KXFive Series
5-Axis High Performance Vertical Machining Centers
jyoti.co.in
Five
KX nvu Series
5-Axis High Performance Vertical Machining Center
OVERVIEW
The HSM machining centers, JYOTI HURON KX Five nvu series, enable machining operations in 5 simultaneous axis on 5-sides for
roughing to finishing operations of all types of complex work pieces such as injection molds, complex aerospace components or high
integrity mechanical parts. These machining centers are projected to be at the highest level in 5-Axis HSM Category. A combination of
high dynamics and accuracy allows the KX Five to obtain very high surface quality.
n 5-Axis machining for work pieces up to 500 kg
(possible to position up to 750 kg reducing
feedrates and acceleration)
n Hard material machining in minimal time
n Very high accuracy in contouring and profiles
n Complete automation of the machine
jyoti.co.in
STRUCTURE : RIGIDITY AND ACCURACY
n Structure with fixed portal in ribbed cast iron with stiffness wall
n Cast iron with a high mechanical performance which maximizes structure rigidity and allows optimum harmonic stability and maximum
damping during demanding cutting conditions
n Machine secured on foundation with weight equally distributed over fixing points enabling extreme rigidity and a very high geometrical
stability
n Modular design allows maximum flexibility in machine configuration to adapt to the technical requirements of the customer
n Electrical cabinet protected IP54
SPINDLE
n Powerful spindle with high torque allowing high metal removal rates
n Spindle vibration monitoring allowing a very high level of harmonic
stability
TILTING AND ROTATING TABLE
n Table equipped with torque motor : TRIM® technology
n Table on an inclined 550 plane allowing tilting from -300 to +1800 for
K3X 8 Five
n Table on an inclined 450 plane allowing tilting from -450 to +1800 for
K2X10 Five
n Tilting angle avoid chips accumulation on table
n Possibility to use all working planes between horizontal and vertical
position
n Preloaded bearing with axial and radial combination
n High rate of rotational acceleration
n No backlash
n No wear
n Rigidity : high clamping torque enabling high power during roughing
LINEAR AXIS
n Preloaded ballscrews with integrated system of
compensation for expansion
NUMERICAL CONTROLLER
n Preloaded bearings to remove inversion backlash and
n Ergonomic design
axial stress on ballscrews enabling a high quality of
n Very high capacity of memory and calculation
surfacing
n Interactive programming
n Automatic grease lubrication of ballscrews and bearings
n Graphic simulation before machining for optimal safety
minimizing the pollution of coolant
n Incremental measurement by optical encoder in
conformity with norm VDI/DGQ 3441
Five
KX nvu Series
5-Axis High Performance Vertical Machining Center
ELECTRO SPINDLE 24000 RPM
Tool Taper HSK 63A 24000 rpm
100 rpm 6000 rpm
Rotating Speed 100 - 24000 rpm
Power (S6-40% / S1) 25 kW / 20 kW 40 Nm
32 Nm
Torque (S6-40% / S1) 40 Nm / 32 Nm 25 kW
20 kW
Characteristic Speed 6000 rpm
11.2 Nm
EQUIPMENT : 8 Nm
n Air wall for spindle protection
n Control captor for angular positioning of the spindle
n Cooling system for electro-spindle
n Mechanical clamping with spring rings
n Tool unclamping with hydraulic control
n Air/Oil greasing of bearings
Power(S6-40%)
n Taper cleaning by compressed air Power(S1)
Torque(S6-40%)
Torque(S1)
THE TOOL CHANGER
The automatic load/unload of the tool is made vertically
Only with
K3X 8 Five K2X 10 Five
42000 rpm spindle
Pockets Quantity 20 30 28
Type of Magazine Plate Chain Plate
Tool Taper HSK 63A HSK 63A HSK 40E
Tool Dimensions :
Max. Ø Adjacent / Non Adjacent Tool 90 mm 90 mm 70 mm
Max. Length 250 mm 300 mm 300 mm
Max. Weight 8 kg 8 kg 8 kg
Max. Weight Admissible in Magazine 80 kg 120 kg 80 kg
