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Manual Omron E5 CWL

The document outlines safety precautions and operational guidelines for the OMRON E5CSL/E5CWL Temperature Controller, emphasizing indoor use, proper wiring, and environmental conditions to prevent malfunctions. It includes specifications such as power supply requirements, control methods, and alarm settings, as well as warnings against improper use that could lead to electric shock or fire. Users are advised to read the manual thoroughly and ensure the product is suitable for their specific applications.

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0% found this document useful (0 votes)
27 views11 pages

Manual Omron E5 CWL

The document outlines safety precautions and operational guidelines for the OMRON E5CSL/E5CWL Temperature Controller, emphasizing indoor use, proper wiring, and environmental conditions to prevent malfunctions. It includes specifications such as power supply requirements, control methods, and alarm settings, as well as warnings against improper use that could lead to electric shock or fire. Users are advised to read the manual thoroughly and ensure the product is suitable for their specific applications.

Uploaded by

imran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Precautions for Safe Use

Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the
performance and functions of the product. Not doing so may occasionally result in unexpected events.
(1) The product is designed for indoor use only. Do not use the product outdoors or in any of the following locations.
•Places directly subject to heat radiated from heating equipment.
•Places subject to splashing liquid or oil atmosphere.
•Places subject to direct sunlight.
•Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas).
•Places subject to intense temperature change.
•Places subject to icing and condensation.
•Places subject to vibration and large shocks.
(2) Use/store within the rated temperature and humidity ranges. Provide forced-cooling if required.
(3) To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the
product.
(4) Be sure to wire properly with correct polarity of terminals.
(5) Use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires to the
terminal block, use copper braided or solid wires with a rated temperature of over 70°C and a gauge of AWG24 to
AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm ). (The stripping length is 5 to 6 mm.) Up to two wires
2

of same size and type, or two crimped terminals can be inserted into a single terminal.
(6) Do not wire the terminals which are not used.
(7) Allow as much space as possible between the controller and devices that generate a powerful high- frequency or
surge.
Separate the high-voltage or large-current power lines from other lines, and avoid parallel or common wiring with the
power lines when you are wiring to the terminals.
(8) Use this product within the rated load and power supply.
(9) Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay
contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.
(10) Make sure that the Controller has 30 minutes or more to warm up after turning ON the power before starting
actual control operations to ensure the correct temperature display.
(11) A switch or circuit breaker should be provided close to this unit.
The switch or circuit breaker should be within easy reach of the operator, and must be marked as a disconnecting
means for this unit.
(12) Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
(13) Design system (control panel, etc) considering the 2 second of delay that the controller’s output to be set after
power ON.
(14) The output may turn OFF when shifting to certain levels. Take this into consideration when performing control.
(15) The number of non-volatile memory write operations is limited.

Safety Precautions
E5CSL/E5CWL
T
Temperature Controller
T
p
EN Instruction Manual

o
P

O
hank you for purchasing the OMRON E5CSL/E5CWL
emperature Controller. This manual describes the functions,
erformance, and application methods needed for optimum use f the
product.
lease observe the following items when using the product.
• This product is designed for use by qualified personnel with a
knowledge of electrical systems.
• Before using the product, thoroughly read and understand this
manual to ensure correct use.
• Keep this manual in a safe location so that it is available for reference
whenever required.

MRON CORPORATION
©All Rights Reserved

Specifications

Key to Warning Symbols


Power supply voltage 100 to 240 VAC, 50/60 Hz
Operating voltage 85% to 110% of the rated voltage
range consumption
Power Approx. 3.5 VA
Sensor type Thermocouple: K, J, T, R, or S
(JIS C 1602-1995 and IEC 60584-1)
Platinum resistance thermometer: Pt100 (JIS C
1604-1997 and IEC 60751)

Indication accuracy (0.5% of indication value or 1C, whichever is


(ambient temperature: greater)
23°C) 1 digit max.
R, S thermocouple at 200C or less: 3C 1 digit
max. K, T thermocouple at 100C or less: 2C 1
Control output Relay output: 250 VAC, 3 A (resistive load)
digit max.
Voltage output (for driving SSR): 12 VDC
+25%/15%, 21 mA
Alarm output Relay output: 250 VAC, 1 A (resistive load)
Control method ON/OFF or 2-PID control
Electrical life of relay 100,000 operations
Sampling period 250 ms
Malfunction vibration 10 to 55 Hz, 20 m/s for 10 min each in X, Y and
2

