5701 Bolsa Ave, Huntington Beach, Ca 92647 (Cage No. 56135)
5701 Bolsa Ave, Huntington Beach, Ca 92647 (Cage No. 56135)
C41XXXX
5701 BOLSA AVE, HUNTINGTON BEACH, CA 92647 (CAGE NO. 56135)
TO:
Holders of Component Maintenance Manual (CMM) 50-11-05, revision No. 11, dated Jul 17/20.
GENERAL:
This transmittal letter is attached to the revision No. 12 of CMM 50-11-05, dated Oct 09/23.
The pages which are changed with this revision are shown in the List of Effective Pages (LEP). The type of
change is shown in the list as follows:
This is a complete CMM package. Discard the previous issue and replace it with this issue, revision No. 12,
dated Oct 09/23.
This manual has been revised to incorporate the latest design changes and update information.
TL
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HIGHLIGHTS
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
TITLE PAGE R
SPECIAL TOOLS, FIXTURES, R Revised Table 9002 to reflect changes made into
EQUIPMENT, AND CONSUMABLES the tables of the Cleaning and Repair sections.
HLTS
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HLTS
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SAFRAN CABIN INC.
5701 Bolsa Ave
Huntington Beach, CA 92647
USA
Telephone +1 714-934-0000
www.safran-cabin.com
(56135)
Part Number
C411051-159 C411151-101
C411051-160 C411151-103
C411051-161 C411151-105
C411051-162 C411151-107
C411051-163 C411151-109
C411051-165 C411151-113
C411051-171
C411051-173
The technical data in this document is controlled for export under the Export Administration Regulations
(EAR), 15 CFR Parts 730-774, ECCN: 9E991. Violations of these laws can be subject to fines and
penalties under the Export Administration Act.
This document contains proprietary information of Safran Cabin Inc., or contains proprietary
information of others, and is issued in strict confidence. Except for rights expressly granted by
contract, this document can not, in whole or in part, be duplicated, reproduced electronically or
mechanically, disclosed, or used for design or manufacturing purposes without written authorization
from Safran Cabin Inc.
WARNING: ANY WARRANTY OFFERED BY SAFRAN CABIN INC. WILL BE DEEMED NULL AND
VOID IF ITS PRODUCTS ARE USED IN AN UNINTENDED MANNER OR SHOW INDICATIONS
THAT THEY HAVE BEEN ALTERED IN ANYWAY, INCLUDING, BUT NOT LIMITED TO, USE OF
REPLACEMENT PARTS OR MAINTENANCE ACTIONS NOT PERFORMED AS OUTLINED IN THIS
MANUAL AT THE TIME AND IN THE MANNER SPECIFIED HEREIN.
TP1
TP2
TP 3
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
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RECORD OF TEMPORARY REVISIONS
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SERVICE BULLETIN LIST
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1
1. Scope ........................................................................................................................................ INTRO 1
2. Product Support Services ......................................................................................................... INTRO 1
3. Usage Guide ............................................................................................................................. INTRO 2
4. Abbreviations and Unit Symbols ............................................................................................... INTRO 2
5. Dates of Shop Verification by Actual Performance ................................................................... INTRO 5
TOC
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TABLE OF CONTENTS (Continued)
PAGE
2. Safety Precautions .................................................................................................................... 4003
3. Cleaning Procedures ................................................................................................................. 4003
A. General Surface Cleaning (Including Vinyl-Decor Covered Panels) .................................. 4003
B. Cleaning Instructions and Material Specifications for Metal Parts ..................................... 4006
C. Cleaning Instructions for Adhesives .................................................................................. 4009
4. Metal Preservation and Corrosion Inhibition ............................................................................. 4010
TOC
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TABLE OF CONTENTS (Continued)
PAGE
W. Vertical Sidewall Panel Assembly (IPL Figure 1X) ............................................................. 7016
X. Vertical Sidewall Panel Assembly (IPL Figure 1Y) ............................................................. 7017
Y. Vertical Sidewall Panel Assembly (IPL Figure 1Z) ............................................................. 7018
TOC
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LIST OF ILLUSTRATIONS
LOI
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LIST OF ILLUSTRATIONS (Continued)
LOI
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LIST OF TABLES
LOT
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INTRODUCTION
TASK 50-11-05-99F-801-A01
1. Scope
A. This Component Maintenance Manual (CMM) contains maintenance instructions and lists
replacement parts for the Sidewall Panel Assembly, PNs C411051-159, C411051-160, C411051-161,
C411051-162, C411051-163, C411051-165, C411051-171, C411051-173, C411151-101,
C411151-103, C411151-105, C411151-107, C411151-109, C411151-113, C411151-115, C411151-117,
C411151-129, C411151-131, C411151-133, C411151-135, C411151-139,C411151-143, C411151-145,
C411151-147, C411151-149, C411151-153, C411151-155, C411151-159, C411151-179, C411151-183,
C411152-161, C411152-163, C411152-165, C411152-167, C411152-169, C411152-171, C411162-111,
C411162-127, C411162-137, C412409-101, C412409-111, C412409-113, C412409-115,
C412409-117, C412409-118, C412409-121, C412409-139, C412409-143, C412409-147,
C412409-159, C412409-161, C412409-173, C412410-079, C412410-081, C412410-085,
C412410-089, C412416-103, C412416-104, C412416-105, C412416-107, C412416-109,
C412416-119, C412416-125, C412416-127, C412416-129, C412416-131, C412416-133,
C412416-135, C412416-141, C412416-145, C412416-163, C412416-165, C412417-139,
C412417-145, C412417-147, C412418-101, C412418-103, C412418-105, C412418-107,
C412418-109, C412418-111, C412418-113, C412418-119, C412418-121, C414051-101,
C414051-102, C414151-123, C414401-143, C414408-101, C414408-105, C414408-107,
C414408-109, C419051-101, C419051-102, C419051-103, C419051-104, C419051-105,
C419051-106, C419151-143,C419151-155, C419401-153, C419401-157, C419401-159,
C419401-171, C419408-101, C419408-103, C419408-105, C419408-107, and C419408-109.
B. This document agrees with the AIR TRANSPORT ASSOCIATION of AMERICA, and shows the
newest data.
C. This manual uses the task and subtask identification of the Maintenance Task Oriented Support
System (MTOSS). The maintenance tasks and other data have special MTOSS numbers for the use
of Electronic Data Processing (EDP).
TASK 50-11-05-99F-802-A01
2. Product Support Services
Replacement parts, technical publications, and other product support services are available from Safran
Cabin Inc. Please refer to:
INTRO
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TASK 50-11-05-99F-803-A01
3. Usage Guide
A. Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or other data.
(1) DESCRIPTION AND OPERATION section gives the function, primary components, operation,
and properties of the Sidewall Panel Assembly.
(2) DISASSEMBLY section gives special procedures to disassemble the Sidewall Panel Assembly
for the repair or parts replacement.
(3) CLEANING section gives procedures to clean the components of the Sidewall Panel Assembly.
(4) INSPECTION/CHECK section gives procedures to examine parts for damaged or worn parts..
(5) REPAIR section gives procedures to replace potted inserts, replace bonded components, and
make other repairs.
(6) ASSEMBLY section gives special procedures to assemble the Sidewall Panel Assembly.
(7) SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section gives the
recommended special tools, fixtures, test equipment and consumable materials used in this
manual.
(8) ILLUSTRATED PARTS LIST (IPL) section contains the data necessary to order the replacement
parts. An equipment designator index, a numerical index, and exploded-view illustrations agree
to the parts lists to help find and identify the parts. The introduction gives more data.
(9) STORAGE (INCLUDING TRANSPORTATION) section gives the special procedures to storage
the Sidewall Panel Assembly.
B. The sections give a table of recommended tools and materials, when applicable. Use of equivalent
items is possible.
TASK 50-11-05-99F-804-A01
4. Abbreviations and Unit Symbols
Abbreviations and unit symbols used in this manual are defined below. All weights and measurements are
given first in English standard units followed by the metric equivalent in parentheses.
Symbol / Term
Abbreviation
% Percent
– Not Illustrated
° Degrees
°C Degrees Celsius
°F Degrees Fahrenheit
INTRO
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> Greater than
± Plus or Minus
© Copyright Sign
® Registered Sign
™ Trade Mark
ALT Alternate
AR As Required
ASSY Assembly
Co. Company
Corp. Corporation
CT Crew Terminal
DET Detail
Div. Division
EFFECT Effectivity
Fed. Federal
INTRO
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FIG. Figure
FR Fluid Resistant
FWD Forward
Hrs Hours
ID Identification
in Inch
INBD Inboard
Inc. Incorporated
LAV Lavatory
lb Pound
Mfg. Manufacturing
MIL Military
min Minutes
INTRO
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No. Number
OPT Optional
OUTBD Outboard
oz Ounces
PN Part Number
REQ'D Required
REV. Revision
RF Reference
RPLD Replaced
RPLS Replaces
SB Service Bulletin
SEC Section
Spec. Specification
STA Station
SUBASSY Subassembly
SUPSD Superseded
SUPSDS Supersedes
TEMP. Temporary
TASK 50-11-05-99F-805-A01
5. Dates of Shop Verification by Actual Performance
INTRO
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INTRO
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DESCRIPTION AND OPERATION
TASK 50-11-05-870-801-A01
1. Description
(1) The Figure 1 gives the arrangements of the Sidewall Panel Assemblies. The Sidewall Panel
contains the items given below:
(n) Angle.
(p) Nutplate.
(3) The Sidewall Panel Assemblies are made of lightweight panels bonded together with aerospace
adhesive. Brackets, doublers, and other fittings give added structural strength. Most of the
components are attached with standard hardware threaded into inserts potted in the panels.
Other components are bonded to the panels with aerospace adhesive.
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TASK 50-11-05-870-802-A01
2. Leading Particulars
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01
Property Specification
Description
Manufacturer Safran Cabin Inc. (CAGE 56135)
Nomenclature Sidewall Panel Assembly
Part Number C411051-159
Overall Dimensions
Weight 0.25 lb (0.11 kg)
Length 9.5 in (24.13 cm)
Width 5.75 in (14.61 cm)
Part Number C411051-160
Overall Dimensions
Weight 0.25 lb (0.11 kg)
Length 9.21 in (23.39 cm)
Width 5.76 in (14.63 cm)
Part Number C411051-161
Overall Dimensions
Weight 0.45 lb (0.2 kg)
Length 8.16 in (20.73 cm)
Width 4.21 in (10.69 cm)
Part Number C411051-162
Overall Dimensions
Weight 0.45 lb (0.2 kg)
Length 8.29 in (21.06 cm)
Width 4.21 in (10.69 cm)
Part Number C411051-163
Overall Dimensions
Weight 1.29 lb (0.59 kg)
Length 12.6 in (32 cm)
Width 10.99 in (27.91 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411051-165
Overall Dimensions
Weight 1.26 lb (0.57 kg)
Length 12.6 in (32 cm)
Width 11.13 in (28.27 cm)
Part Number C411051-171
Overall Dimensions
Weight 0.08 lb (0.04 kg)
Length 4.71 in (11.96 cm)
Width 3.85 in (9.78 cm)
Part Number C411051-173
Overall Dimensions
Weight 0.05 lb (0.02 kg)
Length 4.48 in (11.38 cm)
Width 3.74 in (9.5 cm)
Part Number C411151-101
Overall Dimensions
Weight 1.97 lb (0.89 kg)
Length 128.38 in (326.09 cm)
Width 29.33 in (74.5 cm)
Part Number C411151-103
Overall Dimensions
Weight 1.56 lb (0.71 kg)
Length 98.82 in (251 cm)
Width 24.22 in (61.52 cm)
Part Number C411151-105
Overall Dimensions
Weight 1.56 lb (0.71 kg)
Length 98.78 in (250.9 cm)
Width 24.35 in (61.85 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411151-107
Overall Dimensions
Weight 1.56 lb (0.71 kg)
Length 98.76 in (250.85 cm)
Width 24.31 in (61.75 cm)
Part Number C411151-109
Overall Dimensions
Weight 1.28 lb (0.58 kg)
Length 85.25 in (216.54 cm)
Width 24.34 in (61.82 cm)
Part Number C411151-113
Overall Dimensions
Weight 1.19 lb (0.54 kg)
Length 74.78 in (189.94 cm)
Width 24.34 in (61.82 cm)
Part Number C411151-115
Overall Dimensions
Weight 1.58 lb (0.72 kg)
Length 98.76 in (250.86 cm)
Width 24.34 in (61.82 cm)
Part Number C411151-117
Overall Dimensions
Weight 1.28 lb (0.58 kg)
Length 85.24 in (216.51 cm)
Width 24.31 in (61.75 cm)
Part Number C411151-129
Overall Dimensions
Weight 2.44 lb (1.11 kg)
Length 98.79 in (250.93 cm)
Width 24.27 in (61.65 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411151-131
Overall Dimensions
Weight 1.6 lb (0.73 kg)
Length 98.79 in (250.93 cm)
Width 24.19 in (61.44 cm)
Part Number C411151-133
Overall Dimensions
Weight 1.26 lb (0.57 kg)
Length 77.5 in (196.85 cm)
Width 24.86 in (63.14 cm)
Part Number C411151-135
Overall Dimensions
Weight 1.28 lb (0.58 kg)
Length 81.89 in (208 cm)
Width 28.2 in (71.63 cm)
Part Number C411151-139
Overall Dimensions
Weight 0.68 lb (0.31 kg)
Length 37.54 in (95.35 cm)
Width 25.07 in (63.68 cm)
Part Number C411151-143
Overall Dimensions
Weight 1.11 lb (0.5 kg)
Length 39.69 in (100.81 cm)
Width 24.36 in (61.87 cm)
Part Number C411151-145
Overall Dimensions
Weight 1.05 lb (0.48 kg)
Length 39.43 in (100.16 cm)
Width 24.26 in (61.62 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411151-147
Overall Dimensions
Weight 1.07 lb (0.49 kg)
Length 37.92 in (96.32 cm)
Width 24.93 in (63.32 cm)
Part Number C411151-149
Overall Dimensions
Weight 1.07 lb (0.49 kg)
Length 38.03 in (96.6 cm)
Width 24.88 in (63.2 cm)
Part Number C411151-153
Overall Dimensions
Weight 0.42 lb (0.19 kg)
Length 28.16 in (71.53 cm)
Width 25.4 in (64.52 cm)
Part Number C411151-155
Overall Dimensions
Weight 0.32 lb (0.15 kg)
Length 25.98 in (65.99 cm)
Width 16.74 in (42.52 cm)
Part Number C411151-159
Overall Dimensions
Weight 26.35 lb (11.95 kg)
Length 109.62 in (278.43 cm)
Width 32.22 in (81.84 cm)
Part Number C411151-179
Overall Dimensions
Weight 1.7 lb (0.77 kg)
Length 39.17 in (99.49 cm)
Width 23.94 in (60.81 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411151-183
Overall Dimensions
Weight 1.61 lb (0.73 kg)
Length 39.13 in (99.39 cm)
Width 23.81 in (60.48 cm)
Part Number C411152-161
Overall Dimensions
Weight 0.44 lb (0.2 kg)
Length 25.65 in (65.15 cm)
Width 3.32 in (8.43 cm)
Part Number C411152-163
Overall Dimensions
Weight 0.58 lb (0.26 kg)
Length 30.8 in (78.23 cm)
Width 3.56 in (9.04 cm)
Part Number C411152-165
Overall Dimensions
Weight 0.63 lb (0.29 kg)
Length 36.4 in (92.46 cm)
Width 3.62 in (9.19 cm)
Part Number C411152-167
Overall Dimensions
Weight 0.49 lb (0.22 kg)
Length 26.16 in (66.45 cm)
Width 4.99 in (12.67 cm)
Part Number C411152-169
Overall Dimensions
Weight 0.56 lb (0.25 kg)
Length 30.56 in (77.62 cm)
Width 3.2 in (8.13 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C411152-171
Overall Dimensions
Weight 0.64 lb (0.29 kg)
Length 36.24 in (92.05 cm)
Width 3.42 in (8.69 cm)
Part Number C411162-111
Overall Dimensions
Weight 0.85 lb (0.39 kg)
Length 55.5 in (140.97 cm)
Width 20.81 in (52.86 cm)
Part Number C411162-127
Overall Dimensions
Weight 1.25 lb (0.57 kg)
Length 81.88 in (207.98 cm)
Width 28.6 in (72.64 cm)
Part Number C411162-137
Overall Dimensions
Weight 0.9 lb (0.41 kg)
Length 50.5 in (128.27 cm)
Width 24.89 in (63.22 cm)
Part Number C412409-101
Overall Dimensions
Weight 4.97 lb (2.26 kg)
Length 49.55 in (125.86 cm)
Width 55.79 in (141.71 cm)
Part Number C412409-111
Overall Dimensions
Weight 4.2 lb (1.9 kg)
Length 73 in (185.42 cm)
Width 49.69 in (126.21 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412409-113
Overall Dimensions
Weight 4.15 lb (1.88 kg)
Length 73 in (185.42 cm)
Width 49.55 in (125.86 cm)
Part Number C412409-115
Overall Dimensions
Weight 8.44 lb (3.83 kg)
Length 74.01 in (187.99 cm)
Width 49.55 in (125.86 cm)
Part Number C412409-117
Overall Dimensions
Weight 1.36 lb (0.62 kg)
Length 36.5 in (92.71 cm)
Width 49.55 in (125.86 cm)
Part Number C412409-118
Overall Dimensions
Weight 1.35 lb (0.61 kg)
Length 36.49 in (92.69 cm)
Width 49.55 in (125.86 cm)
Part Number C412409-121
Overall Dimensions
Weight 1.04 lb (0.47 kg)
Length 19 in (48.26 cm)
Width 50.65 in (128.66 cm)
Part Number C412409-139
Overall Dimensions
Weight 6.37 lb (2.89 kg)
Length 54 in (137.16 cm)
Width 48.84 in (124.06 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412409-143
Overall Dimensions
Weight 4.43 lb (2.01 kg)
Length 49 in (124.46 cm)
Width 49.62 in (126.03 cm)
Part Number C412409-147
Overall Dimensions
Weight 1.02 lb (0.46 kg)
Length 18.54 in (47.09 cm)
Width 49.85 in (126.62 cm)
Part Number C412409-159
Overall Dimensions
Weight 0.89 lb (0.4 kg)
Length 25.05 in (63.63 cm)
Width 50.7 in (128.78 cm)
Part Number C412409-161
Overall Dimensions
Weight 1.06 lb (0.48 kg)
Length 26 in (66.04 cm)
Width 50.65 in (128.65 cm)
Part Number C412409-173
Overall Dimensions
Weight 1.01 lb (0.46 kg)
Length 19 in (48.26 cm)
Width 50.65 in (128.65 cm)
Part Number C412410-079
Overall Dimensions
Weight 0.16 lb (0.073 kg)
Length 13.19 in (33.5 cm)
Width 26 in (66.04 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412410-081
Overall Dimensions
Weight 0.14 lb (0.06 kg)
Length 12.51 in (31.78 cm)
Width 25.95 in (65.91 cm)
Part Number C412410-085
Overall Dimensions
Weight 0.17 lb (0.08 kg)
Length 13.34 in (33.88 cm)
Width 27 in (68.58 cm)
Part Number C412410-089
Overall Dimensions
Weight 0.16 lb (0.07 kg)
Length 13.34 in (33.88 cm)
Width 26 in (66.04 cm)
Part Number C412416-103
Overall Dimensions
Weight 1.45 lb (0.66 kg)
Length 50.71 in (128.8 cm)
Width 30.37 in (77.14 cm)
Part Number C412416-104
Overall Dimensions
Weight 1.46 lb (0.66 kg)
Length 50.68 in (128.73 cm)
Width 30.31 in (76.99 cm)
Part Number C412416-105
Overall Dimensions
Weight 5.05 lb (2.29 kg)
Length 75.66 in (192.18 cm)
Width 50.66 in (128.68 cm)
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Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412416-107
Overall Dimensions
Weight 3 lb (1.36 kg)
Length 73.02 in (185.47 cm)
Width 50.66 in (128.68 cm)
Part Number C412416-109
Overall Dimensions
Weight 1.42 lb (0.64 kg)
Length 50.71 in (128.8 cm)
Width 30.31 in (76.99 cm)
Part Number C412416-119
Overall Dimensions
Weight 6.38 lb (2.89 kg)
Length 55.79 in (141.71 cm)
Width 49.55 in (125.86 cm)
Part Number C412416-125
Overall Dimensions
Weight 4.96 lb (2.25 kg)
Length 76.16 in (193.45 cm)
Width 49.5 in (125.73 cm)
Part Number C412416-127
Overall Dimensions
Weight 3.36 lb (1.52 kg)
Length 75.66 in (192.18 cm)
Width 49.55 in (125.86 cm)
Part Number C412416-129
Overall Dimensions
Weight 3.2 lb (1.45 kg)
Length 75.66 in (192.18 cm)
Width 49.55 in (125.86 cm)
50-11-05 Page 12
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412416-131
Overall Dimensions
Weight 6.51lb (2.95 kg)
Length 80.96 in (205.64 cm)
Width 49.65 in (126.11 cm)
Part Number C412416-133
Overall Dimensions
Weight 4.17 lb (1.89 kg)
Length 52.16 in (132.49 cm)
Width 49.66 in (126.14 cm)
Part Number C412416-135
Overall Dimensions
Weight 5.55 lb (2.52 kg)
Length 71.87 in (182.55 cm)
Width 49.11 in (124.74 cm)
Part Number C412416-141
Overall Dimensions
Weight 5.28 lb (2.39 kg)
Length 80.99 in (205.71 cm)
Width 49.66 in (126.14 cm)
Part Number C412416-145
Overall Dimensions
Weight 1.55 lb (0.7 kg)
Length 50.69 in (128.75 cm)
Width 30.3 in (76.96 cm)
Part Number C412416-163
Overall Dimensions
Weight 3.71 lb (1.68 kg)
Length 46.85 in (119 cm)
Width 28.81 in (73.18 cm)
50-11-05 Page 13
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412416-165
Overall Dimensions
Weight 3.8 lb (1.72 kg)
Length 43.24 in (109.83 cm)
Width 33.53 in (85.17 cm)
Part Number C412417-139
Overall Dimensions
Weight 6.4 lb (2.9 kg)
Length 54.02 in (137.21 cm)
Width 50.33 in (127.84 cm)
Part Number C412417-145
Overall Dimensions
Weight 1.57 lb (0.71 kg)
Length 52.01 in (132.11 cm)
Width 30.3 in (76.96 cm)
Part Number C412417-147
Overall Dimensions
Weight 1.07 lb (0.49 kg)
Length 51.26 in (130.2 cm)
Width 19.04 in (48.36 cm)
Part Number C412418-101
Overall Dimensions
Weight 5 lb (2.27 kg)
Length 55.79 in (141.71 cm)
Width 49.06 in (124.61 cm)
Part Number C412418-103
Overall Dimensions
Weight 5.04 lb (2.29 kg)
Length 73 in (185.42 cm)
Width 50.66 in (128.68 cm)
50-11-05 Page 14
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412418-105
Overall Dimensions
Weight 4.23 lb (1.92 kg)
Length 73 in (185.42 cm)
Width 49.55 in (125.86 cm)
Part Number C412418-107
Overall Dimensions
Weight 4.19 lb (1.9 kg)
Length 73 in (185.42 cm)
Width 49.55 in (125.86 cm)
Part Number C412418-109
Overall Dimensions
Weight 8.48 lb (3.85 kg)
Length 74 in (187.96 cm)
Width 49.29 in (125.2 cm)
Part Number C412418-111
Overall Dimensions
Weight 4.96 lb (2.25 kg)
Length 76.16 in (193.45 cm)
Width 49.53 in (125.81 cm)
Part Number C412418-113
Overall Dimensions
Weight 4.16 lb (1.89 kg)
Length 52.16 in (132.49 cm)
Width 49.64 in (126.09 cm)
Part Number C412418-119
Overall Dimensions
Weight 6.41 lb (2.91 kg)
Length 54 in (137.16 cm)
Width 49.15 in (124.84 cm)
50-11-05 Page 15
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C412418-121
Overall Dimensions
Weight 5.27 lb (2.39 kg)
Length 81 in (205.74 cm)
Width 49.64 in (126.09 cm)
Part Number C414051-101
Overall Dimensions
Weight 0.22 lb (0.1 kg)
Length 11.5 in (29.21 cm)
Width 3.77 in (9.58 cm)
Part Number C414051-102
Overall Dimensions
Weight 0.22 lb (0.1 kg)
Length 11.5 in (29.21 cm)
Width 3.77 in (9.58 cm)
Part Number C414151-123
Overall Dimensions
Weight 22.09 lb (10.02 kg)
Length 106.06 in (269.39 cm)
Width 31.46 in (79.91 cm)
Part Number C414401-143
Overall Dimensions
Weight 6.48 lb (21.28 kg)
Length 32.03 in (81.36 cm)
Width 46.92 in (119.18 cm)
Part Number C414408-101
Overall Dimensions
Weight 0.17 lb (0.08 kg)
Length 26 in (66.04 cm)
Width 13.56 in (34.44 cm)
50-11-05 Page 16
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C414408-105
Overall Dimensions
Weight 0.02 lb (0.07 kg)
Length 27 in (68.58 cm)
Width 13.56 in (34.44 cm)
Part Number C414408-107
Overall Dimensions
Weight 0.17 lb (0.08 kg)
Length 26 in (66.04 cm)
Width 13.56 in (34.44 cm)
Part Number C414408-109
Overall Dimensions
Weight 0.33 lb (0.15 kg)
Length 26 in (66.04 cm)
Width 13.56 in (34.44 cm)
Part Number C419051-101
Overall Dimensions
Weight 0.44 lb (0.2 kg)
Length 9.03 in (22.93 cm)
Width 8.5 in (21.59 cm)
Part Number C419051-102
Overall Dimensions
Weight 0.44 lb (0.2 kg)
Length 9.03 in (22.93 cm)
Width 8.5 in (21.59 cm)
Part Number C419051-103
Overall Dimensions
Weight 1.34 lb (0.61 kg)
Length 14.12 in (35.86 cm)
Width 9.51 in (24.15 cm)
50-11-05 Page 17
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C419051-104
Overall Dimensions
Weight 1.34 lb (0.61 kg)
Length 14.12 in (35.86 cm)
Width 9.51 in (24.15 cm)
Part Number C419051-105
Overall Dimensions
Weight 0.52 lb (0.23 kg)
Length 10.42 in (26.47 cm)
Width 8.97 in (22.79 cm)
Part Number C419051-106
Overall Dimensions
Weight 0.52 lb (0.23 kg)
Length 10.42 in (26.47 cm)
Width 8.97 in (22.79 cm)
Part Number C419151-143
Overall Dimensions
Weight 22.09 lb (10.02 kg)
Length 106.81 in (271.3 cm)
Width 33.86 in (86 cm)
Part Number C419151-155
Overall Dimensions
Weight 1.95 lb (0.88 kg)
Length 77.79 in (197.58 cm)
Width 19.29 in (49 cm)
Part Number C419401-153
Overall Dimensions
Weight 2.61 lb (1.18 kg)
Length 73.5 in (186.69 cm)
Width 49.73 in (126.31 cm)
50-11-05 Page 18
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C419401-157
Overall Dimensions
Weight 9.34 lb (4.24 kg)
Length 95.22 in (241.86 cm)
Width 51.09 in (129.77 cm)
Part Number C419401-159
Overall Dimensions
Weight 6.48 lb (2.94 kg)
Length 32.03 in (81.36 cm)
Width 46.19 in (117.32 cm)
Part Number C419401-171
Overall Dimensions
Weight 6.48 lb (2.94 kg)
Length 32.03 in (81.36 cm)
Width 46.92 in (119.18 cm)
Part Number C419408-101
Overall Dimensions
Weight 6.47 lb (2.93 kg)
Length 46.92 in (119.18 cm)
Width 32.03 in (81.36 cm)
Part Number C419408-103
Overall Dimensions
Weight 5.21 lb (2.36 kg)
Length 51.7 in (131.32 cm)
Width 46.53 in (118.19 cm)
Part Number C419408-105
Overall Dimensions
Weight 3.73 lb (1.69 kg)
Length 43.06 in (109.37 cm)
Width 33.03 in (83.9 cm)
50-11-05 Page 19
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
Leading Particulars
Table 1/TABLE 50-11-05-870-001-A01 (continued)
Property Specification
Part Number C419408-107
Overall Dimensions
Weight 0.33 lb (0.15 kg)
Length 26 in (66.04 cm)
Width 13.56 in (34.44 cm)
Part Number C419408-109
Overall Dimensions
Weight 0.17 lb (0.077 kg)
Length 26 in (66.04 cm)
Width 13.56 in (34.44 cm)
50-11-05 Page 20
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
FOAM SEAL
SHROUD
C411051−159
FOAM SEAL
C411051−160
FOAM SEAL
SHROUD
FOAM SEAL
FOAM SEAL
SHROUD
C411051−163
C411051−165
C419051−103
501105DO01
50-11-05 Page 21
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
FOAM SEAL
C414051−101
C414051−102
FOAM SEAL
SHROUD
FOAM SEAL
FOAM SEAL
C419051−101
C419051−102
FOAM SEAL
SHROUD
FOAM SEAL
FOAM SEAL
C419051−105
C419051−106
FOAM SEAL
501105DO02
SHROUD
50-11-05 Page 22
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
CLIP−ON NUT
C411051−171
C411051−173
SHROUD
SLOPING SIDEWALL
LINER ASSY
C411151−149
C411151−101 C411151−129
C411151−153
C411151−103 C411151−131
C411151−155
C411151−105 C411151−133
C411151−179
C411151−107 C411151−135
C411151−183
C411151−109 C411151−139
REINFORCEMENT C411162−111
STRIP C411151−113 C411151−143
C411162−127
C411151−115 C411151−145
C411162−137
501105DO03
C411151−117 C411151−147
C419151−155
50-11-05 Page 23
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
PANEL ASSY
CLIP−ON NUT
C411151−159
LINER STRIP
SIDEWALL
C411152−161
C411152−163
C411152−165
NUTPLATE C411152−167
C411152−169
C411152−171
BULK SLOPER
BRACKET ASSY
501105DO04
50-11-05 Page 24
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
VERTICAL
SIDEWALL LINER
C412409−101
C412418−101
COVER
SIDEWALL
STRIP
EXTRUSION
VERTICAL
SIDEWALL LINER DOUBLER
STRIP
C412409−161
LINER
QUARTER
TURN
SIDEWALL
EXTRUSION
C412416−103
C412416−104
VERTICAL
SIDEWALL LINER C412416−109
C412416−145
C412417−145
501105DO05
QUARTER
TURN
50-11-05 Page 25
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
SIDEWALL VERTICAL
EXTRUSION SIDEWALL LINER
ACCESS PANEL
LINER
C412416−107
C412416−127
C412416−129
DOUBLER
QUARTER STRIP SIDEWALL
TURN EXTRUSION
BLOW IN PANEL
VERTICAL
SIDEWALL LINER
C412409−111
C412409−113
C412418−105
C412418−107
VERTICAL
SIDEWALL LINER
COVER
STRIP
SIDEWALL
EXTRUSION
C412409−115
C412418−109
501105DO06
BLOW IN PANEL
COVER
STRIP
50-11-05 Page 26
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
SIDEWALL
EXTRUSION
C412409−117
VERTICAL
SIDEWALL LINER C412409−118
DOUBLER
STRIP
C412418−111
QUARTER
TURN
VERTICAL
SIDEWALL SIDEWALL LINER
EXTRUSION
C412416−131
QUARTER
TURN
501105DO07
VERTICAL
SIDEWALL LINER
50-11-05 Page 27
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
SIDEWALL
EXTRUSION
DOUBLER
STRIP
C412409−139
C412417−139
C412418−119
VERTICAL SIDEWALL
PANEL ASSY
SIDEWALL
EXTRUSION
C412409−143
VERTICAL
SIDEWALL SIDEWALL LINER
EXTRUSION
C412409−121
C412409−147
C412409−159
C412409−173
C412417−147
501105DO08
VERTICAL
SIDEWALL LINER
50-11-05 Page 28
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
C412410−079 C414408−109
C412410−081 C419408−101
C412410−085 C419408−103
C412410−089 C419408−105
C414408−101 C419408−107
C414408−105 C419408−109
C414408−107
VERTICAL
SIDEWALL LINER
SIDEWALL
EXTRUSION
VERTICAL
SIDEWALL LINER
C412416−105
C412416−135
C412418−103
QUARTER
SIDEWALL TURN
EXTRUSION
VERTICAL
SIDEWALL LINER
C412416−119
501105DO09
QUARTER
TURN
50-11-05 Page 29
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
TASK 50-11-05-870-004-A01
3. Operation
50-11-05 Page 30
Jul 17/20
COMPONENT MAINTENANCE MANUAL
C41XXXX
DISASSEMBLY
TASK 50-11-05-99F-806-A01
1. General
A. This section contains special instructions and notes needed to prevent damage to components and
possible injury during disassembly of the Sidewall Panel Assembly.
