Omotunde Project Final Report
Omotunde Project Final Report
        TIMI OMTUNDE
           SPRING 2020
AM Radio Transmission
6.101 Final Project
Table of Contents
1. Abstract
2. Introduction
   3. Goals
        a. Base
        b. Expected
        c. Stretch
4. Block Diagram
5. Schematic
6. PCB Layout
   8. Subsystem Overview
         a. Transmitter
                 i. Oscillator
                ii. Modulator
               iii. RF Amplifier
               iv. Antenna
         b. Receiver
         c. Battery Charger
11. Conclusion
12. Acknowledgments
13. Appendix
                                                       Omotunde 1
AM Radio Transmission
6.101 Final Project
        Amplitude modulation (AM) radio transmissions are commonly used in commercial and
private applications, where the aim is to broadcast to an audience - communications of any type,
whether it be someone speaking, Morse code, or even ambient noise. In AM radio frequencies
(RF) transmissions, the amplitude of the wave is modulated and encoded with the transmitted
sound, while the frequency is kept the same. Furthermore, AM radio transmissions can occur on
different frequencies, with broadcasts of the same frequency interfering with each other.
Therefore, it is important to select a unique – or as unique as possible – frequency band in order
to transmit clean, interference free, communications. And currently, many 1-way and 2-way
radios, with transmission ability have some digital component in order to improve different
aspects of the radio. Thus, for my 6.101 final project, I have built a fully analog circuit, in
keeping with the theme of the class, that can be used to broadcast to specific AM frequencies.
Thus, the goal is to broadcast as far as possible while minimizing the power consumed.
Moreover, I have been able to receive these AM transmissions through an existing receiver and a
receiver I built alongside this project. Yet, I have run into difficulties when extending the
reception range as it arises from the antenna length, the RF transmission power, and the number
of transistor stages. Moreover, I expected noise to be an issue when tested outside of the virtual
environment, since the message is encoded in the amplitude and any type of noise will distort the
amplitude.
Introduction
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AM Radio Transmission
6.101 Final Project
Goals
Commitment:
The minimum commitment for my 6.101 project was a device capable of transmitting a single
frequency Amplitude Modulated (AM) signal with a minimum of a 50mW output at the RF
amplifier stage. Additionally, the device is usable with a standard 9-volt battery that can be
bought at most stores. With these requirements, my project uses a crystal frequency oscillator to
transmit an AM signal with or without a shortened antenna on a power source of a standard non-
rechargeable battery.
Expectation:
My expectation for this project was to have a tunable AM transmitter for the range of 535 –
1705kHz that can obtain a minimum of a 100mW output at the RF amplifier stage. Additionally,
to alleviate some of the power constraints, I planned to utilize a rechargeable battery with an
on/off switch in order to charge the device on the go as well as turning it on and off. The charger
circuit also needed a voltage doubler to increase the 5V, from the USB, to the 9V required by the
battery.
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AM Radio Transmission
6.101 Final Project
Stretch:
The final goal of this project was to build a user friendly device that utilizing numerous
techniques learned in and out of 6.101.
Block Diagram
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AM Radio Transmission
6.101 Final Project
Schematic
Overview:
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AM Radio Transmission
6.101 Final Project
Transmitter:
Receiver:
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AM Radio Transmission
6.101 Final Project
Battery Charger:
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AM Radio Transmission
6.101 Final Project
PCB Layout
Layout:
3D Front View:
                                                      Omotunde 8
AM Radio Transmission
6.101 Final Project
3D Back View:
        The design for my transmitter is simple. I use three transistors and an oscillator as the
base. The first stage modulates the incoming sound, the second stage acts a buffer for the
oscillator, and the third stage amplifies the signal into the antenna. The antenna is LC circuit that
feeds into both the antenna and the oscillator buffer. In this way, I only need to tune one
capacitor or inductor to tune the antenna and the circuit. From these essentials, many other
aspects can be incorporated into the design so that you could use multiple audio sources, a longer
antenna, or more transistor stages.
        When I first looked at two-way radios, the transmitter and receiver were embedded inside
of each other. At first, this was the way that I also wanted to achieve my project. However, I
quickly realized an intermingled transmitter and receiver were indicative of superior knowledge
of how both circuits worked. Yet, I also realized that it would be better to separate the two
systems for testing and debugging as well presenting my final project to others, especially at the
final checkoff meeting. Moreover, when going into the project, it is important to note that we had
less time than we traditionally would have. So it was important to fix into stone what and how I
wanted to achieve my project.
