TB138 FR

TB153 FR
Hydraulic excavator
TB180 FR
Serial number
¡ TB138FR: 13810003~
¡ TB153FR: 15820004~
¡ TB180FR: 17830004~
Sample numberAL5S001

OPERATOR MANUAL

WARNING
Read and understand these instructions.
If you do not do it, it could cause injuries and
even death.

S
 SECURITY ALERT SYMBOL
This symbol meansAttention! Be alert! It is for your safety.
The message following the symbol contains important information.
about security.
Read and understand the message to avoid personal injury ordeath.

It is the responsibility of the owner or the employee to instruct each worker so that
make appropriate and safe use of all the equipment. Anyone who is going to use
this machine must become familiar with the following sections.

Every operator must know the proper functions of the excavator before
start the machine.

Learn and practice the correct use of the machine controls in an area.
safe and clear before making it work in the workplace.

CAUTION

The incorrect use, inspection, and maintenance of this

machine can cause injuries and even death.
Read and understand this manual before carrying out any
operation, inspection or maintenance on this machine.

Always keep the manual where you can easily access it, preferably inside the machine.
If you lose it or it gets damaged, immediately request a new one from your Takeuchi dealer.
If you transfer the ownership of this machine, make sure to deliver the manual to its new owner.
owner.

Takeuchi supplies machines that comply with local regulations and standards.
country of export. If you have purchased the machine in another country or from a person or company
foreign, it may lack security devices or safety regulations
necessary for its use in your country. If you have any questions about whether your machine
comply with the regulations and regulations of your country, contact a distributor
Takeuchi.

Please note that the content and diagrams of this manual may not match.
exactly with your machine.
It will be the client's responsibility to comply with all relevant laws and regulations, thus
how to follow the manufacturer's instructions regarding operation, inspection and
machine maintenance.

The vast majority of accidents occur as a result of not complying with the rules.
and basic safety precautions. Often, an accident can be avoided by recognizing
foresee potentially dangerous situations. Read and understand all messages
of safety that explain how to avoid these accidents. Do not use the machine until you are
sure to fully understand its operation, inspection, and maintenance.

KEYWORDS
The safety messages that appear in this manual and on the machine's labels
are identified by the words 'DANGER', 'WARNING', and 'CAUTION'. These
keywords mean the following:

DANGER WARNING CAUTION

The word "DANGER" The word The word
indicate a situation "WARNING" indicates "CAUTION" indicates
imminent danger a situation a situation
that, if not avoided, potentially potentially dangerous
may cause a dangerous that, if not that, if not avoided,
seriousinjuryordeath. to avoid oneself could could provoke a
to cause an injury slightormoderateinjury.
grave or death.

IMPORTANT: The word 'IMPORTANT' is used to alert operators and

maintenance personnel about situations that can cause damage to the
machine and its components.

It is impossible to anticipate all the possible circumstances that may involve a risk.
potential. The warnings in this manual or those of the machine cannot cover all the
possible contingencies. Necessary attention must be paid and procedures must be followed
normal safety when working with the machine, as well as ensuring the machine,
operators or other people do not suffer any harm.

EXPLANATIONOFGRAPHICSYMBOLS
The following is an explanation of the symbols used in this manual.
X......... prohibition

/ ....... Blocking

/ Unlock

1
INTRODUCTION

Prologue
This manual describes the operation,
inspectionandmaintenanceofthemachine,thus
like safety instructions that must
torespecteachotherduringtheseoperations.
If I had any questions about the
machine, contact a point
for sale or for repairs of Takeuchi.

Compartmentof Serialnumbers
storage of the manual Check the serial numbers of the
There is a compartment to store this. machine and the engine, and note them down in the
manual in the position shown in the spaces that appear below.
the following diagram.
Machine number:
Cabin

L4A0011

1. After using the manual, place it

in a plastic bag and return to Engine number:
store it in the compartment of
storage of the manual.

Hood

Insert the ignition key and turn it to

counterclockwise
to open the compartment of
manual storage.

2
MACHINE DESCRIPTION

Front,rear,leftand
FRONT PART
right
This manual refers to the front part,
rear, left, and right of the machine
havingtheseatasareferencepoint
of the driver and with the shovel visible at the part
forward.
LEFT RIGHT

Designatedoperations
Use this machine primarily for
the following operations:
Excavate
Digging trenches BACK PART
D5A003S
Excavate lateral trenches
Leveling
Load

■Features
A unique pen system with adjustable deviation
Short tail spin radius
Low height rubber caterpillar
Low engine noise level and low exhaust emissions
Pilot-operated joystick controls
One-touch engine deceleration button
Turning suspension system for easy placement of the bucket
Emergency engine stop/idling system
Upright operator platform for easy access to the compartment
principal

Shootingperiod
When the machine is new, follow the instructions below when using the machine for
the first 100 hours (as indicated on the hour meter).
Using a new machine without breaking it in can cause a rapid deterioration in performance.
the machine and shorten its lifespan.
Heat the engine and hydraulic oil sufficiently.
Avoid heavy loads and rapid operations. Work with a load of approximately 80% of
the maximum load.
Do not start, accelerate, change direction, or stop suddenly unless it is
necessary.

3
4
CONTENTS
Introduction ................................... 2
Description of the machine ............ 3

Security ....................................... 7

Controls .......................................35

Operation ............................67

Transport ...................................101

Maintenance.............................107

Fault localization ..............161

Specifications .........................175

Options .............................201

Index ...........................................237

5
6
 SECURITY
General precautions ..............................8
Precautions during preparation .......12
Precautions during startup ............14
Operating precautions ............. 16
Precautions during the stop .............. 23
Precautions during transport .........24
Maintenance precautions ..............25
Safety Symbols (Labels).......... 32

7
 SECURITY
General precautions

Observe all the rules of Wearing garments and

security personal protective equipment
The operation, inspection and appropriate
maintenance of this machine must
to be carried out solely by
trained and authorized personnel.
All the rules, regulations,
precautions and procedures of
security must be understood and
follow when carrying out any
operation,inspectionormaintenancein
this machine.
Do not carry out any operation, Do not wear loose clothing or any
inspection and maintenance in this accessory that can get caught in
machine under the effects of alcohol, the controls or in the moving parts.
drugs, medication, fatigue or lack of Do not wear greasy garments or
dream. stained with fuel, as
they could catch fire.
Wearing a hard hat, footwear
seguridad,gafasdeseguridad,mascarilla,
gloves, ear protection and
other protective equipment, if the
working conditions advise it accordingly.
Wear appropriate equipment, such as glasses of
security and masks when used
crushers, hammers or compressed air,
etc., since they may skip fragments
metallic or other objects and cause
serious injuries.
Use ear protection
when I worked with the machine. A noise
prolonged high can cause a
partial loss of hearing,
and even the complete loss of capacity
auditory.

8
 SECURITY
General precautions

Having a fire extinguisher and a To use a person

first aid kit signal person or a person in charge of
flags

Knowing where there is a fire extinguisher and a kit

first aid, and knowing how to use them. Know and use the necessary signals
Knowing how to get in touch with a for each job and make sure to know
emergency and first aid team who is responsible for the
assistance. signaling.
All staff must understand
perfectly the signals.
Never remove the equipment from The worker will only respond to the
security signals made by the person
designated, but will obey any
Check that all the protections, stop signal made by anyone
hoods, doors, etc., are found in another person.
your site and well fixed. Repair or replace The person in charge of the signals
the damaged components before must remain standing in one place
use the machine. visible to make the signals.

Knowing how to use it properly

locking lever, the belt of
security and the rest of the teams of
security.
Never disassemble any equipment
security except for its repair.
Keep all safety equipment in
good condition.