B. To use this section, first refer to DESCRIPTION AND OPERATION and INSPECTION/CHECK
sections to identify the damaged and worn parts. Then refer to paragraph 2, below, for any special
disassembly instructions.
C. Refer to REPAIR section or replace all bonded components, adhesive-backed placards, and potted
inserts. Remove the attaching parts given in the IPL to remove all other components.
TASK 50-11-05-000-801-A01
2. Disassembly Procedures
CAUTION: THE MONUMENT HAS DECORATIVE SURFACES THAT ARE EASILY DAMAGED.
COVER THE SURFACES AND BE CAREFUL WITH UNIT TO PREVENT DAMAGE.
SUBTASK 50-11-05-040-001-A01
A. Shroud Assembly (IPL Figure 1)
(1) Refer to REPAIR section to replace the bonded foam seal (5, -5A, 5B, or 5C).
(2) Refer to REPAIR section to replace the bonded foam seal (10, -10A, 10B, -10C , 10D, or -10E).
(3) Refer to REPAIR section to replace the bonded foam seal (15, -15A, 15B, -15E, -15F, 15G,
or -15H).
(4) Refer to REPAIR section to replace the bonded foam seal (20).
(5) Refer to REPAIR section to replace the bonded foam seal (22 or -22A).
(6) Remove the shroud (25, -25A, 25B, -25C, 25D, -25E, 25F, -25G, 25H, -25J, -25J, -25K, -25L,
25M, or -25N).
SUBTASK 50-11-05-040-002-A01
B. Shroud Assembly (IPL Figure 1A)
(2) Remove the rivets (15) to release the shroud doubler assembly (10). Disassemble the shroud
doubler assembly (10) as follows:
SUBTASK 50-11-05-040-003-A01
C. Sloping Sidewall Liner Assembly (IPL Figure 1B)
(2) Refer to REPAIR section to replace the bonded reinforcement strip (10, -10A, or -10B).
(3) Refer to REPAIR section to replace the bonded reinforcement strip (-12).
(4) Refer to REPAIR section to replace the bonded doubler (15, -15A, -15B, -15C, -15D, -15E, -15F,
-15G, -15H, -15J, -15K, -15L, -15M, -15N, -15P, -15Q, -15R, or -15S).
(5) Refer to REPAIR section to replace the bonded transfer tape (-17 or -17A).
(6) Refer to REPAIR section to replace the bonded placard (20B, -20C, -20D, -20E, or -20F).
(7) Refer to REPAIR section to replace the bonded placard (25, -25A, -25B, -25C, -25D, -25E,
-25F, -25G, -25H, -25J, -25K, -25L, -25M, -25N, -25P, -25Q, -25R, -25S, -25T, -25U, -25V,
-25W, -25X, -26, -26A, -26B, -26C, -26C, -26D, -26E, -26E, -26F, -26G, -26H, -26J, -26K, -26L,
-26M, -26N, -26P, -26Q, or -26R).
(8) Refer to REPAIR section to replace the bonded placard (30, -30A, -30B, or -30C).
(9) Remove the sloping sidewall liner (35, -35A, -35B, -35C, -35D, -35E, -35F, -35G, -35H, -35J,
-35K, -35L, -35M, -35N, -35P, -35Q, -35R, -35S, -35T, -35U, -35V, -35W, -35X, -35Y, or -35Z).
SUBTASK 50-11-05-040-004-A01
D. Bulk Sloping Sidewall Panel Assembly (IPL Figure 1C)
(2) Remove the screws (15 or -15A) to release the net fitting closeout (10 or -10A).
(3) Remove the screws (25) to release the net fitting closeout (20).
(4) Remove the screw (35 or -35A) to release the sidewall liner strip (30, -30A, or -30B). Refer to
REPAIR section to replace the bonded sidewall liner strip (30, -30A, or -30B).
(5) Refer to REPAIR section to replace the bonded foam filler (40).
(9) Refer to REPAIR section to replace the glass cloth tape (-57).
(10) Remove and disassemble the sidewall panel assembly (60, -60B, or -60C) as follows:
SUBTASK 50-11-05-040-005-A01
E. Bulk Sloper Bracket Assembly (IPL Figure 1D)
(1) Remove the rivets (10 or -10A) to release the nutplates (5 or -5A).
(2) Remove the bulk sloper bracket (15, -15A, -15B, -15C, -15D, or -15E).
SUBTASK 50-11-05-040-006-A01
F. Bulk Endwall Assembly (IPL Figure 1E) - Deleted Figure
SUBTASK 50-11-05-040-007-A01
G. Vertical Sidewall Panel Assembly (IPL Figure 1F)
(1) Remove the nuts (10A), washers (15), and screws (20) to release the sidewall extrusion (5).
Refer to REPAIR section to replace the bonded sidewall extrusion (5).
(3) Refer to REPAIR section to replace the bonded cover strip (30).
(4) Refer to REPAIR section to replace the bonded cover strip (35).
(5) Refer to REPAIR section to replace the bonded cover strip (40).
(6) Refer to REPAIR section to replace the bonded silicone foam tape (-42A).
(7) Refer to REPAIR section to replace the bonded glass cloth tape (-43A).
(8) Refer to REPAIR section to replace the bonded transfer tape (-44 or -44A).
(10) Refer to REPAIR section to replace the bonded vertical sidewall liner (50).
(12) Refer to REPAIR section to replace the bonded placard (60 or -60A).
(13) Refer to REPAIR section to replace the bonded placard (65 or -65A).
(14) Refer to REPAIR section to replace the bonded placard (70 or -70A).
(15) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(a) Refer to REPAIR section to replace the bonded placard (-85 or -85A).
SUBTASK 50-11-05-040-008-A01
H. Vertical Sidewall Panel Assembly (IPL Figure 1G)
(1) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
(2) Remove the nuts (10E), washers (15), and screws (20) to release the sidewall extrusion (5E).
(3) Refer to REPAIR section to replace the bonded insulation panel (30A).
(5) Refer to REPAIR section to replace the bonded transfer tape (-73 or -73A).
(6) Refer to REPAIR section to replace the bonded placard (75E or -75F).
(7) Refer to REPAIR section to replace the bonded placard (80E or -80F).
(9) Refer to REPAIR section to replace the bonded placard (90B or -90C).
SUBTASK 50-11-05-040-009-A01
I. Vertical Sidewall Panel Assembly (IPL Figure 1H)
(1) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
(2) Remove the nuts (10), washers (15), and screws (20) to release the sidewall extrusion (5). Refer
to REPAIR section to replace the bonded sidewall extrusion (5).
(3) Refer to REPAIR section to replace the bonded water dam liner (-22).
(4) Remove the rivet (30) and nylon washers (35) to release the cargo access panel lanyard (25).
(5) Refer to REPAIR section to replace the bonded hook fastener (40).
(6) Remove and disassemble the quarter turn fastener assembly (45 or -45A) as follows:
(8) Refer to REPAIR section to replace the bonded doubler strip (65, -65A, -65B, or -65C).
(9) Refer to REPAIR section to replace the bonded doubler strip (70, -70A, -70B, or -70C).
(10) Refer to REPAIR section to replace the bonded doubler strip (75, -75A, -75B, or -75C).
(11) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(12) Refer to REPAIR section to replace the bonded placard (85, -85A, -85B, -85C, -85D, -85E,
-85F, or -85G).
(14) Refer to REPAIR section to replace the bonded placard (95, -95A, -95B, or -95C).
(15) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(16) Refer to REPAIR section to replace the bonded placard (-105, -105A, -105B, or -105C).
(18) Refer to REPAIR section to replace the bonded placard (-115 or -115A).
(21) Remove the vertical sidewall liner (125, -125A, -125B, or -125C).
SUBTASK 50-11-05-040-010-A01
J. Vertical Sidewall Panel Assembly (IPL Figure 1J)
(2) Remove the rivets (15 or -15A) and nylon washers (20 or -20A) to release the cargo access
panel lanyard (10).
(3) Refer to REPAIR section to replace the bonded hook fasteners (25 or -25A).
(4) Refer to REPAIR section to replace the bonded silicone foam tape (-28).
(5) Remove the nuts (35 or -35A), washers (40 or -40A), and screws (45 or -45A) to release the
sidewall extrusion (30, -30A, or -30B). Refer to REPAIR section to replace the bonded sidewall
extrusion (30, -30A, or -30B).
(6) Remove and disassemble the quarter turn fastener assemblies(50, -50A, or -50B) as follows:
(7) Remove the retainers (-65, -65A, -65B, 65C, -65D, or -65E).
(8) Refer to REPAIR section to replace the bonded transfer tape (-68 or -68A).
(9) Refer to REPAIR section to replace the bonded doubler strip (70, -70A, or -70B).
(10) Refer to REPAIR section to replace the bonded doubler strip (75).
(11) Refer to REPAIR section to replace the bonded doubler strip (80 or -80A).
(12) Refer to REPAIR section to replace the bonded doubler strip (85, -85A, or -85B).
(13) Refer to REPAIR section to replace the bonded doubler strip (-90 or -90A).
(14) Refer to REPAIR section to replace the bonded doubler strip (-95).
(16) Refer to REPAIR section to replace the bonded placard (105, -105A, -105B, -105C, -105D,
or -105E).
(17) Refer to REPAIR section to replace the bonded placard (110, -110A, -110B, or -110C).
(18) Refer to REPAIR section to replace the bonded placard (115, -115A, -115B, -115C, -115D,
or -115E).
(20) Refer to REPAIR section to replace the bonded placard (125 or -125A).
(24) Refer to REPAIR section to replace the bonded placard (-145, -145A, -145B, or -145C).
(26) Refer to REPAIR section to replace the bonded glass cloth tape (-155A).
(27) Refer to REPAIR section to replace the bonded vertical sidewall liner (160).
SUBTASK 50-11-05-040-011-A01
K. Vertical Sidewall Panel Assembly (IPL Figure 1K)
(1) Remove the nuts (10A), washers (15), and screws (20) to release the sidewall extrusion (5 or
-5A). Refer to REPAIR section to replace the bonded sidewall extrusion (5 or -5A).
(2) Refer to REPAIR section to replace the bonded transfer tape (-22 or -22A).
(3) Refer to REPAIR section to replace the bonded cover strip (25).
(4) Refer to REPAIR section to replace the bonded cover strip (30).
(5) Refer to REPAIR section to replace the bonded cover strip (35 or -35A).
(6) Refer to REPAIR section to replace the bonded silicone foam tape (-37A).
(7) Refer to REPAIR section to replace the bonded glass cloth tape (-38A).
(9) Refer to REPAIR section to replace the bonded vertical sidewall liner (45 or -45A).
(11) Refer to REPAIR section to replace the bonded vertical sidewall liner (55 or -55A).
(13) Refer to REPAIR section to replace the bonded placard (65, -65A, -65B, or -65C).
(14) Refer to REPAIR section to replace the bonded placard (70 or -70A).
(15) Refer to REPAIR section to replace the bonded placard (75, -75A, or -75B).
(16) Refer to REPAIR section to replace the bonded placard (80, -80A, or -80B).
(17) Refer to REPAIR section to replace the bonded placard (85, -85A, or -85B).
(a) Refer to REPAIR section to replace the bonded placard (-95 or -95A).
SUBTASK 50-11-05-040-012-A01
L. Vertical Sidewall Panel Assembly (IPL Figure 1L)
(1) Remove the nuts (10A), washers (15), and screws (20) to release the sidewall extrusion (5).
Refer to REPAIR section to replace the bonded sidewall extrusion (5).
(2) Refer to REPAIR section to replace the bonded cover strip (25).
(3) Refer to REPAIR section to replace the bonded cover strip (30).
(4) Refer to REPAIR section to replace the bonded cover strip (35).
(5) Refer to REPAIR section to replace the bonded cover strip (40).
(6) Refer to REPAIR section to replace the bonded cover strip (45).
(7) Refer to REPAIR section to replace the bonded cover strip (50).
(8) Refer to REPAIR section to replace the bonded transfer tape (-51 or -51A).
(9) Refer to REPAIR section to replace the bonded silicone foam tape (-52A).
(10) Refer to REPAIR section to replace the bonded glass cloth tape (-53A).
(14) Refer to REPAIR section to replace the bonded vertical sidewall liner (70).
(15) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(18) Refer to REPAIR section to replace the bonded placard (90 or -90A).
(a) Refer to REPAIR section to replace the bonded placard (-100 or -100A).
(a) Refer to REPAIR section to replace the bonded placard (-115 or -115A).
SUBTASK 50-11-05-040-013-A01
M. Vertical Sidewall Panel Assembly (IPL Figure 1M)
(1) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
(2) Remove the nuts (10A), washers (15), and screws (20) to release the sidewall extrusion (5 or
-5A). Refer to REPAIR section to replace the bonded sidewall extrusion (5 or -5A).
(3) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(4) Refer to REPAIR section to replace the bonded transfer tape (-27 or -27A).
(6) Refer to REPAIR section to replace the bonded placard (35, -35A, -35B, or -35C).
(7) Refer to REPAIR section to replace the bonded placard (40 or -40A).
(8) Refer to REPAIR section to replace the bonded placard (45 or -45A).
(9) Refer to REPAIR section to replace the bonded placard (-50 or -50A).
SUBTASK 50-11-05-040-014-A01
N. Vertical Sidewall Panel Assembly (IPL Figure 1N)
(1) Remove the rivets (10) and nylon washers (15) to release the cargo access panel lanyards (5).
(2) Refer to REPAIR section to replace the bonded hook fasteners (20).
(3) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(4) Remove and disassemble the quarter turn fasteners Assembly (45) as follows:
(6) Refer to REPAIR section to replace the bonded doubler strip (65).
(7) Refer to REPAIR section to replace the bonded doubler strip (70).
(8) Refer to REPAIR section to replace the bonded doubler strip (75).
(9) Refer to REPAIR section to replace the bonded cover strip (80).
(10) Refer to REPAIR section to replace the bonded cover strip (85).
(11) Refer to REPAIR section to replace the bonded cover strip (90).
(12) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(13) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(14) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(15) Refer to REPAIR section to replace the bonded placard (110 or -110A).
(16) Refer to REPAIR section to replace the bonded placard (115 or -115A).
(17) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(20) Refer to REPAIR section to replace the bonded glass cloth tape (-135A).
(21) Refer to REPAIR section to replace the bonded transfer tape (-137A).
(b) Refer to REPAIR section to replace the bonded placard (-165 or -165A).
(c) Refer to REPAIR section to replace the bonded placard (-170 or -170A).
SUBTASK 50-11-05-040-015-A01
O. Vertical Sidewall Panel Assembly (IPL Figure 1P)
(1) Remove the rivet (10) and nylon washers (15) to release the cargo access panel lanyard (5).
(2) Refer to REPAIR section to replace the bonded hook fastener (20).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(4) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(5) Remove and disassemble the quarter turn fastener assemblies (45) as follows:
(7) Refer to REPAIR section to replace the bonded transfer tape (-63 or -63A).
(8) Refer to REPAIR section to replace the bonded doubler strip (65).
(9) Refer to REPAIR section to replace the bonded doubler strip (70).
(10) Refer to REPAIR section to replace the bonded doubler strip (75).
(11) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(12) Refer to REPAIR section to replace the bonded placard (85 or -85A).
(15) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(16) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(18) Refer to REPAIR section to replace the bonded glass cloth tape (-115A).
SUBTASK 50-11-05-040-016-A01
P. Vertical Sidewall Panel Assembly (IPL Figure 1Q)
(1) Remove the nuts (10), washers (15), and screws (20) to release the sidewall extrusion (5). Refer
to REPAIR section to replace the bonded sidewall extrusion (5).
(2) Refer to REPAIR section to replace the bonded water dam liner (22).
(3) Refer to REPAIR section to replace the bonded cover strip (25).
(4) Refer to REPAIR section to replace the bonded doubler strip (30).
(5) Refer to REPAIR section to replace the bonded cover strip (35).
(6) Refer to REPAIR section to replace the bonded decompression panel assembly (40 or -40A).
Disassemble the decompression panel assembly (40 or -40A) as follows:
(a) Refer to REPAIR section to replace the bonded insulation panel (45).
(b) Refer to REPAIR section to replace the bonded insulation panel (-46 or -46A).
(c) Refer to REPAIR section to replace the bonded insulation panel (-47 or -47A).
(d) Refer to REPAIR section to replace the bonded insulation panel (-48).
(f) Refer to REPAIR section to replace the bonded transfer tape (-53 or -53A).
(7) Refer to REPAIR section to replace the bonded decompression panel assembly (55).
Disassemble the decompression panel assembly (55) as follows:
(a) Refer to REPAIR section to replace the bonded insulation panel (60).
(c) Refer to REPAIR section to replace the bonded transfer tape (-67 or -67A).
(9) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(10) Refer to REPAIR section to replace the bonded placard (80 or -80A).
(12) Refer to REPAIR section to replace the bonded silicone foam tape (-90A).
(13) Refer to REPAIR section to replace the bonded glass cloth tape (-95A).
SUBTASK 50-11-05-040-017-A01
Q. Vertical Sidewall Panel Assembly (IPL Figure 1R)
(1) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
(2) Remove the nuts (10A), washers (15), and screws (20) to release the sidewall extrusion (5).
Refer to REPAIR section to replace the bonded sidewall extrusion (5).
(4) Refer to REPAIR section to replace the bonded vertical sidewall liner (30).
(5) Refer to REPAIR section to replace the bonded vertical sidewall liner (35).
(6) Refer to REPAIR section to replace the bonded transfer tape (-37 or -37A).
(7) Refer to REPAIR section to replace the bonded placard (40 or -40A).
SUBTASK 50-11-05-040-018-A01
R. Vertical Sidewall Panel Assembly (IPL Figure 1S)
(1) Remove the nuts (10 or -10A), washers (15 or -15A), and screws (20 or -20A) to release the
sidewall extrusion (5 or -5A). Refer to REPAIR section to replace the bonded sidewall extrusion
(5 or -5A).
(2) Refer to REPAIR section to replace the bonded water dam liner (25).
(3) Refer to REPAIR section to replace the bonded doubler strip (30, -30A, or -30B).
(4) Refer to REPAIR section to replace the bonded transfer tape (-33, -33A, or -33B).
(5) Remove the vertical sidewall liner (35, -35A, -35B, or -35C).
(6) Refer to REPAIR section to replace the bonded placard (40, -40A, -40B, -40C, -40E, -40F,
or -40G).
(7) Refer to REPAIR section to replace the bonded placard (45, -45A, -45B, -45C, -45D, -45D,
or -45E).
(9) Refer to REPAIR section to replace the bonded silicone foam tape (-55A).
SUBTASK 50-11-05-040-019-A01
S. Vertical Sidewall Vent Liner Assembly (IPL Figure 1T)
(1) Refer to REPAIR section to replace the bonded placard (5, -5A, -5B, -5C, -5D, -5E, -5F, -5G,
-5H, -5J, -5K, -5L, -5M, or -5N).
SUBTASK 50-11-05-040-020-A01
T. Vertical Sidewall Panel Assembly (IPL Figure 1U)
(1) Remove the rivet (10) and nylon washers (15A) to release the cargo access panel lanyard (5).
(2) Refer to REPAIR section to replace the bonded hook fastener (20).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-23).
(4) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(5) Remove and disassemble the quarter turn fastener assemblies (45 or -45A) as follows:
(7) Refer to REPAIR section to replace the bonded doubler strip (65, -65A, or -65B).
(8) Refer to REPAIR section to replace the bonded doubler strip (70 or -70A).
(9) Refer to REPAIR section to replace the bonded cover strip (75 or -75A).
(10) Refer to REPAIR section to replace the bonded cover strip (80 or -80A).
(11) Refer to REPAIR section to replace the bonded cover strip (85 or -85A).
(12) Refer to REPAIR section to replace the bonded silicone foam tape (-90A).
(13) Refer to REPAIR section to replace the bonded transfer tape (-92 or -92A).
(14) Refer to REPAIR section to replace the bonded placard (95, -95A, -95B, or -95C).
(15) Refer to REPAIR section to replace the bonded placard (100, -100A, or -100B).
(17) Refer to REPAIR section to replace the bonded placard (110 or -110A).
(18) Refer to REPAIR section to replace the bonded placard (115 or -115A).
(19) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(20) Refer to REPAIR section to replace the bonded placard (125 or -125A).
(21) Refer to REPAIR section to replace the bonded placard (130 or -130A).
(25) Refer to REPAIR section to replace the bonded glass cloth tape (-150A).
(26) Refer to REPAIR section to replace the bonded vertical sidewall liner (155 or -155A).
(27) Refer to REPAIR section to replace the bonded vertical sidewall liner (160 or -160A).
(b) Refer to REPAIR section to replace the bonded placard (-185 or -185A).
(c) Refer to REPAIR section to replace the bonded placard (-190 or -190A).
SUBTASK 50-11-05-040-021-A01
U. Vertical Sidewall Panel Assembly (IPL Figure 1V)
(1) Remove the rivet (10) and nylon washers (15) to release the cargo access panel lanyard (5).
(2) Refer to REPAIR section to replace the bonded hook fastener (20).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(4) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(6) Remove and disassemble the quarter turn fastener assemblies (50) as follows:
(8) Refer to REPAIR section to replace the bonded doubler strip (70).
(9) Refer to REPAIR section to replace the bonded doubler strip (75).
(10) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(11) Refer to REPAIR section to replace the bonded placard (85 or -85A).
(12) Refer to REPAIR section to replace the bonded placard (90 or -90A).
(17) Refer to REPAIR section to replace the bonded glass cloth tape (-115A).
(18) Refer to REPAIR section to replace the bonded transfer tape (-117 or -117A).
