XUNCHENG CONTROL
XC2005POSITION CONTROLLER
RigourIII Ver6.36
User’s Manual
WUXI XUNCHENG CONTROL TECHNOLOGY Co.,Ltd.
WUXI TONGWEI MACHINE AUTOMATION Co.,Ltd.
XUNCHENG CONTROL
1. Brief instruction
1.1. Production instruction
XC2005 position controller is the updated version of XC2001. In order to obey the
habits and compatibility of user, the physical/installation dimension is the same as
XC2001, and we retain all functions and input/output terminals. But we add servo
motor terminal, the second color mark sensor terminal and other terminals to make it
more powerful.
Because of using independent digital impulse module, the impulse frequency’s
accurate enhanced, which make the feeding motor run more smoothly and faster.
XC2005A/S support double stepping/servo motors machine, B/D support single motor.
And also can use double color mark sensors or floating roller to control.
Inside the XC2005, we integrated 9 basic kind of machine selection and 4 machine
mode selections, which can combine to much more kind of functions.
1.2. Specification
Electric power supply 220V(AC)±10%；50Hz/60Hz
Physical dimension 304mm(L)×138mm(H) ×150mm(W)
Pulse frequency 2100~9500Hz
Display 4 LED Screen
Motor support Servo/Stepping motor
Software RigourIII Ver6.26
2. Operating instruction
2.1. Indicator light and status display screen
Hall color mark
—霍尔— —色标—
运转 脱袋 色选 脉冲 GK1 GK2 GK3 GK4 GK5
RUN PULL MARK CP GK1 GK2 GK3 GK4 GK5
Figure 1 indicator light display
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批数/BATCH 计数/NUMBER
速度/SPEED 长度/LENGTH
Figure 2 status display screen
2.1.1. Power on/ running status display
Regardless of whether the main motor is running or not , it is called ‘running status', to
distinguish from ‘setup status'. Under ‘running status’, the panel display as ‘figure 1&2’,
indicator light and screen display the working status and progress of the system.
The meaning of all the indicator light is shown below:
运转/RUN: Main motor run/stop.
脱袋/PULL: Synchronized with bag release signal, indicate bag release signal when
current bag reach the number of one batch .
色选/MARK: Light on --- color on, make color bags. Light off--- color off, make white
bags. When the main motor stops, it is permitted to modify by pressing the “MARK”
key on the panel. Blink: The self-test function is turned on, Press the “Check” key
to turn on/off self-test function.
脉冲/CP： Displacement pulse CP1/CP2 indicator，indicate the axis motor click steps
or sending material 。
GK1 ：GK1 Hall sensor input indicator. Light on - magnet steel position (the A/C
position), light off - the blank position (the B/D position)。
GK2 ：GK2 Hall sensor input indicator. Light on - magnet steel position (the E position),
light off - the blank position (the F position).
GK3: Input indicator of the first color mark sensor (hereinafter named “color 1
photoelectric” for short). After turning on the self-test function, press “Polarity A” key
to modify the input polarity. Bright--- bright move. Extinguish--- dark move.
GK4: Input indicator of the second color mark sensor(hereinafter named“color 2
photoelectric”for short). After turning on the self-test function, press “Polarity B” key
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to modify the input polarity. Bright--- bright move. Extinguish---dark move.
A/B: A/B channel select. Dark ---A channel valid. Bright--- B channel valid. Valid
on hot cutting machine mode.
Screen display:
<计数/Number>: Current bag number, Number = material sending times ÷ times
send constant (P07) .
<批数/Batch>: Current batch number. When the Number reaches P02 (number of
bags per batch), reset Number to 0, and then Batch+1 .
<长度/Length>: Bag length, material sending length = bag length ÷P07(times send
constant).
<速度/Speed>: Material sending time per minute, equals to the main machine acting
time per minute.
