IMPACT 3.
0                                                                                                                                           05 July 2008
 Chassis ID                                                        Path
                                                                   2/Diagnostics/FH16, D16C610/Engine ECU, fault
                                                                   tracing
 Model                                                             Identity
 FH16                                                              87571865
 Publish date                                                      Operation No.
 21 February 2006
28108-8 Engine ECU, check
  Vehicle:                           Chassis ID:                       Mileage:                        Customer:
  Engine variant:                    Engine number:                    Control unit, part Control unit, serial number:
                                                                       number:
  Software number:                   Data set 1:                       Data set 2:
Step 1: Checking the system.
Conditions:
         Adapter 9998505 and adapter 9998540 as well as break-out box 9998699 connected
         between the control unit and cable harness.
         Control unit connected
         Ignition key in drive position
         Engine switched off
         Measurement position voltage DC with multimeter 9510060
         Ubat = Battery voltage.
         > = More than
         < = Less than
         ≈ = Approx equal to
Note: If the values in general do not agree, check the common ground connections EA5, EB9, EB8 and EB13.
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
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IMPACT 3.0                                                                                                                                           05 July 2008
  Connector                 Signal type                  Measurement Expected value Measured                                                Note
                                                            points                   value
     EA1            Oil temperature                        EA1 - EA5               ≈ 3.0 V (+20°C)
                    sensor, signal                                                 ≈ 0.4 V
                                                                                   (+100°C)
     EA2            Boost air                              EA2 - EA5               Type 1                                           Sensor type
                    temperature                                                    ≈ 2.6 V (+20°C)                                  see Charge
                    sensor,                                                        ≈ 1.6 V (+40°C)                                  air
                    signal                                                                                                          temperature
                                                                                   Type 2
                                                                                                                                    sensor
                                                                                   ≈ 1.6 V (+20°C)
                                                                                   ≈ 0.9 V (+40°C)
     EA3            Boost pressure                         EA3 - EA5               1.1±0.7 V (at 0
                    sensor, signal                                                 m.a.s.l.)
     EA4            Supply to sensor (5                    EA4 - EA5               4.80 -5.15 V
                    V)
     EA6            Fan speed sensor                       EA6 - EA5               0–5V                                             Rotate the
                                                                                                                                    fan by hand.
                                                                                                                                    The value
                                                                                                                                    should vary
                                                                                                                                    between 0 -
                                                                                                                                    5 V.
    EA14            Oil pressure                          EA14 - EA5               ≈ 0.5 V (for
                    sensor, signal                                                 cold engines)
    EA19            Fuel pump (applies                    EA19 - EB9               ≈ 0.8 * Ubat                                     Wiring
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              2/9
IMPACT 3.0                                                                                                                                           05 July 2008
                    only to older type                                             (inactive)                                       schedule,
                    with electric fuel                                             ≈ 0 V (active)                                   see Fuel
                    pump)                                                                                                           Pressure
                                                                                                                                    Sensor
    EA19            Drain valve, water                    EA19 - EB9               ≈ 0.8 * Ubat                                     Wiring
                    separator (applies                                             (inactive)                                       schedule,
                    only to newer type                                             ≈ 0 V (active)                                   see Drain
                    with manual hand                                                                                                valve
                    pump)
    EA25            Coolant                               EA25 - EA5               Types 1 and 2                                    Sensor type,
                    temperature                                                    ≈ 3.0 V (+20°C)                                  see Coolant
                    sensor, signal                                                 ≈ 0.6 V (+85°C)                                  temperature
                                                                                                                                    sensor
                                                                                   Type 3
                                                                                   ≈ 3.4 V (+20°C)
                                                                                   ≈ 0.94 V
                                                                                   (+85°C)
    EA27            Fuel pressure                         EA27 - EA5               ≈ 0.5 V (for                                     Wiring
                    sensor, signal                                                 stationary                                       schedule,
                                                                                   engine)                                          see Fuel
                                                                                                                                    Pressure
                                                                                                                                    Sensor
    EA33            VCB                                       EA33 -               Ubat (inactive)                                  Normally
                                                              ground               0 V (active)                                     inactive with
                                                                                                                                    the ignition
                                                                                                                                    key in the
                                                                                                                                    drive
                                                                                                                                    position.