9
 SECURITY
General precautions

Lock the safety lever Keep the flames away from the
combustible, líquido hidráulico, aceite, grasa
before leaving the seat of
and antifreeze. The fuel is
operator especially flammable and dangerous.
If these materials are handled
fuels, keep them away
lit cigarettes, the matches,
lighters and other flames or origins
of llamas.
No smoking or allowing the presence of flames
during the machine refueling.
Never remove the fuel cap nor
repost with the engine running or
Before leaving the seat of hot. Do not allow splashes of
operator, raise the locking lever flammable about the components of
security to activate the lock and a hot machine.
stop the engine. If any control is touched Clean up the spilled fuel, oil
accidentally with the lever of u others liquids flammable
blocking down, the machine will move immediately.
suddenly, causing injuries Clean the fuel, oil leaks
graves or death. the hydraulic fluid. Stop the leaks and
¡< TB138FR/TB153FR >:Take into account clean the machine before starting it
that the control of the shovel is not found operation.
blocked, not even when the lever Do not cut or weld pipes that contain
security lockout is located at flammable liquids. Clean thoroughly
the blocking position. Do not touch this with non-flammable solvent before
accidentally control. cut or weld.
Before leaving the seat of the Remove any leftover or residue from the
operator,lowertheworkteamraise machine. Make sure that it does not
the safety locking lever for they store rags with oil or others
activate the lock and stop the engine. flammable materials in the machine.
In addition, make sure to remove the key and Manipulate all solvents and
take it away with you. drychemicalproductsaccordingto
the procedures identified in the
How to prevent fires and risks manufacturers' containers. Work
of explosion in areas with good ventilation.
Never use fuel for cleaning.
Always use a non-solvent.
inflammable.
Store all flammable liquids in
a safe place with good ventilation.

10
 SECURITY
General precautions

The exhaust gases from the engine Be careful not to cut yourself or
they can be deadly to be crushed

Do not use the engine in a closed area Now place your hands, feet or any other
without good ventilation. part of the body between the upper frame and
If there is no good natural ventilation, inferior, or the tread bands, between the
install fans, exhaust pipes of body of the machine and the equipment of
gases or any other device of work, or between a cylinder and a moving piece.
artificial ventilation. The distance of separation of these pieces
it changes when the machine moves and if
someonegetstrapped,theycansufferinjuries
gravesordeath.

Asbestos manipulation Useofoptionalproducts

The inhalation of asbestos has been linked Consult a Takeuchi distributor first
with lung cancer. When handling to install optional couplings.
materials that contain asbestos, take Do not use couplings that have not
the following precautions: authorized by Takeuchi or by a
Never use compressed air for the Takeuchi distributor. If you do it, you can
cleaning. endanger security or affect
Avoid brushing or grinding of the negatively to the functioning of the
materials. machine or to its useful life.
For cleaning, use methods Takeuchi will not be held responsible for
humid or a vacuum team with a no injury, accident or damage in its
high air particle filter products caused by the use of
performance (HEPA). unauthorized couplings.
Wear an authorized respirator if
There is no other way to control the dust. Yes
Never modify the machine
workisdoneindoors,installasystem
ventilation with a filter Unauthorized modifications of this
macromolecular. machines can cause injuries or the
death. Never make modifications not
authorized in no part of this
machine.
11
 SECURITY
Precautions during preparation

Consult the section titled

Know the work area
Operating precautions for
Before starting its operation, knowing get more instructions.
the work area to check the
security.
Check the topography and the condition of the
land of the work area, or the
building structure when working
indoors, and take all the measurements
security measures necessary at the points Always keep the machine
dangerous. clean
Keep in mind and avoid any danger
in obstruction, such as ditches, lines
subterráneas,árboles,acantilados,cables
hanging electricals, or areas at risk
of sliding.

Clean windows, mirrors, and lights to

to ensure good visibility.
Remove any residue of oil, grease,
mud, snow, or ice, to prevent accidents
provoked by sliding.
Remove any loose objects on the
Check with local managers
machine and all the objects that do not
the locations of the gas pipes and
belong to the machine and its
water, as well as electrical cables
equipment.
situated underground. Determine
Remove any remaining dirt,
jointly what specific measures
oil or grease from the engine area to
Precautions must be taken.
prevent fires.
If you work on roads, having in
Clean the area surrounding the seat of the
count on pedestrian safety and
worker, removing any obstacle
vehicles.
potential.
Use a staff member from
signage and/or signs.
Seal off the work area and prohibit it
entry to unauthorized personnel.
If working in areas with water,
check its depth, the solidity of
land and the speed of the current before
before starting the work. Make sure that the
the water depth is less than the
allowed.
12
 SECURITY
Precautions during preparation

Carry out the inspection and

daily maintenance

If the irregularities are not detected or repaired

or damage to the machine, can occur
accidents.
Before starting its operation, take
carried out the prescribed inspections and
make the repairs immediately
after detecting the irregularities.
If a failure occurs that causes the
loss of control of the direction, the
service brakes or the engine, stop the
machine as fast as possible, follow the
stop procedure and parking the
securely machine until it
has repaired the fault.

13
 SECURITY
Precautions during starting

Maintain three points of Clear the area of people first.

contact when getting on and off the to start the machine
machine Do not start the engine until you are sure of
Do not jump to enter or exit the machine. Whatissafe.Beforestarting,check.
Never try to get on or off one or carry out the following.
machine in motion. Take a walk around the machine and
When getting on and off the cabin, open first notify all staff who may be present
completely the door to the position of working on the machine or on the road
lock and check that it does not move. fromthemachine.Donotstartuntileverything
(for machines with a cabin) thestaffhasmovedawayfromthemachine.
Check for any tag of the type
"DO NOT USE" or similar on the door of
the cabin, the controls or on the switch
to start.
Sound the horn to alert everyone.
the people of the area.

Start the engine from the

operator seat
Always face the system
of access and maintain three points of Adjust, set and lock the seat of the
contact with the support points operator.
while getting on and off the machine.
Keep the support points clean and
the platform.
Never use the locking lever or the
control levers as points of
support.

Fasten your seatbelt.

Check that the device
parking is activated and place
all controls in neutral.
Check that the locking lever is
find in the blocking position.
Clear the area of people.
Start and run the engine
only from the operator's seat.
Never try to start the engine by
the terminals of the starter motor.

14
 SECURITY
Precautions during startup

Jump start with jumper cables In winter

Use jumper cables only with the method Be careful on slippery paths or
recommended. The inappropriate use of the frozen grounds and steps, stairs
bridge cables can cause the and grips.
battery explosion or a movement With a lot of cold, do not touch the pieces
unexpected from the machine. metallics of the machine with the skin
Check the section titled 'If the battery' naked, since the skin can freeze
it is fully downloaded" to obtain with the metal and cause injuries.
more instructions. Do not use ether or starting liquids in
thisengine.Thesestartingaids
they can cause explosions and injuries
graves or death.
Heat the engine oil and the liquid
After starting the engine
hydraulic before starting the
After starting the engine, carry out functioning.
the following operations y
checks in a safe place, without
people or obstacles in the area. If detected
any malfunction, follow the procedure of
power cut and report the breakdown.
Heat the engine oil and the liquid
hydraulic.
Observe all the indicators or
warning instruments for
check if they work correctly.
Look for unusual noises.
Check the speed control of the
motor.
Activate all controls to
make sure that the operation is
the appropriate.