(20) Refer to REPAIR section to replace the bonded vertical sidewall liner (125).
(21) Refer to REPAIR section to replace the bonded vertical sidewall liner (130).
SUBTASK 50-11-05-040-022-A01
V. Vertical Sidewall Panel Assembly (IPL Figure 1W)
(1) Remove the rivet (10) and nylon washers (15) to release the cargo access panel lanyard (5).
(2) Refer to REPAIR section to replace the bonded hook fastener (20).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(4) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(5) Remove and disassemble the quarter turn fastener assemblies (45) as follows:
(7) Refer to REPAIR section to replace the bonded doubler strip (65).
(8) Refer to REPAIR section to replace the bonded doubler strip (70).
(9) Refer to REPAIR section to replace the bonded doubler strip (75).
(10) Refer to REPAIR section to replace the bonded cover strip (80).
(11) Refer to REPAIR section to replace the bonded cover strip (85).
(12) Refer to REPAIR section to replace the bonded cover strip (90).
(13) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(14) Refer to REPAIR section to replace the bonded placard (100 or -100B).
(15) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(18) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(19) Refer to REPAIR section to replace the bonded glass cloth tape (-145A).
(20) Refer to REPAIR section to replace the bonded transfer tape (-147 or -147A).
SUBTASK 50-11-05-040-023-A01
W. Vertical Sidewall Panel Assembly (IPL Figure 1X)
(1) Remove the rivets (10) and nylon washers (15A) to release the cargo access panel lanyards (5).
(2) Refer to REPAIR section to replace the bonded hook fastener (20).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(4) Remove the nuts (30), washers (35), and screws (40) to release the sidewall extrusion (25).
Refer to REPAIR section to replace the bonded sidewall extrusion (25).
(5) Remove and disassemble the quarter turn fastener assemblies(45) as follows:
(7) Refer to REPAIR section to replace the bonded doubler strip (65).
(8) Refer to REPAIR section to replace the bonded doubler strip (70).
(9) Refer to REPAIR section to replace the bonded doubler strip (75).
(10) Refer to REPAIR section to replace the bonded cover strip (80).
(11) Refer to REPAIR section to replace the bonded cover strip (85).
(12) Refer to REPAIR section to replace the bonded cover strip (90).
(13) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(18) Refer to REPAIR section to replace the bonded placards (120 or -120A).
(20) Refer to REPAIR section to replace the bonded placards (130 or -130A).
(23) Refer to REPAIR section to replace the bonded glass cloth tape (-145A).
(24) Refer to REPAIR section to replace the bonded transfer tape (-147 or -147A).
(a) Refer to REPAIR section to replace the bonded placard (-175 or -175A).
SUBTASK 50-11-05-040-024-A01
X. Vertical Sidewall Panel Assembly (IPL Figure 1Y)
(1) Remove and disassemble the quarter turn fastener assemblies (5, -5A, or -5B) as follows:
(3) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(4) Refer to REPAIR section to replace the bonded doubler strip (30 or -30A).
(5) Refer to REPAIR section to replace the bonded doubler strip (35 or -35A).
(7) Refer to REPAIR section to replace the bonded silicone foam tape (-45).
(8) Refer to REPAIR section to replace the bonded placard (50, -50A, or -50B).
(11) Refer to REPAIR section to replace the bonded placard (65, -65A, or -65B).
(12) Refer to REPAIR section to replace the bonded glass cloth tape (-70A).
SUBTASK 50-11-05-040-025-A01
Y. Vertical Sidewall Panel Assembly (IPL Figure 1Z)
(1) Remove and disassemble the quarter turn fastener assemblies (5 or -5A) as follows:
(3) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(4) Refer to REPAIR section to replace the bonded doubler strip (30 or -30A).
(5) Refer to REPAIR section to replace the bonded doubler strip (35 or -35A).
(6) Refer to REPAIR section to replace the bonded doubler strip (40 or -40A).
(7) Refer to REPAIR section to replace the bonded silicone foam tape (-45).
(8) Refer to REPAIR section to replace the bonded placard (50 or -50A).
(10) Refer to REPAIR section to replace the bonded glass cloth tape (-60A).
TASK 50-11-05-99F-807-A01
1. General
A. This section provides cleaning instructions for passenger cabin interior equipment manufactured by
Safran Cabin Inc. Correct use of the materials and equipment will provide acceptable cleaning,
minimize hazards to personnel, and prevent possible damage to the equipment.
NOTE: The companies that make the cleaning materials can change the formula. Therefore, always
follow the instructions given on the container. The instructions to mix and use the cleaning
materials, given on or provided with the container, supersede the instructions given here.
NOTE: Refer to applicable cleaning instructions for other materials not included in this Table.
A. All cleaning materials have some hazard related to their use. Follow the safety warnings given below
to make surethat the personnel are safe and to prevent damage to the equipment.
WARNING: METHYL ETHYL KETONE (MEK) AND ACETONE ARE POISONOUS AND
FLAMMABLE. PREVENT EYE AND SKIN CONTACT AND DO NOT BREATHE
THE VAPORS. KEEP AWAY FROM HEAT AND OPEN FLAME. USE IN A WELL
VENTILATED AREA. DO NOT TAKE INTERNALLY. WEAR GLOVES AND USE
DISCRETION TO AVOID VAPOR CONTACT WITH EYES AND NOSE. USE OF
RESPIRATOR AND GOGGLES IS ADVISED.
TASK 50-11-05-100-802-A01
3. Cleaning Procedures
(a) Prepare a solution of mild household detergent (Table 4001) with warm water (90°F -
120°F) (32ºC - 49ºC). Solution must be 1 part of detergent to 50 parts of water by volume.
Apply the solution to the surface with a sponge or cotton cloth (lint-free).
(c) On non-porous surfaces, such as Tedlar or vinyl, surfaces can be scrubbed with a wet
sponge or cloth. Do not allow excess to run off onto adjoining surfaces. Make sure that
excess does not come into contact with porous surfaces.
(d) For all surfaces, scrub soiled areas as necessary, and repeat applications of mild
detergent to remove contamination. Use a soft-bristled brush to clean heavily textured
surfaces or crevices. Rinse the surfaces with clean water, or use a fresh sponge or cloth
dampened with clean water to remove residue. Dry the surfaces with a clean, dry cotton
cloth (lint-free).
(a) Prepare a solution of BRULIN 815MX (Table 4001) with cool or warm water (90°F - 120°F)
(32ºC - 49ºC). Solution must be 1 part of BRULIN 815MX to 64 parts of water by volume
for light soil. Solution can be increased up to 1 part of BRULIN 815MX to 10 parts of
water by volume. The solution can be applied using a spray bottle, soft-bristled brush,
sponge, or cotton cloth (lint-free).
NOTE: Cool water works best with normal dirt and dust. Warm water works best with
oily surfaces.
(b) On porous surfaces, do not use spray bottles. Cloth or sponge should be lightly dampened
with the solution, and the surfaces should be cleaned using circular swipes. Do not allow
excess solution to be forced from the sponge or cloth into the surface. Push lightly.
(c) On non-porous surfaces, such as Tedlar or vinyl, surfaces can be scrubbed with a wet
sponge or cloth, or the material can be sprayed onto the surfaces and scrubbed with a
clean sponge or cloth. Do not allow excess to run off onto adjoining surfaces. Make sure
that excess does not come into contact with porous surfaces.
(d) For all surfaces, scrub soiled areas as necessary, and repeat as necessary to remove
contamination. Use a soft-bristled brush to clean heavily textured surfaces or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
(a) Prepare a solution of CALLA 301-A LEMON (Table 4001) with cool or warm water (90°F -
120°F) (32ºC - 49ºC). Solution must be 1 part of CALLA 301-A LEMON to 4-8 parts of
water by volume for normal cleaning. For concentrated dirt, or spots, use full strength. The
solution can be applied using a spray bottle, soft-bristled brush, or cotton cloth (lint-free).
NOTE: Cool water works best with normal dirt and dust. Warm water works best with
oily surfaces.
(b) On porous surfaces, do not use spray bottles. Cloth or sponge should be lightly dampened
with the solution, and the surfaces should be cleaned using circular swipes. Do not allow
excess solution to be forced from the sponge or cloth into the surface. Push lightly.
(d) For all surfaces, scrub soiled areas as necessary, and repeat as necessary to remove
contamination. Use a soft-bristled brush to clean heavily textured surfaces or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
DO NOT SATURATE CLOTH WITH SOLVENT BY PLACING THE CLOTH OVER THE
CONTAINER’S MOUTH AND TURNING THE CONTAINER TO WET THE CLOTH.
THIS CAN CAUSE CONTAMINATION OF THE SOLVENT SOURCE. DO NOT USE
OPEN CONTAINERS OR PLUNGER-TYPE SOLVENT DISPENSERS IN CLEANING
SOLUTIONS. ALWAYS POUR THE SOLVENT ONTO THE CLOTH OR USE A
DISPENSER CAN WHICH IS DESIGNED TO ISOLATE CONTAMINATION.
USE A SHEET LEXAN MAT OVER THE FLOORING FIXED WITH DOUBLE-COATED
ADHESIVE TO REDUCE THE IMPACT, GOUGING AND CORROSION.
THE CLOTHS USED IN CLEANING MUST NOT CONTAIN ANY OIL, GREASE,
SILICONE COMPOUNDS, OR ANY OTHER RESIDUE THAT CAN AFFECT THE
ADHESION OF THE PRIMER.
NOTE: It is recommended that regardless of cleaning method employed, that metal surfaces should
be treated with a corrosion inhibitor. Metal surfaces are normally treated or anodized to
prevent corrosion. Normal wear and abnormal abuse affect corrosion, and it is always
a factor in aircraft.
NOTE: Calla 301-A Lemon and Brulin 815MX used as described in this section are mild corrosion
inhibitors. These are pH base materials which can neutralize the weak organic acids in real
coffee and orange flavored drink.
NOTE: Cortec VCI-416 and all Cortec products are specifically designed for corrosion.
(a) Dampen a clean dry cotton cloth (lint-free) with the solvent by pouring the solvent onto
the cloth. Wipe the metal surfaces with the solvent. Repeat applications as necessary to
remove all dirt. Dry the parts with a clean, dry cotton cloth (lint-free). Do not allow solvent
to evaporate on surface. Do not re-use cloth as this can redeposit contamination on the
surface. For oxidation, powdery white corrosion, use corrosion inhibitor/cleaner.
(a) Prepare a solution of BRULIN 815MX (Table 4001) with cool or warm water (90°F - 120°F)
(32ºC - 49ºC). Solution must be 1 part of BRULIN 815MX to 64 parts of water by volume,
for light soil. Solution can be increased up to 1 part of BRULIN 815MX to 10 parts of
water by volume. The solution can be applied using a spray bottle, soft-bristled brush,
sponge or cotton cloth (lint-free).
NOTE: Cool water works best with normal dirt and dust. Warm water works best with
oily surfaces.
(b) Surfaces can be scrubbed with a wet sponge or cloth, or the material can be sprayed
onto the surfaces and scrubbed with a clean sponge or cloth or soft-bristled brush. Do
not allow excess to run off onto adjoining surfaces. Make sure that excess does not
come into contact with porous surfaces.
(c) For all surfaces, scrub soiled areas as necessary, and repeat applications as necessary to
remove contamination. Use a soft-bristled brush to clean heavily soiled areas or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
(a) Prepare a solution of CALLA 301-A LEMON (Table 4001) with cool or warm water (90°F -
120°F) (32ºC - 49ºC). Solution must be 1 part of CALLA 301-A LEMON to 4-8 parts of
water by volume for normal soil. Use full strength for heavy soil. The solution can be
applied using a spray bottle, soft-bristled brush, sponge, or cotton cloth (lint-free).
NOTE: Cool water works best with normal dirt and dust. Warm water works best with
oily surfaces.
(b) Surfaces can be scrubbed with a wet sponge or cloth, or the material can be sprayed
onto the surfaces and scrubbed with a clean sponge or cloth or soft-bristled brush. Do
not allow excess to run off onto adjoining surfaces. Make sure that excess does not
come into contact with porous surfaces.
(c) For all surfaces, scrub soiled areas as necessary, and repeat applications as necessary to
remove contamination. Use a soft-bristled brush to clean heavily soiled areas or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
NOTE: Cool water works best with normal dirt and dust. Warm water works best with
oily surfaces.
(b) Surfaces can be scrubbed with a wet sponge or cloth, or the material can be sprayed onto
the surfaces and scrubbed with a clean sponge or cloth. Do not allow excess to run off
onto adjoining surfaces. Make sure that excess does not come into contact with porous
surfaces.
(c) For all surfaces, scrub soiled areas as necessary, and repeat as necessary to remove
contamination. Use a soft-bristled brush to clean heavily textured surfaces or crevices.
No rinsing is necessary. Allow metal surfaces to remain wet for a minimum of 1 minute
prior to drying. Dry the surfaces with a clean, dry cotton cloth (lint-free).
(a) Equipment that uses Sodium Bicarbonate stripping compounds can be used to remove
White-aluminum oxide corrosion, and can be capable of removing limited crevice or
granular corrosion products. Use of Wet bicarbonate should be inspected and make sure
coating thickness of anodize to make sure its integrity. Restore protection per REPAIR
section as needed.
(c) Regardless of wet or dry application, remove all remnants of Sodium Bicarbonate by
rinsing with clean water. Dry the surfaces using either solvent or dry shop wipe. Do not
allow the water to evaporate on the surfaces.
(a) Corwipe 300 Wipes are impregnated with corrosion inhibitors and offer mild cleaning.
These wipes can be used after final wipe down of surfaces with a clean, dry shop wipe.
When used as the final wipe down they will give added corrosion resistance to metal
surfaces.
DO NOT SATURATE CLOTH WITH SOLVENT BY PLACING THE CLOTH OVER THE
CONTAINER’S MOUTH AND TURNING THE CONTAINER TO WET THE CLOTH.
THIS CAN CAUSE CONTAMINATION OF THE SOLVENT SOURCE. ALWAYS POUR
THE SOLVENT ONTO THE CLOTH OR USE A DISPENSER CAN DESIGNED TO
ISOLATE CONTAMINATION.
NOTE: It is recommended that regardless of cleaning method employed; that metal surfaces should
be treated with a corrosion inhibitor. Metal surfaces are normally treated or anodized to
prevent corrosion. Normal wear and abnormal abuse affect corrosion, and it is always
a factor in aircraft.
(a) To remove adhesive tape or adhesive residue from metal parts, dampen a clean dry
cotton cloth (lint-free) with the solvent by pouring the solvent onto the cloth. Wipe onto
the adhesive residue or tape. Peel as much tape from the surface as possible. Use of
a plastic scraper or spatula to remove as much solid material is recommended. Do not
scratch surfaces, this reduces corrosion protection. Do not use metal scrapers, as this
increases damage risk.
(b) Repeat solvent applications as necessary to remove all residues. Dry the parts with a
clean, dry cotton cloth (lint-free). Do not allow solvent to evaporate on surface.
(a) Prepare a solution of BRULIN 815MX (Table 4001) with warm water (90°F - 120°F) (32ºC
- 49ºC). Solution must be 1 part of BRULIN 815MX to 10 parts of water by volume. The
solution can be applied using a sponge or cotton cloth (lint-free).
(b) Surfaces can be wiped with a wet sponge or cloth, or the material can be sprayed onto
the surfaces and wiped with a clean sponge or cloth or soft-bristled brush. Do not allow
excess to run off onto adjoining surfaces. Make sure that excess does not come into
contact with porous surfaces.
(c) For all surfaces, scrub soiled areas as necessary, and repeat applications as necessary to
remove contamination. Use a soft-bristled brush to clean heavily soiled areas or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
(a) Prepare a solution of CALLA 301-A LEMON (Table 4001). Use full strength. The solution
can be applied using a spray bottle, soft-bristled brush, sponge, or cotton cloth (lint-free).
Surfaces can be wiped with a wet sponge or cloth, or the material can be sprayed onto
the surfaces and scrubbed with a clean sponge or cloth or soft-bristled brush. Do not
allow excess to run off onto adjoining surfaces. Make sure that excess does not come
into contact with porous surfaces.
(b) For all surfaces, scrub soiled areas as necessary, and repeat applications as necessary to
remove contamination. Use a soft-bristled brush to clean heavily soiled areas or crevices.
Rinse the surfaces with clean water, or use a fresh sponge or cloth dampened with clean
water to remove residue. Dry the surfaces with a clean, dry cotton cloth (lint-free).
(a) For use on Metal surfaces with adhesive tape or residue. Prepare a solution of VCI-416
(Table 4001) with warm water (90°F - 120°F) (32ºC - 49ºC). Solution must be 1 part of
VCI-416 to 10 parts of water by volume. The solution can be applied using a spray bottle,
soft-bristled brush, sponge, or cotton cloth (lint-free).
(b) Surfaces can be scrubbed with a wet sponge or cloth, or the material can be sprayed onto
the surfaces and scrubbed with a clean sponge or cloth. Do not allow excess to run off
onto adjoining surfaces. Make sure that excess does not come into contact with porous
surfaces.
(c) Scrub soiled areas as necessary, and repeat as necessary to remove contamination.
Use a soft-bristled brush to clean heavily textured surfaces or crevices. No rinsing is
necessary. Allow metal surfaces to remain wet for 1 minute. Dry the surfaces with a
clean, dry cotton cloth (lint-free).
TASK 50-11-05-100-803-A01
4. Metal Preservation and Corrosion Inhibition
A. General Surface Cleaning and Preservation Metal Surfaces. Cortec VCI-416 is non-toxic and USDA
Approved for metal surfaces. Removes oxidation as well as normal dirt and contamination. It is
recommended for use, to make sure that the metal preservation.
(a) Cortec VCI-416 Cleaner, Corrosion Inhibitor can be purchased in 16 oz (473.18 ml) spray
bottles or purchased in concentrated form. For use as a cleaner: heavy soil/ cleaning
use concentrate at 1 part VCI-416 to 10 parts water. For Light Duty Cleaning, use 1
part VCI-416 to 50 parts water.
(b) Cortec VCI-416 use as Corrosion Inhibitor: if other cleaners are used, spray metal
surfaces with Cortec VCI-416 or apply with a damp cloth. Wipe surfaces with a dry clean
cloth to remove any residue from cleaning process. Spray or apply a second coat of
Cortec VCI-416. Leave wet for a minimum of 1 minute. Follow with a clean dry, cloth.
(a) Corwipe 300 Wipes are impregnated with corrosion inhibitors and offer mild cleaning.
These wipes can be used after final wipe down of surfaces with a clean dry shop wipe.
(b) When used as the final wipe down they will give added corrosion resistance to metal
surfaces.
TASK 50-11-05-99F-808-A01
1. General
A. Refer to paragraph 2 to do a general visual inspection of the Sidewall Panel Assembly for damaged or
worn parts.
B. For the extent of damage allowed to be repaired, refer to REPAIR section to repair minor damage. If
the damage is major or beyond simple repair, replace the part.
TASK 50-11-05-210-801-A01
2. Component Inspection/Checks
A. Component inspection of the Sidewall Panel Assembly are given in Table 5001.
Inspection/Check Procedures
Table 5001/TABLE 50-11-05-210-001-A01
TASK 50-11-05-99F-809-A01
1. General
A. This section contains procedures for the general repairs given below:
WARNING: REFER TO CURRENT “MATERIAL SAFETY DATA SHEETS” (MSDS). THE COMPOUND
MANUFACTURER GIVES THE MSDS FOR HEALTH AND SAFETY DATA.
NOTE: You can apply the materials shown in Table 6001. If you would like assistance regarding
the applicable materials you can contact Safran Cabin Inc. Table 6001 does not give all the
recommended materials shown in the repair procedures (see the applicable procedures for
material specifications). Refer to the Engineering Specifications for specific materials and
other approved equivalent materials (potting compound, adhesives, solvents, primers, and
other very necessary materials).
NOTE: Refer to Table 6001 for the recommended materials. For Structural Bonding reference “Structural
Adhesives – Joints and Aluminum Doubler Bonding“ section.
WARNING: APPROVED SOLVENTS (MEK, ACETONE, ALCOHOL) ARE FLAMMABLE AND SHOULD
BE USED WITH PROPER PRECAUTIONS. ALL SOLVENTS AND ADHESIVES SHOULD
BE MIXED AND USED PER THESE INSTRUCTIONS AND/OR THE MANUFACTURER’S
RECOMMENDED PROCEDURES.
USE THESE ITEMS IN A WELL VENTILATED AREA AND AWAY FROM OPEN FLAMES.
IF ADHESIVES OR SOLVENT MATERIALS SHOULD COME IN CONTACT WITH SKIN
OR EYES; FLUSH AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION
AS NEEDED.
A. Prior to bonding, remove any loose or damaged components. Partially bonded Metallic details and
composite parts can be removed from other panels using heat and care. Heat the bond-line to 160°F
- 180°F (71°C - 82°C) using a heat gun or similar tool until softened. Place the part in shear or peel or
tap with a rubber or plastic mallet to dislodge the parts.
B. After separation, Inspect the parts and make sure that they are sound and can be re-bonded. If
the part condition will not allow re-use, consult with Components Manual and resource new parts
(panels, doublers, etc) as needed.
C. Remove any loose debris from the surfaces of the loosened part.
D. Wipe down dirty or oily parts with a clean shop wipe or rag dampened with approved solvent from
Table 6001, and follow with a clean dry shop wipe. This will remove any film or oil from the surface to
be bonded.
E. Once the part is free of oil or film, to make sure that a satisfactory bond can be achieved, it is
recommended that the bonding surface be abraded using a medium-grit (aluminum oxide or silicone
oxide) sanding medium to remove any surface gloss. Do not sand prior to solvent wipe (step C). This
abrasive cloth will remove the loose particles and will make a uniform-grain pattern on the surfaces.
G. For metallic parts-consult metal surface preparation section to make sure that the corrosion inhibition
prior to bonding.
H. Mix approved adhesives (two-part resin/catalyst) per the requirements of the manufacturer. Mix
no more than you can use during the pot life of the adhesive. Mix the components fully but not
excessively. Do not whip air into the mixture during the mixing process.
I. Apply adhesive to both sides of the part(s) to be bonded to make sure uniform wet-out. It is
recommended that an adhesive comb or pneumatic sealant gun be used to make sure that a uniform
coat is applied.
– If using a sealant gun, apply a bead over the area that can be spread as appropriate to make
sure uniform coverage. A spatula or similar tool can be used for this. When applying adhesive
to both sides, spread one side lengthwise and spread the facing side width-wise so that the
two would crisscross when pressed together.
– If using a comb, spread using at a minimum teeth with 1/16 x 1/16 spread (0.125 in (0.3175 cm)
comb is preferred). When applying adhesive to both sides, spread one side lengthwise and
spread the facing side width-wise so that the two would crisscross when pressed together.
J. Push the parts together. For large areas, begin at one end and work down slowly to make sure that
no air is entrapped. Work quickly per the work-life requirements of the adhesive.
K. Remove unwanted or excess adhesive from the part using a clean spatula or similar tool. Use of a
radius gauge or similar tool to provide a neat fillet is recommended. The dry tool is useful for removing
the bulk of squeeze-out or excess adhesive. When large excess is removed, a cloth or cotton swab
dipped in acetone, isopropyl alcohol or other approved solvent can be used to remove and residual
excess away from the bond line. Do not soak or apply excess solvent to the bond line.
L. Clamp or fixture the parts as needed for a minimum of 2 hours at room temperature prior to attempting
to accelerate the cure.
1. If accelerated cure is required – gently heat the part to 120°F - 140°F (49°C - 60°C) for a
minimum of two hours. Do not heat above 160°F (71°C).
2. If Room Temperature Cure is acceptable, allow to set a minimum of 48 hours at room temperature
(62°F (17°C) minimum).
M. Physical Inspection: Use a 6 in (15.24 cm) by 0.5 in (1.27 cm) scale or similar tool as a probe to follow
adhesive bond lines. Make sure that the scale does not penetrate the bond-line greater than a depth
of 0.0625 in (0.1587 cm) in any one area, these are not flaws, but where the resin has shrunk into the
gaps. Inspect for gaps up 1 in (2.54 cm) in length and greater than 0.0625 in (0.1587 cm) in depth
but no more than one-half the thickness of the base panel. These flaws can be corrected. See
Touch-ups. Gaps greater than that defined here require that the detail be removed and re-bonded as
the excess can compromise the part.
O. Parts that require separation and cleaning prior to re-bonding should begin with paragraph A.
P. Seal the corners and clearances with white RTV102 Sealant as required.
TASK 50-11-05-300-802-A01
3. Replace Potted Inserts
NOTE: Refer to Table 6001 for the recommended materials. For replacing potted inserts reference
“Insert Potting Compounds“ section.
NOTE: Use these instructions to replace inserts installed with potting compounds in the honeycomb
panel. For repair of the fiberglass facings see below and referenced sections as appropriate.
WARNING: APPROVED SOLVENTS (MEK, ACETONE, ALCOHOL) ARE FLAMMABLE AND SHOULD
BE USED WITH PROPER PRECAUTIONS. ALL SOLVENTS AND ADHESIVES SHOULD
BE MIXED AND USED PER THESE INSTRUCTIONS AND/OR THE MANUFACTURER’S
RECOMMENDED PROCEDURES.
USE THESE ITEMS IN A WELL VENTILATED AREA AND AWAY FROM OPEN FLAMES.
IF ADHESIVES OR SOLVENT MATERIALS SHOULD COME IN CONTACT WITH SKIN
OR EYES; FLUSH AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION
AS NEEDED.
– Damage is less than 1.5D (1.5x the Outside Diameter of the insert and flange):
a) Mix laminating resin and prepare chopped glass fibers to fill the damaged area.
b) Mask the area outside the damage, and cut flashbreaker tape to match the hole in panel.
c) Use milled glass or chop glass fibers from woven or roving so that the glass is 0.0625 in
(0.1587 cm) or 0.25 in (0.635 cm) in length.
d) Add some dry fibers inside insert hole, and inject a small amount of laminating resin
over them – filling hole about ¼ of the way. Mix additional fibers with adhesive selection
(10% by weight) and push/fill damaged area in panel to near flush. Add some additional
unfilled resin to top and fill flush with surrounding panel. Allow to cure then sand flush
prior to insert installation.
– If damaged area is greater than 2.5D it is recommended that skin restoration with either a
wet lay-up or pre-cured fiberglass plug be accomplished prior to insert replacement. Consult
Paragraph 7for wet lay-up.
a) If adding a pre-cured fiberglass plug over the damaged area, first clean surrounding area
and smooth surfaces with an angle motor or sanding disk.
c) Pre-cured Fiberglass skin repair must overlap surrounding skins by a minimum of 0.25 in
(0.635 cm) on all sides.
d) Remove one cell (0.125 in (0.3175 cm) of core) from around the ID hole.
e) Fill hole with structural adhesive or potting compound and bond pre-cured skin plug over
the location. Make sure that the structural adhesive or potting compound adhesive fills the
additional 0.125 in (0.3175 cm) area also.
g) Fill and fair the step out of the panel surface per other sections of this specification.
C. After insert is removed per paragraph 4 or skin is restored per paragraph 3.B.; drill hole for new insert
as needed. The hole only has to large enough to install the insert and allow the flange to be flush.