Vibration resistance Z directions


10 to 55 Hz, 20 m/s for 2 h each in X, Y and Z
2

Malfunction shock directions


100 m/s , 3 times each in X, Y, and Z directions
2

Shock resistance 300 m/s , 3 times each in X, Y, and Z directions


2

Ambient temperature −10 to 55°C (with no freezing or condensation)


Ambient humidity 25% to 85%
Storage temperature −25 to 65°C (with no freezing or condensation)
Altitude 2,000 m max.
Recommended fuse T2A, 250 VAC, time-lag, low-breaking capacity
Weight Approx. 100 g (Controller only)
Degree of protection Front panel: IP50, Rear case: IP20, Terminal
section: IP00
Installation environment Installation category II,
pollution degree 2 (as per IEC 61010-1)
Memory protection Non-volatile memory
(number of write operations: 100,000)
CAUTION Indicates a potentially hazardous situation which, if not avoided, is likely
to result in minor or moderate injury or property damage. Read this manual
carefully before using the product.

2113603-9A CL1

Warning Symbols
CAUTION
Do not touch the terminals while power is being supplied.
Doing so may occasionally result in minor injury due to electric shock.
Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the
product. Doing so may occasionally result in electric shock, fire, or malfunction.
Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion
may occasionally occur.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire,
or malfunction may occasionally occur.
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur.
Always consider the application conditions and use the output relays within their rated load and electrical life
expectancy. The life expectancy of output relays varies considerably with the output load and switching
Tighten the terminal screws to between 0.74 and 0.90 N·m. Loose screws may occasionally result in fire.
conditions.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not
suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the Temperature Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in
property damage. To maintain safety in the event of malfunction of the Temperature Controller, take appropriate safety measures, such
as installing a monitoring device on a separate line.

Suitability for Use


OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination
of the products in the customer's application or use of the product. Take all necessary steps to determine the suitability
of the product for the systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE
RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
See also product catalog for Warranty and Limitation of Liability.

Wiring
Model Number Legends Dimensions (mm) Installation (mm)
Connections

R Relay output: 250 VAC, 3 A


Q Voltage output (for driving SSR): 12 VDC, 21
mA

TC Thermocouple (K, J, T, R, or S)
P Platinum resistance thermometer (Pt100)
Front Panel Part Names and Functions

Models with Single Display


Models with Dual Display 48×48
Package Contents
4 64
60
44.8×44.8
• Solderless terminal size: M3.5
Individual Mounting
45+0.6
(48 x number of Controllers − 2.5) +1.0
Side-by-
E5CSL- E5CWL- 1 • Temperature Controller 58 • Terminal Cover: E53-COV19 (sold separately) 0
0
• Adapter Adapter • Front Panel: E53-COV20 (sold separately)
1 3 1 2 3 • Instruction Manual *The dimensions are the same for the E5CSL. 45+0.6
0
45
+0.6

1 Control output 60 min.


Recommended panel thickness is 1 to 5 mm
2 Alarm (E5CWL only) • Insert the Controller through the hole in the
1 Relay output: 250 VAC, 1 A (resistive load) Controller.
3 Sensor type • Make sure that the surrounding tempera
temperature given in the specifications, es

(1) Display No. 1 Displays the process value (PV) or parameter. For the E5CSL, (10) D Down Key: Reduces the setting.
(1) (1) the set point or parameter setting is also displayed. (11) U Up Key: Increases the setting.
(2) Display No. 2 Displays the set point (SP) or parameter setting.
(3)
(5)
(3) Deviation Indicators Show the relation between the process value and the set point. (12) O+M Press these keys for at least 3 seconds in Operation Level or Adjustment Level to go to Protect
return to Operation Level.
(7)
(13) M+D
Lit: The process value is more than 5°C/°F lower than the set point.
Press these keys for at least 2 seconds to start or stop autotuning.*1
(6) (2) Lit: The process value is within 5°C/°F of the set point.
(14) M+U Press these keys for at least 2 seconds to start or stop operation.*2 The relevant deviation indicator will flash during autotuning.
(4) (6)
(7) (4) SP Lit while the set point is displayed on display No. 1 (E5CSL only). *1: These keys are disabled when starting and stopping autotuning has been disabled with operation control key protection.