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AM Radio Transmission
6.101 Final Project
        Furthermore, in the design, I also aimed to achieve low power consumption – or as low as
I could drive the power down. In my final implementation, I was able to achieve a total system
power consumption of ~2.15 watts with the ~1.44 watts being consumed at the antenna. Outside
of the antenna, the primary power consumers were the three transistor stages consuming a total
of 0.5826 watts.
Subsystem Overview
Transmitter
               The transmitter required the majority of my project time as it was the main
       commitment of the project. The transmitter – like most AM and FM radios – can be
       broken down into four main sections: the oscillator, the modulator, the RF amplifier, and
       the antenna. In the following sections, I will break down why, how, and what of the
       section. Why the block is necessary; How the block works, and what you need to do and
       have to make it operational.
Oscillator:
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AM Radio Transmission
6.101 Final Project
                      However, at some point, I realized that I could approach the problem with
              more tact by adding a connection between the antenna tuning circuit and the input
              to the oscillator buffer. With this solution, I would turn the circuit into a power
              oscillator and only need to tune one circuit instead of two. I was also able to see a
              cleaner output signal as the input was closer to a pure sine wave. Moreover, since
              I am about to build the device, I understand that such a large range, 510kHz –
              1710kHz, may not be possible due to the large voltages involved. However, there
              alternatives such as motorized capacitors or Atwater Kent capacitors that were
              used in old AM radios.
Modulator:
                      I used a single BJT due to its simplicity. And because of that the
              modulator is a section is relatively straightforward. Modulators are necessary
              because they encode the audio input into the amplitude of the carrier frequency.
              You can observe the modulated signal at either the collector or emitter. To create
              my modulator, I used a single BJT in a common collector configuration. In this
              configuration, I could adjust a resistor at the emitter to control the amount of
              current at the collector of the amplifier BJT. I put a resistor at the emitter to adjust
              the current due to U.S. government regulations restricting the output power at an
              antenna. Furthermore, I would advise some format to control the current crossing
              the amplifier circuit or antenna so that you can alter the transmission distance and
              power. There may be restrictions for broadcasting in your area.
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AM Radio Transmission
6.101 Final Project
RF Amplifier:
                      I used one npn BJT for my RF amplifier which still proved to be powerful
              in the voltages and currents that I could emit at the antenna. However, the RF
              amplifier can be as complicated or as simple as you would like it to be. You can
              even omit the amplifier, if you do not want a strong signal. For my project, I had
              government restrictions on how strong my antenna output power could be, so I
              wanted a way to limit power. I did this through my modulator, which you can
              observe how in the previous section. In the U.S.A., non-registered broadcasting
              devices must exist in the range of 510kHz – 1710kHz and not emit more than
              100mW. Officially, my circuit meets all of these specifications. Unofficially, you
              can tweak the system to broadcast at frequencies outside of this range and at
              greater power. The output wattage that I intend to use my transmitter would be
              ~1.5W. However, I have been able to increase my transmitter above this wattage.
              In practice, if you want to increase the power across the amplifier, it depends
              upon the voltage rail, the BJTs employed, and the modulator emitter resistor.
Antenna:
                      LTspice, does not have a built-in antenna, so I did not use an antenna.
              Rather, I built a band filter that would filter antenna transmissions and double as
              my antenna for the simulations. Furthermore, the antenna can be the simplest
              section of the device if you allow it. Just like the RF amplifier, you could choose
              to omit it. However, if omitted your transmission results just as in the RF
              amplifier would be seriously endangered. As both components serve to amplify
              the signal and boost transmission distance.
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AM Radio Transmission
6.101 Final Project
                       For using a band filter, this gave me trouble as I needed to make sure that
              the bandwidth and quality factor of my antenna overlaps with the rest of the
              circuit. If they are different, then you make encounter a shunted signal or no
              signal at all. Not necessarily a bad thing, but still not ideal.
                      Moreover, for the physical antenna, I prefer the whip antenna for when I
              build the system as it will yield the best results in terms of transmission power
              and distance. Yet, it is less portable as it is can be long and unwieldly. This type
              of antenna is ideal for long-range, reliable communication. If I were to use the
              stub antenna, then I may be cutting my transmission power and distance by up to
              30% with the bright side of having a portable radio. This antenna is ideal for
              short-range, easy-use communication.