15
 SECURITY
Operational precautions

To have good visibility Check the security in the

surrounding area before the
If working in dark places, turn on
start
the machine lights and the headlights, and/or
add extra stationary lighting if
unnecessary.
If visibility is not good due to
extreme weather conditions
(fog, snow, or rain), stop the
operation of the machine and wait
until the conditions improve.

Know the limitations of the machine.

Do not allow the presence of Use a person for signaling
passengers on the machine when space is reduced or not available
good visibility.
Never let anyone into the radius
of turn or on the machine's route.
Signal your intention to move
honking the horn.
There are blind spots in the rear of
the machine.
If necessary, rotate the cabin first.
to reverse to check
that the area is safe and clear.
Do not allow anyone to go up to any
part of the machine at no time
during their movement.
Do not allow anyone to be in
no part of the machine during its
functioning.

16
 SECURITY
Operating precautions

Check the position of the When a load greater than

value established in the 2nd circuit
bottom frame (bands of
speed (high speed), the speed
bearing) before Itwillautomaticallydecreaseto1st.
to move speed (low speed). When the
if the load is less, the speed will increase
returning to the 2nd speed (speed
high). Special attention must be paid,
since the speed of travel
changes automatically.

Before operating the travel levers,

check that the shovel is in the
front part of the operator's seat.
BE AWARE that if the paddle is
find at the back of the seat of E4A040

operator, the travel levers

they will operate in the opposite direction. Avoid crossing obstacles whenever possible
possible. If it cannot be avoided, maintain
the coupling of the hoe near the ground
Safety during the and move slowly. Never cross
obstacles if they can tilt
displacement
considerably the machine (up to a
angle of 10° or greater.
On uneven ground, to move to
reduce speed and avoid accelerations,
sudden stops or changes in direction.
When taking the machine on the road, know
and use the signaling devices
adequate. Use a escort for
roaddisplacementwhenever
it is necessary.
Move with the shovel raised,
shovel coupling folded so and
as shown in the diagram, and the
elevated scoop between 30 and 40 cm (12 and
16 inches above the ground.
Do not reverse the turn during the
displacement. If it needs to be activated the
hoe coupling during the
displacement, doing it at speeds
low enough to have the
control at all times.
17
 SECURITY
Operating precautions

Precautions for the

displacement on slopes
In case of movement on slopes
or at a cost, ensure that the machine does not
do not slide.
Never exceed the capacity for stability
from the machine (max. - 30°, angle of
lateral inclination - 15°). Take into account
Do not change the addresses or pass
also that when the conditions of
lateral steps. Go back first
work is not good, the ability to
to a flat surface and change of
the stability of the machine is even lower.
address the machine.

Special attention when working

about snow or ice
If displacements are made on
snow or frozen surfaces, maintain
a low speed and avoid accelerations,
sudden stops or changes in direction.
Remember that there may be shoulders,
fences, etc., buried under the snow.
Lower the shovel when parking on surfaces
a little uncertain.

In movements on slopes or
slopes, lower the bucket to a height of
between 20 and 30 cm (8 and 12 inches) above
to the ground. In case of emergency, go down
the bucket to the ground and stop the machine.
In movements on inclines or
slopes, to move slowly in
first (low speed).
Do not go down slopes in reverse.
On grass, dry leaves, metal
wet or frozen surfaces, the
machine can skate sideways
evenongentleslopes.
Makesurethatthemachineisnever
to the side with respect to the slope.
18
 SECURITY
Operating precautions

Ensure the safety of the Always get in touch with the

nearest electrical installation and
conductor before loading
jointly determine the
trucks precautions that must be taken.
Consider all lines as of
nutrition and always treat them as
active, even if it is believed or thought
that a line can be disabled or
that is grounded.
Using a person to signal the
approach from any part of the
machine or from the load to the electrical line.
Indicate to all ground staff to
Do not load a truck unless the move away from the machine and the load.
conductor be safe. If the machine must come into contact with
Never rotate or place the bucket on an electric power supply
people or truck cabins. active, never leave the seat of
Load the truck from the back. operator. Do not allow anyone to
bring close or touch the machine.

Maintain a distance of
security to the lines of
electric feed

Pay special attention to the lines of

buried high voltage power supply.

Never approach the lines of

electric feeding with no part of
the machine and its load unless it is
comply with local safety regulations and
nationals in this regard. It may occur
an electrocution and death due to a
voltaic arc, when touched or even being near
of a machine in contact with or next to
an electric power supply.
Maintain the maximum possible distance
from the power lines and never
violate the minimum distance.
19
 SECURITY
Operating precautions

Check if the conditions of The ground is not firm due to the rain.
to explosions.
work is dangerous
The ground is unstable next to sinkholes.
and deep ditches.

Operation on slopes
it is dangerous
When working on slopes or inclines,
the reversal of the turn or the operation of the
Never cross over a high mound. It could work team can cause the
there'sasinkholeinthegroundbehindhim. the machine loses stability and tips over.Avoid
Do not work in places where they can the operation on slopes always
that it may be possible.
there are rock falls.

Keep the machine as far away as possible Uneven work area.

possible from the edge of an excavation.
Prevent the machine from getting stuck in
a sinkhole.

Always avoid the rocking of the bucket

load in a downward direction. This
It would reduce the stability of the machine.
Do not approach unstable surfaces
(cliffs, road margins,
deep ditches, etc.). The ground could
fail due to the weight of the machine,
causing its overturn.

20
 SECURITY
Operational precautions

Never turn (sway) towards the The excavators are not

sides with excessive loads designed to lift loads

The machine could tip over more easily in The machine is specifically designed
the lateral direction that in the direction for excavation work and does not have
longitudinal. security devices for
functioning as a crane. Intensify the
Do not reverse the lateral turn with excessive weight
at the front. precautions if using the excavator for
Specifically, do not do it on slopes. lift loads.
The front is heavier in the Never lift excessive loads. A
machines equipped with crushers, overload can cause the
crushers or telescopic arms that in tipping machine, causing injuries
the machines equipped with the graves or death.
standard buckets. Do not use these All nominal capabilities of
side-forming machines, especially charges are based on a position of
with the excavation arm (boom) in theleveledmachineandonasurface
sense of the slope. firm. For a secure job with the
loads, the user must take into account
all the particular conditions of
work, like a soft ground or
uneven, lateral loads, loads
Observe the space of the pen
dynamics, dangerous conditions,
staff experience, etc. The operator
and the rest of the staff must be
familiarized with the operator's manual
supplied by the manufacturer before
use this machine. The rules for a
safe use of the equipment must remain
adhered to the machine at all times.
A failure in the connection of the bucket or of the
slings can occur if the chains
When working under bridges, in tunnels, near or the slings are more coupled,
of electric lines or in indoor spaces, causing serious injuries or death.
do not hit with the pen or the arm Do not try to remove the wedges from the floor
against the superior objects. whileusingthemachineasacrane.The
loads on the machine with this use are
they do not know.
21
 SECURITY
Operating precautions

Never allow there to be people above or Precautions during the

under heavy loads, or even
towed
in the maneuvering area.

Danger of flying objects

This machine is not equipped with
special protections to protect the
flying objects operator. Do not use the N0A006
machine in places where there is an operator
can be struck by flying objects. When towing, if you choose the metal cable
wrong,doesnotconductagoodinspection
or does not carry out the towing operation of the
proper form can provoke
accidents, causing serious injuries
or death.
If the metal cable comes loose or breaks,
it can be very dangerous. To use the
suitable metal cable for strength
trailer needed.
Do not use a metal cable that is
deformed, twisted or damaged in any way
way.
Do not apply heavy loads suddenly to the
metal cable.
Use protective gloves when
manipulate the metal cable.
Make sure there is an operator both
it is the machine that tows as in the
towed.
No towing on slopes.
Do not allow anyone to approach the cable
metallic while towing.

