MX4
High Performance 5-Axis Machining Center
jyoti.co.in
MX 4
High Performances 5-Axis Machining Center
OVERVIEW
The MX multifunction machining center offers high levels of flexibility enabling machining operations in 5 axes and on 5 sides, in
one setup part clamping, from roughing to finishing, as well as turning operations.
5 axis machining for work piece up to 250 kg
Hard material machining in a minimal time
Very high accuracy in contouring and profiles
Complete automation of the machine
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STRUCTURE : RIGIDITY AND SPINDLE
ACCURACY
Powerful spindle allowing high metal removal rates
Spindle vibration monitoring allowing a very high level
Structure with portal configuration
of harmonic stability
Cast iron with a high mechanical performance which
maximises structure rigidity and allows optimum
harmonic stability and maximum damping during
demanding cutting conditions
ROTARY TABLE
Machine secured on foundation with weight equally
distributed over fixing points enabling extreme rigidity Table equipped with torque motor : TRIM® technology
and a very high geometrical stability Table on a 450 plane allowing tilting from -45 0
to +1800
Modular design allows maximum flexibility in machine Continuous tilting from horizontal position to
configuration to adapt to the technical requirements of vertical position
customer High rate of rotational and acceleration
Electrical cabinet protected IP54 No backlash
No wear
Rigidity : high clamping torque enabling
high power during roughing
LINEAR AXIS
Ball screw on X axis with integrated
system of compensation for expansion
Linear motors on Y and Z axes allowing
ENVIRONMENT - ERGONOMICS
an optimum feedrates
Evacuation channels for chips equipped with washing device
Roller guide rails ensuring minimum friction and
Tool magazine outside of working area
efficient axis drive at low or high feedrates
Complete safeguard ensuring safety of the machine,
Automatic grease lubrication of ballscrews and
the operator and environment
bearings minimising the pollution of coolant
Very large accessibility to the table and the work piece
Incremental measurement by optical encoders
Operator panel
in conformity with norm VDI/DGQ 3441
NUMERICAL CONTROLLER
Ergonomic design
Very high capacity of memory and calculation
Interactive programming
Graphic simulation before machining for optimal safety
MX 4
High Performances 5-Axis Machining Center
ELECTRO SPINDLE 24000 RPM
Taper HSK 63-A
Rotating Speed 100 - 24000 rpm
Power (S6-40% / S1) 25 kW / 20 kW 100 rpm 6000 rpm 24000 rpm
Torque (S6-40% / S1) 40 Nm / 32 Nm 40 Nm
32 Nm
25 kW
Characteristic Speed 6000 rpm 20 kW
Equipment : 10 Nm
8 Nm
Air wall for spindle protection
Control captor for angular positioning of the spindle
Electro spindle cooling system
Mechanical clamping with spring rings 0.4 kW
0.3 kW
Tool unclamping with hydraulic control
Air/Oil greasing of bearings
Taper cleaning by compressed air Power (S6 - 40%)
Power (S1)
Torque (S6 - 40%)
Torque (S1)
THE TABLE
A axis : - Table Tilting on a 450 Plane -450 / +1800
C axis : - Table Rotation 3600
Rotating Speed 100 rpm
Table Area Ø 440 mm
Machining Volume (Ø x Height) Ø 440 mm x 405 mm
Admissible Load 250 kg
Increment of Measurement 0.0010
Torque : Motor / Clamping A=740 Nm, C = 430 Nm / A,C = 2500 Nm
Clamping System Holes M12 – 50/50 mm
Referring Ø 40H7
Positioning Slot 20H7
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Table at 00 - Horizontal Position Table at 900 - Vertical Position
All dimension in mm
THE TOOL CHANGER
The tool magazine is a chain type
The automatic load/unload of the tool is made vertically
Pockets Quantity 36
Taper HSK 63-A
Tool Dimensions :
Max. Ø Adjacent Tools / Non Adjacent Tools 70 / 90 mm
Max. Length 250 mm
Max. Weight 5 kg
Max. Weight Admissible in Magazine 240 kg
Tool Changing Time :
Tool to Tool 3 sec
Chip to Chip 8 sec
MX 4
High Performances 5-Axis Machining Center
ALTERNATIVE : ELECTRO SPINDLE
Taper HSK 63-A
Rotating Speed 100 - 16000 rpm 100 rpm 10000 rpm
3500 rpm
Power (S6-40% / S1) 36 kW / 22 kW 16000 rpm
36 kW
Torque (S6-40% / S1) 98 Nm / 60 Nm
22 kW
98 Nm
Characteristic Speed 3500 rpm 15 kW
60 Nm
Equipment :
Air wall for spindle protection
9 Nm
Control captor for angular positioning of the spindle
Electro spindle cooling system 1 kW
Mechanical clamping with spring rings 0,6 kW
Tool unclamping with hydraulic control