Tool Changing Time :
Tool to Tool 5 sec 5 sec 5 sec
Chip to Chip 8.5 sec 15 sec 15 sec
jyoti.co.in
THE BI-ROTATIONAL TABLE
K3X 8 Five K2X 10 Five
A-Axis 0
Angle on 55 plane Angle on 450 plane
0 0 0 0
n Tilting Angle -30 / +180 -45 / +180
n Rotating Speed 50 rpm 40 rpm
0
n Measuring Increment 0.001 0.0010
C-Axis
0
n Rotating Angle of Table 360 3600
n Rotating Speed 50 rpm 90 rpm
0
n Measuring Increment 0.001 0.0010
Table Area Ø 500 mm Ø 630 mm
Admissible Load 250 kg 500 kg (750 kg if reducing the
feedrates and accelerations)
Clamping System Holes M12 50/50 mm 8 slots 18H12
Referring 20 H 7 mm – Width 5 20 H 7 mm – Width 5
Centering 40 H 7 mm – Width 15 40 H 7 mm – Width 15
Table in horizontal position ( 00 ) Table in horizontal position ( 00 )
Table in vertical position (-200) Table in vertical position (900)
All dimensions in mm
Five
KX nvu Series
5-Axis High Performance Vertical Machining Center
ALTERNATIVE TO TABLE : PELLETIZED TABLE
K3X 8 Five K2X 10 Five
A-Axis
Angle on 550 plane Angle on 450 plane
0 0 0 0
n Tilting Angle -30 / +180 -45 / +180
n Rotating Speed 50 rpm 40 rpm
n Measuring Increment 0.0010 0.0010
C-Axis
n Rotating Angle of Table 3600 3600
n Rotating Speed 50 rpm 90 rpm
0
n Measuring Increment 0.001 0.0010
Table Area Ø 500 mm Ø 630 mm
Admissible Load 250 kg 500 kg (750 kg if reducing the
feedrates and accelerations)
Clamping System Holes M12 50/50 mm 8 slots 18H12
Refering 20 H 7 mm – Width 5 20 H 7 mm – Width 5
Centering 40 H 7 mm – Width 15 40 H 7 mm – Width 15
Table in horizontal position (00) Table in horizontal position (00)
Table in vertical position (-200) Table in vertical position (900)
All dimensions in mm
jyoti.co.in
ALTERNATIVE TO TOOL CHANGER
Pockets Quantity 30 40 60 100
Type of Magazine Pick-Up Pick-Up Pick-Up Transfer Arm
Tool Taper HSK 63A HSK 63A HSK 63A HSK 63A
TOOL DIMENSIONS :
Max. Ø Adjacent / Non Adjacent 70 / 80 mm 90 mm 90 mm 90 mm
Tool
Max. Length 250 mm 250 mm 250 mm 250 mm
Max. Weight 8 kg 8 kg 8 kg 8 kg
Max. Weight Admissible 80 kg 160 kg 240 kg 40 kg
TOOL CHANGING TIME :
Tool to Tool 5 sec 5 sec 5 sec 5 sec
Chip to Chip 8.5 sec 15 sec 15 sec 30 sec
ALTERNATIVE TO SPINDLE
100 rpm 10000 rpm
16000 rpm 3500 rpm
16000 rpm
36 kW
Tool Taper HSK 63A 22 kW
98 Nm
15 kW
60 Nm
Rotating Speed 16000 rpm
Power (S6-40% / S1) 36 kW / 22 kW
9 Nm
Torque (S6-40% / S1) 98 Nm / 60Nm
Power(S6-40%)
1 kW Power(S1)
Torque(S6-40%)
Characteristic Speed 3500 rpm 0.6 kW Torque(S1)
With 42000 rpm spindle, 18000 rpm
15000 rpm 21000 rpm 30000 rpm 42000 rpm
standard tool magazine = 28 pockets 10 kW
9 kW
Tool Taper HSK 40E 7 kW
6.5 Nm
Rotating Speed 100 - 42000 rpm
3.2 Nm
Power (S6-40% / S1) 12 kW / 10 kW 2.3 Nm
Torque (S6-40 / S1) 9 Nm / 6.54 Nm 0 rpm Power(S6-40%)
Power(S1)
Torque(S6-40%)
Characteristic Speed 15000 rpm Torque(S1)
Five
KX nvu Series
5-Axis High Performance Vertical Machining Center
PELLETIZATION DEVICE
K3X 8 Five K2X 10 Five
Pallet Area Ø 500 Ø 630
Admissible Load : Pallet + Workpiece 250 kg 750 kg
Clamping System Holes Holes
M12 50/50 mm M12 50/50 mm
Referring Ø 40 H7 Ø 50 H6
Centering Slot 20H7 Slot 20H6
Bi-pallet device with table or pelletized table
BI-PALLET DEVICE
§ Pallets Quantity 2
§ Pallet Changing Time : Pallet to Pallet 12 sec
§ Loading Station Quantity 1
Pallet device with 6 pallets with table or pelletized table
PALLET DEVICE
§ Pallets Quantity 6
§ Pallet Changing Time : Pallet to Pallet 12 sec
§ Loading Station Quantity 1
jyoti.co.in
EROGONOMIC DESIGN
EASY ACCESSIBILITY FROM TOP
With wide door opening from top and front design, loading/unloading of
heavy component made much easy ensuring operators safety. Also
loading/unloading possible by crane from top of the machine
OPERATOR PANEL POSITION
A operating panel position helps the operator
to view the machining area while operating.