22
 SECURITY
Precautions during the stop

Lowerthebucketandtheshoveltotheground.
Park safely
2. Raise the locking lever of
security to activate the lock.
3. Stop the engine and remove the key.
4. Close the cabin and the cover.

E3A4901

Park the machine on a

firm and level surface, and apply the
parking device.

If you have to park on a slope or

inclination, block the machine with
security to prevent any
movement.
When parking on streets, use barriers,
warning signs, lights, etc., of
so that the machine can be seen with
ease at night and thus avoid a collision
with other vehicles.

Before leaving the machine, do the

next:
23
 SECURITY
Precautions during transportation

Safe loading and unloading of the Raise the machine in shape

machine safe
Know and use crane signals
adequate.
Inspect the lifting equipment
Fix the suspension coupling
dailyincasetherearedamagedparts
Ramp or if pieces are missing.
Top For the lifting, use a cable with the
sufficient force in relation to weight
15° less from the machine.
Distance between ramps E4F001S
Do not lift with the machine in one position
The machine can tip over or fall during the different from that described in the following
load or unload. Take the following procedure. Doing it would be dangerous already
precautions: thatthemachinecouldloseitsbalance.
Select a firm surface and Consult the section titled 'Elevation'
leveled, and keep the distance from the machine" to obtain more
sufficient to the margins of the roadway. instructions.
Use loading ramps of the size and Do not raise the machine with the(s)
adequate resistance. Maintain the operator(s) in it.
pending the loading ramps at less Slowly raise so that the machine
of 15 degrees. do not lean.
Secure the ramps to the base of the trailer. Clear the area of people during the
Keep the base of the trailer and the elevation. Do not move the machine over the
oil-free loading ramps, mud, heads of the people.
ice, snow or any other material that
can make them sliding. Clean the
tread bands.
Block the transportation vehicle to
Safe transport of the machine
don't move.
Use a person to signal the load. To know and follow the rules of
and download from the machine, and move security, the traffic code and the
slowly in first (low speed). traffic laws for carrying out transportation
Never change direction on the ramp. of the machine.
Do not reverse the turn on the ramps. Take into account the length, the width,
the machine could tip over. the height and weight of the trailer with the
By reversing the turn at the base of the trailer, loaded machine to determine the
do it slowly, as the base can best route.
be unstable.
Activate the reverse investment lock after
the load.
Block both tread bands and
fix the machine to the trailer base
with load straps.

24
 SECURITY
Maintenance precautions

Place a label 'NO Explosion-proof lighting

USE
Serious injuries could occur if one
unauthorized person starts the engine or
touch the controls during the tasks of
inspection or maintenance.
Stop the engine and remove the key first
to carry out maintenance tasks.
Place a label 'DO NOT USE' on
the starter motor switch or the
control lever. Useanti-lightingandelectricaldevices
explosives when I inspect the
fuel, oil, coolant, liquid of
Use the tools the battery, etc. If the lighting is not anti-
suitable explosive, breakages could occur, the
substance could ignite, causing
serious injuries and even death.

Prevent unauthorized personnel access.

authorized in the work area

Do not use damaged or low-quality tools.

performance or tools that have been
designed for other purposes. To use
appropriate tools and have them on hand.

Replace the safety parts

periodically important Prevent access of unauthorized personnel
in the work area They can leave
Replace the fuel hoses of
shavings and other remains of the
periodic form. Over time, the
machine parts when grinding, welding or
fuel hoses get damaged,
use the hammer.
eventhoughtheymayseemtobeingoodcondition.
Replace the safety parts
important as soon as it is detected a
irregularity, even if it is before the
planned substitution moment.
Consult the section titled "Parts"
"importantes" to learn more details.

25
 SECURITY
Maintenance precautions

Prepare the workspace Stop the engine before performing

maintenance tasks
Find a solid work area and
leveled. Make sure the light is Avoid lubrication and adjustments
suitable and, if it is an interior area, that mechanics while the machine is in
it should also be the ventilation. movement or when the engine is on
Remove the obstacles and objects it works even if the machine is found
dangerous.Eliminatetheslidingareas. parked.
If you must carry out with the engine on
march, always in teams of two
people, One in the operator's seat
and the other performing said operations
in the machine.
When carrying out maintenance tasks,
make sure to keep the body and the
clothing away from moving parts.

Always clean the machine Stay away from the pieces

mobiles

Clean the machine before performing the

maintenance tasks. Stay away from all the pieces
Stop the engine and cover the parts mobile or rotating. If it gets tangled or is
electric shocks while cleaning the machine. The hook could suffer injuries from
contactofwaterwithmetalpieces gravity and even death.
can cause short circuits or breakdowns. Keep your hands, clothes, and the
Do not use water or steam to clean the tools away from the fan
battery, sensors, connectors or the area rotating and the fan belts.
of the operator's seat.

26
 SECURITY
Maintenance precautions

Securely block the Fix the cover or the hood of the

machine or any component motor when it is open
that can fall Make sure to secure the cover or the hood of the
motor when opening it. Do not open the cover or hood
of the engine on slopes or when the wind
be very strong.

Precautions when tilting the

platform

Before carrying out the tasks of Raise or lower the platform while
maintenance or repair under the the engine is running can cause
machine,putalltheworkequipment the sliding of the machine or injuries
on the ground or in the lowest position of gravity, even death. Lower the
possible. work team down to the ground and stop
Securely block the bands of the engine before raising or lowering the
bearing. platform.
If you have to work under the equipment or When the ground is sloped, hold it
from the elevated machine, always use firmly with the stop to prevent that
wooden blocks, cats or others falls.
rigid and stable supports. Do not place yourself
never under the equipment or the machine if
they are not well secured. This procedure
it is especially important when Place the heavy objects in
work with hydraulic cylinders. a stable position

Securely block the

teamwork
To avoid unexpected movements,
securely lock the work equipment
when repairing or replacing the cutting edges or the
bucket teeth.
When extracting or placing the coupling of
place it in a stable position,
in a way that it does not tip over.

27
 SECURITY
Maintenance Precautions

Repost with caution Manipulation of the hoses

Fuel, oil, or liquid leaks
hydraulic systems can cause fires.
Do not twist, bend, or strike the hoses.
Never use hoses, tubes or
twisted,bentorcrackedducts.
They could burst.
Tighten the loose connections again.

No smoking or allowing the presence of flames

during the refueling of the machine. Be careful with the
Never remove the fuel cap or hot components and
repost with the engine running or pressurized
hot. Do not allow splashes of
combustible on the components of
a hot machine.
Keep control of the nozzle
fuel filling when filling the
deposit.
Do not fill the fuel tank until
the bumps. Leave space for the
expansion.
Clean up the spilled fuel
immediately. Stop the engine and allow it to cool down
Tighten the lid firmly from the machine before carrying out the
flammable. If the lid is lost inspection and maintenance tasks.
flammable, only replace it with The engine, muffler, radiator, pipes
a cover approved by the manufacturer hydraulics, sliding parts and many
The use of a lid does not other parts of the machine remain
approved without adequate ventilation hot when the engine is stopped. If they are touched
it could cause the pressurization of those pieces can be produced
deposit burns.
Never use fuel for cleaning. The engine coolant, the oil and the
Use the correct fuel grade hydraulicfluidalsoremainshot
for the operating station. and under high pressures.
Be careful when loosening the caps and
stoppers. Work on the machine below
these conditions can cause
burns and splash injuries
of hot oil.