(9) (10) (9) (10) (5) ALM Lit while the alarm is ON. Not lit while the alarm is OFF. *2: These keys are disabled when starting and stopping operation has been disabled with operation control key prote

(6) OUT Lit while the control output is ON. Not lit while the control output is OFF.
(11) (8) (11) (7) STOP Not lit during operation. Lit while operation is stopped.
(8)
(8) O Level Key: Changes the setting level.
(12) (13) (12) (13)
(9) M Mode Key: Changes the parameter within the setting level.
E5CSL E5CWL

(14) (14)

Operation Menu
Parameter Operations

POWER ON
Press
Press
for at least 1 second.

Alarms
Deviation Alarm
Use a deviation alarm to link the alarm to the SP.
If the SP is changed, the alarm operating point will also change.
Set this difference. Alarm
operating
Linked
point

SP Set the difference


(deviation) from the SP.

Absolute Value Alarm


Use an absolute value alarm when the alarm is not linked to the SP. Set the alarm operating point as the temperature (absolute value).
Alarm Fixed
Set the temperature (absolute value) operating
at which to output an alarm.
* point 0

* Alarms with a Standby Sequence


* The alarm is blocked until the first safe-state is reached.
Unwanted alarm during start-up are prevented.
* Example: Deviation Lower Limit Standby Sequence ON
Alarm hysteresis

Alarm value
(always 0.2 C/F)
Process value
Time
*
Standby sequence cleared
* Alarm with standby sequence
Alarm without standby sequence
The standby sequence is cleared when the alarm OFF condition has been met. The standby sequence is started again when any of the following conditions is met.
The default alarm type is 2. • Operation is started (power is turned ON or operation is switched from stop to run).
• The alarm value is changed.
• The temperature input offset is changed.
• The set point is changed.

Setting Alarm type Positive alarm value Negative alarm Deviation/ab


(X) value (X) solute value
alarm
0 No alarm Output OFF

1 Deviation upper/lower limit ON OFF X X


SP
Always ON Deviation
alarm
2 Deviation upper limit ON OFF X
SP
ON OFF X
SP
Deviation
alarm
3 Deviation lower limit ON OFF X
SP
ON OFF X
Deviation
SP
alarm

4 Deviation upper/lower range ON OFF X X


SP
Always OFF Deviation alarm

5 Deviation upper/lower limit ON OFF X X


SP
Always OFF Deviation
standby sequence ON alarm
6 Deviation upper limit standby ON OFF X
SP
ON OFF X
SP
Deviation
sequence ON alarm
7 Deviation lower limit standby ON OFF X
SP
ON OFF X
Deviation
SP
sequence ON alarm

8 Absolute value upper limit ON OFF X ON OFF X


Absolute value
0 0
alarm

9 Absolute value lower limit ON OFF X ON OFF X


Absolute value
0 0
alarm

10 Absolute value upper limit ON OFF X ON OFF X


Absolute value
0 0
standby sequence ON alarm

11 Absolute value lower limit ON OFF X ON OFF X


Absolute value
0 0
standby sequence ON alarm

12 Do not set.

+
for at least
Press
for less
Press
for at least 3 seconds.

Protect Level
3 seconds.
Press
+
for at least 1 second.
Operation Level
than 1 second.
Adjustment Level
Initial Setting Level

l.adj
Adjustment Level
in-t
Input Type
M M
Operation/
Adjustment Protect
M
Initial