D. Inject potting compound into hole in the panel and fill a minimum of ¼ way.
E. Clean new or restored inserts by either vapor degrease or solvent cleaning. Wipe down surfaces with
a solvent damp rag, then clean and dry with a lint-free shop wipe.
G. Install insert in location. Can inserts are designed with an adhesive backed temporary fixing tab to
make suret that a flush installation with panel surface. The tab is larger than the flange on the insert,
and allows it to seat on the panel skin surface and hold the insert in place. Consult with source and
use the tab(s) and alignment tools as needed to make sure that the alignment is as required.
H. Alignment tools are at the discretion of the repair shop, and not a requirement.
I. Inject potting compound into one of the tabs on top of insert and make sure that the adhesive
push-out from the opposite side hole.
J. Allow adhesive to set prior to loading inserts. See Table 6002 for when part can be loaded (Green
Strength). Any adhesive not listed in Table 6002 should be cured for a minimum of 24 hours prior to
applying a load.
INSERT
INSERT
INJECT POTTING
INJECTION TAB COMPOUND
VENT VENT TAB
POTTING POTTING
CAVITY CAVITY
TAB
INSERT
PLUG
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
NOTE: The insert, when potted into a sandwich structure, holds the composite or other components
in position. Before the insert installation, the core is relieved below the skin and around the
hole perimeter of the insert. This does not let the adhesive plug to pull out of the composite.
(1) ALTERNATIVE 1:
(a) To remove the metal inserts, apply heat to them with a soldering iron. Put the end of the
soldering iron into the insert sleeve (threaded or through hole).
NOTE: The heat increases the temperature of the potting compound and the insert. As a
result, the L-318 potting compound cracks around the insert. Five (5) minutes
are necessary for this process to occur. The glass or carbon skins must show
no cracks or fractures.
(2) ALTERNATIVE 2:
(a) Put a bolt into the insert and, with a pneumatic wrench, apply a torque of 80 - 100 lbf-in (9
- 11.2 N-m). The standard inserts are made to get about 70 lbf-in (7.9 N-m) of torque.
When you increase the torque, the insert will turn and will permit removal of the insert
together with some of the defective adhesive.
(b) Let the insert turn freely for a minute or more to build heat and friction. The heat will crack
the epoxy and permit its removal. Do not cause damage to the skins. If you cannot
remove the insert easily, refer to Alternative 1.
B. After the insert removal, clean the panel hole to remove all dirt, dust, or other unwanted material.
If necessary, remove an additional amount of core at ~0.05 in (0.127 cm) below the surface with a
router. Let the skin stay intact. This will cause a blockage of the “plug” mechanically. If necessary,
clean the area with Isopropyl Alcohol, acetone, or other approved solvent.
C. Apply a 0.002 in (0.00508 cm) thick mask of flashbreaker mylar, glass, polyester, or other masking
tape around the insert hole.
D. Fill the hole with an applicable potting compound. Use a spatula or an equivalent edge tool to remove
the unwanted compound from the surface. Move the edge tool at an angle along the flashbreaker
tape to remove the unwanted adhesive. Do this until the remaining compound is 0.002 in (0.00508
cm) maximum above the skin surface.
CAUTION: BE CAREFUL WHEN YOU REMOVE THE MASKING TAPE TO PREVENT DAMAGE,
SCRATCH, OR CUT TO THE PANEL SURFACE.
E. Remove the masking tape. Apply the edge tool along the skin surface. Let the compound cure for
a sufficient time.
G. Identify the new location and drill the composite to the correct diameter and depth.
H. Remove the core below the composite skin at ~0.05 in (0.127 cm) in the new location.
NOTE: There can be an overlap between the old and the new locations. If this occurs, release the
skin where it was not removed before. See Figure 6002.
TASK 50-11-05-300-804-A01
5. Replace Adhesive-Backed Rubstrip or Placard
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
A. Use a flat-blade screwdriver or an equivalent tool to remove the damaged rubstrip or placard from
the panel.
B. Clean the panel with ethyl alcohol to remove the adhesive and other contamination.
C. Remove the contact sheet from the back of the replacement rubstrip or placard.
D. Install the rubstrip or placard in the same location on the panel. Push the rubstrip or placard from the
center out to remove the air bubbles.
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
CAUTION: ALL DISSIMILAR METALS ARE ISOLATED WITH SEALS TO PREVENT GALVANIC
CORROSION. IF A REPAIR OR REPLACEMENT IS NECESSARY, THE MAINTENANCE
MECHANICS MUST REMOVE AND REPLACE ALL SEALS AND INSULATING BARRIERS.
REFER TO THE DISASSEMBLY AND ASSEMBLY SECTIONS IN THE APPLICABLE CMM,
TO DISASSEMBLE AND ASSEMBLE ALL PARTS. NO DEVIATIONS ARE PERMITTED.
ALL DEVIATIONS FROM THE REPAIR INSTRUCTIONS IN THIS DOCUMENT WILL VOID
THE WARRANTY GIVEN BY SAFRAN CABIN INC.
NOTE: For removal and installation of the parts/items intended for corrosion repair, refer to the
Disassembly, Assembly, and IPL sections in the applicable CMM. This Repair section applies
only to these subsequent material specifications:
(A) Aluminum stock, 0.375 in (0.9525 cm) thick, 7075-T73, Hard Anodized per MIL-A-8625 Ty
III (Floor).
(B) Sheet Stock Aluminum, 0.02 - 0.1 in (0.0508 - 0.254 cm) thick, Chem Filmed per MIL-C-5541,
or Anodized per MIL-A-8625 Ty II or III.
(C) Fittings Aluminum Stock 7075-T731, Chem-Filmed per MIL-C-5541, Class 1A Primer per
CDSPS007 or MIL-P-23377, and Topcoat per CDSPS007.
NOTE: You will keep the structural integrity of the part if you obey the repair requirements correctly and
carefully. The Flammability and other Certification will not be affected if you obey the limits and
the recommended materials in this document. If you want to use alternative materials which
have the same performance and requirement, if you would like assistance you can contact
Safran Cabin Inc.
NOTE: If light dust of Aluminum Oxide is the only corrosion present, obey the instructions that are given
in paragraph 6.A. (Size Limits for Repairs). Obey the Corrosion Inhibition (Surface Protection)
and Painting instructions (Primer Application Instructions) given in Paragraphs 6.E. and 6.G.
WARNING: DO NOT TOUCH THE CLEANED SURFACES. BE SURE TO WEAR GLOVES AND AVOID
VAPOR DURING CLEANING AND REPAIR.
(a) You can repair damage up to 20% of non-critical fittings. Repair the damage which is more
than 20% of the fitting or includes two attachment points in a sequence. Replace the fitting.
NOTE: Refer to the Cleaning section in the applicable CMM for cleaning instructions
before repair. For Corrosion Repair Instructions, refer to paragraph 6.C. Apply
Aluminum-Filled Epoxy on the contour of the surface.
(a) You can repair damage from 5% to 10% on upper floor fitting installation holes.
(b) Do not repair damage on lower floor fitting installation holes because these positions
carry most of the load.
(c) You can repair damage up to 10% on all the surfaces of the floor fittings. Do not repair
damage which is more than 5% of the fitting or includes two attachment points in a
sequence. Replace the fitting.
NOTE: Refer to the Cleaning section in the applicable CMM for cleaning instructions
before repair. For Corrosion Repair Instructions, refer to paragraph 6.C. Use
Aluminum-Filled Epoxy to fair out the surface to the contour.
NOTE: It is not necessary to remove all signs of the epoxy adhesive on the extrusion or the
panel to make the repair. Use a scribe or an equivalent tool to examine the epoxy
filler. Remove all loose pieces.
NOTE: Refer to the Cleaning section in the applicable CMM for cleaning instructions before
repair. For Corrosion Repair Instructions, refer to paragraph 6.C. You can bond small
section of stab-in extrusion in the remaining gaps. It is permitted to fill the area with
Aluminum-Filled Epoxy.
(a) Extrusions that have through holes or clearance holes, where fittings are attached to
plates or metal fittings in the panel, are non-critical extrusions. If these extrusions are
non-cosmetic, you can repair them up to 30% of the length and up to ½ the thickness of
the original part. The mechanics must examine the extrusion carefully to make sure that
the extrusion is chemically protected/repaired to prevent more corrosion.
NOTE: It is not necessary to remove all sign of the epoxy adhesive on the extrusion or the
panel to make the repair. Use a scribe or an equivalent tool to examine the epoxy
filler and remove all loose pieces.
NOTE: Refer to the Cleaning section in the applicable CMM for cleaning instructions before
repair. For Corrosion Repair Instructions, refer to paragraph 6.C. You can bond small
section of stab-in extrusion in the remaining gaps. It is permitted to fill the area with
Aluminum-Filled Epoxy.
(a) Extrusions, which are attachment points or where fittings are attached directly to, are
critical components. If these extrusions are damaged, get access to and identify them.
The attachment points can be critical to the related forward or downward Certification
Loading of the unit (if it holds a door or other component in position). You can repair or
replace these extrusions. If you would like assistance regarding the damages you can
contact Safran Cabin Inc, for analysis.
NOTE: Refer to the Cleaning section in the applicable CMM for cleaning of the metal parts.
NOTE: Make sure that the damaged parts agree with the size limits for repair that are given in
paragraph 6.A.
(a) Use a grinding wheel or router bit to make the surface smooth and remove the pit type
corrosion. Use a vacuum to remove the particles and unwanted materials.
(b) Fill the service pits and corrosion with Devcon Aluminum-Filled Putty or Henkel Loctite
EA 9394.
(d) If the anodized coating is removed in metal areas adjacent to the repair, use Alodine
Solution to make the surface resistant to corrosion again. For Surface Protection, refer
to paragraph 6.E.
NOTE: To know the true extent of the damage and repair, remove all inter-granular corrosion.
(a) To make sure that all metal in bad condition and corrosion products are removed, do an
inspection on the component with a 5 or 10X loop.
(b) Use rubber-base wheels soaked with aluminum oxide to grind and to blend out or to make
the edges of the damaged areas smooth.
(c) Chemically inhibit the exposed surfaces and repair the chemical surface films or paints in
the same manner as other metallic surfaces.
NOTE: Cut away or abrade the exfoliated metal to clean the surface. This is not to
permit the embrittled layers to spread damage through the mounting. Use an
aluminum-filled epoxy that agrees with the minimum requirements of MM-A-132
Type 1.
(b) Bond in position one stab-in section or a solid piece of aluminum. The function of some
of these extrusions are to increase the compression loading that the panel or unit can
support.
(c) Remove a section of extrusion and replace it with a solid aluminum piece of the same
width and length.
E. Surface Protection
NOTE: Apply Alodine 600/1200S with a brush to the panel surfaces. Use Alodine 600 or
Alodine 1200 to seal the aluminum. You must paint the surfaces with Alodine solution.
Use Alodine 600 for parts that will stay in as “treated” condition. Use Alodine 1200S for
parts which must be painted. Refer to Henkel Corp. (V1N6B3) or supplier for Alodine
mixing Instructions and verification of material.
(a) Make sure that the Alodine covers all surfaces without protection. Let the parts stay
in Alodine for the sufficient time for them to soak fully. If it is necessary to apply the
protection with a brush, apply a thin uniform. The protection is satisfactory after 5 minutes.
(b) Flush the surfaces with clean, cold water. If possible, use distilled water. To prevent
contamination to the main body of the water, you must continuously overflow the water.
NOTE: Put the new or removed metal components into Alodine 600/1200S. For this
procedure, do steps (c) and (d):
(c) Make sure that the Alodine covers all surfaces without protection. Put the components
into the solution for 1 to 5 minutes. Let the parts stay in Alodine for the sufficient time for
them to soak fully.
(d) Flush the surfaces with clean and cold water. If possible, use distilled water. To prevent
contamination to the main body of the water, you must continuously overflow the water.
Collect the flowing water as practical. The water and treatment solution contain acids,
chromium compounds, and complex fluorides. To discard these materials, refer to
paragraph 6.F.
NOTE: Safran Cabin Inc. normally does extensive tests to make sure that the materials used
do not significantly increase burn risks in the cabin. The related materials are those
included in this section and used as primers and topcoats on metal surfaces.
(a) Use Primers per MIL-P-23377 or organic primers to make the corrosion protection better.
These materials, when applied to metallic surfaces, do not significantly increase the
Flammability risk. Safran Cabin Inc. recommends you use these materials in areas that
are not cosmetic or viewable when you assemble the component. These materials
significantly make the corrosion inhibition better. For Primer Application Instructions,
refer to paragraph 6.G.
NOTE: You must also obey the Applicable Local Regulations. Use the information below only as a
general guide.
NOTE: You can use alternative primers for metal protection. Primers must not contain chromate for
Class Divider Components. Refer to Table 6001 for Primers and Topcoats that agree with
USDA and FDA requirements for Food storage components.
(1) Disposal information for Alodine 600 and Alodine Toner 22 is given on MSDS Sheet for products.
Treat and neutralize the unwanted material before you discard it to the sewer (examine the
Local Regulations and Waste treatment Bulletin WT1004 from Parker-Amchem). Apply a
primer on the surface for full protection. Primers, shown in Table 6001, are corrosion-resistant
materials. For Primer Application Instructions, refer to paragraph 6.G.
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance
regarding the applicable materials you can contact Safran Cabin Inc.
(1) FR (Fluid Resistant) epoxy primers and FR epoxy topcoats are two-part catalyzing materials
purchased as a kit. When you mix them, only use the catalyst indicated for use with the
applicable base component.
(a) Mix the base material correctly before you add the catalyst.
(b) Slowly add catalyst while you mix the base component.
NOTE: Before you use the catalyzed primers, let a minimum of 15 minutes for their
chemical reaction. For catalyzed topcoats, let a minimum of 45 minutes. When
kept in a closed container at ambient temperature, catalyzed materials have an
useable pot life of 4 hours. You must mix the catalyzed materials all the time.
(c) When you use a spray gun, first put the material through a filter. Do this to prevent
clogging and contamination of the applied coatings.
(a) Mixing
1 For the correct mixture ratios, make sure to mix the full contents of each part of the kit.
To use the full contents of the kits, purchase applicable kits for specific applications
and job requirements. To mix less than a full kit, add accordingly (by volume or weight
the necessary proportion of each component) to a mixture container.
(b) Thinning
1 FR (Fluid Resistant) primers and FR topcoats are prepared to use them when
catalyzed. If the thinning of the topcoat is necessary, change the viscosity to vary
from 18 to 21.5 seconds. Use a #2 Zahn cup with thinner for optimum application.
Refer to Table 6001 for list of topcoats and primers.
NOTE: The chemical surface treatment must agree with the requirements specified on the
applicable Finish Specification.
1 FR Primer
NOTE: The optimum thickness for FR Primer dry-film is 0.001 - 0.0013 in (0.00254 -
0.0033 cm). The permitted primer thickness on edges, ends, and recesses
can vary from 0.0006 - 0.002 in (0.001524 - 0.00508 cm), if the fit or function
of the part is not damaged.
2 FR Topcoat
NOTE: The optimum thickness for FR Topcoat dry-film is between 0.0012 - 0.0017
in (0.00305 - 0.004318 cm).
1 When a primer and topcoat are specified, the system must be uniform, correct color,
full hiding, and with no defects (cratering, pinholes, blisters, unwanted materials,
scuffs, scratches, dry over-spray, runs, or sags). Small paint runs are permitted on
hidden items and items to which it is not easy to apply a coat, but make sure that
the fit and clearance are not changed.
2 Adhesion Test: After 16 hours, you can apply a tape test to the coating system. Use
3M #250 applied to the surface with 5 - 6 lb (2.27 - 2.72 kg) of pressure. Abruptly
pull the tape and examine for removal. If removal of paint occurs, paint again as
necessary.
(a) To clean the equipment, refer to the instructions in the Cleaning section of the affected
CMM.
(b) Use a pressure spray or siphon cup gun or equivalent (Table 6001) to apply a full-covering
wet cross-coat. Full coverage is indicated by the color of primer and contrast with the
aluminum.
NOTE: On surfaces, which have a primer, apply one light and uniform coat of FR Primer
before you apply the topcoat.
NOTE: For 502 Pressure Spray gun with #FX tip and needle #765 air cap (or equivalent),
control the equipment to supply 6 - 9 psi (41.37 - 62.05 kPa) at the feed tank and
35 - 45 psi (241.32 - 310.26 kPa) at the gun. For 502 Siphon Cup gun with #FX
tip and needle #765 air cap (or equivalent), control the air pressure to supply 35 -
45 psi (241.32 - 310.26 kPa) at the gun.
Dry Time
Dry the primer in the air to permit you to touch it. 30 minutes
Dry the primer in the air to permit you to stack it.
Dry the primer in the air to permit you to remove grease with 16 hours
vapor.
Dry the primer in the air to make it resistant to water (Do not 48 hours
put it into water).
Dry the Plumbing Lines in the air to permit you to do a Pressure 2 hours minimum
Test (Do not put them into water).
Make the primer cure faster to permit you to do a Pressure Test Dry in the air for a minimum of 5 minutes
or remove grease with vapor. and then bake at approximately 200°F
(93°C) for a minimum of 15 minutes.
Dry the primer in the air to permit you to topcoat it. 1 hour minimum to 3 hours maximum
(see Note).
Make the primer cure faster to permit you to topcoat it. Dry in the air for a minimum of 5
minutes and then bake at approximate
time/temperature.
Make the primer cure faster. Dry in the air for a minimum of 5
minutes and then bake AT A MAXIMUM
TEMPERATURE OF 225°F (107°C).
NOTE: The optimum time to dry the primer in the air to topcoat is 1 to 3 hours. You
can extend the dry time to a maximum of 24 hours, if you do not remove
the parts/surfaces from the clean environment of a paint shop and you use
contamination-free methods to handle them.
(d) Topcoat:
1 Use a spray gun or apply a full wet cross-coat. The time to dry in the air is 16 hours
minimum. Dry the topcoat in the air for a minimum of 10 minutes. Then bake it at a
maximum temperature of 225°F (107°C).
H. Install the Fasteners Wet to Decrease the Corrosion Rate (Refer to Table 6001 for the recommended
materials. If you would like assistance regarding the applicable materials you can contact Safran
Cabin Inc.).
NOTE: You must install the fasteners wet to decrease the corrosion rate. To use Corrosion Inhibiting
Compounds (CIC) or catalyzed primers, refer to the instructions given in this Repair section.
(1) Refer to the Cleaning section in the applicable CMM for surface preparation (cleaning).
1 Put the component into the CIC momentarily with one continuous movement for full
coverage of the chosen area.
3 Use an absorbent cloth or brush to remove the drips and sags that do not flow or
fall from bottom edges.
1 Use a clean touch-up brush to apply the compound with a smooth, continuous
movement. When you soak the brush again with the compound, apply the brush
in overlap movements.
2 Apply the brush again to those regions where it is not easy for the compound to make
a continuous layer. This includes notched details, unfilleted inside corners, crevices,
and undercut edges (between laminated or stack shims).
1 The spray technique is equivalent to other sprayable materials. You will get a full
and best coverage with a smooth, continuous sweep, slightly overlapping at the
ends of each pass.
2 Apply the spray gun again to the regions where compound shows dry or light in
coverage, and in specially not easy areas where blow-back often occurs. This
includes notched details, unfilleted inside corners, crevices, etc.
(a) The “wet” (with Corrosion-Inhibiting Compound) installation of fasteners must occur before
the CIC “working time” is expired. For the assembly time, refer to Table 6001.
(b) Complete the torque application in a minimum of 60 minutes (20 minutes or less for
materials with work-lives shorter than one hour) or in an approved assembly time. Tighten
all bolt and nut installations to maximum values, unless specified differently.
NOTE: Use the dry bolt torque, unless the bolt is self-lubricated as shown in the
applicable part specification (wet CIC is not a lubricant).
NOTE: It is not necessary to remove the CIC from threaded assemblies, if you apply all
the torque during the assembly time.
(a) Use a spray gun, a brush, or put the threaded components into the CIC momentarily
where applicable. If you would like assistance you can contact Safran Cabin Inc.
NOTE: It is better to apply the CIC with a brush on part details, such as: small diameter
holes and / or radii and fillets.
(b) To assemble all treated surfaces, refer to the preparation, application, and installation
procedures in this document.
(c) Touch-Up:
1 If the coating shows to be deficient, touch up the component again with a localized
treatment before assembly.
2 Keep the touch-up to a minimum with a sufficient coverage to make sure for the
CIC layer continuity.
NOTE: You can apply the materials shown in Table 6003. If you would like assistance
regarding the applicable materials you can contact Safran Cabin Inc.
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
WARNING: DIRECT CONTACT WITH ISOPROPYL ALCOHOL CAN CAUSE IRRITATION IN EYES,
NOSE, THROAT, AND SKIN. EXTENDED PERIODS OF CONTACT CAN CAUSE
HEADACHES, DIZZINESS, AND NAUSEA. WEAR GLOVES, APRON, AND GOGGLES.
USE THIS PRODUCT IN AN AREA WITH GOOD AIRFLOW. DO NOT BREATHE THE
FUMES. DO NOT TAKE INTERNALLY. IF YOU DO NOT OBEY THIS WARNING, INJURY
TO OR DEATH OF PERSONS CAN OCCUR.
NOTE: If you would like assistance you can contact Safran Cabin Inc. to make sure which class
is applicable to the Safran Cabin Inc. unit.
(1) Class 1: Dents, surface scratches, scars, reinforcement delamination, or resin erosion. No
damage to the glass or carbon fibers. Local compression of the honeycomb core on dents. The
friction and vibration of two facings cause the Resin Erosion. One sign that shows the resin
erosion is the quantity of resin “dust” on the surfaces. Scratches are cosmetic defects in the
resin surface that do not cause damage to the underlying reinforcement. Refer to paragraph
7.B and see photos Class 1-1 and Class 1-2 in Figure 6003.
(2) Class 2: Small Punctures or Glass Fracture. Puncture in one side of the glass facing. Refer to
paragraph 7.C and see photos Class 2-1 and Class 2-2 in Figure 6003.
(3) Class 3: Holes or damage that extend fully through the sandwich panel. These include the two
facings and the core that are less than 16 in2 (103.2256 cm2). Refer to paragraph 7.D.
(4) Class 4: Extensive Damage, greater than 16 in2 (103.2256 cm2). The replacement of the panel
section or parts is necessary. DO NOT REPAIR THIS KIND OF DAMAGE.
(1) Imperfection: Surface Depressions; Dents, Scratches, Shallow Scars, Surface Abrasion, and
Resin Erosion.
1 Decorative surface: The imperfection must not go into the material fibers and the
correction must not increase the panel weight by more than 2%.
2 Non-Decorative Surface: On imperfections that go into the material fibers, you cannot
repair them by this procedure.
NOTE: The 16 in2 (103.2256 cm2) area for repair is the limit for an individual repair. The
limit quantity of repairs per galley panel should be 3 and each individual repair
should not extend in any length more than 4 in (10.16 cm) and if more than one
repair is done it should be at least 12 in (30.48 cm) from any adjacent repair.
If it is found that more repairs are required you should seek approval from local
authorities.
2 Use MEK or Isopropyl Alcohol and a clean, dry shop wipe. Make the cloth moist with
the solvent and rub it against the damaged area. After you use the moist cloth, apply
a clean, dry shop wipe. Do not let the solvent dry on the part surfaces.
NOTE: A part will be clean if there is no indication of dirt, oil, or unwanted materials
after you pass a clean, dry shop wipe on it.
4 Immediately apply the filler on the void/dent/scratch area. Overfill slightly the
damaged area with the filler to permit its shrinkage.
5 Minimum cure time at 72°F (22°C) is 15 to 20 minutes, increase cure time if compound
is spread thicker. After compound is cured, sand the surface.
NOTE: Non-cosmetic surfaces which only filling material is necessary: Fill the
damaged area with the epoxy or polyester type materials shown here or use
one part adhesives and sealers (RTV’s). Apply these materials only to seal
the panel from water absorption and for non-cosmetic repair.
CAUTION: DO NOT TRY TO INCREASE THE SPEED OF THE MATERIAL CURE WITH THE
AID OF A LARGE QUANTITY OF CATALYST. MANY FILLERS AND ADHESIVES
WILL CURE FASTER WHEN YOU ADD MORE CATALYST, BUT THIS WILL
EMBRITTLE THE EPOXY RESINS.
NOTE: Vibration or fretting of two surfaces causes the erosion of the facing area.
To correct the erosion areas, identify and repair them. A usual procedure to
repair the erosion is to use an adhesive bridge between two components. This
will prevent fretting of the surfaces. The adhesive operates as a liquid shim
between the two parts and prevent clearance between them, but it increases
the flammable materials. If this occurs, you must send a report to the Design
Engineering and Flammability Certification for analysis before its implementation.
If you increase the number of fasteners, you can also decrease the erosion
or fretting, but adds substantial weight. These two procedures are out of the
original design scope, and the Design Engineering and Flammability must make
an analysis of them. Regardless, you must identify the source of the erosion
or the problem will continue.
1 Clean the surface with Isopropyl Alcohol or other approved solvent to remove the
contamination. Do not let the solvent dry on the panel. After you use the solvent,
apply a clean, dry shop wipe to remove all contamination.
2 Apply Polyester or Mylar masking tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
4 Use a Filled Epoxy adhesive such as Cytec Industries Inc. (Solvay Group) L-301 with
milled glass or Cab-O-Sil Fumed Silica on a limited basis in field repairs. These
Epoxy fillers exhibit higher smoke characteristics than Polyesters as well as higher
OSU Heat Release. Use Epoxy Fillers in field repairs only. Apply them to a limit of
no more than 100 in2 (645.16 cm2) to each part. Remove the unwanted adhesive as
shown in the subsequent step.
5 Use an edge tool such as a spatula or razor blade to remove the unwanted adhesive.
Move the tool along the mylar tape. This will remove all unwanted filler higher than
0.002 in (0.00508 cm) thick (approximately the thickness of the tape).
6 It is frequently necessary to increase the speed of cure of a repair to permit you to put
the component back into service on time. If necessary, make the filled area hot with a
heat gun at 140°F - 160°F (60°C - 71°C) to decrease the set time.
8 Lightly sand and fair out the edges of the filler and its surrounding panel surface.
9 Refinish the repair if necessary. To paint the panel, refer to paragraph 10.
CAUTION: DO NOT TRY TO INCREASE THE SPEED OF THE MATERIAL CURE WITH THE
AID OF A LARGE QUANTITY OF CATALYST. MANY FILLERS AND ADHESIVES
WILL CURE FASTER WHEN YOU ADD MORE CATALYST, BUT THIS WILL
EMBRITTLE THE EPOXY RESINS.
(e) Repair Procedure for Shallow Scars, Scratches, and Surface Abrasion:
2 Apply Polyester or Mylar masking tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
3 To remove other dirt or contamination, use a sanding pad with 320 grit or finer to
make the surface lightly smooth. 3M Scotch-Brite (very fine) is also permitted.
4 Use Polyester Fillers such as Akemi #7 or Adtech MicroFiller #15-3 to fill small
aberrations. Polyester Fillers do not contribute significantly to OSU Heat Release.
NOTE: You can use Epoxy Fillers and Adhesives such as 3M DP110 or DP190 or
DP420 on a limited basis in field repairs. These Epoxy fillers exhibit higher
smoke characteristics than Polyesters as well as higher OSU Heat Release.