28
 SECURITY
Maintenance precautions

Be careful with the systems Release all the pressure before

hot cooling work on the hydraulic system
Oilmayleakifthecapshavebeenremovedor
thefilters,orifthetubeshavebeendisconnected
before deliberating the pressure of the hydraulic system.
Gradually press the download button.
ofairtoreleasethepressurefromthetank.
Move all the pedals and levers of
control several times in all directions
to relieve the pressure of the assembly
work team circuits. (If it is
Do not remove the radiator cap or the plugs equipped with a battery
purgewhentherefrigerantishot. When extracting plugs or screws or when
Stop the engine, let the engine and the disconnect the hoses, stay
radiator cools down and loosen the cap of the to one side and loosen slowly to release
radiator or the purge plugs slowly. gradually the internal pressure before
to extract them.

Be careful with liquids

under pressure Accumulator manipulation
The pressure of the hydraulic circuit can be
to maintain for a long time once
that the engine has stopped.
Release all the pressure before working
in the hydraulic system.

N0A0051

The accumulator uses high nitrogen gas.

pressure and incorrect handling of the
it could cause personal injuries
from gravity due to an explosion. It
they must observe the following points with
The hydraulic fluid under pressure can
great attention:
penetrate the skin or the eyes and cause
injuries, blindness, or death. The escape Do not disassemble.
of the liquid through a small opening can Do not bring it closer or throw it into the fire.
resulting practically invisible. Use Do not drill, weld, or melt.
protective glasses, protective gloves and Do not subject it to impacts, such as blows or
a piece of cardboard or wood for rollovers.
find possible leaks. At the moment when it is necessary to
Ifthisliquidisinjectedintotheskin,itshould remove it, it will be necessary to release the gas
a doctor will withdraw it in a few hours content. Get in touch with a
familiar with this type of injuries. point of sale or repair of Takeuchi.

29
 SECURITY
Maintenance precautions

Becarefulwithlowfats welding. First of all, disconnect the

negative (-) cable of the battery. Upon returning to
pressure<TB138FR/TB153FR>
connect the battery, connect the cable
negative (–) of the battery in last place.

Avoid the dangers of the battery

Batteries contain sulfuric acid,
whatcandamagetheeyesorskiniftheyenter
in contact.
E3A6201
If the acid comes into contact with the
The tread adjuster eyes, clean them immediately with
contains highly pressurized fat. If the clean water and receive medical attention
tension is adjusted without following the next as soon as possible.
procedure, the discharge valve of the If the acid is ingested accidentally, drink
fat could be ejected, causing large quantities of water or milk and
injuries. calladoctorurgently.
Do not loosen the grease coupler. If the acid comes into contact with the skin
Loosen the grease discharge valve or the clothes, clean immediately with
slowly. clean water.
Do not place your face, arms, legs, Use protective glasses and gloves to
neither the body in front of the valve work with batteries.
fat download. Batteries generate flammable gases
If no fat is expelled when loosening the valve and explosives. Keep them away from the
of fat removal, there is a electric arcs, sparks, flames or
problem. Get in touch with him lit cigarettes.
nearest point of sale or repair Use a flashlight to check the
to carry out the repair. NO battery electrolyte level.
dismantling would be very dangerous. Stop the engine and turn off the equipment
electric to perform the inspection or
manipulate the battery.
Do not short-circuit the battery terminals.
Disconnect the battery with metallic elements.
Always disconnect the negative cable first.
(-) from the battery when disconnecting the cables
from the battery. Always connect the cable
negative (–) of the battery last
when connecting the battery cables.
Loose battery terminals can
spark sparks. Make sure to tighten
good terminals.
Make sure that the caps of the
the vents are in good condition
Disconnect the battery before working on tight.
the electrical system or perform any
30
 SECURITY
Maintenance precautions

Do not charge the battery or start the engine Post-checks after the
through a bridge if the battery is
maintenance
frozen. Heat to 15°C (60°F) or the
battery could explode. Gradually increase the speed of
Do not use the battery when the level of engine from a low idle to the
liquid is below the limit maximum speed and check that it is not
inferior. By doing so, it would accelerate the there is no oil or water leak in
deterioration of the internal parts of the the repaired parts.
battery and the lifespan would be shortened Move the controls and check that the
same, possibly causing breaks as well machine works correctly.
(or an explosion).
Do not fill the battery above the level
superior. By doing so, it could cause the
leak of liquid, contact, and injury of
the skin or the corrosion of some parts.

A service technician of Waste disposal

Takeuchi will seal the cracks.
other damages
Request a service technician from Takeuchi
take care of any problem
related to detected welds.
If it is not feasible, make sure that the
welding is carried out by a qualified person
in a properly equipped place.

Use funnels to pour liquids

from the machine in containers. The
Vibrations to which we improper disposal of the
find the worker subject liquid waste destroys the environment
environment.
According to the results obtained from the Follow the prescribed regulations to the
tests carried out to determine the time to eliminate the oil waste,
vibrations that the machine transmits to fuel, engine coolant
worker, the upper extremities are refrigerante, disolventes, filtros, baterías
subject to vibrations below 2.5 m (8.2 and other harmful substances.
feet per second2while the seated part
thebodyissubjectedtolowervibrations
0.5 m (1.64 feet) /sec2.

31
 SECURITY
Safety Symbols (Labels)

The following safety symbols (labels) have been placed on the machine in the
designated areas. Their intention is to ensure the safety of themselves and those who work.
with you. Observe this manual and walk around the machine to learn about the
content and location of these safety symbols. Review these symbols and the
maintenance instructions of this manual with the machine operators.

Keep the symbols legible. If they are damaged, get more at their point of
sale or repair.

32
 SECURITY
Safety symbols (Labels)

No.08810-31556 5. No. 05793-00011

Warning Safety distance
Read and understand this manual Do not approach or stay close to the
before carrying out working area of the machine.
any operation
inspection or maintenance
on this machine.
08810-31556

2. No. 08810-31557 05793-00011

Danger of falling from a window.

Once the window is raised, ensure that 6. No.05793-00049
that stays well locked with the Safety distance
security fasteners. Risk of resulting
hit by a
device of the
machine.
Stay away from the
08810-31557
machine during its
operation.
3. No05793-00045 05793-00049

Danger when raising or lowering the window

When opening or closing the front window, it
about the head. Be careful not to 7. No. 03993-58190
hit his head on the window.

05793-00045

4. No.05793-00052 <TB138FR / TB153FR>

Danger of a cap being shot out of
tread adjuster
Read the manual before adjusting the band.
bearing for manipulation
safe and appropriate.

05793-00052

33
 SECURITY
Safety symbols (Labels)

8. No. 03593-65323 13. No. 03393-75840 16. No. 03393-75660

Diesel fuel

14. No. 03393-75850

17. No. 03593-06700
Hydraulic oil

9. No.03793-54200

15. No.05693-54310
18. No.08810-31549
Alignment point

19. No.03993-00500
Elevation position

10. No. 03393-64200

20. Noise outside the cabin / for the EU

This value indicates the level of external noise to the machine and
11.No.03393-75810 refers to the noises perceived by people who are
they are found in the surrounding area of the work zone.

