Cuttack Agrivet Private Lim
Site: M/S CAPL,Banara,Cutta
ACTION PLAN REPORT
S.NO Nature of Job Module Department Equipment Name
1 Plant reliability CHP Mechanical Grizzly hopper
2 Plant reliability CHP Mechanical Conveyor Belt
3 Plant reliability CHP Mechanical Conveyor Belt
4 Plant reliability CHP Instrumentation Conveyor Belt
Conveyor Belt-1,2 & Return
5 Plant reliability CHP Mechanical
belt
6 Plant reliability CHP Mechanical De-System
7 Plant reliability CHP Mechanical Vibrating Screen
8 Plant reliability CHP Mechanical Vibrating Screen inlet chute
9 Plant reliability CHP Mechanical Vibrating Screen
10 Plant reliability CHP Mechanical Crusher
11 Plant reliability CHP Mechanical Conveyor Belt
12 Plant reliability CHP Mechanical Conveyor Belt
13 Plant reliability CHP Mechanical Conveyor Belt
14 Return Belt
15 Plant reliability CHP Mechanical Conveyor Belt
16 Plant reliability CHP Mechanical Conveyor Belt
17 Plant reliability Ash Handling System Mechanical Silo
18 Plant reliability Ash Handling System Mechanical Conditioner
19
20 Plant reliability AFBC Instr TCV
21 Plant reliability AFBC Mechanical PA Line
22 Plant reliability AFBC Mechanical PRDS Steam line
23 Plant reliability AFBC Instr Main steam line
Main steam as well as exhaust
24 Plant reliability AFBC Instr
line
25 Plant reliability Turbine Instr Exhaust CV
26 Plant reliability Turbine Instr Oil line
27 Plant reliability AFBC Instr BFP
28 Plant reliability AFBC Instr BFP
29 Plant reliability AFBC Instr BFP
30 Plant reliability CT Basin Mechanical ACW Pump Suction
31 Plant reliability Power Plant Mech & Inst Service Air Compressor
32 Plant reliability Power Plant Mech & Inst Instrument Air Compressor
33 Plant reliability Power Plant Instru DM plant & Process plant
Cuttack Agrivet Private Limited
Site: M/S CAPL,Banara,Cuttack
ACTION PLAN REPORT
Issues Planning/Action Responsibility
Material Spillage from both side ground hopper ramp end gap Plate wall is to be fitted In-House Team
Belt maintenance and checking work is not getting done by in-house team Walk-way gratings and hand railings are to be
Out Side Team
due to walk-way and is's hand railing is very poor fitted in proper strength
Improper Hood bow Stand and Improper Hood
Individual hood cover removing issue at the time of requierment Out Side Team
cover
Pull cord switch, ZSS switch,Belt sway Is to be
Belts Head Pulley Motor is not tripp in hazardous situation
fitted/taken in line
Belts do not have any contact upto Carrying side self aligning idler Self aligning idler frame height is to be reduced In-House Team
Dust Pollution issue in Screen and Crusher house suction line is to be modified
Material spillage between body& stand gap Both side bellow cloth is to be fitted In-House Team
Material spillage over screen Gap will be sealed properly In-House Team
Top manhole is open condition Frame bolting is to be fabricated
New rotor is required(It can not be repaired at
Hammer plates are welded with rotor liner body plate
In-House
Walkway grating and Hand railing is very poor condition. Proper grating and hand railing is to be fitted
Self adjusting scrapper is to be fitted(Out side
Material spillage at head pulley end
Scrapper)
Self adjusting scrapper is to be fitted(In side
Material spillage at tail pulley end
Scrapper)
Structure is vibrating at the time of operation Support structure is to be checked
Carrinying idler not rotating properly Replacement is to be done
Return idler support clits is creating friction with belt Adjusting Slut is to be made on clits
