MB Building Kit System December 2007 Edition

Basic Elements
Page 42 onwards 1

Floor Elements
Page 162 onwards 2

Fastening Elements
Page 190 onwards 3

Handles and Locks

Page 294 onwards 4

Panel Elements
Page 318 onwards 5

Special Elements
Page 336 onwards 6

Installation Elements
Page 400 onwards 7

Dynamic Elements
Page 426 onwards 8

Auxiliary Elements
Page 526 onwards 9


 General Information Index

Contents Index Using the Catalogue

List of Contents
2
4
Product Overview 6
Applications for MB Building Kit System Mechanical and factory equipment engineering 22
Enclosure and Guard Systems 30
Work Bench Systems 36
1. Basic Elements 42
1.1 Profiles 1.1.1 Profiles 5 62
1.1.2 Profiles 6 67
1.1.3 Profiles 8 73
1.1.4 Profiles 12 89
1.1.5 Angled and Flat Profiles 91
1.1.6 Special Profiles 94
1.2 Accessories for Profiles 1.2.1 Caps for Profile End Faces 95
1.2.2 Cover for Profile Groove 107
1.2.3 Cover for Holes and Bores 112
1.3 Fasteners 1.3.1 Right-Angled Connections 117
1.3.2 Angled Connections 140
1.3.3 Cross-Profile Connections 147
1.3.4 Butt Connections 152
1.3.5 Parallel-Profile Connections 157
1.3.6 Secure Connections 161
2. Floor Elements 162
2.1 Adjustable Feet 2.1.1 Knuckle Feet 163
2.1.2 Accessories for Knuckle Feet 167
2.1.3 Special Adjustable Feet 170
2.2 Castors 178
2.3 Accessories for Floor Elements 2.3.1 Floor-Fastening Sets 184
2.3.2 Base Plates / Transport Plates 186
3. Fastening Elements 190
3.1 T-Slot Nuts 3.1.1 T-Slot Nuts 191
3.1.2 T-Slot Nut Profiles 201
3.2 Screws and Universal Elements 3.2.1 Screws 204
3.2.2 Special Fastening Elements 213
Fastening Elements for Constructing Enclosures and Guards 221
3.3 Rigid Fastening Elements 3.3.1 Fastenings for Panels in the Groove 222
3.3.2 Fastenings for Panels on the Groove 226
3.3.3 Fastenings for Panels in Special Profiles 241
3.4 Movable Fastening Elements 3.4.1 Hinges 260
3.4.2 Movable Fastenings 276
4. Handles and Locks 294
4.1 Handles 295
4.2 Grip Systems 300
4.3 Locks and Catches 4.3.1 Door Catches 303
4.3.2 Locking Systems 307
4.3.3 Door Locks 309


General Information Index

5. Panel Elements 318

5.1 Closed Panels 5.1.1 Transparent Panels 320
5.1.2 Non-Transparent Panels 324
5.2 Mesh Panels 328
5.3 Panels for Work Bench Design 333
5.4 Accessories for Panel Elements 334
6. Special Elements 336
6.1 Electrical Discharge 337
6.2 Pneumatic Applications 341
6.3 Door Security 346
6.4 Conveyors and Material Flow 350
6.5 Work Bench Design 359
6.6 Lighting and Power Supply 388
6.7 General Accessories 395
7. Installation Elements 400
7.1 Conduits 7.1.1 Conduits E 401
7.1.2 Modular Conduit System 406
7.1.3 Accessories for Conduits 411
7.2 Profiles with Integrated Conduit 417
7.3 Electronic Boxes 420
7.4 Fasteners for Cables, Hoses and Switches 423
8. Dynamic Elements 426
8.1 Linear Slides 8.1.1 Roller Guides 427
8.1.2 C-Rail Systems 447
8.1.3 Profiled Steel Rail Guide Systems 458
8.1.4 Ball-Bearing Guide Bushes 463
8.1.5 Ball-Bush Block Guides 468
8.1.6 Shafts 473
8.1.7 Accessories for Linear Slides 474
8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives 477
8.2.2 Chain Drives 495
8.2.3 Ball Screw Units 500
8.2.4 Bevel Gear Boxes 503
8.2.5 Accessories for Bevel Gear Boxes 505
8.3 Accessories for Mechanical Drive Elements 8.3.1 Couplings 509
8.3.2 Supplementary Drive Elements 515
8.3.3 Proximity Switches 523
9. Auxiliary Elements 526
9.1 Design and Ordering Software 527
9.2 Jigs and Tools 9.2.1 Connections for Basic Elements 529
9.2.2 Connections for Fastening Elements 536
9.2.3 Connections for Dynamic Elements 537
9.2.4 General Tools 540
9.3 Services 9.3.1 Saw Cuts 543
9.3.2 Connection Processing 544
9.3.3 Counter Boring and Tapping 547
9.3.4 Processing Shafts 548
Alphabetic Index 549


 General Information Index

Page 42 onwards

1 Basic Elements

Page 63 Page 87 Page 91

Page 95 Page 107 Page 108 Page 111 Page 117

Page 120 Page 123 Page 130 Page 135 Page 137

Page 140 Page 143 Page 156 Page 147 Page 149

Page 152 Page 157 Page 158 Page 161


 General Information Index

Page 162 onwards

2 Floor Elements

Page 163 Page 167 Page 169

Page 170 Page 171 Page 172 Page 174 Page 175

Page 176 Page 177 Page 178 Page 186

Page 190 onwards

3 Fastening Elements

Page 191 Page 200 Page 203


 General Information Index

Page 204 Page 213 Page 213 Page217 Page 218

Page 219 Page 222 Page 226 Page 233 Page 234

Page 237 Page 239 Page 240 Page 243 Page 244

Page 246 Page 251 Page 252 Page 253 Page 256

Page 259 Page 263 Page 270 Page 271 Page 273

Page 276 Page 280 Page 282 Page 285 Page 289

Page 290


 General Information Index

Page 294 onwards

4 Handles and Locks

Page 296 Page 298 Page 301

Page 302 Page 303 Page 305 Page 307 Page 309

Page 310 Page 311 Page 314 Page 316 Page 317

Page 318 onwards

5 Panel Elements

Seite 320 Page 325 Page 328


 General Information Index

Page 329 Page 333 Page 334 Page 335

Page 336 onwards

6 Special Elements

Page 337 Page 339 Page 344

Page 346 Page 350 Page 351 Page 353 Page 354

Page 360 Page 360 Page 362 Page 366 Page 371

Page 367 Page 379 Page 381 Page 385 Page 386

10
 General Information Index

Page 388 Page 390 Page 392 Page 393 Page 395

Page 396 Page 398 Page 399

Page 400 onwards

7 Installation Elements

Page 401 Page 406 Page 410

Page 411 Page 414 Page 415 Page 416 Page 417

Page 419 Page 423 Page 424 Page 425

11
 General Information Index

Page 426 onwards

8 Dynamic Elements

Page 433 Page 434 Page 443

Page 447 Page 458 Page 463 Page 468 Page 473

Page 480 Page 488 Page 489 Page 491 Page 495

Page 500 Page 503 Page 505 Page 509 Page 515

Page 518 Page 519 Page 520 Page 523

12
 General Information Index

Page 526 onwards

9 Auxiliary Elements

Page 529 Page 531 Page 536

Page 536 Page 540 Page 542

13
 The Company
item international
Product Philosophy
Scope of Service
and Sales
International Sales

14
 General Information The Company

item international When item Industrietechnik GmbH was established in The modular design of the MB Building Kit System en-
1976 in Solingen, its initial areas of operation were the sures that the elements of the individual product groups
design and construction of customised machines and can be combined at will.
assembly equipment. Over the years, item has become the market leader
From the very outset, item set itself a prime goal - to redu- on the market for modular building kit systems. The
ce the cost of building machines in our own company by standard values which item defined, for example modular
rationalising machining and assembly operations and by dimensions and system grooves, are now accepted world-
standardising components. wide and are often copied.
This resulted directly in the item MB Building Kit System, By constantly developing the MB Building Kit System
a machine-building kit for labour-saving and cost-cutting and its range of products, we are ensuring that item will
constructions of various kinds, from assembly work ben- maintain its technological lead in the years ahead.
ches and facilities to automated production equipment.
Functional, economic and flexible in use - these are just
some of the many requirements which need to be met
by an industrial building kit system covering the wide
spectrum of modern plant and production installations.

15
 General Information The Company

Product All products in the MB Building Kit System are developed, In developing the MB Building Kit System, item pays
manufactured and supplied using the strictest quality particular attention to ensuring the environmental
Philosophy criteria. compatibility of all products. The system elements can be
The permissible production tolerances are extremely reused − environmentally speaking, reuse is far better than
tight and in some cases lie well below industry standard recycling. Where the technology allows, they are produced
tolerance levels. By using physical principles to best from only single materials. This means that the individual
effect, item has optimized the relationship between components of the various units can be disassembled later
material usage and system element stability. Systematic for recycling. All aluminium profiles can be recycled using
quality management ensures complete compliance with procedures which are entirely eco-friendly. Plastic and
agreed standard values. And our high quality naturally metal parts all bear details of the materials used.
also extends to the service portfolio of each individual Details of all materials can be found under the individual
item sales partner. product descriptions.

item made a voluntary undertaking at an early date Such exceptions are only pemitted in rare cases where no
not to use hazardous materials as defined by Directive suitable technical alternative is available. The products to
2002/95/EC (“RoHS”) in the products it sells. We which these exceptions relate are set out in an up-to-date
decided to apply this irrespective of the applications our list that is available to customers on request.
products would eventually be used in, and despite the
fact that most of these applications lie outside the scope
of this Directive. As a result, apart from a few well-foun-
ded exceptions, the products listed in this catalogue
comply with Directive 2002/95/EC.

16
General Information The Company

The extremely high level of innovation is reflected in

the numerous patented products in the MB Building Kit
System.
When developing new products, particular emphasis is
placed on innovation and design. The products in the MB
Building Kit System have received many international
design awards over the years.
item‘s design credentials do not stop with the develop-
ment and design of industrial components, but also inclu-
de highly successful design products for the consumer
goods market.

17
 General Information The Company

Scope of Service
and Sales

Numerous local service centres provide users with a

broad spectrum of services:
• User support in resolving special needs
• CAD-assisted project engineering, tendering and
design of installations and equipment
• Fast delivery of all system elements
• Elements machined ready for assembly
• Provision of construction kits
• Turnkey solutions with system elements
• CAD software for project management
• Provision of technical documentation
• Internal and external training courses

18
 General Information The Company

item has a decentralised sales structure in Germany.

Local sales and service centres provide customers with
a full range of services to provide optimum support in all
situations.
1

2 3 4 5

8
7

1 item Hamburg 3 Pressluft Klefinghaus GmbH 5 item Nossen 7 item Ulm

Bültbek 27-29 Kerkhagen 7 Gewerbestr. 15 August-Nagel-Str. 22
D-22962 Siek D-58469 Lüdenscheid D-01683 Nossen D-89079 Ulm-Einsingen
Phone +49/4107/9083-0 Phone +49/2351/9547-0 Phone +49/35242/433-0 Phone +49/7305/9611-0
Fax +49/4107/9083-22 Fax +49/2351/9547-38 Fax +49/35242/433-65 Fax +49/7305/9611-11

2 item Solingen 4 item Mühlhausen 6 item Freiburg 8 item Bayern GmbH

Uhlandstr. 20 Zu den Katzentreppen 13 Mitscherlichstr. 5 Kronwiedstr. 3
D-42699 Solingen D-99974 Mühlhausen D-79108 Freiburg D-85088 Vohburg a.d. Donau
Phone +49/212/6580-0 Phone +49/3601/40684-0 Phone +49/761/51587-0 Phone +49/8457/9291-0
Fax +49/212/6580-222 Fax +49/3601/40684-11 Fax +49/761/51587-20 Fax +49/8457/9291-11

19
 General Information The Company

International
Sales

With branches, sales partners and a comprehensive net-

work of service centres worldwide, item can assure users
of continuous support and rapid availability of products in
their direct vicinity.

For details of where to find your local service partner,

refer to our web site at www.item.info

20
 General Information The Company

item has sales partners or branches in the following

countries.

Australia Czech Republic Ireland Norway South Africa

Austria Denmark Israel Poland Spain
Begium Finland Italy Portugal Sweden
Brazil France Japan Romania Switzerland
Bulgaria Greece Lithuania Russia Turkey
Canada Hungary Netherlands Singapore United Kingdom
China Iran New Zealand Slovenia USA

21
 Applications for MB Building Kit System
Mechanical and factory equipment engineering

22
General Information Applications for MB Building Kit System

Modular components from the MB Building Kit System unauthorised access or moving components.
provide a wide variety of solutions for mechanical The panel elements making up the machine frame can
engineering. also take the form of swing, sliding or lifting doors.
System elements are used in a wide range of combina- Stable adjustable feet from the Floor Elements product
tions for constructing machines, jigs and equipment. group provide a safe and reliable support capable of
The various components are grouped together in this accommodating the loads which arise and also provide a
catalogue according to their function. means of compensating for uneven floors.
The frame structures for mechanical engineering applica- The structures can then be combined into fully functional,
tions are essentially built using components from the automated units using dynamic components created from
Basic Elements product group. Profiles of different prod- elements in fhe Dynamic Elements product group.
uct lines and sizes can be combined into basic frames The MB Building Kit System is a cost-effective and
with the aid of special connectors. As well as flexible solution for producing a whole range of fixtures
withstanding applied forces, these basic frames can also and equipment up to and including automated handling
be used for the direct attachment of panels or safety systems. The MB System components can be used
guards / enclosures from the Panel Elements product not only for building laboratory equipment, electronic
group in order to provide passive protection against manufacturing systems or packaging machinery, but also
in highly demanding construction applications such as
clean room areas etc.
The products of the MB Building Kit System are the
perfect solution for everything from simple basic frames
and testing stations to complex handling units.

23
 General Information Applications for MB Building Kit System

24
 General Information Applications for MB Building Kit System

1 Automatic palletiser
2 Multiple automatic assembly unit
3 Plasma welding robot
4 Welding head with extractor (detail)
5 Ball-bearing assembly machine
5

25
 General Information Applications for MB Building Kit System

26
 General Information Applications for MB Building Kit System

6 Workpiece carrier transport system

for feeding workstations
7 Fully automatic labelling station
8 Interlinked modules of an assembly
facility
9 Order-picking system for kitchen
furniture
10 Labelling station
10

27
 General Information Applications for MB Building Kit System

11

12 13

28
 General Information Applications for MB Building Kit System

11 Assembly area for solar modules

12 Test equipment for monitoring the
quality of car production
13 Fully automatic assembly system for
kitchen appliances
14 Engine assembly line
15 Automatic assembly facility for
sensor production
14

15

29
 General Information Applications for MB Building Kit System

Applications for MB Building Kit System

Enclosure and Guard Systems

30
General Information Applications for MB Building Kit System

Modular components from the MB Building Kit System A whole range of components facilitate the process of
provide a wide variety of solutions for enclosure and connecting panels to frame structures, constructing
guard systems. lifting, sliding and swing doors and providing electrical
MB Enclosure and guard system elements cover a broad security for these doors. The complete compatibility of
spectrum of frames and frame constructions to prevent the products in the MB Building Kit System is reflected in
unauthorised access by personnel to an ongoing produc- the functionality of the actual handling system merging
tion process or contact with moving components. They seamlessly with the enclosure and guard function.
also prevent unauthorised access to products etc. Machine safety systems employ the profiles of the machi-
Enclosures and guards are constructed from system ne base as support for the panels and frames which are
elements of various product groups. By combining basic either fixed or suspended or are attached by normal or
elements, floor elements and, in particular, elements for heavy-duty hinges.
rigid and movable panel fasteners or panel elements In contrast, guard systems which are installed at a spe-
themselves, it is possible to create enclosure and guard cific distance from the particular production facility (e.g.
systems which comply with relevant safety standards and cell guarding) or are used as room partitioning elements
can also be customised to the user‘s specific needs. use independent stand profiles for attaching panels and
frames. Special components are available for these guard
units.
Both guard units for machine and production equipment,
and room partitioning elements in offices and sales
areas, can be created quickly and cheaply using the MB
Building Kit System.

31
 General Information Applications for MB Building Kit System

32
 General Information Applications for MB Building Kit System

3 4

1 Machine frame used as a protective

enclosure for a counting and packa-
ging plant
2 Free standing machine guard for
securing a transport system
3 Large area enclosure for a storage
facility
4 Fencing off the danger zones on a
robot assembly line
5 Protection of a production facility
against unauthorised access and
contamination
6 Transfer section with protective
enclosure
6

33
 General Information Applications for MB Building Kit System

34
 General Information Applications for MB Building Kit System

9 10

7 Integrated guard for an automatic

drill
8 Machine guard for a labelling station
9 Decorative display case with real
glass panel segments
10 Display case with transparent
panels
11 Protective enclosure for an automa-
tic lathe

11

35
 General Information Applications for MB Building Kit System

Applications for MB Building Kit System

Work Bench Systems

36
General Information Applications for MB Building Kit System

Modular components from the MB Building Kit System The item MB Building Kit System can also be used to
provide a wide variety of solutions for work bench provide flexible, cost-effective solutions in non-production
systems. areas. Special elements are used for designing work ben-
The item MB System provides the ideal basis for cons- ches for offices and storage areas, but also in material
tructing state-of-the-art work benches. The MB Building flow processes.
Kit System can be used to design a whole range of work The compatibility of all products in the MB Building Kit
benches - from simple standard benches to special ergo- System supports a whole range of solutions with different
nomic solutions to meet specific requirements. requirements and degrees of automation.
The design requirements for ergonomic working envi-
ronments in manufacturing, assembly and administrative
areas range from provision of a simple working surface
to a semi-automated production environment where the
work bench is integrated into a production facility.
The special elements for work bench design enable
the production of cost effective, adjustable work areas,
ergonomically matched to the users‘ requirements.

37
 General Information Applications for MB Building Kit System

38
 General Information Applications for MB Building Kit System

1 Hanging system for work overalls in

clean room environments
2 Test station in production facility for
precision components
3 Combined assembly and testing
station in final assembly section
4 Hight adjustable work bench for
standing operation
5 Mobile order-picking bench with
integrated scales in a small parts
warehouse
5

39
 General Information Applications for MB Building Kit System

40
 General Information Applications for MB Building Kit System

6 Flexible assembly tables used in a

pump production facility
7 Test tables in a cleanroom
environment
8 Work benches in an assembly cell
9 Laptop assembly line
10 Work bench with pull-out drawer at
a CNC milling machine
10

41
1 Basic Elements
Profiles
Accessories for Profiles
Fasteners
 Basic Elements Profiles

The basic elements of the MB Building Kit System consist In some cases, profiles from different Lines and of
of profiles, connecting elements and caps. different sizes can be combined using special fastening
They are fundamental to the MB Building Kit System. elements in order to construct basic frames.
All frame structures are built up based on components
from the Basic Elements product group.

1
1.1 Profiles The extruded aluminium construction profiles are pro- The surface of the profiles has been specially treated to
vided with grooves which can be used in conjunction with make it permanently scratch-proof and has also been
connecting elements and can also perform a whole range corrosion-protected.
of additional functions. All profiles have been designed to deliver maximum
The aluminium alloy is resistant to weathering and many strength for the materials used.
chemicals.

Core Bore and Using high-tensile aluminium profiles, any type of struc-
ture can be assembled cleanly and rapidly without further
Groove System surface processing. All profiles are anodized and are
produced with modular dimensions to ensure that they
are compatible with specific Lines. In practice, they are
re-usable and the material is suitable for recycling.
The MB Building Kit System contains construction
profiles with very small sections from only 20x10 mm
Standard Fastener in the core bore Mounting an Adjustable Foot
and weights of 0.35 kg/m up to profiles with external
dimensions and weights of up to 320x160 mm and
34 kg/m respectively.
Profiles are also available for special applications. You
can find details of these in the corresponding sections of
the catalogue.
The aluminium profiles are produced in four Lines of
different sizes, the width of groove being used for the
designation:
Line 5: Groove width = 5 mm; Modular dim. 20 mm
Mounting with Multiblock T-Slot Nut in the profile groove
Line 6: Groove width = 6 mm; Modular dim. 30 mm
Line 8: Groove width = 8 mm; Modular dim. 40 mm
Line 12:Groove width = 12 mm; Modular dim. 60 mm
Within the Lines, uniform modular dimensions mean that
the accessory elements and combinations of profiles are
fully interchangeable.
All the profiles feature longitudinal grooves to accommo-
date connecting elements and for attaching accessories
at any position. The profile grooves are also suitable for
Groove cover with Cover Profile AI Panel retention holding cables or hoses.
The profiles are also characterised by through core bores
for use with standard fastening elements and to accom-
modate accessory components. All the core bores and
profile cavities can also be used as compressed air ducts.

Guiding shaft assembly Guiding movable elements

43
 Basic Elements Profiles

Selection of When selecting the appropriate profile Line, you need to

consider the maximum profile load anticipated.
Profile Line The correct size of profile can be found from a calculation
of the stress due to bending and material strain, taking
into account appropriate safety reserves.
For areas with lower loads, “light duty” profiles are
available in Line 6 and Line 12 and “light duty” and “E”
(Economy) profiles in Line 8. This ensures that all compo-
Profiles of Line 5 Profiles of Line 6
nents can still be used throughout, and that the construc-
tion is not only cost-effective, but can also accommodate
the appropriate stresses.

Profiles of Line 8 Profiles of Line 12

Technical Data Extruded Profile Tolerances

Symbol Al Mg Si 0.5 F 25 Deformations such as straightness and flatness tolerance
Material number 3.3206.72 to DIN EN 12020 Part 2.
Status: Artificially aged Profiles not cut to size and supplied in packs may be
Mechanical details (apply only in press direction) slightly longer than specified, due to manufacturing
Tensile strength Rm min. 245 N/mm2 methods. Profile stock lengths may exceed stated usable
0.2 limit Rp 0.2 min. 195 N/mm2 lengths by up to 100 mm.
Density 2.7 kg/dm3
Ductile yield A5 min.10 %
Ductile yield A10 min. 8 %
Linear coefficient
of expansion 23.6x10-6 1/K
Mod. of elasticity approx. 70,000 N/mm2
Modulus of rigidity approx. 25,000 N/mm2
Hardness approx. 75 HB-2.5/187.5

Surface
The aluminium profiles are natural (C0) or black (C35)
anodized and are therefore permanently resistant to
scratching and corrosion. On request, profiles can be
provided in other natural anodized colours (C31 to C34).
Surface with matt finish (E 6), anodized and compressed
oxidation. Minimum layer thickness 10 μm, layer hard-
ness 250 - 350 HV.
This all-round hard anodized surface covering makes
the saw cut virtually burr-free, so that it does not require
remachining.
All standard Profiles, Profiles light and Profiles E of all
Lines feature defined points of support on the profile
exterior and inclined groove flanks.
The defined points of support ensure a firm and stable
connection with all other components. The controlled
elastic deformation of the groove flanks pre-tensions the
fastening screw in all operating states and protects the
connection against vibration.

44
 Basic Elements Profiles

Recommended Where possible, the vertical profiles should extend

through the entire height; this simplifies connection of the
Assembly floor elements and improves the overall appearance.
Configurations

Vertical through profiles

Structures should be designed to withstand the loads
likely to be placed on them, i.e. by avoiding torsional
stress at the connection points and by giving preference
to positive locking over friction resistance in the direction
of applied force in all the connections.

Load-resistant support
Where possible, profiles should be installed so that the
largest section dimension opposes the load in order to
achieve the maximum flexural strength.

Preferred orientation of profile

Avoid breaks in the supporting profile when installing
additional attachments; the benefits include greater
stability, fewer cuts, fewer connections and reduced
assembly time.

Attachment on the profile

Extend the profiles only with the aid of the corresponding
fastening elements and, where possible, support them at
the joints.

Support for a joint

If it is not possible to avoid anodized surfaces being in
direct contact with one another, the contact points must
be greased. This will help to avoid any noise which might
result from movement.

Anodized surfaces in contact

If profile-based structures are likely to be exposed to
extremes of stress, e.g. impact loads, which might cause
displacement at the points of attachment, pin elements
should be installed in order to provide additional support.

Pin Element

45
 Basic Elements Profiles

Groove position, Modular dimensions R [mm]

external
dimensions
and modular
dimensions
20 30 40 60

Profil edge length Tolerances of external

a [mm] dimensions a and
from up to groove position n ± [mm]
0 10 0.10
10 20 0.15
20 40 0.20
40 60 0.30
60 80 0.40
80 100 0.45
100 120 0.50
120 160 0.60
160 240 0.80
240 320 1.50

Groove
Dimensions
a 5.0 +0.3
6.2 +0.3
8.0 +0.4
12.0 +0.4

b 11.5 +0.3
16.3 +0.3
20.0 +0.4
30.0 +0.3

c 6.35 ±0.15 9.75 +0.2

12.25 +0.3
18.3 +0.3

d 1.8 ±0.1
3.0 -0.25 4.5 +0.3
6.6 +0.3

e 0.15 ±0.1
0.15 ±0.1
0.2 ±0.1
0.3 ±0.1

Core Bore

Hole ⌀ 4.3±0.1 mm ⌀ 5+0.2 mm ⌀ 6.8-0.2 mm ⌀ 10.2-0.2 mm

d1 for M5 for M6 for M8 for M12
reborable ⌀ 6 mm ⌀ 8 mm ⌀ 13 mm ⌀ 20 mm
up to or M6 or M8 or M12 or M20
d2 (not
Profile E)
The hole position Profiles with Open Grooves Closed Grooves
tolerance depends on the
number of core bores and Number z Number z
the profile contour. of Holes [mm] of Holes [mm]
1 0.4 1 0.6
2 to 4 0.6 >1 0.8
>4 0.8

Tensile Loading The allowable tensile Groove

forces on the groove form
flanks. These nominal
loads include safety fac- normal 500 N 1,750 N 5,000 N 10,000 N
tors (S > 2) against plastic
deformation. light 500 N 2,500 N 5,000 N

E 1,750 N

46
 Basic Elements Profiles

Torsion Torsion tolerance v

for Length l [mm]
b [mm] up to up to up to up to up to up to
from up to 1,000 2,000 3,000 4,000 5,000 6,000
- 25 1.0 1.5 1.5 2.0 2.0 2.0
25 50 1.0 1.2 1.5 1.8 2.0 2.0
50 75 1.0 1.2 1.2 1.5 2.0 2.0
75 100 1.0 1.5 1.8 2.2 2.5 3.0
100 125 1.2 1.5 1.8 2.2 2.5 3.0
125 150 1.2 1.5 1.8 2.2 2.5 3.0
150 200 1.5 1.8 2.2 2.6 3.0 3.5
200 300 1.8 2.5 3.0 3.5 4.0 4.5
300 320 2.0 2.0 3.5 4.0 4.5 5.0

Straightness Width a [mm] Straightness Tolerance

Tolerance from up to t [mm]
transverse 0 80 0.3
80 120 0.4
120 160 0.5
160 240 0.7
240 320 1.0

Straightness Length Tolerances

Tolerance l1 [mm] h1 [mm] h2
longitudinal up to 1,000 0.7
For every length section of
up to 2,000 1.3 l2 = 300 mm, a maximum
up to 3,000 1.8 deviation of 0.3 mm is
allowed
up to 4,000 2.2
up to 5,000 2.6
up to 6,000 3.0

Angular Width b [mm] Angular Tolerance

Tolerance from up to w ± [mm]
0 20 0.2
20 40 0.4
40 80 0.6
80 120 0.8
120 200 1.2
200 1.5

47
 Basic Elements Profiles

Profiles 5 The following equations apply for calculating deflection f: An approximate calculation of the deflection is possible
with the help of the nomogram shown on the right.
Determination Example load 1 The example shown is worked through in the direction of
of the Profile the arrow to determine the deflection.
Deflection ​
F x l3
f = ________ ​
  
  3 x E x  x 104 Example:
Given:
F = 1,000 N
Example load 2 l = 500 mm
y = 5,14 cm4 (Profil 5 40x20, hochkant)
F x l3
f = _________
​ ​
  
Find:
  48 x E x  x 104 f = Deflection in mm
Results:
Example load 3 Example load 1
f = 11.6 mm
F x l3 Example load 2
f = __________
​ ​
  
  192 x E x  x 104 f = 0.72 mm
Example load 3
f = 0.18 mm

The bending values that are either calculated or deter-

mined using graphs must be added to the deflection
caused by the dead weight of the profiles.
The following equations are to be used for calculating the For an approximate calculation of the deflection caused
deflection caused by the dead weight: by the dead weight, the dead weight is entered as F in the
As example load 1 nomogram and the resulting values should be halved.

F x l3
f = __________
​ x x x 4 ​  
  8 E  10

As example load 2 Check of the bending stress

5 x F x l3    Mb
f = ​____________
  ​ σ = ________
​ ​
  384 x E x  x 104     W x 103    

As example load 3 σ = Bending stress in N/mm2

Mb = Max. bending moment in Nmm
W = Resistance moment in cm3
F x l3
f = ____________
​   ​   Rp0,2 Al = 195 N/mm2
  384 E x  x 104
x

The calculated bending stress σ must be compared with

F = Load in N the permissible bending stress σ perm .
l = Free profile length in mm
 = Moment of inertia in cm4 Rp0.2
E = Modulus of elasticity in N/mm2 σ perm = _______
​ ​
S
EAI = 70,000 N/mm2
The safety factor S must be selected depending on the
Based on the given allowable maximum deflection, the required application conditions.
nomogram calculation procedure can be reversed in
order to determine the required profile sizes or maximum
permissible loads.

48
Basic Elements Profiles

49
 Basic Elements Profiles

Profiles 5 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle ϑ : on the free profile length and a given torsional moment.
Determination Example load 1 The result is the torsion angle as a deformation of Profile
of the Torsion 5 40x40.
Angle 180° x Mt x l
ϑ = _____________
​ x x x  ​
It is naturally also possible to use the nomogram in
π G t 10 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2

180° x Mt x l Example:
ϑ = _____________
​ x x x    ​ Given:
π 4 G t x 10
Mt = 20 Nm
l = 500 mm
Where: t = 5.42 cm4 (Profile 5 40x40)
Mt = Torsional moment in Nm
l = Free profile length in mm Find:
t = Moment of inertia in cm4 ϑ = Torsion angle in decimal degrees
G = Modulus of rigidity in N/mm2
GAI = 25,000 N/mm2
ϑ = Torsion angle in decimal degrees Results:
Example load 1
ϑ = 0.42°
The values for the profiles‘ torsional moments of inertia
were determined experimentally or through an approxi- Example load 2
mate calculation. Component tolerances and simplifying ϑ = 0.11°
assumptions mean the actual torsion angles can differ
from the calculated value by up to 15%.

Check of the torsional stress

In practice, the criterion for a profile to fail under a tor-
sional load is less the fact that the permissible torsional
stress is exceeded, but rather the presence of excessive
twist (torsion angle) even though it is still within the elas-
tic limit. This deformation greatly impairs correct function-
ing of the components. Consequently, a more torsionally
rigid profile must be selected long before the permissible
stress values are reached.

50
Basic Elements Profiles

51
 Basic Elements Profiles

Profiles 6 The following equations apply for calculating deflection f: An approximate calculation of the deflection is possible
with the help of the nomogram shown on the right.
Determination Example load 1 The example shown is worked through in the direction of
of the Profile the arrow to determine the deflection.
Deflection ​
F x l3
f = ________ ​
  
  3 x E x  x 104
Example:
Given:
Example load 2 F = 4,500 N
l = 500 mm
F x l3 y = 21,22 cm4 (Profile 6 60x30 light, edgewise)
f = _________
​ ​
  
  48 x E x  x 104 Find:
f = Deflection in mm
Example load 3 Results:
Example load 1
F x l3 f = 12.6mm
f = __________
​ ​
  
  192 x E x  x 104 Example load 2
f = 0.79 mm
Example load 3
f = 0.20 mm

The bending values that are either calculated or deter-

mined using graphs must be added to the deflection
The following equations are to be used for calculating the caused by the dead weight of the profiles.
deflection caused by the dead weight: For an approximate calculation of the deflection caused
As example load 1 by the dead weight, the dead weight is entered as F in the
nomogram and the resulting values should be halved.
F x l3
f = __________
​ x x x 4 ​  
  8 E  10

As example load 2 Check of the bending stress

5 x F x l3    Mb
f = ​____________
  ​ σ = ________
​ ​
  384 x E x  x 104     W x 103    

As example load 3 σ = Bending stress in N/mm2

Mb = Max. bending moment in Nmm
W = Resistance moment in cm3
F x l3
f = ____________
​   ​   Rp0,2 Al = 195 N/mm2
  384 E x  x 104
x

The calculated bending stress σ must be compared with

F = Load in N the permissible bending stress σ perm .
l = Free profile length in mm
 = Moment of inertia in cm4 Rp0.2
E = Modulus of elasticity in N/mm2 σ perm = _______
​ ​
S
EAI = 70,000 N/mm2
The safety factor S must be selected depending on the
Based on the given allowable maximum deflection, the required application conditions.
nomogram calculation procedure can be reversed in
order to determine the required profile sizes or maximum
permissible loads.

52
Basic Elements Profiles

53
 Basic Elements Profiles

Profiles 6 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle ϑ : on the free profile length and a given torsional moment.
Determination Example load 1 The result is the torsion angle as a deformation of Profile
of the Torsion 6 120x30.
Angle 180° x Mt x l
ϑ = _____________
​ x x x  ​
It is naturally also possible to use the nomogram in
π G t 10 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2

180° x Mt x l Example:
ϑ = _____________
​ x x x    ​ Given:
π 4 G t x 10
Mt = 5 Nm
l = 1,000 mm
Where: t = 12.23 cm4 (Profile 6 120x30)
Mt = Torsional moment in Nm
l = Free profile length in mm Find:
t = Moment of inertia in cm4 ϑ = Torsion angle in decimal degrees
G = Modulus of rigidity in N/mm2
GAI = 25,000 N/mm2
ϑ = Torsion angle in decimal degrees Results:
Example load 1
ϑ = 0.09°
The values for the profiles‘ torsional moments of inertia
were determined experimentally or through an approxi- Example load 2
mate calculation. Component tolerances and simplifying ϑ = 0.02°
assumptions mean the actual torsion angles can differ
from the calculated value by up to 15%.

Check of the torsional stress

In practice, the criterion for a profile to fail under a tor-
sional load is less the fact that the permissible torsional
stress is exceeded, but rather the presence of excessive
twist (torsion angle) even though it is still within the elas-
tic limit. This deformation greatly impairs correct function-
ing of the components. Consequently, a more torsionally
rigid profile must be selected long before the permissible
stress values are reached.

54
Basic Elements Profiles

55
 Basic Elements Profiles

Profiles 8 The following equations apply for calculating deflection f: An approximate calculation of the deflection is possible
with the help of the nomogram shown on the right.
Determination Example load 1 The example shown is worked through in the direction of
of the Profile the arrow to determine the deflection.
Deflection ​
F x l3
f = ________ ​
  
  3 x E x  x 104 Example:
Given:
F = 10,000 N
Example load 2 l = 500 mm
y = 69.44 cm4 (Profile 8 80x40 light, edgewise)
F x l3
f = _________
​ ​
  
Find:
  48 x E x  x 104 f = Deflection in mm
Results:
Example load 3 Example load 1
f = 8.56 mm
F x l3 Example load 2
f = __________
​ ​
  
  192 x E x  x 104 f = 0.53 mm
Example load 3
f = 0.13 mm

The bending values that are either calculated or deter-

mined using graphs must be added to the deflection
caused by the dead weight of the profiles.
The following equations are to be used for calculating the For an approximate calculation of the deflection caused
deflection caused by the dead weight: by the dead weight, the dead weight is entered as F in the
As example load 1 nomogram and the resulting values should be halved.

F x l3
f = __________
​ x x x 4 ​  
  8 E  10

As example load 2 Check of the bending stress

5 x F x l3    Mb
f = ​____________
  ​ σ = ________
​ ​
  384 x E x  x 104     W x 103    

As example load 3 σ = Bending stress in N/mm2

Mb = Max. bending moment in Nmm
W = Resistance moment in cm3
F x l3
f = ____________
​   ​   Rp0,2 Al = 195 N/mm2
  384 E x  x 104
x

The calculated bending stress σ must be compared with

F = Load in N the permissible bending stress σ perm .
l = Free profile length in mm
 = Moment of inertia in cm4 Rp0.2
E = Modulus of elasticity in N/mm2 σ perm = _______
​ ​
S
EAI = 70,000 N/mm2
The safety factor S must be selected depending on the
Based on the given allowable maximum deflection, the required application conditions.
nomogram calculation procedure can be reversed in
order to determine the required profile sizes or maximum
permissible loads.

56
Basic Elements Profiles

57
 Basic Elements Profiles

Profiles 8 The following equations apply for calculating the torsion The example shown on the nomogram opposite is based
angle ϑ : on the free profile length and a given torsional moment.
Determination Example load 1 The result is the torsion angle as a deformation of Profile
of the Torsion 8 80x80.
Angle 180° x Mt x l
ϑ = _____________
​ x x x  ​
It is naturally also possible to use the nomogram in
π G t 10 reverse and begin with a maximum permissible torsion
to calculate the required profile sizes or the maximum
loading moments for a specified profile length.
Example load 2

180° x Mt x l Example:
ϑ = _____________
​ x x x    ​ Given:
π 4 G t x 10
Mt = 20Nm
l = 2,000 mm
Where: t = 136.98 cm4 (Profile 8 80x80)
Mt = Torsional moment in Nm
l = Free profile length in mm Find:
t = Moment of inertia in cm4 ϑ = Torsion angle in decimal degrees
G = Modulus of rigidity in N/mm2
GAI = 25,000 N/mm2
ϑ = Torsion angle in decimal degrees Results:
Example load 1
ϑ = 0.07°
The values for the profiles‘ torsional moments of inertia
were determined experimentally or through an approxi- Example load 2
mate calculation. Component tolerances and simplifying ϑ = 0.02°
assumptions mean the actual torsion angles can differ
from the calculated value by up to 15%.

Check of the torsional stress

In practice, the criterion for a profile to fail under a tor-
sional load is less the fact that the permissible torsional
stress is exceeded, but rather the presence of excessive
twist (torsion angle) even though it is still within the elas-
tic limit. This deformation greatly impairs correct function-
ing of the components. Consequently, a more torsionally
rigid profile must be selected long before the permissible
stress values are reached.

58
Basic Elements Profiles

59
 Basic Elements Profiles

Profiles 12 The following equations apply for calculating deflection f: An approximate calculation of the deflection is possible
with the help of the nomogram shown on the right.
Determination Example load 1 The example shown is worked through in the direction of
of the Profile the arrow to determine the deflection.
Deflection ​
F x l3
f = ________ ​
  
  3 x E x  x 104 Example:
Given:
F = 10,000 N
Example load 2 l = 1,000 mm
y = 509.70 cm4 (Profile 12 120x60, edgewise)
F x l3
f = _________
​ ​
  
Find:
  48 x E x  x 104 f = Deflection in mm
Results:
Example load 3 Example load 1
f = 9.34 mm
F x l3 Example load 2
f = __________
​ ​
  
  192 x E x  x 104 f = 0.58 mm
Example load 3
f = 0.15 mm

The bending values that are either calculated or deter-

mined using graphs must be added to the deflection
caused by the dead weight of the profiles.
The following equations are to be used for calculating the For an approximate calculation of the deflection caused
deflection caused by the dead weight: by the dead weight, the dead weight is entered as F in the
As example load 1 nomogram and the resulting values should be halved.

F x l3
f = __________
​ x x x 4 ​  
  8 E  10

As example load 2 Check of the bending stress

5 x F x l3    Mb
f = ​____________
  ​ σ = ________
​ ​
  384 x E x  x 104     W x 103    

As example load 3 σ = Bending stress in N/mm2

Mb = Max. bending moment in Nmm
W = Resistance moment in cm3
F x l3
f = ____________
​   ​   Rp0,2 Al = 195 N/mm2
  384 E x  x 104
x

The calculated bending stress σ must be compared with

F = Load in N the permissible bending stress σ perm .
l = Free profile length in mm
 = Moment of inertia in cm4 Rp0.2
E = Modulus of elasticity in N/mm2 σ perm = _______
​ ​
S
EAI = 70,000 N/mm2
The safety factor S must be selected depending on the
Based on the given allowable maximum deflection, the required application conditions.
nomogram calculation procedure can be reversed in
order to determine the required profile sizes or maximum
permissible loads.

60
Basic Elements Profiles

61
 Basic Elements Profiles

1.1.1 Profiles 5 Profiles 5 are ideal for lightweight constructions of all

kinds. The small exterior dimensions ensure particularly
Modular compact jigs, covers and handling equipment. The full
Dimensions functionality of the building kit is retained.
(Basis 20 mm),
Open and
Closed Grooves

Profiles with closed grooves are suitable for construc-

tions where particular emphasis is placed on appearance
and ease of cleaning, which is particularly attractive for
clean-room applications.

Profile 5 20x20
Al, anodized
A = 1.80 cm² I = 0.72 cm4
It = 0.13 cm4
m = 0.48 kg/m W = 0.72 cm³
natural, cut-off max. 3000 mm 0.0.370.03
black, cut-off max. 3000 mm 0.0.370.15

Profile 5 20x20 1N
Al, anodized
A = 1.85 cm² Ix = 0.74 cm4 Iy = 0.77 cm4
It = 0.20 cm4
m = 0.50 kg/m Wx = 0.74 cm³ Wy = 0.74 cm³
natural, cut-off max. 3000 mm 0.0.437.74

Profile 5 20x20 2N90

Al, anodized
A = 1.91 cm² Ix = 0.78 cm4 Iy = 0.78 cm4
It = 0.42 cm4
m = 0.51 kg/m Wx = 0.76 cm³ Wy = 0.76 cm³
natural, cut-off max. 3000 mm 0.0.437.66

Profile 5 20x20 2N180

Al, anodized
A = 1.90 cm² Ix = 0.74 cm4 Iy = 0.82 cm4
It = 0.32 cm4
m = 0.51 kg/m Wx = 0.74 cm³ Wy = 0.82 cm³
natural, cut-off max. 3000 mm 0.0.437.67

Profile 5 20x20 3N
Al, anodized
A = 1.92 cm² Ix = 0.80 cm4 Iy = 0.77 cm4
It = 0.64 cm4
m = 0.52 kg/m Wx = 0.80 cm³ Wy = 0.76 cm³
natural, cut-off max. 3000 mm 0.0.464.83

62
Basic Elements Profiles

Profile 5 40x20
Al, anodized
A = 3.32 cm² Ix = 1.41 cm4 Iy = 5.14 cm4
It = 0.97 cm4
m = 0.89 kg/m Wx = 1.41 cm³ Wy = 2.57 cm³
natural, cut-off max. 3000 mm 0.0.370.04
black, cut-off max. 3000 mm 0.0.370.16

Profile 5 40x20 2N
Al, anodized
A = 3.38 cm² Ix = 1.47 cm4 Iy = 5.21 cm4
It = 1.41 cm4
m = 0.91 kg/m Wx = 1.44 cm³ Wy = 2.61 cm³
natural, cut-off max. 3000 mm 0.0.437.75

Profile 5 40x20 2N180

Al, anodized
A = 3.38 cm² Ix = 1.40 cm4 Iy = 5.46 cm4
It = 1.11 cm4
m = 0.91 kg/m Wx = 1.40 cm³ Wy = 2.73 cm³
natural, cut-off max. 3000 mm 0.0.437.76

Profile 5 40x20 3N90

Al, anodized
A = 3.42 cm² Ix = 1.48 cm4 Iy = 5.37 cm4
It = 1.64 cm4
m = 0.92 kg/m Wx = 1.44 cm³ Wy = 2.66 cm³
natural, cut-off max. 3000 mm 0.0.437.77

Profile 5 40x20 4N180

Al, anodized
A = 3.46 cm² Ix = 1.56 cm4 Iy = 5.30 cm4
It = 2.17 cm4
m = 0.93 kg/m Wx = 1.56 cm³ Wy = 2.65 cm³
natural, cut-off max. 3000 mm 0.0.437.78

Profile 5 40x40
Al, anodized
A = 5.14 cm² I = 9.30 cm4
It = 5.42 cm4
m = 1.39 kg/m W = 4.65 cm³
natural, cut-off max. 6000 mm 0.0.370.05

Profile 5 60x20
Al, anodized
A = 4.76 cm² Ix = 2.06 cm4 Iy = 16.09 cm4
It = 1.54 cm4
m = 1.28 kg/m Wx = 2.06 cm³ Wy = 5.36 cm³
natural, cut-off max. 3000 mm 0.0.425.44

Profile 5 60x40
Al, anodized
A = 7.67 cm² Ix = 13.52 cm4 Iy = 28.14 cm4
It = 8.15 cm4
m = 2.07 kg/m Wx = 6.76 cm³ Wy = 9.09 cm³
natural, cut-off max. 6000 mm 0.0.425.45

Profile 5 80x20
Al, anodized
A = 6.19 cm² Ix = 2.72 cm4 Iy = 36.08 cm4
It = 2.38 cm4
m = 1.67 kg/m Wx = 2.72 cm³ Wy = 9.02 cm³
natural, cut-off max. 3000 mm 0.0.370.86

63
 Basic Elements Profiles

Profiles 5 Profile 5 20x10 can be used as a grip rail or edge strip.

Profile 5 40x10 and 80x14 can be used as a lightweight
Flat Cross- clamping and mounting surface or as a supporting profile
Sections for the Bearing Units of linear slides.

Profile 5 16x8,5
Al, anodized
A = 0.82 cm² Ix = 0.06 cm4 Iy = 0.23 cm4
It = 0.04 cm4
m = 0.22 kg/m Wx = 0.12 cm³ Wy = 0.28 cm³
natural, cut-off max. 3000 mm 0.0.265.91

Profile 5 20x10
Al, anodized
A = 1.29 cm² Ix = 0.12 cm4 Iy = 0.53 cm4
It = 0.07 cm4
m = 0.35 kg/m Wx = 0.22 cm³ Wy = 0.53 cm³
natural, cut-off max. 3000 mm 0.0.391.02

Profile 5 40x10
Al, anodized
A = 2.39 cm² Ix = 0.24 cm4 Iy = 3.63 cm4
It = 0.27 cm4
m = 0.65 kg/m Wx = 0.44 cm³ Wy = 1.81 cm³
natural, cut-off max. 3000 mm 0.0.391.06

Profile 5 80x14
Al, anodized
A = 6.64 cm² Ix = 1.11 cm4 Iy = 40.69 cm4
It = 0.86 cm4
m = 1.79 kg/m Wx = 1.54 cm³ Wy = 10.17 cm³
natural, cut-off max. 3000 mm 0.0.370.85

64
 Basic Elements Profiles

Profiles 5 R These profiles are ideal for constructing angled protec-

tive hoods, frames or other fixtures.
Closed, The closed outside surface is particularly attractive and
Radiused easy to clean.
Outside Surface

Profiles R also offer a simple means of fitting bracing

struts in profile constructions.
The length of the strut is calculated as follows based on
the R Profiles used:

Connection at 45°

Profile 2 Profile 5 R20/40-45°

__
b (a - 30).​√2 ​

Connection at 30°
Profile 1 Profile 5 R20/40-30°
Profile 3 Profile 5 R20/40-60°
__
c 2(a - 30)/​√3 ​
__
d (a - 30)/​√3 ​+ 30

Profile 5 R20-90°
Al, anodized
A = 1.71 cm² I = 0.58 cm4
It = 0.41 cm4
m = 0.46 kg/m W = 0.53 cm³
natural, cut-off max. 3000 mm 0.0.425.43

Profile 5 R20/40-30°
Al, anodized
A = 1.68 cm² Ix = 0.43 cm4 Iy = 0.68 cm4
It = 0.22 cm4
m = 0.45 kg/m Wx = 0.38 cm³ Wy = 0.57 cm³
natural, cut-off max. 3000 mm 0.0.425.39

Profile 5 R20/40-45°
Al, anodized
A = 2.38 cm² Ix = 1.26 cm4 Iy = 0.98 cm4
It = 0.43 cm4
m = 0.64 kg/m Wx = 0.79 cm³ Wy = 0.75 cm³
natural, cut-off max. 3000 mm 0.0.425.40

65
 Basic Elements Profiles

Profile 5 R20/40-60°
Al, anodized
A = 3.16 cm² Ix = 2.48 cm4 Iy = 1.65 cm4
It = 1.14 cm4
m = 0.85 kg/m Wx = 1.31 cm³ Wy = 1.09 cm³
natural, cut-off max. 3000 mm 0.0.425.41

Profile 5 R20/40-90°
Al, anodized
A = 4.38 cm² I = 5.38 cm4
It = 2.14 cm4
m = 1.18 kg/m W = 2.68 cm³
natural, cut-off max. 3000 mm 0.0.425.42

66
 Basic Elements Profiles

1.1.2 Profiles 6 Profiles 6 are suitable for weight-optimised constructions

of all kinds. With the choice of either Profiles 6 or Profiles
Modular 6 light the most suitable material for a given construction
Dimensions task can be selected.
(Basis 30 mm),
Open and Profiles with closed grooves are suitable for construc-
Closed Grooves tions where special emphasis is placed on appearance
and ease of cleaning.

Profile 6 30x30 light

Al, anodized
A = 3.43 cm² I = 2.90 cm4
It = 0.27 cm4
m = 0.93 kg/m W = 1.94 cm³
natural, cut-off max. 6000 mm 0.0.419.06

Profile 6 30x30
Al, anodized
A = 4.67 cm² I = 4.15 cm4
It = 0.40 cm4
m = 1.26 kg/m W = 2.77 cm³
natural, cut-off max. 6000 mm 0.0.419.01

Profile 6 30x30 1N light

Al, anodized
A = 3.49 cm² Ix = 2.91 cm4 Iy = 3.01 cm4
It = 0.73 cm4
m = 0.94 kg/m Wx = 1.94 cm³ Wy = 1.98 cm³
natural, cut-off max. 6000 mm 0.0.439.43

Profile 6 30x30 2N90 light

Al, anodized
A = 3.54 cm² I = 3.02 cm4
It = 1.68 cm4
m = 0.96 kg/m W = 1.98 cm³
natural, cut-off max. 6000 mm 0.0.439.45

Profile 6 30x30 2N180 light

Al, anodized
A = 3.54 cm² Ix = 2.90 cm4 Iy = 3.14 cm4
It = 1.41 cm4
m = 0.96 kg/m Wx = 1.93 cm³ Wy = 2.09 cm³
natural, cut-off max. 6000 mm 0.0.439.44

Profile 6 30x30 3N light

Al, anodized
A = 3.60 cm² Ix = 3.14 cm4 Iy = 3.02 cm4
It = 2.40 cm4
m = 1.00 kg/m Wx = 2.09 cm³ Wy = 1.98 cm³
natural, cut-off max. 6000 mm 0.0.478.27

67
 Basic Elements Profiles

Profile 6 60x30 light

Al, anodized
A = 6.13 cm² Ix = 5.54 cm4 Iy = 21.22 cm4
It = 3.02 cm4
m = 1.65 kg/m Wx = 3.69 cm³ Wy = 7.07 cm³
natural, cut-off max. 6000 mm 0.0.419.07

Profile 6 60x30
Al, anodized
A = 8.47 cm² Ix = 7.92 cm4 Iy = 29.30 cm4
It = 4.81 cm4
m = 2.29 kg/m Wx = 5.28 cm³ Wy = 9.77 cm³
natural, cut-off max. 6000 mm 0.0.419.02

Profile 6 60x30 2N light

Al, anodized
A = 6.24 cm² Ix = 5.77 cm4 Iy = 21.47 cm4
It = 5.32 cm4
m = 1.68 kg/m Wx = 3.78 cm³ Wy = 7.16 cm³
natural, cut-off max. 6000 mm 0.0.439.46

Profile 6 60x30 2N180 light

Al, anodized
A = 6.24 cm² Ix = 5.54 cm4 Iy = 22.21 cm4
It = 4.03 cm4
m = 1.69 kg/m Wx = 3.69 cm³ Wy = 7.40 cm³
natural, cut-off max. 6000 mm 0.0.439.49

Profile 6 60x30 3N90 light

Al, anodized
A = 6.30 cm² Ix = 5.77 cm4 Iy = 21.97 cm4
It = 6.26 cm4
m = 1.70 kg/m Wx = 3.78 cm³ Wy = 7.26 cm³
natural, cut-off max. 6000 mm 0.0.439.48

Profile 6 60x30 4N180 light

Al, anodized
A = 6.36 cm² Ix = 6.01 cm4 Iy = 21.74 cm4
It = 7.88 cm4
m = 1.72 kg/m Wx = 4.00 cm³ Wy = 7.25 cm³
natural, cut-off max. 6000 mm 0.0.439.47

Profile 6 60x60 light

Al, anodized
A = 10.01 cm² I = 39.47 cm4
It = 20.43 cm4
m = 2.70 kg/m W = 13.16 cm³
natural, cut-off max. 6000 mm 0.0.419.09

Profile 6 60x60
Al, anodized
A = 13.33 cm² I = 53.77 cm4
It = 29.27 cm4
m = 3.60 kg/m W = 17.92 cm³
natural, cut-off max. 6000 mm 0.0.419.03

New Profile 6 60x60 4N90 light

in catalogue Al, anodized
A = 10.24 cm² I = 40.71 cm4
It = 30.18 cm4
m = 2.76 kg/m W = 13.43 cm³
natural, cut-off max. 6000 mm 0.0.491.31

68
 Basic Elements Profiles

Profile 6 120x30 light

Al, anodized
A = 11.53 cm² Ix = 10.82 cm4 Iy = 152.65 cm4
It = 9.29 cm4
m = 3.11 kg/m Wx = 7.21 cm³ Wy = 25.44 cm³
natural, cut-off max. 6000 mm 0.0.419.08

Profile 6 120x30
Al, anodized
A = 16.00 cm² Ix = 15.42 cm4 Iy = 210.94 cm4
It = 12.23 cm4
m = 4.32 kg/m Wx = 10.28 cm³ Wy = 35.16 cm³
natural, cut-off max. 6000 mm 0.0.419.04

Profile 6 120x60 light

Al, anodized
A = 18.70 cm² Ix = 76.61 cm4 Iy = 259.65 cm4
It = 62.87 cm4
m = 5.05 kg/m Wx = 25.54 cm³ Wy = 43.27 cm³
natural, cut-off max. 6000 mm 0.0.419.10

Profile 6 120x60
Al, anodized
A = 24.84 cm² Ix = 102.71 cm4 Iy = 347.62 cm4
It = 84.85 cm4
m = 6.71 kg/m Wx = 34.24 cm³ Wy = 57.94 cm³
natural, cut-off max. 6000 mm 0.0.419.05

Profiles 6 Slimline Line 6 Profiles for fastening lightweight attach-

ments.
Flat Cross- Automatic Fastening Set 6 is recommended for fastening
Sections these Profiles at right-angles.

Profile 6 30x12 light

Al, anodized
A = 1.58 cm² Ix = 0.25 cm4 Iy = 1.46 cm4
It = 0.11 cm4
m = 0.43 kg/m Wx = 0.39 cm³ Wy = 0.98 cm³
natural, cut-off max. 3000 mm 0.0.478.05

69
 Basic Elements Profiles

Profile 6 60x12 light

Al, anodized
A = 2.98 cm² Ix = 0.53 cm4 Iy = 10.00 cm4
It = 0.48 cm4
m = 0.81 kg/m Wx = 0.83 cm³ Wy = 3.34 cm³
natural, cut-off max. 3000 mm 0.0.478.07

Profiles 6 Universal profiles for constructing attractive tables, cover

hoods, display cases or other fixtures.
45° Angle

Fastening Set 6 30x30-45° (Section 1.3 Fasteners) can

be used to connect two or three profiles at angles of 90°.

Profile 6 30x30-45° light

Al, anodized
A = 3.12 cm² I = 2.21 cm4
It = 0.72 cm4
m = 0.84 kg/m W = 1.33 cm³
natural, cut-off max. 3000 mm 0.0.434.72

70
 Basic Elements Profiles

Profiles 6 R Profiles 6 R are ideal for constructing angled protective

hoods, racks, tables or other fixtures from Line 6 Profiles.
Closed,
Radiused
Outside Surface

Profiles R also offer a simple means of fitting bracing

struts in profile constructions.
The length of the strut is calculated as follows based on
the R Profiles used:

Connection at 45°

Profile 2 Profile 6 R30/60-45°

_
b (a-45).​√2 ​

Connection at 30°

Profile 1 Profile 6 R30/60-30°

Profile 3 Profile 6 R30/60-60°
__
c 2(a - 45)/​√3 ​
__
d 2(a - 45)/​√3 ​+ 45

Profile 6 R30-90° light

Al, anodized
A = 3.07 cm² I = 2.16 cm4
It = 0.83 cm4
m = 0.83 kg/m W = 1.32 cm³
natural, cut-off max. 3000 mm 0.0.434.73

Profile 6 R30/60-30°
Al, anodized
A = 3.27 cm² Ix = 1.95 cm4 Iy = 2.77 cm4
It = 1.01 cm4
m = 0.88 kg/m Wx = 1.16 cm³ Wy = 1.57 cm³
natural, cut-off max. 6000 mm 0.0.459.54

Profile 6 R30/60-45°
Al, anodized
A = 4.52 cm² Ix = 5.81 cm4 Iy = 4.15 cm4
It = 3.93 cm4
m = 1.22 kg/m Wx = 2.42 cm³ Wy = 2.31 cm³
natural, cut-off max. 6000 mm 0.0.459.57

71
 Basic Elements Profiles

Profile 6 R30/60-60°
Al, anodized
A = 5.28 cm² Ix = 10.01 cm4 Iy = 6.34 cm4
It = 6.07 cm4
m = 1.43 kg/m Wx = 3.48 cm³ Wy = 2.86 cm³
natural, cut-off max. 6000 mm 0.0.459.35

Profile 6 R30/60-90°
Al, anodized
A = 8.06 cm² I = 22.94 cm4
It = 14.51 cm4
m = 2.18 kg/m W = 7.57 cm³
natural, cut-off max. 6000 mm 0.0.459.38

72
 Basic Elements Profiles

1.1.3 Profiles 8 Profiles 8 are suitable for constructions of all kinds.

The choice of Profiles 8, Profiles 8 light and Profiles 8
Modular E enable the most suitable material to be selected for a
Dimensions given construction task.
(Basis 40 mm), Profiles with closed grooves are suitable for construc-
Open and tions where particular emphasis is placed on appearance
and ease of cleaning, which is particularly attractive for
Closed Groove clean-room applications, when used in combination with
Radius Seals.

The covering over the grooves of the Profiles 8 40x40

4N, 80x40 6N and 80x80 8N can be removed easily for
fitting accessories or use of profile connections.
Profiles with closed grooves can be combined with
conventional profiles.

Exposing the groove: It is advisable to mark the start and

end of the opening with a hole of diameter 9.2 mm. The
groove covering can them be removed easily by levering
with a screwdriver.

Profile 8 40x40 E
Al, anodized
A = 5.07 cm² I = 7.38 cm4
It = 0.99 cm4
m = 1.37 kg/m W = 3.69 cm³
natural, cut-off max. 6000 mm 7.0.000.09

Profile 8 40x40 light

Al, anodized
A = 6.46 cm² I = 9.00 cm4
It = 1.12 cm4
m = 1.74 kg/m W = 4.50 cm³
natural, cut-off max. 6000 mm 0.0.026.33
black, cut-off max. 6000 mm 0.0.026.35

Profile 8 40x40
Al, anodized
A = 9.16 cm² I = 13.96 cm4
It = 1.93 cm4
m = 2.47 kg/m W = 6.98 cm³
natural, cut-off max. 6000 mm 0.0.026.03

73
 Basic Elements Profiles

Profile 8 40x40 1N light

Al, anodized
A = 6.61 cm² Ix = 9.54 cm4 Iy = 9.01 cm4
It = 2.99 cm4
m = 1.78 kg/m Wx = 4.66 cm³ Wy = 4.50 cm³
natural, cut-off max. 6000 mm 0.0.422.72

Profile 8 40x40 2N90 E

Al, anodized
A = 4.83 cm² I = 8.06 cm4
It = 4.33 cm4
m = 1.30 kg/m W = 3.87 cm³
natural, cut-off max. 6000 mm 7.0.000.06

Profile 8 40x40 2N90 light

Al, anodized
A = 6.80 cm² I = 9.64 cm4
It = 4.91 cm4
m = 1.84 kg/m W = 4.70 cm³
natural, cut-off max. 6000 mm 0.0.404.50
black, cut-off max. 6000 mm 0.0.406.43

Profile 8 40x40 2N180 E

Al, anodized
A = 4.95 cm² Ix = 8.40 cm4 Iy = 8.10 cm4
It = 3.86 cm4
m = 1.33 kg/m Wx = 4.30 cm³ Wy = 4.05 cm³
natural, cut-off max. 6000 mm 7.0.000.03

Profile 8 40x40 2N180 light

Al, anodized
A = 6.77 cm² Ix = 9.02 cm4 Iy = 10.11 cm4
It = 4.88 cm4
m = 1.83 kg/m Wx = 4.51 cm³ Wy = 5.05 cm³
natural, cut-off max. 6000 mm 0.0.404.51

Profile 8 40x40 3N light

Al, anodized
A = 6.96 cm² Ix = 9.62 cm4 Iy = 10.22 cm4
It = 6.95 cm4
m = 1.90 kg/m Wx = 4.70 cm³ Wy = 5.11 cm³
natural, cut-off max. 6000 mm 0.0.480.26

New Profile 8 40x40 4N light

in catalogue Al, anodized
Profile feature easy-to-open groove
A = 6.86 cm² I = 9.79 cm4
It = 1.12 cm4
m = 1.86 kg/m W = 4.89 cm³
natural, cut-off max. 6000 mm 0.0.489.11

Profile 8 80x40 E
Al, anodized
A = 8.93 cm² Ix = 15.15 cm4 Iy = 57.81 cm4
It = 8.77 cm4
m = 2.42 kg/m Wx = 7.58 cm³ Wy = 14.45 cm³
natural, cut-off max. 6000 mm 7.0.000.26

Profile 8 80x40 light

Al, anodized
A = 11.38 cm² Ix = 16.60 cm4 Iy = 69.54 cm4
It = 10.05 cm4
m = 3.04 kg/m Wx = 8.30 cm³ Wy = 17.38 cm³
natural, cut-off max. 6000 mm 0.0.026.34
black, cut-off max. 6000 mm 0.0.026.36

74
 Basic Elements Profiles

Profile 8 80x40
Al, anodized
A = 16.76 cm² Ix = 26.87 cm4 Iy = 101.19 cm4
It = 20.84 cm4
m = 4.53 kg/m Wx = 13.44 cm³ Wy = 25.29 cm³
natural, cut-off max. 6000 mm 0.0.026.04

Profile 8 80x40 2N light

Al, anodized
A = 11.60 cm² Ix = 17.73 cm4 Iy = 70.87 cm4
It = 18.51 cm4
m = 3.13 kg/m Wx = 8.63 cm³ Wy = 17.72 cm³
natural, cut-off max. 6000 mm 0.0.422.75

Profile 8 80x40 2N180 E

Al, anodized
A = 8.44 cm² Ix = 15.85 cm4 Iy = 54.51 cm4
It = 21.82 cm4
m = 2.28 kg/m Wx = 7.93 cm³ Wy = 13.63 cm³
natural, cut-off max. 6000 mm 7.0.000.23

Profile 8 80x40 3N90 E

Al, anodized
A = 8.24 cm² Ix = 15.32 cm4 Iy = 54.69 cm4
It = 16.53 cm4
m = 2.22 kg/m Wx = 7.51 cm³ Wy = 13.40 cm³
natural, cut-off max. 6000 mm 7.0.000.20

Profile 8 80x40 4N180 E

Al, anodized
A = 8.04 cm² Ix = 15.12 cm4 Iy = 55.41 cm4
It = 11.89 cm4
m = 2.17 kg/m Wx = 7.56 cm³ Wy = 13.85 cm³
natural, cut-off max. 6000 mm 7.0.000.17

New Profile 8 80x40 6N light

in catalogue Al, anodized
Profile feature easy-to-open groove
A = 11.87 cm² Ix = 18.09 cm4 Iy = 74.31 cm4
It = 10.05 cm4
m = 3.20 kg/m Wx = 9.04 cm³ Wy = 18.58 cm³
natural, cut-off max. 6000 mm 0.0.489.18

Profile 8 80x80 E
Al, anodized
A = 14.86 cm² I = 100.69 cm4
It = 46.35 cm4
m = 4.01 kg/m W = 25.17 cm³
natural, cut-off max. 6000 mm 7.0.000.29

Profile 8 80x80 light

Al, anodized
A = 19.75 cm² I = 134.06 cm4
It = 82.91 cm4
m = 5.33 kg/m W = 33.51 cm³
natural, cut-off max. 6000 mm 0.0.265.80

Profile 8 80x80
Al, anodized
A = 26.66 cm² I = 187.70 cm4
It = 136.98 cm4
m = 7.19 kg/m W = 46.92 cm³
natural, cut-off max. 6000 mm 0.0.026.27

75
 Basic Elements Profiles

Profile 8 80x80 2N light

Al, anodized
A = 20.08 cm² Ix = 139.00 cm4 Iy = 135.00 cm4
It = 104.97 cm4
m = 5.42 kg/m Wx = 34.25 cm³ Wy = 33.68 cm³
natural, cut-off max. 6000 mm 0.0.457.52

Profile 8 80x80 4N90 light

Al, anodized
A = 20.39 cm² I = 140.00 cm4
It = 122.46 cm4
m = 5.50 kg/m W = 34.48 cm³
natural, cut-off max. 6000 mm 0.0.457.59

New Profile 8 80x80 8N light

in catalogue Al, anodized
Profile feature easy-to-open groove
A = 19.43 cm² I = 134.24 cm4
It = 82.91 cm4
m = 5.25 kg/m W = 33.56 cm³
natural, cut-off max. 6000 mm 0.0.489.19

Profile 8 120x40 light

Al, anodized
A = 16.12 cm² Ix = 24.22 cm4 Iy = 220.54 cm4
It = 18.14 cm4
m = 4.35 kg/m Wx = 12.11 cm³ Wy = 36.76 cm³
natural, cut-off max. 6000 mm 0.0.416.66

Profile 8 120x40
Al, anodized
A = 24.38 cm² Ix = 39.80 cm4 Iy = 322.66 cm4
It = 35.15 cm4
m = 6.58 kg/m Wx = 19.90 cm³ Wy = 53.77 cm³
natural, cut-off max. 6000 mm 0.0.416.29

Profile 8 120x80 light

Al, anodized
A = 30.13 cm² Ix = 201.89 cm4 Iy = 421.67 cm4
It = 128.39 cm4
m = 8.13 kg/m Wx = 50.47 cm³ Wy = 68.34 cm³
natural, cut-off max. 6000 mm 0.0.416.65

Profile 8 120x80
Al, anodized
A = 40.05 cm² Ix = 274.86 cm4 Iy = 574.86 cm4
It = 255.63 cm4
m = 10.81 kg/m Wx = 68.71 cm³ Wy = 92.72 cm³
natural, cut-off max. 6000 mm 0.0.416.30

Profile 8 160x40 light

Al, anodized
A = 20.90 cm² Ix = 31.81 cm4 Iy = 500.32 cm4
It = 29.19 cm4
m = 5.64 kg/m Wx = 15.90 cm³ Wy = 62.54 cm³
natural, cut-off max. 6000 mm 0.0.418.35

Profile 8 160x40
Al, anodized
A = 32.00 cm² Ix = 52.72 cm4 Iy = 739.62 cm4
It = 51.34 cm4
m = 8.64 kg/m Wx = 26.36 cm³ Wy = 92.45 cm³
natural, cut-off max. 6000 mm 0.0.265.23

76
Basic Elements Profiles

Profile 8 160x40 4N light

Al, anodized
A = 21.50 cm² Ix = 33.90 cm4 Iy = 512.66 cm4
It = 55.98 cm4
m = 5.80 kg/m Wx = 16.52 cm³ Wy = 64.08 cm³
natural, cut-off max. 6000 mm 0.0.429.04

Profile 8 160x80 light

Al, anodized
A = 37.80 cm² Ix = 267.07 cm4 Iy = 907.88 cm4
It = 261.72 cm4
m = 10.21 kg/m Wx = 66.77 cm³ Wy = 113.48 cm³
natural, cut-off max. 6000 mm 0.0.411.18

Profile 8 160x80
Al, anodized
A = 50.07 cm² Ix = 360.89 cm4 Iy = 1,228.33 cm4
It = 398.58 cm4
m = 13.52 kg/m Wx = 90.22 cm³ Wy = 153.54 cm³
natural, cut-off max. 6000 mm 0.0.265.26

Profile 8 160x80 4N light

Al, anodized
A = 38.34 cm² Ix = 275.91 cm4 Iy = 919.80 cm4
It = 315.79 cm4
m = 10.35 kg/m Wx = 68.97 cm³ Wy = 114.97 cm³
natural, cut-off max. 6000 mm 0.0.429.05

Profile 8 160x160
Al, anodized
A = 74.20 cm² I = 2,355.00 cm4
It = 2,500.00 cm4
m = 20.04 kg/m W = 294.40 cm³
natural, cut-off max. 6000 mm 0.0.411.08

Profile 8 160x160 8EN

Al, anodized
A = 59.34 cm² I = 1,876.10 cm4
It = 2,000.00 cm4
m = 16.05 kg/m W = 234.51 cm³
natural, cut-off max. 6000 mm 0.0.474.58

Profile 8 200x40
Al, anodized
A = 39.60 cm² Ix = 65.62 cm4 Iy = 1,411.47 cm4
It = 65.00 cm4
m = 10.69 kg/m Wx = 32.81 cm³ Wy = 141.14 cm³
natural, cut-off max. 6000 mm 0.0.473.82

Profile 8 200x80
Al, anodized
A = 55.74 cm² Ix = 427.59 cm4 Iy = 2,181.99 cm4
It = 470.00 cm4
m = 15.05 kg/m Wx = 106.90 cm³ Wy = 218.20 cm³
natural, cut-off max. 6000 mm 0.0.483.35

77
 Basic Elements Profiles

Profile 8 240x40
Al, anodized
A = 47.21 cm² Ix = 78.54 cm4 Iy = 2,400.72 cm4
It = 80.00 cm4
m = 12.69 kg/m Wx = 39.27 cm³ Wy = 200.22 cm³
natural, cut-off max. 6000 mm 0.0.473.84

Profile 8 240x160 8EN

Al, anodized
A = 74.00 cm² Ix = 2,492.10 cm4 Iy = 5,177.20 cm4
It = 3,950.00 cm4
m = 19.98 kg/m Wx = 310.60 cm³ Wy = 436.70 cm³
natural, cut-off max. 6000 mm 0.0.474.57

Profile 8 320x160
Al, anodized
A = 125.55 cm² Ix = 4,398.20 cm4 Iy =14,194.10 cm4
It = 6,900.00 cm4
m = 33.90 kg/m Wx = 549.80 cm³ Wy = 887.30 cm³
natural, cut-off max. 6000 mm 0.0.480.78

Profiles 8 Profiles 8 40x16 and 40x16 E are ideal for attaching

elements such as valves or limit switches.
Flat Cross-
Sections

Profile 8 40x16 E can be used in conjunction with Hand

Grip Element 8 (Section 4.2 Grip Systems) to construct
grip rails and handles.

Profiles 8 80x16 and 160x28 are perfect for constructing

linear slides of Roller Guides 8 D6 or D14 (Section 8.1.1).

When using the centre groove of Profile 8 80x16, an

access hole must be provided at the envisaged fastening
position.

Profile 8 160x28 can also be used as a clamping and

mounting surface or edgewise as a heavy-duty support-
ing profile.

78
 Basic Elements Profiles

Profiles 8 40x32 and 80x32 light are particularly suitable

for use as frames and struts in table, shelving and cabinet
constructions. They are then used to connect profiles of
modular dimension 40 mm.

Profile 8 40x16 E
Al, anodized
A = 2.24 cm² Ix = 0.64 cm4 Iy = 3.34 cm4
It = 0.35 cm4
m = 0.60 kg/m Wx = 0.78 cm³ Wy = 1.67 cm³
natural, cut-off max. 3000 mm 7.0.000.01

Profile 8 40x16
Al, anodized
A = 4.24 cm² Ix = 1.05 cm4 Iy = 6.89 cm4
It = 1.09 cm4
m = 1.13 kg/m Wx = 1.22 cm³ Wy = 3.45 cm³
natural, cut-off max. 6000 mm 0.0.026.84
black, cut-off max. 3000 mm 0.0.026.25

New Profile 8 40x32 light

in catalogue Al, anodized
A = 4.97 cm² Ix = 5.06 cm4 Iy = 7.19 cm4
It = 0.81 cm4
m = 1.34 kg/m Wx = 3.14 cm³ Wy = 3.14 cm³
natural, cut-off max. 6000 mm 0.0.494.97

Profile 8 80x16 E
Al, anodized
A = 4.86 cm² Ix = 1.49 cm4 Iy = 29.28 cm4
It = 1.53 cm4
m = 1.31 kg/m Wx = 1.78 cm³ Wy = 7.32 cm³
natural, cut-off max. 3000 mm 7.0.000.15

Profile 8 80x16
Al, anodized
A = 8.13 cm² Ix = 2.15 cm4 Iy = 50.76 cm4
It = 2.20 cm4
m = 2.20 kg/m Wx = 2.69 cm³ Wy = 12.69 cm³
natural, cut-off max. 3000 mm 0.0.364.72

New Profile 8 80x32 light

in catalogue Al, anodized
A = 8.65 cm² Ix = 9.27 cm4 Iy = 53.73 cm4
It = 8.20 cm4
m = 2.33 kg/m Wx = 5.76 cm³ Wy = 13.43 cm³
natural, cut-off max. 6000 mm 0.0.494.98

Profile 8 160x16
Al, anodized
A = 13.88 cm² Ix = 3.80 cm4 Iy = 307.83 cm4
It = 2.37 cm4
m = 3.75 kg/m Wx = 4.25 cm³ Wy = 38.48 cm³
natural, cut-off max. 3000 mm 0.0.265.90

79
 Basic Elements Profiles

Profile 8 160x28
Al, anodized
A = 30.93 cm² Ix = 20.27 cm4 Iy = 723.74 cm4
It = 21.81 cm4
m = 8.35 kg/m Wx = 14.16 cm³ Wy = 90.47 cm³
natural, cut-off max. 6000 mm 0.0.026.85

Profile 8 200x28
Al, anodized
A = 38.22 cm² Ix = 25.11 cm4 Iy = 1,377.41 cm4
It = 25.00 cm4
m = 10.32 kg/m Wx = 18.35 cm³ Wy = 137.74 cm³
natural, cut-off max. 6000 mm 0.0.473.86

Profile 8 240x28
Al, anodized
A = 45.50 cm² Ix = 29.95 cm4 Iy = 2,336.86 cm4
It = 30.00 cm4
m = 12.29 kg/m Wx = 21.71 cm³ Wy = 194.74 cm³
natural, cut-off max. 6000 mm 0.0.473.88

Bed Plate Bed Plate Profiles 8 for producing areas of any size with
groove 8 and modular dimension 40 mm.
Profile 8 The Bed Plate Profile can be secured to all types of
substructures.

Options for connecting the plate to the frame structure

(using Button-Head Screw M8x16, washer DIN 125-8.4
and T-Slot Nut 8 St M8).

Bed Plate Profile 8 152x20

Al, anodized
A = 18.39 cm² Ix = 7.39 cm4 Iy = 350.50 cm4
m = 4.97 kg/m Wx = 7.20 cm³ Wy = 46.12 cm³
natural, cut-off max. 6000 mm 0.0.465.79

80
 Basic Elements Profiles

Bed Plate Connection Profile 8 55x20

Al, anodized
A = 5.71 cm² Ix = 2.12 cm4 Iy = 11.30 cm4
m = 1.54 kg/m Wx = 1.98 cm³ Wy = 4.10 cm³
natural, cut-off max. 6000 mm 0.0.465.80

Profiles 8 Universal profiles for constructing attractive tables, cover

hoods, display cases or other fixtures.
45° Angle

Fastening Set 8 40x40-45° (Section 1.3 Fasteners) can

be used to connect two or three profiles at angles of 90°.

Profile 8 40x40-45° E
Al, anodized
A = 4.35 cm² I = 5.70 cm4
It = 2.49 cm4
m = 1.17 kg/m W = 2.51 cm³
natural, cut-off max. 6000 mm 7.0.000.12

Profile 8 40x40-45° light

Al, anodized
A = 5.58 cm² I = 6.50 cm4
It = 2.59 cm4
m = 1.50 kg/m W = 2.90 cm³
natural, cut-off max. 6000 mm 0.0.404.52
black, cut-off max. 6000 mm 0.0.406.45

81
 Basic Elements Profiles

Profile 8 40x40-45°
Al, anodized
A = 7.30 cm² I = 9.39 cm4
It = 2.70 cm4
m = 1.97 kg/m W = 4.08 cm³
natural, cut-off max. 6000 mm 0.0.373.45

Profile 8 80x80-45° light

Al, anodized
A = 18.86 cm² I = 109.11 cm4
It = 68.71 cm4
m = 5.09 kg/m W = 24.97 cm³
natural, cut-off max. 6000 mm 0.0.416.89

Profile 8 80x80-45° 4N90 light

Al, anodized
A = 19.48 cm² I = 106.20 cm4
It = 78.54 cm4
m = 5.25 kg/m W = 24.69 cm³
natural, cut-off max. 6000 mm 0.0.422.54

Profiles 8 Lightweight profile with 3 grooves for all types of

constructions.
120° Angle Profile 8 3x40-120° is particularly suitable as a stand
profile for constructing partition systems running at
New angles of 120°.
in catalogue This profile also offers interesting possibilities for design-
ing machine housings.

Grooves 8 are positioned at angles of 120° to each other.

The relevant side faces have a width of modular dimen-
sion 40 mm for attaching Line 8 profiles and accessories.

Profile 8 3x40-120° light

Al, anodized
A = 6.59 cm² Ix = 10.65 cm4 Iy = 10.71 cm4
It = 6.92 cm4
m = 1.73 kg/m Wx = 3.98 cm³ Wy = 5.33 cm³
natural, cut-off max. 6000 mm 0.0.480.59

82
 Basic Elements Profiles

Profiles 8 D Profile 8 80x80 D40 is ideal for mounting bearings or

for accommodating shafts, spindles, axles and similar
with Internal components.
Diameter

Profile 8 80x80-45° D60 is the basis for Coupling Hous-

ings 8 D30 and 8 D55, Profile 8 120x120-45° D87 is
used for Coupling Housing 8 D80. The profiles can be
used to produce Coupling Housings of special lengths or
housings for synchronising shafts between mechanical
drive elements.

Profile 8 80x80 D40

Al, anodized
A = 37.20 cm² I = 222.00 cm4
It = 189.65 cm4
m = 10.04 kg/m W = 55.50 cm³
natural, cut-off max. 3000 mm 0.0.408.28

Profile 8 80x80-45° D60

Al, anodized
A = 15.26 cm² I = 109.56 cm4
It = 98.17 cm4
m = 4.12 kg/m W = 27.39 cm³
natural, cut-off max. 6000 mm 0.0.463.24

Profile 8 120x120-45° D87

Al, anodized
A = 31.29 cm² I = 465.86 cm4
It = 647.23 cm4
m = 8.45 kg/m W = 77.64 cm³
natural, cut-off max. 6000 mm 0.0.463.25

83
 Basic Elements Profiles

Profiles 8 R Profile with round outer surface closed on three sides,

with a Profile 8 light duty groove.
Closed, This is particularly useful as a table leg attached to one
Radiused Out- corner of a table structure. The Profile 8 groove can be
side Surface used to connect the profile with any desired table support
structure made of standard system elements. The fact
that its exterior surface is closed on three sides makes
it both stylish and easy to clean. The Cap 8 R26-270°
(Section 1.2 Accessories for Profiles) can also be fitted at
the bottom of the profile to protect the floor.
There are also many other possible uses, e.g. as a hand
rail for installation on walls and profile structures.
The profile groove on one side can be closed off by
means of a Cover Profile 8 R40 (Section 1.2 Accessories
for Profiles) in order to produce a round profile contour
without grooves.

Profile 8 R26-270°
Al, anodized
A = 6.45 cm² Ix = 12.08 cm4 Iy = 10.96 cm4
It = 12.41 cm4
m = 1.75 kg/m Wx = 4.62 cm³ Wy = 5.40 cm³
natural, cut-off max. 6000 mm 0.0.474.48

These profiles are ideal for constructing angled protec-

tive hoods, frames, tables or other fixtures. They are both
attractive and easy to clean.

Connection at 45°

Profile 2 Profile 8 R40/80-45°

__
b (a - 60).√
​ 2​

84
Basic Elements Profiles

Connection at 30°

Profile 1 Profile 8 R40/80-30°

Profile 3 Profile 8 R 40/80-60°
__
c 2(a - 60)/​√3 ​
__
d 2(a - 60)/​√3 ​+ 60

Profile 8 R40-90° light

Al, anodized
A = 5.72 cm² I = 6.65 cm4
It = 2.93 cm4
m = 1.54 kg/m W = 3.04 cm³
natural, cut-off max. 6000 mm 0.0.436.33

Profile 8 R40/80-30°
Al, anodized
A = 6.20 cm² Ix = 6.42 cm4 Iy = 8.90 cm4
It = 3.18 cm4
m = 1.67 kg/m Wx = 2.84 cm³ Wy = 3.80 cm³
natural, cut-off max. 6000 mm 0.0.427.66

Profile 8 R40/80-45°
Al, anodized
A = 10.23 cm² Ix = 21.33 cm4 Iy = 16.06 cm4
It = 12.41 cm4
m = 2.76 kg/m Wx = 6.74 cm³ Wy = 6.14 cm³
natural, cut-off max. 6000 mm 0.0.409.14

Profile 8 R40/80-60°
Al, anodized
A = 10.50 cm² Ix = 22.64 cm4 Iy = 34.92 cm4
It = 19.18 cm4
m = 2.83 kg/m Wx = 5.96 cm³ Wy = 11.56 cm³
natural, cut-off max. 6000 mm 0.0.427.67

Profile 8 R40/80-90°
Al, anodized
A = 15.00 cm² I = 76.25 cm4
It = 45.84 cm4
m = 4.05 kg/m W = 18.69 cm³
natural, cut-off max. 6000 mm 0.0.427.68

85
 Basic Elements Profiles

Profiles 8 W Angled profiles for supporting shelves, as simple panel-

fixing strips or simple guides and similar applications.
Angle Geometry

The inside corner of the angled profiles is provided with

an undercut. Attachments with sharp edges can therefore
be screwed flush with the surface on both sides.

Profile 8 W40x40 E
Al, anodized
A = 4.09 cm² I = 5.40 cm4
It = 0.71 cm4
m = 1.10 kg/m W = 2.22 cm³
natural, cut-off max. 3000 mm 7.0.001.10

Profile 8 W80x80 E
Al, anodized
A = 8.60 cm² I = 48.52 cm4
It = 3.05 cm4
m = 2.32 kg/m W = 8.92 cm³
natural, cut-off max. 3000 mm 7.0.001.12

Profile 8 W80x80x40 light

Al, anodized
A = 17.77 cm² I = 95.32 cm4
It = 31.41 cm4
m = 4.79 kg/m W = 20.54 cm³
natural, cut-off max. 6000 mm 0.0.458.92

86
 Basic Elements Profiles

Profiles 8 D40 Profiles 8 D40 have a round cross-section of diameter

40 mm. The 4 grooves of Profile 8 D40 are arranged
Open and 90° apart. The grooves can be used for holding panel
Closed elements and attachments (as with rectangular profile
Grooves cross-sections) as well as for fasteners.
Profiles with a round cross-section are particularly suit-
New able for constructing fixtures for holding materials ready
in catalogue for use, e.g. shelves and table structures, or for auxiliary
fixtures such as signage and handrails.

