN07
EASA regulations ‘Part 145‘, require that end of life cells must be disposed of in a manner that does not allow them to be re-
turned to service. The following procedure provides a means of complying with these regulations. While other authority require-
ments (such as FAA) may be less explicit, Saft recommends that the following procedures be adopted.
In order to ensure that end of life cells cannot be re-used, the following procedure is recommended:
- Ensure that appropriate protective measures (refer to Safety paragraph) and BIS are taken.
- Ensure that the cell is fully discharged (refer to Cell shorting paragraph).
- Put one of the terminals from the cell between the two sides of a bench vice and bend until the terminal breaks. In the
event of electrolyte leakage, ensure that appropriate clean up measures as described in the BIS are observed.
Dispose of the cell in accordance with applicable transport, health and safety and recycling regulations (Refer to Regulation
paragraph).

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INTRODUCTION
11. Measurements
The measurements given in this manual come from the original manufacturer drawings.
This document uses the International System (SI) of units for quantities and values. Additionally, US Imperial units are given
in parenthesis.
11-1. Units of measure
11-1-1. SI units
A Ampere
Ah Ampere hours
Bar Bar
C1A Rated current
C1Ah Rated capacity for an hour

cm3 Centimeter cube

g Gram
m Meter
min Minute
N Newton
N.m Newton meter
Pa Pascal
V Voltage
VDC Volt direct current
°C Degree Celsius
% Percent
 Ohm
S/cm Micro-Siemens per centimeter

11-1-2. US Imperial units

ft Foot
in Inch
in.Hg Inch of Mercury
lb Pound
lbf.in Pound force inch
psi Pound per square inch
°F Degree Fahrenheit

11-2. Multiplying prefixes

da Deca
h Hecto
k Kilo
M Mega
m Milli
 Micro

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INTRODUCTION
11-3. Temperature conversions
11-3-1. From degrees Fahrenheit (°F) to degrees Celsius (°C)
Celsius = (Fahrenheit - 32) x 0.5555.
11-3-2. From degrees Celsius (°C) to degrees Fahrenheit (°F)
Fahrenheit = (Celsius x 1.8) + 32.

11-4. Measurement conversion tables

11-4-1. From SI unit to US Imperial unit
1 Bar 14.504 psi
1 cm 0.3937 in

1 cm2 0.1550 in2

1 cm3 0.06 in3

1g 0.0353 oz

1 g/l 0.000578 oz/in3

1 hPa 0.01450 psi
1 kg 2.2046 lb

1 kg/l 0.578 oz/in3

1 mm 0.0394 in
1N 0.2248 lbf
1 N.m 8.8507 lbf.in

11-4-2. From US Imperial unit to SI unit

1 gal (U.S.) 3.7854 l
1 in 2.54 cm
1 in 25.4 mm

1 in2 6.4516 cm2

1 in3 16.4 cm3

1 in.Hg 33.864 hPa
1 lb 0.4536 kg
1 lbf 4.4482 N
1 lbf.in 0.1130 N.m
1 lbf.ft 1.3558 N.m
1 oz 28.3495 g

1 oz/in3 1,771.25 g/l

1 oz/in3 1.771 kg/l

1 psi 68.948 hPa

1 psi 0.0689 Bar

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INTRODUCTION
12. Abbreviations
The abbreviations given below are used in this manual:
APU Auxiliary Power Unit
ASD Aerospace, Security, and Defence Industries Association of Europe
ATA Air Transport Association of America
BIS Battery Information Sheet
CMM Component Maintenance Manual
DC Direct Current
DMF Date of Manufacturing
EASA European Air Safety Authority
EU European Union
FAA Federal Aviation Authority
fig. figure
IATA International Transport Air Association
IEC International Electrotechnical Commission
IMDG International Maritime Dangerous Goods
IPL Illustrated Parts List
MTBF Mean Time Between Failure
MTBUR Mean Time Between Unscheduled Removal
Ni-Cd Nickel-Cadmium
OMM Operations Maintenance Manual
P/N Part Number
PPE Personal Protective Equipment
RTCA Radio Technical Commission for Aeronautics
SI International System of Unit

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DESCRIPTION AND OPERATION
1. Overview
The batteries are connected to the aircraft system:
- According to the aircraft manufacturer, to start the engine or the APU.
- On the ground, to provide power before electrical power is supplied to the aircraft systems.
- In flight, if a malfunction or a failure occurs in the power supply system.

Handle, strap
Cover complete

Filling instruction plate

Box

Power connector
complete

Sensor connector
complete

Identification plate

Vent tube(s)

Range plate

Figure 1 - Nickel-Cadmium aircraft battery

1-1. Batteries
NOTE: The item numbers are those of IPL figure 10001 - Ni-Cd aircraft battery.
Each Saft Ni-Cd battery, as pictured in Figure 1 - Nickel-Cadmium aircraft battery, consists of a metallic box assembly (020),
usually stainless steel, plastic-coated steel, painted steel or titanium, containing a number of individual cell assemblies (100).
These cells are connected in series to obtain a specified voltage, usually 12 or 24 volts nominal. Individual cells are enclosed
in a polyamide container that provides insulation, allowing them to be fitted side-by-side in the battery box. Cells are intercon-
nected with rigid, highly conductive, nickel-plated copper links (030 to 095). Each link is held in position by spring washers (120)
and nickel-plated copper nuts (or screws) (110 and 115) on the cells’ terminals (or nickel-plated steel bolts for internally thread-
ed terminals). Inside the battery box assembly, individual cells are held in position by a liner-spacer kit (200) and a cover com-
plete (010). Each battery is designed with appropriate ventilation to allow the escape of gases produced during an overcharge
condition.

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DESCRIPTION AND OPERATION

1-2. Cells
The cell assembly (100) is the active component of the battery. This is where the electrochemical reaction occurs that converts
chemical energy into electricity. In Saft aviation batteries, the design features are on the cutting edge of today’s technology.
The active elements of the Ni-Cd cell are either two groups of thin, porous, sintered nickel plates (VO, VP, VXP & Delta Plus
(VHP) Series) or one group of positive sintered nickel plates and one group of negative Plastic Bonded Electrode (PBE) plates
[ULM® Series (CVH, CVK, CVD)]. In all cells, the positive plates are sintered nickel, impregnated with nickel-hydroxide. The
negative plates are either sintered nickel impregnated with cadmium-hydroxide, or cadmium-oxide applied in a non-sintered
coating process (PBE), which is later converted to cadmium-hydroxide during manufacturing. In the cell, the positive and neg-
ative plates are immersed in electrolyte, a solution of potassium hydroxide and water.
Within the cell container, a three-part separator separates the plates of opposite polarity. The outer layers are a felt-like fabric.
This fabric allows the electrolyte to stay in contact with the plates by “wicking”. The inner layer is either an organic or a mi-
cro-porous synthetic material that acts as a gas barrier to control oxygen recombination during recharge.
Each set of positive and negative plates is connected to a plate tab that employs a continuous welding joint for maximum energy
transfer. These terminals are connected to the respective terminal posts. The terminal post is what allows external connections
to be made. An O-ring seals the terminals.
Each cell is equipped with a vent-valve that can be removed to allow access to the electrolyte (for the addition of distilled or
deionized water). This valve also serves as a pressure-checking device, designed to limit the pressure inside the cell to 0.7 bar
(10 psi) maximum.
Many cells have a raised edge surrounding the vent-valve to contain any minor release of electrolyte that may occur during
overcharge.
Saft cells are composed of a cover and body made of polygamy plastic. These are thermally welded together to form a single,
leak proof container. This ensures that if the battery is maintained and used under normal circumstances, it will never leak.

Figure 2 - Cutaway of a cell assembly

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DESCRIPTION AND OPERATION

1-3. Connectors
Each Saft battery is connected to the aircraft by either a standard main power connector complete (230), such as an MS3509
type as illustrated in Figure 3 - Battery connectors, or a special power connector as specified by the aircraft manufacturer. (Re-
fer to table “8001 - Power connector types” to determine the connector used on the batteries covered by this manual).

Power connector complete

Sensor connector complete

Figure 3 - Battery connectors

2. Operation
2-1. Climatic requirement
Although Saft Ni-Cd batteries are capable of operating in a wide temperature range from -40°C (-40°F) to +71°C (+160°F),
optimum performance is achieved between +5°C (+41°F) and +45°C (+113°F). Charging is inefficient at temperatures below
-30°C (-22°F) and is not recommended above +57°C (+135°F). Charging must be stopped at temperatures above +71°C
(+160°F).
Unless otherwise stated, charge and discharge testing should be done when:
- The battery temperature is between +15°C (+59°F) and +35°C (+95°F).
- Pressure 750 hPa to 1060 hPa (22.15 in.Hg to 31.3 in.Hg).
- Relative humidity < 85%.

2-2. Maintenance
All maintenance, including charging, discharging, should be done specifically in accordance with the instructions contained in
this manual or a corresponding Component Maintenance Manual (CMM). If a CMM exists for a battery, that information will
supersede the contents of this manual and this OMM will become supplemental.

3. Charge
The charge, also named maintenance charge, is done in 2 steps:
- Step 1: called “Charge” or “main charge”, is a constant current charge with three possible charge rates.
- Step 2: called “overcharge” or “final charge”, is also a constant current charge with only one possible charge rate.
Other charging methods, restricted to the use of the battery, are described in following paragraphs. They cannot be used for
maintenance described in this OMM.

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DESCRIPTION AND OPERATION

3-1. Constant current charge
NOTE: Check cell voltage at the beginning of the charge. If any cell indicates an immediate voltage rise above 1.5 V,
add 5 cm3 (0.3 in3) of distilled or deionized water to that cell.
NOTE: Always apply the main charge (step 1) for no less than the minimum duration.
NOTE: Final charge (step 2) can be interrupted (for up to 24 hours) and resumed.
Starting with a discharged battery:
- Remove the cover complete (010).
- Loosen, but do not remove, all vent-valve assemblies (160).
- Remove power connector (235) cover -if present-.
- Charge using one of the three current rates shown in the table below main charge (step 1).
- After the minimum duration is reached, measure the voltage on each cell and compare the values with the criteria in the
table below (table 1 - step 1 - end of main charge criteria).
- Charge at 0.1C1A for 4 hours as per final charge (step 2).
- During the last 15-30 minutes of the final charge cycle (step 2) Adjust electrolyte level.
- At the end of the final charge (step 2), measure the voltage on each cell and compare the values with the criteria in the
table below (table 1 - step 2 - minimum voltage criteria).
- If a cell voltage is below the minimum voltage criteria, Charge has failed.

Charge of the battery

Main Charge (step 1) Final Charge (step 2)
Minimum
Current End of main charge criteria Current and time Minimum voltage criteria
duration
Every cell > 1.5 V or 12 hours 1.5 V/cell for VO/VP/VHP/VXP
0.1C1A* 10 hours 0.1C1A for 4 hours
which ever comes first 1.55 V/cell for CVH/CVD/CVK
Every cell > 1.55 V or 2 hours 30 min 1.5 V/cell for VO/VP/VHP/VXP
0.5C1A 2 hours 0.1C1A for 4 hours
which ever comes first 1.55 V/cell for CVH/CVD/CVK
Every cell > 1.57 V or 1 hour 15 min 1.5 V/cell for VO/VP/VHP/VXP
1C1A 1 hour 0.1C1A for 4 hours
which ever comes first 1.55 V/cell for CVH/CVD/CVK

Table 1 - Battery charge

(*) Low charge rate 0.1 C1A is suggested after cell shorting.
For example, during the main charge (step 1) at 1C1A for 1 hour:
- If the voltage of each cell is lower than 1.57 V, then continue the charge during 15 minutes maximum (0.25 hours) or stop
if the voltage reaches 1.57 V before 15 minutes. Then continue with the final charge (step 2).
- If the voltage of each cell is higher than 1.57 V then continue with the final charge (step 2).

3-2. Rapid partial charge

NOTE: Do not use this procedure for charging the battery during normal maintenance.
One of the following two procedures can be used in an emergency situation to charge the battery to approximately 80% of its
capacity.
- Charge the battery at 0.5C1A until the battery reaches an average of 1.55 V/cell. Do not charge for more than 2 hours and
30 minutes.
or
- Charge the battery at 1C1A until the battery reaches an average voltage of 1.57 V/cell. Do not charge for more than 1 hour
and 15 minutes.

3-3. Constant potential charge

CAUTION: DO NOT CHARGE AT CONSTANT POTENTIAL IF THE OPEN-CIRCUIT BATTERY VOLTAGE IS LESS THAN
1.0 V PER CELL.
NOTE: Do not use this procedure for charging the battery during normal maintenance.
In case of emergency, it is possible to recharge a partially discharged battery by using a constant potential charging system
such as exists on the aircraft. With the use of a constant potential system, it is imperative to check the accuracy of the charge
rate periodically, and to set the charger voltage according to the average ambient operating temperature.
NOTE: Do a battery maintenance check as soon as possible to verify battery performance.
- Connect the battery to a constant voltage supply. Charge for a minimum of 1 hour at 1.425 V/cell to get approximately
90% of the rated capacity of the battery.

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DESCRIPTION AND OPERATION

3-4. Other methods of charging
NOTE: Do not use this procedure for charging the battery during normal maintenance.
In addition to the constant current method of charging, other methods that fully charge the battery can be used, for example,
the pulse charging. However, in any case, individual cell voltage checks (1.5 V/cell for VO/VP/VHP/VXP or 1.55 V/cell for
CVH/CVD/CVK) and electrolyte adjustments must be carried out using a final overcharge sequence at constant current 0.1C1A
for 4 hours. If specific instructions are not given in the charger operating manual, you must first contact Saft.

3-5. Active stand-by mode (use of a trickle charge)

WARNING: This may create conditions for a thermal runaway with all its consequences (unscheduled removal with
the possibility of the total loss of the battery and a delayed or canceled flight).
CAUTION: WATER CONSUMPTION.
The battery is continuously charged to an overcharge condition. Saft does not recommend this method, however some oper-
ators take responsibility for its use.
This method is not reliable due to quantity and inaccuracy of water consumption.
Example: if a 40 Ah battery remains on a continuous trickle charge of 3 mA/Ah for one month, the total consumption of water
is 35 cm3 (2.1 in3) per cell.
The operator must adjust the electrolyte level before placing the battery on board the aircraft. Otherwise the risk of a battery
incident exists (cells dry out before the normal end of the interval maintenance).

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DESCRIPTION AND OPERATION

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TESTING AND FAULT ISOLATION

TESTING AND FAULT ISOLATION
1. Introduction
This chapter is a maintenance guide for the technician.
It shows, for the main causes of failure, either removed for unscheduled maintenance or during scheduled maintenance, the
procedures to apply by referring to the corresponding chapter of the OMM. In no case can this diagnostic help replace the tech-
nician's expertise or a training on the functioning of the batteries.

2. Battery electrical faults

NOTE: Causes and corrections may not be directly correlated, more than one correction may be necessary.
Problem Probable cause Correction
(1) Zero battery open-circuit (a) Defective electrical connector (no con- - Check electrical contacts, links and tight-
voltage tact made) ness of nuts (refer to INSPECTION/
CHECK)

(b) Link broken

(2) Zero volt with the battery (a) Battery fully discharged - Do an insulation check (refer to INSPEC-
set to “discharge” TION/CHECK)

- Examine the contacts and links

(b) Battery circuit open or contacts defec- - Make sure the terminal nuts are tight (refer
tive to INSPECTION/CHECK)
- Refer to related subsequent steps

(c) Cell completely dry - Replace the cell

(3) Low insulation (a) Leakage of electrolyte - Disassemble and clean the battery (refer
to DISASSEMBLY and CLEANING)
- Do an electrolyte level check (refer to
INSPECTION/CHECK)

Table 1001 - Battery electrical faults

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TESTING AND FAULT ISOLATION

3. Cell faults
NOTE: Causes and corrections may not always be correlated, more than one correction may be necessary.
Problem Probable cause Correction
(1) Too much water decrease (a) Charge much more than the limit or - Examine the cause of excessive charge.
for all battery cells too much charge at high temperature - If necessary, adjust to normal operating tem-
perature (refer to DESCRIPTION AND OPER-
(b) Previous maintenance has not been ATION)
done

(2) High water dispersion: (a) more than 30% above the average - Disassemble the battery (refer to DISASSEM-
water consumption in one or value of added water in all cells: leak- BLY). Clean the battery (refer to CLEANING).
more cell(s) is very different ing cell(s) Replace the cell(s). Charge and do an electro-
from the other cells in the bat- lyte level check (refer to INSPECTION/CHECK)
tery
(b) less than 30% below the average - Do the Supplementary test (refer to INSPEC-
value of added water in all cells: cell(s) TION/CHECK). If necessary, replace the cell(s)
with damaged separator(s)
- Note the cell location and check the level of
water consumption versus other cells at the
next maintenance
(3) A cell has higher voltage at (a) Dry cell - When the defect occurs, add 5 cm3 (0.3 in3) of
the start of charge than is distilled water to the cell. Do not adjust more
defined in paragraph Charge accurately until the end of the charge
in chapter DESCRIPTION
AND OPERATION
NOTE: If a cell is charged with an insufficient quantity of electrolyte, the temperature may increase too much
(4) A cell has a lower voltage (a) The cell operated at temperatures - Replace the cell (refer to DISASSEMBLY,
at the end of charge than is and charge rates outside the limits, and ASSEMBLY, STORAGE (INCLUDING TRANS-
defined in paragraph Charge the separator is damaged PORTATION), Capacity check, AND Supple-
in chapter DESCRIPTION mentary test)
AND OPERATION (b) Usual wear after long operation
(5) Low capacity cell (a) Insufficient balancing - Repeat Charge and discharge at 1 C1A up to
three times
(b) Usual wear after long operation
- Replace the cell (refer to DISASSEMBLY,
(c) Unusual operation, operation at ASSEMBLY AND STORAGE (INCLUDING
high temperature or operation with low TRANSPORTATION))
electrolyte
- Do the applicable procedure (refer to
INSPECTION/CHECK)
(6) Cell with a swollen case (a) Cell operated with low electrolyte - Replace the cell (refer to DISASSEMBLY)
level; deterioration of separators and
damaged plates
(7) Cell with zero voltage (a) Short-circuited cell - Replace the cell (refer to DISASSEMBLY)
when the battery circuit is
open

Table 1002 - Cell faults

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TESTING AND FAULT ISOLATION

4. Physical faults
NOTE: Causes and corrections may not always be correlated, more than one correction may be necessary.
Problem Probable cause Correction
(1) Leakage of electrolyte (a) Incorrect adjustment of electrolyte - Disassemble and clean the battery
level (refer to DISASSEMBLY and CLEAN-
ING)
- Do an electrolyte level check (refer to
(b) Cell polarity incorrect during high- INSPECTION/CHECK)
rate discharge (for example, during the - Investigate the cause of excessive
engine start) charge. If necessary, adjust to normal
operating temperature (refer to
DESCRIPTION AND OPERATION)
(c) Too much charge at high tempera- - Disassemble and clean the battery
ture or too much current (refer to DISASSEMBLY and CLEAN-
ING)
- Do an electrolyte level check (refer to
INSPECTION/CHECK)

(d) The lower nut is not correctly tight- - Torque the lower nut (refer to
ened ASSEMBLY chapter)
(2) Electrolyte found in the battery (a) Damaged cell case - Replace the cell if necessary and
box refer to related subsequent steps
- Disassemble and clean the battery
(b) Leakage of electrolyte (refer to INSPECTION/CHECK and
CLEANING)
- Do an electrolyte level check (refer to
INSPECTION/CHECK)
(3) Corrosion on the links (a) Operation in acidic air - Make sure the battery test bench and
the storage areas have no materials
(b) Mechanical damage to nickel plat- which can give off acid fumes.
ing - Replace the damaged links (refer to
DISASSEMBLY, ASSEMBLY)
(4) The links are too hot (a) Loose terminals nuts - Make sure the nuts are torqued (refer
to INSPECTION/CHECK)
(5) Battery box & cover damages (a) Various, transport
- Scratches - Clean, make sure labels are read-
(b) Mechanical stress, drop, transport able, if not readable replace label(s)
- Dents, deformations which affect fit - Replace battery box, cover, and
or impede the electrical perfor- (c) Mechanical stress, drop, transport affected component(s) refer to DISAS-
mances of the battery or any of its SEMBLY, ASSEMBLY)
components
- Visible cracks to box or cover - Replace battery box and / or cover

(6) During flight, the battery produces (a) Damaged one-way valve; cut,
high pitch sounds (whistle like) deformation, or tape at the vent tip is
deteriorated or gone - Replace the damaged one-way valve
(refer to DISASSEMBLY)
(b) Debris or foreign object in one-way
valve - Disassemble and clean the one-way
valve (refer to DISASSEMBLY and
(c) One-way valve not installed prop- CLEANING)
erly - Make sure the one-way-valve is
seated properly (refer to figure 7001 -
(d) One-way valve in contact with other One-way valve installation)
components - Make sure the one-way-valve is not in
contact with other components such as
wire harness
NOTE: One-way valves are not pres-
ent on all battery types

NOTE: Physical faults

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TESTING AND FAULT ISOLATION

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DISASSEMBLY
DISASSEMBLY
1. Introduction
1-1. General
CAUTION: BATTERY DISASSEMBLY SHOULD ONLY BE PERFORMED ON A FULLY DISCHARGED BATTERY. REFER
TO CHAPTER Residual discharge AND Cell shorting.
NOTE: Refer to TESTING AND FAULT ISOLATION to identify possible causes of problems. This chapter gives the nec-
essary level of disassembly to identify and correct possible issues.
The instructions found in this page block are designed to allow the maintenance person to completely disassemble the battery
for the purpose of General overhaul. However, some maintenance operations do not require complete disassembly.
The figure and item numbers are those of the ILLUSTRATED PARTS LIST.

1-2. Safety
Refer to chapter Safety in INTRODUCTION for caution, risks, and proper personal protective equipments (PPE).

1-3. Job set-up Information

1-3-1. Standard tools
Refer to chapter Standard tools in SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.
1-3-2. Special tools
When special tools are used in this chapter, they are identified by a code number listed in SPECIAL TOOLS, FIXTURES,
EQUIPMENT, AND CONSUMABLES chapter.

2. Disassembly of the battery

NOTE: All (###) part identification numbers herein are IPL figure 10001 - Ni-Cd aircraft battery item numbers and are
using hypertext facility.

2-1. Removal of the cover complete

CAUTION: AVOID CONTACT BETWEEN THE COVER AND THE CELL TERMINALS OR LINKS.
- Undo the retaining latches.
- Remove the cover complete (010).

2-2. Removal of the cell assemblies

CAUTION: (IF APPLICABLE) DO NOT PINCH CABLE HARNESS AGAINST SHARP EDGES.
CAUTION: (IF APPLICABLE) DO NOT BEND HEATER TABS EXCESSIVELY.
NOTE: Make note of the proper placement of the links (030 to 095) prior to removal.
NOTE: Note the cell placement before removal to ensure correct placement during reassembly.
NOTE: To facilitate ease of removal, remove the center cell in each row first.
- Remove cable ties (-250) (if present).
- Remove the nuts (110) and the washers (120) that attach links (030 to 095) to the cell assemblies (100).
- Remove all links (030 to 095).
- Fully screw the cell extractor tool (T04) onto a cell terminal then pull up to remove the cell assemblies (100).

2-3. Removal of the liner-spacer kit

- Remove the liner-spacer kit (200) taking note the location, position, and count.

2-4. Removal of the one-way valve (if applicable)

- Remove the one-way valve (-270) by gently pulling on the valve to remove it from the box.

2-5. Removal of the power connector complete (if applicable)

NOTE: If the battery is equipped with BAC102 power connector refer to paragraph Removal of BAC102 power connector
(if applicable).
- Remove the power connector cover (235) -if present-.
- Remove the screws (210) with the washers (220).
- Remove the power connector complete (230) and the gasket (-240).
- Remove the terminal links from the power connector assembly (if applicable).

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DISASSEMBLY
2-6. Removal of BAC102 power connector (if applicable)
NOTE: If the battery is equipped with BAC102 power connector refer to part list table 10003 - BAC102 power connector
IPL.
NOTE: Remove all links (030 to 095) from cells (100) before disassembly of the BAC102 power connector (230).
NOTE: Unless the power connector terminals (D and E) are damaged and needs to be replaced (refer to Component
inspection), Saft recommends NOT TO DISASSEMBLE the M22 terminal nuts (G) from the power connector ter-
minals (D and E).
- Remove the power connector cover (235) -if present-.
- Remove the M18 nuts (H).
- Remove the BAC102 power connector (230).
- Remove the screws (J) or (K and I) with the washers (220) -if present-.
- Remove the terminals (D and E) and base (B) as an assembly.
NOTE: If the BAC102 power connector terminals (D and E) are damaged and needs to be replaced, remove M22 nuts
(G), then disassemble the power connector terminals (D and E) from the power connector base (B). If applica-
ble, remove O-rings (F) and gasket (C) from power connector terminals (D and E).

2-7. Removal of the sensor connector complete (if applicable)

CAUTION: CARE MUST BE TAKEN NOT TO PULL ON WIRES, TWIST OR BEND THE HEATER TABS BACK AND
FORTH.
- Remove the sensor connector cover (265) -if present-.
- Remove the screws (or nut) and the washers (as applicable).
- Remove the sensor connector complete (260).

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CLEANING
CLEANING
1. Introduction
The instructions in this chapter are for the general cleaning of your Saft aircraft battery. The instructions under Light cleaning
are to be done each time the battery is removed from the aircraft, and can be accomplished with no disassembly of the battery.
The section Thorough cleaning includes the instructions for the cleaning of a disassembled battery for the purpose of General
overhaul.

2. Safety
Refer to chapter Safety in INTRODUCTION.

3. Equipment
3-1. Standard tools
Refer to chapter Standard tools in SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.

3-2. Special tools

When special tools are used in this chapter, they are identified by a code number listed in SPECIAL TOOLS, FIXTURES,
EQUIPMENT, AND CONSUMABLES chapter.

3-3. Consumables
When consumables are used in this chapter, they are identified by a code number listed in SPECIAL TOOLS, FIXTURES,
EQUIPMENT, AND CONSUMABLES chapter.

4. Light cleaning
On an assembled battery.
CAUTION: DO NOT USE SOLVENT, PETROLEUM SPIRITS, OR OTHER PRODUCTS CONTAINING CHLORIDE FOR
CLEANING THE BATTERY. THE USE OF SOLVENTS CAN DEGRADE METAL AND PLASTIC PARTS.
NOTE: All (###) part identification numbers herein are IPL figure 10001 - Ni-Cd aircraft battery item numbers and are
using hypertext facility.

4-1. Procedure
WARNING: TO PREVENT INJURY WHEN USING COMPRESSED AIR, DIRECT AIR STREAM AWAY FROM THE BODY.
USE SAFETY GOGGLES TO PREVENT EYE INJURY FROM AIRBORNE PARTICLES.
- Remove the battery cover complete (010).
- Check the battery vent tubes to make sure that they are clean and clear.
- Tighten the vent-valve assemblies (160) with the universal vent-valve wrench (T01).
- Remove potassium carbonates (white deposits) from the top of all cell assemblies (100) using a stiff bristle, non-metallic
brush.
- Disperse residual salts and dust particles from the battery using blasts of clean, dry compressed air.

