32-10-64 Rev 20 K0654
32-10-64 Rev 20 K0654
CAGE: K0654
Cheltenham Road, Gloucester, GL2 9QH, England
Telephone: +44 (0) 1452 712424 Fax: +44 (0) 1452 713821
NOTE: The above certification does not apply to revisions or amendments made after the date of initial certification by other Approved
Organisations. Revisions or Amendments made by other Approved Organisations must each be separately certified and recorded
on separate record sheets.
©
MESSIER-BUGATTI-DOWTY 2012 (AND SUBSEQUENT REVISION PAGE DATES)
This document and all information contained herein is the sole property of Messier-Bugatti-Dowty. No intellectual property rights are
granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced to a third party without the
express written consent of Messier-Bugatti-Dowty.
Safran and Messier-Bugatti names are marks owned respectively by Safran and Messier-Bugatti-Dowty companies. The mark Dowty is
used under licence.
INTENTIONALLY BLANK
32-10-64
Messier-Dowty Ltd
CAGE: K0654
Cheltenham Road, Gloucester, GL2 9QH, England
Telephone: +44 (0) 1452 712424 Fax: +44 (0) 1452 713821
PART No. 201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL 32-10-64
MAIN LANDING GEAR
LETTER OF TRANSMITTAL FOR REVISION NO. 20
1. PERMANENT REVISIONS
A. Check that Revision No. 19 has been recorded as having been inserted in the manual.
2. NEW/REVISED PAGES
3. REVISION RECORD
A. Record the issue date and insertion date of this revision in the Record of Revisions and retain
this Letter of Transmittal.
4. CERTIFICATION
A. This technical content of this revision is approved under the authority of DOA number
EASA.21J.047.
Safran and Messier-Bugatti names are marks owned respectively by Safran and Messier-Bugatti-Dowty companies. The mark Dowty is
used under licence.
Issued by
Messier-Dowty Limited
Cheltenham Road, Gloucester, GL2 9QH, England
Telephone: +44 (0) 1452 712424 Fax: +44 (0) 1452 713821
INTENTIONALLY BLANK
RECORD OF REVISIONS
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RECORD OF REVISIONS
Page 2
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PART No. 201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
MAIN LANDING GEAR
LIST OF SERVICE BULLETINS
SB DATE
SB NUMBER SB TITLE REVISION INCORPORATED COVER SB NO.
NUMBER INTO MANUAL
Main Undercarriage -
Introduction of Quick
146-32-60 1 May 1/91 -
Release Brake
Couplings
Main Undercarriage -
Introduction of Quick
146-32-60 2 No effect -
Release Brake
Couplings
Main Undercarriage -
146-32-67 Introduction of Modified 2 May 1/91 -
Electrical Harnesses
MLG - Wear at Shock
Absorber/wheel Lever
146-32-82 Joint 1 May 1/91 -
Modification No.
(C)ac10976
MLG - Introduction of
146-32-83 Modified Brake Cooling 1 May 1/91 -
Fan Harness
MLG - Introduction of
New Main Fittings
146-32-87 Initial Issue May 1/91 -
Modification No.
(C)ac10900
MLG - Deletion of
Washer from Retraction
146-32-89 Jack Pin Initial Issue May 1/91 -
Modification No.
(C)ac10901
MLG - Introduction of
Axle Spacer
146-32-91 Initial Issue May 1/91 -
Modification No.
(C)ac10972
MLG - Introduction of
Latest Standard
Components as
146-32-97 Initial Issue Jul 15/93 -
Acceptable Alternatives
to Assist in Spares
Provisioning
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MAIN LANDING GEAR
LIST OF SERVICE BULLETINS (Continued)
SB DATE
SB NUMBER SB TITLE REVISION INCORPORATED COVER SB NO.
NUMBER INTO MANUAL
MLG - Introduction of
146-32-114 New Electrical Initial Issue May 10/96 -
Harnesses
MLG - Introduction of
Improved Corrosion
146-32-116 Initial Issue Sep 30/97 -
Protection Under the
Direction Crank Bush
MLG - Introduction of
Improved Corrosion
146-32-116 1 No effect -
Protection Under the
Direction Crank Bush
MLG - Introduction of
Improved Corrosion
146-32-116 2 No effect -
Protection Under the
Direction Crank Bush
MLG - Introduction of
Improved Corrosion
146-32-116 3 Feb 5/2000 -
Protection Under the
Direction Crank Bush
MLG - Introduction of a
146-32-126 New Scraper Assembly Initial Issue No effect -
in the Oleo Lock Jack
MLG - BAE 146 Series
300 Phase 1
146-32-159 Initial Issue Jun 1/2012 -
Extension of Safe Life of
Main Fittings
MLG and NLG -
146-32-176 Introduction of New Initial Issue May 16/2014 -
Harnesses
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LIST OF EFFECTIVE PAGES
Table of Contents 1 Jun 1/2012 Testing and Fault 101 Aug 31/99
2 Jun 1/2012 Isolation 102 Aug 31/99
3 Jun 1/2012 103 Aug 31/99
4 Jun 1/2012 104 May 10/96
5 Jun 1/2012 105 May 10/96
6 Jun 1/2012 106 Jul 10/98
7 Jun 1/2012 107 Aug 1/2001
8 Blank 108 Jul 10/98
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LIST OF EFFECTIVE PAGES (Continued)
Repair No. 2-5 601 Feb 1/2007 Repair No. 3-6 601 Feb 1/2007
602 Blank 602 Feb 1/2007
603 Feb 1/2007
Repair No. 3-1 601 Aug 1/2001 604 Feb 1/2007
602 Blank
Repair No. 4-1 601 Aug 31/99
Repair No. 3-2 601 Sep 1/2005 602 Aug 31/99
602 Blank
Repair No. 4-2 601 Aug 31/99
Repair No. 3-3 601 Jan 1/2003 602 Aug 31/99
602 Jan 1/2003
603 Jan 1/2003 Repair No. 4-3 601 Aug 31/99
604 Jan 1/2003 602 Aug 31/99
605 Jan 1/2003 603 Aug 31/99
606 Jan 1/2003 604 Blank
Repair No. 3-4 601 Aug 1/2001 Repair No. 5-1 601 Aug 31/99
602 Aug 1/2001 602 Aug 31/99
603 Aug 1/2001 603 Aug 31/99
604 Aug 1/2001 604 Aug 31/99
605 Aug 1/2001 605 Aug 31/99
606 Aug 1/2001 606 Aug 31/99
607 Aug 1/2001 607 Aug 31/99
608 Aug 1/2001 608 Blank
609 Aug 1/2001
610 Aug 31/99 Repair No. 5-2 601 Aug 31/99
602 Aug 1/2001
Repair No. 3-5 601 Aug 1/2001
602 Aug 1/2001 Repair No. 5-3 601 Aug 1/2001
603 Aug 1/2001 602 Aug 31/99
604 Sep 1/2005 603 Sep 1/2005
605 Sep 1/2005 604 Sep 1/2005
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Repair No. 6-3 601 Mar 31/2009 Repair No. 11-1 601 Jan 1/2003
602 Mar 31/2009 602 Aug 1/2001
603 Mar 31/2009
604 Blank
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Repair No. 16-1 601 Sep 1/2005 Repair No. 22-2 601 Mar 31/2009
602 Sep 1/2005 602 Mar 31/2009
603 Mar 31/2009
Repair No. 16-2 601 Sep 1/2005 604 Blank
602 Sep 1/2005
Repair No. 23-1 601 Mar 31/2009
Repair No. 17-1 601 Sep 1/2005 602 Mar 31/2009
602 Sep 1/2005
Repair No. 24-1 601 Mar 31/2009
Repair No. 18-1 601 Feb 1/2007 602 Mar 31/2009
602 Feb 1/2007
Assembly (Including 701 Jun 1/2012
Repair No. 19-1 601 Sep 1/2005 Storage) 702 Jun 1/2012
602 Sep 1/2005 703 Jun 1/2012
704 Jun 1/2012
Repair No. 20-1 601 Feb 1/2007 705 Jun 1/2012
602 Feb 1/2007 706 Jun 1/2012
603 Feb 1/2007 707 Jun 1/2012
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PART No. 201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE PAGES (Continued)
Fits and Clearances 801 May 10/96 Special Tools, Fixtures 901 May 10/96
802 May 10/96 and Equipment 902 May 10/96
803 May 10/96 903 Aug 31/99
804 May 10/96 904 May 10/96
805 May 10/96
806 May 10/96 Illustrated Parts 1001 Feb 1/2010
807 May 10/96 List 1002 Feb 1/2010
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PART No. 201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS
Page
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serial Numbered Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Fault Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
General Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Special Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Repair Procedure Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Protective Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
Approved Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
Repair No. 1-1 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-1 601
Repair No. 1-2 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-2 601
Repair No. 1-3 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-3 601
Repair No. 1-4 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-4 601
Repair No. 1-5 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-5 601
Repair No. 1-6 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-6 601
Repair No. 1-7 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-7 601
Repair No. 1-8 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-8 601
Repair No. 1-9 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-9 601
Repair No. 1-10 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-10 601
Repair No. 1-11 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-11 601
Repair No. 1-12 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-12 601
Repair No. 1-13 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-13 601
Repair No. 1-14 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-14 601
Repair No. 1-15 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 1-15 601
TABLE OF CONTENTS
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TABLE OF CONTENTS (Continued)
Page
Repair No. 1-16 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 1-16 601
Repair No. 1-17 Main Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 1-17 601
Repair No. 2-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 2-1 601
Repair No. 2-2 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 2-2 601
Repair No. 2-3 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 2-3 601
Repair No. 2-4 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 2-4 601
Repair No. 3-1 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-1 601
Repair No. 3-2 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-2 601
Repair No. 3-3 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-3 601
Repair No. 3-4 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-4 601
Repair No. 3-5 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-5 601
Repair No. 3-6 Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 3-6 601
Repair No. 4-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 4-1 601
Repair No. 4-2 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 4-2 601
Repair No. 4-3 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 4-3 601
Repair No. 5-1 Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 5-1 601
Repair No. 5-2 Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 5-2 601
Repair No. 5-3 Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 5-3 601
Repair No. 5-4 Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 5-4 601
Repair No. 5-5 Direction Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 5-5 601
Repair No. 6-1 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 6-1 601
Repair No. 6-2 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 6-2 601
Repair No. 6-3 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 6-3 601
Repair No. 6-4 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 6-4 601
Repair No. 7-1 Direction Bar Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 7-1 601
Repair No. 7-2 Direction Bar Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 7-2 601
Repair No. 8-1 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 8-1 601
Repair No. 9-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 9-1 601
Repair No. 9-2 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 9-2 601
Repair No. 10-1 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 10-1 601
Repair No. 11-1 Eye End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 11-1 601
Repair No. 12-1 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 12-1 601
Repair No. 12-2 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 12-2 601
Repair No. 13-1 Cam Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 13-1 601
Repair No. 14-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 14-1 601
Repair No. 16-1 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 16-1 601
Repair No. 16-2 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 16-2 601
Repair No. 17-1 Axle Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 17-1 601
Repair No. 18-1 Forward Pintle Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 18-1 601
Repair No. 19-1 Rear Pintle Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 19-1 601
Repair No. 20-1 Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-1 601
Repair No. 20-2 Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-2 601
Repair No. 21-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 21-1 601
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TABLE OF CONTENTS (Continued)
Page
Repair No. 22-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 22-1 601
Repair No. 22-2 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 22-2 601
Repair No. 23-1 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 23-1 601
Repair No. 24-1 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 24-1 601
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TABLE OF FIGURES (Continued)
Fig. Page
101 Harness Continuity Checks - Pre SB 146-32-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
102 Harrness (LH) Continuity Checks - Post SB 146-32-114. . . . . . . . . . . . . . . . . . . . . . . . 104
103 Harrness (RH) Continuity Checks - Post SB 146-32-114 . . . . . . . . . . . . . . . . . . . . . . . 105
104 Hydraulic Pipe Runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
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Fig. Page
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 2-4 602
601 Repair to Wheel Lever - Diameter A and Faces AB, AC. . . . . . . . . . . . . Repair No. 3-3 606
601 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-4 608
602 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-4 609
603 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-4 610
601 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-5 604
602 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-5 605
601 Repair to Wheel Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-6 603
602 Repair Sleeve - Machining and Installation . . . . . . . . . . . . . . . . . . . . . . . Repair No. 3-6 604
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 4-1 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 4-2 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 4-3 603
601 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-1 606
602 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-1 607
601 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-2 602
601 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-3 607
602 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-3 608
601 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-4 607
602 Repair to Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-4 608
601 Repair to Direction Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 5-5 603
601 Repair to Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 6-1 604
601 Repair to Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 6-2 605
601 Repair to Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 6-3 602
602 Repair to Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 6-3 603
601 Repair to Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 6-4 602
601 Repair to Direction Bar Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 7-1 607
602 Machining the Repair Bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 7-1 608
601 Repair to Direction Bar Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 7-2 602
601 Repair to Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 8-1 605
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 9-1 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 9-2 602
601 Repair to Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 10-1 602
601 Repair to Eye End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 11-1 602
601 Repair to Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 12-1 603
602 Bearing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 12-1 604
601 Repair to Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 12-2 602
601 Repair to Cam Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 13-1 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 14-1 602
601 Repair to Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 16-1 602
601 Repair to Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 16-2 602
601 Repair to Axle Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 17-1 602
601 Repair to Forward Pintle Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 18-1 602
601 Repair to Rear Pintle Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair No. 19-1 602
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TABLE OF FIGURES (Continued)
Fig. Page
601 Repair to Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-1 603
602 Repair to Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-1 606
603 Repair to Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-1 607
604 Repair to Sidestay Pin Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-1 608
601 Repair to Sidestay Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 20-2 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 21-1 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 22-1 603
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 22-2 603
601 Repair to Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 23-1 602
601 Repair to Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair No. 24-1 602
801 Fits and Clearances - Main Fitting Sub-assembly, Key Diagram . . . . . . . . . . . . . . . . . 802
802 Fits and Clearances (Table 801) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804
803 Fits and Clearances (Table 802) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810
804 Fits and Clearances Table 803). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 814
805 Fits and Clearances (Table 804) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
806 Fits and Clearances - Wheel Lever and Axle Sub-assembly, Key Diagram . . . . . . . . . 823
807 Fits and Clearances (Table 805) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 824
808 Fits and Clearances (Table 806) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 828
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TABLE OF FIGURES (Continued)
Fig. Page
IPL 10 Main Landing Gear .................................................... 1070
IPL 11 Main Landing Gear .................................................... 1074
IPL 12 Main Landing Gear .................................................... 1078
IPL 13 Main Landing Gear .................................................... 1084
IPL 14 Main Landing Gear .................................................... 1090
IPL 15 Main Landing Gear .................................................... 1094
IPL 16 Main Landing Gear .................................................... 1098
IPL 17 Main Landing Gear .................................................... 1098.6
IPL 18 Main Landing Gear .................................................... 1098.10
TABLE OF CONTENTS
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INTRODUCTION
1. General
A. This manual contains Description, Operation, Maintenance procedures and an Illustrated Parts List (IPL).
IPL Figure and Item numbers in parentheses follow the part name to identify them.
B. All references in this manual are to the left configuration of the unit unless the instructions tell you
differently.
C. All dimensions and quantities in this manual are in Imperial units with SI units in parentheses. A full point
shows a decimal part of an Imperial unit. A comma shows a decimal part of an SI unit.
D. This manual refers to Process Specifications (M-DLPS and PCS) and Non-destructive Tests (M-DLNDT)
these are in the Messier-Dowty Standard Practices Manual 20-00-10.
E. All the materials in this manual have a Ref. Item identification. This is the reference item number of the
material in the Aircraft Manufacturer's Consumable Materials List.
F. Use approved persons and good aircraft engineering practice for all procedures in this manual.
G. The technical content of this document is approved under the authority of DOA number:
EASA.21J.047.
2. Reference Publications
A. Messier-Dowty Standard Practices Manual 20-00-10.
B. Messier-Dowty Limited Component Maintenance Manual, Shock Absorber, 32-10-66.
C. Messier-Dowty Limited Component Maintenance Manual, Oleo Lock Jack, 32-30-72.
D. Ultra Electronics Component Maintenance Manual, Electrical Harnesses, 32-00-10.
E. Ultra Electronics Component Maintenance Manual, Electrical Harnesses, 32-00-11.
INTRODUCTION
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INTRODUCTION
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1586PK/711
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1586PK/712
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1586PK/713
Shock Absorber and Direction Crank Attachments
Figure 3
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1586PK/714
Wheel Lever
Figure 4
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1586PK/715
Axle
Figure 5
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DIRECTION
LINK
SUB-ASSEMBLY
LOCK LEVER
SUB-ASSEMBLY
CAM RING
LEVER
DIRECTION CRANK SUB-ASSEMBLY
SUB-ASSEMBLY
SHOCK
ABSORBER
WHEEL LEVER
SUB-ASSEMBLY
AXLE
SHORTENED
B146A0207-1
Functional Diagram
Figure 6
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5. Serial Numbered Parts (Refer to Figure 7)
NOTE: Only the primary Figure-Item numbers are shown but all alpha variants are
applicable unless written differently.
(1) The parts which follow are marked with a serial number. Refer to each applicable Figure for
the location of the serial number on each part.
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Pin (1-60)
Figure 7 (Sheet 1 of 13)
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COMPONENT SERIAL
NUMBER LOCATION
B146A6279-1
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COMPONENT SERIAL
NUMBER LOCATION
B146A6290-1
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COMPONENT SERIAL
NUMBER LOCATION
B146A6281-1
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SUB-ASSEMBLY
PART NUMBER LOCATION COMPONENT SERIAL
NUMBER LOCATION
B146A6285-1
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LOCATION OF
SUB-ASSEMBLY NUMBER
LOCATION OF PART
AND SERIAL NUMBER
B146A6287-1
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2. Test Conditions
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN OR IN YOUR EYES. DO NOT BREATHE
THE FUMES. ONLY USE IN A LOCATION THAT HAS A CONTINUOUS FLOW OF CLEAN
AIR. HYDRAULIC FLUID IS POISONOUS AND DANGEROUS.
A. General
(1) The hydraulic test rig must be capable of supplying pressure at 4500 lbf/in2 (31 MPa) on a hand
pump.
(2) The temperature of the test fluid must be between 68 °F and 140 °F (20 °C and 40 °C).
(3) Fluid cleanliness standards must be in accordance with M-DLPS910-1.
(4) During all tests the unit and the test circuit must be hydraulically full.
(5) Examine the unit for damage before you start the tests.
3. Procedure
A. Electrical Tests (Refer to Figure 101 to 103 and IPL Figure 7)
(1) Pre SB 146-32-114, carry out a continuity check on all circuits of the brake cooling fan harness
(7-250), and the temperature sensor and anti skid harness (7-270). Reference should be made to
Ultra Electronics Component Maintenance Manual 32-00-10.
(2) Post SB 146-32-114, carry out a continuity check on all circuits of weight off sensor harness (7-230),
the brake cooling fan harness (7-250), the temperature sensor and anti-skid harness (7-270) or the
brake cooling fan and anti-skid/brake temperature harness (7-250C) (Post SB 146-32-114).
Reference should be made to Ultra Electronics Component Maintenance Manual 32-00-10 and
32-00-11 respectively.
CAUTION : ONLY ONE LEAD IS TO BE PLUGGED INTO THE LAMP BOX AT ANY ONE TIME.
(3) With the landing gear mounted in Assembly Stand 460004936, connect the Lamp Box 460004859
to a 24 VDC supply and connect the weight off sensor harness (7-230) into the socket marked MAIN
U/C.
(4) On the Lamp Box 460004859 set the selector switch to SENSOR 1, switch ON the 24 VDC supply,
the lamp must come on. Set the selector switch to SENSOR 2, the lamp must remain on. Return
the selector switch to SENSOR 1.
NOTE : A lamp ON indication at both selector switch settings determines that continuity exists in
the weight off sensor harness (7-230). To determine which weight off sensor is active,
when the selector switch is set to SENSOR 1, proceed as follows. Insert a thin strip of
non-ferrous material (aluminium alloy is recommended) between each target and weight
off sensor in turn. Note which lamp goes out, this will be the active sensor.
(5) Using Blanks 460004446/1, blank off the pipe sub-assemblies (11-80 and 11-100). Connect the
Test Adapter 460004941/3 to the elbow (10-300) and connect the hydraulic test rig hand pump sup
ply to the Test Adapter 460004941/3. Apply pressure to operate the oleo lock jack (2-120) and lift
the oleo lock lever sub-assembly (16-20) away from the cam ring (16-400).
(6) Locate the hydraulic jack under the jacking dome of the wheel lever and axle sub-assembly (13-20)
and extend it between 0.5 and 1.0 in (12,7 and 25,4 mm). The lamp must go out. If the lamp does
not go out, adjust the shim (7-200) to obtain this condition and re-assemble in accordance with
ASSEMBLY.
RED RED
9 A 5 A
YELLOW YELLOW
10 B 6 B
BLUE BLUE
11 C 7 C
WHITE WHITE
9 2 9 2
GREEN BRAKE GREEN BRAKE
10 3 TEMP 10 3 TEMP
GREEN GREEN
9 2 9 2
WHITE BRAKE WHITE BRAKE
10 3 TEMP 10 3 TEMP
RED RED
6 1 6 1
BLUE BLUE
5 3 5 3
2 ANTI ANTI
7 SKID 7 SKID
CONNECTOR CONNECTOR
B1468683-3
27 WHITE WHITE 27
6 B E 1 1610000 2GB1P
BLUE BLUE OUTBOARD
26 26
5 C F 3 ANTI-SKID
JUNCTION BOX
TERMINAL BLOCK
55 BLUE TJ1 BLUE 55
5 N S 3 1610000 1GB1P
RED or RED or INBOARD
56 WHITE WHITE 56
6 P T 1 ANTI-SKID
1610000F 1GB54
INBOARD 7 R U
INTERFACE 1GB54 1GB54
DX34 BLACK BLACK DX34
9 2 1610000 DX4P
RED or RED or INBOARD
DX35 WHITE WHITE DX35
10 3 BRAKE TEMP.
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
Figure 102
2GH78A ORANGE ORANGE 2GH78A
5 A D 1
2GH-3P
2GH79B WHITE WHITE 2GH79B
6 B E 2 INBOARD
FAN MOTOR
2GH80C BLUE BLUE 2GH80C
7 C F 3
32-10-64
10 P T 2 OUTBOARD
FAN MOTOR
1GH102C BLUE U BLUE 1GH102C
11 R 3
B1466926-1
LEFT HAND HARNESS
Page 104
May 10/96
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
(7) Lower the wheel lever and axle sub-assembly (13-20) to the fully extended position. The lamp
should come on. Raise the wheel lever axle 1.0 in (25,4 mm) from the fully extended position. The
lamp should go out. Lower the wheel lever axle.
(8) Repeat para (5) and (6) with the Lamp Box 460004859 selector switch moved to the Sensor 2
position.
(9) On Post SB 146-32-114 installations, using a suitable instrument, check the bonding between the
junction box of the brake cooling fan and anti-skid/brake temperature harness (7-250C) located on
the top of the wheel lever and axle sub-assembly and the axle location bore or any other suitable
bearing within the wheel lever and axle sub-assembly. This must not exceed 10 milliohms.
(10) Switch OFF the 24 VDC supply, remove the hydraulic jack and the Lamp Box 460008459. Release
the hydraulic pressure at the Test Adapter 460004941/3 and ensure the unit is fully extended and
locked. Remove the Test Adapter 460004941/3 and Blanks 460004446/1.
B. Hydraulic Pipes Test (Refer to Figure 104)
WARNING : HYDRAULIC FLUID IS HARMFUL TO HEALTH. NORMAL HEALTH AND SAFETY
PRECAUTIONS MUST BE OBSERVED.
(1) Install the Test Adapters as follows:
(a) Test Adapter 460004941/4 to elbow (10-360) (normal brake, connection 1).
(b) Test Adapter 460004941/5 to the flareless bulkhead elbow (10-330) (normal brake,
connection 2).
(c) Test Adapter 460004941/3 to elbow (10-300) (auto brake, connection 3).
(d) Test Adapter 460004941/5 to the tee fitting (8-210) (stand-by brake, connection 4).
(e) Test Adapter 460004941/4 to the tee fitting (8-220) (stand-by brake, connection 5).
(2) Install Blanks to pipe sub-assembly connectors as follows:
(a) Blanks 460004446/3 to pipe sub-assemblies (11-50 and 11-130).
(b) Blanks 460004446/2 to pipe sub-assemblies (9-40 and 9-60).
(c) Blanks 460004446/1 to pipe sub-assemblies (11-80 and 11-100).
(3) Refer to Figure 104 and connect the hydraulic test rig hand pump supply to the Test Adapter
460004941/4 at connection 1 and remove the Blank 460004446/3 from the pipe sub-assembly
(11-50) (connection 1).
(4) Operate the hand pump and check that fluid flows from the pipe sub-assembly (11-50) connector.
Refit the Blank 460004446/3.
(5) Repeat para (3) and (4) for each Test Adapter (connections 2 to 5) in turn, fluid flow must be as
follows:
Connections 2 to 2
3 to 3 and 3
4 to 4
5 to 5
(6) With the pipe sub-assembly (11-50) (connection 1) blanked off, connect the hand pump to the Test
Adapter 460004941/1 (connection 1). Operate the hand pump to apply a gradual pressure up to
4500 lbf/in2 (31 MPa). Maintain the pressure for one minute. Leakage must not occur. Release the
pressure and disconnect the hand pump.
VIEW
A 4 5
2 3 1
A
POST SB146-32-60
5
4
A
3
1 3
2
1
POST SB146-32-60
3
B146A0208-1
(10) Connect the hand pump to the Test Adapter 460004941/3 and raise the pressure to 500 lbf/in2
(3445 kPa) to release the oleo lock lever sub-assembly (16-20). Rotate the wheel lever and axle
sub-assembly (13-20) from the fully extended position through 33.154 in (842,11 mm) to the fully
shortened position. Check that all moving parts clear during shortening and extending cycle.
