Manual Omron E5 CWL
Manual Omron E5 CWL
Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the
performance and functions of the product. Not doing so may occasionally result in unexpected events.
(1) The product is designed for indoor use only. Do not use the product outdoors or in any of the following locations.
•Places directly subject to heat radiated from heating equipment.
•Places subject to splashing liquid or oil atmosphere.
•Places subject to direct sunlight.
•Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas).
•Places subject to intense temperature change.
•Places subject to icing and condensation.
•Places subject to vibration and large shocks.
(2) Use/store within the rated temperature and humidity ranges. Provide forced-cooling if required.
(3) To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the
product.
(4) Be sure to wire properly with correct polarity of terminals.
(5) Use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring. To connect bare wires to the
terminal block, use copper braided or solid wires with a rated temperature of over 70°C and a gauge of AWG24 to
AWG14 (equal to a cross-sectional area of 0.205 to 2.081 mm ). (The stripping length is 5 to 6 mm.) Up to two wires
2
of same size and type, or two crimped terminals can be inserted into a single terminal.
(6) Do not wire the terminals which are not used.
(7) Allow as much space as possible between the controller and devices that generate a powerful high- frequency or
surge.
Separate the high-voltage or large-current power lines from other lines, and avoid parallel or common wiring with the
power lines when you are wiring to the terminals.
(8) Use this product within the rated load and power supply.
(9) Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay
contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.
(10) Make sure that the Controller has 30 minutes or more to warm up after turning ON the power before starting
actual control operations to ensure the correct temperature display.
(11) A switch or circuit breaker should be provided close to this unit.
The switch or circuit breaker should be within easy reach of the operator, and must be marked as a disconnecting
means for this unit.
(12) Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
(13) Design system (control panel, etc) considering the 2 second of delay that the controller’s output to be set after
power ON.
(14) The output may turn OFF when shifting to certain levels. Take this into consideration when performing control.
(15) The number of non-volatile memory write operations is limited.
Safety Precautions
E5CSL/E5CWL
T
Temperature Controller
T
p
EN Instruction Manual
o
P
O
hank you for purchasing the OMRON E5CSL/E5CWL
emperature Controller. This manual describes the functions,
erformance, and application methods needed for optimum use f the
product.
lease observe the following items when using the product.
• This product is designed for use by qualified personnel with a
knowledge of electrical systems.
• Before using the product, thoroughly read and understand this
manual to ensure correct use.
• Keep this manual in a safe location so that it is available for reference
whenever required.
MRON CORPORATION
©All Rights Reserved
Specifications
2113603-9A CL1
Warning Symbols
CAUTION
Do not touch the terminals while power is being supplied.
Doing so may occasionally result in minor injury due to electric shock.
Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the
product. Doing so may occasionally result in electric shock, fire, or malfunction.
Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion
may occasionally occur.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire,
or malfunction may occasionally occur.
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur.
Always consider the application conditions and use the output relays within their rated load and electrical life
expectancy. The life expectancy of output relays varies considerably with the output load and switching
Tighten the terminal screws to between 0.74 and 0.90 N·m. Loose screws may occasionally result in fire.
conditions.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not
suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the Temperature Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in
property damage. To maintain safety in the event of malfunction of the Temperature Controller, take appropriate safety measures, such
as installing a monitoring device on a separate line.
Wiring
Model Number Legends Dimensions (mm) Installation (mm)
Connections
TC Thermocouple (K, J, T, R, or S)
P Platinum resistance thermometer (Pt100)
Front Panel Part Names and Functions
(1) Display No. 1 Displays the process value (PV) or parameter. For the E5CSL, (10) D Down Key: Reduces the setting.
(1) (1) the set point or parameter setting is also displayed. (11) U Up Key: Increases the setting.
(2) Display No. 2 Displays the set point (SP) or parameter setting.
(3)
(5)
(3) Deviation Indicators Show the relation between the process value and the set point. (12) O+M Press these keys for at least 3 seconds in Operation Level or Adjustment Level to go to Protect
return to Operation Level.
(7)
(13) M+D
Lit: The process value is more than 5°C/°F lower than the set point.
Press these keys for at least 2 seconds to start or stop autotuning.*1
(6) (2) Lit: The process value is within 5°C/°F of the set point.
(14) M+U Press these keys for at least 2 seconds to start or stop operation.*2 The relevant deviation indicator will flash during autotuning.
(4) (6)
(7) (4) SP Lit while the set point is displayed on display No. 1 (E5CSL only). *1: These keys are disabled when starting and stopping autotuning has been disabled with operation control key protection.
(9) (10) (9) (10) (5) ALM Lit while the alarm is ON. Not lit while the alarm is OFF. *2: These keys are disabled when starting and stopping operation has been disabled with operation control key prote
(6) OUT Lit while the control output is ON. Not lit while the control output is OFF.
(11) (8) (11) (7) STOP Not lit during operation. Lit while operation is stopped.
(8)
(8) O Level Key: Changes the setting level.
(12) (13) (12) (13)
(9) M Mode Key: Changes the parameter within the setting level.
E5CSL E5CWL
(14) (14)
Operation Menu
Parameter Operations
POWER ON
Press
Press
for at least 1 second.
Alarms
Deviation Alarm
Use a deviation alarm to link the alarm to the SP.
If the SP is changed, the alarm operating point will also change.
Set this difference. Alarm
operating
Linked
point
Alarm value
(always 0.2 C/F)
Process value
Time
*
Standby sequence cleared
* Alarm with standby sequence
Alarm without standby sequence
The standby sequence is cleared when the alarm OFF condition has been met. The standby sequence is started again when any of the following conditions is met.