Profiles 8 D40 are available with both open and closed

grooves. Profiles with closed grooves are ideal where
aesthetic considerations are important. They are also
particularly suitable for clean rooms due to their ease of
cleaning and streamlined design.

The profile grooves can be used to connect accessories

designed for securing to grooves of Profile 8. The profiles
may be connected to each other, to rectangular profiles
of Line 8, or to other components using Adapter 8 D40.

Clamping jaws D40 are recommended when clamping

round cross-section profiles in a vice as these protect the
profiles from marking or damage.

Profile 8 D40
Al, anodized
A = 5.45 cm² I = 5.63 cm4
It = 1.08 cm4
m = 1.47 kg/m W = 2.88 cm³
natural, cut-off max. 6000 mm 0.0.493.36

Profile 8 D40 1N
Al, anodized
A = 5.51 cm² Ix = 5.87 cm4 Iy = 5.63 cm4
It = 1.08 cm4
m = 1.48 kg/m Wx = 3.00 cm³ Wy = 2.80 cm³
natural, cut-off max. 6000 mm 0.0.493.39

Profile 8 D40 2N90

Al, anodized
A = 5.58 cm² I = 5.88 cm4
It = 1.08 cm4
m = 1.50 kg/m W = 2.90 cm³
natural, cut-off max. 6000 mm 0.0.489.40

87
 Basic Elements Profiles

Profile 8 D40 2N180

Al, anodized
A = 5.58 cm² Ix = 6.13 cm4 Iy = 5.63 cm4
It = 1.08 cm4
m = 1.50 kg/m Wx = 3.07 cm³ Wy = 2.92 cm³
natural, cut-off max. 6000 mm 0.0.493.42

Profile 8 D40 3N
Al, anodized
A = 5.64 cm² Ix = 5.88 cm4 Iy = 6.13 cm4
It = 1.08 cm4
m = 1.53 kg/m Wx = 2.97 cm³ Wy = 3.07 cm³
natural, cut-off max. 6000 mm 0.0.493.45

Profile 8 D40 4N
Al, anodized
A = 5.71 cm² I = 6.13 cm4
It = 1.08 cm4
m = 1.54 kg/m W = 3.07 cm³
natural, cut-off max. 6000 mm 0.0.493.48

88
 Basic Elements Profiles

1.1.4 Profiles Line 12 Profiles are particularly suitable for stable frame
constructions carrying high loads. The rigidity of the
12 profile flanks enables tensile loading of up to 10,000
Modular N per screw connection. Their inclination towards the
groove produces a high degree of security against loss of
Dimensions pre-tensioning.
(Basis 60 mm), Areas of the basic frame which are subject to less load
Open Grooves can be constructed from Profiles 12 light in order to save
material.

Profile 12 60x60 light

Al, anodized
A = 14.50 cm² I = 46.02 cm4
It = 5.00 cm4
m = 3.91 kg/m W = 15.36 cm³
natural, cut-off max. 6000 mm 0.0.001.16

Profile 12 60x60
Al, anodized
A = 20.60 cm² I = 70.50 cm4
It = 10.00 cm4
m = 5.55 kg/m W = 23.50 cm³
natural, cut-off max. 6000 mm 0.0.001.11

Profile 12 120x60 light

Al, anodized
A = 26.15 cm² Ix = 88.15 cm4 Iy = 355.50 cm4
It = 50.00 cm4
m = 7.10 kg/m Wx = 29.40 cm³ Wy = 59.40 cm³
natural, cut-off max. 6000 mm 0.0.001.17

Profile 12 120x60
Al, anodized
A = 37.58 cm² Ix = 135.40 cm4 Iy = 509.70 cm4
It = 105.00 cm4
m = 10.15 kg/m Wx = 45.10 cm³ Wy = 85.10 cm³
natural, cut-off max. 6000 mm 0.0.001.12

Profile 12 120x120 light

Al, anodized
A = 44.45 cm² I = 679.60 cm4
It = 410.00 cm4
m = 12.00 kg/m W = 113.50 cm³
natural, cut-off max. 6000 mm 0.0.001.18

Profile 12 120x120
Al, anodized
A = 60.40 cm² I = 948.00 cm4
It = 690.00 cm4
m = 16.30 kg/m W = 159.00 cm³
natural, cut-off max. 6000 mm 0.0.001.13

89
 Basic Elements Profiles

Profile 12 240x60 light

Al, anodized
A = 49.10 cm² Ix = 170.65 cm4 Iy = 2,585.50 cm4
It = 140.00 cm4
m = 13.25 kg/m Wx = 57.02 cm³ Wy = 215.90 cm³
natural, cut-off max. 6000 mm 0.0.001.20

Profile 12 240x60
Al, anodized
A = 72.60 cm² Ix = 269.38 cm4 Iy = 3,777.20 cm4
It = 250.00 cm4
m = 19.60 kg/m Wx = 89.60 cm³ Wy = 314.80 cm³
natural, cut-off max. 6000 mm 0.0.001.15

Profile 12 240x120 light

Al, anodized
A = 83.60 cm² Ix = 1,329.50 cm4 Iy = 4,529.80 cm4
It = 1,320.00 cm4
m = 22.60 kg/m Wx = 221.80 cm³ Wy = 378.10 cm³
natural, cut-off max. 6000 mm 0.0.001.19

Profile 12 240x120
Al, anodized
A = 112.00 cm² Ix = 1,815.20 cm4 Iy = 6,168.90 cm4
It = 2,010.00 cm4
m = 30.24 kg/m Wx = 302.00 cm³ Wy = 514.10 cm³
natural, cut-off max. 6000 mm 0.0.001.14

Profile 12/8 Profile 12/8 240x40 is a special profile for construct-

ing carriage plates for slides of linear guides 12. Its
240x40 underside features grooves of Line 8 Profiles in 40 mm
modular dimension, while its top has grooves of Line
New 12 profiles in 60 mm modular dimension. This design
in catalogue ensures that structures subsequently mounted on the
carriage can be made from Line 12.
Profile 12/8 240x40 is screwed into the end face of
Slide Adapters 12/8 480 or Slide-Adapter Profiles 12/8
118x60 with Screws DIN 7984-M8x30. M8 threaded
holes are tapped into the core bores diameter 6.8 mm of
the Profiles for this purpose.

Profile 12/8 240x40

Al, anodized
A = 57.94 cm² Ix = 83.90 cm4 Iy = 2,904.15 cm4
It = 57.22 cm4
m = 15.70 kg/m Wx = 41.60 cm³ Wy = 242.15 cm³
natural, cut-off max. 6000 mm 0.0.001.04

90
 Basic Elements Profiles

1.1.5 Angled In order to mount a wide variety of bought-in components

to the profile frame, some elements which can be easily
and Flat adapted to suit them are often required.
Profiles For this purpose angled and flat aluminium profiles,
anodized, in system dimensions of the MB Building Kit
System for customised processing are available.

Profile Edgings Can be used as a grip rail or edging and for stabilising
panel elements.

Profile Edging 15x8

Al, anodized
A = 0.56 cm² Ix = 0.09 cm4 Iy = 0.16 cm4
m = 0.15 kg/m Wx = 0.16 cm³ Wy = 0.17 cm³
natural, cut-off max. 6000 mm 0.0.431.16

Profile Edging 19x11.5

Al, anodized
A = 1.14 cm² Ix = 0.41 cm4 Iy = 0.13 cm4
m = 0.30 kg/m Wx = 0.30 cm³ Wy = 0.17 cm³
natural, cut-off max. 6000 mm 0.0.196.30

91
 Basic Elements Profiles

Profiles M and Highly versatile, e.g. can be used for edging any panel
elements, as a terminating strip or support strip, as a
MW special construction without profile grooves or as a guide
strip etc.

Profile M 20x4 E
Al, anodized
A = 0.78 cm² Ix = 0.24 cm4 Iy = 0.01 cm4
m = 0.21 kg/m Wx = 0.24 cm³ Wy = 0.05 cm³
natural, 1 pce., length 2000 mm 7.0.002.62

Profile M 40x4 E
Al, anodized
A = 1.57 cm² Ix = 2.06 cm4 Iy = 0.02 cm4
m = 0.42 kg/m Wx = 1.03 cm³ Wy = 0.10 cm³
natural, 1 pce., length 2000 mm 7.0.002.66

Profile M 80x8 E
Al, anodized
A = 6.32 cm² Ix = 33.05 cm4 Iy = 0.33 cm4
m = 1.70 kg/m Wx = 8.26 cm³ Wy = 0.81 cm³
natural, 1 pce., length 2000 mm 7.0.002.67

Profile M W20x20x4 E
Al, anodized
A = 1.41 cm² I = 0.48 cm4
m = 0.38 kg/m W = 0.35 cm³
natural, 1 pce., length 2000 mm 7.0.002.68

Profile M W40x20x4 E
Al, anodized
A = 2.21 cm² Ix = 0.59 cm4 Iy = 3.52 cm4
m = 0.59 kg/m Wx = 0.38 cm³ Wy = 1.40 cm³
natural, 1 pce., length 2000 mm 7.0.002.69

Profile M W40x40x4 E
Al, anodized
A = 3.01 cm² I = 4.51 cm4
m = 0.81 kg/m W = 1.58 cm³
natural, 1 pce., length 2000 mm 7.0.002.70

92
Basic Elements Profiles

Profile M W80x40x8 E
Al, anodized
A = 8.85 cm² Ix = 9.48 cm4 Iy = 56.54 cm4
m = 2.39 kg/m Wx = 3.12 cm³ Wy = 11.25 cm³
natural, 1 pce., length 2000 mm 7.0.002.71

Profile M W80x80x8 E
Al, anodized
A = 12.05 cm² I = 72.27 cm4
m = 3.25 kg/m W = 12.66 cm³
natural, 1 pce., length 2000 mm 7.0.002.72

93
 Basic Elements Profiles

1.1.6 Special Other profiles, for special applications, have been devel-
oped for the MB System.
Profiles
These profiles are found within the particular product
group for the relevant application.

Section 1.3.5 Section 3.1.2

Basic Elements Fastening
Connecting Profiles Elements
Page 158 T-Slot Nut Profiles
Page 201

Section 3.3.3 Section 6.5

Fastening Special Elements
Elements Work Bench Profiles
Clamp Profiles Page 374
Page 246

Section 7.1 Section 7.2

Installation Installation
Elements Elements
Installation Conduits Profiles with Integrated
Page 401 Conduit
Page 417

Section 8.1.1 Section 8.1.1

Dynamic Elements Dynamic Elements
Shaft Clamp Profiles Roller Profiles
Page 433 Page 443

Section 8.1.2 Section 8.1.5

Dynamic Elements Dynamic Elements
C-Rail Profiles Ball-Bush Block Profiles
Page 454 Page 471

94
 Basic Elements Accessories for Profiles

1.2 Accessories The profile accessories consist of caps and cover profiles
which are ideal for sealing side/end faces and bores/
for Profiles holes.

1.2.1 Caps for Rounded Caps for the end face of the various profile
geometries; the cut edge does not need to be deburred.
Profile End
Faces Plastic Caps are secured by pressing/tapping them into
the core bores. The special dome geometry suppresses
vibrations and is resistant to temperature changes.

Caps Zn and St must be secured with screws into the

profile core bore. Plastic caps can also be secured in this
way if desired.

Caps 5
For Profiles 5
Modular Cap 5 20x20
Dimensions PA-GF
m = 1.2 g
(Basis 20 mm)
black, 1 pce. 0.0.370.09

Cap 5 40x20
PA-GF
m = 2.2 g
black, 1 pce. 0.0.370.11

Cap 5 40x40
PA-GF
m = 5.0 g
black, 1 pce. 0.0.370.13

Cap 5 60x20
PA-GF
m = 3.3 g
black, 1 pce. 0.0.425.53

Cap 5 60x40
PA-GF
m = 7.0 g
black, 1 pce. 0.0.425.56

95
 Basic Elements Accessories for Profiles

Cap 5 80x20
PA-GF
m = 4.4 g
black, 1 pce. 0.0.370.92

Caps 5
for Profiles 5
Flat Cross- Cap 5 16x8.5
Sections PA-GF
m = 0.7 g
black, 1 pce. 0.0.364.60

Cap 5 20x10
PA-GF
m = 0.6 g
black, 1 pce. 0.0.391.12

Cap 5 40x10
PA-GF
m = 1.0 g
black, 1 pce. 0.0.391.14

Cap 5 80x14
PA-GF
m = 3.4 g
black, 1 pce. 0.0.370.91

Caps 5
Radiused Out-
side Surface Cap 5 R20-90°
PA-GF
m = 0.9 g
black, 1 pce. 0.0.425.71

Cap 5 R20/40-30°
PA-GF
α = 30° m = 0.7 g
black, 1 pce. 0.0.425.59

Cap 5 R20/40-45°
PA-GF
α = 45° m = 1.2 g
black, 1 pce. 0.0.425.62

Cap 5 R20/40-60°
PA-GF
α = 60° m = 1.5 g
black, 1 pce. 0.0.425.65

Cap 5 R20/40-90°
PA-GF
α = 90° m = 2.7 g
black, 1 pce. 0.0.425.68

96
 Basic Elements Accessories for Profiles

Caps 6
for Profiles 6
Modular Cap 6 30x30
Dimensions PA-GF
m = 2.6 g
(Basis 30 mm)
black, 1 pce. 0.0.419.22

Cap 6 60x30
PA-GF
m = 5.2 g
black, 1 pce. 0.0.419.23

Cap 6 60x60
PA-GF
m = 9.4 g
black, 1 pce. 0.0.419.24

Cap 6 120x30
PA-GF
m = 10.2 g
black, 1 pce. 0.0.419.25

Cap 6 120x60
PA-GF
m = 20.8 g
black, 1 pce. 0.0.419.26

Caps 6
for Profiles 6
Flat Cross- Cap 6 30x12
Sections PA-GF
m = 1.0 g
black, 1 pce. 0.0.478.09

Cap 6 60x12
PA-GF
m = 2.0 g
black, 1 pce. 0.0.478.11

Caps 6
45° Angle
Cap 6 30x30-45°
PA-GF
m = 1.9 g
black, 1 pce. 0.0.434.74

97
 Basic Elements Accessories for Profiles

Caps 6
Radiused Out-
side Surface Cap 6 R30-90°
PA-GF
m = 2.0 g
black, 1 pce. 0.0.434.75

Cap 6 R30/60-30°
PA-GF
α = 30° m = 2.0 g
black, 1 pce. 0.0.459.39

Cap 6 R30/60-45°
PA-GF
α = 45° m = 3.0 g
black, 1 pce. 0.0.459.40

Cap 6 R30/60-60°
PA-GF
α = 60° m = 4.0 g
black, 1 pce. 0.0.459.41

Cap 6 R30/60-90°
PA-GF
α = 90° m = 6.0 g
black, 1 pce. 0.0.459.42

Caps 8
for Profiles 8
Modular Cap 8 40x40
Dimensions PA-GF
m = 4.8 g
(Basis 40 mm)
black, 1 pce. 0.0.026.01

Cap 8 80x40
PA-GF
m = 9.6 g
black, 1 pce. 0.0.026.02

Cap 8 80x80
PA-GF
m = 19.4 g
black, 1 pce. 0.0.026.37

Cap 8 120x40
PA-GF
m = 15.2 g
black, 1 pce. 0.0.418.54

Cap 8 120x80
PA-GF
m = 30.4 g
black, 1 pce. 0.0.418.57

Cap 8 160x40
PA-GF
m = 21.4 g
black, 1 pce. 0.0.265.39

98
 Basic Elements Accessories for Profiles

Cap 8 160x80
PA-GF
m = 37.0 g
black, 1 pce. 0.0.265.40

Cap 8 200x40
PA-GF
m = 29.0 g
black, 1 pce. 0.0.474.01

New Cap 8 200x80

in catalogue PA-GF
m = 60.0 g
black, 1 pce. 0.0.485.94

Cap 8 240x40
PA-GF
m = 36.0 g
black, 1 pce. 0.0.474.04

Caps 8
for Profiles 8
Flat Cross- Cap 8 40x16
Sections PA-GF
m = 2.5 g
black, 1 pce. 0.0.026.79

Cap 8 80x16
PA-GF
m = 4.6 g
black, 1 pce. 0.0.265.98

Cap 8 160x16
PA-GF
m = 8.6 g
black, 1 pce. 0.0.373.00

Cap 8 160x28
PA-GF
m = 16.1 g
black, 1 pce. 0.0.026.80

Cap 8 200x28
PA-GF
m = 22.0 g
black, 1 pce. 0.0.474.07

Cap 8 240x28
PA-GF
m = 27.0 g
black, 1 pce. 0.0.474.10

99
 Basic Elements Accessories for Profiles

Caps 8 St
for Profiles 8
Modular Cap 8 160x160
Dimensions St
4 dome-head screws M8x14, St
(Basis 40 mm) m = 624.0 g
black, 1 set 0.0.475.15

Cap 8 240x160
St
4 dome-head screws M8x14, St
m = 907.0 g
black, 1 set 0.0.475.16

Cap 8 320x160
St
4 dome-head screws M8x14, St
m = 1.2 kg
black, 1 set 0.0.476.64

Caps 8
45° Angle
Cap 8 40x40-45°
PA-GF
m = 4.5 g
black, 1 pce. 0.0.373.48

Cap 8 80x80-45°
PA-GF
m = 17.6 g
black, 1 pce. 0.0.418.36

Caps 8
120° Angle
Cap 8 3x40-120°
PA-GF
m = 5.0 g
black, 1 pce. 0.0.482.39

100
 Basic Elements Accessories for Profiles

Caps 8
Radiused Out-
side Surface Cap 8 R26-270°
PA-GF
m = 5.6 g
black, 1 pce. 0.0.474.46

Cap 8 R40-90°
PA-GF
m = 4.4 g
black, 1 pce. 0.0.436.34

Cap 8 R40/80-30°
PA-GF
α = 30° m = 4.2 g
black, 1 pce. 0.0.427.69

Cap 8 R40/80-45°
PA-GF
α = 45° m = 5.8 g
black, 1 pce. 0.0.409.15

Cap 8 R40/80-60°
PA-GF
α = 60° m = 7.8 g
black, 1 pce. 0.0.427.70

Cap 8 R40/80-90°
PA-GF
α = 90° m = 11.0 g
black, 1 pce. 0.0.427.71

Caps 8
for Profiles 8 W
Angle Geometry Cap 8 W40x40 E
PA-GF
m = 4.2 g
black, 1 pce. 0.0.429.51

Cap 8 W80x80 E
PA-GF
m = 9.2 g
black, 1 pce. 0.0.429.54

Cap 8 W80x80x40
PA-GF
m = 14.0 g
black, 1 pce. 0.0.465.50

Cap 8 D40

New Cap 8 D40

in catalogue PA-GF
m = 4.3 g
black, 1 pce. 0.0.489.53

101
 Basic Elements Accessories for Profiles

Caps 12
for Profiles 12
Modular Cap 12 60x60
Dimensions PA-GF
m = 14.7 g
(Basis 60 mm)
black, 1 pce. 0.0.005.01

Cap 12 120x60
PA-GF
m = 28.0 g
black, 1 pce. 0.0.005.02

Cap 12 120x120
PA-GF
m = 54.0 g
black, 1 pce. 0.0.005.03

Cap 12 240x60
PA-GF
m = 54.0 g
black, 1 pce. 0.0.005.05

Cap 12 240x120
PA-GF
m = 106.0 g
black, 1 pce. 0.0.005.04

Fastening Screw for reinforcing the retention force of Caps 8

(PA-GF) in the core bores of Profiles 8.
Screw

The machining required is limited to counter boring and

countersinking of the Caps.

Fastening Screw 8 5x14

St
m = 160 g/100
black, 1 PU = 100 pce. 0.0.422.22

102
 Basic Elements Accessories for Profiles

Caps 8 Zn Zinc Caps are screwed into the core bores. These Caps
are particularly resistant to mechanical loading and
for Profiles 8 changes in temperature. They can be unscrewed and
Modular screwed back on any number of times.
They must be secured in the core bores in the profiles
Dimensions using countersunk screws 8 SF M7,1. No threads need to
(Basis 40 mm) be tapped to do this.

Cap 8 40x40 Zn
Die-cast zinc
m = 26.0 g
black, 1 pce. 0.0.427.09

Cap 8 80x40 Zn
Die-cast zinc
m = 49.0 g
black, 1 pce. 0.0.427.11

Cap 8 80x80 Zn
Die-cast zinc
m = 96.0 g
black, 1 pce. 0.0.427.13

Countersunk Self-threading screw for securing Caps Zn in the core

bore of Profiles 8.
Screw SF

Countersunk Screw 8 SF M7.1

St
slide-coating
Head shape to DIN 7991 (M6)
m = 430 g/100
black, 1 PU = 100 pce. 0.0.428.06

103
 Basic Elements Accessories for Profiles

Radius Seals The plastic Radius Seals ensure a continuous transition

for the external contour of 90° profile connections. The
gap between the straight end-face saw cut of the profile
and the profile edge radius is filled by the seal.
This simplifies cleaning and prevents dirt from entering
the profile cavities. Radius Seals can therefore be used
particularly effectively in clean-room conditions.
The Radius Seals can be used in combination with all MB
System connecting elements.
Important:
When using the Radius Seal with Standard, Universal and
Automatic Fasteners the power-look connection is af-
fected by an interlying plastic element which reduces the
load that the connnection will bear. It is advisable to use
an additional safety factor of 2 at the design stage.

The designations R30, R40, R60 and R80 refer to the

length of the side of the seal facing the profile radius.

In calculating the length of the cross profiles between

two profiles, the thickness of the Radius Seals on each
side must be taken into account.

The outward-facing gap towards the edge of the profile

is filled in using Radius Seal 1R. The inward-facing gap is
filled using a second Radius Seal.

New Radius Seal 6 30x30

in catalogue PA
m = 1.1 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.478.76

New Radius Seal 6 30x30 1R

in catalogue PA
m = 1.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.491.38

104
 Basic Elements Accessories for Profiles

New Radius Seal 6 60x30 R30

in catalogue PA
m = 1.7 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.478.78

New Radius Seal 6 60x30 R60

in catalogue PA
m = 2.1 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.478.77

New Radius Seal 6 60x30 1R60

in catalogue PA
m = 2.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.491.41

Radius Seal 8 40x40

PA
m = 2.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.480.39

New Radius Seal 8 40x40 1R

in catalogue PA
m = 2.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.494.47

Radius Seal 8 80x40 R40

PA
m = 4.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.480.41

Radius Seal 8 80x40 R80

PA
m = 4.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.480.95

New Radius Seal 8 80x40 1R80

in catalogue PA
m = 4.0 g/each
grey, similar to RAL 7042, 1 PU = 10 pce. 0.0.494.50

105
 Basic Elements Accessories for Profiles

Adapter 8 D40 Profiles 8 D40 can be connected with other Profiles 8

D40 or with Profiles 8 40x40 or 80x40 using Line 8
New fastening elements. In contrast to connecting two profiles
with rectangular cross-sections, suitable adapters must
in catalogue be used for Profiles 8 D40.
Standard-Fastening Set 8 and the Automatic-Fasten-
ing Set 8 N D40 are well suited for right-angled profile
connections. When calculating the cut-off length of the
profiles, the 2 mm wall thickness of Adapters 8 D40 must
be taken into account.
Universal-Fastening Set 8 can also be used when con-
necting a Profile 8 of rectangular cross-section to the end
face of Profiles 8 D40. It is important to ensure that, due
to the wall thickness of the adapter, the distance from the
centre of the 20 mm dia. mounting bores of the Universal
Fastener to the end of the profile must not exceed
18 mm. In addition, the anti-torsion feature of Universal
Fastener 8 must be removed.

The gap that would result when connecting the rounded

outer surface of Profiles 8 D40 and the straight profile
end faces (or any other flat components) is closed off
completely by Adapter 8 D40. A smooth transition is
made from the outer contour of the profile to the connect-
ing face of the second profile.

Adapters 8 D40 also serve as radial seals. In completely

covering the end face of the profile, they seal the open-
ings of the profile cross-section.

Adapter 8 D40/D40
Die-cast zinc
m = 28.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.489.88

Adapter 8 40x40/D40
Die-cast zinc
m = 42.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.489.86

Adapter 8 80x40/D40
Die-cast zinc
m = 84.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.489.87

106
 Basic Elements Accessories for Profiles

1.2.2 Cover for The profile groove is an important feature for many
functions and ensures the versatility of the MB Building
Profile Groove Kit System. It may be necessary when finishing off
production of fixtures and equipment to cover this profile
groove for various functional and optical reasons and / or
to maintain cleanliness.

Cover Profiles Cover Profile Al seals the grooves in the profile sides
against dust and makes cleaning easier. This enables
Al electric cables or pipes to be installed out of sight and
protected in the grooves of Profiles 8 and 12

Cover Profiles can also be printed or engraved for

labeling modules.

Cover Profile 6 Al
Al, anodized
m = 30 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.439.71

Cover Profile 8 Al
Al, anodized
m = 32 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.265.50
black, 1 PU = 10 pce., length 2000 mm 0.0.265.60

Cover Profile 12 Al
Al, anodized
m = 62 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.003.73

107
 Basic Elements Accessories for Profiles

Cover Profiles Profile made from flexible plastic for two different applica-
tions:
PP
As a cover profile it seals the profile grooves against dirt.
With the open side facing outwards, it serves as a panel-
fixing profile. These can then be held securely in the wide
profile groove.
Use of coloured Cover Profiles not only provides a means
of covering profile grooves, but also of adding colour to
profile structures.

Cover Profile 5
PP/TPE
a = 1.5 - 2.0 mm
m = 13.5 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.370.79
black, 1 PU = 10 pce., length 2000 mm 0.0.370.80

Cover Profile 6
PP/TPE
a = 2.0 - 3.5 mm
m = 20.4 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.431.03
black, 1 PU = 10 pce., length 2000 mm 0.0.431.02

Cover Profile 8
PP/TPE
a = 4.0 - 5.5 mm
m = 26 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.422.24
black, 1 PU = 10 pce., length 2000 mm 0.0.422.27
New green, similar to RAL 6016, 1 PU = 10 pce., length 2000 mm 0.0.489.69
in catalogue red, similar to RAL 3003, 1 PU = 10 pce., length 2000 mm 0.0.489.75
yellow, similar to RAL 1018, 1 PU = 10 pce., length 2000 mm 0.0.489.66
blue, similar to RAL 5010, 1 PU = 10 pce., length 2000 mm 0.0.489.63
grey, similar to RAL 7042, 1 PU = 10 pce., length 2000 mm 0.0.489.72

108
 Basic Elements Accessories for Profiles

Cover Profile 12
PP/TPE
a = 6.0 - 9.5 mm
m = 58 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.005.16
black, 1 PU = 10 pce., length 2000 mm 0.0.005.30

Cover Profiles Cover Profiles R, WR and F for side faces, both round and
flat, ensure particularly attractive styling.
R, WR and F
They can be retrofitted to all accessible profile side faces.

Cover Profile WR creates a uniformly wavy pattern around

the main profile, neatly integrating the four corners.

Cover Caps R and F integrate the cap of the basic profile.

The round and flat Cover Profiles R, W and F are inserted

into the grooves of Profiles 8 in conjunction with Clip 8 St.

109
 Basic Elements Accessories for Profiles

Cover Profile 8 R40 Al

Al, anodized
m = 190 g/m
natural, cut-off max. 3000 mm 0.0.422.76

Cover Profile 8 WR40 Al

Al, anodized
m = 200 g/m
natural, cut-off max. 3000 mm 0.0.457.72

Cover Profile 8 R80 Al

Al, anodized
m = 550 g/m
natural, cut-off max. 3000 mm 0.0.422.77

Cover Profile 8 F40 Al

Al, anodized
m = 170 g/m
natural, cut-off max. 3000 mm 0.0.428.95

Cover Profile 8 F80 Al

Al, anodized
m = 370 g/m
natural, cut-off max. 3000 mm 0.0.428.96

Clip 8 St
St
Recommended amount: 5 pce. on 1 m
m = 2.5 g
bright zinc-plated, 1 pce. 0.0.428.97

Caps R and F

Cap 8 R40
PA-GF
m = 0.6 g
black, 1 pce. 0.0.429.60

Cap 8 R80
PA-GF
m = 2.3 g
black, 1 pce. 0.0.429.61

Cap 8 F40
PA-GF
m = 0.4 g
black, 1 pce. 0.0.429.62

Cap 8 F80
PA-GF
m = 0.8 g
black, 1 pce. 0.0.429.63

110
 Basic Elements Accessories for Profiles

Cover Profiles Cover Profiles NBR provide an elastic cover for the profile
groove or profile side faces. Ideal for non-slip surfaces
NBR e.g. steps, buffer strip for sliding doors etc.

Cover Profile 5 16x3

NBR
Hardness 80° Shore A, oil and water resisting
m = 57 g/m
black, cut-off max. 20 m 0.0.425.23

Cover Profile 6 24x3

NBR
Hardness 80° Shore A, oil and water resisting
m = 119 g/m
black, cut-off max. 20 m 0.0.439.34

Cover Profile 8 32x4

NBR
Hardness 80° Shore A, oil and water resisting
m = 180 g/m
black, cut-off max. 20 m 0.0.429.02

111
 Basic Elements Accessories for Profiles

1.2.3 Covers for Cap for closing bores/holes ⌀ 4.3 mm, ⌀ 5.5 mm and
⌀ 7 mm.
Bores/Holes Ideal for covering connection processing for standard
connections in profiles with closed grooves.

Grey Caps can be used to seal the holes in the sides of

profiles with closed grooves. The grey blends in well with
the aluminium.

Cap 5 D4.3
PA-GF
m = 8 g/100
black, 1 PU = 100 pce. 0.0.437.90
New grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.484.35
in catalogue

Cap 6 D5.5
PA-GF
m = 14 g/100
black, 1 PU = 100 pce. 0.0.439.88
New grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.491.01
in catalogue
Cap 6 D5.5-45°
PA-GF
m = 18 g/100
black, 1 PU = 100 pce. 0.0.439.90
New grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.491.04
in catalogue

112
 Basic Elements Accessories for Profiles

Cap 8 D7
PA-GF
m = 27 g/100
black, 1 PU = 100 pce. 0.0.429.65
New grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.489.48
in catalogue
Cap 8 D7-45°
PA-GF
m = 36 g/100
black, 1 PU = 100 pce. 0.0.436.98
New grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.489.51
in catalogue

Cap 8 D7-D40 can be used to seal the 7 mm dia. through

hole for the Standard Fastener 8 tool in Profiles 8 D40
with closed grooves. The grey colour is matched to the
surface of the natural anodized profiles.

New Cap 8 D7-D40

in catalogue PA
m = 30 g/100
grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.493.93

Cap 8 D15 covers Countersink 8 DIN 974 T1 - Row 1 (e.g.

connection of Clamp Profiles 8).

New Cap 8 D15

in catalogue PA
m = 83 g/100
grey, similar to RAL 7042, 1 PU = 100 pce. 0.0.492.56

113
 Basic Elements Fasteners

1.3 Fasteners The elements in the “Fasteners” product group provide > Screw connections secured by means of the pre-ten-
power-locking profile connections of extreme rigidity. sioning effect in the flexible area of the groove flanks
The flexible screw attachment principle of all the > The only tools required for assembly are standard
fastening elements is of particular benefit when making hexagon keys
modifications to the structure at a later date, easily allow- > Several fastening elements can be used when larger
ing enlargements or reductions in size. profile cross-sections are employed
item fastening elements are characterised by:

How to choose The following table lists key features that will enable you Classified based by how the profiles fit together, it pro-
to make the right choice when selecting from the large vides details of the load-bearing capacity, any machining
the correct range of fastening elements available from item. that is needed, and possible applications for each profile
fastener connection.

Right-Angled
Connections
Standard-Fastener page 117 High load- Moderate - Fixed in
bearing capacity machining position
- Displacement - 1 drill hole
- Torsion - 1 tapped hole

Universal-Fastener page 120 High load- Little - Can be retro-

bearing capacity machining fitted
- Displacement - 1 drill hole - Can be moved
- Torsion
- Deflection

Automatic-Fastener page 123 High load- No profile - Can be retro-

bearing capacity machining fitted
- Displacement - Can be moved
- Torsion
- Deflection

Central-Fastener page 128 Medium load- Moderate - Can be moved

bearing capacity machining
- Displacement - 2 drill holes

Direct-Fastener 90° page 129 Medium load- Little - Can be moved

bearing capacity machining
- Displacement - 1 tapped hole

Angle Bracket Zn page 130 High load- No profile - Can be retro-

bearing capacity machining fitted
- Displacement - Can be moved
- Torsion
- Deflection

114
 Basic Elements Fasteners

Corner Fastening Set page 137 Medium load- Little - Fixed in

bearing capacity machining position
- Displacement - 1 tapped hole

Angled
Connections
Angle Elements page 140 High load- No profile - Can be retro-
bearing capacity machining fitted
- Displacement - Can be moved
- Torsion
- Deflection

Hinges, heavy-duty page 143 Medium load- Little - Can be retro-

bearing capacity machining fitted
- Displacement - 1 tapped hole - Can be moved

Mitre-Fastener page 145 Medium load- Moderate - Can be retro-

bearing capacity machining fitted
- Displacement - 2 drill holes - Can be moved

Cross-
Profile
Connections
Direct-Fastener page 147 Low load- No profile - Can be moved
bearing capacity machining
- Displacement

Face Fastener page 148 Low load- Moderate - Fixed in

bearing capacity machining position
- Displacement - 1 drill hole
- Torsion
- Deflection

Angle Hinge Brackets, Angle Clamp Brackets page 149 High load- No profile - Can be retro-
bearing capacity machining fitted
- Displacement - Can be moved
- Torsion
- Deflection

115
 Basic Elements Fasteners

Butt
Connections
Universal-Butt-Fastener page 152 Medium load- Moderate - Fixed in
bearing capacity machining position
- Displacement - 2 drill holes

Automatic Butt-Fastener page 153 Medium load- No profile - Fixed in

bearing capacity machining position
- Displacement

Mitre-Butt-Fastener page 156 Low load- Considerable - Fixed in

bearing capacity machining position
- Displacement - 4 drill holes

Parallel-
Profile
Connections
Parallel Fastener page 157 Low load- No profile - Can be retro-
bearing capacity machining fitted
- Displacement - Can be moved

Connection Profiles page 158 High load- No profile - Can be retro-

bearing capacity machining fitted
- Displacement - Can be moved
- Torsion
- Deflection

116
 Basic Elements Fasteners

1.3.1 Right- High-load fastening elements for basic frame profiles.

Angled
Connections

Standard- Right-angled, power-locking profile connections with

high-strength and minimum processing requirement.
Fastening Sets The standard connecting plate ensures optimum load
application, with the profiles being correctly fixed relative
to each other.

The required thread can be cut directly into the core bore
of the profiles.

Position of the through holes for the key.

Standard-Fastening Set
5 6 8 8E 12
a ⌀ 4.3 mm ⌀ 5.5 mm ⌀ 7 mm ⌀ 7 mm ⌀ 11.5 mm
b M5, 12 mm deep M6, 15 mm deep M8, 16 mm deep - M12, 30 mm deep
c 20 mm 30 mm 40 mm 40 mm 60 mm
d 10 mm 15 mm 20 mm 20 mm 30 mm

The standard connecting plates can be arranged in the

required direction to match the way in which the profiles
are fitted.
Large profiles with high load-bearing capabilities can be
connected using a larger number of Standard Fasteners.

117
 Basic Elements Fasteners

Standard-Fastening Set 5
Standard connecting plate 5, St
Special Button-Head Screw similar to ISO 7380-M5x12, St
Mbzp. = 4.5 Nm
m = 4.0 g
bright zinc-plated, 1 set 0.0.370.08

Standard-Fastening Set 5
Standard connecting plate 5, St
Special Button-Head Screw similar to ISO 7380-M5x12, St
Mstainl. = 3.6 Nm
m = 4.0 g
stainless, 1 set 0.0.437.49

Standard-Fastening Set 6
Standard connecting plate 6, St
Special Button-Head Screw similar to ISO 7380-M6x14, St
Mbzp. = 10 Nm
m = 9.0 g
bright zinc-plated, 1 set 0.0.419.14

Standard-Fastening Set 6
Standard connecting plate 6, St
Special Button-Head Screw similar to ISO 7380-M6x14, St
Mstainl. = 8 Nm
m = 9.0 g
stainless, 1 set 0.0.439.10

Standard-Fastening Set 8
Standard connecting plate 8, St
Special Button-Head Screw similar to ISO 7380-M8x20, St
Mbzp. = 25 Nm
m = 21.0 g
bright zinc-plated, 1 set 0.0.026.07

Standard-Fastening Set 8
Standard connecting plate 8, St
Special Button-Head Screw similar to ISO 7380-M8x20, St
Mstainl. = 20 Nm
m = 21.0 g
stainless, 1 set 0.0.388.79

Standard-Fastening Set 12
Standard connecting plate 12, St
Special Button-Head Screw similar to ISO 7380-M12x30, St
Mbzp. = 80 Nm
m = 70.0 g
bright zinc-plated, 1 set 0.0.003.35

118
 Basic Elements Fasteners

For connections with slightly reduced loading, Line 8

features Standard-Fastening Set 8 E with a self-thread-
ing special screw which further reduces the machining
requirement.

Standard-Fastening Set 8 E
Standard connecting plate 8, St
Self-threading, Button-Head Screw, head shape similar to
ISO 7380-M7,3x20, St
Mbzp. = 20 Nm
m = 20.0 g
bright zinc-plated, 1 set 0.0.421.75

New Standard-Fastening Set 8 K is a special version of the

proven Standard-Fastening Set. It is employed for right-
in catalogue angled connection of Line 8 Profiles in which the profile
grooves are used for holding panel elements.
Panel elements can be slid into the profile groove without
needing cutouts in the corners.

The recommended depth for inserting the panel ele-

ments in the profile groove is 10 mm.

Standard-Fastening Set 8 K
Spacer, POM, black
Washer ISO 7089-8, St, bright zinc-plated
Button-Head Screw ISO 7380-M8x20, St, bright zinc-plated
M = 25 Nm
m = 11.0 g
1 set 0.0.488.07

119
 Basic Elements Fasteners

Universal- For universal power-lock connection of all profiles of

one Line. Suitable for profiles which need to be moved
Fastening Sets subsequently, since only one profile is processed. The
profile attached using the Universal-Fastening Set can
be moved along the profile groove. These Fastening Sets
can be installed easily into existing constructions. For
connecting profiles used as compressed air conduits, the
Universal Fastener is also available in a special version
(Section 6.2 Pneumatic Applications).
The reinforced version of Universal-Fastening Set 8 with a
Universal Fastener made from cast stainless steel is par-
ticularly suitable for profile connections that are subject
to vibration or temperature fluctuations.
A fully stainless steel version (screw and T-Slot Nut) is
also available for use outdoors or in clean-room areas.

Where required, the anti-torsion pin of the Universal

Fastener can be broken off at a specified breakpoint. This
Universal-Fastening Set can thus also be used to secure
profiles to e.g. panels.

Universal-Fastening Set
5 6 8 12
a 10.0 mm 15.0 mm 20.0 mm 30.0 mm
b ⌀ 12.0 mm ⌀ 16.0 mm ⌀ 20.0 mm ⌀ 30.0 mm
c 8.5 mm 12.7 mm 16.0 mm 24.0 mm
d
e ⌀ 4.3 mm ⌀ 5.5 mm ⌀ 7.0 mm ⌀ 12.0 mm
5.8 mm 8.7 mm 12.0 mm 17.8 mm

Universal-Fastening Sets should always be used in pairs.

120
 Basic Elements Fasteners

Universal-Fastening Set 5
Universal Fastener 5, die-cast zinc
Hexigon Socket Head Cap Screw DIN 912-M4x14, St
T-Slot Nut St M4
Mbzp. = 3 Nm
m = 7.0 g
bright zinc-plated, 1 set 0.0.370.27

Universal-Fastening Set 5
Universal Fastener 5, die-cast zinc
Hexigon Socket Head Cap Screw DIN 912-M4x14, St
T-Slot Nut St M4
Mstainl. = 2.4 Nm
m = 7.0 g
stainless, 1 set 0.0.437.52

Universal-Fastening Set 6
Universal Fastener 6, die-cast zinc
Button-Head Screw ISO 7380-M6x22, St
T-Slot Nut 6 St M6
Mbzp. = 8 Nm
m = 18.0 g
bright zinc-plated, 1 set 0.0.419.52

Universal-Fastening Set 6
Universal Fastener 6, die-cast zinc
Button-Head Screw ISO 7380-M6x22, St
T-Slot Nut 6 St M6
Mstainl. = 6.5 Nm
m = 18.0 g
stainless, 1 set 0.0.441.74

Universal-Fastening Set 8
Universal Fastener 8, die-cast zinc
Button-Head Screw ISO 7380-M8x30, St
T-Slot Nut 8 St M8
Mbzp. = 25 Nm
m = 41.0 g
bright zinc-plated, 1 set 0.0.026.92

Universal-Fastening Set 8
Universal Fastener 8, die-cast zinc
Button-Head Screw ISO 7380-M8x30, St
T-Slot Nut 8 St M8
Mstainl. = 20 Nm
m = 41.0 g
stainless, 1 set 0.0.444.18

New Universal-Fastening Set 8 St

in catalogue Universal Fastener 8 St, G-St
Button-Head Screw ISO 7380-M8x30, St
T-Slot Nut 8 St M8
Mbzp. = 25 Nm
m = 45.0 g
bright zinc-plated, 1 set 0.0.488.60

121
 Basic Elements Fasteners

New Universal-Fastening Set 8 St

in catalogue Universal Fastener 8 St, G-St
Button-Head Screw ISO 7380-M8x30, St
T-Slot Nut 8 St M8
Mstainl. = 20 Nm
m = 45.0 g
stainless, 1 set 0.0.488.51

Universal-Fastening Set 12
Universal Fastener 12, die-cast zinc
Hexagon Socket Head Cap Screw DIN 7984-M12x45, St
Washer DIN 433-13, St
T-Slot Nut 12 St M12
Mbzp. = 60 Nm
m = 155.0 g
bright zinc-plated, 1 set 0.0.003.57

Universal- For universal power-lock interconnection of Profiles 5

and Profiles 8. Suitable for profiles which need to be
Fastening Sets moved subsequently, since only one profile is processed.
5/8 and 8/5 These Fastening Sets can be installed easily into existing
constructions.
Connection processing of the profiles is the same as for
the Universal-Fastening Sets.

Universal-Fastening Sets should always be used in pairs.

Where required, the anti-torsion pin of the Universal
Fastener can be broken off at a specified breakpoint.

122
 Basic Elements Fasteners

Universal-Fastening Set 5/8

Universal Fastener 5, die-cast zinc
Hexagon Socket Head Cap Screw DIN 912-M4x18, St
Special T-Slot Nut 8 Zn M4
Mbzp. = 3 Nm
m = 9.0 g
bright zinc-plated, 1 set 0.0.370.34

Universal-Fastening Set 8/5

Universal Fastener 8/5, die-cast zinc
Button-Head Screw ISO 7380-M5x25, St
T-Slot Nut 5 St M5
Mbzp. = 3 Nm
m = 18.0 g
bright zinc-plated, 1 set 0.0.370.25

Automatic- For universal power-lock connection of all profiles of

one Line. Suitable for profiles which need to be moved
Fastening Sets subsequently, since the Fasteners are only screwed into
one profile. These Fastening Sets can be installed easily
into existing constructions. The profiles do not need to be
machined in order to use the Automatic-Fastening Sets.

 Innovation
German patent
and foreign patents
EP 0 458 069

The Fastener is screwed into a profile groove in the

end face, the thread being cut automatically. Use of a
lubricant is recommended.
Note: All Fasteners with a through bore for the fastening
screw have a counter-clockwise thread on the outside in
order to prevent the Fastener twisting when the screw is
tightened.

An L-Key is available for tightening the screws of the

Automatic-Fastening Sets (tightening torque M) (Section
9.2 Jigs and Tools).

123
 Basic Elements Fasteners

Automatic-Fastening Set 5 should be inserted so that the

flattening on the thread is flush with the outer edge of the
profile.

With Automatic-Fastening Sets 6, 8 and 12, twisting can

be prevented by screwing out the Fastener (after the pro-
file has been assembled) until the head of the Fastener
projects into the other profile groove.

Automatic-Fastening Set 8 also contains a Cap which can

be fitted subsequently over the Fastener.

Automatic-Fastening Sets should always be used in pairs.

Automatic-Fastening Set 5
Automatic Fastener 5, St
Screw M4x30, St
T-Slot Nut 5 St M4
s = 4 A/F
a = 6.8 mm
Mbzp. = 2.5 Nm
m = 8.0 g
bright zinc-plated, 1 set 0.0.391.60

Automatic-Fastening Set 5
Automatic Fastener 5, St
Screw M4x30, St
T-Slot Nut 5 St M4
s = 4 A/F
a = 6.8 mm
Mstainl. = 2.5 Nm
m = 8.0 g
stainless, 1 set 0.0.437.46

124
Basic Elements Fasteners

Automatic-Fastening Set 6
Automatic Fastener 6, St
Hexagon Socket Head Cap Screw DIN 912-M5x35, St
T-Slot Nut 6 St M5
s = 5 A/F
a = 9.5 mm
Mbzp. = 8.0 Nm
m = 18.0 g
bright zinc-plated, 1 set 0.0.419.71

Automatic-Fastening Set 6
Automatic Fastener 6, St
Hexagon Socket Head Cap Screw DIN 912-M5x35, St
T-Slot Nut 6 St M5
s = 5 A/F
a = 9.5 mm
Mstainl. = 6.5 Nm
m = 18.0 g
stainless, 1 set 0.0.441.67

Automatic-Fastening Set 8
Automatic Fastener 8, St
Hexagon Socket Head Cap Screw DIN 912-M6x40, St
T-Slot Nut 8 St M6
Cap, PA-GF, black
s = 6 A/F
a = 13.2 mm
Mbzp. = 14 Nm
m = 35.0 g
bright zinc-plated, 1 set 0.0.388.08

Automatic-Fastening Set 8
Automatic Fastener 8, St
Hexagon Socket Head Cap Screw DIN 912-M6x40, St
T-Slot Nut 8 St M6
Cap, PA-GF, black
s = 6 A/F
a = 13.2 mm
Mstainl. = 11 Nm
m = 35.0 g
stainless, 1 set 0.0.440.58

Automatic-Fastening Set 12
Automatic Fastener 12, St
Hexagon Socket Head Cap Screw DIN 912-M8x60, St
T-Slot Nut 12 St M8
s = 8 A/F
a = 19.5 mm
Mbzp. = 34 Nm
m = 125.0 g
bright zinc-plated, 1 set 0.0.003.50

125
 Basic Elements Fasteners

New Special form of the Automatic-Fastening Set for installa-

tion in profiles with closed grooves. The groove is opened
in catalogue as shown below.

 Innovation
German patent
and foreign patents
EP 0 458 069

The fastener is located inside the profile cavity. To access

the fastening screw just drill a hole into the profile. The
grey Cap is used to close the hole.
A T-Slot Nut is inserted into the groove in the second
profile and forms the counterpart for the Automatic
Fastener screw.
If this groove in the second profile is also closed, the
T-Slot Nut must be inserted from either the profile‘s end
face or through a larger opening in the groove cover
created beforehand.
A special L-Key 5 A/F N is used for the Automatic-Fasten-
ing Sets 8 N.

Opening the closed groove of a Line 8 Profile in order to

insert the T-Slot Nuts of two Automatic-Fastening Sets
8 N.

Automatic-Fastening Sets should always be used in pairs.

Automatic-Fastening Set 8 N
Automatic Fastener 8 N, St, black
Cap, PA grey
Hex. Socket Head Cap Screw M6x30, St, bright zinc-pl.
T-Slot Nut V 8 St M6, bright zinc-plated
s = 6 A/F
M = 14 Nm
m = 27.0 g
1 set 0.0.489.96

126
 Basic Elements Fasteners

New Automatic-Fastening Set 8 N D40 can be used for con-

necting Profiles 8 D40 with other Profiles 8 D40, or for
in catalogue connecting Profiles 8 with rectangular cross-sections if
an Adapter 8 D40 (Section 1.2 Accessories for Profiles)
is used. When using this Automatic-Fastening Set with
open-groove profiles, the profiles require no processing
- the self-tapping Automatic Fastener is simply screwed
into the profile groove from the end face.
When using Profiles 8 with closed grooves, a 20 mm dia.
mounting bore must be drilled at a distance of 40 mm
from the end face in order to access the fastening screw.

 Innovation
German patent
and foreign patents
EP 0 458 069

Automatic-Fastening Set 8 N D40 can be used to connect

Profiles 8 with both open and closed grooves (where
designed for opening). To cover the mounting bore in
the side face of profiles with closed grooves, Automatic-
Fastening Set 8 N D40 contains Caps for Profiles 8 with
rectangular and round cross-sections. Depending on
the profile attached, the Cap with a rounded or flat outer
contour will be used. In the case of Profiles 8 with open
grooves, no bore is needed. Consequently, the Caps are
not required in this instance.

The length of the screw in Automatic-Fastening Set 8 N

D40 is matched to the thickness of Adapter 8 D40. The
full length of the thread is therefore available in order to
ensure that the maximum fastening force is applied.

Automatic-Fastening Set 8 N D40

1 Automatic Fastener 8 N, St, black
2 Caps, PA grey
1 Hex. Socket Head Cap Screw M6x32, St, bright zinc-pl.
1 T-Slot Nut V 8 St M6, bright zinc-plated
s = 6 A/F
M = 14 Nm
m = 28.5 g
1 set 0.0.493.91

127
 Basic Elements Fasteners

Central- Central-Fastening Set 8 is useful if the profile grooves of

a construction facing each other are to accommodate a
Fastening Set panel element. Since the groove area remains free with
this fastening set, no special machining of the panel ele-
New ment in the corner area is required.
in catalogue Central-Fastening Set 8 is thus a particularly cost-effec-
tive means of making a profile connection.

Due to the reduced clamping force and the lack of any

anti-torsion feature between the profiles, this fastening
set should only be used in combination with panel ele-
ments in the profile groove and only for profile connec-
tions subject to low loads. Where more stringent require-
ments need to be satisfied and parts are important for
safety considerations, it is advisable to use the proven
fastening techniques for basic constructions (Standard-
Fastening, Universal-Fastening or Automatic-Fastening
Sets).
Note: When using Radius Seals in combination with
Central-Fastening Set 8, the distance between the hole
centre and the end face of the profile should be reduced
from 12 mm to 11 mm.

The profile branching off requires machining in order to

use Central-Fastening Set 8.
The hole should be drilled with Step Drill D14,2 (Art. No.
0.0.492.60).

128
 Basic Elements Fasteners

Central-Fastening Set 8
Clamping pin, St, bright zinc-plated
Clamping spring, St, stainless
Sleeve with bore, St, bright zinc-plated
Grub screw M10, St, bright zinc-plated
Cap, PA grey
M = 15 Nm
m = 35.0 g
1 set 0.0.494.15

Direct-Fastening Direct-Fastening Set 8 90° is used for right-angled con-

nection of Profiles 8. The profile can be secured at the
Set 8 90° end face and at any angle. The core bore must have an
M8x16 thread.

 Innovation
German patent
and foreign patent
EP 0 490 086

Direct-Fastening Set 8 90° is particularly suitable for

movable fastening of profiles, with in part closed grooves,
where Universal or Automatic Fasteners cannot be used.

Direct-Fastening Set 8 90°

Fastener, G-St
Countersunk Screw M8x27, St
O-ring, NBR, black
Hexagon Socket Head Cap Screw DIN 7984-M6x14, St
Mstainl. = 5.5 Nm
m = 30.0 g
stainless, 1 set 0.0.388.67

129
 Basic Elements Fasteners

Angle Bracket For power-lock connection (without machining) between

profiles, reinforcing profile connections or for fastening a
Zn range of components to profiles.

The Angle Bracket is ideal for connecting installation

conduits (Section 7.1 Conduits). The rounding of the
inside edge prevents damage to the cable.

When used to reinforce the joints of large profiles or

conduits, several Angle Brackets can be used in parallel.
Note: Ensure the maximum permissible tensile load on
the Profile Groove is not exceeded!
Note: For Angle Brackets of Lines 6, 8 and 12, special
square washers are used due to the length of the screws
and to improve the application of the clamping force.

Angle Bracket 5 20x20 Zn F < 250 N ^ F x l < 5 Nm The load-carrying capacity is to be checked based on
both conditions.
Angle Bracket 5 40x40 Zn F < 500 N ^ F x l < 25 Nm
Angle Bracket 6 30x30 Zn F < 500 N ^ F x l < 12 Nm
Angle Bracket 6 60x60 Zn F < 1,000 N ^ F x l < 36 Nm
Angle Bracket 8 40x40 Zn F < 1,000 N ^ F x l < 50 Nm
Angle Bracket 8 80x80 Zn F < 2,000 N ^ F x l < 150 Nm
Angle Bracket 8 160x80 Zn F < 2,000 N ^ F x l < 150 Nm
Angle Bracket 12 60x60 Zn F < 2,000 N ^ F x l < 100 Nm
Angle Bracket 12 120x120 Zn F < 4,000 N ^ F x l < 250 Nm

Angle Bracket 5 20x20 Zn

Die-cast zinc
m = 14.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.425.03

Angle Bracket Cap 5 20x20

PA-GF
m = 1.0 g
black, 1 pce. 0.0.425.04

Angle Bracket Set 5 20x20

Angle Bracket 5 20x20 Zn
Angle Bracket Cap 5 20x20
2 Cap Screws DIN 6912-M5x8, St, bright zinc-plated
2 T-Slot Nuts 5 St M5, bright zinc-plated
m = 23.0 g
1 set 0.0.425.02

130
Basic Elements Fasteners

Angle Bracket 5 40x40 Zn

Die-cast zinc
m = 39.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.425.06

Angle Bracket Cap 5 40x40

PA-GF
m = 3.0 g
black, 1 pce. 0.0.425.07

Angle Bracket Set 5 40x40

Angle Bracket 5 40x40 Zn
Angle Bracket Cap 5 40x40
4 Cap Screws DIN 6912-M5x8, St, bright zinc-plated
4 T-Slot Nuts 5 St M5, bright zinc-plated
m = 58.0 g
1 set 0.0.425.05

Angle Bracket 6 30x30 Zn

Die-cast zinc
m = 47.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.419.63

Angle Bracket Cap 6 30x30

PA-GF
m = 4.0 g
black, 1 pce. 0.0.419.64

Angle Bracket Set 6 30x30

Angle Bracket 6 30x30 Zn
Angle Bracket Cap 6 30x30
2 Button-Head Screws ISO 7380-M6x14, St, bright zinc-pl.
2 Washers 10.5x10.5x1.3, St, bright zinc-plated
2 T-Slot Nuts 6 St M6, bright zinc-plated
m = 66.0 g
1 set 0.0.419.67

Angle Bracket 6 60x60 Zn

Die-cast zinc
m = 130.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.419.65

Angle Bracket Cap 6 60x60

PA-GF
m = 7.0 g
black, 1 pce. 0.0.419.66

Angle Bracket Set 6 60x60

Angle Bracket 6 60x60 Zn
Angle Bracket Cap 6 60x60
4 Button-Head Screws ISO 7380- M6x14, St, bright zinc-pl.
4 Washers 10.5x10.5x1.3, St, bright zinc-plated
4 T-Slot Nuts 6 St M6, bright zinc-plated
m = 166.0 g
1 set 0.0.419.68

131
 Basic Elements Fasteners

Washer 10.5x10.5x1.3
St
m = 60 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.491.44

Angle Bracket 8 40x40 Zn

Die-cast zinc
m = 119.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.411.24

Angle Bracket Cap 8 40x40

PA-GF
m = 6.0 g
black, 1 pce. 0.0.411.26

Angle Bracket Set 8 40x40

Angle Bracket 8 40x40 Zn
Angle Bracket Cap 8 40x40
2 Button-Head Screws ISO 7380-M8x18, St, bright zinc-pl.
2 Washers 13.9x13.9x2, St, bright zinc-plated
2 T-Slot Nuts 8 St M8, bright zinc-plated
m = 163.0 g
1 set 0.0.411.15

Angle Bracket 8 80x80 Zn

Die-cast zinc
m = 270.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.411.23

Angle Bracket Cap 8 80x80

PA-GF
m = 13.0 g
black, 1 pce. 0.0.411.25

Angle Bracket Set 8 80x80

Angle Bracket 8 80x80 Zn
Angle Bracket Cap 8 80x80
4 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
4 Washers 13.5x9x1 St, bright zinc-plated
4 T-Slot Nuts 8 St M8, bright zinc-plated
m = 360.0 g
1 set 0.0.411.32

Angle Bracket 8 160x80 Zn

Die-cast zinc
m = 530.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.436.23

132
Basic Elements Fasteners

Angle Bracket Cap 8 160x80

PA-GF
m = 23.0 g
black, 1 pce. 0.0.436.25

Angle Bracket Set 8 160x80

Angle Bracket 8 160x80 Zn
Angle Bracket Cap 8 160x80
4 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
4 Washers 13.5x9x1 St, bright zinc-plated
4 T-Slot Nuts 8 St M8, bright zinc-plated
m = 662.0 g
1 set 0.0.436.24

Washer 13.5x9x1
St
m = 60 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.429.11

Washer 13.9x13.9x2
St
m = 175 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.495.61

Angle Bracket 12 60x60 Zn

Die-cast zinc
m = 350.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.003.20

Angle Bracket Cap 12 60x60

PA-GF
m = 20.0 g
black, 1 pce. 0.0.005.06

Angle Bracket Set 12 60x60

Angle Bracket 12 60x60 Zn
Angle Bracket Cap 12 60x60
2 Button-Head Screws ISO 7380-M12x25, St, bright zinc-pl.
2 Washers DIN 433-13, St, bright zinc-plated
2 T-Slot Nuts 12 St M12, bright zinc-plated
m = 520.0 g
1 set 0.0.003.53

133
 Basic Elements Fasteners

Angle Bracket 12 120x120 Zn

Die-cast zinc
m = 900.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.003.21

Angle Bracket Cap 12 120x120

PA-GF
m = 40.0 g
black, 1 pce. 0.0.005.07

Angle Bracket Set 12 120x120

Angle Bracket 12 120x120 Zn
Angle Bracket Cap 12 120x120
4 Button-Head Screws ISO 7380-M12x25, St, bright zinc-pl.
4 Washers DIN 433-13, St, bright zinc-plated
4 T-Slot Nuts 12 St M12, bright zinc-plated
m = 1.2 kg
1 set 0.0.003.54

134
 Basic Elements Fasteners

Angle Bracket V Angle Bracket V 8 40 Zn is particularly suitable for sim-

ple connections between horizontal profiles (e.g. Clamp
8 40 Zn Profile 8 40x40 E) and Stand Profiles (e.g. Clamp Profile
8 80x40-180° light). The profiles do not need to be ma-
New chined in any way. The Angle Bracket has an anti-torsion
in catalogue device on its rear side to position it correctly in the profile
groove. Because Angle Bracket V 8 40 Zn is keyed to the
profile groove, it is particularly stable. It can also be used
to secure other components to Line 8 profiles.

The Clamp Profiles light are connected using Angle

Bracket V 8 40 Zn.

Angle Bracket V 8 40 Zn
Die-cast zinc
Angle Bracket, die-cast zinc, RAL9006 white aluminium
2 T-Slot Nuts 8 St M8, St, bright zinc-plated
2 Counters. Screws DIN 7991-M8x18, St, bright zinc-pl.
m = 167.0 g
1 set 0.0.486.28

Angle Bracket Angle Bracket 8 St are heavy-duty fastening elements for

power-lock, non-machined connection of large Profiles
8 St 8 320x160 or Profiles 8 160x160 with innovative screw
technology. They can also be used for screwing profiles
to floors and walls and for fastening heavy parts that are
not part of the MB Building Kit System.
Angle Bracket 8 160x160 St M8 is fastened to the profile
with the Fastening Set. Depending on the combination of
profiles, up to 4 Fastening Sets may be required for each
Angle Bracket.
Angle Bracket 8 160x160 St M12 is used for screw at-
tachment with Fasteners 8 M12 (Section 3.2 Screws and
Universal-Elements). A particulary heavy-duty connection
is possible for the profiles by using an M12 bolt with
Profile 8 grooves. Alternatively, Angle Bracket 8 St M12
can also be screw attached using bolts and T-Slot Nuts
8 St M8.

135
 Basic Elements Fasteners

Angle Bracket 8 160x160 St M8

High-strength cast iron
m = 2.4 kg
white aluminium, similar to RAL 9006, 1 pce. 0.0.475.21

Fastening Set for Angle Bracket 8 160x160 St M8

1 Profile Bar 8 St M8-40, bright zinc-plated
4 Button-Head Screws M8x20, St, bright zinc-plated
4 washers DIN 1441-9.0, St, bright zinc-plated
m = 132.0 g
1 set 0.0.479.96

Angle Bracket 8 160x160 St M12

High-strength cast iron
m = 2.2 kg
white aluminium, similar to RAL 9006, 1 pce. 0.0.475.20

Fastener 8 M12
1 fastener half, cast steel, stainless
1 fastener half with spring ball, cast steel, stainless
1 nut DIN 934-M12, St, bright zinc-plated
1 washer DIN 125-12, St, bright zinc-plated
m = 70.0 g
1 set 0.0.473.02

136
 Basic Elements Fasteners

Corner Fastening Sets can be used to construct a corner unit

with three profiles or one corner angle with two profiles
Fastening ensuring a continuous profile geometry.
Sets Fastening Sets are ideal for constructing attractive
display cases, tables, cover hoods etc.
The profiles must be provided with threads in the core
bores.

Fastener Cap 5 R20-90°

PA-GF
m = 0.7 g
black, 1 pce. 0.0.425.94

Fastening Set 5 R20-90°

Fastener 5 20x20, Die-cast zinc, black
Fastener Cap 5 R20-90°
3 Button-Head Screws ISO 7380-M5x12, St, bright zinc-pl.
m = 21.0 g
1 set 0.0.425.97

Fastener Cap 5 20x20x20

PA-GF
m = 1.0 g
black, 1 pce. 0.0.437.73

Fastening Set 5 20x20x20

Fastener 5 20x20, Die-cast zinc, black
Fastener Cap 5 20x20x20
3 Button-Head Screws ISO 7380-M5x12, St, bright zinc-pl.
m = 22.0 g
1 set 0.0.437.96

137
 Basic Elements Fasteners

Fastener Cap 6 R30-90°

PA-GF
m = 3.0 g
black, 1 pce. 0.0.434.83

Fastening Set 6 R30-90°

Fastener 6 30x30, Die-cast zinc, black
Fastener Cap 6 R30-90°
3 Button-Head Screws ISO 7380-M6x16, St, bright zinc-pl.
m = 54.0 g
1 set 0.0.434.87

Fastener Cap 6 30x30-45°

PA-GF
m = 3.0 g
black, 1 pce. 0.0.434.85

Fastening Set 6 30x30-45°

Fastener 6 30x30, Die-cast zinc, black
Fastener Cap 6 30x30-45°
3 Button-Head Screws ISO 7380-M6x16, St, bright zinc-pl.
m = 54.0 g
1 set 0.0.434.86

Fastener Cap 6 30x30x30

PA-GF
m = 8.0 g
black, 1 pce. 0.0.434.84

Fastening Set 6 30x30x30

Fastener 6 30x30, Die-cast zinc, black
Fastener Cap 6 30x30x30
3 Button-Head Screws ISO 7380-M6x16, St, bright zinc-pl.
m = 59.0 g
1 set 0.0.434.88

Fastener Cap 8 R40-90°

PA-GF
m = 8.0 g
black, 1 pce. 0.0.436.32

Fastening Set 8 R40-90°

Fastener 8 40x40, Die-cast zinc, black
Fastener Cap 8 R40-90°
3 Button-Head Screws ISO 7380-M8x20, St, bright zinc-pl.
m = 120.0 g
1 set 0.0.436.35

Fastener Cap 8 40x40-2x45°

PA-GF
m = 10.0 g
black, 1 pce. 0.0.436.62

138
Basic Elements Fasteners

Fastening Set 8 40x40-2x45°

Fastener 8 40x40, Die-cast zinc, black
Fastener Cap 8 40x40-2x45°
3 Button-Head Screws ISO 7380-M8x20, St, bright zinc-pl.
m = 128.0 g
1 set 0.0.436.63

Fastener Cap 8 40x40-45°

PA-GF
m = 9.0 g
black, 1 pce. 0.0.373.52

Fastening Set 8 40x40-45°

Fastener 8 40x40, Die-cast zinc, black
Fastener Cap 8 40x40-45°
3 Button-Head Screws ISO 7380-M8x20, St, bright zinc-pl.
m = 127.0 g
1 set 0.0.388.68

Fastener Cap 8 40x40x40

PA-GF
m = 16.0 g
black, 1 pce. 0.0.415.97

Fastening Set 8 40x40x40

Fastener 8 40x40, Die-cast zinc, black
Fastener Cap 8 40x40x40
3 Button-Head Screws ISO 7380-M8x20, St, bright zinc-pl.
m = 133.0 g
1 set 0.0.416.08

139
 Basic Elements Fasteners

1.3.2 Angled Components for connecting profiles at fixed, freely

selectable or adjustable angles.
Connections

Angle Elements Connection elements for fastening a profile at an angle of

45° when working with bracing and latticework.
T1

Covering of the profile ends with Caps 6 30x30-45° or

8 40x40-45° (Section 1.2 Accessories for Profiles).

The Angle Elements are screw-connected with But-

ton-Head Screws ISO 7380 (Section 3.2 Screws and
Universal-Elements) and washers DIN 125.
The profile to be connected can be attached using two
Universal Fasteners (without anti-torsion pins) and But-
ton-Head Screws ISO 7380.

Button Head Screws ISO 7380-M6x12

a
Washers DIN 125-6.4
Universal­ Fasteners 6
b
Button Head Screws ISO 7380-M6x20
Button Head Screws ISO 7380-M8x16
a
Washers DIN 125-8.4
Universal­ Fasteners 8
b
Button Head Screws ISO 7380-M8x25

Angle Element 6 T1-30

Al, anodized
m = 23.0 g
natural, 1 pce. 0.0.459.70

Angle Element 6 T1-60

Al, anodized
m = 40.0 g
natural, 1 pce. 0.0.459.74

140
 Basic Elements Fasteners

Angle Element 8 T1-40

Al, anodized
m = 73.0 g
natural, 1 pce. 0.0.388.00

Angle Element 8 T1-80

Al, anodized
m = 148.0 g
natural, 1 pce. 0.0.388.01

Angle Elements Connection elements for fastening two profiles at an

angle of 45° when working with bracing and latticework.
T2

Covering of the profile ends with Caps 6 30x30-45° or

8 40x40-45° (Section 1.2 Accessories for Profiles).

Angle Elements T2 are fastened with Button-Head

Screws, Universal Fasteners or Automatic Fasteners and
a special T-Slot Nut (see table).

141
 Basic Elements Fasteners

a Button-Head Screws ISO 7380-M6x16

b Universal­ Fastener 6
Button-Head Screws ISO 7380-M6x22
T-Slot Nut 6 St 2xM6-28 or 6 St 2x M6-58
Automatic Fastener 6; Hexagon Socket
Head Cap Screws DIN 912-M5x35
T-Slot Nut 6 St 2xM5-28 or 6 St 2x M5-58
a Button-Head Screws ISO 7380-M8x16

b Universal­ Fastener 8
Button-Head Screws ISO 7380-M8x30
T-Slot Nut 8 St 2xM8-36 or 8 St 2x M8-76
Automatic Fastener 8; Hexagon Socket
Head Cap Screws DIN 912-M6x40
T-Slot Nut 8 St 2xM6-36 or 8 St 2x M6-76

Angle Element 6 T2-30

Al, anodized
m = 23.0 g
natural, 1 pce. 0.0.459.72

Angle Element 6 T2-60

Al, anodized
m = 44.0 g
natural, 1 pce. 0.0.459.76

Angle Element 8 T2-40

Al, anodized
m = 67.0 g
natural, 1 pce. 0.0.388.02

Angle Element 8 T2-80

Al, anodized
m = 135.0 g
natural, 1 pce. 0.0.388.03

142
 Basic Elements Fasteners

Hinges, For connecting profiles at various angles up to 180° and

for use as heavy-duty hinges (adjustment range ± 90°).
heavy-duty When used in conjunction with the spacer rings, they can
be used as freely movable hinges. If the spacer rings are
removed, they can be used as rigid angle elements, e.g.
bracing, and can also be pinned.
The Hinges with Clamp Lever can be locked in position
or released. Particularly suitable for adjustable holders,
swivel-type arms for Parts Containers and other similar
equipment.

Calculation of the strut length L:

_____
L=√
​ x2 + y2 ​- 2z

Hinge, Dowel Screw Nut Connection

heavy- DIN 6325 rigid movable
duty a b c d e F1 F2 F1 F2
5 20x20 2m6x20 7 mm Hex. Socket Head Cap DIN 557 3.3 mm 500 N 200 N 200 N 100 N
Screw DIN 912-M5 M5
6 30x30 4m6x30 10 mm Button-Head Screw DIN 439 3.5 mm 1,750 N 500 N 500 N 500 N
ISO 7380-M6x14 M6
8 40x40 4m6x40 12 mm Button-Head Screw DIN 439 5.0 mm 5,000 N 1,000N 750 N 750 N
ISO 7380-M8x16 M8
8 80x40 6m6x40 24 mm Button-Head Screw DIN 439 5.0 mm 10,000 N 2,000N 1,500 N 1,500 N
ISO 7380-M8x16 M8

143
 Basic Elements Fasteners

Hinge 5 20x20, heavy-duty

2 hinge halves, die-cast zinc, RAL9006 white aluminium
2 fixing elements, PA-GF, black
2 thread bushes M4, St, bright zinc-plated
2 spacer rings, St, stainless
2 hexagon screws, St
m = 39.0 g
1 pce. 0.0.464.39

Hinge 5 20x20, heavy-duty with Clamp Lever

2 hinge halves, die-cast zinc, RAL9006 white aluminium
2 fixing elements, PA-GF, black
1 thread bush M4, St, bright zinc-plated
Bush liner, St, bright zinc-plated
Spacer collar, St
Clamp lever M4x20, black
Max. holding torque = 5 Nm
m = 81.0 g
1 pce. 0.0.464.43

Hinge 6 30x30, heavy-duty

2 hinge halves, die-cast zinc, RAL9006 white aluminium
4 fixing elements, die-cast zinc, bright zinc-plated
2 thread bushes M5, St, zinc-plated
2 spacer rings, St, stainless
2 Countersunk Screws DIN 7991-M5x8, St
m = 125.0 g
1 pce. 0.0.419.80

Hinge 6 30x30, heavy-duty with Clamp Lever

2 hinge halves, die-cast zinc, RAL9006 white aluminium
4 fixing elements, die-cast zinc, bright zinc-plated
Thread bush M5, St, zinc-plated
Bush liner, St, zinc-plated
Spacer collar, St
Clamp lever M5x30, black
Max. holding torque = 10 Nm
m = 163.0 g
1 pce. 0.0.419.85

Hinge 8 40x40, heavy-duty

2 hinge halves, die-cast zinc, RAL9006 white aluminium
4 fixing elements, die-cast zinc, bright zinc-plated
2 thread bushes M8, St, zinc-plated
2 spacer rings, St, stainless
2 Countersunk Screws DIN 7991-M8x12, St
m = 320.0 g
1 pce. 0.0.265.31

Hinge 8 40x40, heavy-duty with Clamp Lever

2 hinge halves, die-cast zinc, RAL9006 white aluminium
4 fixing elements, die-cast zinc, bright zinc-plated
Thread bush M8, St, zinc-plated
Bush liner, St, zinc-plated
Spacer collar, St
Clamp lever M8x40, black
Max. holding torque = 20 Nm
m = 410.0 g
1 pce. 0.0.373.93

144
 Basic Elements Fasteners

Hinge 8 80x40, heavy-duty

2 hinge halves, die-cast zinc, RAL9006 white aluminium
8 fixing elements, die-cast zinc, bright zinc-plated
2 collared bushes, St, zinc-plated
2 spacer rings, St, stainless
2 Countersunk Screws DIN 7991-M8x16, St
m = 1.0 kg
1 pce. 0.0.373.91

Mitre-Fastening Mitre-Fastening Sets are suitable for connecting two

profiles at an angle. They are frequently used when
Set 8 constructing frame elements and panel edging. The
profile grooves facing each other inside the frame remain
New unobstructed so they can be used for holding panel
in catalogue elements.
A mitre-sawn Profile 8 (at any angle γ from 30° to 90°) is
screwed to the side face of a Profile 8. Mitre-Butt-Fasten-
ing Set 8 must be used to interconnect two mitre-sawn
profiles.

The position of the clamping pins at right angles to the

cut profile edge generates particularly high clamping
forces on the fastening elements. The clamping screws
are accessed from the side of the profile frame.
Note: Despite the optimized design, the flow of forces
across the inclined contact faces of the profiles is such
that only part of the pretension of the screw connection
is utilized. Mitre connections therefore have a lower
load bearing capacity than other, right-angled profile
connections (Standard-Fastening, Universal-Fastening or
Automatic-Fastening Set). Mitre-Fastening Sets should
therefore not be used for constructing basic frames and
safety-related parts that are subject to high loads.

Your item dealer can provide the required mitre cuts and
profile processing as a service.

Distances a and b can also be calculated as a function of

angle γ:

12 + 20 cos γ 20 + 12 cos γ
a = ________
​ sin γ ​ b = ________
​ sin γ ​

145
 Basic Elements Fasteners

Using Mitre-Fastening Set 8:

1. Mitre the profile at an angle γ.
2. Drill a counterbore of diameter 14.2 mm (Step Drill Art.
No. 0.0.492.60) for the fastener sleeve in the side of the
mitred profile (use of a drilling jig (Art. No. 0.0.493.72,
Section 9.2 Jigs and Tools) is recommended).
3. Drill a 9 mm dia. hole in the end face of the mitred
profile (use of a drilling jig (Art. No. 0.0.493.71, Section
9.2 Jigs and Tools) is recommended). The minimum drill-
ing depth is 12 mm.
4. Insert the T-Slot Nut into the profile groove of the con-
tinuous profile to which the mitred profile is connected
and screw in the clamping pin until the mark around the
perimeter is level with the profile surface.
5. Insert the fastener sleeve into the mitred profile and fit
the assembly over the clamping pin.
6. Drive the grub screw M10 into the fastener sleeve and
tighten the profile connection (M = 15 Nm).
7. Fit the Cap onto the fastener sleeve.

Mitre-Fastening Set 8
1 clamping pin M8x28.5, St, bright zinc-plated
1 sleeve with bore, St, bright zinc-plated
1 Grub screw M10, St, bright zinc-plated
T-Slot Nut V 8 St M8, bright zinc-plated
1 Cap, PA grey
m = 40.0 g
1 set 0.0.492.30

146
 Basic Elements Fasteners

1.3.3 Cross- Suitable for connecting profiles which cross at any angle.
The connection is made by power-locking the profile side
Profile faces.
Connections

Direct- Power-lock connection (without machining) of two Pro-

files 8 that touch along their flanks. The profiles can also
Fastening Set 8 run parallel to each other for a short distance.
Both profiles can be moved in the direction of the groove.
Neither profile needs to be machined, thereby ensuring
that the profiles can be moved in both grooves. The
Direct-Fastening Set is particularly suitable for connect-
ing the profiles of ball-bush guide blocks (Section 8.1
Linear Slides) with other profiles, so that the profiles can
be moved and no machining is required.
Note: Where anodized surfaces are to be fitted together,
we recommend greasing the contact points. This minimis-
es the level of noise generated.

 Innovation
German patent
and foreign patent
EP 0 490 086

Installation note:
Slightly loosen the Hexagon Socket Head Cap Screw so
that the small wedge (figure on far left) is seated so as to
ensure the maximum travel distance, then slightly tighten
the Countersunk Screw, so that the profiles can only just
be moved by hand.
After positioning both profiles, tension the Direct-Fasten-
ing Set by tightening the Hex. Socket Head Cap Screw.

Direct-Fastening Set 8
Fastener, cast steel
Countersunk Screw DIN 7991-M6x20, St
Hexagon Socket Head Cap Screw DIN 7984-M6x14, St
Spacer sleeve, POM, black
T-Slot Nut 8 St M6
Mbzp. = 5.5 Nm
m = 37.0 g
bright zinc-plated, 1 set 0.0.388.63

147
 Basic Elements Fasteners

Direct-Fastening Set 8
Fastener, cast steel
Countersunk Screw DIN 7991-M6x20, St
Hexagon Socket Head Cap Screw DIN 7984-M6x14, St
Spacer sleeve, POM, black
T-Slot Nut 8 St M6
Mstainl. = 4.5 Nm
m = 37.0 g
stainless, 1 set 0.0.440.65

Face Fastening Face Fastening Set 8 is used to create a rigid angular

connection between two profiles whose grooved sides
Set 8 face each other.
It can also be used to connect the end face of one profile
to the grooved side of another profile.
The two halves of the Face Fastening Set are located
between the profiles being connected.
A clamp lever extending all the way through may be used
with Face Fastening Set 8. This alternative facilitates
adjustment.

The angle between the profiles can be selected in 5°

increments. The toothing ensures that the two halves fit
together securely at the correct angle.
The two halves must be pinned together if a moment
of M > 10 Nm is applied to the Face Fastening Set. The
permissible load is Mmax. = 20 Nm.

The anti-torsion blocks must be removed when attaching

to panel elements.
Position of the fixing bores in the panel elements and
profiles.
These fixing bores are predrilled in the fastener
(⌀ 5.8 mm).

Two Line 8 Profiles are screw-connected using screw

ISO 7380-M8x25, Washer DIN 125-8,4 and T-Slot Nut 8
St M8.
An access hole must be made in one of the profiles to
accommodate the Allen key.

148
 Basic Elements Fasteners

Face Fastening Set 8

Die-cast zinc
m = 71.0 g
black, 1 set 0.0.474.44

Angle Hinge The Angle Hinge Brackets and Angle Clamp Brackets are
used for connecting two profiles of the same Line whose
Brackets, Angle side faces are in contact and which cross at an angle.
Clamp Brackets

The Angle Hinge Bracket serves as a fixed point of rota-

tion for profiles crossing each other. When the screws are
tight, the rotational position around the bearing bush can
still be selected at will.

The Angle Clamp Bracket can be used in combination

with an Angle Hinge Bracket or a second Angle Clamp
Bracket to provide a simple connection between two
crossing profiles.

Loosening the screw or clamp lever releases the tension

in the two profile grooves and allows rotation at any angle
and movement along the grooves.

149
 Basic Elements Fasteners

Combination of Angle Hinge Bracket and Angle Clamp

Bracket, e.g. for adjusting the angle of a shelf around a
fixed point of rotation.

Combination of two Angle Clamp Brackets, e.g. for adjust-

ing a rest (in terms of height, lateral location and angle).

Angle Hinge Bracket 5

Die-cast zinc, RAL9006 white aluminium
1 bearing bush, St, bright zinc-plated
2 T-Slot Nuts 5 St M5, bright zinc-plated
1 Button-Head Screw ISO 7380-M5x8, St, bright zinc-plated
1 dome-head screw M5x10, St, bright zinc-plated
a = 10 mm
m = 20.0 g
1 set 0.0.437.83

Angle Clamp Bracket 5

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 5 St M5, bright zinc-plated
1 dome-head screw M5x8, St, bright zinc-plated
m = 19.0 g
1 set 0.0.437.84

Angle Clamp Bracket 5 with Clamp Lever

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 5 St M5, bright zinc-plated
1 clamp lever M5x20, black
1 sleeve, St, bright zinc-plated
m = 51.0 g
1 set 0.0.437.85

Angle Hinge Bracket 6

Die-cast zinc, RAL9006 white aluminium
1 bearing bush, St, bright zinc-plated
2 T-Slot Nuts 6 St M6, bright zinc-plated
2 dome-head screws M6x14, St, bright zinc-plated
a = 15 mm
m = 65.0 g
1 set 0.0.441.97

Angle Clamp Bracket 6

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 6 St M6, bright zinc-plated
1 dome-head screw M6x14, St, bright zinc-plated
m = 66.0 g
1 set 0.0.441.98

Angle Clamp Bracket 6 with Clamp Lever

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 6 St M6, bright zinc-plated
1 clamp lever M6x32, black
1 sleeve, St, bright zinc-plated
m = 103.0 g
1 set 0.0.441.99

150
Basic Elements Fasteners

Angle Hinge Bracket 8

Die-cast zinc, RAL9006 white aluminium
1 bearing bush, St, bright zinc-plated
2 T-Slot Nuts 8 St M8, bright zinc-plated
2 dome-head screws M8x18, St, bright zinc-plated
a = 20 mm
m = 135.0 g
1 set 0.0.457.76

Angle Clamp Bracket 8

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 8 St M8, bright zinc-plated
1 dome-head screw M8x18, St, bright zinc-plated
m = 130.0 g
1 set 0.0.457.77

Angle Clamp Bracket 8 with Clamp Lever

Die-cast zinc, RAL9006 white aluminium
1 T-Slot Nut 8 St M8, bright zinc-plated
1 clamp lever M8x40, black
1 sleeve, St, bright zinc-plated
m = 225.0 g
1 set 0.0.457.78

151
 Basic Elements Fasteners

1.3.4 Butt Connection of profiles end face to end face in order to ex-
tend constructions: can also be retrofitted in some cases.
Connections

Universal-Butt- The Universal-Butt-Fastening Sets can be used to connect

the end faces of two profiles from the same Line. Univer-
Fastening Sets sal-Butt-Fasfening Sets should always be used in pairs.
Depending on the profile size and load, several pairs may
be necessary. Connection processing of the profiles is
the same as for the Universal-Fastening Sets.

Universal-Butt-Fastening Set 5
2 Universal Fasteners 5, die-cast zinc
Hexagon Socket Head Cap Screw DIN 912-M4x20, St
Hexagon Nut DIN 934-M4, St
Mbzp. = 3.0 Nm
m = 10.0 g
bright zinc-plated, 1 set 0.0.370.32

Universal-Butt-Fastening Set 5
2 Universal Fasteners 5, die-cast zinc
Hexagon Socket Head Cap Screw DIN 912-M4x20, St
Hexagon Nut DIN 934-M4, St
Mstainl. = 2.5 Nm
m = 10.0 g
stainless, 1 set 0.0.437.55

Universal-Butt-Fastening Set 6
2 Universal Fasteners 6, die-cast zinc
Button-Head Screw ISO 7380-M6x35, St
Hexagon Nut DIN 934-M6, St
Mbzp. = 8.0 Nm
m = 27.0 g
bright zinc-plated, 1 set 0.0.419.53

Universal-Butt-Fastening Set 6
2 Universal Fasteners 6, die-cast zinc
Button-Head Screw ISO 7380-M6x35, St
Hexagon Nut DIN 934-M6, St
Mstainl. = 6.5 Nm
m = 27.0 g
stainless, 1 set 0.0.441.77

152
 Basic Elements Fasteners

Universal-Butt-Fastening Set 8
2 Universal Fastener 8, die-cast zinc
Button-Head Screw ISO 7380-M8x45, St
Hexagon Nut DIN 934-M8, St
Mbzp. = 25 Nm
m = 60.0 g
bright zinc-plated, 1 set 0.0.265.46

Universal-Butt-Fastening Set 8
2 Universal Fastener 8, die-cast zinc
Button-Head Screw ISO 7380-M8x45, St
Hexagon Nut DIN 934-M8, St
Mstainl. = 20 Nm
m = 60.0 g
stainless, 1 set 0.0.440.94

Universal-Butt-Fastening Set 12
2 Universal Fastener 12, die-cast zinc
1 Hexagon Socket Head Cap Screw DIN 7984-M12x70, St
1 washer DIN 433-13, St
1 Hexagon Nut DIN 934-M12, St
Mbzp. = 60 Nm
m = 200.0 g
bright zinc-plated, 1 set 0.0.003.61

Automatic Butt- The Automatic Butt-Fastening Sets can be used to con-

nect the end faces of two profiles from the same Line
Fastening Sets without mechanical processing.
Automatic Butt-Fastening Sets should always be used
in pairs. Depending on the profile size and load, several
pairs may be necessary.