Use Epoxy Fillers in Field Repairs only. Apply them to a limit of no more
than 16 in2 (103.2256 cm2) to each part. Remove the unwanted adhesive
as shown in the subsequent step.
6 It is frequently necessary to increase the speed of cure of a repair to permit you to put
the component back into service on time. If necessary, make the filled area hot with
a heat gun (at a temperature of 120°F (49°C) for Akemi or Adtech MicroFiller or at
140°F - 160°F (60°C - 71°C) for epoxy) to decrease the set time.
NOTE: You can add Polyester systems like Adtech MicroFiller #15-3 or Akemi #4
or #7 catalyst at various ratios. Add a 2 in (5.08 cm) wide length from the
catalyst tube to a “golf ball size” portion of part A. Refer to the instructions
printed on the can. The actual ratio is 100 Parts of A to 2 parts of B.
8 Lightly sand and fair out the edges of the filler and its surrounding panel surface.
9 Refinish the repair if necessary. To paint the panel, refer to paragraph 10.
1 To repair local delamination, use a structural adhesive L-301 A/B or laminating resin
to bond the panel surface to the honeycomb.
3 At a minimum, drill two holes into the delaminated area. These holes must be at
the opposite side of the delaminated area. Use the Table 6001 for the selection of
the materials. Obey the instructions for that specific type of material or equivalent
material requirements.
4 Mix the adhesive and fill the void from the bottom. You must fill the local cells with
adhesive. Fill the hole with sufficient adhesive to bond the panel surface to the core.
5 While you fill the delamination, move the applicator around to make sure that the
surface ply is wet-out.
6 Use a clean, shop wipe moist with Isopropyl alcohol or MEK or Acetone to remove
the unwanted adhesive from the surface.
8 Attach the plate in position with clamps and use sufficient pressure to push the ply
down on the composite surface. Hold it until the adhesive cures.
9 Remove the plate. Sand the remaining adhesive from the composite surface.
1 Use one of these laminating resins: Epocast 50A with 976 (100:15) or Epocast 50A
with 9339 (100:15) or Shell 828 with Epikure 3233 (100:10):
– EPON 828 Resin with Mfg. Catalyst (Epikure DETA 3223 or Equivalent) or (Epikure
TETA 3234 or Equivalent)
– Epocast 50A1 with 9816 Catalyst or Epocast 50A1 with 946 Catalyst
2 Mix sufficient resin to make the necessary repair. Weigh the material in the specified
ratio and mix them fully.
3 Use an acid brush or nylon brush to apply the resin to the delamination and to the
core. Make sure that the ply is wet-out on the mating surface.
4 Use a teflon or nylon squeegee or a latex gloved finger to push the ply into position.
6 Let the resin cure for 6 hours. To increase the speed of the cure, dry the resin in
the air until it is tack-free. Then increase the temperature to 120°F (49°C) with an
infrared lamp or oven for 5-30 minutes. Increase the temperature to approximately
150°F (66°C) for 2 hours.
NOTE: When you use a two-step cure, this prevents resin from bubbling or frothing.
1 Use 2-part adhesives. These adhesives offer higher strength, but also increase the
weight. Use one of these adhesives: L-301 or L-318 or equivalent.
2 For L-301 Type 4.11, mix (100:50) sufficient adhesive to apply to the damaged
area. Use a brush or spatula to add sufficient adhesive to the related parts. Use
clamps to attach the parts together for good contact if necessary. Let 2-3 hours for
green-strength cure. Then Increase the temperature to 150°F (66°C) for 2 hours
for high strength cure.
(1) Imperfection: Punctures, Core to skin Separation, and Damaged Honeycomb Core
1 Decorative Surface: For Punctures, correct 0.1875 in (0.4762 cm) or less in diameter.
Correct no more than 1% of the total panel area. The correction must not increase
the panel weight by more than 2%. For Core to Skin Separation, you can correct up
to 10% of panel edge. For Damaged Honeycomb Core, the repair is not permitted.
NOTE: The 16 in2 (103.2256 cm2) area for repair is the limit for an individual repair. The limit
quantity of repairs per galley panel should be 3 and each individual repair should not
extend in any length more than 4 in (10.16 cm) and if more than one repair is done it
should be at least 12 in (30.48 cm) from any adjacent repair. If it is found that more
repairs are required you should seek approval from local authorities.
NOTE: The subsequent procedures apply for damage that extend through Facing Material,
with collateral damage to the core. When you repair non-structural decorative panels,
refer to these procedures, if the damage agrees with the flammability requirements.
NOTE: Advantages: It is not necessary to remove the damaged core. The local compression
is significantly higher because of the solid filler. The local peel strength is dramatically
improved because of the strength of the adhesive.
NOTE: Disadvantages: Weight Increase. More “fuel for fire” increases OSU potential. The
repair is limited in size because of the weight and flammability problems. The damage
cannot be greater than 16 in2 (103.2256 cm2).
1 Clean the surface with Isopropyl Alcohol or other approved solvent to remove the
contamination. Do not let the solvent dry on the panel. After you use the solvent,
apply a clean, dry shop wipe to remove all contamination.
2 Apply Polyester or Mylar masking tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
3 To remove other dirt or contamination, use a sanding pad with 320 grit or finer to
make the surface lightly smooth. 3M Scotch-Brite (very fine) is also permitted.
4 You can use Potting Compounds such as L-318 from Cytec Industries Inc. (Solvay
Group) or Epibond 1559-1 A/B from Huntsman to fill small aberrations.
5 To enhance the strength, undercut the core below the upper panel surface and fill it
totally. This will increase the overall strength. See Figure 6004. Make sure that the
undercut is 0.125 in (0.3175 cm) of the cell width.
6 To remove the unwanted adhesive, use an edge tool such as a spatula or razor blade.
Move the tool along the Mylar tape to remove the unwanted filler higher than 0.002 in
(0.00508 cm) thick (approximately the thickness of the tape).
9 Lightly sand and fair out the edges of the filler and its surrounding panel surface.
10 Refinish the repair if necessary. To paint the panel, refer to paragraph 101.
NOTE: Advantages: It is necessary to remove and replace the damaged core, but this
prevents the weight increase. The local compression is the same as the parent
panel. The local core-peel strength is slightly better because of the strength of
the adhesive. The replacement of the facing increases the total durability.
NOTE: Disadvantages: Higher skill is necessary to remove and replace the core. Time
for the repair is longer. Wet lay-up or adhesive lay-up is messy.
1 Clean the surface with Isopropyl Alcohol or other approved solvent to remove the
contamination. Do not let the solvent dry on the panel. After you use the solvent,
apply a clean, dry shop wipe to remove all contamination.
2 Apply Polyester or Mylar masking tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
3 Trim the damaged area out to an oval or round shape. Rectangular or Square shapes
with rounded corners is permitted.
4 Grind the panel surface at an angle or taper shape. The width of the scarf must be
at a minimum of 100 times the facing thickness (example: 2 ply of 7781 is 0.02 in
(0.0508 cm) thick, the taper must be 2 in (5.08 cm) wide).
5 Use a vacuum or compressed air to remove all loose unwanted material and particles
from the work area.
7 Put the core into the panel to make it flush with the opposite facing.
12 Lightly sand to make the edges of the filler and its surrounding panel surface smooth.
2 Non-Decorative Surface: No limit, but the correction must not increase the panel
weight by more than 2%.
NOTE: For damage that extends fully through the sandwich panel, you can repair it by two
procedures: Scarf-joint procedure which is equivalent to the Class-2 Procedure and
Step-Joint Class-3 Procedure.
NOTE: Advantages: It is necessary to remove and replace the damaged core, but this
prevents the weight increase. The local compression is the same as the parent
panel. The local core-peel strength is slightly better because of the strength of
the adhesive. The replacement of the facing increases the total durability. For
solid laminates, follow the lay-up procedure.
NOTE: Disadvantages: Higher skill is necessary to remove and replace the core. Time
for the repair is longer. Wet lay-up or adhesive lay-up is messy.
1 Clean the two surfaces with Isopropyl Alcohol or other approved solvent to remove
the contamination. Do not let the solvent dry on the panel. After you use the solvent,
apply a clean, dry shop wipe to remove all contamination.
2 Apply Polyester or Mylar masking Tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
3 Trim the damaged area out to an oval or round shape. Rectangular or Square shapes
with rounded corners is permitted.
5 Use a vacuum or compressed air to remove all loose unwanted material and particles
from the work area.
6 Cut a section of core equal to the size of the repair area. Put a temporary shim or
block on one side of the panel to hold the core and first facing repair. Make a shim
that is flush against the panel. The shim must have a step on the inside because of
the missing skin plies on that side. Cover the shim with teflon tape or equivalent
release material. Use teflon tape to attach the shim to the panel.
7 Replace the upper facing with the wet lay-up. Let the repair cure.
8 Remove the shim from the second facing. Examine the core and make sure that
it is correctly bonded in position by the wet lay-up. Add more potting compound,
if necessary.
11 Lightly scarf to make the edges of the filler and its surrounding panel surface smooth.
NOTE: Advantages: It is necessary to remove and replace the damaged core, but this
prevents the weight increase. The local compression is the same as the parent
panel. The local core-peel strength is slightly better because of the strength of
the adhesive. The replacement of the facing increases the total durability.
NOTE: Disadvantages: Higher skill is necessary to remove and replace the core. Time
for the repair is longer, as set time for repair. Wet lay-up or adhesive lay-up
is messy.
1 Clean the two surfaces with Isopropyl Alcohol or other approved solvent to remove
the contamination. Do not let the solvent dry on the panel. After you use the solvent,
apply a clean, dry shop wipe to remove all contamination.
2 Find the thickness of each facing and the plies used (P = plies per facing).
3 Multiply (P-1) x 1.5. Use a divider, compass, or rule to make a mark on the panel
away from the damage by the result. Be sure to use this minimum distance. Use the
same dimensions to make the pattern (oval or rectangular with rounded corners).
4 Apply Polyester or Mylar masking Tape, if available, to the areas adjacent to the
repair. This will prevent these surfaces from contamination by the repair procedure.
It will also decrease the clean-up time.
6 Do the procedure again for three (3) or more plies. Measure 1.5 in (3.81 cm) from this
step and trim the ply that you laid before. The number of steps is equal to the number
of plies minus 1 (3 Plies = 2 steps etc.).
7 For a 2-ply panel, cut a section of core equal to the size of the repair area. The core
must install snugly in position.
8 Put a temporary shim or block on one side of the panel to hold the core and first
facing repair. Make a shim that is flush with the panel. The shim must have a step on
the inside to align with the missing skin plies on that side. Cover the shim with teflon
tape or equivalent release material. Use Teflon tape to attach the shim to the panel.
10 Replace the upper facing with the Wet lay-up. The dimension of each skin ply must
align correctly into each step. Each skin ply must touch the composite material or
keep a very small clearance. Do not increase the skin ply thickness too much. The
last ply on the top of the repair must extend 0.5 in (1.27 cm) far from the ply below
it. Let the repair cure.
11 Remove the shim from the second facing. Examine the core and make sure that
it is correctly bonded in position by the wet lay-up. Add more potting compound,
if necessary.
DAMAGE
REMOVE DAMAGE
AND TAPER PANEL
100
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
NOTE: Use this procedure to fill the holes that you can see in the edges of each panel after the final
assembly.
CAUTION: BE CAREFUL WHEN YOU USE BATCHES THAT ARE OVER THAN 500 TOTAL WEIGHT.
WHEN YOU MIX TOO MUCH OF LARGE BATCHES, THE BATCHES CAN BECOME
EXOTHERMIC (VERY HOT). YOU MUST USE THE STANDARD BATCH MIX SIZES.
A. Remove all unwanted material and particles from the hole with a vacuum or dry compressed air. It is
important to remove all unwanted material and loosened cell walls. Do this to make sure that the
sealant will contact the core material.
B. Use clean, lint-free cloths and MEK solvent to remove all oily dirt and unwanted materials. Let the
solvent dry from the honeycomb panel at least 15 minutes at room temperature.
C. Mix the two-part FR-8136W sealant in the mixture ratio of 100 parts by weight of Part A to 50 parts by
weight of Part B. Mix no more than you can use during the pot life of the compound (45 minutes at
75°F (24°C)). Mix the two components fully but do not let too much air into the mixture.
NOTE: Always follow the instructions given by the manufacturer. It is possible that the mixture ratio
can change after the publication of this manual.
E. Let the sealant cure for 12 hours at 70°F - 90°F (21°C - 32°C), or 3 hours at 120°F - 130°F (49°C
- 54.4°C).
TASK 50-11-05-300-809-A01
9. Fill and Fair out Procedures for Panel
NOTE: Refer to Table 6001 for the recommended materials. If you would like assistance regarding the
applicable materials you can contact Safran Cabin Inc.
A. Surface Preparation
(1) Use clean cloths soaked with Isopropyl Alcohol, MEK, or other permitted solvent to remove the
loose dust or dirt from the panel. Remove all grease, release agent, or other contamination type
from the surface. Do this before you sand the panel surface. This step prevents contamination
into the surface caused by the pressure and abrasion of the sanding operation.
CAUTION: DO NOT SAND THE PART AGGRESSIVELY OR TOO MUCH. SCUFF THE SURFACE
RESIN ONLY. DO NOT MAKE THE REINFORCEMENT MATERIAL (GLASS, KEVLAR,
OR GRAPHITE) ROUGH.
(3) Lightly sand the surface with a 100-400 grit sandpaper to break the surface gloss and to remove
release agents or other contamination. Sand all the surface with equal movements.
(4) Do Steps (1) and (2) again until you see no dirt on a new shop wipe. The panel is now prepared
for fairing and filling.
1 Akemi No. 4
The application of Akemi 4 to fill and fair has no limitation in terms of surface area being
covered providing it is applied as a pore filler which requires that the amount of filler
applied per square foot does not exceed 0.009 lb (4 g). A general rule of the thumb would
be after the filler is applied and sanded the panel shall be visible except for a few dots of
white. If more filler is required refer to the Scratch and dent repair paragraph 10.B.1.C and
use the limitations specified in that repair.
2 Akemi No. 4 is a two component system. Part A is a can of gray putty like paste. Part
B is a small tube of hardener the material is white in color and approximately the
same consistency as toothpaste. These mixing instructions are for small quantities of
material. Should larger batches be called for, scale-up the mix accordingly.
A 2-½ in diameter slug of Akemi No. 4 should be placed on a clean mixing tray,
container, or a cardboard palette (with release paper). Place a 1 in (2.54 cm) length
of Part B straight from the tube onto the palette. Thoroughly fold the hardener into
the “Bondo”. A large flat spatula or putty knife will expedite the mixing process. Use
the blade to “swipe a path” through the putty and lift that section and fold into the
remaining filler on the palette, continue the process until all the Bondo is a uniform
color and consistency.
The filler can be thinned with Acetone. Use a mixture of 2 oz (59.15 ml) of acetone
with the above combination of material. More or less acetone can be added,
depending on the desired consistency. Thinning is desired to fill surface porosity. The
thinned mixture will “level” in the pores, thus reducing the time sanding the part. Dry
the component in an oven for 30 minutes at 120°F (49°C) if the Akemi is cut with
acetone prior to additional work.
2 Epibond 1568 A/B is a self-extinguishing adhesive/filler and you can use it for
localized field repair. Use it only on field and non-structural repairs of lofted geometry
less than 2 in2 (12.9032 cm2) of the part total area. The material comes in Accumix
cartridges with the two components in side by side cylinders. A dispenser “gun” is
used with a baffled tube to mix the materials.
(b) Apply the fairing compound to the structure with a spatula. Spread it as thin as possible
along the surface. Use a plastic spreader, a putty knife, or an equivalent tool to apply the
Filler. For thin, uniform and level application, hold the spreader at 90° to the panel surface
or at a slight angle to it. Too much compound application only increases the period of
time necessary to sand the part.
(c) Before sanding, let the fairing compound set in a sufficient time (15 to 20 minutes
minimum). Increase the cure time if compound is spread thicker.
(d) Examine the fairing compound visually to be sure of its correct cure. After this, apply light
pressure with a fingernail on the surface. The cure of the filler will be satisfactory when
you cannot make a mark on it with your nail.
(a) After you apply the filler and let it dry thoroughly, remove the unwanted material with a
200-400 grit sandpaper. Sand the filler with light equal movements, by hand or jitterbug
sander.
NOTE: You can repair the loft or radius on a part with filler compound, but do not apply
the compound too thickly. Only repair the corner or radius if you can see the fabric
in the corner. A part that is correctly laid-up or pressed will always have some
fabric in the corners, but the resin fill can not be sufficient. Do inspections on the
part during all the processing. Only fill or sweep a part that was examined before.
TASK 50-11-05-300-810-A01
10. Paint and Prime the Composite Panels
A. Filler Application
(a) Materials:
NOTE: For HSH (VB4946) and WLS (V0YY71) Paints, if you would like assistance
you can contact Safran Cabin Inc.
(a) Materials:
(b) Procedure:
1 First clean the panels with (Greider Co.) G99-S23 white tack cloth to remove all
dust particles.
2 Apply the filler with a spray gun in a criss-cross pattern, approximately 12 in (30.48
cm) away from the panel.
NOTE: Criss-Cross pattern means one pass along the length of panel and one pass
along the width. See Figure 6007.
3 Let the panel dry for 24 hours or until hard. To increase the speed of the cure, dry
the panel in an oven at 130°F (54.4°C).
Criss-Cross Pattern
Figure 6007/GRAPHIC 50-11-05-300-008-A01
(a) Do an inspection on the filler painted panels for “runs” or dust particles. Then sand lightly
as necessary to remove dust particles. Examine the edges for holes or porosity. Fill them
with filler paint materials for small porosity, or with Akemi filler “Bondo” for larger holes.
(a) Materials:
3 Water as a dilution
NOTE: After you mix the paint, the paint solution has approximately four (4) hours of
workable time under normal environmental conditions.
(b) Apply top (fog) coat in one criss-cross pattern as shown in Figure 6008. Then let it dry for
approximately 20 to 30 minutes or until glossy finish of the painted panel becomes dull.
NOTE: To increase the speed of the drying time, apply ventilation to panels to release
the water particles.
(a) Materials:
3 Water as a dilution
(b) Mix the Texture Coat by weight with a Digital Scale as follows:
NOTE: After you mix the paint, the paint solution has approximately four (4) hours of
workable time under normal environmental conditions.
2 Gun pressure at 2 psi (13.79 kPa) with H.V.L.P. gun (Non-H.V.L.P. at 20 psi (137.9
kPa))
(2) Application
(a) Apply one criss-cross pattern and one criss coat or 1-1/2 coats to get the texture pattern
as shown in Figure 6008.
(c) Apply a texture coat test on a sample piece for texture effect.
(d) Let dry for 24 hours or until hard. To increase the speed of the drying time, use an oven.
1- ½+ Criss-Cross Pattern
Figure 6008/GRAPHIC 50-11-05-300-009-A01
D. Damage Repair
(1) For all types of damage, sand down the panel to filler coat. For damages with pits or holes, fill
with Akemi “bondo” and sand the panel to make it smooth.
(2) For Top (Fog) Coat Application and Texture Coat Application, refer to paragraphs 10.B. and
10.C.
(3) To blend newly painted surface with surrounding area, let the paint dry. Rub it with glass cleaner
to remove slightly the sandy surface finish.
TASK 50-11-05-99F-810-A01
1. General
A. This section contains special instructions and notes needed to prevent damage to components and
possible injury during assembly of the Sidewall Panel Assembly.
B. IPL Figure Item numbers include all configurations (alpha variants) unless otherwise noted.
C. Refer to REPAIR section to install all bonded components, adhesive-backed placards, and potted
inserts. Install the attaching parts given in the IPL to attach all other components.
TASK 50-11-05-400-801-A01
2. Assembly Procedures
CAUTION: THE MONUMENT HAS DECORATIVE SURFACES THAT ARE EASILY DAMAGED.
COVER THE SURFACES AND BE CAREFUL WITH UNIT TO PREVENT DAMAGE.
SUBTASK 50-11-05-440-001-A01
A. Shroud Assembly (IPL Figure 1)
(1) Install the shroud (25, -25A, 25B, -25C, 25D, -25E, 25F, -25G, 25H, -25J, -25K, -25L, 25M,
or -25N).
(2) Refer to REPAIR section to replace the bonded foam seal (22 or -22A).
(3) Refer to REPAIR section to replace the bonded foam seal (20).
(4) Refer to REPAIR section to replace the bonded foam seal (15, -15A, 15B, -15E, -15F, 15G,
or -15H).
(5) Refer to REPAIR section to replace the bonded foam seal (10, -10A, 10B, -10C, 10D, or -10E).
(6) Refer to REPAIR section to replace the bonded foam seal (5, -5A, 5B, or 5C).
SUBTASK 50-11-05-440-002-A01
B. Shroud Assembly (IPL Figure 1A)
(3) Install the shroud doubler assembly (10) with rivets (15).
SUBTASK 50-11-05-440-003-A01
C. Sloping Sidewall Liner Assembly (IPL Figure 1B)
(1) Install the sloping sidewall liner (35, -35A, -35B, -35C, -35D, -35E, -35F, -35G, -35H, -35J, -35K,
-35L, -35M, -35N, -35P, -35Q, -35R, -35S, -35T, -35U, -35V, -35W, -35X, -35Y, or -35Z).
(2) Refer to REPAIR section to replace the bonded placard (30, -30A, -30B, or -30C).
(3) Refer to REPAIR section to replace the bonded placard (25, -25A, -25B, -25C, -25D, -25E,
-25F, -25G, -25H, -25J, -25K, -25L, -25M, -25N, -25P, -25Q, -25R, -25S, -25T, -25U, -25V,
-25W, -25X, -26, -26A, -26B, -26C, -26C, -26D, -26E, -26F, -26G, -26H, -26J, -26K, -26L, -26M,
-26N, -26P, -26Q, or -26R).
(4) Refer to REPAIR section to replace the bonded placard (20B, -20C, -20D, -20E, or -20F).
(5) Refer to REPAIR section to replace the bonded transfer tape (-17 or -17A).
(6) Refer to REPAIR section to replace the bonded doubler (15, -15A, -15B, -15C, -15D, -15E, -15F,
-15G, -15H, -15J, -15K, -15L, -15M, -15N, -15P, -15Q, -15R, or -15S).
(7) Refer to REPAIR section to replace the bonded reinforcement strip (-12).
(8) Refer to REPAIR section to replace the bonded reinforcement strip (10, -10A, or -10B).
SUBTASK 50-11-05-440-004-A01
D. Bulk Sloping Sidewall Panel Assembly (IPL Figure 1C)
(1) Assemble and install the sidewall panel assembly (60, -60B, or -60C) as follows:
(2) Refer to REPAIR section to replace the bonded glass cloth tape (-57).
(6) Refer to REPAIR section to replace the bonded foam filler (40).
(7) Refer to REPAIR section to replace the bonded sidewall liner strip (30, -30A, or -30B). Install the
sidewall liner strip (30, -30A, or -30B) with screw (35 or -35A).
(8) Install the net fitting closeout (20) with screws (25).
(9) Install the net fitting closeout (10 or -10A) with screws (15 or -15A).
SUBTASK 50-11-05-440-005-A01
E. Bulk Sloper Bracket Assembly (IPL Figure 1D)
(1) Install the bulk sloper bracket (15, -15A, -15B, -15C, -15D, or -15E).
SUBTASK 50-11-05-440-006-A01
F. Bulk Endwall Assembly (IPL Figure 1E) - Deleted Figure
SUBTASK 50-11-05-440-007-A01
G. Vertical Sidewall Panel Assembly (IPL Figure 1F)
(a) Refer to REPAIR section to replace the bonded placard (-85 or -85A).
(2) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(3) Refer to REPAIR section to replace the bonded placard (70 or -70A).
(4) Refer to REPAIR section to replace the bonded placard (65 or -65A).
(5) Refer to REPAIR section to replace the bonded placard (60 or -60A).
(7) Refer to REPAIR section to replace the bonded vertical sidewall liner (50).
(9) Refer to REPAIR section to replace the bonded transfer tape (-44 or -44A).
(10) Refer to REPAIR section to replace the bonded glass cloth tape (-43A).
(11) Refer to REPAIR section to replace the bonded silicone foam tape (-42A).
(12) Refer to REPAIR section to replace the bonded cover strip (40).
(13) Refer to REPAIR section to replace the bonded cover strip (35).
(14) Refer to REPAIR section to replace the bonded cover strip (30).
SUBTASK 50-11-05-440-008-A01
H. Vertical Sidewall Panel Assembly (IPL Figure 1G)
(1) Refer to REPAIR section to replace the bonded placard (90B or -90C).
(3) Refer to REPAIR section to replace the bonded placard (80E or -80F).
(4) Refer to REPAIR section to replace the bonded placard (75E or -75F).
(5) Refer to REPAIR section to replace the bonded transfer tape (-73 or -73A).
(7) Refer to REPAIR section to replace the bonded insulation panel (30A).
(8) Install the sidewall extrusion (5E) with nuts (10E), washers (15), and screws (20).
(9) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
SUBTASK 50-11-05-440-009-A01
I. Vertical Sidewall Panel Assembly (IPL Figure 1H)
(1) Install the vertical sidewall liner (125, -125A, -125B, or -125C).
(2) Refer to REPAIR section to replace the bonded transfer tape (-122 or -122A).
(3) Refer to REPAIR section to replace the bonded glass cloth tape (-120A).
(4) Refer to REPAIR section to replace the bonded placard (-115 or -115A).
(6) Refer to REPAIR section to replace the bonded placard (-105, -105A, -105B, or -105C).
(7) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(8) Refer to REPAIR section to replace the bonded placard (95, -95A, -95B, or -95C).
(9) Refer to REPAIR section to replace the bonded placard (90 or -90A).
(10) Refer to REPAIR section to replace the bonded placard (85, -85A, -85B, -85C, -85D, -85E,
-85F, or -85G).
(11) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(12) Refer to REPAIR section to replace the bonded doubler strip (75, -75A, -75B, or -75C).
(13) Refer to REPAIR section to replace the bonded doubler strip (70, -70A, -70B, or -70C).
(14) Refer to REPAIR section to replace the bonded doubler strip (65, -65A, -65B, or -65C).
(16) Assemble and install the quarter turn fastener assemblies (45 or -45A) as follows:
(17) Refer to REPAIR section to replace the bonded hook fastener (40).
(18) Install the cargo access panel lanyard (25) with rivet (30) and nylon washers (35).
(19) Refer to REPAIR section to replace the bonded water dam liner (-22).
(20) Refer to REPAIR section to replace the bonded sidewall extrusion (5). Install the sidewall
extrusion (5) with nuts (10), washers (15), and screws (20).
(21) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
SUBTASK 50-11-05-440-010-A01
J. Vertical Sidewall Panel Assembly (IPL Figure 1J)
(2) Refer to REPAIR section to replace the bonded vertical sidewall liner (160).
(5) Refer to REPAIR section to replace the bonded placard (-145, -145A, -145B, or -145C).
(9) Refer to REPAIR section to replace the bonded placard (125 or -125A).
(11) Refer to REPAIR section to replace the bonded placard (115, -115A, -115B, -115C, -115D,
or -115E).
(12) Refer to REPAIR section to replace the bonded placard (110, -110A, -110B, or -110C).
(13) Refer to REPAIR section to replace the bonded placard (105, -105A, -105B, -105C, -105D,
or -105E).