25 PV/SP

SP
AT Execute/ Cancel
M M
Temperature Unit

oapt

Setting
M Protect

100 Set Point


ins
M
Temperature Input Shift

cntl PID • ON/OFF


M

inpt
Operation Control Key
Protect
SP *E5CSL only
M M

Alarm Value
Proportional Band
Control Period
M
Direct/Reverse

okpt

al-1
* 5

i Integral Time oreV


Operation
E CWL only
M M M

r-s RUN/STOP
Derivative Time
M
Manual Reset

alt1 Alarm Type


*E5CWL only
Procedure for Cha nging E5CSL Settings
Press the U or D Key at the display for the parameter for which the

of-r
M
Value
setting is to be changed. The parameter setting display will appear. Use the U or D Key to change the setting.
Example: Changing the Input Type from 0 to 1

hys Hysteresis

in-t
0
D Key or U Key U

1
After
2 seconds
1 d-u

M
Input Type Parameter Display
Parameter Tables
Parameter Setting Display
Flashes quickly.
Setting confirmed.
Next Parameter Display
Input type: Thermocouple
Protection
Input Setting 0 Setting range (°C) Setting range (°F)
K 1 200 to 1300 300 to 2300
20.0 to 500.0 0.0 to 900.0

2 100 to 850 100 to 1500


J 3 20.0 to 400.0 0.0 to 750.0
4 200 to 400 300 to 700
T 5 199.9 to 400.0 199.9 to 700.0
RS 6 0 to 1700 0 to 3000
7 0 to 1700 0 to 3000

Step 1
Initial Setting Level: Used to set basic specifications.
• Operation/Adjustment Protection • Initial Setting Protection

Setting
Setting
Display Parameter name Description Setting/monitoring range Default 0 or 8
in-t d-u Input Type Temperature Set the input sensor type. *Refer to table on the °C
Unit Set the unit for temperature input to Celsius (°C) or Fahrenheit (°F). right.
c(°C)/f(°F)

cntl PID • ON/OFF Set either 2-PID control or ON/OFF control. onof/pid ON/OFF
cp ore? Control Period Set the time-proportional control period for the control output. (Displayed only when PID 0.5, 1 to 99 20 or 2 (s)
alt1 Direct/Reverse Operation control is selected.) or-r (reverse control) Or-r
Alarm Type Set either reverse option (heating control) or direct operation (cooling control). or-d (direct control) (reverse control)
Set the alarm type.*E5CWL only. *Refer to table on the 2 (Deviation
right. upper limit)

Level
Process value
Operation
Level
0 1 2 3
Level
Initial Setting Level Default: 1
0 1 2

Do not set.
Others (Alarm Value) Adjustment Level
Default: 0

: Can be displayed and changed.


: Can be displayed and changed.

: Display or changing to another level is not possible.


• Operation Control Key Protection

Setting
Step 2
Operation Level: Used to monitor the process value and to set the set point, alarm value, etc.
Display Parameter name Description Setting/monitoring range Default
The default input type is 0.

Input type: Platinum Resistance Thermometer


: Can only be displayed.
: Display or changing to another level is not possible.
Operation Control
AT Execute/Cancel (M+D) RUN/STOP (M+U)
Default: 0
0 1 2
3 4
PV/SP
Monitor the process value and set the set point.
SV: 0 (°C)
Input
Setting
Setting range (°C) Setting range (°F)

: Operation control keys are enabled but operation control using


al-1
r-s
Alarm value
RUN/STOP
Set the alarm value. The location of the decimal point depends on the input type. *E5CWL only.
Start and stop control operation. *1
-1999 to 9999
run/stop
0 (°C)
RUN
8
Pt100
9
200 to 850
199.9 to 500.0
300 to 1500
199.9 to 900.0
parameters is disabled.

: Operation control keys are disabled but operation control using parameters is enabled.
Step 3
Adjustment Level: Used to tune parameters and set control parameters.
The default input type is 8.
Troubleshooting
: Operation control keys and operation control using parameters are disabled.
Display Parameter name Description Setting/monitoring range Default
l.adj at Adjustment Level This display indicates that you have moved to Adjustment Level. off/on OFF
AT Execute/Cancel *1*2
Starts and stops autotuning. (Displayed only when PID control is selected.)

ins Temperature Input Shift Set a compensation value for the temperature input in increments of 0.1°C or 0.1°F. -199.9 to 999.9 0.0 (°C)
p Proportional Band Set the proportional band in increments of 0.1°C or 0.1°F.(Displayed only when PID 0.1 to 999.9 8.0 (°C)
control is selected.)
i Integral Time Set the integral time in increments of 1 s. (Displayed only when PID control is selected.) 0 to 3999 233 (s)
d Derivative Time Set the derivative time in increments of 1 s. (Displayed only when PID control is 0 to 3999 40 (s)
selected.)
Display
s.err
(S.ERR)
e111
(E111)
Meaning
*1
Input error
RAM memory error

