Lubrication System
Lubrication System
LUBRICATION SYSTEM
SERVICE TOOLS
Description Part Number Page
ADAPTER HOSE ........................................................................... 529 035 652 ............................................. 4
ECM ADAPTER TOOL................................................................... 529 036 166 ............................................. 6
FLUKE 115 MULTIMETER ............................................................ 529 035 868 ............................................. 6
PRESSURE GAUGE....................................................................... 529 035 709 ............................................. 4
SERVICE PRODUCTS
Description Part Number Page
LOCTITE 243 (BLUE)..................................................................... 293 800 060 ......................................... 4, 7
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Subsection XX (LUBRICATION SYSTEM)
2
7
6
3
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Subsection XX (LUBRICATION SYSTEM)
9 ± 1 N•m
(80 ± 9 lbf•in)
Loctite 243
NEW
NEW
12 ± 1 N•m
(106 ± 9 lbf•in) See tightening
procedure
Loctite 243
NEW
17 ± 2 N•m
(150 ± 18 lbf•in)
9 ± 1 N•m
(80 ± 9 lbf•in)
Engine oil
Engine oil
9 ± 1 N•m
(80 ± 9 lbf•in)
Engine oil
NEW
Engine oil
See tightening procedure
9 ± 1 N•m
(80 ± 9 lbf•in)
Engine oil
NEW
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Subsection XX (LUBRICATION SYSTEM)
GENERAL
SYSTEM DESCRIPTION
This engine uses dry sump lubrication. The oil
from the cylinder block, timing chain chamber and
magneto cover is pumped by two suction pumps.
Both suction pumps are integrated into one mod-
ule.
The large 20 mm (.79 in) oil suction pump returns
the crankshaft and magneto chamber oil to the
reservoir.
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The small 11 mm (.43 in) oil suction pump returns 1. Adapter hose
the timing chain chamber oil to the oil reservoir.
An oil filter and three oil strainers are used to filter 4. Connect the pressure gauge to adapter hose.
dirt and debris from the oil circuit. REQUIRED TOOL
The oil strainers are located between oil sump
cover and crankcase underneath the oil pressure PRESSURE GAUGE (P/N 529
pump. 035 709)
The oil pressure is provided by a pump and regu-
lated by a spring loaded pressure regulator. 5. Start engine and check the oil pressure.
ENGINE OIL PRESSURE @ 100°C (212°F)
INSPECTION
ENGINE SPEED MINIMUM PRESSURE
ENGINE OIL PRESSURE Idle 80 kPa (11.6 PSI)
1. Remove central body. Refer to BODY. 4000 RPM 270 kPa (39.16 PSI)
2. Remove oil pressure test plug screw from cylin- 6000 to 8000 RPM 350 kPa (50.76 PSI)
der block.
If the engine oil pressure is out of specification,
refer to TROUBLESHOOTING in this subsection.
6. Remove engine oil pressure test tools.
7. Clean threads of oil pressure test plug screw
before installing the plug screw.
8. Tighten oil pressure test plug screw to specifi-
cation.
OIL PRESSURE TEST PLUG SCREW
LOCTITE 243 (BLUE)
Service product
(P/N 293 800 060)
12 N•m ± 1 N•m
Tightening torque
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(106 lbf•in ± 9 lbf•in)
1. Oil pressure test plug screw
2. Timing chain tensioner
ADAPTER HOSE
(P/N 529 035 652)
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Subsection XX (LUBRICATION SYSTEM)
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Subsection XX (LUBRICATION SYSTEM)
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1. Locking tie
2. OPS connector
3. Read result and compare to table.
4. Check continuity as follows.
RESISTANCE ( )
REQUIRED TOOL
ENGINE NOT RUNNING
Close to 0 FLUKE 115 MULTIMETER
OPS pin Engine ground (normally (P/N 529 035 868)
closed switch)
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Subsection XX (LUBRICATION SYSTEM)
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1. Locking tie
2. OPS connector
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OPS Installation
Install oil pressure switch as per the following in-
formations.
