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Service Bulletin

This document transmits Revision 5 to Service Bulletin No. TFE731-73-3122, which includes a complete reissue of the bulletin regarding the installation of various fuel pump parts and associated plumbing. Key updates include the addition of new fuel pump part numbers, updates to engine applications, and revisions to compliance and warranty information. The bulletin emphasizes that no further action is required if in compliance with previous issues.

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0% found this document useful (0 votes)
15 views44 pages

Service Bulletin

This document transmits Revision 5 to Service Bulletin No. TFE731-73-3122, which includes a complete reissue of the bulletin regarding the installation of various fuel pump parts and associated plumbing. Key updates include the addition of new fuel pump part numbers, updates to engine applications, and revisions to compliance and warranty information. The bulletin emphasizes that no further action is required if in compliance with previous issues.

Uploaded by

6hf8pvqx4v
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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SERVICE BULLETIN

Engines, Systems & Services − Phoenix, Arizona

REVISION TRANSMITTAL SHEET

This sheet transmits Revision 5 to Service Bulletin No. TFE731-73-3122 titled ENGINE FUEL AND
CONTROL − CONTROLLING − Install Fuel Pump, Part No. 3060710-2/-7/-12/-16/-17/-20/-22/-23/-24
(As Applicable), and Associated Plumbing.

This is a COMPLETE reissue. This bulletin has been reprinted in its entirety. Please remove and
discard all pages of prior issues and replace with pages of this revision.

Reason for Revision:

NOTE: This revision DOES NOT require further action if in compliance with a previous
issue.

This service bulletin is revised to:

Add Fuel Pump, Part No. 3060710-20/-22/-23/-24.

Update engine application for Engine Model TFE731-5BR-1C.

Add Engine Model TFE731-5R-1H, Part No. 3074600-4/-5.

Update production incorporation information.

Update service bulletin compliance warranty/special program information.

Update service bulletin Information (add TFE731 to service bulletin references).

Delete reference “(Rev 3 or subsequent revisions)” on Service Bulletin TFE731-72-3566.

Add reference to Service Bulletins TFE731-A73-3150 and TFE731-73-3151.

Add two blank pages.

Section 1

Service bulletin title is revised to add Fuel Pump, Part No. 3060710-20/-22/-23/-24.

Paragraph A is revised to :

Add Fuel Pump, Part No. 3060710-20/-22/-23/-24.

Update engine application for Engine Model TFE731-5BR-1C.

Add Engine Model TFE731-5R-1H, Part No. 3074600-4/-5.

Update production incorporation information.

Paragraph B is revised to add Fuel Pump, Part No. 3060710-20/-22/-23/-24.

Apr 20/06
TFE731-73-3122
Page 1 of 4
Copying, use or disclosure of information on this page is subject to proprietary restrictions.
SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Paragraph D is revised to update service bulletin compliance warranty/special program


information.

Paragraph K is revised to:

Add TFE731 to service bulletin references.

Delete reference “(Rev 3 or subsequent revisions)” on Service Bulletin TFE731-72-3566.

Add reference to Service Bulletins TFE731-A73-3150 and TFE731-73-3151.

Section 2

Accomplishment instructions are revised to add Fuel Pump, Part No. 3060710-20/-22/-23/-24
and a blank page.

Section 3

Material information is revised to add Fuel Pump, Part No. 3060710-20/-22/-23/-24 and a
blank page.

List of Effective Pages:


Page No. Date Page No. Date
1 Apr 20/06 20 Apr 20/06
2 Apr 20/06 21 Apr 20/06
3 Apr 20/06 22 Apr 20/06
4 Apr 20/06 23 Apr 20/06
5 Apr 20/06 24 Apr 20/06
6 Apr 20/06 25 Apr 20/06
7 Apr 20/06 26 Apr 20/06
8 Apr 20/06 27 Apr 20/06
9 Apr 20/06 28 Apr 20/06
10 Apr 20/06 29 Apr 20/06
11 Apr 20/06 30 Apr 20/06
12 Apr 20/06 31 Apr 20/06
13 Apr 20/06 32 Apr 20/06
14 Apr 20/06 33 Apr 20/06
15 Apr 20/06 34 Apr 20/06
16 Apr 20/06 35 Apr 20/06
17 Apr 20/06 36 Apr 20/06
18 Apr 20/06 37 Apr 20/06
19 Apr 20/06 38 Apr 20/06

Apr 20/06
TFE731-73-3122
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Previous Revisions:
Revision 1 dated Dec 1/95 Revision 3 dated Dec 23/97
Revision 2 dated Jan 25/96 Revision 4 dated Dec 12/01

Apr 20/06
TFE731-73-3122
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

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Apr 20/06
TFE731-73-3122
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Category 3: Durability, Maintainability, or Product Improvement


ENGINE FUEL AND CONTROL − CONTROLLING − INSTALL FUEL PUMP,
PART NO. 3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (AS APPLICABLE),
AND ASSOCIATED PLUMBING

1. Planning Information

A. Effectivity

NOTE: (TFE731-5BR-1C/-2C) The installation of Fuel Pump, Part No.


3060710-2/-17/-24, will require complying with Dassault service bulletin
as indicated below in conjunction with this service bulletin.

Falcon 900 Service Bulletin No. F900-159


Falcon 20-5 Service Bulletin No. F20-742

This service bulletin is applicable to the following turbofan aircraft engines.