(14) Refer to REPAIR section to replace the bonded silicone foam tape (-100A).
(15) Refer to REPAIR section to replace the bonded doubler strip (-95).
(16) Refer to REPAIR section to replace the bonded doubler strip (-90 or -90A).
(18) Refer to REPAIR section to replace the bonded doubler strip (80 or -80A).
(19) Refer to REPAIR section to replace the bonded doubler strip (75).
(20) Refer to REPAIR section to replace the bonded doubler strip (70, -70A, or -70B).
(21) Refer to REPAIR section to replace the bonded tape (-68 or -68A).
(22) Install the retainers (-65, -65A, -65B, 65C, -65D, or -65E).
(23) Assemble and install the quarter turn fastener assemblies (50, -50A, or -50B) as follows:
(24) Refer to REPAIR section to replace the bonded sidewall extrusion (30, -30A, or -30B). Install
the sidewall extrusion (30, -30A, or -30B) with nuts (35 or -35A), washers (40 or -40A), and
screws (45 or -45A).
(25) Refer to REPAIR section to replace the bonded silicone foam tape (-28).
(26) Refer to REPAIR section to replace the bonded hook fasteners (25 or -25A).
(27) Install the cargo access panel lanyard (10) with rivets (15 or -15A) and washers (20 or -20A).
SUBTASK 50-11-05-440-011-A01
K. Vertical Sidewall Panel Assembly (IPL Figure 1K)
(a) Refer to REPAIR section to replace the bonded placard (-95 or -95A).
(2) Refer to REPAIR section to replace the bonded placard (85, -85A, or -85B).
(3) Refer to REPAIR section to replace the bonded placard (80, -80A, or -80B).
(4) Refer to REPAIR section to replace the bonded placard (75, -75A, or -75B).
(5) Refer to REPAIR section to replace the bonded placard (70 or -70A).
(6) Refer to REPAIR section to replace the bonded placard (65, -65A, -65B, or -65C).
(7) Refer to REPAIR section to replace the bonded placard (60, -60A, -60B, or -60C).
(10) Refer to REPAIR section to replace the bonded vertical sidewall liner (45 or -45A).
(12) Refer to REPAIR section to replace the bonded glass cloth tape (-38A).
(13) Refer to REPAIR section to replace the bonded silicone foam tape (-37A).
(14) Refer to REPAIR section to replace the bonded cover strip (35 or -35A).
(15) Refer to REPAIR section to replace the bonded cover strip (30).
(16) Refer to REPAIR section to replace the bonded cover strip (25).
(17) Refer to REPAIR section to replace the bonded transfer tape (-22 or -22A).
(18) Refer to REPAIR section to replace the bonded sidewall extrusion (5 or -5A). Install the sidewall
extrusion (5 or -5A) with nuts (10A), washers (15), and screws (20).
SUBTASK 50-11-05-440-012-A01
L. Vertical Sidewall Panel Assembly (IPL Figure 1L)
(a) Refer to REPAIR section to replace the bonded placard (-115 or -115A).
(a) Refer to REPAIR section to replace the bonded placard (-100 or -100A).
(3) Refer to REPAIR section to replace the bonded placard (90 or -90A).
(5) Refer to REPAIR section to replace the bonded placard (80 or -80A).
(6) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(7) Refer to REPAIR section to replace the bonded vertical sidewall liner (70).
(12) Refer to REPAIR section to replace the bonded silicone foam tape (-52A).
(13) Refer to REPAIR section to replace the bonded transfer tape (-51 or -51A).
(14) Refer to REPAIR section to replace the bonded cover strip (50).
(15) Refer to REPAIR section to replace the bonded cover strip (45).
(16) Refer to REPAIR section to replace the bonded cover strip (40).
(17) Refer to REPAIR section to replace the bonded cover strip (35).
(18) Refer to REPAIR section to replace the bonded cover strip (30).
(19) Refer to REPAIR section to replace the bonded cover strip (25).
(20) Refer to REPAIR section to replace the bonded sidewall extrusion (5). Install the sidewall
extrusion (5) with nuts (10A), washers (15), and screws (20).
SUBTASK 50-11-05-440-013-A01
M. Vertical Sidewall Panel Assembly (IPL Figure 1M)
(1) Refer to REPAIR section to replace the bonded placard (-50 or -50A).
(2) Refer to REPAIR section to replace the bonded placard (45 or -45A).
(3) Refer to REPAIR section to replace the bonded placard (40 or -40A).
(4) Refer to REPAIR section to replace the bonded placard (35, -35A, -35B, or -35C).
(6) Refer to REPAIR section to replace the bonded transfer tape (-27 or -27A).
(7) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(8) Refer to REPAIR section to replace the bonded sidewall extrusion (5 or -5A). Install the sidewall
extrusion (5) with nuts (10A), washers (15), and screws (20).
(9) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
SUBTASK 50-11-05-440-014-A01
N. Vertical Sidewall Panel Assembly (IPL Figure 1N)
(b) Refer to REPAIR section to replace the bonded placard (-165 or -165A).
(c) Refer to REPAIR section to replace the bonded placard (-170 or -170A).
(5) Refer to REPAIR section to replace the bonded transfer tape (-137A).
(6) Refer to REPAIR section to replace the bonded glass cloth tape (-135A).
(9) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(10) Refer to REPAIR section to replace the bonded placard (115 or -115A).
(11) Refer to REPAIR section to replace the bonded placard (110 or -110A).
(12) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(13) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(14) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(15) Refer to REPAIR section to replace the bonded cover strip (90).
(16) Refer to REPAIR section to replace the bonded cover strip (85).
(17) Refer to REPAIR section to replace the bonded cover strip (80).
(18) Refer to REPAIR section to replace the bonded doubler strip (75).
(19) Refer to REPAIR section to replace the bonded doubler strip (70).
(20) Refer to REPAIR section to replace the bonded doubler strip (65).
(22) Assemble and install the quarter turn fastener assemblies (45) as follows:
(23) Refer to REPAIR section to replace the bonded sidewall extrusion (25). Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(24) Refer to REPAIR section to replace the bonded hook fasteners (20).
SUBTASK 50-11-05-440-015-A01
O. Vertical Sidewall Panel Assembly (IPL Figure 1P)
(6) Refer to REPAIR section to replace the bonded glass cloth tape (-115A).
(8) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(9) Refer to REPAIR section to replace the bonded placard (100 or -100A).
(12) Refer to REPAIR section to replace the bonded placard (85 or -85A).
(13) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(14) Refer to REPAIR section to replace the bonded doubler strip (75).
(15) Refer to REPAIR section to replace the bonded doubler strip (70).
(16) Refer to REPAIR section to replace the bonded doubler strip (65).
(17) Refer to REPAIR section to replace the bonded transfer tape (-63 or -63A).
(19) Assemble and install the quarter turn fastener assemblies(45) as follows:
(20) Refer to REPAIR section to replace the bonded sidewall extrusion (25) .Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(21) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(22) Refer to REPAIR section to replace the bonded hook fastener (20).
SUBTASK 50-11-05-440-016-A01
P. Vertical Sidewall Panel Assembly (IPL Figure 1Q)
(1) Refer to REPAIR section to replace the bonded transfer tape (-100A or -100B).
(2) Refer to REPAIR section to replace the bonded glass cloth tape (-95A).
(3) Refer to REPAIR section to replace the bonded silicone foam tape (-90A).
(5) Refer to REPAIR section to replace the bonded placard (80 or -80A).
(6) Refer to REPAIR section to replace the bonded placard (75 or -75A).
(8) Refer to REPAIR section to replace the bonded decompression panel assembly (55). Assemble
the decompression panel assembly (55) as follows:
(a) Refer to REPAIR section to replace the bonded transfer tape (-67 or -67A)
(c) Refer to REPAIR section to replace the bonded insulation panel (60).
(9) Refer to REPAIR section to replace the bonded decompression panel assembly (40 or -40A).
Assemble the decompression panel assembly (40 or -40A) as follows:
(a) Refer to REPAIR section to replace the bonded transfer tape (-53 or -53A).
(c) Refer to REPAIR section to replace the bonded insulation panel (-48).
(d) Refer to REPAIR section to replace the bonded insulation panel (-47 or -47A).
(e) Refer to REPAIR section to replace the bonded insulation panel (-46 or -46A).
(f) Refer to REPAIR section to replace the bonded insulation panel (45).
(10) Refer to REPAIR section to replace the bonded cover strip (35).
(11) Refer to REPAIR section to replace the bonded doubler strip (30).
(12) Refer to REPAIR section to replace the bonded cover strip (25).
(13) Refer to REPAIR section to replace the bonded water dam liner (22).
SUBTASK 50-11-05-440-017-A01
Q. Vertical Sidewall Panel Assembly (IPL Figure 1R)
(3) Refer to REPAIR section to replace the bonded placard (40 or -40A).
(4) Refer to REPAIR section to replace the bonded transfer tape (-37 or -37A).
(5) Refer to REPAIR section to replace the bonded vertical sidewall liner (35).
(6) Refer to REPAIR section to replace the bonded vertical sidewall liner (30).
(8) Refer to REPAIR section to replace the bonded sidewall extrusion (5). Install the sidewall
extrusion (5) with nuts (10A), washers (15), and screws (20).
(9) Refer to REPAIR section to replace the bonded silicone foam tape (-3).
SUBTASK 50-11-05-440-018-A01
R. Vertical Sidewall Panel Assembly (IPL Figure 1S)
(1) Refer to REPAIR section to replace the bonded silicone foam tape (-55A).
(3) Refer to REPAIR section to replace the bonded placard (45, -45A, -45B, -45C, -45D, -45D,
or -45E).
(4) Refer to REPAIR section to replace the bonded placard (40, -40A, -40B, -40C, -40E, -40F,
or -40G).
(5) Remove the vertical sidewall liner (35, -35A, -35B, or -35C).
(6) Refer to REPAIR section to replace the bonded transfer tape (-33, -33A, or -33B).
(7) Refer to REPAIR section to replace the bonded doubler strip (30, -30A, or -30B).
(8) Refer to REPAIR section to replace the bonded water dam liner (25).
(9) Install the sidewall extrusion (5 or -5A) with nuts (10 or -10A), washers (15 or -15A), and screws
(20 or -20A). Refer to REPAIR section to replace the bonded sidewall extrusion (5 or -5A).
SUBTASK 50-11-05-440-019-A01
S. Vertical Sidewall Vent Liner Assembly (IPL Figure 1T)
(1) Install the vertical sidewall liner panel (10, -10A, -10B, -10C, or -10D).
SUBTASK 50-11-05-440-020-A01
T. Vertical Sidewall Panel Assembly (IPL Figure 1U)
(b) Refer to REPAIR section to replace the bonded placard (-185 or -185A).
(c) Refer to REPAIR section to replace the bonded placard (-190 or -190A).
(4) Refer to REPAIR section to replace the bonded vertical sidewall liner (160 or -160A).
(5) Refer to REPAIR section to replace the bonded vertical sidewall liner (155 or -155A).
(6) Refer to REPAIR section to replace the bonded glass cloth tape (-150A).
(10) Refer to REPAIR section to replace the bonded placard (130 or -130A).
(11) Refer to REPAIR section to replace the bonded placard (125 or -125A).
(12) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(13) Refer to REPAIR section to replace the bonded placard (115 or -115A).
(14) Refer to REPAIR section to replace the bonded placard (110 or -110A).
(16) Refer to REPAIR section to replace the bonded placard (100, -100A, or -100B).
(17) Refer to REPAIR section to replace the bonded placard (95, -95A, -95B, or -95C).
(18) Refer to REPAIR section to replace the bonded transfer tape (-92 or -92A).
(19) Refer to REPAIR section to replace the bonded silicone foam tape (-90A).
(20) Refer to REPAIR section to replace the bonded cover strip (85 or -85A).
(21) Refer to REPAIR section to replace the bonded cover strip (80 or -80A).
(23) Refer to REPAIR section to replace the bonded doubler strip (70 or -70A).
(24) Refer to REPAIR section to replace the bonded doubler strip (65, -65A, or -65B).
(26) Assemble and install the quarter turn fastener assemblies(45 or -45A) as follows:
(27) Refer to REPAIR section to replace the bonded sidewall extrusion (25). Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(28) Refer to REPAIR section to replace the bonded silicone foam tape (-23).
(29) Refer to REPAIR section to replace the bonded hook fastener (20).
(30) Install the cargo access panel lanyard (5) with rivet (10) and nylon washers (15A).
SUBTASK 50-11-05-440-021-A01
U. Vertical Sidewall Panel Assembly (IPL Figure 1V)
(2) Refer to REPAIR section to replace the bonded vertical sidewall liner (130).
(3) Refer to REPAIR section to replace the bonded vertical sidewall liner (125).
(5) Refer to REPAIR section to replace the bonded transfer tape (-117 or -117A).
(6) Refer to REPAIR section to replace the bonded glass cloth tape (-115A).
(11) Refer to REPAIR section to replace the bonded placard (90 or -90A).
(12) Refer to REPAIR section to replace the bonded placard (85 or -85A).
(13) Refer to REPAIR section to replace the bonded silicone foam tape (-80A).
(14) Refer to REPAIR section to replace the bonded doubler strip (75).
(15) Refer to REPAIR section to replace the bonded doubler strip (70).
(17) Assemble and install the quarter turn fastener assemblies (50) as follows:
(19) Refer to REPAIR section to replace the bonded sidewall extrusion (25). Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(20) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(21) Refer to REPAIR section to replace the bonded hook fastener (20).
(22) Install the cargo access panel lanyard (5) with rivet (10) and nylon washers (15).
SUBTASK 50-11-05-440-022-A01
V. Vertical Sidewall Panel Assembly (IPL Figure 1W)
(5) Refer to REPAIR section to replace the bonded transfer tape (-147 or -147A).
(6) Refer to REPAIR section to replace the bonded glass cloth tape (-145A).
(7) Refer to REPAIR section to replace the bonded placard (120 or -120A).
(10) Refer to REPAIR section to replace the bonded placard (105 or -105A).
(11) Refer to REPAIR section to replace the bonded placard (100 or -100B).
(12) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(13) Refer to REPAIR section to replace the bonded cover strip (90).
(14) Refer to REPAIR section to replace the bonded cover strip (85).
(15) Refer to REPAIR section to replace the bonded cover strip (80).
(17) Refer to REPAIR section to replace the bonded doubler strip (70).
(18) Refer to REPAIR section to replace the bonded doubler strip (65).
(20) Assemble and install the quarter turn fastener assemblies (45) as follows:
(21) Refer to REPAIR section to replace the bonded sidewall extrusion (25). Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(22) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(23) Refer to REPAIR section to replace the bonded hook fastener (20).
(24) Install the cargo access panel lanyard (5) with rivet (10) and nylon washers (15).
SUBTASK 50-11-05-440-023-A01
W. Vertical Sidewall Panel Assembly (IPL Figure 1X)
(a) Refer to REPAIR section to replace the bonded placard (-175 or -175A).
(6) Refer to REPAIR section to replace the bonded transfer tape (-147 or -147A).
(7) Refer to REPAIR section to replace the bonded glass cloth tape (-145A).
(10) Refer to REPAIR section to replace the bonded placards (130 or -130A).
(12) Refer to REPAIR section to replace the bonded placards (120 or -120A).
(17) Refer to REPAIR section to replace the bonded silicone foam tape (-95A).
(18) Refer to REPAIR section to replace the bonded cover strip (90).
(19) Refer to REPAIR section to replace the bonded cover strip (85).
(20) Refer to REPAIR section to replace the bonded cover strip (80).
(21) Refer to REPAIR section to replace the bonded doubler strip (75).
(22) Refer to REPAIR section to replace the bonded doubler strip (70).
(23) Refer to REPAIR section to replace the bonded doubler strip (65).
(25) Assemble and install the quarter turn fastener assemblies (45) as follows:
(26) Refer to REPAIR section to replace the bonded sidewall extrusion (25). Install the sidewall
extrusion (25) with nuts (30), washers (35), and screws (40).
(27) Refer to REPAIR section to replace the bonded silicone foam tape (-22).
(28) Refer to REPAIR section to replace the bonded hook fastener (20).
(29) Install the cargo access panel lanyards (5) with rivets (10) and nylon washers (15A).
SUBTASK 50-11-05-440-024-A01
X. Vertical Sidewall Panel Assembly (IPL Figure 1Y)
(2) Refer to REPAIR section to replace the bonded transfer tape (-70A).
(3) Refer to REPAIR section to replace the bonded placard (65, -65A, or -65B).
(6) Refer to REPAIR section to replace the bonded placard (50, -50A, or -50B).
(7) Refer to REPAIR section to replace the bonded silicone foam tape (-45).
(9) Refer to REPAIR section to replace the bonded doubler strip (35 or -35A).
(10) Refer to REPAIR section to replace the bonded doubler strip (30 or -30A).
(11) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(13) Assemble and install the quarter turn fastener assemblies (5, -5A, or -5B) as follows:
SUBTASK 50-11-05-440-025-A01
Y. Vertical Sidewall Panel Assembly (IPL Figure 1Z)
(2) Refer to REPAIR section to replace the bonded transfer tape (-60A).
(4) Refer to REPAIR section to replace the bonded placard (50 or -50A).
(5) Refer to REPAIR section to replace the bonded silicone foam tape (-45).
(6) Refer to REPAIR section to replace the bonded doubler strip (40 or -40A).
(7) Refer to REPAIR section to replace the bonded doubler strip (35 or -35A).
(8) Refer to REPAIR section to replace the bonded doubler strip (30 or -30A).
(9) Refer to REPAIR section to replace the bonded doubler strip (25 or -25A).
(11) Assemble and install the quarter turn fastener assemblies (5 or -5A) as follows:
TASK 50-11-05-940-801-A01
1. General
The recommended special tools, fixtures, and test equipment for the Sidewall Panel Assembly are given in
Table 9001. The recommended consumables for the Sidewall Panel Assembly are given in Table 9002.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Protective eyewear or N/A Commercially Available Cleaning.
safety goggles
Plastic Blade Scraper or N/A Commercially Available Cleaning.
Spatula
Vacuum Model# VK811SIWD / Cleva North America Cleaning / Repair.
125 CFM (or equivalent) (V70A87)
Sealant Gun, Pneumatic Model 250 PRC - Desoto Repair.
International Inc. (PPG
Aerospace) (V5HCF1)
Putty Knife N/A Commercially Available Repair.
Razor Blade N/A Commercially Available Repair.
Pliers or Router N/A Commercially Available Repair.
Heat Gun HL1920E or similar TE Connectivity Corp. Repair.
(V06090)
Pneumatic Wrench N/A Commercially Available Repair.
Soldering Iron N/A Commercially Available Repair.
Pressure Spray Gun #FX tip and needle #765 DeVilbiss Co. (ITW Inc.) Repair.
(JGA-502 Gun) air cap (or equivalent) (V0GAZ6)
Siphon Cup Gun #FX tip and needle #765 DeVilbiss Co. (ITW Inc.) Repair.
(JGA-502 Cup) air cap (or equivalent) (V0GAZ6)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Apron N/A Commercially Available Cleaning.
Cotton Cloths (lint-free) (clean N/A Commercially Available Cleaning.
and dry)
Rubber Gloves or Latex N/A Commercially Available Cleaning.
Soft-bristled brush NSN 0038 Industries For The Blind Cleaning.
and Visually Impaired
Inc. (V9U362)
Solvent, cleaning Adhesive Acetone Commercially Available Cleaning.
removal CAS No. 67-64-1
MEK (Methyl Ethyl Commercially Available
Ketone)
CAS No. 78-93-3
(Fed. MIL Spec.
TT-M-261)
(metal parts only)
BRULIN 815MX Brulin Holding Co. Inc.
(V94058)
CALLA 301-A LEMON Andpak Ema Inc.
(V68491)
General overall surface Mild household detergent Commercially Available Cleaning.
cleaning (including decor)
(Mild Detergents)
BRULIN 815MX Brulin Holding Co. Inc.
(V94058)
CALLA 301-A LEMON Andpak Ema Inc.
(V68491)
Metal cleaning Solvent, Federal Optional Cleaning.
Specification P-D-680,
Type III
MEK (Methyl Ethyl Commercially Available
Ketone)
CAS No. 78-93-3
(Fed. MIL Spec.
TT-M-261)
(metal parts only)
BRULIN 815MX Brulin Holding Co. Inc.
(V94058)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Metal cleaning CALLA 301-A LEMON Andpak Ema Inc. Cleaning.
(V68491)
Sodium Bicarbonate Commercially Available
NaHCO3
CAS No. 144-55-8
Metal Preservation, Corrosion VCI-416 Cleaner Cortec Corp. (V44695) Cleaning.
Inhibitors/Cleaners Corrosion Inhibitor
Corwipe 300 Cortec Corp. (V44695)
Sponges (clean and dry) Non-Scratch Scrub 3M Company (V04963) Cleaning.
Sponge (Scotch-Brite)
Spray bottles N/A Commercially Available Cleaning.
Solvents - outside surfaces Isopropyl Alcohol Commercially Available Cleaning.
CAS No. 67-63-0
Acetone Commercially Available
CAS No. 67-64-1
Polyester tapes, used for Flashbreaker™ Polyester Airtech International Repair.
multipurpose lay-up at 400°F Pressure-Sensitive Inc. (Airtech Advanced
(202°C). Silicone or rubber Adhesive and Release Materials Group)
based Tape (V53912)
Polyester tapes, used for Flashbreaker™ Airtech International Repair.
multipurpose lay-up Pressure-Sensitive Inc. (Airtech Advanced
Adhesive Masking and Materials Group)
Release Tape (V53912)
Conformal Coating, Brush Military Spec Commercially Available Repair.
Application MIL-I-46058, Class C or Chase Corp. (V99109)
or Humiseal 1A33
Abrasive-Cloth, Federal Specification Commercially Available Repair.
Aluminum-Oxide, P-C-451
Medium-Grit
Cloth, Milled Glass Fibers MIL-C-9084, Hammer Commercially Available Repair.
Milled 0.03125 in (0.0793
cm) length or less.
Scotch-Brite Pad Aircraft Cleaning Pad 3M Company (V04963) Repair.
Ultra Fine Hand Pad 3M Company (V04963)
7448
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Sandpaper 100-400 grit Commercially Available Repair.
120-240 grit
180-220 grit
200-400 grit
Sanding Pad 320 grit Commercially Available Repair.
Adhesives: Repair.
Decor Bonding adhesive Scotch-Weld™ #30 3M Company (V04963)
(Formerly Fast-Bond™
#30)
Scotch-Weld™ #30 NF 3M Company (V04963)
(Formerly Fast-Bond™
#30-NF)
Edge Wrap Aerobond 1801 Aerocell Corp. (V1SX35)
Aquabind Alternative Materials
Tech Inc. (Akzo Nobel
Coatings) (V0ZXD0)
Sealant/Adhesive (stainless DEVCON Aluminum ITW Polymers Adhesives
steel) Filled Epoxy NA (V0RZG3)
Per MMM-A-132 Type I
or equivalent
Henkel Loctite EA 9394 Henkel Corp. (V1N6B3)
Adhesive or equivalent
Adhesives Epibond 1210-A (Resin) Huntsman Advanced Repair.
9615-B (Hardener) Materials GmbH
Epibond 1559-1 A/B (V1532N)
Epocast 1618 D/B
Epocast 1628 A/B
L-301 A/B Cytec Industries
Inc. (Solvay Group)
(V0V7G8)
Versilok 506 Accelerator Lord Corp. (Chemical
#4 Products Div.) (V30676)
Scotch-Weld™ #5 3M Company (V04963)
(Formerly Scotch-Grip
#5)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Adhesives DP420 3M Company (V04963) Repair.
DP190
EC-3524
Fill and Fair Compounds, Akemi #7 Standard Filler AXSON North America Repair.
Polyester Based Inc. (Sika Advanced
Resins) (V3VPY6)
Akemi #4 Faster Version AXSON North America
Inc. (Sika Advanced
Resins) (V3VPY6)
Micro-Ultra Filler #15-3 Adtech Plastic Systems
Corp. Inc. (V09AU0)
Fire Retardant Reducer Adtech Plastic Systems
#15-3 Corp. Inc. (V09AU0)
Fill and Fair Compounds, Araldite 252, 2-part Paste Huntsman Advanced Repair.
Epoxy Based Adhesive Filler Materials GmbH
(V1532N)
DP110 3M Company (V04963)
Edge Fill L-306 Cytec Industries Repair.
Inc. (Solvay Group)
(V0V7G8)
Magnolia Plastics Magnolia Advanced
128-135 A/B Materials Inc. (V22121)
Potting Compound L-318 Kit Form Cytec Industries Repair.
Inc. (Solvay Group)
(V0V7G8)
Epibond 1559-1 A/B Huntsman Advanced
Epibond 420 or Redux Materials GmbH
420 (V1532N)
Epocast 1618 D/B
Epocast 89670-A/B
1631-A/B
1632-A/B
Magnobond 92-1 A/B Magnolia Advanced
Materials Inc. (V22121)
DP420 3M Company (V04963)
Polystrate #14270 - 5 min ITW Polymers Adhesives
epoxy NA (V0RZG3)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Potting Compound EY-3009 A/B or EY-3010 H.B. Fuller North America Repair.
A/B (V26348)
7160 A/B
7176
Aerobond 1507-A/B or Aerocell Corp. (V1SX35)
1508-A/B
Aerofill 1504-A/B
DAPCO 3040-A/B Cytec Industries
Inc.(Solvay Group)
(V0V7G8)
Potting Adhesive, Epoxy L-318 Cytec Industries Repair.
Based Inc.(Solvay Group)
(V0V7G8)
Structural Adhesive, Epoxy L-301 A/B Cytec Industries Repair.
Based Inc.(Solvay Group)
(V0V7G8)
Core Sealer-Edge Seal, L-306 FRHT (Alternate: Cytec Industries Repair.
Epoxy Based Araldite 252 A-B, 2-part Inc.(Solvay Group)
paste or Epocast 1628 (V0V7G8)
A-B from Huntsman)
DAPCO 3008 A/B Cytec Industries
DAPCO 3303 Inc.(Solvay Group)
(V0V7G8)
Magnolia 85-3 A/B Magnolia Advanced
Materials Inc. (V22121)
Laminating Resin Epoxy Epon 828 Resin Epikure Resolution Performance Repair.
3223 DETA Catalyst Products LLC (Hexion
Inc.) (V3FBZ6)
Epocast 50A1 (100 Parts Huntsman Advanced
by weight) Materials GmbH
(V1532N)
9816 Catalyst (15 Parts Huntsman Advanced
by weight) or 946 Catalyst Materials GmbH
(15 Parts by weight) (V1532N)
Hysol ® EA 956 A/B Henkel Corp. (V1N6B3)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Sealant, Silicone (white) RTV102 Momentive Performance Repair.
Dow Corning 7130 Materials Inc. (General
GE 160 Electric Co.) (V01139)
GE 5242
Sealant/Adhesive PR 1775/1776 Class A or Courtaulds Aerospace Repair.
B (PPG Aerospace)
(V05027)
P/S 890 Class A or B Sealants and Coatings
Technologies Inc.
(V45DF3)
Metal Surface Protection: VCI-416 Cleaner Cortec Corp. (V44695) Repair.
Metal Preservation, Corrosion Corrosion Inhibitor
Inhibitors/Cleaners
Corwipe 300 Cortec Corp. (V44695)
Organic Coating for Aluminum VCI-386 Topcoat and VCI Products are FDA Repair.