OIL PRESSURE SWITCH smr2014-016-008_a
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Subsection XX (LUBRICATION SYSTEM)
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RETAINING SCREWS
1. Oil tank
OIL TANK
Oil Tank Cover Removal
1. Drain engine oil. Refer to PERIODIC MAINTE-
NANCE PROCEDURES subsection.
2. Remove the engine from vehicle. Refer to EN-
GINE REMOVAL AND INSTALLATION subsec- smr2014-016-012_b
tion. TIGHTENING SEQUENCE STEP A
3. Remove intake manifold. Refer to AIR INTAKE
SYSTEM subsection. 2.2 Tighten the following screws to the speci-
fied torque and sequence.
4. Place a drain pan underneath oil tank.
5. Unscrew oil tank cover retaining screws.
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Subsection XX (LUBRICATION SYSTEM)
9 N•m ± 1 N•m
STEP B (80 lbf•in ± 9 lbf•in)
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1. Retaining screws
2. Oil cooler
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Subsection XX (LUBRICATION SYSTEM)
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Subsection XX (LUBRICATION SYSTEM)
Visually check compression spring for square- Oil Pump Drive Gear Removal
ness. 1. Unscrew oil pump intermediate gear screws.
Replace worn or damaged components.
1. Retaining screws
Fill up oil tank and check oil level. Refer to PE- 2. Intermediate gears
RIODIC MAINTENANCE PROCEDURES subsec-
tion. 2. Remove bearing sleeves and oil pump interme-
diate gears.
Install all other removed parts.
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1. Intermediate gears
2. Bearing Sleeves
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Subsection XX (LUBRICATION SYSTEM)
1.2 Install the BLACK oil pump gear (28 teeth) 1. Oil pressure pump
on oil suction pump.
Oil Pressure Pump Removal
1. Remove OIL PUMP DRIVE GEARS, see proce-
dure in this subsection.
2. Remove oil pump cover.
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4. Fill up oil tank and check oil level. Refer to PERI- 1. Retaining screws
2. Oil pump cover
ODIC MAINTENANCE PROCEDURES subsec-
tion. 3. Remove the following parts.
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1. Inner rotor
2. Oil pump shaft
3. Needle pin
4. Outer rotor
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Subsection XX (LUBRICATION SYSTEM)
Oil Pressure Pump Inspection NOTE: If clearance of inner and outer rotors ex-
Inspect oil pump and oil pump cover bore for ceeds the tolerance, replace oil pump.
marks, scratches or other damage. Replace any Axial Clearance
damaged parts.
Measure outer rotor thickness with a micrometer.
Check oil pump cover for damages and for surface
straightness with a straight edge.
Check inner rotor for corrosion, worn pin slots or
other damages. If so, replace inner and outer rotor
at the same time.
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Radial Clearance
Using a feeler gauge, measure the clearance of
outer rotor and inner rotor where shown with the
arrows.
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Subsection XX (LUBRICATION SYSTEM)
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TYPICAL mmr2011-070-039_a
1. Marks on inner and outer rotor
1. Oil suction pump module
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1. Towards engine
A. 16.96 mm (.67 in)
B. 11.43 mm (.45 in)
C. 60.5 mm (2.38 in)
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Subsection XX (LUBRICATION SYSTEM)
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1. Oil pump cover 2. Install small oil suction pump outer rotor into
2. Oil pump shaft crankcase oil pump bore.
3. Needle pin
4. Inner rotor
5. Outer rotor
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Subsection XX (LUBRICATION SYSTEM)
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1. Needle pin
2. Oil pump shaft
3. Small suction pump inner rotor
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Subsection XX (LUBRICATION SYSTEM)
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Oil Sump Cover Installation
1. Retaining screws 1. Install a NEW oil sump cover gasket.
2. Oil sump cover
3. Gasket 2. Install the strainers as shown.
4. Remove and clean engine oil strainers.
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Subsection XX (LUBRICATION SYSTEM)
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9 N•m ± 1 N•m
STEP B (80 lbf•in ± 9 lbf•in)
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