2.2. Keyboard
Key name Under running status Under setup status
[运转] Start the main motor No use
Run
[停止] Stop the main motor Abandon all modifications, turn
Stop back to running state
[设置保存] Turn into setting state save modification and go back to
Save running status
[参数] Turn into setting state Select the next parameter circularly
SETUP
[0 A/B] Switch between A shaft and B Number ‘0’
0 A/B shaft
[1/自检] Turn on/off the self-test function Number ‘1’
1/CHECK
[2/点进 B] Motor B click forward Number ‘2’
2/INCH B (XC2005A/S)
[3/点进 A] Motor A click forward Number ‘3’
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XUNCHENG CONTROL
3/ INCH A
[4/色选 A] color mark setting of Channel A, Number ‘4’
4/MARKA make color bag or blank bag
[5/点退 B] Motor B click backward Number ‘5’
5/ BACK B / Number decrease
[6/点退 A] Axis motor A click backward / Number ‘6’
6/ Back A Number decrease
[7/色选 B] color mark setting of Channel B, Number ‘7’
7/MARKB make color bag or blank bag
[8/极性 B] Modify polarity of color mark Number ‘8’
8/ POLE A sensor B (GK4) / modify the
polarity of floating roll sensor
[9/极性 A] Modify polarity of color mark Number ‘9’
9/ POLEA sensor A (GK3)
2.2.1. Operation of INCH keys
The functions of INCH keys vary corresponding to different machine types.
Color mark searching: When make color bags, after clicking the INCH key, the
feeding motor starts searching color mark, until a color mark is found or the INCH key
is clicked again to stop searching.
Length measuring: Set the color mark valid (make color bags, ‘MARK’ light is on),
and turn on the self-test function(click CHECK button). Press INCH key to search
color mark for twice times, then the bag-making length is obtained.
2.2.2. Operation of POLE keys
Modify the polarity: First press the MARK key , then press the CHECK key, after
that, you can press [POLE A] /[POLE B] to modify . You can set the motor move when
detected bright color, or move when detected dark color. Press the CHECK key again
to quit the self-detect status .
3. Parameter adjustment
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3.1. Parameters display
Panel in setting state is as Figure 2. Indicator ‘GK5’ shows unlock/lock status. When
locking, only the six parameters ahead (P00~P05) can be modified. The original
value of password is not displayed.
unlock
Parameter No. Default value
Parameter Name Current value
Figure.2 parameter display
3.2. Parameter setting
Parameters defined in Table 2. P00 ~ P16 are setting parameters. C00 ~ C13 are
system constants, don’t need or rarely need to modify. P06 ~ P16, C00 ~ C13 are
protected by password.
3.2.1. Password (P05)
Not unlock the password only allows you to modify the parameters P00 ~ P05. If the
password changed to'1111 '(default setting), the system will always be unlock; C00 ~
C13 constants for the system in the state by holding down the unlock button 3 seconds
or more parameters can be entered directly. Password will remain open to shutdown
or reset, and any changes to the password that the effective and saved as a new
password, if the password is lost, please call the Company.
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XUNCHENG CONTROL
No. Name Range Explanation
P00 LnA 5～9999 A bag length, unit: mm. Details 3.2.2
P01 LnB 5～9999 B bag length, unit: mm. Details 3.2.2
P02 PiA 1～9999 The number of bags per batch of A Shaft.
P13 PiB 1~9999 The number of bags per batch of B Shaft.
P03 Flw 0～60 Color tracking, the subject of the largest search-color step,
see 3.2.3。
P04 Pek 2100~9000 The highest frequency, unit: Hz. Details 3.2.4。
P05 Cod Four digit Password. See 3.2.1. for details
P06 Dof 0.2～9.9 Bag take-off delay, unit: 0.1s. The executing time of bag
taking- off。
P07 Dub 1～4 Sending multiple. 1: no send multiple. 2~4: send multiple.
P08 Nep 200～2000 Initial frequency, unit: Hz. See 3.2.4 for details。
P09 Nep 200～2000 Click frequency, unit: Hz. See 3.2.4 for details。
P10 Jm1 0～19.9 Blocking material delay 1, units: 0.1 seconds 0: No
detection of plugging material。
P11 Jm2 0～19.9 Blocking material delay 2, units: 0.1 seconds 0: No
detection of blocking material。
P12 Pnh 0.01～0.99 Punching time, unit: 0.01S。
P16 Fur 1～9 Stack number settings, turnover board after a few
batches.
P20 Ver 6.2E(F) Software version.
C00 Typ 0～7 Machine model select, see 3.2.5.
C01 Opt 0000~1111 Model options, see 3.2.5.
C02 DmA 30.0~299.9 Rubber roller diameter of Shaft A, unit:0.1mm.
C07 DmB 30.0~299.9 Rubber roller diameter of Shaft B, unit:0.1mm.