153
 Basic Elements Fasteners

The Fastener is screwed into a profile groove in the

end face, the thread being cut automatically. Use of a
lubricant is recommended.
Note: All Fasteners with a through bore for the fastening
screw have a counter-clockwise thread on the outside in
order to prevent the Fastener twisting when the screw
is tightened. The Fasteners with internal threads have a
clockwise thread on the outside.

Automatic-Fastening Set 5 should be inserted so that the

flattening on the thread is flush with the outer edge of the
profile.

Additional anti-torsion protection can be provided by

ensuring that the Fastener with internal thread is twisted
into the profile only so far till the end of the Fastener
projects into the groove opposite. The Fastener with
through bore must be screwed in the appropriate
distance.
Automatic Butt-Fastening Set 8 also contains two Caps
which can be fitted subsequently over the Fastening Set.

Automatic Butt-Fastening Set 5

1 Automatic Fastener 5 with through bore, St
1 Automatic Fastener 5 with threaded bore, St
Screw M4x40, St
s = 4 A/F
Mbzp. = 2.5 Nm
m = 11.0 g
bright zinc-plated, 1 set 0.0.464.19

Automatic Butt-Fastening Set 5

1 Automatic Fastener 5 with through bore, St
1 Automatic Fastener 5 with threaded bore, St
Screw M4x40, St
s = 4 A/F
Mstainl. = 2.5 Nm
m = 11.0 g
stainless, 1 set 0.0.464.18

154
Basic Elements Fasteners

Automatic Butt-Fastening Set 6

1 Automatic Fastener 6 with through bore, St
1 Automatic Fastener 6 with threaded bore, St
Hex. Socket Head Cap Screw DIN 912-M5x45, St
s = 5 A/F
Mbzp. = 8.0 Nm
m = 23.0 g
bright zinc-plated, 1 set 0.0.419.74

Automatic Butt-Fastening Set 6

1 Automatic Fastener 6 with through bore, St
1 Automatic Fastener 6 with threaded bore, St
Hex. Socket Head Cap Screw DIN 912-M5x45, St
s = 5 A/F
Mstainl. = 6.5 Nm
m = 23.0 g
stainless, 1 set 0.0.441.71

Automatic Butt-Fastening Set 8

1 Automatic Fastener 8 with through bore, St
1 Automatic Fastener 8 with threaded bore, St
Hex. Socket Head Cap Screw DIN 912-M6x50, St
2 Caps, PA-GF, black
s = 6 A/F
Mbzp. = 14 Nm
m = 43.0 g
bright zinc-plated, 1 set 0.0.406.80

Automatic Butt-Fastening Set 8

1 Automatic Fastener 8 with through bore, St
1 Automatic Fastener 8 with threaded bore, St
Hex. Socket Head Cap Screw DIN 912-M6x50, St
2 Caps, PA-GF, black
s = 6 A/F
Mstainl. = 11 Nm
m = 43.0 g
stainless, 1 set 0.0.444.15

Automatic Butt-Fastening Set 12

1 Automatic Fastener 12 with through bore, St
1 Automatic Fastener 12 with threaded bore, St
1 Hexagon Socket Head Cap Screw DIN 912-M8x80, St
s = 8 A/F
Mbzp. = 34 Nm
m = 140.0 g
bright zinc-plated, 1 set 0.0.003.51

155
 Basic Elements Fasteners

Mitre-Butt- Mitre-Butt-Fastening Sets are suitable for connecting

two profiles at an angle. They are used primarily when
Fastening constructing frame elements and panel edging. The
Set 8 profile grooves facing each other inside the frame remain
unobstructed so they can be used for holding panel
New elements.
in catalogue Two mitred profiles (each with an identical angle γ
between 30° and 90°) are connected together. This gives
a possible angle between the profiles of (2γ) between
60° and 180°.
The position of the clamping pins at right angles to the
cut profile edge generates particularly high clamping
forces on the fastening elements. The clamping screws
are accessed from the side of the profile frame.

Note:
Despite the optimized design, the flow of forces across
the inclined contact faces of the profiles is such that only
part of the pretension of the screw connection is utilized.
Mitre connections therefore have a lower load bearing
capacity than other, right-angled profile connections
(Standard-Fastening, Universal-Fastening or Automatic-
Fastening Set).
Mitre-Fastening Sets should therefore not be used for
constructing basic frames and safety-related parts that
are subject to high loads.
Connection processing of the profiles is the same as for
the Mitre-Fastening Set 8.
Your item dealer can provide the required mitre cuts and
profile processing as a service.

Using Mitre-Butt-Fastening Set 8:

1. Mitre both profiles at an angle γ.
2. Drill counterbores of diameter 14.2 mm for the
fastener sleeve in the side of the profile (use of a drilling
jig is recommended).
3. Drill a 9 mm dia. hole into the mitred face of both pro-
files (use of a drilling jig is recommended). The minimum
drilling depth is 12 mm.
4. Insert the threaded fastener sleeve into the counter-
bore of one of the profiles and screw in the clamping pin
until the mark around the perimeter is level with the cut
profile edge.
5. Secure the clamping pin in the threaded fastener
sleeve using grub screw DIN 915 (M = 15 Nm).
6. Insert the fastener sleeve with bore into the second
profile and fit the assemblies together.
7. Drive the special grub screw M10 into the fastener
sleeve and tighten the profile connection (M = 15 Nm).
8. Fit the Caps onto the fastener sleeves.

Mitre-Butt-Fastening Set 8
1 clamping pin M8x33, St, bright zinc-plated
1 sleeve with bore, St, bright zinc-plated
1 threaded sleeve, St, bright zinc-plated
1 Grub screw M10, St, bright zinc-plated
1 Grub screw DIN 915-M10x16, St, bright zinc-plated
2 Caps, PA grey
m = 58.0 g
1 set 0.0.492.25

156
 Basic Elements Fasteners

1.3.5 Parallel- Connection Elements for the continuous connection of components in the MB Building Kit System, in particular
several profiles in longitudinal direction. fasteners, dynamic elements etc.
Profile The Connection Profiles allow the user to create
Connections The load-carrying capacity of the attached composite
“composite profiles” with large external dimensions and profiles depends on the construction design and must be
corresponding tolerances, but with the small toler- determined for each case individually.
ances needed in the area of the groove geometry or the
core bores. These small tolerances allow the use of all

Parallel Element for fastening two parallel Line 8 Profiles at a

distance of 12 mm.
Fastener 8
Parallel Fastener 8 is very easy to use: Both halves of
the spring loaded fastener engage in the profile grooves
facing each other. This fixes the profiles in position. The
fastener is then clamped by tightening an internal screw.

 Innovation
German
utility model
202 12 811

Max. torque for the tensioning screw:

M = 2.5 Nm

Permissible loading force per Fastener:

Fx = 1,000 N
Fz = 100 N

Using the Parallel Fastener 8 Cover Profile:

The gap (12 mm wide) between the profiles which is gen-
erated when Parallel Fastener 8 is used can be covered
in full using this profile.
The Cover Profile can be fitted over at least 2 Parallel
Fasteners 8.
Parallel Fastener 8 Cover Profile Cap covers the end-face
gap between the profiles when using Parallel Fastener 8
Cover Profiles.

Parallel Fastener 8
2 clamping elements, Al, anodized natural
Housing, PA-GF, black
Compression spring
Tensioning screw, St, bright zinc-plated
m = 21.0 g
1 set 0.0.476.58

Parallel Fastener 8 Cover Profile

Al, anodized
m = 50 g/m
natural, 1 pce., length 2000 mm 0.0.476.59

Parallel Fastener 8 Cover Profile End Cap

PA-GF
m = 2.5 g
black, 1 pce. 0.0.476.60

157
 Basic Elements Fasteners

Connection Connection Profile 8 40 is supplied in pairs and ma-

chined with ⌀ 11 mm bores (bore spacing 200 mm) for
Profiles the fastening screws.
Use of Captive Nuts (designed to fix positions and prevent
torsion) allows the Connection Profile to be secured from
one side. Hexagon Socket Head Cap Screws (tighten-
ing torque M = 34 Nm) DIN 912-M10x60, M10x100 or
M10x140 (Section 3.2 Screws and Universal-Elements)
of the corresponding lengths are used to join Connection
Profiles.
The joint or screw heads and Captive Nuts can be fitted
with a dust-tight Cover Profile 32.

Connection Profile 8 40
Al, anodized
(The values apply for an individual profile section and not
for a pair)
A = 8.97 cm² Ix = 5.73 cm4 Iy = 19.85 cm4
It = 4.53 cm4
m = 2.42 kg/m Wx = 2.90 cm³ Wy = 6.96 cm³
natural, cut-off max. 6000 mm, 1 pair 0.0.422.35

Cover Profile 32
Al, anodized
A = 0.41 cm²
m = 0.11 kg/m
natural, cut-off max. 3000 mm 0.0.420.43

Captive Nut M10

Cage and square nut, St
m = 8.0 g
bright zinc-plated, 1 pce. 8.0.004.02

158
 Basic Elements Fasteners

Connection Profiles 8 160 and 8 240 are supplied in

pairs and machined with bores for the fastening screws
DIN 912-M8x60 (Section 3.2 Screws and Universal-Ele-
ments) and Hexagon Nuts DIN 934-M8.
The Connection Profile Braces 8 are ready-to-install kits
complete with screws and nuts.

 Innovation
German patent
199 49 650

The Connection Profile Braces (45° sections of the

Connection Profiles) are suitable for constructing
lightweight, open “composite profiles”. These Connection
Profile Braces consist of left and right diagonal sections
together with the corresponding nuts and bolts. They can
be retrofitted at any point and any distance (dimension
a / b) along the profiles which are being joined. With a
fixed spacing of 160 or 240 mm, the Connection Profiles
Braces represent an inexpensive alternative to the lat-
ticework construction.

Connection Profile 8 160

Al, anodized
(The values apply for an individual profile section and not
for a pair)
A = 17.80 cm² Ix = 16.70 cm4 Iy = 606.30 cm4
m = 4.76 kg/m Wx = 6.70 cm³ Wy = 67.80 cm³
natural, cut-off max. 6000 mm, 1 pair 0.0.458.03

Connection Profile Brace 8 160-45°

Al, anodized, natural
1 Brace right
1 Brace left
2 Hexagon Socket Head Cap Screws DIN 912-M8x60, St,
bright zinc-plated
2 Hexagon Nuts DIN 934-M8, St, bright zinc-plated
amin. = 33 mm (recommended 40 mm)
bmin. = 65 mm (recommended 80 mm)
m = 488.0 g
1 set 0.0.458.18

159
 Basic Elements Fasteners

Connection Profile 8 240

Al, anodized
(The values apply for an individual profile section and not
for a pair)
A = 26.00 cm² Ix = 19.20 cm4 Iy = 1,804.00 cm4
m = 6.97 kg/m Wx = 7.10 cm³ Wy = 139.30 cm³
natural, cut-off max. 6000 mm, 1 pair 0.0.458.17

Connection Profile Brace 8 240-45°

Al, anodized, natural
1 Brace right
1 Brace left
2 Hexagon Socket Head Cap Screws DIN 912-M8x60, St,
bright zinc-plated
2 Hexagon Nuts DIN 934-M8, St, bright zinc-plated
amin. = 38 mm (recommended 40 mm)
bmin. = 76 mm (recommended 80 mm)
m = 846.0 g
1 set 0.0.458.21

160
 Basic Elements Fasteners

1.3.6 Secure To reinforce power-lock profile connections, additional,

positive-lock devices must be provided under certain
Connections loads (e.g. impact).

Pin Elements The Pin Element is used for positive locking of power-lock
connections, e.g. for horizontal braces of continuous
vertical profiles which are subject to heavy load. The
Pin Element can be used, preferably in pairs, to provide
additional support for Standard, Universal and Automatic
Fasteners.

The Pin Element is inserted into the profile groove in

the end face and, after applying the Standard, Universal
or Automatic Fasteners, is then pushed against the
end of the profile and fixed in position. A hole (Line 8:
⌀ 5.9 mm; Line 12: ⌀ 9.9 mm) is drilled in the profile to
accommodate the dowel. The resistance of the fastener
to moving increases per element to max. 3,000 N (Line
8) to max. 6,000 N (Line 12).

Pin Element 8
Body, St, bright zinc-plated
Grub screw DIN 916-M6x12, St, bright zinc-plated
Dowel DIN 7979-6m6x16, St, hardened
m = 34.0 g
1 pce. 0.0.265.37

New Pin Element 12

in catalogue Body, St, bright zinc-plated
Grub screw DIN 913-M10x16, St, bright zinc-plated
Dowel DIN 7979-10m6x24, St, hardened
m = 100.0 g
1 pce. 0.0.010.06

161
2 Floor Elements
Adjustable Feet
Castors
Accessories for Floor Elements
 Floor Elements Adjustable Feet

The Floor Elements product group comprises: When selecting floor elements, it is important to take into
> Adjustable Feet for jigs, machines and enclosures account the dynamic forces which are anticipated.
> Castors for apparatus, containers and other mobile Floor elements are also used to compensate the height
applications and angle relative to the fastening face.
> Special elements for securing constructions to the floor
or wall
> Transport and base plates for connecting adjustable
feet and castors to various applications

2.1 Adjustable The infinitely adjustable feet are suitable for structures
of all kinds.
Feet Depending on the particular application, the adjustable
2.1.1 Knuckle feet can be fitted in the core bores of profiles or used in
combination with Base Plates / Transport Plates. The
Feet range of applications can be extended by appropriate
inserts and foot clamps.
The minimum foot height is obtained by removing the
counter nut.

Knuckle feet in stainless steel for use in areas that are

at risk of corrosion. The fact that they are electrically
conductive means that they can also be used for desks
and devices in areas that are susceptible to ESD.


Note:
The protective conductor of a machine or device must not
be connected via a conductive knuckle foot. An additional
Earthing Terminal (Section 6.1 Electrical Discharge) with
a separate cable is required for this purpose.

Slope compensation is by means of ball and socket.

Adjustable Foot Load F Slope Adjustable Foot Load F Slope

(vertical) α (vertical) α
D20, M5x45 750 N 15° D60, M10x75 5,000 N 7°
D20, M5x45 stainless 1,500 N 7° D60, M12x75 5,000 N 7°
D60, M12x75 stainless 15,000 N 7°
D30, M6x45 900 N 15° D60, M10x120 5,000 N 7°
D30, M6x45 stainless 1,500 N 7° D60, M12x120 5,000 N 7°
D30, M6x60 900 N 15° D80, M10x80 10,000 N 7°
D80, M12x100 10,000 N 7°
D40, M8x60 1,500 N 15°
D80, M16x100 10,000 N 7°
D40, M8x60 stainless 10,000 N 7° D80, M16x100 stainless 20,000 N 7°
D40, M8x80 1,500 N 15° D80, M12x160 10,000 N 7°
D40, M10x80 1,500 N 15° D80, M16x160 10,000 N 7°

163
 Floor Elements Adjustable Feet

Knuckle Foot D20, M5x45

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M5, St, bright zinc-plated
m = 7.0 g
1 pce. 0.0.464.75

Knuckle Foot D20, M5x45

Spindle, St
Foot plate, St
Hexagon nut DIN 934-M5, St
m = 19.0 g
stainless, 1 pce. 0.0.464.81

Knuckle Foot D30, M6x45

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M6, St, bright zinc-plated
m = 16.0 g
1 pce. 0.0.434.52

Knuckle Foot D30, M6x45

Spindle, St
Foot plate, St
Hexagon nut DIN 934-M6, St
m = 47.0 g
stainless, 1 pce. 0.0.478.22

Knuckle Foot D30, M6x60

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M6, St, bright zinc-plated
m = 17.0 g
1 pce. 0.0.434.51

Knuckle Foot D40, M8x60

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M8, St, bright zinc-plated
m = 37.0 g
1 pce. 0.0.364.68

Knuckle Foot D40, M8x60

Spindle, St
Foot plate, St
Hexagon nut DIN 934-M8, St
m = 107.0 g
stainless, 1 pce. 0.0.475.41

Knuckle Foot D40, M8x80

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M8, St, bright zinc-plated
m = 43.0 g
1 pce. 0.0.265.69

164
Floor Elements Adjustable Feet

Knuckle Foot D40, M10x80

Spindle, St, bright zinc-plated
Foot plate, PA, black
Hexagon nut DIN 934-M10, St, bright zinc-plated
m = 65.0 g
1 pce. 0.0.265.74

Knuckle Foot D60, M10x75

Spindle, St, bright zinc-plated
foot plate, die-cast zinc, black
Hexagon nut DIN 934-M10, St, bright zinc-plated
m = 140.0 g
1 pce. 0.0.439.29

Knuckle Foot D60, M12x75

Spindle, St, bright zinc-plated
foot plate, die-cast zinc, black
Hexagon nut DIN 934-M12, St, bright zinc-plated
m = 162.0 g
1 pce. 0.0.439.22

Knuckle Foot D60, M12x75

Spindle, St
Foot plate, St
Hexagon nut DIN 934-M12, St
m = 185.0 g
stainless, 1 pce. 0.0.478.13

Knuckle Foot D60, M10x120

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M10, St, bright zinc-plated
m = 163.0 g
1 pce. 0.0.439.30

Knuckle Foot D60, M12x120

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M12, St, bright zinc-plated
m = 193.0 g
1 pce. 0.0.439.23

Knuckle Foot D80, M10x80

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M10, St, bright zinc-plated
m = 263.0 g
1 pce. 0.0.432.84

165
 Floor Elements Adjustable Feet

Knuckle Foot D80, M12x100

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M12, St, bright zinc-plated
m = 300.0 g
1 pce. 0.0.265.67

Knuckle Foot D80, M16x100

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M16, St, bright zinc-plated
m = 366.0 g
1 pce. 0.0.265.29

Knuckle Foot D80, M16x100

Spindle, St
Foot plate, St
Hexagon nut DIN 934-M16, St
m = 435.0 g
stainless, 1 pce. 0.0.476.39

Knuckle Foot D80, M12x160

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M12, St, bright zinc-plated
m = 340.0 g
1 pce. 0.0.265.68

Knuckle Foot D80, M16x160

Spindle, St, bright zinc-plated
Foot plate, die-cast zinc, black
Hexagon nut DIN 934-M16, St, bright zinc-plated
m = 450.0 g
1 pce. 0.0.265.66

166
 Floor Elements Adjustable Feet

2.1.2 Accesso- The accessories extend the range of applications for

Levelling feet.
ries for Knuckle
Feet

Rubber Inserts The Rubber Inserts are suitable for use as anti-slip
devices and floor protectors.
They can be retrofitted to Knuckle Feet D30 and D40 (not
the stainless models) and D60 and D80.

Rubber Insert D80 can also be used in combination with

Adjustable Foot 8 PA.This increases the overall height of
the Adjustable Foot by 12 mm.

Rubber Insert D30

NBR
hardness 80 Sh A, oil and water resisting
m = 3.0 g
black, 1 pce. 0.0.434.50

Rubber Insert D40

NBR
hardness 80 Sh A, oil and water resisting
m = 6.0 g
black, 1 pce. 0.0.265.70

Rubber Insert D60

NBR
hardness 80 Sh A, oil and water resisting
m = 18.0 g
black, 1 pce. 0.0.439.33

Rubber Insert D80

NBR
hardness 80 Sh A, oil and water resisting
m = 42.0 g
black, 1 pce. 0.0.265.61

167
 Floor Elements Adjustable Feet

Anti-Vibration The Anti-Vibration Insert can be inserted into Knuckle

Foot D80 to absorb shocks and vibrations by internal
Insert friction.
The material is resistant to aging and corrosion as well as
to oils, greases, acids and solvents.
Using the Anti-Vibration Insert in Knuckle Foot D80
stainless enables electrostatic charge to be discharged
through it.

The effective height (h) when not under load is 9 mm.

F a The value of h decreases by the spring distance a as a
function of the force F.

2,000 N 4 mm

10,000 N 6 mm

The degree of vibration damping depends on the excita-

tion frequency. Shocks (excitation below the natural
frequency) will be reduced by the self-damping.

Anti-Vibration Insert D80

St
Self-damping: Approx. 15%
Natural frequency: 20-25 Hz
Resonance ratio: Approx. 3.3
Static load Fstat: 2,000 N
Max. dynamic pressure loading Fdyn: 10,000 N
m = 115.0 g
stainless, 1 pce. 0.0.458.93

168
 Floor Elements Adjustable Feet

Foot Clamps Foot Clamps are used, particularly in conjunction with

the Floor-Fastening Sets, for floor or wall mounting of
Knuckle Feet D60 and D80.
Floor-Fastening Sets (Section 2.3 Accessories for Floor
Elements) should be used for mounting.

The permissible load for the Foot Clamps at the fastening

point is Fperm. = 5,000 N.

Foot Clamp D60

Die-cast zinc
m = 223.0 g
black, 1 pce. 0.0.439.37

Foot Clamp D80

Die-cast zinc
m = 492.0 g
black, 1 pce. 0.0.265.30

169
 Floor Elements Adjustable Feet

2.1.3 Special These Adjustable Feet and fastenings are designed

for special applications such as furniture building and
Adjustable Feet protective walls for conveyor equipment and heavy-duty
machinery.

Adjustable Foot Adjustable Foot 8 PA is a height-adjustable foot for tables

and light equipment.
PA The height can be adjusted without the need for tools by
simply turning the lower part of the foot.

Adjustable Foot 8 PA
Housing, PA-GF, black
Spindle, nut and washer, St, bright zinc-plated
F = 1,500 N
m = 71.0 g
1 pce. 0.0.196.64

170
 Floor Elements Adjustable Feet

Adjustable Ball Adjustable Ball Foot 8 80x40 is suitable for securing the
Stand Profiles of cell guarding to the floor. It does not
Foot 8 80x40 protrude beyond the face of the protective fence‘s Stand
Profile at any point.
The integrated ball joint enables the adjustable foot to be
inclined by ±4° and moved horizontally by ±6 mm.
Profiles can be secured to the floor by using a central
Floor Fastening Set M12x150 (Section 2.3 Accessories
for Floor Elements) or suitable Chemical Fixing Bolt.
The connection holes can be used for securing Profiles
of Lines 8 and 6 to the body of the Adjustable Ball Foot.

The ball socket and ring adjust to uneven floors. The

Adjustable Ball Foot can also be moved horizontally.
F =10,000 N
M = 150 Nm

Adjustable Ball Foot 8 80x40

Body die-cast zinc, black
2 washers St, bright zinc-plated
Ring St, bright zinc-plated
m = 850.0 g
1 pce. 0.0.458.57

171
 Floor Elements Adjustable Feet

L-Based Feet L-Based Feet are ideal for wall and floor mounting of light-
duty and floor mounting of heavy-duty equipment.
They are secured to the profile by a Fastening Screw and
T-Slot Nut.
Floor Fastening Set M8x95 (Section 2.3 Accessories for
Floor Elements) should be used for wall or floor mount-
ing.

The adjustable L-Based Foot provides an easy means

of compensating for any unevenness of the floor or for
height adjustment.
The foot is adjusted by turning the setting screw. The
selected height should be fixed in position by tightening
the lateral Fastening Screw.

L-Based a [mm] c [mm] Fmax.

Feet max. min

53.5 8.5 8 - 16 3,000 N

75.0 10.0 13 - 25 6,000 N

L-Based Foot 6 adjustable

Housing, die-cast aluminium, black
T-Slot Nut 6 St M6, bright zinc-plated
Button-Head Screw ISO 7380-M6x12, St, bright zinc-plated
Button-Head Screw ISO 7380-M6x60, St, bright zinc-plated
and slide-coated
Square nut M6, St, bright zinc-plated
m = 111.0 g
1 pce. 0.0.434.71

L-Based Foot 6 non-adjustable

Housing, die-cast aluminium, black
T-Slot Nut 6 St M6, bright zinc-plated
Button-Head Screw ISO 7380-M6x12, St, bright zinc-plated
m = 91.0 g
1 pce. 0.0.434.70

172
 Floor Elements Adjustable Feet

L-Based Foot 8 adjustable

Housing, die-cast aluminium, black
T-Slot Nut 8 St M8, bright zinc-plated
Button-Head Screw ISO 7380-M8x16, St, bright zinc-plated
Button-Head Screw ISO 7380-M8x80, St, bright zinc-plated
and slide-coated
Square nut M8, St, bright zinc-plated
m = 272.0 g
1 pce. 0.0.196.45

L-Based Foot 8 non-adjustable

Housing, die-cast aluminium, black
T-Slot Nut 8 St M8, bright zinc-plated
Button-Head Screw ISO 7380-M8x16, St, bright zinc-plated
m = 223.0 g
1 pce. 0.0.265.44

Stand Foot 8 Stand Feet 8 240x160 are a particularly cost-effective

and sturdy means of securing the stand profiles of free-
240x160 standing enclosures and guards to the floor.
The Stand Feet are secured to the stand profiles by
New screwing them to the profile grooves. Line 8 Profiles,
in catalogue preferably with a cross-section of 80x40 mm or larger,
are used for the stand profiles.
The diameter 18 mm through holes for securing the
Stand Feet to the floor can also be accessed after the
feet have been installed and enable subsequent drilling
of the anchoring holes.
To ensure that high loads are directed into the floor, use
of Floor-Fastening Sets M12x150 or Chemical Fixing
Bolts M12x220 is recommended.

The slot fastening feature near the bottom of the Stand

Foot can be used to adjust the angle in order to compen-
sate for uneven floors (± 5°).

The height can be adjusted by means of a screw inserted

into a thread in the core bore in the end face of the stand
profile.

173
 Floor Elements Adjustable Feet

Stand Foot 8 240x160

St
m = 1.07 kg
black, 1 pce. 0.0.492.47

Adjustable Adjustable Stand Foot 8 can be universally used to

provide Stand Profiles of partitions, tables and shelving
Stand Foot 8 systems with a stable connection to the floor. Various
adjustment options mean that the Adjustable Stand Foot
New can be adapted to the properties of the floor (height, flat-
in catalogue ness). The Stand Profile can be tilted as necessary using
the hexagon nuts and screw (±3°). The Stand Profile is
adjusted in vertical direction by moving it along the profile
groove. Lateral alignment on the floor is facilitated by the
large diameters of the holes for the Floor Fastening Sets.
The through holes for securing to the floor can be
accessed when the Adjustable Stand Foot has already
been fitted, so that the anchoring holes can be drilled
subsequently.
 Innovation
German patent
and foreign patents
EP 1 477 624

Adjustable Stand Foot 8

Adjustable Stand Foot, Al, anodized, natural
2 T-Slot Nuts 8 St M8, St, bright zinc-plated
2 Button-Head Screws ISO 7380-M8x20, St, bright zinc-
plated
2 Hexagon Nuts DIN 934-M8, St, bright zinc-plated
4 Washers DIN 125-8,4, St, bright zinc-plated
1 Button-Head Screw ISO 7380-M8x45, St, bright zinc-
plated
m = 795.0 g
1 set 0.0.486.17

174
 Floor Elements Adjustable Feet

Adjustable Adjustable Stand Foot Side Brace 8 is used to provide

lateral support to an enclosure erected using Adjustable
Stand Foot Side Stand Foot 8. It is inserted into Adjustable Stand Foot 8
Brace 8 and is also screwed to the Stand Profile.
The inclination is set in the same way as the Adjustable
New Stand Foot, using a setscrew. Used in conjunction with
in catalogue Adjustable Stand Foot 8, the Stand Profile can then be
aligned in all planes.

 Innovation
German patent
and foreign patents
EP 1 477 624

Adjustable Stand Foot Side Brace 8

Adjustable Stand Foot Side Brace, Al, anodized, natural
2 T-Slot Nuts 8 St M8, St, bright zinc-plated
2 Button-Head Screws ISO 7380-M8x20, St, bright zinc-
plated
2 Hexagon Nuts DIN 934-M8, St, bright zinc-plated
4 Washers DIN 125-8,4, St, bright zinc-plated
1 Button-Head Screw ISO 7380-M8x45, St, bright zinc-
plated
m = 655.0 g
1 set 0.0.486.18

Floor-Fixing The Floor-Fixing Plate is used for floor mounting and

levelling of machine frames.
Plate

175
 Floor Elements Adjustable Feet

Floor-Fixing Plate 8
Die-cast aluminium
Fmax. = 10,000 N
m = 610.0 g
black, 1 pce. 0.0.388.12

Fastening Set 8 on profile side for Floor-Fixing Plate 8

2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-
plated
2 T-Slot Nuts 8 St M8, bright zinc-plated
m = 44.0 g
1 set 0.0.404.19

Base Plates The Base Plates are used for attaching Stand Profiles to
the floor and levelling them.

Base Plate 8 160

Base plate, Al, anodized, natural
2 Caps 8 160x28, PA, black
3 grub screws DIN 915-M10x30, St, bright zinc-plated
3 Floor-Fastening Sets M10x135
m = 1.6 kg
1 pce. 0.0.026.17

Base Plate 8 280

Base plate, Al, anodized, natural
2 Caps 8 160x28, PA, black
m = 2.3 kg
1 pce. 0.0.388.69

176
 Floor Elements Adjustable Feet

Base Plate 8 Stable Base Plate, suitable as heavy-duty machine base

or for anchoring heavy frames.
320x320 St The hole pattern for the countersinks can be used for
end-face connection to Profiles 8 160x160, 160x160
8EN, 240x160 8EN and 320x160.
The Base Plate can be fastened to the floor in two ways
- either by bolting it directly to the floor or by also using
Levelling Feet. These compensate for slight unevenness
of the floor in the area of the Base Plate as well as pos-
sible height differences.
The Floor-Fastening Sets (Section 2.3 Accessories for
Floor Elements) are fed through the bores in the Levelling
Feet. When these are tightened the Levelling Feet are
fixed in their preset position.

Base Plate 8 320x320 St II has been prepared for screw-

ing into the core bores of the profiles (8 countersinks
for Hexagon Socket Head Cap Screws DIN 7984-M12 in
Profiles 8 320x160 and 8 160x160, and countersinks
for Hexagon Socket Head Cap Screws DIN 912-M8 in
Profiles 8 160x160 8EN or 8 240x160 8EN).
It is fastened to the floor using bores ⌀ 38 mm and
washers DIN 440.

The lower hexagon nut (50 A/F) is adjusted to set the

height of the Levelling Feet. The hollow stud must be
prevented from twisting (30 A/F).
Any unevenness is compensated for by means of a ball
socket in the base plate (α = ± 2.5°).

Base Plate 8 320x320 St

St, painted
8 Cap Screws DIN 7984-M12x45, St, bright zinc-plated
4 washers DIN 440-R22, St, black
m = 11.6 kg
1 set 0.0.476.70

Levelling Feet D80, M33x80

4 base plates, St, bright zinc-plated
4 hollow studs, St, bright zinc-plated
8 hexagon nuts DIN439-M33x2, St, bright zinc-plated
m = 3.5 kg
1 set 0.0.480.91

177
 Floor Elements Castors

2.2 Castors Castors are available in a range of sizes, in the form of

Swivel Castors, Swivel Castors with double brake (brake
Castors, Swivel for wheel axis and swivelling axis) and Fixed Castors.
and Fixed The castors feature easy movement and high load-bear-
ing capacity. They are capable of withstanding the major-
ity of adverse environmental conditions.


The castors are also available with anti-static properties,
with tyres and fully-conductive wheels or housings, for
use in electronics environments. The discharge resist-
ance of the antistatic version is 105 Ω.

The specified carrying capacities are maximum values

under ideal operating conditions, at walking speed (max.
4 km/h) and over smooth and flat surfaces. If the floor is
uneven or the weight is distributed unevenly, the load is
calculated separately for each Castor using the following
formula:

dead weight + load

F = ______________
​   ​
3

Castor line D65 (castor diameter 65 mm) consists of

the variants: Swivel Castor and Swivel Castor with brake
(brake for wheel axis).

Castor lines D75 and D125 consist of the variants: Swivel

Castor, Swivel Castor with double-brake (brake for wheel
axis and swivelling axis) and Fixed Castor.

Due to its special design and the materials used Castor

Line D125 heavy duty can accommodate particularly
high wheel loads. The permissible load on one D125
Castor heavy duty is 4,500 N.
To maximise ease of running, these cast-iron castors are
fitted with sealed ball bearings and coated with a layer of
cast polyurethane.
Fastening is by means of the Castor Adapter Plates.

Unlike Castor D125 swivel with double-brake heavy duty,

the N version allows the lock to be actuated from the
trailing side. The combination of two Castors D125 swivel
with double-brake and two Castors D125 swivel with
double-brake N thus enables a heavy structure on swivel
castors to be locked at all four castors, since the locks
can always be reached easily. This prevents the structure
from being moved or rolling away.

The castors can be secured in the end faces of all Profile

Lines by means of a thread in the core bore (counter
boring and tapping may be required) or by using Base
Plates/Transport Plates (Section 2.3 Accessories for
Floor Elements).
The castors can be fitted to the groove side of the profiles
using appropriate Base Plates/Transport Plates (thread
lengths may need to be compensated by washers DIN
125). A combination with Floor-Fastening Plate 8 (Section
2.1 Adjustable Feet) is also possible for specific applica-
tions.

178
 Floor Elements Castors

Castor Line Castor Line Castor Line Castor Line Castor Line
Resistance of tyring
D65 D75 D80 D125 D125 heavy-duty
(x = yes; - = no) PU TPE TPE TPE PU
Water x x x x x x x x x
Salt water x x x x x x x x x
Road-salt solution x x x x x x x x x
Oils x x x x - - - x x
Animal and vegetable fats x x x x - - - x x
Diesel oil x x x x - - x - x
Petrol - - - - - - - - -
Cleansing agents x x x x - - x - x
Soap solutions up to approx. 50° C x x x x - - - x x

Radius of Offset Thick-

Swivel (a) (b) ness (t)
Castor D65 swivel 57.0 mm 20.0 mm -
Castor D65 swivel
68.0 mm 20.0 mm -
with brake
Castor D75 swivel 70.0 mm 30.5 mm 5 mm
Castor D75 swivel
85.0 mm 30.5 mm 5 mm
with double-brake
Castor D75 fixed - - 2 mm
Castor D80 swivel 70.0 mm 29.0 mm 12 mm
Castor D80 swivel
95.5 mm 29.0 mm 12 mm
with brake
Castor D125 swivel 102.5 mm 40.0 mm 9 mm
Castor D125 swivel
130.0 mm 40.0 mm 9 mm
with double-brake
Castor D125 fixed - - 14 mm
Castor D125 swivel
108.0 mm 45.0 mm 6 mm
heavy-duty
Castor D125 swivel
with double-brake 108.0 mm 45.0 mm 6 mm
heavy-duty
Castor D125 swivel
with double-brake 136.0 mm 45.0 mm 6 mm
N heavy-duty
Castor D125 fixed
- - 6 mm
heavy-duty

Castor Line D65

Castor D65 swivel

Housing PA, black
Swivelling axis with ball bearing,
wheel axis with slide bearing,
threaded pin, adhesive coated,
dust shield,
carrying capacity 50 kg/castor
Twin tyres PU, 80 Sh A, black
m = 167.0 g
1 pce. 0.0.444.94

179
 Floor Elements Castors

Castor D65 swivel antistatic

Housing PA, black
Swivelling axis with ball bearing,
wheel axis with slide bearing,
threaded pin, adhesive coated,
dust shield,
carrying capacity 50 kg/castor
Twin tyres PU, 80 Sh A, black
m = 172.0 g
1 pce. 0.0.444.92

Castor D65 swivel with brake

Housing PA, black
Swivelling axis with ball bearing,
wheel axis with slide bearing,
threaded pin, adhesive coated,
dust shield,
carrying capacity 50 kg/castor
Twin tyres PU, 80 Sh A, black
m = 178.0 g
1 pce. 0.0.444.95

Castor D65 swivel with brake antistatic

Housing PA, black
Swivelling axis with ball bearing,
wheel axis with slide bearing,
threaded pin, adhesive coated,
dust shield,
carrying capacity 50 kg/castor
Twin tyres PU, 80 Sh A, black
m = 183.0 g
1 pce. 0.0.444.93

Castor Line D75

Castor D75 swivel

Sheet-metal housing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 306.0 g
1 pce. 0.0.420.14

Castor D75 swivel antistatic

Sheet-metal housing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 285.0 g
1 pce. 0.0.420.15

Castor D75 swivel with double-brake

Sheet-metal housing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 340.0 g
1 pce. 0.0.420.16

180
 Floor Elements Castors

Castor D75 swivel with double-brake antistatic

Sheet-metal housing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 317.0 g
1 pce. 0.0.420.17

Castor D75 fixed

Sheet-metal housing, bright zinc-plated, black
wheel axis with ball bearing,
Anti-torsion block,
dust shield, carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 260.0 g
1 pce. 0.0.420.12

Castor D75 fixed antistatic

Sheet-metal housing, bright zinc-plated, black
wheel axis with ball bearing,
Anti-torsion block,
dust shield, carrying capacity 60 kg/castor
Tyres TPE, 80 Sh A, grey
m = 240.0 g
1 pce. 0.0.420.13

Castor Line D80

New Castor D80 swivel

in catalogue Sheet-metal housing, stainless
Swivelling axis with ball bearing,
wheel axis with plain bearing,
dust shield,carrying capacity 90 kg/castor
Tyres TPE, 85 Sh A, grey
m = 330.0 g
stainless, 1 pce. 1.0.001.08

Castor D80 swivel, antistatic

Sheet-metal housing, stainless
Swivelling axis with ball bearing,
wheel axis with plain bearing,
dust shield, carrying capacity 90 kg/castor
Tyres TPE, 85 Sh A, black
m = 310.0 g
stainless, 1 pce. 1.0.001.97

New Castor D80 swivel with double-brake

in catalogue Sheet-metal housing, stainless
Swivelling axis with ball bearing,
wheel axis with plain bearing,
dust shield,carrying capacity 90 kg/castor
Tyres TPE, 85 Sh A, grey
m = 375.0 g
stainless, 1 pce. 1.0.001.09

Castor D80 swivel with double-brake, antistatic

Sheet-metal housing, stainless
Swivelling axis with ball bearing,
wheel axis with plain bearing,
dust shield, carrying capacity 90 kg/castor
Tyres TPE, 85 Sh A, black
m = 355.0 g
stainless, 1 pce. 1.0.001.98

181
 Floor Elements Castors

Castor Line
D125
Castor D125 swivel
Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 710.0 g
1 pce. 0.0.418.08

Castor D125 swivel antistatic

Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 960.0 g
1 pce. 0.0.418.09

Castor D125 swivel with double-brake

Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 860.0 g
1 pce. 0.0.418.10

Castor D125 swivel with double-brake antistatic

Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing,
wheel axis with ball bearing,
dust shield,
carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 1.1 kg
1 pce. 0.0.418.11

Castor D125 fixed

Sheet-metal casing, bright zinc-plated, black
wheel axis with ball bearing,
Anti-torsion block
Dust shield, carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 550.0 g
1 pce. 0.0.418.06

Castor D125 fixed antistatic

Sheet-metal casing, bright zinc-plated, black
wheel axis with ball bearing,
Anti-torsion block
Dust shield, carrying capacity 100 kg/castor
Tyres TPE, 80 Sh A, grey
m = 780.0 g
1 pce. 0.0.418.07

182
 Floor Elements Castors

Castor Line
D125 heavy-duty
New Castor D125 swivel, heavy-duty
in catalogue Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing and rotating track seal
wheel axis with ball bearing
carrying capacity 450 kg/castor
Tyres PU, 92 Sh A, yellow
m = 3.2 kg
1 pce. 0.0.488.38

New Castor D125 swivel with double-brake, heavy-duty

in catalogue Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing and rotating track seal
wheel axis with ball bearing
carrying capacity 450 kg/castor
Tyres PU, 92 Sh A, yellow
m = 3.5 kg
1 pce. 0.0.488.39

New Castor D125 swivel with double-break N heavy duty

in catalogue Sheet-metal casing, bright zinc-plated, black
Swivelling axis with ball bearing and rotating track seal
wheel axis with ball bearing
carrying capacity 450 kg/castor
Tyres PU, 92 Sh A, yellow
m = 3.5 kg
1 pce. 0.0.492.18

New Castor D125 fixed, heavy-duty

in catalogue Sheet-metal casing, bright zinc-plated, black
wheel axis with ball bearing
carrying capacity 450 kg/castor
Tyres PU, 92 Sh A, yellow
m = 2.3 kg
1 pce. 0.0.488.40

183
 Floor Elements Accessories for Floor Elements

2.3 Accessories Accessories for connecting floor elements to profiles or

for wall and floor mounting.
for Floor
Elements

2.3.1 Floor- The Floor-Fastening Sets are used for floor and wall
fastening of Adjustable Feet, Base Plates, Floor-Fixing
Fastening Sets Plates, Foot Clamps and other components.
They are very suitable for use in concrete and can also be
used in natural stone (dense structure).

Floor- Fmax. Qmax.

Fastening Set

M8x95 1,650 N 4,250 N

M10x135 3,570 N 9,520 N
M12x150 4,760 N 14,290 N

Floor-Fastening Set M8x95

St
M = 20 Nm
m = 38.0 g
bright zinc-plated, 1 pce. 0.0.432.97

Floor-Fastening Set M10x135

St
M = 45 Nm
m = 82.0 g
bright zinc-plated, 1 pce. 0.0.485.82

Floor-Fastening Set M12x150

St
M = 60 Nm
m = 128.0 g
bright zinc-plated, 1 pce. 0.0.485.83

184
 Floor Elements Accessories for Floor Elements

Floor Fastening Fastening systems which function using the principle of

hardening plastic resins to provide stress-free anchoring
Sets – Chemical (no high forces are exerted on the surrounding concrete).
Fixing Bolts These Floor Fastening Sets are particularly recom-
mended for anchoring holes drilled close to the edge of
New a foundation plate when the compressive strength of the
in catalogue foundation material is uncertain.
The time required for the chemicals to harden depends
on the temperature. At room temperature, it is around 20
minutes (for precise details, refer to the leaflet enclosed
with the package).
Loads may only be applied to the Chemical Fixing Bolt
after the reaction time has expired.

Floor Fastening Fmax. Qmax.

Set
M8x150 4,000 N 4,230 N
M10x165 6,600 N 8,570 N
M12x220 9,900 N 10,290 N
M16x250 16,400 N 23,030 N

Chemical Floor Fastening Set M8x150

St
a = 5 A/F b = 13 A/F
D = M8 L = 150 mm
M = 10 Nm
m = 60.0 g
bright zinc-plated, 1 PU = 10 pce. 0.0.486.09

Chemical Floor Fastening Set M10x165

St
a = 7 A/F b = 17 A/F
D = M10 L = 165 mm
M = 20 Nm
m = 103.0 g
bright zinc-plated, 1 PU = 10 pce. 0.0.486.10

Chemical Floor Fastening Set M12x220

St
a = 8 A/F b = 19 A/F
D = M12 L = 220 mm
M = 40 Nm
m = 190.0 g
bright zinc-plated, 1 PU = 10 pce. 0.0.486.11

Chemical Floor Fastening Set M16x250

St
a = 12 A/F b = 24 A/F
D = M16 L = 250 mm
M = 60 Nm
m = 386.0 g
bright zinc-plated, 1 PU = 10 pce. 0.0.486.12

185
 Floor Elements Accessories for Floor Elements

2.3.2 Base Stable fastening plates for accommodating Adjustable

Feet, Castors, ring bolts and other elements.
Plates/Trans- The Base Plates/Transport Plates can be screwed into
port Plates the core bores in the end faces of the profiles or onto the
sides of the profiles.

Base Plate/Transport Plate 5 40x20, M8

Die-cast zinc
m = 56.0 g
black, 1 pce. 0.0.437.58

Base Plate/Transport Plate 5 40x40, M8

Die-cast zinc
m = 112.0 g
black, 1 pce. 0.0.437.59

Base Plate/Transport Plate 5 40x40, M10

Die-cast zinc
m = 109.0 g
black, 1 pce. 0.0.437.60

Base Plate/Transport Plate 5 40x40, M12

Die-cast zinc
m = 107.0 g
black, 1 pce. 0.0.437.61

Base Plate/Transport Plate 6 60x30, M10

Die-cast zinc
m = 102.0 g
black, 1 pce. 0.0.439.16

Base Plate/Transport Plate 6 60x30, M12

Die-cast zinc
m = 101.0 g
black, 1 pce. 0.0.431.06

Base Plate/Transport Plate 6 60x30, M16

Die-cast zinc
m = 95.0 g
black, 1 pce. 0.0.431.07

186
Floor Elements Accessories for Floor Elements

Base Plate/Transport Plate 6 60x60, M10

Die-cast zinc
m = 193.0 g
black, 1 pce. 0.0.439.15

Base Plate/Transport Plate 6 60x60, M12

Die-cast zinc
m = 192.0 g
black, 1 pce. 0.0.431.08

Base Plate/Transport Plate 6 60x60, M16

Die-cast zinc
m = 186.0 g
black, 1 pce. 0.0.431.09

Base Plate/Transport Plate 8 80x40, M10

Die-cast zinc
m = 253.0 g
black, 1 pce. 0.0.440.71

Base Plate/Transport Plate 8 80x40, M12

Die-cast zinc
m = 251.0 g
black, 1 pce. 0.0.406.32

Base Plate/Transport Plate 8 80x40, M16

Die-cast zinc
m = 241.0 g
black, 1 pce. 0.0.406.33

Base Plate/Transport Plate 8 80x80, M10

Die-cast zinc
m = 461.0 g
black, 1 pce. 0.0.440.72

Base Plate/Transport Plate 8 80x80, M12

Die-cast zinc
m = 459.0 g
black, 1 pce. 0.0.406.22

Base Plate/Transport Plate 8 80x80, M16

Die-cast zinc
m = 449.0 g
black, 1 pce. 0.0.406.23

Base Plate/Transport Plate 8 80x80, M20

Die-cast zinc
m = 440.0 g
black, 1 pce. 0.0.406.24

Base Plate/Transport Plate 8 80x80-45°, M12

Die-cast zinc
m = 427.0 g
black, 1 pce. 0.0.409.50

Base Plate/Transport Plate 8 80x80-45°, M16

Die-cast zinc
m = 412.0 g
black, 1 pce. 0.0.409.51

187
 Floor Elements Accessories for Floor Elements

Base Plate/Transport Plate 12 120x60, M12

Die-cast zinc, black
2 Cap Screws DIN 7984-M12x30, St, bright zinc-plated
2 washers DIN 433-13, St, bright zinc-plated
m = 800.0 g
1 set 0.0.007.34

Base Plate/Transport Plate 12 120x60, M16

Die-cast zinc, black
2 Cap Screws DIN 7984-M12x30, St, bright zinc-plated
2 washers DIN 433-13, St, bright zinc-plated
m = 800.0 g
1 set 0.0.007.37

Base Plate/Transport Plate 12 120x120, M12

Die-cast zinc, black
4 Cap Screws DIN 7984-M12x30, St, bright zinc-plated
4 washers DIN 433-13, St, bright zinc-plated
m = 1.5 kg
1 set 0.0.007.40

Base Plate/Transport Plate 12 120x120, M16

Die-cast zinc, black
4 Cap Screws DIN 7984-M12x30, St, bright zinc-plated
4 washers DIN 433-13, St, bright zinc-plated
m = 1.5 kg
1 set 0.0.007.43

188
 Floor Elements Accessories for Floor Elements

Castor Adapter The Castor Adapter Plates for the Castor Line D125
heavy duty have the necessary through-holes in the
Plates modular dimensions of Line 8 and 12 Profiles. They also
have four fastening threads M10 for castor back-plates in
New bore dimensions standardised to DIN 8458 - size 3.
in catalogue

The stable back-plate with standard mounting bores pro-

vides a reliable means of securing the castors to profile
frames using special Castor Adapter Plates.
It is screwed in the prepared threads by means of four
M10x20 screws per plate.  
The Castor Adapter Plates are secured in the core bore
using the enclosed Hexagon Socket Head Cap Screws
or in the profile groove using T-Slot Nuts of the relevant
profile line.

Castor Adapter Plate 8 M10-105x80

Plate, Al, black
4 Cap Screws DIN 6912-M8x20, St, bright zinc-pl.
4 Washers DIN 433-8.4, St, bright zinc-plated
4 Button-Hd. Screws ISO 7380-M10x20, St, bright zinc-pl.
4 Washers DIN 433-10.5, St, bright zinc-plated
m = 0.8 kg
1 set 0.0.489.21

Castor Adapter Plate 12 M10-105x80

Plate, Al, black
4 Cap Screws DIN 7984-M12x25, St, bright zinc-pl.
4 Washers DIN 433-13, St, bright zinc-plated
4 Button-Hd. Screws ISO 7380-M10x20, St, bright zinc-pl.
4 Washers DIN 433-10.5, St, bright zinc-plated
m = 1.3 kg
1 set 0.0.007.76

189
3 Fastening Elements
T-Slot Nuts
Screws and Universal Elements
Rigid Fastening Elements
Movable Fastening Elements
 Fastening Elements T-Slot Nuts

The Fastening Elements product group contains: > Securing profile frames rigidly to machinery and guard
> Screws and T-Slot Nuts for securing components to the units
profile groove > Movable panel fastenings for swivelling, sliding and
> System elements for securing panels rigidly to profile lifting doors, flaps, profile frames and shutters
structures
> Clamping profiles for holding panel elements in profile
frames

3.1.1 T-Slot Nuts Special fastening elements are inserted into the profile
grooves to connect one profile to another or to secure
components to profile structures. Different types of T-
Slot Nuts with threads and groove profiles for customised
processing generate a counter-bearing for the screw in
the groove.
The T-Slot Nuts have different load-bearing capacities
depending on their design. These range from light-duty
applications such as fastening signs to highly stable
profile connections capable of withstanding even high
dynamic loading.
Where vibration resistance is required, use of T-Slot Nuts
St is recommended.
The profiles of the basic frame must only be connected
using T-Slot Nuts St.

3
The decision which T-Slot Nut to use depends on the
loads occurring during operation.

T-Slot Nut Order No. Recommended Permissible

tightening torque operating load F

5 St M5 0.0.370.01 4.5 Nm 500 N

5 St M5, stainless 0.0.425.11 3.6 Nm 400 N
5 St M4 0.0.370.06 3.0 Nm 500 N
5 St M4, stainless 0.0.425.10 2.4 Nm 400 N
5 St M3 0.0.437.19 1.5 Nm 500 N

5 Zn M3 0.0.391.20 1.0 Nm 50 N

6 St M6 0.0.419.40 14.0 Nm 1,750 N *

6 St M6, stainless 0.0.439.75 11.0 Nm 1,400 N *
6 St M5 0.0.419.43 8.0 Nm 1,750 N *
6 St M5, stainless 0.0.439.72 6.5 Nm 1,400 N *
6 St M4 0.0.419.46 4.0 Nm 1,750 N *
6 St M3 0.0.459.44 1.5 Nm 500 N

6 Zn M4 0.0.441.45 1.5 Nm 150 N

191
 Fastening Elements T-Slot Nuts

T-Slot Nuts Order No. Recommended Permissible

tightening torque operating load

8 St M8 heavy 0.0.420.83 34.0 Nm 5,000 N *

8 St M6 heavy 0.0.427.75 14.0 Nm 3,500 N *
V 8 St M8 0.0.480.48 20,0 Nm 4,000 N *
V 8 St M6 0.0.480.50 14,0 Nm 3,500 N *
V 8 St M5 0.0.480.54 8,0 Nm 2,500 N *
V 8 St M4 0.0.480.57 4,0 Nm 2,500 N *
8 St M8 0.0.026.18 25.0 Nm 5,000 N *
8 St M8, stainless 0.0.388.49 20.0 Nm 4,000 N *
8 St M6 0.0.026.23 14.0 Nm 3,500 N *
8 St M6, stainless 0.0.388.51 11.0 Nm 2,800 N *
8 St M5 0.0.420.05 8.0 Nm 2,500 N *
8 St M5, stainless 0.0.428.55 6.5 Nm 2,000 N *
8 St M4 0.0.420.06 4.0 Nm 2,500 N *
8 St M4, stainless 0.0.428.54 3.2 Nm 2,000 N *

8 St/PA M6 0.0.416.17 8.0 Nm 1,000 N

8 St/PA M5 0.0.416.20 4.5 Nm 1,000 N
8 St/PA M4 0.0.416.23 2.0 Nm 500 N
8 St/PA M3 0.0.416.26 1.0 Nm 500 N

8 Zn M5 0.0.373.44 1.5 Nm 250 N

8 Zn M4 0.0.373.58 1.5 Nm 250 N
8 Zn M3 0.0.373.59 1.0 Nm 250 N

8 PA 0.0.436.52 1.5 Nm 150 N

12 St M12, heavy 0.0.003.68 100 Nm 10,000 N *

12 St M10, heavy 0.0.003.67 65 Nm 10,000 N *
12 St M8, heavy 0.0.003.66 34 Nm 6,000 N *

12 St M12 0.0.003.65 80 Nm 10,000 N *

12 St M10 0.0.003.64 46 Nm 10,000 N *
12 St M8 0.0.003.63 34 Nm 6,000 N *
12 St M6 0.0.003.72 14 Nm 3,500 N

* Maximum load achievable in standard Profile only. Check profile properties if using e.g. Profile Light or Profile E.

The total load of a screw connection comprises the sum

of the pre-tensioning force and the operating load!
The permissible operating load is based on a safety
factor of 1.5!

192
 Fastening Elements T-Slot Nuts

T-Slot Nuts Zn Fastening elements for securing components to the

profile groove with particular ease. When locked in the
groove, this produces a fixed thread.
The T-Slot Nuts Zn are not suitable for connecting profiles
to other profiles.

T-Slot Nuts Zn can, if required, be prefitted (with the

screw) to the component to be secured and are inserted
at any position in the profile groove.
Tightening the screw automatically locks the T-Slot Nut
in the groove.
Pulling the screw fixes T-Slot Nuts 6 Zn and 8 Zn in the
groove by means of the conical flanks.

T-Slot Nut 5 Zn M3
Die-cast zinc
m = 1.0 g
bright zinc-plated, 1 pce. 0.0.391.20

T-Slot Nut 6 Zn M4
Die-cast zinc
m = 2.2 g
bright zinc-plated, 1 pce. 0.0.441.45

T-Slot Nut 8 Zn M3
Die-cast zinc
m = 5.0 g
bright zinc-plated, 1 pce. 0.0.373.59

T-Slot Nut 8 Zn M4
Die-cast zinc
m = 5.0 g
bright zinc-plated, 1 pce. 0.0.373.58

T-Slot Nut 8 Zn M5
Die-cast zinc
m = 5.0 g
bright zinc-plated, 1 pce. 0.0.373.44

193
 Fastening Elements T-Slot Nuts

T-Slot Nut PA Lightweight T-Slot Nut for securing light parts (e.g. Roller
Elements 8 80 or signs) or when low loads are involved.

T-Slot Nut PA can, if required, be prefitted (using the

screw) to the component to be secured and is inserted at
any position in the profile groove.

Tightening the screw automatically locks the T-Slot Nut

in the groove.

Fastening of components to T-Slot Nut 8 PA using self-

tapping Button-Head Screws T4 (Section 3.2 Screws and
Universal Elements).

T-Slot Nut 8 PA
PA-GF
m = 1.0 g
black, 1 pce. 0.0.436.52

194
 Fastening Elements T-Slot Nuts

T-Slot Nuts T-Slot Nut for low strength requirements with steel insert
nut. The PA body enables positioning in the groove.
St/PA
T-Slot Nuts St/PA are not designed for connecting one
profile to another.

 Innovation
German patent
and foreign patent
EP 0 641 943

T-Slot Nut 8 St/PA M3

Body PA-GF
Square nut insert St
m = 2.0 g
black, 1 pce. 0.0.416.26

T-Slot Nut 8 St/PA M4

Body PA-GF
Square nut insert St
m = 2.0 g
black, 1 pce. 0.0.416.23

T-Slot Nut 8 St/PA M5

Body PA-GF
Square nut insert St
m = 2.0 g
black, 1 pce. 0.0.416.20

T-Slot Nut 8 St/PA M6

Body PA-GF
Square nut insert St
m = 2.0 g
black, 1 pce. 0.0.416.17

195
 Fastening Elements T-Slot Nuts

T-Slot Nuts St T-Slot Nuts St for securing heavy components or for use
in fastening applications.
The T-Slot Nuts V 8 St have an additional anti-torsion
device that centres the T-Slot Nut in the profile groove.
This effectively prevents the T-Slot Nut slipping out of the
groove unintentionally.
Note: The M8 version of this V-Nut has a load-bearing
capacity approximately 20 % lower than T-Slot Nut 8
St M8 (max. tightening torque of T-Slot Nut V 8 St M8:
20Nm). So it should not be used for profile connections
in combination with fastening elements.

T-Slot Nuts St are inserted into the profile groove where

they are secured in position by means of thrust fingers.

T-Slot Nut 5 St M3
St
m = 2.0 g
bright zinc-plated, 1 pce. 0.0.437.19

T-Slot Nut 5 St M4
St
m = 2.0 g
bright zinc-plated, 1 pce. 0.0.370.06
stainless, 1 pce. 0.0.425.10

T-Slot Nut 5 St M5
St
m = 2.0 g
bright zinc-plated, 1 pce. 0.0.370.01
stainless, 1 pce. 0.0.425.11

New T-Slot Nut 6 St M3

in catalogue St
m = 4.0 g
bright zinc-plated, 1 pce. 0.0.459.44

T-Slot Nut 6 St M4
St
m = 4.0 g
bright zinc-plated, 1 pce. 0.0.419.46

196
 Fastening Elements T-Slot Nuts

T-Slot Nut 6 St M5
St
m = 4.0 g
bright zinc-plated, 1 pce. 0.0.419.43
stainless, 1 pce. 0.0.439.72

T-Slot Nut 6 St M6
St
m = 4.0 g
bright zinc-plated, 1 pce. 0.0.419.40
stainless, 1 pce. 0.0.439.75

New T-Slot Nut V 8 St M4

in catalogue St
m = 11.1 g
bright zinc-plated, 1 pce. 0.0.480.57

New T-Slot Nut V 8 St M5

in catalogue St
m = 10.6 g
bright zinc-plated, 1 pce. 0.0.480.54

New T-Slot Nut V 8 St M8

in catalogue St
m = 9.3 g
bright zinc-plated, 1 pce. 0.0.480.48

New T-Slot Nut V 8 St M6

in catalogue St
m = 10.3 g
bright zinc-plated, 1 pce. 0.0.480.50

T-Slot Nut 8 St M4
St
m = 11.0 g
bright zinc-plated, 1 pce. 0.0.420.06
stainless, 1 pce. 0.0.428.54

T-Slot Nut 8 St M5
St
m = 11.0 g
bright zinc-plated, 1 pce. 0.0.420.05
stainless, 1 pce. 0.0.428.55

T-Slot Nut 8 St M8
St
m = 10.0 g
bright zinc-plated, 1 pce. 0.0.026.18
stainless, 1 pce. 0.0.388.49

T-Slot Nut 8 St M6
St
m = 10.0 g
bright zinc-plated, 1 pce. 0.0.026.23
stainless, 1 pce. 0.0.388.51

197
 Fastening Elements T-Slot Nuts

T-Slot Nut 12 St M6
St
m = 38.0 g
bright zinc-plated, 1 pce. 0.0.003.72

T-Slot Nut 12 St M8
St
m = 35.0 g
bright zinc-plated, 1 pce. 0.0.003.63

T-Slot Nut 12 St M10

St
m = 33.0 g
bright zinc-plated, 1 pce. 0.0.003.64

T-Slot Nut 12 St M12

St
m = 31.0 g
bright zinc-plated, 1 pce. 0.0.003.65

T-Slot Nuts St T-Slot Nuts St with 2 threads are best used in conjunc-
tion with Angle Elements T2 and Universal Fasteners or
with 2 Threads Automatic Fasteners (Section 1.3 Fasteners) for securing
profiles at 45°, but can also be used for all other profile
connections.
With a suitable grub screw in a threaded bore, these
T-Slot Nuts create a non-slip thread in the profile groove.

T-Slot Nut 6 St 2xM5-28

St
a = M5 b = 28.0 mm
c = 19.0 mm
m = 8.0 g
bright zinc-plated, 1 pce. 0.0.459.78

T-Slot Nut 6 St 2xM5-58

St
a = M5 b = 58.0 mm
c = 49.0 mm
m = 17.0 g
bright zinc-plated, 1 pce. 0.0.459.82

198
Fastening Elements T-Slot Nuts

T-Slot Nut 6 St 2xM6-28

St
a = M6 b = 28.0 mm
c = 17.0 mm
m = 7.0 g
bright zinc-plated, 1 pce. 0.0.459.80

T-Slot Nut 6 St 2xM6-58

St
a = M6 b = 58.0 mm
c = 47.0 mm
m = 16.0 g
bright zinc-plated, 1 pce. 0.0.459.84

T-Slot Nut 8 St 2xM6-36

St
a = M6 b = 36.0 mm
c = 26.4 mm
m = 16.0 g
bright zinc-plated, 1 pce. 0.0.406.77

T-Slot Nut 8 St 2xM6-76

St
a = M6 b = 76.0 mm
c = 66.4 mm
m = 38.0 g
bright zinc-plated, 1 pce. 0.0.406.78

T-Slot Nut 8 St 2xM8-36

St
a = M8 b = 36.0 mm
c = 24.0 mm
m = 14.0 g
bright zinc-plated, 1 pce. 0.0.404.21

T-Slot Nut 8 St 2xM8-76

St
a = M8 b = 76.0 mm
c = 64.0 mm
m = 36.0 g
bright zinc-plated, 1 pce. 0.0.404.23

199
 Fastening Elements T-Slot Nuts

T-Slot Nuts St, T-Slot Nuts St, heavy-duty, can be used for very heavy-
duty fastening applications.
heavy-duty
Since their cross-section is adapted to the groove shape,
tensile forces are guided into the aluminium profile.
They also have more supporting threads than the turn-to-
insert T-Slot Nuts and thus allow greater screw tightening
torques.

T-Slot Nuts St, heavy-duty are inserted into the profile

groove in the end face where they are secured in position
by means of a thrust finger.

T-Slot Nut 8 St M6, heavy-duty

St
a = M6 b = 6.5 mm
m = 17.0 g
bright zinc-plated, 1 pce. 0.0.427.75

T-Slot Nut 8 St M8, heavy-duty

St
a = M8 b = 7.5 mm
m = 16.0 g
bright zinc-plated, 1 pce. 0.0.420.83

T-Slot Nut 12 St M8, heavy-duty

St
m = 50.0 g
bright zinc-plated, 1 pce. 0.0.003.66

T-Slot Nut 12 St M10, heavy-duty

St
m = 47.0 g
bright zinc-plated, 1 pce. 0.0.003.67

T-Slot Nut 12 St M12, heavy-duty

St
m = 45.0 g
bright zinc-plated, 1 pce. 0.0.003.68

200
 Fastening Elements T-Slot Nuts

3.1.2 T-Slot Nut Fastening elements for easy unit assembly, e.g. valves
and limit switches, or heavy-duty units with modular
Profiles dimensions which can be customised with bores and
corresponding threads as required.

Profile Bars and Groove Profiles and Profile Bars for special applications,
e.g. assembling complete modules.
Groove Profiles
Special Groove Profiles with holes and threads for secur-
ing conveyor rollers are found in Section 6.4 (Conveyors
and Material Flow).
Locating Profile 8 can be used to produce keys of any
length for aligning grooves of Line 8 Profiles in parallel.
These are used, for example, to facilitate attachment of
dynamic elements or to provide a secure fit for power-
lock profile connections.

The ability to customise the Profile Bars and Groove

Profiles mean that fastening elements can be produced
which are geared to the needs of specific applications.

Profile Bars St are swivelled into the profile groove.

Profile Bars St, heavy-duty and Groove Profiles are slid

into the profile groove .

Profile Bar 5 St
St
Threaded bore max. M5
m = 89.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.370.56
stainless, 1 pce., length 500 mm 0.0.425.18

Groove Profile 5 Al
Al, anodized
Threaded bore max. M5
m = 89 g/m
natural, 1 pce., length 2000 mm 0.0.425.82

201
 Fastening Elements T-Slot Nuts

Profile Bar 6 St
St
Threaded bore max. M6
m = 170.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.431.04
stainless, 1 pce., length 500 mm 0.0.439.03

Groove Profile 6 Al
Al, anodized
Threaded bore max. M6
m = 200 g/m
natural, 1 pce., length 2000 mm 0.0.434.29

Profile Bar 8 St
St
Threaded bore max. M8
m = 270.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.026.70
stainless, 1 pce., length 500 mm 0.0.388.48

Profile Bar 8 St, heavy-duty

St
Threaded bore max. M8
m = 410.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.427.23

Groove Profile 8 Al
Al, anodized
Threaded bore max. M8
m = 290 g/m
natural, 1 pce., length 2000 mm 0.0.427.39

Groove Profile 8 St
St
Threaded bore max. M8
m = 440.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.444.32

New Locating Profile 8 Al

in catalogue Al, anodized
m = 900.0 g
natural, 1 pce., length 2000 mm 0.0.009.20

Profile Bar 12 St
St
Threaded bore max. M12
m = 600.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.003.74

202
 Fastening Elements T-Slot Nuts

Profile Bar 12 St, heavy-duty

St
Threaded bore max. M12
m = 840.0 g
bright zinc-plated, 1 pce., length 500 mm 0.0.003.75

Screw Strips Al Screw Strips Al are fastening elements which are particu-
larly suitable for retrofitting into existing constructions.
The Screw Strips are pressed into the profile groove from
above and provide Self-Tapping Screws 4.2 mm with a
screw channel along their entire length.

Example of how a cable conduit is secured with Screw

Strip 8 Al and Self-Tapping Screws DIN 7981 St 4.2x13.
The required screw length L must be selected to match
the workpiece thickness s.

Screw Strip 6 Al
Al, anodized
m = 70 g/m
natural, cut-off max. 2000 mm 0.0.439.17

Screw Strip 8 Al
Al, anodized
m = 130 g/m
natural, cut-off max. 2000 mm 0.0.411.44

203
 Fastening Elements Screws and Universal Elements

3.2 Screws and

Universal
Elements

3.2.1 Screws Button-Head Screws, Self-Tapping Screws, Hexagon

Socket Head Cap Screws and Countersunk Screws are
available in different diameters and lengths.
Note: The galvanic treatment of the surfaces can result in
hydrogen induction in high-strength fastening elements.
Despite meticulous thermal post-treatment it is not pos-
sible to totally rule out brittle fractures. This should be
taken into account in the design phase.

Button-Head Button-Head Screws T4 are thread-cutting screws for

screw connections in thremoplastics (for core bores of
Screws T4 ⌀ 3.2 mm), in particular for T-Slot Nut PA.

Button-Head Screw T4x12

St
l = 12 mm m = 100 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.440.11

Button-Head Screw T4x14

St
l = 14 mm m = 110 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.440.12

Button-Head Screw T4x16

St
l = 16 mm m = 120 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.440.13

Button-Head Screw T4x18

St
l = 18 mm m = 130 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.440.14

Button-Head Screw T4x25

St
l = 25 mm m = 160 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.440.15

204
 Fastening Elements Screws and Universal Elements

Hexagon Socket
Head Cap
Screws

Hexagon Socket Head Cap Screw DIN 912 M3x50

St
property class 10.9
l = 50 mm m = 2.9 g
black, 1 pce. 8.0.004.61

Hexagon Socket Head Cap Screw DIN 912 M3x60

St
property class 10.9
l = 60 mm m = 3.3 g
black, 1 pce. 8.0.004.83

Hexagon Socket Head Cap Screw DIN 912 M4x14

St
property class 10.9
l = 14 mm m = 200 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.370.60

Hexagon Socket Head Cap Screw DIN 912 M4x16

St
property class 10.9
l = 16 mm m = 215 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.406.75

Hexagon Socket Head Cap Screw DIN 912 M4x18

St
property class 10.9
l = 18 mm m = 226 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.370.61

Hexagon Socket Head Cap Screw DIN 912 M4x20

St
property class 10.9
l = 20 mm m = 244 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.370.62

Hexagon Socket Head Cap Screw DIN 912 M6x12

St
property class 10.9
l = 12 mm m = 507 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.007.18

Hexagon Socket Head Cap Screw DIN 912 M6x14

St
property class 10.9
l = 14 mm m = 544 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.007.98

Hexagon Socket Head Cap Screw DIN 912 M6x20

St
property class 10.9
l = 20 mm m = 604 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.004.78

205
 Fastening Elements Screws and Universal Elements

Hexagon Socket Head Cap Screw DIN 912 M6x28

St
property class 10.9
l = 28 mm m = 755 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.411.60

Hexagon Socket Head Cap Screw DIN 912 M6x100

St
property class 10.9
l = 100 mm m = 23.0 g
bright zinc-plated, 1 pce. 8.0.004.70

Hexagon Socket Head Cap Screw DIN 912 M6x140

St
property class 10.9
l = 140 mm m = 31.5 g
bright zinc-plated, 1 pce. 8.0.004.74

Hexagon Socket Head Cap Screw DIN 912 M8x60

St
property class 10.9
l = 60 mm m = 2900 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.006.37

New Hexagon Socket Head Cap Screw DIN 912 M8x180

St
in catalogue property class 10.9
l = 180 mm m = 66.5 g
bright zinc-plated, 1 pce. 8.0.008.88

Hexagon Socket Head Cap Screw DIN 912 M10x60

St
property class 10.9
l = 60 mm m = 44.0 g
bright zinc-plated, 1 pce. 8.0.003.98

Hexagon Socket Head Cap Screw DIN 912 M10x100

St
property class 10.9
l = 100 mm m = 68.5 g
bright zinc-plated, 1 pce. 8.0.004.47

Hexagon Socket Head Cap Screw DIN 912 M10x140

St
property class 10.9
l = 140 mm m = 92.5 g
bright zinc-plated, 1 pce. 8.0.004.50

Hexagon Socket Head Cap Screw DIN 6912 M5x8

St
property class 10.9
l = 8 mm m = 260 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.004.89

Hexagon Socket Head Cap Screw DIN 6912 M6x40

St
property class 10.9
l = 40 mm m = 950 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.007.44

206
 Fastening Elements Screws and Universal Elements

Button-Head
Screws
ISO 7380

Button-Head Screw M4x8

St
property class 10.9
l = 8 mm m = 113 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.001.99

Button-Head Screw M4x10

St
property class 10.9
l = 10 mm m = 131 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.02

Button-Head Screw M4x12

St
property class 10.9
l = 12 mm m = 150 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.05

Button-Head Screw M4x14

St
property class 10.9
l = 14 mm m = 168 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.08

Button-Head Screw M4x16

St
property class 10.9
l = 16 mm m = 187 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.391.33

Button-Head Screw M4x18

St
property class 10.9
l = 18 mm m = 206 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.11

Button-Head Screw M4x20

St
property class 10.9
l = 20 mm m = 224 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.14

Button-Head Screw M4x22

St
property class 10.9
l = 22 mm m = 242 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.17

Button-Head Screw M4x25

St
property class 10.9
l = 25 mm m = 271 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.20

207
 Fastening Elements Screws and Universal Elements

Button-Head Screw M4x30

St
property class 10.9
l = 30 mm m = 317 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.23

Button-Head Screw M5x8

St
property class 10.9
l = 8 mm m = 185 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.370.63

Button-Head Screw M5x10

St
property class 10.9
l = 10 mm m = 209 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.68

Button-Head Screw M5x12

St
property class 10.9
l = 12 mm m = 233 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.25

Button-Head Screw M5x14

St
property class 10.9
l = 14 mm m = 260 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.417.29

Button-Head Screw M5x16

St
property class 10.9
l = 16 mm m = 280 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.69

Button-Head Screw M5x18

St
property class 10.9
l = 18 mm m = 304 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.26

Button-Head Screw M5x20

St
property class 10.9
l = 20 mm m = 328 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.404.12

Button-Head Screw M5x25

St
property class 10.9
l = 25 mm m = 388 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.370.67

Button-Head Screw M5x30

St
property class 10.9
l = 30 mm m = 448 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.32

Button-Head Screw M5x35

St
property class 10.9
l = 35 mm m = 508 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.35

208
Fastening Elements Screws and Universal Elements

Button-Head Screw M5x40

St
property class 10.9
l = 40 mm m = 560 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.391.27

Button-Head Screw M5x45

St
property class 10.9
l = 45 mm m = 628 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.005.25

Button-Head Screw M6x10

St
property class 10.9
l = 10 mm m = 286 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.38

Button-Head Screw M6x12

St
property class 10.9
l = 12 mm m = 320 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.41

Button-Head Screw M6x14

St
property class 10.9
l = 14 mm m = 360 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.417.28

Button-Head Screw M6x16

St
property class 10.9
l = 16 mm m = 388 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.43

Button-Head Screw M6x18

St
property class 10.9
l = 18 mm m = 422 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.46

Button-Head Screw M6x20

St
property class 10.9
l = 20 mm m = 456 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.70

Button-Head Screw M6x22

St
property class 10.9
l = 22 mm m = 490 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.49

Button-Head Screw M6x22

St
property class 10.9
l = 22 mm m = 490 g/100
stainless, 1 PU = 100 pce. 8.0.005.57

Button-Head Screw M6x25

St
property class 10.9
l = 25 mm m = 541 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.71

209
 Fastening Elements Screws and Universal Elements

Button-Head Screw M6x30

St
property class 10.9
l = 30 mm m = 627 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.26

Button-Head Screw M6x35

St
property class 10.9
l = 35 mm m = 712 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.27

Button-Head Screw M6x40

St
property class 10.9
l = 40 mm m = 799 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.51

Button-Head Screw M6x45

St
property class 10.9
l = 45 mm m = 883 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.54

Button-Head Screw M6x50

St
property class 10.9
l = 50 mm m = 960 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.57

Button-Head Screw M8x10

St
property class 10.9
l = 10 mm m = 440 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.28

Button-Head Screw M8x12

St
property class 10.9
l = 12 mm m = 516 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.60

Button-Head Screw M8x14

St
property class 10.9
l = 14 mm m = 610 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.29

Button-Head Screw M8x16

St
property class 10.9
l = 16 mm m = 720 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.30

Button-Head Screw M8x18

St
property class 10.9
l = 18 mm m = 744 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.72

Button-Head Screw M8x20

St
property class 10.9
l = 20 mm m = 860 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.73

210
Fastening Elements Screws and Universal Elements

Button-Head Screw M8x20

St
property class 10.9
l = 20 mm m = 860 g/100
stainless, 1 PU = 100 pce. 0.0.388.95

Button-Head Screw M8x25

St
property class 10.9
l = 25 mm m = 1010 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.74

Button-Head Screw M8x30

St
property class 10.9
l = 30 mm m = 1200 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.75

Button-Head Screw M8x35

St
property class 10.9
l = 35 mm m = 1390 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.66

Button-Head Screw M8x40

St
property class 10.9
l = 40 mm m = 1580 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.76

Button-Head Screw M8x45

St
property class 10.9
l = 45 mm m = 1790 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.364.31

Button-Head Screw M8x50

St
property class 10.9
l = 50 mm m = 1960 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.69

Button-Head Screw M8x55

St
property class 10.9
l = 55 mm m = 2150 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.002.72

Button-Head Screw M8x60

St
property class 10.9
l = 60 mm m = 2350 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.77

Button-Head Screw M8x80

St
property class 10.9
l = 80 mm m = 2775 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.78

211
 Fastening Elements Screws and Universal Elements

Countersunk
Screws
DIN 7991

Countersunk Screw DIN 7991 M5x10

St
property class 10.9
l = 10 mm m = 180 g/100
black, 1 PU = 100 pce. 8.0.005.64

Countersunk Screw DIN 7991 M6x10

St
property class 10.9
l = 10 mm m = 270 g/100
black, 1 PU = 100 pce. 8.0.008.33

Countersunk Screw DIN 7991 M6x14

St
property class 10.9
l = 14 mm m = 329 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.005.22

Countersunk Screw DIN 7991 M8x14

St
property class 10.9
l = 14 mm m = 715 g/100
black, 1 PU = 100 pce. 0.0.480.14

Countersunk Screw DIN 7991 M8x16

St
property class 10.9
l = 16 mm m = 745 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.006.16

Countersunk Screw DIN 7991 M8x18

St
property class 10.9
l = 18 mm m = 775 g/100
black, 1 PU = 100 pce. 8.0.006.18

212
 Fastening Elements Screws and Universal Elements

3.2.2 Special Components for fastening parts to the profile groove.

Fastening
Elements

Fastener 8 M12 Two-part Fastener for heavy-duty securing of parts to the

Profile 8 groove.
The two halves of the Fastener are fitted into the groove
at any point where they are then slid together. The
integrated spring ball holds the Fastener in place and
 Innovation facilitates screw attachment.
German patent
and foreign patents
EP 1 167 782

The tightening torque for the nut of Fastener 8 M12 is

M = 80 Nm.

Fastener 8 M12
1 fastener half, cast steel, stainless
1 fastener half with spring ball, cast steel, stainless
1 nut DIN 934-M12, St, bright zinc-plated
1 washer DIN 125-12, St, bright zinc-plated
m = 70.0 g
1 set 0.0.473.02

Locating Locating Washers for optimising the application of screw

forces when using screws in profile grooves which are
Washers wider than the screw‘s nominal diameter (suitable for
Button-Head Screws DIN ISO 7380). The screw can be
tightened through a mounting bore (similar to Standard
Profile Connection).

213
 Fastening Elements Screws and Universal Elements

Locating Washers can be used to conceal the component

securing mechanism (screw head in profile groove,
thread in component).

In addition, the Locating Washers allow Standard Con-

nections (without anti-torsion element) between profiles
of different Lines or they may be used simply to center
attachments.

Locating Washer 5 D3
St
amin. = ⌀ 3 mm
m = 66 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.464.88

Locating Washer 5 D4
St
amin. = ⌀ 3.5 mm
m = 63 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.464.89

Locating Washer 6 D3
St
amin. = ⌀ 3 mm
m = 236 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.478.28

Locating Washer 6 D4
St
amin. = ⌀ 3.5 mm
m = 232 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.478.29

Locating Washer 6 D5
St
amin. = ⌀ 4 mm
m = 240 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.478.30

Locating Washer 8 D4
St
amin. = ⌀ 3.5 mm
m = 374 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.482.10

Locating Washer 8 D5
St
amin. = ⌀ 4 mm
m = 384 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.482.11

Locating Washer 8 D6
St
amin. = ⌀ 5 mm
m = 380 g/100
bright zinc-plated, 1 PU = 10 pce. 0.0.482.12

214
 Fastening Elements Screws and Universal Elements

Adapter Profile Adapter Profile with and without drilled holes for fasten-
ing various attachments from Line 8 onto Profile 12
12/8 grooves.
Hinges, heavy-duty hinges, multiblocks and many other
elements are equipped with anti-torsion elements and
centring aids that are oriented to the Profile 8 groove.
These can also be attached to Line 12 profiles using
Adapters 12/8 without losing the centring effect.
Adapters 12/8 already have through holes in the modular
dimensions of Line 8. Further machining is not required.

Application example:
Connecting a Hinge 8 40x40, heavy duty with Profile 12
using Adapter 12/8 Al-40. The anti-torsion elements of
the heavy duty Hinge in the groove remain effective.

Adapter Profile 12/8 Al

Al, anodized
m = 75 g/m
natural, 1 pce., length 2000 mm 0.0.003.24

Adapter 12/8 Al-40

Al, anodized
m = 3.0 g
natural, 1 pce. 0.0.003.92

Adapter 12/8 Al-80

Al, anodized
m = 6.0 g
natural, 1 pce. 0.0.003.93

215
 Fastening Elements Screws and Universal Elements

Angle Bracket Brackets Zn are very versatile and can be used for
securing various components in variable positions on MB
Zn Building Kit System profiles and panel elements.
The slots can be used to adjust the position and angle of
the Bracket over a broad range and have been designed
for screws up to size M6. Locating Washers 6 D5 or 6 D4
are recommended for smaller screws

Profil a

Screw b M5x16 M5x20 M6x20 M6x25

ISO 7380
c Locating Washer Washer
6 D5 DIN 9021-6.4
T-Slot Nut d 5 St M5 6 St M5 8 St M6 12 St M6

Bracket 40x40x20 Zn
Die-cast zinc
m = 63.0 g
black, 1 pce. 0.0.474.60

Bracket 60x40x20 Zn
Die-cast zinc
m = 77.0 g
black, 1 pce. 0.0.474.61

Bracket 60x60x20 Zn
Die-cast zinc
m = 92.0 g
black, 1 pce. 0.0.474.62

Bracket 80x40x20 Zn
Die-cast zinc
m = 92.0 g
black, 1 pce. 0.0.474.63

216
 Fastening Elements Screws and Universal Elements

Bracket flat and Fastening elements suitable for connecting and attaching
cable conduits, Support and Wall Profiles, panel elements
Angle Bracket or any other components.
right-angled When connecting Bracket flat and Angle Bracket right-an-
gled to components without profile grooves, these must
be provided with appropriate through bores or threads.

Angle Bracket 8 40 right-angled is used to support a

table top on a profile structure.

Bracket 5 20 flat
St
m = 25.0 g
black, 1 pce. 0.0.464.23

Angle Bracket 5 20 right-angled

St
m = 24.0 g
black, 1 pce. 0.0.464.22

Fastening Set 5 for Bracket / Angle Bracket 5 20 / profile

side for Hinge 5 PA
1 Countersunk Screw DIN 7991-M5x8, St, black
1 T-Slot Nut 5 St M5, bright zinc-plated
m = 2.5 g
1 set 0.0.370.70

Bracket 6 30 flat
St
m = 38.0 g
black, 1 pce. 0.0.459.11

Angle Bracket 6 30 right-angled

St
m = 37.0 g
black, 1 pce. 0.0.459.12

217
 Fastening Elements Screws and Universal Elements

Fastening Set 6 for Bracket / Angle Bracket 6 30

1 Countersunk Screw DIN 7991-M6x10, St, black
1 T-Slot Nut 6 St M6, bright zinc-plated
m = 7.0 g
black, 1 set 0.0.459.26

Bracket 8 40 flat
St
m = 90.0 g
black, 1 pce. 0.0.196.86

Angle Bracket 8 40 right-angled

St
m = 85.0 g
black, 1 pce. 0.0.196.87

Fastening Set 8 for Bracket 8 40 / Angle Bracket 8 40

1 Countersunk Screw DIN 7991-M8x14, St, black
1 T-Slot Nut 8 St M8, bright zinc-plated
m = 16.0 g
1 set 0.0.350.17

Adapter Plate Universal mounting plates are made by cutting Adapter

Plate to length. The plates may then be machined to
System suit any component being attached. The plates can be
secured by bolts and T-Slot Nuts or by laterally located
clamping elements which allow subsequent adjustment.

Highly stressed units can also be pinned in position.