RAV is running abnormal RAV Bearing is to be changed
Ash is not mixing and releasing properly Conditioner Pedals are to be replaced
Main stesm temperature is not maintained as per requirement Temperature control valve is to be calibrated
Compartment-1 &3 PA horinzotal line is getting stuck frequently Mixing nozzles are to be replaced
PRDS steam line is support structure is damaged and steam line sagged support structure re-frbricating is to be done
PRDS control valve is not working Mechanical and instr work is to be done
PRDS tcv and exhaust tcv is not working in auto and manual from dcs
instr calibration is to be done
Turbine Exhaust steam vent is not working in auto instr logic is to be checked
Lube oil DP is not showing in DCS monitor DP transmitter is to be installed
BFP DP is not showing in DCS monitor DP transmitter is to be installed
BFP DE and NDE bearing Temp is not available RTD are to be provided
BFP DE and NDE vibration is not available Vibration senser are to be provided
ACW pump suction strainer is not available Basket strainer are to be provided
Service and Maintenance is not proper due to lack of trained manpower OEM service will be better
Service and Maintenance is not proper due to lack of trained manpower OEM service will be better
DM water consumption and condensate recovery is matching with Boiler
Both flow meter need be to be checked
feed water
Spares Required Remarks
3 mm MS plate
1.5 mm colour coated
readymade hood
New Rotor
Power plant spare list
Module Equioements Material Name Used Qty Required Stock
CHP Belt Conveyor
Head Pulley
Motor
Tail Pulley
Snub Pulley
Bend Pulley
Belt Weighing System
Take up Pulley
ZSS Switsh
Belt Sway
Pull Cord Switch
Carring Idler
Retuen Idler
Impact Idler
Gear box
Head Pulley bearings,
Plumber Block, Sleeve
Tail Pulley bearings,
Plumber Block, Sleeve
Snub Pulley bearings,
Plumber Block, Sleeve
Bend Pulley bearings,
Plumber Block, Sleeve
Take up Pulley bearings,
Plumber Block, Sleeve
Self adjusting Scrapper
Self aligning Return Idler
Self aligning Carring Idler
Gear Coupling
Pin Bush Flange coupling
Tyre coupling
Gear box oil seal
Vibrating Screen
Wire Screen
Wire Screen Tension
clamp
Motor
Drive Pulley
Driven Pulley
V-Belt
Front Bearing,Sleeve
Rear Bearing, Sleeve
Helical Spring
Spring Support rubber
Bellow
Crusher
Rotor
Hammer Plate
Liner Plate
Grinding Gib Plate
Squire Head Bolt
Helical spring
Front Bearing & Sleeve
Rear Bearing & Sleeve
V-Belt
Drive Pilley
Driven Pulley
Motor
Grizzle Hopper Vibro Feeder Motor
De- System Fabric Bags
Union
Nipple
Timer card
Cage
Ventury
AFBC Furnace Bed coil inner tube
Bed coil outer tube
Water Wall Tube
P.Sup Heater Tube
S. Sup Heater Tube
Economiser Straight
Tube
Economiser 900 bend
Tube
Economiser 1800 bend
Tube
Bank Zone Tube
Steam
Trap( Thermostatic)
Angular Glove valve
Safety valve spare kits
Drum Gauge glass kits
IBR Glove Valve
IBR Gate Valve
Mov Actuator
Control Valve Actuator
Control Valve Positioner
PA Mixing Nozzle
PA Line horizontal pipe
PA Line Vertical pipe
PA Cross
Coal Nozzle
Bobbling Cap
Air nozzle
Pocket Feeder
Pocket Feeder Spocket
Pocket Feeder Bearings
Pocket Feeder chain
Pocket Feeder chain link
Pocket Feeder gear box
Pocket Feeder Motor
Flange
Drum man hole Gasket
IBR NRV
BFP Mechanical Seal
Motor
bearings DE and NDE
Drums and drum liner
ACW Impeller
Shaft and shaft sleeve
bearings DE and NDE
Copuling Hub
Copuling
Hp dosing Pump
LP dosing Pump
Turbine AOP
MOP
oil filter
PRV
SS Wire breaded Hose
speed senser
RTD
Indent Qty Indent No Remarks