Action
Check the wiring of inputs, disconnections, short circuits
and input type.
Turn the power OFF then back ON again. *2
e111/sum
(E111)/(SUM) *3

Non-volatile memory memory error


Press the U and D Keys for at least 3 seconds to
initialize the settings and clear the non-volatile memory error. *2

OMRON EUROPE B.V.


of-r
hys
Manual Reset Value
Hysteresis
Set the manipulated value to use for P or PD control (I = 0). The offset will be canceled.
Set the hysteresis to use to achieve stable operation when switching the control output ON/OFF during ON/OFF control. (Displayed only when ON/OFF control is selected.)
0.0 to 100.0
0.1 to 999.9
50.0 (%)
1.0 (°C)

• The control output and the alarm output will turn OFF when an error occurs. (For s.err, the alarm output will be processed for a high temperature error.)
• If the input value exceeds the display limit (-1999 to 9999) but it is still within the control range,
[[[[ will be displayed for values under -1999.
Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Phone 31-2356-81-300
FAX 31-2356-81-388
Step 4
Protect Level: Used to set parameters to restrict key operations.

Display Parameter name Description Setting/monitoring range Default


Under these conditions, the control output and alarm output will operate normally.
*1: This error is displayed only when the process value and set point are displayed.
*2: If the display does not change, the Controller needs to be repaired.
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg, IL 60173-5302 U.S.A Phone 1-847-843-7900
oapt inpt
okpt
Operation/Adjustment Protect Initial Setting Protect
Operation Control Key Protect
Set protection for Operation Level and Adjustment Level. Set protection for Initial Setting Level.
Set protection for the AT Key and RUN/STOP Key (operation control keys).
*Refer to table on the right. 0
*Refer to table on the right. 1
*Refer to table on the right. 0
If operation returns to normal, then noise may have caused the problem. Check for noise.
*3: On the E5CSL, e111 and sum will alternate on the display at 1-second intervals.
On the E5CWL, e111 will be displayed on display No. 1 and sum will be displayed on display No. 2.
FAX 1-847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967
*1: Displayed only when Operation Control Key Protection is set to 4.
*2: The setting cannot be changed during autotuning. Autotuning will be stopped if you move to Initial Setting Level or stop control operation.
• Displays during Autotuning
E5CSL: The current deviation indicator will flash.
E5CWL: The AT Execute/Cancel characters on display No. 1 and the PV/SP characters on display No. 2 will flash.

Phone 65-6835-3011
FAX 65-6835-2711
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku, Kyoto 600-8530 JAPAN
Individual Mounting Side-by-side Mounting Control Output
45+0.6
0
(48 x number of Controllers − 2.5) +1.0
• Relay output: 250 VAC, 3 A (resistive load)
0 • Voltage output (for driving SSR): 12 VDC, 21 mA
45+0.6
 1
+0.6
45
0 0

60 min. Control output


Recommended panel thickness is 1 to 5 mm. 
2 7
• Insert the Controller through the hole in the panel. Push the adapter on from the rear to secure the
A 3 8
Alarm Output
Controller. DO NOT
• Relay output: 250 VAC, 1 A
• Make sure that the surrounding temperature does not exceed the allowable operating USE
(resistive load)
temperature given in the specifications, especially when two or more Controllers are mounted. B
 4 9
Input power supply:
100 to 240 VAC,
B  5 10 50/60 Hz

Pt input TC input
• The voltage output (control output) is not electrically isolated from the internal wiring.
One or the other of the control output terminals must therefore be left ungrounded when
using a grounded thermocouple thermometer. (If both are grounded, measurements will be
unreliable due to sneak current.)

in Operation Level or Adjustment Level to go to Protect Level. Lit: The process value is more than 5°C/°F higher than the set point. Press these keys for at least 1 second in Protect Level to

o start or stop autotuning.*1


ant deviation indicator will flash during autotuning.
ntrol key protection.
sabled when starting and stopping operation has been disabled with operation control key protection.

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