Prior to
Part No. Model No. Serial No. Application
3075300-3 TFE731-2A-2A +100136 K8
3074400-1/-2/-4/-5/ TFE731-3B-100S ** Citation III/VI
-6/-8
3073400-1/-2/-4/-5/ TFE731-3BR-100S ** Citation III/VI
-6/-8
3074080-1 TFE731-3C-100S ** Citation III/VI
3074080-2/-3 TFE731-3C-100S ++ Citation III/VI
3074070-1 TFE731-3CR-100S ** Citation III/VI
3074070-2/-3 TFE731-3CR-100S ++ Citation III/VI
3073640-2/-3 TFE731-4R-2S &102282 Cessna Citation VII
3075330-3/-4/-5 TFE731-5BR-1C #101256 Falcon 900B/900C
3075160-3 TFE731-5BR-1H *107126 Hawker 800XP
3075160-4 TFE731-5BR-1H %107216 Hawker 800XP
3075370-2/-3 TFE731-5BR-2C #103162 Falcon 20-5
3074600-1/-2/-3 TFE731-5R-1H *91679 Hawker 800
3074600-4/-5 TFE731-5R-1H ** Hawker 800

+Production Incorporation Point. Engines produced with serial number indicated and subse-
quent were shipped with either Fuel Pump, Part No. 3060710-12 or Part No. 3060710-22,
and flex tubing installed and the fuel heater check valve and associated tubing, clamps,
etc, removed.

Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
Page 1 of 38
Copyright 1995, 2006 Honeywell International Inc. All rights reserved.
SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

**Improvements provided by this service bulletin have been approved for new production
and existing units. Serial number effectivity will be provided when improvements are
incorporated in production.

++Converted engine, refer to Engine Log Book to determine serial number effectivity.

&Production Incorporation Point. Engines produced with serial number indicated and subse-
quent were shipped with either Fuel Pump, Part No. 3060710-7 or Part No. 3060710-20,
and flex tubing installed and the fuel heater check valve and associated tubing, clamps,
etc, removed.

#Production Incorporation Point. Engines produced with serial number indicated and subse-
quent were shipped with either Fuel Pump, Part No. 3060710-2, Part No. 3060710-17, or
Part No. 3060710-24, and flex tubing installed and the fuel heater check valve and
associated tubing, clamps, etc, removed.

Engines, Part No. 3075330-3/3075370-2, with Fuel Pump, Part No. 3060710-2/-17/-24
installed, become Part No. 3075330-5/3075370-3 (as applicable). However, there have
been production engines shipped prior to the requirement for reidentification of the engine.
To ensure that the proper engine part (dash) number is entered, those operators with
engine serial number 101256/103162 (as applicable) and subsequent, should review the
engine Data Plate and Engine Log Book for proper engine identification. If engine is not
properly identified, reidentify engine as referenced in Step 2.B.(8).

Engines, Part No. 3075330-3/3075370-2, use Fuel Pump, Part No. 3070850-57.

*Production Incorporation Point. Engines produced with serial number indicated and subse-
quent were shipped with either Fuel Pump, Part No. 3060710-16 or Part No. 3060710-23,
installed.

%Production Incorporation Point. Engines produced with serial number indicated and subse-
quent were shipped with either Fuel Pump, Part No. 3060710-16 or Part No. 3060710-23,
and flex tubing installed and the fuel heater check valve and associated tubing, clamps,
etc, removed.

1. B. Reason

(1) Background: Honeywell Engines has contracted with Sundstrand Corporation for the
introduction of a new fuel pump that simplifies the TFE731 fuel system. Sundstrand
Fuel Pump, Part No. 3060710-All (where All denotes all dash numbers), suppresses
fuel vaporization without a fuel heater check valve, a component that has historically
degraded fuel system reliability. Additionally, the “hard” lines connecting the fuel pump
and fuel heater are replaced with flexible lines, further enhancing fuel system reliability
and maintainability.

(2) Action: Incorporate new Fuel Pump, Part No. 3060710-2/-7/-12/-16/-17/-20/-22/-23/-24


(as applicable), and associated plumbing.

However, alternate methods of complying with this service bulletin are as indicated in
Section 2.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

1. C. Description

This service bulletin provides instructions for the installation of Fuel Pump, Part No.
3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (as applicable), and associated plumbing as re-
quired. It also provides instructions for replacing only the fuel pump if that option is selected.

D. Compliance

Compliance addresses durability, maintainability, or product improvement.

NOTE: The procedures outlined in this service bulletin may be accomplished at


operator level or greater.

Commercial Warranty Yes [ ] or No [X]


(Standard new engine warranty)

Spare Part Warranty Yes [ ] or No [X]


(Standard new spare part warranty)

Special Extended Warranty Program No. Yes [ ] or No [X]


(Extension of either standard commercial
warranty or spare part warranty may apply)

Special Program No. Yes [ ] or No [X]


(Programs in which special pricing
and/or special conditions may apply)

Special Pricing Notice No. Yes [ ] or No [X]


(Reduction from catalog list pricing,
i.e., “P” condition pricing may apply)

MSP Yes [ ] or No [X]

This service bulletin may be accomplished at operator’s option.

E. Approval

The change to the engine type design authorized by this service bulletin complies with
applicable Federal Aviation Regulations and is FAA approved.

F. Manhour Requirements

No additional manhours are required to accomplish this change when performed at time of
inspection or when repair necessitates access to the affected part.

G. Material - Price and Availability

Information regarding price and availability of parts may be obtained from Honeywell Engines,
Systems & Services, Customer Support Center, M/S 26-06/2102-323, P.O. Box 29003,
Phoenix, AZ 85038-9003, Phone: (Domestic) 800-601-3099 (International) 602-365-3099,
Fax: 602-365-3343.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

1. H. Tooling - Price and Availability

No special tooling is required except that already listed in publications referenced in


Paragraph J.

I. Weight and Balance

(TFE731-2A-2A, Replacement of fuel pump only) Weight difference resulting from this
change is plus (+) 1.87 pounds.