218
 Fastening Elements Screws and Universal Elements

Adapter Plate For producing adapter plates and mounting plates of any
length.
Profiles

Adapter Plate Profile 80x16 N5

Al, anodized
A = 12.36 cm²
m = 3.34 kg/m
natural, 1 pce., length 2000 mm 0.0.444.06

Adapter Plate Profile 120x16 N5

Al, anodized
A = 18.76 cm²
m = 5.07 kg/m
natural, 1 pce., length 2000 mm 0.0.444.07

Adapter Plate Profile 160x16 N5

Al, anodized
A = 25.16 cm²
m = 6.79 kg/m
natural, 1 pce., length 2000 mm 0.0.444.08

Adapter Plate The Adapter Plate Clamps can be used for fastening
sections of the Adapter Plate Profile without any need for
Clamps machining.
By making the attachment in the lateral groove of the
Adapter Plate and the groove of the profile construction,
the plate can be moved and aligned freely relative to the
profile construction. This ensures that the attached ma-
chine elements can be adapted and adjusted with ease.
The Adapter Plate Clamps should always be used in pairs
opposing each other.

a b Hexagon Socket Torque

Head Cap Screw M
DIN 912 M5x14 4.5 Nm

DIN 912 M6x16 10.0 Nm

DIN 912 M8x16 25.0 Nm

Adapter Plate Clamp 5 N5

Al, anodized
m = 15.0 g
natural, 1 pce. 0.0.444.03

219
 Fastening Elements Screws and Universal Elements

Adapter Plate Clamp 6 N5

Al, anodized
m = 17.0 g
natural, 1 pce. 0.0.444.04

Adapter Plate Clamp 8 N5

Al, anodized
m = 22.0 g
natural, 1 pce. 0.0.444.05

Adapter Plate The Adapter Plate Clamping Profile is used to construct

clamps of any length for Adapter Plates 8 or any sections
Clamping of the Adapter Plate Profiles.
Profile N5

Adapter Plate Clamping Profile N5

Al, anodized
A = 3.03 cm²
m = 0.82 kg/m
natural, 1 pce., length 2000 mm 0.0.444.09

220
 Fastening Elements Rigid Fastening Elements

Fastening The fastening elements of the MB Building Kit System Factory environments require enclosures and guards
have to satisfy particularly high requirements for the for machines and production areas, but office and sales
Elements for construction of enclosures and guards. The large variety areas also need room dividing and partition elements.
Constructing of special components guarantees a suitable fastening In all cases, these can be produced using the fastening
Enclosures and method whatever the application: elements of the MB Building Kit System.
> It is possible to secure many different types of panel.
Guards > Doors and gates secure the entry to protected areas.

Panel Fasteners There are numerous applications using the MB Building The diverse range of functions where rigid and movable
Kit System where the securing of panel elements to a panels are used is made possible by panel fastening
profile construction is required: elements.
> Construction of enclosures and guard units
> Panelling of casings
> Shelves, working surfaces, steps
> Swing, sliding and lifting doors

3.3 Rigid In conjunction with standard profiles, panel elements can

either be mounted in the profile groove or they can be at-
Fastening tached offset from the groove with the aid of appropriate
Elements components, e.g. Double Panel Profiles or Multiblocks.
For example the profiles can form a self-contained frame
for the panel element as in the case of machine doors, or
the panels can be fitted directly into the basic frame.
Rigid panels can be formed using profiles or special
clamping profiles.

221
 Fastening Elements Rigid Fastening Elements

3.3.1 Fastenings Panel elements are secured in the profile groove using
Cover Profile or the Lip Seal.
for Panels in the
Groove

Cover Profiles Cover Profile can be used as a cover for the profile
groove or as a panel-fixing profile for panel elements.
PP

Cover Profile 5
PP/TPE
a = 1.5 - 2.0 mm
m = 13.5 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.370.79
black, 1 PU = 10 pce., length 2000 mm 0.0.370.80

Cover Profile 6
PP/TPE
a = 2.0 - 3.5 mm
m = 20.4 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.431.03
black, 1 PU = 10 pce., length 2000 mm 0.0.431.02

Cover Profile 8
PP/TPE
a = 4.0 - 5.5 mm
m = 26 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.422.24
black, 1 PU = 10 pce., length 2000 mm 0.0.422.27
New green, similar to RAL 6016, 1 PU = 10 pce., length 2000 0.0.489.69
in catalogue red, similar to RAL 3003, 1 PU = 10 pce., length 2000 mm 0.0.489.75
yellow, similar to RAL 1018, 1 PU = 10 pce., length 2000 0.0.489.66
blue, similar to RAL 5010, 1 PU = 10 pce., length 2000 mm 0.0.489.63
grey, similar to RAL 7042, 1 PU = 10 pce., length 2000 mm 0.0.489.72

222
 Fastening Elements Rigid Fastening Elements

Cover Profile 12
PP/TPE
a = 6.0 - 9.5 mm
m = 58 g/m
natural, 1 PU = 10 pce., length 2000 mm 0.0.005.16
black, 1 PU = 10 pce., length 2000 mm 0.0.005.30

Lip Seals For fastening and sealing panel elements of differing

thickness which are inserted into profile grooves 5, 6, 8
and 12.
The version in grey blends in well with the natural ano-
dized surface of the profile.
The elastic material is resistant to cleaning agents and
mineral oil.

The Lip Seals are best wetted with soapy water prior to
assembly to ensure they are fitted easily and correctly.
Careful pressure must be applied to lock them into the
profile groove.

The Assembly Tool (Section 9.2 Jigs and Tools) facilitates

the process of pressing the Lip Seal into the profile
groove in the right orientation.

223
 Fastening Elements Rigid Fastening Elements

Lip Seal 5 2-3mm

TPE
a = 2 - 3 mm
t = 5.3 mm
m = 13 g/m
black, 1 roll length 20 m 0.0.437.12
New grey, similar to RAL 7040, 1 roll length 20 m 0.0.484.39
in catalogue

Lip Seal 6 2-4mm

TPE
a = 2 - 4 mm
t = 8.7 mm
m = 20 g/m
black, 1 roll length 20 m 0.0.439.20
New grey, similar to RAL 7040, 1 roll length 20 m 0.0.491.08
in catalogue

Lip Seal 8 2-4mm

TPE
a = 2 - 4 mm
t = 11.2 mm
m = 52 g/m
black, 1 roll length 20 m 0.0.436.85
New grey, similar to RAL 7040, 1 roll length 20 m 0.0.489.91
in catalogue
Lip Seal 8 4-6mm
TPE
a = 4 - 6 mm
t = 11.2 mm
m = 26 g/m
black, 1 roll length 20 m 0.0.436.88
New grey, similar to RAL 7040, 1 roll length 20 m 0.0.489.94
in catalogue

Lip Seal 12 6-8mm

TPE
a = 6 - 8 mm
t = 17.3 mm
m = 58 g/m
New black, 1 roll length 20 m 0.0.005.33
in catalogue grey, similar to RAL 7040, 1 roll length 20 m 0.0.005.37

224
 Fastening Elements Rigid Fastening Elements

Double-Lip Seal Double-Lip Seal 8 is used for fitting panel elements

directly into grooves of Profiles 8. It provides a sealing
8 4-6mm function and prevents direct contact with the aluminium
profile. Double-Lip Seal 8 completely encloses panel ele-
New ments of thickness 4 to 6 mm in the profile groove.
in catalogue Double-Lip Seal 8 4-6mm is ideal for all types of panel el-
ements ― including those made of plastic or safety glass.

Double-Lip Seal 8 is best installed using soapy water. It

is then slipped onto the panel element and pushed into
the profile groove. The profile frame is closed around the
panel element.

Double-Lip Seal 8 4-6mm

TPE
a = 4.0 - 6.0 mm
m = 50 g/m
black, 1 roll length 20 m 0.0.495.08

225
 Fastening Elements Rigid Fastening Elements

3.3.2 Fastenings Subsequent fastening of panel elements onto the profile

groove of an existing frame is made possible by means of
for Panels on the Multiblocks, Clamp Multiblocks, Screw Strips and Panel
Groove Clamps etc.

Multiblocks The Multiblocks can be used to provide a secure method

of fastening any panel elements to the groove:
> Rapid and secure assembly or disassembly at a later
stage
> Fastening at any position on the profile groove and the
panel element
> Suitable for various loads
> Option of screwless or screw-type fastener
> Can be adapted for use with different panel element
thicknesses

Multiblocks PA Multiblock PA is inserted into the profile groove at any

position. Light cladding panels and panel elements made
from Acrylic Glass, Plastic or Compound Material must
be provided with a bore at the appropriate location and
screwed to the Multiblock.
Multiblock PA has two mounting locations plus a height
adjuster which combine to give four offset positions from
the edge of the profile. This allows different distances to
be set to the edge of the profile so that panel elements of
varying thicknesses can be screwed on flush.
The panels are secured by screw connection with the
square nut inserted in the Multiblock. This nut can be
moved within a slot, a fact that allows a considerable
degree of tolerance for the position of the bores in the
panel element.

Twisting the Multiblock PA into the profile groove.

The Multiblocks can be moved within the groove in order
to align them with the bore in the panel element.

The contact face can be varied through two different

mounting locations and movable height adjuster.

Recommendation for mounting the panel element and

F permissible loading forces for Multiblocks PA.

5 PA 100 N

6 PA 150 N

8 PA 250 N

226
Fastening Elements Rigid Fastening Elements

Possible offset distances between the mounting locations

and the edge of the profile.
a [mm] 2 3 5
b [mm] 4 6 10
c [mm] 6 9 15
d [mm] 8 9 10
e [mm] 2 3 5

The length of the fastening screw depends on the thick-

ness of the panel element and use of the height adjuster.

Multiblock 5 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 562-M4, St, bright zinc-plated
m = 2.0 g
1 pce. 0.0.370.71

Multiblock 6 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 557-M5, St, bright zinc-plated
m = 6.0 g
1 pce. 0.0.419.58

Multiblock 8 PA
Basic unit and height adjuster, PA-GF, black
Square nut DIN 557-M6, St, bright zinc-plated
Leaf spring, St, bright zinc-plated
m = 14.0 g
1 pce. 0.0.026.72

227
 Fastening Elements Rigid Fastening Elements

Multiblocks Zn For fixing panel elements to profile grooves, particularly

where heavy loads are involved.
Multiblock Zn is screwed to the profile groove with a
screw and T-Slot Nut. The anti-torsion pin, which is adjust-
able in millimetre increments, ensures flush attachment
for panels of different thicknesses. The panel elements
must be drilled in the appropriate position to line up
with either the through bore or the square nut (which is
secured against falling out by a leaf spring) incorporated
in the Multiblock.

F1 F2

1,000 N 500 N

2,000 N 1,000 N

Recommended mounting arrangement and load data

across and along the groove.

Multiblock 6 Zn

228
 Fastening Elements Rigid Fastening Elements

Multiblock 6 Zn
Basic unit and locating lug, die-cast zinc, black
Square nut DIN 557-M5, St, bright zinc-plated
Leaf spring, St, stainless
m = 44.0 g
1 pce. 0.0.439.85

Multiblock 8 Zn

Multiblock 8 Zn
Basic unit and locating lug, die-cast zinc, black
Square nut DIN 557-M6, St, bright zinc-plated
Leaf spring, St, stainless
m = 66.0 g
1 pce. 0.0.373.23

229
 Fastening Elements Rigid Fastening Elements

Multi Bracket Universal element for fastening panels to Line 12 profiles.

Since the location lug can be adjusted in varius positions
12 Zn within the bracket across the profile groove, panels can
be positioned virtually flush with the outer face of the
New profile irrespective of their thickness.
in catalogue Multi Bracket 12 can be moved along the profile groove
so that they can be easily aligned with the hole in the
panel element.

The panel element with through hole is secured by

means of an M6 bolt fitted into the square nut of Multi
Bracket 12 Zn.

If the panel element is of sufficient thickness, Multi

Bracket 12 can also be secured internally so that the
fastening is not visible and cannot be detached.

Multi Bracket 12 Zn
Bracket, die-cast zinc, RAL9006 white aluminium
Locating lug, die-cast zinc, RAL9006 white aluminium
Square nut DIN 562-M6, St, bright zinc-plated
Retaining plate, St
m = 120.0 g
1 set 0.0.007.18

230
 Fastening Elements Rigid Fastening Elements

Clamp Multi- Clamp Multiblocks secure panel elements in profile

frames without need for further machining.
blocks PA Clamp Multiblock PA is inserted into the profile groove; a
locating lug secures lightweight panel elements of differ-
ent thicknesses, such as cladding panels, panel elements
made from Acrylic Glass, etc.

The basic unit is twisted into the groove, the panel

element fitted and clamped in position by means of the
locating lug.

The locating lug can be detached again by means of a

screwdriver.

Clamp Multiblock F1 F2

100 N 20 N

150 N 30 N

250 N 50 N

Clamp Multi- Mounting dimensions can be varied through repositioning

the contact faces.
block 5 PA

Clamp-Multiblock 5 PA
PA-GF
Basic unit and locating lug
m = 2.0 g
black, 1 pce. 0.0.437.24

231
 Fastening Elements Rigid Fastening Elements

Clamp Multi- Mounting dimensions can be varied through repositioning

the contact faces.
block 6 PA

Clamp-Multiblock 6 PA
PA-GF
Basic unit and locating lug
m = 4.0 g
black, 1 pce. 0.0.439.66

Clamp Multi- Mounting dimensions can be varied through repositioning

the contact faces.
block 8 PA

Clamp-Multiblock 8 PA
PA-GF
Basic unit and locating lug
m = 10.0 g
black, 1 pce. 0.0.196.63

232
 Fastening Elements Rigid Fastening Elements

Panel-Clamping Panel-Clamping Strips 8 are ideal for retrofitting panel

elements (preferably made of Acrylic Glass, PET-G or
Strips Polycarbonate) into a closed profile frame. Apart from
straight saw cuts, no further machining of the panel
New element or Panel-Clamping Strips is required if the profile
in catalogue frame is connected with Central-Fastening Sets 8.

Panel-Clamping Strips 8 consist of two components. The

first of these, a aluminium strip, fits into the profile groove
and holds the panel element in place. A second strip, of
flexible plastic, is then used to secure the panel element
and the aluminium strip in the groove. If necessary, the
plastic strip can be levered out in order to remove the
panel element from the frame.
The Panel-Clamping Strips secure the panel element so
that there is an offset of 2 mm to the outer edge of the
profile. This produces a smooth outer wall for protective
enclosures and helps reduce turbulence caused by air
flows.
The choice of Panel-Clamping Strip depends on the thick-
ness of the panel element (s):
s = 2 - 4 / 4 - 6 / 6 - 8 mm

A screwdriver is used to lever out the Panel-Clamping

Strip so as to enable removal of the panel element from
the frame.

Panel-Clamping Strip 8 Al
Al
m = 238 g/m
natural, cut-off max. 3000 mm 0.0.495.05

Panel-Clamping Strip 8 2-4mm

PP/TPE
a = 30 mm
m = 151 g/m
grey, similar to RAL 7042, 1 pce., length 3000 mm 0.0.493.75

Panel-Clamping Strip 8 4-6mm

PP/TPE
a = 28.2 mm
m = 142 g/m
grey, similar to RAL 7042, 1 pce., length 3000 mm 0.0.494.64

Panel-Clamping Strip 8 6-8mm

PP/TPE
a = 27 mm
m = 127 g/m
grey, similar to RAL 7042, 1 pce., length 3000 mm 0.0.493.73

233
 Fastening Elements Rigid Fastening Elements

Double Panel Double Panel Profiles for retrofitting panel elements into Used in conjunction with Sound-Insulating Material 20
existing frame constructions using Self-Tapping Screws (Section 5.4 Accessories Panel Elements) and Sealing
Profiles DIN 7981 St 4.2. Strip 6x3 sk, it is possible to construct elements which
The facing screw channels allow the construction of are air-tight and noise-reducing.
double-walled frame elements, e.g. for noise dampening
and insulation.

Double Panel Double Panel Profile 8 Al E can be locked into the groove
of Profiles 8 without need for screw connections.
Profile 8 Al E
Panel elements can be secured to both sides of the
Double Panel Profile using screws.

 Innovation
German patent
195 04 593

Assembling Double Panel Profile 8 Al E.

Disassembling Double Panel Profile 8 Al E.

s L The length of the screws for fixing the panel elements

depends on the element‘s thickness.
   < 3 4.2 x 9.5
  3 - 6 ­­4.2 x 13
  6 - 9 4.2 x 16
  9 - 12 4.2 x 19
12 - 15 4.2 x 22
15 - 18 4.2 x 25

Double Panel Profile 8 Al E

Al, anodized
A = 1.35 cm²
m = 0.36 kg/m
natural, cut-off max. 3000 mm 7.0.001.65

234
 Fastening Elements Rigid Fastening Elements

Double Panel Double Panel Profile 8 Al is ideal for profile construc-

tions in which the groove cannot be used along its entire
Profile 8 Al length.
Fastening to the profile groove is via Clip 8 PA.

 Innovation
German patent
195 04 454

Matching to the wall thickness of the Panel Element by

adjusting the positions of Double Panel Profil 8 Al and
Clip 8 PA.

s L
   < 3 4.2 x 9.5
  3 - 6 ­­4.2 x 13
  6 - 9 4.2 x 16
  9 - 12 4.2 x 19
12 - 15 4.2 x 22
15 - 18 4.2 x 25

Double Panel Profile in conjunction with Lip Seal 6x3 sk

when used for double-walled constructions.

Double Panel Profile in conjunction with Lip Seal 6x3 sk

and Sound-Insulating Material 20 mm.

Double Panel Profile 8 Al

Al, anodized
A = 1.62 cm²
m = 0.44 kg/m
natural, cut-off max. 3000 mm 0.0.420.99

Clip 8 PA
PA-GF
Recommended number: 4 pce./m
m = 3.0 g
black, 1 pce. 0.0.422.38

235
 Fastening Elements Rigid Fastening Elements

Sealing Strip Sealing Strip, self-adhesive on one side, for sealing frame
elements. Can also be used as a damping element on
mating surfaces, particularly in combination with Double
Panel Profile 8 Al.

Sealing Strip 3x2 sk

Cellular rubber
closed-cell, self-adhesive on one side
Temperature range: -30°C to +110°C
Resistant to many oils, fuels, acids and alkaline solutions
m = 1.6 g/m
black, 1 pce., length 1000 mm 0.0.479.98

Sealing Strip 6x3 sk

Cellular rubber
closed-cell, self-adhesive on one side
Temperature range: -30°C to +110°C
Resistant to many oils, fuels, acids and alkaline solutions
m = 3 g/m
black, 1 roll length 10 m 0.0.422.66

Panel-Fixing Used in conjunction with Double Panel Profile 8 Al and

Clip 8 PA, the Panel-Fixing Strip is ideal for retrofitting
Strip essentially air-tight panel elements into existing frame
constructions.
Apart from the cut-off, no additional machining is
required for the panel element.

Panel-Fixing Strip 8
PVC
m = 55 g/m
black, 1 pce., length 2000 mm 0.0.429.64

236
 Fastening Elements Rigid Fastening Elements

Rebate Profiles Rebate Profile for universal fastening of various elements

to Profiles 8. Suitable as a continuous screw strip for
practically dust and dirt-tight constructions, in combina-
tion with panel elements and Sealing Strips, or as a
rebate strip for doors.

The Rebate Profile is inserted into the groove and fixed in

position with grub screws M6.

Permissible linear load for Rebate Profile 8 Al:

qmax = 1,000 N/m

Connection dimensions for the Rebate Profile 8 Al to

Profiles 8.
Rebate Profile 8 Al 19″ is used for fixing 19″ front plates
or 19″ housings or other panel elements. These are
secured by Captive Nuts which can be inserted in the
square openings of the Rebate Profile.
1 height unit (HU) corresponds to a length of 44.45 mm

Rebate Profile 8 Al
Al, anodized
m = 310 g/m
natural, 1 pce., length 2000 mm 0.0.411.14

Rebate Profile 8 Al M6
Al, anodized, natural
Fully machined with 20 threads M6
incl. grub screws DIN 913-M6x12, St, bright zinc-plated
m = 540.0 g
1 pce., length 2000 mm 0.0.444.89

237
 Fastening Elements Rigid Fastening Elements

Rebate Profile 8 Al 19″

Al, anodized, natural
Fully machined with 91 openings and 21 M6 threads
incl. grub screws DIN 913-M6x12, St, bright zinc-plated
m = 630.0 g
1 pce., length 2048 mm 0.0.398.19

Captive Nuts Universal usage for installation in Rebate Profile 8 Al 19″

or in panel elements. The Captive Nuts can be installed
by snapping the latch springs into the corresponding
recess.

The recesses can be either:

> Square - with anti-torsion feature
> Round - no anti-torsion feature

Captive Nut M5
St
Cage and square nut
m = 500 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.411.65

238
 Fastening Elements Rigid Fastening Elements

Captive Nut M6
St
Cage and square nut
m = 500 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.411.66

Panel Clamp For securing panel elements to Profiles 8 without the

need for additional machining. Tightening the clamping
screw fixes the Panel Clamp to both the panel element
and the profile.
Particularly suitable for attachment of unframed panels
etc. Not suitable for mesh and corrugated mesh.
The panel elements of thickness 4 - 10 mm can be
clamped in position by the asymmetrical spacer washers.
Depending on the particular application, it may be neces-
sary to invert the spacer washers in the housing.

Max. loading for each Panel Clamp without pinning.

Fmax = 100 N

Possible pinning position for securing the panel element

against movement.

Panel Clamp 8
2 housing halves, PA-GF, black
1 Hexagon Socket Head Cap Screw DIN 912-M6x20, St,
bright zinc-plated
1 Hexagon Nut DIN 934-M6, St, bright zinc-plated
2 spacer washers, NBR, black
m = 56.0 g
1 set 0.0.388.91

239
 Fastening Elements Rigid Fastening Elements

Dual-Rod Mesh
System

Protective fence system for freestanding machine guard- for constructing free-standing protective fence structures.
ing. The Dual-Rod Mesh, made of welded high-strength Available in two different mesh widths (25 and 50 mm)
steel wire, is screwed at any angle to the profile groove of (Section 5.2 Mesh Panels).
Line 8 Stand Profiles using Dual-Rod Mesh Hangers.
This creates a customisable and stable protective fence
into which swing door elements can also be integrated,
if required.
The inherently stable dual-rod mesh elements are used

Dual-Rod Mesh The Dual-Rod Mesh Hanger accommodates the Dual-Rod

Mesh elements on the cross-rods (⌀ 8 mm) at any angle
Hanger between 0° - 270° to the Stand Profile.
Even after the fastening screws have been tightened, the
fastening can still be rotated. This also forms a hinge for
a swing door.

The Dual-Rod Mesh is first hung from a preassembled

Dual-Rod Mesh Hanger, and then screwed into position
with further Hangers. Recommended spacing of Hangers:
3 section heights, corresponding to 600 mm.
The slotted hole fastening on the Stand Profile enables
adjustment of the position and angle. The ability to move
the mesh horizontally (depending on the mesh width) in
the Dual-Rod Mesh Hanger helps compensate for minor
assembly errors.

Average dimensions for connecting the Dual-Rod Mesh to

the Stand Profile.
Corner zones at any angle can easily be constructed
thanks to the Dual-Rod Mesh Hanger‘s ability to tilt.

Dual-Rod Mesh Hanger

Body, St, black
Clamping elements, die-cast zinc, black
2 Button-Hd. Screws ISO 7380-M6x10, St, bright zinc-pl.
2 Button-Hd. Screws ISO 7380-M6x22, St, bright zinc-pl.
4 Washers DIN 9021-6.4, St, bright zinc-plated
m = 279.0 g
1 set 0.0.446.04

240
 Fastening Elements Rigid Fastening Elements

3.3.3 Fastenings When constructing guards for machines, especially for

inherently stable enclosures and partitions, the use of
for Panels in panel elements in special frames of Clamp Profiles is
Special Profiles recommended.
These panels, when hung in vertical supports, create a
customised protective fence appropriate to the situation.
Individual panels can be integrated as fixed, removable or
movable doors within the security fence.
The appropriate Clamp Profiles can be selected accord-
ing to the required panel elements (Section 5 Panel
Elements).

Panel Element
Compound Material

Perforated Sheet
Corrug. Mesh St
Corrug. Mesh Al
Sheet Metal Al
Polycarbonate
Acrylic Glas /

Steel Mesh
Plastic

Frame Profile

Clamp Profile + + + + o + + +
Clamp Profile E + + + + + o + +
Clamp Profile 8 32x18 + + + + - - - o
Profiles (Line 8) o o o o - - - o

+ well suited o assembly possible - not recommended

In addition to the information in the table, note that the tion are simplified.
inherent strength of an enclosure is also dependent on The special hangers for frame elements level out any
the panel elements being securely clamped in the profile mounting tolerances and facilitate the removal or fasten-
hangers. ing of elements.
Here the special Clamp Profiles with a deep groove offer Alternatively, guards and enclosures can also be
distinct advantages over standard profiles, especially in constructed from inherently stable panel elements
connection with non-inherently stable panels (such as (for example Dual-Rod Mesh System, (Section 5 Panel
corrugated mesh, thin sheet metal or similar). There are Elements) which can be hung directly on Stand Profiles
significant advantages over traditional constructions, without using a frame of special Clamp Profiles.
epecially in the case of free-standing large-area guards
in production facilities, and room dividers in offices, store
rooms and sales areas. Clamping the panel elements in
profile frames results in an increased static stability, with
less material weight.
In this way construction, dismantling and later modifica-

241
 Fastening Elements Rigid Fastening Elements

Special profiles Special profiles are available for constructing dividing A special Textile Clamp Profile is available for fixing
wall systems such as area guarding or cell guarding. textile panels (textile mesh, fabric webs). It enables the
Room dividers etc. can also be constructed from these construction of frame elements for areas without safety
elements. requirements.
Special Clamp Profiles secure the particular panel ele-
ments in different ways in the frame.

Clamp Profile 8 32x18:

The panel element is held in a special groove of the
profile with the help of Clamping Springs.
This increases the resistance against the enclosed
panel being pressed out. This resistance depends on the
number of Clamping Springs used.

Clamp Profiles E:
An inserted spring steel strip presses along the length of
the clamped panel element.
With panels made from materials with little surface hard-
ness (for example Polycarbonate, Corrugated Mesh Al)
this results in a particularly high inherent strength.

Clamp Profile:
A pre-tensioned clamp strip presses directly on the panel
element and holds it secure and rattle free in the clamp
groove of this profile. The best support effect is achieved
with enclosed panels and inherently stable steel mesh

242
 Fastening Elements Rigid Fastening Elements

Clamp Profile 8 Particularly suitable for constructing light guards and

enclosures, sliding doors and other panelling structures.
32x8
The panel element is secured in the groove by a Clamp
Spring.

Instead of Clamping Spring 8, a Lip Seal 8 can also be

used for securing inherently stable panel elements.

Clamp-Profile Fastening Set 8 32x18 ensures a correctly

positioned corner connection for the profiles.

The number of Clamping Springs required depends on

the load, the inherent stability and the size of the panel
element.

10 mm thick panel elements can be fitted into the groove

without using Clamping Springs.

Clamp Profile 8 32x18

Al, anodized
A = 2.49 cm² Ix = 1.88 cm4 Iy = 1.10 cm4
m = 0.67 kg/m Wx = 1.16 cm³ Wy = 1.23 cm³
natural, cut-off max. 3000 mm 0.0.373.67

Cap 8 32x18
PA-GF
m = 2.2 g
black, 1 pce. 0.0.388.87

Clamping Spring 8
St
m = 5.0 g
stainless, 1 pce. 0.0.406.21

Clamp-Profile Fastening Set 8 32x18

Fastener, die-cast zinc, bright zinc-plated
Button-Head Screw ISO 7380-M5x20, St, bright zinc-plated
Mbzp. = 4.5 Nm
m = 11.0 g
1 set 0.0.404.09

243
 Fastening Elements Rigid Fastening Elements

Corner- Corner-Fastening Set Clamp-Profile 8 32x18 is used for

stable profile connections.
Fastening Set The rigid screw fastening to the end faces of the profiles
Clamp-Profile being connected produces a frame that is ideal for use
8 32x18 within lightweight enclosures and for door frames.
Corner-Fastening Set Clamp-Profile 8 32x18 contains
New all components required for a profile connection. An
in catalogue M5 thread must be tapped into the core bore of each of
Clamp Profiles 8 32x18.
The Corner-Fastening Sets are multifunctional. They
can be used in a variety of ways when used with special
add-on elements:
- Roller Set 32x18 can be fitted directly into the corner
fastener. This turns the frame into smooth-running sliding
door elements that can be employed e.g. in the Sliding-
Door Guide Profile 8 40x10.
- Hinge Sets 32x18 come with an insert for the corner
fastener which forms a door hinge in conjunction with a
hinge bearing in the frame of the surrounding construc-
tion. This provides an easy means of constructing a styl-
ish, lightweight swing door with a particularly low door
gap and without need for fitting additional hinges.

Sliding-Door Guide Profile 8 40x10 is fitted with Clip 8 St

at the top and bottom of the surrounding profile frame.
It forms the guide for two door leaves of Clamp Profile 8
32x18.
Spring-loaded Roller Set 32x18 is fitted into the corner
fasteners of the previously constructed clamp profile
frames. A Roller Set must be installed in each fastener so
as to guide the sliding door leaf.
A limit stop can be installed to prevent the roller insert
from springing. The corner fasteners at the bottom of a
sliding door frame are always installed with rigid rollers.
Spring-loaded rollers in the corner fasteners at the top
enable the door leaves to be fitted into a profile frame
which has already been built.
If required, all four roller inserts may be blocked by limit
stop inserts and the outer profile frame finished after the
sliding door leaves have been fitted. This effectively pre-
vents the doors from being removed without dismantling
the frame.
After the rollers have been fitted, an end cap of plastic
closes the fastener at the side and serves as a door stop
in the terminal positions.

The sliding doors can also be run directly in the grooves

of a Line 5 profile. This produces a particularly compact
frame construction.
The hinge inserts are also fitted into the corner fasteners
after the clamp profile frame has been closed.
A hinge bearing is attached to both the upper and the
lower frame profile and functions as a rotary bearing
for a door. During installation, the spring-loaded Hinge
Pin engages in the bearing plate, whose position in the
groove can be adjusted when the swing door is open.
This provides an effective means of preventing a closed
door from being dismantled.

244
Fastening Elements Rigid Fastening Elements

The Hinge Sets for installing swing doors in frame

constructions of Line 5 or 8 contain all the parts required
for one hinge.
The maximum permissible weight of a door is 10 kg.

Corner-Fastening Set Clamp-Profile 8 32x18

Die-cast zinc, white aluminium similar RAL 9006
2 Button-Head Screws ISO 7380-M5x16, St, bright zinc-
plated
m = 54.5 g
1 set 0.0.494.73

Cap for Corner-Fastener 8 32x18

PP
m = 1.3 g
grey, similar to RAL 7042, 1 pce. 0.0.494.71

Roller for Corner-Fastener 8 32x18

1 roller insert
1 compression spring
1 limit stop
1 cap, PP grey
Notes on Use and Installation
m = 10.5 g
1 set 0.0.494.74

Sliding-Door Guide Profile 8 40x10

Al, anodized
A = 2.48 cm²
m = 0.67 kg/m
natural, cut-off max. 3000 mm 0.0.495.13

Hinge 8 for Corner-Fastener 8 32x18

Hinge insert
Bearing plate 8
T-Slot Nut V 8 St M5, bright zinc-plated
Countersunk Screw DIN 7991-M5x12, St, bright zinc-plated
Notes on Use and Installation
m = 23.0 g
1 set 0.0.494.76

245
 Fastening Elements Rigid Fastening Elements

Hinge 5 for Corner-Fastener 8 32x18

Hinge insert
Bearing plate 5
T-Slot Nut 5 St M4, bright zinc-plated
Countersunk Screw DIN 7991-M4x6, St, bright zinc-plated
Notes on Use and Installation
m = 11.5 g
1 set 0.0.495.33

Clamp-Profiles Clamp-Profile System E is ideal for easy and fast

construction of frame elements for enclosure and guard
E systems. A stainless steel strip is inserted into the weight-
optimised profiles to protect the various panel elements
from becoming dislodged from the groove.
Securing and clamping the panels increases the overall
strength of the frame elements.
Profiles are connected using Clamp-Profile Fasteners.
The frame elements of Clamp Profiles E are hung using
Clamp-Profile Hangers E, which engage in the Clamp-
Profile Fastener.
In conjunction with the Clamp-Profile Hinge E (Section
3.4 Movable Fastening Elements) the frame element can
easily be used as a swing door.
 Innovation
German patent
and foreign patent
EP 0 968 339

Installation sequence:
1. Insert the Clamp-Profile Strip into the spring cavity in
the Clamp Profile.
2. Press in the panel element.

Producing frames:
1. Cut-off of panel element = inside frame dimension + 2
x insertion depth (t).
2. Fit the Clamp-Profile Fastener loosely onto the upright
frame profiles.
3. Place the horizontal frame profiles centrally onto the
panel element so as to ensure initial gentle clamping
by the steel strip. The panel element must not yet be
pressed all the way into the groove.
4. Assemble the frame and tighten the bolts. The panel
element will be pressed into the groove by varying
amounts (depending on the tolerance position) when the
bolts are tightened.

246
 Fastening Elements Rigid Fastening Elements

Clamp Profile 6 30x30 E

Al, anodized
a = 2 - 6 mm
t = 16 mm
A = 3.58 cm² Ix = 2.77 cm4 Iy = 3.24 cm4
m = 0.97 kg/m Wx = 1.81 cm³ Wy = 2.14 cm³
natural, cut-off max. 6000 mm 0.0.439.42

Clamp-Profile Strip 6 23x0.15 E

St
m = 27 g/m
stainless, 1 roll length 20 m 0.0.441.52

Clamp Profile 8 40x40 E

Al, anodized
a = 2 - 8.5 mm
t = 21 mm
A = 6.50 cm² Ix = 8.79 cm4 Iy = 10.67 cm4
m = 1.76 kg/m Wx = 4.29 cm³ Wy = 5.25 cm³
natural, cut-off max. 6000 mm 0.0.436.92

Clamp-Profile Strip 8 30x0.15 E

St
m = 35 g/m
stainless, 1 roll length 20 m 0.0.440.48

Clamp Profiles When combined, Clamp Profiles 8 80x40-180° light and

W80x80x40 light function as both a Stand Profile and a
light Clamp Profile. This allows particularly cost-effective con-
structions. These profiles are also available in a special
New optimised cut-off length (4800 mm) for Stand Profiles.
in catalogue Enclosed panels of thickness 4 to 6 mm (e.g. Polycar-
bonate 4 mm) are recommended for the panel elements.
The panels are secured with Lip Seals 8 to ensure they
do not rattle in the groove.
The clamping groove of Profiles light corresponds with
the groove of Clamp Profiles 8 40x40 E.
These Clamp Profiles can therefore be combined at will
with Clamp Profiles 8 40x40 E.

247
 Fastening Elements Rigid Fastening Elements

The Clamp Profiles light are connected using Angle

Bracket V 8 40 Zn.

Using a Clamp Profile as a stand allows you to construct

protective enclosures without gaps.

Clamp-Profile Strip 8 30x0.15 E ensures particularly

effective clamping.
Clamp Profiles must first be pushed onto the panel ele-
ment. The frame is then connected using Angle Brackets
V 8 40 Zn.
b = max. 6 mm

Lip Seals 8 ensure inherently stable panel elements are

secured firmly without rattling.
b = max. 6 mm

Clamp Profile 8 40x40-180° light

Al, anodized
A = 6.51 cm² Ix = 8.57 cm4 Iy = 11.20 cm4
m = 1.77 kg/m Wx = 4.29 cm³ Wy = 5.51 cm³
natural, cut-off max. 6000 mm 0.0.483.36

Clamp Profile 8 80x40-180° light

Al, anodized
A = 11.77 cm² Ix = 17.37 cm4 Iy = 70.29 cm4
m = 3.18 kg/m Wx = 8.69 cm³ Wy = 17.41 cm³
natural, cut-off max. 4800 mm 0.0.480.44

Clamp Profile 8 W80x80x40 light

Al, anodized
A = 17.51 cm² I = 97.40 cm4
m = 4.73 kg/m W = 21.18 cm³
natural, cut-off max. 4800 mm 0.0.483.57

248
 Fastening Elements Rigid Fastening Elements

Clamp Profiles The Clamp Profiles are particularly suitable for construct-
ing and subdividing large-area guards and enclosures as
well as swing and sliding doors.
Corrugated mesh, sheet material, panels and plastic
panel elements can be clamped into position.
The secure clamping of the panel elements reinforces the
high rigidity of the frame element.
Clamp Profiles can be connected together in different
ways:
> direct screw attachment of the profiles
> using the Clamp-Profile Fasteners

When designing panel frames it is important to ensure

that the vertical profiles are the through profiles, i.e. that
the horizontal struts run between them. (Section 9.3.2
Connection Processing).

Where the panels are to be divided by a central strut

(Clamp Profile 180°), this should always be tapped at the
ends and bolted between the outer frame profiles.
The Profile Edging (i.e. clamping strip) will need to be
interrupted accordingly.

Clamp Profile 6 Clamp Profile 8

30x30 30x30-180° 40x40 40x40-180°

c - 12-1 mm - 15+1 mm

d 15+1 mm - 20+2 mm -

Mmax. 2 Nm 8 Nm
Button-Head Screw ISO 7380 Button-Head Screw ISO 7380
a M6x30 M8x40

b 150 mm 200 mm

s 2-6 mm 2-8.5 mm

249
 Fastening Elements Rigid Fastening Elements

Clamp Profile 6 30x30

Al, anodized
Cap Screws DIN 912-M4x12, St, bright zinc-plated
A = 4.14 cm² Ix = 3.20 cm4 Iy = 3.54 cm4
m = 1.12 kg/m Wx = 2.04 cm³ Wy = 2.34 cm³
natural, cut-off max. 6000 mm 0.0.431.11

Clamp Profile 6 30x30-180°

Al, anodized
Cap Screws DIN 912-M4x12, St, bright zinc-plated
A = 4.64 cm² Ix = 3.88 cm4 Iy = 3.53 cm4
m = 1.25 kg/m Wx = 2.54 cm³ Wy = 2.35 cm³
natural, cut-off max. 6000 mm 0.0.431.14

Clamp Profile 8 40x40

Al, anodized
Cap Screws DIN 912-M6x16, St, bright zinc-plated
A = 7.49 cm² Ix = 9.58 cm4 Iy = 11.96 cm4
m = 2.02 kg/m Wx = 4.55 cm³ Wy = 5.93 cm³
natural, cut-off max. 6000 mm 0.0.196.50

Clamp Profile 8 40x40-180°

Al, anodized
Cap Screws DIN 912-M6x16, St, bright zinc-plated
A = 8.38 cm² Ix = 11.40 cm4 Iy = 13.00 cm4
m = 2.26 kg/m Wx = 5.70 cm³ Wy = 6.20 cm³
natural, cut-off max. 6000 mm 0.0.429.95

250
 Fastening Elements Rigid Fastening Elements

Textile Clamp Special profiles for clamping thin (max. 1.5 mm) panel
elements that are not inherently stable such as textile
Profile grids, fabric webs, paper webs and films.
The textile clamp profiles are combined into a profile
frame using Clamp-Profile Fastener 6 30x30 E; the whole
assembly can then be suspended on stand profiles.
Textile Clamp Profiles comprise the Clamp Profile, the
Clamp Strip and a Lid Profile. Using the Button-Head
Screw St 4x12 TX 20, the textile panel element is
clamped between the Clamp Profile and the Clamp Strip,
and cut to size after clamping.
Finally, the Lid Profile provides an easy-clean closure for
the clamped area.

The Button-Head Screw St 4x12 TX 20 is self-threading in

the Clamp Profile‘s screw channel.
The Clamp Strips already feature through holes. The
textile panel element must be pierced with the screw if
necessary.
The maximum thickness of the panel element is 1.5 mm.

Assembly sequence for a Panel Segment:

> Join the Clamp Profiles using Clamp-Profile Fastener 6
30x30 E (Art. No. 0.0.441.80)
> Position the textile panel element (which is not yet cut
to size)
> Screw-fit the Clamp Strips while the panel element is
clamped
> Cut off the overhanging textile edge
> Fit the Lid Profiles

Textile Clamp Profile 6 30x30

Al, anodized
A = 2.76 cm² Ix = 1.28 cm4 Iy = 2.18 cm4
m = 0.74 kg/m Wx = 0.93 cm³ Wy = 1.33 cm³
natural, cut-off max. 6000 mm 0.0.459.62

Textile Clamp Profile, Clamp Strip

Al, anodized
A = 0.37 cm²
m = 0.10 kg/m
natural, cut-off max. 3000 mm 0.0.459.64

Textile Clamp Profile, Lid Profile

Al, anodized
A = 1.51 cm²
m = 0.40 kg/m
natural, cut-off max. 6000 mm 0.0.459.63

Button-Head Screw, self-threading St 4x12, TX 20

St
m = 145 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.473.69

251
 Fastening Elements Rigid Fastening Elements

Clamp-Profile Clamp-Profile Fasteners are special fastening elements

which, at the same time, allow easy hanging of protective-
Fastener E fence panels.

 Innovation
German
utility model
297 06 040

Suspended frame elements can also be locked if required

by subsequently moving the lower Clamp-
Profile Hanger.

By drilling the Clamp-Profile Fastener at a prepared

point and pressing in a grooved pin, the Fastener and
Clamp-Profile Hinge E can also be used for attaching
swing doors.

The Clamp-Profile Fastener can be combined with any

desired Profiles 6 30x30 or 8 40x40 and also with the
existing Clamp Profiles 6 30x30 or 8 40x40. The fact
that the Clamp-Profile Fastener has a special cavity
means that the panels to be fitted in the profile grooves
do not need to be notched.

Connection of Clamp-Profiles E with Clamp-Profile Fasten-

ers E.

Clamp-Profile Fastener 6 30x30 E

Die-cast zinc, white aluminium similar RAL 9006
2 Cap Screws DIN 912-M6x16, St, bright zinc-plated
m = 78.0 g
1 set 0.0.441.80

Clamp-Profile Fastener 8 40x40 E

Die-cast zinc, white aluminium similar RAL 9006
2 Cap Screws DIN 912-M8x20, St, bright zinc-plated
m = 187.0 g
1 set 0.0.444.76

252
 Fastening Elements Rigid Fastening Elements

Clamp- The Clamp-Profile Cross Connector is designed for

connecting Clamp Profiles / Clamp Profiles E of Lines 6
Profile Cross and 8.
Connector It can be used for the construction of framed panel
elements for enclosures and guards which feature inside
corners, cut-outs or internal apertures.
In addition, up to 4 Clamp Profiles can be secured at a
single intersection point.

Installation note:
The following screws are required for securing the Clamp-
Profile Cross Connectors to the Clamp Profiles:
> Clamp Profile 6 30x30: Screw ISO 7380 M6x14
> Clamp Profile 8 40x40: Screw ISO 7380 M8x20

Inside corner with a Clamp-Profile Cross Connector and

two Clamp Profile Connectors.

Cut-out with two Clamp Profile Cross Connectors and two

Clamp Profile Connectors.

Central aperture with four Clamp Profile Cross Connec-

tors.

When planning panel element cut-outs, the penetration

depth (a) specified here must be taken into account
irrespective of the penetration depth specified for the
Clamp Profiles.

Clamp-Profile Cross Connector 6 30x30

St
a = 12 -1 mm
m = 74.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.459.09

Clamp-Profile Cross Connector 8 40x40

St
a = 15 +1 mm
m = 168.0 g
white aluminium, similar to RAL 9006, 1 pce. 0.0.457.92

253
 Fastening Elements Rigid Fastening Elements

Fastening Several versions of hangers are available to provide an such a way that a loose or missing screw attachment on
easy, safe and detachable solution for fastening frames the frame elements cannot go unnoticed.
Frame Elements in enclosures and guards. They differ from one another
as regards clearance, carrying capacity and tolerence
compensation.
Furthermore, Hangers 6-8 and 8 can also be used in

Clamp-Profile Hanger E:
to be used with Clamp-Profile Fasteners E.
> clearance between frame profile and Stand Profile 12
mm
> medium load-carrying capacity
> lateral tolerance adjustment 6 mm

Hanger 6-8:

rigid hanging of profiles from either Line 6 or 8.

> clearance between frame profile and Stand Profile 12
mm
> medium load-carrying capacity
> concealed protection against removal
> lateral tolerance adjustment 1 mm
> may be mounted in such a way that a loose or missing
screw results in the frame element slipping.

Hanger 8:
rigid hanging of profiles from Line 8, particularly robust
version.
> clearance between frame profile and Stand Profile 25
mm
> high load-carrying capacity
> concealed protection against removal
> lateral tolerance adjustment 10 mm
> may be mounted in such a way that a loose or missing
screw results in the frame element slipping

254
 Fastening Elements Rigid Fastening Elements

Clamp-Profile Clamp-Profile Hangers E can be used to hang frame

elements into any desired construction with Clamp-Profile
Hangers E Fasteners E. By integrating the suspension facility into
the corner areas of the frame element, it is possible to
achieve a very narrow gap (12 mm) between the frame
element and the stand.

Installation sequence:
1. Hook the frame element into the existing construction.
2. Fix the height of the frame element using the upper
hangers (a).
3. Move the lower Clamp-Profile Hangers to lock the
frame element in position (if required).

The clearance dimension between frame and Stand

Profile is 12 mm. Dimensional tolerances of ± 3 mm can
be accommodated by the Clamp-Profile Hanger E.

Clamp-Profile Hanger 6 E
a = 4.75 mm
4 bolts, St, black
4 washers DIN 9021-6.4, St, black
4 T-Slot Nuts 6 St M6, bright zinc-plated
m = 76.0 g
1 set 0.0.441.11

255
 Fastening Elements Rigid Fastening Elements

Clamp-Profile Hanger 8 E
a = 8.25 mm
4 bolts, St, black
4 washers DIN 9021-8.4, St, black
4 T-Slot Nuts 8 St M8, bright zinc-plated
m = 112.0 g
1 set 0.0.440.05

Hanger 6-8 Compact hanger for especially rigid fastening of frame

elements to Stand Profiles. Profiles from Lines 6 and 8
can be connected together as required.
If required, the Hangers can be screwed together front
and rear using the supplied grub screw in order to
prevent lifting.

Profiles 6 and 8 can be combined by turning around the

anti-torsion block.
Fastening to Profile 6 using Button-Head Screw ISO
7380-M6x14 and T-Slot Nut 6 St M6.
Fastening to Profile 8 using Button-Head Screw ISO
7380-M6x16 and T-Slot Nut 8 St M6.

Hanger 6-8 allows two variations of frame assembly:

1. Very easy 1-man assembly: the frame element is low-
ered from above onto the hangers on the Stand Profiles,
lugs on the hangers engaging to ensure stability. They
are then secured by the grub screws provided.
2. The frame element is slid into the hanger on the Stand
Profile from below and secured with the grub screw.
Removal of the grub screws results in the frame element
dropping down.

Attaching the Hanger from the front ensures that the

frame and panel elements can be fitted without space.

Hanger 6-8 can be used to maintain very small gaps (12

mm) between the frame and the Stand Profile.
F = approx. 400 N

256
 Fastening Elements Rigid Fastening Elements

Hanger 6-8
2 hangers, die-cast zinc, black
2 anti-torsion blocks, die-cast zinc, black
1 grub screw DIN 913-M5x10, black
m = 70.0 g
1 set 0.0.441.33

Hanger 8 The particularly robust design of Hanger 8 enables frame

elements to be frequently attached and secured to Stand
Profiles 8.
If required, the Hangers 8 can be screwed together from
the front or rear (for safety reasons).
Two Hangers 8 and appropriate Fastening Sets are
required for each attachment point.

If the upper Hanger 8 is fitted to the Stand Profile and

the lower Hanger 8 to the frame element, removal of
Hexagon Socket Head Cap Screw M6 will result in the
frame element being released.

Hanger 8 in conjunction with Clamp Profile 8 40x40.

Hanger 8 in conjunction with Clamp Profile 8 32x18.

257
 Fastening Elements Rigid Fastening Elements

Hanger 8 allows two variations of frame assembly:

1. Very easy 1-man assembly: the frame element is low-
ered from above onto the hangers on the Stand Profiles,
lugs on the hangers engaging to ensure stability. They
are then secured by the Cap Screws provided.
2. The frame element is slid into the hanger on the Stand
Profile from below and secured with the Cap Screw.
Removal of the screw results in the frame element drop-
ping down.

Attaching the Hanger from the front ensures that the

frame and panel elements can be fitted without space.

F = approx. 750 N
The clearance dimension between frame and Stand
Profile is 25 mm. Dimensional tolerances of ± 5 mm can
be adjusted through Hanger 8.

Hanger 8
1 Hanger, die-cast zinc, black
1 Hexagon Socket Head Cap Screw DIN 912-M6x16, St,
bright zinc-plated
1 washer DIN 125-6.4 St, bright zinc-plated
m = 87.0 g
1 set 0.0.196.44

Fastening Set 8 for Hanger 8

1 Button-Head Screw ISO 7380-M8x25, St, bright zinc-pl.
2 spring washers, St, bright zinc-plated
1 T-Slot Nut 8 St M8, bright zinc-plated
m = 21.0 g
1 set 0.0.265.05

258
 Fastening Elements Rigid Fastening Elements

Door Rabbet 8 Screw-connected rabbet for swing doors.

Door Rabbets can also be used as fasteners for frame
elements if, for safety reasons, a hanger is not allowed.
The frame element cannot be hung without a secur-
ing screw and therefore removal of the screw will be
detected immediately.

Example application for door construction:

Clearance on left 28 mm with Hinges 8 40 Zn (Section
3.4 Movable Fastening Elements) and on right 22 mm
with Door Rabbets 8, in combination with Door Lock 8
(Section 4.3 Locks and Catches).

Door Rabbet 8
2 Door Rabbets, die-cast zinc, black
2 Button-Head Screws ISO 7380-M8x25, St, bright zinc-
plated
4 spring washers, St, bright zinc-plated
2 T-Slot Nuts 8 St M8, bright zinc-plated
m = 190.0 g
1 set 0.0.265.15

259
 Fastening Elements Movable Fastening Elements

3.4 Movable Swing, sliding or lifting doors can be produced with the
aid of movable panel fasteners. In this arrangement,
Fastening the doors can be in the form of either inherently stable
Elements panels without frames or frame elements with integral
panels.

3.4.1 Hinges The Hinges can be used for direct attachment of frame-
less panel elements, for a movable fastening between
two profiles and for attachment of framed panels to the
basic frame. They can also be mounted in front of the
profile or panel and even in the space between the panel
frame and the main frame or door post.

Hinges PA Hinges PA are simple components for lightweight doors

and lids. They are provided with an anti-torsion element
which engages on the profile grooves.
Panel elements secured with Hinges PA must be ma-
chined with the appropriate holes.

Double Hinges PA can only be used on 20 mm wide

profiles in Line 5, on 30 mm wide profiles in Line 6 and
on 40 mm wide profiles in Line 8.

260
Fastening Elements Movable Fastening Elements

Hinge / Double Hinge

Screw a M5x8 M5x14 M6x16

DIN 7991

T-Slot Nut b 5 St M5 6 St M5 8 St M6

c ⌀ 5 mm ⌀ 6.3 mm ⌀ 8.2 mm

d 15 mm 22 mm 24 mm

e 9 mm 14 mm 18 mm

f M5 M5 M6

F 50 N 75 N 100 N

Hinge 5 PA
PA-GF
cannot be lifted out
m = 6.0 g
black, 1 pce. 0.0.370.18

Double Hinge 5 PA
PA-GF
cannot be lifted out
m = 10.0 g
black, 1 pce. 0.0.437.33

Fastening Set 5 for Bracket / Angle Bracket 5 20 / profile

side for Hinge 5 PA
1 Countersunk Screw DIN 7991-M5x8, St, black
1 T-Slot Nut 5 St M5, bright zinc-plated
m = 2.5 g
1 set 0.0.370.70

Door elements of Lines 6 and 8 can be fitted so that

they can either be lifted off subsequently or remain fitted
permanently.
With the lift-off version, the door must be fitted with the
appropriate right-hand or left-hand hinges.
For the non-lift version, right-hand and left-hand hinges
must be combined in each case.

Hinge 6 PA, right

Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 14.0 g
1 pce. 0.0.431.23

261
 Fastening Elements Movable Fastening Elements

Hinge 6 PA, left

Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 14.0 g
1 pce. 0.0.431.25

Double Hinge 6 PA
Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 25.0 g
1 pce. 0.0.431.27

Fastening Set 6 profile side for Hinge 6 PA

T-Slot Nut 6 St M5, bright zinc-plated
Countersunk Screw DIN 7991-M5x14, St, black
m = 7.0 g
1 set 0.0.434.65

Hinge 8 PA, right

Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 21.0 g
1 pce. 0.0.026.12

Hinge 8 PA, left

Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 21.0 g
1 pce. 0.0.026.10

Double Hinge 8 PA
Hinge halves, PA-GF, black
Dowel, St, bright zinc-plated
Washer, PA, black
m = 40.0 g
1 pce. 0.0.373.42

Fastening Set 8 profile side for Hinge 8 PA

T-Slot Nut 8 St M6, bright zinc-plated
Countersunk Screw DIN 7991-M6x16, St, black
m = 14.0 g
1 set 0.0.026.28

262
 Fastening Elements Movable Fastening Elements

Hinges Al Hinges Al, are suitable for use with swivel doors and lids
designed using either profiles or solid panels.
New Hinges Al, can be surface-mounted. This enables doors
in catalogue to be fitted to the fixed outer frame with virtually no door
gap (designation “0”).
When fitting Hinges Al, in the 4 mm door gap between
the door and the fixed door frame (designation “4”), the
fastening screws are concealed so as to be inaccessible
when the door is closed.
The many possible combinations enable doors to be
fitted in Line 6 and 8 frames and allow different profile
sizes to be combined with each other.
Hinges Al, are available as complete sets for all popular
combinations of profiles and for combinations of profiles
and panel elements.

Irrespective of line or version, all Hinges Al, have the con-

nection dimensions shown opposite.

F = 500 N

Hinge 6 Al PP0, light duty

Hinge Leaf, Al, anodized, natural
2 T-Slot Nuts 6 St M5, bright zinc-plated
2 Countersunk Screws DIN 7991-M5x12, bright zinc-plated
Notes on Use and Installation
m = 84.0 g
1 set 0.0.488.98

Hinge 6 Al FP0, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut 6 St M5, bright zinc-plated
1 Countersunk Screw DIN 7991-M5x12, bright zinc-plated
Notes on Use and Installation
m = 78.0 g
1 set 0.0.489.01

263
 Fastening Elements Movable Fastening Elements

Hinge 6 Al PP4, light duty

Hinge Leaf, Al, anodized, natural
2 T-Slot Nuts 6 St M5, bright zinc-plated
2 Countersunk Screws DIN 7991-M5x12, bright zinc-plated
Notes on Use and Installation
m = 86.0 g
1 set 0.0.489.03

Hinge 6 Al FP4, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut 6 St M5, bright zinc-plated
1 Countersunk Screw DIN 7991-M5x12, bright zinc-plated
Notes on Use and Installation
m = 79.0 g
1 set 0.0.489.05

Hinge 8 Al PP0, light duty

Hinge Leaf, Al, anodized, natural
2 T-Slot Nuts V 8 St M6, bright zinc-plated
2 Countersunk Screws DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 110.0 g
1 set 0.0.488.90

Hinge 8 Al FP0, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut V 8 St M6, bright zinc-plated
1 Countersunk Screw DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 94.0 g
1 set 0.0.488.92

Hinge 8 Al PP4, light duty

Hinge Leaf, Al, anodized, natural
2 T-Slot Nuts V 8 St M6, bright zinc-plated
2 Countersunk Screws DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 113.0 g
1 set 0.0.488.94

Hinge 8 Al FP4, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut V 8 St M6, bright zinc-plated
1 Countersunk Screw DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 96.0 g
1 set 0.0.488.96

264
Fastening Elements Movable Fastening Elements

Hinge 6/8 Al PP0, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut 6 St M5, bright zinc-plated
1 Countersunk Screw DIN 7991-M5x12, bright zinc-plated
1 T-Slot Nut V 8 St M6, bright zinc-plated
1 Countersunk Screw DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 98.0 g
1 set 0.0.489.07

Hinge 6/8 Al PP4, light duty

Hinge Leaf, Al, anodized, natural
1 T-Slot Nut 6 St M5, bright zinc-plated
1 Countersunk Screw DIN 7991-M5x12, bright zinc-plated
1 T-Slot Nut V 8 St M6, bright zinc-plated
1 Countersunk Screw DIN 7991-M6x14, bright zinc-plated
Notes on Use and Installation
m = 101.0 g
1 set 0.0.489.09

The Hinge Leaf Profiles and Hinge Pins which are avail-
able separately can be combined to produce made-to-
measure hinges that are perfectly tailored to the given
requirements.
Three different Hinge Leaf Profiles are available in the
modular dimensions of Line 6 (or 8) Profiles:
- Hinge Leaf Profile 6 (or 8) e light, with offset point of
rotation
- Hinge Leaf Profile V 6 (or 8) z light, with anti-torsion
feature and centric point of rotation
- Hinge Leaf Profile V 6 (or 8) e light, with anti-torsion
feature and offset point of rotation

The Hinge Leaf Profiles can be given a drilled hole or

a b + 0.2 countersink for screw fastening. The correct position of
the hole is identified by a marking notch on the rear of
the hinge.
⌀ 5.4 ⌀ 11 It is advisable to widen the ⌀ 8 mm profile bore to
⌀ 8.1 mm before fitting the Hinge Pin. The Hinge Pin
must be greased prior to use.
⌀ 6.4 ⌀ 13

Hinge Leaf Profile 6 e light

Al, anodized
m = 0.54 kg/m
natural, 1 pce., length 3000 mm 0.0.451.80

265
 Fastening Elements Movable Fastening Elements

Hinge Leaf Profile V 6 e light

Al, anodized
m = 0.57 kg/m
natural, 1 pce., length 3000 mm 0.0.451.78

Hinge Leaf Profile V 6 z light

Al, anodized
m = 0.60 kg/m
natural, 1 pce., length 3000 mm 0.0.451.76

Hinge Leaf Profile 8 e light

Al, anodized
m = 0.64 kg/m
natural, 1 pce., length 3000 mm 0.0.454.58

Hinge Leaf Profile V 8 e light

Al, anodized
m = 0.71 kg/m
natural, 1 pce., length 3000 mm 0.0.454.56

Hinge Leaf Profile V 8 z light

Al, anodized
m = 0.73 kg/m
natural, 1 pce., length 3000 mm 0.0.454.54

Hinge Pin D8x60 light

Grooved pin, St, bright zinc-plated
Washer, PA, grey
2 Caps, PA, grey
m = 30.0 g
1 set 0.0.488.44

266
 Fastening Elements Movable Fastening Elements

Modular Modular Hinge System for high-strength aluminium

hinges. Suitable for heavy doors, lids and swivel-type
Hinge devices.
System 8 Hinge Leaves of various heights and widths support
heavy-duty hinges of virtually any length which the user
New can adapt to the specific situation. Hinges with an open-
in catalogue ing angle of up to 270° can be achieved using a suitable
combination of sets.
A hinge consists of at least two Hinge Leaves and a suit-
able Hinge Pin. The Hinge Leaves and Pin are available in
different lengths. When selecting these components, the
minimum depth which the pin is inserted into the eye of
the Hinge Leaf must always be taken into account.
Defined sets always contain all components necessary
for a complete Hinge Leaf or Hinge Pin.
The use of slots and stepped locating lugs for screwing
the Hinge Leaves facilitates the process of aligning the
doors in the surrounding door frame. The locating lugs
also serve as an anti-torsion device in the groove, thus
preventing the hinges from becoming displaced under
load.
Fastening is also possible to the end face of the profile.
The slots are sealed with the enclosed Caps after instal-
lation has been completed, as are the drill holes of the
hinge eyes.

The required hinge can be assembled easily from the

following sets:
a = Hinge Leaf 8 40x40
b = Hinge Pin D8x51
c = Hinge Pin D8x76
d = Hinge Leaf 8 80x40
e = Hinge Leaf 80x80
f = Hinge Pin D8x116

Various Hinge Leaves and Hinge Pins can be combined to

construct hinge strips.
For example: Constructing a hinge strip with Hinge
Leaves 8 80x40.

267
 Fastening Elements Movable Fastening Elements

Example of a hinge opening around 270°.

The combination of Hinge Leaf 8 80x80 and two Hinge
Leaves 8 40x40 (using a Hinge Pin D8x116) can be used
to construct a hinge with a 270° angle of swing. This may
be required, first and foremost, when constructing wide-
opening doors in machine paneling.

Application Fr perm. Fax perm.

1 150 N 750 N
2 350 N 750 N
3 350 N 450 N

Fax x r = Fr x h

The data apply for at least two hinges per door - one
hinge assumed to be supporting.

268
Fastening Elements Movable Fastening Elements

Hinge Leaf 8 40x40

1 Hinge Leaf, Al, anodized, natural
1 Locating lug, Al, anodized, natural
1 Button-Head Screw ISO 7380-M8x18, St, bright zinc-pl.
1 Washer DIN 433-8,4, St, bright zinc-plated
1 T-Slot Nut V 8 St M8, St, bright zinc-plated
Caps, PA-GF, black
m = 68.0 g
1 set 0.0.483.60

Hinge Leaf 8 80x40

1 Hinge Leaf, Al, anodized, natural
2 Locating lugs, Al, anodized, natural
2 Button-Head Screws ISO 7380-M8x18, St, bright zinc-pl.
2 Washers DIN 433-8,4, St, bright zinc-plated
2 T-Slot Nuts V 8 St M8, St, bright zinc-plated
Caps, PA-GF, black
m = 125.0 g
1 set 0.0.483.59

Hinge Leaf 8 80x80

1 Hinge Leaf, Al, anodized, natural
2 Locating lugs, Al, anodized, natural
2 Button-Head Screws ISO 7380-M8x18, St, bright zinc-pl.
2 Washers DIN 433-8,4, St, bright zinc-plated
2 T-Slot Nuts V 8 St M8, St, bright zinc-plated
Caps, PA-GF, black
m = 225.0 g
1 set 0.0.485.22

Hinge Pin D8x51

1 pin, St, stainless
1 locking ring, St, black
1 grub screw DIN 916-M4x4, St, black
m = 32.0 g
1 set 0.0.483.62

Hinge Pin D8x76

1 pin, St, stainless
2 locking rings, St, black
2 grub screws DIN 916-M4x4, St, black
L = 76 mm
m = 55.0 g
1 set 0.0.483.61

Hinge Pin D8x116

1 pin, St, stainless
2 locking rings, St, black
2 grub screws DIN 916-M4x4, St, black
L = 116 mm
m = 70.0 g
1 set 0.0.486.16

269
 Fastening Elements Movable Fastening Elements

Hinge St, light Spring-loaded internal hinge for 90° opening of frameless
doors. The way the hinge works enables the doors to be
duty swung out of the door opening without the panel element
striking against the door post.

Machining specifications for the panel element

The door height/width ratio should be greater than 1.5 to

ensure easy operation of Hinge, St.
Permissible load: F = 50 N

Option for fastening the Hinge to the frame.

The door / panel elements can be aligned flush to the
frame using the spacer plates and the slot in the adapter
plate:
> Line 5 Profile: Max. 4 mm thickness
> Line 6 Profile: Max. 8 mm thickness
> Line 8 Profile: Max. 10 mm thickness

a b c d The adapter plate can be used to attach Hinge, St, light

Profile T-Slot Nut Washer Screw duty to all profile lines.
DIN 125 ISO 7380 Choose the fastening elements that match the profile
lines used for the surrounding frame.
5 St M4* 4.3 M4x16* The components marked with an * are not included in the
scope of supply for Hinge, St, light duty.
6 Zn M4* 4.3 M4x20

8 Zn M4* 4.3 M4x20

Tightening torque for the fastening screws:

M = 1.5 Nm

Hinge St, light duty

Hinge, St, black
Adapter plate, PA-GF, black
3 spacer plates, PA-GF, black
Fastening elements
m = 125.0 g
1 set 0.0.474.38

270
 Fastening Elements Movable Fastening Elements

Hinge St Universal lightweight hinge for doors and lids.

Can be mounted on the inside or outside of the door
(when mounted on the inside it cannot be unscrewed).
The panel element (door) can be swung around 180°.
The slots allow the hinge to be adjusted and used for
Lines 5 to 8.

Note: T-Slot Nuts 8 Zn M5 is recommended for screwing

Hinge St to the Line 8 Profile.

These attachment versions of Hinge St cannot be

unscrewed from the outside.

F = 250 N

Hinge St
Hinge halves, St, black
3 dome-head screws M5x8, St, black
Hexagon Nut DIN 934-M5, St, black
Washer DIN 125-5,3, St, black
Cup square bolt DIN 603-M5x16, St, black
m = 51.0 g
1 set 0.0.373.82

271
 Fastening Elements Movable Fastening Elements

Hinges 6 Zn Hinge 6 Zn can be used to construct swing doors with

Profiles 6, Profiles 8 or any desired panel elements.
The basic unit of the Hinge used in conjunction with
asymmetric anti-torsion blocks allows a whole range of
combinations and mounting dimensions in Lines 6 and 8.
The anti-torsion blocks can be removed for making
screw-connections to panel elements.

F = 300 N

Hinge 6 30 Zn 6/6
Possibilities for mounting the anti-torsion block with a gap
width of 6.2 mm.

Hinge 6 30 Zn 6/6
Hinge, die-cast zinc, black
2 anti-torsion blocks 6, die-cast zinc, black
2 Countersunk Screws DIN 7991-M5x14, St, black
m = 62.0 g
1 set 0.0.441.58

Hinge 6 30 Zn 6/8
Possibilities for mounting the anti-torsion block with a gap
width of 6.2 mm and 8 mm.

272
Fastening Elements Movable Fastening Elements

Hinge 6 30 Zn 6/8
Hinge, die-cast zinc, black
1 anti-torsion block 6, die-cast zinc, black
1 anti-torsion block 8, die-cast zinc, black
1 Countersunk Screw DIN 7991-M5x14, St, black
1 Countersunk Screw DIN 7991-M5x16, St, black
m = 63.0 g
1 set 0.0.441.61

Hinge 6 30 Zn 8/8
Possibilities for mounting the anti-torsion block with a gap
width of 8 mm.

Hinge 6 30 Zn 8/8
Hinge, die-cast zinc, black
2 anti-torsion blocks 8, die-cast zinc, black
2 Countersunk Screws DIN 7991-M5x16, St, black
m = 63.0 g
1 set 0.0.441.81

273
 Fastening Elements Movable Fastening Elements

Hinge 8 Zn Suitable for higher loads, e.g. large machine doors and
doors for guard units, and as compact connecting ele-
ment for profiles positioned at various angles. Hinges 8
Zn are suitable for right-hand and left-hand application.
Fastening is possible on the outer surfaces or end faces
of profiles (using either slots or ⌀ 8 mm centre hole).
Integrated anti-torsion pins to provide additional stability
in the groove.

If required, e.g. when fitting to a panel element, the anti-

torsion pin should be removed with a screwdriver.

Attaching Hinge 8 40 Zn to the profile grooves of Line 8.

F = 750 N

Hinge 8 40 Zn can be screw-connected to the end face or

to the profile groove.

Hinge 8 40 Zn
Hinge halves, die-cast zinc, black
m = 180.0 g
1 pce. 0.0.196.36

274
 Fastening Elements Movable Fastening Elements

Clamp-Profile Clamp-Profile Hinge E enables frame elements with

Clamp-Profile Fasteners to be used as swing doors.
Hinges E Clamp-Profile Hinge E can be used in combination with
Clamp-Profile Fasteners 6 30x30 E and 8 40x40 E (Sec-
tion 3.3 Rigid Fastening Elements).

The Clamp-Profile Fasteners are prepared by drilling the

pre-cast hole to ⌀ 5 mm and then pressing in grooved
pin DIN 1474.

The fastening screws for the two halves of the hinge can
be reached easily when the door is open and allow the
door to be fitted by sliding together the two halves of the
hinge.
The doors can be fitted left or right by using the appropri-
ate hole.

Clamp-Profile Hinge E
2 hinge halves, die-cast zinc, black
4 washers DIN 125-5.3, St, black
2 grooved pins DIN 1474-5x40, St
m = 202.0 g
1 set 0.0.444.12

Clamp-Profile Hinge Fastening Set 6

4 Hex. Socket Head Cap Screws DIN 6912-M6x12, St, black
4 T-Slot Nuts 6 St M6, bright zinc-plated
m = 36.0 g
1 set 0.0.441.66

Clamp-Profile Hinge Fastening Set 8

4 Hex. Socket Head Cap Screws DIN 6912-M6x14, St, black
4 T-Slot Nuts 8 St M6, bright zinc-plated
m = 58.0 g
1 set 0.0.444.11

275
 Fastening Elements Movable Fastening Elements

3.4.2 Movable The Movable Fasteners product group comprises compo- Heavy sliding doors can be made to move particularly
nents which are used for constructing sliding, lifting and easily using C-Rail profiles.
Fastenings folding doors. These products can be found in Section 8.1 Linear Slides.
In addition to slide and rolling elements, a complete
Roller Shutter System is also provided for a movable
secured panel.

Sliding-Door Sliding Door Guide Set 8 is used in the construction of

sliding doors from frameless panel elements, with the
Guide Set 8 Profile 8 groove serving as a guide. There can be up to 2
sliding doors in a single groove.
One Sliding Door Guide Set 8 is required for each sliding
door. Each slide piece is secured in position by means
of two Countersunk Screws DIN 7991-M5x12. Panel
elements thicker than 5 mm must be secured with Coun-
tersunk Screws DIN 7991-M5x16.
The slide pieces can be fitted from either side to suit the
application.

The maximum permissible weight of one door is 10 kg.

There can be either 1 or 2 sliding doors in a single Profile

8 groove.
The slide pieces function as stops or catches for the
second door at the terminal position.

276
 Fastening Elements Movable Fastening Elements

Sliding-Door Guide Set 8

4 slide pieces (2xright, 2xleft), POM, black
4 spacer pieces, POM, black
8 Countersunk Screws DIN 7991-M5x12, St, bright zinc-
plated
8 threaded bushings, St, bright zinc-plated
m = 58.0 g
1 set 0.0.406.66

Sliding-Door For the construction of sliding doors in conjunction with

Clamp Profile 8 32x18.
Guide Set 8/8 One Sliding-Door Guide Set 8/8 is required for each
sliding door. Fastening is by means of a spring bolt
locking into the ⌀ 7 mm mounting bore of Clamp-Profile
Fastening Set 8 32x18.
Should fastening elements in the guide groove cause
obstruction, the slide piece can be fixed at an alternative
position by drilling an additional ⌀ 7 mm hole in the
door profile.

For sliding door constructions with n door elements of

the same size, the following equation can be used to
calculate the profile length l:

L + 32 (n-1) - 8
l = ___________
​ n ​

A side overlap of Caps 8 32x18 of 4 mm is taken into

account.
The maximum permissible weight of one door is 10 kg.

277
 Fastening Elements Movable Fastening Elements

There can be either 1 or 2 sliding doors in a single Profile

8 groove.
The slide pieces function as stops or catches for the
second door at the terminal position.

Sliding-Door Guide Set 8/8

4 slide pieces (2xright, 2xleft), POM, black
Spring bolt, St, bright zinc-plated
Spring, St, stainless
m = 49.0 g
1 set 0.0.404.87

Sliding-Door The Sliding-Door Guide Profile is retrofitted into a profile

frame.
Guide Profile Frameless, inherently stable panel elements made of
plastic (thickness 8 mm) can be used as sliding doors.
The weight of the panel element, its inherent stability and
the friction on the aluminium profile must all be taken into
account in such cases.

Clip 8 St (Section 1.2 Accessories for Profiles) snaps the

top and bottom of the Sliding-Door Guide Profile into the
surrounding frame profiles.
1. The panel element is first lifted into the required track
at the top of the Sliding-Door Guide Profile.
2. It is then placed in the corresponding guide track at
the bottom of the Sliding-Door Guide Profile.
3. Positioning the catch correctly and securely at the top
will avoid the doors from being pulled out accidentally.

278
Fastening Elements Movable Fastening Elements

The sliding-door catches are attached directly to the

panel element if two or three sliding-door panels are to be
moved together. Their position can be selected individu-
ally, in order to determine the required opening path of
the accompanying door panels and the overlap of the
doors x (xmin. = 25 mm).
Rubber rings are mounted on the catches as shock
absorbers.

Typical arrangement of a
3-part sliding door with
equal-sized door seg-
ments.

The sliding-door catches must be fitted correctly, so as to

ensure that hands cannot become trapped in handles or
recessed grips (Section 4.1 Handles).

Sliding-Door Guide Profile 8 40x20, Top

Al, anodized
A = 2.76 cm²
m = 0.75 kg/m
natural, cut-off max. 3000 mm 0.0.473.75

Sliding-Door Guide Profile 8 40x20, Bottom

Al, anodized
A = 3.43 cm²
m = 0.93 kg/m
natural, cut-off max. 3000 mm 0.0.473.74

Sliding-Door Catch Set

PA-GF
2 Cap Screws DIN 912-M3x12, St, bright zinc-plated
2 nuts DIN 934-M3, St, bright zinc-plated
2 Damping rings, NBR, black
m = 4.0 g
1 set 0.0.473.81

279
 Fastening Elements Movable Fastening Elements

T-Slot Slider The T-Slot Slider enables elements to slide in the profile
grooves while simultaneously rotating around the fasten-
ing point.
It can be used to construct simple guides for various
components, e.g. keyboard pull-outs, panels for operating
instructions, or simple lifting, folding and sliding doors in
Line 5 or Line 6 profile grooves.

Construction of a folding door with T-Slot Sliders 6.

a F

11 mm 30 N

13 mm 40 N

Unrestricted rotation of the T-Slot Slider around the hub

also compensates for possible alignment errors.

T-Slot Slider 5
T-Slot Slider, POM, black
T-Slot Slider hub, St, bright zinc-plated
T-Slot Nut 5 St M3
Countersunk Screw DIN 7991-M3x10, St, bright zinc-plated
m = 6.0 g
1 set 0.0.437.98

280
 Fastening Elements Movable Fastening Elements

T-Slot Slider 6
T-Slot Slider, POM, black
T-Slot Slider hub, St, bright zinc-plated
T-Slot Nut 6 St M4
Countersunk Screw DIN 7991-M4x14, St, bright zinc-plated
m = 21.0 g
1 set 0.0.459.07

T-Slot Roller T-Slot Roller 8 can be used to construct a simple guide

for various components, e.g. keyboard pull-out, panels
for operating manuals or simple lifting doors in Profile 8
grooves.
T-Slot Roller 8 F corresponds to a fixed bearing end
and can absorb radial forces and small axial forces. To
prevent strains resulting from saw tolerances, etc., T-Slot
Roller 8 L offers a solution which transfers only radial
forces in the direction of the groove flanks. As a rule, the
two types of roller must be used in combination (e.g. T-
Slot Roller 8 F for a keyboard pull-out at the fixed bearing
end, T-Slot Roller 8 L as a radial support in the groove at
the opposite end).

The T-Slot Rollers connect Profile 8 with the moving

component without any central offset.

Special T-Slot Nut 8 Zn M4e with a central offset of

1 mm is available for moving elements made of Line 8
components. This ensures no collisions can occur during
movement.

T-Slot Roller 8L 50 N

T-Slot Roller 8F 50 N

281
 Fastening Elements Movable Fastening Elements

T-Slot Roller 8 L
1 floating bearing roller, POM, black
1 bearing hub, St, bright zinc-plated
m = 4.0 g
1 set 0.0.457.60

T-Slot Roller 8 F
1 fixed bearing roller, POM, black
1 bearing hub, St, bright zinc-plated
m = 5.0 g
1 set 0.0.457.51

T-Slot Nut 8 Zn M4e

Die-cast zinc
m = 5.0 g
black, 1 pce. 0.0.457.47

Slide Guide The Slide Guide Strip can be mounted directly in the
profile groove to create simple slide mechanisms. It can
Strips be screw-connected to the profiles of the surrounding
frames or to moving modules.
Slide Guides L and F are only suitable for installation on
moving profiles.
The offset “e” prevents the moving components from
colliding with the fixed frame elements.

Slide Guide L (A = floating bearing) and Slide Guide F

(B = fixed bearing) as guide elements, secured to a mov-
ing component.

Required machining and fastening elements for fixing a

Slide Guide Strip of any required length at the floating
bearing end.
The distance between the fastening elements should be
chosen to reflect the load.

282
Fastening Elements Movable Fastening Elements

Required machining and fastening elements for fixing the

Slide Guide Strip at the fixed bearing end.
Slide Guide Strip 5/5e must be counterbored by
c = 2 mm in the area of the screw head.

Slide Guide Strip

a M2.5 M3 M4
b M2.5x8 M3x12 M4x16
DIN 916 DIN 916 DIN 916
c 2.0 mm - -
d DIN 9021-2.7 DIN 9021-3.2 DIN 9021-4.3
e 0.8 mm 1.0 mm 2.0 mm
f M2.5x8 M3x12 M4x16
DIN 912 ISO 7380 ISO 7380
l 5.5+0.5 mm 7.0+0.5 mm 9.5+0.5 mm

Slide Guide Strip 5/5e

PE-UHMW
m = 80 g/m
black, 1 pce., length 2000 mm 0.0.464.24

Slide Guide 5/5e L

PE-UHMW
with threaded bores
2 grub screws DIN 916-M2.5x8, St, bright zinc-plated
m = 5.0 g
1 set 0.0.464.29

Slide Guide 5/5e F

PE-UHMW
with through bores
2 T-Slot Nuts 5 St M3, stainless
2 Countersunk Screws DIN 7991-M3x14, St, bright zinc-pl.
2 O-rings 3x1
m = 8.0 g
1 set 0.0.464.27

Slide Guide Strip 6/6e

PE-UHMW
m = 150 g/m
black, 1 pce., length 2000 mm 0.0.459.27

283
 Fastening Elements Movable Fastening Elements

Slide Guide 6/6e L

PE-UHMW
with threaded bores
2 grub screws DIN 916-M3x12, St, bright zinc-plated
m = 11.0 g
1 set 0.0.459.32

Slide Guide 6/6e F

PE-UHMW
with through bores
2 T-Slot Nuts 6 St M3, bright zinc-plated
2 Button-Head Screws M3x18, St, bright zinc-plated
2 O-rings 3x1
m = 19.0 g
1 set 0.0.459.30

Slide Guide Strip 8/8e

PE-UHMW
m = 260 g/m
black, 1 pce., length 2000 mm 0.0.458.58

Slide Guide 8/8e L

PE-UHMW
with threaded bores
2 grub screws DIN 916-M4x16, St, bright zinc-plated
m = 22.0 g
1 set 0.0.465.26

Slide Guide 8/8e F

PE-UHMW
with through bores
2 T-Slot Nuts 8 St M4, bright zinc-plated
2 Button-Head Screws M4x25, St, bright zinc-plated
2 O-rings 4x1.5
m = 44.0 g
1 set 0.0.465.24

284
 Fastening Elements Movable Fastening Elements

Lifting-Door- Modular system for constructing lifting doors in enclo-

sures and guards, consisting of vertical guides, door
System hanging system, counterweight, drive and arrester.
New The Chain Reverse Units are designed to permit the lift-
ing door to be driven automatically.
in catalogue
This can be done using the mechanical drive elements
(Section 8.2). Couplings and Synchroniser Shafts can be
connected to Lifting-Door Chain Reverse Unit VK14.
The counterweight is completely covered along its travel
path, thereby ensuring there is no risk of injury from
moving parts.
An arrester mechanism prevents the lifting door falling
down the guide if the door hanging system fails.
The lifting door is constructed to the user‘s needs from
a frame made from Line 6 profiles (Clamp Profiles pre-
ferred) which encloses any chosen panel element. Lifting
doors should be a maximum of 2 m wide and not weigh
more than 35 kg in total.

285
 Fastening Elements Movable Fastening Elements

item sales partners provide a project planning service for

lifting doors and/or can make you a detailed offer.
In addition to the individual components, they will also be
able to supply you with complete lifting doors or building
kits.

Lifting-Door Guide Profile 8 80x80

Al, anodized
m = 5.51 kg/m
natural, cut-off max. 6000 mm 0.0.485.10

Lifting-Door Chain Reverse Unit VK14

Chain Reverse Unit, Al, coated, white aluminium (RAL9005)
Ball-bearing sprocket wheel, z = 16 (z = number of teeth)
One revolution corresponds to 203.2 mm
Hub with multi-spline DIN ISO 14-6x11x14,
hub length 30 mm, Max. load MD = 20 Nm
Chain length in Reverse Unit 182.3 mm
1 Cap Screw DIN 912-M8x80, St, bright zinc-plated
2 Cap Screws DIN 912-M6x90, St, bright zinc-plated
2 Automatic Fasteners 8, threaded bore, St, bright zinc-pl.
Notes on Use and Installation
m = 1.3 kg
1 set 0.0.485.18

Lifting-Door Chain Reverse Unit E

Chain Reverse Unit, Al, anodized
Reversing wheel, slide bearing, PA
Chain length in Reverse Unit 182.3 mm
3 Hexagon Socket Head Cap Screws DIN 912-M8x80,
St, bright zinc-plated
Notes on Use and Installation
m = 1.0 kg
1 set 0.0.487.14

Lifting-Door Bearing Set

2 Castor units, with ball bearing
Special T-slot nut 6 St
2 Washers DIN 125-6.4, St, bright zinc-plated
2 Button-Head Screws ISO 7380-M6x12, St, bright zinc-
plated
m = 129.0 g
1 set 0.0.487.07

Lifting-Door Counterweight Guide Set

2 Slide Guides, POM, black
3 Threaded rods DIN 975-M4x1000, St
1 Chain fastener, St, bright zinc-plated
2 Retaining plates, St, bright zinc-plated
Nuts and washers, St, bright zinc-plated
m = 442.0 g
1 set 0.0.485.19

286
 Fastening Elements Movable Fastening Elements

Lifting-Door Counterweight 60x40 St

Bar steel DIN 1017-60x40, cold-rolled
m = 18.84 kg/m
bright, cut-off max. 3000 mm 0.0.487.59

Saw Cut for Steel, Medium Cross-Sections

1 pce. 0.0.487.60

Lifting-Door Arrester Set

Housing and brake lever, St, bright zinc-plated
Chain pin with lock washer, St, bright zinc-plated
Washers, St, bright zinc-plated
1 Button-Head Screw ISO 7380-M6x25, St, bright zinc-
plated
1 Button-Head Screw ISO 7380-M6x35, St, bright zinc-
plated
m = 307.0 g
1 set 0.0.487.08

Lifting-Door Chain Connector

Chain fastening, St, bright zinc-plated
Washers, St, bright zinc-plated
Chain pin with lock washer, St, bright zinc-plated
1 Countersunk Screw DIN 7991-M6x30, bright zinc-plated
m = 65.0 g
1 set 0.0.487.18

Chain ½″
St, nickel-plated
Pitch p = 12.7 mm corresponding to ½″
Operating load = max. 1.400 N
Elongation at 1,400 N = 2.5 - 3 ‰
m = 215 g/m
cut-off max. 25 m in 1″ intervals 0.0.465.17

Lifting-Door Lifting-Door Guide Set 8 facilitates the construction of lift-

ing doors consisting of frame elements with various panel
Guide Set elements which are located between two vertical profiles.
Between the lifting door and the profile, there must be a
space of 25 mm on each side.