The default alarm type is 2. • Operation is started (power is turned ON or operation is switched from stop to run).
• The alarm value is changed.
• The temperature input offset is changed.
• The set point is changed.
12 Do not set.
+
for at least
Press
for less
Press
for at least 3 seconds.
Protect Level
3 seconds.
Press
+
for at least 1 second.
Operation Level
than 1 second.
Adjustment Level
Initial Setting Level
l.adj
Adjustment Level
in-t
Input Type
M M
Operation/
Adjustment Protect
M
Initial
25 PV/SP
SP
AT Execute/ Cancel
M M
Temperature Unit
oapt
Setting
M Protect
inpt
Operation Control Key
Protect
SP *E5CSL only
M M
Alarm Value
Proportional Band
Control Period
M
Direct/Reverse
okpt
al-1
* 5
r-s RUN/STOP
Derivative Time
M
Manual Reset
of-r
M
Value
setting is to be changed. The parameter setting display will appear. Use the U or D Key to change the setting.
Example: Changing the Input Type from 0 to 1
hys Hysteresis
in-t
0
D Key or U Key U
1
After
2 seconds
1 d-u
M
Input Type Parameter Display
Parameter Tables
Parameter Setting Display
Flashes quickly.
Setting confirmed.
Next Parameter Display
Input type: Thermocouple
Protection
Input Setting 0 Setting range (°C) Setting range (°F)
K 1 200 to 1300 300 to 2300
20.0 to 500.0 0.0 to 900.0
Step 1
Initial Setting Level: Used to set basic specifications.
• Operation/Adjustment Protection • Initial Setting Protection
Setting
Setting
Display Parameter name Description Setting/monitoring range Default 0 or 8
in-t d-u Input Type Temperature Set the input sensor type. *Refer to table on the °C
Unit Set the unit for temperature input to Celsius (°C) or Fahrenheit (°F). right.
c(°C)/f(°F)
cntl PID • ON/OFF Set either 2-PID control or ON/OFF control. onof/pid ON/OFF
cp ore? Control Period Set the time-proportional control period for the control output. (Displayed only when PID 0.5, 1 to 99 20 or 2 (s)
alt1 Direct/Reverse Operation control is selected.) or-r (reverse control) Or-r
Alarm Type Set either reverse option (heating control) or direct operation (cooling control). or-d (direct control) (reverse control)
Set the alarm type.*E5CWL only. *Refer to table on the 2 (Deviation
right. upper limit)
Level
Process value
Operation
Level
0 1 2 3
Level
Initial Setting Level Default: 1
0 1 2
Do not set.
Others (Alarm Value) Adjustment Level
Default: 0
Setting
Step 2
Operation Level: Used to monitor the process value and to set the set point, alarm value, etc.
Display Parameter name Description Setting/monitoring range Default
The default input type is 0.
: Operation control keys are disabled but operation control using parameters is enabled.
Step 3
Adjustment Level: Used to tune parameters and set control parameters.
The default input type is 8.
Troubleshooting
: Operation control keys and operation control using parameters are disabled.
Display Parameter name Description Setting/monitoring range Default
l.adj at Adjustment Level This display indicates that you have moved to Adjustment Level. off/on OFF
AT Execute/Cancel *1*2
Starts and stops autotuning. (Displayed only when PID control is selected.)
ins Temperature Input Shift Set a compensation value for the temperature input in increments of 0.1°C or 0.1°F. -199.9 to 999.9 0.0 (°C)
p Proportional Band Set the proportional band in increments of 0.1°C or 0.1°F.(Displayed only when PID 0.1 to 999.9 8.0 (°C)
control is selected.)
i Integral Time Set the integral time in increments of 1 s. (Displayed only when PID control is selected.) 0 to 3999 233 (s)
d Derivative Time Set the derivative time in increments of 1 s. (Displayed only when PID control is 0 to 3999 40 (s)
selected.)
Display
s.err
(S.ERR)
e111
(E111)
Meaning
*1
Input error
RAM memory error
Action
Check the wiring of inputs, disconnections, short circuits
and input type.
Turn the power OFF then back ON again. *2
e111/sum
(E111)/(SUM) *3
• The control output and the alarm output will turn OFF when an error occurs. (For s.err, the alarm output will be processed for a high temperature error.)
• If the input value exceeds the display limit (-1999 to 9999) but it is still within the control range,
[[[[ will be displayed for values under -1999.
Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Phone 31-2356-81-300
FAX 31-2356-81-388
Step 4
Protect Level: Used to set parameters to restrict key operations.
Phone 65-6835-3011
FAX 65-6835-2711
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku, Kyoto 600-8530 JAPAN
Individual Mounting Side-by-side Mounting Control Output
45+0.6
0
(48 x number of Controllers − 2.5) +1.0
• Relay output: 250 VAC, 3 A (resistive load)
0 • Voltage output (for driving SSR): 12 VDC, 21 mA
45+0.6
1
+0.6
45
0 0
Pt input TC input
• The voltage output (control output) is not electrically isolated from the internal wiring.
One or the other of the control output terminals must therefore be left ungrounded when
using a grounded thermocouple thermometer. (If both are grounded, measurements will be
unreliable due to sneak current.)
in Operation Level or Adjustment Level to go to Protect Level. Lit: The process value is more than 5°C/°F higher than the set point. Press these keys for at least 1 second in Protect Level to