(TFE731-2A-2A, Replacement of fuel pump and removal of fuel heater check valve)
Weight difference resulting from this change is minus (−) 0.43 pounds.

(TFE731-3B/-3BR-100S, Replacement of fuel pump only) Weight difference resulting from


this change is plus (+) 2.5 pounds.

(TFE731-3B/-3BR-100S, Replacement of fuel pump and removal of fuel heater check


valve) Weight difference resulting from this change is minus (−) 2.1 pounds.

(TFE731-3C/-3CR-100S, Replacement of fuel pump only) Weight difference resulting from


this change is plus (+) 2.5 pounds.

(TFE731-3C/-3CR-100S, Replacement of fuel pump and removal of fuel heater check


valve) Weight difference resulting from this change is minus (−) 2.1 pounds.

(TFE731-5BR-1C/-2C, Replacement of fuel pump only) Weight difference resulting from


this change is plus (+) 2.3 pounds.

(TFE731-5BR-1C/-2C, Replacement of fuel pump and removal of fuel heater check


valve) Weight difference resulting from this change is plus (+) 0.25 pounds.

(TFE731-5BR/-5R-1H, Replacement of fuel pump only) Weight difference resulting from


this change is plus (+) 2.5 pounds.

(TFE731-5BR/-5R-1H, Replacement of fuel pump and removal of fuel heater check


valve) Weight difference resulting from this change is plus (+) 0.25 pounds.

(TFE731-4R-2S, Replacement of fuel pump only) Weight difference resulting from this
change is plus (+) 2.5 pounds.

(TFE731-4R-2S, Replacement of fuel pump and removal of fuel heater check valve)
Weight difference resulting from this change is minus (−) 2.1 pounds.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

1. J. Publications References

The sources of information used in the preparation of this service bulletin include Honeywell
engineering documentation and the following.

Heavy Light Illustrated


Part/ Maintenance Maintenance Parts
Model No. Manual Manual Catalog
TFE731-2A-2A NA *72-02-82 *72-02-81
TFE731-3B-100S NA *72-02-15 *72-00-35
TFE731-3BR-100S NA *72-02-15 *72-00-35
TFE731-3C-100S NA *72-02-15 *72-00-35
TFE731-3CR-100S NA *72-02-15 *72-00-35
TFE731-4R-2S NA *72-02-33 *72-02-32
TFE731-5R-1H NA *72-02-75 *72-02-51
TFE731-5BR-1C NA *72-02-96 *72-02-95
TFE731-5BR-1H NA *72-02-96 *72-02-95
TFE731-5BR-2C NA *72-02-96 *72-02-95

*Affected Chapter/Section/Subject (as applicable) 72-00-02, 73-10-04, 73-20-01 and


73-21-01.

1. K. Service Bulletin References

Review of the following should be accomplished by the operator for possible incorporation at
the time this service bulletin is accomplished.

Service Bulletin No. Service Bulletin Title


TFE731-72-3566 ENGINE − Install Alternate Fittings with a Ring Seal
TFE731-73-3113 ENGINE FUEL AND CONTROL − DISTRIBUTION − Re-
place Fuel Heater Outlet Adapter and Oil Transfer Tube
TFE731-73-3124 ENGINE FUEL AND CONTROL − CONTROLLING − Re-
place Fuel Pump Differential Pressure Indicator
TFE731-73-3126 ENGINE FUEL AND CONTROL − CONTROLLING − Re-
place Temperature Fittings
TFE731-73-3137 ENGINE FUEL AND CONTROL − DISTRIBUTION − Re-
place the Fuel Heater Check Valve, Part No. 3073932-5
with Part No. 3073932-6, and Connecting Metal Tube As-
semblies

Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
Page 5
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Service Bulletin No. Service Bulletin Title


TFE731-A73-3150 ENGINE FUEL AND CONTROL − CONTROLLING − Re-
place Specific Identified Main Turbine Engine Fuel Pumps
(Fuel Pump), Part No. 3060710-22
TFE731-73-3151 ENGINE FUEL AND CONTROL − CONTROLLING − Re-
place Specific Identified Main Turbine Engine Fuel Pumps
(Fuel Pump), Part No. 3060710-7/-16/-20/23/-24

1. L. Other Publications Affected

Same as those listed under Paragraph J, Publications References.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

2. Accomplishment Instructions

NOTE: Publications listed in Section 1 provide applicable disassembly, cleaning,


inspection, reassembly, and testing instructions and shall be referred to
during the accomplishment of the following instructions.

(TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S,


TFE731-4R-2S, TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) Paragraph A
incorporates the new fuel pump and associated plumbing and deletes the
fuel heater check valve with exceptions/requirements as indicated below.

- Existing union fittings may continue to be used (reinstalled, if serviceable)


in replacement Fuel Pump, Part No.
3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (as applicable), or replacement
Adapters, Part No. 3000054-3, Ring Seals, Part No. AS1097-8 (goes on
adapters), and Packings, Part No. S9412-558/M25988-2-908, may be
installed.

- Fuel heater aft Elbow, Part No. MS9194-08, must be replaced with
Adapter, Part No. 3000054-3, Ring Seal, Part No. AS1097-8 (goes on
adapter), and Packing, Part No. S9412-558. The existing fuel heater
forward union fitting may continue to be used (reinstalled, if serviceable)
or replacement Adapter, Part No. 3000054-3, Ring Seal, Part No.
AS1097-8 (goes on adapters), and Packing, Part No.
S9412-558/M25988-2-908, may be installed.

- (TFE731-5BR-1C/-2C) Hose Assemblies, Part No. 399-5502-9400/-9600


and 399-5503-9400, must be installed.

- (TFE731-5BR/-5R-1H) Hose Assemblies, Part No. 399-5502-9600 and


399-5503-9400, must be installed.