287
 Fastening Elements Movable Fastening Elements

One or two counter-weights which are connected to the

lifting door using Timing-Belt Reverse Units and Timing
Belts (Section 8.2 Mechanical Drive Elements) com-
pensate for the weight of the door. The lifting door and
counter-weights are guided in the grooves of the Stand
Profiles by means of Guide Sets.
In addition, the Guide Sets connect the Timing Belt to
the lifting door and counter-weight. As a rule, four Lifting
Door Guide Sets are required for the lifting door and two
for each counter- weight. The size of the counter-weight is
determined by the weight of the lifting door. Whether one
or two counter-weights are installed depends on the door
weight and the ratio between the door width and door
height, i.e. the aspect ratio.
Any suitable mass can be used as a counter-weight, (for
example square steel bar or filled conduit elements). The
counter-weights are screw attached to the Lifting-Door
Guide Set which guides them along the profile groove.

The use of Timing-Belt Reverse Units is a basic require-

ment for using drive units. The process of opening
and closing lifting doors can thus be automated and
integrated into manufacturing systems or transport
sequences.

Lifting-Door Guide Set 8

Housing halves, POM, black
Steel insert, St, bright zinc-plated
Button-Head Screw ISO 7380-M6x25, St, bright zinc-plated
T-Slot Nut 8 St M6, bright zinc-plated
3 Cap Screws DIN 912-M6x25, St, bright zinc-plated
3 Hexagon Nuts DIN 934-M6, St, bright zinc-plated
m = 94.0 g
1 set 0.0.388.70

288
 Fastening Elements Movable Fastening Elements

Castors Versatile Castors which can be mounted in the profile

grooves.
Using screws M5 (Line 5) and M6 (Lines 6 and 8), the
Castors can be secured to any chosen components in
order to move these along the profile groove.

Light, intrinsically stable panel elements can be used as

sliding doors in conjunction with the Castors.

Castor

F 50 N 100 N 150 N

a 5.0 mm 8.5 mm 12.0 mm

b 4.0 mm 5.5 mm 10.0 mm

Castor 5
Castor, POM, black
Bearing hub, St, black
Washer DIN 125-5.3, St, bright zinc-plated
m = 4.0 g
1 pce. 0.0.370.97

Castor 6
Castor, POM, black
Bearing hub, St, black
Washer DIN 125-6.4, St, bright zinc-plated
m = 16.0 g
1 pce. 0.0.419.79

Castor 8
Castor, PA-GF, black
2 deep-groove ball bearings, sealed
m = 32.0 g
1 pce. 0.0.026.83

289
 Fastening Elements Movable Fastening Elements

Castor Unit 8 Fully covered Castor running in profile groove 8.

The Castor Unit can be secured to Profiles 5, 6 and 8 as
PA well as directly to any chosen surfaces.

The mounting slots in the flange can be used to adjust

the height of the Castor Unit.
Castor 8 is asymmetrical. This means that the offset be-
tween the profiles can be altered (0 or 2 mm) depending
on how it is installed.

F = max. 75 N

Castor Unit 8 PA
Flange, PA-GF, black
Cap, PA-GF, black
Castor 8, PA-GF, black
1 Counters. Screw DIN 7991-M6x30, St, bright zinc-plated
2 hexagon screws DIN 933-M5x16, St, bright zinc-plated
2 washers, St, bright zinc-plated
m = 66.0 g
1 set 0.0.458.85

Roller Shutter Roller Shutters can be used primarily as moving panel

elements for locking cabinet systems, control panels
System and operating consoles etc. The major advantage of the
system is its flexibility, allowing it to be housed within the
cabinet, and requiring far less space than swing or sliding
doors.
The Roller Shutter System is suitable for constructing
manually-operated vertical and horizontal roller shutters
on frames built from Profiles 8. The system consists of
the Roller Shutter Guide and the Roller Shutter itself,
both of which are of modular design. The Roller Shutter is
available in aluminium or plastic.

290
 Fastening Elements Movable Fastening Elements

Roller Shutter
Guide
RS Guide Profile 8
Al, anodized
A = 2.28 cm²
m = 0.61 kg/m
natural, cut-off max. 3000 mm 0.0.465.63

RS Curved Guide Set 45°

2 Curved Guide 45°, PA, black
4 Countersunk Screws DIN 965-M2.5x5, St, bright zinc-pl.
Notes on Use and Installation
m = 135.0 g
1 set 0.0.465.70

RS Slide Strip
PE-HD
A = 0.45 cm²
m = 44.0 g/m
black, 1 roll length 20 m 0.0.458.64

Aluminium Aluminium Roller Shutters are constructed as Slat Pro-

files Al with Slat Insulators between them. Each slat must
Roller Shutters be provided with Slat Sliding Shoes at each end. Weight
of aluminium Roller Shutter: 8 kg/m2
Length of aluminium Roller Shutter Slats:

l = X - 24 mm

291
 Fastening Elements Movable Fastening Elements

RS Slat Profile Al
Al, anodized
A = 0.58 cm²
m = 0.16 kg/m
natural, cut-off max. 3000 mm 0.0.465.69

RS Slat Insulator
PA
Recommended usage: 4 per 1m
m = 40 g/100
transparent, 1 PU = 100 pce. 0.0.465.68

RS Slat Sliding Shoe

PA
m = 60 g/100
black, 1 PU = 100 pce. 0.0.465.62

Plastic Roller Roller Shutter Slat Profile K is connected to a Roller Shut-

ter by  means of the integrated locking segments.
Shutters No Slat Insulators or Slat Sliding Shoes are required.
Weight of plastic Roller Shutter: 3.7 kg/m2
Length of plastic Roller Shutter Slats:

l = X - 16 mm

RS Slat Profile K
PVC
grey, aluminium-coloured coating
m = 465 g/m
1 pce., length 2000 mm 0.0.458.91

292
 Fastening Elements Movable Fastening Elements

Roller Shutter The Roller Shutter End Strip is used to terminate the
Roller Shutter.
End Strip Handles or a Grip System can be secured to it. Roller
Shutter Locking System 8 is inserted into a drill hole in
the Roller Shutter End Strip.
The Roller Shutter Curved Guide Set 45° is accompanied
by detailed installation instructions.

Length l of the Roller Shutter End Strip:

l = X - 48.4 mm

RS End Strip
Al, anodized
A = 2.95 cm²
m = 0.79 kg/m
natural, cut-off max. 3000 mm 0.0.465.66

RS End Strip Guide Set

1 End Strip cap, left, PA, black
1 End Strip cap, right, PA, black
2 End Strip rollers, POM/St, black
m = 8.0 g
1 set 0.0.465.58

RS Locking System 8
Cylinder Lock, all keys identical
Key, locking bar, nab
Headless screw
m = 105.0 g
1 set 0.0.465.57

293
4 Handles and Locks
Handles
Grip Systems
Locks and Catches
 Handles and Locks Handles

The Handles and Locks product group contains: They are used together with Hinges, Castors and sliding
> Handles guides (Section 3.4 Movable Fastening Elements) for
> Grip systems constructing guards and enclosures. Grip systems can
> Locks and door locks also be used for constructing handling and transport
devices.

4.1 Handles Swing, sliding and lifting doors are operated with handles
or grip systems. The grips are either screwed directly into
an inherently stable panel element or they are attached
to the profile of the panel frame.

Handles PA Handles PA for highly versatile application; they can

be attached from the front or rear (concealed) and are
particularly suitable for sliding and swing doors.

The Cap fills out the cavity in Handle PA 160 to ensure

the Handle is comfortable in use. It is fitted after the
Handle has been installed.

295
 Handles and Locks Handles

Handle PA 80
PA-GF
m = 9.0 g
black, 1 pce. 0.0.391.34

Handle PA 120
PA-GF
m = 30.0 g
black, 1 pce. 0.0.391.35

Handle PA 160
PA-GF
m = 93.0 g
black, 1 pce. 0.0.196.57

Cap for Handle PA 160

PA-GF
m = 20.0 g
black, 1 pce. 0.0.475.38

Handles AI Stable, coated aluminium Handles of straight and angled

design.

The cranked Handles are particularly suitable for sliding

and swing doors to reduce the risk of fingers being
crushed.

296
Handles and Locks Handles

Handles Al can be secured from the rear (concealed).

They can also be fitted from the front when used with the
Fastening Sets.

Handle Al 120
Al
m = 37.0 g
black, 1 pce. 0.0.416.85

Handle Al 120 cranked

Al
m = 43.0 g
black, 1 pce. 0.0.416.87

Fastening Set for Handle Al 120

2 connection elements 120, die-cast zinc, black
2 Countersunk Screws DIN 7991-M5x10, St, black
m = 21.0 g
1 set 0.0.418.81

Handle Al 200
Al
m = 261.0 g
black, 1 pce. 0.0.416.81

Handle Al 200 cranked

Al
m = 312.0 g
black, 1 pce. 0.0.416.83

Fastening Set for Handle Al 200

2 connection elements 200, die-cast zinc, black
2 Countersunk Screws DIN 7991-M8x18, St, black
m = 130.0 g
1 set 0.0.418.82

297
 Handles and Locks Handles

Handle, light Lightweight handle for universal application.

duty

The Handle is secured from the rear with M5 screws.

Locating Washers (Section 3.2 Screws and Universal Ele-
ments) can be used to adapt to profiles of different Lines.

Handle, light duty

Al, anodized
m = 87.0 g
natural, 1 pce. 0.0.026.44

298
 Handles and Locks Handles

Recessed Grip Recessed Grip D50 is particularly suitable for sliding

doors (door thickness of 5 - 8 mm). It is inserted into a
D50 hole in the panel element.
The closed rear wall of the Recessed Grip prevents the
operator‘s fingers from extending all the way through and
possibly being injured.

Required hole size in panel element to fit the Recessed

Grip D50.

a t

Self-Tapping Screw DIN 7982-2.2x9.5 5 - 6 mm

Self-Tapping Screw DIN 7982-2.2x13 7 - 8 mm

Recessed Grip D50

PA-GF
4 Self-Tapping Screws DIN 7982-2.2x9.5, St, black
4 Self-Tapping Screws DIN 7982-2.2x13, St, black
m = 16.0 g
1 set 0.0.479.59

299
 Handles and Locks Grip Systems

4.2 Grip Grip systems or grip rails help stabilise frameless panel
elements and allows doors etc. to be grasped at a con-
Systems venient height for the user.

Hand-Grip Hand-Grip Elements, in conjunction with profiles and

Caps, can be used to construct handles which when
Elements attached to the panel elements, have a supplementary
stabilising effect.

Hand-Grip Element

a 10.0 mm 20.0 mm

b ⌀ 4.3 mm ⌀ 7.0 mm

Screw c M5x40 M8x60

ISO 7380

Washer d ⌀ 5.3 mm ⌀ 8.4 mm

DIN 125

Screw e M5x(t+38 mm) M8x(t+56 mm)

ISO 7380

Hand-Grip Element 5
PA-GF
m = 7.0 g
black, 1 pce. 0.0.391.19

300
 Handles and Locks Grip Systems

Hand-Grip Element 8
PA-GF
m = 28.0 g
black, 1 pce. 0.0.196.60

Grip Rail Profile Grip Rail Profile for universal application on swing and
sliding doors, drawers etc.
Particularly suitable for applications where injuries may
otherwise occur.
When attached to panel elements, the Grip Rail Profile
also has a stabilizing effect.

Grip Rail Profile

Al, anodized
A = 2.80 cm²
m = 0.76 kg/m
natural, cut-off max. 3000 mm 0.0.432.09

Grip Rail Cap Set

Grip Rail Cap, right, PA-GF, black
Grip Rail Cap, left, PA-GF, black
m = 3.5 g
1 set 0.0.432.28

301
 Handles and Locks Grip Systems

Grip System The Grip Cover Profiles can be used to construct Handles
of any size from Profiles 5 or 6.
The Grip End Caps are screwed into the profile‘s core
bore using Countersunk ScrewsDIN 7991 .
Grip system 6 is ideal for heavy doors etc .

Discontinuation of the Grip Cover Profile for right-angled

profile connections.

Can be connected using Standard or Universal Fastening

Set.

Can be connected from the inside of the door using T-Slot

Nut St and Button-Head Screw ISO 7380.

Grip Cover Profile 5 20x4

TPE
Hardness 73 Sh A
Oil, UV and water resisting
m = 78.2 g/m
black, cut-off max. 20 m 0.0.437.03

Grip End Cap 5 D28

PA-GF
m = 1.9 g
black, 1 pce. 0.0.437.06

Grip Cover Profile 6 30x6

TPE
Hardness 65 Sh A
Oil, UV and water resisting
m = 170 g/m
black, cut-off max. 20 m 0.0.441.84

Grip End Cap 6 D42

PA-GF
m = 4.0 g
black, 1 pce. 0.0.441.87

302
 Handles and Locks Locks and Catches

4.3 Locks and Locks and catches for moving machine elements, prima-
rily doors and lids on guards and enclosures. In addition
Catches to quick-action catches which are used solely for latching
the door, Door Locks are also available with custom-made
locking devices.

4.3.1 Door
Catches

Magnetic Magnetic Catches are particularly suitable for latching

swing and sliding doors.
Catches They can be adjusted to the thickness of the panel
elements by means of mounting slots. The Magnetic
Catch can be rotated around 180° for different holding
strengths.
In conjunction with Catch Mounting Brackets, Magnetic
Catches can also be used on doors with profile frames.

Magnetic Catch

Screw a M4x12 M6x20

DIN 912
b 1 mm -
c - 1 mm
d 7 mm 14 mm
e M4 M5
f 8 mm 10 mm
F1 3N 10 N
F2 5N 20 N

Magnetic Catch 5
PA-GF
Flat head screw DIN 921-M4x5, St, bright zinc-plated as
holding plate
m = 9.0 g
1 pce. 0.0.391.32

Magnetic Catch 8
PA-GF
Flat head screw DIN 921-M5x6, St, bright zinc-plated as
holding plate
m = 34.0 g
1 pce. 0.0.196.48

303
 Handles and Locks Locks and Catches

Ball Latch Quick-action latch for sliding and swing doors. Can be
adjusted to the thickness of the panel element by means
of the mounting slots.
It can be set as a stop for both sliding and swing doors.
Low-wear design with increased holding force.

The mounting slots in the Ball Latch casing means that

the sliding door and Stand Profile can be offset. Recom-
mended fastening to the profile: Hexagon Socket Head
Cap Screw DIN 912-M5 and Washer DIN 125-5.3.

Use of Catch Mounting Bracket permits narrow door gap.

Ball Latch 8 PA
PA-GF, black
Ball pin St, bright zinc-plated
Holding forcemax. = 75 N
m = 25.0 g
1 pce. 0.0.388.20

304
 Handles and Locks Locks and Catches

Catch Mounting The Catch Mounting Bracket offers a simple means for
securing Ball Latches and magnetic latches to profiles of
Bracket all lines. The catch housing and ball pin can be set to the
precise position by means of the slots.
The Catch Mounting Bracket minimises the gap between
the doors and the outer frame.

Application examples of a Catch Mounting Bracket with

Ball Latch 8 for swing and sliding doors.
Depending on the particular application, either the ball
pin (Ball Latch 8 PA), the holding plate (magnetic catch)
or the housings of the relevant latches can be secured to
the Catch Mounting Bracket.

By combining two Catch Mounting Brackets it is also pos-

sible to use latches to lock together profiles of the same
size, minimising the gap between them.
If the Catch Mounting Bracket is adjusted to the extreme
of the slots, it may be necessary to use an appropriate
washer between it and the profile to prevent tilting.

The connection is made on the profile side using M5

screws fitted into slots. DIN 125 washers must be used.

Catch Mounting Bracket

St
m = 88.0 g
black, 1 pce. 0.0.475.06

305
 Handles and Locks Locks and Catches

Door Latch Slimline Door Latch for swing doors for fitting in the door
gap between the Stand Profile and the door. Thanks to its
slim design, a door gap of 12 mm is possible.
The Door Latch locks onto the head of a Hexagon Socket
Head Cap Screw DIN 912-M6, which is screwed into the
opposite groove against the T-Slot using a T- Slot Nut.

The Door Latch Zn can be attached to any combination of

Line 6 and 8 Profiles.
The length of the Hexagon Socket Head Cap Screw (s)
depends on the profile range.
The T-Slot Nuts (n) with thread M4 for fastening the Door
Latch Zn should be selected according to the profile
range.

Profile n s

T-Slot Nut Screw DIN 912-M6x12

6 St M4 T-Slot Nut 6 St M6

T-Slot Nut Screw DIN 912-M6x14

8 Zn M4 T-Slot Nut 8 St M6

Door Latch Zn
Die-cast zinc, bright zinc-plated
Cap PA-GF, black
2 Countersunk Screws DIN 7991-M4x16, bright zinc-plated
m = 66.0 g
1 set 0.0.473.62

306
 Handles and Locks Locks and Catches

4.3.2 Locking As well as having a latching function, Locking Systems

also provide security against unauthorised entry via
Systems swing or sliding doors constructed from inherently stable,
frameless panel elements.
Locking Systems 5 and 6 can be used for right-hand
or left-hand application (the figure shows right-handed
application).
Locking Systems 8 are equally suitable for left-hung and
right-hung doors.

Processing the panel element for installing the Locking

Systems.

Locking System 5, Cylinder Lock

Key, locking bar, nab
Cylinder lock (all keys identical)
Notes on Use and Installation
m = 91.0 g
right-hand application, 1 set 0.0.391.16
left-hand application, 1 set 0.0.464.50

Locking System 5, Double-Beard Lock

Double-beard insert
Key, locking bar, nab
Notes on Use and Installation
m = 120.0 g
right-hand application, 1 set 0.0.391.17
left-hand application, 1 set 0.0.464.51

307
 Handles and Locks Locks and Catches

Locking System 6, Cylinder Lock

Key, locking bar, nab
Cylinder lock (all keys identical)
Notes on Use and Installation
m = 89.0 g
right-hand application, 1 set 0.0.459.21
left-hand application, 1 set 0.0.459.22

Locking System 6, Double-Beard Lock

Double-beard insert
Key, locking bar, nab
Notes on Use and Installation
m = 118.0 g
right-hand application, 1 set 0.0.459.23
left-hand application, 1 set 0.0.459.24

Locking System 8, Cylinder Lock

Cylinder lock (all keys identical)
Key, locking bar, nab
Notes on Use and Installation
m = 116.0 g
1 set 0.0.196.61

Locking System 8, Double-Beard Lock

Double-beard insert
Key, locking bar, nab
Notes on Use and Installation
m = 143.0 g
1 set 0.0.196.62

308
 Handles and Locks Locks and Catches

4.3.3 Door Door Lock 6-8 Zn is a lock system for swing doors that
can be screwed onto door frames and fixed door frames
Locks constructed from Line 6 or 8 Profiles.
Door Lock 6-8 Fitted with an ergonomic swivel handle, Door Lock
Zn 6-8 Zn is the perfect solution for doors that are opened
and closed frequently. The spring-loaded latch engages
New in the lock case secured to the outer frame.
in catalogue An integrated cylinder lock can be used to lock the latch
in position.

Door Lock 6-8 Zn screwed to profile door frame and fixed

outer frame

a Washer Locating Washer 8 D6

DIN 125-6.4 (Art. No. 0.0.482.12)
b Button Head Screw Button Head Screw
DIN ISO 7380-M6x10 DIN ISO 7380-M6x16
c ⌀6 ⌀7

Profile bore grids for attaching Door Lock 6-8 Zn

Door Lock 6-8 Zn

Cylinder lock (all keys identical)
Lock housing, die-cast zinc, black
Lock case, die-cast zinc, black
4 Square nut inserts M6, St, bright zinc-plated
m = 560.0 g
1 pce. 0.0.488.45

309
 Handles and Locks Locks and Catches

Door Locks 8 For locking and securing sliding and swing doors. Frame
and Stand Profiles do not need to be machined.

Application example for door construction:

Clearance on left 28 mm with Hinges 8 40 Zn (Section
3.4 Movable Fastening Elements) and on right 22 mm
with Door Rabbets 8, in combination with Door Lock 8.

Depending on the application, the anti-torsion blocks in

the housing can be repositioned.
The nabs have two different mounting positions for slid-
ing and swing doors.

Door Lock 8 with Cylinder Lock

Cylinder lock (all keys identical)
Housing and anti-torsion blocks, PA-GF, black
2 Hexagon Socket Head Cap Screws DIN 912-M6x25, St,
bright zinc-plated
2 T-Slot Nuts 8 St M6, bright zinc-plated
Key, locking bar, nab
m = 204.0 g
1 set 0.0.265.08

Door Lock 8 with Double-Beard Insert

Double-beard insert
Housing and anti-torsion blocks, PA-GF, black
2 Hexagon Socket Head Cap Screws DIN 912-M6x25, St,
bright zinc-plated
2 T-Slot Nuts 8 St M6, bright zinc-plated
Key, locking bar, nab
m = 237.0 g
1 set 0.0.265.09

310
 Handles and Locks Locks and Catches

Integrated Lock Integrated Lock System 8 is a modular door lock for

guards and enclosures. The various configurations using
System 8 pawl latches or rods enable doors to be locked in up to
three directions.
The lock is fully integrated into Profile 8 or Profile 8 light
(not clamp profiles) - the rotating pawl latch swings into
the lateral profile groove and the rods are concealed in
the profile core bore.
The system can be operated from either one side or both
sides of the door (i.e. inside/outside). There is also the
option of locking the door from one side by using the
lockable Door Knob.

The basic version of the door lock with Integrated Lock

System 8 consists of Rotating Pawl Latch 8 and at least
one Door Knob.
A Rod Latch 8 is required for the rod for both the upper
and lower ends of the door.

Tube D6.3x1.6 5.5 A/F forms the connection between

the Rotating Pawl Latch and the Rod Latch.
The length l of the tube for actuating the Rod Latch is:

l = a - 60 mm

A counterbore of diameter 30 mm must be drilled into

the door profile for holding the Integrated Lock System.
A commercially available counterboring drill (3-cutter
with guide pin ⌀ 11 mm or larger) or Step Drill, Universal
Connection 12 (Section 9.2 Jigs and Tools) is required
for this purpose. The counterbore ⌀ 30 mm must be 25
mm deep.

The pawl latch engages into the Profile 8 groove of the

door frame adjacent.

The gap between the door profile and the lateral door
frame must not exceed 5 mm.

311
 Handles and Locks Locks and Catches

The rods of the Rod Latches move out of the core bore in
the door profile and engage in the Profile 8 groove of the
door frame profile adjacent.

The gap between the door profile and the upper door
frame must not exceed 7 mm.

Rotating Pawl Latch 8

1 pawl, die-cast zinc, bright zinc-plated
2 alternating stops, die-cast zinc, bright zinc-plated
1 crank, die-cast zinc, bright zinc-plated
1 connecting plate, St
1 glide bush, POM, black
1 Cap Screw DIN 912-M3x5, St, bright zinc-plated
Notes on Use and Installation
m = 50.0 g
1 set 0.0.476.96

New Double-Beard Insert

in catalogue 1 double-beard key insert, PA-GF, black
1 double-beard key, GD-Zn, bright zinc-plated
2 T-Slot Nuts 8 Al M5
2 Countersunk Screws DIN 7991-M5x16, St, bright zinc-
plated
1 lock body, POM, black
1 lock body cover, PA, black
m = 80.0 g
1 set 0.0.486.48

New Door Knob

in catalogue 1 Door Knob, PA, black
1 square pin 56 mm long, St, bright zinc-plated
1 square pin 112 mm long, St, bright zinc-plated
2 T-Slot Nuts 8 Al M5
2 Countersunk Screws DIN 7991-M5x16, St, bright zinc-
plated
m = 128.0 g
1 set 0.0.486.79

New Door Knob, Lockable

in catalogue 1 Door Knob, PA, black, with lock insert
2 keys
1 square pin 56 mm long, St, bright zinc-plated
2 T-Slot Nuts 8 Al M5
2 Countersunk Screws DIN 7991-M5x16, St, bright zinc-
plated
m = 131.0 g
1 set 0.0.486.80

312
 Handles and Locks Locks and Catches

Rod Latch 8
1 cap, PA-GF, schwarz
1 locking pin, St, stainless
1 rod actuator pin, St
1 O-ring DIN 3771 5.5x1.5, NBR, black
1 self-tapping screw DIN 7982-4.2x16, St, black
m = 30.0 g
1 set 0.0.476.98

Tube D6.3x1.6 5.5 A/F

Al, anodized
m= 58 g/m
natural, cut-off max. 2000 mm 0.0.476.72

Door The Door Stop is an additional system element for limit-

ing the movement of framed doors in enclosures etc.
Stop 8 The slot of the central through bore is designed to take
the pin of Rod Latch 8. Once the door has been swung
New against the Door Stop, this secures the door in position
in catalogue without scratching or damaging the profiles.
The Door Stop is designed to work with a modular
40 mm door and fastens to the outer frame providing a
lead-in edge to guide the door. When designing the size
of the door, the thickness of Door Stop 8 (4.5 mm) should
be taken into account.
The Door Stop is fitted with 2 elastomer inserts to
dampen the contact between the door and the Door Stop.

Door Stop 8
2 Door Stops, PA-GF, black
4 Hex. Socket Head Cap Screw DIN 6912-M4x12, St, bright
zinc-plated
4 T-Slot Nuts 8 St M4, bright zinc-plated
m = 76.0 g
1 set 0.0.486.72

313
 Handles and Locks Locks and Catches

Lock System Lock System 6-8 enables the use of commercially avail-
able mortise locks to DIN 18251 (pin dimension 65 mm)
6-8 and profile cylinders of locking systems. It is suitable for
locking swing and sliding doors from Profiles 6 or 8 and
a combination of both Lines. The profile frame does not
need to be machined for holding the Lock System.
The screws concealed when the door is locked prevent
the Lock System from being dismantled by unauthorised
persons.

Its versatile fastening options mean that Lock System 6-8

can be fitted to both right-opening and left-opening doors
and to the inside and outside of doors. The lock can be
chosen to suit the specific function.

Swing door with inner-mounted lock, stop provided by the

lock housing rabbet.

Lock System 6-8 fitted to a sliding door.

The panel element may need to be drilled for fitting door

handles and standard cylinder locks. The lock housing
contains the preformed openings for the holes.
The distance to the edge of the door determines the posi-
tion of the through holes in the panel element which are
required for the door handle and profile cylinder.

The door gap does not depend on the Profile Line used.

Depending on the thickness of the panel element and standard profile cylinder than the one in this catalogue
frame profile used, it may be necessary to select a longer (0.0.458.42).

314
Handles and Locks Locks and Catches

Lock System 6-8

Lock housing, PA-GF, black
Lock case, PA-GF, black with nab, St
Lock housing rabbet, St, black
2 angle brackets, Al, anodized
2 door handles, PA, black
1 spacer sleeve, PA, black
2 flange nuts M4, St, black
2 Countersunk Screws DIN 7991-M4x12, St, bright zinc-pl.
4 sleeves, St, bright zinc-plated
Notes on Use and Installation
m = 1.3 kg
1 set 0.0.458.33

Sliding-Door Lock
Lock insert, St, suitable for standard cylinder locks
2 drive nuts M4, St, black
2 Countersunk Screws DIN 7991-M4x12, St, bright zinc-
plated
m = 812.0 g
1 set 0.0.458.34

Swing-Door Lock
Lock insert with movable latch, St, suitable for standard
cylinder locks
m = 850.0 g
1 pce. 0.0.458.35

Profile Cylinder
Cylinder matt nickel-plated, all keys identical
1 Countersunk Screw M5x80, St
3 keys
m = 250.0 g
1 pce. 0.0.458.42

Fastening Set 6 for Lock System 6-8

2 T-Slot Nuts 6 St M6, bright zinc-plated
2 Counters. Screws DIN 7991-M6x12, St, bright zinc-plated
m = 15.0 g
1 set 0.0.459.05

Fastening Set 8 for Lock System 6-8

2 T-Slot Nuts 8 St M6, bright zinc-plated
2 Counters. Screws DIN 7991-M6x14, St, bright zinc-plated
m = 27.0 g
1 set 0.0.458.36

315
 Handles and Locks Locks and Catches

Dual-Rod Mesh The Dual-Rod Mesh Lock System is used to construct

doors in dual-rod mesh protective fences.
Lock System The lock housing is screwed in position to the swing door,
and the lock case is screw-connected to a rigid mesh
element. The lock housing rabbet also serves as a door
rabbet and a lock cover. The lock housing can be used
with mortise locks that meet DIN 18251 with pin dimen-
sion 65 mm (e. g. Swing-Door Lock Order No. 0.0.458.35
with Profile Cylinder 0.0.458.42).

Thanks to its multiple fastening options, the Dual-Rod

Mesh Lock System allows left-handed or right-handed
fitting. A hole may need to be made in the Dual-Rod Mesh
to allow the door handle to be fed through.
The Dual-Rod Mesh Lock System includes all required
fixing elements. Pressed steel plates and Clamping
Elements enable secure mounting on all types of dual rod
mesh (Section 5.2 Mesh Panels).

Dual-Rod Mesh Lock System

Lock housing, PA-GF, black
Lock case, PA-GF, black with nab, St
Lock housing rabbet, St, black
2 door handles, PA, black
4 Dual-Rod Mesh Clamping Elements, St, black
4 Dual-Rod pressed steel plates, St, black
4 sleeves, St, bright zinc-plated
Fastening elements
Notes on Use and Installation
m = 1.7 kg
1 set 0.0.446.09

316
 Handles and Locks Locks and Catches

Sliding-Door Pin Integrated lock system for sliding doors which is inserted
into the panel element of the door.
Lock When operated a projecting pin locks the door against
the one immediately behind it.
The Sliding-Door Pin Lock can be used on sliding doors
created with Sliding-Door Guide Sets or Sliding-Door
Guide Profiles (Section 3.4 Movable Fastening Elements).

Mounting dimensions, locked and unlocked.

Processing the panel elements for accommodating the

Sliding-Door Pin Lock and pin.
To lock a sliding-door system with n door elements, n-1
Sliding-Door Pin Locks will be required.
The Sliding-Door Pin Lock should be installed in close
proximity to the guide profiles in order to offer maximum
protection against the door being opened by force.
The different thicknesses of panel element (from 4
to 8 mm) can be compensated by using Spacers (2 and
0.7 mm thick).

Sliding-Door Pin Lock

Die-cast zinc/St, black
2 Washers, PA, black
2 keys, identical
Notes on Use and Installation
m = 86.0 g
1 set 0.0.474.59

317
5 Panel Elements
Closed Panels
Mesh Panels
Panels for Work Bench Design
Accessories for Panel Elements
 Panel Elements Closed Panels

This product group comprises panel elements of various Because of the production methods used for manufac-
materials. These panel elements are ideal for producing turing plastic panel elements, tolerances in material
machine casings, guards, enclosures and housings as thicknesses are unavoidable.
well as for constructing workplaces. The Roller Shutter System is a further variable panel ele-
The specified maximum panel dimensions apply for ment. It can be found in Section 3.4 Movable Fastening
unmachined panel edges as delivered. Elements.
The maximum cut-off dimensions in each case are
30 mm smaller.

5.1 Closed
Panels
Acrylic glass, clear or tinted; suitable for translucent cas-
ings or doors, with wear-resistant surface. 5
Polycarbonate, clear or tinted; particularly suitable for
transparent casings or doors, to satisfy demanding
fracture-resistance requirements.
Plastic (resin-bonded, hot-pressed cellulose); suitable for
heavy-duty working surfaces and casings.
Composite material (plastic, coated on both sides with
natural-finish anodized aluminium); particularly suitable
for inherently stable lightweight doors and casings.
Aluminium sheet, polished or colour-coated, used as a
panel element for machine casings; can be painted.
The aluminium chequer sheet is particularly suitable for
walk-on platforms or steps.

319
 Panel Elements Closed Panels

5.1.1 Transpar- Cast acrylic glass with scratch-resistant surface is suit-

able for doors and casings. The panels can be polished
ent Panels to a high gloss.
Acrylic Glass Acrylic Glass XT in extruded quality has slightly lower
mechanical and thermal load bearing capabilities and
optical characteristics than cast panels. But in many ap-
plications, it can represent a cost-effective alternative.
Acrylic Glass, double-frosted, in the colours tinted,
opal-white and glass-look is well-suited for translucent
partitions designed to restrict visibility and for the stylish
design of wall and ceiling elements. It exhibits excellent
dimensional stability at higher temperatures coupled with
good light diffusion and transmission characteristics,
which also makes it ideal for light boxes and backlit
advertising areas.

Property Value Test Standard

Density 1.19 g/cm³ ISO 1183

Water absorption 30 mg ISO 62
Tensile strength 82 N/mm² ISO 527
Elongation at tear 5,6 % ISO 527
Modulus of elasticity in extension 3300 N/mm² ISO 527
Impact resistance (without notch) 2 kJ/m² ISO 179
Vicat softening temperature 110 C° ISO 306
Coefficient of thermal expansion 70 x10-6 K-1 DIN 52612
Construction material class B2 DIN 4102
Refractive index 1.49 nD20 ISO 489
Luminous transmission index clear / tinted 93,7% / 41% DIN 5036-T3
14
Surface resistance 10 Ohm DIN 53482

New Acrylic Glass 4mm XT

in catalogue PMMA
Thickness tolerance ± 5%
Panel dimensions approx. 3050x2050 mm
m = 4.60 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.492.09

New Acrylic Glass 5mm XT

in catalogue PMMA
Thickness tolerance ± 5%
Panel dimensions approx. 3050x2050 mm
m = 5.75 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.492.16

Acrylic Glass 2mm

PMMA
Panel dimensions approx. 3050x2030 mm
Thickness tolerance ± 10%
m = 2.30 kg/m²
clear, cut-off max. 3020x2000 mm 0.0.476.21

320
 Panel Elements Closed Panels

Acrylic Glass 5mm

PMMA
Panel dimensions approx. 3050x2030 mm
Thickness tolerance ± 10%
m = 5.90 kg/m²
clear, cut-off max. 3020x2000 mm 0.0.428.21
tinted, cut-off max. 3020x2000 mm 0.0.388.97

Acrylic Glass 8mm

PMMA
Panel dimensions approx. 3000x2000 mm
Thickness tolerance ± 10%
m = 9.44 kg/m²
clear, cut-off max. 2970x1970 mm 0.0.428.22
tinted, cut-off max. 2970x1970 mm 0.0.026.46

New Acrylic Glass 4mm double-frosted

in catalogue PMMA
Thickness tolerance ± 10%
Panel dimensions approx. 3050x2030 mm
m = 4.60 kg/m²
opal-white, cut-off max. 3020x2000 mm 0.0.492.36
tinted, cut-off max. 3020x2000 mm 0.0.492.40
glass-look, cut-off max. 3020x2000 mm 0.0.492.38

Polycarbonate Polycarbonate is knock-resistant and is therefore ideal

for use as a panel element for cost-effective enclosures,
even in relatively small thicknesses. Its high strength and
transparency mean that the material is particularly suit-
able for applications where it is important both to be able
to monitor processes and yet provide adequate protection
for personnel.

Property Value Test Standard

Density 1.2 g/cm³ ISO 1183

Water absorption 8 mg ISO 62
Tensile strength 60 N/mm² ISO 527
Elongation at tear 80 % ISO 527
Modulus of elasticity in extension 2200 N/mm² ISO 527
Impact resistance (without notch) No break ISO 179
Vicat softening temperature 145 C° ISO 306
Coefficient of thermal expansion 65 x10-6 K-1 DIN 52612
Construction material class B2 DIN 4102
Refractive index 1.585 nD20 ISO 489
Luminous transmission index clear / tinted 86% / 51% DIN 5036-T3
Surface resistance 1014 Ohm DIN 53482

321
 Panel Elements Closed Panels

Polycarbonate 2mm
PC
Panel dimensions approx. 3050x2050 mm
Thickness tolerance ± 5%
m = 2.40 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.479.61

New Polycarbonate 4mm

in catalogue PC
Thickness tolerance ± 5%
Panel dimensions approx. 3050x2050 mm
m = 4.80 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.483.50

Polycarbonate 5mm
PC
Panel dimensions approx. 3050x2050 mm
Thickness tolerance ± 5%
m = 6.00 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.428.23
tinted, cut-off max. 3020x2020 mm 0.0.428.24

Polycarbonate 8mm
PC
Panel dimensions approx. 3050x2050 mm
Thickness tolerance ± 5%
m = 9.60 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.428.25
tinted, cut-off max. 3020x2020 mm 0.0.428.26

322
 Panel Elements Closed Panels

PET-G PET-G (glycol-modified polyethylene terephthalate) is

an impact-resistant, clear plastic used for constructing
New machine casings, protective housings and partitions, and
is suitable for both indoor and outdoor use.
in catalogue
This highly transparent material exhibits a far higher
resistance to impact than acrylic glass and is also easier
to work with. It displays better optical characteristics than
polycarbonates and is more resistant to chemicals.

Property Value Test standard

Density 1.27 g/cm3 D 1505

Tensile strength 50 N/mm² DIN 53455
Elongation at tear 54 % DIN 53455
Modulus of elasticity in extension 2200 N/mm² DIN 53455
Impact resistance (without notch) No break DIN 53453
Vicat softening temperature 82 C° DIN 53460
-5
Coefficient of thermal expansion 6.8 10 x K-1 DIN 53752
Construction material class B1 DIN 4102
Refractive index 1.57 nD20 DIN 53491
Luminous transmission index clear / tinted 88% DIN 5036
Surface resistance ≥1016 Ohm D 257

PET-G 4mm
PET
Thickness tolerance ± 4%
Panel dimensions approx. 3050x2050 mm
m = 5.13 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.492.07

PET-G 5mm
PET
Thickness tolerance ± 4%
Panel dimensions approx. 3050x2050 mm
m = 6.40 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.493.77

PET-G 6mm
PET
Thickness tolerance ± 4%
Panel dimensions approx. 3050x2050 mm
m = 7.70 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.492.81

PET-G 7mm
PET
Thickness tolerance ± 4%
Panel dimensions approx. 3050x2050 mm
m = 8.98 kg/m²
clear, cut-off max. 3020x2020 mm 0.0.492.08

323
 Panel Elements Closed Panels

5.1.2. Non- Sheet Material Al is suitable for machine casings of all

types.
Transperent
Panels
Sheet Material
Property Value

Density 2.7 g/cm³

Modulus of elasticity 70,000 N/mm²
Tensile strength 120 N/mm²
Ductile yield A5 5%
Anodized natural E6/EV1
Min. layer thickness 10 μm
Layer hardness 250 - 350HV

Sheet Material Al 2mm

AlMg1
Panel dimensions approx. 3000x1500 mm
m = 5.40 kg/m²
cold rolled (not degreased), cut-off max. 2970x1470 mm 0.0.428.27
polyester coated, green, similar to RAL6011, cut-off max. 0.0.364.36
2970x1470 mm
natural anodized, cut-off max. 2970x1470 mm 0.0.473.08

Compound Compound Material consists of two anodized aluminium

outer layers which are bonded together by means of a PE
Material core. It is ideal for lightweight doors and panelling.

Property Value
Tensile strength Rm > 130 N/mm²
0.2 limit Rp0,2 > 90 N/mm²
0.2 limit Rp0,2 > 8%
Modulus of elasticity E 70,000 N/mm²
Flexural strength 53 N/mm²
Temperature resistance - 50°C bis + 80°C
Coefficient of thermal expansion 23x10-6 K-1
Construction material class in B2
accordance with DIN 4102

Compound Material 4mm

Al-PE compound
Panel dimensions approx. 3000x1500 mm
m = 5.80 kg/m²
natural anodized, cut-off max. 2960x1470 mm 0.0.026.73

324
 Panel Elements Closed Panels

Plastics Plastic is particularly suitable for highly stressed working

surfaces and panelling.
The surfaces are antistatic.


Note: RAL numbers for colour shades apply to paint
colours. Due to differing manufacturing methods, the
colours of laminated plastic panels may vary significantly
in brilliance and colour depth.
In case of doubt, a comparison should always be made
with original master charts held by item sales partners.

Property Value Test standard

Density 1.4 g/cm³

Wearing resistance 450 min-1 EN 438 T2
Scratch resistance 3.0 N EN 438
Flexural strength 110 N/mm² EN 438 T2
Modulus of elasticity 12,000 N/mm² EN 438 T2
Tensile strength 80 N/mm² EN 438 T2
Coefficient of thermal expansion 20 x10-6 K-1 DIN 52612
Construction material class B2 DIN 4102
11
Surface resistance <10 Ohm DIN 53482

Plastic 4mm
Resin-bonded cellulose laminate
similar to RAL colour code
Thickness tolerance ± 8%
Panel dimensions approx. 2800x1850 mm
m = 5.72 kg/m²
white, similar to RAL 9016, cut-off max. 2770x1820 mm 0.0.473.04
green, similar to RAL 6011, cut-off max. 2770x1820 mm 0.0.428.41
red, similar to RAL 3000, cut-off max. 2770x1820 mm 0.0.428.43
yellow, similar to RAL 1034, cut-off max. 2770x1820 mm 0.0.428.44
blue, similar to RAL 5024, cut-off max. 2770x1820 mm 0.0.428.45
grey, similar to RAL 7035, cut-off max. 2770x1820 mm 0.0.428.46
grey, similar to RAL 7030, cut-off max. 2770x1820 mm 0.0.428.47
black, similar to RAL 9017, cut-off max. 2770x1820 mm 0.0.474.37

325
 Panel Elements Closed Panels

Plastic 10mm
Resin-bonded cellulose laminate
similar to RAL colour code
Thickness tolerance ± 8%
Panel dimensions approx. 2800x1850 mm
m = 14.60 kg/m²
white, similar to RAL 9016, cut-off max. 2770x1820 mm 0.0.473.06
green, similar to RAL 6011, cut-off max. 2770x1820 mm 0.0.364.32
red, similar to RAL 3000, cut-off max. 2770x1820 mm 0.0.428.89
yellow, similar to RAL 1034, cut-off max. 2770x1820 mm 0.0.428.90
blue, similar to RAL 5024, cut-off max. 2770x1820 mm 0.0.428.91
grey, similar to RAL 7035, cut-off max. 2770x1820 mm 0.0.428.92
grey, similar to RAL 7030, cut-off max. 2770x1820 mm 0.0.428.93
black, similar to RAL 9017, cut-off max. 2770x1820 mm 0.0.474.36

Plastic ESD The Plastic ESD plate is specifically designed for use in
workplaces where the handling of electronic components
makes special safety precautions necessary (EPA =
Electrostatic Protected Area).
The low discharge resistance (7.5x105 Ω < R < 109 Ω) on
the surface of the plate and in the core of the material
allows it to be used as a tabletop without need for an ad-
ditional conductive edge strip, or to be used in workpiece
carriers with milling or drilled holes whose cut edges
have the same discharge properties as the surface.
It has the same resistance to mechanical, thermal and
chemical loading as the standard antistatic design. The
presence of additives to facilitate electrostatic discharge
can result in slight deviations in colour in the surface
layer and core material.

New Plastic 16mm, ESD

in catalogue Resin-bonded cellulose laminate
Plate dimensions approx. 2440x1220 mm
m = 24.25 kg/m²
grey, similar to RAL 7035, cut-off max. 2410x1190 mm 0.0.487.65

326
 Panel Elements Closed Panels

Chequer Sheet Aluminium chequer sheet is used for walk-on surfaces

or steps.

Property Value

Density 2.7 g/cm³

Modulus of elasticity 70,000 N/mm²
Tensile strength 200 N/mm²
Ductile yield A5 5%

Chequer Sheet Al 5mm

AlMg3
„Duett“ chequering DIN EN 1386
Sheet Thickness 3.5 mm
Panel dimensions approx. 3000x1500mm
m = 9.90 kg/m²
cold rolled (not degreased), cut-off max. 2970x1470 mm 0.0.428.53

327
 Panel Elements Mesh Panels

5.2 Mesh Corrugated Mesh and Steel Mesh are suitable for guards,
enclosures and partitioning, particularly when combined
Panels with Clamp Profiles (Section 3.3 Rigid Fastening Ele-
ments).
Note on installation: Twice the value of the wire thickness
must be used for the thickness of the mesh panel!
The aluminium Perforated Sheet is an ideal panel ele-
ment for air-permeable machine panelling.
Due to its high inherent stability, Dual-Rod Mesh requires
no surrounding profile frame. It is attached with the ap-
propriate hangers (Section 3.3 Rigid Panel Fasteners) di-
rectly to the Stand Profiles of the guards and enclosures.

Corrugated
Mesh Al

Property Value

Density 2.7 g/cm³

Modulus of elasticity 70,000 N/mm²
Tensile strength 120 N/mm²
Ductile yield A5 5%
Anodized natural E6/EV1
Min. layer thickness 10 μm
Layer hardness 250 - 350HV

Corrugated Mesh Al 3mm 20x20

Al, anodized
Panel dimensions approx. 3000x1810 mm
Minimum cut-off width 150 mm
Mesh:  20 mm
Wire thickness: 3 mm
m = 1.80 kg/m²
natural anodized, cut-off max. 2970x1780 mm 0.0.196.66

Corrugated Mesh Al 4mm 30x30

Al, anodized
Panel dimensions approx. 3000x1810 mm
Minimum cut-off width 150 mm
Mesh: 30 mm
Wire thickness: 4 mm
m = 2.10 kg/m²
natural anodized, cut-off max. 2970x1780 mm 0.0.265.13

328
 Panel Elements Mesh Panels

Corrugated
Mesh St

Property Value

Density 7.85 g/cm³

Modulus of elasticity 210,000 N/mm²
Tensile strength 350 N/mm²
Galvanizing DIN 50960 – Fe/Zn 12A

Corrugated Mesh St 3mm 20x20

St
Panel dimensions approx. 3000x1810 mm
Minimum cut-off width 150 mm
Mesh: 20 mm
Wire thickness: 3 mm
m = 5.00 kg/m²
bright zinc-plated, cut-off max. 2970x1780 mm 0.0.428.32

Corrugated Mesh St 4mm 30x30

St
Panel dimensions approx. 3000x1810 mm
Minimum cut-off width 150 mm
Mesh: 30 mm
Wire thickness: 4 mm
m = 6.20 kg/m²
bright zinc-plated, cut-off max. 2970x1780 mm 0.0.428.34

Corrugated Mesh St 4mm 40x40

St
Panel dimensions approx. 3000x1810 mm
Minimum cut-off width 150 mm
Mesh: 40 mm
Wire thickness: 4 mm
m = 4.50 kg/m²
bright zinc-plated, cut-off max. 2970x1780 mm 0.0.428.36

Dual-Rod Mesh Inherently stable panel element for constructing free-

standing protective fence structures. Available in two
different mesh widths (25 and 50 mm).
The Dual-Rod Meshes are hot-dip galvanized to protect
against corrosion. They can also be painted to suit
customers‘ individual needs.
Black Dual-Rod Meshes are supplied powder coated from
the factory.
Property Value

Density 7.85 g/cm³

Modulus of elasticity 210,000 N/mm²
Tensile strength 350 N/mm²
Hot-dip galvanizing Min. layer thickness 70 μm
Powder coating Black RAL9005
Min. layer thickness 70 μm

329
 Panel Elements Mesh Panels

The narrow openings of the mesh prevent people from

reaching through (as required by EN 294).

Property Value

Mesh width 25 50
Opening dimension a 19 44
Distance to danger zone b > 120 > 850

Dual-Rod Mesh 25x200, 1830x958

St
Wire diameter: 6/8 mm
Mesh width: 25x200 mm
Height: 1830 mm
Width: 958 mm
m = 20.5 kg
bright zinc-plated, 1 pce. 0.0.476.47

Dual-Rod Mesh 25x200, 1830x958

St
Wire diameter: 6/8 mm
Mesh width: 25x200 mm
Height: 1830 mm
Width: 958 mm
m = 22.0 kg
black, 1 pce. 0.0.446.08

Dual-Rod Mesh 25x200, 1830x2008

St
Wire diameter: 6/8 mm
Mesh width: 25x200 mm
Height: 1830 mm
Width: 2008 mm
m = 42.3 kg
bright zinc-plated, 1 pce. 0.0.476.46

Dual-Rod Mesh 25x200, 1830x2008

St
Wire diameter: 6/8 mm
Mesh width: 25x200 mm
Height: 1830 mm
Width: 2008 mm
m = 45.0 kg
black, 1 pce. 0.0.446.07

Dual-Rod Mesh 50x200, 1830x958

St
Wire diameter: 6/8 mm
Mesh width: 50x200 mm
Height: 1830 mm
Width: 958 mm
m = 13.8 kg
bright zinc-plated, 1 pce. 0.0.476.49

330
 Panel Elements Mesh Panels

Dual-Rod Mesh 50x200, 1830x958

St
Wire diameter: 6/8 mm
Mesh width: 50x200 mm
Height: 1830 mm
Width: 958 mm
m = 14.5 kg
black, 1 pce. 0.0.446.06

Dual-Rod Mesh 50x200, 1830x2008

St
Wire diameter: 6/8 mm
Mesh width: 50x200 mm
Height: 1830 mm
Width: 2008 mm
m = 28.6 kg
bright zinc-plated, 1 pce. 0.0.476.48

Dual-Rod Mesh 50x200, 1830x2008

St
Wire diameter: 6/8 mm
Mesh width: 50x200 mm
Height: 1830 mm
Width: 2008 mm
m = 30.0 kg
black, 1 pce. 0.0.446.05

Steel Mesh Due to the high inherent stability of the Steel Mesh
(straight wires, welded), it is also hightly suitable for
direct use in the profile groove.

Property Value

Density 7.85 g/cm³

Modulus of elasticity 210,000 N/mm²
Tensile strength 350 N/mm²
Galvanizing 60 g/m²
Powder coating Black RAL 9005,
min. layer thickness 70 μm

Steel Mesh 3.8mm 40x40

Steel wire (straight wires)
welded, electrogalvanized
Approx. 2500x1000 mm
Mesh: 40 mm      Wire thickness: 3.8 mm
m = 5.10 kg/m²
bright zinc-plated, cut-off max. 2470x970 mm 0.0.428.38

Steel Mesh 3.8mm 40x40

Steel wire (straight wires)
welded, Hot-dip galvanized and powder coated
Approx. 2000x1000 mm
Mesh: 40 mm      Wire thickness: 3.8 mm
m = 5.30 kg/m²
black, cut-off max. 1970x970 mm 0.0.428.39

331
 Panel Elements Mesh Panels

Perforated Aluminium Perforated Sheet has a wide range of applica-

tions. It can be used to provide screening, for floors and
Sheet ceilings that permit the passage of air or dust, for storage
surfaces or for decorative wall panelling.
The powder-coated version is weather-proof.

Property Value
Density 2.7 g/cm³
Modulus of elasticity 70,000 N/mm²
Tensile strength 200 N/mm²
Powder coating Black RAL 9005,
min. layer thickness 70 μm

Perforated Sheet Al 3mm

AlMg3
cold rolled (not degreased) or coated
Hole diameter = 10 mm in offset rows
DIN 24041; residual area approx. 60%
Panel dimensions approx. 3000x1500 mm
m = 4.80 kg/m²
bright, cut-off max. 2970x1470 mm 0.0.428.29
black, cut-off max. 2970x1470 mm 0.0.428.30

332
 Panel Elements Panels for Work Bench Design

5.3 Panels for Panel Elements for the construction of shelves, benches
and other fixtures.
Work Bench > Beech Multi-Ply, available in different thicknesses for
Design use on robust table tops or as construction material for
all applications
In many cases, panel elements for machine casings are
used in work bench design:
> Plastic, used as a load-bearing durable table top or side
panel
> Aluminium Perforated Sheet, used as a leg screen or as
a rack for tools
> Sheet Materials and Composite Materials used as side
panels
> Aluminium Chequer Sheets in the vicinity of the footrest

Beech Multi-Ply Beech Multi-Ply panels, 20 and 30 mm, with moisture-

resistant adhesive (AW to DIN 68705-T2), for sturdy,
impact-resistant and vibration-damping work surfaces,
and 8 mm thickness for side panels and shelving in
workshops and office areas.
Since wood is a natural product, the panel veneer can
exhibit differences in wood grain and colour tone. These
are unavoidable but do not influence suitability for use.
Environmental influences (warmth, humidty,) can result in
dimensional variations.
Wood tone: reddish, grain in longitudinal direction
(2500 mm).
Clear coated on both sides with, oil-resistant, water-repel-
lant.
Panel dimensions approx. 2500x1300 mm

A diagonal corner section (45°) is also available which

allows the use of uninterrupted table columns on work
benches.
When ordering, the size of the cut-off b x t, the direction
of the grain, any required machining of cut edges, and the
position and size of possible diagonal sections ds must
be specified.

Beech Multi-Ply 8mm

m = 5.90 kg/m²
cut-off max. 2470x1270 mm 0.0.433.35

Beech Multi-Ply 20mm

m = 14.70 kg/m²
cut-off max. 2470x1270 mm 0.0.483.65

Beech Multi-Ply 30mm

m = 22.10 kg/m²
cut-off max. 2470x1270 mm 0.0.433.36

Diagonal Section ds-45° (for Panel Elements)

1 pce. 0.2.000.82

333
 Panel Elements Accessories for Panel Elements

5.4 Accessories The Accessories for Panel Elements are used when the
design needs to meet special requirements:
for Panel > Noise-damping casings or noise-dampened devices can
Elements be produced very easily using Sound-Insulating Material.
> Edge Profile S3 Al is particularly suitable for covering
sharp cut edges on thin-wall panel elements.

Sound- Sound-Insulating Material for reducing the effect of

sound emission to the environment can be used for both
Insulating complete encapsulation and individual partitions. It is
Material self-adhesive on one side (rubber-based adhesive).

The sound-insulating effect depends on the excitation

frequency.

Sound-Insulating Material in a typical application, bonded

onto a panel element secured with Double Panel Profile 8
Al (Section 3.3 Rigid Fastening Elements).

Sound-Insulating Material 20mm

PUR-ester special foam
coated with PVC film perforated, easy to wash down,
Sound absorption as per DIN 52215-63
Temperature resistance: -40°C to +100°C
Thermal conductivity: 0.033 W/mK, DIN 52612
Fire characteristics: self-extinguishing to FMVSS 302,
DIN 75200
Panel dimensions 480x480 mm
m = 253.0 g
anthracite, 1 pce. 0.0.440.75

334
 Panel Elements Accessories for Panel Elements

Dual-Rod Mesh Dual-Rod Mesh Clamping Elements for universal fasten-

ing of any components to Dual-Rod Mesh elements.
Clamping
Element Also suitable for fastening cylindrical components
(⌀ 8 mm) to profiles or panel elements.

Dual-Rod Mesh Clamping Element

St
m = 11.0 g
black, 1 pce. 0.0.446.10

Edge Profile Edge Profile as edging for 3 mm thick panel elements

whose cut edges require covering, e.g. Perforated Sheet
S3 Al Al etc.
The Edge Profile can be machined to provide a right-
angled butt joint or a 45° mitre cut.

Edge Profile S3 Al
Al, anodized
A = 0.33 cm²
m = 89 g/m
natural, 1 pce., length 2000 mm 0.0.457.45
black, 1 pce., length 2000 mm 0.0.440.56

335
6 Special Elements
Electrical Discharge
Pneumatic Applications
Door Security
Conveyors and Material Flow
Work Bench Design
Lighting and Power Supply
General Accessories
 Special Elements Electrical Discharge

The Special Elements product group contains special > Lighting

components for: > General accessories for special tasks
> Discharging electrical potential
> Using the profiles as pneumatic lines, and their con-
nections
> Safeguarding doors, guards and enclosures of all kinds
> Material flow (conveyor technology)
> Designing work benches

6.1 Electrical Unlike conventionally processed, welded steel frames Special components are needed to ensure reliable and
and steel racks, the components of an aluminium profile uninterrupted electrical conductivity.
Discharge structure do not fundamentally form a continuous electri-
cally conductive entity.
The visually attractive and scratchproof anodized surface
covering, which is also resistant to a variety of environ-
mental effects, provides electrical insulation. For this rea-
son, the majority of connections between the electrically
conductive profile end face and an insulating profile side
face are not necessarily electrically conductive.

6
Earthing Terminals for earthing profile constructions and for inter-
connecting the profiles when the latter are incorporated
Terminals into a protective circuit.
Contact is made by partially destroying the anodized
layer in the T-slot and on the groove flanks.
The Earthing Terminal is installed by twisting the grub
screw into the T-slot (M1 = 4 Nm) and screwing in the
hexagon nut (M2 = 4 Nm) with the earthing line in place.
The cable lug must lie between the washer and the
special washer.

337
 Special Elements Electrical Discharge

Earthing Terminal 5
T-Slot Nut 5 St M5, bright zinc-plated
Grub screw DIN 916-M5x16, St, bright zinc-pl.
Hexagon Nut DIN 934-M5, brass
Washer DIN 9021-5.3, brass
Washer DIN 6798-A 5.3, St, bright zinc-plated
m = 6.0 g
1 set 0.3.001.80

Earthing Terminal 6
T-Slot Nut 6 St M6, bright zinc-plated
Grub screw DIN 916-M6x25, St, bright zinc-pl.
Hexagon Nut DIN 934-M6, brass
Washer DIN 9021-6.4, brass
Washer DIN 6798-A 6.4, St, bright zinc-plated
m = 13.0 g
1 set 0.3.004.62

Earthing Terminal 8
T-Slot Nut 8 St/PA M6
Grub screw DIN 916-M6x25, St, bright zinc-pl.
Hexagon Nut DIN 934-M6, brass
Washer DIN 9021-6.4, brass
Washer DIN 6798-A 6.4, St, bright zinc-plated
m = 12.0 g
1 set 0.3.001.81

Earthing Ready made electrical connection for system elements

that need to be grounded to a construction frame. The
Connection flexible wire is also suitable for machine parts that move
often.
The correct installation sequence must be observed
when installing Earthing Connection 8:
first the grub screw is inserted into the T-Slot Nut and
driven into the base of the T-slot (M = 10 Nm). Then lock
nut M8 is screwed against the side face of the profile with
a torque of M = 34 Nm to ensure secure contact with
the profile. The earthing wire is then fastened on using
a special washer and a hexagon nut (tightening torque
M = 25 Nm).
The maximum current-bearing capability of Earthing
Connection 8 is 120 A.

338
 Special Elements Electrical Discharge

New Earthing Connection 8

in catalogue 2 T-Slot Nuts 8 St M8, bright zinc-plated
2 caps for Earthing Connection 8, PA-GF, black
1 earthing wire, Cu, tin-plated
2 hexagon nuts DIN936-M8, St, black
2 grub screws DIN 916-M8x30, St, bright zinc-
plated
2 special washers DIN 6798-8,4, St, bright
zinc-plated
2 lock nuts M8, St, black
m = 125.0 g
1 set 0.0.486.95

Potential The Potential Equaliser ensures that possible charge

buildups are balanced out between the individual profiles
Equaliser of a construction. It can be retrofitted to the profile
groove. Fitted at joints, it destroys the insulating anodized
layer and creates an electrically conductive connection.
The Potential Equaliser cannot be considered an electri-
cal connection suitable for forming part of a safety circuit.

Potential Equalisers 5 and 6 are swivelled into the Profile

Groove and then pushed against the joint.

The grub screw must be screwed in with light pressure

on the key, until it rests against both profiles and nudges
the Pontential Equaliser out of its original position.

Potential Equaliser 8 is twisted into the profile groove,

tilted to an angle of 45°, and the grub screw driven in so
as to bite jointly where the two profiles meet, thus making
contact between them.

339
 Special Elements Electrical Discharge

Potential Equaliser 5
Die-cast zinc
Grub screw DIN 916-M3x12, St, bright zinc-pl.
m = 1.0 g
bright zinc-plated, 1 pce. 0.0.464.45

Potential Equaliser 6
Die-cast zinc
Grub screw DIN 916-M4x16, St, bright zinc-pl.
m = 4.0 g
bright zinc-plated, 1 pce. 0.0.459.65

Potential Equaliser 8
St
Grub screw DIN 915-M6x12, St, bright zinc-pl.
m = 4.7 g
bright zinc-plated, 1 pce. 0.0.265.77

340
 Special Elements Pneumatic Applications

6.2 Pneumatic In addition to their normal use as support and functional

elements, profiles from Line 8 of the MB Building Kit
Applications System used for mechanical assemblies can also be
employed as compressed air lines (max. system pressure
10 bar) as follows:
> Compressed air inlet and outlet lines can be attached
by the end face or side of the profile.
> Profiles can be tapped at any position by fitting the
Pneumatic Connecting Sets or Pneumatic Connecting
Plates.
> Airtight, right-angled connections between the com-
pressed-air conducting profiles can be made using with
the Pneumatic Universal Fastener.
> Airtight extension of the profiles is possible with a
special Pneumatic Universal-Butt Fastener.
> Seals for the various applications are available, the
seals must be inserted between all the joints of profile
end faces and Pneumatic Connecting Plates.
> Different pressures may be used in the separate cham-
bers of a single profile.

Appropriate fastening elements such as Pneumatic

Universal Fasteners are needed in order to use the profile
cavities as pneumatic lines.
The Automatic-Fastening Set (Section 1.3 Fasteners) is
also suitable for connecting profiles used as pneumatic
lines.

Practical examples of profiles conducting compressed air.

341
 Special Elements Pneumatic Applications

Pneumatic Pneumatic Universal-Fastening Set 8 can be used for

connecting two profiles at 90° if the Profile 8 cavities are
Universal- to be used as compressed-air lines. Pneumatic Fastening
Fastening Sets Sets should always be used in pairs.
Alternatively, Automatic-Fastening Sets 8 (Section 1.3
Fasteners) can also be used.

Pneumatic Universal-Butt-Fastening Sets 8 are used to

connect the end faces of two profiles, e.g. where profile
segments need to be extended.
Alternatively, Automatic Butt-Fastening Sets 8 can also
be used.

Depending on the profile size and load, several pairs of

Fastening Sets may be required.
When using the Pneumatic Universal-Fastening Sets
ensure that the pilot drill does not penetrate the main
chamber.

Pneumatic Universal-Fastening Set 8

Pneumatic Universal Fastener 8, die-cast zinc
Hexagon Socket Head Cap Screw DIN 912-M6x30, St
T-Slot Nut 8 St M6
Mbzp. = 14 Nm
m = 34.0 g
bright zinc-plated, 1 set 0.0.364.45

Pneumatic Universal-Butt-Fastening Set 8

2 Pneumatic Universal Fasteners 8, die-cast zinc
Hexagon Socket Head Cap Screw DIN 912-M6x50, St
Hexagon Nut DIN 934-M6, St
Mbzp. = 14 Nm
m = 45.0 g
bright zinc-plated, 1 set 0.0.364.46

342
 Special Elements Pneumatic Applications

Seals PE Seals PE must be located at every connection point

between components functioning as pneumatic lines.
The settlement of the Seal PE material can result in an
initial reduction in the screw pretension. The screws must
therefore be tightened after 24 hours.
Self-adhesive versions facilitate assembly and eliminate
pronounced unevenness (saw cuts, butt joints etc.).

Seals PE must be used between all joints.

Seal 8 80x40 PE
PE-LD
self-adhesive on one side
m = 1.0 g
natural, 1 pce. 0.0.420.80

Seal 8 80x80 PE
PE-LD
self-adhesive on one side
m = 2.0 g
natural, 1 pce. 0.0.420.79

343
 Special Elements Pneumatic Applications

Pneumatic Pneumatic Connecting Plates are employed for connect-

ing compressed-air supply systems or compressed-air
Connecting consumers to Profiles 8 80x40 and 80x80. The Connect-
Plates ing Plate is attached by means of Button-Head Screws
ISO 7380-M8x20 (M = 25 Nm) fitted into the core bores
in the end faces of the profile.
Pneumatic Universal-Fastening Sets are employed for
connecting profiles used as compressed-air conduits.

Pneumatic Connecting Plate 8 80x40 R½″

Die-cast zinc
m = 230.0 g
black, 1 pce. 0.0.406.34

Pneumatic Connecting Plate 8 80x80 R1″

Die-cast zinc
m = 390.0 g
black, 1 pce. 0.0.406.25

Pneumatic For connecting core bores and profile cavities which are
to be used as compressed-air conduits.
Connections Suitable for connections G1/8 and G1/4.

Supply of compressed air to the profile cavity by means

of a central bore in the T-slot in conjunction with a Pneu-
matic Connecting Set. The seal is provided at the taper
seat of the Pneumatic Connector.

Supply of compressed air to a central bore by means of a

Pneumatic Connecting Plate with Pneumatic Connection
fitted to the end face.

344
Special Elements Pneumatic Applications

Depending on the type of application, the profile may

need to be machined. When using a Pneumatic Connec-
tor outside the core bores, a standard seal must be used.

When using the Pneumatic Connector (with inner thread

c) in conjunction with the core bore, an appropriate
thread of length (b) or, in the case of connections made
at 90°, bores of diameter (a) must be provided, and a
T-Slot Nut St to retain the fitting.

Pneumatic- a b c
Connector

8 G 1/ 8 ⌀ 4.9 mm M8x16 6 mm

8 G 1/ 4 ⌀ 4.9 mm M8x16 8 mm

Pneumatic Connector 8 G1/8

St
M = 12 Nm
m = 15.0 g
black, 1 pce. 0.0.411.69

Pneumatic Connector 8 G1/4

St
M = 12 Nm
m = 18.0 g
black, 1 pce. 0.0.411.68

Pneumatic Connecting Set 8 G1/8

St
Pneumatic Connector, St
Cap, PA-GF
Seal, NBR
m = 19.0 g
black, 1 set 0.0.411.73

Pneumatic Connecting Set 8 G1/4

St
Pneumatic Connector, St
Cap, PA-GF
Seal, NBR
m = 24.0 g
black, 1 set 0.0.411.72

345
 Special Elements Door Security

6.3 Door Sliding, swing and lifting doors which are integrated Security Locks combine a switching function and a latch-
in basic frames or are used as guards and enclosures ing function that enables higher-level security categories.
Security around machinery (cell guarding) can be monitored and
safeguarded to prevent injury or unauthorised access.

Security Limit Compact Security Limit Switch and Security Lock for
electrical and mechanical securing of swing, lifting and
Switch / Lock sliding doors.
compact When the actuator is pressed in, the contact is closed.
The Security Lock, working on the zero-current principle,
also locks the actuator at the same time when appropri-
ately wired. This mechanically prevents the doors from
being opened even in the event of a power failure or
impermissible operating states. In the event of an emer-
gency, the Security Lock can be opened without power
using the supplied triangular socket wrench.
The 2NC models are equipped with two electrically
isolated, positive-break NC (normally closed) contacts.

Fastening Set 6-8 is suitable for universal fastening of the

Security Limit Switch, Security Lock compact and the ac-
tuator to Profiles 6 and/or 8. The slots allow customised
adaptation to the direction of actuation and the position
of the elements in relation to each other.

The actuator is available in two models: The fixed design

is suitable for medium-sized sliding and swing doors
(door width greater than 500 mm and smaller than 1000
mm), while the movable actuator is recommended for
swing doors of width < 500 mm and for particularly large
doors (increases operating tolerance).

Both switching units are equipped with screw-secured

plug connectors, which make the electrical connection
particularly easy. In the case of Security Limit Switch
compact, this is done using Proximity Switch Connect-
ing Cable Code A, Art. No. 0.0.473.25. In the case of
Security Lock compact, the Proximity Switch Connecting
Cable Code B, Art. No. 0.0.473.93 is also required.

Illustration of circuits
Security Limit Switch compact

Wiring diagram:
Security Limit Switch compact

346
 Special Elements Door Security

Security Limit Switch compact

Casing, PA-GF, black
Positive break
Rated voltage: 24 V AC/DC / 230 V AC, 4A
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-15
Washers
m = 80.0 g
1 pce. 0.0.473.90

Illustration of circuits:
Security Limit Switch compact 2NC

Wiring diagram:
Security Limit Switch compact 2NC

New Security Limit Switch compact 2NC

in catalogue Casing, PA-GF, black
Positive break
Rated voltage: 24 V AC/DC / 230 V AC, 4A
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-15
Washers
m = 80.0 g
1 pce. 0.0.489.85

Illustration of circuits:
Security Lock compact

Wiring diagram:
Security Lock compact

347
 Special Elements Door Security

Security Lock compact, 230 V AC

Casing, PA-GF, black
Positive break
Rated control supply voltage: 230 V AC
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-19
1 triangular socket wrench DIN 22417 M5
m = 305.0 g
1 set 0.0.473.27

Security Lock compact, 24 V AC/DC

Casing, PA-GF, black
Positive break
Rated control supply voltage: 24 V AC/DC
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-19
1 triangular socket wrench DIN 22417 M5
m = 305.0 g
1 set 0.0.473.26

Illustration of circuits:
Security Lock compact 2NC

Wiring diagram:
Security Lock compact 2NC

New Security Lock compact 2NC, 230 V AC

in catalogue Casing, PA-GF, black
Positive break
Rated control supply voltage: 230 V AC
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-19
1 triangular socket wrench DIN 22417 M5
m = 305.0 g
1 set 0.0.489.83

348
 Special Elements Door Security

New Security Lock compact 2NC, 24 V AC/DC

in catalogue Casing, PA-GF, black
Positive break
Rated control supply voltage: 24 V AC/DC
Protection: IP 67, EN 60529
Test certification to BG-GS-ET-19
1 triangular socket wrench DIN 22417 M5
m = 305.0 g
1 set 0.0.489.82

Fixed Actuator for Security Limit Switch / Lock compact

St, corrosion-resistant
2 Cap Screws DIN 912 M4x10, St, bright zinc-plated
2 square nuts similar to DIN 557-M4-5, St, bright zinc-
plated
m = 16.0 g
1 set 0.0.473.23

Movable Actuator for Security Limit Switch / Lock

compact
PA-GF / St, corrosion-resistant
3 Cap Screws DIN 912-M4x14, St, bright zinc-plated
3 square nuts similar to DIN 557-M4-5, St, bright zinc-pl.
m = 22.0 g
1 set 0.0.473.24

Security Switch Connecting Cable M12x1 Code A

Connecting cable 4x0.75 mm2 l=5m d = 6 mm
m = 317.0 g
1 pce. 0.0.473.25

Security Switch Connecting Cable M12x1 Code B

Connecting cable 4x0.75 mm2 l=5m d = 6 mm
m = 317.0 g
1 pce. 0.0.473.93

Fastening Set 6-8 for Security Limit Switch / Lock

compact
Angle bracket 6-8, die-cast zinc, similar to RAL9006
Angle bracket, cap 6-8, PA-GF, black
Fastening plate 6-8, die-cast zinc, similar to RAL9006
Fastening elements
m = 349.0 g
1 set 0.0.473.22

349
 Special Elements Conveyors and Material Flow

6.4 Conveyors Conveying operations can be incorporated into the profile

structure with the aid of specialised accessories.
and Material
Flow > Slide Strips made of PE-UHMW, Slide Strip Wedge used
as a lead-in piece for the Slide Strip
> Roller elements with and without side guide
> Conveyor Rollers made of plastic or aluminium
> Driven Conveyor Rollers which, in conjunction with the
chain drive (Section 8.2 Mechanical Drive Units), create
a conveyor unit
> Chain transfer for continuous transport of goods or
workpiece carriers.

Slide Strips The Slide Strips serve as slide elements when transport-
ing goods or workpiece carriers, for example.
They can be fitted into the profile grooves, are hard-wear-
ing and have a low coefficient of sliding friction.
The Slide Strips have a permissible load of 2 N/mm2.


The antistatic feature of the Slide Strips prevents electro-
static charging of transported goods due to friction.

They can also be used as rebate strips and guide rails

or can be employed as a support base, e.g. in shelves to
protect sensitive products.

Slide Strip 8 can be combined with Slide Strip Wedge 8

(this functions as an end and lead-in piece).

350
 Special Elements Conveyors and Material Flow

Slide Strip 5 antistatic

PE-UHMW
m = 57 g/m
black, 1 pce., length 2000 mm 0.0.437.27

Slide Strip 6 antistatic

PE-UHMW
m = 90 g/m
black, 1 pce., length 2000 mm 0.0.441.08

Slide Strip 8 antistatic

PE-UHMW
m = 150 g/m
black, 1 pce., length 2000 mm 0.0.457.99

Slide Strip Wedge 8

PA
T-Slot Nut 8 St/PA M5
Countersunk Screw DIN 7991-M5x14, St, black
m = 11.0 g
black, 1 set 0.0.422.04

Roller Elements For constructing roller conveyors with and without side
guide, in any width and length, with a variable number of
Roller Elements.
Can be fastened to Profiles 8 using T-Slot Nuts 8 PA (Art.
No. 0.0.436.52) and Button-Head Screws T4x25 (Art. No.
0.0.440.15 Section 3.2 Screws and Universal-Elements).

F = 50 N (per element)

351
 Special Elements Conveyors and Material Flow

Roller Element 8 80
Lid element, PA-GF, black
Base element, PA-GF, black
3 rollers, POM, black
m = 45.0 g
1 pce. 0.0.436.58

Roller Element 8 80 with side guide

Lid element with side guide, PA-GF, black
Base element, PA-GF, black
3 rollers, POM, black
m = 50.0 g
1 pce. 0.0.436.59

Conveyor Roller Multifunctional Conveyor Roller ideal for interlinking

manual working stations where slim diameter rollers are
TR32 an advantage. The ball bearing Conveyor Rollers TR32
are simply pushed on and engage in the Bearing Blocks
which are screw fitted in the groove of Profiles 8. The
distance between the rollers can be selected as a func-
tion of the load. A Conveyor Roller TR32 of any required
length can be customized using a Bearing Set and a Tube
D32. (Please note load specifications in the table below).

F Xmin. Xmax.

Tube D32 Al 100 N 50 mm 600 mm

Tube D32 KU 50 N 50 mm 400 mm

Conveyor Roller TR32, Bearing Set

PA-GF
ball-bearing support, sealed
2 bearing flanges
m = 16.0 g
black, 1 set 0.0.472.08

352
 Special Elements Conveyors and Material Flow

Conveyor Roller TR32, Bearing Block Set 8

2 bearing blocks, PA, black
2 bearing clamps, PA, black
2 Countersunk Screws DIN 7991-M3x20, St, black
2 T-Slot Nuts 8 Zn M3, bright zinc-plated
m = 18.0 g
1 set 0.0.472.04

Tubes D32 Tube D32 Al

Al, anodized
I = 1.50 cm4
W = 0.94 cm³
m = 0.34 kg/m
natural, cut-off max. 3000 mm 0.0.472.22

Tube D32 KU
PVC
Temperature range 0 - 60°C
I = 2.00 cm4
W = 1.22 cm³
m = 0.27 kg/m
black, cut-off max. 3000 mm 0.0.472.25

Conveyor Multi-functional Conveyor Roller for transport tasks of all

kinds.
Rollers TR50
The ball-bearing Conveyor Rollers with aluminium or
plastic Tube D50 can be removed from or retrofitted and
screwed into existing structures by means of spring-
loaded threaded axle pins.
The axial position of the roller is maintained by two
centring clips.
When fitting the Conveyor Rollers onto the frame profile,
this is best done using the Groove Profile 8 Al M8-40,
since this provides an easy means of ensuring consistent
axis spacing.

F Xmin. Xmax.

Tube D50 Al 1000 N 160 mm 800 mm

Tube D50 KU 400 N 160 mm 500 mm

The circumferential groove in the bearing flanges also

prepare the Conveyor Rollers to be driven by a round belt
⌀ 4 mm.

353
 Special Elements Conveyors and Material Flow

Conveyor Roller TR50, Bearing Set

2 bearing flanges, PA-GF, black
Ball-bearing support
Bolt, St, bright zinc-plated
2 centring clips, PA-GF, black
m = 250.0 g
1 set 0.0.422.63

Chain-Driven A conveyor with chain-driven rollers is ideal for a whole

range of automated conveyor and transport operations.
Conveyor It is constructed using a chain drive (8.2.2 Chain Drives).
Rollers The special Conveyor Rollers are driven on one side by a
completely covered chain in the frame profile grooves.
The driven roller conveyor should not exceed 6 m in
length. The distance between the individual rollers can be
selected at will.
A roller can be up to 800 mm wide. Conveyor Rollers are
produced from Tubes D50 Al or D50 KU and the relevant
Bearing Set.
A Bearing Set consists of two complete bearing flanges,
one of which is equipped with a sprocket wheel which
engages with the chain drive. Roller Bearing Sets are
available in driven and non-driven versions. Non-driven
versions can be used, for example, to incorporate ac-
cumulating rollers into a driven roller conveyor.

The Bearing Blocks are bolted onto the frame profile.

The assembled Conveyor Rollers are then simply pushed
down onto the Bearing Blocks where they are securely
retained by a spring finger.
The Bearing Block Set consists of a fixed bearing and a
floating bearing. The fixed bearing must be positioned on
the drive side of the Conveyor Roller.
When fitting the Bearing Blocks onto the frame profile,
this is best done using the Groove Profile 8 Al M8-40
since this provides an easy means of ensuring consistent
axis spacing.
After installation, the Bearing Blocks are closed by
means of the Housing Profile, which is run over the entire
length of the roller conveyor. The Housing Profile with
Side Guide guides the goods on the conveyor. A Slide
 Innovation Strip 5 or other guide elements can be fitted into the
German patent integrated groove 5 in the Side Guide.
199 31 365

354
Special Elements Conveyors and Material Flow

F Xmin. Xmax.

Tube D50 Al 1000 N 150 mm 800 mm

Tube D50 KU 400 N 150 mm 500 mm

The housing of the Chain Reverse Unit is prepared for

securing a Bearing Block. This Conveyor Roller is not
driven via the chain. If required, the last Conveyor Roller
can also be driven from the last driven roller by means of
a ø 4 mm round belt.

Conveyor Roller TRA50 (Chain-Driven), Driven Bearing Set

PA-GF
Roller bearing, preassembled
1 bearing flange, driven, with sprocket wheel
1 bearing flange, not driven
m = 285.0 g
black, 1 set 0.0.463.53

Conveyor Roller TRA50 (Chain-Driven), Bearing Set

PA-GF
Roller bearing, preassembled
2 bearing flanges, not driven
m = 265.0 g
black, 1 set 0.0.463.49

355
 Special Elements Conveyors and Material Flow

Conveyor Roller TRA50 (Chain-Driven), Bearing Block

Set
2 Bearing Blocks, PA, black
1 fixed bearing cover, PA, black
1 floating bearing cover, PA, black
2 Button-Head Screws ISO 7380-M8x25, St, bright zinc-pl.
2 washers DIN 433-8,4, St, bright zinc-pl.
m = 152.0 g
1 set 0.0.463.54

Conveyor Roller TRA50 (Chain-Driven), Housing Profile

Al, anodized
A = 2.17 cm²
m = 0.59 kg/m
natural, cut-off max. 3000 mm 0.0.463.38

Conveyor Roller TRA50 (Chain-Driven), Housing Profile

with Side Guide
Al, anodized
A = 3.36 cm²
m = 0.91 kg/m
natural, cut-off max. 3000 mm 0.0.463.39

Conveyor Roller TRA50 (Chain-Driven), Housing End

Cap Set
PA-GF
2 Caps 5 20x10
1 TRA 50 housing cap, left, 1 TRA 50 housing cap, right
4 Self-Tapp. Screws DIN 7981-St 4.2x9.5, St, bright zinc-pl.
m = 22.0 g
1 set 0.0.463.48

Tubes D50 Tube D50 Al

Al, anodized
I = 8.16 cm4
W = 3.26 cm³
m = 0.76 kg/m
natural, cut-off max. 6000 mm 0.0.416.03

Tube D50 KU
PVC
Temperature range 0 - 60°C
I = 10.90 cm4
W = 4.36 cm³
m = 0.62 kg/m
black, cut-off max. 3000 mm 0.0.427.63

356
 Special Elements Conveyors and Material Flow

Groove Profile The Groove Profiles 8 Al M8 are used for fastening

elements with a constant spacing of 40 mm or 60 mm.
It is ideal for Conveyor Rollers (⌀ 50 mm) which can be
positioned with minimal axial spacing.

Groove Profile a b

8 Al M8-40 80 mm 120 mm

8 Al M8-60 60 mm 120 mm

Groove Profile 8 Al M8-40

Al, anodized
Threaded bore M8 in modular dimension 40 mm
m = 500.0 g
natural, 1 pce., length 2000 mm 0.0.427.72

Groove Profile 8 Al M8-60

Al, anodized
Threaded bore M8 in modular dimension 60 mm
m = 510.0 g
natural, 1 pce., length 2000 mm 0.0.465.33

Chain Transfer The Chain Transfer is a particularly cost-effective

conveyor which uses a chain drive and is easy to install
(Section 8.2 Mechanical Drive Elements).
The goods or a specially adapted workpiece carrier are
placed directly onto the chains and transported. The
weight of the goods provides the necessary frictional
force. This solution also allows effortless transfer of ac-
cumulated products.
A Chain Transfer Unit consists of at least two chain drives
on parallel frame profiles. The chains are guided out of
the profile groove and over special Chain Transfer Slide
Strips.
The Chain Transfer Slide Strip is also available with
a Side Guide in order to guide the transported goods
securely.
The Chain Transfer should not exceed 6 m in length.

357
 Special Elements Conveyors and Material Flow

Start of chain transfer: the chain is guided over the End

Ramp onto the Slide Strip.

The maximum permissible load on a Chain Transfer Unit

is calculated from the number of supporting links.
For each chain link, Fmax. = 6 N.
Note the chain‘s operating load!

It is advisable to secure the Slide Strips if under high

load:
> Screw-connection using Button-Head Screw T4x18 and
T-Slot Nut 8 PA (a counter bore must be drilled and the
location ribs removed locally for the screw)

> Pinning with ⌀ 4.8 mm bore and insertion of a fixing

pin.

Calculation of the chain length:

The chain length is calculated in the same way as the
length of a chain drive. However, the chain length L in the
Reverse Unit (U‘) varies:

Lchain = 2 x L + 490.8 mm

Chain Transfer End Ramp 8

PA
Button-Head Screw T4x18, St, black
T-Slot Nut 8 PA, black
m = 38.0 g
black, 1 set 0.0.472.01

Chain Transfer Slide Strip 8

PE-UHMW
antistatic
m = 510 g/m
black, 1 pce., length 2000 mm 0.0.463.95

Chain Transfer Slide Strip 8 with Side Guide

PE-UHMW
antistatic
m = 600 g/m
black, 1 pce., length 2000 mm 0.0.463.98

358
 Special Elements Work Bench Design

6.5 Work Bench The item MB System is a modular system for a whole
range of fixtures and equipment and opens up numerous
Design possibilities for customised workplace design.
The compatibility and suitability of all products at the
workplace is guaranteed by full integration of the “Work
Bench” solution into the MB Building Kit System.
In addition to the standard elements for constructing
work benches and interlinked production lines, special
products for equipping work areas are also available:
> Parts Containers and Container Mountings for small
components and work materials enable easy provision
and ergonomic access.
> Tool Runners and Holders which allow rapid access to
the required tools and keep them readily available at the
workplace.
> Lighting that not only lights up the activity itself, but
also illuminates the whole work area.
> Cable ducts, Lifting Columns and flexible Protective
Profiles help to create work benches that adapt to the
people working there.

359
 Special Elements Work Bench Design

Runner Hanger which can be moved along the profile groove and
is used for suspending tools, balancers etc.

A T-Slot Nut is recommended as the end stop. It is

secured in the groove by the grub screw.
Fmax. = 50 N

Runner 8
PA-GF
m = 8.0 g
black, 1 pce. 0.0.026.13

Tool Holder 8 Tool Holder 8 can be fitted at any point in the groove of
Profiles 8. Its spring-loaded elements made of flexible
plastic enclose any inserted tools and pencils and hold
them securely. The Tool Holder can be extended at will
by simply adding further elements. The clamping force
of the Tool Holder can also be varied by choosing the
appropriate pre-tensioning.