4-2. Lubrication
- Coat all upper nuts (110) and links (030 to 095) with M02 (use a non-metallic brush).

5. Thorough cleaning
5-1. Procedure
- Fully disassemble the battery (refer to DISASSEMBLY chapter).
5-1-1. Cell assemblies
CAUTION: DO NOT SOAK THE CELLS IN WATER
- Make sure that the vent-valve assembly (160) is tight using the universal vent-valve wrench (T01) according to FITS AND
CLEARANCES.
- Make sure the lower nuts (115) are tight according to FITS AND CLEARANCES.
- Clean the cell assembly (100) with warm water and a soft brush to easily remove all the electrolyte, mineral salts, and
other pollution from the terminals, the cover, and the sides of the cell cases.
- Wipe the cell with a cloth and let dry.
5-1-2. Cover complete
- Clean the box assembly (010) with soapy water M03, wipe with a cloth and let dry.

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CLEANING
5-1-3. Box assembly
- Clean the box assembly (020) with soapy water M03, wipe with a cloth and let dry.
5-1-4. Nuts, screws, washers, and links
- Clean the nuts (110 and 115), screws (210), washers (120, 150, 220), and links (030 to 095) in lightly soapy water M03
with a non-metallic brush.
- Rinse well with clean water, wipe with a cloth, and let dry.
5-1-5. Liner-spacer kit
- Clean the liner-spacer kit (200) in warm water and let dry.
5-1-6. Sensor connector complete (if applicable)
CAUTION: DO NOT SUBMERGE THE SENSOR CONNECTOR
- Wipe the sensor connector complete (260) clean using a dry cloth.
5-1-7. Power connector complete (if applicable)
CAUTION: DO NOT SUBMERGE THE POWER CONNECTOR
CAUTION: DO NOT USE M02 IF BATTERY USES THREADLOCKER (M04).
- Wipe the power connector complete (230) clean using a damp cloth and let dry.
- Use mild solvent (M05) to remove residue from threadlocker (M04) if necessary.
5-1-8. Vent-valves
CAUTION: THE CLEANING OF THE VENT-VALVE MUST BE DONE WHEN THE CELLS ARE INSTALLED IN THE BOX.
CAUTION: VENT-VALVES SHALL REMAIN INSTALLED ON THE CELLS WHEN EVER THE CELLS ARE NOT IN-
STALLED IN THE BATTERY BOX.
5-1-8-1. Removal of the vent-valve assembly
- Remove the vent-valve assembly (160) with the universal vent-valve wrench T01.
- Cover cell vent-valve hole using a lint free cloth to prevent unwanted debris from entering the cell.
- Soak vent-valves in distilled water M01 for 30 min to 4 hours to remove electrolyte salts from vent holes.
5-1-8-2. Installation of the vent-valve assembly
- Make sure the vent-valve assembly (160) is in good condition. Replace vent-valve assembly (160) if it is worn.
- Install the vent-valve assembly (160) with the universal vent-valve wrench T01 according to FITS AND CLEARANCES.
5-1-9. One-way valve (if applicable)
CAUTION: IF THE ONE-WAY VALVE IS LOOSE, CRACKED, SHOWS SIGNS OF DAMAGES, OR IF THE TAPE IS MISS-
ING (FROM THE TOP OF THE VALVE), DISCARD THE VALVE AND REPLACE WITH NEW ONE.
- Clean the one-way valve (-270) in distilled water M01, rub dry with a lint free cloth and let dry.
NOTE: The one-way valve (-270) must not be soaked in the same solution as the vent-valve assemblies (160).

5-2. Lubrication
- When the battery is clean (and after installation of the vent-valve), coat all upper nuts (110) and links (030 to 095) with
M02 (use a non-metallic brush).
NOTE: DO NOT USE M02 IF BATTERY USES THREADLOCKER (M04).

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INSPECTION/CHECK
INSPECTION/CHECK
1. Introduction
This chapter includes the checks, the maintenance procedures and the functional tests that must be done to use Saft batteries
in flight and on the ground.
NOTE: All (###) part identification numbers herein are IPL figure 10001 - Ni-Cd aircraft battery item numbers and are
using hypertext facility.

2. Maintenance intervals
The aircraft manufacturer and / or operator is responsible for defining the usage and function, including maintenance intervals,
for aircraft batteries installed in its aircraft. Saft only provides recommendations that require the agreement of the aircraft man-
ufacturer and / or operator.
NOTE: Maintenance steps should be completed in a battery shop.
Saft distinguishes between three types of maintenances: periodical check, regular check and general overhaul.

2-1. Periodical check

The periodical check essentially consists of voltage and insulation checks, discharge of residual capacity and charge with elec-
trolyte level adjustment. The main purpose of this periodical check is to add water which is consumed by electrolysis during
battery overcharge. It is normally applied between regular checks but can be omitted if the water consumption measured at the
regular check is within allowable limits.

2-2. Regular check

The regular check is the same as the periodical check except that the battery is also deep discharged ('balancing'), followed
by a capacity check cycle.

2-3. General overhaul

The general overhaul is the same as the regular check except that the battery is also disassembled and thoroughly cleaned
and inspected.

3. Recording
It is very important to record the battery check values (capacity, end of charge voltage, water consumption) for each cell as
required in the battery logbook (or equivalent) for each maintenance. It is recommended that an operator tracks these mainte-
nance data in order to verify the interval is correct relative to that particular operation. This may also allow the interval to be
extended if the data justifies it.

4. Safety
Refer to chapter Safety in INTRODUCTION.

5. Equipment
5-1. Standard tools
Refer to chapter Standard tools in SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.

5-2. Special tools

When special tools are used in this chapter, they are identified by a code number listed in SPECIAL TOOLS, FIXTURES,
EQUIPMENT, AND CONSUMABLES chapter.

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INSPECTION/CHECK
6. Periodical check

Periodical Check
Pass
Visual inspection Light cleaning

Fail

Fail Pass
General overhaul Insulation check

Nut tightness

Fail Open circuit voltage Pass

check

Fail Pass
Polarization test Residual discharge

Charge,
Vent-valves cleaning, and
Adjust electrolyte level

Fail
Charge

General overhaul with

Fail Supplementary test Pass
Replacement of faulty
components.
Pass Nut tightness

Fail Insulation check

Pass

The battery is serviceable

Figure 5001 - Periodical check

NOTE: Time periods are given as a guideline. Modify in accordance with operational experience.
NOTE: Periodic and regular maintenance checks may be combined if operating hours permit.
- At specific intervals according to aircraft use or every 3 months, test the battery according to the above figure. Consult the
aircraft manufacturer and/or operator for specific maintenance intervals or special procedures to be followed.

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INSPECTION/CHECK
6-1. Visual inspection
CAUTION: WORN AIRCRAFT POWER CONNECTORS AND/OR LOOSE CONNECTIONS CAN GREATLY AFFECT THE
PERFORMANCE OF THE BATTERY. A DEFECTIVE POWER CONNECTOR CAN CAUSE OVERHEATING,
BATTERY SELF-DISCHARGE AND LOW VOLTAGE IN SERVICE.
NOTE: Refer to TESTING AND FAULT ISOLATION for additional component level information.
Visual inspection should be done each time the battery is removed for maintenance from the equipment.
- Remove the cover complete (010).
- Inspect each cell assembly (100) for evidence of electrolyte leakage. If OK, pass the inspection and proceed to Light clean-
ing. If NOT OK, identify as fail and proceed to General overhaul and replace the defective cell or part.
NOTE: Excessive salt around terminal posts indicate possible leakage from the terminal O-ring (400). During General
overhaul, verify torque of the lower nut (115) (refer to chapter ASSEMBLY).
- Inspect the links (030 to 095), upper nuts (110), and washers (120 and 150). If hardware has no bends, tarnish, corrosion,
burns, or any loss of nickel plating, PASS the inspection and proceed to Light cleaning. If NOT OK, identify as FAIL and
proceed to General overhaul and replace the defective assembly.
NOTE: Minor tarnish can be polished off with a non-metallic wire brush.
- Inspect the power connector assembly (230). If OK and no evidence of arcing, corrosion, cracks, or cross-threaded ter-
minals is found, PASS the inspection and proceed to Light cleaning. If NOT OK, identify as FAIL and proceed General
overhaul and replace the defective assembly.
- Inspect the sensor connector assembly (260). If OK, and no bent or loose pins, corrosion, cracks, faulty wire connections,
evidence of arcing, or cracked or loose potting material is found, PASS the inspection and proceed to Light cleaning. If
NOT OK, identify as FAIL and proceed to General overhaul and replace the defective assembly.
- Inspect the sensor connector assembly (260) temperature sensor and heater blanket harness assembly (as applicable)
for obvious damage. If OK, PASS the inspection and proceed to Light cleaning. If NOT OK, identify as FAIL and proceed
to General overhaul and replace the defective assembly.
NOTE: This in no way replaces the full testing procedures found hereafter which ensure full operation of the sensor
connector assembly (260). Any evidence of damage to the temperature sensor and/or heater blanket harness
assembly (as applicable) requires the sensor connector assembly (260) replacement
- Inspect the sensor connector assembly (260) thermostat assemblies (as applicable) for any damaged or loose wire con-
nections, cracks, dents, or other physical damage. If OK, PASS the inspection and proceed to Light cleaning. If NOT OK,
identify as FAIL and proceed to General overhaul and replace the defective assembly.
- Inspect the sensor connector assembly (260) wiring insulation to ensure there is no evidence of cracks, cuts, or bubbling.
If OK, pass the inspection and proceed to Light cleaning. If NOT OK, identify as FAIL and proceed to General overhaul
and replace the defective assembly.
- Inspect the battery box assembly (020) and cover complete (010) for any damage. Make sure the cover gasket (011) is
not damaged and fully secured to the cover complete (010). If OK, proceed to Light cleaning. If NOT OK, identify as FAIL
and proceed to General overhaul and replace the defective assembly.
NOTE: If any of the above criteria Visual inspection fails, proceed to General overhaul.

6-2. Insulation check

NOTE: A breakdown in electrical insulation between the cell assemblies
(100) and the battery box assembly (020) will result in a “leakage” current,
which over time will discharge the battery.
- Set the megohmeter to 250 V DC.
- Measure the insulation between the positive terminal of each cells and the bat-
tery box assembly (020).
- Measure the insulation between the power connector positive pin and the bat-
tery box assembly (020).
- Measure the insulation between each pin of the sensor connector and the bat-
tery box assembly (020).
All measurements must pass according to the criteria in the table below for the
Insulation check to pass. If one or more measurement fails, Insulation check
fails.

250 K 2 M 10 M
Fail Fail Fail Pass
Acceptable for an in service bat-
Check the cause Acceptable, but a Thorough tery. For a new battery, (direct Mandatory level of insulation
per TESTING AND FAULT cleaning is required. from factory with no charge for new or in service battery
ISOLATION. made by the customer) a Thor- after a Thorough cleaning.
ough cleaning is recom-
mended.

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INSPECTION/CHECK
6-3. Nut tightness
- Tighten and check the torque of all cell terminal upper nuts (or screws) (110) and connector terminal nuts (110) (refer to
FITS AND CLEARANCES).

6-4. Open circuit voltage check

- Measure the open circuit voltage of each cell assembly (100). If all the cells are ≥ 1.05 V, Open circuit voltage check pass-
es. If one or more cells measure < 1.05 V, Open circuit voltage check fails.

6-5. Polarization test

- Charge the battery at 0.1C1A for 1 hour and 30 min.
- Leave the battery on open circuit for 1 hour.
- Measure the open circuit voltage of each cell. If all cells are above zero volt, Polarization test passes. Continue with Re-
sidual discharge.
- If one or more cells are zero volt or negative polarity, Polarization test fails. Do a General overhaul with replaceReplace-
ment of faulty components.

6-6. Residual discharge

NOTE: To reduce cell swelling, tighten the vent-valve assemblies (160) according to FITS AND CLEARANCES.
- Discharge the battery at the 1C1A or 0.5C1A rate until each cell in the battery is discharged to 1.0 V or below.

6-7. Adjust electrolyte level

WARNING: TAKE CARE NOT TO TILT CELLS WHILE VENT-VALVES ARE LOOSENED OR REMOVED. CONTACT OF
ELECTROLYTE WITH SKIN CAN CAUSE BURNS (REFER TO CHAPTER Safety). IF CONTACT OCCURS,
FLUSH AREA WITH LARGE AMOUNTS OF WATER FOR 15 TO 30 MINUTES. ELECTROLYTE IN THE EYES
IS VERY SERIOUS. FLUSH WITH WATER AND CONTACT A DOCTOR IMMEDIATELY.
CAUTION: USING ANYTHING OTHER THAN DISTILLED OR DEIONIZED WATER M01 IN NI-CD CELLS WILL CAUSE
ELECTROLYTE CONTAMINATION AND IRREVERSIBLE DAMAGE TO THE CELLS.
CAUTION: THE BATTERY MUST BE FULLY CHARGED BEFORE ADJUSTING THE ELECTROLYTE LEVEL. USE ONLY
DISTILLED OR DEIONIZED WATER M01 (REFER TO CHAPTER SPECIAL TOOLS, FIXTURES, EQUIPMENT,
AND CONSUMABLES). DO NOT RE-USE WATER REMOVED FROM CELLS. THE VOLUME REQUIRED TO
LEVEL THE FIRST CELL WILL SERVE AS A GUIDE FOR REQUIREMENTS OF THE REMAINING CELLS BUT
THE AMOUNT OF WATER REQUIRED FOR EACH CELL CAN VARY, SO CARRY OUT THIS CHECK ON A
CELL BY CELL BASIS. EACH CELL MUST BE LEVELED INDIVIDUALLY. IF THE QUANTITY OF WATER
ADDED PER CELL IS ABOVE 80% OF THE ELECTROLYTE WATER VOLUME SHOWN IN THE SPECIFICA-
TION TABLES (REFER TO SECTION Battery specifications), CHECK THE CHARGING SYSTEM. IF IT IS FUNC-
TIONING PROPERLY, SHORTEN THE TIME PERIOD BETWEEN SERVICING.
Always take appropriate precautions to prevent any foreign substances from entering the cell. Anything other than distilled or
deionized water M01 that enters the cells will cause electrolyte contamination and will affect overall performance.
The amount of time that the vent-valve assemblies (160) are removed from the cell assembly (100) for maintenance should be
limited to prevent as much air as possible from entering the cell. Carbon dioxide in the air will combine with the electrolyte to
form potassium carbonate. Potassium carbonate will increase the internal resistance of the cells and thus decrease the perfor-
mance at low temperatures and during high rate discharges. Always make sure that the vent-valve assemblies (160) are prop-
erly secured while the battery is in use.
Electrolyte level adjustment must be done during the last 15-30 minutes of the 4 hours overcharge at 0.1C1 A rate of charge
(or during the last 15-30 minutes of the Supplementary test at 0.1C1 A rate of charge).

PAGE 5004
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OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
Adjust the level of electrolyte, one cell at a time, using the following instructions:
- 1. Remove the vent-valve assembly (160) (with the O-ring) with the universal vent-valve wrench (T01).
- 2. Check the nozzle length before fitting it to the syringe (refer to paragraph Special tools for proper nozzle).
NOTE: Use a metric ruler to measure the nozzle length from its tip to the nozzle inside shoulder (surface which will
be resting on the cell cover)
- 3. Insert the syringe (T02) into the cell assembly (100) opening until the shoulder of the nozzle rests on the vent-valve seat
per figure 5002 - Position of syringe in cell vent seat.

M8 MS

Length of the nozzle

Figure 5002 - Position of syringe in cell vent seat

- 4. Withdraw the plunger and check for any liquid in the syringe. Any excess liquid in the cell will be drawn into the syringe
until the electrolyte is level with the end of the nozzle. This is the correct level for the electrolyte.
If the liquid level is too low, the syringe will remain empty, indicating that the end of the syringe nozzle did not reach the
liquid in the cell. In this case, replenish low electrolyte using distilled water M01 according to steps 5 to 8.
- 5. Draw 5 cm3 (0.3 in3) of the distilled water M01 into the syringe and inject it into the cell.
- 6. With the syringe nozzle remaining on the vent-valve assembly (160) seat, slowly withdraw the plunger in the syringe
one time again.
- 7. If the syringe remains empty, repeat steps 5 and 6, counting the total volume required to achieve the correct level. Re-
cord the amount of water added to each cell on the maintenance record.
- 8. At the point in step 6 when some excess liquid is drawn into the syringe, the correct level for that cell has been reached.
Expel the excess liquid into a separate container for disposal. Do not re-use the liquid removed from cells. Check with
local authorities for proper disposal of hazardous waste.

6-8. Supplementary test

NOTE: Supplementary test should be started immediately after the prior charge and no later than 24 hours after the
prior charge.
This test is used to confirm cell(s) faults:
- Continue to charge for 5 hours at 0.1C1A.
- The individual cell voltage must be greater than:
- U > 1.5 V for VO/VP/VHP/VXP.
- U > 1.55 V for CVH/CVD/CVK.
- Adjust electrolyte level.
- If the cell(s) voltage(s) is still not met within the 5 hours, Supplementary test fails. Replace the defective cell assemblies
(100). Follow General overhaul.
- If the cell(s)/voltage(s) decreases by at least0.03 V between the beginning and the end of the supplementary test, Sup-
plementary test fails. Replace the defective cell assemblies (100). Follow General overhaul.
NOTE: Cell voltage should be checked every 30 min. If the voltage criteria is reached before 5 hours, you can stop.
The Supplementary test is a pass.

24-30-99 PAGE 5005

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OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
7. Regular check

Regular Check
Pass
Visual inspection Light cleaning

Fail
Fail Pass
General overhaul Insulation check

Nut tightness

Fail Open circuit Pass

voltage check

Polarization test Residual discharge

Fail Pass

Cell shorting

Fail Pass
Charge Charge
and
Adjust electrolyte level

Supplementary Pass Fail

test Capacity check (3 times
maximum)
Fail Pass
Charge,
Vent-valves cleaning, and
Adjust electrolyte level

General overhaul
with Fail Supplementary Fail Charge
Replacement of faulty test
components.
Pass Pass
Nut tightness

Fail Insulation check

Pass

The battery is serviceable

Figure 5003 - Regular check

NOTE: Time periods are given as a guideline. Modify in accordance with operational experience.
NOTE: Periodic and regular maintenance checks may be combined if operating hours permits.
- At specific intervals according to aircraft use, or after a maximum of one year, test the battery according to the above fig-
ure. Consult the aircraft manufacturer and/or operator for specific maintenance intervals or special procedures to be fol-
lowed.

PAGE 5006
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OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
7-1. Cell shorting
- As each cell’s voltage drops below 1.0 V, connect an equalizing resistor (T03) across each cell’s terminals. Leave the
resistors in position for 12 to 24 hours to allow each cell to completely discharge and the battery to cool.
NOTE: It is suggested to use a low charge 0.1 C1A rate after cell shorting.

7-2. Capacity check

This procedure is used to calculate the battery capacity. It can be done in 2 different methods.
NOTE: If the Capacity check fails, do: Charge, Adjust electrolyte level, and Capacity check loop 3 times maximum. If Ca-
pacity check still fails, identify defective cells then follow General overhaul to replace defective cell.
NOTE: To reduce cell swelling, tighten the vent-valve assemblies (160) according to FITS AND CLEARANCES prior to
any discharge.
7-2-1. Method 1
This method is suitable for devices that can record individual cell voltages and discharge current continuously over time.
- Discharge the battery at 1C1A.
- Record the time when the first cell falls to 1.0 V.
- If the recorded time is less than the requirement, the capacity check fails.
7-2-2. Method 2
This method is especially suitable for battery shop that manually records the voltage using a multimeter.
- Discharge the battery at 1C1A. during 51 min for VO and VP and 1 hour for VHP, VXP, CVH, CVD and CVK cells.
- Record the voltage of each cell at the end of the discharge:
- If the recorded voltage of each cell is greater than or equal to 1.0 V, the Capacity check passes.
- If any cell voltage is less than 1.0 V, the Capacity check fails.

24-30-99 PAGE 5007

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OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
8. General overhaul

General Overhaul

Open circuit voltage check Fail

Pass

Nut tightness Polarization test

Residual discharge
Charge and Adjust
electrolyte level

Cell shorting

Fail Supplementary test Fail Charge

DISASSEMBLY Fail
Pass Pass (3 times
maximum)
Thorough cleaning Capacity check

Component inspection Pass

Charge,
Sensor check Vent-valves cleaning,
Vent-valve test, and
Adjust electrolyte level
Replacement of faulty
components
Fail Supplementary test Fail Charge
ASSEMBLY
Pass
Pass
Fail Insulation Pass Nut tightness
check

General overhaul with Fail Insulation Pass

Replacement of faulty check
components.

The battery is serviceable

Figure 5004 - General overhaul

NOTE: Time periods are given as a guideline. Modify in accordance with operational experience.
- At specific intervals according to aircraft use, or after a maximum of one year, test the battery according to the above fig-
ure. Consult the aircraft manufacturer and/or operator for specific maintenance intervals or special procedures to be fol-
lowed.

PAGE 5008
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OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
8-1. Component inspection
NOTE: Refer to TESTING AND FAULT ISOLATION for additional information on possible component level fault and cor-
rection.
8-1-1. Cell assemblies
- Make sure that the cell assembly (100) lower terminal nuts (115) are tight (refer to FITS AND CLEARANCES chapter).
- Make sure that cell-containers show no leakage.
8-1-2. Box assembly
- Make sure the sides of the box assembly (020) are straight and free of dents. Replace the box assembly (020) if defective.
8-1-3. Nuts, screws, links and washers
- Discard and replace nuts (or screws) (110 and 115), washers (120 to 150, and 220), screws (210), and links (030 to 095)
that show signs of corrosion or damage.
8-1-4. Power connector complete
- Check the power connector complete (230) for evidence of arcing, corrosion, cracks, or cross-threaded terminals. Replace
the defective power connector complete (230).
NOTE: If the battery is equipped with BAC102 power connector and the power connector terminals are damaged and
needs to be replaced, disassemble the BAC102 power connector according to Removal of BAC102 power con-
nector (if applicable) then replace the power connector terminals with new Saft parts.

8-2. Replacement of faulty components

8-2-1. Cells - 3/5 cells rule
Saft strongly recommends to change all the cells or replace the complete battery if:
- One or more cells are found to be faulty and 5 of the original cells in the battery had previously been changed
during the previous maintenance.
or
- Three or more cells are found to be faulty during the same maintenance.
The 3/5 cells rule does not apply to the following failures:
- Mechanical failure such as terminal thread damage.
- Cell leakage.
- Cell short-circuit.
NOTE: All cells that are changed must be replaced by a new Saft cell assembly. Refer to paragraph 1. “General” on
page 1 for Terms and Conditions regarding replacement parts.
8-2-2. Other components
- Any other components that are to be changed must be replaced by a new Saft component.
NOTE: Components that are changed must be replaced by a new Saft parts. Refer to paragraph 1. “General” on page 1
for Terms and Conditions regarding replacement parts.

8-3. Sensor check

NOTE: Erratic measurements observed constitute a failure of the sensor check.
8-3-1. Insulation check
- Make sure that the insulation between each pin of the sensor connector assembly (260) and all metal parts of the sensor
connector is > 10 M at 250 VDC.
8-3-2. Sensor connector check
Do this test in a climatic chamber or equivalent device with the sensor disassembled from the battery. Check the sensor, if
applicable, according to table 5001 - Sensor connector check.
When a sensor includes a thermostat with the sentence “closes on rise” or “opens on rise,” test the thermostat switching tem-
perature while the temperature in the climatic chamber is increasing.
When a sensor includes a thermostat with the sentence “closes on fall,” test the thermostat switching temperature while the
temperature in the climatic chamber is decreasing.