Air/Oil greasing of bearings Power (S6 - 40%)
Power (S1)
Taper cleaning by compressed air Torque (S6 - 40%)
Torque (S1)
ALTERNATIVE : PALLETIZED TABLE
A axis : Table Tilting on a 450 Plane -450 / +1800
C axis : Table Rotation 3600
Rotating Speed 100 rpm
Table Area Ø 400 x 400 mm
Machining Volume (Ø x Height) Ø 400 mm x 350 mm
Admissible Load 200 kg
Increment of Measurment 0.0010
Torque : Motor / Clamping A=740 Nm, C = 430 Nm / A,C = 2500 Nm
Clamping System Holes M12 – 50/50 mm
Referring Ø 50H6
Positioning Slot 20H6
Table at 00 - Horizontal Position Table at 900 - Vertical Position
All dimension in mm
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ALTERNATIVE : TOOL CHANGER
Pockets Quantity 42 84 162 210
Type Chain Double chain Tower with 4 plates Tower with 5 plates
Transfer arm Transfer arm Transfer arm Transfer arm
Taper HSK 63-A HSK 63-A HSK 63-A HSK 63-A
Tool Dimensions :
Max. Ø Contiguous / Non Contiguous 70 / 90 mm 70 / 90 mm 70 / 90 mm 70 / 90 mm
Max. Length 300 mm 300 mm 300 mm 300 mm
Max. Weight 5 kg 5 kg 5 kg 5 kg
Max. Weight Admissible in Magazine 210 kg 360 kg 720 kg 720 kg
Tool Changing Time :
Tool to Tool 6 sec 6 sec 6 sec 6 sec
Chip to Chip 10 sec 12 sec 12 sec 12 sec
ALTERNATIVE : PALLET DEVICE
Station Quantity 2
Type Milling pallet on palletized table
Pallet Changing Time 12 sec
0
A axis : - Table Tilting on a 45 Plane -45 0/ +1800
C axis : - Table Rotation 3600
Rotating Speed 100 rpm
Table Area Ø 400 x 400 mm
Machining Volume (Ø x Height) Ø 400 mm x 350 mm
Admissible Load 250 kg
Increment of Measurement 0.0010
Torque : Motor / Clamping A=740 Nm, C = 430 Nm / A,C = 2500 Nm
Clamping System Holes M12 – 50/50 mm
Referring Ø 50H6
Positioning Slot 20H6
MX4
High Performances 5-Axis Machining Center
OVERALL MEASUREMENTS – STANDARD MACHINE
3017 mm
4000 mm
4300 mm
OVERALL MEASUREMENTS – MACHINE WITH PALLET DEVICE
3017 mm
4972 mm
3958 mm
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TECHNICAL FEATURES
Linear Axis X / Y / Z MX 4
Travels mm 750 x 700 x 500
Rapid Feedrates m/min X = 60, Y – Z = 120
Acceleration on Axis m/s² X = 6, Y – Z = 10
Rotating Axis on Table A – C
A : Tilting Table on a 450 Plane Deg. -45 0 / +1800
C : Rotating Table Deg. 3600
Working Positioning Horizontal position = 00
(Angle Spindle Axis / Table) Deg. Vertical position = 900
Area mm Ø 440
Admissible Load kg 250
Rotating Speed rpm 100
Torque : Motor / Clamping Nm A=740 Nm, C = 430 Nm / A,C = 2500 Nm
Accuracies Linear Axes Rotating Axes
Uncertainty : P 4µ 7.2 sec
Repeatability : Ps Medium 2µ 3.6 sec
Spindle
Rotating Speed rpm 24000
Taper HSK 63-A
Power – Torque (S6-40% / S1) kW - Nm 25 / 20 – 40 / 32
Characteristic Speed rpm 6000
Tool Magazine
Pockets Quantity 36
Taper HSK 63-A
Tool Dimension :
Length – Diameter – Weight mm - Ø mm - kg 250 - 70 - 5
Coolant
Flow – Pressure l/min – bar 30 - 3
Tank Litres 250
ALTERNATIVES
Spindle
Rotating Speed rpm 16000
Taper HSK 63-A
Power – Torque (S6-40% / S1) kW 36 / 22 – 98 / 60
Characteristic Speed rpm 3500
Palletized Table
A : Tilting Table on a 450 Plane Deg. -45 0 / +1800
C : Rotating Table Deg. 3600
Working Positioning Horizontal position = 00
(Angle Spindle Axis / Table) Deg. Vertical position = 900
Area mm Ø 400 x 400
Admissible Load kg 250
Rotating Speed rpm 100
Torque : Motor / Clamping Nm A=740 Nm, C = 430 Nm / A,C = 2500 Nm
Tool Magazines
Pockets Quantity 42 84 162 210
Taper HSK 63A HSK 63A HSK 63A HSK 63A
Tool Dimension :
Length – Diameter – Weight mm - Ø mm - kg 300 - 90 - 5 300 - 90 - 5 300 - 90 - 5 300 - 90 - 5
OPTIONAL EQUIPMENTS
Pallet Changer Components Washing Device Pressurization of Measuring Scales
Micro Spraying Coolant Component Probe Air Conditioning of Electrical Cabinet
High Pressure Coolant 50 Bar Tool Probe Sigh Glass
Air Blast Oil Extraction System Oil Separator
ED. 2017/01
Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021.
JYOTI CNC AUTOMATION LTD.
Gujarat (India) T +91-2827-306100-101 F +91-2827-306141
jyoti.co.in
E info@jyoti.co.in, sales@jyoti.co.in
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Note: Specified information are subject to change arising out of continuous product
improvement without notice. The description standard accessories/feature conforms to its
list; not the photo of machine show in the catalogue. Other controller will have different
configuration. Machine images are shown with option.