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              3/9
IMPACT 3.0                                                                                                                                           05 July 2008
  Connector                Signal type                 Measurement Expected value Measured                                                 Note
                                                          points                   value
     EB3            Ambient                              EB3 - EB13               ≈ 2.6 V (+20°C)
                    temperature                                                   ≈ 1.2 V (+50°C)
                    sensor, signal
     EB4            Buffered idle                         EB4 - EB9               < 4 V (inactive)
                    switch                                                        > 8 V (active,
                                                                                  i.e. with
                                                                                  depressed
                                                                                  accelerator)
     EB5            Pre-heating 1,                        EB5 - EB9               > 0.65 * Ubat                                     Normally
                    heater diagnostics                                            (active)                                          inactive with
                                                                                  < 0.065 * Ubat                                    the ignition
                                                                                  (inactive)                                        key in the
                                                                                                                                    drive
                                                                                                                                    position.
     EB6            Water in fuel                         EB6 - EB8               ≈ 0.8 * Ubat
                    indicator, signal                                             (open)
                                                                                  ≈ 0 V (closed)
     EB7            Coolant level                         EB7 - EB8               ≈ 0.8 * Ubat                                      Normally
                    sensor, signal                                                (open)                                            open with the
                                                                                  ≈ 0 V (closed)                                    starter key in
                                                                                                                                    drive
                                                                                                                                    position.
    EB11            Power supply,                        EB11 - EB9               Ubat
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              4/9
IMPACT 3.0                                                                                                                                           05 July 2008
                    control unit
    EB12            Power supply,                        EB12 - EB9               Ubat
                    control unit
    EB14            Crankcase                           EB14 - EB13 4.8 - 5.15 V
                    pressure sensor
                    (feed)
    EB17            Air filter indicator                 EB17 - EB8               ≈ 0.48 * Ubat                                     Normally
                                                                                  (open)                                            closed with
                                                                                  ≈ 0,12 * Ubat                                     the ignition
                                                                                  (closed)                                          key in the
                                                                                                                                    drive
                                                                                                                                    position.
    EB21            Fan control                          EB21 - EB9               ≈ Ubat                                            The fan is
                                                                                  (inactive)                                        connected
                                                                                  ≈ 0 V (active)                                    when the fan
                                                                                                                                    connection
                                                                                                                                    relay is
                                                                                                                                    inactive.
                                                                                                                                    The fan is
                                                                                                                                    disconnected
                                                                                                                                    when the fan
                                                                                                                                    connection
                                                                                                                                    relay is
                                                                                                                                    active.
    EB24            Crankcase                           EB24 - EB13 2.9±0.6 V (at 0                                                 Engine
                    pressure sensor                                 m.a.s.l.)                                                       stationary
    EB31            Starter heater                       EB31 - EB9               ≈ Ubat                                            Normally
                    relay                                                         (inactive)                                        inactive with
                                                                                  ≈ 0 V (active)                                    the ignition
                                                                                                                                    key in the
                                                                                                                                    drive
                                                                                                                                    position.
    EB32            Drain valve, water                   EB32 - EB9               ≈ Ubat                                            Wiring
                    separator (applies                                            (inactive)                                        schedule,
                    only to older type                                            ≈ 0 V (active)                                    see Drain
                    with electric fuel                                                                                              valve
                    pump)
    EB35            EPG                                  EB35 - EB9               ≈ Ubat                                            Normally
                                                                                  (inactive)                                        inactive with
                                                                                  ≈ 0 V (active)                                    the ignition
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              5/9
IMPACT 3.0                                                                                                                                           05 July 2008
                                                                                                                                    key in the
                                                                                                                                    drive
                                                                                                                                    position.
    EB36            Buffer air1                          EB36 - EB9               ≈ Ubat                                            Normally
                                                                                  (inactive)                                        inactive with
                                                                                  ≈ 0 V (active)                                    the ignition
                                                                                                                                    key in the
                                                                                                                                    drive
                                                                                                                                    position.
  1 Only applies to TC
Step 2: Function check (Cable harness and circuit)
Conditions:
       Adapter 9998505 and break-out box 9998699 connected to cable harness.