Surfaces VCI-393 / VCI-395 Primer and USDA approved
Alodine 600/1200 Henkel Corp. (V1N6B3)
Organic Coating for Aluminum White 44-W-7 Primer Deft Inc. (PPG
Surfaces A/B* Aerospace) (V33461)
Light Gray 44-W-18 Deft Inc. (PPG
Primer A/B* Aerospace) (V33461)
White 44-W-7 and Deft Inc. (PPG
44-W-18 Aerospace) (V33461)
NOTE: DO NOT HAVE
CHROMATE
Organic Epoxy Mastic M45/M46 Reduce with Benjamin Moore and Co. Repair.
Coating - Topcoat M95 Ltd. (V09585)
M62-01 Epoxy Gloss Certified for Food
Coating Processing and FDA
Approved for Food
Service
Fluid Resistant Primers: KOROPON Courtaulds Aerospace Repair.
515-700 PAINT (PPG Aerospace)
910-704 CATALYST (V05027)
463-12-8 PAINT Dexter Corp. Polymer
CA-116 CATALYST System (V1JB33)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Fluid Resistant Primers: 10-P4-7 PAINT Courtaulds Aerospace Repair.
EC-131 CATALYST (PPG Aerospace)
(V05027)
515X391 PAINT Courtaulds Aerospace
910c780 CATALYST (PPG Aerospace)
010x326 THINNER (V05027)
MIL-P-23377 primer Ty C&C VenturesLLC
II ClC MIL-T-81772B (Randolph Products
REDUCER (Green Co.) (V77672)
Primer)
MIL-P-23377 primer Ty C&C VenturesLLC
II ClC MIL-T-81772B (Randolph Products
REDUCER (Yellow Co.) (V77672)
Primer)
Topcoats: #442-3 (GLOSS COLOR) Bostik Inc. (Arkema) Repair.
#X-304 CATALYST (V5W425)
#453-3 (FLAT COLOR) Bostik Inc. (Arkema)
#CA-118 CATALYST (V5W425)
#980- (GLOSS COLOR) WLS Coatings Inc.
#982- (SEMI-GLOSS) (V0YY71)
Sher Will Enamel F63 Sherwin-Williams Co.
or H99 V66V29 catalyst. (V1JRP1)
R7KB29 or R7K84 or
R99KY29 (REDUCER)
(03Y091) Topcoat Deft Inc. (PPG
(03Y091) Catalyst Aerospace) (V33461)
MIL-T-81772 Type I
Reducer
MIL-PRF-85285C, Type I Deft Inc. (PPG
Polyurethane Aerospace) (V33461)
#343-55 (Filler) Mankiewicz Gebr. & Co.
#345-15 (Hardener) (VD2603)
#346-65 (Topcoat)
#345-19 (Hardener)
Acceptable CIC Materials: NYCOTE 7-11 Nycote Laboratories Repair.
Corp. (V05803) or
Chemetall Chemical
Products Inc. (V02CA7)
* Refer to the IPL, paragraph 6, for the address.
Part or Specification
Nomenclature Source (CAGE)* Use
Number
Acceptable CIC Materials: DINITROL / ARDROX AV Chemetall Oakite Inc. Repair.
Series Compounds (V0L040)
DINITROL AV 8
DINITROL AV 15
DINITROL AV 25
DINITROL AV 30
SOCOPAC 65H Socomore (VF6892)
Solvents: Isopropyl Alcohol Commercially Available Repair.
CAS No. 67-63-0
Acetone Commercially Available
CAS No. 67-64-1
MEK (Methyl Ethyl Commercially Available
Ketone)
CAS No. 78-93-3
(Fed. MIL Spec.
TT-M-261)
Ethyl Alcohol (Ethanol) Commercially Available
CAS No. 64-17-5
Thinner Humiseal #33 Chase Corp. (V99109) Repair.
* Refer to the IPL, paragraph 6, for the address.
This section describes and illustrates all component assemblies, subassemblies, and parts required
for maintenance of the Sidewall Panel assembly.
TASK 50-11-05-99F-025-A01
2. Scope of Information
A. General
Each assembly is listed and immediately followed by a listing of its detail parts. The listing is indentured
to show the relationship between each part and its next higher assembly. Item numbers in the parts list
correspond to the item numbers of the accompanying illustration (figure).
(1) When the part number is known: Find the part number in the numerical index and note the
figure and item number. Find the item number in the applicable parts list and illustration to get
the necessary information.
(2) When the part number is not known: Review the illustrations to identify the part by physical
appearance and location. Refer to the accompanying parts list to get the part number,
nomenclature, effectivity, and quantity.
(3) The effectivity code shows the part usage relative to the next higher assembly. When the
EFFECTIVITY CODE column is blank, the part usage applies to all next-higher-assembly
versions unless otherwise specified in the NOMENCLATURE column.
TASK 50-11-05-960-001-A01
3. Equipment Designator Index
The Equipment Designator Index is an aid to find the parts in the Detailed Parts List by equipment
designator. The equipment designator, the part number, the figure number, and the item number are
given for each entry.
The equipment designator are sorted one character at a time, from left to right. The correct sequence
is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
TASK 50-11-05-970-001-A01
4. Numerical Index
The Numerical Index is an aid to find parts in the Detailed Parts List by part number. The figure number,
the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is (1) dash,
(2) letters A through Z, and (3) numerals 0 through 9.
The Detailed Parts List is arranged in general sequence of disassembly. The parts are illustrated in an
exploded-view illustration and listed in the related parts list.
(1) The first number at the top of each FIG. ITEM column is the figure number of the exploded-view
illustration. The number given opposite each part number is the item number assigned to
the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when necessary to
identify added parts, alternate parts, and parts modified by service bulletins.
This column gives the part number of the manufacturer for each part, as modified to meet the requirements
of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the part number is longer
than 15 characters. In these cases, the full part number is given in the NOMENCLATURE
column.
C. Indenture
The indenture is included in the NOMECLATURE column and shows how parts are related. A typical
relation is as follows:
(1) This column contains descriptive nomenclature for each part, and can also give the CAGE code
of the manufacturer (if the part is not made by Safran Cabin Inc.), the part number (if it is longer
than 15 digits or modified to ATA 200/2000), any service bulletin that affect the part, and any
obsolete part numbers. The column also provides figure references for NHA and details, and
additional descriptive information as required.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion, addition,
or replacement by an issued service bulletin are annotated to indicate both the pre- and
post-service bulletin configurations. The term (PRE SB XXXX) in the NOMENCLATURE
column identifies the original configuration, and the term (ADDED POST SB XXXX) identifies
assemblies and parts after the modification has been completed.
(3) The terms defined below are used when applicable to indicate the interchangeability of parts.
This column contains effectivity codes (A, B, etc.) to indicate the alternate models or configurations of
the end items to which the parts apply. This column is left blank when the parts apply to all models or
configurations in the parts list.
The quantity shown in this column is the units required for one next higher assembly (NHA). The
abbreviation RF (reference) means the end item or assembly is shown completely assembled in the
figure referenced in the NOMENCLATURE column.
TASK 50-11-05-980-001-A01
6. Manufacturer's Names and Addresses
The CAGE codes for the manufacturers of the parts, special tools, test equipment, and materials
referenced in the manual are given below. The five digit code is preceded by the letter V. The codes are
taken from Cataloging Handbook H4/H8. No code in the NOMENCLATURE column means the part is
supplied by Safran Cabin Inc.
Page 10007
50-11-05 Oct 09/23
COMPONENT MAINTENANCE MANUAL
C41XXXX
BAC27TCA0001 1B 20B 2
20C 1
BAC27TCA1 1B 20 D
20A D
BAC27TCH0370 2Q 145 D
2S 40 D
2T 185 D
2U 185 D
BAC27TCH0371 1V 90 1
2Q 95 D
BAC27TCH0429 1C 45 1
3C 50 D
BAC27WCH101 2C 225 D
3G 185 D
BAC27WCH102 1N 100 1
2H 120 D
BAC27WCH105 1N 105 1
2H 100 D
BAC27WCH106 2K 110 D
BAC27WCH117 1J 105 1
2D 165 D
BAC27WCH118 1K 80 1
1N 110 1
110B D
165 1
2E 135 D
2F 105 D
BAC27WCH122 2C 130 D
3G 100 D
BAC27WCH197 1J 105A 1
BAC27WCH201 1G 80E 1
2 70 D
3 40 D
3A 45 D
BAC27WCH202 1G 80C D
BAC27WCH209 1G 90A D
1J 105B 1
1M 50 1
2N 100 D
2P 45 D
BAC27WCH210 1F 65 1
65B D
85 1
1H 105 1
2C 210 D
2Q 120 D
BAC27WCH211 1U 115 1
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2C 100 D
2R 90 D
CDPL768-10 1H 90A 1
CDPL768-12 1H 95A 1
CDPL768-14 1G 85A D
2 60 D
CDPL768-18 1J 110B 1
CDPL768-2 1P 95 1
1V 95 1
1X 100 1
2Q 140 D
2S 35 D
2T 180 D
2U 180 D
CDPL768-22 1V 100 1
CDPL768-24 1J 125A 1
2K 100 D
CDPL768-26 1M 45 1
CDPL768-30 1J 110A 1
CDPL768-32 1B 30B 1
CDPL768-34 1B 30C 1
1C 50 1
3C 55 D
CDPL768-36 1M 40 1
2M 150 D
CDPL768-38 1V 105 1
2Q 90 D
CDPL768-4 1N 125 1
125A D
160 1
CDPL768-40 1H 110 1
115A 1
2R 95 D
3B 95 D
CDPL768-42 1J 150 1
1N 130 1
2H 95 D
2K 105 D
220 D
2M 140 D
CDPL768-46 2H 125 D
CDPL768-48 2K 225 D
CDPL768-50 2K 230 D
CDPL768-52 2M 145 D
CDPL768-54 2P 50 D
CDPL768-8 1G 80B D
2 55 D
2F 100 D
CDPL776-1 1Q 48 1
85 1
85A D
CDPL776-11 1B 25M 1
25X 1
CDPL776-15 1U 100A 1
2A 230 D
3E 135 D
CDPL776-17 1G 85C 1
CDPL776-19 1U 120A 1
2A 220 D
3E 125 D
CDPL776-21 1S 50 1
CDPL776-23 1W 115 1
115A D
170 1
CDPL776-25 1U 145 1
2A 80 D
3E 110 D
CDPL776-27 1G 100 D
3D 90 D
CDPL776-29 1G 95 D
2W 65 D
3D 75 D
CDPL776-3 1R 45 1
1W 110 1
2V 40 D
CDPL776-31 1G 105 D
2Z 100 D
3D 85 D
CDPL776-33 1P 110 1
2S 120 D
CDPL776-35 1B 25V 1
2B 20 D
CDPL776-37 2S 145 D
CDPL776-39 2W 35 D
2X 40 D
CDPL776-41 2W 125 D
CDPL776-43 2Y 35 D
CDPL776-45 2Z 80 D
CDPL776-47 2Z 110 D
CDPL776-49 2Z 170 D
CDPL776-5 1B 25J 1
CDPL776-51 3 50 D
CDPL776-53 3 140 D
CDPL776-55 3 115 D
CDPL776-7 1B 25K 1
CDPL776-9 1B 25L 1
CDPL777-12 1W 135 D
3F 120 D
CDPL777-16 1H 95C 1
CDPL777-18 2 60A D
CDPL777-2 1X 110 2
CDPL777-20 1X 105 1
CDPL777-22 1S 45 1
CDPL777-24 1P 90 1
1V 110 1
1X 115 1
CDPL777-26 1X 135 1
2T 155 D
2U 155 D
CDPL777-28 1X 140 1
2T 150 D
2U 150 D
CDPL777-30 1W 140 D
3A 135 D
3F 135 D
CDPL777-31 2X 55 D
CDPL777-33 2X 50 D
CDPL777-35 3B 100 D
CDPL777-37 3B 120 D
CDPL777-39 3A 195 D
CDPL777-4 1X 125 1
125B D
180 1
CDPL777-6 1R 50 1
CDPL785-1 1E 150 D
CDPL785-2 1E 150A D
CDPL785-3 1E 145 D
CDPL785-5 1E 155 D
CDPL788-11 1Y 65 1
CDPL788-13 1Y 65A 1
CDPL788-2 1C 55 1
3C 60 D
CDPL788-3 1G 85B D
CDPL788-5 1Y 55 1
CDPL788-7 1Y 60 1
CDPL788-9 1Z 55 1
CDPL789-1 2A 85 D
2Y 180 D
3E 115 D
CDSP1239-1 1H 50 1
1J 55 1
1N 50 1
1P 50 1
1U 50 1
1V 55 1
1W 50 1
1X 50 1
1Y 10 1
1Z 10 1
2A 145 D
55 D
2C 40 D
2D 40 D
2E 40 D
2H 40 D
2K 135 D
40 D
2M 40 D
2Q 40 D
2R 40 D
2S 70 D
2T 95 D
2U 95 D
2Y 130 D
3A 80 D
3B 45 D
3E 70 D
3F 30 D
3G 40 D
CDSP1239-3 1H 55 1
1J 60 1
1N 55 1
1P 55 1
1U 55 1
1V 60 1
1W 55 1
1X 55 1
1Y 15 1
1Z 15 1
2A 150 D
60 D
2C 45 D
2D 45 D
2E 45 D
2H 45 D
2K 140 D
45 D
2M 45 D
2Q 45 D
2R 45 D
2S 75 D
2T 100 D
2U 100 D
2Y 135 D
3A 85 D
3B 50 D
3E 75 D
3F 35 D
3G 45 D
CDSP1239-501 1H 45 30
45A 31
1J 50 26
50A 22
50B 41
1N 45 36
1P 45 30
1U 45 31
45A 32
1V 50 24
1W 45 29
45A D
1X 45 35
1Y 5 31
5A 32
5B 33
1Z 5 29
5A 30
2A 140 D
50 D
2C 35 D
35A D
2D 35 D
2E 35 D
2H 35 D
2K 130 D
35 D
2M 35 D
2Q 35 D
2R 35 D
2S 65 D
2T 90 D
2U 90 D
2Y 125 D
3A 75 D
3B 40 D
3E 65 D
3F 25 D
3G 35 D
CDSP5906C3-1250 1E 130 D
MS15795-844 1E 115 D
MS16535-134 1H 30 1
1J 15 2
15A 3
1N 10 2
1P 10 1
1U 10 1
1V 10 1
1W 10 1
1X 10 2
2A 125 D
235 D
35 D
2C 60 D
2D 60 D
80 D
2E 60 D
2H 60 D
2K 155 D
175 D
60 D
2M 60 D
80 D
2Q 60 D
2R 60 D
2S 90 D
2T 125 D
2U 125 D
2Y 160 D
3A 115 D
3B 80 D
3E 30 D
50 D
3F 100 D
3G 80 D
NAS1149C0416R 1E 30 D
NAS1149CN516R 1E 110 D
NAS1198-3-4 1A 15 4
NAS1199-3-3 1A 25 4
1D 10 10
10A 14
NAS1398C3-3 1E 105 D
NAS1515H3 1E 20 D
1F 15 8
1G 15 4
15A D
15B D
15C D
15D D
1H 15 4
1J 40 9
40A 10
1K 15 10
1L 15 9
1M 15 5
1N 35 10
1P 35 10
1Q 15 7
1R 15 6
1S 15 3
15A 4
1U 35 9
1V 35 8
1W 35 6
35A D
1X 35 10
2 15 D
35 D
2A 15 D
3D 15 D
3E 15 D
3F 15 D
SNS512AF 1F 42 D
1H 80 D
1J 100 D
1K 37 D
1L 52 D
1N 95 D
1P 80 D
1Q 90 D
1S 55 D
1U 90 D
1V 80 D
1W 95 D
1X 95 D
2 75 D
2A 185 D
245 D
95 D
3D 55 D
3E 180 D
3F 75 D
3G 65 D
SNS512AF0625200 1F 42A AR
1G 3 AR
1H 3 AR
1J 28 AR
1K 37A AR
1L 52A AR
1M 3 AR
1N 95A AR
1P 22 AR
1Q 90A AR
1R 3 AR
1S 55A AR
1U 23 AR
1V 22 AR
1W 22 AR
1X 22 AR
SNS512AF125250 1H 80A AR
1J 100A AR
1P 80A AR
1U 90A AR
1V 80A AR
1W 95A AR
1X 95A AR
2C 75X D
2D 95 D
2E 75 D
2K 75 D
2M 95 D
SNS512AF250500 1Y 45 AR
1Z 45 AR
10155610 1N 15 4
1U 15A 2
1W 15 2
1X 15A 4
14-18-150-24 1E 215 D
215A D
398FR 1C 57 AR
1F 43A AR
1H 120A AR
1J 155A AR
1K 38A AR
1L 53A AR
1N 135A AR
1P 115A AR
1Q 95A AR
1U 150A AR
1V 115A AR
1W 145A AR
1X 145A AR
1Y 70A AR
1Z 60A AR
5010-10-15 1H 35 2
1J 20 4
20A 6
1P 15 2
1V 15 2
5610-10-015 1U 15 D
1X 15 D
2A 130 D
240 D
40 D
5610-10-15 2C 65 D
2D 65 D
85 D
2E 65 D
2H 65 D
2K 160 D
180 D
65 D
2M 65 D
85 D
2Q 65 D
2R 65 D
2S 95 D
2T 130 D
2U 130 D
2Y 165 D
3A 120 D
3B 85 D
3E 35 D
55 D
3F 105 D
3G 85 D
85-46-101-41 1E 220 D
220A D
852Z0440-2 2 45 D
852Z0440-4 1S 25 1
852Z0440-5 1H 22 1
852Z0440-7 2 45A D
852Z0440-9 1Q 22 1
852Z8400-17 2C 215 D
2F 75 D
2J 135 D
75 D
2L 90 D
2N 70 D
2T 65 D
2U 65 D
2W 120 D
2Y 100 D
2Z 165 D
70 D
3 105 D
3A 190 D
3G 180 D
926 1B 17 AR
1F 44 AR
1G 73 AR
1H 122 AR
1J 68 AR
1K 22 AR
1L 51 AR
1M 27 AR
1N 137 AR
1P 63 AR
1Q 100A AR
53 AR
67 AR
1R 37 AR
1S 33 AR
1U 92 AR
1V 117 AR
1W 147 AR
1X 147 AR
2A 195 D
255 D
3E 190 D
3F 85 D
94639A137 1F 25 1
94639A567 1F 25A 1
1V 45 1
9485 3F 90 D
9485PC 1B 17A AR
1F 44A AR
1G 73A AR
1H 122A AR
1J 68A AR
1K 22A AR
1L 51A AR
1M 27A AR
1N 137A AR
1P 63A AR
1Q 100B AR
53A AR
67A AR
1R 37A AR
1S 33A AR
33B AR
1U 92A AR
1V 117A AR
1W 147A AR
1X 147A AR
3 65 D
A F
B C D E
20
10
15
25
C411051−159
C411051−160
5011050101
Shroud Assembly
(Sheet 1 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
20
15B
20
25B
C411051−161
C411051−162
B
5011050102
Shroud Assembly
(Sheet 2 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
15G
20 25D
C411051−163
C411051−165
C419051−103
C419051−104
C
5011050103
Shroud Assembly
(Sheet 3 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
20
22
20
25F
C414051−101
C414051−102
D
5011050104
Shroud Assembly
(Sheet 4 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
10B
20
5B
25H
C419051−101
C419051−102
E
5011050105
Shroud Assembly
(Sheet 5 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
10D
20
25M
5C
C419051−105
C419051−106
F
5011050106
Shroud Assembly
(Sheet 6 of 6)
Figure 1/GRAPHIC 50-11-05-99B-001-A01
25 C411051-059 . SHROUD A 1
C B
35
50110501A01
Shroud Assembly
(Sheet 1 of 2)
Figure 1A/GRAPHIC 50-11-05-99B-002-A01
B
TYPICAL
D
10
25
20
15
30
C
D
50110501A02
Shroud Assembly
(Sheet 2 of 2)
Figure 1A/GRAPHIC 50-11-05-99B-002-A01
ATTACHING PARTS
15 NAS1198-3-4 . RIVET A 4
***
20 BACN10JB3CM . . NUTPLATE A 2
ATTACHING PARTS
25 NAS1199-3-3 . . RIVET A 4
***
35 C411051-071 . SHROUD A 1
30
25
20B
35
20B
10
15
50110501B01
15 C411152-001 . DOUBLER A 1
(BONDED)
55
50
45
50110501C01
30 35
25
20
15
10
60
40
50110501C02
B
ROTATED 180°
– 1A C411151-173 DELETED B D
– 3 C411151-575 . DELETED B D
ATTACHING PARTS
***
ATTACHING PARTS
25 BACS12FA3K4 . SCREW 4
***
ATTACHING PARTS
***
– 65 C411151-059 . . PANEL A 1
10
15
50110501D01
ATTACHING PARTS
***
D
TE
LE
DE
1E – 1 C412301-109 DELETED A D
– 1A C412301-111 DELETED B D
– 1B C412301-115 DELETED C D
– 1C C412301-117 DELETED D D
– 5 C411026-510 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 BACS12FA3K9 . DELETED D
– 20 NAS1515H3 . DELETED D
***
– 25 BACP18BE4N0750U . . DELETED D
– 30 NAS1149C0416R . . DELETED D
– 35 C411301-005 . . DELETED D
– 40 C411302-007 . . DELETED D
– 45 C411026-010 . . DELETED D
– 50 C411026-027 . DELETED D
ATTACHING PARTS
– 55 BACS12FA3K4 . DELETED D
***
– 60 C411026-028 . DELETED D
ATTACHING PARTS
– 65 BACS12FA3K4 . DELETED D
***
– 70 C412301-515 . DELETED D
– 75 C411026-511 . . DELETED D
1E ATTACHING PARTS
– 80 BACS12FA3K5 . . DELETED D
***
– 85 BACP18BE4N0437U . . . DELETED D
– 90 C411026-019 . . . DELETED D
– 95 C411026-021 . . . DELETED D
ATTACHING PARTS
***
ATTACHING PARTS
***
– 175 C412301-037 . DELETED D
1E ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
– 205 BACR12AG5C . DELETED C D
25
A
55
15
10A
70
50
75
20
65 60
30
40
45
35
A
50110501F01
ATTACHING PARTS
– 10 BACN10YR3CD . DELETED A D
(INCORRECT PN)
15 NAS1515H3 . WASHER 8
20 BACS12FA3K8 . SCREW 8
***
25 94639A137 . SPACER A 1
(V3A054)
SUPSD BY ITEM -25A
– 42 SNS512AF . DELETED D
(INCORRECT PN)
– 43 CDM200-05 . DELETED D
(INCORRECT PN)
55 C412410-001 . GRILL 1
30A
10E
15
5E
20
90B
80E
70F
85C
75E
A
50110501G01
1G – 1 C412409-117 DELETED A D
– 1A C412409-121 DELETED B D
– 1B C412409-123 DELETED C D
– 1C C412409-137 DELETED D D
– 1E C412409-167 DELETED F D
– 1F C419401-155 DELETED G D
– 5 C412406-045 . DELETED A D
– 5A C412406-019 . DELETED B D
– 5B C412406-003 . DELETED C D
– 5C C412406-021 . DELETED C D
– 5D C412406-005 . DELETED D D
ATTACHING PARTS
– 10 BACN10YR3CD . DELETED E D
(INCORRECT PN)
15 NAS1515H3 . WASHER E 4
20 BACS12FA3K8 . SCREW E 4
***
– 25 C412413-055 . DELETED A D
– 30 C412405-045 . DELETED
E D
(INCORRECT PN)
– 35 C412413-081 . DELETED B D
– 40 C412413-082 . DELETED D D
– 45 C412413-084 . DELETED D D
– 50 C412413-086 . DELETED D D
– 55 C412413-088 . DELETED D D
– 60 C412411-043 . DELETED D D
– 65 C412411-045 . DELETED C D
– 70 C412410-021 . DELETED A D
– 75 BAC27WCH277 . DELETED A D
– 80 CDPL767-1 . DELETED A D
– 85 CDPL767-23 . DELETED A D
– ITEM NOT ILLUSTRATED
– 90 BAC27WCH366 . DELETED D D
– 95 CDPL776-29 . DELETED D D
15
20
10
100
70
75
90
65
25
40
35
125
95
85
60B
35
30
45
50110501H01
ATTACHING PARTS
10 BACN10YR3CM . NUT 4
15 NAS1515H3 . WASHER 4
20 BACS12FA3K8 . SCREW 4
***
ATTACHING PARTS
30 MS16535-134 . RIVET 1
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
– 80 SNS512AF . DELETED D
(INCORRECT PN)
30 105
65C 160
35
40
75
165 50
125 140
85 130
80 25
115
45 135
70 120
10
20 15
20 110
25
15
20
20 5
A
50110501J01
ATTACHING PARTS
15 MS16535-134 . RIVET A 2
***
1J ATTACHING PARTS
***
– 55 CDSP1239-1 . . SLEEVE 1
– 60 CDSP1239-3 . . STUD 1
– 65 C412901-003 . RETAINER A 26
(OPT TO ITEM 65C)
65
5
80
10A 15
70
60
20
85
45
50
75 40
25
55
35
30
A
50110501K01
ATTACHING PARTS
15 NAS1515H3 . WASHER 10
20 BACS12FA3K8 . SCREW 10
***
– 37 SNS512AF . DELETED D
(INCORRECT PN)
– 38 CDM200-05 . DELETED D
(INCORRECT PN)
10A
15
20
45
65 90
55
75
80
50
70
85 30
40
60
25
35
50110501L01
A
Vertical Sidewall Panel Assembly
Figure 1L/GRAPHIC 50-11-05-99B-012-A01
ATTACHING PARTS
– 10 BACN10YR3CD . DELETED D
(INCORRECT PN)
15 NAS1515H3 . WASHER 9
20 BACS12FA3K8 . SCREW 9
***
1L – 52 SNS512AF . DELETED D
(INCORRECT PN)
– 53 CDM200-05 . DELETED D
(INCORRECT PN)
45
A
5
25
15
10A
20
40
35
30
50110501M01
ATTACHING PARTS
– 10 BACN10YR3CD . DELETED D
(INCORRECT PN)
15 NAS1515H3 . WASHER 5
20 BACS12FA3K8 . SCREW 5
***
60A
65
C
45
B
A
150 100
140
B
130
145
70
105
120
115
110
125
80
75
90
85
50110501N01
A
Vertical Sidewall Panel Assembly
(Sheet 1 of 2)
Figure 1N/GRAPHIC 50-11-05-99B-014-A01
20
15
15
10
B
TYPICAL
35
30
40
25
C
50110501N02
ATTACHING PARTS
10 MS16535-134 . RIVET 2
***
ATTACHING PARTS
30 BACN10YR3CM . NUT 10
35 NAS1515H3 . WASHER 10
40 BACS12FA3K8 . SCREW 10
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
– 60 C412901-003 . RETAINER 36
(OPT TO ITEM 60A)
– 95 SNS512AF . DELETED D
(INCORRECT PN)
A
120
95
135
140
C
75 90
85
100
65
110
105
60A
125
45
70
130
50110501P01
20
15
5
15
10
25
30
35
40
50110501P02
ATTACHING PARTS
10 MS16535-134 . RIVET 1
***
ATTACHING PARTS
30 BACN10YR3CM . NUT 10
35 NAS1515H3 . WASHER 10
40 BACS12FA3K8 . SCREW 10
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
– 60 C412901-003 . RETAINER 30
(OPT TO ITEM 60A)
– 80 SNS512AF . DELETED D
(INCORRECT PN)
55
80
70
C 85
40
75
25
35
30
50110501Q01
22
10 15 5 20
B
60
45
65
50
50110501Q02
D
C
ATTACHING PARTS
10 BACN10YR3CM . NUT 7
15 NAS1515H3 . WASHER 7
20 BACS12FA3K8 . SCREW 7
***
– 90 SNS512AF . DELETED D
(INCORRECT PN)
– 95 CDM200-05 . DELETED D
(INCORRECT PN)
A 5
15
20
35
10A
45
50
25
40
30
50110501R01
ATTACHING PARTS
– 10 BACN10YR3CD . DELETED D
(INCORRECT PN)
15 NAS1515H3 . WASHER 6
20 BACS12FA3K8 . SCREW 6
***
A 25
10 5
15
45
20
35
30
A 40
50110501S01
ATTACHING PARTS
***
– 55 SNS512AF . DELETED D
(INCORRECT PN)
10