24-30-99 PAGE 5009

June 04/2025
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
Sensor connector (260)
Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
414425 - A-B: 2.0 to 2.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
151CH2 C-D: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F)
415235 -
A-B: 133 to 143  @ +5 °C (+61 °F) or less
A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
176CH - 019271-000
C-D: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
A-B: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
176CH6 - 023669-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
178CH1 410218 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1-2: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
272CH1 412757 023258-000 1-3: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2-3: short circuit
413032
A-B: 198 to 202  @ +60 °C ± 1 °C (+141 °F ± 2.8 °F)
276CH7 replaced by -
A-B: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
416433
A-B: 49.4 to 50.4 K ± @ +25 °C ± 2 °C (+77 °F ± 4 °F)
276CH10 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
166900 018802-000
276CH23 B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
B-E: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
277CH1 161297 -
D-L1: short circuit
A-B: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
310VX-2 411980 - C: middle point with 4.94 to 5.04 K resistor
D-E: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
B-C: closes on rise @ +65 °C ± 5 °C (+149 °F ± 9 °F)
345CD1 411991 -
B-D: short circuit
A-B: 2.04 to 2.48 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
C-+: 4.95 to 5.05 k
405CH3 415512 - D-middle point: 4.95 to 5.05 k
E-F: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
G--: 4.95 to 5.05 k
A-B: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: close after open @ +62 °C ± 5 °C (+145 °F ± 9 °F)
407CH-2 - 023697-000
C-D: opens on rise @ +60 °C ± 5 °C (+140 °F ± 9 °F)
C-D: close after open @ +46 °C ± 5 °C (+115 °F ± 9 °F)
407CH5 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-C/D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
407CH9 410929 019756-000
B-C/E-F: 28 to 32 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
A-B: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
437CH14 413861 019504-000
C-D: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
C-D: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
442CH2 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
447CH1 414976 -
A-C: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
447CH8 410218 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
505CH3 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
Table 5001 - Sensor connector check

PAGE 5010
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK

Sensor connector (260)

Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
616 411157 -
B-C: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1277-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-C: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 29.8 to 30.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
B-C: 26 to 34 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
1277-2 - 019787-000
D-E: 29.8 to 30.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 26 to 34 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 28 to 32 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
1277-3 414139 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1-2: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1608-1 412757 023258-000 1-3: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2-3: short circuit
1656-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1656-2 162901 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
1656-5 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1658-2 162901 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1666-1 116051 018652-000
B-C: short circuit
A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
1756 - 019271-000
C-D: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
1756-2 - 023812-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2353-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2371-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2371-2 162901 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
2371-4 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
AF-BC: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2371-5 162366 019437-000
AF-DE: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
B-E: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
2371-6 410156 -
C-D: closes on rise @ +65 °C ± 5 °C (+145 °F ± 9 °F)
C-E: closes on rise @ +65 °C ± 5 °C (+145 °F ± 9 °F)
A-C: 108 to 111  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
B-C: 29.97 to 30.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
2371-7 411345 -
D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 29.97 to 30.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
2376-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
2376-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
1-2: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
2376-3 - 018484-000
3-4: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
2376-4 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
413032
A-B: 198 to 202  @ +60 °C ± 1 °C (+141 °F ± 2.8 °F)
2376-7 replaced by -
A-B: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
416433
2376-8 413469 - AB: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
Table 5001 - Sensor connector check (continued)

24-30-99 PAGE 5011

June 04/2025
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
Sensor connector (260)
Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-B: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
A-B: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
2376-9 - 018932-000
C-D: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
C-D: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
2376-10 - 019498-000 A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
2386-1 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2506-1 116051 018652-000
B-C: short circuit
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2506-2 116051 018652-000
B-C: short circuit
2708-1 411758 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2708-2 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
2778-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 39.96 to 40.04 K @ +23 °C ± 2 °C (+73 °F ± 4 °F)
2778-5 166578 - E-F: 39.96 to 40.04 K @ +23 °C ± 2 °C (+73 °F ± 4 °F)
D-G: short circuit
413032
A-B: 198 to 202  @ +60 °C ± 1 °C (+141 °F ± 2.8 °F)
2778-10 replaced by -
A-B: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
416433
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
2778-15 413330 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
413032
A-B: 198 to 202  @ +60 °C ± 1 °C (+141 °F ± 2.8 °F)
2778-18 replaced by -
A-B: 169 to 179  @ +24 °C ± 3 °C (+75 °F ± 5 °F)
416433
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4000A1-1 116051 018652-000
B-C: short circuit
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4006A-1 116051 018652-000
B-C: short circuit
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4008-1 116051 018652-000
B-C: short circuit
4-6: short circuit
4015CH-11 - 019422-000 8-9: opens on rise @ +67 °C ± 5 °C (+153 °F ± 9 °F)
11-12: 2.03 k to 2.48 k @ +25°C ± 2°C (+77°F ± 4°F)
4050A1-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4071-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4071-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
4071-3 - 023046-000
C-D: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4071-10 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4076-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4076-2 161057 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-L1: short circuit
4076-8 - 019757-000
B-C: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-C/D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4076-9 410929 019756-000
B-C/E-F: 28 to 32 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
Table 5001 - Sensor connector check (continued)

PAGE 5012
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK

Sensor connector (260)

Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
4-6: short circuit
4076-11 - 019422-000 8-9: opens on rise @ +67.8 °C ± 2.8 °C (+154 °F ± 5 °F)
11-12: 1854  to 3116  @ +22.8°C ± 5°C (+73°F ± 9°F)
4076-12 - 019498-000 A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
A-B: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
A-B: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
4076-13 413861 019504-000
C-D: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
C-D: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
A-B: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
4076-15 - 023046-000
C-D: closes on rise @ +63 °C ± 5 °C (+146 °F ± 9 °F)
4076-16 412160 - A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
413033
A-B: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
4076-17 replaced by -
A-B: 169 to 179  @ +21 to +27 °C (+70 to +80 °F)
416410
A-L1: short circuit
4076-19 - 023627-000
B-C: 2.97 to 3.03 K @ 25 °C ± 2 °C (77 °F ± 4 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4076-21 412299 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
D-E: short circuit
4078-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4078-5 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
4-6: 0  @ +23 °C ± 2 °C (+73 °F ± 4 °F)
4078-6 - 019422-000 8-9: opens on rise @ +67 °C ± 5 °C (+153 °F ± 9 °F)
11-12: 2.04 to 2.48 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4078-9 410669 021936-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 93 to 103  @ +20 °C (+68 °F)
A-C/D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4078-10 410929 019756-000
B-C/E-F: 28 to 32 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise +57 °C ± 5 °C (+135 °F ± 9 °F)
4078-11 413351 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 135 to 145  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 49.4 to 50.4 K ± 1% @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4078-13 166900 017446-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: opens on rise @ -12 ± 5 °C (+10 °F ± 9 °F)
4078-15 413011 - B-C: opens on rise @ -12 ± 5 °C (+10 °F ± 9 °F), R = 11 to 15 
D-E: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +65 °C ± 5 °C (+149 °F ± 9 °F)
4078-16 413339 -
C-D: closes on rise @ +65 °C ± 5 °C (+149 °F ± 9 °F)
B-C: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4078-18 412812 024558-000
E-F: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: close after open @ +62 °C ± 5 °C (+145 °F ± 9 °F)
4078-19 - 023697-000
C-D: opens on rise @ +60 °C ± 5 °C (+140 °F ± 9 °F)
C-D: close after open @ +46 °C ± 5 °C (+115 °F ± 9 °F)
413033
A-B: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
4078-21 replaced by -
A-B: 169 to 179  @ +24 C ± 3 °C (+75 to ± 5 °F)
416410
A: middle point
4078-25 415137 - C-D: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 2.0 to 2.5 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
Table 5001 - Sensor connector check (continued)

24-30-99 PAGE 5013

June 04/2025
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
Sensor connector (260)
Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
4079-1 161057 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4079-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-L1: short circuit
4079-4 - 019757-000
B-C: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
4079-6 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A: +
B: -
4079-9 413084 - C-D: 14.85 to 15.15 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 14.85 to 15.15 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
G-H: 14.85 to 15.15 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 255.3 to 344.7 k @ +25 °C ± 2.8°C (+77 °F ±5 °F)
4079-10 - 024979-000 C-E: close on rise @ +60 °C ± 2.2 °C (+140 °F ± 4 °F)
D-F: close on rise @ +71 °C ± 2.8 °C (+160 °F ± 5 °F)
1-2: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4317CH1 - 016420-000
3-4: closes on fall @ +8 °C ± 5 °C (+46 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
4410CH1 415378 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
A-B: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
4417CH14 413861 019504-000
C-D: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
C-D: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
A-B: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
5035CH4 410218 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
C-E: 1.98 to 2.02 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
G-+: 0.99 to 1.01 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
5512CH1 - 022036-000
C-battery case: > 20 M
F-battery case: > 20 M
12277-1 - 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-C: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 29.8 to 30.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
B-C: 26 to 34 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
12277-2 - 019787-000
D-E: 29.8 to 30.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 26 to 34 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
16106-1 412759 -
B-C: 0  @ +23 °C (+73 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
16108-1 412759 -
B-C: 0  @ +23 °C ± 2 °C (+73 °F ± 5°F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
16156-1 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A: +
B: L3 close on rise @ +71°C ± 2.8°C (+160°F ± 5°F)
16256-3 - 019384-000
C: -
D: L3 close on rise @ +60°C ± 2.2°C (+140°F ± 4°F)
A: middle point
16258 410922 - B-C: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B:174  @ +24 °C ± 2 °C (+75 °F ± 4 °F)
20126-2 - 018931-000
A-B: 200  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
Table 5001 - Sensor connector check (continued)

PAGE 5014
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK

Sensor connector (260)

Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-B: 169 to 179  @ +24 °C ± 2 °C (+75 °F ± 4 °F)
A-B: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
20126-3 - 006631-000
C-D: 169 to 179  @ +24 °C ± 2 °C (+75 °F ± 4 °F)
C-D: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23171-4 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23175 116312 015949-000 1-2: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23176 116312 015949-000 1-2: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
B-E: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23376 161297 -
D-L1: short circuit
23476 161057 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23478 161057 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23491 117497 017753-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23491-3 413049 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 138 to 148  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
23491-4 414890 -
E-F: 138 to 148  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
G-H: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23498-1 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 49.5 to 50.0 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23576-1 - 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23576-2 - 019747-000 between lugs: opens on rise @ +66 °C ± 2.2°C (+150 °F ± 4 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23676-1 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23676-2 - 019747-000 L1: opens on rise @ +65 °C ± 5 °C (+149 °F ± 9 °F)
23678-1 162901 - C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A-C: 108 to 111  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
B-C: 29.7 to 30.3 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
23678-2 411345 -
D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 29.7 to 30.3 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
23678-3 413031 -
C-D: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
25106-2 165226 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
F: box
26108-3 414093 - A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
26108-4 414137 -
C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
26108-5 414182 - A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
26108-7 415280 -
C-D: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
26308-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 49.4 to 50.4 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
26308-5 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
26408-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
Table 5001 - Sensor connector check (continued)

24-30-99 PAGE 5015

June 04/2025
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
Sensor connector (260)
Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-C: 108 to 111  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
B-C: 29.7 to 30.3 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
27168-1 411345 -
D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
E-F: 29.7 to 30.3 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
27278-2 117497 017753-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-E: opens on rise @ +12 °C ± 5 °C (+54 °F ± 9 °F)
E-F: opens on rise @ +12 °C ± 5 °C (+54 °F ± 9 °F), R = 20 to 24 
27478 412804 -
B-C: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
G-H: 96 to 99  @ +20 °C ± 2 °C (+68 °F ± 3.6 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
27578-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
40100-1 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
401176-10 - 023172-000
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
40178-7 410669 021564-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 86 to 96  @ 0 °C ± 2 °C (+32 °F ± 4 °F)
413033
A-B: 195 to 205  @ +60 °C ± 5 °C (+140 °F ± 9 °F)
40178-21 replaced by -
A-B: 169 to 179  @ +21 to +27 °C (+70 to +80 °F)
416410
1-2: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
40179-7 116109 016420-000
3-4: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F)
A-B: 50.399 to 49.401K@ +25 °C ± 5 (+ 77°F ± 9 °F)
40108-2 166900 - B-C: 387.3 to 382.72 K@ +20 °C ± 5 (+ 68 °F ± 9 °F)
B-C: 64.4 to 63.63 K@ +60 °C ± 5 (+140 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
40200-1 413455 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
40206-2 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 107 to 115  @ +20 °C ± 5 °C (+68 °F ± 9 °F)
40208-1 166854 -
B-C: 107 to 115  @ +20 °C ± 5 °C (+68 °F ± 9 °F)
40208-2 114722 017125-000 C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: opens on rise @ -12 °C ± 5 °C (-56 °F ± 9 °F)
40208-4 410718 -
A-B: R1 23  @ +23 °C ± 2 °C (+73 °F ± 4 °F)
A-B: 107 to 115  @ +20 °C ± 2 °C (+68 °F ± 3.6 °F)
B-C: 107 to 115  @ +20 °C ± 2 °C (+68 °F ± 3.6 °F)
40208-5 411124 -
D-E: opens on rise @ -5 °C ± 5 °C (+23 °F ± 9 °F)
E-F: opens on rise @ -15 °C ± 5 °C (+5 °F ± 9 °F) with R = 20.7 to 25.3 
A-B: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40208-6 411980 - C: middle point with 4.94 to 5.04 K resistor
D-E: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
40208-7 413455 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 49.4 to 50.4 K ± @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40209-2 166900 018802-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
40278-2 117497 019220-000
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-B: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
A-B: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
40278-14 413861 019504-000
C-D: 171 to 177  @ +21 to +27 °C (+70 to +80 °F)
C-D: 197 to 203  @ +57 to +63 °C (+135 to +145 °F)
Table 5001 - Sensor connector check (continued)

PAGE 5016
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK

Sensor connector (260)

Battery
P/N P/N Sensor connector check criteria
type (-001)
(F6177) (09052)
A-B: opens on rise @ +60 °C ± 5 °C (+140 °F ± 9 °F)
40478-1 - 021613-000 D-G: opens on rise @ +65 °C ± 5 °C (+149 °F ± 9 °F)
E-F: 2.04 to 2.48 k @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-C/D-F: 95 to 105  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40508-1 410929 019756-000
B-C/E-F: 28 to 32 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40576-3 - 017694-000 B-C: 2.97 to 3.03 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 49.5 to 50.0 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40576-14 - 017446-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 49.5 to 50.0 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40678-1 - 017446-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-CONN: closes on rise @ +60 °C ± 5 °C (+140 °F ± 9 °F)
40678-4 - 023451-000 C-CONN: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 0.93 to 1.07 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: closes on rise +57 °C ± 5 °C (+135 °F ± 9 °F)
40778-11 413351 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
E-F: 135 to 145  @ +25 °C ± 2 °C (+77 °F ± 4 °F)
A-B: 49.5 to 50.0 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
40876-10 - 017446-000
B-C: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
401076 - 019640-000 A-C: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A-C: opens on rise @ +71 °C ± 2.8 °C (+160 °F ± 5 °F)
A275CH1 415826 -
A-B: 2043  to 2717  @ +21 to +27 °C (+70 to +80 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A407CH 412299 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
D-E: short circuit
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
C-D: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A2609-1 416275 -
E-F: 169 to 179  ± 5  @ +21 to +27 °C (+70 to +80 °F)
E-F: 199.5 to 200.5  @ +59 to +61 °C (+138 to +142 °F)
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A4076-21 412299 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
D-E: short circuit
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A4078-14 412299 - C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
D-E: short circuit
A-B: closes on rise @ +57 °C ± 5 °C (+135 °F ± 9 °F)
A26908 415537 -
C-D: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
B-C: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
A40209-1 413175 -
B-D: short circuit
A-B: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
C: middle point with 4.99 K 1% resistor
B153CH1 415225 -
D-E: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F)
D-F: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F) with 11 to 15  resistor
A-B: opens on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
C: middle point with 4.94 to 5.04 K resistor
B1513CH1 415445 -
D-E: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F)
D-F: opens on rise @ +8 °C ± 5 °C (+46 °F ± 9 °F) with 11 to 15  resistor
A-B: closes on rise @ +71 °C ± 5 °C (+160 °F ± 9 °F)
151CH2 414425 - A-B: 2.2 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
C-D: 276 to 327 K @ +25 °C ± 2 °C (+77 °F ± 4 °F)
Table 5001 - Sensor connector check (continued)

24-30-99 PAGE 5017

June 04/2025
OPERATING AND MAINTENANCE MANUAL

INSPECTION/CHECK
8-4. Vent-valve test
WARNING: VENT-VALVES SHOULD BE CLEANED BEFORE TESTING (REFER TO Vent-valves CLEANING).
CAUTION: WHEN REPLACING O-RINGS, CARE MUST BE TAKEN TO AVOID DAMAGING VENT-VALVES.
NOTE: The vent-valve test is not necessary if the full set of used vent-valve is replaced by new ones each year during
the General overhaul or when there is evidence of electrolyte overflow.
NOTE: If the vent-valve does not open during the test, increase the pressure slowly until the vent-valve opens (one
time, to 1.4 bar (20 psi) maximum) to ensure functionality, then repeat the full test.
This test should be done while the battery is on charge.
Check the operation of the vent-valve assembly as follows:
- Install the vent-valve assembly (160) with its O-ring finger tight into the vent-valve adapter (T05*) of the pressure test fix-
ture.
- Tighten the vent-valve assembly (160) according to FITS AND CLEARANCES.
- Immerse the vent-valve assembly (160) in water.
- Slowly raise the air pressure.
- Test each vent-valve assembly (160) according to table 5002 - Vent-valve test.
- If a test fails, replace vent-valve and/or o-ring as applicable.

Test Check
O-ring No distortion, split, cracks, or corrosion
Air pressure < 0.14 bar (2 psi) Vent-valve is closed (no bubbles observed)
0.14 bar (2 psi) < air pressure < 0.7 bar (10 psi) Vent-valve opens (bubbles observed)

Table 5002 - Vent-valve test

PAGE 5018
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ASSEMBLY
ASSEMBLY
1. Introduction
This section covers basic battery assembly procedures. In all cases, when reassembling a battery, all components should be
clean and dry.

2. Safety
Refer to chapter Safety in INTRODUCTION.

3. Equipment
3-1. Standard tools
Refer to chapter Standard tools in SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES.

3-2. Special tools

When special tools are used in this chapter, they are identified by a code number listed in SPECIAL TOOLS, FIXTURES,
EQUIPMENT, AND CONSUMABLES chapter.

4. Battery assembly
NOTE: All (###) part identification numbers herein are IPL Figure 10001 - Ni-Cd aircraft battery item numbers.

4-1. Installation of the sensor connector complete (if applicable)

CAUTION: DO NOT PINCH CABLE HARNESS AGAINST SHARP EDGES.
CAUTION: CARE MUST BE TAKEN NOT TO PULL ON WIRES, TWIST, OR BEND THE HEATER TABS BACK AND
FORTH (IF APPLICABLE).
NOTE: Handle sensor connector complete with care to prevent damage to the temperature sensors and heater tabs
(if applicable).
NOTE: If applicable, the heaters will be installed once the liner-spacer kit (200) is in place. Do not install heaters at this
time.
NOTE: Some temperature sensors and/or heater blankets include components that require installation between cells
and/or within the battery box. Ensure these items are installed properly prior to the first cell in each row being
installed.
- Install the sensor connector complete (260) on the box assembly (020) opening using the proper hardware.
- Install the protectors (265) onto the sensor connector complete (260). -Remove protectors (265) before flight.-

4-2. Installation of the power connector complete (if applicable)

NOTE: If the battery is equipped with a BAC102 power connector, refer to paragraph BAC102 power connector (if appli-
cable).
- Lubricate the power connector complete (230) terminals using M02 (use a non-metallic wire brush).
- From outside the box assembly (020), install the connector gasket (-240) onto the base of the power connector complete
(230).
- From outside the box assembly (020), install the power connector complete (230) onto the box assembly (020).
- Install the screws (210) and washers (220). Torque the screws (210) according to FITS AND CLEARANCES.
- Install the protectors (235) onto the power connector complete (230). -Remove protectors (235) before flight.-

4-3. BAC102 power connector (if applicable)

NOTE: If the battery is equipped with BAC102 power connector refer to part list table 10003 - BAC102 power connector
IPL for connector type and assembly details.
NOTE: Review paragraph Removal of BAC102 power connector (if applicable) recommendations.
- Follow Installation of the liner-spacer kit and Installation of the cell assembly and install the cells inside the battery box
connected to the BAC102 power connector terminals (DD and E).
NOTE: To facilitate cell installation and make sure cell orientation is respected, first layout the cells outside the box
per table 10005 - Battery connection layouts.
- Install the power connector terminals (D and E) and power connector base (B) assembly onto the respective cell terminals
(do not tighten cell terminal upper nuts).
- Torque check the M22 nuts (G) using dedicated tool according to FITS AND CLEARANCESTighten.
- According to table 10003 - BAC102 power connector IPL, as required, apply threadlocker M04 on the threads on the
screws (KK and I) or install the washers (220) on the screws (J) and insert into the connector base (B) assembly and onto
the box assembly (020). Torque the screw (J) or (KK and I) according to FITS AND CLEARANCES.
- Install the BAC102 power connector shell (230).
- Install the M18 terminal nuts (H). Torque the M18 nuts (H) using dedicated tool according to FITS AND CLEARANCES.

24-30-99 PAGE 7001

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ASSEMBLY
- Install the protectors (235) onto the power connector terminals (DD and E). -Remove protectors (235) before flight.-

4-4. Installation of the one-way valve (if applicable)

CAUTION: THE ONE-WAY VALVE MUST BE INSTALLED, ORIENTED PROPERLY, AND MUST NOT TOUCH OTHER
COMPONENTS; SENSOR CONNECTOR HARNESS OR METAL SPACER. REFER TO FIGURE 7001 - One-way
valve installation.

Tape on one-way valve

Box inside vent tube

Partition
Box inside vent tube
One-way valve Partition

Box
Tape on
one-way valve
Box One-way valve

Figure 7001 - One-way valve installation

- Install the one-way valve (-270) on battery box assembly (020) vent tube per figure 7001 - One-way valve installation.
- Install the metal spacer inside the box assembly (020) in front of the one-way valve (-270).

4-5. Installation of the liner-spacer kit

CAUTION: SOME LINERS OR SPACERS ARE SLOTTED. MAKE SURE THE VENT TUBES OF THE BOX IS UNOB-
STRUCTED.
NOTE: To facilitate liner-spacer kit (200) placement, place cell assemblies (100) at both ends of each row(s).
NOTE: Liner-spacer kit (200) is used to make sure the cell assembly (100) are tightly held in place. Adjust liner-spacer
count as required.
- Put the liner-spacer kit (200) in the battery box assembly (020).
- If applicable, install the heaters.

4-6. Installation of the cell assembly

CAUTION: MAKE SURE CELL POLARITY IS CORRECT, DOUBLE CHECK CELL ORIENTATION PER table 10005 - Bat-
tery connection layouts.
NOTE: To facilitate cell installation and make sure cell orientation is respected, first layout the cells outside the box
per table 10005 - Battery connection layouts.
NOTE: As applicable, if the battery is equipped with a sensor connector assembly (260), care must be taken not to
pinch the cable harness against sharp edges. Handle sensor connector complete with care to prevent damage
to the temperature sensors and heater tabs (if applicable)
NOTE: As applicable, some temperature sensors and/or heater blankets include components that require installation
between cells and/or within the battery box. Ensure these items are installed properly prior to the first cell in
each row being installed.
- Insert the cell assemblies (100) in the battery box assembly (020) making sure to maintain proper polarity. For facilitate
cells installation, enter last the cell located in the middle of each row. Make sure the last cells are fully seated by pressing
firmly on the terminals using a block of soft wood.
NOTE: Torque the lower nuts (115) according to FITS AND CLEARANCES chapter.
- Lightly lubricate the terminals and the links (030 to 095) with M02 (use a non-metallic paintbrush).
- Lightly lubricate the upper nuts (110) and the washers (120) with M02 (use a non-metallic paintbrush).
- Put the links (030 to 095), the washers (120), and the nuts (110) on the cell assemblies (100) and power connector (230)
terminals. Torque the upper nuts (110) according to FITS AND CLEARANCES.
- Install cable ties (-250) (if applicable) making sure wire harness cables are not pinched.
- Lubricate any temperature sensor nuts using M02.
- Install the temperature sensors on the appropriate links (030 to 095) using the proper hardware.
- Carefully set the wire harness and heater blankets (if applicable) outside of the battery box assembly (020).

4-7. Installation of the cover complete

- Put the cover complete (010) on the battery and secure it with the retaining latches.

4-8. Recording
- Fill out the log book (or equivalent).

PAGE 7002
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

FITS AND CLEARANCES
1. Introduction
The table 8002 - Battery specifications in this section is designed to provide basic information about each battery. The table
includes the capacity rating necessary for charge and discharge procedures, the type of cells, the torque values for each cell
type and important electrolyte volume and consumable volume information.
A table (8001 - Power connector types) is provided below that contains the power connector type codes.
The torque values in tables 8002 - Battery specifications and 8004 - Power connector torque values are lubricated torque val-
ues. The thread of the terminals and attaching nuts should be lightly coated with a neutral petroleum jelly (M02) prior to assem-
bly and applying torque.
The “electrolyte level” corresponds to the height between the valve seat (without the O-ring) and the top of the electrolyte level
at the end of charge. It is equivalent to the length of the nozzle (5002 - Position of syringe in cell vent seat) used to do the
electrolyte level.

2. Power connector types

Power connector (230) type Description
B Cannon CA.3102.R.24.9S.F80
C Female threaded M8 x 1.25
D-1, D-2, D-3, D-4, D-5 EN2570 fig. 2 & 3; BAC102 power connector
E MIL B 83769 fig. 2
F ISO 5064-2 or MS 3509 style
G Non-standard
H MIL C 5015
I Non-standard
J Non-standard

Table 8001 - Power connector types

3. Battery specifications
*Components of VP400KH cell assemblies purchased under cage code F6177 are not interchangeable with components of
cell assemblies purchased under cage code 09052.
MS: Bayonet type vent-valves
NOTE: Refer to 3-2. Special tool kits to find the correct tool for your battery’s nozzle.
Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)

Battery
type

Cell type (100)

type (-001)

254x109x106 3.9 1 to 2 2.95 to 3.05

19VO3KHB 19 VO3KHB 3 G 20 5
(10x4.3x4.2) (8.6) (17 to 18) (22 to 30)
254x109x106 4.1 1 to 2 2.95 to 3.05
20VO3KHB 20 VO3KHB 3 G 20 5
(10x4.3x4.2) (9) (17 to 18) (22 to 30)
306.5x139.5x210 15.2 4.5 to 5.5 7 to 9
151CH2 20 CVH150KH 15 J 20 15
(12.07x5.49x8.27) (33.5) (39.8 to 48.7) (62 to 80)
322.6x163.1x200 18.1 4.5 to 5.5 7 to 9 20
176CH 20 CVH170KA 17 F 30
(12.7x6.4x7.9) (39.9) (39.8 to 48.7) (62 to 80) MS

Table 8002 - Battery specifications

24-30-99 PAGE 8001

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

294.7x176.8x206.5 18.1 4.5 to 5.5 7 to 9 20

176CH6 20 CVH170KA 17 F 30
(11.6x6.61x8.13) (39.9) (39.8 to 48.7) (62 to 80) MS
301.6x169x208 18.3 4.5 to 5.5 7 to 9 20
178CH1 20 CVH170KA 17 F 30
(11.87x6.65x8.19) (40.3) (39.8 to 48.7) (62 to 80) MS
310x167x200 18.5 4.5 to 5.5 7 to 9
181CH 20 CVH180KH 18 F 20 12
(12.20x6.83x7.87) (40.78) (39.8 to 48.7) (62 to 80)
223x244x171 18.5 4.5 to 5.5 9.6
187CH 20 CVH180KH 18 G 20 12
(8.78x9.61x6.73) (40.78) (39.8 to 48.7) (83.5)
350x140x254 23.9 4.5 to 5.5 7 to 9
272CH1 20 CVH271KH 27 G 20 21
(13.79x5.51x10) (52.7) (39.8 to 48.7) (62 to 80)
254x198x224 25.2 4.5 to 5.5 7 to 9
276CH 20 CVH271KH 27 F 20 21
(10x7.80x8.82) (55.5) (39.8 to 48.7) (62 to 80)
276x250x226 25.5 4.5 to 5.5 7 to 9
276CH7 20 CVH271KH 27 F 20 21
(10.87x9.84x8.90) (56) (39.8 to 48.7) (62 to 80)
276x250x226 25.4 4.5 to 5.5 7 to 9
276CH10 20 CVH271KH 27 F 20 21
(10.87x9.84x8.90) (56) (39.8 to 48.7) (62 to 80)
276.250x22.06 25.4 4.5 to 5.5 7 to 9
276CH23 20 CVH271KH 27 F 20 21
(10.87x9.84x0.87) (56) (39.8 to 48.7) (62 to 80)
254x198x224 25.2 4.5 to 5.5 7 to 9
277CH1 20 CVH271KH 27 G 20 21
(10x7.80x8.82) (55.5) (39.8 to 48.7) (62 to 80)
420x216x250 32.6 4.5 to 5.5 7 to 9
310VX-2 20 VXP310KH 31 G 20 25
(16.54x8.50x9.84) (71.9) (39.8 to 48.7) (62 to 80)
407.5x120.5x211 24.1 4.5 to 5.5 7 to 9
340CD 20 CVD34KH 32 G 20 20
(16.04x4.74x8.31) (53.1) (39.8 to 48.7) (62 to 80)
407.5x120.5x211 24.1 4.5 to 5.5 7 to 9
340CD-2 20 CVD34KH 32 G 20 20
(16.04x4.74x8.31) (53.1) (39.8 to 48.7) (62 to 80)
407.5x120.5x211 24.1 4.5 to 5.5 7 to 9
345CD1 20 CVD34KH 30 F 20 20
(16.04x4.74x8.31) (53.1) (39.8 to 48.7) (62 to 80)
269x300x262 35 4.5 to 5.5 12.4 to 13 20
405CH3 20 CVH400KA 40 F 60
(10.59x11.81x10.31) (77.2) (39.8 to 48.7) (110 to 115) MS
254x248x262 34 4.5 to 5.5 12.4 to 13 20
407CH-2 20 CVH400KA 40 G 60
(10x9.76x10.31) (75) (39.8 to 48.7) (110 to 115) MS
268.4x300x262 34.8 4.5 to 5.5 12.4 to 13 20
407CH5 20 CVH400KA 40 F 60
(10.57x25.44x10.31) (78.8) (39.8 to 48.7) (110 to 115) MS
254x248x262 35.4 4.5 to 5.5 12.4 to 13 20
407CH9 20 CVH400KA 40 F 60
(10x9.76x10.31) (78) (39.8 to 48.7) (110 to 115) MS
248.4x254x254 34.6 4.5 to 5.5 7 to 9 20
437CH14 20 CVH430KA 40 F 70
(9.78x10x254.0) (76) (39.8 to 48.7) (62 to 80) MS
261.4x300x261 4.5 to 5.5 7 to 9 20
438CH2 20 CVH430KA 43 - F 70
(10.29x11.81x10.31) (39.8 to 48.7) (62 to 80) MS
363x169.0x270 37 4.5 to 5.5 12 to 14
442CH2 20 CVH441KH 44 G 20 25
(6.65x10.63x81.6) (81.6) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