< TB138FR > < TB153FR >

No. 03793-37027 No. 03393-41031 No. 05693-49035

12. No. 03993-55820

34
 CONTROLS
Names of the components ..................36
Names of the components
< TB138FR / TB153FR > ......................... 37
Names of the components
< TB180FR > ...........................................38
Doors and covers ....................................39
Seat and seatbelt ...............44
Group of instruments .............................46
Switches ..............................................48
Levers and pedal ........................................53
Accessories .................................................56

35
 CONTROLS
Names of the components

Upper structure Lower frame Work team

Cabin Caterpillar belt 11. Bucket
2. Seat Pinion of 12. Bucket cylinder
Engine hood transmission 13. Arm
4. Deposit of 8. Belt roller 14. Arm cylinder
combustible of rolling 15. Feather
5. Hydraulic deposit 9. Roller of 16. Cylinder of the pen
conveyor 17. Pen support
10. Travel motor 18. Deflection cylinder
Right connecting arm
20. Hydraulic lines
auxiliaries
21. Spade
22. Blade cylinder

36
 CONTROLS
Names of the components < TB138FR / TB153FR >

1. Group of instruments 11. Right control lever

2. Start switch 12. Travel levers
3. Light switch 13. Switches of the first system
Horn button auxiliary hydraulic
5. Travel speed switch 14. Spade lever
6. Windshield wiper switch 15. Diverter pedal
(Cabin) 16. Deceleration Button
7. Safety lock lever 17. Heater and system control panel
8. Interference switch of AC
coupling lighter
9. Throttle lever 19. Overload warning switch
10. Left control lever (optional)

37
 CONTROLS
Names of components < TB180FR >

Instrument group 17. Heater control panel and

2. Starter switch AC system
3. Light switch 18. Automatic deceleration button
4. Horn button 19. Lighter
5. Travel speed switch Warning switch of
Windshield wiper switch overload (optional)
7. Safety lock lever 21. Selector button (2oo 4o system
Interference switch of the (optional) assistant
coupling 22. Switch of the second/fourth
9. Accelerator controller auxiliary hydraulic system (optional)
10. Left control lever 23. Operation indicator light
11. Right control lever of the second hydraulic system
12. Travel levers optional assistant
13. Switches of the first system 24. Button of the third hydraulic system
auxiliary hydraulic optional helper
14. Paddle lever 25. Switch of the third system
15. Deviation pedal auxiliary hydraulic (optional)
16. Deceleration button 26. Third warning light
auxiliary hydraulic system (optional)

38
 CONTROLS
Doors and covers

Open and close

Starter key
2 1

C4C001
E4B003
Insert and turn the ignition key.
Theignitionkeyisnotusedsolely Opening
to start and stop the engine, but Pull the button (1) towards you and open the
it is also used to block and door.
unlock the following items: To open the door from the inside of the
Cabin door cabin, push the lever (2) towards
Fuel filler cap forward.
Back cover Open the door completely and press it
Toolbox against the cabin to block it.
Storage compartment of the
Close
manual (hood)
< TB138FR >

Cabin door

WARNING
3
When assembling or disassembling the cabin, in
F4B002
first place, open the door all the way
and check that it does not move. Pull the lever (3) towards you.
< TB153FR / TB180FR >
Open the door completely and push it.
against the closure of the back part of the
4
door to lock it. Always close the
door when installing/removing the cabin and
when the machine is being used.
3

C4C002

Push the release lever (3) towards

forwardorlowerthereleaselever(4).
Close the door.

39
 CONTROLS
Doors and covers

Front window 3 3

WARNING
Grab the handles firmly with
both hands when opening or closing the
front window. If it slips, 1
It could catch his head or his hands. G5B003

When opening or closing the front window, 6. Raise and slide the front window
The head is coming closer. Be careful.
toward the back until it is left
to avoid hitting one's head with the insured.
window. When the window frame enters
If the front window opens, contact against the limit, the latch of
make sure to block it in a the lock is inserted into the hole to
positionwiththelockingpinofthe prevent the front window from falling.
right side. The window can be 7. Turn the lock pin button (1)
fall if not blocked. downward.
Opening Closure

WARNING

3 3 When closing the front window, lower the

1 slowly open the window to avoid hitting it
2 2 head. Lower the window sharply
it can cause injuries or damage the
front window.
G5B002

1. Park on a flat surface and

stop the engine. 3 3
2.Adjustthelockingleverof
safety in the locking position.
3. Turn the lock button (1)
upwards.
4. Grab the left and right handles (2)
and press the button (3) with the thumb to 1
free the front window. G5B004

Pull the front window towards you 1. Slide the lock pin (2) towards
and raise it at the same time. the interior to unlock the window
forward.
2. Grab the left and right handles (2)
and press the button (3) with the thumb to
free the front window.

40
 CONTROLS
Doors and covers

3. Pull down the front window < TB138FR >

and, at the same time, slide it towards
go ahead and lower it slowly.

3 3

2 2
< TB153FR / TB180FR >
G5B005
4 4
Lowerthefrontwindowcompletely
and then withdraw their thumbs from the
bolts (3). 5 5
5. Push the handles (2) forward and
secure the front window.
6 6 C4C006

3. Hold the glass firmly, place the

lower front window in the guides (5)
Lower front window from the back and then,
place it on the supports (6) and tighten it
Dismantling in that position.

Sidebar

1. Open the front window and hide it in

the ceiling.
2. Grab the pieces with your fingers that
protrude (4) to the right and left and
slowly raise the front window N0B023

inferior to extract it. Take the lock (7), unlock it and open
the side window.
2. To close the sidebar, close it
until a snap is heard.

41
 CONTROLS
Doors and covers

Toolbox Back cover

< TB138FR >
CAUTION
When opening the rear cover, do so with
firmness until reaching the position of
block.
When opening or closing the rear cover,
try to keep your hands away
and other parts of the body so that not
get trapped.

< TB153FR / TB180FR >

Opening
Open and close 1. Insert the ignition key and turn it on
Insert and turn the ignition key in the the direction of the clock hands for
counterclockwise unlock the rear cover (1).
(clockwise) for 2. Fully open the back cover
unlock (block). up to the limit.
(this closes automatically)
3. Check that the rear cover (1) is
secured in place.
The hood release latch of the
motor (3) is located behind the
back cover (1).

Closure
Raise the strap (2) to unfasten
the back cover (1).
2. Close the back cover (1) and press it.
untilasnapisheardinthepart
front

42
 CONTROLS
Doors and covers

Clean up the spilled fuel

Engine hood
immediately.
Do not fill the fuel tank
WARNING to the brim. Leave space for the
Before opening the car hood, expansion.
make sure to stop the engine. If the Tighten the filling cap firmly
hands or tools enter into of fuel.
contact with the fan or the belt of
fan while the engine is on < TB138FR >
march could be cut off.

< TB153FR / TB180FR >

Opening
1. Open the right rear cover and pull.
of the unlock button (3).
Consult "Back cover".
2. Raise the engine hood (1) completely.

Closure
Close the engine hood and press it
untilasnapisheardinthepart Opening
forward. 1. Open the key cover, insert the key
and turn it counterclockwise
clock hands to open the cover of the
flammable.
2. Turn the fuel cap in the direction
Fuel filler cap counterclockwise and remove it.

WARNING Closure
1. Put the fuel cap in its place
No smoking or allowing the existence of and turn it in the direction of the clock hands
open llamas during refueling nor watch
near the place where they are held 2. Turn the key counterclockwise.
refueling operations. clock hands to close the lid of the
Refuel in a well area. combustible and extract the key.
ventilated and with the engine off.