(11) Fully extend and lock the unit. Remove the Test Adapters 460004941/3, 460004941/4 and
460004941/5 and Blanks 460004446/1, 460004446/2 and 460004446/3.
(12) Install the protection caps (8-310 and 8-320), protection plugs (9-200 and 9-220) and washers
(9-210 and 9-230), protection caps (10-390, 10-400 and 10-410) and protection plugs (11-340,
11-360 and 11-380) and washers (11-350, 11-370 and 11-390).
(13) Submit the unit to Final Assembly. Refer to ASSEMBLY.
4. Fault Isolation
A. Not applicable.
DISASSEMBLY
1. General
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN OR IN YOUR EYES. DO NOT BREATHE
THE FUMES. ONLY USE IN A LOCATION THAT HAS A CONTINUOUS FLOW OF CLEAN
AIR. HYDRAULIC FLUID IS POISONOUS AND DANGEROUS.
NOTE : Refer to TESTING AND FAULT ISOLATION to find the necessary level of disassembly. This will
give the condition of the component or the possible cause of its malfunction.
A. Make sure that the work area, the tools and the equipment are clean.
B. Discard parts that you must not use again. These include split pins, sealing rings, backing rings and
lockwire.
C. Wire Thread Inserts
(1) If necessary, remove wire thread inserts:
(a) Bend the outer coil of the wire thread insert to the centre of the hole.
(b) Remove the wire thread insert. Make sure that broken pieces do not stay in the hole.
D. Special Tools
(1) These special tools are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004717/2 Drift Use with 460004756 and 460004758
460004717/5 Drift Use with 460004849
460004717/6 Drift Use with 460004847
460004717/7 Drift Use with 460004851 and 460004856
460004717/9 Drift Use with 460004853
460004744 Extractor Remove bush (18-130)
460004748 Extractor Remove bushes (18-210, 18-220 and
18-230)
460004756 Extractor Remove bush (18-250)
460004758 Extractor Remove bush (18-260)
460004759 Extractor Remove bush (18-170)
460004764 Extractor Remove bush (18-200)
460004766 Extractor Remove bush (18-190)
460004770 Extractor Remove bushes (18-210, 18-220, and
18-230)
460004773 Extractor Remove bush (18-170)
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004774 Extractor Remove inner bushes (18-260)
460004775 Extractor Remove bushes (13-250) and outer
bushes (18-260)
460004777 Extractor Remove bush (18-140)
460004778 Extractor Remove bush (18-150)
460004779 Extractor Remove bushes (18-160 and 18-180)
460004784 Spanner Remove nut (14-50)
460004785 Spanner Use with 460004788
460004786 Tube Spanner Remove nut (12-360)
460004787 Reaction Spanner Remove nut (15-140)
460004788 Reaction Spanner Remove pin (1-60)
460004790 Extractor Remove bush (18-100)
460004791 Extractor Remove bushes (18-90)
460004844 Extractor Remove bushes (13-260)
460004845 Extractor Remove bushes (13-270)
460004847 Extractor Remove bushes (13-320)
460004849 Extractor Remove bushes (13-300 and 13-310)
460004851 Extractor Remove bush (13-280)
460004853 Extractor Remove bush (13-240)
460004856 Extractor Remove bushes (13-290)
460004866 Extractor Remove bushes (16-350 and 16-360)
(2) Mount the main landing gear in the Assembly Stand 460004936 and ensure the wheel lever is
adequately supported.
B. Shock Absorber (1-200) (Refer to IPL Figure 1)
(1) Remove the split pins (1-20), the washer (1-30) and the pin (1-40).
(2) Using the Spanner 460004785 and the Reaction Spanner 460004788, unscrew the nut (1-50) and
remove the pin (1-60).
(3) Remove the lubrication fittings (1-70) and the shims (1-80).
(4) Remove the grease sleeve (1-90) from the pin (1-60) and remove the O-rings (1-100).
(5) Remove the split pin (1-110), nut (1-120) and washer (1-130). Withdraw the bolt (1-140) and
remove the second washer (1-130).
(6) Remove the lubrication fitting (1-160), lubrication adapter (1-170) and the end cap (1-150). Support
the shock absorber (1-200) and withdraw the pin (1-180). Remove the shock absorber (1-200).
NOTE : Refer to CMM 32-10-66 for maintenance of the shock absorber (1-200).
(7) Remove the lubrication fitting (1-190).
C. Oleo Lock Jack (2-120) (Refer to IPL Figure 2)
(1) Disconnect the flexible hose (11-250) from the oleo lock jack (2-120).
(2) Remove the split pin (2-20), nut (2-30) and the washer (2-40). Withdraw the bolt (2-50), spacer
(2-60) and the second washer (2-40).
(3) Remove the split pin (2-70), nut (2-80) and the washer (2-90). Withdraw the bolt (2-100) and
remove the washer (2-110). Remove the oleo lock jack (2-120).
NOTE : Refer to CMM 32-30-72 for maintenance of the oleo lock jack (2-120).
D. Direction Link Sub-assembly (2-130) (Refer to IPL Figure 2)
(1) Remove the split pin (2-140), nut (2-150), washer (2-160) and withdraw the bolt (2-170). Remove
the lubrication fitting (2-180).
(2) Remove the end caps (2-190), pin (2-200) and remove the direction link sub-assembly (2-130).
(3) Disassemble the direction link sub-assembly (2-130) as follows:
(a) Remove the lockwire and using the C Spanner 735M/6 slacken the lock nuts (2-220 and
2-270) and remove the eye ends (2-210 and 2-260) from the tube (2-280).
(b) Remove the lock nuts (2-220 and 2-270) and the keys (2-230) from the eye ends (2-210 and
2-260).
(c) Remove the spherical bearings (2-240) and the lubrication fittings (2-250).
E. Harnesses (7-230, 7-250 and 7-270) (Refer to IPL Figures 3 to 7A)
(1) Remove the split pins (3-20), nuts (3-30) and the washers (3-40). Withdraw the bolts (3-50) and
remove the clamp block (3-60).
(2) Remove the split pins (3-70), nuts (3-80) and the washers (3-90). Unscrew the bolt (3-110),
withdraw the bolts (3-100 and 3-120) and remove the washer (3-130). Remove the clamp blocks
(3-140 and 3-160) and the clamp (3-150).
(3) Pre SB 146-32-114. Remove the split pins (3-170), nuts (3-180) and the washers (3-190). With
draw the bolts (3-200 and 3-210), second washers (3-190) and remove the clamp block (3-220).
(4) Post SB 146-32-114. Remove the split pins (3A-70), nuts (3A-80) and the washers (3A-90).
Unscrew the bolt (3-110), withdraw the bolts (3A-100A and 3A-120A) and remove the washer
(3A-130). Remove the clamp blocks (3A-140 and 3A-160) and the clamp (3A-150).
(5) Cut the lockwire, unscrew the bolt (3-230) and remove the washer (3-240), spacer (3-260) and the
clip (3-250).
(6) Cut the lockwire, unscrew the bolts (3-270 and 3-280) and remove the washers (3-290), spacer
(3-310) and the clamp block (3-300). Remove the bolt (3-360), washer (3-370) and the clip (3-380).
(7) Remove the split pins (4-20), nuts (4-30) and the washers (4-40). Withdraw the bolts (4-50) and
remove the clamp block (4-60). Cut the lockwire, unscrew the bolt (4-70) and remove the washer
(4-80) and the bracket (4-90).
(8) Cut the lockwire, unscrew the bolt (4-110) and remove the clip (4-120).
(9) Unscrew the nuts (5-20) and remove the washers (5-30) and the clip (5-40).
(10) Unscrew the nuts (5-50) and remove the washers (5-60) and the clips (5-70 and 5-80).
(11) Unscrew the nuts (5-90) and remove the washers (5-100) and the clips (5-110 and 5-120).
(12) Unscrew the nuts (5-130) and remove the washers (5-140) and the clip (5-150).
(13) Remove the split pins (6-20), nuts (6-30) and the washers (6-40). Withdraw the bolts (6-50 and 60)
and remove the clamp block (6-70).
(14) Remove the split pins (6-80), nuts (6-90) and the washers (6-100). Withdraw the bolts (6-110) and
remove the clamp (6-120).
(15) Cut the lockwire, unscrew the bolt (6-130) and remove the washer (6-140) and the clip (6-150).
(16) Remove the split pins (6-160), nuts (6-170) and the washers (6-180). Withdraw the bolts (6-190)
and remove the clamp (6-200).
(17) Remove the split pins (7-20), nuts (7-30) and the washers (7-40). Withdraw the bolts (7-50) and
remove the clamp (7-60).
(18) Remove the split pins (7-70), nuts (7-80) and the washers (7-90). Withdraw the bolts (7-100) and
remove the clamp (7-110).
(19) Unscrew the bolts (7-120) and remove the washers (7-130), spacers (7-140) and the hose guard
(7-150).
(20) Remove the split pins (7-160), nuts (7-170) and the washers (7-180). Withdraw the cap screws
(7-190) and remove the weight off sensor harness (7-230) and the shims (7-200).
(21) Cut the lockwire and remove the bolts (7-210) and washers (7-220).
(22) Pre SB 146-32-114
(a) Remove the contacts and connector of the brake cooling fan harness (7-250) at the upper
end and withdraw the inner cables through the convolex tubing.
(b) Remove the contacts and connector of the anti-skid and temperature sensor harness (7-270)
at the upper end and withdraw the inner cables through the convolex tubing.
(c) Withdraw the brake cooling fan harness (7-250) and the anti-skid and temperature sensor
harness (7-270) through the axle.
(23) Post SB 146-32-114, remove the contacts and connectors for the brake temperature and anti-skid in
the axle and withdraw the LH brake cooling fan and anti-skid/brake temperature harness (7-250C)
through the axle.
(5) On Pre SB146-32-60 units, cut the lockwire, unscrew the locknuts (11-250, 11-280 and 11-310),
remove the washers (11-260, 11-290 and 11-320) and withdraw the bulkhead adapters (11-270 and
11-300) and bulkhead union (11-330).
(6) On Post SB146-32-60 units, unscrew the nuts (11-280A and 11-310), remove the washers (11-290A
and 11-320A) and remove the bulkhead unions (11-300A and 11-330A). Remove the locknut
(11-250) and remove the manifold (11-270A) and washer (11-260A).
(7) On Post SB146-32-60 units: remove the dowel (11-274), unions (11-276) and O-ring seals (11-278)
from the manifold (11-270A)
J. Wheel Lever and Axle Sub-assemblies (13-20 and 13-30) (Refer to IPL Figures 12 and 13)
(1) Remove the retaining rings (12-20), washers (12-30) and withdraw the brake unit pin (12-40).
(2) Cut the lockwire, unscrew the bolts (12-70 and 12-90) and remove the washers (12-80) and the
bracket sub-assembly (12-50).
(3) Cut the lockwire, unscrew the bolts (12-120 and 12-140) and remove the washers (12-130) and the
bracket sub-assembly (12-100).
(4) Cut the lockwire, unscrew the bolts (12-150) and remove the washers (12-160) and the target
(12-170).
(5) Remove the split pins (12-190), nuts (12-200), washers (12-210) and withdraw the pin (12-220).
(6) Cut the lockwire, unscrew the bolts (12-320) and remove the washers (12-330) and the target
(12-340).
(7) Using the Spanner 460004786 remove the nut (12-360) and the spacer (12-370).
(8) Cut the lockwire, unscrew the bolts (12-250) and remove the washers (12-260).
(9) Remove the split pin (12-270), nut (12-280) and washer (12-290). Remove the plate (12-300) and
the dowel (12-310).
CAUTION : END CAP (12-430) WITH PLATE AND BLOCK SUB-ASSEMBLY (12-450) MUST BE
REMOVED BEFORE THE PIN AND BUSH SUB-ASSEMBLY (12-230) IS WITHDRAWN.
(10) Cut the lockwire and unscrew, as far as possible, the bolts (12-410). Remove the end cap (12-430)
complete with block and plate sub-assembly (12-450).
(11) Remove the split pins (12-440), unscrew the bolts (12-410) and remove the washers (12-420) to
separate the end cap (12-430) and the block and plate sub-assembly (12-450).
(12) Ensure the wheel lever and axle sub-assembly (13-20 or 13-30) is fully supported and withdraw the
pin and bush sub-assembly (12-230).
(13) Use the Extractor 460005070 to remove the bushes (12-380).
(14) Cut the lockwire, unscrew the lock bolts (13-40) and remove the washers (13-50) and the collars
(13-60). Using the Spanner 460004782 remove the axle nuts (13-70) and the spacer
sub-assemblies (13-80) on Pre SB146-32-91 units or the spacers (13-80A) on Post SB146-32-91
units.
NOTE : The items detailed in para (14) may have been loosely assembled.
(15) Remove the split pin (13-110), nut (13-120) and washer (13-130). Remove the pin sub-assembly
(13-140) and withdraw the axle (13-150). Remove the diaphragm (13-160).
(16) Remove the circlips (13-170) and the cable guide sub-assemblies (13-180 and 13-190).
INTENTIONALLY BLANK
CLEANING
1. General
A. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
INTENTIONALLY BLANK
CHECK
1. General
A. The procedure to examine the parts is in two levels:
(1) General check of all parts.
(2) Special check of specified parts.
2. General Check
A. Examine Parts Visually
(1) Visually examine each part. Carefully examine changes of section and areas which contact sealing
rings.
(2) Examine each part for these types of damage:
(a) Corrosion.
(b) Deterioration of protective treatment.
(c) Distortion and/or cracks.
(d) Wear or fretting.
(e) Scores, dents or burrs.
(f) Unserviceable screw threads.
(g) Parts of permanent assemblies not correctly attached.
B. Examine Dimensions
(1) Measure all the parts that are in FITS AND CLEARANCES and compare with the dimensions in the
table.
C. Flaw Detection
(1) Unless instructions are different:
(a) Examine all parts. This does not include small items such as washers.
(b) Examine all magnetic steel parts for flaws: refer to M-DLNDT2.
(c) Examine all non-magnetic parts, that are not porous, for flaws: refer to M-DLNDT8.
NOTE : Messier-Dowty Limited will give data on other materials.
3. Special Check
A. Not applicable.
INTENTIONALLY BLANK
REPAIR
1. General
A. Repair Levels
(1) There are two levels of repair procedure for parts that are found to be unserviceable after
inspection: refer to CHECK.
(a) Repair of surface damage.
(b) Repair of wear or damage with an approved Messier-Dowty Limited repair.
B. Surface Damage
(1) Repair isolated external scores, smooth dents and abrasions, that have no cracks and no effect on
internal dimensions. Such damage must not be:
(a) More than 0.750 in (19,00 mm) in length.
(b) More than 0.030 in (0,76 mm) in depth.
(c) Less than one diameter from a hole and less than 0.250 in (6,35 mm) from a bearing surface.
(d) On a radius.
(2) Remove burrs, corrosion and sharp edges: the area of damage must not be more than 1.0 in2
(645 mm2) for each 10.0 in2 (6450 mm2). Subsequently, remove 0.0050 in (0,127 mm) more of the
material and repair the protective treatment.
(3) In a bore that will not seal, ignore abrasions and small scores that have no burrs. If there are burrs
remove them plus 0.0050 in (0,127 mm) of material from the area. Repair the protective treatment.
(4) In a bore that will seal, polish scores to remove them. Make sure that the surface finish,
concentricity and fits and clearances do not change.
(5) Remove burrs from external screw threads.
C. Approved Repairs
CAUTION : DO NOT REPAIR A PART WITH A PROCEDURE THAT IS NOT APPROVED.
(1) Approved repairs are in para 4.
(2) Unless instructions are different in the approved repair, the applicable tolerances are:
(a) General tolerance: + or - 0.010 in (0,25 mm).
(b) Holes that are drilled or machined: + 0.010 to - 0.002 in (+ 0,25 to - 0,05 mm).
(c) Angular tolerance: + or - 0.5 degree.
(3) Before you repair a part that is identified with a concession, salvage or repair number, write to
Messier-Dowty Limited for approval. Such numbers are adjacent to the part number, for example:
(a) Concession - CON 14235
(b) Salvage - 440015644
(c) Repair - 450213024.
(4) If the repairs in this manual cannot correct the wear or damage to the part, write to Messier-Dowty
Limited: refer to M-DLPS3002.
2. Repair Procedure Conditions
A. Cleaning
(1) Clean the parts after repair: refer to CLEANING.
B. Identification
(1) Identify the parts after repair with the Messier-Dowty Limited Repair Number: refer to the applicable
repair for instructions.
3. Protective Treatment
A. Protective Treatment Repair
(1) Cadmium Plated Surfaces
(a) Repair damage to small areas of cadmium plated surfaces: refer to PCS-2141.
(2) Anodised Surfaces
(a) Repair damage to small areas of anodised surfaces: refer to PCS-2220.
(3) Paint Finish
(a) Repair damage to small areas of paint finish: refer to M-DLPS1003-1, use paint to
M-DLPS615.
(b) Paint must not encroach on the following areas:
1 Pintle pins (14-60 and 14-160) chromium plated areas.
2 Ends of all hydraulic pipe sub-assembly connections.
3 Flexible hoses (11-20, 11-30 and 11-40).
4 All lubrication fittings.
5 Retraction jack and side stay pins (15-160 and 15-50).
6 Targets (12-170 and 12-340).
7 Spherical bearings in direction link sub-assembly (2-130).
8 Axle (13-150) and brake pin (12-40) chromium plated areas.
9 Bores and mating faces of all bushes.
10 Harness end connectors and sensors.
11 Mating faces of pin (12-220) and pin and bush sub-assembly (12-240).
12 The four holes in the web of the main fitting sub-assembly adjacent to the bushes
(18-180).
B. Protective Treatment Replacement
(1) Protective treatment replacement procedures and the applicable parts are given in Table 601.
Protective Treatment
Table 601
__________________________________________________________________________________
IPL Figure Material Protective
and Item No. Name Specification Treatment
__________________________________________________________________________________
1-50 Nut Steel S154 Cadmium plate to M-DLPS100. Paint
except threaded section
1-60 and 1-60A Pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Paint circumference of head
flange face except tapped holes, minor and
major bores
Protective Treatment
Table 601 (Continued)
__________________________________________________________________________________
IPL Figure Material Protective
and Item No. Name Specification Treatment
__________________________________________________________________________________
1-140 Bolt Steel S154 Cadmium plate to M-DLPS100-1. Paint
except threaded section
1-150 End cap Steel S99 Cadmium plate to M-DLPS100-2. Paint
except outer drilling in flange and shoulder
diameter
1-180 Pin Steel S99 Cadmium plate non chromium plated areas to
M-DLPS100-2. Prime head slot and central
drilling. Paint except tapped holes, side
drilling and chromium plate.
2-50 Bolt Steel S98 Cadmium plate to M-DLPS100-2
2-100 Bolt Steel S98 Cadmium plate to M-DLPS100-2
2-170 Bolt Steel S96 Cadmium plate to M-DLPS100-1 as shown
in Figure 601. Paint head externally
2-200 Pin Steel S132 Cadmium plate non chromium plated areas to
M-DLPS100-2
2-210 Eye end Steel S132 Cadmium plate except spherical bore to
M-DLPS100-2. Paint except spherical bore
and threaded section plus lead-in
2-220 Locknut Steel S154 Cadmium plate to M-DLPS100-1. Paint
except threaded section
2-260 Eye end Steel S132 Cadmium plate except spherical bore to
M-DLPS100-2. Paint except spherical bore
and threaded section plus lead-in
2-270 Locknut Steel S154 Cadmium plate to M-DLPS100-1. Paint
except threaded section
2-280 Tube Steel S132 Cadmium plate to M-DLPS100-2. Paint
except internal threaded section, undercut
and shoulder to both ends
12-40 Pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Prime two external grooves.
Paint internal bore and end faces
12-170 Target Steel S154 Cadmium plate to M-DLPS100-1. Paint
12-180 except holes
12-220 Pin Steel S90 Cadmium plate non chromium plated
area to M-DLPS100-2. Paint bore
12-310 Dowel Steel S99 Cadmium plate to M-DLPS100-2 as shown in
Figure 602
Protective Treatment
Table 601 (Continued)
__________________________________________________________________________________
IPL Figure Material Protective
and Item No. Name Specification Treatment
__________________________________________________________________________________
12-340 Target Steel S154 Cadmium plate to M-DLPS100-1. Paint
except holes
12-350 Target Steel S154 Cadmium plate to M-DLPS100-1. Paint
except holes
12-360 Nut Steel S99 Cadmium plate all over except where
chromium plated: refer to M-DLPS100-2
12-370 Spacer Steel S154 Electroless nickel plate to DEF STAN 03-5/1
all over. Plating thickness 0.0010 to 0.0015 in
(0,025 to 0,038 mm). De-embrittle at 200oC
(392oF) for 6 hours within 16 hours of
coating: this should achieve a hardness of
600 to 700 VPN.
12-390 Pin Steel S155 Cadmium plate non chromium plated areas to
12-400 M-DLPS131. Paint head externally except
tapped holes and chromium plate
13-60 Collar Steel S98 Cadmium plate to M-DLPS100-2. Paint end
faces and bore
13-70 Axle nut Steel S99 Cadmium plate to M-DLPS100-2. Paint
except chromium plate and threaded section
13-142 Pin Steel S98 Cadmium plate to M-DLPS100 as shown in
Figure 603. Paint head and waisted section of
shank.
13-150 Axle Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Paint except chromium plate,
6 radial holes each end, centre cross drilling,
internal bore from each end to between 8.00
and 9.00 in (203,2 and 228,6 mm)
13-200 to 13-200D Wheel lever - Refer to M-DLPS1003-1 and M-DLPS615.
13-210 to 13-210D sub-assembly Paint all over except bush bores and flanges,
the threads of blind tapped holes and
lubrication tappings. Apply Silver Thiokol to
M-DLPS709-12, 0.020 in (0,50 mm) thick to
abraded painted surface below the centre line
as shown in Figure 604.
13-330 Wheel lever Aluminium alloy Anodise to M-DLPS102. Lightly prime bores
A274 for bushes. Prime except tapped holes. Paint
internal bores
14-40 Keep plate Steel S154 Cadmium plate to M-DLPS100-1. Paint
except holes and raised abutment face
Protective Treatment
Table 601 (Continued)
__________________________________________________________________________________
IPL Figure Material Protective
and Item No. Name Specification Treatment
__________________________________________________________________________________
14-50 Nut Steel S154 Cadmium plate to M-DLPS100-1. Paint
except threaded section
14-60 Forward pintle pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Paint head flange externally,
internal bore to pin tail
14-70 Lock plate Steel S154 Cadmium plate to M-DLPS100-1. Paint
except bore and chamfer
14-140 Lock plate Steel S154 Cadmium plate to M-DLPS100-1
14-150 Pin Steel S99 Cadmium plate non chromium plated areas to
M-DLPS100-2
14-160 Rear pintle pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131
15-50 Pin (side stay) Steel S99 Cadmium plate non chromium plated areas to
M-DLPS100-2. Paint external surface of head
15-140 Nut Steel S154 Cadmium plate to M-DLPS100-1. Paint
except threaded section
15-160 Retraction jack pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Paint except chromium plate,
single radial drilling, annular groove and major
bore
15-250 Stop pad Steel S99 Cadmium plate to M-DLPS100-2. Paint
except shaft diameter, and pad face to
diameter 0.600 in (15,24 mm) centred on
longitudinal drilling
16-40 Pin Steel S99 Cadmium plate to M-DLPS100-2
16-60 Pin (oleo lock lever) Steel S99 Cadmium plate non chromium plated areas to
M-DLPS100-2
16-130 Lever (oleo lock Steel S99 Cadmium plate all over to M-DLPS100-2 to a
lever) thickness between 0.0004 and 0.0006 in
(0,010 and 0,015 mm) and achieve the
diameters A, B and C dimensions as shown in
Figure 605. Lightly primer paint diameter B for
bushes. Primer paint remainder all over
except diameters A and C
16-190 Pin Steel S155 Cadmium plate non chromium plated areas to
M-DLPS131. Paint except chromium plate,
radial drilling and major counterbore
16-270 Direction lever Steel S132 Cadmium plate non chromium plated area to
M-DLPS100-2. Prime except chromium plate
Protective Treatment
Table 601 (Continued)
__________________________________________________________________________________
IPL Figure Material Protective
and Item No. Name Specification Treatment
__________________________________________________________________________________
16-320 Bolt Steel S155 Cadmium plate to M-DLPS131. Paint except
chromium plate, radial drilling, threaded
section, underside of bolt head
16-380 Crank Steel S132 Cadmium plate non chromium areas to
M-DLPS100-2. Prime except full length of
chromium plated shaft
16-400 Cam ring Steel S99 Cadmium plate to M-DLPS100-2. Paint
except bores
18-20 to 18-20B Main fitting sub- - Refer to M-DLPS1003-1 and M-DLPS615.
18-30 to 18-30B assembly Paint all over except bush bores and flanges,
the threads of blind tapped holes and
lubrication tappings. Apply Silver Thiokol to
M-DLPS709-12, 0.020 in (0,50 mm) thick to
abraded painted surface as shown in
Figure 606.