C03 Drw 1～99 Regress steps number, unit: pulse step . The regress
steps number when hot-cutting machine making bags
number reach P02 (bag number per batch) .
C04 Rpa 0～99 Color compensation, unit: pulse step. Details 3.2.3.
C05 Saf 0.1～9.9 Start delay, unit: 0.1 seconds. The buzzer warning time
before machine start .
C06 Alm 1～20 Bag taking-off warning. The number of warning times
before the current bag number reach P02.
C08 Dra 0～99 Regress ironing steps, unit: pulse step.The withdraw steps
number of ‘first withdraw then send hot cutting machine.
C09 Dlp 0～0.199 Punching delay time , unit: 0.001s。
C10 Ezn 0.50~0.99 The feeding angle coefficient. (Under automatic mode)
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C11 Lui 1~60 Refuel oil interval. Unit: 1000 pieces of bags.
C12 Lut 0.1~9.9 Refuel oil time. Unit: 0.1S. the refuel signal output time
C13 Pln 0～50 Stack extension, unit: step. The extension length of the
first piece of material under the stack status.
3.2.2. Length (P00/P01) / count (P02/P13) / sending multiple (P07)
To three edge sealing machine, the sending multiple may be great than 1. The
system will calculate material-pulling length automatically. The relationship is as
follows:
Material feeding length = Bag making length÷Sending multiple
Count number = Material feeding times÷Sending multiple
To other machine types, is the hot ironing multiple (sending material 1 time after the
knife cutting how many times).
For double shaft driving machine, there are 2 bag-making lengths, P01 and P00. Bag-
making length can either be set manually or measured by searching color mark. The
way is: set color mark in effect and turn on self-test function, press [INCH A] (or
[INCH B]) to search color mark twice continuously, P00 (or P01) will be measured out.
3.2.3. Color mark tracking (P03)/ color mark compensation (C04)
When P03(Follow)= 0, the system will search color mark unrestricted until the
overspeed position. Otherwise the system will search color mark in the setting range,
treating out of the range as a failure. If 3 continuous failures are accumulated, stop
the machine. When the color mark compensation (C04)is default value ,the
compensation value will be set automatically , normally is the twice of P03
value .Specially when the P03=0 , the C04 will be 99 . The two parameters have
the following relationship :
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XUNCHENG CONTROL
Material-sending length(set)
Material-sending
length(actual)
Repair Follow
C04 P03
Range of color
mark searching
Figure 3 Color mark searching principle
3.2.4 Peak frequency(P04)/Initial frequency (P08)/Click step frequency (P09)
The frequency of axis motor when starting / ending is called initial frequency (P08).
The lower the initial frequency is, the smaller the initial acceleration will be. By
choosing a low initial frequency (≤500Hz) , you could obtain a gentle ‘S’ accelerate
curve.
When the length is long enough , the maximum frequency the axis motor can reach is
called the Peak frequency (P04), Otherwise the axis motor will stop speeding up
before reaching the midpoint. The higher the Peak. frequency is, the larger the
acceleration will be. Therefore the back section of acceleration curve is mainly
determined by the Peak frequency.
When search color mark / withdraw material / click step move, use the click step
frequency (P09).
3.2.4.1 Status 1 / Status 2 key ‘9’
Under double shafts A/B , key ‘9’ is used to switch the display status A/B of LED.
Status1 (default) : top row shows the Shaft A batch number and bag number.
Bottom row shows the shaft B batch number and bag number .
Status 2: After press ‘9’ key . top row shows the CPU efficient and Shaft A length.
Bottom row shows the current speed of Shaft motor and Shaft B length.
3.2.5. Model(C00) ,(C01)
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Table 3 model definition
C00 Machine type Explanation of machine type
0000 Ordinary machine After the count number reaches P02, output bag-take
off signal , and don’t stop feeding material.
0001 Stop to take off bags, After the count number reaches P02, the machine
delay then start stops, and start again after P06 delay .
0002 Stop to take off bags, no After the count number reaches P02, delay for P06
starting and don’t recover running.
0003 Hot cutting machine After count number reaches P02, in next cycle, the axis
motor will retreat C03 paces , at the same time ,cut no
materials for P06 times , after that keep on feeding
materials and compensate the retreat paces .