43
 CONTROLS
Seat and seatbelt

B)Shiftadjustmenttowards
Seat
forward or backward
Pullthelever(2)andslidetheseat
WARNING backwardorforwardtotakeitto
Adjust, fix, and lock the seat of the theoptimalpositiontooperatethemachine.
worker. 2.Releasethelever(2)inthedesiredposition
andtheseatwil lockinthatposition.
Adjustment run: 15 steps, 150 mm (5.9

Adjustment of the backrest angle

WARNING (C) Weight adjustment

1. Turn the knob (3) until the indicator
Do not place the backrest in its position show the weight of the operator.
morereclinedandslidetheseattowards Any value can be configured to
back at the same time. By doing so, it intervals of 10 kg (22 pounds), between 50 and
I could break the window glass 130 kg (between 110 and 287 pounds).
back,sufferinginjuries. Seat height adjustment
Try not to allow the strength of Upwards
dock suddenly launched the support Lift the seat up to the first or the
forward. second blocking position.
Downwards
Lift the torso, sit firmly on First of all, raise the seat to the
the seat. highestposition,thentheseat
2. Pulling the lever (1) can use the It can be lowered to the lower position.
pressure of the seat springs against Headrest adjustment (optional)
his/her back to adjust the angle of The position of the headrest can be
reclining of the seat. Release the lever adjustintheverticalandfrontdirections
(1) at the desired angle and the seat is rear.
will block in that position.

44
 CONTROLS
Seat and seatbelt

1. To adjust the vertical direction, grab

Seatbelt
the headrest with both hands and
upload it or download it.
2.To adjust the front/rear direction, CAUTION
grab the headrest with both hands Always fasten the seatbelt
hands and move it forward or to firmly before starting the engine.
back.
Fasten the seatbelt
Adjust the seat to the optimal position
to operate the machine, lift the torso
and sit firmly in the seat.
2. Pull the seatbelt until
obtain the desired length.

B E4B023

3.Makesurethattheseatbeltisnottwisted
And then enter the license plate of the
tongue(A)inthebuckle(B)ofthebelt
safetyuntilasnapisheard
whichindicatesthatithasbeenblocked.

Unbuckle the seatbelt

E4B024

1. To unbuckle the seatbelt, it is enough

by pressing the button (C) located on the
buckle.
The seatbelt is hidden
automatically.

45
 CONTROLS
Group of instruments

3. Temperature warning light

Warning lights
of the refrigerant
IMPORTANT: If a warning light This light blinks and sounds
blink and an alarm sounds, stop analarmifthetemperature
all operations immediately and of the coolant liquid of the
inspect and perform maintenance C4B012 the motor increases in form
of the right piece. abnormal with the engine running.
Consult page 169 'Location of'
breakdowns. 4. Warning light for charging
battery
This light blinks and makes a sound
Engine emergency light
This light flickers and makes a sound an alarm if it appears a
an alarm if the pressure of problem in the system of
C4B030
engineoilorthelevelof load with the motor on
G4B009
coolant of the operation.
radiators descend, or if the temperature of
coolant increases in a way 5. Air filter warning light
This light blinks and makes a sound
abnormal with the engine running.
After approximately 5 seconds, an alarm if the air filter
the engine stops or passes automatically is blocked with the engine
at a slow pace. G4B010 in operation.

2. Warning light for pressure

motor_oil/coolant_level
This light blinks and makes a sound
an alarm if the pressure of
lubricating oil or the level
L3B036
of the cooling liquid of the
radiators descend abnormally with
the engine in operation.
46
 CONTROLS
Group of instruments

Indicators Meters
6. Light of the heaters 9. Hour meter
Thislightturnsoffwhenit Show the total time of
has completed the functioningoftheenginein
engine preheating. hours.
C4B013 G4B012 The digit situated furthest to the
rightindicatesatenthofanhour
7. Speed travel light (6 minutes).
Thislightturnsonwhen Adjust the inspection intervals and
the speed of travel is maintenanceaccordingtothetimethat
adjust to 2nd gear appears on the hourly meter.
C4B014
(high speed).
10. Water temperature indicator
This indicator shows the
8. Deceleration light water temperature of the
This light turns on engine coolant.
when pressing the button of G4B013 The needle should be
deceleration, descends located in the green interval during the
G4B011
the motor speed. machine operation.
The red interval indicates overheating.

11. Fuel indicator

This indicator shows the
amount of fuel
What is in the storage.
G4B014 Make sure to fill out the
deposit before it runs out
combustible.

47
 CONTROLS
Switches

Start switch Battery switch

IMPORTANT: Never put this
switch in OFF (O) while the motor
is in progress. If it does, the system
electrical could be damaged.

IMPORTANT: Do not change repeatedly

thepositionofthekeyfromOFFtoONandfromON
aOFFinashortperiodoftime.This
Itcouldcauseafailureintheengine.

PREHEAT .. Position to preheat the Open the rear cover.

motor.
OFF ........... Position to stop the engine OFF (O) .... Turn off the electrical circuit.
to insert or extract the key. Make sure that this
ON ............. Position in which the engine is theswitchisinOFF
find in operation. (O) when it is stored the
In this position, everything the machine for a long period
electrical equipment is in time, or when executing the
find in operation. system maintenance
START ....... Position to start the electric
motor. When it is released the ON (I)...... Connect the electrical system.
key, the switch returns Check that this switch
automatically to the position it is located in ON (I) before
ON. to start the engine.

Supplement: By placing this switch in

OFF (O), all circuits will be turned off
electrical and the memory of the will disappear
radio tuning buttons
predetermined.

48
 CONTROLS
Switches

performance,forexample,whenthelevers
Horn button
Functioning and journey are at point
dead.

Deceleration button
automatic < TB180FR >

Press the button located on the lever of

press right to honk the horn.

Deceleration button
PressingthisbuttontotheONpositionwil make
WARNING Letthelightshineandletthefunctionactivate
deceleration. The use of the button of
Adjust the control levers and of deceleration will not be possible in these
deadpointtravelbeforeuse moments.Afterabout4secondswith
the deceleration button. The speed thecontrolleversinthepointposition
machine drive dead, the speed of the engine will decrease
it will change drastically if the automaticallyuntillowtemperaturemode
switch with the gears engaged. to reduce fuel consumption. The
displacement of the control levers
will cause the speed to return to the
originalspeedoftheengine.

Accelerator controller
< TB180FR >

Press the button on the control lever

right to reduce engine speed
at low idle.
Press the button again to return to the
motor speed set with the
accelerator lever (controller).
Supplement: The single decelerator Control the motor speed.
touch a device that reduces speed ... Slow down
fuel consumption monitoring when (B) .... Average speed
theenginedoesnotneedtoworkatmaximum Maximum speed

49
 CONTROLS
Switches

Interference switch of the S...Standard bucket coupling,

less than 570mm (22 inches) wide
coupling R...Reset ..... Select the width
suitable coupling
WARNING M ..Bucket coupling, more than 570
mm (22 inches) wide or any
If the interference switch of the authorized coupling
coupling no himselfadjust
appropriately, they could occur < TB153FR >
equipment damage, injuries of
gravity and even death.
Make sure that everyone
cangilones used in the position
standards should not be longer than a
standard bucket when measured
from the clasp to the tooth.

The interference switch of

couplings (AIS) him adjust
immediately in M mode thanks to the < TB180FR >
interference prevention system
(IPS) when the engine is started.
To use the front radio option
minimum, restart the AIS to position M and
select the appropriate width of the
coupling (S.L or M).