PAGE 8002
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

268.4x300x262 37.2 4.5 to 5.5 12 to 14

447CH1 20 CVH441KH 44 F 20 25
(10.57x11.81x10.31) (82) (39.8 to 48.7) (106 to 124)
274x302x262 37.2 4.5 to 5.5 12 to 14
447CH8 20 CVH441KH 44 F 20 25
(10.78x11.81x10.31) (81.6) (39.8 to 48.7) (106 to 124)
298x300x270 42.5 4.5 to 5.5 12 to 14
505CH3 20 CVH500KA 50 F 11 60
(11.73x11.81x10.63) (93.70) (39.8 to 48.7) (106 to 124)
366x125.5x155.5 9.1 4.5 to 5.5 7 to 9
606 20 VP65K 6 I 17 8
(14.41x4.94x6.12) (20.1) (39.8 to 48.7) (62 to 80)
267.7x117.5x121 7.8 4.5 to 5.5 7 to 9
615 19 VP65K 6 I 17 8
(10.54x4.63x4.76) (17.1) (39.8 to 48.7) (62 to 80)
267.7x117.5x121 8 4.5 to 5.5 7 to 9
616 20 VP65K 6 I 17 8
(10.54x4.63x4.76) (17.6) (39.8 to 48.7) (62 to 80)
204x168x142 8.9 4.5 to 5.5 7 to 9
653 21 VP65K 6 I 17 8
(8.03x6.61x5.59) (19.6) (39.8 to 48.7) (62 to 80)
177x174x158 8.2 4.5 to 5.5 7 to 9
666 20 VP65K 6 I 17 8
(6.97x6.85x6.22) (17.8) (39.8 to 48.7) (62 to 80)
193.5x197x198.4 15.3 2.5 to 3.5
1277 19 VP120KH-MS 14 F - 24 15
(7.62x7.75x7.81) (33.7) (22 to 31)
193.5x197x198.4 15.3 2.5 to 3.5 24
1277-1 19 VP120KHB 14 F - 15
(7.62x7.75x7.81) (33.7) (22 to 31) MS
193.5x197x198.4 15.3 2.5 to 3.5 24
1277-2 19 VP120KHB 14 F - 15
(7.62x7.75x7.81) (33.7) (22 to 31) MS
193.5x197x198.4 15.3 2.5 to 3.5 24
1277-3 19 VP120KHB 14 F - 15
(7.62x7.75x7.81) (33.7) (22 to 31) MS
370x118.6x204.5 17.3 4.5 to 5.5 7 to 9
1606 20 VP160KM 16 C 20 20
(14.57x4.67x8.05) (38.1) (39.8 to 48.7) (62 to 80)
370x118.6x207.5 17.8 4.5 to 5.5 7 to 9
1608 20 VHP170KH-3 17 C 20 20
(14.57x4.67x8.17) (39.2) (39.8 to 48.7) (62 to 80)
370x120.1x207.5 17.7 4.5 to 5.5 7 to 9
1608-1 20 VHP170KH-3 17 I 20 20
(14.57x4.73x8.17) (39) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.4 4.5 to 5.5 7 to 9
1656 20 VP160KH 15 F 20 20
(10.69x6.44x8.07) (38.3) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.4 4.5 to 5.5 7 to 9
1656-1 20 VP160KH 15 F 20 20
(10.69x6.44x8.07) (38.6) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.4 4.5 to 5.5 7 to 9
1656-2 20 VP160KH 15 F 20 20
(10.69x6.44x8.07) (38.6) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.9 4.5 to 5.5 7 to 9
1656-5 20 VP160KH-SQ 15 F 33 8
(10.69x6.44x8.07) (39.5) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.8 4.5 to 5.5 7 to 9
1658 20 VHP170KH-3 17 F 20 20
(10.69x6.44x8.07) (39.2) (39.8 to 48.7) (62 to 80)
271.6x163.6x205 17.8 4.5 to 5.5 7 to 9
1658-2 20 VHP170KH-3 17 F 20 20
(10.69x6.44x8.07) (39.2) (39.8 to 48.7) (62 to 80)

Table 8002 - Battery specifications

24-30-99 PAGE 8003

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

233.5x181x195 17 4.5 to 5.5 7 to 9

1666 20 VP160KM 15 C 20 20
(9.19x7.13x7.68) (37.5) (39.8 to 48.7) (62 to 80)
233.5x181x195 17 4.5 to 5.5 7 to 9
1666-1 20 VP160KM 15 C 20 20
(9.19x7.13x7.68) (37.5) (39.8 to 48.7) (62 to 80)
206x126x187 10.7 4.5 to 5.5 7 to 9
1718 10 VHP170KH-3 17 F 20 20
(8.11x4.96x7.36) (23.6) (39.8 to 48.7) (62 to 80)
322.6x163.1x199.9 18.1 4.5 to 5.5 7 to 9
1756 20 VP170KH 17 F 20 20
(12.70x6.42x7.87) (39.9) (39.8 to 48.7) (62 to 80)
322.6x163.1x199.9 18.1 4.5 to 5.5 7 to 9
1756-2 20 VP170KH 17 F 20* 20
(12.70x6.42x7.87) (39.9) (39.8 to 48.7) (62 to 80)
308.3x163.1x199.9 18.1 4.5 to 5.5 7 to 9
1758 20 VHP170KH-3 17 G 20 20
(12.14x6.42x7.87) (39.9) (39.8 to 48.7) (62 to 80)
310x167x200 18.3 4.5 to 5.5 7 to 9
1811CH 20 CVH180KH 18 I 20 12
(12.2x6.83x6.7) (40.4) (39.8 to 48.7) (62 to 80)
298.5x245.1x165.1 23.7 4
2026 20 VP200KHB 22 F - 24 33
(11.75x9.65x6.50) (52.5) (40)
427.0x154.0x214.9 23.7 4.5 to 5.5 7 to 9
2318 20 VHP230KA3 23 C 20 60
(16.81x6.06x8.46) (52.5) (39.8 to 48.7) (62 to 80)
252.6x194.6x228 23.2 4.5 to 5.5 7 to 9
2353 19 VO23KH 23 E 20 21
(9.94x7.66x8.98) (51.1) (39.8 to 48.7) (62 to 80)
252.6x194.6x228 23.2 4.5 to 5.5 7 to 9
2353-1 19 VO23KH 23 E 20 21
(9.94x7.66x8.98) (51.1) (39.8 to 48.7) (62 to 80)
249.2x268.4x224 25.4 4.5 to 5.5 7 to 9
2371 20 VO23KH 23 F 20 21
(9.81x10.57x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x276x224 24.5 4.5 to 5.5 7 to 9
2371-1 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x276x224 24.5 4.5 to 5.5 7 to 9
2371-2 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.4 4.5 to 5.5 7 to 9
2371-4 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x276x224 24.9 4.5 to 5.5 7 to 9
2371-5 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54.9) (39.8 to 48.7) (62 to 80)
249.2x276x224 24.5 4.5 to 5.5 7 to 9
2371-6 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x276x224 24.5 4.5 to 5.5 7 to 9
2371-7 20 VO23KH 23 F 20 21
(9.81x10.87x8.82) (54) (39.8 to 48.7) (62 to 80)
249.2x268.4x224 25.5 4.5 to 5.5 7 to 9
2376 20 VP230KH 22 F 20 21
(9.81x10.57x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-1 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-2 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)

Table 8002 - Battery specifications

PAGE 8004
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

249.2x27x224 25.5 4.5 to 5.5 7 to 9

2376-3 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-4 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-7 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-8 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-9 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 25.5 4.5 to 5.5 7 to 9
2376-10 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (56.2) (39.8 to 48.7) (62 to 80)
249.2x276x224 26 4.5 to 5.5 7 to 9
2378 20 VHP260KH-3 26 F 20 21
(9.81x10.87x8.82) (57.3) (39.8 to 48.7) (62 to 80)
298.5x245.1x165.1 23.8 4 24
2386-1 20 VP200KHB 22 F - 33
(11.75x9.65x6.50) (52.5) (40) MS
497x129x182 27.2 4.5 to 5.5 7 to 9
2500 20 VO25KA 25 H 20 60
(19.57x5.08x7.17) (60) (39.8 to 48.7) (62 to 80)
363x172x222 28 4.5 to 5.5 7 to 9
2506-1 20 VP250KH 23 D-3 20 21
(14.29x6.77x8.74) (61.7) (39.8 to 48.7) (62 to 80)
363x172x222 28 4.5 to 5.5 7 to 9
2506-2 20 VP250KH 23 D-3 20 21
(14.29x6.77x8.74) (61.7) (39.8 to 48.7) (62 to 80)
549x129x221.5 31.3 4.5 to 5.5 7 to 9
2522 20 VO25KA-C 25 F 20 60
(21.61x5.08x8.72) (69.0) (39.8 to 48.7) (62 to 80)
418x113x223 25 4.5 to 5.5 7 to 9
2608 20 VHP260KH-3 26 G 20 21
(16.46x4.45x8.78) (55.1) (39.8 to 48.7) (62 to 80)
363x198x212 29.6 4.5 to 5.5 12 to 14
2708 20 VHP270KH-3 27 D-4 20 25
(14.29x7.80x8.35) (65.3) (39.8 to 48.7) (106 to 124)
363x198x212 29.6 4.5 to 5.5 12 to 14
2708-1 20 VHP270KH-3 27 D-4 20 25
(14.29x7.80x8.35) (65.3) (39.8 to 48.7) (106 to 124)
363x216x212 29 4.5 to 5.5 12 to 14
2708-2 20 VHP270KH-3 27 D-4 20 25
(14.29x8.50x8.35) (63.9) (39.8 to 48.7) (106 to 124)
268.4x300x201 28 4.5 to 5.5 12 to 14
2778 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (61.7) (39.8 to 48.7) (106 to 124)
268.4x300x201 28.2 4.5 to 5.5 12 to 14
2778-2 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (62.2) (39.8 to 48.7) (106 to 124)
268.4x300x201 28.2 4.5 to 5.5 12 to 14
2778-5 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (62.2) (39.8 to 48.7) (106 to 124)
268.4x300x201 28.2 4.5 to 5.5 12 to 14
2778-10 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (62.2) (39.8 to 48.7) (106 to 124)
268.4x300x201 28.4 4.5 to 5.5 12 to 14
2778-15 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (62.6) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

24-30-99 PAGE 8005

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

268.4x300x201 28.3 4.5 to 5.5 12 to 14

2778-18 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (62.4) (39.8 to 48.7) (106 to 124)
268.4x300x201 28.6 4.5 to 5.5 12 to 14
2778-20 20 VHP270KH-3 27 F 20 25
(10.5x11.8x7.9) (63.1) (39.8 to 48.7) (106 to 124)
420x216x275 36.5 4.5 to 5.5 12 to 14
4000A1 20 VO40KH 40 D-1 20 25
(16.54x8.50x10.83) (80.6) (39.8 to 48.7) (106 to 124)
420x216x275 36.6 4.5 to 5.5 12 to 14
4000A1-1 20 VO40KH 40 D-1 20 25
(16.54x8.50x10.83) (80.6) (39.8 to 48.7) (106 to 124)
420x216x270 36.3 4.5 to 5.5 12 to 14
4002 20 VO40KH-C 40 D-1 20 25
(16.54x8.50x10.63) (80.0) (39.8 to 48.7) (106 to 124)
363x169x270 37.3 4.5 to 5.5 12 to 14
4006A 20 VP400KH* 36 D-1 20 25
(14.29x6.65x10.63) (82.2) (39.8 to 48.7) (106 to 124)
363x169x270 37.3 4.5 to 5.5 12 to 14
4006A-1 20 VP400KH* 36 D-1 20 25
(14.29x6.65x10.63) (82.2) (39.8 to 48.7) (106 to 124)
363x169x275 37.9 4.5 to 5.5 12 to 14
4008-1 20 VHP430KH-3 43 D-1 20 25
(14.29x6.65x10.83) (83.6) (39.8 to 48.7) (106 to 124)
363x169x270 34.7 4.5 to 5.5 12.4 to 13 20
4010CH 20 CVH400KA 40 G 60
(14.29x6.65x10.63) (76.3) (39.8 to 48.7) (110 to 115) MS
254x248x262 36 4.5 to 5.5 12.4 to 13 20
4015CH-11 20 CVH400KA 40 F 60
(10x9.76x10.31) (79.3) (39.8 to 48.7) (110 to 115) MS
268.4x300x262 35.5 4.5 to 5.5 12 to 14
4050A1-1 20 VO40KH 40 E 20 25
(10.57x11.81x10.31) (78.3) (39.8 to 48.7) (106 to 124)
268.4x300x228.6 36.8 4.5 to 5.5 12 to 14
4071 20 VO40KH 40 F 20 25
(10.57x11.81x9) (81) (39.8 to 48.7) (106 to 124)
268.4x300x262 36 4.5 to 5.5 12 to 14
4071-1 20 VO40KH 40 F 20 25
(10.57x11.81x10.31) (79.5) (39.8 to 48.7) (106 to 124)
268.4x300x262 36 4.5 to 5.5 12 to 14
4071-2 20 VO40KH 40 F 20 25
(10.57x11.81x10.31) (79.4) (39.8 to 48.7) (106 to 124)
268.4x300x262 36.2 4.5 to 5.5 12 to 14
4071-3 20 VO40KH 40 F 20 25
(10.57x11.81x10.31) (79.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 36.7 4.5 to 5.5 12 to 14
4071-10 20 VO40KH 40 F 20 25
(10.57x11.81x10.31) (81) (39.8 to 48.7) (106 to 124)
268.4x300x262 36.9 4.5 to 5.5 12 to 14
4072 20 VO40KH-C 40 F 20 25
(10.57x11.81x10.31) (81.4) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-1 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.7 4.5 to 5.5 12 to 14
4076-2 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.1) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.7 4.5 to 5.5 12 to 14
4076-3 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.1) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

PAGE 8006
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

268.4x300x262 37.7 4.5 to 5.5 12 to 14

4076-8 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.1) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-9 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-11 20 VP400KH* 40 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-12 20 VP400KH* 40 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-13 20 VP400KH* 40 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.7 4.5 to 5.5 12 to 14
4076-15 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.1) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-16 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.8 4.5 to 5.5 12 to 14
4076-17 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.3) (39.8 to 48.7) (106 to 124)
268.4x300x262 37.7 4.5 to 5.5 12 to 14
4076-19 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.1) (39.8 to 48.7) (106 to 124)
268.4x300x262 38 4.5 to 5.5 12 to 14
4076-21 20 VP400KH* 36 F 20 25
(10.57x11.81x10.31) (83.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 36.3 4 to 5
4077 19 VP400KH-MS 34 F - 20 25
(10.57x11.81x10.31) (80) (35 to 44)
268.4x300x262 38.5 4.5 to 5.5 12 to 14
4078 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.9) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.5 4.5 to 5.5 12 to 14
4078-1 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.9) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-5 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-6 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-9 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-10 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
38.6
268.4x300x262 4.5 to 5.5 12 to 14
4078-11 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (39.8 to 48.7) (106 to 124)
(85.1)
268.4x300x262 38.5 4.5 to 5.5 12 to 14
4078-13 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.9) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.5 4.5 to 5.5 12 to 14
4078-15 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.9) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

24-30-99 PAGE 8007

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

268.4x300x262 38.6 4.5 to 5.5 12 to 14

4078-16 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (85.1) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-18 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-19 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-21 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.4 4.5 to 5.5 12 to 14
4078-25 20 VHP430KH-3 43 F 20 25
(10.57x11.81x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.3 4.5 to 5.5 12 to 14
4079 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (84.4) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-1 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-2 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-4 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-6 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-9 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
268.4x300x262 38.9 4.5 to 5.5 12 to 14
4079-10 20 VHP370KA-3 37 F 20 60
(10.57x11.81x10.31) (85.8) (39.8 to 48.7) (106 to 124)
252.6x246.6x262.2 37.2 4.5 to 5.5 12 to 14
4080 20 VO40KH 40 D-5 20 25
(9.94x9.71x10.32) (82.0) (39.8 to 48.7) (106 to 124)
249.0x254x256.5 37.7 4.5 to 5.5 7 to 9
4317CH1 20 CVH430KA 43 F 20* 70
(9.8x 10x10.1) (83) (39.8 to 48.7) (62 to 80)
420x216x270 36.4 4.5 to 5.5 12 to 14
4410CH1 20 CVH441KH 44 F 38 10
(16.54x8.50x10.63) (80.3) (39.8 to 48.7) (106 to 124)
420x216x270 36.4 4.5 to 5.5 12 to 14
4417CH14 20 CVH441KH 44 F 38 10
(16.54x8.50x10.63) (80.3) (39.8 to 48.7) (106 to 124)
298x299x270 42.5 4.5 to 5.5 12 to 14
5035CH4 20 CVH500KA 50 F 20 60
(11.7x11.8x10.6) (93.7) (39.8 to 48.7) (106 to 124)
372.5x124.5x161.5 9.2 4.5 to 5.5 7 to 9
6206 20 VP65K 6 I 17 8
(14.67x4.90x6.36) (20.2) (39.8 to 48.7) (62 to 80)
358.2x184x315 37 4.5 to 5.5 12 to 14
8050 10 VO80KH 80 J 15 60
(14.10x7.24x12.40) (81.6) (39.8 to 48.7) (106 to 124)
255.6x199.6x225.6 23.4 4.5 to 5.5 7 to 9
12150 20 VO23KH 23 G 20 21
(10.06x7.86x8.88) (51.6) (39.8 to 48.7) (62 to 80)
193.5x197x198.4 15.4 2.5 to 3.5 24
12277 19 VP120KHB 15 G - 15
(7.62x7.75x7.81) (34) (22 to 31) MS

Table 8002 - Battery specifications

PAGE 8008
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

193.5x197x198.4 15.4 2.5 to 3.5 24

12277-1 19 VP120KHB 15 G - 15
(7.62x7.75x7.81) (34) (22 to 31) MS
193.5x197x198.4 15.4 2.5 to 3.5 24
12277-2 19 VP120KHB 15 F - 15
(7.62x7.75x7.81) (34) (22 to 31) MS
337x129x182 18.7 4.5 to 5.5 7 to 9
16100 20 VO16KH 16 B 20 20
(13.27x5.08x7.17) (41.2) (39.8 to 48.7) (62 to 80)
356.5x132x204.5 17.1 4.5 to 5.5 7 to 9
16106-1 20 VP160KM-SQ 16 - 33 8
(14.04x5.20x8.05) (37.7) (39.8 to 48.7) (62 to 80)
VHP170KH-3- 356x125x204.5 17.7 4.5 to 5.5 7 to 9
16108-1 20 17 I 33 8
SQ (14.02x4.92x8.05) (39.0) (39.8 to 48.7) (62 to 80)
271.6x163.1x185.5 18.1 4.5 to 5.5 7 to 9
16156 20 VP160KH 15 F 20 20
(10.69x6.42x7.30) (39.9) (39.8 to 48.7) (62 to 80)
271.6x163.1x185.5 18.1 4.5 to 5.5 7 to 9
16156-1 20 VP160KH 15 F 20 20
(10.69x6.42x7.30) (39.9) (39.8 to 48.7) (62 to 80)
273.8x165.1x187 18.7 4.5 to 5.5 7 to 9
16158 20 VHP170KH-3 17 F 20 20
(10.78x6.50x7.36) (41.2) (39.8 to 48.7) (62 to 80)
273x164.6x187.2 18 4.5 to 5.5 7 to 9
16256 20 VP160KH 15 J 20 20
(10.75x6.48x7.37) (39.7) (39.8 to 48.7) (62 to 80)
273x164.6x187.2 18 4.5 to 5.5 7 to 9
16256-3 20 VP160KH 17 J 20 20
(10.75x6.48x7.37) (39.7) (39.8 to 48.7) (62 to 80)
271.6x215x181 18.3 4.5 to 5.5 7 to 9
16258 20 VHP170KH-3 17 I 20 20
(10.69x8.46x7.13) (40.3) (39.8 to 48.7) (62 to 80)
273x164.6x187.2 18 4.5 to 5.5 7 to 9
16356 20 VP160KH 15 G 20 20
(10.75x6.48x7.37) (39.7) (39.8 to 48.7) (62 to 80)
267x179.5x183.5 19.1 4.5 to 5.5 7 to 9
16556 20 VP160KM 16 G 20 20
(10.51x7.07x7.22) (42.1) (39.8 to 48.7) (62 to 80)
298.5x245.1x165.1 23.8 4
20126 20 VP200KHB 22 G - 24 33
(11.75x9.65x6.50) (52.5) (40)
298.5x245.1x165.1 23.5 4
20126-2 20 VP200KHB 22 G - 24 33
(11.75x9.65x6.50) (51.8) (40)
298.5x245.1x165.1 23.5 4
20126-3 20 VP200KHB 22 G - 24 33
(11.75x9.65x6.5) (51.8) (40)
254x198x224 24.5 4.5 to 5.5 7 to 9
23171-4 20 VO23KH-SQ 23 F 20 21
(10.00x7.80x8.82) (54.0) (39.8 to 48.7) (62 to 80)
249.2x276x224 23.7 4.5 to 5.5 7 to 9
23175 19 VP230KH 22 F 20 21
(9.81x10.87x8.82) (52.3) (39.8 to 48.7) (62 to 80)
249.2x276x224 25 4.5 to 5.5 7 to 9
23176 20 VP230KH 22 F 20 21
(9.81x10.87x8.82) (55.1) (39.8 to 48.7) (62 to 80)
254x198x224 25.5 4.5 to 5.5 7 to 9
23376 20 VP230KH 22 G 20 21
(10x7.80x8.82) (56.2) (39.8 to 48.7) (62 to 80)
254.0x198.0x224.0 25.8 4.5 to 5.5 7 to 9
23378 20 VHP260KH-3 26 F 20 21
(10x7.80x8.82) (56.9) (39.8 to 48.7) (62 to 80)

Table 8002 - Battery specifications

24-30-99 PAGE 8009

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

254x198.0x224.0 25.5 4.5 to 5.5 7 to 9

23476 20 VP230KH 22 F 20 21
(10x7.80x8.82) (56.2) (39.8 to 48.7) (62 to 80)
254x198x224 26.4 4.5 to 5.5 7 to 9
23478 20 VHP260KH-3 26 F 20 21
(10x7.80x8.82) (58.2) (39.8 to 48.7) (62 to 80)
276x250x224 24.7 4.5 to 5.5 7 to 9
23491 20 VO23KH 23 F 20 21
(10.87x9.84x8.82) (54.4) (39.8 to 48.7) (62 to 80)
276x250x224 24.7 4.5 to 5.5 7 to 9
23491-3 20 VO23KH 23 F 20 21
(10.87x9.84x8.82) (54.4) (39.8 to 48.7) (62 to 80)
276x250x224 23.6 4.5 to 5.5 7 to 9
23491-4 20 VO23KH 23 F 20 21
(10.87x9.84x8.82) (52.0) (39.8 to 48.7) (62 to 80)
276x250x224 25.6 4.5 to 5.5 7 to 9
23498-1 20 VHP260KH-3 26 F 20 21
(10.87x9.84x8.82) (56.4) (39.8 to 48.7) (62 to 80)
276x250x224 25.5 4.5 to 5.5 7 to 9
23576 20 VP230KH 22 G 20 21
(10.87x9.84x8.82) (56.2) (39.8 to 48.7) (62 to 80)
252.5x195.3x222.3 25 4.5 to 5.5 7 to 9
23576-1 20 VP230KH 22 F 20 21
(9.94x7.69x8.75) (55.1) (39.8 to 48.7) (62 to 80)
252.5x195.3x222.3 25 4.5 to 5.5 7 to 9
23576-2 20 VP230KH 22 F 20 21
(9.94x7.69x8.75) (55.1) (39.8 to 48.7) (62 to 80)
457.2x114.6x224 25.9 4.3 to 5.2 9 to 9.9
23676 20 VP230KH 24 G 20 21
(18x4.51x8.82) (57.1) (38 to 46) (80 to 88)
457.2x114.6x224 25.9 4.3 to 5.2 9 to 9.9
23676-1 20 VP230KH 24 G 20 21
(18x4.51x8.82) (57.1) (38 to 46) (80 to 88)
457.2x114.6x224 25.9 4.3 to 5.2 9 to 9.9
23676-2 20 VP230KH 24 F 20 21
(18x4.51x8.82) (57.1) (38 to 46) (80 to 88)
VHP260KH-3- 254x198x224 26.1 4.5 to 5.5 7 to 9
23678-1 20 26 F 33 8
SQ (10x7.80x8.82) (57.5) (39.8 to 48.7) (62 to 80)
VHP260KH-3- 254x198x224 25.5 4.5 to 5.5 7 to 9
23678-2 20 26 F 33 8
SQ (10x7.80x8.82) (56.2) (39.8 to 48.7) (62 to 80)
VHP260KH-3- 254x198x224 26.7 4.5 to 5.5 7 to 9
23678-3 20 26 F 33 8
SQ (10x7.80x8.82) (58.9) (39.8 to 48.7) (62 to 80)
363x172x222 28 4.5 to 5.5 7 to 9
25106 20 VP250KH 23 G 20 21
(14.29x6.77x8.74) (61.7) (39.8 to 48.7) (62 to 80)
363x172x222 28 4.5 to 5.5 7 to 9
25106-2 20 VP250KH 23 G 20 21
(14.29x6.77x8.74) (61.7) (39.8 to 48.7) (62 to 80)
301.5x174x230 24.5 4.5 to 5.5 7 to 9
26108-3 20 VHP260KH-3 26 G 20 21
(11.87x6.85x9.06) (54.0) (39.8 to 48.7) (62 to 80)
301.5x174x230 24.5 4.5 to 5.5 7 to 9
26108-4 20 VHP260KH-3 26 G 20 21
(11.87x6.85x9.06) (54.0) (39.8 to 48.7) (62 to 80)
301.5x174x230 24.5 4.5 to 5.5 7 to 9
26108-5 20 VHP260KH-3 26 G 20 21
(11.87x6.85x9.06) (54.0) (39.8 to 48.7) (62 to 80)
301.5x174x230 24.5 4.5 to 5.5 7 to 9
26108-7 20 VHP260KH-3 26 G 20 21
(11.87x6.85x9.06) (54) (39.8 to 48.7) (62 to 80)

