CW50MM V2
CW50MM V2
50 - D PROFILES 11 - 37
50 - E PROFILE LIST 47 - 64
50 - F ACCESSORIES 65 - 67
50 - G ASSEMBLY DRAWINGS 69 - 93
50 - H 3D SECTIONS 95 - 98
04-2013-V.02
All rights reserved.
No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any
means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
GULF EXTRUSIONS 50-A
GULF
EXTRUSIONS
Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded
in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most
innovative and reliable companies in the Middle East.
Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world’s
largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants
in the region.
Gulf Extrusions quality products can be seen in many of today’s progressive structures. The
company was formed with the sole purpose to meet the increasing demands for aluminium
extrusions in domestic, regional and international markets.
Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per
annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized
finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries
ranging from architectural to transportation, engineering to structural sections, components for
household items, HVAC and customized products.
During the progressive stages of Gulf Extrusions, from its inception to expansion, the company
not only has acquired a majority share in the local market, it has also made its presence felt
globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa,
Europe and Canada.
Our commitment and utmost priority is to provide customers with the finest quality of
aluminium extrusions.
Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era.
3
50-B QUALITY STANDARD & CERTIFICATIONS QUALITY STANDARD & CERTIFICATIONS 50-B
Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is CHEMICAL COMPOSTIONS
dedicated to respond and deliver on time, high quality, tailor-made and cost effective products.
ALLOY 6005A ALLOY 6060
The management and staff are committed to implement a comprehensive and integrated Quality
Element Minimum Maximum Element Minimum Maximum
Management System in accordance with the International Quality Standards of ISO 9001 and ISO 14001.
Si 0.50 0.90 Si 0.30 0.60
Mn - 0.50 Mn - 0.10
Extrusions Dimensions Tolerances: Powder Coated Finish: Anodizing Finish:
Mg 0.40 0.70 Mg 0.35 0.60
• BS EN 755 - 9:2008 • BS:6496 Clause: 10.4, 10.5, • BS EN 12373-1 2001 Clause 7 Cr - 0.30 Cr - 0.05
• BS EN 12020 - 2:2008 10.6, 10.7 & 10.8 (BS:6161 Part 6) Zn - 0.20 Zn - 0.15
• DIN 1748, DIN 17615 • ISO 2360 / 2813 / 2409 / 2931 • BS:3987 Clause 2, 3, 5, 6 Ti - 0.10 Ti - 0.10
• ASTM B221 • Minimum Film • Appendix- A, B, C, D, E,
Other Each - 0.05 Other Each - 0.05
Thickness – 60 Microns F, G, H, J, K, L Minimum Film
Other Total - 0.15 Other Total - 0.15
Thickness- 16 Microns
Aluminium Remainder Aluminium Remainder
Cu - 0.10 Cu - 0.10
• A quality label for coating on metal for Architectural Applications Mg 0.45 0.90 Mg 0.60 1.20
• A product license under the control of EWAA (European Wrought Aluminium Association) Cr - 0.10 Cr 0.04 0.15
Ti - 0.10 Ti - 0.10
Qualanod (European Anodizers Association): Other Each - 0.05 Other Each - 0.05
• A quality label organization to guarantee high quality Aluminium Anodizing. Other Total - 0.15 Other Total - 0.15
• A product license under the control of EWAA (European Wrought Aluminum Association) Aluminium Remainder Aluminium Remainder
in Zurich Switzerland
ALLOY 6061
• SASO Element Minimum Maximum
Si 0.40 0.80
• ESMA Fe - 0.70
Cu 0.15 0.40
Management:
Mn - 0.15
• ISO 9001 (Quality Management System)
Mg 0.8 1.20
Cr 0.04 0.35
• ISO/TS 16949:2009 (Management System)
Zn - 0.25
Ti - 0.15
Environment:
Other Each - 0.05
• ISO 14001 (Environment Management System)
Other Total - 0.15
Aluminium Remainder
Membership in International Organization:
• AAC member (Aluminium Anodizers Council - USA)
• AEC member (Aluminum Extruders Council - USA)
• DIN EN 15088
4 5
50-B QUALITY STANDARD & CERTIFICATIONS QUALITY STANDARD & CERTIFICATIONS 50-B
ANODIZING
This surface treatment process involves first pre-treatment with scotch brite brushing for the
unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic
electrolyte solution through which electric current is passed creating an anodic film on the profiles
ranging from 5-30MICs.