18-280 Main fitting Aluminium alloy Anodise to M-DLPS102. Lightly prime bores
AZ74 for bushes. Paint bore through centre of leg
and hole through cone at pintle
__________________________________________________________________________________
0.4294 to 0.4375in
(10,91 to 11,11mm)
AFTER PLATING
0.0004 to 0.0006in
(0,011 to 0,015mm)
PLATING THICKNESS
B146A0464-1
0.8109 to 0.8117in
(20,600 to 20,610mm)
AFTER PLATING B146A0465-1
0.0004 to 0.0006in
(0,011 to 0,015mm)
PLATING THICKNESS
0.7480 to 0.7492in
0.7514 to 0.7523in (19,000 to 19,029mm)
(19,086 to 19,108mm) AFTER PLATING
AFTER PLATING
0.0004 to 0.0006in 0.0004 to 0.0006in
(0,010 to 0,015mm) (0,010 to 0,015mm)
PLATING THICKNESS PLATING THICKNESS
B146A0466-1
DIA C
0.3750 to 0.3759in
(9,525 to 9,547mm)
AFTER PLATING
DIA A DIA B
0.4372 to 0.4380in 1.625 to 1.626in
(11,105 to 11,125mm) (41,28 to 41,30mm)
AFTER PLATING AFTER PLATING
B146A0467-2
SILVER THIOKOL ON
PAINTED PROFILE AND
FACES EXCLUDING
BUSH FLANGES
B146A0824-1
REPAIR No. 21-1 REPAIR No. 5-1, 5-2, 5-3, 5-4 and 5-5
MAIN FITTING
(REFER TO FIGURE 608)
WHEEL LEVER
(REFER TO FIGURE 609)
AXLE
(REFER TO
FIGURE 610)
REPAIR No. 16-1 and 16-2
REPAIR
No. 17-1
REPAIR No. 2-1, 2-2 2-3 and 2-4
REPAIR No.1-5
VIEW ON ARROW B
REPAIR
No. 1-10 and 1-14
VIEW ON ARROW A
B1469917-5
B1469918-3
B146A2863-1
INTENTIONALLY BLANK
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Refer to Tables 601, 602 and 603.
E. Procedure (Refer to Figure 601)
(1) Repair to Diameter A
(a) Machine diameter A to remove the minimum amount of material necessary to
remove wear or damage and to the nearest diameter: refer to Table 601.
(b) Machine the chamfers to the dimensions shown: refer to Figure 601.
(c) Examine the main fitting for flaws: refer to M-DLNDT8.
(d) Shot peen all over, except for bores less than 1.200 in (30,48 mm) diameter and
tapped holes: refer to M-DLPS123.
(e) Locally Alocrom to the reworked areas: Refer to PCS-2220.
(f) Apply primer paint to diameter A: refer to M-DLPS618.
(g) Select the correct oversize bush from Tables 601. Install the oversize bush, using
Press Pad 460004776: refer to M-DLPS1011-5.
(h) Check ream the oversize bush to the dimensions shown: refer to Figure 601.
(i) Identify the part with the Messier-Dowty Limited repair number 450186020A adjacent
to the part number: refer to PCS-6000-05.
Over size Material Removed from Part Face B and Oversize Bush Part No.
0.010 in (0,25 mm) 0.020 in (0,50 mm) 0.030 in (0,76 mm)
1 450186027 450186028 450186029
2 450186146 450186147 450186148
3 450186149 450186150 450186151
B1463179K
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Refer to Table 601.
E. Procedure (Refer to Figure 601)
(1) Repair to Diameters A
(a) Machine diameter A to remove the minimum amount of material necessary to
remove wear or damage and to the nearest diameter: refer to Tables 601.
(b) Machine the chamfers to the dimensions shown: refer to Figure 601.
(c) Examine the main fitting for flaws: refer to M-DLNDT8.
(d) Locally Alocrom to the reworked areas: refer to PCS-2220.
(e) Apply primer paint to diameter A: refer to M-DLPS618.
(f) Select the correct oversize bush from Tables 601. Install the oversize bush, using
Press Pad 460004755: refer to M-DLPS1011-5.
(g) Machine the flanges and check line ream the oversize bushes: refer to Figure 601
NOTE 1:The protrusion of the two centre bushes must be equal to within
0.010 in (0,254 mm). Trim the two outer bushes flush if necessary.
(h) Identify the part with the Messier-Dowty Limited repair number 450186040A adjacent
to the part number: refer to PCS-6000-05.
B1463241K
INTENTIONALLY BLANK
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Refer to Table 601.
E. Procedure (Refer to Figure 601)
(1) Repair to Diameters A
(a) Machine diameter A to remove the minimum amount of material necessary to
remove wear or damage and to the nearest diameter: refer to Table 601.
(b) Machine the chamfers to the dimensions shown: refer to Figure 601.
(c) Examine the main fitting for flaws: refer to M-DLNDT8.
(d) Locally Alocrom to the reworked areas: refer to PCS-2220.
(e) Apply primer paint to diameter A: refer to M-DLPS618.
(f) Select the correct oversize bushes from Tables 601. Install the oversize bushes,
using Press Pad 460004757: refer to M-DLPS1011-5.
(g) Machine the flanges and check line ream the oversize bushes to the dimensions
shown: refer to Figure 601.
NOTE: The protrusion of the two centre bushes must be equal to within
0.010 in (0,254 mm). Trim the two outer bushes flush if necessary.
(h) Identify the part with the Messier-Dowty Limited repair number 450186050A adjacent
to the part number: refer to PCS-6000-05.
Repair No. 1-4
B1463180K
INTENTIONALLY BLANK
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted..
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) These repair parts are necessary:
B1463181K
3.315 to 3.317in
(84,20 to 84,25mm) M-DLPS 709-10
BUSH PRIMED
M-DLPS709-10
1.277 to 1.283in
1.4375 to 1.4391in (32,43 to 32,58mm) 0.200in (5,08mm) RAD.
(36,512 to 36,553mm)
CHECK LINE REAM
0.200in (5,08mm) RAD.
2.375in (60,33mm)
SPOTFACE
Y
6.940in 6.900in
(176,27mm) (175,26mm)
MAX. MAX.
0.100in (2,54mm)
x 45 DEGREES
CHAMFER
DIAMETER A
0.100in (2,54mm)
0.030in
x 45 DEGREES CHAMFER
PART SECTION X-X (0,76mm)
BOTH BORES
MAX. 0.050in (1,27mm)
WITH BUSHES REMOVED RAD.
FACE B REPAIR
TYPICAL DETAIL AT Y B1463182-3
(BOTH BORES)
CENTRELINE
OF LEG
1.045in (26,54mm)
0.050in (1,27mm) MACHINE BACK FACES OF MAX.
x 45 DEGREES CHAMFER BUSHES TO PRODUCE X AND Y
BOTH ENDS DIMENSIONS
X
E Y
BUSH DIAMETER
DIAMETER C AFTER PLATING G
PRIMED 1.250in (31,75mm)
MIN
DETAIL W
DETAIL W WITH BUSHES REMOVED 1.456 to 1.486in
FACE D AND F REPAIRS
TYPICAL TO ALL REPAIRS (36,98 to 37,74mm)
0.3756 to 0.3765in
(9,540 to 9,563mm)
CHECK LINE REAM CENTRELINE
OF LEG
0.3756 to 0.3765in
BUSH DIAMETER
CENTRELINE (9,540 to 9,563mm)
AFTER PLATING 1.045in (26,54mm)
OF LEG CHECK LINE REAM
PRIMED MAX.
G
0.985in
M-DLPS709-10 BUSH DIAMETER (25,01mm)
AFTER PLATING
PRIMED
G
U S
E V MACHINE BACK
FACE OF BUSH
TO PRODUCE
S DIMENSION
1.277 to 1.283in 1.270in (32,25mm)
(32,43 to 32,58mm) 1.270in (32,25mm) MIN
MIN M-DLPS709-10
1.456 to 1.486in
MACHINE BACK FACE OF 1.456 to 1.486in (36,98 to 37,74mm)
BUSH TO PRODUCE U AND V (36,98 to 37,74mm)
DIMENSIONS
DETAIL W DETAIL W
FACE F REPAIR FACE D REPAIR B1463183-2
B. Materials
(1) Materials are not necessary.
C. Repair Parts
(1) These repair parts are necessary:
B1463160K
INTENTIONALLY BLANK
INTENTIONALLY BLANK
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) These repair parts are necessary:
NOTE: For repairs that exceed the dimensions in Table 601, refer to para (2).
(2) Repair diameter A and/or face B that exceed the limits of Table 601.
(a) Machine diameter A and/or face B to remove the minimum amount of metal
necessary to remove the damage or wear. Do not exceed a maximum diameter A of
0.800 in (20,32 mm) and/or a dimension E of 2.800 in (71,12 mm). Make the surface
finish of 32 micro-inches (0,8 micrometres).
(b) Machine the chamfers to the dimensions shown: refer to Figure 601.
(c) Examine the main fitting for flaws: refer to M-DLNDT8.
(d) Measure and note the new diameter A and, if face B has been machined,
dimension E. Calculate diameter F and dimension G of the oversize bush:
F = A (as measured) + 0.0002 to 0.0016 in (0,005 to 0,040 mm).
Repair No. 1-8
DIA. A
0.500 to 0.501in
(12,70 to 12,72mm)
DIA. D
0.002in
(0,05mm) C
0.250in (6,35mm)
RADIUS
FACE B
2.800in (71,12mm)
MINIMUM
DIM. E
1.760in (44,70mm)
0.020 to 0.030in
(0,51 to 0,76mm) RADIUS DIA 0.500 to 0.501in
F (12,70 to 12,72mm)
0.960in
(24,38mm)
0.010 to 0.015in
(0,26 to 0,38mm)
0.600in (15,24mm) x 45 DEGREE CHAMFER
DIAMETER
x 90 DEGREE 0.002in
CHAMFER INCLUSIVE (0,05mm) DIA
B1469921-2
INTENTIONALLY BLANK
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) These repair parts are necessary:
B1463244K
3.250in (82,55mm)
DIA. SPOTFACE
0.100in (2,54mm) 0.005in
0.220in (5,58mm) OVERSIZE BUSH CORNER RAD (0,127mm) DIA X
MINIMUM WALL
DIAMETER C THICKNESS
DIAMETER A
1.808in (45,92mm)
FACE F
MINIMUM WALL
0.090in (2,28mm)
x 45 DEGREE CHAMFER
2 PLACES
REF.
7.245 to 7.250in
(184,02 to 184,15mm)
OVER SPOTFACES
1.808in (45,92mm)
MINIMUM WALL
FACE E
4.00in (101,6mm)
DIA. SPOTFACE
0.250in (6,35mm)
CORNER RAD. VIEW OF MACHINING OF FACES E and F
B1463245-3
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) These materials are necessary:
NOTE: Alternative equivalents are permitted.
D. Repair Parts
(1) These repair parts are necessary:
(g) Select the correct oversize bush from Table 602. Install the oversize bush in accordance with
M-DLPS1011-5, using Press Pad 460004747.
NOTE : If repair to diameter A has been carried out, install the appropriate oversize bush
relative to the oversize on diameter A and install the appropriate oversize plate in
place of the standard plate (16-410).
(h) Machine the oversize bush to the dimensions shown.
(i) Mark the Messier-Dowty Limited repair number 450236020B adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 602
_______________________________________________________________________________________
Oversize on Oversize Bush Part No. Oversize Plate
Diameter A Material Removed from Face B Part No.
0.010 in 0.020 in 0.030 in
(0,25 mm) (0,50 mm) (0,76 mm)
_______________________________________________________________________________________
STD 450186194 450186195 450186196 (16-410)
1 450186197 450186198 450186199 450186448
2 450186200 450186201 450186202 450186448
3 450186203 450186204 450186205 450186448
4 450186450 450186451 450186452 450186449
5 450186453 450186454 450186455 450186449
6 450186456 450186457 450186458 450186449
_______________________________________________________________________________________
(3) Repair to Diameter C
(a) Machine diameter C, removing the minimum amount of material necessary to remove wear
or damage and produce the nearest repair diameter shown in Table 603.
(b) Restore the 0.090 in (2,29 mm) x 45 degrees chamfer.
(c) Penetrant flaw detect in accordance with M-DLNDT8.
(d) Shot peen in accordance with M-DLPS123 all over internally and externally, except for bores
less than 1.200 in (30,48 mm) diameter and tapped holes.
(e) Locally anodise in accordance with M-DLPS114.
(f) Primer paint diameter C in accordance with M-DLPS618.
(g) Select the correct oversize bush from Table 603. Install the oversize bush in accordance with
M-DLPS1011-5, using Press Pad 460004765.
(h) Machine the oversize bush to the dimensions shown.
(i) Mark the Messier-Dowty Limited repair number 450236020C adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 603
___________________________________________________________________________
Oversize Diameter C Oversize Bush
in (mm) Part No.
___________________________________________________________________________
1 4.1600 to 4.1622 450186206
(105,664 to 105,719)
2 4.1700 to 4.1722 450186207
(105,918 to 105,973)
3 4.1800 to 4.1822 450186208
(106,172 to 106,227)
4 4.1900 to 4.1922 450186460
(106,426 to 106,481)
5 4.2000 to 4.2022 450186461
(106,680 to 106,735)
6 4.2100 to 4.2122 450186462
(106,934 to 106,989)
___________________________________________________________________________
(4) Repair to Face D
(a) Machine face D, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest depth shown in Table 604.
(b) Restore the 0.090 in (2,29 mm) x 45 degrees chamfer.
(c) Carry out penetrant flaw detection in accordance with M-DLNDT8.
(d) Shot peen in accordance with M-DLPS123 all over internally and externally, except for bores
less than 1.200 in (30,48 mm) diameter and tapped holes.
(e) Locally anodise in accordance with M-DLPS114.
(f) Primer paint diameter C in accordance with M-DLPS618.
(g) Select the correct oversize bush from Table 604. Install the oversize bush in accordance with
M-DLPS1011-5, using Press Pad 460004765.
NOTE : If repair to diameter C has been carried out, install the appropriate oversize bush
from Table 604, relative to the oversize on diameter C.
(h) Machine the bush to the dimensions shown.
(i) Mark the Messier-Dowty Limited repair number 450236020D adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 604
______________________________________________________________________________
Oversize on Oversize Bush Part No.
Diameter C Material Removed From Face D
0.010 in (0,25 mm) 0.020 in (0,50 mm) 0.030 in (0,76 mm)
______________________________________________________________________________
STD 450186209 450186210 450186211
1 450186212 450186213 450186214
2 450186215 450186216 450186217
3 450186218 450186219 450186220
4 450186475 450186476 450186477
5 450186478 450186479 450186480
6 450186481 450186482 450186483
______________________________________________________________________________
(5) Repair to Diameter E
(a) Machine diameter E, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest repair diameter shown in Table 605.
(b) Restore the 0.060 in (1,52 mm) x 45 degrees chamfer.
(c) Penetrant flaw detect in accordance with M-DLNDT8.
(d) Shot peen in accordance with M-DLPS123 all over internally and externally, except for bores
less than 1.200 in (30,48 mm) diameter and tapped holes.
(e) Locally anodise in accordance with M-DLPS114.
(f) Primer paint diameter E in accordance with M-DLPS618.
(g) Select the correct oversize bush from Table 605. Install the oversize bush in accordance with
M-DLPS1011-5, using Press Pad 460004747.
(h) Machine the bush to the dimensions shown.
(i) Mark the Messier-Dowty Limited repair number 450236020E adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 605
___________________________________________________________________________
Oversize Diameter E Oversize Bush
in (mm) Part No.
___________________________________________________________________________
1 2.4600 to 2.4618 450186031
(62,484 to 62,529)
2 2.4700 to 2.4718 450186032
(62,738 to 62,783)
Oversize Bushes
Table 605 (Continued)
___________________________________________________________________________
Oversize Diameter E Oversize Bush
in (mm) Part No.
___________________________________________________________________________
3 2.4800 to 2.4818 450186033
(62,992 to 63,037)
4 2.4900 to 2.4918 450186465
(63,246 to 63,291)
5 2.5000 to 2.5018 450186466
(63,500 to 63,545)
6 2.5100 to 2.5118 450186467
(63,754 to 63,799)
___________________________________________________________________________
(6) Repair to Face F
(a) Machine face F, removing the minimum amount of material necessary to remove wear or
damage, to within the maximum dimension shown.
(b) Reproduce the 0.060 in (1,52 mm) x 45 degrees chamfer.
(c) Penetrant flaw detect in accordance with M-DLNDT8.
(d) Shot peen in accordance with M-DLPS123 all over internally and externally, except for bores
less than 1.200 in (30,48 mm) diameter and tapped holes.
(e) Locally anodise in accordance with M-DLPS114.
(f) Primer paint diameter E in accordance with M-DLPS618.
(g) Install oversize bush 450186224 in accordance with M-DLPS1011-5, using Press Pad
460004747.
NOTE : If repair to diameter E has been carried out, install the appropriate oversize bush
shown in Table 605.
(h) Machine the bush to the dimensions shown.
(i) Mark the Messier-Dowty Limited repair number 450236020F adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
(7) Repair to Diameter G
(a) Machine diameter G, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest repair diameter shown in Table 606.
(b) Reproduce the 0.060 in (1,52 mm) x 45 degrees chamfer.
(c) Penetrant flaw detect in accordance with M-DLNDT8.
(d) Shot peen in accordance with M-DLPS123 all over internally and externally, except for bores
less than 1.200 in (30,48 mm) diameter and tapped holes.
B1463339K
B1463340K
DIAMETER A
0.090in (2,28mm)
x 45 DEGREE CHAMFER
4 PLACES
17.192 to 17.196in
(436,68 to 436,77mm)
11.800 to 11.804in
(299,72 to 299,82mm)
3.252 to 3.254in
(82,60 to 82,65mm)
M-DLPS709-02 CHECK LINE REAM
M-DLPS709-10
B1463338-2
INTENTIONALLY BLANK
(8) Machine the flanges and check line ream the oversize bushes to within the dimensions shown.
(9) Apply sealant, where shown, in accordance with M-DLPS709-10.
(10) Mark the Messier-Dowty Limited repair number 450236140 adjacent to the part number in
accordance with M-DLPS405-1.
(11) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 601
_________________________________________
Oversize on Oversize Bush
Diameter A Part No.
_________________________________________
STD 450186124
1 450186121
2 450186122
3 450186123
_________________________________________
2.440in
(61,98mm) MIN.
OVER FACES
FACE B FACE B
DIAMETER A
0.090in (2,28mm)
x 45 DEGREE CHAMFER
(4 PLACES)
17.192 to 17.196in
(436,68 to 436,77mm)
11.800 to 11.804in
(299,72 to 299,82mm)
2.000in
3.252 to 3.254in
(50,80mm)
(82,60 to 82,65mm)
CENTRES
M-DLPS709-02 CHECK LINE REAM
B1463337-3
M-DLPS709-10
INTENTIONALLY BLANK
1. Repair No. 1-14 Main Fitting (18-280 to 18-280B and 18-290 to 18-290B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or wear to face A.
(2) Material Specification
___________________________________________________________________________
IPL Figure. Name Material Specification
and Item No.
___________________________________________________________________________
18-280 to 18-280B Main fitting Aluminium Alloy AZ74
and 18-290 to 18-290B
___________________________________________________________________________
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) These materials are necessary:
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
TBA UCAR LN1
TBA Sealant, UCAR 100A
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450187611 Repair dowel Steel S154
450187814 Repair stop pad Steel S99
___________________________________________________________________________
E. Procedure (Refer to Figures 601 and 602)
CAUTION : REPAIR IS NOT PERMITTED BEYOND THE LIMITS OF THIS REPAIR SCHEME.
(1) Repair by Metal Spray and Using Standard Stop Pad
(a) Machine face A just sufficiently to remove the damage or wear. Dimension B must not be
less than 1.852 in (47,04 mm).
(b) Restore the chamfer as shown.
(c) Flaw detect the reworked area: refer to M-DLNDT8.
(d) Shot peen the reworked area: refer to M-DLPS123.
(e) Metal spray the reworked area with UCAR LN1 and seal with UCAR 100A.
DIA E
0.100in (2,54mm)
X 45 DEGREES
CHAMFER
FACE A
B146A0060-3
DIA
C
0.020in (0,51mm)
X 45 DEGREES
CHAMFER REPAIR DOWEL
450187611
NO PAINT
(0.0005in)
0,013mm Z
MARK REPAIR
NUMBER ON
THIS FACE
0.090 to 0.100in
(2,29 to 2,54mm)
Z
RADIUS
B146A0061-3
1. Repair No. 1-15 Main Fitting (18-280 to 18-280B and 18-290 to 18-290B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or wear to diameter A.
(2) Material Specification
___________________________________________________________________________
IPL Figure. Name Material Specification
and Item No.
___________________________________________________________________________
18-280 to 18-280B Main fitting Aluminium Alloy MAT208 (AZ74)
and 18-290 to 18-290B
___________________________________________________________________________
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
08-519 Adhesive
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450260021 Repair Sleeve Aluminium Alloy L160
___________________________________________________________________________
E. Procedure (Refer to Figures 601 and 602)
CAUTION : REPAIRS WILL NOT BE PERMITTED BEYOND THE LIMITS OF THIS REPAIR SCHEME.
(1) Machine diameter A just sufficiently to remove the damage or wear within the dimensions shown
and to the depth shown.
(2) Measure and record the new diameter A.
(3) Flaw detect the reworked area: refer to M-DLNDT8.
(4) Apply Alocrom to the reworked area: refer to M-DLPS114.
(5) Calculate the diameter B of the repair sleeve:
B = A (as measured) + 0.0005 to 0.0016 in (0,0127 to 0,0406 mm).
(6) Produce the repair sleeve to the dimensions shown and calculated: refer to Figure 602. The surface
finish must be 125 micro-inches (3,2 micrometres).
Repair No. 1-15
0.750in(19,05mm)
0.030in(0,75mm)
RADIUS
DIAMETER A
0.4380 to 0.4780in
(11,125 to 12,141mm)
ENLARGED DETAIL Z
B146A0830-1
0.800in(30,32mm)
0.050in(1,27mm)
DIA. 0.315in
B (8,00mm)
o
REPAIR SLEEVE 450260021 30
0.450in(11,43mm) DIA.
X 90o INC. CHAMFER
0.375 to 0.378in
(9,52 to 9,60mm)
DIA.
REPAIR SLEEVE
DETAIL Z
(REPAIR SLEEVE INSTALLATION)
B146A0831-1
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) These repair parts are necessary:
X X
X X F
1.359in(34,52mm)
SPOTFACE
BOTH ENDS
FACE 0.060in
(1,52mm)
B MAXIMUM
0.150in(3,80mm)
CORNER RADIUS
FACE 0.060in
B (1,52mm)
MAXIMUM
0.050in(1,27mm)
o
X 45 CHAMFER
A
BOTH ENDS
B146A1597-1
0.04in (1,00mm)
0.002in
(0,05mm) D D
DIAMETER
C
15 DEGREES
0.3750 to 0.3759in
(9,525 to 9,548mm)
DIAMETER
CHECK REAM
0.059 to 0.065in
(1,486 to 1,651mm)
1.397 to 1.400in
(35,48 to 35,56mm)
0.030 to 0.040in
(0,80 to 1,00mm)
x 45 DEGREE CHAMFER
2 PLACES
B146A1598-1
1. Repair No. 1-17 Main Fitting (18-280 to 18-280B and 18-290 to 18-290B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or corrosion to diameter A and/or face B: refer to Figure 601.
(2) Material Specification
___________________________________________________________________________
IPL Figure Name Material Specification
and Item No.
___________________________________________________________________________
18-280 to 18-280B and Main fitting Aluminium Alloy AZ74
18-290 to 18-290B
___________________________________________________________________________
B. Special Tools
(1) These special tools are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004746 Press Pad Install oversize bush
___________________________________________________________________________
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
09-002A Sealant
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450249823 Blank bush Aluminium Bronze BSB23
___________________________________________________________________________
(i) Machine the repair bush from the blank bush 450249823 to the dimensions shown and
calculated: refer to Figure 602. The surface finish must be 63 micro-inches
(1,6 micrometres).
(j) Flaw detect the repair bush: refer to M-DLNDT8.
(k) Apply cadmium plate all over the repair bush except the bore: refer to M-DLPS100-1. The
cadmium plate thickness must be 0.0004 to 0.0006 in (0,010 to 0,015 mm).
(l) Use the Press Pad 460004746 to install the repair bush: refer to M-DLPS1011-5 and Figure
602.
(m) Apply sealant, Material Ref. Item 09-002A, around the flange and the protruding end of the
repair bush: refer to M-DLPS709-10.
(n) Check ream the repair bush bore to the dimensions shown: refer to Figure 602. Make the
surface finish 32 micro-inches (0,8 micrometres).
(o) Mark the Messier-Dowty Limited repair number 450249275 adjacent to the part number: refer
to M-DLPS405-3.
(p) Examine the part to ensure that the repair procedure has been correctly performed.
DATUM 3 (REF)
0.060in (1,52mm)
x 45 DEGREES CHAMFER
DIM C
0.068in (1,78mm) MAXIMUM
DETAIL Y
FACE B
0.002in DIAMETER A
(0,051mm)DIA Z 2.0718in (52,62mm) DIA MAXIMUM
2.300in (58,42mm) SPOTFACE
x 0.01 to 0.02in (0,25 to 0,51mm)
CORNER RADIUS
B146A2864-1
1.510 to 1.515in
(38,35 to 38,48mm)
0.090in (2,29mm)
15
DIM E DEGREES
F
DIA
D
0.04 to 0.05in
(1,02 to 1,27mm) RAD 0.002in
(0,05mm) DIA F
DATUM 3 (REF)
SEALANT
4.900 to 4.925in
(124,46 to 125,10mm)
REF.
(7) Cadmium plate the oversize bush, to a thickness of between 0.0004 and 0.0006 in (0,010 and
0,015 mm), in accordance with M-DLPS100-1. Identify the bush with the appropriate part number,
shown in Table 602, in accordance with M-DLPS405-11.
(8) Apply adhesive, Material Ref. Item 08-519, to the outside diameter of the oversize bush in
accordance with M-DLPS709-6.
(9) Install the oversize bushes in accordance with M-DLPS1011-5 (except paras 3.B. and 3.D.). Apply
sealant, where shown, in accordance with M-DLPS709-9 and M-DLPS709-10.