Table 8002 - Battery specifications

PAGE 8010
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

281x166x229 25.4 4.5 to 5.5 7 to 9

26308-1 20 VHP260KH-3 26 F 20 21
(11.06x6.54x9.02) (56.0) (39.8 to 48.7) (62 to 80)
281x166x229 25.4 4.5 to 5.5 7 to 9
26308-5 20 VHP260KH-3 26 G 20 21
(11.06x6.54x9.02) (56.0) (39.8 to 48.7) (62 to 80)
281x166x229 25.4 4.5 to 5.5 7 to 9
26408-1 20 VHP260KH-3 26 F 20 21
(11.06x6.54x9.02) (56.0) (39.8 to 48.7) (62 to 80)
466x170x245.2 26.8 4.5 to 5.5 7 to 9
26508 20 VHP260KH-3 26 J 20 21
(18.35x6.69x9.65) (59.1) (39.8 to 48.7) (62 to 80)
466x170x245.2 26.8 4.5 to 5.5 7 to 9
26608 20 VHP260KH-3 26 J 20 21
(18.35x6.69x9.65) (59.1) (39.8 to 48.7) (62 to 80)
476.6x188x245.2 26.9 4.5 to 5.5 7 to 9
26608-1 20 VHP260KH-3 26 J 20 21
(18.76x7.40x9.65) (59.3) (39.8 to 48.7) (62 to 80)
464x170x245.2 26.9 4.5 to 5.5 7 to 9
26708 20 VHP260KH-3 26 J 20 21
(18.27x6.69x9.65) (59.3) (39.8 to 48.7) (62 to 80)
482x170x236.8 26.9 4.5 to 5.5 7 to 9
26808 VHP260KH-3 26 J 20 21
(18.98x6.69x9.32) (58.4) (39.8 to 48.7) (62 to 80)
VHP270KH-3- 360.5x170x202 28.3 4.5 to 5.5 12 to 14
27168-1 20 27 G 38 10
SQ (14.19x6.69x7.95) (62.4) (39.8 to 48.7) (106 to 124)
254x248x201 28.3 4.5 to 5.5 12 to 14
27278 20 VHP270KH-3 27 G 20 25
(10x9.76x7.91) (62.4) (39.8 to 48.7) (106 to 124)
VHP270KH-3- 254x248x201 28.3 4.5 to 5.5 12 to 14
27278-2 20 27 F 38 10
SQ (100x9.76x7.91) (62.4) (39.8 to 48.7) (106 to 124)
268.4x300x216 28.3 4.5 to 5.5 12 to 14
27478 20 VHP270KH-3 27 F 20 25
(10.57x11.81x8.50) (62.4) (39.8 to 48.7) (106 to 124)
254x248x201 28.3 4.5 to 5.5 12 to 14
27578-2 20 VHP270KH-3 27 G 20 25
(10x9.76x7.91) (62.4) (39.8 to 48.7) (106 to 124)
363x169x275 35.5 4.5 to 5.5 12 to 14
40100A 20 VO40KH 40 F 20 25
(14.29x6.65x10.83) (78.3) (39.8 to 48.7) (106 to 124)
363x169x275 35.5 4.5 to 5.5 12 to 14
40100-1 20 VO40KH 40 F 20 25
(14.29x6.65x10.83) (78.3) (39.8 to 48.7) (106 to 124)
223x184x248 21.5 4.5 to 5.5 12 to 14
40142 11 VOEC40KH 40 G 20 25
(8.78x7.24x9.76) (47.4) (39.8 to 48.7) (106 to 124)
233.7x231.2x290.6 11 4.5 to 5.5 12 to 14
40152 11 VO40KH 40 F 20 25
(9.20x9.10x11.44) (24.2) (39.8 to 48.7) (106 to 124)
224x181.6x253.6 21.9 4.5 to 5.5 12 to 14
40153 11 VP400KH* 36 F 20 25
(8.82x7.15x9.98) (48.3) (39.8 to 48.7) (106 to 124)
254x248x2620 37.4 4.5 to 5.5 12 to 14
401176-10 20 VP400KH* 36 G 20 25
(10.x9.76x10.31) (82.5) (39.8 to 48.7) (106 to 124)
340x248x2620 41 4.5 to 5.5 12 to 14
40178 20 VHP430KH-3 43 F 20 25
(13.39x9.76x10.31) (90.4) (39.8 to 48.7) (106 to 124)
340x248x262 41 4.5 to 5.5 12 to 14
40178-7 20 VHP430KH-3 43 F 20 25
(13.39x9.76x10.31) (90.4) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

24-30-99 PAGE 8011

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

254x248x262 38.4 4.5 to 5.5 12 to 14

40178-21 20 VHP430KH-3 43 F 20 25
(10x9.76x10.31) (84.7) (39.8 to 48.7) (106 to 124)
268.4x304.8x264 38.5 4.5 to 5.5 12 to 14
40179-7 20 VHP370KA-3 37 G 20 60
(10.57x12x10.39) (84.9) (39.8 to 48.7) (106 to 124)
363x420x252 37.8 4.5 to 5.5 12 to 14
40108-2 20 VHP430KH-3 43 F 20 25
(14.29x16.54x9.92) (83.3) (39.8 to 48.7) (106 to 124)
420x169x270 35.9 4.5 to 5.5 12 to 14
40200 20 VO40KH 40 D-4 20 25
(16.54x6.65x10.63) (79.2) (39.8 to 48.7) (106 to 124)
420x169x270 36.6 4.5 to 5.5 12 to 14
40200-1 20 VO40KH 40 D-4 20 25
(16.54x6.65x10.63) (80.7) (39.8 to 48.7) (106 to 124)
420x169x270 37.3 4.5 to 5.5 12 to 14
40206-2 20 VP400KH* 36 D-4 20 25
(16.54x6.65x10.63) (82.2) (39.8 to 48.7) (106 to 124)
420x169x270 38 4.5 to 5.5 12 to 14
40208 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (83.8) (39.8 to 48.7) (106 to 124)
420x169x270 38.2 4.5 to 5.5 12 to 14
40208-1 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (84.1) (39.8 to 48.7) (106 to 124)
420x169x270 38.2 4.5 to 5.5 12 to 14
40208-2 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (84.1) (39.8 to 48.7) (106 to 124)
420x169x270 38.2 4.5 to 5.5 12 to 14
40208-4 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (84.1) (39.8 to 48.7) (106 to 124)
420x169x270 38.2 4.5 to 5.5 12 to 14
40208-5 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (84.1) (39.8 to 48.7) (106 to 124)
420x169x270 38.3 4.5 to 5.5 12 to 14
40208-6 20 VHP430KH-3 43 D-4 20 25
(16.54x6.65x10.63) (84.4) (39.8 to 48.7) (106 to 124)
VHP430KH- 420x169x270 38.3 4.5 to 5.5 12 to 14
40208-7 20 43 D-4 38 10
3SQ (16.54x6.65x10.63) (84.4) (39.8 to 48.7) (106 to 124)
412x209x230 37 4.5 to 5.5 12 to 14
40209-2 20 VHP370KA-3 37 D-4 20 60
(16.22x8.23x9.06) (81.6) (39.8 to 48.7) (106 to 124)
224x181.6x254.5 21 4.5 to 5.5 12 to 14
40253 11 VP340KA 34 F 20 55
(8.82x7.15x10.02) (46.3) (39.8 to 48.7) (106 to 124)
VHP430KH- 254x248x262 38.5 4.5 to 5.5 12 to 14
40278-2 20 43 F 38 10
3SQ (10x9.76x10.31) (84.9) (39.8 to 48.7) (106 to 124)
300x268.4x262 38.4 4.5 to 5.5 12 to 14
40278-14 20 VHP430KH-3 43 F 20 25
(11.81x10.57x10.31) (84.7) (39.8 to 48.7) (106 to 124)
363x169x270 33 4.5 to 5.5 12 to 14
40300 20 VO40KH-3 40 D-1 20 25
(14.29x6.65x10.63) (72.8) (39.8 to 48.7) (106 to 124)
363x169x270 37 4.5 to 5.5 12 to 14
40306 20 VP400KH-SQ 36 D-1 38 25
(14.29x6.65x10.63) (81.6) (39.8 to 48.7) (106 to 124)
219x166x250 18.5 4.5 to 5.5 12 to 14
40342 10 VOEC40KH 40 F 20 25
(8.62x6.54x9.84) (40.8) (39.8 to 48.7) (106 to 124)
224x181.6x254.5 21 4.5 to 5.5 12 to 14
40353 11 VP380KH 42 G 20 25
(8.82x7.15x10.02) (46.3) (39.8 to 48.7) (106 to 124)

Table 8002 - Battery specifications

PAGE 8012
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value
torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

253x247.5x249 36 4.5 to 5.5 12 to 14

40371 20 VOEC40KH 40 F 20 25
(9.96x9.74x9.80) (79.4) (39.8 to 48.7) (106 to 124)
303x247.4x262 37.7 4.5 to 5.5 12 to 14
40376 20 VP400KH* 36 G 20 25
(11.93x9.74x10.31) (83.1) (39.8 to 48.7) (106 to 124)
VHP370KH-3- 254x248x262 38.4 4.5 to 5.5 12 to 14
40379 20 37 G 38 25
SQ (10x9.76x10.31) (84.7) (39.8 to 48.7) (106 to 124)
363x169x270 37.9 4.5 to 5.5 12 to 14
40408 20 VHP430KH-3 43 - 20 25
(14.29x6.65x10.63) (83.6) (39.8 to 48.7) (106 to 124)
254x248.3x249 36.6 4.5 to 5.5 12 to 14
40478-1 20 VHP430KH-3 43 F 20 25
(10x9.78x9.80) (80.7) (39.8 to 48.7) (106 to 124)
VHP430KH- 398.5x169x265 38.3 4.5 to 5.5 12 to 14
40508-1 20 43 F 38* 10
3SQ (15.69x6.65x10.43) (84.4) (39.8 to 48.7) (106 to 124)
254x248x262 36.8 4.5 to 5.5 12 to 14 24
40576 20 VP400KH-AC 36 F 25
(10x9.76x10.31) (81.1) (39.8 to 48.7) (106 to 124) MS
254x248x262 36.8 4.5 to 5.5 12 to 14 24
40576-3 20 VP400KH-AC 36 F 25
(10x9.76x10.31) (81.1) (39.8 to 48.7) (106 to 124) MS
254x248x262 36.8 4.5 to 5.5 12 to 14 24
40576-14 20 VP400KH-AC 36 F 25
(10x9.76x10.31) (81.1) (39.8 to 48.7) (106 to 124) MS
254x247.7x266.7 36.3 4.5 to 5.5 12 to 14 24
40676 20 VP400KH-AC 36 G 25
(10.x9.75x10.50) (80.0) (39.8 to 48.7) (106 to 124) MS
254x248x262 38.6 4.5 to 5.5 12 to 14
40678 20 VHP430KH-3 43 G 20 25
(10x9.76x10.31) (85.1) (39.8 to 48.7) (106 to 124)
254x248x262 38.6 4.5 to 5.5 12 to 14
40678-1 20 VHP430KH-3 45 G 20 25
(10x9.76x10.31) (85.1) (39.8 to 48.7) (106 to 124)
254x248x262 38.4 4.5 to 5.5 12 to 14
40678-4 20 VHP450KH-1 45 F 20 25
(10x9.76x10.31) (84.7) (39.8 to 48.7) (106 to 124)
254x248x262 37.6 4.5 to 5.5 12 to 14 24
40776 20 VP400KH-AC 40 F 25
(10x9.76x10.31) (82.9) (39.8 to 48.7) (106 to 124) MS
254x248x262 38.6 4.5 to 5.5 12 to 14
40778-11 20 VHP430KH-3 43 F 20 25
(10x9.76x10.31) (85.1) (39.8 to 48.7) (106 to 124)
252x246x260 37 4.5 to 5.5 12 to 14
40876 20 VP400KH* 36 G 20 25
(9.92x9.69x10.24) (81.6) (39.8 to 48.7) (106 to 124)
252x246x260 37 4.5 to 5.5 12 to 14
40876-10 20 VP400KH* 36 G 20 25
(9.92x9.69x10.24) (81.6) (39.8 to 48.7) (106 to 124)
254x247.5x264.8 36.3 4.5 to 5.5 12 to 14 24
401076 20 VP400KH-AC 40 F 25
(10x9.74x10.43) (80.0) (39.8 to 48.7) (106 to 124) MS
254x247.5x260 37 4.5 to 5.5 12 to 14
401176-10 20 VP400KH* 40 G 20 25
(10x9.74x10.24) (81.6) (39.8 to 48.7) (106 to 124)
253x197x162 18.3 4.5 to 5.5 7 to 9
A185CH 20 CVH180KH-SQ 18 I 26 9
(9.9x7.8x6.4) (40.4) (39.8 to 48.7) (62 to 80)
254x265.5x230 23.7 4.5 to 5.5 7 to 9
A275CH1 20 CVH271KH-SQ 27 F 33 8
(10x10.45x9.06) (52.3) (39.8 to 48.7) (62 to 80)

Table 8002 - Battery specifications

24-30-99 PAGE 8013

June 04/2025
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

Rated capacity C1A (Ah)

electrolyte volume cm3

Power connector (230)
Dimension L x W x H

Nozzle length mm
Number of cells

Lower nut (115)

Upper nut (110)

Battery weight

torque value

torque value

Cell reserve
N.m (lbf.in)

N.m (lbf.in)
mm (in)

kg (lbs)
Battery

type
Cell type (100)
type (-001)

252.6x246.6x266.6 35.1 4.5 to 5.5 12.4 to 13 38

A408CH 20 CVH400KH-SQ 40 D-5 25
(9.94x9.71x10.50) (77.4) (39.8 to 48.7) (110 to 115) MS
VHP260KH-3- 21.5 4.5 to 5.5 7 to 9
A2609-1 20 26 - G 33 8
SQ (47.4) (39.8 to 48.7) (62 to 80)
268.4x300x262 37.4 4.5 to 5.5 12 to 14
A4076-21 20 VP400KH-SQ 36 F 38 25
(10.56x11.81x10.31) (82.5) (39.8 to 48.7) (106 to 124)
VHP430KH- 268.4x300x262 38.5 4.5 to 5.5 12 to 14
A4078-14 20 43 F 38 10
3SQ (10.57x11.81x10.31) (84.8) (39.8 to 48.7) (106 to 124)
VHP260KH-3- 27.7 4.5 to 5.5 7 to 9
A26908 20 26 - G 33 8
SQ (61.1) (39.8 to 48.7) (62 to 80)
VHP370KH-3- 363x169x270 37.9 4.5 to 5.5 12 to 14
A40209 20 37 - 38 25
SQ (14.29x6.65x10.63) (83.6) (39.8 to 48.7) (106 to 124)
VHP370KH-3- 363x169x270 37.9 4.5 to 5.5 12 to 14
A40209-1 20 37 - 38 25
SQ (14.29x6.65x10.63) (83.6) (39.8 to 48.7) (106 to 124)
364x138.5x196 15.3 4.5 to 5.5 7 to 9
B153CH1 20 CVH150KH 15 J 20 15
(14.33x5.45x7.72) (33.7) (39.8 to 48.7) (62 to 80)
364x138.5x196 15.3 4.5 to 5.5 7 to 9
B1513CH1 20 CVH150KH 15 J 20 15
(14.33x5.45x7.72) (33.7) (39.8 to 48.7) (62 to 80)
251.6x117.3x117.5 7.6 1.4 1.4
GB170 KO7.5KH J 17 8
19 7 (9.91x4.63x4.63) (16.8) (12.15) (12.15)

Table 8002 - Battery specifications

4. Vent-valve torque data

The table below lists the torque values for the different vent-valve types.
Torque
Vent-valve type
N.m lbf.in
0.18 to 0.27 1.55 to 2.43
M8 vent-valves for VO3KHB, VP65KM, and VO12LKB cells or or
finger tight finger tight
0.29 to 0.31 2.57 to 2.74
Other M8 vent-valves or or
finger tight finger tight
MS vent-valves Quarter-turn Quarter-turn

Table 8003 - Vent-valve torque values

PAGE 8014
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

FITS AND CLEARANCES

5. Power connector torque table
The table below list the torque values for the power connectors (refer to column Power connector (230) in table 8002 - Battery
specifications).

Torque
Item number Description
N.m lbf.in
(G) Nut, M22* 16.0 to 20.0 142 to 176
(H) Nut, M18** 12.0 to 14.0 106 to 124
(210), (I), (J), (K) Screw, F/90, M4 1.0 to 1.4 9 to 12

Table 8004 - Power connector torque values

NOTE: Refer to table Table 10003 - BAC102 power connector IPL

(*) For Nut M22 (G), use T08 and 18 mm or 11/16” standard crowfoot wrench to adapt the torque wrench (use low end of the
torque values provided when using crow foot wrench).
(**) For Nut M18 (H), use T07 and 23 mm or 15/16" socket to adapt to the torque wrench (socket can be modified to clear T06*
handle if need be). Or use a 23 mm or 15/16” standard crowfoot wrench to adapt to the torque wrench (use low end of the torque
values provided when using crow foot wrench.

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FITS AND CLEARANCES

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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
1. Introduction
This chapter is divided into two parts:
- The first part provides the list of special tools, fixtures, and equipment needed to do the steps listed in the other chapters.
- The second part provides the listing of consumable materials used in this manual.
All listed items are identified in this manual by a standard code number:
- T## for tools, fixtures, and equipment.
- M## for consumable materials.

2. Standard tools
The following items are recommended to do the procedures described in this manual. When necessary, equivalent substitutes
may be used:
NOTE: All equipment and devices should be in good condition for use.
NOTE: All equipment used for measurement must be properly calibrated.
- Climatic chamber (if the battery has a sensor)
- Constant current charger (DC current range 0-60 A, minimum open DC voltage 40 V)
- Constant current load bank (DC current range 0-60 A, DC voltage range 1-40 V)
- Dry, compressed air source [less than 1.4 bar (20 psi)]
- Eye wash
- Megohmmeter (0-50 M @ 250 VDC)
- Multimeter (Volt, , mA) 3.5 digits, 2,000 counts 1% or better
- Protective apron
- Working clothes without any metallic device or equipment
- Protective goggles
- Safety gloves
- Mechanical gloves and/or Chemical gloves
- Safety shoes
- Standard mechanic’s tools (insulated)
- Stiff bristle brush (non-metallic)
- Small paintbrush (non-metallic)
- Soft, lint free, clean cloth (at least two required)
- Torque wrench (insulated) 0-15 N.m (0-133 lbf.in)

24-30-99 PAGE 9001

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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

3. Special tools
NOTE: Equivalent tools can be used.
NOTE: Use a metric ruler, measure the nozzle length from its tip to the nozzle inside shoulder (surface which will be
resting on the cell cover).
3-1. Special tool list
Tool P/N P/N
Description
# (F6177) (09052)
T01 Universal vent-valve wrench 413876 093365-000
T02 Syringe with M8 nozzle 12 mm (0.47 in) assembly 416228 020915-002
T02 Syringe with M8 nozzle 15 mm (0.59 in) assembly 416229 -
T02 Syringe with M8 nozzle 17 mm (0.67 in) assembly 416230 -
T02 Syringe with M8 nozzle 20 mm (0.79 in) assembly 416231 020915-004
Syringe with M8 nozzle 20 mm (0.79 in) assembly -specialized for
T02* - 025860-000*
CVH170KA cells-*
T02 Syringe with M8 nozzle 24 mm (0.94 in) assembly 416233 -
T02 Syringe with M8 nozzle 33 mm (1.30 in) assembly 416235 -
T02 Syringe with M8 nozzle 38 mm (1.50 in) assembly 416236 -
T02 Syringe with MS nozzle 20 mm (0.79 in) assembly 416232 020916-001
T02* Syringe with MS nozzle 24 mm (0.94 in) assembly* - 020916-002*
T02* Syringe with MS nozzle 38 mm (1.50 in) assembly* 416331* -
T03 Equalizing resistor, 1.0 1.2  3 W (TN16) 164829 -
T04 Universal cell extraction tool 416159 017556-000
T05* Vent-valve adapter for M8 vent-valve* 458723* 025098-000*
T05* Vent-valve adapter for quarter turn vent-valve (MS)* 458728* 024398-000*
T05* Vent-valve adapter for CVH170KA quarter turn vent-valve (MS)* - 026756-000*
T06* Shorting clip* - 022069-000*
105112
- Syringe -
416717
- M8 nozzle 12 mm (0.47 in) (NP) 014590 -
- M8 nozzle 15 mm (0.59 in) (NP) 014591 -
- M8 nozzle 17 mm (0.67 in) (NP) 411407 -
- M8 nozzle 20 mm (0.79 in) (NP) 016544 -
* M8 nozzle 20 mm (0.79 in) -specialized for CVH170KA cells- (NP) - 025859-000
- M8 nozzle 24 mm (0.94 in) (NP) 015778 -
- M8 nozzle 33 mm (1.30 in) (NP) 410199 -
- M8 nozzle 38 mm (1.50 in) (NP) 410233 -
- MS nozzle 20 mm (0.79 in) (NP) 104184 -
T07 Wrench M18 for connector, (for BAC102 Nut H) 414152 -
T08 Wrench M22 for connector, (for BAC102 Nut G) 414151 -
Table 9001 - Special tool list
*Tool not available in tool kit (must be purchased separately).
3-2. Special tool kits
A special tool kit is available from Saft with the P/N 416161 (detailed in section Special tool kit (standard)) containing most
special tools. An additional version of the tool kit designed for BAC102 power connector is available with P/N 416160 (detailed
in section Special tool kit (for BAC102 power connector)).

Figure 9001 - Tool kit

PAGE 9002
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OPERATING AND MAINTENANCE MANUAL

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

3-2-1. Special tool kit (standard)

12
7 6

8 9
3 10 11
2
5

4 4

Figure 9002 - Special tool kit (P/N 416161)

P/N P/N
Item # Tool # Description
(F6177) (09052)
1 T01 Universal vent-valve wrench 413876 093365-000
105112
2 - Syringe -
416717
3 T03 Equalizing resistor, 1.0 1.2  3 W (TN16) 416718 -
4 T04 Universal cell extraction tool 416159 017556-000
5 - M8 nozzle 12 mm (0.47 in) (NP) 014590 -
6 - M8 nozzle 15 mm (0.59 in) (NP) 014591 -
7 - M8 nozzle 17 mm (0.67 in) (NP) 411407 -
8 - M8 nozzle 20 mm (0.79 in) (NP) 016544 -
9 - M8 nozzle 24 mm (0.94 in) (NP) 015778 -
10 - M8 nozzle 33 mm (1.30 in) (NP) 410199 -
11 - M8 nozzle 38 mm (1.50 in) (NP) 410233 -
12 - MS nozzle 20 mm (0.79 in) (NP) 104184 -
2+5 T02 Syringe with M8 nozzle 12 mm (0.47 in) assembly 416228 020915-002
2+6 T02 Syringe with M8 nozzle 15 mm (0.59 in) assembly 416229 -
2+7 T02 Syringe with M8 nozzle 17 mm (0.67 in) assembly 416230 -
2+8 T02 Syringe with M8 nozzle 20 mm (0.79 in) assembly 416231 020915-004
2+9 T02 Syringe with M8 nozzle 24 mm (0.94 in) assembly 416233 -
2+10 T02 Syringe with M8 nozzle 33 mm (1.30 in) assembly 416235 -
2+11 T02 Syringe with M8 nozzle 38 mm (1.50 in) assembly 416236 -
2+12 T02 Syringe with MS nozzle 20 mm (0.79 in) assembly 416232 020916-001
Table 9002 - Special tool kit (416161)

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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

3-2-2. Special tool kit (for BAC102 power connector)

12
7 6

8 9
3 10 11
2
5

4 4

13
14
1

Figure 9003 - Special tool kit (P/N 416160)

P/N P/N
Item # Tool # Description
(F6177) (09052)
1 T01 Universal vent-valve wrench 413876 093365-000
105112
2 - Syringe -
416717
3 T03 Equalizing resistor, 1.0 1.2  3 W (TN16) 164829 -
4 T04 Universal cell extraction tool 416159 017556-000
5 - M8 nozzle 12 mm (0.47 in) (NP) 014590 -
6 - M8 nozzle 15 mm (0.59 in) (NP) 014591 -
7 - M8 nozzle 17 mm (0.67 in) (NP) 411407 -
8 - M8 nozzle 20 mm (0.79 in) (NP) 016544 -
9 - M8 nozzle 24 mm (0.94 in) (NP) 015778 -
10 - M8 nozzle 33 mm (1.30 in) (NP) 410199 -
11 - M8 nozzle 38 mm (1.50 in) (NP) 410233 -
12 - MS nozzle 20 mm (0.79 in) (NP) 104184 -
13 T07 Wrench M18 for connector, (for BAC102 Nut H) 414152 -
14 T08 Wrench M22 for connector, (for BAC102 Nut G) 414151 -
2+5 T02 Syringe with M8 nozzle 12 mm (0.47 in) assembly 416228 020915-002
2+6 T02 Syringe with M8 nozzle 15 mm (0.59 in) assembly 416229 -
2+7 T02 Syringe with M8 nozzle 17 mm (0.67 in) assembly 416230 -
2+8 T02 Syringe with M8 nozzle 20 mm (0.79 in) assembly 416231 020915-004
2+9 T02 Syringe with M8 nozzle 24 mm (0.94 in) assembly 416233 -
2+10 T02 Syringe with M8 nozzle 33 mm (1.30 in) assembly 416235 -
2+11 T02 Syringe with M8 nozzle 38 mm (1.50 in) assembly 416236 -
2+12 T02 Syringe with MS nozzle 20 mm (0.79 in) assembly 416232 020916-001
Table 9003 - Special tool kit (P/N 416160)

PAGE 9004
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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

4. Consumables
This paragraph describes the consumables used in the OMM.
NOTE: Equivalent alternatives can be used for the listed items.
MANUFACTURER
DESIGNATION PARTNUMBER
MATERIAL OR SUPPLIER
AND
CODE (NAME, ADDRESS,
SPECIFICATION
CODE)
Distilled or deionized water (specification at +20 °C (+68 °F)):
- Clear, colorless and odorless while boiling.
- Conductivity < 33 µS/cm.
- 5 < pH < 7.
- Mn-COD < 30 mg/l (1.7 X 10-5 oz/in3) (Chemical Oxygen Demand under potas-
sium permanganate methodology): methodology to evaluate organic or mineral Local vendor
M01 pollution) or in house produc-
- Chlorides Cl- < 5 mg/l (2.9 X 10-6 oz/in3). tion
- Sulfates SO4-- < 10 mg/l (5.8 X 10-6 oz/in3).
- Temperature for analysis and specifications are at +20 °C (+68 °F).
- STORAGE: dry and clean container without any corrosion and damage; Tem-
perature: +15 °C to +25 °C (+56 °F to +70 °F). Over 1 year of storage, do an
analysis of the liquid.
Mineral Vaseline
Neutral petroleum jelly
NATO: S 743
- Density @ +60 °C (+140 °F) Range = 0.840 - 0.866 kg/l (0.486 - 0.500 oz/in3)
M02 F: AIR 3565
- Melting Point Range = +46 °C to +52 °C (+115 °F to +126 °F)
US: VV-P-236A
- Acidity/Alkalinity = Neutral to Litmus.
UK: DEF 2333
M03 Mild soap (6.5 < pH < 7.5) Local vendor
Threadlocker, MIL-S-46163A Type II Grade N, Example: Loctite 242 or 243 © or
M04 Local vendor
equivalent.
M05 Mild solvent (generic 70-96% ethanol alcohol by volume or equivalent). Local vendor

Table 9004 - Consumables

NOTE: When using threadlocker M04, ensure the hardware is free of residue from old threadlocker, oil, or grease from
M02.