       Control unit disconnected
       Ignition key in stop position
       Measurement position resistance with multimeter 9510060
  Connector                Signal type                  Measurement Expected value Measured                                                 Note
                                                           points                   value
     EA1            Oil temperature                        EA1 - EA5              ≈ 1.9 kΩ
                    sensor, signal                                                (+20°C)
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              6/9
IMPACT 3.0                                                                                                                                           05 July 2008
                                                                                  ≈ 100 Ω
                                                                                  (+100°C)
     EA2            Boost air                              EA2 - EA5              Type 1                                            Sensor type,
                    temperature                                                   ≈ 6.2 kΩ                                          see Charge
                    sensor,                                                       (+20°C)                                           air
                    signal                                                        ≈ 2.5 kΩ                                          temperature
                                                                                  (+40°C)                                           sensor
                                                                                  Type 2
                                                                                  ≈ 2.5 kΩ
                                                                                  (+20°C)
                                                                                  ≈ 1.2 kΩ
                                                                                  (+40°C)
     EA6            Fan speed sensor                       EA6 - EA5              Open circuit
     EA7            Camshaft sensor,                      EA7 - EA18              775 - 945 Ω
                    +
    EA11            Unit injector                        EA11 - EA12 3.9 - 5.75 Ω
                    cylinder 1                                       (20–120°C)
    EA22            Unit injector                        EA22 - EA12 3.9 - 5.75 Ω
                    cylinder 2                                       (20–120°C)
    EA23            Unit injector                        EA23 - EA12 3.9 - 5.75 Ω
                    cylinder 3                                       (20–120°C)
    EA25            Coolant                               EA25 - EA5              Types 1 and 2                                     Sensor type,
                    temperature                                                   ≈ 1.9 kΩ                                          see Coolant
                    sensor, signal                                                (+20°C)                                           temperature
                                                                                  ≈ 160 Ω                                           sensor
                                                                                  (+85°C)
                                                                                  Type 3
                                                                                  ≈ 3.4 kΩ
                                                                                  (+20°C)
                                                                                  ≈ 279 Ω
                                                                                  (+85°C)
    EA30            Tachometer                           EA30 - EA31 775 - 945 Ω
                    flywheel, +
    EA34            Unit injector                        EA34 - EA24 3.9 - 5.75 Ω
                    cylinder 4                                       (20–120°C)
    EA35            Unit injector                        EA35 - EA24 3.9 - 5.75 Ω
                    cylinder 5                                       (20–120°C)
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              7/9
IMPACT 3.0                                                                                                                                           05 July 2008
    EA36            Unit injector                        EA36 - EA24 3.9 - 5.75 Ω
                    cylinder 6                                       (20–120°C)
  Connector                 Signal type                   Measurement                Expected value                Measured                  Note
                                                             points                                                 value
     EB3            Ambient                                 EB3 - EB13              ≈ 6.2 kΩ
                    temperature sensor,                                             (+20°C)
                    signal                                                          ≈ 1.7 kΩ
                                                                                    (+50°C)
     EB5            Pre-heating 1,                           EB5 - EB9              < 5.0 Ω (open)
                    heater diagnostics
     EB6            Water in fuel                            EB6 - EB8              Open circuit
                    indicator
     EB7            Coolant level                            EB7 - EB8              > 100 kΩ (open)
                    sensor, signal                                                  Open circuit
                                                                                    (closed)
    EB15            Oil level sensor                       EB15 - EB22 11.7 - 12.9 Ω (≈
                                                                       +22°C)
    EB21            Fan control                            EB21 - EB11 ≈ 30 Ω
Conditions:
       Adapter 9998505 and break-out box 9998699 connected to cable harness.
       Control unit disconnected
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              8/9
IMPACT 3.0                                                                                                                                           05 July 2008
       Ignition key in stop position
       Measurement position resistance with multimeter 9510060
  Connector                  Signal type                     Measurement                    Expected             Measured                   Note
                                                                points                       value                value
    EB 25           SAE J1708 A                              EB25 - DC21                 ≅0Ω
    EB 26           SAE J1708 B                              EB26 - DC31                 ≅0Ω
  1 DC no. = Connection in diagnostics socket
  Remarks:
  Document filled in by: _______________
  Dealer: _______________
  Date: _______________
                                                             © Copyright Volvo Parts Corporation
   The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are
                                                                           uncontrolled.
                                                                              9/9