(10) Mark the Messier-Dowty Limited repair number 450236060 adjacent to the part number in
accordance with M-DLPS405-6.
(11) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize on Diameter A
Table 601
_____________________________________________________________________________
Oversize Oversize on Diameter A
Diameter A Before Plating After Plating
in (mm) in (mm) in (mm)
_____________________________________________________________________________
STD STD 0.8140 to 0.8145 0.8124 to 0.8137
(20,676 to 20,688) (20,635 to 20,667)
1 0.010 0.8236 to 0.8245 0.8224 to 0.8237
(0,25) (20,920 to 20,942) (20,889 to 20,921)
2 0.020 0,8336 to 0.8345 0.8324 to 0.8337
(0,50) (21,174 to 21,196) (21,143 to 21,175)
3 0.030 0.8436 to 0.8445 0.8424 to 0.8437
(0,76) (21,428 to 21,450) (21,397 to 21,429)
4 0.040 0.8536 to 0.8545 0.8524 to 0.8537
(1,01) (21,682 to 21,704) (21,651 to 21,683)
5 0.050 0.8636 to 0.8645 0.8624 to 0.8637
(1,27) (21,936 to 21,958) (21,905 to 21,937)
6 0.060 0.8736 to 0.8745 0.8724 to 0.8737
(1,52) (22,190 to 22,212) (22,159 to 22,191)
____________________________________________________________________________
Oversize Bushes
Table 602
_____________________________________________________________________________
Oversize Oversize Bush Diameter X
Before Plating After Plating Oversize Bush
in (mm) in (mm) Part No.
_____________________________________________________________________________
STD 0.8148 to 0.8153 0.8156 to 0.8165 200887956
(20,696 to 20,708) (20,717 to 20,739)
1 0.8248 to 0.8253 0.8256 to 0.8265 450186056
(20,950 to 20,962) (20,971 to 20,993)
2 0.8348 to 0.8353 0.8356 to 0.8365 450186057
(21,204 to 21,216) (21,225 to 21,247)
3 0.8448 to 0.8453 0.8456 to 0.8465 450186058
(21,458 to 21,470) (21,479 to 21,501)
4 0.8548 to 0.8553 0.8556 to 0.8565 450186486
(21,712 to 21,724) (21,733 to 21,755)
5 0.8648 to 0.8653 0.8656 to 0.8665 450186487
(21,966 to 21,978) (21,987 to 22,009)
6 0.8748 to 0.8753 0.8756 to 0.8765 450186488
(22,220 to 22,232) (22,241 to 22,263)
_____________________________________________________________________________
1.060 to 1.070in
(26,92 to 27,17mm)
0.700 to 0.701in
(17,78 to 17,80mm)
DIAMETER
CHECK REAM
M-DLPS709-10
0.153in
(3,88mm)
MINIMUM
WALL
0.030 to 0.040in
(0,76 to 1,01mm)
x 45 DEGREES
CHAMFER
TWO PLACES
DIAMETER
A
PART NUMBER
0.700 to 0.701in
(17,78 to 17,80mm)
0.060 to 0.063in DIAMETER
(1,52 to 1,60mm) AFTER PLATING
0.010 to 0.020in
(0,25 to 0,50mm)
RADIUS
15 DEGREES
0.050in (1,27mm)
DIAMETER
X
B1467961-2
Repair to Pin
Figure 601
Repair No. 2-1
M-DLPS1031-6
CHROMIUM 8.600in (218,44mm)
TERMINATION M-DLPS1031-1
CHROMIIUM
X TERMINATION
1.150in
(29,21mm)
LEAVE AS
PLATED
0.042 to 0.047in
(1,06 to 1,19mm)
x 45 DEGREES SECTION X-X
AFTER PLATING AND FINAL MACHINING
ENLARGED VIEW ON ARROW Y B1463334-3
Repair to Pin
Figure 601
M-DLPS1031-6
CHROMIUM 8.600in (218,44mm)
TERMINATION M-DLPS1031-1
CHROMIIUM
X TERMINATION
1.150in
(29,21mm)
DIAMETER
A
LEAVE AS
PLATED
Repair to Pin
Figure 601
Repair No. 2-3
M-DLPS1031-6
CHROMIUM 8.600in (218,44mm)
TERMINATION M-DLPS1031-1
CHROMIIUM
X TERMINATION
1.150in
(29,21mm)
0.042 to 0.047in
(1,06 to 1,19mm)
x 45 DEGREES
AFTER PLATING AND FINAL MACHINING
SECTION X-X
ENLARGED VIEW ON ARROW Y B1463335-2
Repair to Pin
Figure 601
Repair No. 2-4
INTENTIONALLY BLANK
INTENTIONALLY BLANK
1. Repair No. 3-2 Wheel Lever (13-330, 13-330A, 13-340, and 13-340A)
A. This repair, Messier-Dowty Limited repair number 450186636 is superseded by Repair No. 3-4,
Messier-Dowty Limited repair number 450249030.
INTENTIONALLY BLANK
1. Repair No. 3-3 Wheel Lever (13-330 to 13-330B and 13-340 to 13-340B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Wear or damage to diameter A for bushes (13-260A), (13-260B and 13-270)
and associated faces AB and AC.
(2) Material Specification
___________________________________________________________________________
IPL Figure Name Material Specification
and Item No.
___________________________________________________________________________
13-330 to 13-330B Wheel lever Aluminium Alloy AZ74
and 13-340 to 13-340B
___________________________________________________________________________
B. Special Tools
(1) These special tools are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004843 Press Pad Install oversize bushes
___________________________________________________________________________
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Material
___________________________________________________________________________
09-002B Sealant
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450186804 Blank bush Steel MAT122
450186805 Blank bush Aluminium Bronze DTD197
450186806 Blank bush Aluminium Bronze DTD197
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
Refer to Tables 601 and Oversize bushes -
602
___________________________________________________________________________
E. Procedure (Refer to Figures 601)
(1) General
(a) Machine surfaces to a finish of 63 micro-inches (1,6 micrometres) unless otherwise stated.
(b) Machine diameters A to a surface finish of 32 micro-inches (0,8 micrometres).
(c) Flaw detect in: refer to M-DLNDT8.
(d) Shot peen machined diameters and faces: refer to M-DLPS123.
(e) Locally anodise: refer to PCS-2220.
(f) Prime bores: refer to M-DLPS618.
(g) Install bushes: refer to M-DLPS1011-5 except para 3.2.
(h) Apply sealant around the oversize bush flanges, Material Ref. Item 09-002B: refer to
M-DLPS709-10.
(i) Mark: refer to M-DLPS405-3.
(2) If diameter A is worn or damaged proceed as follows (Refer to Figure 601):
(a) Open out the bore removing the minimum amount of metal necessary to remove the wear or
damage within the dimensions given in Table 601, and maintain bore concentricity within
0.002 in (0,05 mm).
(b) If a face AB is worn or damaged, spotface the face. Remove the minimum material necessary
to remove the wear or damage to a maximum depth of 0.010 in (0,25 mm).
(c) Select the appropriate oversize bushes: refer to Tables 601 and 603.
(d) Use Press Pad 460004843 to install oversize bushes.
(e) Install the oversize bush replacing bush (13-270) in the outer bore of each lug.
CAUTION : THE OVERSIZE BUSH REPLACING THE BUSH (13-260A) MUST BE FITTED IN
THE OUTBOARD LUG.
(f) Install the oversize bush replacing bush (13-260A) in the inner bore of the outboard lug.
(g) Install the oversize bush replacing bush (13-260B) in the inner bore of the inboard lug.
(h) Machine the faces of the oversize bushes replacing bushes (13-270) to achieve dimensions
S and T.
(i) Machine face AA of the oversize bush replacing bush (13-260B) to achieve dimension P.
(j) Machine the face of the oversize bush replacing bush (13-260A) to achieve dimension R.
(k) Restore chamfers as shown and locally cadmium plate: refer to M-DLPS137.
(l) Check ream diameter U through bushes.
(m) Mark the Messier-Dowty Limited repair number 450249020A adjacent to the part number.
(n) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 601
_________________________________________________________________________________________
Oversize Diameter A Oversize Bush Part No.
in (mm) (for bush (13-260B)) (for bush (13-260A)) (for bushes (13-270))
Made from Made from Made from
450186805 450186804 450186806
_________________________________________________________________________________________
1 3.3350 to 3.3372 450186391 450186566 450186387
(84,709 to 85,764)
2 3.3450 to 3.3472 450186392 450186567 450186388
(84,963 to 85,018)
3 3.3550 to 3.3572 450186393 450186568 450186389
(85,217 to 85,272)
4 3.3650 to 3.3672 450186731 450186734 450186741
(85,471 to 85,526)
5 3.3750 to 3.3772 450186732 450186735 450186742
(85,725 to 85,780)
6 3.3850 to 3.3872 450186733 450186736 450186743
(85,979 to 86,034)
_________________________________________________________________________________________
(3) If there is wear or damage to one or both faces AC, proceed as follows (Refer to Figure 601).
(a) Spotface face(s) AC. Remove the minimum amount of material necessary to remove wear or
damage. Restore the chamfer as shown.
(b) Measure and record dimension Z.
(c) Calculate dimension W for the oversize bushes replacing (13-260A or 13-260B) as follows:
(f) Cadmium plate the oversize bushes externally as indicated in Table 603: refer to
M-DLPS100-3.
(g) Use Press Pad 460004843 to install the oversize bushes.
(h) Install the oversize bush or replacement bush for (13-270) in the outer bore of each lug.
CAUTION : THE OVERSIZE BUSH REPLACING THE BUSH (13-260A) MUST BE FITTED IN
THE OUTBOARD LUG.
(i) Install the oversize bush replacing bush (13-260A) in the inner bore of the outboard lug.
(j) Install the oversize bush replacing bush (13-260B) in the inner bore of the inboard lug.
(k) Machine the flange faces of the oversize bushes replacing bushes (13-270) to dimensions S
and T.
(l) Machine face AA of the oversize bush replacing bush (13-260B) to achieve dimension P.
(m) Machine the face of the oversize bush replacing bush (13-260A) to achieve dimension R.
(n) Restore chamfers as shown and locally cadmium plate: refer to M-DLPS137.
(o) Check line ream through diameter U to the dimension shown.
(p) Mark the Messier-Dowty Limited repair number 450249020B adjacent to the part number.
(q) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 602
_________________________________________________________________________________________
Oversize Diameter A Oversize Bush Part No.
in (mm) (for bush (13-260B)) (for bush (13-260A)) (for bushes (13-270))
Made from Made from Made from
450186805 450186804 450186806
_________________________________________________________________________________________
Standard 3.3250 to 3.3272 450186784 450186777 200877632
(84,455 to 84,510)
1 3.3350 to 3.3372 450186785 450186778 450186387
(84,709 to 85,764)
2 3.3450 to 3.3472 450186786 450186779 450186388
(84,963 to 85,018)
3 3.3550 to 3.3572 450186787 450186780 450186389
(85,217 to 85,272)
4 3.3650 to 3.3672 450186788 450186781 450186741
(85,471 to 85,526)
5 3.3750 to 3.3772 450186789 450186782 450186742
(85,725 to 85,780)
6 3.3850 to 3.3872 450186790 450186783 450186743
(85,979 to 86,034)
_________________________________________________________________________________________
Oversize Dimensions
Table 603
___________________________________________________________________________
Oversize Diameter A Diameter X
in (mm) Before Plating After Plating
___________________________________________________________________________
Standard 3.3250 to 3.3272 3.3278 to 3.3287 3.3286 to 3.3299
(84,455 to 85.510) (84,526 to 84,549) (84,546 to 84,579)
1 3.3350 to 3.3372 3.3378 to 3.3387 3.3386 to 3.3399
(84,709 to 84,764) (84,781 to 84,802) (84,801 to 84,833)
2 3.3450 to 3.3472 3.3478 to 3.3487 3.3486 to 3.3499
(84,963 to 85,018) (85,035 to 85,056) (85,055 to 85,087)
3 3.3550 to 3.3572 3.3578 to 3.3587 3.3586 to 3.3599
(85,217 to 85,272) (85,289 to 85,310) (85,309 to 85,341)
4 3.3650 to 3.3672 3.3678 to 3.3687 3.3686 to 3.3699
(85,471 to 85,526) (85,543 to 85,564) (85,563 to 85,595)
5 3.3750 to 3.3772 3.3778 to 3.3787 3.3786 to 3.3799
(85,725 to 85,780) (85,797 to 85,818) (85,817 to 85,849)
6 3.3850 to 3.3872 3.3878 to 3.3887 3.3886 to 3.3899
(85,979 to 86,034) (86,051 to 86,072) (86,071 to 86,103)
___________________________________________________________________________
T
7.410 to 7.414in
(188,22 to 188,31mm) P
S 1.798 to 1.800in
0.108 to 0.110in R (45,67 to 45,72mm)
(2,74 to 2,80mm) 3.601 to 3.604in
(91,47 to 91,54mm)
0.735in (18,67mm)
0.030in (0,76mm) MINIMUM WALL
o
X 45 CHAMFER (BOTH SIDES)
U
A 3.1250 to 3.1268in
(79,375 to 79,425mm)
FACE AB FACE AA
FACE AB
OUTBOARD INBOARD
FACES
AC 0.002in
0.002in
(0,05mm) V (L.H. WHEEL LEVER SHOWN) (0,05mm) V
0.060in
0.060in
(1,52mm)
(1,52mm) 1.340in (34,04mm) Z
MINIMUM
(BOTH LUGS) 0.450in
15
o Y (11,43mm)
W
o
4.250in 15
3.820in
(107,95mm)
DIA (97,028mm) DIAMETER DIA
X INT,N
SPOTFACE 0.060 to 0.070in
X
V BOTH SIDES (1,52 to 1,77mm) V
x 45o CHAMFER
(BOTH LUGS)
0.040in
(1,02mm)
0.050in 0.200in RADIUS
(1,27mm) (5,08mm)
30o RADIUS RADIUS BLANK BUSH
BLANK BUSH DETAIL E 450186806
450186804 AND 450186805 B1469923-3
1. Repair No. 3-4 Wheel Lever (13-330 to 13-330B and 13-340 to 13-340B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or wear to diameter A and adjacent face G.
(b) Damage or wear to diameter B and adjacent face H.
(c) Damage or wear to diameter C.
(d) Damage or wear to diameter D.
(e) Damage or wear to diameter E.
(f) Damage or wear to diameter F.
(2) Material Specification
___________________________________________________________________________
IPL Figure Name Material Specification
and Item No.
___________________________________________________________________________
13-330 or 13-340 Wheel Lever Aluminium Alloy AZ74
___________________________________________________________________________
B. Special Tools
(1) These special tools are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004717/6 Drift For use with 460004846 and 460004848
460004717/8 Drift For use with 460004850
460004767 Press Pad Install oversize bushes (diameter A)
460004846 Press Pad Install oversize bushes (diameter F)
460004848 Press Pad Install oversize bushes (diameter E)
460004850 Press Pad Install oversize bushes (diameter C)
460004852 Press Pad Install oversize bushes (diameter D)
460004855 Press Pad Install oversize bushes (diameter B)
___________________________________________________________________________
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
09-001 Sealant
09-002 Sealant
___________________________________________________________________________
Repair No. 3-4
D. Repair Parts
(1) Refer to Tables 601, 602 and 603.
E. Procedure (Refer to Figures 601, 602 and 603)
(1) Repair to Diameter A and Face G
(a) Machine diameter A, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest repair diameter shown in Table 601. The surface finish
must be 32 micro-inches (0,8 micrometres).
(b) If face G is damaged or worn, machine spotfaces removing the minimum amount of metal to
remove the damage or wear and within the dimensions shown. The surface finish must be
63 micro-inches (1,6 micrometres).
(c) Reproduce the chamfers as shown.
(d) Flaw detect in accordance with M-DLNDT8.
(e) Shot peen the machined surface and diameter A in accordance with M-DLPS123.
(f) Anodise machined surfaces in accordance with M-DLPS114.
(g) Primer paint the machined surfaces in accordance with M-DLPS618.
(h) Select the correct oversize bushes from Table 601. Install the oversize bushes, using Press
Pad 460004767, in accordance with M-DLPS1011-5 (except para 3.B.).
(i) Machine the oversize bushes to the dimensions and tolerances shown. Check line ream the
oversize bush bores to the dimensions shown.
(j) Apply sealants, Material Ref. Items 09-001 and 09-002, where shown, in accordance with
M-DLPS709-9 and M-DLPS709-10 respectively.
(k) Mark the Messier-Dowty Limited repair number 450249030A adjacent to the part number in
accordance with M-DLPS405-3.
(l) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 601
___________________________________________________________________________
Oversize Diameter A Oversize Bush
in (mm) Part No.
___________________________________________________________________________
1 3.4475 to 3.4497 450186395
(87,567 to 87,622)
2 3.4575 to 3.4597 450186396
(87,821 to 87,876)
3 3.4675 to 3.4697 450186397
(88,075 to 88,130)
4 3.4775 to 3.4797 450186398
(88,329 to 88,384)
5 3.4875 to 3.4897 450186571
(88,583 to 88,638)
6 3.4975 to 3.4997 450186572
(88,837 to 88,892)
___________________________________________________________________________
Repair No. 3-4
Oversize Bushes
Table 605
_____________________________________________________________________________
Oversize Diameter E Oversize Bush X Oversize Bush Z
in (mm) Part No. Part No.
_____________________________________________________________________________
1 0.8850 to 0.8862 450186383 450186379
(22,479 to 22,509)
2 0.8950 to 0.8962 450186384 450186380
(22,733 to 22,763)
3 0.9050 to 0.9062 450186385 450186381
(22,987 to 23,042)
4 0.9150 to 0.9162 450186883 450186880
(23,241 to 23,266)
5 0.9250 to 0.9262 450186884 450186881
(23,495 to 23,525)
6 0.9350 to 0.9362 450186885 450186882
(23,749 to 23,779)
_____________________________________________________________________________
(6) Repair to Diameter F
(a) Machine diameter F, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest repair diameter shown in Table 606.
(b) Reproduce the chamfers as shown.
(c) Flaw detect in accordance with M-DLNDT8.
(d) Anodise machined surfaces in accordance with M-DLPS114.
(e) Primer paint machined surfaces in accordance with M-DLPS618.
(f) Select the correct oversize bushes from Table 606. Install the oversize bushes, using Press
Pad 460004846 and Drift 460004717/6, in accordance with M-DLPS1011-5 (except para
3.B.).
(g) Machine the oversize bushes to the dimensions and tolerances shown. Check line ream the
oversize bush bores to the dimensions shown.
(h) Apply sealants, Material Ref. Items 09-001 and 09-002, where shown, in accordance with
M-DLPS709-9 and M-DLPS709-10 respectively.
(i) Mark the Messier-Dowty Limited repair number 450249030F adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 606
___________________________________________________________________________
Oversize Bore Diameter F Oversize Bush
in (mm) Part No.
___________________________________________________________________________
1 1.1350 to 1.1363 450186371
(28,829 to 28,862)
2 1.1450 to 1.1463 450186372
(29,083 to 29,116)
3 1.1550 to 1.1563 450186373
(29,337 to 29,370)
4 1.1650 to 1.1663 450186910
(29,591 to 29,624)
5 1.1750 to 1.1763 450186911
(29,845 to 29,878)
6 1.1850 to 1.1863 450186912
(30,099 to 30,132)
___________________________________________________________________________
4.220in
0.875in
(107,18mm) (REFER TO
(22,22mm)
CRS.
1.2402in V FIGURE 603)
CRS. (31,501mm)
FACE G
90.3 o
CENTRELINE OF 5.8950 to 5.8975in
WHEEL LEVER (149,733 to 149,796mm)
0.050 to 0.100in PRIMED
(1,27 to 2,54mm)
RADIUS TO
REMOVE EDGES
M-DLPS709-9
BOTH BUSHES
0.080 to 0.090in (2,04 to 2,28mm)
X 45o CHAMFER
(BOTH SIDES) 5.8950 to 5.8975in
(149,733 to 149,796mm)
3.2500 to 3.2522in FACE G o
90
(82.550 to 82.605mm)
CHECK LINE REAM
0.002in M-DLPS709-10
(0,05mm)DIA U DIAMETER BOTH BUSHES
A
0.005in
(0,127mm)DIA Z SECTION Y-Y B1466607-2
0.002in
(0,05mm) B
0.830in 4.3750 to 4.3772in
(111,125 to 111,180mm) 1,0in(0,04mm)
(21,08mm) o
CHECK X 45 CHAMFER
BOTH SIDES
BOTH SIDES
1.6250 to 1,6266in
(41,275 to 41,315mm)
CHECK
4.70in(119,4mm)
0.002in BOTH SIDES
(0,05mm) C 0.060in (1,52mm)
RADIUS FACE H
BOTH SIDES
0.848 to 0.852in o
90
(21,54 to 21,64mm)
BOTH SIDES
M-DLPS709-9
BOTH BUSHES 4.445 to 4.455in
(112,91 to 113,15mm)
Z 90.4
o BOTH SIDES
REMOVE EDGES
0.05 to 0.10in
(1,27 to 2,54mm)
RADIUS CENTRELINE OF
BOTH SIDES WHEEL LEVER M-DLPS709-9
BOTH BUSHES 0.08 to 0.09in
(2,04 to 2,28mm)
o
0.06 to 0.07in X 45 CHAMFER
(1,53 to 1,77mm) BOTH SIDES
X 45o CHAMFER
BOTH SIDES
0.002in
(0,05mm) C
FACE H 0.060in(1,52mm)
MAX. DEPTH
BOTH SIDES
C 5.750in(146,05mm) DIA
SPOTFACE
M-DLPS709-9 X 0.187in(4,75mm)
ALL BUSHES CORNER RADIUS B
BOTH SIDES
1.290in(32,77mm) 0.005in
MIN. WALL B (0,127mm) Z
BOTH SIDES
SECTION X-X
REF. FIGURE 601
B1467963-3
0.8125 to 0.8137in
(20,639 to 20,667mm)
0.002in
DIAMETER D (0,05mm) E
BUSH TO BE FLUSH 0.080in (2,03mm)
WITH THIS FACE x 45 DEGREE CHAMFER
E
M-DLPS709-2
M-DLPS709-9
SECTION W-W
(REFER TO FIGURE 601) OVERSIZE BUSH
0.050 to 0.100in
(1,27 to 2,54mm)
RADIUS
1.560 to 1.610in
M-DLPS709-9 (39,63 to 40,89mm) REFERENCE
OVERSIZE
M-DLPS709-10
BUSH
0.030 to 0.040in (0,77 to 1,01mm)
0.002in 1.0000 to 1.0012in x 45 DEGREE CHAMFER.
(0,05mm) (25,400 to 25,430mm) 2 PLACES
OVERSIZE BUSH X
0.030 to 0.040in (0,77 to 1,01mm)
x 45 DEGREE CHAMFER. 2 PLACES
0.7500 to 0.7512in
(19,050 to 19,080mm)
M-DLPS709-10
0.002in
(0,05mm) DIAMETER E
0.002in SECTION V-V
(0,05mm) F (REFER TO FIGURE 601) B1467964-2
1. Repair No. 3-5 Wheel Lever (13-330 to 13-330B and 13-340 to 13-340B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or wear to diameters A and/or faces B.
(2) Material Specification
___________________________________________________________________________
IPL Figure Name Material Specification
and Item No.
___________________________________________________________________________
13-330 to 13-330B Wheel lever Aluminium Alloy MAT208
and 13-340 to 13-340B
___________________________________________________________________________
B. Special Tools
(1) These special tools are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Part No. Special Tool Function
___________________________________________________________________________
460004717/8 Drift Use with 460004850
460004850 Press Pad Install oversize bushes
___________________________________________________________________________
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
09-001A Sealant
09-002 Sealant
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450186835 Blank bush Aluminium Bronze DTD197
Refer to Table 601
___________________________________________________________________________
Oversize Bushes
Table 601
__________________________________________________________________________________________
Oversize Diameter A Diameter D Oversize Bush
in (mm) in (mm) in (mm) Part No.
before plating after plating
__________________________________________________________________________________________
1 1.8350 to 1.8366 1.8368 to 1.8374 1.8376 to 1.8386 450186692
(46,609 to 46,649) (46,655 to 46,669) (46,676 to 46,700)
2 1.8450 to 1.8466 1.8468 to 1.8474 1.8476 to 1.8486 450186693
(46,863 to 46,903) (46,909 to 46,923) (46,930 to 46,954)
3 1.8550 to 1.8566 1.8568 to 1.8574 1.8576 to 1.8586 450186694
(47,117 to 47,157) (47,163 to 47,177) (47,184 to 47,208)
4 1.8650 to 1.8666 1.8668 to 1.8674 1.8676 to 1.8686 450186695
(47,371 to 47,411) (47,417 to 47,431) (47,438 to 47,462)
5 1.8750 to 1.8766 1.8768 to 1.8774 1.8776 to 1.8786 450186696
(47,625 to 47,665) (47,671 to 47,685) (47,692 to 47,716)
6 1.8850 to 1.8866 1.8868 to 1.8874 1.8876 to 1.8886 450186697
(47,879 to 47,919) (47,925 to 47,939) (47,946 to 47,970)
__________________________________________________________________________________________
5.4866in
(139,360mm)
Z
Z
1.2402in
(31,501mm)
0.002in
G A (0,05mm)
2.500in(63,50mm) DIA.
SPOTFACE
X 0.100in(2,54mm) RAD.