Installation sequence:
1. Insert the loop into the groove
2. Turn it by 90°
3. Insert the spring into the groove
4. Secure the Tool Holder in the groove,
e.g. using T-Slot Nut 8 St/PA M6 and grub screw
DIN 914-M6x8.

Tool Holder 8
10 loops, PA-GF, black
10 compression springs
m = 40.0 g
1 set = 10 elements 0.0.474.50

360
 Special Elements Work Bench Design

Label Label Holder 8 160x40 is used for attaching labels to

shelves, work benches and fixtures. It consists of the
Holder Label Profile, which has a protective strip and side caps,
and two Clips 8 St.
New
The Label Holder takes paper labels 36 mm high that can
in catalogue be customised at will. The transparent strip protects the
labels against soiling.
The Label Profile can also be cut to length and used for
constructing Label Holders of any desired length. The
Label Profile is then sealed by side caps.

Label Holder 8 can be secured to different structures:

- with Clip 8 St to Line 8 Profile grooves
- with a Countersunk Screw to walls and panels and to
profile grooves of other Lines
- with double-sided adhesive tape (width 36 mm) to panel
elements

Label Holder 8 160x40

Label Profile 8 40, length 152 mm
2 Label Profile Caps 8 40
Label Protection Strip 8 40, length 152 mm
2 Clips 8 St
m = 66.0 g
1 set 0.0.488.70

Label Profile 8 40
Al, anodized
m = 0.37 kg/m
natural, 1 pce., length 3000 mm 0.0.454.59

Label Profile Cap 8 40

PA-GF
m = 1.0 g
black, 1 pce. 0.0.488.56

361
 Special Elements Work Bench Design

Label Protection Strip 8 40

PVC
m = 14.3 g/m
transparent, 1 pce., length 1400 mm 0.0.488.63

Parts Stackable Parts Containers in various widths and

heights for holding small parts within easy reach at work
Containers benches.
The Parts Containers are divided into two sections:
- Storage containers at the rear
- Front section where a small number of components can
be transferred from the storage container for greater
ease of handling.
The Parts Container Covers can be used to seal the Parts
Containers against dust and enable the Parts Containers
to be stacked offset one above the other.

Parts Containers can be hooked onto the Parts Container

Fasteners (in 15° increments) which themselves locate
via anti-torsion lugs onto profiles or other components
(drill ⌀ 7 mm for M6). This allows each user to personal-
ise his work space and means that parts that are needed
can be put in place quickly.

Parts Container α = 15° α = 30° α = 45°

Width x [mm] y [mm] z [mm]

80 130 174 208

120 164 198 222
160 202 233 250

362
Special Elements Work Bench Design

The window can be used for content labelling cards. It

can also be used rotated around 180° (with the black
face to the front).

Parts Container 80x40

PA-GF
Window, PC, transparent / black
a = 80 mm             b = 40 mm
m = 152.0 g
black, 1 pce. 0.0.432.73

Parts Container 80x40 antistatic

PA-GF
Window, PC, transparent / black
a = 80 mm             b = 40 mm
m = 152.0 g
black, 1 pce. 0.0.432.76

Parts Container 120x40

PA-GF
Window, PC, transparent / black
a = 120 mm b = 40 mm
m = 200.0 g
black, 1 pce. 0.0.432.74

Parts Container 120x40 antistatic

PA-GF
Window, PC, transparent / black
a = 120 mm b = 40 mm
m = 200.0 g
black, 1 pce. 0.0.432.77

Parts Container 160x80

PA-GF
Window, PC, transparent / black
a = 160 mm b = 80 mm
m = 400.0 g
black, 1 pce. 0.0.432.75

Parts Container 160x80 antistatic

PA-GF
Window, PC, transparent / black
a = 160 mm b = 80 mm
m = 400.0 g
black, 1 pce. 0.0.432.78

Parts Container Cover 80

PA-GF
a = 80 mm
m = 51.0 g
black, 1 pce. 0.0.429.16

Parts Container Cover 80 antistatic

PA-GF
a = 80 mm
m = 51.0 g
black, 1 pce. 0.0.432.29

363
 Special Elements Work Bench Design

Parts Container Cover 120

PA-GF
a = 120 mm
m = 82.0 g
black, 1 pce. 0.0.429.18

Parts Container Cover 120 antistatic

PA-GF
a = 120 mm
m = 82.0 g
black, 1 pce. 0.0.432.26

Parts Container Cover 160

PA-GF
a = 160 mm
m = 109.0 g
black, 1 pce. 0.0.429.20

Parts Container Cover 160 antistatic

PA-GF
a = 160 mm
m = 109.0 g
black, 1 pce. 0.0.432.31

Labelling Cards for Parts Containers

Card
200 g/m2
white, 1 PU = 100 pce. 0.0.432.48

Parts Container Fastener 40

Parts Container Fastener 40, Al, anodized, black
1 Button-Head Screw ISO 7380-M6x16, St, bright zinc-pl.
1 T-Slot Nut 8 St M6, bright zinc-plated
1 anti-torsion lug, die-cast zinc, bright zinc-plated
m = 42.0 g
1 set 0.0.432.07

Parts Container Fastener 80

Parts Container Fastener 80, Al, anodized, black
2 Button-Head Screws ISO 7380-M6x16, St, bright zinc-pl.
2 T-Slot Nuts 8 St M6, bright zinc-plated
2 anti-torsion lugs, die-cast zinc, bright zinc-plated
m = 90.0 g
1 set 0.0.432.54

364
 Special Elements Work Bench Design

Containers 8 Suitable for holding small parts within easy reach at work
benches. The attachment on the rear allows the Parts
Container to be secured in the grooves of Profiles 8. The
screw fastening prevents the Parts Container inadvert-
ently becoming detached.

Parts Container 8 110x105

PA-GF, black
1 Button-Head Screw M5x12, St, bright zinc-plated
1 T-Slot Nut 8 Zn M5
a = 110 mm
m = 100.0 g
1 set 0.0.026.20

Parts Container 8 210x105

PA-GF, black
2 Button-Head Screws M5x12, St, bright zinc-plated
2 T-Slot Nuts 8 Zn M5
a = 210 mm
m = 210.0 g
1 set 0.0.026.21

Container Any kind of containers with wall thicknesses of up to

5 mm can be mounted between two profiles.
Mounting

365
 Special Elements Work Bench Design

Container Mounting 8
PA-GF
m = 3.0 g
black, 1 pce. 0.0.026.87

Arm Rest Ergonomic Arm Rest for rounding table edges and avoid-
ing impact points.
The antistatic surface prevents the build-up of electro-
static charges.

The Arm Rest is secured by means of Velcro fasteners to

fastening pads bonded onto the table top or screw-con-
nected to a Profile 8 using T-Slot Nuts 8 PA and Button-
Head Screws T4x12.

Arm Rest antistatic

PUR with Velcro fastening, black
2 fastening pads, self-adhesive, ABS, black
m = 130.0 g
1 set 0.0.465.10

366
 Special Elements Work Bench Design

Document The Document Holder system is used for constructing

display and information panels of any size in the work-
Holder place or the training area. The panels can be attached
directly to a frame construction made of aluminium
New profiles, e.g. to the work bench in the production area.
in catalogue The Document Holder can also be used to construct fixed
or moveable panels on appropriate frame structures.
The system consists of two aluminium profiles that are
interconnected using an integrated spring-loaded hinge.
The Document Holder Support Profile forms the fixed
frame which also secures the rear panel. This frame is
fixed onto basic constructions made up of Line 8 Profiles
using Clip 8 St.
The spring-loaded Lid Profile firmly clamps documents
and drawings and can securely hold an optional acrylic
glass panel to protect documents.

The Lid Profile opens and closes to clamp the Document

Holder.
The leaf springs hold the lid in place at its two extreme
positions. The document is held in place by simply clos-
ing the Lid Profile as illustrated.

A protective panel can be used in Document Holder

frames that are enclosed on all sides. This too is held in
position by the Lid Profile.v

The Document Holder Support Profile is fixed onto basic

constructions made up of Line 8 Profiles using Clip 8 St.

The Support Profile can also be secured to any surface

using a Countersunk Screw.

367
 Special Elements Work Bench Design

Document Holder 8 A4
Fully assembled (excluding protective panel)
Document dimension A = 210 mm
Document dimension B = 300 mm
m = 0.7 kg
1 set 0.0.476.22

Document Holder 8 A3
Fully assembled (excluding protective panel)
Document dimension A = 420 mm
Document dimension B = 300 mm
m = 1.3 kg
1 set 0.0.476.23

Document Holder 8 Frame A4

Fully assembled (including protective panel PMMA)
Document dimension A = 210 mm
Document dimension B = 300 mm
m = 2.3 kg
1 set 0.0.476.24

Document Holder 8 Frame A3

Fully assembled (including protective panel PMMA)
Document dimension A = 420 mm
Document dimension B = 300 mm
m = 3.4 kg
1 set 0.0.476.25

368
Special Elements Work Bench Design

Document Holders can be constructed in any sizes as

either clipboards or frames for documents.
item’s sales partners provide design assistance and
supply either individual components, complete frames or
building kits.
The tables below show the dimensions required for Docu-
ment Holders together with the various sizes.

The rear panel (thickness 2 mm) is clamped to the Sup-

port Profile by driving the Self-Tapping Screws DIN 7982
St 3.5x9.5 into its groove.
Retaining Cord D2.5 is inserted into the Lid Profile to
prevent the document from moving. Greasing the contact
surfaces of the leaf springs in the Profiles is recom-
mended.

Calculating the number and lengths of the individual

components for constructing Document Holders in the
form of a clipboard.
Qty. Length Length
Document dimensions A B
Rear panel (R) 1 A+20 mm B+26 mm
Support Profile 1 A+20 mm
Lid Profile 1 A+20 mm
Retaining Cord 1 A+20 mm
___A
Leaf Springs ​ ​
100
A
Self-Tapping Screws ​__
50 ​
3.5x9.5

Calculating the number and lengths of the individual

components for constructing Document Holder Frames.
Qty. Length Length
Document dimensions A B
Rear panel (R) 1 A+72 mm B+72 mm
Protective panel (S) 1 A+56 mm B+56 mm
Support Profile, horiz. 2 A+100 mm
Support Profile, vert. 2 B+20 mm
Lid Profile, horiz. 2 A+100 mm
Lid Profile, vert. 2 B+19.5 mm
A+B
___
Leaf Springs ​100 ​

Self-Tapping Screws A+B

___
​50 ​
3,5x9,5

369
 Special Elements Work Bench Design

Document Holder 8 Support Profile

Al, anodized
m = 0.68 kg/m
natural, cut-off max. 3000 mm 0.0.485.90

Document Holder 8 Lid Profile

Al, anodized
m = 0.47 kg/m
natural, cut-off max. 3000 mm 0.0.485.92

Document Holder 8 Cap Set

1 Cap Set right, PA-GF, black
1 Cap Set left, PA-GF, black
4 Hexagon Socket Head Cap Screws DIN 6912-M4x12,
black
m = 12.0 g
1 set 0.0.485.76

Document Holder 8 Leaf Spring

St
m = 1.2 g
stainless, 1 pce. 0.0.486.76

Countersunk Screw, self-threading DIN 7982 St 3.9x9.5,

TX 15
St
m = 80 g/100
stainless, 1 PU = 100 pce. 8.0.008.11

Retaining Cord D2.5

Elastomer, resistant to oils, water and cleaning agents
m = 6 g/m
clear, cut-off max. 10 m 0.0.485.88

370
 Special Elements Work Bench Design

Lifting Column Lifting Column 8 200x170 is designed for construct-

ing variable height work benches, and is also suitable
8 200x170 for many different applications where height adjust-
ment is required in the factory or office. High capacity
Roller Guides in conjunction with rack and pinion drives
permit rigid constructions which employ only a central
telescopic column and have the capacity to withstand
considerable bending moments from any direction.
All parts of the drive including the power supply are
integrated into the column and protected against dust
ingress.
Lifting Column 8 200x170 has been designed to ac-
commodate pressure loading when installed vertically.
It is not intended for continuous lifting operations in
automated industrial processes. The Lifting Column has a
service life of 10,000 strokes under nominal load.

The “electronic” and “synchro/memory” versions are

controlled by means of a Hand Held Control which can be
stored in a special drawer for easy access.

In addition to the motor-driven columns, a manual version

is also available (with handle).

The “electronic” and “synchro/memory” versions feature

a soft-start / soft-stop function.
The “synchro/memory” version has an integrated
electronic control for parallel operation of several Lifting
Columns and a memory function. Up to 9 positions can
be stored and retrieved by the user. The Hand Held
Control of this type includes an LED display which shows
the current height of the column.
For reasons of electrical and mechanical safety every
Lifting Column must be supported and covered over
the whole area at the upper and lower ends. The Lifting
Column Connection Profiles 240x32 are particularly
suitable for this.

Profile groove 8 on all side faces of the basic profile

enables the Lifting Column to be fully integrated into any
work bench structures constructed from elements of the
item MB Building Kit System.

371
 Special Elements Work Bench Design

Lifting Column Base h Stroke sBending

moment Fxl
1000N 515 mm 200 mm 220 Nm
manual
1000N / 2000N 585 mm 490 mm 220 Nm
electronic
1000N 585 mm 490 mm 220 Nm
synchro/memory

Lifting Column 8 200x170, 1000N, manual

Column, Al, natural anodized
Cap, PA, black
Cranked Handle, St
Operating Instruction
m = 14.0 kg
1 pce. 0.0.471.01

Lifting Column 8 200x170, 1000N, electronic

Voltage: 230 V AC 50/60 Hz (120 V AC version on request)
Operating temperature range: -20°C to 60°C
Maximum lifting force: 1000 N
Lifting speed: 50 mm/s  /  30 mm/s
Continuous duty: 15% at rated load
Protection: IP 30
Conformity: CE
Column, Al, anodized, natural
Cap, PA, black
Hand Held Control, ABS, black
Power cord 2 m
Operating Instructions
m = 21.0 kg
1 pce. 0.0.471.07

Lifting Column 8 200x170, 2000N, electronic

Voltage: 230 V AC 50/60 Hz (120 V AC version on request)
Operating temperature range: -20°C to 60°C
Maximum lifting force: 2000 N
Lifting speed: 50 mm/s  /  30 mm/s
Continuous duty: 15% at rated load
Protection: IP 30
Conformity: CE
Column, Al, anodized, natural
Cap, PA, black
Hand Held Control, ABS, black
Power cord 2 m
Operating Instructions
m = 21.0 kg
1 pce. 0.0.471.05

372
Special Elements Work Bench Design

Lifting Column 8 200x170, 1000N, synchro/memory II

Voltage: 230 V AC 50/60 Hz (120 V AC version on request)
Operating temperature range: -20°C to 60°C
Maximum lifting force: 1000 N
Lifting speed: 50 mm/s  /  30 mm/s
Continuous duty: 15% at rated load
Protection: IP 30
Conformity: CE
Column, Al, anodized, natural
Cap, PA, black
Power cord 2 m; Connecting cable 6 m
Operating Instructions
m = 21.0 kg
1 pce. 0.0.602.13

Hand Held Control synchro/memory

ABS
m = 150.0 g
black, 1 pce. 0.0.471.06

Drawer for Hand Held Control

ABS
m = 100.0 g
black, 1 pce. 0.0.471.11

373
 Special Elements Work Bench Design

Lifting Column Lifting Column Connection Profiles 240x32 and 100x32

are designed for ensuring stable connections to Lifting
Connection Column 8 270x170. They can be used to create both
Profiles base constructions and table top support structures. The
Lifting Column Connection Profiles prevent access to the
functional elements located inside the Lifting Columns
and support the applied lifting forces.

The screw channels

already prepared in the
lifting column profiles
are used to secure these
elements to the Lifting Col-
umn. Each Lifting Column
Connection Profile 240x32
is screwed into the end
face of the Lifting Column
using four M10 screws
(inner profile) or four M8
screws (outer profile).
a: Lifting Column Connec-
tion Profile 100x32
b: Lifting Column Connec-
tion Profile 240x32
c: Lifting Column 8
200x170

The marking grooves on the underside of Lifting Column

Connection Profile 240x32 ensure easy location of the
through hole for screw connection with Lifting Column 8
200x170.
To screw-fit Connection Profiles 100x32, M8 threads
must be tapped into the end faces of the ø 6.8 mm screw
channels of Connection Profiles 240x32.

Lifting Column Connection Profiles 100x32 (a) are used

with Lifting Column Connection Profiles 240x32 (b) to
form a rigid stable base.
Connection Profiles 100x32 require two holes machined
for screw-fitting to Connection Profiles 240x32.

374
Special Elements Work Bench Design

The solid rib of the Lifting Column Connection Profiles is

designed for securing adjustable feet.

The Caps are fitted in the Lifting Column Connection

Profiles using Self-Tapping Screws DIN 7981 St 4.2x16.

Lifting Column Connection Profile 100x32

Al, anodized
A = 16.20 cm² Ix = 13.31 cm4 Iy = 186.31 cm4
m = 4.37 kg/m Wx = 6.44 cm³ Wy = 30.87 cm³
natural, cut-off max. 6000 mm 0.0.473.30

Lifting Column Connection Profile 240x32

Al, anodized
A = 32.94 cm² Ix = 25.85 cm4 Iy = 1,746.20 cm4
m = 8.89 kg/m Wx = 11.96 cm³ Wy = 145.51 cm³
natural, cut-off max. 6000 mm 0.0.473.32

Cap 100x32
PA-GF
m = 12.0 g
black, 1 pce. 0.0.471.17

Cap 240x32
PA-GF
m = 30.0 g
black, 1 pce. 0.0.471.18

Self-Tapping Screw DIN 7981 St 4.2x16

St
m = 178 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.000.35

375
 Special Elements Work Bench Design

Lifting Column Lifting Columns for use in pairs when building smaller
lifting tables, office furniture or equipment tables. The
180x120 E play-free telescopic columns enable the height of work
surface to be adjusted easily.
New
All parts of the drive including the transformer are
in catalogue integrated into the Lifting Column and protected against
dust ingress.
Lifting Column 180x120 E must only be subjected to
compressive force. The lifting force of a pair is limited
to 1500 N. The electronic controls include soft-start
and soft-stop functions. Columns are operated using a
control, which can be fastened directly to the tabletop.
The power supply and control line are housed in the base
plate at the top of the column.

Construction height
of Lifting Columns
when retracted: 630 mm
Stroke: 450 mm
Lifting speed: 17 mm/s
Operating temperature 10° to 40°C,
range: only in dry conditions
Voltage: 230V AC 50 Hz
(slave column 24 V DC,
supply via master
column)
Protection class: II (protectively insulated)
Operating time: ED 10% at rated load
Protection: IP 30
CE compliance

If the table surface is subjected to eccentric loading, the

permitted bending moment of the column pair must be
observed:
Bending moment F x l = 150 Nm

376
Special Elements Work Bench Design

In order to ensure sufficient stability and electrical safety,

the top and bottom of every Lifting Column must be
completely covered by a plate.
Lifting Column Connection Set 8 E, Top is used to con-
nect the top of the column to the tabletop.
Lifting Column Connection Sets 8 750/900 E, Bottom
serve as a table base at the bottom of the column. For
asymmetric table base constructions, the profiles can
also be shortened as required on one side. The Connec-
tion Sets are pre-fitted with all the necessary through
holes and fastening elements.

Lifting Column Set 180x120 E

2 columns, Al, anodized, natural
16 Button-Head Screws DIN 7500-M6x40, St, bright zinc-
plated
Table control with lead 2.5 m, ABS black
Power cord 2.5 m
Connection cable 2.5 m
m = 23.3 kg
1 set 0.0.486.49

Lifting Column Connection Set 8 E, Top

2 Mounting Plates Al, anodized, natural
4 Caps 8 160x16, PA-GF, blac
m = 1.8 kg
1 set 0.0.486.52

Lifting Column Connection Set 8 750 E, Bottom

2 connection profiles, Al, anodized, natural
4 Caps 8 160x40, PA-GF, black
8 Cover Profiles 8 32x4, NBR, black
m = 8.9 kg
1 set 0.0.486.50

Lifting Column Connection Set 8 900 E, Bottom

2 connection profiles, Al, anodized, natural
4 Caps 8 160x40, PA-GF, black
8 Cover Profiles 8 32x4, NBR, black
m = 10.6 kg
1 set 0.0.486.51

377
 Special Elements Work Bench Design

Foot Cap For end-face covering of a Profile 8 40x40 light, where

the core bore is used as a socket for an adjustable foot
or similar.

The Foot Cap is clamped in the outer profile cavities of

the Profile 8 40x40 light.

Foot Cap 8 40x40 light

PA-GF
m = 6.0 g
black, 1 pce. 0.0.473.03

378
 Special Elements Work Bench Design

Support Arm Stylish combination of fastening elements for construct-

ing a whole range of fixtures and equipment, e.g. for
Spacer Element connecting the legs of the workbench with the table top,
securing railing elements or as a spacer for guards and
Flange enclosures.
Spacer Element 8 D40 is positioned between Support
Arm 8 120 and Flange 8 D130. The Flange can also be
screwed directly to the Support Arm, however.
Support Arm 8 120 is also highly suitable for creat-
ing a stylish connection between Profile 8 R26-270°
(Section 1.1 Profiles) and table tops, walls and panels.

Positioning aids ensure that the Support Arm is con-

nected in the correct position on the profile side.
These can be broken off in order to install the Support
Arm at any chosen angle.
Flange 8 D130 and Spacer Element 8 D40 are used for
securing the Support Arm to surfaces.

The removable fixing elements prevent the Support Arm,

Spacer Element and Flange from twisting.
The length of the screws depends on the combination
selected:
A: Button-Head Screw ISO 7380-M8x18 when connect-
ing Support Arm 8 120 with system groove 8
B: Countersunk Screw DIN 7991-M8x50 when fitting
Spacer Element 8 D40 between Flange 8 D130 and
Support Arm 8 120
Countersunk Screw DIN 7991-M8x30 when connecting
Flange 8 D130 directly to Support Arm 8 120 Counter-
sunk Screw DIN 7991-M8x30
C: Countersunk Screw DIN 7991-M6x(10 + t) Depending
on the particular application

Fmax. = 500 N

Support Arm 8 120

Die-cast zinc
2 fixing elements, die-cast zinc, galvanized
m = 530.0 g
white aluminium, similar to RAL 9006, 1 set 0.0.474.80

379
 Special Elements Work Bench Design

Flange 8 D130 can also be used as a mounting plate for

table columns made from Column Profile D110 (Section
7.2 Profiles with Integrated Conduit). It can be used for
connecting to the table top, to a Base Plate or directly to
the floor.

Flange 8 D130 is screwed to Column Profile D110 by

means of 2 Countersunk Screws DIN 7981-M8x25.
To do this, M8 threads must be drilled into the core bores
(⌀ 6.8 mm) in the Column Profile.

Spacer Element 8 D40

Die-cast zinc
4 fixing elements, die-cast zinc, galvanized
m = 129.0 g
white aluminium, similar to RAL 9006, 1 set 0.0.474.81

Flange 8 D130
Die-cast zinc
2 fixing elements, die-cast zinc, galvanized
m = 399.0 g
white aluminium, similar to RAL 9006, 1 set 0.0.474.82

380
 Special Elements Work Bench Design

Table Adapter Industrial work benches, material trolleys and shelving

often require through columns through the shelves or
Set table tops (for tool rails etc.).
Table Adapter Sets are available to simplify the complex
task of machining the table top (e.g. contoured saw cut
around table leg).
Two Table Adapter Sets are needed for each through
column.

When using the Table Adapter Set the single diagonal cut
of the panel element is required (Section 5.3 Panels for
Work Bench Design).
The Table Adapter Sets fill out the resulting gaps around
the profile.

Table Adapter Set 40

1 Table adapter 40, PA-GF, black
1 Button-Head Screw ISO 7380-M5x25, St, bright zinc-pl.
1 washer DIN 433-5.3, St
1 T-Slot Nut 8 Zn M5
m = 27.0 g
1 set 0.0.438.03

Cable Duct Robust modular special-purpose conduit for use as a

cable duct on all types of work bench constructions de-
signed to withstand both office and factory environment.
The system elements are designed to create large cross-
section Cable Ducts that are able to hold both adapter
blocks and power packs. Lines can be run in and out of
the Cable Duct at any position. Cables can be installed
or exchanged quickly by opening the swing-up cover. A
flexible brush provides a seal between the cover and the
Cable Duct and also prevents cables slipping out.
The modular design means that Cable Ducts can be built
for almost all work bench geometries and constructions.
item‘s sales partners provide design assistance and sup-
ply either individual components, complete Cable Ducts
or building kits.

381
 Special Elements Work Bench Design

The space inside the Cable Duct is large enough to stow

power packs even when plugged into adapter blocks.

The robust Cable Duct can be secured at any position

on desks or work bench systems by means of holes
provided in Wall Profile KW and is inherently stable.
When snapped into place Catch KW provides the neces-
sary stability for the cable duct despite the large swing lid
opening. At least two Catches KW are recommended per
lid section.

Depending on the intended purpose of the work bench,

the Cable Duct can be used as an extension of the bench
surface or can be hidden below the latter.

When used below the work bench top, the Cable Duct
can be used without Lid Profile 160 KW, but not without
Catch 160 KW.

The Cable Duct either provides an extension to the work

bench top within the frame of the work bench or is fitted
to a height-adjustable work bench top.

382
Special Elements Work Bench Design

The design of the modular duct system allows the

construction of segmented sections of any required
length. The individual profile elements are simply locked
together. Openings of any size in the Wall and Support
Profiles are possible to each side.
Cables from the cable duct can be run through these
openings.
The profiles are locked in position relative to each other
using the screws of Cap KW.
The grooves of Line 5 Support and Wall Profiles KW
enable T-Slot Nuts 5 (Section 3.1 T-Slot Nuts) to be used
to secure parts within the cable duct.

The end face of the Cable Duct is closed by Conduit Caps

160-45° KW which are screwed to the Support and Wall
Profiles. These are equipped with feedthrough openings
for cables and plugs. An appropriate cover can be fitted
to these openings if they are not being used.
The Conduit Caps are supplied in pairs.

Sealing Brush KW is secured to Lid Profile 160 KW by

inserting it into the appropriate groove. A centre punch
or similar is then used on the underside of the groove in
order to deform it and ensure that Sealing Brush KW is
permanently held in position.

Support Profile KW
Al, anodized
m = 1.50 kg/m
natural, cut-off max. 3000 mm 0.0.474.75

383
 Special Elements Work Bench Design

Wall Profile KW
Al, anodized
m = 3.00 kg/m
natural, cut-off max. 3000 mm 0.0.474.79

Wall Profile 160-45° KW

Al, anodized
m = 2.25 kg/m
natural, cut-off max. 3000 mm 0.0.474.76

Lid Profile 160 KW

Al, anodized
m = 0.74 kg/m
natural, cut-off max. 3000 mm 0.0.474.78

Sealing Brush KW
PA
m = 40 g/m
black, 1 pce., length 2000 mm 0.0.488.47

Catch 160 KW
PA-GF
m = 34.0 g
black, 1 pce. 0.0.474.70

Conduit Cap 160-45° KW

2 Conduit Caps, St, black
2 covers, St, black
8 Button-Head Screws ISO 7380-M3x6, St, black
8 washers DIN 125-3.2, St, black
8 hexagon nuts DIN 934-M3, St, black
8 Self-Tapping Screws DIN 7982-4.2x16, St, black
m = 540.0 g
1 set 0.0.474.98

384
 Special Elements Work Bench Design

Foot Rest Foot Rest 450x400 can be adjusted to different heights

and is suitable for all kinds of work benches. It can
450x400 be positioned at any location under work benches in
workshops or offices and adjusted to suit specific users
New and working environments. Its adjustable height renders
in catalogue it suitable for activities carried out both standing and
seated.
The tread plate is made from a plastic with ESD (electro-
static discharge) properties. ESD is only ensured if the
tread plate has a conductive connection to the contact
surface (floor) or an appropriate Earthing Terminal. A
conductor is connected to the underside of the tread
plate for this purpose. The discharge resistance R from
the tread plate surface to the conductor connection is
103 Ω < R < 105 Ω.

The tread plate can be secured in one of two different

basic positions - high or low. Pressing the central foot-op-
erated button releases the pneumatic spring lock inside
the Lifting Column. The height of the surface on which
the feet rest can then be infinitely adjusted as required
over a range of 110 mm in each basic position by exert-
ing pressure on the tread plate. The height of this surface
can thus be anywhere between 100 and 340 mm.

Foot Rest 450x400 ESD

Base frame, St
Lifting Column, Al
Tread plate, PA
Notes on Use and Installation
m = 6.4 kg
black, 1 set 0.0.600.72

385
 Special Elements Work Bench Design

Drawer Robust Drawer Units made from powder-coated steel

sheet (RAL 7042) in three different heights. The units
Units can be attached to the work bench frame or fixed in place
under the work surface.
New The tallest Drawer Unit, the S4 H650, can also be located
in catalogue on a Base and used as a free-standing unit. Any table
top can then be attached to the top of the unit - using the
through holes.
The Mounting Frame allows the Drawer Units to be
screwed to and suspended from table structures. The
Mounting Frame consists of two parts, one of which is
screwed to the through holes on the top of the Drawer
Unit and the other to the underside of the table. The
Drawer Unit can then simply be slid in and removed again
if necessary.

The drawers have maintenance-free ball-bearing pull-

outs (85% pull-out depth) and a carrying capacity of at
least 50 kg. Slip-resistant mats are fitted and one of the
drawers has adjustable compartments. The grip rails
have inserts that can be written on, allowing easy drawer
labelling. The Drawer Units have a central lock.

The Base 130 for Drawer Unit S4 H650 allows the unit
to stand on the floor. It comes with the fastening screws
required to attach it to the Drawer Unit. The resultant total
unit height is 780 mm. The unit can thus also be used
directly as part of the table structure.

Drawer Unit S2 H283

Steel sheet
1 drawer 50 mm high
1 drawer 150 mm high with divider
Labelling cards for grip rails
Cylinder Lock with 2 keys
m = 31.0 kg
grey, similar to RAL 7042, 1 pce. 0.0.603.18

Drawer Unit S3 H383

Steel sheet
1 drawer 50 mm high
1 drawer 100 mm high with divider
1 drawer 150 mm high
Labelling cards for grip rails
Cylinder Lock with 2 keys
m = 40.6 kg
grey, similar to RAL 7042, 1 pce. 0.0.603.19

386
Special Elements Work Bench Design

Drawer Unit S4 H650

Steel sheet
1 drawer 50 mm high
2 drawers 150 mm high
1 drawer divider
1 drawer 200 mm high
Labelling cards for grip rails
Cylinder Lock with 2 keys
m = 58.0 kg
grey, similar to RAL 7042, 1 pce. 0.0.603.20

Drawer Unit, Mounting Frame

Steel sheet
Two parts
Fastening Set for attaching to Drawer Unit
m = 7.0 kg
grey, similar to RAL 7042, 1 set 0.0.603.25

Drawer Unit, Base 130

Steel sheet
Fastening Set for attaching to Drawer Unit
m = 5.0 kg
grey, similar to RAL 7042, 1 set 0.0.603.21

387
 Special Elements Lighting and Power Supply

6.6 Lighting und For illuminating work areas and areas used by traffic. Both Light Fittings are equipped with electronic Lamp-
Control Units to ensure flicker-free operation and can be
Power Supply Light Fitting 55W is a workplace light with integrated
connected together to produce light strips.
swivel device and parabolic reflector grid to ensure
optimum illumination. The Lamp 35W is a spotlamp for adjustable lighting of
Light Fitting 11W is based on the installation elements. assembly areas. It is therefore also available as a model
and is therefore compatible with the cable conduits (see with flexible tube.
Section 7).

Light Fitting Sturdy Light Fitting for flicker-free illumination of work-

places and machines. The integrated swivel profile with
55W Line 8 system groove supports 7 setting angles.
The Light Fitting can be powered from a 230 V AC source
(120 V AC on request) and is VDE-ENEC safety-approved.
Upstream connection of a suitable dimmer enables the
light output to be adjusted. When fitted with the impact-
resistant Polycarbonate Protective Panel and sealing cap,
the Light Fitting complies with IP 40-EN 60529.
All electrical connecting elements are approved for a
rated voltage of 250 V AC with a rated current of 16 A.

To allow the Light Fitting to be adjusted to individual

applications, it can be locked in various positions over a
swivel range of ±22.5° from 0°.

388
Special Elements Lighting and Power Supply

The Connecting Cable is used to connect the power sup-

ply to an earthed plug.
The socket can be used to power the Light Fitting from
any line network which is in place. The wires are held
securely in the socket by means of a spring-force con-
nection.
If several Light Fittings are connected end-to-end, the
power is fed from one Light Fitting to another by means
of the Adapter. The dowel which is inserted into a mount-
ing hole in the cap provides a mechanical link between
the Light Fittings.
If several Light Fittings positioned separately are connect-
ed in series and share a common power supply, the Light
Fittings are interconnected using the Extension Cable
which is available prefitted with appropriate connectors
in a standard length of 2 m, or alternatively a customised
version may be made using a plug and socket.

The Light Fitting can be sealed against dust (IP 40) by

means of the Protective Panel. This panel also protects
the Light Fitting against soiling and damage. The open
socket must be sealed with a cap.

Light Fitting 55W, 230V

On/off switch
55W compact fluorescent lamp
Electronic Lamp-Control Unit
60° parabolic reflector grid
Socket lock
Notes on Use and Installation
m = 3.7 kg
1 pce. 0.0.417.34

Light Fitting 55W, 120V

On/off switch
55W compact fluorescent lamp
Electronic Lamp-Control Unit
60° parabolic reflector grid
Socket lock
Notes on Use and Installation
m = 3.7 kg
1 pce. 0.0.417.58

Compact Lamp 55W

Twin tube
Tube diameter: 17 mm
Power: 55 Watt
Light colour: natural white, 4800 lm
m = 150.0 g
1 pce. 0.0.417.57

Connecting Cable, Socket / Earthed Plug

Cable length 3 m (1.5 mm2)
m = 370.0 g
black, 1 pce. 0.0.417.42

389
 Special Elements Lighting and Power Supply

Socket, Spring-Force Connected

PA
m = 25.0 g
black, 1 pce. 0.0.417.44

Adapter, Socket / Plug

PA
incl. dowel
m = 13.0 g
black, 1 set 0.0.417.45

Extension Cable, Socket / Plug

Cable length 2 m (1.5 mm2)
m = 234.0 g
black, 1 pce. 0.0.417.52

Plug, Spring-Force Connected

PA
m = 25.0 g
black, 1 pce. 0.0.417.59

Polycarbonate Protective Panel

PC, transparent
incl. socket sealing cap
m = 195.0 g
1 set 0.0.417.43

Light Fitting Compact industrial light for use with safety low voltage
supply. Each segment (360 mm long) of the Light Fitting
11W is equipped with an electronic Lamp-Control Unit for low
voltage (24 V DC) and a Compact Lamp (power 11 W,
corresponds to a conventional 75 W filament lamp).

The rear of the housing is ready for fastening with Button-

Head Screws M5x14.
Fully compatible with conduit profiles (Section 7.1
Conduits).

Fastening of Light Fitting 11W to any mounting surface or

Profile 8 grooves.

390
 Special Elements Lighting and Power Supply

Length of transparent cover

Light Fitting 11W 80x40x360

Aluminium housing
Transparent cover, PMMA
Caps, PA-GF, black
Lamp-Control Unit, Compact Lamp, reflectors, installation
material, fastening screws M5x14
Rated voltage: 24 V DC
Protection: IP 50, EN 60529
Power output: 11 W
m = 0.7 kg
1 pce. 0.0.417.06

Light Fitting 11W 80x40x720

Aluminium housing
Transparent cover, PMMA
Caps, PA-GF, black
Lamp-Control Unit, Compact Lamp, reflectors, installation
material, fastening screws M5x14
Rated voltage: 24 V DC
Protection: IP 50, EN 60529
Power output: 22 W
m = 1.4 kg
1 pce. 0.0.417.07

Compact Lamp Lamp for Light Fitting 11W or Lamp-Control Unit 11W.
The light output corresponds to a conventional 75 W
filament lamp.

Compact Lamp 11W

Twin tube
Tube diameter: 12 mm
Power output: 11 W
m = 70.0 g
1 pce. 0.0.417.17

391
 Special Elements Lighting and Power Supply

Lamp 35W Dust-tight and water-tight industrial spotlight (IP 67) in a

low-voltage (12 V) design.
The aluminium housing for the light fitting is equipped
for fastening with Profile 8 grooves. A Hinge, heavy duty
or other fastening elements can be used to integrate the
Lamp 35W into machines and fixtures and equipment.
Lamp 35W comes with a 2 m connecting cable, which is
linked to the electronic transformer using a coded system
plug.
Up to 3 Lamps can be attached to this power pack via the
distributor block.
The voltage supply to the electronic transformer is
provided via the Connecting Cable, Socket / Earthed Plug
(Art. No. 0.0.417.42) to a 230 V safety contact socket.
The housing of Lamp 35W can be fitted with Handle PA
80 (Section 4.1 Handles).

Fixed Lamp 35W, adjustable with Hinge 8 40x40, heavy-

duty with Clamp Lever.

Lamp 35W
ON/OFF switch
Halogen reflector 35W
Protective panel of hardened glass
Protection: IP 67, EN 60529
Protection class III
Notes on Use and Installation
m = 0.6 kg
1 set 0.0.417.60

Lamp 35W with Flexible Tube

ON/OFF switch
Halogen reflector 35W
Protective panel of hardened glass
Protection: IP 67, EN 60529
Protection class III
m = 1.2 kg
1 set 0.0.417.71

392
 Special Elements Lighting and Power Supply

Lamp 35W, Halogen Reflector

m = 25.0 g
1 pce. 0.0.417.77

Lamp 35W, 3-Way Distributor Block

m = 20.0 g
1 pce. 0.0.417.74

Electronic Transformer 105W

Primary voltage: 230/240 V AC
Secondary voltage: 12 V AC
m = 167.0 g
1 pce. 0.0.417.75

Multi-Socket Multi-Socket Power Strips are used to provide work

benches with a modular energy supply. They have 5
Power Strips earthed plug sockets (German domestic standard) that
can be isolated from the mains using an illuminated 2-
New pole ON/OFF switch. The plug sockets are set at an angle
in catalogue of 45° so that angled plugs can also be inserted without
any problem.
Depending on their design, Multi-Socket Power Strips are
connected to the mains using either a fixed conven-
tional power cord with earthed plug or a system plug
with reverse polarity protection power cord (Art. No.
0.0.417.42).

Multi-Socket Power Strips with a system plug can also be

interconnected using an Adapter (Art. No. 0.0.417.45) or
Extension Cable (Art. No. 0.0.417.52). The total current
load must not exceed 16 A (at max. 250 V AC).
The Fastening Sets included with the Multi-Socket Power
Strips enable them to be attached to Line 8 Profiles or
any other components in a number of different ways. The
angle brackets can be inserted in the Multi-Socket Power
Strip end caps in various directions. This enables fasten-
ing on the profile groove on the top or side.

393
 Special Elements Lighting and Power Supply

Multi-Socket Power Strip, 5 outlet, with conventional

power cord
Housing, Al, anodized, natural
ON/OFF switch, illuminated, 2-pole
Feed cable 1.5 mm², l = 2 m
2 angle brackets with screws
2 T-Slot Nuts 8 St M4
m = 690.0 g
1 set 0.0.602.84

Multi-Socket Power Strip, 5 outlet, with system plug

Housing, Al, anodized, natural
ON/OFF switch, illuminated, 2-pole
System plug
System socket
2 angle brackets with screws
2 T-Slot Nuts 8 St M4
m = 470.0 g
1 set 0.0.602.83

394
 Special Elements General Accessories

6.7 General This section contains specialised profiles (some with > Buffer Strip for elastic sealing of gaps and as a door
combined functions), accessories and damping elements. buffer
Accessories > Telescope Profiles as length-adjustable struts.
> Warning and Protective Profiles
> Impact Buffers and Parabolic Buffers are capable
of absorbing impacts which are applied to linear axes,
sliding doors, swing doors and lifting doors or any other
moving components.

Warning and Flexible plastic cavity profiles with fastening geometry for
grooves of Line 8 Profiles, for protecting against knocks
Protective on the side face of profiles or to cover profile edges.
Profiles The profiles are available as Warning and Protective Pro-
files 8 with a yellow / black warning marking to highlight
edges or corners that are in danger of being impacted or
to identify danger zones.
The ends of the Warning and Protective Profiles are
sealed by flexible Caps.

The Protective Profiles have a modular dimension of

40 mm.
Large cross-sections of Line 8 Profiles can be protected
effectively by combining several Protective Profiles.

Protective Profile 8 40x16

TPE
m = 334 g/m
black, 1 pce., length 2000 mm 0.0.474.72

Warning and Protective Profile 8 40x16

TPE, black
yellow stripe
m = 334 g/m
1 pce., length 2000 mm 0.0.476.28

Protective Profile 8 40x16 R16

TPE
m = 435 g/m
black, 1 pce., length 2000 mm 0.0.474.71

Warning and Buffer Profile 8 40x16 R16

TPE, black
yellow stripe
m = 435 g/m
1 pce., length 2000 mm 0.0.476.27

395
 Special Elements General Accessories

Cap for Protective Profile 8 40x16

TPE
m = 6.0 g
black, 1 pce. 0.0.474.74

Cap for Protective Profile 8 R16-90°

TPE
m = 2.0 g
black, 1 pce. 0.0.474.73

Impact Buffers Rubber-metal elements for absorbing impacts. Resistant

to oil, water, sea water and road salt solutions. Partially
Parabolic resistant to soap solutions, vegetable fats and animal
Buffers fats. It can also be used as a simple, damping foot.

max. F s

Impact Buffer M4 90 N 1.4 mm

Impact Buffer M6 150 N 2.7 mm

Impact Buffer M8 350 N 3.0 mm

396
Special Elements General Accessories

max. F s

Parabolic Buffer M8 370 N 20.0 mm

Parabolic Buffer M10 1057 N 35.0 mm

Parabolic Buffer M12 2360 N 50.0 mm

Parabolic buffer with approximately exponential force

profile.

Impact Buffer M4 D15x15

NBR
Hardness 55 Sh A
Steel insert, St
a = M4 b = ⌀ 15 mm
c = 15 mm
m = 5.0 g
black, 1 pce. 0.0.416.33

Impact Buffer M6 D20x15

NBR
Hardness 55 Sh A
Steel insert, St
a = M6 b = ⌀ 20 mm
c = 15 mm
m = 12.0 g
black, 1 pce. 0.0.416.35

Impact Buffer M8 D30x30

NBR
Hardness 55 Sh A
Steel insert, St
a = M8 b = ⌀ 30 mm
c = 30 mm
m = 38.0 g
black, 1 pce. 0.0.416.37

Parabolic Buffer M8 D30x36

NBR
Hardness 55 Sh A
Steel insert, St
a = M8 b = ⌀ 30 mm
c = 36 mm
m = 26.0 g
black, 1 pce. 0.0.416.39

Parabolic Buffer M10 D50x58

NBR
Hardness 55 Sh A
Steel insert, St
a = M10 b = ⌀ 50 mm
c = 58 mm
m = 103.0 g
black, 1 pce. 0.0.416.41

Parabolic Buffer M12 D75x89

NBR
Hardness 55 Sh A
Steel insert, St
a = M12 b = ⌀ 75 mm
c = 89 mm
m = 319.0 g
black, 1 pce. 0.0.416.43

397
 Special Elements General Accessories

Buffer Strip Flexible plastic strip with fastening geometry for Profiles
8 and Clamp Profile 8 32x18.
The strip can be used as a stop for swing, sliding and lift-
ing doors, as a sealing profile or for similar applications.

In enclosure and guard applications using Hanger 8/Door

Rabbet 8 (gap width 25/28 mm), Buffer Strip 8 20x18
can be used to reduce the gap width.

Buffer Strip 8 20x18

TPE
Hardness 73 Sh A
Oil, UV and water resisting
m = 240 g/m
black, 1 pce., length 2000 mm 0.0.458.01

398
 Special Elements General Accessories

Telescope Outside profile for constructing telescope profiles of

variable length for adjusting the height or inclination of
Profile fixtures and equipment.
A profile 6 30x30 must be used for the inside profile.
The outside profile can be connected directly to a profile
groove on the end face or using fastening elements
(Hinges, heavy duty, etc.).
Line 6 components are suitable for connecting the inside
profile.
The inside profile, which is guided by a sliding bearing
in the telescope, is secured with the Telescope Securing
Set.

Profile 6 30x30 must be 14 mm shorter than Tele-

scope Profile 8 40x40 in order that it can be inserted
completely in the assembled telescope, and the stroke
thereby maximised.
Max. load in telescope direction: 500 N

Overall length L of the telescope:

L ≥ stroke + 74 mm

Telescope Profile 8 40x40

Al, anodized
A = 5.92 cm² Ix = 10.52 cm4 Iy = 11.46 cm4
It = 16.28 cm4
m = 1.59 kg/m Wx = 5.26 cm³ Wy = 5.73 cm³
natural, cut-off max. 3000 mm 0.0.440.50

Telescope Securing Set 8 40x40

T-Slot Nut 6 St M6, bright zinc-plated
Washer DIN 9021-6,4, St, bright zinc-plated
Clamp lever, black
m = 86.0 g
1 set 0.0.444.71

Telescope Connection Set 8 40x40

Telescope cap 8 40x40, PA, black
Telescope sliding cap 8 40x40, PA, black
Telescope connecting plate 8 40x40, die-cast zinc, white
aluminium
1 Cap Screw DIN 912-M6x16, St, bright zinc-plated
2 Cap Screws DIN 912-M4x12, St, black
1 square nut DIN 562-M8, St, bright zinc-plated
2 Countersunk Screws DIN 7991-M4x20, St, bright zinc-pl.
m = 138.0 g
1 set 0.0.440.54

399
7 Installation Elements
Conduits
Profiles with Integrated Conduit
Electronic Boxes
Fasteners for Cables, Hoses and
Switches
 Installation Elements Conduits

The Installation Elements product group consists of and pipes need to be laid.
simple conduits, the highly variable modular conduit sys- The systematic integration of these solutions into the MB
tems, profiles with integrated conduits, Electronic Boxes Building Kit System not only results in a clear, uncluttered
and fasteners for cables and switches. and attractive design, it also offers greater operating
A significant portion of the work related to the planning safety by virtue of the clearly laid out installation and the
and construction of fixtures involves the supply of power elimination of shear and abrasion points.
and compressed air to actuators, the connection of sen-
sors and many other operations for which cables, hoses

7.1 Conduits Conduits in the modular dimensions of the profile Lines to 80x80 mm or from Support Profiles and Wall Profiles
for integrating all supply lines in machines and systems. of modular conduit system 40x40 mm to 160x160 mm.
Their stable construction from extruded aluminium The Cable Duct is a special conduit which is particularly
means that the conduits are self-supporting even over suitable for work area applications.
long runs. It is therefore described in Section 6.5 Work Bench
Installation conduits can be customised from Conduit Design.
Profiles E/SE with fixed modular dimensions 30x15 mm

7.1.1 Conduits E Simple aluminium conduits for installation of cables and

hoses. The conduits are made from U-section Conduit
Profiles and a matching Lid Profile.
They are available in the modular dimensions of Profiles
6 and 8.

The Lid Profiles can be used as covers for the U-shaped

Conduit Profiles and for the modular conduit system.

7
Conduits SE are fitted with continuous screw channels for
securing the Conduit Caps.
For conduits E, it is possible, by using Conduit Cap Fas-
tener E, to mount caps from the modular conduit system
on conduits E of modular dimension 40 mm.

401
 Installation Elements Conduits

Conduit Profiles Conduit Profiles E and the corresponding Lid Profiles

can be used to construct installation conduits of sizes
30x15 mm to 80x80 mm.
Self-Tapping Screws can also be used in the marking
guideline to secure the Lid Profile.
An electrically conductive connection is established at
the same time.

The installation conduits in the SE version feature a

screw channel for fastening End Caps. This makes these
cable routing conduits easier to use.

Conduit Profile U x

30x30 SE; 60x30 D30 SE;

6.8
60x30 D60 SE; 60x60 SE

40x40 SE; 80x40 D40 SE;

7.2
80x40 D80 SE; 80x80 SE

Conduit Profile U 30x15 E

Al, anodized
A = 0.72 cm²
m = 0.19 kg/m
natural, cut-off max. 3000 mm 7.0.002.97

Conduit Profile U 30x30 E

Al, anodized
A = 1.12 cm²
m = 0.30 kg/m
natural, cut-off max. 3000 mm 7.0.002.89

New Conduit Profile U 30x30 SE

in catalogue Al, anodized
A = 1.67 cm²
m = 0.44 kg/m
natural, cut-off max. 3000 mm 0.0.487.24

Conduit Profile U 40x20 E

Al, anodized
A = 1.01 cm²
m = 0.27 kg/m
natural, cut-off max. 3000 mm 7.0.001.42

402
 Installation Elements Conduits

Conduit Profile U 40x40 E

Al, anodized
A = 1.70 cm²
m = 0.45 kg/m
natural, cut-off max. 3000 mm 7.0.001.44

New Conduit Profile U 40x40 SE

in catalogue Al, anodized
A = 2.23 cm²
m = 0.61 kg/m
natural, cut-off max. 3000 mm 0.0.487.27

Conduit Profile U 60x30 D30 E

Al, anodized
A = 2.78 cm²
m = 0.75 kg/m
natural, cut-off max. 3000 mm 7.0.002.93

New Conduit Profile U 60x30 D30 SE

in catalogue Al, anodized
A = 3.22 cm²
m = 0.86 kg/m
natural, cut-off max. 3000 mm 0.0.487.30

Conduit Profile U 60x30 D60 E

Al, anodized
A = 1.51 cm²
m = 0.41 kg/m
natural, cut-off max. 3000 mm 7.0.002.95

New Conduit Profile U 60x30 D60 SE

in catalogue Al, anodized
A = 2.09 cm²
m = 0.55 kg/m
natural, cut-off max. 3000 mm 0.0.487.33

Conduit Profile U 60x60 E

Al, anodized
A = 3.38 cm²
m = 0.91 kg/m
natural, cut-off max. 3000 mm 7.0.002.91

New Conduit Profile U 60x60 SE

in catalogue Al, anodized
A = 3.82 cm²
m = 1.02 kg/m
natural, cut-off max. 3000 mm 0.0.487.36

403
 Installation Elements Conduits

Conduit Profile U 80x40 D40 E

Al, anodized
A = 4.62 cm²
m = 1.25 kg/m
natural, cut-off max. 3000 mm 7.0.002.75

New Conduit Profile U 80x40 D40 SE

in catalogue Al, anodized
A = 5.11 cm²
m = 1.37 kg/m
natural, cut-off max. 3000 mm 0.0.487.39

Conduit Profile U 80x40 D80 E

Al, anodized
A = 3.06 cm²
m = 0.82 kg/m
natural, cut-off max. 3000 mm 7.0.002.76

New Conduit Profile U 80x40 D80 SE

in catalogue Al, anodized
A = 3.60 cm²
m = 0.96 kg/m
natural, cut-off max. 3000 mm 0.0.487.42

Conduit Profile U 80x80 E

Al, anodized
A = 5.61 cm²
m = 1.52 kg/m
natural, cut-off max. 3000 mm 7.0.002.74

New Conduit Profile U 80x80 SE

in catalogue Al, anodized
A = 6.10 cm²
m = 1.64 kg/m
natural, cut-off max. 3000 mm 0.0.487.45

404
 Installation Elements Conduits

Lid Profiles The Lid Profiles can be used as covers for U-shaped
Conduit Profiles and the modular conduit system.

Self-Tapping Screws can also be used in the marking

guideline to secure the Lid Profile. An electrically conduc-
tive connection is established at the same time.

Lid Profile Self-Tapping Bore

Screw DIN 7981
D30 and D60 3.5x6.5 ⌀ 3.0 mm
D40 and D80 4.2x9.5 ⌀ 3.5 mm

Lid Profile D30 E

Al, anodized
A = 0.85 cm²
m = 0.23 kg/m
natural, cut-off max. 3000 mm 7.0.002.85

Lid Profile D40 E

Al, anodized
A = 1.13 cm²
m = 0.30 kg/m
natural, cut-off max. 3000 mm 7.0.001.46

Lid Profile D60 E

Al, anodized
A = 1.50 cm²
m = 0.41 kg/m
natural, cut-off max. 3000 mm 7.0.002.87

Lid Profile D80 E

Al, anodized
A = 2.12 cm²
m = 0.57 kg/m
natural, cut-off max. 3000 mm 7.0.002.73

Self-Tapping Screw DIN 7981 St 3.5x6.5

St
m = 74 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.008.65

Self-Tapping Screw DIN 7981 St 4.2x9.5

St
m = 131 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.98

405
 Installation Elements Conduits

7.1.2 Modular The modular conduit system can be used to construct

various sizes of conduit to accommodate cables and
Conduit System hoses.
The combination of Wall Profiles, Support Profiles and Lid
Profiles facilitates the construction of complex, branched
conduit structures without time-consuming processing of
the walls at the branch points. The conduit elements are
simply locked into each other.
Existing conduit structures can also be modified subse-
quently with ease.
Even with branched systems, the cables and hoses can
be installed or replaced at a later stage without the need
for drilling etc.
The modular conduit system is constructed using the
modular dimensions of Line 8. Profile structures can thus
be combined without any restrictions. Support Profiles
with grooves facilitate the process of connecting profiles
and conduits.
The possibilities of the modular conduit system comprise:
> Wall Profiles, Support Profiles, with and without
grooves, in modular dimensions, for the construction of
any type of self-supporting conduits from 40x40 mm up
to 160x160 mm
> Variable positioning of the Support Profiles and Wall
Profiles for different conduit configurations; the conduit
can be opened from any side
> Partitioning of individual sectors by incorporating sup-
plementary wall elements within the conduit
> Support Profiles with angular geometry for construct-
ing special installation conduits
> High rigidity, inherent stability, load-bearing and
scratchproof surface and low weight by virtue of the
anodized profiles
> Total compatibility thanks to integration into the
MB Building Kit System

406
 Installation Elements Conduits

Wall and Various conduits for running cables and hoses, ranging
from sizes 40x40 mm through all intermediate sizes to
Support Profiles 160x160 mm, can be constructed quickly and flexibly.

The fact that the Support Profiles and Wall Profiles

have identical external dimensions means that different
conduits can be constructed by choosing the position of
the profiles accordingly. The conduit can be opened and
closed from different sides.

Straightforward construction of the modular conduits by

moving the Wall Profiles into the Support Profiles.
The Support Profiles can also be used as a lid. Before
installation, it is advisable to clean the locking areas of
the conduit elements with a cloth soaked in oil.

The cable conduit can be opened with a screwdriver.

Wall Profiles and Lid Profiles can be secured in position

by means of Self-Tapping Screw St 4.2x9.5.
The Support Profiles must be provided with a
bore ⌀ 3.5 mm in the marking groove for this purpose.
The screw connection creates a conductive bond
between the conduit elements.

By subdividing Wall Profiles and Support Profiles into

segments and machining accordingly (for e.g. cable
glands, plug sockets, pushbuttons etc.) it is possible to
reduce the load involved in assembling, dismanting and
repairing installations.

407
 Installation Elements Conduits

Support Profiles with or without Line 8 grooves form the

base and lid of the modular conduit system.

Conduit of dimensions 160x160 mm with Support Profile

160 with grooves can be used as a base.

Wall Profiles

Wall Profile 40
Al, anodized
A = 0.76 cm²
m = 0.20 kg/m
natural, cut-off max. 3000 mm 0.0.196.39

Wall Profile 80
Al, anodized
A = 2.03 cm²
m = 0.55 kg/m
natural, cut-off max. 3000 mm 0.0.196.42

Wall Profile 120

Al, anodized
A = 3.04 cm²
m = 0.82 kg/m
natural, cut-off max. 3000 mm 0.0.411.19

Wall Profile 160

Al, anodized
A = 4.04 cm²
m = 1.09 kg/m
natural, cut-off max. 3000 mm 0.0.411.21

408
 Installation Elements Conduits

Support Profiles

Support Profile 40
Al, anodized
A = 1.74 cm²
m = 0.47 kg/m
natural, cut-off max. 3000 mm 0.0.196.38

Support Profile 40 with groove 8

Al, anodized
A = 2.06 cm²
m = 0.55 kg/m
natural, cut-off max. 3000 mm 0.0.196.37

Support Profile 80
Al, anodized
A = 2.73 cm²
m = 0.74 kg/m
natural, cut-off max. 3000 mm 0.0.196.41

Support Profile 80 with grooves 8

Al, anodized
A = 4.17 cm²
m = 1.13 kg/m
natural, cut-off max. 3000 mm 0.0.196.40

Support Profile 120

Al, anodized
A = 3.73 cm²
m = 1.01 kg/m
natural, cut-off max. 3000 mm 0.0.418.47

Support Profile 120 with grooves 8

Al, anodized
A = 6.21 cm²
m = 1.68 kg/m
natural, cut-off max. 3000 mm 0.0.418.48

Support Profile 160

Al, anodized
A = 4.73 cm²
m = 1.27 kg/m
natural, cut-off max. 3000 mm 0.0.265.84

Support Profile 160 with grooves 8

Al, anodized
A = 8.27 cm²
m = 2.23 kg/m
natural, cut-off max. 3000 mm 0.0.265.85

409
 Installation Elements Conduits

Support Profiles Support Profiles 80-45° and 160-20° are particularly

suitable, as the lids of a modular conduit, for constructing
Angled operating consoles of any length, manual control boxes
Geometry or similar applications.
The housings can be used to hold and secure printed
circuit boards of various sizes up to width 100 mm.

Support Profile 80-45° can be used as floor or lid ele-

ment, while Support Profile 160-20° can only be used as
a lid profile.
The Wall Profiles must exhibit a height difference of
40 mm.

Support Profile 80-45°

Al, anodized
A = 3.53 cm²
m = 0.90 kg/m
natural, cut-off max. 3000 mm 0.0.411.54

Support Profile 160-20°

Al, anodized
A = 4.29 cm²
m = 1.16 kg/m
natural, cut-off max. 3000 mm 0.0.404.81

410
 Installation Elements Conduits

7.1.3 Various accessories can be added to enhance the func-

tionality of the conduit system.
Accessories for
Conduits

Conduit Caps Rounded coverings for profile edges and end face
closures for conduits and operating consoles, which
eliminate deburring.
Recommended screws for fastening the Conduit Caps:
Modular 30 mm dimension: Self-Tapping Screw
DIN 7981 3.5x6.5 (Order No. 8.0.008.65)
Modular 40 mm dimension: Self-Tapping Screw
DIN 7981 4.2x9.5 (Order No. 0.0.196.98)

New Conduit Cap 30x15

in catalogue PA-GF
a = 30 mm b = 15 mm c = 3 mm
m = 1.0 g
black, 1 pce. 0.0.486.81

New Conduit Cap 30x30

in catalogue PA-GF
a = 30 mm b = 30 mm c = 3 mm
m = 2.0 g
black, 1 pce. 0.0.486.82

New Conduit Cap 40x20

in catalogue PA-GF
a = 40 mm b = 20 mm c = 4 mm
m = 3.0 g
black, 1 pce. 0.0.486.85

411
 Installation Elements Conduits

Conduit Cap 40x40

PA-GF
a = 40 mm b = 40 mm c = 4 mm
m = 8.0 g
black, 1 pce. 0.0.196.88

New Conduit Cap 60x30

in catalogue PA-GF
a = 60 mm b = 30 mm c = 3 mm
m = 4.0 g
black, 1 pce. 0.0.486.83

New Conduit Cap 60x60

in catalogue PA-GF
a = 60 mm b = 60 mm c = 3 mm
m = 8.0 g
black, 1 pce. 0.0.486.84

Conduit Cap 80x40

PA-GF
a = 80 mm b = 40 mm c = 4 mm
m = 14.0 g
black, 1 pce. 0.0.196.89

Conduit Cap 80x80

PA-GF
a = 80 mm b = 80 mm c = 4 mm
m = 30.0 g
black, 1 pce. 0.0.196.90

Conduit Cap 120x40

PA-GF
a = 120 mm b = 40 mm c = 4 mm
m = 24.0 g
black, 1 pce. 0.0.411.33

Conduit Cap 120x80

PA-GF
a = 120 mm b = 80 mm c = 4 mm
m = 45.0 g
black, 1 pce. 0.0.411.34

Conduit Cap 120x120

PA-GF
a = 120 mm b = 120 mm c = 4 mm
m = 68.0 g
black, 1 pce. 0.0.418.33

Conduit Cap 160x40

PA-GF
a = 160 mm b = 40 mm c = 4 mm
m = 30.0 g
black, 1 pce. 0.0.364.81

Conduit Cap 160x80

PA-GF
a = 160 mm b = 80 mm c = 4 mm
m = 58.0 g
black, 1 pce. 0.0.265.97

Conduit Cap 160x120

PA-GF
a = 160 mm b = 120 mm c = 4 mm
m = 89.0 g
black, 1 pce. 0.0.411.35

412
 Installation Elements Conduits

Conduit Cap 160x160

PA-GF
a = 160 mm b = 160 mm c = 4 mm
m = 115.0 g
black, 1 pce. 0.0.411.36

Conduit Cap Set 80x80-45°

PA-GF
Conduit Cap 80x80-45° left
Conduit Cap 80x80-45° right
m = 50.0 g
black, 1 set 0.0.406.68

Conduit Cap Set 160x80-20°

PA-GF
Conduit Cap 160x80-20° left
Conduit Cap 160x80-20° right
m = 96.0 g
black, 1 set 0.0.406.67

Self-Tapping Screw DIN 7981 St 3.5x6.5

St
m = 74 g/100
bright zinc-plated, 1 PU = 100 pce. 8.0.008.65

Self-Tapping Screw DIN 7981 St 4.2x9.5

St
m = 131 g/100
bright zinc-plated, 1 PU = 100 pce. 0.0.196.98

Conduit Cap Conduit Cap Fastener 40 E is an adapter element for

fitting Conduit Caps onto conduits E (no screw channel)
Fastener 40 E of modular dimension 40 mm.
It forms the counterpart support for Self-Tapping Screws
DIN 7981 St 4.2x9.5, which are used to attach the
Conduit Caps.

413
 Installation Elements Conduits

The side walls of the conduits must be provided with

a countersink which is used for screw-connecting the
Conduit Cap Fastener 40 E.

The Conduit Caps are then screw-connected with the end

face against the Conduit Profiles.

Conduit Cap Fastener 40 E

2 fastening elements, PA-GF, black
2 Self-Tapping Screws DIN 7982-2.2x9.5, St, black
m = 5.0 g
1 set 7.0.003.04

Cable Entry The Cable Entry Protectors enable hoses and cables to
be routed in and out of conduits without having to deburr
Protectors, the profiles or take other protective measures.
Lid and Wall A break is made at a suitable point in the Support Profiles
and Wall Profiles (modular conduit system) or the Lid
Profiles (conduits E/SE). A Cable Entry Protector covers
the sharp cut edges of the profiles and protects cables
and hoses as they emerge from the conduits.
At conduit branches, multiple Cable Entry Protectors can
be located next to each other on the inside of the conduit.
Cable Entry Protectors, Lid are suitable for use with Lid
Profiles and Support Profiles. Cable Entry Protectors,
Wall are suitable for the appropriate Wall Profiles.

Cable Entry Protectors, Lid are divided into two parts,

which greatly facilitates installation for cables fitted with
plugs. This avoids having to thread cables and hoses
through.

Cable Entry Protector Lid 40

PA-GF
2 halves
m = 7.0 g
black, 1 set 0.0.479.76

414
 Installation Elements Conduits

Cable Entry Protector Lid 80

PA-GF
2 halves
m = 9.0 g
black, 1 set 0.0.479.77

Cable Entry Protector Wall 40

PA-GF
m = 5.0 g
black, 1 pce. 0.0.479.74

Cable Entry Protector Wall 80

PA-GF
m = 9.0 g
black, 1 pce. 0.0.479.75

Conduit Edge Flexible cover to protect cable insulation. It can be used

with wall elements of the modular conduit systems or
Profile Conduit Profiles E.

Conduit Edge Profile

TPE
m = 60 g/m
black, 1 roll length 20 m 0.0.411.58

415
 Installation Elements Conduits

Flush-Mounted Flush-Mounted Sockets are easily installed in Wall Pro-

files, Support Profiles, panel elements, sheets etc.
Sockets
When using the supplied insulation box with strain relief
and shock-proof leads, the conduit elements do not need
to be connected to the protective conductor system.
Electrical connection may only be performed by a fully
qualified electrician.
The sockets are VDE-compliant (German standards
sockets).

The Flush-Mounted Socket with Lid is dust-tight and

protected against splash-water (IP44)

Mounting operations

Socket housing is secured by means of 4 Self-Tapping

Screws DIN 7981 St-4.2x9,5 (Art. No. 0.0.196.98).

Sequence for installing Flush-Mounted Socket with lid:

1. Seal
2. Insulation box
3. Socket
4. Cover frame with swing lid

Flush-Mounted Socket
Socket, PA, black
Cover frame, PA, black
Insulation box, PA, grey
2-pin + earth, 16 A, 250 V
m = 50.0 g
1 pce. 0.0.465.82

Flush-Mounted Socket with Lid

Socket, PA, black
Cover frame with swing lid and seal, PA, black
Protection: IP 44
Insulation box, PA, grey
m = 57.0 g
1 pce. 0.0.465.84

416
 Installation Elements Profiles with Integrated Conduit

7.2 Profiles Stand Profiles with integrated conduits on either one or

both sides can be used for lightweight applications such
with Integrated as the frame construction for a roller conveyor or transfer
Conduit system. These conduits can be used to accommodate
cables for motors and sensors. A special Lid Profile is
used to seal the conduit.
In the case of profiles with installation conduits on both
sides, the central web separating the conduits is provided
with pre-punched openings for routing cables and hoses
from one side to the other.

Standard fastening is effected on the end face in conjunc-

tion with Stand Profile Connection Element 8 and Button-
Head Screws ISO 7380-M8x20 (M = 25 Nm).

By providing Stand Profile 8 80x40 with a ⌀ 14 mm

bore, the profile can be used for routing cables and
hoses.

The openings are located at modular intervals and are

used for running through cables and hoses.
The position of the cable openings in the profile‘s longitu-
dinal direction is arbitrary. The minimum profile length is
therefore 160 mm.

The joint on the groove side is effected with a Pneumatic

Universal-Fastening Set 8 or Automatic-Fastening Set 8
(Section 1.3 Fasteners).

417
 Installation Elements Profiles with Integrated Conduit

Stand Profiles

Stand Profile 8 80x40 K60

Al, anodized
A = 10.20 cm² Ix = 69.02 cm4 Iy = 11.74 cm4
It = 2.72 cm4
m = 2.75 kg/m Wx = 17.26 cm³ Wy = 5.13 cm³
natural, cut-off max. 6000 mm 0.0.427.79

Stand Profile 8 80x40 2xK60

Al, anodized
A = 7.84 cm² Ix = 64.19 cm4 Iy = 7.75 cm4
It = 0.84 cm4
m = 2.05 kg/m Wx = 16.05 cm³ Wy = 3.67 cm³
natural, cut-off max. 6000 mm 3.0.005.00

Stand Profile Connection Element 8

Al, anodized
m = 11.0 g
natural, 1 pce. 3.0.005.03

Cover Profile 60
Al, anodized
m = 0.36 kg/m
natural, cut-off max. 3000 mm 3.0.005.01

418
 Installation Elements Profiles with Integrated Conduit

Column D110 When used in conjunction with two Lid Profiles, Column
Profile D110 can be used to create a column of circular
cross-section which can form a central table leg or as a
stylish support for structures mounted on top of it.
Profiles with grooves of modular dimension 40 mm can
be screw-attached using the core bores of Column Profile
D110.

Located below the Lid Profiles are integrated conduits

for equipment cables. Cables can be run in and out of
the column at any point through an opening in the Lid
Profiles.
Thread M8 can be tapped in core bores 8960 6.8 mm.
Screw channels 8960 10.2 mm are suitable for thread
M12 or for use of Automatic Fasteners 8.

Column Profile D110 can be attached by its end face

to various surfaces by using Flange D 130 (Section 6.5
Work Bench Design).

Column Profile D110

Al, anodized
A = 20.64 cm² Ix = 63.06 cm4 Iy = 283.93 cm4
m = 5.57 kg/m Wx = 16.55 cm³ Wy = 51.16 cm³
natural, cut-off max. 6000 mm 0.0.475.11

Column Lid Profile D110

Al, anodized
A = 1.39 cm²
m = 0.37 kg/m
natural, cut-off max. 3000 mm 0.0.475.09

419
 Installation Elements Electronic Boxes

7.3 Electronic
Boxes

Sealed Electronic Boxes (IP 65, EN 60529) can be

constructed, in any length, using Electronic-Box Profiles
and the corresponding lids:
> Stable, anodized aluminium profiles with cooling ribs
for heat dissipation, special grooves (in 5.08 mm grid) to
accommodate printed circuit boards in European Stand-
ard format (100x160 mm) and Profile 5 and 8 grooves
for integration into the MB Building Kit System
Cooling ribs Grooves for securing boxes > Electronic-Box Lid, plain finish or with knockouts for
cable glands, together with bore grid for installing a back-
plane; sealing provided by matching, peripheral seals

Seal in box lid

Electronic-Box
Profiles
Electronic-Box Profile 8 120x80
Al, anodized
Protection: IP 65, EN 60529 in connection with Electronic-
Box Lid 8 120x80
A = 20.50 cm²
m = 5.55 kg/m
black, cut-off max. 3000 mm 0.0.259.58

Electronic-Box Profile 8 200x120

Al, anodized
Protection: IP 65, EN 60529 in connection with Electronic-
Box Lid 8 200x120
A = 36.51 cm²
m = 9.85 kg/m
black, cut-off max. 3000 mm 0.0.259.36

420
 Installation Elements Electronic Boxes

Electronic-Box Electronic-Box Lids 8 120x80 are provided with an all-

round silicon seal and have a bore grid on the inside.
Lids Knockouts are provided for cable glands.

Electronic-Box
Lids 8 120x80

Electronic-Box Lid 8 120x80

PA-GF, black
Seal
Protection: IP 65, EN 60529 in connection with Electronic-
Box Profile 8 120x80
4 Self-Tapping Screws DIN 7981-4.2x13, St, bright zinc-
plated
m = 64.0 g
1 pce. 0.0.259.60

Electronic-Box Lid 8 120x80, plain

PA-GF, black
Seal
Protection: IP 65, EN 60529 in connection with Electronic-
Box Profile 8 120x80
4 Self-Tapping Screws DIN 7981-4.2x13, St, bright zinc-
plated
m = 59.0 g
1 pce. 0.0.259.61

421
 Installation Elements Electronic Boxes

Electronic-Box
Lids 8 200x120

Electronic-Box Lid 8 200x120

PA-GF, black
Seal
Protection: IP 65, EN 60529 in connection with Electronic-
Box Profile 8 200x120
8 Self-Tapping Screws DIN 7981-4.2x13, St, bright zinc-
plated
m = 170.0 g
1 pce. 0.0.259.37

Electronic-Box Lid 8 200x120, plain

PA-GF, black
Seal
Protection: IP 65, EN 60529 in connection with Electronic-
Box Profile 8 200x120
8 Self-Tapping Screws DIN 7981-4.2x13, St, bright zinc-
plated
m = 140.0 g
1 pce. 0.0.259.44

422
 Installation Elements Cable and Hose Fasteners

7.4 Cable and In addition to routing cables, hoses and leads in fully
enclosed insulation conduits, these can also be run along
Hose Fasteners the profile or other elements.

Universal Universal Holder 8 provides a particularly easy means for

securing cables to Line 8 profile structures.
Holder 8
Cable ties provide an easy means of securing cables,
New lines and hoses to Universal Holder 8, both along and
across the groove.
in catalogue

Universal Holder 8 is inserted directly into the profile

groove without additional fastening elements and is
locked in place by means of a 90° turn. A wrench A/F 17
is recommended for this operation.

Universal Holder 8
PA-GF
m = 4.0 g
black, 1 pce. 0.0.494.52

Universal The Universal Holder can be assembled at any angle.

Fastening is performed in the profile groove of the panel
Holder element using a Countersunk Screw DIN 7991-M5 and
corresponding T-Slot Nut or in conjunction with a hexa-
gon nut DIN 936-M5.

423
 Installation Elements Cable and Hose Fasteners

Universal Holder
PA-GF, black
1 washer DIN 9021-5.3, St, bright zinc-plated
m = 3.0 g
1 set 0.0.418.24

Holder for Fastening element with two separate pockets for open
routing of cables or hoses up to max. ⌀ 12 mm. Fasten-
Cables and ing is performed on profiles using Hexagon Socket Head
Hoses Cap Screw DIN 912-M4 and T-Slot Nut 8 Zn or on panel
elements etc.
The cable is held in place by the O-ring.

Holder for Cables and Hoses 8

PA, black
O-ring
1 Hexagon Socket Head Cap Screw DIN 912-M4x10, St,
bright zinc-plated
m = 10.0 g
1 set 0.0.196.65

424
 Installation Elements Cable and Hose Fasteners

Limit-Switch For fastening Limit Switches to profiles or other compo-

nents.
Holders
When an anti-torsion block is not used, the Limit-Switch
Holders can be secured to all profile Lines.

Limit-Switch Holders D6.5, D8 and D12 can be attached

with anti-torsion blocks either parallel or at right-angles to
the Profile 5 or Profile 8 groove.
Fastening Limit-Switch Holders D6.5, D8 and D12 with
Hexagon Socket Head Cap Screw DIN 912-M4, spring
washer and T-Slot Nut of the corresponding Line.

Limit-Switch Holder D6.5

Housing and anti-torsion block, PA-GF, black
Spring washer, St, black
m = 8.0 g
1 set 0.0.406.40

Limit-Switch Holder D8
Housing and anti-torsion block, PA-GF, black
Spring washer, St, black
m = 7.0 g
1 set 0.0.406.41

Limit-Switch Holder D12

Housing and anti-torsion block, PA-GF, black
Spring washer, St, black
m = 6.0 g
1 set 0.0.406.42

When the anti-torsion block is used, Limit-Switch Holders

D18 and 20 can be attached in 10° increments relative to
the Profile 8 groove. Without anti-torsion blocks, attach-
ment is possible at any angle.
For fastening Limit-Switch Holders D18 and D20 with
Hexagon Socket Head Cap Screw DIN 912-M6 and T-Slot
Nut of the corresponding Line.
Screw M6x28 comes in a special length for fastening to
Line 8 profiles.

Limit-Switch Holder D18

Housing and anti-torsion block, PA-GF, black
Cap Screw DIN 912-M6x28, St, bright zinc-plated
m = 23.0 g
1 set 0.0.411.30

Limit-Switch Holder D20

Housing and anti-torsion block, PA-GF, black
Cap Screw DIN 912-M6x28, St, bright zinc-plated
m = 22.0 g
1 set 0.0.411.31

425
8 Dynamic Elements
Linear Slides
Mechanical Drive Elements
Accessories for Mechanical
Drive Elements
 Dynamic Elements Linear Slides

The Dynamic Elements product group of the MB Building > Linear drives
Kit System contains components which enable precise Timing-belt drives in various Lines, for driving all linear
linear movement. The dynamic elements make full use units
of the modular concept of the Building Kit System - the Ball Screw Units for precise positioning
components can be combined quickly and inexpensively Chain drives where compactness and robustness are
without need for additional machining. paramount
The profiles of the basic frame are both construction
elements and guide rails. As a result, laborious alignment > Mechanical drive elements
work can be avoided in the majority of cases. Couplings and Bevel Gearboxes for connecting motors
The dynamic elements are subdivided into: and other drive elements
> Linear slides Multi-Spline Shafts, adaption elements and fastening ele-
Roller Guides on shafts secured to the profile groove ments for transferring torque between drive elements
Ball-bearing guide bushes on free-standing guiding shafts
Linear guide systems on guide rails on the profile groove > Accessories for linear movements
Limit switches for position detection
Slide Clamps for manually securing linear slides

8.1 Linear The modular Roller Guides feature ease of assembly, high
load-bearing capacity, a choice of stroke lengths and high
Slides travelling speed.
8.1.1 Roller The low resistance and generous dimensions contribute
to the long service life. Roller Guides consist of slides and
Guides guide profile.
The slides are of modular design, constructed using
Bearing Units with ball-bearing mounted, prismatic
rollers from roller bearing steel, End Cap and Lubricating
Roller Guide 5 D6 as a compound slide Roller Guide 8 D14 Systems, and a carriage plate made from a construction
profile.
The Roller Guides are mounted on Profiles 5, 8 or 12,
with the Shaft-Clamp Profiles being secured easily and
inexpensively by clipping or screwing them (Roller Guides
D25) into the grooves. The hardened and polished steel
shafts are then pressed into the Shaft-Clamp Profiles
along the entire length of the Guide. By selecting
appropriate lengths and offset section joints for the sup-
porting profile, the Shaft-Clamp Profile and the shaft, it is
Roller Guide 8 D6 Roller Guide 8 D25
possible to construct virtually any length of Roller Guide.
Shaft-Clamp Profiles must not be used on profile grooves
of types “light” and “E”, because sufficient clamping
force will not be achieved.
The various available diameters of the guiding shafts
together with suitable dimensioning of the supporting
profile, mean that a wide variety of permissible loads can
be accommodated.
In addition, any number of Bearing Units can be used
Roller Guide 12 D25 Two Roller Guides on one Profile and they can be adjusted free from play by means of
eccentric bolts.
The Bearing Units offer a range of fastening options
using the grooves of Profiles 5, 8 or 12; assembly and
alignment on profiles or clamping plates are greatly
simplified.

The Roller Guides can be extended to any length

427
 Dynamic Elements Linear Slides

Guide
Alternatives

5 D6 Basic construction of Profiles 5 with Roller Guide 5 on

Shaft D6.

8 D6 Basic construction of Profiles 8 with Roller Guide 8 on

Shaft D6.

8 D10 Basic construction of Profiles 8 with Roller Guide 8 on

Shaft D10.

428
 Dynamic Elements Linear Slides

8 D14 Basic construction of Profiles 8 with Roller Guide 8 on

Shaft D14.

8 D25 Basic construction of Profiles 8 with Roller Guide 8 on

Shaft D25.

12 D25 Basic construction of Profiles 12 with Roller Guide 12 on

Shaft D25.
New
in catalogue

429
 Dynamic Elements Linear Slides

Load Simplified method for determining the maximum permis-

sible load for Roller Guides:
Specifications

5 D6 / 8 D6 8 D10 8 D14 8 D25 / 12 D25 Performance at max. load:

10,000 km
FA 80 N 220 N 400 N 1300 N Max. speed: 10 m/s
FR 200 N 650 N 1200 N 3800 N
Fy 320 N 880 N 1600 N 5200 N
Fz 400 N 1300 N 2400 N 7600 N
Mx 160 N x b 440 N x b 800 N x b 2600 N x b
My 200 N x l 650 N x l 1200 N x l 3800 N x l
Mz 160 N x l 440 N x l 800 N x l 2600 N x l

Lengths b and l quoted in m

When using stainless steel shafts and rollers, the permissible loading values must be
reduced by 25%!

430
 Dynamic Elements Linear Slides

Calculation of The service life of Roller Guides can be assessed using

the following calculation method for roller bearings:
Service Life
L = Service life in millions of revolutions
L
P ( )
C 3
= ​ __
​​​ Lh
C
=
=
Service life in h
Dynamic load rating in N
P = Load in N
 = Mean slide speed in m/min
C 3
Lh = ​ __ ( ) 1666
​ ​ ​ .   ​____
P  ​

Co S0 = Static load safety factor > 3

S0 = ​__​
P C0 = Static load rating in N

Frictional Frictional losses must be taken into consideration when

designing drive units. The quoted values refer to slides,
Forces each with 4 Rollers and 4 End Cap and Lubrication
Systems.

Roller Guides 5 D6 and 8 D6 Roller Guide 8 D10 Roller Guide 8 D14 Roller Guide 8 D25 and 12 D25
FR = 5 N FR = 10 N FR = 15 N FR = 25 N

Assembly of Assembly of Guiding Shafts proceed as follows when

mounting the guiding shafts:
Guiding Shafts 1. In order to prepare Shafts D10, D14 or D25 for
pinning, drill blind holes into the Shaft and Shaft-Clamp
Profile (for further details, see the note below).
2. Clean the Shaft-Clamp Profiles and the groove in the
supporting profile.
3. Grease the contact faces of the Shaft-Clamp Profiles,
supporting profile and guiding shafts with roller bearing
grease.
4. Press in the Shaft-Clamp Profiles as far as they will go.
5. Press in the guiding shafts using the mounting aid.

Note: Where Roller Guides are longer than 3 m, the

Shafts, the Shaft-Clamp Profile and the supporting profile
should be assembled with joints offset to each other.

431
 Dynamic Elements Linear Slides

Minimum Possible arrangement of the End Cap and Lubricating

Systems which are required in every instance.
Stroke Lengths The spring-loaded end cap and lubricating felt can be
re-lubricated via the hole provided. Recommended re-
lubricating cycle: every six months.
In order to ensure adequate lubrication, the minimum
stroke lengths required for the slides must be observed.

5 D6 8 D6 8 D10 8 D14 8 D25 / 12 D25

Bearing Unit 28 mm 60 mm 60 mm 60 mm 120 mm
Double-Bearing Unit 68 mm 80 mm 140 mm 140 mm 300 mm
Special Bearing Unit s + 50 mm s + 50 mm s + 85 mm s + 120 mm s + 235 mm
s = distance between centre of Roller and felt in mm

Assembly Tips The Bearing Units include comprehensive mounting

information. Please follow the mounting sequence set
out there.
The appropriate Pin Spanners are available (Section 9
Auxiliary Elements) for fastening Bolts 5 D6 e, 8 D10 e,
8 D14 e, 8 D25 c and 8 D25 e with locking rings.

Pinning The Bearing Units of the Roller Guides must be pinned to

the carriage plates.
Alternatives The Bearing Units and Double-Bearing Units 5 D6, 8 D10,
8 D14 and 8 D25 are provided with holes which can be
used as fastening and pinning bores when assembling of
the slides.

432
 Dynamic Elements Linear Slides

Shaft-Clamp For connecting Shafts D6, D10, D14 and D25 with the
grooves of the corresponding Profile Lines.
Profiles After pressing the Shaft-Clamp Profile into the profile
groove, the Shaft is then pressed in.
Shafts D10, D14 and D25 must be fixed in position at the
chosen location using a dowel DIN 6325, one per length
of shaft.
The appropriate Shafts can be found in Section 8.1.6
Shafts.

 Innovation
German patent
and foreign patent
EP 0 258 714

Shaft-Clamp Profile 5 D6
Al, anodized
A = 0.38 cm²
m = 0.10 kg/m
natural, cut-off max. 3000 mm 0.0.390.02

Shaft-Clamp Profile 8 D6
Al, anodized
A = 0.46 cm²
m = 0.12 kg/m
natural, cut-off max. 3000 mm 0.0.356.02

Shaft-Clamp Profile 8 D10

Al, anodized
A = 0.81 cm²
m = 0.22 kg/m
natural, cut-off max. 3000 mm 0.0.442.03

Shaft-Clamp Profile 8 D14

Al, anodized
A = 1.36 cm²
m = 0.36 kg/m
natural, cut-off max. 3000 mm 0.0.294.34

433
 Dynamic Elements Linear Slides

Shaft-Clamp Profile 8 D25 must be screwed to the profile

groove with Countersunk Screws DIN 7991 - M8x14 and
T-Slot Nut 8 M8 St.
Countersunk Screws DIN 7991-M8x25 and T-Slot Nuts
12 M8 are used for screwing Shaft-Clamp Profile 12 D25.
Shaft-Clamp Profiles D25 are provided with fastening
bores spaced 200 mm apart.