- (TFE731-2A-2A) Hose Assemblies, Part No. 399-5502-9401/-9601 and


399-5503-9401, must be installed.

- (TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S) Hose


Assemblies, Part No. 399-5502-9601 and 399-5503-9401, must be
installed.

- (TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) Bracket, Part No.


MS9592-212, must be installed.

- (TFE731-2A-2A) Bracket, Part No. MS9593-216, must be installed.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

(TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S,


TFE731-4R-2S, TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H)
Paragraph B Incorporates only the new fuel pump. Fuel Pump, Part No.
3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (as applicable), does not require
the external fuel heater check valve. However, for convenience and/or
future fuel system flexibility, the fuel heater check valve may be left in the
installed condition and the fuel pump will function normally. If this option
is selected, the only change requirement is the fuel pump, no other
plumbing (tubing, clamps, brackets, fuel heater check valve, etc) is re-
placed/deleted.

2. A. (TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S,


TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) Install Fuel Pump, Part No.
3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (As Applicable), and Associated Plumbing and
Delete Fuel Heater Check Valve

NOTE: Component parts identified as (REF) in Figures 1 through 10 (as


applicable) may be reused if serviceable and do not require re-
placement.

(1) Disassemble engine as required to gain access to and remove fuel pump, fuel heater
check valve, and associated plumbing, packings seals, clamps, bracket, etc (refer to
“NOTE” prior to Paragraph 2.A), in accordance with the Engine Light Maintenance
Manual. (See Figures 1 through 9 (as applicable).)

(2) Complete/initiate as required the Component Maintenance/Modification Record Card


on the fuel pump that was removed and the fuel pump to be installed as indicated in
Service Bulletin TFE731-72-3397.

Feb 10/95
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Page 8
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

CAUTION: ENSURE THAT THE END OF ADAPTER (FITTING), PART NO.


3000054-3, WITH NO RING SEAL FITS INTO THE FUEL PUMP
AND FUEL HEATER. THE END WITH SEAL, PART NO. AS1097-8
INSTALLED, FITS INTO THE FLEXIBLE HOSE (FIGURES 10 AND
11). DO NOT INSTALL END OF ADAPTER (FITTING) WITH RING
SEAL INTO ANY COMPONENT. RING SEAL COULD BECOME
DISLODGED AND CAUSE MALFUNCTION AND/OR FAILURE OF
COMPONENT.

WHEN TORQUING THE NUTS ON THE FLEXIBLE HOSE ASSEM-


BLIES, ENSURE THAT THE HOSE IS PROPERLY ALIGNED (NOT
TWISTED).

NOTE: (TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) The long end of


Bracket, Part No. MS9592-212 (Figures 2, 4, and 6), is the end
that secures the bracket. The short end is where the clamp is
mounted.

2. A. (3) (TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) Install replacement Fuel Pump, Part No.


3060710-2/-16/-17/-23/-24 (as applicable), and associated plumbing, adapters, pack-
ings, seals, bracket, etc (refer to “NOTE” prior to Paragraph 2.A), in accordance with
the Engine Light Maintenance Manual. (See Figures 1, 2, 4, 6, 7, 9 and 10.)

(4) (TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S) Install replacement


Fuel Pump, Part No. 3060710-7/-20 and associated plumbing, adapters, packings,
seals, bracket, etc (refer to “NOTE” prior to Paragraph 2.A), in accordance with the
Engine Light Maintenance Manual. (See Figures 1, 8, 9, 10 and 11.)

(5) (TFE731-2A-2A) Install replacement Fuel Pump, Part No. 3060710-12/-22, and
associated plumbing, adapters, packings, seals, bracket, etc (refer to “NOTE” prior to
Paragraph 2.A), in accordance with the Engine Light Maintenance Manual and as
follows. (See Figures 1, 8 10 and 11.)

(a) Remove screw and washer from fuel control servo body identified in Figure 8.
Discard washer.

(b) Install and position Bracket, Part No. MS9593-216, as shown. Bracket may be
positioned as required to accommodate fitting with Tube Assembly, Part No.
3073599-1.

(c) Secure bracket to fuel control with removed screw. Tighten screw to a torque of
120 inch-pounds.

(6) Reassemble engine as required in accordance with the Engine Light Maintenance
Manual.

Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

NOTE: (TFE731-5BR-1C, Part No. 3075330-4/-5, and TFE731-5BR-2C,


Part No. 3075370-3) Uses Fuel Pump, Part No.
3060710-2/-17/-24. Part No. 3075330-3/3075370-2 uses Fuel
Pump, Part No. 3070850-57.

2. A. (7) (TFE731-5BR-1C, Part No. 3075330-3, TFE731-5BR-2C, Part No. 3075370-2) Upon
completion of this (conversion) service bulletin, accomplish the following.

(a) Line through the old engine part (dash) number on the nameplate.

(b) Stamp new engine part (dash) number adjacent to old engine part (dash) num-
ber using a metal stamp.

New Old
Part No. Part No.
3075330-5 3075330-3
3075370-3 3075370-2

(c) Stamp the letter “C” following the serial number to denote conversion.

(d) Complete Record of Conversion form and return to pre-printed address. Contact
local Honeywell authorized service center to obtain forms, if required.

(8) Check and ensure proper engine operation in accordance with the Aircraft Flight
Manual and/or appropriate aircraft documents.

(9) Make an entry in the engine log book noting date of compliance, engine operating time,
part number(s) and serial number(s) of installed component(s) (as applicable), and
compliance with this service bulletin (and service bulletin revision number, if
applicable).

(10) Complete the attached Compliance Certificate form and send to Engines, Systems &
Services.

Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
Page 10
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

THIS PAGE INTENTIONALLY LEFT BLANK

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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Fuel Pump Removal and Replacement (Typical)


Figure 1
Feb 10/95
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

KEY TO FIGURE 1
100. NUT (REF) 110. (TFE731-5R/-5BR-1H) FUEL PUMP
105. WASHER (REF) (PART NO. 3060710-16/-23,
REPL PART NO. 3070850-57)
110. (TFE731-3B/-3BR-100S,
TFE731-3C/-3CR-100S, TFE731-4R-2S) 115. SPLINED SHAFT (REF)
FUEL PUMP (PART NO. 3060710-7-20, 120. PACKING (REF)
REPL PART NO. 3070850-48/-70) 125. PACKING (REF)
110. (TFE731-5BR-1C/-2C) FUEL PUMP 130. GASKET (REF)
(PART NO. 3060710-2/-17/-24,
REPL PART NO. 3070850-57) 135. RETAINING RING (REF)
110. (TFE731-2A-2A) FUEL PUMP 140. SHAFT COUPLING (REF)
(PART NO. 3060710-12/-22,
REPL PART NO. 3070850-73)

Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
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(TFE731-5BR-1C/-2C) Engine Wiring Harness Installation


(Partial Breakdown)
Figure 2
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KEY TO FIGURE 2
295. CLAMP (REF) 320. NUT (REF)
298. CLAMP (REF) 325. BOLT (REF)
300. NUT (REF) 330. CLAMP (REF)
305. BOLT (REF) 335. BRACKET (PART NO. MS9592-212,
310. CLAMP (REF) REPL PART NO. MS9592-132)
315. CLAMP (REF)

Feb 10/95
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(TFE731-5BR-1C/-2C) Engine Wiring Harness Installation (Partial Breakdown)


Figure 3
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KEY TO FIGURE 3
125. NUT (REF) 210. BOLT (REF)
130. BOLT (REF) 215. CLAMP (REF)
135. CLAMP (REF) 220. NUT (PART NO. 525-124-9003)
140. NUT (REF) (DELETED)
145. BOLT (REF) 225. BOLT (PART NO. MS9556-08)
(DELETED)
150. WASHER (REF)
230. SPACER (PART NO. S9011AB1-150)
155. BRACKET (REF) (DELETED)
160. NUT (REF) 235. LOOP CLAMP (PART NO. 211-501-9116)
165. BOLT (REF) (DELETED)
170. CLAMP (REF) 240. NUT (PART NO. 525-124-9003)
175 BRACKET (REF) (DELETED)
180. NUT (REF) 245. BOLT (PART NO. MS9556-08)
(DELETED)
185. BOLT (REF)
250. CLAMP (PART NO. 211-501-9116)
190. CLAMP (REF) (DELETED)
195. BOLT (REF) 255. LOOP CLAMP (PART NO. 211-501-9115)
200. BRACKET (REF) (DELETED)
205. NUT (REF)

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(TFE731-5BR-1H) Engine Wiring Harness Installation


(Partial Breakdown)
Figure 4
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KEY TO FIGURE 4

295. NUT (REF) 320. CLAMP (REF)


300. BOLT (REF) 325. NUT (REF)
305. CLAMP (REF) 330. BOLT (REF)
310. BOLT (REF) 335. CLAMP (REF)
#315. BRACKET (PART NO. MS9592-212, 340. CLAMP (REF)
REPL PART NO. MS9592-132) 345. ENGINE WIRING HARNESS (REF)

#Applicable to Engine, Part No. 3075160-3. Part No. 3075160-4, will have it installed in new
engine production.

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(TFE731-BR-1H) Engine Wiring Harness Installation


(Partial Breakdown)
Figure 5
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KEY TO FIGURE 5

125. NUT (REF) +220. NUT (PART NO. 525-124-9003)


130. BOLT (REF) (DELETED)
135. CLAMP (REF) +226. BOLT (PART NO. MS9556-08)
(DELETED)
140. NUT (REF)
+227. SPACER (PART NO. S9011AB1-150)
145. BOLT (REF) (DELETED)
150. WASHER (REF) +230. LOOP CLAMP (PART NO. 211-501-9116)
155. BRACKET (REF) (DELETED)
160. NUT (REF) +231. NUT (PART NO. 525-124-9003)
165. BOLT (REF) (DELETED)
170. CLAMP (REF) +232. BOLT (PART NO. MS9556-06)
(DELETED)
175 BRACKET (REF)
+233. CLAMP (PART NO. 211-501-9116)
177 (ENGINE, PART NO. 3075160-3) (DELETED)
CLAMP (REF)
+234. LOOP CLAMP (PART NO. 211-501-9115)
180. NUT (REF) (DELETED)
185. BOLT (REF) #240. NUT (PART NO. 525-124-9003) (ADDED)
190. CLAMP (REF) #241. BOLT (PART NO. MS9556-06) (ADDED)
195. BOLT (REF) #242. CLAMP (PART NO. NAS1714C2-9T)
200. BRACKET (REF) (ADDED)
205. NUT (REF) #243. BRACKET (PART NO. MS9552-004)
(ADDED)
210. BOLT (REF)
215. CLAMP (REF)

+Applicable to Engine, Part No. 3075160-3. Part No. 3075160-4, will have it removed in new
engine production.

#Applicable to Engine, Part No. 3075160-3. Part No. 3075160-4, will have it installed in new
engine production.

Feb 10/95
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(TFE731-5R-1H) Engine Wiring Harness Installation


(Partial Breakdown)
Figure 6
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KEY TO FIGURE 6

295. CLAMP (REF) #325. NUT (PART NO. 525-124-9003) (REF)


300. NUT (REF) #330. BOLT (PART NO. MS9556-06) (REF)
305. BOLT (REF) #335. CLAMP (PART NO. 211-501-9114) (REF)
310. CLAMP (REF) #340. BRACKET (PART NO. MS9592-212,
315. CLAMP (REF) REPL PART NO. MS9592-132)
320. WIRING HARNESS (REF) #345. BOLT (NAS1101E3H10) (REF)

#Not shown in current revision (Rev 11) of the Illustrated Parts Catalog.