CORNER RADIUS FACE B
BOTH SIDES
0.060 to 0.070in
(1,53 to 1,77mm) H o
X 90o INC.CHAMFER 90.4
BOTH ENDS CENTRELINE
OF WHEEL LEVER
3.440in(87,38mm) MIN. H
NOTE: FACE B
DRAWN AS FOR
RIGHT HAND
INSTALLATION 0.002in REMOVE EDGES WITH
LEFT HAND (0,05mm) G 0.050 to 0.100in
OPPOSITE (1,27 to 2,54mm) RADIUS
BOTH SIDES
PART SECTION Z-Z
B146A0832-2
F
0.060in(1,52mm)
CHAMFER C
o
30
D
0.002in 1.6250 to 1.6266in
(0,05mm) C (41,275 to 41,315mm)
0.040in(1,02mm) RADIUS
1.070in
(27,18mm)
REF
0.110in(2,79mm)
o
0.848 to 0.852in X 90 INC.
(21,54 to 21,64mm) CHAMFER
4.445 to 4.455in
(112,91 to 113,15mm)
REF.
1.6250 to 1,6266in
(41,275 to 41,315mm)
CHECK
4.445 to 4.455in
(112,91 to 113,15mm)
REF.
B146A0833-1
INTENTIONALLY BLANK
1. Repair No. 3-6 Wheel Lever (13-330 to 13-330B and 13-340 to 13-340B)
A. Specified Damage and Material Specification.
(1) Specified Damage
(a) Damage or corrosion to 0.630 in (16,00 mm) bore and adjacent 0.8120 in (20,625 mm)
counterbore: refer to Figure 601.
(2) Material Specification
___________________________________________________________________________
IPL Figure Name Material Specification
and Item No.
___________________________________________________________________________
13-330 to 13-330B Wheel lever Aluminium Alloy
and 13-340 to 13-340B
___________________________________________________________________________
B. Special Tools
(1) Special tools are not required.
C. Materials
(1) These materials are necessary:
NOTE : Alternative equivalents are permitted.
___________________________________________________________________________
Ref. Item Material
___________________________________________________________________________
08-519 Adhesive
___________________________________________________________________________
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450186956 Repair sleeve Aluminium Alloy L160
___________________________________________________________________________
E. Procedure (Refer to Figures 601 and 602)
(1) Machine the 0.630 in (16,00 mm) diameter(s) and the 0.8120 in (20,625 mm) counterbore(s) to
between 0.8900 and 0.8908 in (22,606 and 22,626 mm) to remove the damage or corrosion.
(2) Flaw detect the wheel lever: refer to M-DLNDT8.
(3) Shot peen the machined surfaces: refer to M-DLPS123.
(4) Apply Alocrom to the machined surfaces: refer to PCS-2220.
(5) Machine the repair sleeve(s): refer to Figure 602. The surface finish must be 125 micro-inches
(3,2 micrometres).
(6) Flaw detect the repair sleeve(s): refer to M-DNDT8.
(7) Anodise the repair sleeve(s): refer to M-MLPS102-1.
(8) Install the repair sleeve(s) using adhesive, Material Ref. Item 08-519: refer to Figure 602,
M-DLPS1011-5 and M-DLPS709-6.
(9) Machine the bore of the repair sleeve(s) to 0.630 in (16,00 mm): refer to Figure 602.
(10) Machine the repair sleeve(s) to the inside profile of the wheel lever: refer to Figure 602.
(11) Apply Alocrom to the reworked areas: refer to PCS-2220.
(12) Mark the Messier-Dowty Limited repair number 450186955 adjacent to the part number: refer to
M-DLPS405-3.
(13) Examine the part to ensure that the repair procedure has been correctly performed.
2,700in (68.58mm)
CENTRES
6 DEGREES
1.800in (45,72mm)
CENTRES
0.900in (22,86mm)
0.8900 to 0.8908in
(22,606 to 22,626mm)
DIAMETER
SECTION A-A
(MACHINING) B146A1603-2
2.125in (53,98mm)
0.050in (1,27mm)
15 DEGREES
REPAIR SLEEVE
0.630in (16,00mm)
DIAMETER
0.200in (5,08mm)
B146A1604-2
3.000 to 3.125 in
(76,20 to 79,38 mm) REF.
0.290 in
(7,36 mm)
REF.
0.025 in 0.002 in
(0,63 mm) (0,05 mm)
RADIUS
0.500 in
(12,70 mm)
RADIUS
Repair to Pin
Figure 601
Repair No. 4-1
B1463036K
Repair to Pin
Figure 601
DIAMETER C
B1463053K
Repair to Pin
Figure 601
INTENTIONALLY BLANK
0.060in (1,52mm)
x 60 DEGREES 3.9100 to 3.9124in
0.100in (2,54mm)
INCLUSIVE (99,314 to 99,374mm)
MINIMUM RADIUS
CHROMIUM TO RUN FINISHED SIZE
W AT MACHINING
OUT SMOOTHLY
OVER CHAMFER
Z INTERSECTION 16
(0,4) DETAIL X
16
(0,4)
Z 0.0015in
(0,038mm)DIA Y Y
3.9001 to 3.9015in
0.080in (2,03mm)
(99,063 to 99,098mm)
CHROMIUM TO FADE
FINISHED SIZE
OUT OVER THIS LENGTH
OVERSIZE BUSH
9.320in
(236,73mm)
REF.
0.002in
15 (0,05mm)W
DETAIL X DEGREES
BEFORE CHROMIUM SECTION Z-Z
B1467960-2
Repair to Crank
Figure 601
Repair No. 5-1
OVERSIZE
BUSH
OVERSIZE
M-DLPS709-10
BUSH
M-DLPS709-9
2.7988 to 2.8010in
(71,090 to 71,145mm)
CHECK REAM
DIAMETER MACHINE THIS FACE
A ONLY TO ACHIEVE
THIS DIMENSION
3.001 to 3.004in
(76,23 to 76,30mm)
M-DLPS709-9
0.060in (1,52mm)
x 45 DEGREES DIMENSION Y
CHAMFER 2 PLACES FACE 0.660in (16,76mm)
FACE
G MINIMUM
DIMENSION X F
0.710in (18,03mm)
MINIMUM DIMENSION Y
DIMENSION X AS MEASURED
AS MEASURED -0.012 to -0.002in
-0.012 to -0.002in (-0,30 to -0,05mm)
(-0,30 to -0,05mm)
15 15
DEGREES DEGREES
DIAMETER
DIAMETER
H H
0.002in 0.002in
(0,05mm) DIA. (0,05mm) DIA. B1467959-2
Repair to Crank
Figure 602
Repair No. 5-1
INTENTIONALLY BLANK
FACE A
0.005in (0,13mm)
MINIMUM SEGMENTS
METAL SPRAY MUST NOT
BE CUT FROM
FACE A
0.025in (0,64mm)
MINIMUM
BLEND RADIUS
0.25 to 0.30in
(6,30 to 7,60mm)
RADIUS DETAIL Z
TO BE MAINTAINED. METAL SPRAY
METAL SPRAY MUST NOT
ENCROACH INTO RADIUS
5.300in (134,62mm)
REF.
11.560 to 11.563in
(293,62 to 293,70mm) FINIAL MACHINING
REF.
13.320in (338,33mm)
B1469087-2
Repair to Crank
Figure 601
D. Repair Parts
(1) These repair parts are necessary:
___________________________________________________________________________
Part No. Repair Part Material Specification
___________________________________________________________________________
450186267 Repair bush (Diameter B) Steel S99
450186801 Blank bush (Face F) Aluminium Bronze DTD197
450186803 Blank bush (Face G) Steel MAT122
Refer to Tables 601, Oversize bushes
602, 603 and 604
___________________________________________________________________________
E. Procedure (Refer to Figures 601 and 602)
(1) Repair to Diameter A
(a) Machine diameter A, removing the minimum amount of material necessary to remove wear or
damage and produce the nearest repair diameter shown in Table 601.
(b) Reproduce the chamfers as shown.
(c) Magnetic flaw detect in accordance with M-DLNDT2.
(d) Cadmium plate the machined areas in accordance with M-DLPS137.
(e) Primer paint the machined surfaces in accordance with M-DLPS618.
(f) Select the correct oversize bushes from Table 601. Install the oversize bushes ensuring that
the correct oversize bush is fitting to faces F and G respectively, using Press Pad
460004865, in accordance with M-DLPS1011-5.
(g) Check line ream the bores of the oversize bushes and machine the face of oversize bush at
face F only, as shown, to the dimensions given.
(h) Cadmium plate the machined areas in accordance with M-DLPS137.
(i) Apply sealants, Material Ref. Items 09-001 and 09-002, where shown, in accordance with
M-DLPS709-9 and M-DLPS709-10 respectively.
(j) Mark the Messier-Dowty Limited repair number 450249010A adjacent to the part number in
accordance with M-DLPS405-3.
(k) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 601
_____________________________________________________________________________
Oversize Diameter A Oversize Bush Part No.
in (mm) Face F Face G
_____________________________________________________________________________
1 3.0100 to 3.0118 450186264 450186630
(76,454 to 76,499)
2 3.0200 to 3.0218 450186265 450186631
(76,708 to 76,753)
Oversize Bushes
Table 601 (Continued)
_____________________________________________________________________________
Oversize Diameter A Oversize Bush Part No.
in (mm) Face F Face G
_____________________________________________________________________________
3 3.0300 to 3.0318 450186266 450186632
(76,962 to 77,007)
_____________________________________________________________________________
(2) Repair to Diameter B
(a) Machine diameter B to between 1.1875 and 1.1887 in (30,163 to 30,192 mm).
(b) Magnetic flaw detect in accordance with M-DLNDT2.
(c) Cadmium plate the machined areas in accordance with M-DLPS137.
(d) Primer paint the bore in accordance with M-DLPS618.
(e) Install the oversize bush 450186267 in accordance with M-DLPS1011-5.
(f) Check ream and machine the oversize bush flush to the dimensions shown.
(g) Mark the Messier-Dowty Limited repair number 450249010B adjacent to the part number in
accordance with M-DLPS405-3.
(h) Examine the part to ensure that the repair procedure has been correctly performed.
(3) Repair to Diameter C
(a) Machine diameter C, removing the minimum amount of material necessary to remove wear
or damage and produce the nearest repair diameter shown in Table 602.
(b) Magnetic flaw detect in accordance with M-DLNDT2.
(c) Cadmium plate the machined areas in accordance with M-DLPS137.
(d) Primer paint diameter C in accordance with M-DLPS618.
(e) Select the correct oversize bush from Table 602. Install the oversize bush in accordance with
M-DLPS1011-5.
(f) Check ream and machine the oversize bush flush to the dimensions shown.
(g) Mark the Messier-Dowty Limited repair number 450249010C adjacent to the part number in
accordance with M-DLPS405-3.
(h) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 602
___________________________________________________________________________
Oversize Diameter C Oversize Bush
in (mm) Part No.
___________________________________________________________________________
1 1.1975 to 1.1991 450186268
(30,417 to 30,457)
2 1.2075 to 1.2091 450186269
(30,671 to 30,711)
___________________________________________________________________________
Repair No. 5-3
(i) Install the oversize bush, using Press Pad 460004865, in accordance with M-DLPS1011-5.
(j) Check line ream and machine the face of the oversize bush as shown.
(k) Cadmium plate the machined areas in accordance with M-DLPS137.
(l) Apply sealants, Material Ref. Item 09-001 and 09-002, where shown, in accordance with
M-DLPS709-9 and M-DLPS709-10 respectively.
(m) Mark the Messier-Dowty Limited repair number 450249010F adjacent to the part number in
accordance with M-DLPS405-3.
(n) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 603
_______________________________________________________________________________________
Oversize Diameter A Oversize Bush Oversize Bush Oversize Bush
Before Plating After Plating Part No.
in (mm) in (mm) in (mm)
_______________________________________________________________________________________
STD 3.0000 to 3.0018 3.0029 to 3.0036 3.0037 to 3.0048 450186754
(76,200 to 76,245) (76,274 to 76,291) (76,294 to 76,321)
1 3.0100 to 3.0118 3.0129 to 3.0136 3.0137 to 3.0148 450186755
(76,454 to 76,499) (76,528 to 76,545) (76,548 to 76,575)
2 3.0200 to 3.0218 3.0229 to 3.0236 3.0237 to 3.0248 450186756
(76,708 to 76,753) (76,782 to 76,799) (76,802 to 76,829)
3 3.0300 to 3.0318 3.0329 to 3.0336 3.0337 to 3.0348 450186757
(76,962 to 77,007) (77,036 to 77,053) (77,056 to 77,083)
_______________________________________________________________________________________
(7) Repair to Face G
(a) Refer to Figure 602. Machine a spotface on face G or use the alternative straight through
machining to the dimensions shown. Remove the minimum amount of material necessary to
remove wear or damage, to within the minimum width dimension Y.
(b) Reproduce the chamfer as shown.
(c) Magnetic flaw detect in accordance with M-DLNDT2.
(d) Cadmium plate the machined areas in accordance with M-DLPS137.
(e) Primer paint diameter A in accordance with M-DLPS618.
(f) Measure dimension Y and produce the oversize bush 450186762 from blank bush
450186803, to the dimensions shown in Figure 602 and Table 604. If repair to diameter A
(refer to para E.(1)) has been carried out, machine oversize bush, diameter H to the
applicable diameter shown in Table 604.
(g) Identify the oversize bush with the applicable part number, shown in Table 604, in accordance
with M-DLPS405-3.
(h) Cadmium plate the oversize bush all over, except the bore, in accordance with
M-DLPS100-1, to a thickness of between 0.0004 and 0.0006 in (0,010 and 0,015 mm).
(i) Install the oversize bush, using Press Pad 460004865, in accordance with M-DLPS1011-5.
(j) Check line ream the oversize bush to the dimensions shown. Check the dimension between
the flange faces F and G as shown and if necessary machine the flange face of the oversize
bush at face F.
(k) Cadmium plate the machined areas in accordance with M-DLPS137.
(l) Apply sealants, Material Ref. Item 09-001 and 09-002, where shown, in accordance with
M-DLPS709-9 and M-DLPS709-10 respectively.
(m) Mark the Messier-Dowty Limited repair number 450249010G adjacent to the part number in
accordance with M-DLPS405-3.
(n) Examine the part to ensure that the repair procedure has been correctly performed.
Oversize Bushes
Table 604
_______________________________________________________________________________________
Oversize Diameter A Oversize Bush Oversize Bush Oversize Bush
Before Plating After Plating Part No.
in (mm) in (mm) in (mm)
_______________________________________________________________________________________
STD 3.0000 to 3.0018 3.0029 to 3.0036 3.0037 to 3.0048 450186762
(76,200 to 76,245) (76,274 to 76,291) (76,294 to 76,321)
1 3.0100 to 3.0118 3.0129 to 3.0136 3.0137 to 3.0148 450186763
(76,454 to 76,499) (76,528 to 76,545) (76,548 to 76,575)
2 3.0200 to 3.0218 3.0229 to 3.0236 3.0237 to 3.0248 450186764
(76,708 to 76,753) (76,782 to 76,799) (76,802 to 76,829)
3 3.0300 to 3.0318 3.0329 to 3.0336 3.0337 to 3.0348 450186765
(76,962 to 77,007) (77,036 to 77,053) (77,056 to 77,083)
_______________________________________________________________________________________
Repair to Crank
Figure 601
M-DLPS709-10
4.500in (114,30mm) DIA SPOTFACE OVERSIZE
x 0.100 to 0.125in BUSH
(2,54 to 3,17mm)
CORNER RADIUS BOTH SIDES
2.250in (57,15mm)
ALTERNATIVE
MACHINING DEPTH
OF CUT STRAIGHT
THROUGH
OVERSIZE
BUSH
M-DLPS709-9
2.7988 to 2.8010in
(71,090 to 71,145mm)
CHECK REAM
M-DLPS709-9
15 15
DEGREES DEGREES
DIAMETER
DIAMETER
H H
Repair to Crank
Figure 602
Repair No. 5-3
Oversize Bushes
Table 603 (Continued)
__________________________________________________________________________________________
Oversize Diameter A Oversize Bush Diameter H Oversize
Before Plating After Plating Bush Part No.
in (mm) in (mm) in (mm)
__________________________________________________________________________________________
2 3.0200 to 3.0218 3.0229 to 3.0236 3.0237 to 3.0248 450186756
(76,708 to 76,753) (76,782 to 76,799) (76,802 to 76,829)
3 3.0300 to 3.0318 3.0329 to 3.0336 3.0337 to 3.0348 450186757
(76,962 to 77,007) (77,036 to 77,053) (77,056 to 77,083)
__________________________________________________________________________________________
(7) Repair to Face G (Refer to Figure 602)
(a) Machine a spotface on face G or use the alternative straight through machining to the
dimensions shown. Remove the minimum amount of material necessary to remove damage
or wear, to within 0.660 in (16,76 mm) minimum width dimension.
(b) Reproduce the 0.060 in (1,52 mm) x 45 degrees chamfer as shown.
(c) Flaw detect: refer to M-DLNDT2.
Oversize Bushes
Table 604
__________________________________________________________________________________________
Oversize Diameter A Oversize Bush Diameter H Oversize
Before Plating After Plating Bush Part No.
in (mm) in (mm) in (mm)
__________________________________________________________________________________________
STD 3.0000 to 3.0018 3.0029 to 3.0036 3.0037 to 3.0048 450186762
(76,200 to 76,245) (76,274 to 76,291) (76,294 to 76,321)
1 3.0100 to 3.0118 3.0129 to 3.0136 3.0137 to 3.0148 450186763
(76,454 to 76,499) (76,528 to 76,545) (76,548 to 76,575)
2 3.0200 to 3.0218 3.0229 to 3.0236 3.0237 to 3.0248 450186764
(76,708 to 76,753) (76,782 to 76,799) (76,802 to 76,829)
3 3.0300 to 3.0318 3.0329 to 3.0336 3.0337 to 3.0348 450186765
(76,962 to 77,007) (77,036 to 77,053) (77,056 to 77,083)
__________________________________________________________________________________________
2.890 to 2.900in
D
(73,41 to 73,66mm) DIA E
0.491in 0.411in
(12,48mm) (10,44mm)
MINIMUM MINIM UM H
0.0015in
(0,038mm) DIA H 3.9100 to 3.9124in
(99,314 to 99,374mm)
3.9001 to 3.9015in FINISHED SIZE
(99,063 to 99,098mm)
0.080in (2,03mm) FINISHED SIZE
CHROMIUM Z 11.560 to 11.563in
TO FADE OUT
OVER THIS LENGTH (293,63 to 293,70mm)
PRE CHROMIUM
0.030in 0.380in REFER TO
(0,77mm) (9,65mm) FIGURE 602
RADIUS MIN
0.250 to 0.300in
9.320in
(236,73mm)
(6,35 to 7,62mm) C
RADIUS REF
REF PRIMED
B
1.1250 to 1.1262in
(28,575 to 28,605mm)
4.900in
CHECK REAM
(124,46mm)
OVERSIZE
BUSH
EXTENT OF
SHOT PEEN
15 0.002in
DEGREES (0,05mm) J
4.500in
(114,30mm)
VIEW OF DETAIL X BEFORE CHROME SECTION Z-Z B146A1599-1
Repair to Crank
Figure 601
M-DLPS709-10
4.500in (114,30mm) DIA SPOTFACE OVERSIZE
x 0.100 to 0.125in BUSH
(2,54 to 3,17mm)
CORNER RADIUS BOTH SIDES
2.250in (57,15mm)
ALTERNATIVE
MACHINING DEPTH
OF CUT STRAIGHT
THROUGH
OVERSIZE
BUSH
M-DLPS709-9
2.7988 to 2.8010in
(71,090 to 71,145mm)
CHECK REAM
M-DLPS709-9
15 15
DEGREES DEGREES
DIAMETER
DIAMETER
H H
Repair to Crank
Figure 602
Repair No. 5-4
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figure 601)
(1) Remove the paint from the direction crank: refer to PCS-2700 and CLEANING
(2) Remove the cadmium plate from the direction crank: refer to PCS-2101.
(3) Machine diameter(s) A to remove the minimum amount of material necessary to remove
the damage or wear. Do not make diameter(s) A more than 0.7712 in (19,685 mm) refer to
Figure 601. Both diameter(s) must be in line.
(4) Examine the machined area for flaws: refer to PCS-3600 and PCS-3100, inclusion class 3.
(5) Apply sulphamate nickel plate to the diameter(s) A: refer to PCS-2120. Make sure that
there is sufficient Sulphamate nickel plate to allow Sulphamate nickel termination must be
within the 0.040 in (1,0160 mm): refer to M-DLPS3004-6.
(6) Machine diameter(s) A between 0.7512 to 0.7520 in (19,080 to 19,101 mm). Make the
surface finish 64 micro-inches (1,6 micrometers). Both diameter(s) must be in line.
(7) Stress-relieve the direction crank for 4 hours at 350 to 400 oF (177 to 205 oC): refer to
AMS2759/9.
(8) Examine the edges of sulphamate nickel plate to make sure they are properly bonded: use
5 or 10X magnification.
(9) If there is evidence of delamination, remove the sulphamate nickel plate do the repair
again from para (5).
(10) Examine the reworked areas for flaws: refer to PCS-3100, inclusion class 3.
(11) Identify the part with the Messier-Dowty Limited repair number 450186871 adjacent to the
part number: refer to PCS-6000-05.
Repair No. 5-5
5.300in
Z (134,62mm)
40
DEGREES
0.005 to 0.015in
(0,13 to 0,38mm) RAD.
BREAK EDGE TO
M-DLPS900
4 PLACES
DIAMETER
A
SECTION X-X
0.7512 to 0.7520in
(19,080 to 19,101mm)
DIAMETER AFTER MACHINING
SULPHAMATE NICKEL PLATE
B146A7003-1
INTENTIONALLY BLANK
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Refer to Table 601.
E. Procedure (Refer to Figure 601)
(1) Repair to Diameter A
(a) Machine diameters A, removing the minimum amount of material necessary to
remove wear or damage and produce a minimum diameter of 0.7576 in (19,243 mm)
and a maximum diameter of 0.7641 in (19,408 mm).
NOTE : If wear or damage exceeds the maximum diameter, refer to para E.(2).
(b) Reproduce the radii to between 0.030 and 0.070 in (0,76 and 1,17 mm).
(c) Flaw detect in accordance with PCS-3100 and PCS-3600.
(d) Shot peen the machined surface in accordance with PCS-2300.
(e) Chromium plate diameters A in accordance with PCS-2110, type C. Chromium
plate may run out over radii and rough edges are to be blended away.
(f) Machine diameters A to between 0.7500 and 0.7513 in (19,050 and 19,083 mm)
diameter. Ensure that there is no breakthrough in chromium plating after machining.
(g) Flaw detect in accordance with M-DLNDT3.
(h) Mark the Messier-Dowty Limited repair number 450186471A adjacent to the part
number in accordance with PCS-6000-06.
(i) Examine the part to ensure that the repair procedure has been correctly performed.
(2) Repair to Diameters A if worn beyond maximum dimension of para E.(1).
(a) Machine diameters A, removing the minimum amount of material necessary to
remove wear or damage and produce the nearest repair diameter shown in
Table 601.
(b) Reproduce the radii to between 0.030 and 0.070 in (0,76 and 1,17 mm).
CHROMIUM PLATE
MUST NOT 0.030 to 0.070in
ENTER BORES (0,76 to 1,77mm)
RADIUS
7.720in
(196,09mm) X
FINAL MACHINING
DIAMETER 4.3722 to 4.3736in
D (111,054 to 111,089mm)
DIAMETER
Z
19.460in 0.050 to 0.100in
(494,28mm) (1,27 to 2,54mm)
RADIUS
Z
FINAL MACHINING
EXTENT OF DIAMETER 4.2493 to 4.2498in
CHROMIUM PLATE B (107,933 to 107,944mm)
DIAMETER
Repair to Axle
Figure 601
Repair No. 6-1
B. Special Tools
(1) These special tools are necessary:
NOTE: Alternative equivalents are permitted.
C. Materials
(1) These materials are necessary:
NOTE: Alternative equivalents are permitted.
D. Repair Parts
(1) Refer to Table 601.
E. Procedure (Refer to Figure 601)
(1) Repair to Diameter A
(a) Machine diameters A, removing the minimum amount of material necessary to
remove wear or damage and produce a diameter of between 0.7576 minimum and
0.7641 in maximum (19,244 and 19,408 mm).
NOTE : If wear or damage exceeds the maximum diameter, refer to para E.(2).
CHROMIUM PLATE
MUST NOT 0.030 to 0.070in
ENTER BORES (0,76 to 1,77mm)
RADIUS
7.720in
(196,09mm) X
FINAL MACHINING
DIAMETER 4.3722 to 4.3736in
D (111,054 to 111,089mm)
DIAMETER
Z DETAIL Z
17.150in
DIAMETER
Y FINAL MACHINING
(435,61mm) EXTENT OF 4.3292 to 4.3297in
CHROMIUM PLATE
C (109,962 to 109,974mm)
DIAMETER
Z
19.460in 0.050 to 0.100in
(494,28mm) (1,27 to 2,54mm)
RADIUS
FINAL MACHINING
Z 4.2493 to 4.2498in
(107,933 to 107,944mm) DIAMETER
EXTENT OF DIAMETER 0.001in
CHROMIUM PLATE B (0,025mm) DIA Y
Repair to Axle
Figure 601
INTENTIONALLY BLANK
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figures 601 and 602)
(1) Machine the bore diameter(s) A removing the minimum amount of material to remove the damage
or corrosion and within the dimensions shown: refer to Figure 601 and M-DLPS1004-4-1.
(2) Flaw detect the axle: refer to M-DLNDT6 and M-DLNDT2, inclusion class 4.
(3) Shot peen the machined areas: refer to M-DLPS123.
(4) Apply sulphamate nickel plate to the machined areas to the dimensions shown: refer to
MIL-STD-868, solution 2 or to DEF-STAN 03-27, process 2. De-embrittle the axle at 357 to 393 oF
(180 to 200 oC) for 23 hours.
(5) Apply cadmium plate to the reworked areas: refer to M-DLPS131 or M-DLPS137. The cadmium
plate thickness must be 0.0004 to 0.0008 in (0,010 to 0,020 mm).