Receiver
              While one of my big inspirations behind the project was to craft a fully functional
       walkie-talkie, I did not have the required time to fully create my own receiver due to the
       ongoing COVID-19 situation. Thus, I resorted to pulling a bare bones AM receiver
       schematic online that I could tweak, improve, and present.
                Thus, in the receiver, you will see 3 BJTs, the same number as in the transmitters.
       The first and second npn BJTs act as a Darlington pair buffer so that the tank circuit does
       not overload the rest of the circuit. Whereas the third npn BJT acts with a dual purpose.
       The primary and secondary purpose being to demodulate the signal and amplify the
       output signal, respectively. Additionally, the resistor reaching from the bottom of the tank
       circuit to the base of the third transistor serves to create regenerative feedback – boosting
       the signal in order to improve circuit reliability and performance. I set the resistor value
       at 120k, but if you were to use a 33k fixed resistor in series with a 100k potentiometer,
       then you would be able to filter the selectivity and sensitivity of the device.
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AM Radio Transmission
6.101 Final Project
Battery Charger
              Building the battery charging circuit proved to be one of the most interesting
       aspects of the project as I needed to take in the power consumption of the project and
       decide what supply voltage I needed to use and whether to restrict or increase current
       consumptions in different parts of the circuit.
              As a side note, I want to reiterate that you can use the NE555 to create a greater
       range of voltages. In fact, you could even take the 9V from the battery and boost the
       voltage to 12V or 15V in order to increase the range of the radio
                                                                                     Omotunde 14
AM Radio Transmission
6.101 Final Project
       All testing was done primarily by hand and LTspice. After testing, I laid out a schematic
with KiCad and turned the schematic into a PCB board layout.
        For the voltage multiplier portion of the battery charger, I made two designs – both with
the NE555 chip. And, I made two to see which multiplier would reach 10 volts quicker with the
goal being to have a quick circuit. Below you can see the results of the two circuits in Figure 8.
Both starting at 5 volts.
        From the voltage multiplier, the output voltage is connected to the actual charger circuit.
Testing this piece of the project is not too tricky. All that needs to be done is place voltages
ranging from 0V to the desired battery voltage and measure how the circuit reacts to those
different voltage levels. To do this, take out the battery, and place your varying voltage
connection to where the battery belongs.
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AM Radio Transmission
6.101 Final Project
When building the transmitter, I first verified that the crystal oscillator would be working,
and then moved onto the Hartley oscillator portion. But what I want you notice right now is that
while the signal is modulated, there are some rough edges on the back end of the signal in
Figures 9 and 10, crystal oscillator and Hartley oscillator, respectively. This comes about due to
improper antenna band filtering. And, I chose these photos specifically to display what happens
when the two oscillating circuits are not in tune.
However, in both situations, while the signal is distorted the message is still allowed to
propagate. I do want to emphasize that these two signals were not my end product, but what I
first encountered before correctly tuning my circuit. If you want to see my finely modulated
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AM Radio Transmission
6.101 Final Project
signal see Figure 11. I only included one photo of the modulated signal from the three circuits as
once the signal is fully modulated, they appear identical. Furthermore, I realized more than one
identical photo would be redundant. To see the functional circuits as well as the rest of the
working circuits, see the Appendix.
       Moreover, the only solution to this problem is too have the two tuning circuits match,
which as I have showed is difficult to do. Yet, I was able to simply this process by combining
the two oscillators into one. Thus, turning the circuit into a power oscillator. In the image below,
you will see a finely tuned circuit for the full range of 510kHz – 1710kHz.
         At one point when I was still developing the Hartley oscillator, I realized that my
oscillator was not behaving properly in LTspice due to the lack of noise – oscillators need
random noise in order to start oscillating. I was conflicted on how I was to navigate the situation.
On one hand, I could ignore the problem as I knew the circuit would work in real life. However,
on the other hand, I could try to input random noise to jump start the system. I opted to jump
start the system in order to demo the Hartley oscillator. This is just to illustrate an example of
how using LTspice as a sandbox can quickly become a problem if you are not intimately familiar
with the nuances of theory and practicality. I would like to add that after this project, I plan to
build the full system upon my return to MIT – fingers crossed for the Fall of 2020. Yet, LTspice
is not full of negatives.
        LTspice also helped me realize that I could fully omit the Hartley oscillator by feeding
the antenna tank circuit back into the buffer npn BJT in positive feedback. When I did this the
modulated circuit became much cleaner as I was not depending upon two oscillating circuits for
transmission, but one. As a last note about the oscillators, I used two inductors and coupled them
together. I did not initially couple the oscillators, but I eventually did as they would be coupled
                                                                                      Omotunde 17
AM Radio Transmission
6.101 Final Project
in practice due to mutual inductance. Thus, the total inductance increases. Be aware of this
phenomenon or use a transformer.