Shaft-Clamp Profile 8 D25

Al, anodized
A = 3.74 cm²
m = 1.01 kg/m
natural, cut-off max. 3000 mm 0.0.350.02

New Shaft-Clamp Profile 12 D25

in catalogue Al, anodized
A = 5.35 cm²
m = 1.44 kg/m
natural, cut-off max. 3000 mm 0.0.009.04

Bearing Units Bearing Units are used in conjunction with a carriage

plate for constructing the sliding carriages.
Bearing Units e (eccentric) and c (centric) differ in the
geometry of the bolts.
The eccentric bolts can be adjusted subsequently so as
to ensure that the guide unit is free from play. Bearing
Units should therefore always be used in pairs in both
centric and eccentric versions.
The Bearing Units must always be equipped with End Cap
and Lubricating Systems in order to prevent premature
wear.

434
Dynamic Elements Linear Slides

Bearing Unit 5 D6 c
Al, anodized, natural
Bolt 5 D6 c
Roller D6
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-pl.
2 washers DIN 125-5.3, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 3 Nm
C = 1,620 N
C0 = 780 N
m = 47.0 g
1 pce. 0.0.390.15

Bearing Unit 5 D6 e
Al, anodized, natural
Bolt 5 D6 e
Roller D6
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-pl.
2 washers DIN 125-5.3, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 3 Nm
C = 1,620 N
C0 = 780 N
m = 47.0 g
1 pce. 0.0.390.16

Bearing Unit 8 D6 c
Al, anodized, natural
Bolt 8 D6 c
Roller D6
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mgrubscrew = 3 Nm
C = 1,620 N
C0 = 780 N
m = 146.0 g
1 pce. 0.0.356.30

Bearing Unit 8 D6 e
Al, anodized, natural
Bolt 8 D6 e
Roller D6
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mgrubscrew = 3 Nm
C = 1,620 N
C0 = 780 N
m = 146.0 g
1 pce. 0.0.356.31

435
 Dynamic Elements Linear Slides

Bearing Unit 8 D10 c

Al, anodized, natural
Roller D10
Bolt 8 D10 c
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 6 Nm
C = 4,400 N
C0 = 2,470 N
m = 210.0 g
1 pce. 0.0.442.10

Bearing Unit 8 D10 e

Al, anodized, natural
Roller D10
Bolt 8 D10 e
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 6 Nm
C = 4,400 N
C0 = 2,470 N
m = 210.0 g
1 pce. 0.0.442.09

Bearing Unit 8 D14 c

Al, anodized, natural
Bolt 8 D14 c
Roller D14
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 20 Nm
C = 7,800 N
C0 = 4,400 N
m = 400.0 g
1 pce. 0.0.294.14

Bearing Unit 8 D14 e

Al, anodized, natural
Bolt 8 D14 e
Roller D14
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 20 Nm
C = 7,800 N
C0 = 4,400 N
m = 400.0 g
1 pce. 0.0.294.15

Bearing Unit 8 D25 c

Al, anodized, natural
Bolt 8 D25 c
Roller D25
4 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
4 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
C = 25,000 N
C0 = 15,300 N
m = 2.0 kg
1 pce. 0.0.350.12

436
 Dynamic Elements Linear Slides

Bearing Unit 8 D25 e

Al, anodized, natural
Bolt 8 D25 e
Roller D25
4 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
4 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
C = 25,000 N
C0 = 15,300 N
m = 2.0 kg
1 pce. 0.0.350.11

Double-Bearing
Units
Double-Bearing Unit 5 D6 c
Al, anodized, natural
2 Bolts 5 D6 c
2 Rollers D6
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-pl.
2 washers DIN 125-5.3, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 3 Nm
C = 3,240 N
C0 = 1,560 N
m = 110.0 g
1 pce. 0.0.390.17

Double-Bearing Unit 5 D6 e
Al, anodized, natural
2 Bolts 5 D6 e
2 Rollers D6
2 Button-Head Screws ISO 7380-M5x8, St, bright zinc-pl.
2 washers DIN 125-5.3, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 3 Nm
C = 3,240 N
C0 = 1,560 N
m = 110.0 g
1 pce. 0.0.390.18

Double-Bearing Unit 8 D6 c
Al, anodized, natural
2 Bolts 8 D6 c
2 Rollers D6
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mgrubscrew = 3 Nm
C = 3,240 N
C0 = 1,560 N
m = 200.0 g
1 pce. 0.0.356.32

437
 Dynamic Elements Linear Slides

Double-Bearing Unit 8 D6 e
Al, anodized, natural
2 Bolts 8 D6 e
2 Rollers D6
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mgrubscrew = 3 Nm
C = 3,240 N
C0 = 1,560 N
m = 200.0 g
1 pce. 0.0.356.33

Double-Bearing Unit 8 D10 c

Al, anodized, natural
2 Rollers D10
2 Bolts 8 D10 c
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 6 Nm
C = 8,800 N
C0 = 4,940 N
m = 450.0 g
1 pce. 0.0.442.15

Double-Bearing Unit 8 D10 e

Al, anodized, natural
2 Rollers D10
2 Bolts 8 D10 e
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 6 Nm
C = 8,800 N
C0 = 4,940 N
m = 450.0 g
1 pce. 0.0.442.14

Double-Bearing Unit 8 D14 c

Al, anodized, natural
2 Rollers D14
2 Bolts 8 D14 c
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 20 Nm
C = 15,600 N
C0 = 8,800 N
m = 880.0 g
1 pce. 0.0.294.26

Double-Bearing Unit 8 D14 e

Al, anodized, natural
2 Rollers D14
2 Bolts 8 D14 e
2 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
2 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mbolt = 20 Nm
C = 15,600 N
C0 = 8,800 N
m = 880.0 g
1 pce. 0.0.294.28

438
 Dynamic Elements Linear Slides

Double-Bearing Unit 8 D25 c

Al, anodized, natural
2 Bolts 8 D25 c
2 Rollers D25
8 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
8 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
C = 50,000 N
C0 = 30,600 N
m = 5.2 kg
1 pce. 0.0.350.19

Double-Bearing Unit 8 D25 e

Al, anodized, natural
2 Bolts 8 D25 e
2 Rollers D25
8 Button-Head Screws ISO 7380-M8x16, St, bright zinc-pl.
8 washers DIN 125-8.4, St, bright zinc-plated
Notes on Use and Installation
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
C = 50,000 N
C0 = 30,600 N
m = 5.2 kg
1 pce. 0.0.350.18

End Cap and The End Cap and Lubricating Systems are essential in
order to protect and lubricate the Bearing Units.
Lubricating
Systems The end cap and lubricating felt is saturated with oil when
it leaves the factory.
Recommended re-oiling interval: every six months.

End Cap and Lubricating System 5 D6

PA-GF, black
End Cap and Lubricating System 5 D6, right
End Cap and Lubricating System 5 D6, left
2 Button-Head Screws ISO 7380-M5x10, St, bright zinc-pl.
m = 12.0 g
1 set 0.0.390.12

End Cap and Lubricating System 8 D6

PA-GF, black
End Cap and Lubricating System 8 D6, right
End Cap and Lubricating System 8 D6, left
2 Cap Screws DIN 912-M4x10, St, bright zinc-plated
m = 20.0 g
1 set 0.0.356.24

439
 Dynamic Elements Linear Slides

End Cap and Lubricating System 8 D10

PA-GF, black
End Cap and Lubricating System 8 D10, right
End Cap and Lubricating System 8 D10, left
2 Button-Head Screws ISO 7380-M8x10, St, bright zinc-pl.
m = 21.0 g
1 set 0.0.442.23

End Cap and Lubricating System 8 D14

PA-GF, black
End Cap and Lubricating System 8 D14, right
End Cap and Lubricating System 8 D14, left
2 Button-Head Screws ISO 7380-M8x10, St, bright zinc-pl.
m = 60.0 g
1 set 0.0.294.46

End Cap and Lubricating System 8 D25

PA-GF, black
End Cap and Lubricating System 8 D25, right
End Cap and Lubricating System 8 D25, left
6 Button-Head Screws ISO 7380-M8x10, St, bright zinc-pl.
m = 170.0 g
1 set 0.0.350.13

Rollers For constructing customised Bearing Units for easy-run-

ning Roller Guides adjustable free from play, in conjunc-
tion with the Shafts.

Roller D6
St, 100 Cr 6, hardened, polished
Double ball bearing, shielded
maintenance-free
C = 1,620 N
C0 = 780 N
nmax. = 10,000 min-1
m = 8.0 g
1 pce. 0.0.356.03

Roller D10
St, 100 Cr 6, hardened, polished
Double ball bearing, shielded
maintenance-free
1 washer, St, bright zinc-plated
C = 4,400 N
C0 = 2,470 N
nmax. = 7,500 min-1
m = 28.0 g
1 pce. 0.0.442.02

440
 Dynamic Elements Linear Slides

Roller D14
St, 100 Cr 6, hardened, polished
Double ball bearing, shielded
maintenance-free
C = 7,800 N
C0 = 4,400 N
nmax. = 5,000 min-1
m = 100.0 g
1 pce. 0.0.294.03

Roller D14K
St, 100 Cr 6, hardened, polished
Double ball bearing, shielded
maintenance-free
Also corrosion-resistant and coated
C = 7,800 N
C0 = 4,400 N
nmax. = 5,000 min-1
m = 100.0 g
black, 1 pce. 0.0.294.52

New Roller D14, stainless

in catalogue St, X 105 Cr Mo 17, hardened, polished
Double ball bearing, shielded
maintenance-free
C = 6,200 N
C0 = 3,500 N
nmax. = 5,000 min-1
m = 100.0 g
1 pce. 0.0.488.20

Roller D25
St, 100 Cr 6, hardened, polished
Double ball bearing, shielded
maintenance-free
C = 25,000 N
C0 = 15,300 N
nmax. = 2,500 min-1
m = 590.0 g
1 pce. 0.0.350.03

Bolts For securing Rollers in the Roller Profile or other ele-

ments.

Bolt 5 D6 c
St
M =3 Nm
m = 5.0 g
bright zinc-plated, 1 pce. 0.0.390.03

Bolt 5 D6 e
St
Bolt and locknut
Mlocknut = 3 Nm
m = 5.0 g
bright zinc-plated, 1 set 0.0.390.19

441
 Dynamic Elements Linear Slides

Bolt 8 D6 c
St
Bolt and locking ring
Grub screw DIN 914-M6x10
M =3 Nm
m = 6.0 g
bright zinc-plated, 1 set 0.0.356.04

Bolt 8 D6 e
St
Bolt and locking ring
Grub screw DIN 914-M6x10
M =3 Nm
m = 6.0 g
bright zinc-plated, 1 set 0.0.356.05

Bolt 8 D10 c
St
M =6 Nm
m = 12.0 g
bright zinc-plated, 1 pce. 0.0.442.06

Bolt 8 D10 e
St
Bolt and lock nut
Mlocknut = 6 Nm
m = 10.0 g
bright zinc-plated, 1 set 0.0.442.07

Bolt 8 D14 c
St
M =20 Nm
m = 48.0 g
bright zinc-plated, 1 pce. 0.0.294.10

Bolt 8 D14 e
St
Bolt and lock nut
Mlocknut = 20 Nm
m = 46.0 g
bright zinc-plated, 1 set 0.0.294.12

Bolt 8 D25 c
St
Bolt and lock nut
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
m = 285.0 g
bright zinc-plated, 1 set 0.0.350.04

Bolt 8 D25 e
St
Bolt and lock nut
Mlocknut = 100 Nm
Mlocking screw = 10 Nm
m = 285.0 g
bright zinc-plated, 1 set 0.0.350.05

442
 Dynamic Elements Linear Slides

Roller Profiles Profiles for constructing Bearing Units of any length,

using the appropriate Rollers, Bolts and End Cap and
Lubricating Systems.
In conjunction with the End Cap and Lubricating Systems,
the Roller Profile acts as a bearing shell and safety cover,
as well as providing protection against soiling. This
ensures uninterrupted operation, even under adverse
operating conditions.

Roller Profile 5 D6
Al, anodized
A = 4.30 cm² Ix = 2.99 cm4 Iy = 3.06 cm4
It = 0.81 cm4
m = 1.16 kg/m Wx = 1.98 cm³ Wy = 2.05 cm³
natural, cut-off max. 3000 mm 0.0.390.01

Roller Profile 8 D6
Al, anodized
A = 7.54 cm² Ix = 4.46 cm4 Iy = 24.14 cm4
It = 1.66 cm4
m = 2.03 kg/m Wx = 2.09 cm³ Wy = 8.05 cm³
natural, cut-off max. 3000 mm 0.0.356.23

Roller Profile 8 D10

Al, anodized
A = 9.35 cm² Ix = 12.64 cm4 Iy = 18.89 cm4
It = 5.18 cm4
m = 2.52 kg/m Wx = 6.52 cm³ Wy = 6.54 cm³
natural, cut-off max. 6000 mm 0.0.442.01

443
 Dynamic Elements Linear Slides

Roller Profile 8 D14

Al, anodized
A = 15.48 cm² Ix = 47.90 cm4 Iy = 47.92 cm4
It = 11.14 cm4
m = 4.18 kg/m Wx = 15.34 cm³ Wy = 14.25 cm³
natural, cut-off max. 6000 mm 0.0.294.02

Roller Profile 8 D25

Al, anodized
A = 44.19 cm² Ix = 508.41 cm4 Iy = 331.49 cm4
It = 30.51 cm4
m = 11.93 kg/m Wx = 79.98 cm³ Wy = 82.87 cm³
natural, cut-off max. 3000 mm 0.0.350.01

Slide Adapter Slides of linear guides on Line 12 Profiles have been length 480 mm.
designed for high loads. The positive-lock construction Unmachined Slide-Adapter Profile 12/8 118x60 can be
12/8 removes any need to pin components. used as a basis for creating customised adapters for
Slide Adapters 12/8 are pre-prepared connectors that large slide constructions.
New are fitted between Bearing Units 8 D25 and Profiles 12/8
in catalogue 240x40. They can be used for slide carriages of standard

444
Dynamic Elements Linear Slides

A Slide-Adapter Fastening Set is required for fastening

each Bearing Unit 8 D25 to Slide Adapter 12/8 480. The
set contains all the screws and T-Slot Nuts required to do
this as well as pre-prepared Keys 8.
Positioning Key 8 between the Bearing Unit and Slide
Adapter creates a rigid connection. The obviates any
need to pin the Bearing Unit and slide and thereby
produces a particularly strong slide construction.

Slide Adapter 12/8 480

Al, anodized, natural
4 Hexagon Socket Head Cap Screws DIN 7984 - M8x30, St,
bright zinc-plated
4 washers DIN 433 - 8.4, St, bright zinc-plated
m = 2.9 kg
1 set 0.0.009.07

Slide-Adapter Fastening Set

4 dome-head screws M8x35, St, bright zinc-plated
4 T-Slot Nuts 8 St M8
2 keys 8 Al 40
Notes on Use and Installation
m = 18.0 g
1 set 0.0.009.26

Slide-Adapter Profile 12/8 118x60

Al, anodized
m = 6.14 kg/m
natural, cut-off max. 6000 mm 0.0.009.06

445
 Dynamic Elements Linear Slides

Spacer Plate 12 Spacer Plate 12 240x36x1 is used in constructing the

carriage plate for compensating the tolerances of the cut-
240x36x1 offs and profile dimensions. It is fitted between the Slide
Adapter and the end face of Profile 12/8 240x40 and
New secured with screws. The Spacer Plates can also be used
in catalogue to modify the adjustment range of eccentric bolts 8 D25
e in order to align the slide carriage on linear guide 12.

Spacer Plate 12 240x36x1

St, stainless
m = 130.0 g
1 pce. 0.0.009.23

446
 Dynamic Elements Linear Slides

8.1.2 C-Rail C-Rail Systems are specialized Roller Guides and are
ideal for constructing compact guides, lifting doors, slid-
Systems ing doors, movable guards and enclosures etc.

The C-Rail Systems for Profiles 5, 6 and 8 are each avail-

able in 3 versions:
C-Rail System 3R with guide slides that can be adjusted
via eccentrics. The 3 steel rollers mounted on ball bear-
ings run free from play on 2 polished shafts and are ideal
for cases where particular requirements are placed on
the precision of the guides. This version can accom-
modate high loads in the vertical downward plane and
features particularly low-friction running.

C-Rail System 1R with slides on prismatic steel rollers

mounted on ball bearings and a polished guiding shaft. A
second guiding shaft can also be fitted in order to prevent
the sliding door from tilting when moved.

C-Rail System K with slide consisting of plastic rollers run-

ning directly on the aluminium rail profile.
This variant can accommodate low hanging loads as
shown in the illustration opposite and is adequate for
simple guide operations.

447
 Dynamic Elements Linear Slides

Guide Line C-Rail System 3R C-Rail System 1R C-Rail System K

Alternatives

Load
Specifications

C-Rail System 5 D6 3R C-Rail System 5 D6 1R C-Rail System 5 K

F1 = 250 N, F2 = 125 N F3 = 125 N F4 = 50 N
C-Rail System 6 D10 3R C-Rail System 6 D10 1R C-Rail System 6 K
F1 = 750 N, F2 = 350 N F3 = 350 N F4 = 125 N
C-Rail System 8 D14 3R C-Rail System 8 D14 1R C-Rail System 8 K
F1 = 1500 N, F2 = 750 N F3 = 750 N F4 = 250 N

448
 Dynamic Elements Linear Slides

Assembly of The following points must be taken into account when

installing the guiding shafts:
Guiding Shafts > Preparation for pinning Shafts D10 or D14 by drilling
a single blind hole into each shaft at any point using a
carbide-tipped drill. Shaft D6 does not need to be pinned.
The Shaft is best drilled using the Combination Drilling
Jig for Shafts (Section 9.2 Jigs and Tools).
> Drill the through bores into the C-Rail Profile at the
same point.
System variant 6 System variant 8 > Press a dowel pin DIN 1481-4x10 into Shaft D10 or
dowel pin DIN 1481-5x14 into Shaft D14.
> Shaft D6 in C-Rail Profile 5 is not pinned.

> Using the Mounting Aid for Shafts (Section 9.2 Jigs
and Tools), an appropriate round steel bar for a lever, and
a profile for locating the Mounting Aid, the pre-greased
guiding shafts are pressed into the C-Rail Profiles.

Minimum Versions 1R und 3R with guiding shafts and steel rollers

must not be run without lubrication.
Stroke Lengths
The End Cap and Lubricating Systems are charged with
oil at the factory. They should be topped up with machine
oil every six months.
To ensure adequate lubrication, minimum stroke lengths
must be complied with for the Bearing Units:

Bearing Unit Minimum stroke length

5 D6 1R 60 mm
5 D6 3R 100 mm
6 D10 1R 90 mm
6 D10 3R 150 mm
8 D14 1R 120 mm
8 D14 3R 200 mm

449
 Dynamic Elements Linear Slides

C-Rail, Bearing Completely machined and pre-assembled Bearing Units

for simple construction of C-Rail Systems 5, 6 and 8.
Units

C-Rail, Bearing Unit 5 D6 1R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 5
C-Rail, Bearing Set 5 D6 1R
m = 64.0 g
1 pce. 0.0.460.31

C-Rail, Bearing Unit 5 D6 3R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 5
C-Rail, Bearing Set 5 D6 3R
m = 117.0 g
1 pce. 0.0.460.30

C-Rail, Bearing Unit 5 K

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 5
C-Rail, Bearing Set 5 K
m = 60.0 g
1 pce. 0.0.460.33

450
Dynamic Elements Linear Slides

C-Rail, Bearing Unit 6 D10 1R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 6
C-Rail, Bearing Set 6 D10 1R
m = 231.0 g
1 pce. 0.0.461.31

C-Rail, Bearing Unit 6 D10 3R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 6
C-Rail, Bearing Set 6 D10 3R
m = 425.0 g
1 pce. 0.0.461.30

C-Rail, Bearing Unit 6 K

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 6
C-Rail, Bearing Set 6 K
m = 209.0 g
1 pce. 0.0.461.33

C-Rail, Bearing Unit 8 D14 1R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 8
C-Rail, Bearing Set 8 D14 1R
m = 576.0 g
1 pce. 0.0.462.31

C-Rail, Bearing Unit 8 D14 3R

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 8
C-Rail, Bearing Set 8 D14 3R
m = 1.1 kg
1 pce. 0.0.462.30

451
 Dynamic Elements Linear Slides

C-Rail, Bearing Unit 8 K

C-Rail, Slide Profile segment, Al, anodized, natural
C-Rail, Slide Profile Cap Set 8
C-Rail, Bearing Set 8 K
m = 492.0 g
1 pce. 0.0.462.33

C-Rail, Bearing Pre-assembled Bearing Sets for special bearing units for
creating continuous guide profiles using Slide Profiles.
Sets The Slide Profiles must be machined appropriately for
installing the Bearing Sets.

C-Rail, Bearing Set 5 D6 1R

1 C-Rail, slide plate complete, St, bright zinc-plated
1 Roller D6, centric
2 C-Rail, Lubricating Systems 5 D6
2 Countersunk Screws DIN 7991-M5x10, St, bright zinc-pl.
m = 21.0 g
1 set 0.0.460.35

C-Rail, Bearing Set 5 D6 3R

1 C-Rail, slide plate complete, St, bright zinc-plated
2 Rollers D6, centric
1 Roller D6, eccentric
2 C-Rail, Lubricating Systems 5 D6
2 Countersunk Screws DIN 7991-M5x10, St, bright zinc-pl.
m = 51.0 g
1 set 0.0.460.34

C-Rail, Bearing Set 5 K

1 C-Rail, slide plate complete, St, bright zinc-plated
1 C-Rail, Roller 5 K, PA
2 Countersunk Screws DIN 7991-M5x10, St, bright zinc-pl.
m = 21.0 g
1 set 0.0.460.37

452
Dynamic Elements Linear Slides

C-Rail, Bearing Set 6 D10 1R

1 C-Rail, slide plate complete, St, bright zinc-plated
1 Roller D10, centric
2 C-Rail, Lubricating Systems 6 D10
2 Countersunk Screws DIN 7991-M6x12, St, bright zinc-pl.
m = 103.0 g
1 set 0.0.461.35

C-Rail, Bearing Set 6 D10 3R

1 C-Rail, slide plate complete, St, bright zinc-plated
2 Rollers D10, centric
1 Roller D10, eccentric
2 C-Rail, Lubricating Systems 6 D10
2 Countersunk Screws DIN 7991-M6x12, St, bright zinc-pl.
m = 214.0 g
1 set 0.0.461.34

C-Rail, Bearing Set 6 K

1 C-Rail, slide plate complete, St, bright zinc-plated
1 C-Rail, Roller 6 K, PA
2 Countersunk Screws DIN 7991-M6x12, St, bright zinc-pl.
m = 79.0 g
1 set 0.0.461.37

C-Rail, Bearing Set 8 D14 1R

1 C-Rail, slide plate complete, St, bright zinc-plated
1 Roller D14, centric
2 C-Rail, Lubricating Systems 8 D14
2 Countersunk Screws DIN 7991-M8x16, St, bright zinc-
plated
m = 257.0 g
1 set 0.0.462.35

C-Rail, Bearing Set 8 D14 3R

1 C-Rail, slide plate complete, St, bright zinc-plated
2 Rollers D14, centric
1 Roller D14, eccentric
2 C-Rail, Lubricating Systems 8 D14
2 Countersunk Screws DIN 7991-M8x16, St, bright zinc-
plated
m = 576.0 g
1 set 0.0.462.34

C-Rail, Bearing Set 8 K

1 C-Rail, slide plate complete, St, bright zinc-plated
1 C-Rail, Roller 8 K, PA
2 Countersunk Screws DIN 7991-M8x16, St, bright zinc-
plated
m = 158.0 g
1 set 0.0.462.37

453
 Dynamic Elements Linear Slides

C-Rail,Slide For constructing slides for C-Rail System 5, 6, or 8 using

Bearing Sets.
Profiles The positions of the holes are identified by marking
grooves in the profiles.

The relevant holes (a) for the lock nuts and countersinks
DIN 74 (b) for the Countersunk Screws must be provided
to secure the Bearing Sets.

a b c d
[mm] DIN 74 [mm] [mm]
⌀ 14.5 Bf5 30 / 42 32.4

⌀ 16.5 Bf6 46 / 66 47.9

⌀ 22.5 Bm8 64 / 90 63.3

C-Rail, Slide Profile 5

Al, anodized
A = 2.46 cm² Ix = 0.92 cm4 Iy = 2.86 cm4
m = 0.67 kg/m Wx = 0.81 cm³ Wy = 1.11 cm³
natural, cut-off max. 6000 mm 0.0.460.02

C-Rail, Slide Profile Cap Set 5

PA-GF
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m = 2.0 g
black, 1 set 0.0.460.39

C-Rail, Slide Profile 6

Al, anodized
A = 5.44 cm² Ix = 4.00 cm4 Iy = 13.08 cm4
m = 1.47 kg/m Wx = 2.79 cm³ Wy = 3.24 cm³
natural, cut-off max. 6000 mm 0.0.461.02

454
Dynamic Elements Linear Slides

C-Rail, Slide Profile Cap Set 6

PA-GF
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m = 4.0 g
black, 1 set 0.0.461.39

C-Rail, Slide Profile 8

Al, anodized
A = 9.81 cm² Ix = 16.08 cm4 Iy = 41.91 cm4
m = 2.65 kg/m Wx = 6.71 cm³ Wy = 7.63 cm³
natural, cut-off max. 6000 mm 0.0.462.02

C-Rail, Slide Profile Cap Set 8

PA-GF
C-Rail, Slide Profile Cap right
C-Rail, Slide Profile Cap left
m = 11.0 g
black, 1 set 0.0.462.39

455
 Dynamic Elements Linear Slides

C-Rail,Rail Bearing Units K (without guiding shaft) or 1R (with 1 or 2

guiding shafts) or 3R are guided in the Rail Profiles.
Profiles

C-Rail, Rail Profile 5

Al, anodized
A = 2.62 cm² Ix = 0.91 cm4 Iy = 4.67 cm4
m = 0.71 kg/m Wx = 0.76 cm³ Wy = 1.78 cm³
natural, cut-off max. 6000 mm 0.0.460.01

C-Rail, Rail Profile Cap Set 5

PA-GF
C-Rail, Rail Profile Cap right
C-Rail, Rail Profile Cap left
m = 2.0 g
black, 1 set 0.0.460.38

C-Rail, Rail Profile 6

Al, anodized
A = 6.23 cm² Ix = 4.84 cm4 Iy = 26.26 cm4
m = 1.68 kg/m Wx = 2.74 cm³ Wy = 6.22 cm³
natural, cut-off max. 6000 mm 0.0.461.01

C-Rail, Rail Profile Cap Set 6

PA-GF
C-Rail, Rail Profile Cap right
C-Rail, Rail Profile Cap left
m = 5.0 g
black, 1 set 0.0.461.38

456
Dynamic Elements Linear Slides

C-Rail, Rail Profile 8

Al, anodized
A = 11.41 cm² Ix = 17.35 cm4 Iy = 84.78 cm4
m = 3.10 kg/m Wx = 7.39 cm³ Wy = 14.35 cm³
natural, cut-off max. 6000 mm 0.0.462.01

C-Rail, Rail Profile Cap Set 8

PA-GF
C-Rail, Rail Profile Cap right
C-Rail, Rail Profile Cap left
m = 13.0 g
black, 1 set 0.0.462.38

457
 Dynamic Elements Linear Slides

8.1.3 Profiled Four-row linear guide systems (with full complement) on

profiled rails whose special fastening geometry makes
Steel Rail Guide them ideal for use on profile constructions.
Systems The individual linear guide system carriages can be
loaded from all directions and can absorb moments
around all axes. The key features of linear guide systems
PS are high load-carrying capacity, rigidity and compact
design.
Each linear guide system carriage can be freely com-
bined with every Linear Guide Rail within a given Line, so
that one, two or more carriages are possible per rail and
carriages can be exchanged.
In a number of application cases, particularly involving
high forces and moments that need to be absorbed by
greater support distances, the carriages should not be
used individually, but rather in combination.
Solutions involving several carriages on a single rail and
several carriages on parallel rails are also possible.

Guide rail PS 4-15 has a specially designed rail base that

enables parallel rails to be secured free of strain to a
supporting profile.
Guide rail PS 4-25 has a special fastening technique for
particularly straightforward screw-connection.

Guide systems with parallel rails on a single support-

ing profile can be constructed on the profile groove
without elaborate alignment measures due to the special
fastening geometry employed by the rail. The use of
parallel rails on independent profiles or different support
constructions will require the amount of alignment and
fastening which is typical for profile rail guides (machin-
ing of location surfaces, use of parallel segments etc.).

Rail Attachment Guide rail PS 4-15 is attached to the Profile 8 groove.

The rail has been shaped for this purpose and centres
automatically when screwed against Groove Profile 8 Al
M4-60.

 Innovation
German patent
and foreign patent
EP 0 921 899

A guide PS 4-25 with one or more guide carriages, one

guide rail and one rail clamp on a Support Profile.
The self-centring rail clamp also serves as a support for
the guide rail and secures this to any Support Profile 8
with a minimum width of 80 mm. Profile 8 lightweight
 Innovation
and 8 E should not be used for the support profiles.
German
utility model
200 03 842

458
 Dynamic Elements Linear Slides

Load The permissible load for a linear guide system depends

on the load bearing capacity of the guide elements but
Specifications also on the strength of the screw connections and the
construction of the profile frame.
The minimum stroke length (hmin.) is required if the rolling-
ball contact is to be adequately lubricated. The carriage
is charged at the factory with lithium-based grease.
Lithium-based grease with a mineral-oil base can be used
for re-lubrication.
Given the contact pressure of the wipers, a displacement
force of 10 N must be taken into account irrespective of
the load.

PS 4-15 PS 4-25
Fy = Fz 1,000 N * 2,500 N
Mx 15 Nm 60 Nm
My = Mz 10 Nm 25 Nm
C 7,200 N 17,900 N
C0 14,500 N 37,000 N
vmax. 5 m/s 5 m/s
ϑ -40 − +100 °C -40 − +100 °C *Note: The fastening of the guide rail does not enable the
stated tensile forces of the PS4-15 linear guide system to
hmin. 40 mm 60 mm be utilised to the full in all directions.

Calculation of The static and dynamic load ratings and static moment
characterise the rolling-ball contact between the carriage
Service Life and rail and are used for calculating the service life based
on the rules for the roller bearing calculation:

L = Service life in km
L
P( )
C 3
= ​ ​__​ ​ .   100 in km Lh =
C =
Service life
Dynamic
in h

load rating in N
P = Load in N
( ) C 1666
3
__ .   ​____
Lh = ​ ​ ​ ​  ​ in h  = Mean slide
P
speed in m/min

Co S0 = Recommended
S0 = ​__​ load safety factor 4...10
P
C0 = Static load rating in N

459
 Dynamic Elements Linear Slides

Bearing The Bearing Carriages can be used either individually or

in various combinations on one or more rails.
Carriages The Bearing Carriage has four polished tracks on which
the bearings are in linear rolling-ball contact with the
profiled rail.
The bearings are recirculated through the end-face
reverse units and closed return conduits. The carriages
are fitted with end-face wipers and additional longitudinal
wipers in order to minimise sensitivity to external influ-
ences.

Profiles 8 can be secured to the Bearing Carriage by

means of Button-Head Screws ISO 7380 and Locating
Washers 8 (Section 3.2 Screws and Universal- Elements).

Bearing Carriage PS 4-15

Housing, St, hardened
2 wipers, PA, black
2 lubricating nipples
Notes on Use and Installation
m = 140.0 g
1 pce. 0.0.443.06

Bearing Carriage PS 4-25

Housing, St, hardened
2 wipers, PA, black
2 lubricating nipples DIN 3405 A M6-120°
m = 545.0 g
1 pce. 0.0.443.16

Bearing Wiper The elastic wiper and seal element is used to retain
lubricant and to clean the guide tracks. The correct
Set functioning of the guide tracks is a critical factor for the
service life of the linear guide system. The wipers can
also be exchanged when the carriage is still fitted, as part
of the maintenance process.

Bearing Wiper Set PS 4-15

TPE
2 wiper units
m = 2.0 g
black, 1 set 0.0.443.09

460
 Dynamic Elements Linear Slides

Bearing Wiper Set PS 4-25

TPE
2 wiper units
m = 4.0 g
black, 1 set 0.0.443.28

Linear Guide Profiled Linear Guide Rail with special fastening geom-
etry for grooves of Profile 8 at the base of the rail. The
RailPS 4-15 rails are provided with fastening bores and countersinks
for Hexagon Socket Head Cap Screws DIN 912-M4.
Following installation, the countersinks must be covered
flush using the caps provided in order to increase the
service life of the end-face wiper systems.

The rails are best fastened to the Profile 8 using Groove

Profile 8 Al M4/60 and Hex. Socket Head Cap Screws
DIN 912-M4x16 (Sec. 3.2 Screws a. Universal-Elements).

Linear Guide Rail PS 4-15

St, Cf 53, hardened, polished
Caps, PA
m = 1.30 kg/m
cut-off max. 1900 mm 0.0.443.32

Groove Profile 8 Al M4-60

Al, anodized
m = 590 g/m
natural, 1 pce., length 2000 mm 0.0.443.02

461
 Dynamic Elements Linear Slides

Linear Guide Profiled Linear Guide Rail with special rail base geometry.
Clamping using the Guide Rail Mounting Profile and
Rail PS 4-25 Guide Rail Clamping Profile makes it possible to use rails
without holes that do not require Caps, or subsequent
machining.

Fastening profiles for clamping the Linear Guide Rail

PS 4-25, complete with drill holes and threads.
A Guide Rail Mounting Profile, Guide Rail Clamping
Profile and an appropriate number of Hexagon Socket
Head Cap Screws DIN 6912-M6x40 (Section 3.2 Screws
and Universal- Elements) are required for securing each
guide rail.
Recommended tightening torque MA = 10 Nm.

Linear Guide Rail PS 4-25

St, Cf 53, hardened, polished
m = 2.50 kg/m
cut-off max. 1900 mm 0.0.443.34

Guide Rail Mounting Profile PS 4-25

Al, anodized
m = 940 g/m
natural, 1 pce., length 2000 mm 0.0.443.17

Guide Rail Clamping Profile PS 4-25

Al, anodized
m = 529 g/m
natural, 1 pce., length 2000 mm 0.0.443.18

462
 Dynamic Elements Linear Slides

8.1.4 Ball- Ball-bearing guide bushes can be integrated as compact

linear slides in profile constructions.
Bearing Guide The length of the guide is determined solely by the length
Bushes of the guiding shaft.
The Ball Bushes offer low friction and are characterised
by high linearity of motion.
The heart of a ball-bearing guide bush is the recirculat-
ing ball bearing which runs on a hardened steel guiding
shaft. Ball Bushes and guiding shafts are integrated
into the profile cavities with the minimum of ancillary
components.
Two sizes, based on shaft diameters D14 and D25, are
designed to withstand slide loads of 500 and 1500 N.
The maximum travelling speed is 2 m/s.
The double-sided seal of the Ball Bush, together with a
high-quality grease filling, guarantee a long service life
for the guide units, even under unfavourable operating
conditions.
Ball-bearing guide bushes in an indexing transport system
It is recommended that an evaluation should be made of
the load-bearing capacity and service life, together with
an allowance for deflection of the guiding shafts in the
case of longer strokes.

Slide and Shaft-Clamp Block

Ball-Bearing Guide Bush Set

Calculation of L = Service life in km

Service Life L
P ( )
C 3
= ​ ​__​ ​ .   100 in km Lh =
C =
Service life
Dynamic
in h

load rating in N
P = Load in N
( )C 1666
3
__ .   ​____
Lh = ​ ​ ​ ​  ​ in h  = Mean slide
P
speed in m/min

Co S0 = Static
S0 = ​__​ load safety factor >3
P
C0 = Static load rating in N

463
 Dynamic Elements Linear Slides

Ball-Bearing Complete guide systems based on Shafts D14 or D25

with variable slide (S) and stroke lengths (H) (please
Guide Bush Sets indicate when ordering). Shaft length W = 80 + H + S.
The slightly shorter shaft length allows adjustments
during installation.
The maximum length of guide is 2000 mm.
The load ratings of the slides are governed by the type
and number of Ball-Bearing Guide Bush Units used.

Guide Alternatives a (Distance)

Set 8 80x40 D14
3.3 mm
Set 8 160x40 D14
Set 8 80x80 D25
4.3 mm
Set 8 160x80 D25

Recommended arrangement for a fixing or mounting

hole.

Ball-Bearing Guide Bush Set 8 80x40 D14

Fully machined and pre-assembled
2 slides 8 80x40 D14, Al, anodized, natural
4 Clamp Blocks 8 80x40 D14
4 Caps 8 80x40
4 Clamp-Block Caps 8 80x40 D14
4 Slide Caps 8 80x40 D14
4 Ball-Bearing Guide Bush Units 8 D14
4 Shaft-Clamping Bushes 8 D14
2 Shafts D14
1 set 0.0.386.11

Ball-Bearing Guide Bush Set 8 80x80 D25

Fully machined and pre-assembled
2 slides 8 80x80 D25, Al, anodized, natural
4 Clamp Blocks 8 80x80 D25
4 Caps 8 80x80
4 Clamp-Block Caps 8 80x80 D25
4 Slide Caps 8 80x80 D25
4 Ball-Bearing Guide Bush Units 8 D25
4 Shaft-Clamping Bushes 8 D25
2 Shafts D25
1 set 0.0.387.11

Ball-Bearing Guide Bush Set 8 160x40 D14

Fully machined and pre-assembled
1 slide 8 160x40 D14, Al, anodized, natural
2 Clamp Blocks 8 160x40 D14
2 Caps 8 160x40
2 Clamp-Block Caps 8 160x40 D14
2 Slide Caps 8 160x40 D14
4 Ball-Bearing Guide Bush Units 8 D14
4 Shaft-Clamping Bushes 8 D14
2 Shafts D14
1 set 0.0.386.10

464
 Dynamic Elements Linear Slides

Ball-Bearing Guide Bush Set 8 160x80 D25

Fully machined and pre-assembled
1 slide 8 160x80 D25, Al, anodized, natural
2 Clamp Blocks 8 160x80 D25
2 Caps 8 160x80
2 Clamp-Block Caps 8 160x80 D25
2 Slide Caps 8 160x80 D25
4 Ball-Bearing Guide Bush Units 8 D25
4 Shaft-Clamping Bushes 8 D25
2 Shafts D25
1 set 0.0.387.10

Shaft-Clamping For clamping Shafts D14 and D25.

The Shaft-Clamping Bushes are fixed in the cavities of
Bushes Profiles 8 using grub screw DIN 913-M8.

Shaft-Clamping Bush 8 D14

St, black
1 grub screw DIN 913-M8x14, St, bright zinc-plated
m = 22.0 g
1 pce. 0.0.386.03

Shaft-Clamping Bush 8 D25

St, black
1 grub screw DIN 913-M8x27, St, bright zinc-plated
m = 85.0 g
1 pce. 0.0.387.03

465
 Dynamic Elements Linear Slides

Ball-Bearing Ball-Bearing Guide Bush Units consist of sleeves accom-

modating the Ball Bushes. They form the guide elements
Guide Bush for a ball-bearing guide bush.
Units

The Ball-Bearing Guide Bush Units are fixed in the cavi-

ties of Profiles 8 using grub screw DIN 914-M8.
The direction of the load for the Ball-Bearing Guide Bush
Unit should be selected such that the operating load
presses the Ball-Bearing Guide Bush Unit into the prism
of the profile cavity and not against the grub screw.

Ball-Bearing Guide Bush Unit 8 D14

Sleeve, St, black
Ball Bush D14, sealed both ends, maintenance-free
1 grub screw DIN 914-M8x10, St, bright zinc-plated
C = 620 N
C0 = 520 N
vmax. = 2 m/s
m = 62.0 g
1 pce. 0.0.386.12

Ball-Bearing Guide Bush Unit 8 D25

Sleeve, St, black
Ball Bush D25, sealed both ends, maintenance-free
1 grub screw DIN 914-M8x22, St, bright zinc-plated
C = 1,990 N
C0 = 1,670 N
vmax. = 2 m/s
m = 300.0 g
1 pce. 0.0.387.12

466
 Dynamic Elements Linear Slides

Caps Rounded face covering for cut profile end of the slides or
Clamp Blocks of ball-bearing guide bushes.

Slide Caps

Slide Cap 8 80x40 D14

PA-GF
m = 13.0 g
black, 1 pce. 0.0.386.08

Slide Cap 8 80x80 D25

PA-GF
m = 24.0 g
black, 1 pce. 0.0.387.08

Slide Cap 8 160x40 D14

PA-GF
m = 26.0 g
black, 1 pce. 0.0.386.06

Slide Cap 8 160x80 D25

PA-GF
m = 53.0 g
black, 1 pce. 0.0.387.06

Clamp-Block
Caps
Clamp-Block Cap 8 80x40 D14
PA-GF
m = 14.0 g
black, 1 pce. 0.0.386.09

Clamp-Block Cap 8 80x80 D25

PA-GF
m = 28.0 g
black, 1 pce. 0.0.387.09

Clamp-Block Cap 8 160x40 D14

PA-GF
m = 28.0 g
black, 1 pce. 0.0.386.07

Clamp-Block Cap 8 160x80 D25

PA-GF
m = 56.0 g
black, 1 pce. 0.0.387.07

467
 Dynamic Elements Linear Slides

8.1.5 Ball-Bush In terms of application and characteristics, the modular

ball-bush block guides are similar to those of the ball-
Block Guides bearing guide bushes. By separating the shafts, the
distance between the points of support can be selected
in accordance with the applied loads.
The special profiles of sizes 40x40 and 60x60 (with
grooves of Line 8) accommodate both the shaft and the
Ball Bushes.
The range of sizes and the different shaft diameters are
designed to withstand applied loads ranging from 500
to 1500 N at a maximum travelling speed of 2 m/s. The
double-sided seal of the Ball Bush, together with a high-
quality grease filling, guarantees a long service life, even
under unfavourable operating conditions.
It is advisable to perform an evaluation of the load-bear-
ing capacity and service life and to make an allowance
for the deflection of the guiding shafts in the case of
longer strokes.
Ball-bush block guide, size 40x40, Shaft D14

Ball-bush block guides, size 40x40, Shaft D14

Ball-bush block guides, size 60x60, Shaft D25

Calculation of L = Service life in km

Service Life L
C 3
= ​ __
P ( )
​ ​ ​ .   100 in km Lh =
C =
Service life
Dynamic
in h

load rating in N
P = Load in N
( )C 1666
3
__ .   ​____
Lh = ​ ​ ​ ​  ​ in h  = Mean slide
P
speed in m/min

Co S0 = Static
S0 = ​__​ load safety factor >3
P
C0 = Static load rating in N

468
 Dynamic Elements Linear Slides

Assembly Tips Grooves of Profiles 8 can be used to secure the Bearing

Blocks using fastening elements of Line 8.

Direct-Fastening Set 8 provides a particularly easy means

of securing Bearing Blocks without need for machining.

An individual Ball Bush is unable to absorb any moment.

It is therefore always necessary to use two shafts for a
guide system, with at least two Ball Bushes being located
one after the other on a single shaft.
The distances must be appropriate for the moment loads.

The blocks can be pinned in the areas marked (depend-

ing on requirements).

Bearing Blocks Individual components for constructing a ball-bush block

guide.

The Shaft-Clamp Blocks hold and clamp the shafts.

The shafts are clamped by means of appropriate grub
screws.

The Ball-Bush Blocks serve as the guide elements with

integral press-fitted recirculating Ball Bushes.

469
 Dynamic Elements Linear Slides

Shaft-Clamp Block 8 D14

Shaft-Clamp Block, Al, anodized, natural
Grub screw DIN 913-M8x6, St, bright zinc-plated
Grub screw DIN 913-M8x8, St, bright zinc-plated
m = 98.0 g
1 pce. 0.0.401.03

Shaft-Clamp Block 8 D25

Shaft-Clamp Block, Al, anodized, natural
Grub screw DIN 913-M10x10, St, bright zinc-plated
Grub screw DIN 913-M10x12, St, bright zinc-plated
m = 240.0 g
1 pce. 0.0.402.03

Ball-Bush Block 8 D14

Ball-Bush Block, Al, anodized, natural
Ball Bush D14, sealed both ends, maintenance-free
C = 620 N
C0 = 520 N
m = 100.0 g
1 pce. 0.0.401.04

Ball-Bush Block 8 D25

Ball-Bush Block, Al, anodized, natural
Ball Bush D25, sealed both ends, maintenance-free
C = 1,990 N
C0 = 1,670 N
m = 260.0 g
1 pce. 0.0.402.04

470
 Dynamic Elements Linear Slides

Block Caps 1 Block-End Cap Set and 3 Block-Cap Sets of the ap-
propriate shaft diameter are required for each ball-bush
block guide (each shaft, with 2 Ball-Bush Blocks and 2
Shaft-Clamps Blocks).

Block-End Cap Set 8 40x40

PA-GF
Block-end cap 8 40x40 right
Block-end cap 8 40x40 left
m = 14.0 g
black, 1 set 0.0.401.11

Block-End Cap Set 8 60x60

PA-GF
Block-end cap 8 60x60 right
Block-end cap 8 60x60 left
m = 30.0 g
black, 1 set 0.0.402.17

Block-Cap Set 8 D14

PA-GF
Block cap 8 D14 right
Block cap 8 D14 left
m = 12.0 g
black, 1 set 0.0.401.13

Block-Cap Set 8 D25

PA-GF
Block cap 8 D25 right
Block cap 8 D25 left
m = 27.0 g
black, 1 set 0.0.402.19

Ball-Bush Block For use in constructing ball-bush block guides, in

Particular with the item Ball Bushes. Also suitable for
Profiles self-construction of pedestal bearings.

Ball-Bush Block Profile 8 40x40

Al, anodized
A = 9.58 cm² Ix = 14.22 cm4 Iy = 14.38 cm4
It = 9.95 cm4
m = 2.58 kg/m Wx = 6.77 cm³ Wy = 6.94 cm³
natural, cut-off max. 6000 mm 0.0.373.53

471
 Dynamic Elements Linear Slides

Ball-Bush Block Profile 8 60x60

Al, anodized
A = 23.05 cm² Ix = 76.03 cm4 Iy = 75.65 cm4
It = 77.49 cm4
m = 6.18 kg/m Wx = 26.77 cm³ Wy = 26.27 cm³
natural, cut-off max. 6000 mm 0.0.373.54

Ball Bushes Ball Bushes for installation in the Ball-Bush Block Profiles.

Ball Bush D14

Sealed both ends, maintenance-free
d = 21 mm
l = 28 mm
m = 20.5 g
1 pce. 0.0.401.20

Ball Bush D25

Sealed both ends, maintenance-free
d = 25 mm
l = 40 mm
m = 66.0 g
1 pce. 0.0.402.29

472
 Dynamic Elements Linear Slides

8.1.6 Shafts Hardened and ground shafts used as guiding shafts for
Roller Guides, C-Rail Guides, ball-bearing guide bushes
and ball-bush block guides.
Shaft D14 K is intended for special applications and is
corrosion-resistant with a black coating.
Shaft D14, stainless is suitable for constructing corro-
sion-resistant linear slides when used in conjunction with
stainless rollers.

Shaft D6
St, Cf 53, hardened, polished
Hardness HRc 60 ± 2
Roughness Ra = 0.3 μm, Rz = 1.6 μm
Hardening depth min. 0.4 mm
Roundness 4 μm, Parallelism 5 μm/1000 mm
m = 0.22 kg/m
bright, cut-off max. 3000 mm 0.0.356.01

Shaft D10
St, Cf 53, hardened, polished
Hardness HRc 60 ± 2
Roughness Ra = 0.3 μm, Rz = 1.6 μm
Hardening depth min. 0.4 mm
Roundness 4 μm, Parallelism 6 μm/1000 mm
m = 0.62 kg/m
bright, cut-off max. 3000 mm 0.0.401.09

Shaft D14
St, Cf 53, hardened, polished
Hardness HRc 60 ± 2
Roughness Ra = 0.3 μm, Rz = 1.6 μm
Hardening depth min. 0.6 mm
Roundness 5 μm, Parallelism 8 μm/1000 mm
m = 1.21 kg/m
bright, cut-off max. 3000 mm 0.0.294.01

Shaft D14 K
St, Cf 53, hardened, polished
Hardness HRc 60 ± 2
Roughness Ra = 0.3 μm, Rz = 1.6 μm
Hardening depth min. 0.6 mm
Roundness 5 μm, Parallelism 8 μm/1000 mm
Also corrosion-resistant coating
m = 1.21 kg/m
black, cut-off max. 3000 mm 0.0.294.55

New Shaft D14, stainless

in catalogue St, X 46 Cr 13, hardened, polished
Hardness HRc 54 ± 2
Roughness Ra = 0.3 μm, Rz = 2 μm
Hardening depth min. 0.6 mm
Roundness 5 μm, Parallelism 8 μm/1000 mm
m = 1.21 kg/m
stainless, cut-off max. 3000 mm 0.0.472.30

Shaft D25
St, Cf 53, hardened, polished
Hardness HRc 60 ± 2
Roughness Ra = 0.3 μm, Rz = 1.6 μm
Hardening depth min. 0.9 mm
Roundness 6 μm, Parallelism 9 μm/1000 mm
m = 3.85 kg/m
bright, cut-off max. 3000 mm 0.0.350.09

473
 Dynamic Elements Linear Slides

8.1.7 Accesso- Components for expanding the range of applications of

item linear slides:
ries for Linear > Slide Clamps for hand-operated linear slides
Slides > Limit stop for limiting mechanical movement

Slide Clamp 8 Slide Clamp 8 heavy-duty is used for securing the guide
slide relative to the guide profile.
heavy-duty It can be screw-connected under any carriage of item‘s
linear slides where there is a clearance of 20 mm to the
guide profile.
It is advisable to additionally pin Slide Clamp 8 heavy-
duty to the sliding profile (dowel DIN 6325-5m6 x 30).
Fixing bores have already been provided in Slide Clamp 8
heavy-duty for this purpose.

The special design of Slide Clamp 8 heavy-duty prevents

undue force being applied to the bearings as a result of
the clamping action.

Holding force for maximum

Clamping elements tightening torque of 15 Nm

dry Approx. 1,500 N

oily Approx. 1,000 N

Slide Clamp 8 heavy-duty

1 Slide Clamp Profile 8, Al, anodized, natural
2 Caps, PA, black
1 special clamping nut, St, black
1 spacer sleeve, St
2 wipers
1 Hexagon Socket Head Cap Screw DIN912 M8x20, St
1 T-Slot Nut 8 St M8
1 clamp lever, black
m = 385.0 g
1 pce. 0.0.463.65

474
 Dynamic Elements Linear Slides

Slide Clamps 8 Slide Clamps 8 can be screw-connected under any car-

riage of item‘s linear slides where there is a clearance of
20 mm to the guide profile.
Slide Clamp 8 S16 (S16 = thickness of the sliding profile)
is suitable for e.g. Roller Guides with a profile 8 80x16 as
the sliding profile
Slide Clamps 8 S28 and 8 S40 can be used on sliding
profiles 8 160x28 and 8 160x40 respectively.

Typical arrangement of Slide Clamps over a groove in the

guide profile.

Holding force for maximum

Clamping elements tightening torque of 5.5 Nm

dry Approx. 500 N

oily Approx. 200 N

Slide Clamp 8 S16

Clamping jaw cast steel, bright zinc-plated
Clamping wedge cast steel, stainless, slide coating
Clamp lever, black
Washer DIN 9021-5.3, St, bright zinc-plated
m = 93.0 g
1 pce. 0.0.356.35

Slide Clamp 8 S28

Clamping jaw cast steel, bright zinc-plated
Clamping wedge cast steel, stainless, slide coating
Clamp lever, black
Washer DIN 9021-5.3, St, bright zinc-plated
m = 94.0 g
1 pce. 0.0.294.48

Slide Clamp 8 S40

Clamping jaw cast steel, bright zinc-plated
Clamping wedge cast steel, stainless, slide coating
Clamp lever, black
Washer DIN 9021-5.3, St, bright zinc-plated
m = 95.0 g
1 pce. 0.0.294.51

475
 Dynamic Elements Linear Slides

Limit Stop Limit Stop for hand-operated sliding carriage or additional

mechanical safeguard.
A Limit Stop is required for each terminal position.
The Limit Stop can also be located in the area of the
groove covered by a Timing Belt.

Arrangement of the plastic buffer in the groove of the

supporting profile. Grub screw M8x44 is secured in the
opposing groove of the moving carriage.

Limit Stop 8
T-Slot Nut 8 St M8, bright zinc-plated
Grub screw DIN 916-M6x12, St, bright zinc-plated
T-Slot Nut M6x8 with thrust piece, St, bright zinc-plated
Nut DIN 508-M6x8, St, bright zinc-plated
Plastic buffer ⌀ 10x40 mm, PUR yellow, 90 Shore A
Grub screw M8x44, St, bright zinc-plated
Washer DIN 6340-8.4, St, bright zinc-plated
Hexagon nut DIN 6331-M8, St, bright zinc-plated
m = 65.0 g
1 set 0.0.337.11

476
 Dynamic Elements Mechanical Drive Elements

8.2 Mechanical Within the MB Building Kit System, power can be sup-
plied to the slides of the Roller Guides, ball-bearing guide
Drive Elements bushes and linear guide systems or any other linear-
guided structural elements, such as lifting and sliding
doors etc., using timing-belt drives, Ball Screw Units or
chain drives.

Drive Speed Repeating Length Operating Rigidity

Accuracy Load

Timing-Belt Drive up to 5 m/s up to 0.15 mm up to 12 m up to 3,000 N medium

Chain Drive up to 2 m/s up to 0.5 mm up to 5.7 m up to 1,400 N medium
Ball Screw Unit up to 1 m/s up to 0.05 mm up to 2.7 m up to 2,000 N very high

8.2.1 Timing- Timing-belt drives are particularly suitable for high

speeds and extended stroke lengths. A range of sizes,
Belt Drives with flexible and heavy duty Timing Belts of different
widths and different pulley diameters, are designed to
satisfy virtually any load and speed requirements.
Linear units driven by a Timing Belt mainly consist of a
supporting profile with the corresponding linear slide, the
sliding carriage and the components of the timing- belt
drive mechanism.
The Timing Belt is secured to the slide by means of a
Timing-Belt Tensioner (1), turned through 180° by a
Timing-Belt Reverse Unit at the end of the supporting
profile (2), routed back inside or outside the profile (3),
turned through 180° once again by a second Timing-Belt
Reverse Unit (4), and is then linked or clamped with the
other end of the Timing Belt on the sliding carriage (5).

477
 Dynamic Elements Mechanical Drive Elements

Timing-Belt In addition to acting as a guide for the belt, the Timing-

Belt Reverse Unit can also be used as a coupling for any
Reverse Unit type of drive mechanism or for Synchroniser Shafts.
For this purpose, the pulley is in the form of a multi-spline
hub or it can be individually processed for a shaft-hub
joint.
Couplings and Coupling Housings provide a simple
means of connecting any desired motors.
The choice of suitable Timing-Belt Reverse Unit depends
on the required forces and speeds or on the combination
of drive mechanism and gearbox.

Reversal of the Timing Belt around 180°. The Timing Belt

can be returned either inside or outside the profile. The
timing pulley is provided with multi-spline toothing for
attaching drive units or Multi-Spline / Adapter Shafts, or
with a bore which can be machined for other shaft / hub
connections. The housings of the Timing-Belt Reverse
Units feature grooves for connecting to profiles of the
relevant Lines.

The special apertures in the Timing-Belt Reverse Unit

can also be used to turn the belt through 90°, with the
return path being located at any distance from the sliding
carriage. If necessary, an additional slide can also be
powered, offset at 90° from the first, using the same
drive mechanism.

Connection of Timing-Belt Reverse Units either with Multi-

Spline Shafts or, for distances in excess of 500 mm, with
Adapter Shafts, hollow shafts or Synchroniser Shafts.

General function of bore and belt covers (exception: Tim-

ing-Belt Reverse Units R50 and R75)
> Top belt cover (a) can be detached when used as belt
drive
> Timing pulley (b) with multi-spline hub or bore
> Bores in basic shell (c) for mounting Coupling Hous-
ings, Adapter Flange, Bevel Gearbox and Ball Screw Unit
or for interconnecting Timing-Belt Reverse Units
> Bottom belt cover (d) can be detached where space is
restricted

478
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Reverse Unit 5 40 R10 can be used to

reverse and drive Timing Belt R10 T5 in conjunction with
Reverse Units 5 Profiles 5.
40 R10 The housing of the Timing-Belt Reverse Unit has been
prepared for attaching Adapter Plates and Coupling
Housings D30 and for accommodating Centring Piece
D50-D22 (Section 8.3 Accessories for Mechanical Drive
Elements).

To protect the Timing Belt against damage, the profiles

must be rounded at the joint to the Timing-Belt Reverse
Unit.

Mounting at a height of 40 mm in the groove of Profile 5

with Universal-Fastening Set 5.

Timing-Belt Reverse Unit 5 40 R10 VK14

Timing-Belt Reverse Unit, die-cast aluminium, black
Ball-bearing timing pulley with multi-spline hub, hub
geometry VK14 for Multi-Spline Shaft VK14 DIN ISO 14
- 6x11x14, hub length 18 mm,
One revolution corresponds to 140 mm
effective radius rw = 22.3 mm, Frictional moment with 1‰
pre-tensioning of the Timing Belt: MR = 0.05 Nm
Max. load: MD = 3.3 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 110 mm
180° reversal (outer dimension 80): 135 mm
180° reversal (outer dimension 64): 150 mm
2 Universal-Fastening Sets 5, die-cast zinc, bright zinc-pl.
Pitch p = 5 mm     Number of teeth z = 28
Notes on Use and Installation
m = 262.0 g
1 pce. 0.0.410.01

479
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Reverse Unit 5 40 R10 with Bore

Timing-Belt Reverse Unit, die-cast aluminium, black
Ball-bearing timing pulley with bore ⌀ 8H7, reborable up to
max. ⌀ 15 mm
Hub length 18 mm
One revolution corresponds to 140 mm
effective radius rw = 22.3 mm, Frictional moment with 1‰
pre-tensioning of the Timing Belt: MR = 0.05 Nm
Max. load: MD = 3.3 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 110 mm
180° reversal (outer dimension 80): 135 mm
180° reversal (outer dimension 64): 150 mm
2 Universal-Fastening Sets 5, die-cast zinc, bright zinc-pl.
Pitch p = 5 mm    Number of teeth z = 28
Notes on Use and Installation
m = 277.0 g
1 pce. 0.0.410.06

Timing-Belt Timing-Belt Reverse Unit 8 40 R25 is suitable for revers-

ing and driving Timing Belt R25 T10 for linear units of
Reverse Units 8 Profiles 8. The emergence dimension of the Timing Belt
40 R25 is 40 mm.
The housing of the Timing-Belt Reverse Unit has been
prepared for attaching Adapter Plates and Coupling
Housings D55 and for accommodating Centring Piece
D50-D22 (Section 8.3 Accessories for Mechanical Drive
Elements).

To protect the Timing Belt against damage, the profiles

must be rounded at the joint to the Timing-Belt Reverse
Unit.

Timing-Belt Reverse Unit 8 40 R25 mounted at a height

of 40 mm in the groove of Profile 8 using Universal
Fastener 8 and special T-Slot Nut or in the core bore
using Button-Head Screw ISO 7380-M8 and washer DIN
125-8.4.
The special T-Slot Nut can be split in the centre and
halved if required.

480
Dynamic Elements Mechanical Drive Elements

Timing-Belt Reverse Unit 8 40 R25 VK14

Timing-Belt Reverse Unit, die-cast zinc, black
Ball-bearing timing pulley with multi-spline hub, hub
geometry VK14 for Multi-Spline Shaft VK14 DIN ISO 14-
6x11x14, hub length 30 mm
One revolution corresponds to 150 mm
effective radius rw = 23.9 mm
Frictional moment with 1‰ pre-tensioning of the Timing
Belt: MR = 0.30 Nm
Max. load: MD = 20 Nm
Timing Belt length in the Timing-Belt Reverse Unit for 90°
reversal: 140 mm
180° reversal (emerg. on 100 mm side): 160 mm
180° reversal (emerg. on 80 mm side): 200 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-pl.
1 special T-Slot Nut M8, cast steel
1 Button-Head Screw ISO 7380-M8x20, St, bright zinc-pl.
1 washer DIN 125-8.4 St, bright zinc-plated
Pitch p = 10 mm     Number of teeth z = 15
Notes on Use and Installation
m = 1.3 kg
1 pce. 0.0.337.26

Timing-Belt Reverse Unit 8 40 R25 with Bore

Timing-Belt Reverse Unit, die-cast zinc, black
Ball-bearing timing pulley with bore ⌀ 8H7, reborable up to
max. ⌀ 15 mm, hub length 30 mm
One revolution corresponds to 150 mm
effective radius rw = 23.9 mm
Frictional moment with 1‰ pre-tensioning of the Timing
Belt: MR = 0.30 Nm
Max. load: MD = 20 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 140 mm
180° reversal (emerg. on 100 mm side): 160 mm
180° reversal (emerg. on 80 mm side): 200 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-pl.
1 special T-Slot Nut M8, cast steel
1 Button-Head Screw ISO 7380- M8x20, St, bright zinc-pl.
1 washer DIN 125-8.4 St, bright zinc-plated
Pitch p = 10 mm     Number of teeth z = 15
Notes on Use and Installation
m = 1.3 kg
1 pce. 0.0.337.34

481
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Reverse Unit 8 80 R25 is suitable for revers-

ing and driving Timing Belt R25 T10 for linear units of
Reverse Units 8 Profile 8.
80 R25 The emergence dimension of the Timing Belt is 80 mm
or 40 mm.
The housing of the Timing-Belt Reverse Unit has been
prepared for attaching Adapter Plates and Coupling
Housings D80 and for accommodating Centring Piece
D60-D60 (Section 8.3 Accessories for Mechanical Drive
Elements).

Timing-Belt Reverse Unit 8 80 R25 mounted at a profile

height of 40 mm in the groove of Profile 8 using Universal
Fastener 8 and special T-Slot Nut or at a profile height of
80 mm by splitting the special T-Slot Nut at the specified
break point.

The variation in the emergence dimensions from 80 mm

to 40 mm is achieved by internal rerouting of the Timing
Belt. The Timing Belt is routed with its smooth reverse
side over the reversing pulleys.
The allowable driving torque of Timing-Belt Reverse Units
8 80 R25 is limited to MD = 40 Nm when the loaded belt
runs through the reversing pulleys.
In this case, a Timing-Belt Reverse Unit 8 40 R25 can be
used as a second reverse unit.
To protect the Timing Belt against damage, the profiles
must be rounded at the joint to the Timing-Belt Reverse
Unit.

482
Dynamic Elements Mechanical Drive Elements

Timing-Belt Reverse Unit 8 80 R25 VK14

Timing-Belt Reverse Unit, die-cast zinc, black
Ball-bearing timing pulley with multi-spline hub, hub
geometry VK14 for Multi-Spline Shaft VK14 DIN ISO 14
- 6x11x14, hub length 29 mm
One revolution corresponds to 280 mm
effective radius rw = 44.6 mm
Frict. moment with 1‰ pre-tensioning of the Timing Belt:
(Emergence dim. 40) MR = 1.05 Nm
(Emergence dim. 80) MR = 0.55 Nm
Max. load: MD = 28 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 190 mm
180° reversal (emergence dim. 40): 360 mm
180° reversal (emergence dim. 80): 340 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-pl.
1 special T-Slot Nut M8, cast steel
Pitch p = 10 mm     Number of teeth z = 28
Notes on Use and Installation
m = 3.3 kg
1 pce. 0.0.366.02

Timing-Belt Reverse Unit 8 80 R25 VK32

Timing-Belt Reverse Unit, die-cast zinc, black
Ball-bearing timing pulley with multi-spline hub, hub
geometry VK14 for Multi-Spline Shaft VK32 DIN ISO 32
- 6x26x32, hub length 29 mm
One revolution corresponds to 280 mm
effective radius rw = 44.6 mm
Frict. moment with 1‰ pre-tensioning of the Timing Belt:
(Emergence dim. 40) MR = 1.05 Nm
(Emergence dim. 80) MR = 0.55 Nm
Max. load: MD = 52 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 190 mm
180° reversal (emergence dim. 40): 360 mm
180° reversal (emergence dim. 80): 340 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-pl.
1 special T-Slot Nut M8, cast steel
Pitch p = 10 mm     Number of teeth z = 28
Notes on Use and Installation
m = 3.2 kg
1 pce. 0.0.366.11

Timing-Belt Reverse Unit 8 80 R25 with Bore

Timing-Belt Reverse Unit, die-cast zinc, black
Ball-bearing timing pulley with bore ⌀ 11H7, reborable up
to max. ⌀ 50 mm, hub length 29 mm
One revolution corresponds to 280 mm
effective radius rw = 44,6 mm
Frict. moment with 1‰ pre-tensioning of the Timing Belt:
(Emergence dim. 40) MR = 1.05 Nm
(Emergence dim. 80) MR = 0.55 Nm
Max. load: MD = 52 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 190 mm
180° reversal (emergence dim. 40): 360 mm
180° reversal (emergence dim. 80): 340 mm
2 Universal Fasteners 8
2 Button-Head Screws ISO 7380-M8x30, St, bright zinc-pl.
1 special T-Slot Nut M8, cast steel
Pitch p = 10 mm     Number of teeth z = 28
Notes on Use and Installation
m = 3.3 kg
1 pce. 0.0.366.07

483
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Reverse Unit 8 80 R50 II is a particularly

compact Timing-Belt Reverse Unit for driving Timing Belt
Reverse Units 8 R50 T10. It is fastened to the core bores of Profiles 8
80 R50 II (cross-sections of 80x80 mm and above).
The timing pulley of Timing-Belt Reverse Unit 8 80 R50
II VK32 features a multi-spline hub for accommodating
Multi-Spline Shaft VK32.
The housing allows connection of coupling D80 VK32.
The hub of the version with the bore can be machined
to a maximum diameter of ⌀ 36 mm or diameter
⌀ 30 mm with key.

Connection of Timing-Belt Reverse Unit 8 80 R50 II

based on a profile height of 120 mm (return of the Timing
Belt in the profile cavity) or a profile height of 80 mm with
Standard-Fastening Sets 8. To do this, the Timing-Belt
Reverse Unit is partially dismantled, secured to the profile
and then refitted.
The emergence dimension of the Timing Belt is 80 mm.

90° reversal of Timing Belt R50 T10.

The opening for the Timing Belt is marked out on the
inside and must be removed from the cap.
If for design reasons the Timing-Belt Reverse Unit is
fitted without a cap, the length of the Timing Belt in the
Reverse Unit reduces by 10 mm.

To protect the Timing Belt against damage, the profiles

must be rounded at the joint to the Timing-Belt Reverse
Unit.

The profile cavities of Profiles 8 120x80 and 8 200x80

are suitable for routing back the Timing Belt internally.

484
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Reverse Unit 8 80 R50 II VK32

Timing-Belt Reverse Unit, Al, black
Ball-bearing timing pulley with multi-spline hub, Hub
geometry VK32 for Multi-Spline Shaft VK32 DIN ISO 14
- 6x26x32, hub length 75 mm
One revolution corresponds to 280 mm
effective radius rw = 44.6 mm
Frictional moment with 1‰ pre-tensioning of the Timing
Belt: MR = 1.05 Nm
Max. load: MD = 92 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 220 mm
180° reversal: 300 mm
Pitch p = 10 mm     Number of teeth z = 28
m = 3.9 kg
1 pce. 0.0.426.19

Timing-Belt Reverse Unit 8 80 R50 II with Bore

Timing-Belt Reverse Unit, Al, black
Ball-bearing timing pulley with bore ⌀ 16H7, reborable up
to max. ⌀ 36 mm, hub length 75 mm
effective radius rw = 44.6 mm
One revolution corresponds to 280 mm
Frictional moment with 1‰ pre-tensioning of the Timing
Belt: MR = 1.05 Nm
Max. load: MD = 92 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90° reversal: 220 mm
180° reversal: 300 mm
Pitch p = 10 mm     Number of teeth z = 28
m = 4.2 kg
1 pce. 0.0.426.21

Timing-Belt Reverse unit for Timing Belt R75 AT10 with the means to
drive the belt via the pulley hub. The housing incorpo-
Reverse Units rates 12 mm grooves which can be secured easily to the
12 80 R75 VK32 core bores of Line 12 profiles.
The pulley of Timing-Belt Reverse Unit 12 80 R75 VK32
has a multi-spline hub for accommodating Multi-Spline
Shaft VK 32.
The reverse unit housing can be connected to a drive
motor, preferably using Coupling D80 VK32.

485
 Dynamic Elements Mechanical Drive Elements

Connection of Timing-Belt Reverse Unit 12 80 R75 based

on a profile height of 120 mm or 240 mm (return of the
Timing Belt in the profile cavity).
The reverse unit is secured by means of 4 bolts DIN
ISO 7380 M12x30 and washers DIN 125-A13.
To do this, the Timing-Belt Reverse Unit is partially
dismantled, secured to the profile and then refitted.
The emergence dimension of the Timing Belt is 80 mm.

Mounting of the Reverse Unit half on the Line 12 profile

and fitting of the Timing Belt over the pulley.

New Timing-Belt Reverse Unit 12 80 R75 VK32

in catalogue Timing-Belt Reverse Unit, Al, black
Ball-bearing timing pulley with multi-spline hub,
Hub geometry VK32 for Multi-Spline Shaft VK32
DIN ISO 14-6x26x32, hub length 112 mm
One revolution corresponds to 220 mm
effective radius rw = 35 mm
Frictional moment with 1‰ pre-tensioning of the
Timing Belt: MR = 4 Nm
Max. load: MD = 100 Nm
Timing Belt length in the Timing-Belt Reverse Unit for
90°reversal: 230 mm
180° reversal: 280 mm
Pitch p = 10 mm
Number of teeth z = 22
Notes on Use and Installation
m = 7.6 kg
1 pce. 0.0.009.08

486
 Dynamic Elements Mechanical Drive Elements

Mounting Plate Special Mounting Plate for fastening Timing-Belt Reverse

Unit 8 80 R50 II to large Profiles 8 160x160 and
320x160.
The plate features counterbores for fastening to the face
end of the profile and threaded holes for the screws to
secure the Reverse Unit.

The Mounting Plate can be used to fasten Timing Belt

R50 to any face of the profile.

1. Fitting the Mounting Plate to the end face of the profile:

Securing to the profile core bores using four bolts
DIN 912-M8x40.
2. Fitting the Timing-Belt Reverse Unit 8 80 R50 II to the
Mounting Plate:
Assembling screws into the threaded bores of the
Mounting Plate using 3 Button-Head Screws M8x20 and
washers DIN 125-8.4.

Connecting Plate 160x160 U80R50

Al
m = 1.0 kg
black, 1 pce. 0.0.480.71

487
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Counter-Reverse Unit 8 R25 is a supplemen-

tary drive element for Timing-Belt Reverse Units 8 40
Counter- R25 and 8 80 R25. It is used to reverse Timing Belt R25
Reverse Unit 8 T10 with an emergence dimension of 40 mm around
R25 2x90°. The Counter-Reverse Unit relocates the axis drive
from the end of the axis to the carriage. The carriage
and drive assembly is then integrated into the profile
construction, while the axis itself becomes the moving
element. This arrangement, when in the form of a vertical
axis, can often increase the travelling speed and useful
load.
The unit is already provided with bores for fitting Proxim-
ity Switch 8.

If the Counter-Reverse Unit is used, the Timing-Belt

Tensioner is employed to attach and tension the Timing
Belt on the supporting profile.

Possible connection to Timing-Belt Reverse Unit 8 40

R25 / 80 R25.

Moving support profile with stationary carriage unit and

drive.

Timing-Belt Counter-Reverse Unit 8 R25

Counter-Reverse Unit, Al, black
Frictional moment with 1‰ pre-tensioning of the Timing
Belt:
MR = 0.30 Nm
Timing Belt length in Counter-Reverse Unit:
2 x 105 mm
m = 770.0 g
1 pce. 0.0.362.00

488
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Counter-Reverse Unit 8 80 R50 redirect the

Timing Belt R50 T10, at 90° to the moving profile, with
Counter- an emergence dimension of 80 mm. The driving force is
Reverse Unit 8 then provided with a Timing-Belt Reverse Unit 8 80 R50
80 R50 II.

Timing-Belt Counter-Reverse Unit 8 80 R50

Housing Al, black
2 caps, PA, black
2 ball-bearing reverse rollers, for Timing Belt width 50 mm
Frictional moment with 1‰ pre-tensioning of the Timing
Belt:
MR = 0.75 Nm
Timing Belt length in the Counter-Reverse Unit:
2 x 202 mm
m = 4.7 kg
1 pce. 0.0.362.07

Timing Belts Timing Belts are positive driving elements which are
used to perform precise linear movements. Their features
include low noise, low maintenance and low play. The
fact that they are made of polyurethane-moulded steel
wires means they are also sufficiently elastic to absorb
and dampen impacts.
item Timing Belts are finely stranded, giving them high
flexural strength. They are therefore ideal for use with
Timing-Belt Reverse and Counter-Reverse Units which are
not compatible with standard (commercially available)
Timing Belts.

489
 Dynamic Elements Mechanical Drive Elements

The overall length of the Timing Belt is calculated from

the length of the supporting profile and the Timing Belt
segments located in the Timing-Belt Reverse Units.
The pre-tensioning should be larger than or equal to
the expected operating load. The pre-tensioning and
operating load together must not exceed the maximum
permissible load.
To set the calculated pre-tensioning distance ΔL, it is
advisable to measure the elongation during the tension-
ing process.
The required minimum pre-tensioning distance of the
Timing Belt must be calculated as a function of the pre-
tensioning force FV :

L . FV
ΔL = ______
​ ​
1000 . K

L = Total length of the Timing Belt in mm

FV = Pre-tensioning force in N
K = Constant of expansion in N (equivalent to the pre-
tensioning force to expand the Timing Belt by 1‰)

Timing Belt R10 T5

PUR
with integrated steel wires
Perm. load 300 N
K = 75 N
m = 23 g/m
black, cut-off max. 50 m 0.0.400.04

Timing Belt R25 T10

PUR
with integrated steel wires
Perm. load 2,400 N
K = 500 N
m = 125 g/m
black, cut-off max. 50 m 0.0.337.10

Timing Belt R50 T10

PUR
with integrated steel wires
Perm. load 4,200 N
K = 1,000 N
m = 250 g/m
black, cut-off max. 50 m 0.0.426.03

New Timing Belt R75 AT10

in catalogue PUR
with integrated steel wires
Perm. load 12,750 N
K = 3,000 N
m = 436 g/m
black, cut-off max. 50 m 0.0.009.03

490
 Dynamic Elements Mechanical Drive Elements

Timing-Belt For fastening and tensioning the Timing Belt on a sliding

carriage or support profile (using Counter-Reverse Unit
Tensioner 8).
A Tensioning Block is required for each end of the Timing
Belt.
The number of Fixing Blocks is determined by the ap-
plication.

Fastening and tensioning the Timing Belt on a sliding

carriage using Tensioning Blocks and Fixing Block and
the appropriate bolts.
Where high loads are involved, Tensioning Block 8 and
Fixing Block 8 will need to be pinned (dowel ISO 2338-
⌀ 6 mm). The position of the dowels is indicated by the
prepared bores ⌀ 5.5 mm.

5 R10 8 R25 8 R50

a = hexagon nut DIN 985 M3 M6 M6
b = Hexagon Socket Head M3x50 M6x80 M6x100
Cap Screw DIN 912
c = Hexagon Socket Head M3x60 M6x100 M6x140
Cap Screw DIN 912

Timing-Belt Tensioner, Tensioning Block 5 R10

Tensioning Block, die-cast aluminium, black
Interlocking fixing piece, die-cast aluminium, black
m = 8.5 g
1 set 0.0.400.07

Timing-Belt Tensioner, Fixing Block 5 R10

Fixing Block, die-cast aluminium, black
1 Cap Screw DIN 912-M4x10, St, bright zinc-plated
1 T-Slot Nut 5 St M4, bright zinc-plated
2 hexagon nuts DIN 985-M3, self-locking, St, bright zinc-
plated
2 Cap Screws DIN 912-M3x50, St, bright zinc-plated
m = 13.0 g
1 set 0.0.400.06

Timing-Belt Tensioner, Tensioning Block 8 R25

Tensioning Block, cast steel, black
Interlocking fixing piece, cast steel, black
m = 136.0 g
1 set 0.0.426.29

491
 Dynamic Elements Mechanical Drive Elements

Timing Belt Tensioner, Fixing Block 8 R25

Fixing Block, cast steel, black
1 Cap Screw DIN 912-M6x25, St, bright zinc-plated
1 T-Slot Nut 8 St M6, bright zinc-plated
2 hexagon nuts DIN 985-M6, self-locking, St, bright zinc-
plated
2 Cap Screws DIN 912-M6x80, St, bright zinc-plated
m = 128.0 g
1 set 0.0.426.30

Timing-Belt Tensioner, Tensioning Block 8 R50

Tensioning Block, Al, anodized, black
Interlocking fixing piece, Al, anodized, black
m = 205.0 g
1 set 0.0.426.04

Timing-Belt Tensioner, Fixing Block 8 R50

Fixing Block, Al, anodized, black
2 hexagon nuts DIN 985-M6, self-locking, St, bright zinc-pl.
2 Hexagon Socket Head Cap Screws DIN 912-M6x100, St,
bright zinc-plated
m = 119.0 g
1 set 0.0.426.05

492
 Dynamic Elements Mechanical Drive Elements

Timing-Belt Timing-Belt Tensioning Set 12 R75 is used for attaching

Timing Belt R75 AT to the carriages of linear guide 12
Tensioning Set D25 and tensioning the belt.
12 R75
New
in catalogue

Possibilities for fastening the Timing Belt to a sliding

carriage and tightening it using Timing-Belt Tensioning
Set 12 R75.
The position of the dowels in the Tensioning Block of the
Timing-Belt Tensioner is determined by the pre-drilled
holes.

Timing-Belt Tensioning Set 12 R75

2 Timing-Belt Tensioner 12 R75, Al, black
2 Hex. nut ISO 7042-M8-10, self-locking, St, bright zinc-pl.
2 Hexagon Socket Head Cap Screws DIN 912-M8x180, St,
bright zinc-plated
2 Hexagon Socket Head Cap Screws DIN 912-M8x30, St,
bright zinc-plated
8 Countersunk Screw DIN 7991-M6x20, St, bright zinc-pl.
2 T-Slot Nuts 8 M8 St, heavy-duty
2 Dowels DIN 6325-8m6x35, St
m = 2.5 kg
1 set 0.0.009.17

493
 Dynamic Elements Mechanical Drive Elements

Timing-Belt The Timing-Belt Tensioner Holder is used for driven linear

axes with fixed Timing Belt. The holder counteracts the
Tensioner tendency of the timing-belt tensioner to lift up off the
Holder profile to which it is screwed by means of the fixing block.
The holder improves the running of the timing belt drive,
particularly when operating at maximum load. The drive
vibrates less and is more rigid. In reinforcing against the
bending moment, the holder also reduces the load on the
tensioning screws of the timing-belt tensioner.
The Timing-Belt Tensioner Holder is available in two ver-
sions for Timing Belts R25 and R50.

Drawing of a linear drive with moving axis. A holder fixes

each of the timing-belt tensioners in place.

The Timing-Belt Tensioner Holder is screwed together

with the fixing block. The tensioning screws of the timing-
belt tensioner are accessed through the holes provided.

Timing-Belt Tensioner Holder 8 R25

1 Holder, Al, anodized, natural
1 Countersunk Screw DIN 7991-M6x40, St, bright zinc-
plated
3 adapter washers DIN 988, St, stainless
m = 160.0 g
1 set 0.0.426.33

Timing-Belt Tensioner Holder 8 R50

1 Holder, Al, anodized, natural
2 Countersunk Screws DIN 7991-M6x40, St, bright zinc-
plated
6 adapter washers DIN 988, St, stainless
m = 360.0 g
1 set 0.0.426.36

494
 Dynamic Elements Mechanical Drive Elements

8.2.2 Chain The chain drive is ideal for a whole range of mechanical
drives. The compact design of the drive elements is a par-
Drives ticular feature. The fact that the chain runs in the groove
of the Profile 8 throughout means that the drive force can
be transmitted with complete protection and reliability.
Possible applications for chain drives in the MB Building
Kit System include:
> as a traction device for linear axis slides (chain drive)
> as a roller conveyor drive (chain-driven conveyor
rollers)
> as a transfer medium for workpiece carriers and prod-
ucts located directly on the chain (chain transfer)

An item chain drive essentially consists of the following

components:
> Chain ½″
> Chain Link (removable)
> 2 Chain Reverse Units
> Chain Guide Profile 8
> Chain Counter-Reverse Unit (an optional device which
allows the motor to be mounted at any desired position, if
drive is not possible directly at the Chain Reverse Unit)

Profiles 8 in either light or standard grade (Section 1.1

Profiles) with a section dimension of 80 mm provide
ideal frames for chain drives, particularly Stand Profile 8
80x40 K60 (Section 7.2) with integrated cable conduit.

Chain Guidance The chain is guided in the profile groove. It can be ac-
cessed through the groove and can be used to transfer
in the Profile drive forces.
Groove No connection elements can be fitted in the profile
grooves where the chain is run.

 Innovation
German patent
199 31 365

495
 Dynamic Elements Mechanical Drive Elements

Chain Guide Profile 8 encloses the Chain. The profile is

inserted into the profile groove.

The Chain Reverse Units are screw-connected into the

core bores in the end faces of the frame profiles.
The Chain Guide Profile must be cut 50 mm longer than
the aluminium profile, since it must project 25 mm into
the Reverse Unit at each end.

Calculating the chain length:

Chain drive with two Chain Reverse Units 8 80

Lchain = 2 x L + 472.6 mm

Calculating the chain length:

Chain drive with two Chain Reverse Units 8 80 and one
Chain Counter-Reverse Unit 8

Lchain = 2 x L + 665.1 mm

The exact length and precise number of chain links is

arrived at by dividing the calculated chain length by
12.7 mm (= ½″) and rounding up to an even number.
One chain link is then subtracted, such that the cut chain
always has an odd number of links. Overall length of the
chain = cut chain plus removable link.
Note: In view of the fact that the chain stretches under
load during operation, it may be necessary, depending
on the length involved, to use a chain which is shorter
than calculated. This adjustment can be performed at the
installation stage.

Chain ½″
St, nickel-plated
Pitch p = 12.7 mm corresponding to ½″
Operating load = max. 1.400 N
Elongation at 1,400 N = 2.5 - 3 ‰
m = 215 g/m
cut-off max. 25 m in 1″ intervals 0.0.465.17

Chain Link ½″ (removable)

St, nickel-plated
m = 2.0 g
1 set 0.0.465.39

Chain Guide Profile 8

PA
m = 22 g/m
transparent, 1 pce., length 2000 mm 0.0.463.50

496
 Dynamic Elements Mechanical Drive Elements

Chain Reverse Chain Reverse Units 8 80 are used for reversing, clamp-
ing and driving Chain ½“.
Units 8 80 They are screwed into the end faces of Profiles 8 at a
height of 80 mm.