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(TFE731-5R-1H) Engine Wiring Harness Installation


(Partial Breakdown)
Figure 7

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KEY TO FIGURE 7

125. NUT (REF) 230. CLAMP (PART NO. 211-501-9116)


130. BOLT (REF) (DELETED)
135. CLAMP (REF) 231. NUT (PART NO. 525-124-9003)
(DELETED)
140. NUT (REF)
232. BOLT (PART NO. MS9556-06)
145. BOLT (REF) (DELETED)
150. WASHER (REF) 233. CLAMP (PART NO. 211-501-9116)
155. BRACKET (REF) (DELETED)
160. NUT (REF) 234. CLAMP (PART NO. 211-501-9115)
165. BOLT (REF) (DELETED)
170. CLAMP (REF) 235. NUT (REF)
175 BRACKET (REF) 240. BOLT (REF)
180. NUT (REF) 245. CLAMP (REF)
185. BOLT (REF) 250. NUT (REF)
190. CLAMP (REF) 255. SCREW (REF)
195. BOLT (REF) 260. BRACKET (REF)
200. BRACKET (REF) 265. NUT (REF)
205. NUT (REF) 270. BOLT (REF)
210. BOLT (REF) 275.. CLAMP (REF)
215. CLAMP (REF) 280. NUT (REF)
220. NUT (REF) 285. SCREW (REF)
225. BOLT (REF) 290. BRACKET (REF)
226. NUT (PART NO. 525-124-9003) 295. NUT (PART NO. 525-124-9003)
(DELETED) (ADDED)
227. BOLT (PART NO. MS9556-08) 296. BOLT (PART NO. MS9556-06)
(DELETED) (ADDED)
228. SPACER (PART NO. S9011AB1-150) 297. CLAMP (PART NO. NAS1714C2-9T)
(DELETED) (ADDED)
229. CLAMP (PART NO. 211-501-9116) 298. BRACKET (PART NO. MS9552-004)
(DELETED) (ADDED)

Feb 10/95
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5. TUBE ASSEMBLY 35. BOLT (PART NO. MS21279-06)


(PART NO. 3073599-1) (REF) (DELETED)
10. CLAMP (PART NO. 211-501-9084) 40. CLAMP (PART NO. 211-501-9084)
(ADDED) (DELETED)
15. NUT (PART NO. 525-124-9003) (ADDED) 45. CLAMP (PART NO. 211-501-9088)
20. BOLT (PART NO. MS21279-06) (ADDED) (DELETED)
25. BRACKET (PART NO. MS9593-216) 50. TUBING (PART NO 3073573-1)
(ADDED) (REF, SEE FIGURE 5)
30. NUT (PART NO. 525-124-9003) 55. TUBING (PART NO. 3073596-1) (REF)
(DELETED)

(TFE731-2A-2A) Backup Fuel Control Installation


Figure 8

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THIS PAGE INTENTIONALLY LEFT BLANK

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(TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S,


TFE731-5BR-1C/-2C and TFE731-5BR/-R-1H)
Fuel Heater Check Valve and Associated Plumbing Removal
Figure 9

Feb 10/95
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KEY TO FIGURE 9

5. (TFE731-3B/-3BR-100S, 15. (TFE731-2A-2A) TUBE ASSEMBLY


TFE731-3C/-3CR-100S, (PART NO. 3073573-1) (DELETED)
TFE731-4R-2S) TUBE ASSEMBLY 20. (TFE731-3B/-3BR-100S,
(PART NO. 3073334-1) (DELETED) TFE731-3C/-3CR-100S,
5. (TFE731-5BR-1C/-2C, TFE731-4R-2S) TUBE ASSEMBLY
TFE731-5BR/-5R-1H) TUBE (PART NO. 3073457-1) (DELETED)
ASSEMBLY (PART NO. 3074893-1) 20. (TFE731-5BR-1C/-2C) TUBE
(DELETED) ASSEMBLY (PART NO. 3074891-1)
5. (TFE731-2A-2A) TUBE ASSEMBLY (DELETED)
(PART NO. 3073576-1) (DELETED) 20. (TFE731-2A-2A) TUBE ASSEMBLY
10. (TFE731-3B/-3BR-100S, (PART NO. 3073575-1) (DELETED)
TFE731-3C/-3CR-100S, 20A. (TFE731-5BR-1C/-2C,
TFE731-4R-2S) TUBE ASSEMBLY TFE731-5BR/-5R-1H) TUBE
(PART NO. 3073458-1) (DELETED) ASSEMBLY (PART NO. 3075274-1,
10. (TFE731-5BR-1C/-2C, NOT SHOWN) (DELETED)
TFE731-5BR/-5R-1H) TUBE 25. NUT (PART NO. AN924-8J)
ASSEMBLY (PART NO. 3073333-1) (DELETED)
(DELETED)
30. ELBOW (PART NO. MS9194-08)
10. (TFE731-2A-2A) TUBE ASSEMBLY (DELETED)
(PART NO. 3073574-1) (DELETED)
35. PACKING (PART NO. S9412-558)
10A. (TFE731-3B/-3BR-100S, (DELETED)
TFE731-3C/-3CR-100S,
TFE731-4R-2S, TFE731-5BR-1C/-2C, 40. CONICAL SEAL
TFE731-5BR/-5R-1H) TUBE (PART NO. 651-525-9008)
ASSEMBLY (PART NO. 3075273-1, (DELETED)
NOT SHOWN) (DELETED) 45. UNION (PART NO. AN815-8J)
15. (TFE731-3B/-3BR-100S, (DELETED)
TFE731-3C/-3CR-100S, 75. (TFE731-3C/-3CR-100S) FUEL
TFE731-4R-2S) TUBE ASSEMBLY HEATER CHECK VALVE
(PART NO. 3073459-1) (DELETED) (PART NO. 3073932-4/-6)
15. (TFE731-5BR-1C/-2C, (DELETED)
TFE731-5BR/-5R-1H) TUBE 80. BOLT (REF)
ASSEMBLY (PART NO. 3073391-1) 85. WASHER (REF)
(DELETED)
90. FUEL HEATER (REF)