24-30-99 PAGE 9005

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SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

PAGE INTENTIONALLY LEFT BLANK

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OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

ILLUSTRATED PARTS LIST

1. Description
The Illustrated Parts List (IPL) contains a list and illustrations of the assemblies and detailed parts of the unit in disassembly
sequence.
Table 10001 - Illustrated Parts List (IPL) generic example can be used to construct an illustrated parts list for a battery.
To determine the part number of a given part, refer to the provided illustration (figure 10001 - Ni-Cd aircraft battery) and refer
to the item number describing the part. The item number is used to locate the row for the respective part in table 10001 - Illus-
trated Parts List (IPL) generic example.
To find the part number for a specific part, refer to the column Reference page and navigate the hyperlinked page numbers to
find the part number specific for that item number of the battery.
NOTE: 6 digit part numbers formatted as ###### are sold under supplier cage code F6177. 9 digit part numbers for-
matted as ######-### are sold under supplier cage code 09052.
NOTE: Saft manufactures, warrants and accepts liability for the spare parts and components it provides to customers
for use on/in components and products manufactured by Saft.
NOTE: Saft will not accept responsibility for any replacement or substitute part(s) of any kind other than those sup-
plied by Saft and its authorized distributors.
NOTE: Saft and all affiliate companies within Saft group, indemnifies and holds itself harmless by virtue this warning
from any performance claim or expectation, and any failure and/or consequence thereof associated with the
functionality and performance of its products when/if non-Saft replacement or substitute parts, of any kind,
are used on/in Saft products.
NOTE: The use of non-Saft replacement parts, of any kind, on/in components or products manufactured by Saft will
VOID ANY and ALL WARRANTIES.
Blank rows in the Quantity per assembly column are specific to each battery. Fill these rows in with information specific to the
battery.
NOTE: Not all batteries are equipped with every part listed in the table 10001 - Illustrated Parts List (IPL) generic example.
If a battery is not equipped with a specific part, the row for that part can be crossed out or ignored.
Numbered parts of assemblies and sub-assemblies included in the list but not illustrated are identified by a hyphen (-) preced-
ing the item number.
The attaching parts are shown directly after the assembly of the part thereof. They are listed under the same indent number as
the item they are attached to, are identified by the words “Attaching Parts” and are followed by three asterisks.
The manufacturer's code or the abbreviation NP (not procurable) are placed at the extreme right- hand side of the first line of
the parts list column.
Nomenclature: the nomenclature is given with an indenture, to show how the parts and the assemblies are related to the overall
assembly. These are the details:
1234567

Assembly

. Detailed parts for assembly

. Sub-assembly

. . Detailed parts for sub-assembly

. . . Sub-sub-assembly

24-30-99 PAGE 10001

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ILLUSTRATED PARTS LIST

110 Nut (upper)

120 Washer, spring
030 to 095 Links
115 Nut (lower)
130 Washer, positive polarity
120 Washer, spring 160 Vent-valve assembly (with O-ring)
150 Washer, flat

140 Washer,
negative polarity
100
Cell
assembly 011
Gasket
cover
010
Cover
210 Screw complete

220 Washer

230 Power
Connector
Complete

235 Power
Connector
Cover

265 Sensor
Connector
Cover

260 Sensor
Connector
Complete

020 Box assembly

280 Name plate

200 Liner-spacer kit

Figure 10001 - Ni-Cd aircraft battery

PAGE 10002
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ILLUSTRATED PARTS LIST

Part
Airline
Figure Item number Nomenclature Quantity per Reference
stock
number number F6177 1234567 assembly page
number
09052
10002 - Battery
10001 -001 BATTERY 1 page 10005
parts list
10002 - Battery
010 . COVER COMPLETE 1 page 10005
parts list
10002 - Battery . . GASKET COVER
011 - -
parts list NP
10002 - Battery
020 . BOX ASSEMBLY 1 page 10005
parts list
10004 - Links 10004 - Links
030 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
040 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
050 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
060 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
070 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
080 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
090 . LINK INTER-CELL page 10016
parts list parts list
10004 - Links 10004 - Links
095 . LINK INTER-CELL page 10016
parts list parts list
10002 - Battery 10002 - Battery
100 . CELL ASSEMBLY page 10005
parts list parts list
10006 - Cell 10002 - Battery
110 . . NUT, UPPER page 10032
assembly parts list parts list
10006 - Cell 10002 - Battery
115 . . NUT, LOWER page 10032
assembly parts list parts list
10006 - Cell 10002 - Battery
120 . . WASHER, SPRING page 10032
assembly parts list parts list
10006 - Cell 10002 - Battery
130 . . WASHER, POSITIVE POLARITY page 10032
assembly parts list parts list
10006 - Cell 10002 - Battery
140 . . WASHER, NEGATIVE POLARITY page 10032
assembly parts list parts list
10006 - Cell 10002 - Battery
150 . . WASHER, FLAT page 10032
assembly parts list parts list
10006 - Cell
10006 - Cell . . VENT-VALVE ASSEMBLY
160 assembly parts page 10032
assembly parts list (VENT-VALVE WITH O-RING)
list
10002 - Battery
200 . LINER-SPACER KIT 1 page 10005
parts list
10002 - Battery 10002 - Battery
210 . SCREW page 10005
parts list parts list
10002 - Battery 10002 - Battery
220 . WASHER page 10005
parts list parts list
Table 10001 - Illustrated Parts List (IPL) generic example

24-30-99 PAGE 10003

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Part
Airline
Figure Item number Nomenclature Quantity per Reference
stock
number number F6177 1234567 assembly page
number
09052
10002 - Battery
230 . POWER CONNECTOR COMPLETE 1 page 10005
parts list
235 (1) . POWER CONNECTOR COVER 1 (1)
10002 - Battery
-240 . POWER CONNECTOR GASKET 1 page 10005
parts list
116056 10002 - Battery
-250 . CABLE TIES -
or 092815-000 parts list
5001 - Sensor . SENSOR CONNECTOR COM-
260 1 page 5010
connector check PLETE
10007 - Sensor
. SENSOR CONNECTOR COVER
265 connector cover 1 page 10035
NP
sizing chart
-270 415690 . ONE-WAY VALVE 1 -
Contact Saft with
280 . NAME PLATE LABLE 1 -
Battery type
795145 + 795388
-290 . EU 2023/1543 CE LABEL 1 page 4
or 025074-000
Table 10001 - Illustrated Parts List (IPL) generic example
-: Item no illustrated
NP: Not Procurable
(1) Replacement power connector covers for MS3509 style connectors (refer to type of connector in table 8001 - Power con-
nector types) can be procured by purchasing Saft part number 415059, 166925, or 093362-000, or purchased from an ap-
proved supplier of Rebling part number 700220.

PAGE 10004
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

2. Battery parts list

Battery Box Power Power

Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

19VO3KHB 414547 VO3KHB 414550 414557 414551 414562 413207 100132 414570 100656
20VO3KHB 414548 VO3KHB 414550 414557 414551 414562 413207 100132 414570 100656
151CH2 415237 CVH150KH 414427 414426 414417 414543 102013 100111 414482 100593
025897- 102226 100713
176CH CVH170KA - 025415-000 025915-000 020874-000 093616-000 018124-000
000 021741-000 009384-000
025898- 102226 100713
176CH6 CVH170KA - 026022-000 025931-000 020874-000 093616-000 018124-000
000 021741-000 009384-000
102226 100713
178CH1 416488 CVH170KA 416491 106337 416490 410996 100523 100430
021741-000 009384-000
100713
181CH 414254 CVH180KH 414288 414287 414284 414289 100431 100430 410251
009384-000
100593
187CH 414838 CVH180KH 414965 415693 414839 414963 100431 100430 415090
100713
1811CH 415504 CVH180KH 415027 415071 415067 415545 100431 100430 410251 100713
CVH180KH- 414179
A185CH 413142 414176 414889 414175 413143 102583 100430 100897
SQ 414180
272CH1 415188 CVH271KH 415910 415912 415911 415202 - 100111 414482 -
102226 100713
276CH 414731 CVH271KH 414801 114318 413075 412650 165696 100430
021741-000 009384-000
Table 10002 - Battery parts list
102226
276CH7 415779 CVH271KH 415782 114318 415781 415783 100431 100430 -
021741-000
102226
276CH10 415957 CVH271KH 415782 114318 415781 411827 100431 100430 -
021741-000
114318 415960 411827 100431 102226
276CH23 415959 CVH271KH 416104 100430 -
015697-000 025944-000 020795-000 093616-000 021741-000
102226 100713
277CH1 413852 CVH271KH 161550 161283 161282 411335 165696 100430
021741-000 009384-000
100713
340CD 413506 CVD34KH 415619 413484 415620 413790 100431 100430 411715
009384-000
340CD-2 413620 CVD34KH 415619 413484 415620 413562 102000 100111 414330 100593
160699 (3)
310VX-2 413251 CVD34KH 414229 414228 413301 414241 - D-4 -
101699 (1)
345CD1 415241 CVD34KH 415304 415307 415318 415345 100431 100430 411075 -
102392
405CH3 415956 CVH400KA 416011 413791 416012 413714 100431 100430 -
021740-000
023774-
407CH-2 CVH400KA - 015599-000 023919-000 - 093616-000 022228-000 021740-000 009384-000
000
102392 100713
407CH5 415007 CVH400KA 415786 413791 415784 413714 100431 100430
021740-000 009384-000
024947- 102227 100713
407CH9 CVH400KA - 015599-000 025837-000 022369-000 092178-000 091924-000
000 022078-000 009384-000
025776- 102392 100713
437CH14 CVH430KA - 025778-000 025777-000 026704-000 093616-000 022228-000
000 021740-000 009384-000
025899- 102392 100713
438CH2 CVH430KA - 025396-000 025932-000 019919-000 093616-000 022228-000
000 021740-000 009384-000

24-30-99 PAGE 10005

June 04/2025
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ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

102392 100713
447CH1 415538 CVH441KH 412743 114300 412744 411424 100431 100430
021740-000 009384-000
102392 100713
447CH8 416487 CVH441KH 412743 114300 412744 416496 100431 100430
021740-000 009384-000
505CH3 415907 CVH500KA - 415014 415106 415016 100431 100430 415156 415059
606 410689 VP65K 165701 165699 120148 411684 120170 100166 163292 -
615 410766 VP65K 167738 167726 167722 - 167520 167727 -
616 411146 VP65K 411147 411306 411151 411343 108045 410456 411303 -
653 167327 VP65K 410181 - - 412656 108045 107644 160809 -
666 410705 VP65K 415705 410707 410706 415659 - - - -
100713
1277 100504 VP120KH-MS 114453 100514 100505 411707 102129 078011 102057
009384-000
100713
1277-1 115944 VP120KHB 118105 100514 118101 411707 100523 100430 102057
009384-000
019656- 008021-002 100713
1277-2 VP120KHB - 018908-000 021772-000 - 093616-000 006631-026
000 005798-000 009384-000
100713
1277-3 414140 VP120KHB 118105 100514 118101 411707 100523 100430 102057
009384-000
102013 100111
1606 161185 VP160KM 410825 410823 410822 412230 - -
116386 116711
1608 410407 VHP170KH-3 410825 410824 410823 412239 192913 116711 - -
1608-1 410075 VHP170KH-3 410825 410824 410822 412230 102013 116711 - 100593
106408
102226 100713
1656 015700- VP160KH - 015722-000 021760-000 020874-000 093616-000 018124-000
021741-000 009384-000
000
114769
115737 102226
1656-1 017390- VP160KH 167601 106337 410996 100523 100430 100593
021761-000 021741-000
000
115737 102226
1656-2 164747 VP160KH 167601 106316 410996 100523 100430 100593
021761-000 021741-000
115737 102226
1656-5 410378 VP160KH-SQ 167601 106316 410996 100523 100430 100593
021761-000 021741-000
102226 100593
1658 410385 VHP170KH-3 114607 106337 106312 410996 100523 100430
021741-000 009384-000
115737 102226
1658-2 410231 VHP170KH-3 167601 106316 412637 100523 100430 100593
021761-000 021741-000
1666-1 167598 VP160KM 166893 166892 166815 411226 102000 100111 - 100593
102226 100713
1718 414445 VHP170KH-3 414468 414469 414446 414456 100431 100430
021741-000 009384-000
023470- 102226 100713
1756 VP170KH - 018248-000 023467-000 025340-000 093616-000 018124-000
000 021741-000 009384-000
023808- 102226 100713
1756-2 VP170KH - 018248-000 023814-000 020874-000 093616-000 018124-000
000 021741-000 009384-000
017494- 100713
2026 VP200KHB - 018978-000 021425-000 025361-000 092100-000 091607-000 006631-026
000 009384-000
2353-1 114733 VO23KH 114571 114910 114572 412648 - 100111 100897 -
102226
2371 100429 VO23KH 114301 100421 100419 411425 100431 100430 -
021741-000
Table 10002 - Battery parts list (continued)

PAGE 10006
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

102226 100713
2371-1 114763 VO23KH 115917 114318 115731 411940 100431 100430
021741-000 009384-000
102226 100713
2371-2 162899 VO23KH 115917 114318 115731 411940 100431 100430
021741-000 009384-000
023043- 102226 100713
2371-4 VO23KH - 015697-000 023126-000 - 093616-000 018124-000
000 021741-000 009384-000
411247
114318 115731021 412649 100431 100430 102226 100713
2371-5 018465- VO23KH 115917
015697-000 776-000 020795-000 093616-000 015999-000 021741-000 009384-000
000
102226 100713
2371-6 410696 VO23KH 115917 114318 115731 411827 100431 100430
021741-000 009384-000
102226 100713
2371-7 411777 VO23KH 411792 114318 411791 411425 100431 100430
021741-000 009384-000
102226 100713
2376 105428 VP230KH 114301 114318 100419 411425 100431 100430
021741-000 009384-000
114765
102226 100713
2376-1 017490- VP230KH 115917 114318 115731 411940 100431 100430
021741-000 009384-000
000
165603
102226 100713
2376-2 019330- VP230KH 115917 114318 115731 412649 100431 100430
021741-000 009384-000
000
018482- 018124-000 102226 100713
2376-3 VP230KH - 015697-000 021756-000 020795-000 093616-000
000 015999-000 021741-000 009384-000
410862
114318 410535 100431 102226 100713
2376-4 018804- VP230KH 410536 411426 100430
015697-000 021757-000 093616-000 021741-000 009384-000
000
102226 100713
2376-7 412942 VP230KH 410536 114318 410535 413459 100431 100430
021741-000 009384-000
102226 100713
2376-8 413465 VP230KH 413074 114318 413077 412642 100431 100430
021741-000 009384-000
023756- 102226 100713
2376-9 VP230KH - 015697-000 023809-000 025361-000 093616-000 018124-000
000 021741-000 009384-000
023828- 102226 100713
2376-10 VP230KH - 015697-000 024042-000 020795-000 093616-000 018124-000
000 021741-000 009384-000
102226 100713
2378 166851 VHP260KH-3 166863 166593 100419 411225 100431 100430
021741-000 009384-000
023773- 100713
2386-1 VP200KHB - 023797-000 023794-000 025361-000 092100-000 091607-000 006631-026
000 009384-000
2500 103261 VO25KA 161010 102001 103262 412651 102013 100433 043124 -

2506-1 116129 VP250KH 116128 115593 116127 412652 116386 100430 D-3 -

2506-2 412670 VP250KH 412698 115593 412699 413355 116386 100430 D-3 -

102226
2522 412920 VO25KA-C 114363 103388 103377 412458 100431 100430 -
021741-000
160699 [3]
2708-1 411621 VHP270KH-3 411754 165888 411755 411757 100430 D-4 -
101699 [1]
160699 [3]
2708-2 412212 VHP270KH-3 412218 165888 412217 412213 100430 D-4 -
101699 [1]
102392 100713
2778 166130 VHP270KH-3 166259 166260 166316 411428 100431 100430
021740-000 009384-000
Table 10002 - Battery parts list (continued)

24-30-99 PAGE 10007

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

102392 100713
2778-2 410001 VHP270KH-3 411287 102295 166316 411941 100431 100430
021740-000 009384-000
102392 100713
2778-5 410868 VHP270KH-3 410867 114300 410866 411941 100431 100430
021740-000 009384-000
102392 100713
2778-10 413211 VHP270KH-3 166457 166260 412158 411941 100431 100430
021740-000 009384-000
102392 100713
2778-15 413329 VHP270KH-3 411287 114300 166459 411941 100431 100430
021740-000 009384-000
102392 100713
2778-18 413658 VHP270KH-3 413816 114300 413826 413817 100431 100430
021740-000 009384-000
024847-
2778-20 VHP270KH-3 - 015599-000 024848-000 - 093616-000 022228-000 021740-000 -
000

4000A1 430745 VO40KH 112804 113995 106516 412653 100431 100430 D-2 -

116104
4000A1-1 VO40KH 116103 113995 116102 412653 100431 100430 D-1 -
116105
4002 414162 VO40KH-C 112804 113995 106516 412653 100431 100430 - -

4006A 162041 VP400KH* 112804 106521 106516 412653 100431 100430 D-1 -

162707
4006A-1 VP400KH* 116103 106521 116102 412653 100431 100430 D-1 -
162708

4008-1 411248 VHP430KH-3 116103 113995 116102 412653 100431 100430 D-1 -

4010CH 414668 CVH400KA 112804 113995 106516 411344 100431 100430 116426 -
024227- 102392 100713
4015CH-11 CVH400KA - 024456-000 024455-000 024945-000 093616-000 022228-000
000 021740-000 009384-000
4050A1-1 114760 VO40KH 115991 102922 115992 412657 100750 100751 100897 115764
102390
114300 100431 102392 100713
4071 016592- VO40KH 114278 102391 411424 100430
015599-000 093616-000 021740-000 009384-000
000
114725
114300 115732 102392 100713
4071-1 018100- VO40KH 115963 411424 100431 100430
015599-000 021786-000 021740-000 009384-000
000
166731
114300 115732 411424 100431 102392 100713
4071-2 019513- VO40KH 115963 100430
015599-000 021701-000 019919-000 093616-000 021740-000 009384-000
000
023044- 102392 100713
4071-3 VO40KH - 021003-000 023058-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
4071-10 415133 VO40KH 412767 102295 412768 411424 100431 100430 102392 100713
102392 100713
4072 412931 VO40KH-C 114278 114300 102391 411424 100431 100430
021740-000 009384-000
102446
114300 102391 411424 100431 102392 100713
4076 015580- VP400KH* 114278 100430
015599-000 021495-000 019919-000 093616-000 021740-000 009384-000
000
115967
114300 115732 411424 100431 102392 100713
4076-1 016987- VP400KH* 115963 100430
015599-000 021494-000 019919-000 093616-000 021740-000 009384-000
000
102392 100713
4076-2 160229 VP400KH* 115963 114300 161088 411424 100431 100430
021740-000 009384-000
117926
114300 117928 411424 100431 102392 100713
4076-3 017445- VP400KH* 117927 100430
015599-000 021495-000 019919-000 093616-000 021740-000 009384-000
000
Table 10002 - Battery parts list (continued)

PAGE 10008
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

017690- 114300 117928 411424 100431 100430 102392 100713

4076-8 VP400KH* 117927
000 015599-000 021497-000 019919-000 093616-000 022228-000 021740-000 009384-000
167556
102392
4076-9 017692- VP400KH* 167711 102295 167633 411424 100431 100430 -
021740-000
000
019368-
000 021500-000 102392 100713
4076-11 VP400KH* - 015599-000 019919-000 093616-000 022228-000
023515- 023516-000 021740-000 009384-000
000
019500- 102392 100713
4076-12 VP400KH* - 015599-000 021501-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
023322- 102392 100713
4076-13 VP400KH* - 021003-000 023316-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
024555- 102392 100713
4076-15 VP400KH* - 021003-000 024556-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
102392 100713
4076-16 413014 VP400KH* 413015 114300 413016 411424 100431 100430
021740-000 009384-000
102392 100713
4076-17 413042 VP400KH* 413237 114300 413238 411424 100431 100430
021740-000 009384-000
023628-
4076-19 VP400KH* - 015599-000 023625-000 024972-000 093616-000 022228-000 021740-000 009384-000
000
4076-21 413657 VP400KH* 412300 114300 412298 411424 100431 100430 102392 100713
100713
4077 102289 VP400KH-MS 114268 102295 102290 412658 100523 100430 410690
009384-000
410408
102392 100713
4078 018718- VHP430KH-3 114278 114300 102391 021714-000 100431 100430
021740-000 009384-000
000
102392 100713
4078-1 410090 VHP430KH-3 412743 114300 412744 411424 100431 100430
021740-000 009384-000
102392 100713
4078-5 410421 VHP430KH-3 410036 166260 115732 411424 100431 100430
021740-000 009384-000
020678- 102392 100713
4078-6 VHP430KH-3 - 015599-000 021747-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
021937- 102392 100713
4078-9 VHP430KH-3 - 015599-000 022042-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
022019- 102392 100713
4078-10 VHP430KH-3 - 015599-000 022023-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
102392 100713
4078-11 413347 VHP430KH-3 115963 114300 115732 411424 100431 100430
021740-000 009384-000
022658- 114300 410764 411424 100431 100430 102392 100713
4078-13 VHP430KH-3 410778
000 015599-000 022660-000 019919-000 093616-000 022228-000 021740-000 009384-000
102392 100713
4078-16 413337 VHP430KH-3 412743 114300 412744 411424 100431 100430
021740-000 009384-000
114300 115732 100431 100430 102392 100713
4078-18 413228 VHP430KH-3 115963 411424
015599-000 023695-000 015579-000 022228-000 021740-000 009384-000
023694- 102392 100713
4078-19 VHP430KH-3 - 015599-000 023695-000 021714-000 093616-000 022228-000
000 021740-000 009384-000
102392 100713
4078-21 413659 VHP430KH-3 413237 114300 413238 411424 100431 100430
021740-000 009384-000
4078-25 415138 VHP430KH-3 415139 114300 415134 411424 100430 100430 102392 100713

Table 10002 - Battery parts list (continued)

24-30-99 PAGE 10009

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)
102392 100713
4079 166131 VHP370KA-3 166262 166324 166232 411424 100431 100430
021740-000 009384-000
102392 100713
4079-1 410138 VHP370KA-3 410147 114300 410145 411424 100431 100430
021740-000 009384-000
020603-
4079-2 VHP370KA-3 - 015599-000 021749-000 021714-000 090197-000 022228-000 021740-000 009384-000
000
020584- 0022228-
4079-4 VHP370KA-3 - 015599-000 021750-000 021714-000 093616-000 -21740-000 009384-000
000 000
102392 100713
4079-6 413210 VHP370KA-3 412743 114300 412744 411424 100431 100430
021740-000 009384-000
102392 100713
4079-9 413034 VHP370KA-3 413094 114300 413086 411424 100431 100430
021740-000 009384-000
024976- 102392 100713
4079-10 VHP370KA-3 - 015599-000 025750-000 021714-000 093616-000 022228-000
000 021740-000 009384-000
4080 100162 VO40KH 018301 100710 100709 412660 contact Saft contact fast D-5 -
025930- 114881 102227 100713
4317CH1 CVH430KA - 025929-000 019736-000 093616-000 022228-000
000 015924-003 022078-000 009384-000
4410CH1 416017 CVH441KH 112804 113995 106516 411344 100431 100430 116426 -
024904- 102392 100713
4417CH14 CVH441KH - 021003-000 024944-000 021714-000 093616-000 022228-000
000 021740-000 009384-000
102392
5035CH4 416614 CVH500KA 416629 415014 416628 415016 100431 100430 415059
021740-000
025654-
5512CH1 CVH550KA - 022043-000 025656-000 025656-000 093616-000 022228-000 022012-000 093422-000
000
6206 412917 VP65K 411125 411136 410754 411684 411685 100166 411667 -
8050 100344 VO80KH 114831 106598 014459 - - - - -
021408-
12277-1 VP120KHB - 021419-000 021417-000 - 093616-000 090630-000 006631-026 -
000
020413- 100713
12277-2 VP120KHB - 020425-000 021767-000 024731-000 093616-000 005798-000 006631-026
000 009384-000
10011
16106-1 167554 VP160KM-SQ 410831 410830 410826 412230 116386 - 100593
116711
VHP170KH-3-
16108-1 412826 410831 410830 410826 412230 - - - -
SQ
017230-
16156 VP160KH - 018263-000 021763-000 020875-000 093616-000 018124-000 022423-000 -
000
411103
16156-1 018090- VP160KH - 018263-000 021764-000 020875-000 093616-000 018124-000 022423-000 -
000
16158 411105 VHP170KH-3 411024 411020 411022 411301 100523 100430 411075 -
023510-
16256-3 VP160KH - 023692-000 023511-000 020875-000 093015-004 091938-000 019384-000 019403-000
000
16258 411431 VHP170KH-3 411266 410855 411449 411423 100523 100430 411422 -
018930- 100713
20126 VP200KHB - 018978-000 -21768-000 - 092100-000 091607-000 06631-026
000 009384-000
018582-
20126-2 VP200KHB - 018978-000 023314-000 025361-000 092100-000 091607-000 006631-026 009384-000
000
018581-
20126-3 VP200KHB - 023962-000 023315-000 025361-000 092100-000 091607-000 006631-026 009384-000
000
102226 100713
23171-4 410530 VO23KH-SQ 410536 114318 410535 411425 100431 100430
021741-000 009384-000

Table 10002 - Battery parts list (continued)

PAGE 10010
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)
114318 116767 412642 100431 102226 100713
23175 112972 VP230KH 114557 100430
015697-000 021777-000 020795-000 093616-000 021741-000 009384-000
112695
114318 116767 412642 100431 102226 100713
23176 016585- VP230KH 114557 100430
015697-000 021777-000 020795-000 093616-000 021741-000 009384-000
000