AUTOMATIC TOOL CHANGER
Tool magazine outside of working area.
EFFICIENT CHIP FLOW
One side slope of the telescopic cover, helps for efficient TABLE APPROACH
chip flow. With such design chips will directly fall down Easy approach to the table for
into conveyor with help of flush coolant. component loading/unloading.
IMPROVED MAINTENANCE
KX Five nvu series machine are designed with special care for easy
approach and access for preventive maintenance check points for
lubrication, pneumatics and proximities which makes it operator friendly.
Five
KX nvu Series
5-Axis High Performance Vertical Machining Center
TECHNICAL FEATURES
Linear Axis (X, Y & Z - Axis) K3X 8 Five K2X 10 Five
Travels mm 780 x 700 x 500 900 x 900 x 500
Rapid Feedrates m/min 50
Acceleration on Axis m/s² 5
Structure Table on a 550 plane Table on a 450 plane
Rotating Axis On Table (A & C - Axis) A-Axis C-Axis A-Axis C-Axis
Tilting Rotation Tilting Rotation
Angle -300 / +1800 3600 -450 / +1800 3600
Working Positioning Horizontal position = 00 Horizontal position = 00
(Angle Spindle Axis / Table) Vertical position = 900 Vertical position = 900
Inclined = -200
Table
Area mm Ø 500 Ø 630
Admissible Load on Table kg 250 500 (750 kg if reducing
feedrates and accelerations)
Rotating Speeds rpm 50 50 40 90
Accuracies
Uncertainty : P Linear Axis X, Y & Z : 4 µm – Rotating Axis A & C : 7.2 sec
Repeatability : Ps Medium Linear Axis X, Y & Z : 2 µm – Rotating Axis A & C : 3.6 sec
Spindle
Rotating Speed rpm 24000
Tool Taper HSK 63A
Power – Torque (S6-40% / S1) kW - Nm 25 / 20 – 40 / 32
Characteristic Speed rpm 6000
Tool Magazine
Pockets Quantity 20
Tool Taper HSK 63A
Tool Dimensions : Length – Diameter – Weight mm - Ø mm - kg 250 – 90 - 8
Coolant
Flow – Pressure l/min – bar 30 – 3
Tank Liters 230
jyoti.co.in
ALTERNATIVES
SPINDLE 16000 rpm 42000 rpm
Rotating Speed rpm 16000 42000
Tool Taper HSK 63A HSK 40E
Power – Torque (S6-40% / S1) kW - Nm 36 / 22 – 98 / 60 12 / 10 – 9 / 6.54
Characteristic Speed rpm 3500 15000
ROTATING (C-AXIS) – PELLETIZED TABLE
Table Area mm Ø 500 Ø 630
Admissible Load on Table kg 250 500
Rotating Speed rpm A - 50, C - 50 A - 40, C - 90
TOOL MAGAZINE
Pockets Quantity 30 40 60 100
Tool Taper HSK 63A HSK 63A HSK 63A HSK 63A
Tool Dimensions : Length – Diameter – Weight mm - Ø mm - kg 250- 80 - 8 250 - 90 - 8 250 - 90 - 8 250 - 90 - 8
OPTIONAL EQUIPMENTS
n Pelletization Device n Micro Spraying Coolant n Coolant Through Spindle 20 or 40 Bar
n Air Blast n Component Probe n Tool Probe
n Oil Extraction System n Graphite Dust Removal System n Pressurization of Measuring Scales
n Coolant Gun n Sigh Glass n Oil Separator
ED. 2017/11
Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021.
JYOTI CNC AUTOMATION LTD.
Gujarat (India) T +91-2827-306100-101 F +91-2827-306141
jyoti.co.in
E info@jyoti.co.in, sales@jyoti.co.in
Download the GET IT ON
App
Note: Specified information are subject to change arising out of continuous product
improvement without notice. The description standard accessories/feature conforms to its
list; not the photo of machine show in the catalogue. Other controller will have different
configuration. Machine images are shown with option.