Feb 10/95
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(TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S,


TFE731-4R-2S, TFE731-5BR-1C/-2C and TFE731-5R/-BR-1H)
Installation of Flexible Fuel Pump Hose Assemblies
Figure 10

Feb 10/95
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KEY TO FIGURE 10

5. (TFE731-5BR-1C/-2C, 10. (TFE731-5BR/-5R-1H) HOSE


TFE731-5BR/-5R-1H) HOSE ASSEMBLY (STRAIGHT)
ASSEMBLY (45 DEGREE) (PART NO. 399-5502-9600) (ADDED)
(PART NO. 399-5503-9400) (ADDED) 10. (TFE731-2A-2A) HOSE ASSEMBLY
5. (TFE731-2A-2A, TFE731-3B/-3BR-100S, (STRAIGHT) (PART NO.
TFE731-3C/-3CR-100S, TFE731-4R-2S) 399-5502-9401/-9601) (ADDED)
HOSE ASSEMBLY (45 DEGREE) 15. ADAPTER (PART NO. 3000054-3)
(PART NO. 399-5503-9401) (ADDED)
(ADDED)
20. PACKING (PART NO. S9412-558)
10. (TFE731-3B/-3BR-100S, (ADDED)
TFE731-3C/-3CR-100S, TFE731-4R-2S)
HOSE ASSEMBLY (STRAIGHT) (PART 25. RING SEAL (PART NO. AS1097-8)
NO. 399-5502-9601) (ADDED) (ADDED)
10. (TFE731-5BR-1C/-2C) HOSE 30. BOLT (REF)
ASSEMBLY (STRAIGHT) 35. WASHER (REF)
(PART NO. 399-5502-9400/-9600) 40. FUEL HEATER (REF)
(ADDED)

Feb 10/95
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Typical Adapter (Fitting) Installation


Figure 11

Feb 10/95
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2. B. (TFE731-2A-2A, TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S,


TFE731-5BR-1C/-2C, TFE731-5BR/-5R-1H) Install Fuel Pump, Part No.
3060710-2/-7/-12/-16/-17/-20/-22/-23/-24 (As Applicable)

NOTE: Component parts identified as (REF) in Figure 1 may be reused if


serviceable and do not require replacement.

(1) Disassemble engine as required to gain access to and remove fuel pump in accor-
dance with the Engine Light Maintenance Manual. (See Figure 1.)

(2) Complete/initiate as required the Component Maintenance/Modification Record Card


on the fuel pump that was removed and the fuel pump to be installed as indicated in
Service Bulletin TFE731-72-3397.

(3) (TFE731-5BR-1C/-2C) Install replacement Fuel Pump, Part No. 3060710-2/-17/-24, in


accordance with the Engine Light Maintenance Manual. (See Figure 1.)

(4) (TFE731-5BR/-5R-1H) Install replacement Fuel Pump, Part No. 3060710-16/-23, in


accordance with the Engine Light Maintenance Manual. (See Figure 1.)

(5) (TFE731-2A-2A) Install replacement Fuel Pump, Part No. 3060710-12/-22, in accor-
dance with the Engine Light Maintenance Manual. (See Figure 1.)

(6) (TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S) Install replacement


Fuel Pump, Part No. 3060710-7/-20, in accordance with the Engine Light Maintenance
Manual. (See Figure 1.)

(7) Reassemble engine as required in accordance with the Engine Light Maintenance
Manual.

NOTE: (TFE731-5BR-1C, Part No. 3075330-4/-5, and TFE731-5BR-2C,


Part No. 3075370-3) Uses Fuel Pump, Part No.
3060710-2/-17/-24. Part No. 3075330-3/3075370-2 uses Fuel
Pump, Part No. 3070850-57.

(8) (TFE731-5BR-1C, Part No. 3075330-3, TFE731-5BR-2C, Part No. 3075370-2) Upon
completion of this (conversion) service bulletin, accomplish the following.

(a) Line through the old engine part (dash) number on the nameplate.

(b) Stamp new engine part (dash) number adjacent to old engine part (dash) num-
ber using a metal stamp.

New Old
Part No. Part No.
3075330-5 3075330-3
3075370-3 3075370-2

(c) Stamp the letter “C” following the serial number to denote conversion.

Feb 10/95
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2. B. (8) (d) Complete Record of Conversion form and return to pre-printed address. Contact
local Honeywell authorized service center to obtain forms, if required.

(9) Check and ensure proper engine operation in accordance with Aircraft Flight Manual
and/or appropriate aircraft documents.

(10) Make an entry in the engine log book noting date of compliance, engine operating time,
part number(s) and serial number(s) of installed component(s) (as applicable), and
compliance with this service bulletin (and service bulletin revision number, if
applicable).

(11) Complete the attached Compliance Certificate form and send to Engines, Systems &
Services.

Feb 10/95
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SERVICE BULLETIN
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3. Material Information

NOTE: Applicable illustrated parts catalogs and spare parts bulletins, dated later
than the original issue date of this service bulletin, may introduce different
parts for installation. Refer to these documents before ordering parts.