The Chain Reverse Unit incorporates integrated chain

tensioning block and clamp.
The Chain tensioning distance is 2x13 mm in total. The
Chain tension must be set so that the Chain can also be
operated with the slack side of the Chain only slightly
pre-tensioned.

It is possible to fit motors and couplings D55 directly to

the Chain Reverse Unit.
The Chain can be driven directly using the Chain Reverse
Units or the Chain Counter-Reverse Unit. The sprocket
wheels of the Chain Reverse Units are available with
multi-spline hub VK14 or with a bore for individual
machining. Use of multi-spline hub VK14 enables the
modular accessories (Synchroniser Shafts) to be used
without any restrictions.

Chain Reverse Unit 8 80 VK14

Chain Reverse Unit, die-cast zinc, black, pre-assembled
Ball-bearing sprocket wheel, z = 16 (z = number of teeth)
One revolution corresponds to 203.2 mm
effective radius rw = 32.3 mm
Hub with multi-spline DIN ISO 14-6x11x14
Hub length 30 mm, Max. load: MD = 20 Nm
Tensioning Block, die-cast zinc, black, pre-assembled
Fastening screws, St, black, 2 caps, PA, black
Chain length in Reverse Unit 236.3 mm
Notes on Use and Installation
m = 1.1 kg
1 pce. 0.0.463.37

Chain Reverse Unit 8 80 with Bore

Chain Reverse Unit, die-cast zinc, black, pre-assembled
Ball-bearing sprocket wheel, z = 16 (z = number of teeth)
One revolution corresponds to 203.2 mm
effective radius rw = 32.3 mm
Hub with bore D8, reborable up to max. ⌀ 15 mm
Hub length 30 mm, Max. load: MD = 20 Nm
Tensioning Block, die-cast zinc, black, pre-assembled
Fastening screws, St, black, 2 caps, PA, black
Chain length in Reverse Unit 236.3 mm
Notes on Use and Installation
m = 1.1 kg
1 pce. 0.0.463.75

497
 Dynamic Elements Mechanical Drive Elements

Chain Counter- The Chain Counter-Reverse Unit provides a means of

moving the drive to any position on the chain guide.
Reverse Unit 8

The Chain Counter-Reverse Unit is screwed directly to

the Support Profile. The Chain Guide Profile must be
interrupted at this point in order to remove the chain from
the profile groove.
Drive motors can be fitted using the Adapter Plate. The
sprocket wheel hub and the Adapter Plate of the Chain
Counter-Reverse Unit must be machined individually. The
sprocket wheel is fitted directly onto the motor gearbox
output shaft which also provides the necessary bearing
arrangement.

The Chain can be tensioned by moving the motor and

sliding Adapter Plate Assembly within the Chain Counter-
Reverse Unit if the setting cannot be carried out on the
Chain Reverse Units.

Chain Counter-Reverse Unit 8

Housing cast Aluminium, black, pre-assembled
2 reversing wheels, St, with ball bearings
Drive wheel with centric bore, St, z =16
reborable up to ⌀ 24 mm or ⌀ 20 mm with parallel
keyway to DIN 6885
Adapter Plate with clamping elements, Al, natural
Fastening screws, St, black
T-Slot Nut 8 St 2xM8-50, St, bright zinc-plated
4 caps, PA, black
Max. load: MD = 35 Nm
Chain length in Counter-Reverse Unit 306.8 mm
Notes on Use and Installation
m = 3.0 kg
1 pce. 0.0.463.91

498
 Dynamic Elements Mechanical Drive Elements

Chain Drives for A chain guided in the profile groove is a highly compact
design for driving a linear slide. The supporting profile
Linear Slides accommodates both the drive chain and the Shaft-Clamp
Profiles.
The carriage is connected to the drive chain in the groove
by means of the Chain Carrier.

Chain Carrier 8 Chain Carrier 8 connects the drive chain and the carriage
of the linear slide.
The connecting block is fastened to the carriage and the
chain pick-up is inserted into the chain. After the carriage
has been mounted onto the slide, the components are
screwed together.

Options for fastening the Chain Carrier.

The connecting block must also be pinned (dowel ISO
2338-⌀ 6 mm) under high loads. The position of the
dowels is determined by the ⌀ 5.5 mm holes which have
been prepared.

Chain Carrier 8
Connecting block, St, black
Chain pick-up, St, black
2 Cap Screws DIN 912-M6x55, St, bright zinc-plated
2 hexagon nuts DIN 985-M6, St, bright zinc-plated
m = 300.0 g
1 set 0.0.463.46

499
 Dynamic Elements Mechanical Drive Elements

8.2.3 Ball Ball Screw Units KGT are suitable for use as a drive
mechanism for linear slides, particularly for low speeds
Screw Units and short strokes. They feature high precision, high
efficiency, high rigidity of the drive system and low
mechanical wear:
> For use in linear units, conveyors, handling devices,
work bench design and any other fixtures
> Powered by hand wheel, AC/DC motors, stepping mo-
tors and hydraulic or pneumatic drive mechanisms
> Choice of power input end
> Can be combined with any type of guide
> Individual components are replaceable
> Full compatibility with MB Building Kit System products

The modular design of

the Ball Screw Units KGT
with no need for complex
machining results in
short delivery times and
facilitates installation and
maintenance.

Suitable for combination with all item linear slides.

The necessary guidance for the yoke must be provided
by the external linear slide.
The driving nut is suspended on gimbals to prevent
strains and allow for slight errors in alignment with the
load.
The Ball Screw Unit KGT can be driven from the fixed or
floating bearing end.
The Ball Screw Unit should be so positioned as to ensure
that the main load is a tensile load from the fixed bearing
end (i.e. fixed bearing at the top in a vertical unit).
The maximum stroke velocities of the Ball Screw Unit
depend on the spindle length (see diagram opposite).
Under axial compression, the buckling behaviour of the
spindle must be taken into consideration.

500
 Dynamic Elements Mechanical Drive Elements

The yoke adapter can be matched to the height of the

slide by means of grub screws DIN 913-M5x5.
The position of the connecting thread M8 for securing the
slide can be either central or offset relative to the slide
depending on the position the yoke adapter is used in.

It is important to ensure that the yoke adapter is aligned

to the spindle and profile. The maximum permissible
angular deviation must not be exceeded.

Connection dimensions of the Bearing Blocks at the float-

ing (L) and fixed (F) bearing ends. Depending on the drive
type selected, the Bearing Blocks and drive holders may
need to be machined.

The hub is reborable up to max. ⌀ 17 mm or ⌀ 14 mm

for insertion of a parallel keyway as per DIN 6885 T1.

Direct drive connection with Adapter Plate 120x80.

Various drives adaptable using the Adapter Shaft and
Adapter Flange Universal (far left).

Direct connection of Bevel Gearbox WG with Adapter

Plate 80x80. Drives can then be connected with the Cou-
pling Housings (Section 8.3 Accessories for Mechanical
Drive Elements) to Bevel Gearbox WG (immediate left).

Parallel arrangement of Ball Screw Units in connection

with Bevel Gearboxes (immediate left).

Calculation of
Service Life

The service life of the spindle / drive nut combination speed.

can be calculated as a function of the axial load and drive

501
 Dynamic Elements Mechanical Drive Elements

Ball Screw Complete drive units of variable stroke length (H), spindle
pitch 5 mm or 20 mm and drive option via Multi-Spline
Units KGT Shaft or indivually machined hubs.
Supporting profile with integrated lip seals,
fixed and floating bearing blocks,
specially designed ball-bearing collet mechanism for
holding the spindle,
end of stroke damping,
secure yoke,
play minimized drive nut suspended on gimbals,
rolled spindle,
grease lubrication
Lubrication interval: every 400-500 service hours with
lithium-based ball-bearing grease (not general purpose
grease)
Accelerationmax. = 5 m/s2
Stroke length max. = 2762 mm
Total length L = stroke length + 308 mm

Ball Screw Unit KGT 20x5, VK14

Pitch p = 5 mm
Stroke velocity max. = 0.25 m/s
Efficiency of overall unit = 80 %
Backlashmax.(spindle/drivenut) = 0.04 mm
m = 5 kg + H x 0.011 kg/mm
1 pce. 0.0.414.33

Ball Screw Unit KGT 20x5, bored and keyed to customer

specification
Pitch p = 5 mm
Stroke velocity max. = 0.25 m/s
Efficiency of overall unit = 80 %
Backlashmax.(spindle/drivenut) = 0.04 mm
m = 5 kg + H x 0.011 kg/mm
1 pce. 0.0.414.51

Ball Screw Unit KGT 20x20, VK14

Pitch p = 20 mm
Stroke velocity max. = 1.00 m/s
Efficiency of overall unit = 85 %
Backlashmax.(spindle/drivenut) = 0.08 mm
m = 5 kg + H x 0.011 kg/mm
1 pce. 0.0.414.32

Ball Screw Unit KGT 20x20, bored and keyed to custo-

mer specification
Pitch p = 20 mm
Stroke velocity max. = 1.00 m/s
Efficiency of overall unit = 85 %
Backlashmax.(spindle/drivenut) = 0.08 mm
m = 5 kg + H x 0.011 kg/mm
1 pce. 0.0.414.50

502
 Dynamic Elements Mechanical Drive Elements

8.2.4 Bevel Bevel Gearboxes can be used between a particular drive

mechanism and a linear axis, consisting of a guide and
Gearboxes either a timing-belt drive, chain drive or Ball Screw Unit.
In this arrangement, the induced torque is turned through
90°.
In addition to this reversing action, alternative versions
with different kinematics also permit distribution of the
induced torque with the choice of direction of rotation of
the output shafts.
Subsequent changeover to other kinematics is also
possible.
Bevel Gearboxes feature high efficiency, have low back-
lash gears and low mechanical wear.
> For use in conjunction with linear and rotary units,
conveyors, handling devices, lifting systems and other
fixtures
> Powered by hand wheel, AC/DC motors, stepping mo-
tors and hydraulic or pneumatic drive mechanisms
Bevel Gearbox between a drive mechanism and a linear axis
> Can be combined with timing-belt drives, chain drives
and Ball Screw Units
> Individual components are replaceable
> Subsequent conversion to other kinematics also pos-
sible
> Compact external dimensions
> Full compatibility with MB Building Kit System products

Modular design of Bevel Gearbox with aluminium housing and Bearing Blocks
The diagram opposite is used for calculating the permis-
sible torques M and speeds n of the Bevel Gearboxes. For
loads in the continuous rated zone, continuous operation
is permissible.
In the intermittent rated zone, operating times must be
reduced accordingly.

The Bevel Gearboxes with special kinematics and the

ability to combine several Bevel Gearboxes allows flexible
positioning of drives and linear units.

The geometry for connecting multi-spline hub to Multi-

Spline Shaft or solid shaft ⌀ 30 mm can be changed by
using Connecting Shaft U-WG or the Adapter Shaft.

503
 Dynamic Elements Mechanical Drive Elements

Bevel Gearbox-
es WG

Box, box lid and Bearing Blocks, Al, anodized, black

Straight-toothed ball-bearing bevel gear pairs, made of
high strength steel with minimal backlash and wear-re-
sistant surface
Prelubricated, maintenance-free
Gear ratio i = 1 : 1
Nominal torque Mnom = 10 Nm
Nominal speed nnom = 400 min-1
Nominal power Pnom = 0.419 kW
Torque Mmax. = 28 Nm
Speed nmax. = 1000 min-1
Power Pmax. = 1.173 kW
Service life L = 10,000 h
Play angle amax. = 20 ’

Bevel Gearbox WG 90°

Efficiency = 93 %
m = 2.0 kg
1 pce. 0.0.408.10

Bevel Gearbox WG 180°

Efficiency = 90 %
m = 2.6 kg
1 pce. 0.0.408.20

Bevel Gearbox WG 180° D

Efficiency = 91 %
m = 2.7 kg
1 pce. 0.0.408.25

Bevel Gearbox WG 360°

Efficiency = 87 %
m = 3.4 kg
1 pce. 0.0.408.26

Bevel Gearbox WG 360° D

Efficiency = 88 %
m = 3.4 kg
1 pce. 0.0.408.27

504
 Dynamic Elements Mechanical Drive Elements

8.2.5. Acces- System elements for adapting the Bevel Gearboxes for
use with various applications. They enable changes to be
sories for Bevel made to the kinematics and allow modular combination
Gearboxes of Bevel Gearboxes with other dynamic elements.

Bearing Blocks Bearing Blocks for changing or extending the Bevel

Gearbox to other kinematics.
WG

The Bearing Block can be pinned to the gear housing

(dowel DIN 7-4m6x20).

Bearing Block H-WG used as bearing and connection

point when relocating the drive / output point.

Extending the Bevel Gearbox WG 90° by Bearing Block

K-WG to produce a WG 180°.
Bearing Block K-WG gives an output by meshing with the
internal bevel gear.

Conversion of a WG 90° into a WG 180° D by means of

Bearing Block H-WG and Synchroniser Shaft WG.
Bearing Block H-WG in combination with Synchroniser
Shaft WG provides a continuous connection with the
opposing bevel gear.

505
 Dynamic Elements Mechanical Drive Elements

Bearing Block K-WG

Al, anodized, black
Ball-bearing bevel gear
2 connecting pins
Seal and Sealing Plug
Tightening torque Mmax.= 14 Nm
m = 700.0 g
1 set 0.0.408.00

Bearing Block H-WG

Al, anodized, black
Ball-bearing hollow shaft
2 connecting pins
Seal and Sealing Plug
Tightening torque Mmax. = 14 Nm
m = 630.0 g
1 set 0.0.408.13

Synchroniser For torque transmission between two Bearing Blocks

(1xK-WG, 1xH-WG).
Shaft WG Sealing Plugs for sealing the Bevel Gearbox.
Grease the Multi-Spline Shaft.

Synchroniser Shaft WG
Multi-Spline Shaft similar to DIN ISO 14-6x11x14, St, C 45 k
2 Snap Rings W
2 Sealing Plugs NW
m = 85.0 g
1 pce. 0.0.408.22

506
 Dynamic Elements Mechanical Drive Elements

Fastening Sets For torque transmission between two Bearing Blocks

(1xK-WG, 1xH-WG).Sealing Plugs for sealing the Bevel
for Bevel Gear- Gearbox.
boxes Grease the Multi-Spline Shaft.

Fastening Set U40-WG

Locating profile 80x80x9, Al, anodized, black
Centring piece D50-D22
Connecting Shaft U-WG
3 Hexagon Socket Head Cap Screws DIN 912-M6x55, St,
black
Circlip N
m = 185.0 g
1 set 0.0.408.23

Fastening Set U80-WG

Adapter Plate 120x80
Centring Piece D60-D60
Centring Piece D50-D50
Connecting Shaft U-WG
Circlip N
4 Button-Head Screws ISO 7380-M6x16, St, bright zinc-
plated
2 Button-Head Screws ISO 7380-M8x50, St, black
2 hexagon nuts DIN 936-M8, St, black
m = 320.0 g
1 set 0.0.408.24

507
 Dynamic Elements Mechanical Drive Elements

Sealing Plugs Sealing Plug for sealing the Bevel Gearbox to prevent
lubricant emerging.
Axial movement of Sealing Plug NW is prevented by Snap
Ring W14 (Section 8.3 Accessories for Mechanical Drive
Elements).

Sealing Plug N with sealing effect in the bevel gear hub.

Sealing Plug NW with sealing effect in the bevel gear hub

and on the Multi-Spline Shaft.

Sealing Plug N
NBR
Hardness 70 Sh A
m = 3.0 g
black, 1 pce. 0.0.408.17

Sealing Plug NW
NBR
Hardness 70 Sh A
m = 3.0 g
black, 1 pce. 0.0.408.18

Connecting Connecting Shaft U-WG allows the torque to be trans-

ferred between two multi-spline hubs.
Shaft Particularly suitable for connecting Bevel Gearboxes and
Timing-Belt Reverse Unit 8 40 R25 or 8 80 R25.
Grease the Multi-Spline Shaft.

Axial movement is prevented by a Snap Ring W14 fitted

to the Bevel Gearbox and by a Circlip N14 fitted in the pul-
ley of Timing-Belt Reverse Unit 8 40 R25 or 8 80 R25.

Connecting Shaft U-WG

Multi-Spline Shaft similar to DIN ISO 14 - 6x11x14, St, C
45 k
Snap Ring W
m = 39.0 g
1 pce. 0.0.408.21

508
 Dynamic Elements Accessories for Mechanical Drive Elements

8.3 Accessories The accessories for the mechanical drive elements

include:
for Mechanical > Couplings, Shafts and Adapter Plates for connecting
Drive Elements motors and drive elements
> Limit Switches and related fastening elements

8.3.1 Couplings Between the mechanical drive elements (Timing-Belt

Reverse Units, Chain Drives, Ball Screw Units, Bevel Gear-
boxes) and the drive motor, it is possible to use couplings
for suppressing and compensating angular errors and
radial or axial offset.
The use of couplings means that a plug-type connection
is possible between the drive motor and mechanical drive
elements, thereby facilitating assembly, machining and
maintenance.
The various output shafts of the gears and / or motor
drives are easily matched by machining the Coupling Half
on the drive side.
Proven, plug-type Multi-Spline Shafts are used between
the second Coupling Half and the mechanical drive ele-
ments in order to provide a shaft-hub connection. There
is no need to machine the relevant Coupling Half or the
mechanical drive elements.
In addition to the connection of the rotating elements
described above, the casings of the mechanical drive
elements must have a static connection to the drives.
This is achieved by various Coupling Housings which are
adapted in length and diameter to the various couplings.
Universal Coupling Adapter Plates, which have to be
provided with fastening bores and centring diameters for
the relevant drives, enable the drive to be secured to the
Coupling Housing.

The connection dimensions and the permissible torque

range (MD < 8 Nm) make Coupling D30 ideally suited for
use with Ball Screw Units (Ball Screw Units KGT; Centring
Piece D50-D50), Timing-Belt Reverse Unit 5 40 R10 with
multi-spline VK14 (Centring Piece D50-D22) and (option-
ally) Bevel Gearboxes WG (Centring Piece D50-D50).

The connection dimensions and the permissible torque

range (MD < 50 Nm) make Coupling D55 ideally suited
for use with Timing-Belt Reverse Unit 8 40 R25 with
multi-spline VK14 (Centring Piece D50-D22) and (option-
ally) Bevel Gearboxes WG (Centring Piece D50-D50: note
torque limit 28 Nm!).

Coupling D80 is used with an appropriately sized

Coupling Housing for the purpose of transferring the
high torque (MD < 100 Nm) of Timing-Belt Reverse Units
8 80 R25 and 8 80 R50 II with multi-spline VK32. The
Coupling Housing has a corresponding Centring Piece
(⌀ 60 mm) for the Timing-Belt Reverse Units.

509
 Dynamic Elements Accessories for Mechanical Drive Elements

Coupling Halves The Coupling Halves with multi-spline hubs VK14 and
VK32 can be connected with the corresponding Connect-
ing Shafts or mechanical drive elements without need for
machining.
In the case of Coupling Halves with bores, simple machin-
ing (reboring, parallel keyway, etc.) is required for match-
ing to the drive output shaft of gearboxes/motor drives.
Before machining the plain bore and keyway, the slot
must be bridged by means of suitable spacers (wash-
ers etc.) and the tension screw tightened. In principle,
parallel keyways should lie at an angle of 90° relative
to the slot, preferably on the side of the thread for the
tensioning screw.

Coupling Half D30 D6

Al
1 Hex. Socket Head Cap Screw DIN 912-M3x12, St, black
Reborable up to max. ⌀ 16 mm
m = 25.0 g
1 pce. 0.0.337.69

Coupling Half D30 VK14

Al
1 Hex. Socket Head Cap Screw DIN 912-M3x12, St, black
m = 22.0 g
1 pce. 0.0.337.67

Coupling Half D55 D8

Al
1 Cap Screw DIN 912-M6x20, St, bright zinc-plated
Reborable up to max. ⌀ 28 mm
m = 132.0 g
1 pce. 0.0.337.68

Coupling Half D55 VK14

Al
1 Cap Screw DIN 912-M6x20, St, bright zinc-plated
m = 130.0 g
1 pce. 0.0.337.66

Coupling Half D80 D12

Al
1 Cap Screw DIN 912-M8x30, St, bright zinc-plated
Reborable up to max. ⌀ 45 mm
m = 455.0 g
1 pce. 0.0.337.86

Coupling Half D80 VK32

Al
1 Cap Screw DIN 912-M8x30, St, bright zinc-plated
m = 420.0 g
1 pce. 0.0.337.65

510
 Dynamic Elements Accessories for Mechanical Drive Elements

Coupling The Coupling Halves are connected via the Coupling

Inserts whose elasticity is engineered to suit the item
Inserts drive elements.
This takes the form of a plug-type connection and is used
to compensate for angular errors and radial and axial
offset.
In conjunction with Ball Screw Units which are driven with
stepping motors, the flexible couplings make it possible
to decouple the moving masses from spindle and drive.
The process of inserting the Coupling Insert into the
Coupling Halves can be facilitated by using spray oil.

Coupling Insert D30

PUR
hardness 80 Sh A
Torque range: MD < 8 Nm
Elasticitydyn. = 0.318 °/ Nm
Elasticitystat. = 0.955 °/ Nm
Perm. offsetaxial = 1.00 mm
Perm. offsetradial = 0.21 mm
Perm. offsetangle = 1.1 °
m = 5.0 g
blue, 1 pce. 0.0.463.20

Coupling Insert D55

PUR
hardness 98 Sh A
Torque range: MD < 50 Nm
Elasticitydyn. = 0.009 °/ Nm
Elasticitystat. = 0.028 °/ Nm
Perm. offsetaxial = 1.40 mm
Perm. offsetradial = 0.10 mm
Perm. offsetangle = 0.9 °
m = 18.0 g
red, 1 pce. 0.0.463.19

Coupling Insert D80

PUR
hardness 98 Sh A
Torque range: MD < 200 Nm
Elasticitydyn. = 0.003 °/ Nm
Elasticitystat. = 0.008 °/ Nm
Perm. offsetaxial = 1.80 mm
Perm. offsetradial = 0.12 mm
Perm. offsetangle = 0.9 °
m = 49.0 g
red, 1 pce. 0.0.463.18

511
 Dynamic Elements Accessories for Mechanical Drive Elements

Coupling The Coupling Housings provide static connections

between the mechanical drive elements and any selected
Housings drives / motors. On the side of the mechanical drive
elements of the MB Building Kit System, the housings
are provided with appropriate connection geometries
(Coupling Housings 8 D30 and 8 D55: Centring Piece
D50-D22 or D50-D50 required). The Coupling Adapter
Plates Universal need to be machined to suit the mo-
tor/gearbox geometry.
The Coupling Housings are manufactured from special
Line 8 profiles (Section 1.1 Profiles 8 D). These profiles
can also be used to construct individual housings for
couplings and Synchroniser Shafts. It is recommended
that the drive unit (motor and coupling) be supported
at the Coupling Housing by MB Building Kit System
components, in order to minimize moment, loading of the
Reverse Unit housing.

Coupling Housing 8 D30

Profile 8 80x80-45° D60, Al, anodized, black
Coupling Adapter Plate D30/D55 ZU40/WG/KGT, Al,
anodized, black
Coupling end plate D30/D55, Al, anodized, black
2 Hex. Socket Hd. Cap Screws DIN 6912-M8x40, St, black
2 hexagon screws DIN 933-M8x22, St, black
m = 300.0 g
1 set 0.0.463.23

Coupling Housing 8 D55

Profile 8 80x80-45° D60, Al, anodized, black
Coupling Adapter Plate D30/D55 ZU40/WG/KGT, Al,
anodized, black
Coupling end Plate D30/D55, Al, anodized, black
2 Hex. Socket Hd. Cap Screws DIN 6912-M8x100, St, black
2 Hex. Socket Hd. Cap Screws DIN 912-M8x20, St, black
m = 590.0 g
1 set 0.0.463.22

Coupling Housing 8 D80

Profile 8 120x120-45° D87, Al, anodized, black
Coupling Adapter Plate D80 ZU80, Al, anodized, black
Coupling end Plate D80, Al, anodized, black
8 Countersunk Screws DIN 7991-M8x25, St, black
4 Hex. Socket Hd. Cap Screws DIN 912-M8x20, St, black
m = 1.4 kg
1 set 0.0.463.21

512
 Dynamic Elements Accessories for Mechanical Drive Elements

Coupling Coupling Adapter Plates Universal are designed for

mounting onto the Coupling Housings. Additional
Adapter Plates machining operations, e.g. fastening bores and centring
diameters are required to suit the customer‘s drive /
motor. Two sizes for each of the two different Coupling
Housings allow drives with different flange geometries to
be joined.
The fastening screws for connecting the Coupling
Adapter Plates Universal to the corresponding Coupling
Housings are included in the scope of delivery of the
Coupling Housings.

Coupling Adapter Plate D30/D55 Universal 80x80

Al, anodized
m = 160.0 g
black, 1 pce. 0.0.463.10

Coupling Adapter Plate D30/D55 Universal 120x120

Al, anodized
m = 420.0 g
black, 1 pce. 0.0.463.11

Coupling Adapter Plate D80 Universal 120x120

Al, anodized
m = 480.0 g
black, 1 pce. 0.0.463.07

Coupling Adapter Plate D80 Universal 160x160

Al, anodized
m = 960.0 g
black, 1 pce. 0.0.463.08

513
 Dynamic Elements Accessories for Mechanical Drive Elements

Connecting Connecting Shafts are used to provide a torsionally rigid

connection between the mechanical drive elements and
Shafts the corresponding Coupling Half. The Connecting Shafts
are inserted into the drive elements until they come up
against the Snap Ring. The clampable Coupling Half is
slipped onto the free end of the shaft and clamped such
that the length of the coupling matches the length of the
Coupling Housing, and the Coupling Inserts are not under
any axial load.
The part of the spline which locates in other MB drive
elements should be greased prior to assembly.

Connecting Shaft VK14 R10/KGT

Multi-Spline Shaft similar to DIN ISO 14-6x11x14, St, C 45 k
Snap ring W14
m = 44.0 g
1 pce. 0.0.463.17

Connecting Shaft VK14 R25/WG

Multi-Spline Shaft similar to DIN ISO 14-6x11x14, St, C 45 k
Snap Ring W14
m = 73.0 g
1 pce. 0.0.463.15

Connecting Shaft VK32 R25

Multi-Spline Shaft similar to DIN ISO 14-6x26x32, St, C 45 k
Snap Ring W32
m = 470.0 g
1 pce. 0.0.337.93

Connecting Shaft VK32 R50

Multi-Spline Shaft similar to DIN ISO 14-6x26x32, St, C 45 k
Snap Ring W32
m = 680.0 g
1 pce. 0.0.337.92

514
 Dynamic Elements Accessories for Mechanical Drive Elements

8.3.2 Supple- System elements for transferring torque and for me-
chanical connnection of drive elements, and Proximity
mentary Drive Switches for use with mechanical drive elements:
Elements > Multi-Spline Shafts
> Adapter and Synchroniser Shafts
> Synchronising Shaft Couplings
> Adapter Plates and adapter flanges
> Proximity Switches

Multi-Spline The Multi-Spline Shaft is used to provide a torsionally

rigid connection between drive elements and multi-spline
Shafts hubs.
The plug-type connection must be lubricated with multi-
purpose grease or similar suitable lubricant.

Suitable for use in combination with Timing-Belt Reverse

Units for generating synchronous movements up to a
distance “a”.

Multi-Spline Shaft VK14

Multi-Spline Shaft similar to DIN ISO 14-6x11x14, St, C 45 k
Polar resistance moment: Wt = 261 mm3
a = 500 mm
m = 0.92 kg/m
cut-off max. 3000 mm 0.0.337.05

Multi-Spline Shaft VK32

Multi-Spline Shaft similar to DIN ISO 14-6x26x32, St, C 45 k
Polar resistance moment: Wt = 3,450 mm3
a = 1,000 mm
m = 5.00 kg/m
cut-off max. 3000 mm 0.0.337.63

515
 Dynamic Elements Accessories for Mechanical Drive Elements

Snap Rings a b Snap Ring for axially securing sections of Multi-Spline

Shafts which can be used e.g. as Connecting or Synchro-
[mm] [mm]
niser Shafts between mechanical drive elements and
couplings etc.
W14 1.3 +0.1 13.5 -0.1

W32 1.6 +0.1 30.8 -0.2

Snap Ring W14

St
m = 0.5 g
1 PU = 10 pce. 0.0.408.31

Snap Ring W32

St
m = 2.4 g
1 PU = 10 pce. 0.0.476.51

Circlip For limiting the axial movement of Multi-Spline Shafts in

the multi-spline hub DIN ISO14-6x11x14.
Axial fixing of Multi-Spline Shafts or Connecting Shaft
U-WG by means of Circlip N in the groove of the pulley of
Timing-Belt Reverse Unit 8 40 R25 or 8 80 R25.

Circlip N14
St
m = 0.3 g
1 PU = 10 pce. 8.0.000.46

516
 Dynamic Elements Accessories for Mechanical Drive Elements

Adapter Shaft For torsionally rigid connection of any desired drive

shafts to the Timing-Belt Reverse Units, Chain Reverse
Units, Bevel Gearboxes and Ball Screw Units.
The plug-in connection must be lubricated with a multi-
purpose grease or similar.

The Adapter Shaft only uses half the hub width of timing
pulleys R25 for transferring the torque.
With alternating loads, it is necessary to reduce the
torque values of the Timing-Belt Reverse Units with
Adapter Shafts.

Adapter Shaft VK14

St
surface-hardened
m = 275.0 g
black, 1 pce. 0.0.337.25

517
 Dynamic Elements Accessories for Mechanical Drive Elements

Synchroniser Synchronising Shaft Profiles are used to construct

synchronising shafts using Multi-Spline Shaft sections
Shaft Profiles VK14 or VK32.
The synchronising shafts can be used to connect and
thus to synchronise dynamic elements such as Timing-
Belt Reverse Units, Ball Screw Units and couplings etc.
By using Multi-Spline Shaft sections which go all the way
through the Timing-Belt Reverse Units, it is possible to
transfer the permissible torque.
A positive-lock connection is used to connect shafts to
the Synchronising Shaft Profiles. A Synchroniser Shaft
Equaliser Coupling enables the torsion angle to be set.

The mounting holes for the tensioning screws are drilled

perpendicular to the profile‘s centre axis along the mark-
ing grooves.

The tensioning screws are tightened through the mount-

ing holes drilled earlier.

The clamping set contains all parts required for fastening

the Multi-Spline Shaft sections to both ends of a Synchro-
nising Shaft Profile.
Snap Rings W should be used to secure the Synchroniser
Shaft axially between the drive elements.

Use of a synchronising shaft for connecting two Timing-

Belt Reverse Units.
The length of a Multi-Spline Shaft section depends on the
minimum penetration depth (d), the construction sizes of
the connected dynamic elements and the gap between
the rotating and fixed parts.

Synchronising Shaft Profile

VK14 VK32
a ⌀ 8 mm ⌀ 10 mm
b 10 mm 15 mm
c 20 mm 30 mm
d min. 40 mm min. 60 mm
M 28 Nm 100 Nm

Synchronising Shaft Profile VK14

Al, anodized
A = 4.77 cm² Ix = 7.17 cm4 Iy = 6.68 cm4
It = 10.63 cm4
m = 1.29 kg/m
natural, cut-off max. 3000 mm 0.0.463.57

518
 Dynamic Elements Accessories for Mechanical Drive Elements

Clamping Set for Synchronising Shaft Profile VK14

8 standard connecting plates 5, St, bright zinc-plated
4 T-Slot Nuts 6 St 2xM5-40, bright zinc-plated
8 screws M5x16, St, bright zinc-plated
m = 88.0 g
1 set 0.0.463.72

Synchronising Shaft Profile VK32

Al, anodized
A = 11.62 cm² Ix = 47.42 cm4 Iy = 45.09 cm4
It = 65.95 cm4
m = 3.13 kg/m
natural, cut-off max. 3000 mm 0.0.463.56

Clamping Set for Synchronising Shaft Profile VK32

8 standard connecting plates 6, St, bright zinc-plated
4 T-Slot Nuts 8 St 2xM6-60, bright zinc-plated
8 screws M6x25, St, bright zinc-plated
m = 196.0 g
1 set 0.0.463.30

Synchroniser When Synchroniser Shafts are used for transferring

torque, it is normally necessary to adjust the attached
Shaft Equaliser drives during assembly. The Synchroniser Shaft Equaliser
Couplings Coupling enables the Synchroniser Shaft to be separated,
and then creates a power-lock connection between the
shafts.
Snap Rings W should be used to secure the Synchroniser
Shaft axially between the drive elements.

The Synchroniser Shaft Equaliser Coupling is positioned

at the ends of the Multi-Spline Shafts and power-lock con-
nected using clamping screws. The tightening torque of
the clamping screws is 25 Nm (Equaliser Coupling VK14)
or 50 Nm (Equaliser Coupling VK32).
The two halves of the coupling must be screwed onto
degreased shaft ends using the waxed screws supplied,
so as to transfer the necessary torque.

Synchronizer Shaft Equaliser Coupling

VK14 VK32
L 80 mm 120 mm

a 1-1.5 mm 2-3 mm

b min. 40 mm min. 60 mm

519
 Dynamic Elements Accessories for Mechanical Drive Elements

Synchroniser Shaft Equaliser Coupling VK14

2 half shells, St, bright zinc-plated
8 Hexagon Socket Head Cap Screws DIN 912-M8x20, St,
bright zinc-plated and waxed
m = 0.7 kg
1 set 0.0.472.28

Synchroniser Shaft Equaliser Coupling VK32

2 half shells, St, bright zinc-plated
8 Hexagon Socket Head Cap Screws DIN 912-M10x30, St,
bright zinc-plated and waxed
m = 2.8 kg
1 set 0.0.472.29

Adapter Plates Adapter Plates for universal connection between drives,

Bevel Gearboxes, Reverse Units and profiles.
Functions of the mounting holes and threads:
> 2 x holes for M8 (a) for securing Timing-Belt Reverse
Unit 8 80 R25 or 2 Adapter Plates to each other
> 4 x holes for Countersunk Screw M8 (b) for the central
bores of Profiles 8
> 4 x counterbores ⌀ 11, 6 deep (c) for Button-Head
Screws ISO 7380-M6x16 for connecting Timing-Belt
Reverse Unit 8 40 R25, Chain Reverse Unit 8 80, bearing
profile 8 80x80 or Bevel Gearboxes
> Holder (d) for Centring Pieces
> 4 x holes for M6 or 4 x thread M6 (e) for connecting the
Adapter Plates to each other or for connection to profiles
(Automatic Fastener)

Attachment of drives (possibly with Adapter Flange

Universal) and Timing-Belt Reverse Units to the Bevel
Gearboxes with Adapter Plates.

Where space is restricted, hexagon screws DIN 931-M8

can be used.

Possibilities for butt fastenings with Adapter Plates and

Automatic Fasteners.

520
 Dynamic Elements Accessories for Mechanical Drive Elements

Adapter Plate 80x80

Al, anodized
m = 91.0 g
black, 1 pce. 0.0.408.16

Adapter Plate 120x80

Al, anodized
m = 164.0 g
black, 1 pce. 0.0.408.06

Centring Pieces Centring Pieces for locating mechanical drive elements in

the corresponding centring bores of the Adapter Plates,
Coupling Adapter Plates etc.
Examples:
>Centring Piece D50-D50
Adapter Plate 80x80 ->Bevel Gearbox or Ball Screw Unit
>Centring Piece D60-D60
Adapter Plate 120x80 ->Timing-Belt Reverse Unit 8
80 R25 or Timing-Belt Reverse Unit 8 80 R50 II and
12 80 R75
>Centring Piece D50-D22
Bevel Gearbox ->Timing-Belt Reverse Unit 8 40 R25
or
Coupling Housing 8 D55 ->Timing-Belt Reverse Unit 8
40 R25
>Centring Piece D60-D50
Adapter Plate 120x80 ->Bevel Gearbox or Ball Screw Unit

Centring Piece D50-D50

St
m = 21.0 g
black, 1 pce. 0.0.408.12

Centring Piece D60-D60

St
m = 48.0 g
black, 1 pce. 0.0.408.11

521
 Dynamic Elements Accessories for Mechanical Drive Elements

Centring Piece D50-D22

St
m = 27.0 g
black, 1 pce. 0.0.379.17

Centring Piece D60-D50

St
m = 47.0 g
black, 1 pce. 0.0.379.18

Adapter Flange For adapting any desired drives to the Timing-Belt

Reverse Units, Bevel Gearboxes and Ball Screw Units
without use of couplings.
The Adapter Flange Universal can be machined to suit
the connection geometry (hole pattern, centring) of the
drive.
The part of the Adapter Flange extending beyond the
Timing-Belt Reverse Units may require an appropriate
shortening of the Shaft or Shaft-Clamp Profile.
The Adapter Flange Universal can be screwed directly to
Timing-Belt Reverse Unit 8 40 R25, 8 80 R25 and Chain
Reverse Unit 8 80.

For connecting any drives to the Ball Screw Units, the

Bevel Gearbox or to profiles using the Adapter Shaft, the
Adapter Plate 120x80 and the Adapter Flange Universal.

Adapter Flange Universal

Al, anodized
m = 635.0 g
black, 1 pce. 0.0.337.32

522
 Dynamic Elements Accessories for Mechanical Drive Elements

8.3.3 Proximity Proximity Switch for integration in the grooves of Profiles

8 for limiting the terminal position or as reference on
Switches linear units.
The Proximity Switch can be retrofitted at any point in the
groove and can be secured in position from above.

Proximity Switch 8 - 1NO

Inductive Proximity Switch, positive switching
Casing Al, anodized, natural
Fixing mechanism, fixing screws
Voltage = 10…30 V DC
Switching currentmax = 150mA
Sensing range = 2 mm
Cable, black l = 3 m ; d = 3 mm
m = 51.0 g
1 pce. 0.3.001.30

New Proximity Switch 8 - 1NC

in catalogue Inductive Proximity Switch, positive switching
Casing Al, anodized, natural
Fixing mechanism, fixing screws
Voltage = 10…30 V DC
Switching currentmax = 150mA
Sensing range = 2 mm
Cable, black l = 3 m ; d = 3 mm
m = 51.0 g
1 pce. 0.0.600.05

Proximity Switch M8 is a versatile device for limiting the

terminal position or for reference on linear units with tim-
ing-belt drives. It is available with a permanent or plug-in
connecting cable.
The cam reaching the Proximity Switch signals the electri-
cal terminal position and/or the reference point of the
unit on the Timing Belt.

The Proximity-Switch Fastening Set is used to position

and attach inductive Proximity Switches M8 on the Tim-
ing-Belt Reverse Units.

Proximity-Switch Connecting Cable in plug-in design with

integrated LEDs for displaying the switch function and
operating voltage.

523
 Dynamic Elements Accessories for Mechanical Drive Elements

Possible arrangement of Proximity Switches 8 and

Proximity-Switch Cams 8:
The Proximity-Switch Cams do not run through the Tim-
ing-Belt Reverse Units.

Possible arrangement of Proximity Switches 8 and

Proximity-Switch Cams 8:
The Proximity-Switch Cams run through the Timing-Belt
Reverse Units.
Particularly suitable when used with the drive end Timing
Belt Reverse Unit for simplifying cable routing between
the drive unit, Proximity Switch and motor control unit.

When using Proximity-Switch Cams 8 with reversing on

the flat side (Timing-Belt Counter-Reverse Unit 8 R25/
Timing-Belt Reverse Unit 8 80 R25 with emergence
40 mm), these must not pass through the Timing-Belt
Reverse Units. In this case, Proximity Switches 8 and
Proximity-Switch Cams 8 must be positioned to prevent
this from happening.

Proximity-Switch Cam 8 is pressed into the Timing Belt at

the required positions from the flat side.

Options for fastening Proximity Switches 8 in conjunction

with the Proximity-Switch Fastening Set. Depending on
the application, the Proximity-Switch Fastening Set must
be shortened accordingly.
Proximity Switch 8 is particularly suitable in conjunction
with Timing-Belt Reverse Units 8 or Timing-Belt Counter-
Reverse Unit 8, Proximity-Switch Fastening Set 8 and
Proximity-Switch Cams 8. Timing-Belt Reverse Units 8 are
provided with openings for the Proximity Switch at appro-
priate points in order to ensure compact installation.

Proximity Switch M8
St, stainless
Inductive Proximity Switch, positive switching,
suitable for installation in thread M8x1
Voltage = 10...30 V DC
Max. switching current = 200 mA
Sensing range = 1.5 mm
LED control display
Connecting cable, black l = 3 m; d = 3.5 mm
m = 54.0 g
1 pce. 0.0.337.14

524
Dynamic Elements Accessories for Mechanical Drive Elements

Proximity Switch M8, Plug Connection

St, stainless
Inductive Proximity Switch, positive switching,
suitable for installation in thread M8x1
Voltage = 10...30 V DC
Max. switching current = 200 mA
Sensing range = 1.5 mm
LED control display
Connecting cable, black l = 3 m; d = 3.5 mm
m = 16.0 g
1 pce. 0.3.001.24

Proximity-Switch Connecting Cable

Outer sheath PUR, black
Connecting cable l = 5 m; d = 4.0 mm
Structure LifY11Y, 3x0.25 mm2
Plug: integrated 3-pole plug with metal collar M8x1
Cable inlet angled by 90°
LED control display: Green = Operating display, Yellow/
orange = Switch function display
m = 144.0 g
1 pce. 0.3.001.25

Proximity-Switch Fastening Set 8

St
2 washers DIN 433-8.4, St, bright zinc-plated
1 Button-Head Screw ISO 7380- M8x10, St, bright zinc-pl.
m = 37.0 g
1 set 0.0.337.31

Proximity-Switch Cam 8
St
m = 0.2 g
black, 1 pce. 0.0.337.15

525
9 Auxiliary Elements
Design and Ordering Software
Jigs and Tools
Services
 Auxiliary Elements Design and Ordering Software

The Auxiliary Elements product group comprises

> Special software for facilitating the design process and
working with the MB Building Kit System
> Jigs and tools for cost-effective installation of compo-
nents
> A broad spectrum of services to support the user in his
work - from profile processing to complete solutions

9.1 Design and The free item ikasys CD catalogue is designed to assist
users of the MB and RS Building Kit Systems with
Ordering Soft- everything from project planning and design to project
ware implementation.
The item ikasys catalogue system combines all the func-
tions of the online catalogue with installation instructions,
CAD data and parts list functions with the possibility of
dispatching enquiries and orders. A convenient full-text
search and a structural tree that mirrors the item product
catalogues make it easier to locate the required article.
The installation instructions are available in PDF format
and can thereby be opened with ease on virtually every
PC. The CAD data can be seen in a 3D preview and then
exported to the preferred 2D or 3D format.

Further software support modules are available online at

www.item.info:

> Our website provides you with a direct link to item‘s on-
line catalogue. Like the item ikasys, this gives you access
to all catalogue information, a deflection calculator for
construction profiles and detailed installation instructions
- with everything right up to date. You can also download
the CAD data for each article and generate an enquiry
list that you can dispatch directly to your item partner via
the Internet.
> The Download area of our website gives you access to
our products through item CAD Online. You can also eas-
ily download our CAD data in the preferred 2D and 3D-
CAD format from here. The search function or directory
tree allows you to search by name or part number and
to put the chosen parts directly in the download centre.
A shopping basket can contain up to 10 files in different
formats. The download is naturally free of charge for you,
and registration is not required.
> The download area also contains updates for your
installed item software. This ensures you are able to keep
your local data up to date and have access to all product
innovations and changes.

527
 Auxiliary Elements Design and Ordering Software

CD item ikasys
international

CD item ikasys international

item ikasys
Catalogue information in 4 languages
CAD data parts list function
Enquiry and ordering module
Search function (keyword/part number/full-text search)
Can be run from the CD Installation requirements:
Windows 2000 / XP
Installation requirements:
Hard disk with approx. 660 MB free space
1 pce. 0.4.116.27

528
 Auxiliary Elements Jigs and Tools

9.2 Jigs and Special jigs and tools for processing elements of the MB Special tools are available for installing Shaft-Clamp
Building Kit System. Profiles and Bearing Units. General tools (keys) make
Tools working with fasteners easier.
The necessary holes and threads for the fasteners used
for basic, fastening and dynamic elements can be made
particularly easily and cost-effectively using drilling jigs
and other tools.

9.2.1 Drilling Jigs for precisely positioned machining of profiles

with the required through holes for Standard Connection,
Connections for or stepped bores for Universal Connection, with either
Basic Elements hand-held or pillar drills.
Drilling Jig 8 ensures easy machining on a pillar drill.
Drilling Jigs
and Step Drills

Drilling Jig 5
St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 390.0 g
1 pce. 0.0.370.19

Step Drill, Universal Connection 5

High-performance, high-speed steel, nitrided
Shaft: ⌀ 12 mm
m = 80.0 g
1 pce. 0.0.370.35

529
 Auxiliary Elements Jigs and Tools

Drilling Jig 6
St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 832.0 g
1 pce. 0.0.434.25

Step Drill, Universal Connection 6

High-performance, high-speed steel, nitrided
Shaft: ⌀ 13 mm
m = 150.0 g
1 pce. 0.0.431.19

Drilling Jig 8, small, Standard Connection 8

St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
m = 420.0 g
1 pce. 0.0.026.09

Drilling Jig 8, large, Standard Connection 8

St, black
Drill bushes, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
m = 810.0 g
1 pce. 0.0.026.19

Drilling Jig 8
Base plate, plastic, green
Profile, Al, anodized, natural
Drill bush, St, hardened and polished
Slewable stop
Profile-guide elements
m = 2.3 kg
1 pce. 0.0.026.91

Step Drill, Universal Connection 8

High-performance, high-speed steel, nitrided
Taper shank: MT 2
m = 260.0 g
1 pce. 0.0.026.90

530
 Auxiliary Elements Jigs and Tools

Step Drill, Universal Connection 8 D13

High-performance, high-speed steel, nitrided
Shaft: ⌀ 13 mm
m = 240.0 g
1 pce. 0.0.465.90

Step Drill, Universal Connection 12

High-performance, high-speed steel, nitrided
Taper shank: MT3
m = 550.0 g
1 pce. 0.0.014.03

Drilling Unit The Drilling Unit is a profile machining jig. It is secured

directly to the profile being machined and is therefore
particularly easy to use on existing profile constructions.
The profile Drilling Unit can be used to drill through
holes for Standard Connections, tap the profile ends for
Standard Connections and produce stepped bores for
Universal Connections in Profiles 5, 6 and 8.
A special adapter set is required for each Line.
In addition, the profiles can also be drilled for various
other applications.
The Drilling Stand is attached with ease to the profile
grooves by means of a clamp attachment with eccentric
clamping lever.
The drill is advanced by means of a hand wheel.
A compression spring is fitted to facilitate the return
stroke. The drilling depth can be limited by means of an
adjustable depth limit stop.
To tap into the profile core bores, an Angle Bracket is
secured to the Adapter Plate which is used to arrange the
Drilling Unit on the profile‘s end face.

531
 Auxiliary Elements Jigs and Tools

The Drilling Unit can be operated with a commer-

cially available drilling machine with European mount
(⌀ 43 mm). A machine with electronic speed control,
R/L operation and 2-speed gearing is recommended.

Drilling Unit, Drilling Stand

St
m = 3.0 kg
1 pce. 0.0.465.88

Drilling Unit, Drilling Adapter Set 5

Adapter Plate, St, black
Angle Bracket, St, black
Step Drill, Universal Connection 5, high-performance, high-
speed steel, nitrided
Drill ⌀ 4.3 DIN 338, high-performance, high-speed steel
m = 1.2 kg
1 set 0.0.464.30

Drilling Unit, Drilling Adapter Set 6

Adapter Plate, St, black
Angle Bracket, St, black
Step Drill, Universal Connection 6, high-performance, high-
speed steel, nitrided
Drill ⌀ 5.5 DIN 338, high-performance, high-speed steel
m = 1.3 kg
1 set 0.0.459.33

532
 Auxiliary Elements Jigs and Tools

Drilling Unit, Drilling Adapter Set 8

Adapter Plate, St, black
Angle Bracket, St, black
Step Drill, Universal Connection 8, high-performance, high-
speed steel, nitrided
Drill ⌀ 7 DIN 338, high-performance, high-speed steel
m = 1.3 kg
1 set 0.0.465.89

Clamping Jaws Clamping jaws D40 are recommended when clamping

round cross-section profiles in a vice as these protect the
D40 profiles from marking or damage.
New
in catalogue

Clamping Jaws D40

PA
4 magnetic inserts
m = 185.0 g
1 pce. 1.0.003.75

533
 Auxiliary Elements Jigs and Tools

Drilling Jig and Drilling into profiles for Mitre-Fastening Sets 8 should be
performed using special drilling jigs.
Step Drill
Mitre Connec- Drilling Jig 8 D14.2 is positioned onto the mitred profile
and ensures – irrespective of the cut-off angle – that the
tion 14.2 mm dia. drill hole can be drilled at the right distance
from the end face of the profile. The depth limit stop is
New positioned on the shaft of Step Drill D14.2 to ensure the
in catalogue correct drill depth (26.2 mm).
Drilling Jig 8 D9 is then fitted into the 14.2 mm dia.
profile bore on the side.
For every cut-off angle γ, it positions a 9 mm dia. Stand-
ard Drill at right angles to the end face cut profile edge.

Drilling Jig Mitre Connection 8 D14.2

St
Depth limit stop
Notes on Use and Installation
m = 1.8 kg
black, 1 pce. 0.0.493.72

Step Drill D14.2, Mitre Connection 8

High-performance, high-speed steel, nitrided
Shaft: ⌀ 12.5 mm
m = 104.0 g
1 pce. 0.0.492.60

Drilling Jig Mitre Connection 8 D9

St
Notes on Use and Installation
m = 0.8 kg
black, 1 pce. 0.0.493.71

534
 Auxiliary Elements Jigs and Tools

Assembly Tool The Assembly Tool facilitates the process of pressing the
Lip Seal into the profile groove in the right orientation.
Lip Seal
New
in catalogue

Assembly Tool Lip Seal 5

Roller, PA
Bolt, St
Button-Head Screw ISO 7380-M5x10
Handle, PA
b = 11 mm
m = 85.0 g
1 pce. 0.0.484.40

Assembly Tool Lip Seal 6-8-12

Roller, PA
Bolt, St
Button-Head Screw ISO 7380-M5x10
Handle, PA
b = 8 mm
m = 81.0 g
1 pce. 0.0.493.28

535
 Auxiliary Elements Jigs and Tools

9.2.2 Drilling Jigs for precisely positioned machining (stepped

bores) for 90° connection of Clamp Profiles 6 30x30 and
Connections for 8 40x40.
Fastening
Elements
Drilling Jigs
and Step Drills

Drilling Jig 6, Clamp Profile 6 30x30

St, black
Drill bush, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 388.0 g
1 pce. 0.0.434.23

Step Drill, Clamp Profile 6 30x30

High-performance, high-speed steel, nitrided
Shaft: ⌀ 11 mm
m = 63.0 g
1 pce. 0.0.431.20

Drilling Jig 8, Clamp Profile 8 40x40

St, black
Drill bush, St, hardened and polished
Slewable longitudinal limit stop
Clamp attachment on the profile
Depth limit stop for the Step Drill
m = 880.0 g
1 pce. 0.0.265.22

536
 Auxiliary Elements Jigs and Tools

Step Drill, Clamp Profile 8 40x40

High-performance, high-speed steel, nitrided
Shaft: ⌀ 15 mm
m = 150.0 g
1 pce. 0.0.265.21

9.2.3 For precisely positioned drilling of fixing bores in shafts,

Shaft-Clamp Profiles and Support Profiles for Roller
Connections for Guides 8 D10, 8 D14 and 8 D25.
Dynamic A carbide-tipped drill must be used for drilling in hard-
Elements ened shafts.
Combination
Drilling Jigs

Combination Drilling Jig for Shaft D10

St, black
Drill bush, St, hardened and polished
Clamp lever
Slewable longitudinal limit stop
m = 715.0 g
1 pce. 0.0.444.68

537
 Auxiliary Elements Jigs and Tools

Combination Drilling Jig for Shaft D14

St, black
Drill bush, St, hardened and polished
Clamp attachment
m = 780.0 g
1 pce. 0.0.373.55

Combination Drilling Jig for Shaft D25

St, black
Drill bush, St, hardened and polished
Clamping lever
Slewable longitudinal limit stop
m = 1.4 kg
1 pce. 0.0.373.15

Mounting Aid For press-fitting guiding shafts into Shaft-Clamp Profiles

5 D6, 8 D6, 8 D10, 8 D14 and 8 D25 using a suitable
round steel bar as a lever.

Mounting Aid for Shaft D6/D14/D25

St
m = 270.0 g
black, 1 pce. 0.0.265.38

538
 Auxiliary Elements Jigs and Tools

Pin Spanners For tightening lock nuts in the Bearing Units of Roller
Guides 5 D6, 8 D10, 8 D14 and 8 D25.

Pin Spanner 5 D6, 8 D10

St
m = 40.0 g
black, 1 pce. 0.0.390.13

Pin Spanner 8 D14

St
m = 90.0 g
black, 1 pce. 0.0.294.41

Pin Spanner 8 D25

St
m = 430.0 g
black, 1 pce. 0.0.350.30

539
 Auxiliary Elements Jigs and Tools

9.2.4 General Ball-Headed Keys are particularly suitable for initial

tightening and for screws which are difficult to reach
Tools (tightening angles up to 25°).
Keys Keys with T-Handle and L-Keys are suitable for the maxi-
mum tightening torques of the various screws.
L-Keys are particularly suitable for tightening the screws
of Universal Connections.
A special L-Key 5 A/F N is used for the Automatic-Fasten-
ing Sets 8 N.
The wrenches are made of high-grade chrome-vanadium
steel, matt-chrome plated. The ergonomic plastic handles
have an elastic coating of TPE.

Ball-Headed Key Key with T-Handle L-Key

c a b m a b m a b m
[mm] [mm] [g] [mm] [mm] [g] [mm] [mm] [g]
1.5 A/F 179 75 29
2 A/F 204 100 30
3 A/F 204 100 30 170 145 33 93 66 9
4 A/F 211 100 54 170 145 45 109 74 19
5 A/F 211 100 64 230 195 90 125 85 34
5 A/F N 163 20 30
6 A/F 243 125 105 230 195 110 200 160 150
8 A/F 268 150 150 330 295 200 300 200 300
10 A/F 271 150 211 330 295 320

Ball-Headed Key 1.5 A/F

m = 29.0 g
1 pce. 0.0.473.79

Ball-Headed Key 2 A/F

m = 30.0 g
1 pce. 0.0.473.78

Ball-Headed Key 3 A/F

m = 30.0 g
1 pce. 0.0.370.58

Ball-Headed Key 4 A/F

m = 54.0 g
1 pce. 0.0.406.60

Ball-Headed Key 5 A/F

m = 64.0 g
1 pce. 0.0.026.54

Ball-Headed Key 6 A/F

m = 105.0 g
1 pce. 0.0.406.61

Ball-Headed Key 8 A/F

m = 150.0 g
1 pce. 0.0.480.34

540
 Auxiliary Elements Jigs and Tools

Ball-Headed Key 10 A/F

m = 211.0 g
1 pce. 0.0.480.35

Key with T-Handle 3 A/F

m = 33.0 g
1 pce. 0.0.370.59

Key with T-Handle 4 A/F

m = 45.0 g
1 pce. 0.0.406.39

Key with T-Handle 5 A/F

m = 90.0 g
1 pce. 0.0.026.29

Key with T-Handle 6 A/F

m = 110.0 g
1 pce. 0.0.406.38

Key with T-Handle 8 A/F

m = 200.0 g
1 pce. 0.0.480.36

Key with T-Handle 10 A/F

m = 320.0 g
1 pce. 0.0.480.37

L-Key 3 A/F
Chrome-vanadium steel, matt-chrome plated
m = 9.0 g
1 pce. 0.0.440.73

L-Key 4 A/F
Chrome-vanadium steel, matt-chrome plated
m = 19.0 g
1 pce. 0.0.440.74

L-Key 5 A/F
Chrome-vanadium steel, matt-chrome plated
m = 34.0 g
1 pce. 0.0.026.89

New L-Key 5 A/F N

in catalogue Chrome-vanadium steel, matt-chrome plated
m = 30.0 g
1 pce. 0.0.492.59

L-Key 6 A/F
Chrome-vanadium steel, matt-chrome plated
m = 150.0 g
1 pce. 0.0.007.01

L-Key 8 A/F
Chrome-vanadium steel, matt-chrome plated
m = 300.0 g
1 pce. 0.0.007.12

541
 Auxiliary Elements Jigs and Tools

Screwdriver Screwdriver Socket 8 A/F-½″ enables the use of a torque

key with ½″ square drive to check the tightening torques
Socket of Universal Connections 12.

Screwdriver Socket 8 A/F-½″

Chrome-vanadium steel, matt-chrome plated
m = 320.0 g
1 pce. 0.0.007.47

Multi-Purpose Pliers for cutting Cover Profiles or similar elements made

from rubber, leather, plastic, wood or aluminium.
Pliers

Multi-Purpose Pliers
Scissor body, sheet steel, bright nickel-plated
Blade, special steel
Anvil, light steel
Handle plastic-coated, non-slip design
m = 300.0 g
1 pce. 0.0.265.63

542
 Auxiliary Elements Services

9.3 Service Local customer service centres provide support to the > Customer application software
user in the form of a wide range of services: > User support in resolving special problems
> Faster delivery of all system elements > Internal or external training in planning, design and
> Ready-for-assembly processing on modern purpose- production
build machinery > CAD-assisted project planning, preparation of quota-
> Provision of building kits tions and tenders and design of plant and fixtures
> Turnkey solutions using system elements
> Complete assembly and initial operation
> Tools, jigs and machines

9.3.1 Saw Cuts Square and burr-minimised saw cuts, bores and threads
(tolerances to DIN ISO 2768 - mK).
The saw cut required for the cut-off is specified individu-
ally for each profile in the price list.

Saw Cut for Small Cross-Sections

1 pce. 0.0.026.30

Saw Cut for Medium Cross-Sections

1 pce. 0.0.026.66

Saw Cut for Large Cross-Sections

1 pce. 0.0.265.55

Saw Cut for Oversize Cross-Sections

1 pce. 0.0.475.31

Saw Cut for RS Slat Profile Al

1 pce. 0.0.483.21

New Saw Cut for Steel, Medium Cross-Sections

in catalogue 1 pce. 0.0.487.60

New Saw Cut Mitred for Small Cross-Sections

in catalogue 1 pce. 39.8.000.13

New Saw Cut Mitred for Medium Cross-Sections

in catalogue 1 pce. 39.8.000.14

543
 Auxiliary Elements Services

Right-angled cut-offs in this catalogue include panel

elements. The panels are cut to the chosen dimensions
with allowable tolerances. Please contact your distributor
for details.

Saw Cut for Panel Elements Cat. 1

1 pce. 0.0.475.48

Saw Cut for Panel Elements Cat. 2

1 pce. 0.0.475.49

Saw Cut for Panel Elements Cat. 3

1 pce. 0.0.475.50

Saw Cut for Panel Elements Cat. 3

1 pce. 0.0.475.51

9.3.2 Profile processing for Standard or Universal Connections.

The position of the bores and threads must be specified
Connection when ordering.
Processing
Connection
Processing, End
Face

Connection Processing, End Face, Thread M5x12

(Thread for Standard Connection 5)
1 pce. 0.0.370.45

Connection Processing, End Face, Thread M6x15

(Thread for Standard Connection 6)
1 pce. 0.0.419.15

Connection Processing, End Face, Thread M8x18

(Thread for Standard Connection 8)
1 pce. 0.0.026.95

Connection Processing, End Face, Thread M12x30

(Thread for Standard Connection 12)
1 pce. 0.0.015.01

544
 Auxiliary Elements Services

Connection
Processing,
Drilled Hole

Connection Processing, Drilled Hole D4.3

(Access hole for tool when processing a Standard Connec-
tion 5)
1 pce. 0.0.370.51

Connection Processing, Drilled Hole D5.5

(Access hole for tool when processing a Standard Connec-
tion 6)
1 pce. 0.0.419.16

Connection Processing, Drilled Hole D7

(Access hole for tool when processing a Standard Connec-
tion 8)
1 pce. 0.0.026.96

Connection Processing, Drilled Hole D11.5

(Access hole for tool when processing a Standard Connec-
tion 12)
1 pce. 0.0.015.02

New Connection Processing, Mitre-Fastener 8

in catalogue 1 pce. 0.0.494.12

Connection
Processing,
Stepped Bore

545
 Auxiliary Elements Services

Connection Processing, Stepped Bore D12x8.5

(Stepped bore for Universal Fastener 5)
1 pce. 0.0.370.55

Connection Processing, Stepped Bore D16x12.7

(Stepped bore for Universal Fastener 6)
1 pce. 0.0.419.75

Connection Processing, Stepped Bore D20x16

(Stepped bore for Universal Fastener 8)
1 pce. 0.0.026.97

Connection Processing, Stepped Bore D20x5

(Stepped bore for Pneumatic-Universal Fastener 8)
1 pce. 0.0.373.17

Connection Processing, Stepped Bore D30x24

(Stepped bore for Universal Fastener 12)
1 pce. 0.0.015.03

Connection Profile processing for interconnecting Clamp Profiles. The

position of the holes must be specified when ordering.
Processing for
Clamp Profiles

Connection Processing, End Face, Thread M5x16

(Thread for the bolt of the Line 8 Clamp-Profile Connection,
Clamp Profile 8 32x18)
1 pce. 0.0.404.13

Connection Processing, Stepped Bore D11x13

(Stepped bore for the bolt of the Line 6 Clamp-Profile
Connection, Clamp Profile 6 30x30)
1 pce. 0.0.431.17

Connection Processing, Stepped Bore D15x17

(Stepped bore for the bolt of the Line 8 Clamp-Profile
Connection, Clamp Profile 8 40x40)
1 pce. 0.0.196.67

546
 Auxiliary Elements Services

9.3.3 Counter Machining a larger core bore in profiles, e.g. for Knuckle
Feet. Specify the depth and position of the core bore for
Boring and the thread when ordering.
Tapping

Connection Processing, End Face, Thread M5x32

1 pce. 0.0.391.18

Connection Processing, End Face, Thread M6x33

1 pce. 0.2.000.93

Connection Processing, End Face, Thread M8x35

1 pce. 0.0.026.98

Connection Processing, End Face, Counter Boring and

Tapping M10x45
1 pce. 0.0.026.99

547
 Auxiliary Elements Services

9.3.4 Square, burr-minimised saw cut for all Shafts and Multi-
Spline Shafts and the guide rails of linear guide systems.
Processing
Shafts
Saw Cuts for
Shafts and Rails

Saw Cut for Shafts

1 pce. 0.0.294.06

Saw Cut for Guide Rails

1 pce. 0.2.000.96

Fixing Bore for Square and precisely positioned fixing bore for the shafts
of Roller Guides 8 D10, 8 D14 and 8 D25.
Shafts Specify the position of the bore when ordering.

Fixing Bore for Shafts D10/D14/D25

1 pce. 0.0.294.32

548
 General Information Alphabetical Index

Alphabetical A Ball-Bush Block Guides 468

Index Accessories for Bevel Gearboxes 505 Ball-Bush Block Profiles 471
Accessories for Conduits 411 Ball-Bush Blocks (for Ball-Bush Block Guides) 470
Accessories for Floor Elements 184 Ball-Headed Keys 540
Accessories for Knuckle Feet 167 Base Plates 176
Accessories for Linear Guides 474 Base Plates > Base Plates/Transport Plates 186
Accessories for Mechanical Drive Elements 509 Basic Elements 43
Accessories for Panel Elements 334 Bearing Blocks WG (for Bevel Gearboxes) 505
Accessories for Profiles 95 Bearing Blocks (for Ball-Bush Block Guides) 469
Acrylic Glass 320 Bearing Carriages 460
Adapter 12/8 Al 215 Bearing Units (for Roller Guides) 434
Adapter 8 D40 106 Bearing Wiper Set 460
Adapter Flange (for motors and drives) 522 Bed Plate Profiles 80
Adapter Plate Clamping Profile 220 Beech Multi-Ply 333
Adapter Plate Clamps 219 Belt > Timing Belts 489
Adapter Plate Profiles 219 Bevel Gearboxes 503
Adapter Plates 218 Block-End Caps (Ball-Bush Block Guide) 471
Adapter Plates for Castors 189 Bolts (for Roller Guides) 441
Adapter Plates (for motors and drives) 520 Bores > Connection Processing 545
Adapter Profile 12/8 215 Box > Electronic Boxes 420
Adapter Shaft 517 Brackets, flat 217
Adapter, Socket / Plug (for Light Fitting 55W) 390 Buffer Strip 398
Adjustable Ball Foot 171 Buffer > Parabolic Buffer 396
Adjustable Feet 163 Butt Connections 152
Adjustable Stand Foot 174 Button-Head Screws ISO 7380 207
Aluminium profiles > Profiles 43 Button-Head Screws T4 (for plastics) 204
Angle Bracket Caps (for Angle Bracket Zn) 130 Button-Head Screw, self-threading 251
Angle Bracket Sets (Profile connection) 130
C
Angle Bracket St (Component connection) 217
CAD-Software > CD item ikasys international 527
Angle Bracket St (Profile connection) 135
Cable and Hose Fasteners 423
Angle Bracket V 8 135
Cable Conduits > Conduits 401
Angle Bracket Zn (Component connection) 216
Cable Duct 381
Angle Bracket Zn (Profile connection) 130
Cable Entry Protector, Lid (for Conduits) 414
Angle Brackets 217
Cable Entry Protector, Wall (for Conduits) 414
Angle Clamp Brackets 149
Calculations (Profiles) 48
Angle Elements 140
Cap 160-45° KW (for Cable Duct) 384
Angle Hinge Brackets 149
Cap for Handle PA 160 296
Angled Connections 140
Caps PA (for Bores / Holes) 112
Angled Profiles 91
Caps PA (for Cover Profiles Al) 110
Anti-Vibration Insert (for Knuckle Feet) 168
Caps PA (for Lifting Column Connection Profiles) 375
Arm Rest 366
Caps PA (for Profile End Face) 95, 243
Assembly Tool Lip Seal 535
Caps St (for Profile End Face) 100
Automatic Butt-Fastening Sets 153
Caps TPE (for Protective Profile) 396
Automatic-Fastening Sets 123
Caps Zn (for Profile End Face) 103
Auxiliary Elements 527
Captive Nuts 158, 238
B Castor Adapter Plates 189
Ball Bushes 472 Castor Unit 8 PA 290
Ball Latch 304 Castors 178, 289
Ball Screw Units KGT 500 Castors, Fixed 178
Ball-Bearing Guide Bush Sets 464 Castors, Swivel 178
Ball-Bearing Guide Bush Units 466 Catch 160 KW (for Cable Duct) 384
Ball-Bearing Guide Bushes 463 Catch Mounting Bracket 305

549
 General Information Alphabetical Index

CD item ikasys international 528 Connecting Cable, Socket / Earthed Plug (for Light 389
Central-Fastening Set 8 128 Fitting 55W)
Centring Pieces 521 Connecting Shafts 508, 514
Chain Carrier 499 Connection Processing 544
Chain Counter-Reverse Unit 498 Connection Processing for Clamp Profiles 546
Chain Drives 495 Connection Processing, Drilled Holes 545
Chain Drives for Linear Slides 499 Connection Processing, End Face 544
Chain Guidance in the Profile Groove 495 Connection Processing, Stepped Bores 545
Chain Guide Profile 496 Connection Profile Braces 159
Chain Link ½″ 496 Connection Profiles 158
Chain Reverse Units 497 Constructions profiles > Profiles 43
Chain Transfer 357 Container Mounting 365
Chain Transfer End Ramp 358 Conveyor Roller TR32 352
Chain Transfer Slide Strips 358 Conveyor Roller TR50 353
Chain ½″ 287, 496 Conveyor Roller TRA50 (Chain-Driven) 354
Chain-Driven Conveyor Rollers 354 Conveyor Rollers 352
Chemical Fixing Bolts 185 Conveyors 350
Chequer Sheet 327 Corner Fastening Sets 137
Circlip 516 Corner-Fastening Set Clamp-Profile 8 32x18 244
Clamp Multiblocks PA 231 Corrugated Mesh Al 328
Clamp Profiles (for Panel Elements) 249 Corrugated Mesh St 329
Clamp strip (for Textile Clamp Profile) 251 Counter Boring and Tapping 547
Clamping Element > Dual-Rod Mesh Clamping 335 Counter Reverse Unit > Chain Counter-Reverse Unit 498
Element Counter Reverse Unit > Timing-Belt Counter-Reverse 488
Clamping Jaws 533 Unit
Clamping Sets (for Synchronising Shaft Profiles) 519 Countersunk Screw SF 103
Clamping Spring (for Clamp Profile) 243 Countersunk Screws DIN 7991 212
Clamp-Block Caps (for Ball-Bush Block Guide) 467 Countersunk Screw, self-threading DIN 7982 370
Clamp-Profile Cross Connector 253 Coupling Adapter Plates 513
Clamp-Profile Fastener 252 Coupling Halves 510
Clamp-Profile Fastening Set 243 Coupling Housings 512
Clamp-Profile Hangers E 255 Coupling Inserts 511
Clamp-Profile Hinge Fastening Set 275 Couplings 509
Clamp-Profile Hinges E 275 Cover Profile 32 (for Connection Profile 8) 158
Clamp-Profile Strips 247 Cover Profile 60 (for Stand Profile) 418
Clamp-Profile System E 246 Cover Profiles Al (for Profile Groove) 107
Clip PA ( for Double Panel Profile) 235 Cover Profiles Al (for profile side face) 109
Clip St 110 Cover Profiles NBR (for profile side face) 111
Closed Panels 319 Cover Profiles PP 108, 222
Column D110 419 Cross-Profile Connections 147
Column Lid Profile D110 419 C-Rail Systems 447
Column Profile D110 419 C-Rail, Bearing Sets 452
Combination Drilling Jigs 537 C-Rail, Bearing Units 450
Compact Lamp 389, 391 C-Rail, Rail Profile Caps 456
Compound Material 324 C-Rail, Rail Profiles 456
Conduit Cap Fastener 413 C-Rail, Slide Profile Caps 454
Conduit Caps 411 C-Rail, Slide Profiles 454
Conduit Edge Profile 415 D
Conduit Profiles U 402 Design Software 527
Conduits 401 Diagonal Cut ds-45° (for Panel Elements) 333
Conduit-Finishing Profiles (for profile groove) > Cover 107 Direct-Fastening Sets 129, 147
Profiles
Document Holder 367

550
 General Information Alphabetical Index

Alphabetical Door Catch > Ball Latch 304 Fastening Sets for Bevel Gearboxes 507
Index Door Catches 303 Fastening Sets for Handle Al 297
Door Latch 306 Fastening Sets for Hinge PA 261
Door Lock 6-8 Zn 309 Fastening Sets for Lock System 6-8 315
Door Locks 8 310 Fastening Sets (for corner connections) 137
Door Rabbet 259 Fastening Set, on profile side for Floor-Fixing Plate 176
Door Security 346 Fastenings for Panels in Special Profiles 241
Door Stop 313 Fastenings for Panels in the Groove 222
Double Hinges 261 Fastenings for Panels on the Groove 226
Double Panel Profiles 234 Fixed Actuator (for Security Limit Switch / Lock 349
Double-Beard Insert (for Integrated Lock System) 312 compact)
Double-Bearing Units 437 Fixing Bore for Shafts 548
Double-Lip Seal 8 225 Flange (for tables and hand rails) 380
Dowels > Floor-Fastening Sets 184 Flange -> Adapter Flange 522
Drawer for Hand Held Control (for Lifting Columns) 373 Flat Profiles 91
Drawer Units 386 Floor Elements 163
Drill > Step Drills 529 Floor-Fastening Sets 184
Drilling Jigs 529 Floor-Fixing Plate 175
Drilling Unit 531 Flush-Mounted Sockets 416
Drilling Unit, Drilling Adapter Sets 532 Foot Cap 378
Drilling Unit, Drilling Stand 532 Foot Clamps (for Knuckle Feet) 169
Dual-Rod Mesh 329 Foot Rest 450x400 385
Dual-Rod Mesh Clamping Element 335 G
Dual-Rod Mesh Hanger 240 Gear Boxes > Bevel Gearboxes 503
Dual-Rod Mesh Lock System 316 General Accessories 395
Dual-Rod Mesh System 240 General Tools 540
Dynamic Elements 427 Glass > Acrylic Glass 320
E Grab Trays > Parts Containers 362
Earthing Connection 338 Grip Cover Profiles 302
Earthing Terminals 337 Grip End Caps 302
Edge Profile 335 Grip Rail Cap Sets 301
Electrical Discharge 337 Grip Rail Profile 301
Electronic Boxes 420 Grip Systems 300
Electronic Transformer 105W (for Lamp 35W) 393 Grips > Handles 295
Electronic-Box Lids 421 Groove cover > Cover Profiles 108
Electronic-Box Profiles 420 Groove Profile 357
End Cap and Lubricating Systems 439 Groove Profile 8 Al M4 (for Linear Guide Systems) 461
End cap > Caps 95 Groove Profile 8 Al M8 (for Conveyor Roller) 357
Extension Cable, Socket / Plug (for Light Fitting 55W) 390 H
F Halogen Reflector (for Lamp 35W) 393
Face Fastening Set 148 Hand Held Control (for Lifting Columns) 373
Fastener 8 M12 213 Handles 295
Fastener Caps (for corner connections) 137 Handles AI 296
Fasteners 114 Handles and Locks 295
Fastening Elements 191 Handles PA 295
Fastening Frame Elements 254 Handle, light duty 298
Fastening Screw (for Caps PA) 102 Hand-Grip Elements (for Handles) 300
Fastening Set for Angle Bracket 8 160x160 St M8 136 Hangers (for Frame Elements) 256
Fastening Set for Bracket / Angle Bracket 217 Hexagon Socket Head Cap Screws 205
Fastening Set for Hanger 258 Hinge for Corner-Fastener 8 32x18 245
Fastening Set for Security Limit Switch / Lock 349 Hinge Leaf 269
compact Hinge Leaf Profile 265

551
 General Information Alphabetical Index

Hinge Pin 266, 269 Lock System 6-8 314

Hinge St 271 Locking Systems 307
Hinges 260 Locks and Catches 303
Hinges Al 263 Locks > Door Lock / Locking System / Locks and 303
Hinges PA 260 Catches
Hinges Zn 272 Locks > Locking Systems 307
Hinges, heavy-duty 143 Lubricating Systems > End Cap and Lubricating 439
Systems
Holder for Cables and Hoses 424
L-Based Feet 172
HPL panels > Plastics 325
L-Keys 541
I M
Impact Buffers 396
Magnetic Catches 303
Impact Protection > Buffer Strip 398
Material Flow 350
Installation Elements 401
Mechanical Drive Elements 477
Integrated Lock System 8 311
Mesh Panels 328
J Mitre-Fastening Sets 145
Jigs (for profile processing) 529 Modular Conduit System 406
Modular Hinge System 267
K
Mounting Aid (for Shafts) 538
Key with T-Handle 541
Mounting Plate (fastening Timing-Belt Reverse Unit 8) 487
Keys 540
Movable Actuator (for Security Limit Switch / Lock 349
Knob (for Integrated Lock System) 312 compact)
Knuckle Feet 163 Movable Fastening Elements 260
L Movable Fastenings 276
Multi Bracket 12 230
Label Holder 361
Multiblocks PA 226
Labeling > Label Holders 361
Multiblocks Zn 228
Labelling Cards (for Parts Containers) 364
Multi-Purpose Pliers 542
Lamp 35W 392
Multi-Socket Power Strips 393
Lamp 35W with Flexible Tube 392
Multi-Spline Shafts 515
Lamp 35W, 3-Way Distributor Block 393
Lamp 35W, Halogen Reflector 393 O
Lamps > Light Fittings 388 Operating Consoles > Conduits 401
Levelling Feet (for Base Plate) 177 Ordering Software 527
Lid Profile 160 KW (for Cable Duct) 384
Lid Profile (for Textile Clamp Profile) 251
P
Panel Clamp (for Panel Elements) 239
Lid Profiles (for Installation Conduits) 405
Panel Elements 319
Lifting Column 180x120 E 376
Panel Fasteners 221
Lifting Column 8 200x170 371
Panel Fixing Strip (for Double Panel Profile) 236
Lifting Column Connection Profiles 374
Panels for Work Bench Design 333
Lifting-Door Chain Reverse Units 286
Panels > Panel Elements 319
Lifting-Door Guide Profile 286
Panel-Clamping Strips 8 233
Lifting-Door Guide Set 287
Panel-fixing profiles > Cover Profiles 108
Lifting-Door-System 285
Parabolic Buffers 396
Light Fittings 388
Parallel Fastener 8 157
Lighting 388
Parallel Fastener 8 Cover Profile 157
Limit Stop (for Linear Slides) 476
Parallel Fastener 8 Cover Profile End Cap 157
Limit-Switch Holders 425
Parallel-Profile Connections 157
Linear Ball Bearings > Ball Bushes 472
Parts Container Cover 363
Linear Guide Rail 461
Parts Container Fasteners 364
Linear Slides 427
Parts Containers 362
Lip Seals 223
PET-G 323
Locating Profile 8 Al 202
Perforated Sheet Al 332
Locating Washers 213

552
 General Information Alphabetical Index

Alphabetical Pin Elements 161 Roller Shutter Guide Profile 8 291

Index Pin Spanners 539 Roller Shutter Locking System 8 293
Plastics 325 Roller Shutter Slat Insulator 292
Plexiglass > Acrylic Glass 320 Roller Shutter Slat Profiles 292
Pliers > Multi-Purpose Pliers 542 Roller Shutter Slat Sliding Shoe 292
Plug, Spring-Force Connected (for Light Fitting 55W) 390 Roller Shutter Slide Strip 291
Pneumatic Applications 341 Roller Shutter System 290
Pneumatic Connecting Plates 344 Rollers (for Roller Guides) 440
Pneumatic Connections 344 Rollers > Conveyor Rollers 353
Pneumatic Universal-Butt-Fastening Set 342 Rotating Pawl Latch (for Integrated Lock System) 312
Pneumatic Universal-Fastening Set 342 Rubber buffer > Impact Buffer 396
Polycarbonate 321 Rubber Inserts (for Knuckle Feet) 167
Polycarbonate Protective Panel (for Light Fitting 390 Runner 360
55W)
Potential Equaliser 339 S
Processing > Connection Processing 544 Saw Cut for Guide Rails 548
Profile Bars 201 Saw Cut for Shafts 548
Profile Cylinder (for Lock System) 315 Saw Cuts 543
Profile Edgings 91 Screw Strips Al 203
Profile fastening > Fasteners 114, 117 Screwdriver Socket 8 A/F-1/2“ 542
Profiled Steel Rail Guide Systems 458 Screws 204
Profiles 43 Sealing Brush KW (for cable duct) 384
Profiles 12 89 Sealing Plugs (for Bevel Gearboxes) 508
Profiles 5 62 Sealing Strip 236
Profiles 6 67 Seals PE (for pneumatic applications) 343
Profiles 8 73 Secure Connections 161
Profiles M (unfinished elements; flat material, angular 92 Security Limit Switch compact 346
profiles) Security Lock compact 346
Profiles with Integrated Conduit 417 Security Switch Connecting Cable 349
Protective Conductor Connection > Earthing 337 Self-Tapping Screw DIN 7981 375, 405,
Terminals 413
Protective Fence > Dual-Rod Mesh System 240 Services 543
Protective Profiles 8 (Protecting against knocks) 395 Shafts 473
Proximity Switches 523 Shaft-Clamp Blocks (Ball-Bush Block Guide) 470
Proximity-Switch Cam 525 Shaft-Clamp Profiles 433
Proximity-Switch Connecting Cable 525 Shaft-Clamping Bushes 465
Proximity-Switch Fastening Set 525 Sheet Material Al 324
R Slide Adapter 12/8 444
Slide Caps (for Ball-Bush Block Guide) 467
Radius Seals (for Profiles) 104
Slide Clamps 474
Rebate Profiles 237
Slide Guide Strips 282
Recessed Grip D50 299
Slide Guides 282
Reverse Unit > Chain Reverse Units 497
Slide Strip Wedge 351
Reverse Unit > Timing-Belt Reverse Units 478
Slide Strips 350
Right-Angled Connections 114, 117
Sliders > Tool Runners 360
Rigid Fastening Elements 221
Slides > Linear Guides 427
Rod Latch 8 (for Integrated Lock System) 313
Sliding-Door Catch Set 279
Roller Conveyor > Chain-Driven Conveyor Rollers 354
Sliding-Door Guide Profile 245, 278
Roller Elements (for conveyor applications) 351
Sliding-Door Guide Sets 276
Roller for Corner-Fastener 8 32x18 245
Sliding-Door Lock 315
Roller Guides 427
Sliding-Door Pin Lock 317
Roller Profiles 443
Snap Rings 516
Roller Shutter Curved Guide Set 45° 291
Sockets > Flush Mounted-Sockets 416
Roller Shutter End Strip 293

553
 General Information Alphabetical Index

Socket, Spring-Force Connected (for Light Fitting 390 T-Slot Nuts St 196
55W) T-Slot Nuts St with 2 Threads 198
Software > CD item ikasys international 527 T-Slot Nuts St, heavy-duty 200
Sound-Insulating Material 334 T-Slot Nuts St/PA 195
Spacer Element 380 T-Slot Nuts V 8 197
Spacer Plate 12 240x36x1 446 T-Slot Nuts Zn 193
Special Adjustable Feet 170 T-Slot Roller 281
Special Elements 337 T-Slot Slider 280
Special Fastening Elements 213
Special Profiles 94 U
Stand Foot 8 240x160 173 Universal Holder (cables, hoses) 423
Stand Profile Connection Element 418 Universal-Butt-Fastening Sets 152
Stand Profiles 418 Universal-Fastening Sets 120
Standard-Fastening Sets 117 V
Steel bracket > Angle Bracket 217 Vibration Absorber > Anti-Vibration Insert 168
Steel Mesh 331
Step Drill 529 W
Step profile > Cover Profiles NBR 111 Wall Profile KW (for Cable Duct) 384
Supplementary Drive Elements 515 Wall Profiles (for installation conduits) 407
Support Arm 379 Warning and Protective Profile (Protecting against 395
knocks)
Support Profile KW (for Cable Duct) 383
Washer (for Set of Angle Bracket) 133
Support Profiles (for installation conduits) 407
Work Bench Design 359
Swing-Door Lock 315
Switches > Proximity Switches 523
Swivel > Castors 178
Synchroniser Shaft Equaliser Couplings 519
Synchroniser Shaft Profiles 518
Synchroniser Shaft WG (Bevel Gearbox) 506

T
Table Adapter Set 381
Table top > Panel Elements 319
Tapping threads 544, 547
Telescope Connection Set 399
Telescope Profile 399
Telescope Securing Set 399
Textile Clamp Profile 251
Timing Belts 489
Timing-Belt Counter-Reverse Units 488
Timing-Belt Drives 477
Timing-Belt Reverse Units 478
Timing-Belt Tensioner 491
Timing-Belt Tensioner Holder 494
Timing-Belt Tensioning Set 12 R75 493
Tool Holder 8 360
Tools 529
Transparent Panels 320
Transport Plates > Base Plates 186
Tube D6.3x1.6 5.5 A/F (for Integrated Lock System) 313
Tubes D32 (for Conveyor Roller) 353
Tubes D50 (for Conveyor Roller) 356
T-Slot Nut PA 194
T-Slot Nut Profiles 201
T-Slot Nuts 191

554