(6) Paint the axle except where chromium plated, the 6 radial holes at each end, the central transverse
drillings and the internal bore between 8.00 and 9.00 in (203,2 and 228,6 mm) from each end: refer
to M-DLPS1003-1 and M-DLPS615.
(7) Mark the Messier-Dowty Limited repair number 450186990 adjacent to the part number: refer to
M-DLPS405-1.
(8) Examine the part to ensure that the repair procedure has been correctly performed.
8.00 to 9.00in
(203,2 to 228,6mm) Z
INTERNAL
NO PAINT
3.525in (89,535mm)
MAXIMUM BEFORE PLATING
15.684in (398,37mm) DIA 3.4966 to 3.5058in
TYPICAL A (88,814 to 89,047mm)
AFTER SULPHAMATE NICKEL
PLATING
3.495 to 3.505in
(88,773 to 89,027mm)
AFTER CADMIUM PLATING
0.7500 to 0.7513in
((19,05 to 19,083mm) DIA
NO PAINT
3.525in (89,535mm)
MAXIMUM BEFORE PLATING
DIA 3.4966 to 3.5058in
A (88,814 to 89,047mm)
AFTER SULPHAMATE NICKEL
PLATING
3.495 to 3.505in
(88,773 to 89,027mm)
AFTER CADMIUM PLATING
8.00 to 9.00in
(203,2 to 228,6mm)
INTERNAL
NO PAINT
NO PAINT
ON CHAMFER
Z
B146A2865-2
Repair to Axle
Figure 601
3.650 to 3.655in
(92,71 to 92,84mm)
(REF)
3.160in (80,26mm)
3.570in (90,68mm) MINIMUM LENGTH
TO INTERSECTION OF FINE LIMIT
(REF) (REF)
DETAIL Z
(DIMENSIONS APPLY AFTER PLATING ONLY) B146A5008-1
Repair to Axle
Figure 602
INTENTIONALLY BLANK
8.00 to 9.00in
(203,2 to 228,6mm)
INTERNAL
3.525in (89,535mm)
MAXIMUM BEFORE PLATING
10.190in (258,83mm) 3.4966 to 3.5058in
DIA (88,814 to 89,047mm)
TYPICAL A AFTER SULPHAMATE NICKEL PLATING
3.495 to 3.505in
(88,773 to 89,027mm)
AFTER CADMIUM PLATING
3.525in (89,535mm)
MAXIMUM BEFORE PLATING
DIA 3.4966 to 3.5058in
A (88,814 to 89,047mm)
AFTER SULPHAMATE NICKEL PLATING
3.495 to 3.505in
(88,773 to 89,027mm)
AFTER CADMIUM PLATING
8.00 to 9.00in
(203,2 to 228,6mm)
INTERNAL
B146A2866-1
Repair to Axle
Figure 601
(c) Locally cadmium plate the machined surface in accordance with M-DLPS137.
(d) Primer paint the bore in accordance with PS618.
(e) Using the Press Pad 460004873, fit the appropriate bush selected from Table 601 in
accordance with M-DLPS1011-5.
(f) Check dimension D.
(g) Machine to dimension E so that the bush flange faces are equidistant from the centre line.
(h) Mark the Messier-Dowty Limited repair number 450186270A adjacent to the part number in
accordance with M-DLPS405-3.
(i) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 601
___________________________________________________________________________
Oversize Diameter A Bush Part No.
in (mm) For bush
(16-260)
___________________________________________________________________________
1 1.5100 to 1.5110 450186271
(38,354 to 38,379)
2 1.5200 to 1.5210 450186272
(38,608 to 38,633)
3 1.5300 to 1.5310 450186273
(38,862 to 38,887)
___________________________________________________________________________
(3) If diameter B is worn or damaged proceed as follows:
(a) Open out the bore removing the minimum amount of metal necessary to remove the wear or
damage within the dimensions in Table 602.
(b) Flaw detect in accordance with M-DLNDT2.
(c) Locally cadmium plate the machined surface in accordance with M-DLPS137.
(d) Primer paint the bore in accordance with M-DLPS618.
(e) Use the Press Pad 460004871 to fit the appropriate bush selected from Table 602 in
accordance with M-DLPS1011-5.
(f) Check dimensions F and G.
(g) Mark the Messier-Dowty Limited repair number 450186270B adjacent to the part number in
accordance with M-DLPS405-3.
(h) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 602
___________________________________________________________________________
Oversize Diameter B Bush Part No.
in (mm) For bush
(16-240)
___________________________________________________________________________
1 0.8850 to 0.8859 450186274
(22,479 to 22,501)
2 0.8950 to 0.8959 450186275
(22,733 to 22,755)
3 0.9050 to 0.9059 450186276
(22,987 to 23,009)
___________________________________________________________________________
(4) If diameter C is worn or damaged proceed as follows:
(a) Open out the bore removing the minimum amount of metal necessary to remove the wear or
damage within the dimensions of Table 603.
(b) Flaw detect in accordance with M-DLNDT2.
(c) Locally cadmium plate the machined surface in accordance with M-DLPS137.
(d) Primer paint the bore in accordance with M-DLPS618.
(e) Using the Press Pad 460004869, fit the appropriate bush selected from Table 603 in
accordance with M-DLPS1011-5.
(f) Check dimensions G and H.
(g) Mark the Messier-Dowty Limited repair number 450186270C adjacent to the part number in
accordance with M-DLPS405-3.
(h) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 603
___________________________________________________________________________
Oversize Diameter C Bush Part No.
in (mm) For bush
(16-250)
___________________________________________________________________________
1 1.0100 to 1.0109 450186277
(25,654 to 25,676)
2 1.0200 to 1.0209 450186278
(25,908 to 25,930)
3 1.0300 to 1.0309 450186279
(26,162 to 26,184)
4 1.0400 to 1.0409 450186280
(26,416 to 26,438)
Repair Bushes
Table 603 (Continued)
___________________________________________________________________________
Oversize Diameter C Bush Part No.
in (mm) For bush
(16-250)
___________________________________________________________________________
5 1.0500 to 1.0509 450186281
(26,670 to 26,692)
6 1.0600 to 1.0609 450186282
(26,924 to 26,946)
___________________________________________________________________________
(5) If face BF is worn or damaged proceed as follows:
(a) Machine face BF removing the minimum amount of metal necessary to remove the wear or
damage.
(b) Restore the chamfer.
(c) Flaw detect in accordance with M-DLNDT2.
(d) Measure the diameter B and select the correct repair bush from Table 604.
NOTE : The diameter B may be oversize: refer to para. (3).
(e) Measure dimension J.
(f) Locally cadmium plate the machined surface in accordance with M-DLPS137.
(g) Primer paint the bore in accordance with M-DLPS618.
(h) Refer to Figure 602 and machine the repair bush to the dimensions shown.
(i) Use the Press Pad 460004871 to fit the repair bush in accordance with M-DLPS1011-5.
(j) Make sure that the repair bush does not protrude through the lug and check dimensions F
and G.
(k) Mark the Messier-Dowty Limited repair number 450186270BF adjacent to the part number in
accordance with M-DLPS405-3.
(l) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 604
___________________________________________________________________________
Oversize Diameter B Bush Part No
in (mm) For bush
(16-240)
___________________________________________________________________________
Standard 0.8750 to 0.8759 450186850
(22,225 to 22,247)
1 0.8850 to 0.8859 450186851
(22,479 to 22,501)
Repair Bushes
Table 604 (Continued)
___________________________________________________________________________
Oversize Diameter B Bush Part No
in (mm) For bush
(16-240)
___________________________________________________________________________
2 0.8950 to 0.8959 450186852
(22,733 to 22,755)
3 0.9050 to 0.9059 450186853
(22,987 to 23,009)
___________________________________________________________________________
(6) If face CF is worn or damaged proceed as follows:
(a) Machine face CF removing the minimum amount of metal necessary to remove the wear or
damage.
(b) Restore the chamfer.
(c) Flaw detect in accordance with M-DLNDT2.
(d) Measure the diameter C and select the correct repair bush from Table 605.
NOTE : The diameter C may be oversize: refer to para. (4).
(e) Measure dimension K.
(f) Locally cadmium plate the machined surface in accordance with M-DLPS137.
(g) Primer paint the bore in accordance with M-DLPS618.
(h) Refer to Figure 602 and machine the repair bush to the dimensions shown.
(i) Use the Press Pad 460004869 to fit the repair bush in accordance with M-DLPS1011-5.
(j) Make sure that the repair bush does not protrude through the lug and check dimensions H
and G.
(k) Mark the Messier-Dowty Limited repair number 450186270CF adjacent to the part number in
accordance with M-DLPS405-3.
(l) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 605
___________________________________________________________________________
Oversize Diameter C Bush Part No
in (mm) For bush
(16-250)
___________________________________________________________________________
Standard 1.0000 to 1.0009 450186860
(25,400 to 25,422)
1 1.0100 to 1.0109 450186861
(25,654 to 25,676)
Repair Bushes
Table 605 (Continued)
___________________________________________________________________________
Oversize Diameter C Bush Part No
in (mm) For bush
(16-250)
___________________________________________________________________________
2 1.0200 to 1.0209 450186862
(25,908 to 25,930)
3 1.0300 to 1.0309 450186863
(26,162 to 26,184)
4 1.0400 to 1.0409 450186864
(26,416 to 26,438)
5 1.0500 to 1.0509 450186865
(26,670 to 26,692)
6 1.0600 to 1.0609 450186866
(26,924 to 26,946)
___________________________________________________________________________
3.330in
(84,58mm)
REF
FACE BF FACE CF
F H
0.7500 to 0.7512 0.8750 to 0.8762in
(19,050 to 19,080mm) (22,225 to 22,255mm)
B C
J
K
G
0.050in (1,27mm) 1.282 to 1.298in
x 45 DEGREE CHAMFER (32,57 to 32,96mm)
0.050in (1,27mm)
x 45 DEGREE CHAMFER
D
A 1.2500 to 1.2516in
(31,750 to 31,790mm)
= =
E
1.201 to 1.204in
(30,51 to 30,58mm) B1469090-3
0.505 to 0.510in
(12,83 to 12,95mm)
REF.
0.505 to 0.510in
(12,83 to 12,95mm)
REF.
3.925 to 3.935in
(99,70 to 99,95mm) DIA (REF)
0.100in (2,54mm)
RAD (REF)
0.060in (1,52mm)
x 45 DEGREE CHAMFER
TYPICAL CHROMIUM
PLATE TERMINATION
TO M-DLPS1031-5
ON CHAMFERS
DIA A (BOTH ENDS)
3.925in (99,70mm) MAXIMUM
BEFORE PLATING
3.9029 to 3.9042in
CHROMIUM PLATE
(99,134 to 99,167mm)
TERMINATION
AFTER PLATING AND FINAL MACHINING
TO M-DLPS1031-1
EXTENT OF CHROMIUM
0.900in (22,86mm) PLATING
EXTENT OF CHROMIUM PLATING
B146A2867-1
2.420in (61,47mm)
Repair Bushes
Table 602
___________________________________________________________________________
Oversize Diameter B in (mm) Bush Part No.
After Plating Before Plating
For bush
(16-100 or 16-110)
___________________________________________________________________________
1 1.6350 to 1.6360 1.6362 to 1.6368 450186556
(41,529 to 41,554) (41,560 to 41,574) or
450186559
2 1.6450 to 1.6460 1.6462 to 1.6468 450186557
(41,783 to 41,808) (41,814 to 41,828) or
450186560
3 1.6550 to 1.6560 1.6562 to 1.6568 450186558
(42,037 to 42,062) (42,068 to 42,082) or
450186561
___________________________________________________________________________
(3) If diameter C is worn or damaged proceed as follows:
(a) Open out the bore C, with the bore centre line at the angle shown, removing a minimum
amount of metal necessary to remove the wear or damage within the dimensions in Table
603 and dimension L.
(b) Flaw detect in accordance with M-DLNDT2.
(c) Cadmium plate the bore within the dimensions in Table 603 in accordance with M-DLPS100.
(d) Fit the appropriate repair bush selected from Table 603 in accordance with M-DLPS1011-5,
using adhesive, Material Ref. Item 08-519, in accordance with M-DLPS709-6.
(e) Machine the repair bush end faces to existing lever profiles.
(f) Check dimensions M and N.
(g) Locally cadmium plate the machined surfaces in accordance with M-DLPS137.
(h) Check that diameters C and B are within a perpendicular tolerance of 0.002 in (0,05 mm).
(i) Mark the Messier-Dowty Limited repair number 450186555C adjacent to the part number in
accordance with M-DLPS405-3.
(j) Examine the part to ensure that the repair procedure has been correctly performed.
Repair Bushes
Table 603
___________________________________________________________________________
Oversize Diameter C in (mm) Bush
After Plating Before Plating Part No.
___________________________________________________________________________
1 0.4375 to 0.4385 0.4387 to 0.4396 450186562
(11,113 to 11,137) (11,143 to 11,165)
2 0.4475 to 0.4485 0.4487 to 0.4496 450186563
(11,367 to 11,391) (11,397 to 11,419)
Repair Bushes
Table 603 (Continued)
___________________________________________________________________________
Oversize Diameter C in (mm) Bush
After Plating Before Plating Part No.
___________________________________________________________________________
3 0.4575 to 0.4585 0.4587 to 0.4596 450186564
(11,621 to 11,645) (11,651 to 11,673)
___________________________________________________________________________
X
11 DEGREES
30 MINUTES
1.060in (26,92mm)
MINIMUM
X
0.030 to 0.040in 0.090in (2,29mm)
(0,77 to 1,01mm) MINIMUM WALL
E
x 45 DEGREE CHAMFER D 0.3130 to 0.3139in
BOTH LUGS
(7,95 to 7,97mm)
A
G F 0.589 to 0.609in
H (14,97 to 15,46mm)
0.273 to 0.275in
2.905in (6,94 to 6,98mm)
(73,79mm)
B J
1.4375 to 1.4391in
(36,513 to 36,553mm)
0.050in (1,27mm)
x 45 DEGREE CHAMFER
BOTH ENDS C
0.3750 to 0.3759in M
(9,525 to 9,547mm) 1.740 to 1.750in
L (44,20 to 44,45mm)
K
SECTION X-X 3.310 to 3.312in B146A0478-1
(84,08 to 84,12mm)
Repair to Lever
Figure 601
Repair No. 8-1
INTENTIONALLY BLANK
7.414 to 7.419in
(188,32 to 188,44mm)
EXTENT OF CHROMIUM PLATING
0.060in (1,52mm)
0.238in
15 to 20 DEGREES
CHROMIUM PLATING MAY FACE B (6,05mm)
RUN OUT OVER CHAMFER MINIMUM
DIA UNDERCUT
A 2.785 to 2.790in
(70,74 to 70,86mm)
Y
Repair to Pin
Figure 601
1.950 to 7.200in
(49,53 to 182,88)
0.273in (6,93mm) MACHINING DEPTH
MINIMUM WALL
0.25 to 0.30in
(6,35 to 7,62mm) RAD
DIA. A NO PAINT
NO PAINT
B146A3743-1
Repair to Pin
Figure 601
(3) Machine face X of the nut, removing the minimum amount of material to remove the wear or
corrosion, within the dimension shown.
(4) Flaw detect in accordance with M-DLNDT2.
(5) Apply chromium plate to face X: refer to M-DLPS101-1. The chromium plate thickness must be
0.0003 to 0.0005 in (0,076 to 0,0127 mm).
(6) Cadmium plate all over but not where chromium plated: refer to M-DLPS100-1
(7) Paint the nut, except where shown and face X, refer to M-DLPS1003-1 and M-DLPS615.
(8) Mark the Messier-Dowty Limited repair number 450186710 adjacent to the part number in
accordance with M-DLPS405-3.
(9) Examine the part to ensure that the repair procedure has been correctly performed.
MINIMUM
B1463052K
Repair to Nut
Figure 601
0.0060in
(0,152mm) A LUBRICATION HOLE
16
(0,4)
2.0000 to 2.0018in
(50,800 to 50,845mm)
SPHERICAL BORE B146A0827-1
(8) Mark the Messier-Dowty Limited repair number 450186775 adjacent to the part number: refer to
M-DLPS405-3 and M-DLPS405-1.
(9) Examine the part to ensure that the repair procedure has been correctly performed.
6.220 to 6.225in
(157,99 to 158,12mm)
0.385 to 0.395in
(9,78 to 10,03mm)
0.050 to 0.060in
(1,30 to 1,50mm)
X 45o CHAMFER
4.3311 to 4.3342in
(110,010 to 110,089mm)
REF.
0.002in
(0,05mm) B
0.030in(0,76mm) RADIUS
B146A0828-1
Repair to Spacer
Figure 601
APPLY SEALANT TO
M-DLPS709-10
SPACER BEARING
NO
PAINT
NO
PAINT
6.315 to 6.325in
(160,40 to 160,66mm)
CHECK DIMENSION
B146A0829-2
Bearing Installation
Figure 602
(6) Mark the Messier-Dowty Limited repair number 450249280 adjacent to the part number: refer to
M-DLPS405-3.
(7) Apply cadmium plate all over except where chromium plated: refer to M-DLPS100-2. The cadmium
plate thickness must be 0.0004 to 0.0006 in (0,010 to 0,015 mm).
(8) Flaw detect the chromium plated surfaces: refer to M-DLNDT3.
(9) Paint all over except diameter A and apply primer paint only on diameter B: refer to M-DLPS1003-1
and M-DLPS615.
(10) Mark the Messier-Dowty Limited repair number 450249280 adjacent to the part number: refer to
M-DLPS405-1.
(11) Examine the part to ensure that the repair procedure has been correctly performed.
DIA A
4.854in (123,29mm) DIA MINIMUM
BEFORE CHROMIUM PLATING
4.875 to 4.878in
(123,83 to 123,90mm) DIA
AFTER CHROMIUM PLATING AND
FINAL MACHINING
0.450in (11,43mm)
EXTENT OF CHROMIUM PLATING
0.050in (1.27mm)
15 DEGREES
0.040in (1,02mm)
0.450in (11,43mm)
EXTENT OF CHROMIUM PLATING
30 DEGREES
CHROMIUM PLATE
TERMINATION
0.500in (12,70mm) TO M-DLPS1031-5
CHROMIUM PLATE TERMINATION
NOT PERMISSIBLE
DIA B
4.3567in (110,660mm) DIA MAXIMUM
BEFORE CHROMIUM PLATING
4.3327 to 4.3357in
(110,051 to 110,127mm) DIA
AFTER CHROMIUM PLATING AND
FINAL MACHINING B146A2868-1
Repair to Spacer
Figure 601
SECTION X-X
B146A1601-1
2.983in
(75,77mm) DIAMETER A
CHROMIUM PLATE
TERMINATION
TO M-DLPS1031-1
0.500in
(12,70mm)
RADIUS TYPICAL
2.770in
2.983in DIAMETER B (70,36mm)
(75,77mm) TYPICAL
B146A1602-1
Repair to Pin
Figure 601
INTENTIONALLY BLANK
Z
0.620in (15,75mm) MINIMUM
SECTION Z-Z
0.050in (1,27mm)
x 45 DEGREE CHAMFER. TYPICAL
B146A2870-1
Repair to Nut
Figure 601
Z
LENGTH OF CHROMIUM PLATE
DIA A
3.870in (98,20mm) DIA
MINIMUM BEFORE PLATING
3.886 to 3.890in
(98,70 to 98,81mm)
AFTER PLATING AND FINAL MACHINING
SECTION Z-Z
Repair to Nut
Figure 601
1.40in (35,56mm)
REF
DIA A
4.854in (123,29mm) DIA
MINIMUM BEFORE PLATING
4.875 to 4.878in
(123,83 to 123,90mm) DIA
AFTER PLATING AND
FINAL MACHINING
15 to 20 DEGREES
0.200in (5,08mm)
CHROMIUM PLATING TO RUN
OUT OVER THIS LENGTH
0.05 to 0.06in
(1,27 to 1,52mm)
CHAMFER
CHROMIUM PLATE TERMINATION
TO M-DLPS1031-6
B146A2872-1
CHROMIUM PLATE
TEERMINATION TO
M-DLPS1031-2 P
0.200in
(5,08mm)
LENGTH OF
CHROMIUM PLATE
CHROMIUM PLATE TERMINATION
TO M-DLPS1031-7
30
DEGREES
CHROMIUM PLATE
TERMINATION TO
M-DLPS1031-5
0.050in (1,27mm)
DIA A
2.0998in (53,335mm) DIA
MINIMUM BEFORE PLATING
2.1226 to 2.1238in
(53,914 to 59,945mm) DIA
AFTER PLATING AND FINAL MACHINING
B146A2873-2
DIA A
2.1038in (53,437mm) DIA CHROMIUM PLATE
MINIMUM BEFORE PLATING TERMINATION TO
2.1226 to 2.1238in DIA B M-DLPS1031-6
(53,914 to 53,945mm) DIA 0.5000 to 0.5013in BOTH ENDS
AFTER PLATING AND FINAL MACHINING (12,700 to 12,733mm)
AFTER CADMIUM PLATING (REF) B146A2874-1
(b) Remove the chromium plate from the sidestay pin either chemically in accordance with
M-DLPS101-2P or by machining some of the chromium plate and removing the remainder
chemically in accordance with M-DLPS101-2P.
(c) De-embrittle the sidestay pin for 4 hours at 366 to 384 oF (185 to 195 oC).
(d) Flaw detect the sidestay pin: refer to M-DLNDT6 and M-DLNDT2, inclusion class 3.
(e) Grit blast the reworked areas: refer to PCS-2610.
(f) Chromium plate diameter A: refer to M-DLPS101-2P and Figure 601.
(g) Grind diameter A to between 2.2476 and 2.2488 in (57,09 and 57,12 mm) with a surface
finish of 16 micro-inches (0,4 micrometres). The chromium plate thickness must be 0.003 in
(0,076 mm) after grinding.
(h) Flaw detect the sidestay pin: refer to M-DLNDT3.
(i) Cadmium plate all over except where chromium plated: refer to M-DLPS100-2 or PCS-2141.
(j) Paint the head of the sidestay pin: refer to M-DLPS1003-1 and M-DLPS618.
(k) Mark the Messier-Dowty Limited repair number 450186999A adjacent to the part number:
refer to M-DLPS405-3 and M-DLPS405-1.
(l) Examine the part to ensure that the repair procedure has been correctly performed.
(2) Do this procedure to repair damage to the parent metal of diameter A. (Refer to Figure 602)
(a) Machine diameter A removing the minimum amount of material to remove the damage or
corrosion and within the dimensions shown.
(b) Flaw detect the sidestay pin: refer to M-DLNDT6 and M-DLNDT2, inclusion class 3.
(c) Stress relieve the sidestay pin for 4 hours at 366 to 384 oF (185 to 195 oC).
(d) Shot peen the machined area of diameter A: refer to M-DLPS123.
(e) Grit blast the reworked areas: refer to PCS-2610.
(f) Chromium plate diameter A: refer to M-DLPS101-2P and Figure 602.
(g) Grind diameter A to between 2.2476 and 2.2488 in (57,09 and 57,12 mm) with a surface
finish of 16 micro-inches (0,4 micrometres).
(h) Flaw detect the sidestay pin: refer to M-DLNDT3.
(i) Cadmium plate all over except where chromium plated: refer to M-DLPS100-2 or PCS-2141.
(j) Paint the head of the sidestay pin: refer to M-DLPS1003-1 and M-DLPS618.
(k) Mark the Messier-Dowty Limited repair number 450186999B adjacent to the part number:
refer to M-DLPS405-3 and M-DLPS405-1.
(l) Examine the part to ensure that the repair procedure has been correctly performed.
(3) Do this procedure to repair cracking and/or corrosion to diameter A parent metal adjacent to the
flange. (Refer to Figure 603)
(a) Remove the chromium plate from the sidestay pin either chemically in accordance with
M-DLPS101-2P or by machining some of the chromium plate and removing the remainder
chemically in accordance with M-DLPS101-2P.
DIA A
2.2396 to 2.2416in
(56,890 to 56,940mm) DIA
BEFORE PLATING
Z 2.2476 to 2.2488in
(57,090 to 57,120mm) DIA
AFTER PLATING
LENGTH OF CHROMIUM PLATE
DETAIL Z
0.080in (2,032mm)
CHROMIUM PLATE TERMINATION TO M-DLPS1031-2
CHROMIUM PLATE PERMITTED TO RUN OUT OVER THIS LENGTH.
WAVY EDGE ACCEPTABLE
0.080 to 0.090in
(2,032 to 2,286mm)
B146A2875-2
(b) Refer to Figure 603 and machine diameter A removing the minimum amount of material to
remove the damage or corrosion and within the dimensions shown. Produce the undercut to
the dimensions shown. The dimension from face E to the flange face must be maintained;
material can be removed from face E to achieve this: refer to Figure 603 and Table 601.
(c) Flaw detect the sidestay pin: refer to M-DLNDT6 and M-DLNDT2, inclusion class 3.
(d) Stress relieve the sidestay pin for 4 hours at 366 to 384 oF (185 to 195 oC).
(e) Shot peen the machined area of diameter A and also face E if reworked: refer to
M-DLPS123.
(f) Grit blast the reworked areas: refer to PCS-2610.
(g) Chromium plate diameter A: refer to M-DLPS101-2P and Figure 603.
(h) Grind diameter A to between 2.2476 and 2.2488 in (57,09 and 57,12 mm) with a surface
finish of 16 micro-inches (0,4 micrometres).
(i) Flaw detect the sidestay pin: refer to M-DLNDT3.
(j) Cadmium plate all over except where chromium plated: refer to M-DLPS100-2 or PCS-2141.
(k) Paint the head of the sidestay pin: refer to M-DLPS1003-1 and M-DLPS618.
(l) Mark the Messier-Dowty Limited repair number 450186999C adjacent to the part number:
refer to M-DLPS405-3 and M-DLPS405-1.