Expendable parts, discarded in gaining access to the affected area of the


equipment, are not included.

The following parts are required to accomplish the instructions outlined in this service bulletin.

Instructions-
New PN Quantity Unit List Price* Key Word Old PN Disposition
#3060710-2/ 1 Fuel Pump 3070850-57 Z
-17/-24
%3060710-16/ 1 Fuel Pump 3070850-57 Z
-23
$3060710-7/ 1 Fuel Pump 3070850-48/-70 Z
-20
+3060710-12/ 1 Fuel Pump 3070850-73 Z
-22
#MS9592-212 1 Bracket MS9592-132 T, Y
+MS9593-216 1 Bracket
#399-5502 1 Hose
-9400/-9600 Assembly
(Straight)
%399-5502 1 Hose
-9600 Assembly
(Straight)
%#399-5503 1 Hose
-9400 Assembly
(45 Degree)
+399-5502 1 Hose
-9401/-9601 Assembly
(Straight)
$+399-5503 1 Hose
-9401 Assembly
(45 Degree)
$399-5502 1 Hose
-9601 Assembly
(Straight)
3000054-3 4 Adapter
(Fitting)

Feb 10/95
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Instructions-
New PN Quantity Unit List Price* Key Word Old PN Disposition
S9412-558/ 4 Packing
M25988-2
-908
AS1097-8 4 Ring Seal
%525-124-9003 1 Nut
%MS9556-06 1 Bolt
%NAS1714C2 1 Clamp
-9T
%MS9552-004 1 Bracket
2 %#Nut 525-124-9003 B, Y
2 #Bolt MS9556-08 B, Y
1 %Bolt MS9556-08 B, Y
1 %Bolt MS9556-06 B, Y
1 %#Spacer S9011AB1-150 T, Y
2 %#Loop Clamp 211-501-9116 B, Y
1 %#Loop Clamp 211-501-9115 B, Y
1 %#Tube 3074893-1 T, Y
Assembly
1 %#Tube 3073391-1 T, Y
Assembly
1 #Tube 3074891-1 T, Y
Assembly
1 %#Tube 3075274-1 T, Y
Assembly
1 %#Loop Clamp 211-501-9115 B, Y
1 %#Tube 3073333-1 T, Y
Assembly
1 $%#Tube 3075273-1 T, Y
Assembly
1 +Tube 3073573-1 T, Y
Assembly
1 +Tube 3073574-1 T, Y
Assembly
1 +Tube 3073575-1 T, Y
Assembly
1 +Tube 3073576-1 T, Y
Assembly

Feb 10/95
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Instructions-
New PN Quantity Unit List Price* Key Word Old PN Disposition
1 $Tube 3073334-1 T, Y
Assembly
1 $Tube 3073458-1 T, Y
Assembly
1 $Tube 3073459-1 T, Y
Assembly

1 $Tube 3073457-1 T, Y
Assembly
1 Nut AN924-8J B, Y
1 Elbow MS9194-08 T, Y
4 Packing S9412-558 B
AR Conical Seal 651-525-9008 B
3 Union AN815-8J T, X
1 Fuel Heater 3073932-4/-6 T
Check
Valve
1 +Clamp 211-501-9088 B

Disposition Code B. Dispose of old part according to company practices.

Disposition Code T. If serviceable and as applicable, may be used on other engine applications.
However, deletion is not required to comply with this service bulletin, refer to
“NOTE” preceding Paragraph 2.A.

Disposition Code X. Replacing of the unions installed at the forward end of the fuel heater and those
in the fuel pump may not be required when complying with this service bulletin
(refer to “NOTE” preceding Paragraph 2.A).

Disposition Code Y. Deletion required only if the fuel heater check valve is deleted. Refer to
“NOTE” preceding Paragraph 2.A.

Disposition Code Z. If serviceable and as applicable, may be used on other engine applications.
However, fuel pump exchange or an exchange rate will not be offered.

*Refer to Section 1, Paragraph G for information regarding price and availability of parts.

$TFE731-3B/-3BR-100S, TFE731-3C/-3CR-100S, TFE731-4R-2S.

#TFE731-5BR-1C/-2C.

%TFE731-5BR/-5R-1H.

+TFE731-2A-2A.

Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
Page 37
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SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

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Feb 10/95
Revision 5, Apr 20/06 TFE731-73-3122
Page 38
Copying, use or disclosure of information on this page is subject to proprietary restrictions.
Engines, Systems & Services − Phoenix, Arizona

CERTIFICATE OF COMPLIANCE
To: Operator or Service Center Performing Modification

Upon modification of equipment, please fill in the information requested below, then mail
or fax the completed certificate to:

Honeywell Engines, Systems & Services


111 S 34th Street, Mail Stop 503-3A
Phoenix, AZ 85034-2802
FAX: 602-231-3014

Owner/Operator ____________________________________________________________

_________________________________________________________________________

Aircraft Model ____________________________Aircraft Serial No. ___________________

I certify that the following engine/equipment has been modified in accordance with the listed
Service Bulletins.
ENGINE/EQUIPMENT

NO. 1 NO. 2 NO. 3 NO. 4


PART NO. PART NO. PART NO. PART NO.

MODEL NO. MODEL NO. MODEL NO. MODEL NO.

SERIAL NO. SERIAL NO. SERIAL NO. SERIAL NO.

TSN/TSO TSN/TSO TSN/TSO TSN/TSO

CYCLES CYCLES CYCLES CYCLES

SERVICE SERVICE SERVICE SERVICE


BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION
NO. NO. NO. NO. NO. NO. NO. NO.

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Signature _______________________Date_________________
Repair Facility ________________________________________
FAX TO U.S.A.
602-231-3014

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