The process is guaranteed and certified for use by QUALANOD - A quality label Organization to
guarantee high quality aluminium anodizing and the company’s ISO 9001 certification.
6 7
50-B QUALITY STANDARD & CERTIFICATIONS QUALITY STANDARD & CERTIFICATIONS 50-B
POWDER COATING
A wide choice of colors for powder coating can be used for the aluminium profile sections.
1. Degreasing
2. Washing
3. Etching
4. Washing
5. Chromatising
6. Double washing in dematerialized water
Once completed, powder is applied using an electrostatic spraying process with charged powder
particles, followed by curing in an oven under a controlled temperature of 180-200C for paint
polymerization where the paint layer is at least 60mic.
This whole process is certified for use from QUALICOAT - A quality label for coating on metal for
Architectural Applications.
GUARANTEE PERIOD:
10 years for PE-F Quality
25 years for PE-SDF
8 9
50-C INTRODUCTION TO THE SYSTEM PROFILES 50-D
CW 50 has proven to be a curtain wall solution perfectly tailored to the Middle East market
requirement.
FEATURES:
The CW 50 system consists of 50mm width structure components allowing several external
appearances. It is fast to manufacture and to install. With the wide range of profile selection, the
system can provide the possibility of large glass panels, maintaining the stiffness and rigidity of the
curtain wall structure. Mullions can be reinforced by Aluminium or Steel tubes to enhance the free
span area, making it possible to be used in high structures. In CW 50 system, Casements are Italian
openings with selected stay arms to ensure the tightness and stability of the opening.
PROFILES
CW 50 uses the same structures for multifunctional applications:
• Conventional application is obtained by applying horizontal and vertical caps, clipped to
horizontal and vertical pressure plates screwed to the structure holding the glass panels. Two
EPDM gaskets, one to the inside fixed on the structure, the second to the outside fixed on the
pressure plate; provide the grip on the glass panels.
Glass thickness ranges between 6mm –32 mm
• Two way or horizontal capping application is obtained by applying horizontal caps only, clipped
to a horizontal pressure plate screwed to the structure and holding the glass panels. Two EPDM
gaskets applied horizontally one to the inside fixed to the structure; the second to the outside
fixed to the pressure plate provide the grip on the glass panels. Vertically only a vertical sealant
is applied between the glass panels for aesthetic and water tightness
Glass thickness ranges between 6mm – 32mm
• Four way structural aspects is a curtain wall aspect which conceals that conceals the aluminium
structure from the outside making it completely invisible. Concealed openings are designed
in order to keep the external appearance of the structure uniform even in the presence of the
opening. The four way structural applications is obtained by fixing a glass toggle to the glass
holding the panel by a specially designed aluminium spacer, well sealed by a structural sealant
to ensure the rigidity of panel. The space between glass panels is sealed by a neutral sealant for
aesthetic and water tightness purposes; this application is the most common application in
the MENA region.
Glass thickness is of 32 mm if panel is composed of Xmm inside- 20 mm airspace-8 mm outside
the glass thickness can vary if we change the outer glass thickness uniformly on the façade.