        When testing the modulator, I ran into the trouble of inputing a square wave. While it is
an easy way to increase power is to input a square wave. You will see sharp peaks due to the
rapid change in voltage that the inductors will try to fight. The mistake I made was not realizing
that my square wave had a 0s rise and fall time. When this was rectified, I was able to see non-
lethal voltage spikes.
         For the antenna, I have already highlighted the issues that involve the oscillators I
encountered when building the three transmitter versions. Moreso, I still want to reiterate some
of the options I had when testing and debugging. Originally, I did not think that the antenna
would yield any problems. But, I was underestimating the simplicity of what I was doing. First, I
want to admit that you do not necessarily need to tune an antenna. But, antenna tuning results in
better transmissions signal due to the omission of excess noise. I made the mistake of thinking
that it was enough to set the inductor and capacitor values to the same values. However, when
you do this, you are forgetting about the bandwidth and quality value. Depending on how wide
you want your transmission bandwidth, you need to be pre-meditated in what specific values you
use. Furthermore, I would recommend the quality factor be wide if you want to sweep a
frequency band and narrow if your device is set to one frequency. Since we are on the topic of
bandwidth and quality factor, I should also mention that your oscillator will also have a
bandwidth and quality factor. You want these values to be as close as possible, if not at least
have a sizeable overlap territory.
        Finally, I tested the receiver last – see Figures12 & 13 input and output signals. This was
only natural as I needed to produce a modulated signal first to feed into the device. However, if
you wish only to make the receiver, there is a way to simulate a modulated LTspice signal. You
do this by taking two independent voltage sources – one controlling carrier frequency and the
other the signal source – and multiplying them by using a dependent voltage source. From there
you, you can either feed in that signal or the signal attained from your transmitter signal. Now, if
you look at the output –voila – you should see your newly transferred demodulated signal.
Lastly, I want to say that I included a capacitor and resistor at the output in order to help simulate
a speaker. These two components are not need for a physical implementation. I would encourage
you to remove them upon building.
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AM Radio Transmission
6.101 Final Project
        That concludes my discussion of major hurdles in testing and debugging. While there are
more minor bumps, they do not affect the reliability and performance of the end device. I have
included photos of my LTspice simulations in the case you are interested in recreating my
project.
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AM Radio Transmission
6.101 Final Project
        For this section, I want to begin with a general discussion and then dive right into
specifics. I hope my experience in the spring of 2020 is a one-off experience for this class. But, I
believe that all this advice would be relatable to any student in the future.
       The most important advice is too start early! I cannot emphasize this enough. Hopefully,
you have picked a project that truly interests. And, if the project does interest you, it will take
more than one or two weeks to finish. Really try to utilize the full six weeks even with the
presentations to fully flesh out your ideas and implementations.
       Second, now that I have used LTspice extensively, I can say that nothing beats debugging
by hand or a breadboard. While breadboarding has many non-idealities that you encounter.
Those are the problems that you are trying to fix. When you debug through LTspice, it is not the
same and not as enjoyable. You can try to program noise and other potential problems into
LTspice, but those might not be all or any of the potential bumps in the road. An engineering
teacher once told me there are three types of knowledge in this world: what you know you know;
what you know you don’t know; what you don’t know that you don’t know. Often, the third type
of knowledge is the most dangerous as there is no way to prepare or defend against these pitfalls.
Thus, while my circuit works perfectly in theory, there will most definitely be aspects that it can
be found lacking.
         Yet, one of the things that I liked about LTspice was how quickly you could discover the
root of a problem. When you debug in real life, you cannot press a button to verify all of the
wires are connected, quickly verify currents and voltages, or connect different modules. LTspice
makes circuit designing easier and better when used in conjunction with building the circuit in
real life. I would truly recommend LTspice as a tool to other engineers for its ease of speeding
up developmental processes.
        Funny enough, there was one mistake that I kept committing, not increasing the LTspice
timeframe scope. This was a fix that I caught with relative ease and speed. But, I do want to
emphasize that different aspects of the project run at different times so one section may take 1µs
to run whereas another section may need 10µs to run. I spent fifteen minutes more than I needed
wondering why my voltage multiplier output voltage had not increased beyond the input voltage.