0004 First withdraw then send Retreat C08 paces in every cycle’s E position , and
hot cutting machine compensate during the next feeding ; The bag-taking
off process is the same as 0003
0005 Three edge sealing The bag-taking off process is the same as 0000.
machine Only effect for XC2005A/ XC2005S
0006 Continuous rolling Feed material 1 time at the last A position when stop
machine machine or take-off bags. Other same as mode 0002.
0007 Withdraw then pause Retreat 10 paces on every cycle’s E position , and
compensate 10 paces on the next feeding materials;
the bag-taking off process is the same as 0001 .
Table 4 model selection
C01 Model Description
Options
___X Start to X=0: Start the main motor directly;
prepare X=1: First send material, then start the main motor.
__X_ Automatic X=0: manual frequency curve.
frequency X=1: Frequency curve modulation automatically
adjustment
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_X__ Number of X=0: Single channel;
channels X=1: Double channels.
X___ Start cutting no X = 0: Valid
materials X = 1: After start the controller , the main motor cut no
materials for 2 times, and then feed materials at A
position.
Only XC2005A, 2005S could used for 3-side sealing or double axle motors .
3.3. Connection
No. Description
A1 Main motor normally open contact
A2 Main motor normally open contact
A3 AC220V,L Input
A4 AC220V,N Input
A5 Safety grounding. Don’t connect if machinebody hasn’t connect ground
A6 +24V
A7 0V
A8 0V
A9 +12V
A10 +12V
B1 Buzzer output, connect negative of buzzer. The positive side of buzzer connect +12V
B2 Reservations
B3 Punching output , current ≤ 1 A. (Output punching signal P12 after the end of sending
material C09 seconds delay )
B4 Send multiple 2 (Or Refuel oil signal ) output , current ≤ 1A
B5 Send multiple 1 (or Shaft B bag take-off signal ) output ,current ≤ 1A
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B6 Shaft A Bag take-off signal, current ≤ 1A。
B7 servo motor 2 reset signal output
B8 servo motor 1 reset signal output
B9 CCW，Step / servo motor output direction.
B10 CP2，Step / servo motor 2 pulse output.
B11 CP1，Step / servo motor 1 pulse output.
C1 Blocking material (or no material) sensor input 1
C2 Blocking material (or no material) sensor input 2
C3 External Back input , function like Back key
C4 External Inch input , function like INCH key
C5 Remote Run input , function like RUN key
C6 Remote Stop input , function like STOP key
C7 GK4, color sensor 2 (or floating roll signal) input.
C8 GK3, color sensor 1 input
C9 GK2, Hall sensor 2 input (corresponding to one magnet)
C10 GK1, Hall sensor 1 input (corresponding to two magnets)
4. Installation and debugging
4.1. Installation of Hall magnet sensors
Hall is important in harmonizing the main motor and the shaft motor. It reflects period,
phase, and other information of working machinery. It is indeed a time divider.
Distorting of these information will affect cooperating between the machinery and the
electricity unit, and induce bad work status and low efficiency. Installation requirements
will be given according to Figure 5 as follows.
Position A: Departure position of the cutting blade, which is also the start position of
material pulling. Material pulling must be finished before reaching position C,
otherwise the machine will be stopped because of overspeeding.
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XUNCHENG CONTROL
Position B: Stop position of all kinds of stop operation. Because of inertia, the
machine actually stops behind position B, meanwhile, the cutting blade is at the
highest position. The front edge of bag take-off pulse (for some machine type). The
take-off pulse ends after a delay, whose back edge is unrelated to position.
Position C: Getting down position of the cutting blade. The limit position of material
pulling. The front edge of punching pulse. Machinery permitting, move position C
backward as far as possible, thus a longer time of material pulling window and a higher
efficiency can be obtained.
Position D: The front edge of bag take-off pulse (for some machine type). The bag
take-off pulse ends after a delay, whose back edge is unrelated to position.
Position E: The back edge of punching pulse. Initial position of material withdrawing
(for the machine type of first withdraw then send). The material withdrawing process
must complete before the next position A, otherwise the machine will stop because of
overspeeding. The front edge of air blowing pulse(not three edge sealing machine
type).
Position F: The back edge of below air blowing pulse.
4.2. Blocking material (non-material) photoelectric signals
Expected time when the block first and second respectively at 0.0 seconds to turn of
this feature by default; When the set time is greater than 0.0 seconds and 9.9 seconds
less than expected when the blocking function of open time in the set signal blocking
material must be at least one signal is detected, the system is that the normal; If this
time has been set up signals or signal system has not been considered to be material
or blocking material off, the system will automatically shutdown. A photoelectric signal
blocking material, the application can be set separately.