10 11
50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
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50-D PROFILES PROFILES 50-D
40 41
50-D PROFILES PROFILES 50-D
42 43
50-D PROFILES PROFILES 50-D
44 45
50-D PROFILES PROFILE LIST 50-E
PROFILE LIST
All dimensions in mm
Visible area_ _ _ _ _
46 47
50-E PROFILE LIST PROFILE LIST 50-E
13795 12 1.485 24.082 17.332 7.303 6.933 11525 14 0.297 0.176 3.834 0.149 1.533
13794 12 1.976 73.03 26.872 15.145 10.749 11388 14 0.438 0.091 3.604 0.126 1.476
13940 12 2.387 147.08 34.591 23.636 13.837 11581 14 0.421 0.989 6.066 0.537 2.426
16441 13 2.990 231.35 45.895 33.462 18.358 11872 14 0.364 0.441 4.951 0.294 1.980
15125 13 1.705 58.295 9.723 12.511 5.797 11582 14 0.388 0.725 5.164 0.436 1.953
15126 13 2.091 118.21 12.461 19.645 7.536 11359 12 1.503 7.341 15.465 2.991 6.951
11069 14 0.278 0.098 3.204 0.101 1.281 11472 16 0.365 0.371 0.337 0.349 0.435
48 49
50-E PROFILE LIST PROFILE LIST 50-E
10529 16 0.213 0.314 0.197 0.255 0.303 11956 16 0.541 0.572 2.583 0.649 1.244
11618 16 0.257 0.181 0.812 0.215 0.459 21073 16 0.167 0.130 0.187 0.185 0.170
24372 17 0.386 0.726 1.368 0.735 0.676 13547 19 1.763 54.465 17.939 11.926 7.175
21926 16 0.456 0.180 0.811 0.197 0.531 14496 19 2.005 76.781 22.899 14.347 9.160
23389 16 0.519 0.284 0.802 0.281 0.500 15625 19 2.656 122.01 31.553 20.75 12.621
21074 16 0.331 0.070 0.695 0.102 0.483 10744 18 0.752 16.516 1.945 4.489 0.809
11434 16 0.454 0.234 0.775 0.249 0.483 13213 18 1.226 21.987 8.809 6.218 3.238
50 51
50-E PROFILE LIST PROFILE LIST 50-E
13913 18 1.242 24.125 9.744 5.157 3.663 11415 25 0.433 0.974 6.349 0.560 2.537
13212 18 1.323 31.25 11.10 6.417 4.391 12388 21 2.604 75.164 25.136 16.525 10.055
22405 17 0.560 4.926 1.563 1.895 0.665 13674 21 2.315 67.253 22.159 14.516 8.863
15907 17 0.740 5.962 2.059 2.451 0.859 12748 22 3.322 150.51 32.953 25.634 13.181
13938 20 3.642 434.51 53.26 47.42 21.303 12785 22 1.567 35.182 14.509 9.031 6.671
13939 20 2.470 139.1 31.381 21.688 12.552 13255 23 3.042 143.10 32.482 25.547 12.993
11414 25 0.436 0.084 3.463 0.124 1.486 13661 23 2.646 123.71 28.184 22.111 11.274
52 53
50-E PROFILE LIST PROFILE LIST 50-E
12387 24 3.651 295.39 43.146 41.195 17.258 09724 25 1.615 8.642 15.887 3.603 7.476
12665 24 2.067 104.79 22.29 18.5 10.25 11218 26 0.944 30.965 2.530 6.147 0.982
09719 25 0.389 0.531 5.580 0.366 2.232 13640 26 1.241 24.499 8.933 5.023 3.643
10178 25 0.344 0.228 4.575 0.198 1.830 11219 26 0.311 1.321 0.409 0.575 0.274
09718 25 0.642 0.225 4.999 0.311 2.127 11383 27 0.834 2.781 43.287 1.177 7.016
09723 25 0.239 0.243 0.253 0.209 0.335 11382 27 1.193 1.061 58.296 0.848 10.378
10260 25 0.259 0.382 0.289 0.288 0.382 13824 27 3.120 140.96 59.582 22.211 13.397
54 55
50-E PROFILE LIST PROFILE LIST 50-E
13823 28 5.191 256.13 256.13 36.711 36.711 13784 32 3.006 375.91 41.678 41.466 16.671
13880 29 2.368 100.506 29.378 18.516 11.351 13787 32 3.671 313.34 42.754 38.306 17.102
13881 29 1.911 85.755 26.523 16.171 10.605 14168 33 2.489 146.94 34.316 21.034 13.727
13871 30 2.709 221.85 37.915 30.67 15.166 14171 33 2.462 140.34 33.752 20.376 13.501
13872 30 2.526 231.97 36.391 29.66 14.556 14169 33 2.055 109.51 10.947 15.861 6.976
13785 31 2.662 233.13 34.8 29.528 13.919 14170 33 2.028 104.45 10.757 15.347 6.851