Consequently, I encourage you to be aware of the dichotomies in runtime.
        Additionally, one of the biggest challenges that defined my project was the oscillator.
However, it did not have to be the big challenge that it was. If I could go back, I would test all of
the modules in the transmitter individually to my satisfaction and then combine them. With
oscillators there is so much going on with them and really taking the time to understand the hard
math behind them would speed your discovery exponentially.
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AM Radio Transmission
6.101 Final Project
        For the battery charger, I really wanted to build my own DC-to-DC voltage doubler with
a solar panel connection. Yet, I was short on time. Adding a solar panel is not too hard, but I was
unable to obtain parts in a timely fashion. Furthermore, I would really recommend building your
own voltage multiplier. It is an interesting topic and you could even boost the transmitter overall
signal from 9V to 12V, 15V, or more as that increase would create a stronger signal.
        With the receiver, I wish I had more time on this topic as it would have been neat to
control the entirety of the aspects in the circuit. However, time did not allow for this. I did still
create a reasonable receiver, with some help, that can drive headphones or a loudspeaker.
        As you can probably tell, time was my biggest challenge. I started the day after spring
break, but that goes to show time is tight.
        Moreover, the one thing that I would like to improve as a whole about the circuit is the
energy efficiency. This was a priority coming into the project as my device is battery powered
and can only last so long. I wanted to use energy efficient parts and control the current at
different stages in the circuit. While some of my circuit has energy efficient capabilities, the
whole circuit does not.
Conclusion
        Overall, I would say that this project was a success! I really enjoyed learning the
fundamentals of circuit design and how to build devices from scratch. The final implementation
of these skills into the final project really illustrated to myself how much I learned over the
course of the semester. Now that I have a fully operational transmitter and receiver, I might just
open a radio station, who knows!
        When going into this project, I realized that I wanted to build something that would
typically require at least a two-man team. So, at the advice of the teaching staff, I scaled down
the commitment and expected goals to reflect what a one-man team could realistically do and
orient my stretch goals for what a two-man team would be able to do. And, the plan worked well.
I was able to achieve for the base and expected objectives and stretch just enough to reach the
entirety of my goals.
       As for parting advice to future classes, I would really encourage them to start early and
pick something that truly interests them. I can only imagine how painful this project can be if
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AM Radio Transmission
6.101 Final Project
you picked a topic that you did not like to work with a friend. On the flipside of this is to pick a
partner or team that you can function with and that you can rely to do their sections. It may seem
ironic that I say this since I did my project alone, but I want to emphasize that I did my project
alone as the class was moved online. I also did not want to run into different issues such as time
zone and other potential reasons as there are not too many ways to keep people responsible over
the internet.
        If another student were to re-attempt this project, I would say try to work on creating an
ultra-efficient receiver. One that could pick up 1mV and below signals and losslessly amplify
them while getting rid of the potential noise. I say this because I was recently inspired by the
deep space missions of the twentieth century, where these far away satellites would transmit
signals that would be attenuated to almost insignificant level when reaching Earth. I plan to work
on this after the class ends.
        Finally, I want to add that I also connected an audio amplifier to both the input of the
transmitter and the output of the receiver, but I was not able to include into the LTspice
simulations as there was not an adequate model in the libraries. However, I was able to include
the amplifier and its two different gain configurations into the PCB layout. 50 and 200 gain for
the receiver and transmitter, respectively.
         Lastly, I want to reiterate how grateful I am to see the class through as it showed me how
and electrical engineer would go through an original design process, taking an idea from thought
to a fully functional application. Innovation is not a straight path. Rather a path that turns and
twists like a ravine that an engineer should be ready and excited to venture down. I would
emphatically recommend 6.101 to other students.
Acknowledgements
       I found 6.101 to be a truly enjoyable class, and it would not have been possible without
the amazing staff. Specifically, for our teaching team, Gim, Negar, and Mark who have been
supportive and encouraging in person and online for this term. Additionally, I would like to
acknowledge various online websites and forums that have been helpful.
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6.101 Final Project
Appendix
1st AM Transmitter
2nd AM Transmitter
                                                        Omotunde 23
AM Radio Transmission
6.101 Final Project
3rd AM Transmitter
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AM Radio Transmission
6.101 Final Project
AM Receiver
                                              Omotunde 25
AM Radio Transmission
6.101 Final Project
Battery Charger
                                                       Omotunde 26
AM Radio Transmission
6.101 Final Project
Omotunde 27