When the set time, the 10.0-19.9 seconds were not expected to function as open, if
the signal is detected and set the duration of time equal to, the system is not expected
that at this time, the system shutdown automatically; If set time interval the signal
changes, and less than a set duration of time that the signal is invalid, and failure to
implement non-functional materials. No signal of a photoelectric material, the
application can be set separately.
4.3. Stepping motor driver connection
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A. 3-phase compounding mode HB-B3HL (HB-B3CE)
UD CCW Step direction
COM +12V
CP CP Step impulse
A Step motor 1 pin
B Step motor 3 pin
C Step motor 5 pin
AC220 Power supply
AC220 Power supply
B. 3-phase reaction mode BD-36N
CP
SA CP/SA Step impulse A1 Step motor A+
CW CW/SB Step direction A2 Step motor A-
SB
En/SC Ground B1 Step motor B+
En
+5 +12V B2 Step motor B-
SC
+5 220V Power supply C1 Step motor C+
220V 220V Power supply C2 Step motor C-
220V
C. 2-phase compounding mode HB-B2H
CW(CP) Step impulse input
CCW(UP/DN) Step direction
COM +12V input
A Step motor A+ (pin1)
A Step motor A- (pin2)
B Step motor B+ (pin3)
B Step motor B- (pin4)
220V Power supply
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XC2005 LED Controller Breif Instrustions V6.36
Par.No.: Default value: Setting range： Description：
P00 220 5～9999mm A Channel length setting
P01 220 5～9999mm B Channel length setting
P02 10 1～9999 A Channel bag making quantity
P13 10 1～9999 B Channel bag making quantity
P03 0 0～60 steps maximum steps of color mark tracking
P04 8900 2100～9500Hz step/servo motor maximum feeding frequency
P05 1111 1111～9999 password setting（long press the parameter
button for 2 sec.to modify the parameter C00-C17）
P06 1.0 0.2～9.9 sec bag take-off delay(empty cut number）setting
P07 1 1～4 times sending(scald) select，must be 1
P08 400 200～2000Hz step/servo motor initial frequency
P09 500 200～2000Hz step/servo motor click frequency
P10 0 0～19.9sec blocking material(no material) 1 delay ,
0: do not use
P11 0 0～19.9sec blocking materials(no material) 2 delay,
0: do not use
P12 0.2 0.01~0.99 sec punch time setting
P16 1 1~9 folds folds number setting . After 1~9
folds ,turn over the board and take off bags .
P20 software version
C00 3 0～7 model select 0= Ordinary machine
1=Stop machine to take off
bags, then start after delay
2=Stop machine to take off bags, do
not start
3=Hot cutting machine
4=First withdraw then send hot
cutting machine
5= 3-side sealing machine
6= Continuous roll machine
7= Send after drawback , then pause
Note: C00 should set according your machine type .
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Par.No.: Default value: Setting range： Description：
C01 0001 0000～1111 model select
000X=start mode (0= main machine first,
1=feed materials first）
00X0=auto frequency adjustment (0=no frequency
adjustment , 1= use frequency adjustment）
0X00=single/double step forward （0=single,
1=double）
X000=start empty cut（0=no empty cut ,
1=use empty cut）
C02 70.0 30.0～299.9mm Roller diameter of Channel A
C07 70.0 30.0～299.9mm Roller diameter of Channel B
C03 25 1～99 steps the draw back step number of the hot cutting
machine when take-off bags and turn-over boards.
C04 10 0～99 steps the advance number of looking for the color mark
C05 0.1 0.0～9.9sec buzzer alarms before starting.
C06 5 1～20 ent. the advanced number of buzzer alarm
C08 10 0～99 steps the draw back step number of hot-press(the positon E
when withdraw and send hot cutting machine）
C09 0.00 0~0.19sec punch delay time , output punch signal
after this delay when finish the material sending
C10 0.95 0.50～0.99 the feeding material angle coefficient（valid under
auto frequency-adjustment status）
C11 1 1～60 refuel interval,output B4 refuel
signal after C11×1000 pieces of bags
C12 1.0 0.1～9.9sec refuel time setting
C13 0 0～50steps the over-length when reach the folds number
Note： B4 refuel signal ；B5 bag take-off signal B ； B6 bag take-off signal A
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