23376 160784 VP230KH - 161284 161282 411335 165696 100111 102226 161059

102226 100713
23378 410022 VHP260KH-3 410021 410020 161282 411335 165696 100430
021741-000 009384-000
102226 100713
23476 160786 VP230KH 161656 161637 161639 412646 165696 100430
021741-000 009384-000
102226 100713
23478 412811 VHP260KH-3 161656 161637 161639 412646 165696 100430
021741-000 009384-000
102226
23491 410426 VO23KH 415609 410436 415596 412647 100431 100430 -
021741-000
102226
23491-3 410861 VO23KH 415609 410436 415596 412647 100431 100430 -
021741-000
102226
23491-4 414915 VO23KH 414924 414925 414903 414916 100431 100430 -
021741-000
102226
23498-1 413555 VHP260KH-3 415609 410436 415596 412647 100431 100430 -
021741-000
023521- 102226 100713
23576-1 VP230KH - 015697-000 023522-000 020795-000 093616-000 018124-000
000 021741-000 009384-000
023525- 102226 100713
23576-2 VP230KH - 015697-000 023526-000 020795-000 093616-000 018124-000
000 021741-000 009384-000
023495-
23676-1 VP230KH - 019268-000 023494-000 022745-000 093616-000 018124-000 022367-000 009384-000
000
023498- 100713
23676-2 VP230KH - 019268-000 023497-000 022745-000 093616-000 018124-000 022367-000
000 009384-000
VHP260KH-3- 102226 100713
23678-1 411826 115917 114318 115731 411827 100431 100430
SQ 021741-000 009384-000

VHP260KH-3- 102226 100713

23678-2 412546 411792 114318 411791 411425 100431 100430
SQ 021741-000 009384-000

VHP260KH-3- 102226 100713

23678-3 413021 413074 114318 413077 411827 100431 100430
SQ 021741-000 009384-000

25106 116110 VP250KH 115591 115593 115592 412652 100431 100430 115947 -
25106-2 119708 VP250KH 115591 115593 115592 412652 100431 100430 115947 -
26108-3 414092 VHP260KH-3 414096 - - 413471 - - - -
26108-4 414136 VHP260KH-3 413892 - 416187 416200 - - - -
26108-5 414184 VHP260KH-3 416392 - 416138 416200 - - - -
26108-7 415243 VHP260KH-3 416322 - 416320 416200 - - - -
102226 100713
26308-1 413335 VHP260KH-3 413396 413387 413378 413397 100431 100430
021741-000 009384-000
102226 100713
26408-1 413384 VHP260KH-3 413438 413387 413434 413397 100431 100430
021741-000 009384-000
26508 414512 VHP260KH-3 414877 414876 414881 414535 - 100111 414953 -
26608 414742 VHP260KH-3 414878 414876 414750 414535 - 100111 414953 -
26708 414743 VHP260KH-3 414878 414876 414750 414535 - 100111 414952 -
26808 415471 VHP260KH-3 415499 414876 415481 414535 102024 102021 415489 -

Table 10002 - Battery parts list (continued)

24-30-99 PAGE 10011

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

VHP270KH-3- 102392 100713

27278-2 411282 411287 114300 166459 411941 100431 100430
SQ 021740-000 009384-000
102392 100713
27478 412755 VHP270KH-3 412802 412803 412791 412806 100431 100430
021740-000 009384-000
024470- 102392 100713
27578-2 VHP270KH-3 - 015599-000 024472-000 - 093616-000 022228-000
000 021740-000 009384-000
40100A 410000 VO40KH 112804 113995 106516 411344 100431 100430 116426 -
40100-1 166768 VO40KH 112804 113995 106516 412654 100431 100430 116426 -
40100-2 414279 - 112804 113995 106516 411344 100431 100430 116426 -
40142 411179 VOEC40KH 411322 411325 410947 411297 100431 100430 411295 -
102227 100713
40152 100453 VO40KH 114520 100476 100455 412655 100431 100430
022078-000 009384-000
102227 100713
40153 114628 VP400KH* 114520 100476 100455 412655 100431 100430
022078-000 009384-000
102392 100713
40178 414219 VHP430KH-3 411171 411172 411111 411424 100431 100430
021740-000 009384-000
102392 100713
40178-7 412586 VHP430KH-3 412600 412601 412589 412618 100431 100430
021740-000 009384-000
102392 100713
40178-21 414377 VHP430KH-3 414533 415443 414521 411424 100431 100430
021740-000 009384-000
40179-7 411106 VHP370KA-3 119084 114881 119083 412240 100431 100430 102227 100593
40108-2 414279 VHP370KA-3 112804 113995 106516 411344 100431 100430 116426 100593
40200 430801 VO40KH 165889 165888 166277 410995 160699 100430 D-4 -
40200-1 414690 VO40KH 414692 165888 414691 410995 160699 100430 - -
40206-2 167468 VP400KH* - 165877 167543 410995 101699 100430 D-4 -
160699
40208 166185 VHP430KH-3 166265 166269 166266 410995 100430 D-4 -
101699
40208-1 166409 VHP430KH-3 167523 165888 167522 410995 - 100430 D-4 -
40208-2 410089 VHP430KH-3 167523 165888 167522 410995 - 100430 D-4 -
160699
40208-4 410677 VHP430KH-3 167523 165888 167543 411314 100430 D-4 -
101699
160699
40208-5 410687 VHP430KH-3 167523 165888 167543 411314 100430 D-4 -
101699
160699
40208-6 411978 VHP430KH-3 167523 165888 167522 410995 100430 - -
101699
VHP430KH- 160699
40208-7 413095 167523 165888 167522 410995 100430 D-4 -
3SQ 101699
160699
40209-2 410118 VHP370KA-3 167523 165888 167522 410995 100430 - -
101699
019654- 102227 100713
40253 VP340KA 214240 020719-000 021424-000 022041-000 093616-000 022228-000
000 022078-000 009384-000
VHP430KH- 102392 100713
40278-2 411289 115963 114300 115732 411424 100431 100430
3SQ 021740-000 009384-000
102392 100713
40278-14 415738 VHP430KH-3 412767 102295 412768 411424 100431 100430
021740-000 009384-000
40300 412473 VO40KH-3 412537 412536 412529 412535 116386 100430 - -
40306 166906 VP400KH-SQ 112804 113995 106516 412653 116386 100430 D-1 -
40342 411652 VOEC40KH 411664 411663 411654 411665 100431 100430 411419 -

Table 10002 - Battery parts list (continued)

PAGE 10012
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)
019655-
40353 VP380KH - 020719-000 021788-000 022041-000 093616-000 022228-000 022078-000 -
000
40371 411393 VOEC40KH 411420 411408 411372 411298 100431 100430 411419 -
016834-
40376 VP400KH* - 018261-000 021789-000 019979-000 093616-000 022228-000 017446-000 009384-000
000
160699
40408 410422 VHP430KH-3 167523 165888 167522 - 100430 - -
101699
021173- 102392 100713
40478-1 VHP430KH-3 - 021607-000 021605-000 022006-000 093616-000 022228-000
000 021740-000 009384-000
VHP430KH-
40508-1 413203 414224 414223 413177 413204 100431 100430 411715 -
3SQ
023311- 411089 411076 411508 100431 100430 167174 100713
40576 VP400KH-AC -
000 018262-000 023313-000 021442-000 093616-000 021870-000 022077-000 009384-000
017710- 167174 100713
40576-3 VP400KH-AC - 018262-000 021792-000 021442-000 093616-000 022228-000
000 022077-000 009384-000
023663- 167174 100713
40576-14 VP400KH-AC 236640 018262-000 023664-000 021442-000 093616-000 022228-000
000 022077-000 009384-000
018180-
40676 VP400KH-AC - 018183-000 021794-000 020581-000 093616-000 022228-000 022077-000 009384-000
000
022854-
40678-1 VHP430KH-3 - 015599-000 023062-000 020581-000 093616-000 022228-000 022077-000 009384-000
000
023450- 102392 100713
40678-4 VHP450KH-1 - 015599-000 023486-000 019919-000 093616-000 022228-000
000 021740-000 009384-000
023673- 167174 100713
40776 VP400KH-AC - 018128-000 023674-000 020581-000 093616-000 022228-000
000 022077-000 009384-000
102392 100713
40778-11 413041 VHP430KH-3 413054 411405 413055 411428 100431 100430
021740-000 009384-000
018409-
40876 VP400KH* - 015599-000 021749-000 019919-000 093616-000 022228-000 021740-000 009384-000
000
018515-
40876-10 VP400KH* - 015599-000 021796-000 019919-000 093616-000 022228-000 021740-000 009384-000
000
023677- 167174 100713
401076 VP400KH-AC - 018128-000 023678-000 021442-000 093616-000 022228-000
000 022077-000 009384-000
023172-
401176-10 VP400KH* - 020430-000 023174-000 022369-000 093616-000 022228-000 - -
000
CVH271KH- 102226
A275CH1 415808 415815 415811 415809 416158 100431 100430 415059
SQ 021741-000

CVH400KH-
A408CH 414596 414600 414599 414597 414638 - - D-5 -
SQ
VHP260KH-3-
A2609-1 416266 - - - - - - - -
SQ
102392 100713
A4076-21 413605 VP400KH-SQ 412300 114300 161088 411424 100431 100430
021740-000 009384-000
VHP430KH- 102392 100713
A4078-14 412263 412300 114300 161088 411424 100431 100430
3SQ 021740-000 009384-000

VHP260KH-3-
A26908 415509 - - - 415665 - - - -
SQ
VHP370KH-3- 160699
A40209 166186 166265 166269 166266 411447 100430 - -
SQ 101699

VHP370KH-3- 160699
A40209-1 413174 167523 165888 167522 410995 - - -
SQ 101699

Table 10002 - Battery parts list (continued)

24-30-99 PAGE 10013

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Battery Box Power Power
Cell Cover Box Liner-
Battery part (010)+ Screw Washer connector connector
assembly complete assembly spacer kit
type number cover (210) (220) complete gasket
(100) (010) (020) (200)
(-001) (-001) (020) (230) (-240)

B153CH1 415223 CVH150KH 415262 415268 415264 415346 108045 104960 415251 -
B1513CH1 415444 CVH150KH 415557 415268 415554 415564 108045 104960 415251 -
011360-
GB170 KO7.5KH - 018254-000 021825-000 020970-000 092178-006 092724-000 018447-000 -
000
M81757/9- 023476-
M81737/1-6 - 021009-000 023740-000 - 093616-000 - 022297-000 019239-000
2 000

Table 10002 - Battery parts list (continued)

PAGE 10014
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

2-1. BAC102 power connector
NOTE: For each type of BAC102 power connector (230) IPL, refer to Table 10003 - BAC102 power connector IPL.

L D
220 J 230

H
235

E
G
B
Figure 10002 - BAC102 Type D-1, D-2, & D-3

D F B K G 230
H
235

C E I
Figure 10003 - BAC102 Type D-4

D B2 230
G

H 235

E
B1
Figure 10004 - BAC102 Type D-5

24-30-99 PAGE 10015

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Screw, Screw,
Terminal Terminal Nut, Nut, F/90, F/90, Screw, F/ washer, BAC102 Thread
BAC102
Base Gasket (+) (-) O-ring M22x1 M18x1 M4x8 M4x10 90, M4x12 Plug Lock shell Protector locker
Type
B C D E F G H I J K L (220) (230) (235) M04
D-1 100096 N/A 100079 100080 N/A 011614 011615 N/A 116386 N/A 113618 100430 100708 102939 N/A

D-2 100096 N/A 430735 430736 N/A 430733 430732 N/A 116386 N/A 113618 100430 100708 102939 N/A

D-3 100096 N/A 115594 115596 N/A 011614 011615 N/A 116386 N/A N/A 100430 100708 102939 N/A

D-4 165884 165885 165881 165882 165887 011614 011615 160699 N/A 101699 N/A N/A 100708 102939 M04
D-5 B1:103201
N/A 100122 100121 N/A 011614 011615 N/A N/A N/A N/A N/A 100708 102939 N/A
B2:103200

Table 10003 - BAC102 power connector IPL

NOTE: Exploded views provided are for illustration only. Refer to paragraph 2-5. Removal of the power connector com-
plete (if applicable) for specific DISASSEMBLY instructions.

3. Inter-cell connections
3-1. Inter-cell connections parts list

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
19VO3KHB VA1901 011949 - - - - - -
20VO3KHB VI2001 011949 414573 - - - - -
151CH2 VD2002 101279 101229 101279 414480 - - -
176CH VA2003 015737-000 015735-000 015736-000 015734-000 015728-000 - -
176CH6 VA2002 015737-000 015735-000 015736-000 015734-000 019728-000 016895-000 -
178CH1 VA2002 013678 012944 013633 012943 416504 114735 -
181CH VA2002 015679-000 015681-000 015681-000 015681-000 - - -
187CH CB1904 012943 013633 014403 057012 - - -
1811CH VG2002 114735 101229 101230 101230 - - -
A185CH CB2004 101228 101229 413146 101231 057012 413147 413148
272CH1 HD2001 012802 014403 114735 - - - -
276CH VC2003 101229 100880 101228 101231 057012 101230 -
276CH7 VC2003 101229 100880 101228 101231 057012 101230 -
276CH10 VC2003 014403 012944 012943 014404 057012 014703 -
012943 014403 014703 014404 057012 012944 114735
276CH23 CB2001
015684-000 021090-000 015693-000 015685-000 015682-000 015679-000 015681-000
277CH1 CB2001 101225 101229 101230 101231 057012 100880 114735
340CD VG2002 013678 013633 413622 413621 - - -
340CD-2 VG2002 013678 013633 413558 413557 - - -
310VX-2 HA2002 012374 165881 165882 114767 - - -
345CD1 HE2001 012943 013633 013678 014404 413419 415315 415316
012374 116112 015539
405CH3 CA2005 411691 114767 - -
015575-000 016423-000 015577-000
407CH-2 CA2002 015557-000 015577-000 015578-000 015576-000 015926-000 - -
012374 015539 015266
407CH5 CA2002 411691 114767 - -
015575-000 015577-000 015578-000
012374 015539 015266 057014
407CH9 CA2002 015576-000 - -
015575-000 015577-000 015578-000 015926-000
Table 10004 - Links parts list

PAGE 10016
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
012374 015539 015266 057014
438CH2 CA2002 015926-000 - -
015575-000 015577-000 015578-000 015576-000
012374 015539 116112 057014 012374
447CH1 CA2002 114767 -
015575-000 015577-000 015578-000 015576-000 015575-000
012374 015539 015266 012374
447CH8 CA2002 411691 114767 -
015575-000 015577-000 015578-000 015575-000
012374
505CH3 CA2007 012606 414993 114767 414994 - -
015575-000
616 VG2003 101279 410285 - - - - -
666 CA1903 101279 410708
1277 CB1901 100516 100517 100518 100519 100520 102256 -
1277-1 CB1901 100516 100517 100518 118096 100520 102256 -
1277-2 CB1901 017342-001 017342-002 017343-000 017342-003 017342-004 017342-004 017342-001
1277-3 CB1901 414142 414141 100518 414143 414144 414242 -
1606 VD2001 013678 012943 - - - - -
1608 VD2001 013678 012943 - - - - -
1608-1 VD2002 013678 012943 114735 013678 - - -
1656 VA2001 013678 012944 013633 012943 014703 114735 -
1656-1 VA2002 013678 012944 013633 012943 014703 114735 -
1656-2 VA2002 012943 012944 013633 013678 014703 - -
1656-5 VA2002 012943 012944 013633 013678 014703 - -
1658 VA2001 012943 012944 013633 013678 014703 - -
1658-2 VA2002 012943 012944 013633 013678 014703 - -
1666-1 VB2001 012943 014702 166878 114735 - - -
1718 VA2001 012943 414453 013678 - - - -
1756 VA2001 015734-000 015735-000 015736-000 015737-000 019728-000 - -
1756-2 VA2003 015737-000 015735-000 015736-000 015734-000 019728-000 - -
2026 CA2003 005787-005 005787-013 013087-009 012520-000 005787-011 - -
2353-1 CB1902 101231 101229 101228 100890 057012 018043 018044
2371 CB1902 101228 101229 101230 101231 057012 100880 101230
2371-1 CB2001 101228 101229 101230 101231 057012 100880 114735
2371-2 CB2001 101228 101229 101230 101231 057012 100880 114735
2371-4 VC2001 015681-000 015681-000 015685-000 015684-000 015683-000 015679-000l -
101231 100880
2371-5 VC2001 101228 101229 101230 057012 114735
015684-000 021090-000
2371-6 CB2001 101228 101229 101230 101231 057012 100880 114735
2371-7 CB2003 101228 101229 101230 101231 057012 100880 -
2376 CB2002 101228 101229 101230 101231 057012 100880 101229
2376-1 CB2001 101228 101229 101230 101231 057012 100880 114735
2376-2 CB2001 101228 101229 101230 101231 057012 100880 114735
2376-3 CB2001 015679-000 015681-000 015682-000 015683-000 015684-000 015685-000 021090-000
2376-4 CB2001 101228 101229 101230 101231 057012 100880 101228
Table 10004 - Links parts list (continued)

24-30-99 PAGE 10017

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
2376-7 CB2002 101228 101229 101230 101231 057012 100880 -
2376-8 CB2001 101228 101229 101230 101231 057012 100880 114735
2376-9 CB2001 015679-000 015681-000 015682-000 015683-000 015684-000 015685-000 015679-000
2376-10 CB2001 015679-000 015681-000 015682-000 015683-000 015684-000 015685-000 021090-000
2378 CB2002 101228 101229 101230 101231 057012 100880 -
2386-1 CA2002 005787-005 005787-013 013087-009 012520-000 023803-000 005787-011 -
2500 VE2001 014709 103267 014702 - - - -
2506-1 HA2007 013678 013955 115601 115598 - - -
2506-2 HB2001 013678 013955 115601 115598 116060 - -
2522 VF2001 013955 103459 014702 014404 - - -
012374
2708-1 HA2002 165881 165882 114767 - - -
015575-000
012374
2708-2 HA2002 165881 165882 114767 - - -
015575-000
012374 015539 015266 057014
2778 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539 116112 057014 012374
2778-2 CA2002 114767 -
015575-000 015577-000 016423-000 015576-000 015575-000
012374 015539 057014
2778-5 CA2002 166686 166687 - -
015575-000 015577-000 015576-000
012374 015539 015266 057014
2778-10 CA2002 114767 - -
015575-000 015577-000 015578-000 015576-000
012374 015539 116112 057014
2778-15 CA2002 114767 114767 -
015575-000 015577-000 016423-000 015576-000
012374 015539 015266
2778-18 CA2001 411691 - - -
015575-000 015577-000 015578-000
2778-20 CA2002 015575-000 015577-000 016423-000 015576-000 015926-000 - -
012374
4000A1 HA2001 100079 100080 - - - -
015575-000
4000A1-1 HA2002 012374 100079 100080 114767 - - -
012374
4002 HA2002 100079 100080 - - - -
015575-000
012374
4006A HA2001 100079 100080 - - - -
015575-000
012374
4006A-1 HA2002 100079 100080 114767 - - -
015575-000
012374
4008-1 HA2003 100079 100080 114767 - - -
015575-000
4010CH HA2001 012374 116428 116427 - - - -
015539
012374 015266 057014
4015CH-11 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
015577-000
012374 057014 100097
4050A1-1 CA2002 100098 012521 014184 -
015575-000 015576-000 114767
012374 015539 015266 057014
4071 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
Table 10004 - Links parts list (continued)

PAGE 10018
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
012374 015539 015266 057014 114767 012374
4071-1 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
012374 015539 116112 057014 114767 012374
4071-2 CA2002 -
015575-000 015577-000 016423-000 015576-000 015926-000 015575-000
012374 015539 116112 057014 114767 012374
4071-3 CA2002 -
015575-000 015577-000 016423-000 015576-000 015926-000 015575-000
4071-10 CA2001 012374 015539 015266 057014 - - -
012374 015539 015266 057014
4072 CA2002 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539 015266 057014
4076 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539 015266 057014 114767 012374
4076-1 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
012374 015539 015266 057014 114767 012374
4076-2 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
015539
012374 015266 057014 114767 012374
4076-3 CA2002 026770-000 -
015575-000 015578-000 015576-000 015926-000 015575-000
015577-000
015539
4076-8 CA2001 015575-000 026770-000 015578-000 015576-000 015926-000 - -
015577-000
012374 015539 015266 057014 114767 012374
4076-9 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
015539
012374 015266 057014
4076-11 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
015577-000
015539
012374 015266 057014 114767 012374
4076-12 CA2002 026770-000 -
015575-000 015578-000 015576-000 015926-000 015575-000
015577-000
012374 015539 015266 057014
4076-13 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539 116112 057014 114767
4076-15 CA2002 - -
015575-000 015577-000 016423-000 015576-000 015926-000
012374 015539 015266 057014 114767
4076-16 CA2002 - -
015575-000 015577-000 015578-000 015576-000 015926-000
012374 015539 015266
4076-17 CA2001 411691 - - -
015575-000 015577-000 015578-000
4076-19 CA2001 015575-000 015577-000 015578-000 015576-000 - - -
4076-21 CA2002 012374 015539 116112 057014 114767 012374 -
4077 CA1902 102298 102299 102300 102301 - - -
012374 015539 015266 057014
4078 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539 015266 057014 114767 012374
4078-1 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
012374 015539 116112 057014 114767 012374
4078-5 CA2002 -
015575-000 015577-000 016423-000 015576-000 015926-000 015575-000
Table 10004 - Links parts list (continued)

24-30-99 PAGE 10019

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
015539
012374 015266 057014
4078-6 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
015577-000
015539
012374 116112 057014 114767 012374
4078-9 CA2002 026770-000 -
015575-000 016423-000 015576-000 015926-000 015575-000
015577-000
012374 015539 015266 057014 114767 012374
4078-10 CA2002 -
015575-000 015577-000 015578-000 015576-000 015926-000 015575-000
012374 015539 116112
4078-11 CA2004 411691 114767 413051 -
015575-000 015577-000 016423-000
015539
012374 015266 057014
4078-13 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
015577-000
012374 015539 116112 114767 012374
4078-16 CA2002 411691 -
015575-000 015577-000 016423-000 015926-000 015575-000
012374 015539 116112 114767 012374
4078-18 CA2002 411691 -
015575-000 015577-000 016423-000 015926-000 015575-000
015539
012374 116112 057014 114767 012374
4078-19 CA2002 026770-000 -
015575-000 016423-000 015576-000 015926-000 015575-000
015577-000
012374 015539 015266
4078-21 CA2001 411691 - - -
015575-000 015577-000 015578-000
4078-25 CA2002 012374 015539 015226 411691 114767 012374 -
012374 015266 057014
4079 CA2001 015536 - - -
015575-000 015578-000 015576-000
012374 015539 015266 012374
4079-1 CA2002 057014 114767 -
015575-000 015577-000 015578-000 015575-000
4079-2 CA2002 015575-000 015577-000 016423-000 015576-000 015926-000 015575-000 -
4079-4 CA2002 015575-000 015577-000 015578-000 015576-000 015926-000 015575-000 -
012374 015539 015266 012374
4079-6 CA2002 411691 114767 -
015575-000 015577-000 015578-000 015575-000
012374 015539 015266
4079-9 CA2001 411691 - - -
015575-000 015577-000 015578-000
015539
012374 116112 057014 012374
4079-10 CA2002 026770-000 015926-000 -
015575-000 016423-000 015576-000 015575-000
015577-000
012374 057014
4080 CA2001 014184 012521 - - -
015575-000 015576-000
015539
012374 116112 057014 012374
4317CH1 CA2002 026770-000 015926-000 -
015575-000 016423-000 015576-000 015575-000
015577-000
015539
012374 015266 057014
4417CH14 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
015577-000
012374 015539
5035CH4 CA2009 012606 416630 414993 414994 -
015575-000 015577-000
5512CH1 VA1101 022002-000 022001-000 022003-000 - - - -
6206 VD2003 101279 - - - - - -
Table 10004 - Links parts list (continued)

PAGE 10020
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
12277-1 CB1901 017342-001 017342-002 017343-000 017342-003 017342-004 017342-004 021414-000
12277-2 CB1901 017342-001 017342-002 017343-000 017342-003 017342-004 017342-003 017342-001
16106-1 VD2002 013678 012943 114735 - - - -
16108-1 VD2002 013678 012943 114735 - - - -
16156 HC2001 015735-000 015734-000 015737-000 017303-000 019728-000 - -
012802 013678 014704 014404 012943 114735
16156-1 HC2001 -
015735-000 015734-000 015737-000 017303-000 019728-000 016895-000
16158 HC2001 012802 013678 014704 014404 12943 013678 -
16256-3
16258 VC2002 013678 012944 013633 012943 014703 114735 -
20126 CA2003 005787-005 005787-013 013087-009 012520-000 005787-011 - -
20126-2 CA2003 005787-005 005787-013 013087-009 012520-000 005787-011 - -
20126-3 CA2003 005787-005 005787-013 013087-009 012520-000 005787-011 - -
23171-4 CB2002 101228 101229 101230 101231 057012 100880 -
114735
23175 CB1903 101228 101229 101230 101231 057012 100880
[95] 103489
101228 101229 101230 101231 057012
23176 CB2001 100880 114735
015681-000 015685-000 015679-000 021090-000 015684-000
23376 CB2001 101228 101229 101230 101231 057012 100880 114735
23378 CB2002 101228 101229 101230 101231 057012 100880 -
23476 CB2001 101228 101229 101230 101231 057012 100880 114735
23478 CB2001 101228 101229 101230 101231 057012 100880 114735
23491 VC2001 101229 101230 101228 057012 105623 114735 101229
23491-3 VC2001 101229 101230 101228 057012 105623 114735 413243
23491-4 VC2001 101229 101230 101228 057012 105623 114735 413243
23498-1 VC2001 101229 101230 101228 057012 105623 114735 101229
23576-1 CB2002 015679-000 015681-000 015681-000 015683-000 015684-000 015685-000 015682-000
23576-2 VH2001 015679-000 015681-000 015682-000 015683-000 015684-000 015685-000 019746-000
23676-1 VH2001 015681-000 015679-000 019277-000 015681-000 - - -
23676-2 VH2001 015681-000 015679-000 019277-000 019746-000 - - -
23678-1 CB2001 101228 101229 101230 101231 057012 100880 114735
23678-2 CB2002 101228 101229 101230 101231 057012 100880 -
23678-3 CB2001 101228 101229 101230 101231 057012 100880 114735
25106 HB2001 013678 013955 115601 115598 115948 115949 -
25106-2 HB2002 013678 013955 115601 115598 116060 115948 115949
26108-3 VG2001 101230 101228 413894 - - - -
26108-4 VG2001 101230 101228 413894 413894 - - -
26108-5 VG2001 101230 101228 413894 101230 - - -
26108-7 VG2001 101230 101228 413894 101230 - - -
26308-1 - 101228 101230 114735 100784 - - -
26408-1 VG2001 114735 101228 101229 - - - -
26508 VG2002 101228 101229 414847 414848 - - -
Table 10004 - Links parts list (continued)