(m) Examine the part to ensure that the repair procedure has been correctly performed.
Table 601
Flange Thickness and Diameter B Limitations
_______________________________________________________________________
Reference Flange Thickness T Diameter B
in (mm) in (mm)
_______________________________________________________________________
A 0.181 (4,60) 0.4150 (10,54)
B 0.182 (4,62) 0.4210 (10,69)
C 0.183 (4,65) 0.4260 (10,82)
D 0.184 (4,67) 0.4310 (10,95)
E 0.185 (4,70) 0.4360 (11,07)
F 0.186 (4,72) 0.4410 (11,20)
G 0.187 (4,75) 0.4460 (11,33)
H 0.188 (4,78) 0.4520 (11,48)
J 0.189 (4,80) 0.4570 (11,61)
K 0.190 (4,83) 0.4625 (11,75)
_______________________________________________________________________
(f) Machine the repair sleeve to the dimensions shown and calculated: refer to Figure 604 and to
Table 601 and its associated notes.
(g) Flaw detect the repair sleeve: refer to M-DLNDT2, inclusion class 2.
(h) Install the repair sleeve using adhesive, Material Ref. Item 08-519: refer to M-DLPS1011-5.
(i) If necessary, machine the repair sleeve flush, + 0.000 to - 0.010 in (+ 0,00 to - 0,25 mm), with
both faces of the flange of the sidestay pin.
(j) Locally cadmium plate the end faces of the repair sleeve: refer to PCS-2141.
(k) Apply sealant, Material Ref. Item 09-002A, to seal around the ends of the installed repair
sleeve: refer to M-DLPS709-10.
(l) Paint the head of the sidestay pin: refer to M-DLPS1003-1 and M-DLPS618.
(m) Mark the Messier-Dowty Limited repair number 450186999D adjacent to the part number:
refer to M-DLPS405-3 and M-DLPS405-1.
(n) Examine the part to ensure that the repair procedure has been correctly performed.
DIA A
2.2248in (56,51mm) DIA
MINIMUM BEFORE PLATING
2.2476 to 2.2488in
Z (57,09 to 57,12mm) DIA
AFTER PLATING
DETAIL Z
0.080in (2,032mm)
CHROMIUM PLATE TERMINATION TO M-DLPS1031-2
CHROMIUM PLATE PERMITTED TO RUN OUT OVER THIS LENGTH.
WAVY EDGE ACCEPTABLE
0.080 to 0.090in
(2,032 to 2,286mm)
B146A2876-2
0.1500in (3,810mm)
2.200 in (55,88mm) UNDERCUT MINIMUM x 30 DEGREE CHAMFER
CHROMIUM PLATE TERMINATION
TO M-DLPS1031-5
0.19in (4,83mm) MAXIMUM
DIA A
2.2248in (56,51mm) DIA
LENGTH OF CHROMIUM PLATE MINIMUM BEFORE PLATING
2.2476 to 2.2488in
Z (57,09 to 57,12mm) DIA
6.910 to 6.920in AFTER PLATING
(175,51 to 175,77mm)
0.080in (2,032mm)
CHROMIUM PLATE TERMINATION TO M-DLPS1031-2
CHROMIUM PLATE PERMITTED TO RUN OUT OVER THIS LENGTH.
WAVY EDGE ACCEPTABLE
B146A2877-2
DIA B
SEE TABLE 601
T SEE TABLE 601
2.100in
(53,34mm)
CRS (REF)
0.395 to 0.400in
(10,03 to 10,16mm) DIA
15 DEGREES
0.395 to 0.400in
(10,03 to 10,16mm) DIA REF
DIA
C
0.04 to 0.06in
(1,00 to 1,52mm)
B146A2878-1
DIA A
1.513in (38,43mm) DIA MAXIMUM
BEFORE SULPHAMATE NICKEL
PLATING
ENSURE HOLES STAY FREE
1.4922 to 1.4938in
FROM SULPHAMATE NICKEL PLATING
(37,90 to 37,94mm) DIA
BEFORE CADMIUM PLATING
1.491 to 1.493in
(37,87 to 37,92mm) DIA 1.534 to 1.544in
AFTER CADMIUM PLATING (38,96 to 39,22mm)
CHAMFER (REF)
15
0.005in DEGREES
(0,127mm)DIA Y 0.300 to 0.310in
(7,62 to 7,87mm) REF
DO NOT SHOT PEEN
0.150in (3,81mm)
THIS AREA
x 60 DEGREE CHAMFER
INCLUSIVE
B146A2879-1
DIA A
X
1.1142 to 1.1162in
(28,301 to 28,351mm) DIA (REF)
BEFORE PLATING
1.1222 to 1.1230in CHROMIUM PLATE
(28,504 to 28,524mm) DIA TERMINATION
0.500in 0.500in TO M-DLPS1031-6
AFTER PLATING AND (12,70mm) RAD (12,70mm) RAD
FINAL MACHINING 2 PLACES
30 DEGREE
TYPICAL (REF)
0.005in
(0,127mm) DIA X Z
0.060in (1,52mm)
TYPICAL (REF)
1.600in (40,64mm)
EXTENT OF
CHROMIUM PLATING
1.600in (40,64mm)
EXTENT OF
CHROMIUM PLATING
0.080 to 0.120in
(2,03 to 3,05mm)
WAVY EDGE OVER THIS
LENGTH IS PERMISSIBLE
DETAIL Z B146A2881-1
Repair to Pin
Figure 601
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figure 601)
(1) Do this procedure as the first repair to diameter A, if the chromium plated area is
damaged:
NOTE: If face B is also worn or damaged, do the Repair No. 22-2 along with this
repair.
(a) Remove the paint from the pin: refer to PCS-2700.
(b) Chemically remove the chromium plate: refer to PCS-2110.
(c) Examine the pin for flaws: refer to PCS-3600 and PCS-3100, inclusion class 3.
(d) If the base metal of diameter A is worn or damaged, refer to paragraph E.(2).
(e) Shot peen the reworked areas in accordance with PCS-2300.
(f) Apply chromium plate to pin as shown in Figure 601. The plating thickness must be
0.003 in (0,076 mm): refer to PCS-2110 Type B.
(g) Examine the chromium plated surfaces for flaws: refer to M-DLNDT3.
(h) Apply cadmium plate all over the pin, but not where chromium plated. The
thickness of the plating must be from 0.0004 to 0.0006 in (0,010 to 0,015 mm):
refer to PCS-2101.
(i) Apply paint to the pin, but not on chromium plated surfaces and in small or tapped
holes. Apply primer paint only to the 0.5079 in (12,9 mm) hole and the slot in the
flange: refer to Figure 601 and PCS-2500.
FACE B
NO PAINT
0.050in (1,27mm)
REF.
0.080in (2.03mm)
CHROMIUM PLATE MUST NOT ENTER RADIUS
TERMINATION TO M-DLPS 1031-2
DETAIL Z
B146A4999-1
Repair to Pin
Figure 601
INTENTIONALLY BLANK
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figure 601)
(1) Do this procedure if the face B is worn are damaged:
NOTE: If diameter A is worn or damaged, do the Repair No. 22-1 along with this
repair.
(a) Chemically remove the cadmium plate: refer to PCS-2101.
(b) Machine the face B to remove the minimum amount of material necessary to
remove the damage or wear and produce undercut. The undercut corner radii must
be 0.5 in (1,27 mm): refer to Figure 601 for dimensions. Do not machine beyond the
limits quoted.
(c) Machine the end of the pin to make the dimension between face B and the end of
the pin from 5.000 to 5.0140 in (127,00 to 127,25 mm)
(d) Machine the chamfer to the dimensions shown in Figure 601.
(e) Examine the pin for flaws: refer to PCS-3600 and PCS-3100, inclusion class 3.
(f) Shot peen the reworked surfaces: refer to PCS-2300.
(g) Apply chromium plate to the pin to run out over dimensions as shown in Figure 601.
The thickness of the plating must be 0.003 in (0,076 mm): refer to
PCS-2110 Type B.
(h) Grind the chromium plated surfaces as shown in Figure 601 with a surface finish of
16 micro-inches (0,4 micrometres).
(i) Examine the chromium plated surfaces for flaws: refer to M-DLNDT3.
2.744in (69,70mm)
MINIMUM UNDERCUT
0.050in (1,27mm) 0.250in
0.160in (4,06mm) CORNER RADIUS (6,35mm)
MAXIMUM MINIMUM
UNDERCUT
EXTENT OF
CHROMIUM PLATING
NO PAINT
5.000 to 5.010in
(127,00 to 127,25mm) CHROMIUM PLATE
TERMINATION TO
M-DLPS 1031-7
NO PAINT
0.05in
(1,27mm)
CHROMIUM PLATE
TERMINATION TO
M-DLPS 1031-6
15 to 20
DEGREES
DIAMETER A
2.7970 to 2.7988in (71,044 to 71,090mm)
AFTER PLATING AND FINAL MACHINING
B146A5005-1
Repair to Pin
Figure 601
INTENTIONALLY BLANK
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figure 601)
(1) Do this procedure if the diameter A is worn or damaged:
(a) Remove the chromium plate from the bolt: refer to PCS-2110.
(b) Machine the diameters A, to remove the minimum amount of material necessary
to remove the damage or wear: refer to Figure 601 for dimensions. Do not machine
beyond the limits quoted: refer to M-DLPS1004-4-1.
(c) Examine the bolt for flaws: refer to PCS-3100, inclusion class 4 and PCS-3600.
(d) Shot peen the reworked surfaces: refer to PCS-2300.
(e) Apply chromium plate to bolt as shown in Figure 601. The thickness of the plating
must be 0.003 in (0,076 mm): refer to PCS-2110 Type C and M-DLPS1031-1.
(f) Grind diameters A to the dimensions shown with a surface finish of
16 micro-inches (0,4 micrometres): refer to Figure 601.
(g) Examine the chromium plated surfaces for flaws: refer to M-DLNDT3.
(h) Restore cadmium plate to the bolt, but not where chromium plated. The thickness
of the plating must be from 0.0004 to 0.0008 in (0,010 to 0,020 mm): refer to
PCS-2100.
(i) Identify the part with the Messier-Dowty Limited repair number 450274030
adjacent to the part number: refer to PCS-6000-06 or PCS-6000-04.
(j) Apply paint all over the bolt, except the thread, diameter 0.1417 in (3,600 mm)
hole and chromium plated surfaces: refer to M-DLPS1003-1.
(k) Examine the part to make sure that you have obeyed all the repair instructions
correctly.
Repair No. 23-1
0.08 to 0.12in
(2,03 to 2,05mm)
WAVY EDGE
ACCEPTABLE 0.300in (7,62mm)
3.700in CHROMIUM PLATE TO
(93,98mm) REF FADE OUT SMOOTHLY
0.08 to 0.12in (2 PLACES)
(2,03 to 2,05mm)
WAVY EDGE
0.50in (12,7mm) RAD ACCEPTABLE
TYPICAL REF
EXTENT OF
1.200in DIAMETER A CHROMIUM PLATING
(30,48mm) REF
0.08in (2,03mm)
Z CHROMIUM PLATING TERMINATION
TO M-DLPS1031-1
CHROMIUM PLATING TO FADE OUT
SMOOTHLY OVER THIS LENGTH.
WAVY EDGE ACCEPTABLE
DETAIL Z
0.03 to 0.04in
(0,76 to 1,02mm) B146A5002-1
Repair to Bolt
Figure 601
B. Special Tools
(1) Special tools are not necessary.
C. Materials
(1) Materials are not necessary.
D. Repair Parts
(1) Repair parts are not necessary.
E. Procedure (Refer to Figure 601)
(1) Do this procedure if the diameter A is worn or damaged:
(a) Remove the existing cadmium and chromium plating from the pin: refer to
PCS-2101 and PCS-2110 respectively.
(b) Machine the diameter A to remove the minimum amount of material necessary to
remove the damage or wear: refer to Figure 601 for dimensions. Do not machine
beyond the limits quoted.
(c) Examine the pin for flaws: refer to PCS-3100, inclusion class 3.
(d) Apply chromium plate to pin as shown in Figure 601. The thickness of the plating
must be 0.0030 in (0,076 mm): refer to PCS-2110 Type B.
(e) Grind diameter A to the dimension shown with a surface finish of 32 micro-inches
(0,8 micrometres): refer to Figure 601.
(f) Restore cadmium plate to the pin, but not on the chromium plated surfaces. The
thickness of the plating must be from 0.0004 to 0.0006 in (0,010 to 0,015 mm):
refer to PCS-2101.
(g) Examine the chromium plated surfaces for flaws: refer to M-DLNDT3.
(h) Identify the part with the Messier-Dowty Limited repair number 450249345
adjacent to the part number: refer to PCS-6000-05.
(i) Examine the part to make sure that you have obeyed all the repair instructions
correctly.
CHROMIUM PLATE
TERMINATION TO
M-DLPS1031-6
CHROMIUM PLATE
TERMINATION TO
M-DLPS1031-7
0.3762 to 0.3767in
(9,555 to 9,568mm)
BEFORE PLATING
0.3750 to 0.3759in
(9,525 to 9,548mm)
AFTER PLATING
CHROMIUM PLATE
TERMINATION TO
M-DLPS1031-7
CHROMIUM PLATE
TERMINATION TO
M-DLPS1031-6
B
DIAMETER A
1.413in (35,89mm) MINIMUM
DIAMETER BEFORE PLATING EXTENT OF CHROMIUM PLATE
1.4349 to 1.4365in (36,446 t0 36,487mm)
AFTER PLATING AND FINAL MACHINING
B146A4996-1
Repair to Pin
Figure 601
(c) Check line ream the bushes (18-240) to between 0.8750 and 0.8758 in (22,225 and
22,245 mm).
(d) Apply a fillet of sealant, Material Ref. Item 09-001, between the bush end faces and
the lugs.
(5) Bushes (18-210, 18-220 and 18-230), refer to Figure 702
CAUTION: ENSURE BUSHES (18-210, 18-220 and 18-230) ARE ASSEMBLED IN
THEIR CORRECT LUGS.
(a) Refer to Figure 702 and measure dimension A of the bush (18-210), it must be
between 0.673 and 0.678 in (17,10 and 17,22 mm). If necessary, machine the end
face of the bush to achieve the dimension with a surface finish of 32 micro-inches
(0,8 micrometres).
(b) Using the Press Pad 460004747 install the bush (18-210).
(c) Measure dimension C; face of bush (18-210) to opposite spotface.
(d) Calculate the protrusion, dimension D, of bush (18-220):
D = C (as measured) - 3.002 to - 3.004 in (- 76,26 to 76,30 mm).
(e) Machine the end face of the bush (18-220) to achieve the dimension calculated: the
surface finish must be 32 micro-inches (0,8 micrometres). Restore the chamfer as
shown.
(f) Using the Press Pad 460004747 install the bush (18-230).
(g) Using the Press Pad 460004747 install the bush (18-220).
(h) Using the Checking Gauge 460006030, assembled as shown in Figure 702, ensure
the gauge can be fitted on the mandrel and that dimension B is between 3.002 and
3.004 in (76,26 and 76,30 mm).
(i) Remove the Checking Gauge 460006030.
(j) Check line ream the bushes (18-230, 18-220 and 18-210) to between 2.2500 and
2.2518 in (57,150 and 57,196 mm).
(k) Apply a fillet of sealant, Material Ref. Item 09-001, between the outer end face of the
bush (18-210) and the lug.
(l) Apply a fillet of sealant, Material Ref. Item 09-002, between the flanges of the bushes
(18-230, 18-220 and 18-210) and the lugs.
MICROINCHES
MICROMETRES
1586P/490K
0.100in (2,54mm)
PIN Z x 15 DEGREES CHAMFER BUSH (18-210)
B GAUGE 15 DEGREE
CHAMFER
BUSH (18-230)
MANDREL
2.660in
(67,57mm) DIA
HANDLE B146A0064-2
1586P/718K
BUSHES (16-120)
0.273 to 0.275in
(6,934 to 6,985mm)
A
BUSH (16-110)
B146A0468-2
3.9001 to 3.9015in
(99,063 to 99,098mm)
(REF.) A
4.087 to 4.089in
(103,632 to 103,861mm)
0.002in
(0,051mm) A
0.385 to 0.388in
(9,78 to 9,85mm)
CRANK (16-380)
CAVITY FILLED WITH
JOINTING COMPOUND
MATERIAL REF. ITEM 09-502 B146A0469-3
E. Wheel Lever and Axle Sub-assembly (13-20) (Refer to IPL Figure 13)
(1) Bushes (13-320)
(a) Using the Press Pad 460004846 and the Drift 460004717/6 install the bushes
(13-320).
(b) Check that the dimension between the flanges is between 1.560 and 1.610 in
(39,624 and 40,894 mm). If necessary machine the flanges to achieve this
dimension, with a surface finish of 63 micro-inches (1,6 micrometres).
(c) Check line ream the bushes (13-320) to between 1.0000 and 1.0012 in (25,400 and
25,430 mm).
(d) Apply a fillet of sealant, Material Ref. Item 09-001, between the end face and the
outside of the lugs.
SPACER (16-490)
PLATE (16-500)
SECTION A-A
LEFT HAND INSTALLATION SHOWN ADHESIVE ARALDITE
RIGHT HAND IS OPPOSITE TWO TUBE PACK TO M-DLPS707-3
B146A3746-1
Fitting Targets
Figure 708
1586P/721K
1568P/723K
B146A0470-1
B. Procedure
(1) Use the materials in para A.(1) to preserve the unit: refer to M-DLPS1016-1-1 and
M-DLPS1016-8-1.
INTENTIONALLY BLANK
W U
REFER TO FIGURE 803
VIEW ON ARROW A
D A C C B E
SECTION Z-Z
(FROM FIGURE 801)
L K J H G F
M
SECTION Y-Y
(FROM FIGURE 801)
N P R S
SECTION X-X
(FROM FIGURE 801) B146A0471-1
1586PK502-1
L Q
P R
K
N
G F E D C
SECTION U-U
(REFER TO FIGURE 801)
B A
B146A04721-1
E ID
18-280
18-290 4.2900 4.2922 4.2900 4.2954
18-280A (108,966) (109,022) (108,966) (109,104)
18-290A
-0.0101 -0.0070 -0.0047
(-0,257) (-0,178) (-0,119)
OD 4.2992 4.3001 4.2947 4.3001
18-200 (109,200) (109,223) (109,085) (109,223)
G ID
18-280
18-290 4.1500 4.1522 4.1500 4.1542
18-280A (105,410) (105,466) (105,410) (105,517)
18-290A
-0.0057 -0.0022 -0.0015
(-0,145) (-0,056) (-0,038)
OD 4.1544 4.1557 4.1515 4.1557
18-190 (105,522) (105,555) (105,448) (105,555)
N ID
18-280
18-290 1.6250 1.6260 1.6250 1.6275
18-280A (41,275) (41,300) (41,275) (41,339)
18-290A
-0.0036 -0.0016 -0.0011
(-0,092) (-0,041) (-0,028)
OD 1.6276 1.6286 1.6261 1.6286
18-170 (41,341) (41,367) (41,303) (41,367)
S ID
18-280
18-290 0.5000 0.5007 0.5000 0.5012
18-280A (12,700) (12,718) (12,700) (12,731)
18-290A
-0.0011 0.0001 0.0001
(-0,028) (0,003) (0,003)
OD 0.5006 0.5011 0.4999 0.5011
18-160 (12,715) (12,728) (12,697) (12,728)
E
(REFER TO FIG. 801)
Z
(REFER TO FIGURE 807)
X
(REFER TO FIGURE 808)
W
(REFER TO FIGURE 808) Y
(REFER TO FIGURE 808)
W Y Z
B146A0473-1
Fits and Clearances - Wheel Lever and Axle Sub-assembly, Key Diagram
Figure 806
D
A
J H G F E
SECTION Z-Z
A
(FROM FIGURE 806)
B146A0479-1
E
F
G H
G
J
SECTION Y-Y
(REFER TO FIGURE 806)
D SECTION X-X
C (REFER TO FIGURE 806)
A B
SECTION W-W
(REFER TO FIGURE 806)