50110501T01
30
A
35
25
165
155
40
65 125
80
120
130
65
105
115 110 100 95
75
20
5
15A 135
170
70
85
60B 15A 10
50110501U01
160
45
A
ATTACHING PARTS
10 MS16535-134 . RIVET 1
– 15 5610-10-015 . DELETED D
(INCORRECT PN)
***
ATTACHING PARTS
30 BACN10YR3CM . NUT 9
35 NAS1515H3 . WASHER 9
40 BACS12FA3K8 . SCREW 9
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
1U – 60 C412901-003 . RETAINER A 31
(OPT TO ITEM 60B)
– 90 SNS512AF . DELETED D
(INCORRECT PN)
A 30 35
25
40
120
75
45
75 135
130
105
100
5 20
90
15 85
70 95
110
15 10
65A 50
125
50110501V01
A
Vertical Sidewall Panel Assembly
Figure 1V/GRAPHIC 50-11-05-99B-021-A01
ATTACHING PARTS
10 MS16535-134 . RIVET 1
***
ATTACHING PARTS
30 BACN10YR3CM . NUT 8
35 NAS1515H3 . WASHER 8
40 BACS12FA3K8 . SCREW 8
***
45 94639A567 . SPACER 1
(V3A054)
(BONDED)
– 55 CDSP1239-1 . . SLEEVE 1
– 60 CDSP1239-3 . . STUD 1
– 65 C412901-003 . RETAINER 24
(OPT TO ITEM 65A)
– 80 SNS512AF . DELETED D
(INCORRECT PN)
25
30
35
75
70 105
90
65
5
20
120
15
40
45
100
10
160 15
155
80 85
50110501W01
– 1A C412416-151 DELETED B D
ATTACHING PARTS
10 MS16535-134 . RIVET 1
***
ATTACHING PARTS
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
– 95 SNS512AF . DELETED D
(INCORRECT PN)
30 35 25
150
65
90 40
125
85
75
70 120
160
105
135
100 130
5 20 140
110
110 80
15A
115
165
60A
15A
155
10
45
A
50110501X01
ATTACHING PARTS
10 MS16535-134 . RIVET 2
– 15 5610-10-015 . DELETED D
(INCORRECT PN)
***
ATTACHING PARTS
30 BACN10YR3CM . NUT 10
35 NAS1515H3 . WASHER 10
40 BACS12FA3K8 . SCREW 10
***
– 50 CDSP1239-1 . . SLEEVE 1
– 55 CDSP1239-3 . . STUD 1
– 60 C412901-003 . RETAINER 35
(OPT TO ITEM 60A)
– 95 SNS512AF . DELETED D
(INCORRECT PN)
40
A
75
35
65
30
25
60
50
55
20C
50110501Y01
– 10 CDSP1239-1 . . SLEEVE 1
– 15 CDSP1239-3 . . STUD 1
– 20 C412901-003 . RETAINER A 31
(OPT TO ITEM 20C)
– 70 CDM200-05 . DELETED A D
(INCORRECT PN)
30
40
25
65
35
55
50
20B
5
50110501Z01
– 10 CDSP1239-1 . . SLEEVE 1
– 15 CDSP1239-3 . . STUD 1
– 20 C412901-003 . RETAINER A 29
(OPT TO ITEM 20B)
– 60 CDM200-05 . DELETED A D
(INCORRECT PN)
D
TE
LE
DE
2 – 1 C412417-123 DELETED A D
– 1A C412417-149 DELETED B D
– 1B C412409-149 DELETED C D
– 5 C412406-021 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 NAS1515H3 . DELETED D
– 20 BACS12FA3K8 . DELETED D
***
– 25 C412406-003 . DELETED A D
ATTACHING PARTS
– 30 BACN10YR3CM . DELETED D
– 35 NAS1515H3 . DELETED D
– 40 BACS12FA3K8 . DELETED D
***
– 45 852Z0440-2 . DELETED A D
– 50 C412413-083 . DELETED A D
– 55 CDPL768-8 . DELETED A D
– 60 CDPL768-14 . DELETED A D
– 65 BAC27WCH276-122 . DELETED A D
– 75 SNS512AF . DELETED D
– 80 BMS1-68 . DELETED A D
– 85 C412410-031 . DELETED A D
D
TE
LE
DE
2A – 1 C412416-167 DELETED D
– 5 C412406-005 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 NAS1515H3 . DELETED D
– 20 BACS12FA3K8 . DELETED D
***
– 25 C512416-567 . DELETED D
– 30 C412413-056 . . DELETED D
ATTACHING PARTS
– 35 MS16535-134 . . DELETED D
– 40 5610-10-015 . . DELETED D
***
– 45 C412413-058 . . DELETED D
– 50 CDSP1239-501 . . DELETED D
– 55 CDSP1239-1 . . . DELETED D
– 60 CDSP1239-3 . . . DELETED D
– 65 C412901-003 . . DELETED D
– 70 C412413-023 . . DELETED D
– 75 C412413-001 . . DELETED D
– 80 CDPL776-25 . . DELETED D
– 85 CDPL789-1 . . DELETED D
– 90 CDPL767-47 . . DELETED D
– 95 SNS512AF . . DELETED D
ATTACHING PARTS
***
D
TE
LE
DE
2B – 1 C411151-175 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 C411151-051 . DELETED D
– 15 C411152-37 . DELETED D
– 20 CDPL776-35 . DELETED D
– 25 C411151-75 . DELETED D
D
TE
LE
DE
2C – 1 C419401-101 DELETED A D
– 1A C419401-103 DELETED B D
– 1B C419410-101 DELETED C D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 55 C419413-1 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 90 C419407-11 . . DELETED D
D
TE
LE
DE
2D – 1 C419401-105 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-3 . DELETED D
– 30 C419404-505 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-3 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 C419413-1 . . DELETED D
ATTACHING PARTS
– 80 MS16535-134 . . DELETED D
– 85 5610-10-15 . . DELETED D
***
– 90 C412413-058 . . DELETED D
– 95 SNS512AF125250 . . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
2E – 1 C419401-107 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-7 . DELETED D
– 30 C419404-507 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-1 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 SNS512AF125250 . . DELETED D
– 80 CDM200-05 . . DELETED D
– 85 C419407-11 . . DELETED D
– 90 C419407-43 . . DELETED D
– 95 C419407-23 . . DELETED D
D
TE
LE
DE
2F – 1 C419401-121 DELETED A D
– 1A C419410-121 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 C419414-501 . DELETED D
– 25 BACN11AL1CM . DELETED D
– 30 C419402-21 . DELETED D
– 35 C419409-515 . DELETED A D
– 40 C419405-515 . . DELETED D
– 45 C419407-26 . . . DELETED D
– 50 C419407-25 . . . DELETED D
– 55 C419407-41 . . . DELETED D
– 60 C419405-15 . . . DELETED D
– 65 C419406-515 . . DELETED A D
– 70 BAC27WCH212 . . . DELETED D
– 75 852Z8400-17 . . . DELETED D
– 80 BAC27WCH276 . . . DELETED D
– 85 C419406-15 . . . DELETED A D
– 90 C419403-521 . DELETED D
– 95 C419407-40 . . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
2G – 1 C419401-109 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-9 . DELETED D
– 30 C419403-509 . DELETED D
– 35 BAC27WCH213 . . DELETED D
– 40 CDPL767-61 . . DELETED D
– 45 BAC27WCH224 . . DELETED D
– 50 BAC27WCH245 . . DELETED D
– 55 CDPL767-63 . . DELETED D
– 60 BAC27WCH277 . . DELETED D
– 65 C419403-9 . . DELETED D
D
TE
LE
DE
2H – 1 C419401-123 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-10 . DELETED D
– 30 C419404-513 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-1 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 C419407-43 . . DELETED D
– 80 C419407-45 . . DELETED D
– 85 CDPL767-61 . . DELETED D
– 90 BAC27WCH213 . . DELETED D
– 95 CDPL768-42 . . DELETED D
D
TE
LE
DE
2J – 1 C419401-111 DELETED A D
– 1A C419410-111 DELETED B D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-11 . DELETED D
– 30 C419409-507 . DELETED A D
– 35 C419405-507 . . DELETED D
– 40 C419407-26 . . . DELETED D
– 45 C419407-25 . . . DELETED D
– 50 C419407-29 . . . DELETED D
– 55 C419405-7 . . . DELETED D
– 60 C419406-507 . . DELETED A D
– 65 BAC27WCH214 . . . DELETED D
– 70 CDPL767-33 . . . DELETED D
– 75 852Z8400-17 . . . DELETED D
– 80 CDPL767-59 . . . DELETED D
– 85 BAC27WCH277 . . . DELETED D
– 90 C419406-7 . . . DELETED A D
– 95 C419409-505 . DELETED A D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
2K – 1 C419401-125 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-12 . DELETED D
– 30 C419404-515 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-1 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 SNS512AF125250 . . DELETED D
– 80 CDM200-05 . . DELETED D
– 85 C419407-43 . . DELETED D
– 90 C419407-25 . . DELETED D
– 95 C419407-47 . . DELETED D
ATTACHING PARTS
***
ATTACHING PARTS
***
– 185 C412413-058 . . DELETED D
D
TE
LE
DE
2L – 1 C419401-113 DELETED A D
– 1A C419410-113 DELETED B D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-13 . DELETED D
– 30 C419409-509 . DELETED A D
– 35 C419406-17 . . DELETED D
– 40 C419405-509 . . DELETED D
– 45 CDM200-05 . . . DELETED D
– 50 C419407-32 . . . DELETED D
– 55 C419407-31 . . . DELETED D
– 60 C419407-33 . . . DELETED D
– 65 CDPL767-23 . . . DELETED D
– 70 BAC27WCH277 . . . DELETED D
– 75 C419405-9 . . . DELETED D
– 80 C419406-509 . . DELETED A D
– 85 BAC27WCH227 . . . DELETED D
– 90 852Z8400-17 . . . DELETED D
– 95 BAC27WCH277 . . . DELETED D
D
TE
LE
DE
2M – 1 C419401-127 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-14 . DELETED D
– 30 C419404-519 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-3 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 C419413-1 . . DELETED D
ATTACHING PARTS
– 80 MS16535-134 . . DELETED D
– 85 5610-10-15 . . DELETED D
***
– 90 C412413-058 . . DELETED D
– 95 SNS512AF125250 . . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
2N – 1 C419401-115 DELETED A D
– 1A C419410-115 DELETED B D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-15 . DELETED D
– 30 C419409-511 . DELETED A D
– 35 C419405-511 . . DELETED D
– 40 C419407-26 . . . DELETED D
– 45 C419407-25 . . . DELETED D
– 50 C419407-15 . . . DELETED D
– 55 C419405-11 . . . DELETED D
– 60 C419406-511 . . DELETED A D
– 65 BAC27WCH215 . . . DELETED D
– 70 852Z8400-17 . . . DELETED D
– 75 CDPL767-57 . . . DELETED D
– 80 BAC27WCH277 . . . DELETED D
– 85 C419406-11 . . . DELETED A D
– 90 C419403-515 . DELETED D
– 95 BAC27WCH222 . . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
2P – 1 C419401-129 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-16 . DELETED D
– 30 C419403-525 . DELETED D
– 35 BAC27WCH215 . . DELETED D
– 40 BAC27WCH220 . . DELETED D
– 45 BAC27WCH209 . . DELETED D
– 50 CDPL768-54 . . DELETED D
– 55 BAC27WCH238 . . DELETED D
– 60 BAC27WCH276 . . DELETED D
– 65 C419403-25 . . DELETED D
D
TE
LE
DE
2Q – 1 C419401-117 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-17 . DELETED D
– 30 C419404-509 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-3 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 C419407-37 . . DELETED D
– 80 C419407-35 . . DELETED D
– 85 BAC27WCH216 . . DELETED D
– 90 CDPL768-38 . . DELETED D
– 95 BAC27TCH0371 . . DELETED D
D
TE
LE
DE
2R – 1 C419401-119 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-19 . DELETED D
– 30 C419404-511 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419413-1 . . DELETED D
ATTACHING PARTS
– 60 MS16535-134 . . DELETED D
– 65 5610-10-15 . . DELETED D
***
– 70 C412413-058 . . DELETED D
– 75 C419407-11 . . DELETED D
– 80 C419407-7 . . DELETED D
– 85 C419407-10 . . DELETED D
– 90 CDPL767-7 . . DELETED D
– 95 CDPL768-40 . . DELETED D
D
TE
LE
DE
2S – 1 C419401-131 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-23 . DELETED D
– 30 C419403-527 . DELETED D
– 35 CDPL768-2 . . DELETED D
– 40 BAC27TCH0370 . . DELETED D
– 45 BAC27WCH270 . . DELETED D
– 50 C419403-27 . . DELETED D
– 55 C419406-19 . DELETED D
– 60 C419404-521 . DELETED D
– 65 CDSP1239-501 . . DELETED D
– 70 CDSP1239-1 . . . DELETED D
– 75 CDSP1239-3 . . . DELETED D
– 80 C412901-5 . . DELETED D
– 85 C419413-1 . . DELETED D
ATTACHING PARTS
– 90 MS16535-134 . . DELETED D
– 95 5610-10-15 . . DELETED D
***
D
TE
LE
DE
2T – 1 C419401-143 DELETED A D
– 1A C419410-143 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419402-24 . DELETED D
– 30 C419409-533 . DELETED A D
– 35 C419405-507 . . DELETED D
– 40 C419407-25 . . . DELETED D
– 45 C419407-26 . . . DELETED D
– 50 C419407-29 . . . DELETED D
– 55 C419405-7 . . . DELETED D
– 60 C419406-533 . . DELETED A D
– 65 852Z8400-17 . . . DELETED D
– 70 BAC27WCH265 . . . DELETED D
– 75 BAC27WCH269-152 . . . DELETED D
– 80 C419406-7 . . . DELETED A D
– 85 C419404-529 . DELETED D
– 90 CDSP1239-501 . . DELETED D
– 95 CDSP1239-1 . . . DELETED D
– ITEM NOT ILLUSTRATED
ATTACHING PARTS
***
D
TE
LE
DE
2U – 1 C419401-143 DELETED A D
– 1A C419410-143 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419402-24 . DELETED D
– 30 C419409-533 . DELETED A D
– 35 C419405-507 . . DELETED D
– 40 C419407-25 . . . DELETED D
– 45 C419407-26 . . . DELETED D
– 50 C419407-29 . . . DELETED D
– 55 C419405-7 . . . DELETED D
– 60 C419406-533 . . DELETED A D
– 65 852Z8400-17 . . . DELETED D
– 70 BAC27WCH265 . . . DELETED D
– 75 BAC27WCH269-152 . . . DELETED D
– 80 C419406-7 . . . DELETED A D
– 85 C419404-529 . DELETED D
– 90 CDSP1239-501 . . DELETED D
– 95 CDSP1239-1 . . . DELETED D
– ITEM NOT ILLUSTRATED
ATTACHING PARTS
***
D
TE
LE
DE
2V – 1 C419401-145 DELETED D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419402-26 . DELETED D
– 30 C419403-545 . DELETED D
– 35 BAC27WCH352 . . DELETED D
– 40 CDPL776-3 . . DELETED D
– 45 BAC27WCH267 . . DELETED D
– 50 BAC27WCH269-152 . . DELETED D
– 55 C419403-45 . . DELETED D
– 60 C419406-17 . DELETED D
– 65 C419405-517 . DELETED D
– 70 BAC27WCH371 . . DELETED D
– 75 BAC27WCH269-152 . . DELETED D
– 80 C419405-17 . . DELETED D
D
TE
LE
DE
2W – 1 C419401-135 DELETED A D
– 1A C419410-135 DELETED B D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-27 . DELETED D
– 30 C419403-533 . DELETED D
– 35 CDPL776-39 . . DELETED D
– 40 BAC27WCH385 . . DELETED D
– 45 BAC27WCH391 . . DELETED D
– 50 BAC27WCH270 . . DELETED D
– 55 C419403-33 . . DELETED D
– 60 C419403-535 . DELETED D
– 65 CDPL776-29 . . DELETED D
– 70 BAC27WCH270 . . DELETED D
– 75 C419403-35 . . DELETED D
– 80 C419409-521 . DELETED A D
– 85 C419405-511 . . DELETED D
– 90 C419407-26 . . . DELETED D
– 95 C419407-25 . . . DELETED D
D
TE
LE
DE
2X – 1 C419401-147 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419402-31 . DELETED D
– 30 C419403-547 . DELETED D
– 35 BAC27WCH375 . . DELETED D
– 40 CDPL776-39 . . DELETED D
– 45 BAC27WCH382 . . DELETED D
– 50 CDPL777-33 . . DELETED D
– 55 CDPL777-31 . . DELETED D
– 60 BAC27WCH269-152 . . DELETED D
– 65 C419403-47 . . DELETED D
D
TE
LE
DE
2Y – 1 C419401-137 DELETED A D
– 1A C419410-137 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419402-41 . DELETED D
– 30 C419403-537 . DELETED D
– 35 CDPL776-43 . . DELETED D
– 40 CDPL767-39 . . DELETED D
– 45 BAC27WCH270-151 . . DELETED D
– 50 C419403-37 . . DELETED D
– 55 C419409-523 . DELETED A D
– 60 C419405-503 . . DELETED D
– 65 CDM200-05 . . . DELETED D
– 70 C419407-13 . . . DELETED D
– 75 C419407-14 . . . DELETED D
– 80 C419407-15 . . . DELETED D
– 85 C419405-3 . . . DELETED D
– 90 C419406-523 . . DELETED A D
– 95 BAC27WCH264 . . . DELETED D
ATTACHING PARTS
***
D
TE
LE
DE
2Z – 1 C419401-139 DELETED A D
– 1A C419410-139 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419402-3 . DELETED D
– 30 C419409-525 . DELETED A D
– 35 C419405-503 . . DELETED D
– 40 CDM200-05 . . . DELETED D
– 45 C419407-13 . . . DELETED D
– 50 C419407-14 . . . DELETED D
– 55 C419407-15 . . . DELETED D
– 60 C419405-3 . . . DELETED D
– 65 C419406-525 . . DELETED A D
– 70 852Z8400-17 . . . DELETED D
– 75 BAC27WCH715 . . . DELETED D
– 80 CDPL776-45 . . . DELETED D
– 85 BAC27WCH270-151 . . . DELETED D
– 90 C419406-3 . . . DELETED A D
– 95 C419403-539 . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
3 – 1 C419401-141 DELETED A D
– 1A C419410-141 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419414-3 . DELETED D
– 30 C419402-29 . DELETED D
– 35 C419403-541 . DELETED D
– 40 BAC27WCH201 . . DELETED D
– 45 BAC27WCH251 . . DELETED D
– 50 CDPL776-51 . . DELETED D
– 55 CDM200-05 . . DELETED D
– 60 C419412-1 . . DELETED D
– 65 9485PC . . DELETED D
(V04963)
– 70 C419403-41 . . DELETED D
– 75 C419409-531 . DELETED A D
– 80 C419406-529 . . DELETED D
– 85 C419412-3 . . . DELETED D
– 90 C419406-29 . . . DELETED D
– 95 C419406-531 . . DELETED A D
D
TE
LE
DE
3A – 1 C419401-151 DELETED A D
– 1A C419410-151 DELETED B D
– 5 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 10 BACS12FA3K8 . DELETED D
– 15 BACW10P304L . DELETED D
***
– 20 BACN11AL1CM . DELETED D
– 25 C419414-7 . DELETED D
– 30 C419402-35 . DELETED D
– 35 C419403-551 . DELETED D
– 40 BAC27WCH369 . . DELETED D
– 45 BAC27WCH201 . . DELETED D
– 50 BAC27WCH256 . . DELETED D
– 55 BAC27WCH269-152 . . DELETED D
– 60 C419407-77 . . DELETED D
– 65 C419403-51 . . DELETED D
– 70 C419404-533 . DELETED D
– 75 CDSP1239-501 . . DELETED D
– 80 CDSP1239-1 . . . DELETED D
– 85 CDSP1239-3 . . . DELETED D
– 90 C412901-5 . . DELETED D
– 95 C419407-79 . . DELETED D
3A ATTACHING PARTS
***
D
TE
LE
DE
3B – 1 C419401-149 DELETED D
– 5 BACN11AL1CM . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 C419414-5 . DELETED D
– 30 C419402-33 . DELETED D
– 35 C419404-531 . DELETED D
– 40 CDSP1239-501 . . DELETED D
– 45 CDSP1239-1 . . . DELETED D
– 50 CDSP1239-3 . . . DELETED D
– 55 C412901-5 . . DELETED D
– 60 C419407-43 . . DELETED D
– 65 C419407-73 . . DELETED D
– 70 C419407-71 . . DELETED D
– 75 C419413-1 . . DELETED D
ATTACHING PARTS
– 80 MS16535-134 . . DELETED D
– 85 5610-10-15 . . DELETED D
***
– 90 C412413-058 . . DELETED D
– 95 CDPL768-40 . . DELETED D
D
TE
LE
DE
3C – 1 C411151-177 DELETED D
– 5 C411151-081 . DELETED D
– 10 C411151-579 . DELETED D
– 15 BACN11AL1CM . . DELETED D
– 20 C411151-077 . . DELETED D
ATTACHING PARTS
– 25 BACS12FA3K4 . . DELETED D
***
– 30 C411151-079 . . DELETED D
ATTACHING PARTS
– 35 BACS12FA3K4 . . DELETED D
***
– 40 C411152-075 . . DELETED D
ATTACHING PARTS
– 45 BACS12FA3K4 . . DELETED D
***
– 50 BAC27TCH0429 . . DELETED D
– 55 CDPL768-34 . . DELETED D
– 60 CDPL788-2 . . DELETED D
– 65 CDM200-05 . . DELETED D
– 70 C411151-577 . . DELETED D
D
TE
LE
DE
3D – 1 C412418-117 DELETED D
– 5 C412406-005 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 NAS1515H3 . DELETED D
– 20 BACS12FA3K8 . DELETED D
***
– 25 C412413-082 . DELETED D
– 30 C412413-084 . DELETED D
– 35 C412413-088 . DELETED D
– 40 C412413-082 . DELETED D
– 45 C412413-084 . DELETED D
– 50 C412413-086 . DELETED D
– 55 SNS512AF . DELETED D
– 60 CDM200-05 . DELETED D
– 65 BAC27WCH366 . DELETED D
– 70 CDPL767-39 . DELETED D
– 75 CDPL776-29 . DELETED D
– 80 BAC27WCH270 . DELETED D
– 85 CDPL776-31 . DELETED D
– 90 CDPL776-27 . DELETED D
– 95 BAC27WCH363 . DELETED D
D
TE
LE
DE
3E – 1 C412418-115 DELETED D
– 5 C412406-005 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 NAS1515H3 . DELETED D
– 20 BACS12FA3K8 . DELETED D
***
– 25 C412413-056 . DELETED D
ATTACHING PARTS
– 30 MS16535-134 . DELETED D
– 35 5610-10-15 . DELETED D
***
– 40 C412413-058 . DELETED D
– 45 C412413-056 . DELETED D
ATTACHING PARTS
– 50 MS16535-134 . DELETED D
– 55 5610-10-15 . DELETED D
***
– 60 C412413-058 . DELETED D
– 65 CDSP1239-501 . DELETED D
– 70 CDSP1239-1 . . DELETED D
– 75 CDSP1239-3 . . DELETED D
– 80 C412901-5 . DELETED D
– 85 C412413-023 . DELETED D
– 90 C412413-001 . DELETED D
– 95 C412413-028 . DELETED D
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
3F – 1 C412418-123 DELETED D
– 5 C412406-030 . DELETED D
ATTACHING PARTS
– 10 BACN10YR3CM . DELETED D
– 15 NAS1515H3 . DELETED D
– 20 BACS12FA3K8 . DELETED D
***
– 25 CDSP1239-501 . DELETED D
– 30 CDSP1239-1 . . DELETED D
– 35 CDSP1239-3 . . DELETED D
– 40 C412901-5 . DELETED D
– 45 C412407-036 . DELETED D
– 50 C412413-037 . DELETED D
– 55 C412407-038 . DELETED D
– 60 C412413-077 . DELETED D
– 65 C412413-095 . DELETED D
– 70 C412407-076 . DELETED D
– 75 SNS512AF . DELETED D
– 80 CDM200-05 . DELETED D
– 85 926 . DELETED D
– 90 9485 . DELETED D
– 95 C412413-056 . DELETED D
ATTACHING PARTS
***
– ITEM NOT ILLUSTRATED
D
TE
LE
DE
3G – 1 C419410-103 DELETED D
– 5 C419402-41 . DELETED D
– 10 BACN11AL1CM . DELETED D
ATTACHING PARTS
– 15 BACS12FA3K8 . DELETED D
– 20 BACW10P304L . DELETED D
***
– 25 BACN11AL1CM . DELETED D
– 30 C419404-503 . DELETED D
– 35 CDSP1239-501 . . DELETED D
– 40 CDSP1239-1 . . . DELETED D
– 45 CDSP1239-3 . . . DELETED D
– 50 C412901-5 . . DELETED D
– 55 C419407-11 . . DELETED D
– 60 C419407-17 . . DELETED D
– 65 SNS512AF . . DELETED D
– 70 CDM200-05 . . DELETED D
– 75 C419413-1 . . DELETED D
ATTACHING PARTS
– 80 MS16535-134 . . DELETED D
– 85 5610-10-15 . . DELETED D
***
– 90 C412413-058 . . DELETED D
– 95 BAC27WCH277 . . DELETED D
TASK 50-11-05-550-801-A01
1. Storage Instructions
Self Explanation
NOTE: You can use equivalent alternatives for the materials given except where indicated. Refer to
9001 for the specifications and where to get the items given.
Not Applicable
C. Job Setup
Not Applicable
D. Procedure
(1) Preservation
NOTE: The sidewall panel assembly is essentially corrosion resistant and therefore no special
preservation is required.
(2) Packing
(3) Storage
(a) Keep the sidewall panels in a storage area that is cool and dry until necessary for use.
(b) Identify the assembly by part number and date of overhaul on a tag or in a convenient
location on the assembly wrapper.