13788 31 2.448 135.22 29.222 20.807 11.685 11407 34 0.423 0.115 3.746 0.149 1.608
56 57
50-E PROFILE LIST PROFILE LIST 50-E
11408 34 0.391 0.602 5.557 0.433 2.223 11354 36 1.004 2.516 18.922 1.285 4.850
11346 34 0.523 0.138 4.227 0.168 1.691 18470 15 1.396 17.080 67.357 6.832 10.001
11347 34 0.315 0.200 3.903 0.182 1.561 18472 15 0.829 9.421 11.219 3.768 2.973
13786 34 1.523 12.280 14.268 5.626 6.341 18471 15 0.696 9.112 4.926 3.645 1.881
11348 35 2.313 65.674 26.89 11.615 6.172 11274 37 4.655 97.529 295.477 17.859 35.815
58 59
50-E PROFILE LIST PROFILE LIST 50-E
18164 40 1.454 25.67 17.04 6.76 6.79 18165 41 1.692 84.14 9.44 14.25 5.82
18163 40 1.748 62.55 22.96 12.35 9.15 18170 38 1.798 26.13 19.14 7.0 7.66
18162 40 1.964 105.81 27.57 17.50 10.99 18169 39 2.067 65.92 24.91 13.69 9.96
18327 39 2.170 142.04 30.49 20.96 12.16 18007 43 2.500 74.09 30.72 14.76 12.29
18003 44 3.400 351.78 52.86 41.34 21.12 18168 38 2.284 114.37 29.52 20.04 11.81
18004 44 4.148 696.39 68.18 64.5 27.26 18326 39 2.452 151.29 32.20 24.02 12.88
60 61
50-E PROFILE LIST PROFILE LIST 50-E
18167 38 3.010 348.46 42.26 41.10 16.90 18008 46 4.048 222.99 43.09 36.56 20.52
18005 45 3.753 369.54 53.94 44.52 21.58 18009 46 5.126 518.26 57.27 62.24 27.27
18006 45 4.482 726.72 68.87 69.41 27.55 24583 40 1.206 12.41 14.90 4.23 6.70
18231 43 6.843 1800.24 111.68 131.82 44.67 24472 43 1.466 14.41 16.09 4.76 7.41
18172 41 1.590 49.08 8.12 10.12 5.08 18173 42 1.044 16.87 4.51 4.66 1.61
18171 41 1.806 85.41 9.7 14.76 6.11 18174 42 0.768 10.5 1.58 3.25 0.75
18010 46 2.068 22.55 19.37 8.67 9.22 18175 42 0.456 1.76 1.17 0.75 0.93
62 63
50-E PROFILE LIST ACCESSORIES 50-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
24582 42 0.183 -- -- -- --
24584 42 0.279 -- -- -- --
18177 42 0.478 -- -- -- --
ACCESSORIES
18176 42 0.306 -- -- -- --
64 65
50-F ACCESSORIES ACCESSORIES 50-F
EPDM RUBBER
GE-G-048 USED WITH FRAME Linear Meter GE-LOCKING SYSTEM LOCKING SYSTEM Piece
EPDM RUBBER
GE-G-047 USED WITH FRAME Linear Meter GE-STAY ARM FRICTION STAY ARM Piece
EPDM RUBBER
GE-G-033 USED WITH Linear Meter
PRESSURE 801203
EPDM RUBBER
GE-G-015 USED WITH FRAME Linear Meter
& SASH
66 67
ASSEMBLY DRAWINGS 50-G
ASSEMBLY DRAWINGS
69
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
70 71
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
72 73
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
74 75
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
76 77
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
78 79
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
80 81
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
82 83
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
84 85
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
86 87
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
88 89
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
90 91
50-G ASSEMBLY DRAWINGS ASSEMBLY DRAWINGS 50-G
92 93
3D SECTIONS 50-H
3D SECTIONS
95
50-H 3D SECTIONS 3D SECTIONS 50-H
96 97
50-H 3D SECTIONS
98
All rights reserved.
No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any
means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
P.O.Box-5598, Dubai, United Arab Emirates • Tel: +971 4 884 6146 • Fax: +971 4 884 6830
Email: mail@gulfex.com • Visit us at www.gulfex.com