B146A0474-1
2. Torque Data
A. Torque the parts in Table 807 to their applicable values.
Torque Data
Table 807
________________________________________________________________________________
IPL Figure Torque
and Item No. Name lbf ft/lbf in (N m)
________________________________________________________________________________
1-50 Nut 20* lbf in (2,3)
(*NOTE: Initial torque only)
1-120 Nut 13 lbf ft (17,6)
1-170 Lubrication adapter 40 lbf in (4,5)
2-150 Nut 30 lbf in (3,4)
3-50 Bolt 25 lbf in (2,8)
3-100 Bolt 25 lbf in (2,8)
3-110 Bolt 25 lbf in (2,8)
3-120 Bolt 25 lbf in (2,8)
3-200 Bolt 25 lbf in (2,8)
3-210 Bolt 25 lbf in (2,8)
3-230 Bolt 25 lbf in (2,8)
3-270 Bolt 25 lbf in (2,8)
3-280 Bolt 25 lbf in (2,8)
3-320 Bolt 25 lbf in (2,8)
3-360 Bolt 35 lbf in (3,9)
4-30 Nut 25 lbf in (2,8)
4-70 Bolt 35 lbf in (3,9)
4-110 Bolt 25 lbf in (2,8)
5-20 Nut 40 lbf in (4,5)
5-50 Nut 25 lbf in (2,8)
5-90 Nut 40 lbf in (4,5)
5-130 Nut 25 lbf in (2,8)
6-30 Nut 25 lbf in (2,8)
6-90 Nut 25 lbf in (2,8)
6-130 Bolt 35 lbf in (3,9)
6-170 Nut 25 lbf in (2,8)
7-30 Nut 25 lbf in (2,8)
Torque Data
Table 807 (Continued)
________________________________________________________________________________
IPL Figure Torque
and Item No. Name lbf ft/lbf in (N m)
________________________________________________________________________________
7-80 Nut 25 lbf in (2,8)
7-120 Bolt 35 lbf in (3,9)
7-170 Nut 25 lbf in (2,8)
7-210 Bolt 35 lbf in (3,9)
7-250C Cap screws on junction 27 lbf in (3,05)
box lid (Qty 4)
8-20 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
8-40 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
8-80 Bolt 40 lbf in (4,5)
8-100 Bolt 25 lbf in (2,8)
8-140 Nut 25 lbf in (2,8)
8-190 Nut 35 lbf in (3,9)
8-250 Bolt 35 lbf in (3,9)
8-290 Bolt 35 lbf in (3,9)
9-40 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
9-60 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
9-80 Nut 8.8 to 10.4 lbf ft (11,9 to 14,1)
9-140 Nut 8.8 to 10.4 lbf ft (11,9 to 14,1)
9-140A Nut 8.8 to 10.4 lbf ft (11,9 to 14,1)
9-110 Locknut 10 to 12.5 lbf ft (13,6 to 16,9)
9-170 Locknut 10 to 12.5 lbf ft (13,6 to 16,9)
10-20 Nut 25 lbf in (2,8)
10-60 Nut 25 lbf in (2,8)
10-110 Pipe sub-assembly 4 to 11 lbf ft (5,4 to 14,9)
10-160 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
10-180 Pipe sub-assembly 5.5 to 15 lbf ft (7,5 to 20,3)
10-280 Locknut 33 lbf ft (44,7)
10-310 Locknut 33 lbf ft (44,7)
10-340 Locknut 33 lbf ft (44,7)
11-150 Locknut 85 to 105 lbf in (9,6 to 11,9)
Torque Data
Table 807 (Continued)
________________________________________________________________________________
IPL Figure Torque
and Item No. Name lbf ft/lbf in (N m)
________________________________________________________________________________
11-180 Locknut 8.8 to 10.4 lbf ft (11,9 to 14,1)
11-210 Locknut 10 to 12.5 lbf ft (13,6 to 16,9)
11-250 Locknut 85 to 105 lbf in (9,6 to 11,9)
11-276 Union 95 to 105 lbf in (10,7 to 11,8)
11-280 Locknut 8.8 to 10.4 lbf ft (11,9 to 14,1)
11-280A Nut 10 to 12.5 lbf ft (13,6 to 16,9)
11-310 Locknut 10 to 12.5 lbf ft (13,6 to 16,9)
12-70 Bolt 35 lbf in (3,9)
12-90 Bolt 35 lbf in (3,9)
12-120 Bolt 35 lbf ft (3,9)
12-140 Bolt 35 lbf ft (3,9)
12-150 Bolt 40 lbf in (4,5)
12-200 Nut 32 lbf ft (43,4)
12-250 Bolt 35 lbf in (3,9)
12-280 Nut 15 lbf ft (20,3)
12-320 Bolt 25 lbf in (2,8)
12-410 Bolt 35 lbf in (3,9)
13-120 Nut 120 to 150 lbf in (13,6 to 16,9)
14-130 Bolt 90 lbf in (10,2)
15-230 Nut 40 to 44 lbf ft (54,2 to 59,7)
16-170 Bolt 40 lbf in (4,5)
17-20 Bolt 35 lbf in (3,9)
17-60 Bolt 35 lbf in (3,9)
17-100 Bolt 35 lbf in (3,9)
17-140 Bolt 90 lbf in (10,2)
17-180 Bolt 40 lbf in (4,5)
________________________________________________________________________________
________________________________________________________________________________
Part No. Special Tool Function
________________________________________________________________________________
460004755 Press Pad Install bushes (18-250)
460004756 Press Pad Install bushes (18-250)
460004757 Press Pad Install bushes (18-240)
460004758 Extractor Remove bush (18-260)
460004759 Extractor Remove bush (18-170)
460004763 Press Pad Install bush (18-200)
460004764 Extractor Remove bush (18-200)
460004765 Press Pad Install bush (18-190)
460004766 Extractor Remove bush (18-190)
460004767 Press Pad Install bushes (13-250 and 13-260)
460004768 Press Pad Install bushes (18-90)
460004770 Extractor Remove bushes (18-210, 18-220
and 18-230)
460004771 Assembly Tool Use with 460004772
460004772 Press Pad Install bush (18-170)
460004773 Extractor Remove bush (18-170)
460004774 Extractor Remove inner bushes (18-260)
460004775 Extractor Remove bushes (13-250) and
outer bushes (18-260)
460004776 Press Pad Install bush (18-140)
460004777 Extractor Remove bush (18-140)
460004778 Extractor Remove bush (18-150)
460004779 Extractor Remove bushes (18-160 and
18-180)
460004784 Spanner Remove nut (14-50)
460004785 Spanner Use with 460004788
460004786 Spanner Remove nut (12-360)
460004787 Reaction Spanner Remove nut (15-140)
460004788 Reaction Spanner Remove pin (1-60)
460004790 Extractor Remove bush (18-100)
460004791 Extractor Remove bushes (18-90)
460004792 Assembly Tool Install bush (18-100)
460004843 Press Pad Install bushes (13-260 and 13-270)
________________________________________________________________________________
Part No. Special Tool Function
________________________________________________________________________________
460004844 Extractor Remove bushes (13-260)
460004845 Extractor Remove bushes (13-270)
460004846 Press Pad Install bushes (13-320)
460004847 Extractor Remove bushes (13-320)
460004848 Press Pad Install bushes (13-300 and 13-310)
460004849 Extractor Remove bushes (13-300 and
13-310)
460004850 Press Pad Install bushes (13-280)
460004851 Extractor Remove bush (13-280)
460004852 Press Pad Install bush (13-240)
460004853 Extractor Remove bush (13-240)
460004855 Press Pad Install bushes (13-290 and 13-300)
460004856 Extractor Remove bushes (13-290 and
13-300)
460004859 Lamp Box Test weight off sensor harness
(7-230)
460004865 Press Pad Install bushes (16-350 and 16-360)
460004866 Extractor Remove bushes (16-350 and
16-360)
460004867 Assembly Tool Install bush (16-370)
________________________________________________________________________________
Part No. Special Tool Function
________________________________________________________________________________
460004930 Assembly Post Install O-ring (14-230)
460004931 Assembly Post Install O-ring seals (15-80)
460004932 Extractor Remove bushes (16-100 and
16-110)
460004933 Press Pad Install bushes (16-100 and 16-110)
460004934 Extractor Remove bushes (16-120)
460004935 Press Pad Install bushes (16-120)
460004936 Assembly Stand Assist assembly procedures
460004941/3 Test Adapter Connect auto brake pipe system
to hydraulic test rig
460004941/4 Test Adapter ) Connect stand-by and
) normal pipe systems
460004941/5 Test Adapter ) to test rig
460005069 Press Pad Install bushes (12-380)
460005070 Extractor Remove bushes (12-380)
460006030 Checking Gauge Checking bushes (18-210, 18-220
and 18-230)
735M/6 C Spanner (Qty 2) Adjust and lock eye ends (2-210
and 2-260)
________________________________________________________________________________
INTROA0701
NUMERICAL INDEX
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
AGS3606 16 220 1
AN960-10 5 30 2
5 60 3
5 100 3
5 140 2
8 150 4
10 30 1
10 70 1
AN960-1016 16 310 1
AN960-10L 7 180 4
7A 180 4
12 330 2
17 190 4
12 160 2
AN960-416L 8 200 2
AN906-416L 12 260 2
16 50 1
AN960-616L 12 290 1
AN960-716L 2 160 1
15 240 1
AN960-816L 1 130 2
13 130 1
AN960C10L 14 30 2
15 120 2
AN960C716L 11 260A 1
AN960C816L 9 150A 1
AN960C916L 9 180A 1
11 320A 1
AN960PD10 3 40 6
3A 40 6
3 190 4
3A 190 4
3 240 AR
3A 240 AR
6 40 2
7 40 2
7A 40 2
7 90 2
8 110 2
AN960PD10L 1 30 1
3 90 5
3A 90 5
3 290 AR
3A 290 AR
Page 1006
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
AN960PD10L 3 330 2
3A 330 2
4 40 2
6 100 2
6 180 2
8 70 4
16 440 2
AN960PD416 3 370 1
3A 370 1
4 80 1
6 140 1
8 260 2
8 300 2
12 80 2
12 130 2
12 420 2
16 180 1
17 30 3
17 70 4
17 110 3
17 150 4
AN960PD416L 7 130 4
7A 130 4
7 220 2
7A 220 2
AN960PD616L 15 30 1
AN960PD716 10 290 1
11 160 1
11 260 1
AN960PD816 9 90 1
9 150 1
10 350 1
11 190 1
11 290 1
AS8455-31 18 270 4
MS15001-1 1 190 1
2 180 1
2 250 2
13 220 2
14 80 3
14 170 1
15 90 2
15 180 1
Page 1007
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
MS15001-1 15 220 1
16 70 2
16 230 1
18 60 1
18 50 1
18 40 1
18 70 1
MS15001-3 1 160 1
13 230 2
MS15001-4 1 70 4
18 80 1
MS17825-7 2 150 1
MS17826-3 3 30 3
3A 30 3
3 80 2
3A 80 2
3 180 2
3A 180 2
4 30 2
6 30 2
6 90 2
6 170 2
7 30 2
7A 30 2
7 80 2
7A 80 2
7 170 4
7A 170 4
15 110 1
16 430 2
MS17826-4 2 80 1
8 190 2
MS17826-5 2 30 1
MS17826-6 12 280 1
MS17826-8 1 120 1
12 200 2
13 120 1
MS17826-10 16 300 1
MS20426AD4-28 13 146 1
MS21902-4S 11 276 2
MS21905-4S 10 120 1
10 150 1
11 120 1
MS21908-4S 10 300 1
Page 1008
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
MS21908-5S 10 360 1
MS21919WDF14 3 250 1
3A 250 1
4 120 1
MS21924-4S 11 170 1
11 270 1
MS21924-5S 9 100 1
9 160 1
11 200 1
11 300 1
MS24665-134 2 20 1
2 70 1
3 20 3
3A 20 3
3 70 2
3A 70 2
3 170 2
3A 170 2
4 20 2
6 20 2
6 80 2
6 160 2
7 20 2
7A 20 2
7 70 2
7A 70 2
7 160 4
7A 160 4
8 180 2
12 270 1
12 440 2
15 100 1
16 420 2
MS24665-210 2 140 1
MS24665-212 1 110 1
MS24665-287 12 190 2
MS24665-357 16 290 1
NAS1303-10H 8 80 2
NAS1303-14D 3 200 1
3A 200 1
6 50 1
NAS1303-1H 4 110 1
NAS1303-14H(S) 3 110 1
3A 110 1
Page 1009
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
NAS1303-18D 4 50 2
NAS1303-20D 3 50 3
3A 50 3
7 50 2
7A 50 2
7 100 2
7A 100 2
NAS1303-26D(S) 3 120 1
3A 120 1
NAS1303-26D 15 130 1
NAS1303-2H 14 20 2
NAS1303-31D 6 190 2
NAS1303-32D 3A 120A 1
6 110 2
NAS1303-40DH 3A 100A 1
NAS1303-45DH 3 100 1
3A 100 1
NAS1303-4H 8 100 2
NAS1303-56H 3 230 1
3A 230 1
NAS1303-5D 16 450 2
NAS1303-6H 3 280 1
3A 280 1
3 320 2
NAS1303-6H 3A 320 2
NAS1303-9D 3 210 1
3A 210 1
NAS1303-9D 6 60 1
NAS1306-18H 15 20 1
NAS1611-012 11 278 2
NAS1611-112 14 240 2
NAS1611-117 16 90 4
NAS1611-123 15 210 2
14 120 4
NAS1611-125 15 80 4
NAS1611-126 14 190 1
14 230 2
NAS1611-127 14 110 2
NAS1611-142 1 100 2
NAS509-3 8 60 2
NAS509-7C 10 280 1
11 150 1
11 250 1
Page 1010
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
NAS509-8C 9 80 1
9 140 1
10 340 1
11 180 1
11 280 1
NAS509-9C 9 110 1
9 170 1
NAS509-9C 9 140A 1
10 310 1
11 210 1
11 280A 1
11 310 1
PLGA1560010 14 220 1
P303565 13 170 2
P304783 14 90 1
P312743 14 220 RF
P328841 16 120 RF
P328842 18 160 RF
P331321 10 370 RF
P406436 15 190 1
P406442 15 60 1
P406477 12 20 2
RTFR05-04C 16 120 2
RTFR06-04C 18 160 2
S107123 10 390 1
S107124 8 310 1
10 400 1
S107125 8 320 1
10 410 1
S107343 11 340 2
S107344 9 200 1
11 360 1
S107345 9 220 1
11 380 1
S107603 11 350 2
S107604 9 210 1
11 370 1
S107605 9 230 1
11 390 1
SP124D 3 130 1
3A 130 1
SP13G 13 50 4
Page 1011
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
SP866DP 5 20 2
5 50 3
5 90 3
5 130 2
8 140 4
10 20 1
10 60 1
SP868-1-2E 14 130 1
SP90C3 1 20 2
SP90E8 13 110 1
100002884 18 310 1
1007UE114 7 120 4
1007UE114 7A 120 4
1007UOD46 17 180 4
1007UOD66 12 150 2
1007UOD70 12 320 2
1007UOE42 4 70 1
12 250 2
1007UOE46 6 130 1
8 250 2
8 290 2
12 90 1
12 140 1
17 100 3
17 140 4
1007UOE50 7 210 2
7A 210 2
1007UOE62 3 360 1
3A 360 1
17 20 3
17 60 4
1007UOE82 12 70 1
12 120 1
104627003 2 120 1
1065U0001 1 80 AR
130035701 8 250A 2
2000Y15 18 300 AR
200671221 13 190 1
200671222 13 180 1
200671224 10 160 1
200671225 10 170 1
200671226 10 180 1
200671227 10 190 1
Page 1012
32-10-64 Feb 1/2007
Messier-Dowty Ltd
201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
200671228 8 20 1
200671229 8 30 1
200671230 8 40 1
200671231 8 50 1
200671232 11 50 1
200671233 11 60 1
200671234 11 130 1
200671235 11 140 1
200671242 9 40 1
200671243 9 50 1
200671244 9 60 1
200671245 9 70 1
200671250 8 270 1
200671251 8 280 1
200671303 13 160 1
200671605 13 290 2
200671612 8 130 1
200671613 8 120 1
200671614 2 210 1
200671615 2 260 1
200671622 12 430 1
200671623 17 80 1
200671624 17 90 1
200671625 13 190A 1
200671626 13 180A 1
200877206 16 150 1
200877212 13 140 1
200877244 16 20 1
200877257 16 30 1
200877258 16 200 1
200877259 16 160 1
200877266(S) 12 50 1
200877267(S) 12 60 1
200877305 16 270 1
200877312 16 130 1
200877313 16 140 1
200877316 16 280 1
200877357 15 50 1
200877376 7 60A 1
7A 60A 1
200877377 3 350A 1
3A 350A 1
200877378 3 60A 1
3A 60A 1
Page 1013
32-10-64 Feb 1/2007
Messier-Dowty Ltd
PART No. 201107001 AND 201107002 COMPONENT MAINTENANCE MANUAL
MAIN LANDING GEAR
AIRLINE TTL
PART No. PART No. FIG. ITEM REQ.
200877379 4 60A 1
200877380 3 340A 1
3A 340A 1
200877381 3 140A 1
3A 140A 1
200877382 3 220A 1
3A 220A 1
200877383 6 70A 1
200877384 8 120A 1
200877385 8 130A 1
200877386 7 110A 1
7A 110A 1
200877387 3 160A 1
3A 160A 1
200877603 14 50 1
200877604 14 70 1
200877605 14 40 1
200877611 18 110 1
200877612 18 120 1
200877614 18 90 2
200877615 18 130 1
200877617 18 180 8
200877619 18 140 1
R 200877622(S) 18 210 1
R 200877623(S) 18 220 1
200877624 16 100 1
200877626 18 250 4
200877627 18 240 4
200877629 13 250 2
200877632 13 270 2
200877633 13 280 2
200877634 13 240 1
200877635 13 300 1
200877636 13 310 1
200877637 13 320 2
200877639 16 360 1
200877640 13 142 1
200877641 16 370 1
200877643 2 280 1
200877645 2 230 2
200877646 2 240 2
200877649 16 240 1
200877650 16 260 2
200877653 12 380 2
200877659 13 144 1
200877660 15 150 1
200877661 15 140 1
200877663 15 200 1
200877664 15 160 1
200877668 16 190 1
200877669 2 190 2
200877670 2 170 1
200877671 2 200 1
200877674 1 140 1
200877675 12 310 1
200877676 12 300 1
200877677 12 220 1
200877678 12 210 2
200877681 1 40 1
200877683 1 90 1
200877687 13 40 4
200877688 13 70 2
200877689 13 60 2
200877690 12 30 AR
200877719 6 200 1
200877720 6 120 1
200877722 7 60 1
7A 60 1
200877723 7 110 1
7A 110 1
200877729 15 260 1
200877740 16 40 1
200877741 2 100 1
200877742 2 50 1
200877745 16 80 1
200877746 16 60 1
200877748 17 200 2
200877750 7 150 1
7A 150 1
200877781 18 170 2
200877782 16 110 1
R 200877784(S) 18 230 1
200877791 16 210 1
200877792 16 250 1
200877793 18 100 1
200877795 2 60 1
200877796 14 150 1
200877799 3 140 1
3A 140 1
200877800 8 90 2
200877801 3 160 1
200877802 7 140 4
7A 140 4
200877806 3 300 1
3A 300 1
200877807 4 90 1
200877808 4 60 1
200877809(S) 15 40 1
200877812 14 140 1
R 200877813(S) 18 200 1
200877815 4 100 1
200877817 8 210 1
200877818 8 220 1
200877819 10 330 1
200877820 9 130 1
9 190 1
11 230 1
11 330 1
200877823 6 70 1
200877824 3 220 1
3A 220 1
200877828 5 80 1
200877829 5 120 1
200877830 5 150 1
200877831 5 40 1
5 70 1
200877832 5 110 1
200877833 10 40 2
10 80 2
200877834 8 160 4
200877842 12 170 1
200877843 12 180 1
200877846 15 170 1
200877847 18 150 1
200877850 16 490 1
200877855 17 40 1
200877856 17 50 1
200877857 3 60 1
3A 60 1
200877861(S) 13 260 2
13 260B 1
200877869 16 400 1
200877874 12 360 1
200877875 12 340 1
200877876 12 350 1
200877877 12 370 1
200877879 8 170 4
10 50 2
10 90 2
200877880 10 210 4
10 230 4
10 250 5
10 270 3
200877888 6 150 1
200877889 17 120 1
200877890 17 130 1
200877891 17 160 1
200877892 17 170 1
200877893 3 270 1
3A 270 1
200877894 3 260 1
3A 260 1
3 310 1
3A 310 1
200877895 3 380 1
3A 380 1
200877896 10 200 1
200877897 10 220 1
200877898 10 240 1
200877899 10 260 1
200877900 3 340 1
3A 340 1
200877901 3 350 1
3A 350 1
R 200877902(S) 16 410 1
200877903 16 460 1
200877905 16 500 1
R 200877916(S) 18 190 1
200877917 16 320 1
R 200877918(S) 18 260 4
200877923 12 410 2
200877925 2 270 1
200877926 2 220 1
200877942 11 240 1
200877943 11 20 1
200877944 9 20 1
11 40 1
200877945 9 30 1
11 30 1
200877946 1 180 1
200877951 1 50 1
200877953 1 150 1
200877955 1 170 1
200877961 15 250 1
200877962 15 230 1
200877967(S) 13 100 1
200877968(S) 13 90 1
200877970 16 350 1
200877971 15 70 1
200877972 13 80A 2
200915222 8 240 1
200915223 8 230 1
200915228 16 470 1
200915229 16 480 1
200915230(S) 7 230 1
7A 230 1
200915231(S) 7 240 1
7A 240 1
200915251 12 450 1
200915252(S) 12 100 1
200915253(S) 12 110 1
200915254 2 130 1
200915263 11 70 1
200915264 11 80 1
200915265 11 100 1
200915266 11 90 1
200915267 11 110 1
200915268 10 100 1
200915269 10 110 1
200915270 10 130 1
200915271 10 140 1
201042544 7 250C 1
7A 250C 1
201042546 7 260C 1
7A 260C 1
201042548 7 230A 1
7A 230A 1
201042549 7 240A 1
7A 240A 1
200915297(S) 13 80 2
201106001 1 200 1
201107001(S) 1 1 RF
2 1 RF
3 1 RF
3A 1 RF
4 1 RF
5 1 RF
6 1 RF
7 1 RF
7A 1 RF
8 1 RF
9 1 RF
10 1 RF
11 1 RF
12 1 RF
13 1 RF
14 1 RF
15 1 RF
16 1 RF
17 1 RF
18 1 RF
201107002(S) 1 10 RF
2 10 RF
3 10 RF
3A 10 RF
4 10 RF
5 10 RF
6 10 RF
7 10 RF
7A 10 RF
8 10 RF
9 10 RF
10 10 RF
11 10 RF
12 10 RF
13 10 RF
14 10 RF
15 10 RF
16 10 RF
17 10 RF
18 10 RF
R 201107003(S) 1 1A RF
2 1A RF
201107003(S) 3 1A RF
3A 1A RF
4 1A RF
5 1A RF
6 1A RF
7 1A RF
7A 1A RF
8 1A RF
9 1A RF
10 1A RF
11 1A RF
12 1A RF
13 1A RF
14 1A RF
15 1A RF
16 1A RF
17 1A RF
18 1A RF
R 201107004(S) 1 10A RF
2 10A RF
3 10A RF
3A 10A RF
4 10A RF
5 10A RF
6 10A RF
7 10A RF
7A 10A RF
8 10A RF
9 10A RF
10 10A RF
11 10A RF
12 10A RF
13 10A RF
14 10A RF
15 10A RF
16 10A RF
17 10A RF
18 10A RF
R 201107005 1 1B RF
R 2 1B RF
R 3 1B RF
R 3A 1B RF
R 4 1B RF
R 5 1B RF
R 201107005 6 1B RF
R 7 1B RF
R 7A 1B RF
R 8 1B RF
R 9 1B RF
R 10 1B RF
R 11 1B RF
R 12 1B RF
R 13 1B RF
R 14 1B RF
R 15 1B RF
R 16 1B RF
R 17 1B RF
R 18 1B RF
R 201107006 1 10B RF
R 2 10B RF
R 3 10B RF
R 3A 10B RF
R 4 10B RF
R 5 10B RF
R 6 10B RF
R 7 10B RF
R 7A 10B RF
R 8 10B RF
R 9 10B RF
R 10 10B RF
R 11 10B RF
R 12 10B RF
R 14 10B RF
R 15 10B RF
R 16 10B RF
R 17 10B RF
R 18 10B RF
R 201107007 1 1C RF
R 2 1C RF
R 3 1C RF
R 3A 1C RF
R 4 1C RF
R 5 1C RF
R 6 1C RF
R 7 1C RF
R 7A 1C RF
R 8 1C RF
R 201107007 9 1C RF
R 10 1C RF
R 11 1C RF
R 12 1C RF
R 13 1C RF
R 14 1C RF
R 15 1C RF
R 16 1C RF
R 17 1C RF
R 18 1C RF
R 201107008 1 10C RF
R 2 10C RF
R 3 10C RF
R 3A 10C RF
R 4 10C RF
R 5 10C RF
R 6 10C RF
R 7 10C RF
R 7A 10C RF
R 8 10C RF
R 9 10C RF
R 10 10C RF
R 11 10C RF
R 12 10C RF
R 13 10C RF
R 14 10C RF
R 15 10C RF
R 16 10C RF
R 17 10C RF
R 18 10C RF
201107200(S) 18 20 1
201107201(S) 18 30 1
201107202(S) 16 330 1
201107203(S) 16 340 1
201107204(S) 13 200 1
201107205(S) 13 210 1
201107206(S) 13 20 1
201107207(S) 13 30 1
R 201107208(S) 12 230 1
R 201107209(S) 12 240 1
201107210 14 200 1
R 201107211(S) 18 20A 1
R 201107212(S) 18 30A 1
201107213(S) 13 200A 1
201107214(S) 13 210A 1
201107215 13 20A 1
201107216 13 30A 1
201107217 13 205 1
201107218 13 215 1
201107219 13 200B 1
201107220 13 210B 1
201107233 16 330B 1
201107234 16 340B 1
R 201107235 18 30C 1
R 201107236 18 20D 1
R 201107237 18 30D 1
R 201107238 18 20C 1
201107300(S) 18 280 1
201107301(S) 18 290 1
201107302(S) 16 380 1
201107303(S) 16 390 1
201107304(S) 13 330 1
201107305(S) 13 340 1
201107306 13 150 1
R 201107307(S) 18 280A 1
R 201107308(S) 18 290A 1
201107309 13 330A 1
201107310 13 340A 1
201107311 16 380B 1
201107312 16 390B 1
R 201107317 18 280C 1
R 201107318 18 290C 1
R 201107319 18 280D 1
R 201107320 18 290D 1
201107600 14 60 1
201107601 14 160 1
201107602 12 390 1
201107603 12 400 1
201107604 12 40 1
201107605 14 100 1
201107606 14 210 1
201107607 14 180 1
201107608(S) 1 60 1
201107609 3 150 1
3A 150 1
201107612 13 260A 1
201107615 1 60A 1
201108605 11 270A 1
R 201107616 18 260A 2
R 201107617 18 210A 1
R 201107618 18 220A 1
R 201107619 18 200A 1
R 201107620 18 190A 1
R 201107621 18 230A 1
R 201107623 18 260B 2
201108606 11 273 1
201108607 11 277 1
201108608 11 330A 1
201108609 11 300A 1
201108228 12 50A 1
201108229 12 60A 1
201108230 12 100A 1
201108231 12 110A 1
201109216(S) 7 270 1
7A 270 1
201109217(S) 7 280 1
7A 280 1
201109218(S) 7 250A 1
7A 250A 1
201109219(S) 7 260A 1
7A 260A 1
201109220(S) 7 250B 1
7A 250B 1
201109221(S) 7 260B 1
7A 260B 1
201109232(S) 7 250 1
7A 250 1
201109233(S) 7 260 1
7A 260 1
201298200 16 330A 1
201298201 16 340A 1
201298202 12 230A 1
201298203 12 240A 1
201298207 13 200D 1
201298208 13 210D 1
R 201298211(S) 18 20B 1
201298212(S) 18 30B 1
201298215 18 30E 1
201298218 18 20E 1
201298300 16 380A 1
201298301 16 390A 1
201298302 13 150A 1
201298303 13 160A 1
201298305 13 330B 1
201298306 13 340B 1
201298307(S) 18 280B 1
201298308(S) 18 290B 1
201298311 18 280E 1
201298312 18 290E 1
201423202 12 230B 1
201423203 12 240B 1
201423608 15 40A 1
R 201655235 7 230A 1
R 7A 230B 1
R 201655236 7 240A 1
R 7A 240B 1
R 201655237 7A 230C 1
R 201655238 7A 240C 1
450274031 16 410A 1
7950Y77 9 120 1
9 180 1
10 320 1
11 220 1
11 320 1
8561x25-4 10 370 AR
856000056 16 170 1
856000004 7 190 4
7A 190 4
857002006 2 90 1
857002007 2 40 2
857002008 2 110 1
857007014 7 200 2
7A 200 2
INTENTIONALLY BLANK
1586SK/356
INTENTIONALLY BLANK
1586SK/357
INTENTIONALLY BLANK
1586SK/358
170
50
60 170
360
180
180
20 40 190
370
220 190
30
190
210
380 190
DETAIL A A 200
DETAIL C
B
260
C
240
D 330
320
340 250
230
120A 300
110 90
90
150 280 290
100A
90
140 90
80
130
160 270 290 310
90
DETAIL B 80 70
DETAIL D B1467966-1
20
90
60
30
40
50
DETAIL A
110 120
DETAIL B
B1467282-2
40
C 30
Z 20
DETAIL AT A
D
70
B
50
80
60
DETAIL AT B
VIEW ON ARROW Z
100
120
140
90
DETAIL AT D 150
130
DETAIL AT C 110 B1467967-1
INTENTIONALLY BLANK
1
Main Landing Gear - Pre SB 146-32-114
Figure 7
INTENTIONALLY BLANK
VIEW ON ARROW
210
200
110
120
80
60
130
90
30 100
DETAIL AT
230
A
220
20
150
140
160
40
170 180
190
DETAIL AT B B146A0215-1
INTENTIONALLY BLANK
410 400
390
310 340
280
350
320
360
290
100
B
180
300 120
160
330
DETAIL AT B 100
160
110 180
200
210 50
220
230
40
30
20
270
90
260
240
250
80
70
DETAIL AT A 60
B146A0216-1
B1463159K
1586SK/367
INTENTIONALLY BLANK
1586SK/369
INTENTIONALLY BLANK
80
90
50
B 90
60
70
80
20
30
DETAIL AT A
40
C
A
40A
140 130
POST SB 146-32-114
170
120
100
130
110
POST SB 146-32-89
140
150
170
120
160
100
110
DETAIL AT B
250
260
240
230
220
210
200
180
190 DETAIL AT C B1467969-4
INTENTIONALLY BLANK
1586SK/371
INTENTIONALLY BLANK
A 20
30
40
60
70
80
DETAIL AT A
Z
180
200 190
160
150
140
100
110
120
200
190 VIEW ON ARROW Z
180
B146A0220-1
INTENTIONALLY BLANK
180 180
120 160
130 160
110 180
90
140 80
100
170
150 90
60
200
240
70
190 300
310
250
280
210
230
LEFT HAND
INSTALLATION 220 50
260
40 270
260
230
260
263
220 265
INTENTIONALLY BLANK