24-30-99 PAGE 10021

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
26608 VG2002 101228 101229 414847 414848 - - -
26708 VG2002 101228 101229 414847 414848 - - -
26808 VG2002 101228 101229 415496 415494 - - -
012374 015539 116112 057014 012374
27278-2 CA2002 114767 -
015575-000 015577-000 016423-000 015576-000 015575-000
012374 015266 015539
27478 CA2008 411691 114767 - -
015575-000 015578-000 015577-000
012374 012374
27578-2 CA2002 026770-000 016423-000 015576-000 015926-000 -
015575-000 015575-000
012374
40100A HA2001 116428 116427 - - - -
015575-000
012374
40100-1 HA2006 116428 116427 114767 - - -
015575-000
012374 015266
40142 VA1101 012606 411017 - - -
015575-000 015578-000
012374 015539 057014
40143 VA1101 014184 - - -
015575-000 015577-000 015576-000
012374 015539 057014
40152 VB1101 014184 - - -
015575-000 015577-000 015576-000
012374 015539 057014
40153 VB1101 014184 - - -
015575-000 015577-000 015576-000
012374 015539 015266 057014
40178 CB1904 - - -
015575-000 015577-000 015578-000 015576-000
012374 015539
40178-7 CA2004 412610 412598 114767 412599 -
015575-000 015577-000
012374 015539 015266
40178-21 CA2001 411691 - - -
015575-000 015577-000 015578-000
012374 015539 057014 012374
40179-7 CA2002 116112 114767 -
015575-000 015577-000 015576-000 015575-000
40108-2 HA2001 012374 116428 116427 - - - -
012374
40200 HA2001 165881 165882 - - - -
015575-000
012374
40200-1 HA2004 114767 - - - - -
015575-000
012374
40206-2 HA2002 165881 165882 114767 - - -
015575-000
012374
40208 HA2001 165881 165882 - - - -
015575-000
012374
40208-1 HA2001 165881 165882 - - - -
015575-000
012374
40208-2 HA2002 165881 165882 114767 - - -
015575-000
012374
40208-4 HA2007 165881 165882 114767 014184 - -
015575-000
012374
40208-5 HA2005 165881 165882 114767 - - -
015575-000
012374
40208-7 HA2004 165881 165882 114767 - - -
015575-000
Table 10004 - Links parts list (continued)

PAGE 10022
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
012374
40209-2 HA2001 165881 165882 - - - -
015575-000
012374 012374
40253 VB1101 015577-000 015576-000 - - -
015575-000 015575-000
012374 015539 116112 057014
40278-2 CA2002 114767 - -
015575-000 015577-000 016423-000 015576-000
012374 015539 015266
40278-14 CA2001 411691 - - -
015575-000 015577-000 015578-000
40300 HA2002 012944 411999 412000 - - - -
012374
40306 HA2001 100079 100080 - - - -
015575-000
012374 057014 012374
40342 VA1002 - - - -
015575-000 015576-000 015575-000
40353 VB1101 015575-000 015575-000 015577-000 015576-000 - - -
012374 015539 015266 057014
40371 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
40376 CA2001 015575-000 015577-000 015578-000 015576-000 - - -
012374
40408 HA2002 165881 165882 114767 - - -
015575-000
012374
40478-1 CA2002 026770-000 015578-000 015576-000 015926-000 - -
015575-000
012374 012374
40508-1 VD2002 108172 413187 - - -
015575-000 015575-000
012374 015539 015266 057014
40576 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015266 057014
40576-3 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
40676 CA2001 015575-000 026770-000 015578-000 015576-000 - - -
40678-1 CA2001 015575-000 026770-000 015578-000 015576-000 - - -
012374 015539 015266 057014
40576-14 CA2001 - - -
015575-000 015577-000 015578-000 015576-000
012374 015266 057014
40678-4 CA2001 026770-000 - - -
015575-000 015578-000 015576-000
012374 015539 015266 057014 012374
40776 CA2002 015926-000 -
015575-000 015577-000 015578-000 015576-000 015575-000
012374 015539 116112
40778-11 CA2004 411691 114767 413051 -
015575-000 015577-000 016423-000
40876 CA2001 015575-000 026770-000 015578-000 015576-000 - - -
40876-10 CA2001 015575-000 026770-000 015578-000 015576-000 - - -
012374 015539 015266 057014 012374
401076 CA2002 015926-000 -
015575-000 015577-000 015578-000 015576-000 015575-000
401176-10 CA2001 015575-000 026770-000 015578-000 015576-000 - - -
90: 012943
A275CH1 CA2006 416216 413983 014704 014703 014404 014403
91: 411730
A2609-1 VD2002 012943 014403 413983 012943 - - -
012374 015539 116112 057014 012374
A4076-21 CA2002 114767 -
015575-000 015577-000 016423-000 015576-000 015575-000
Table 10004 - Links parts list (continued)

24-30-99 PAGE 10023

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Refer to table 10005 - Battery connection layouts for link connection layouts.
Battery Battery
Link Link Link Link Link Link Link
type connec-
(030) (040) (050) (060) (070) (080) (090)
(-001) tion layout
012374 015539 116112 057014 012374
A4078-14 CA2002 114767 -
015575-000 015577-000 016423-000 015576-000 015575-000
A26908 VE2001 415569 415568 014403 012943 414917 - -
012374
A40209 HA2001 165881 165882 - - - -
015575-000
012374
A40209-1 HA2002 165881 165882 114767 - - -
015575-000
GB170 VA1902 007812-001 007812-003 - - - - -
M81757/9-2 CA1902 017225-001 017225-002 014368-004 017225-001 - - -
Table 10004 - Links parts list (continued)

PAGE 10024
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

3-2. Battery connection layouts

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

CA1901 CA1902 CA1903

50 30 30

50 30

40

40
40 60
CB1901 CB1902 CB1903
50 9030 91 40 40

50 90 30

60 30
60

70 60 80 40 70 90 80 70 80 95 50

CB1904 CA2001 CA2002

40 60 30 60 70 30

80
30

50

60
40 50 40 50
Table 10005 - Battery connection layouts

24-30-99 PAGE 10025

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

CA2003 CA2004 CA2005

60 30 60 70 30 40
50

70  0

40 50 70
40 50 80
CA2006 CA2007 CA2008
91 90 60 40 50 60 70

30 60
80 30
30
40

70
50 70 50 40

CA2009 CB2001 CB2002

60 40 40

50 30 30 30
90
40
60 60

70 80 50 70 80 90 50
80 70
Table 10005 - Battery connection layouts (continued)

PAGE 10026
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

CB2003 CB2004 HA2001

40 40

30 30

60 60
30
50 40

70 80 90 50 70 80 90 50

HA2002 HA2003 HA2004

60 60

30 40 30 30
50 40 50 40
HA2005 HA2006 HA2007 HA2007
60 60

30 60 30 70 50 40 30
50 40 50 40

Table 10005 - Battery connection layouts (continued)

24-30-99 PAGE 10027

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

HB2001 HB2002 HC2001

60 40 60 40 70 30 40

80

50 30 50 30 50 60 70

HD2001 HE2001 VA1001

50
30 50

40 30
30
50 40

40

VA1002 VA1101 VA1901

40

30
30
40
30

60
50 50

Table 10005 - Battery connection layouts (continued)

PAGE 10028
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

VA1902 VA2001 VA2002

70 60 VA2002 70 60
40

30

30 80 30

40 50 40 50

VA2003 VB1001 VB1101

VA2003 70 50 60 60

60

50
30 30
70 40
40 30

40 50

VB2001 VC2001 VC2002

B2001 40 C2001
30
80

60 60 50
60
70
30
70 40

50 30
40
50
Table 10005 - Battery connection layouts (continued)

24-30-99 PAGE 10029

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

VC2003 VD2001 VD2002

30 001 30 002 30

50 40 40
70
60
60
50
80

40

VD2003 VE2001 VF2001

003 50

40

30 50
60 40

30

50
70
30

Table 10005 - Battery connection layouts (continued)

PAGE 10030
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

NOTE: Battery layouts are generic to multiple batteries, refer to table 10004 - Links parts list for link part numbers.

Positive polarity (+)

Negative polarity (-)

VG2001 VG2002 VG2003

50 30

40 40

30

60 40
30 50

VH2001 VI2001

30

30
40
60

40
50
Table 10005 - Battery connection layouts (continued)

24-30-99 PAGE 10031

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

4. Cell assembly parts list
Vent-valve
Washer,
Washer, Washer, Washer, Assembly
Nut, upper Nut, lower Flat
Cell type Cell Spring Polarity (+) Polarity (-) (Vent-valve
(110) (115) (150)
(100) (120) (130) (140) + O-ring)
(160)
415219
CVD34KH 413481 413445 413445 100111 100695 100696 100479 (166595 +
100593)

CVH150KH 414400 411810 413445 100111 100695 100696 100479 415215

025852-000 015995-000 062023 018124-000 023641-000

CVH170KA - - 015999-000
416492 062023 015995-000 416687 416735

414244 062023 415215

CVH180KH 411810 100111 100695 100696 100479
024600-000 015995-000 015990-000
415221
062023
CVH180KH-SQ 413105 411810 100111 100695 100696 100479 (414246 +
015995-000
100593)
062023
CVH271KH 415227 062000 100111 100695 100696 100479 415215
015995-000
415220
062023
CVH271KH-SQ 415230 062000 100111 100695 100696 100479 (167501 +
015995-000
100593)
413597 062007 062007 100094 100694 100693 100078 413600
CVH400KA
023413-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000 023619-000

CVH400KH-SQ 413598 062007 062007 100094 100694 100693 100078 413618

CVH430KA 025853-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000 023619-000

415213
CVH441KH 414470 062007 062007 100094 100694 100693 100078
015957-000
415217
CVH441KH-SQ 414491 062007 062007 100094 100694 100693 100078 (113804 +
100593)
415213
CVH500KA 414984 062007 062007 100094 100694 100693 100078
015957-000

CVH550KA 025866-000 - - 092456-000 - - 092488-000 023619-000

KO7.5KH 019872-000 090312-000 090312-000 091179-014 - - - -

415219
062023
VHP170KH-3 166129 062000 100111 100695 100696 100479 (166595 +
015995-000
100593)
415220
062023
VHP170KH-3-SQ 412827 - 100110 100695 100696 100479 (167501 +
015995-000
100593)
415218
VHP230KA3 410406 062007 062007 100094 100694 - 100078
023400-000
415219
062023
VHP260KH-3 166300 062000 100111 100695 100696 100479 (166595 +
015995-000
100593)
062023
VHP260KH-3-SQ 410232 062000 - - - - -
015995-000

023400-000
VHP270KH-3 165949 062007 062007 100094 100694 100693 100078
415218
415217
VHP270KH-3-SQ 410155 062007 062007 100094 100694 100693 100078 (113804 +
100593)

Table 10006 - Cell assembly parts list

PAGE 10032
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Vent-valve
Washer,
Washer, Washer, Washer, Assembly
Nut, upper Nut, lower Flat
Cell type Cell Spring Polarity (+) Polarity (-) (Vent-valve
(110) (115) (150)
(100) (120) (130) (140) + O-ring)
(160)
415218
VHP370KA-3 165823 062007 062007 100094 100694 100693 100078
023400-000
415217
VHP370KH-3-SQ 166127 062007 062007 100094 100694 100693 100078 (113804 +
100593)
165797 062007 062007 100094 100694 100693 100078 415218
VHP430KH-3
019858-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000 023400-000
415217
VHP430KH-3SQ 411288 062007 062007 100094 100694 100693 100078 (113804 +
100593)
415213
VHP450KA-3 411480 062007 062007 100094 100694 100693 100078
015957-000

015579-000
VHP450KH-1 023065-000 015579-000 021871-000 023388-001 023388-002 021870-000 015957-000

(102880 +
VO3KHB 102875 062005 062005 100132 102158 102159 -
100656)

062023
VO16KH 063409 062000 100111 100973 013998 013999 415215
015995-000

063410 062000 062000 100695 100696 100479 415215

VO23KH 100111
016726-000 015995-000 015995-000 023935-001 023935-002 015999-000 015990-000
415220
062023
VO23KH-SQ 410537 062000 100111 100695 100696 100479 (167501 +
015995-000
100593)
062023
VO25KA 103247 062000 100111 100695 100696 100479 415215
015995-000
062023
VO25KA-C 412948 062000 100111 100695 - 100479 415215
015995-000

063428 062007 062007 100094 100694 100693 100078 415213

VO40KH
016650-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000 015957-000
015995-000
VO40KH-3 412462 - 100111 100695 100696 100479 -
062023
415213
VO40KH-C 412933 062007 062007 100094 100694 100693 100078
015957-000

VO80KH 102555 062013 - 011649 100325 100326 412269 -

VOEC40KH 411366 411363 411362 100094 100694 - 100078 -
VP120KHB 018910-000 009772-000 - 091179-035 - - 008021-002 093625-000
VP120KH-MS 063424 - - 102883 - - - 046001

062000 062023
VP160KH 063417 100111 100695 100696 100479 415215
015995-000 015995-000
415220
062023
VP160KH-SQ 410379 062000 100111 - - - (167501 +
015995-000
100593)

VP160KM 161144 062003 062002 100111 100695 100696 100479 415215

415220
VP160KM-SQ 167590 062003 062002 100111 100695 100696 100479 (167501 +
100593)

VP170KH 163937 062002 - 100111 100695 100696 100479 415215

Table 10006 - Cell assembly parts list (continued)

24-30-99 PAGE 10033

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

Vent-valve
Washer,
Washer, Washer, Washer, Assembly
Nut, upper Nut, lower Flat
Cell type Cell Spring Polarity (+) Polarity (-) (Vent-valve
(110) (115) (150)
(100) (120) (130) (140) + O-ring)
(160)
062023
VP200KHB 459842 062000 100111 100695 100696 100479 093625-000
015995-000
063415 062000 062023 100479 415215
VP230KH 100111 023935-001 023935-002
015698-000 015995-000 015995-000 015999-000 015990-000

062000 062023
VP250KH 063413 100111 100695 100696 100479 415215
015995-000 015995-000

062023
VP250KH-C 413225 062000 100111 100695 100696 100479 -
015995-000

415213
VP340KA 021684-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000
015957-000

415213
VP380KH 021685-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000
015957-000

063412 062007 062007 100094 100094 100693 100078 415213

VP400KH*
015602-000 015579-000 015579-000 022228-000 022228-000 023388-002 021870-000 015957-000

VP400KH-AC 017360-000 015579-000 015579-000 022228-000 023388-001 023388-002 021870-000 017621-000

VP400KH-MS 410583 083003 - 078011 - - - 046001
415217
VP400KH-SQ 166927 062007 062007 100111 100694 100693 100094 (113804 +
100593)
415214
VP65K 100742 100736 100736 100111 - - 100735 (080007 +
100656)
415218
VXP310KH 412960 062007 062007 100094 100694 - 100094
023400-000

Table 10006 - Cell assembly parts list (continued)

*Components of VP400KH cell assemblies purchased under cage code F6177 are not interchangeable with components of
cell assemblies purchased under cage code 09052.

PAGE 10034
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

5. Sensor connector covers
Refer to the table 10007 - Sensor connector cover sizing chart to find a military standard reference for a sensor connector cover
(265) that fits the battery’s sensor connector.
NOTE: To ensure proper retention of the sensor connector cover (265) on the sensor connector (260), the diameter of
the sensor connector cover should be slightly smaller than the outermost diameter of the sensor connector.
Sensor connector covers military standard reference* Diameter (mm) Diameter (inches)
MS90376-8Y 10.5 0.413
MS90376-8R 12.2 0.480
MS90376-10Y 13.5 0.530
MS90376-10R 15.4 0.605
MS90376-12Y 16.6 0.655
MS90376-12R 18.3 0.720
MS90376-14Y 19.9 0.785
MS90376-14R 21.6 0.850
MS90376-16Y 22.7 0.893
MS90376-16R 24.7 0.973
MS90376-18Y 26.1 1.028
MS90376-18R 27.8 1.093
MS90376-20Y 29.2 1.150
MS90376-20R 31.3 1.231
MS90376-22Y 32.3 1.270
MS90376-22R 34.0 1.340
MS90376-24Y 35.3 1.390
MS90376-24R 37.2 1.463

Table 10007 - Sensor connector cover sizing chart

(*) Saft does not reference or retail sensor connector covers.

24-30-99 PAGE 10035

June 04/2025
OPERATING AND MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

PAGE INTENTIONALLY LEFT BLANK

BLANK
June 04/2025 24-30-99
OPERATING AND MAINTENANCE MANUAL

STORAGE (INCLUDING TRANSPORTATION)

STORAGE (INCLUDING TRANSPORTATION)
1. Introduction
1-1. General
This document describes different methods of storage conditions recommended for a battery which has been cleaned and ser-
viced and is not immediately placed in service on-board an aircraft.
Proper storage conditions and packaging makes sure that the equipment is protected against environmental damages.

1-2. Storage room

Keep the batteries and spares in a dry and clean room isolated from detrimental agents such as: dirt, dust, dampness, vibration,
and corrosive atmosphere.
Lead-acid batteries must not be stored in the same room as Saft Ni-Cd batteries.

1-3. Climatic conditions

The recommended temperature range is +20 °C ± 15 °C (+68 °F ± 27 °F).
Pressure 750 to 1060 hPa (22.15 to 31.3 in.Hg).
Relative humidity < 85%.

2. Storage
2-1. Inactive long-term storage
2-1-1. Procedure
Before placing a battery into inactive long-term storage, the battery must successfully complete Regular check or General over-
haul and be in a discharged condition (refer to Residual discharge and Cell shorting). There is no need of maintenance oper-
ation during the storage period. It is not necessary to short circuit the battery. No revalidation is required during the storage.
NOTE: If Climatic conditions are met and the packaging protects the battery from mechanical damages, environmen-
tal contaminants (i.e.: dirt, dust, vibrations, or corrosive atmosphere), and is airtight, then a 10 year storage
period is allowed (if not airtight, a 2 year storage period is allowed).
The batteries are stored in a normal vertical position as described in paragraphs Storage room and Climatic conditions.
2-1-2. Action at the end of long-term storage
For batteries under long-term storage and before installation of the battery into the aircraft for service:
- If storage time is less than or equal to 12 months, then do Visual inspection, Insulation check, Nut tightness, Charge, Ad-
just electrolyte level, and repeat Insulation check.
- If storage time is over 12 months do Charge followed by Regular check.

2-2. Inactive standby storage

2-2-1. Scope
The inactive standby storage allows the battery to be stored in a “ready to be installed on the aircraft” condition.
2-2-2. Procedure
CAUTION: IF THE FOLLOWING CONDITIONS ARE NOT MET, THERE IS A RISK OF PLACING A BATTERY ON BOARD
AN AIRCRAFT THAT DOES NOT MEET THE EMERGENCY REQUIREMENTS.
NOTE: The temperature is the average temperature during the storage period.
NOTE: If the battery was previously stored at a temperature below the ambient temperature, condensation may occur.
Before installing do Insulation check.
Maintain the battery per CMM procedures. Store the battery fully charged (refer to Charge) in a dedicated room (refer to Stor-
age room and Climatic conditions) to be able to be installed in the aircraft without further check any time during an inactive
standby storage period. The battery may be kept in inactive standby storage for a period of 90 days maximum corresponding
to 80% available capacity (refer to figure 15001 - Standby storage period).

24-30-99 PAGE 15001

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OPERATING AND MAINTENANCE MANUAL

STORAGE (INCLUDING TRANSPORTATION)

.
100
CHARGE RETENTION
Aircraft Ni-Cd battery

90
AVAILABLE CAPACITY(%C1Ah)

5 °C

20 °C

2 °C
80
25 °C

30 °C

70 35 °C
Do not let the battery V
state of charge gointo
this area
40 °C

60
0 10 20 30 40 50 60 70 80 90
REST TIME (days)
Figure 15001 - Standby storage period

2-2-2-1. Definitions
- The Inactive standby storage period is a maximum 90 days (3 months) for average room temperature < +23 °C (+73.4 °F).
- Total standby storage duration is 9 standby storage periods or 810 days (27 months).
2-2-2-2. Examples of standby storage period
- 24 days at an average room temperature of +30 °C (+86 °F).
- 60 days at an average room temperature of +25 °C (+77 °F).
2-2-3. Refresh charge
The Inactive standby storage period can be prolonged by applying refresh charge (at the end of the period). The refresh charge
is defined as a short charge at 0.1C1A, 0.5C1A, or 1C1A until the voltage reaches the values given in the Table 15002 - Inactive
standby storage below.

CHARGE rate VOLTAGE (end of refresh charge)

0.1 C1A 1.50 V x number of cells
0.5 C1A 1.55 V x number of cells
1.0 C1A 1.57 V x number of cells

Table 15001 - Charge rate for refresh charge

The battery can receive the refresh charge two (2) times maximum during each standby storage period. The time necessary
to reach the required voltage should be very short. Do not overcharge at 0.1C1A for 4 hours.
2-2-4. Action at the end of standby storage periods (refer to figure 15002 - Inactive standby storage)
NOTE: During any standby storage periods the battery is serviceable.

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STORAGE (INCLUDING TRANSPORTATION)

2-2-4-1. At the end of standby storage period 1, 2, 4, 5, 7, or period 8
- Do a Refresh charge and continue 1 more standby storage period.
- Or install the serviceable battery into the aircraft without any further maintenance.
- Or place the battery into Inactive long-term storage refer to the procedure.
2-2-4-2. At the end of standby storage period 3 and period 6
- Install the serviceable battery into the aircraft without any further maintenance.
- Or continue standby storage:
- if the temperature is ≤ +30 °C (+86 °F), do Insulation check + Residual discharge + Charge + Adjust electrolyte level
+ Insulation check to continue Inactive standby storage.
- if the temperature is > +30 °C (+86 °F) then do a Regular check to continue Inactive standby storage.
- Or place the battery into Inactive long-term storage.
2-2-4-3. At the end of standby storage period 9
- Install the serviceable battery into the aircraft without any further maintenance.
- Or do a Regular check and place the battery into Inactive long-term storage.

Inactive Standby Storage Schedule

(at temperatures < +23°C)

0 day 90 days 180 days 270 days 540 days 810 days
Storage starts (3 months) (6 months) (9 months) (18 months) (27 months)

Standby storage Standby storage Standby storage Standby storage Standby storage Standby storage Standby storage Standby storage Standby storage
period period period period period period period period period
1 2 3 4 5 6 7 8 9
for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.* for 90 days max.*
if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C if temp. < +23°C

Install Install Install Install Install Install

onboard** onboard** onboard** onboard** onboard** onboard**
or or or or or or
Refresh Refresh Refresh Refresh Refresh Refresh
charge charge charge charge charge charge

• If storage temperatures ” +30°C then do: insulation check + residual

discharge + charge + adjust electrolyte level + insulation check Regular Check
• If storage temperatures > +30°C then do: regular check

*If temperaturesare • +23°C standby storageperiodswillbeshorter, referto Figure 15001

** The battery can be installed on board the aircraft at any time during the standby storage period

Figure 15002 - Inactive standby storage

2-2-4-4. Example (figure 15002 - Inactive standby storage)

NOTE: Standby storage period is shorter if the temperature is higher; refer to figure 15001 - Standby storage period
to adjust the standby storage period duration based on average storage room temperature.
- The initial standby storage period @ +20 °C (+77 °F) of a fully charged battery is 90 days (3 months) maximum without
any other required operations the capacity will remain over 80% state of charge.
- After 90 days (3 months) of storage @ +20 °C (+77 °F),1st Refresh charge. An additional 90 days (3 months) of storage
can then be added for a total duration of 180 days (6 months).
- After 180 days (6 months) of storage @ +20 °C (+77 °F), 2nd Refresh charge. An additional 90 days (3 months) of storage
can then be added for a total duration of 270 days (9 months).
- At the end of standby storage period of 90 days (3 months) or 180 days (6 months) either:
- Do a Refresh charge to continue 1 more standby storage period.
- Or install the serviceable battery into the aircraft without any further maintenance.
- Or place the battery into Inactive long-term storage.
- At the end of standby storage period of 270 days (9 months) or 540 days (18 months) either:
- Install the serviceable battery into the aircraft without any further maintenance.
- Or continue standby storage:
- If the temperature is ≤ +30 °C (+86 °F) do Insulation check + Residual discharge + Charge + Adjust electrolyte
level + Insulation check to continue Inactive standby storage.
- If the temperature is > +30 °C (+86 °F) then do a Regular check to continue standby storage.
- Or place the battery into Inactive long-term storage.
- At the end of standby storage period 810 days (27 months):
- Install the serviceable battery into the aircraft without any further maintenance.
- Or do a Regular check and place the battery into Inactive long-term storage.

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STORAGE (INCLUDING TRANSPORTATION)

3. Storage of spare parts
3-1. Spare cell assemblies
Spare cells must be stored in a vertical upright position, filled, and discharged condition (electrolyte levels are not visible in
discharged cells). It is not necessary to short circuit the cells. The vent-valves must be installed. The storage conditions are the
same as those given in paragraph Inactive long-term storage. No maintenance operation is needed during storage. Before in-
stallation in a battery, cells must be visually inspected for damage or leakage and cleaned and maintained as necessary in
accordance with Visual inspection.

3-2. Spare O-rings, gaskets, and vent-valves assemblies

3-2-1. O-rings and gaskets
Six (6) years of storage period starts from the date of manufacture unless otherwise specified on the packaging. The O-rings
and gaskets should be protected from exposure to the air, light, and high humidity < 85%. Storage life depends on temperature.
It is recommended to store the parts in a cool area < +25 °C (+77 °F). Above +35 °C (+95 °F), storage life is reduced to 5 years.
Before use the O-rings or gaskets it must be inspected. In case of visible signs of damage, distortion, or deterioration, the part
must be discarded.
3-2-2. Vent-valves with O-rings
Six (6) years of storage period starts from the date of manufacture unless otherwise specified on the packaging. The vent-
valves and O-rings should be protected from exposure of air, light and high humidity (< 85%). Storage life depends on tem-
perature. It is recommended to store the parts in a sealed container (non-PVC) in a cool area < +25 °C (+77 °F). Above +35 °C
(+95 °F), storage life is reduced to 5 years. Before use the vent-valves and O-rings it must be inspected. In case of visible signs
of damage, deformation, or deterioration, the vent-valve and O-ring must be discarded.
3-2-3. Other spares parts
Other spare parts protected from external contamination (i.e. dirt, dust, dampness, vibration, corrosive atmosphere) and high
humidity (> 85%), may be stored for unlimited periods. Before use, parts must be inspected. Parts showing any visible signs
of damage, distortions, or deteriorations must be discarded.

4. Transportation procedure
The battery is normally discharged before packing. If it is necessary to transport a charged battery, make sure that the output
terminals are protected against short circuit.
The battery should be packed vertically in its original container. If the original container is not available, the international and/
or local packaging regulations applicable to the mode of transport and destination must be followed.
According to the IATA / IMDG dangerous goods regulations, Saft ships all existing Ni-Cd batteries or cells for aircraft under the
classification UN2795 (wet, filled with alkali).

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Saft, a subsidiary of TotalEnergies SE. S.A.S with a capital of 31 994 000 euros.
RCS NANTERRE 383.703.873