Operating modes
< TB138FR >

< TB153FR / TB180FR >

S L M

S M J1B017

< TB153FR >

Standard bucket coupling
less than 635mm (24 inches) wide
L ...Bucket coupling, more than 635
mm (24 inches) and less than 800 mm
(31 inches) wide
F4B018 M ..Bucket coupling, more than 800
mm (31 inches) wide or any
authorized coupling
50
 CONTROLS
Switches

< TB180FR > First system switches

Standard bucket coupling,
auxiliary hydraulic
less than 750mm (30 inches) wide
L ...Bucket coupling, more than 750 Sliding switch
mm(30inches)andlessthan1000mm Proportional control
40 inches wide Proportional control allows for the change of
M ..Bucket coupling, more than 1000 movement from slow to fast of the
mm (40 inches) wide or any auxiliary functions.
authorized coupling Example: If the switch is moved
Consult page 82 'Switch of slidingtothemiddleposition,thefunction
coupling interference / System of the auxiliary will reduce its speed by half.
prevention of interference.

Speed switch of
tour

WARNING
When a load greater than is applied
value established in the 2nd section Move this switch to control the flow
speed (high speed), the speed of oil in the lines of the first system
will automatically decrease going to auxiliary hydraulic.
1st gear (low speed). When the
if the load is lower, the speed will increase Auxiliary hydraulic system buttons
returning to 2nd gear (speed
high). Special attention must be paid,
since the speed of travel
changes automatically.

Press these buttons to control the flow

of oil in the lines of the first system
auxiliary hydraulic.
The proportional control of the circuit
Auxiliary hydraulic is not possible.
Press this switch to adjust the
travel speed at 2nd gear (A) .... The hydraulic oil flows up to the
(high speed) Press again to left auxiliary line (a)
return to 1st gear (low speed). (B) .... The hydraulic oil flows to the
right auxiliary line (b)

51
 CONTROLS
Switches

Light switch Wiper switch

(Cabin)
IMPORTANT: If no liquid is discharged
of the windshield wiper, do not use it
windshield wiper. If done, the pump
it could get damaged.
IMPORTANT: Use the
wiper blade without moisture in the
windshield can scratch the glass.Apply
L3B028
waterorwindshield washerfluid when activated
When this switch is activated with the the windshield wiper.
start switch activated, the lights IMPORTANT: In the cold seasons, the
they illuminate in the following way: the windshield wiper blade may remain
O ...... Off frozen on the glass. Use the
I ....... Meter light, front light and light windshield wipers can damage the motor
from the ignited pen. of the same.

PUSH

L3B029

The ............ Off

I ............. The windshield wiper works.
PUSH ..... The windshield washer fluid is
expelled from the nozzle while
it presses and stops when it is released.

52
 CONTROLS
Levers and pedals

Safety locking lever Control levers

WARNING WARNING
Before leaving the seat of the Check with what disposition of
operator,raisethelockinglever levercontrol is being worked on
security to activate the lock and before starting any operation.
stoptheengine.Ifanycontrolistouched The explanations in this manual are
accidentally with the lever of for an ISO provision.
security block drop, the machine
willmovesuddenly,causing
seriousinjuriesordeath.
Have in
it tells that the control of the shovel does not
find blocked, not even
when the locking lever of
security is in the position
of blocking. Do not touch this control
accidentally.
Be sure not to touch the levers of Use these levers to activate the
operation when raising or lowering the feather, the arm, the bucket and the structure
security locking lever. superior (turn).
Check page 74 "Arrangement of
lever
Consult page 84 'Operation'
of the work team.

S2B015

Thisdeviceblockedtheworkequipment,
the auxiliary hydraulic control, the reverse turn and
the displacement.
When the lever is raised, the support of
the lever jumps up and the lever
is blocked.
¡<TB138FR/TB153FR >:Take into account
that the control of the shovel is not found
blocked, not even when the lever
security lock is located at
the lock position. Do not touch this
control accidentally.

53
 CONTROLS
Levers and pedals

Throttle lever Travel levers

< TB138FR / TB153FR >
WARNING
Before pulling the levers of
route, check that the shovel is
A B find at the front of the
operator'sseat.TAKEINTOACCOUNT
that if the shovel is located in the part
rear of the operator's seat, the
D5B021E travel levers will operate in the
opposite meaning.
Control the motor speed.
(A) .... Slow down
Maximum speed

Shovel lever

Use them to move forward

or backward and to change direction.
Consult page 79 'Operation'
of the travel levers.

Use this lever to operate the shovel.

A) .... Paddle up
(B) .... Pala down
Check page 85 'Operation'
of the shovel

54
 CONTROLS
Levers and pedals

Diverter pedal

Use this pedal to activate the

deviation of the plume.
Right deviation of the plume
(B) .... Leftward deviation of the feather
Consult page 85 'Operation'
from the deviation of the plume

Pedal lock

WARNING
Ifthepedalisnotused,placethelock.
of the pedal in the lock position. Step on
a pedal accidentally when not
finding blocked can cause
unexpected accidents.

This device blocks the pedal of

deviation.
Adjust the pedal lock on the pedal for
block it.

55
 CONTROLS
Accessories

Clockwise
Heater (Cabin)
............... To increase the temperature
Supplement: No hot air is emitted if the
WARNING the engine coolant temperature is
Always ensure ventilation lower.
sufficient.
Do not place fuel or objects Flow mode control indicator of
explosives nearthe airoutlets. air (3)
Use this indicator to select
Dashboard recirculation or admission of outside air.
TypeA Recirculation
To cool or heat the cabin
quickly
When the outside air is dirty
the CENTER
50% outside air intake
To ventilate while it heats up the
slowly cabin
Outside air inlet
To eliminate the fog from the windows
Type B To ventilate while heating the
cabin

Exits

Fan switch (1)

Use this switch to adjust the
fan speed in three steps.
OFF ........ Fan off Move the fins up and down or to the right
Baja or left to adjust the direction of the flow
............ Media < Type B > of air and the quantity.
............ High
Supplement: Use the heater with
Temperature control indicator (2) caution in warm climates. The refrigerant
It circulates in the heater even though the switch
Use this indicator to adjust the
air temperature. make sure the heater is off.
Counterclockwise When the heater is no longer needed,
To lower the temperature stop the circulation of the refrigerant of the
in the following way:

56
 CONTROLS
Accessories

IMPORTANT: Use valve (1) Extraction of filters

totally open or totally closed.
There may be a water leak
of cooling when the valve is
finds itself in a middle position.

< TB138FR / TB153FR >

Loosen the bolts (1) and remove the cover

(2).
2. Dismantle the inner filter (3).

3. Loosen the bolts (4) and remove the cover

(5).
4. Disassemble the outer filter (6).
1. Park on a flat surface and 5. Use compressed air to clean the
stop the engine. filters.
2. Open the engine hood.
3. Turn the valve (1) in the direction of the Cleaning
clock hands until they stop and
close it. CAUTION
Wearing safety glasses when
Cleaning of the filters
use compressed air.
Clear the filters every time you work in
places with a lot of dust.
1. Release dry compressed air (138 kPa or
If the filters are clogged, the air will be
20 pounds per square inch or less
weaker and a sound will be heard
directly on the filter from the
the rumbling of the air conditioner.
interior, moving up and down
down.
Make sure to keep the nozzle at a
appropriate distance from the filter.

57
 CONTROLS
Accessories

Cabin light (Cabin) Lighter (Cabin)

IMPORTANT:Thebatterycapacity
WARNING
it will decrease if the cabin light stays on
litforextendedperiods Do not hold down the button of the
for a while with the engine off. Turn off lighter. If you do it, it will heat up.
this light when leaving the machine. the lighter and this can result
dangerous.
If the button does not jump after 30 seconds,
it might be broken. Pulling it with the
hand.
Do not use other lighters, as
they can get blocked.
Use only products
suitable electricals for this socket.
Do not touch the metal parts of the
lighter. Doing so can cause
O ...... Off burns.
I ....... Lit
This is the lighter and the socket of
internal feeding.
When using the windshield wiper and this socket to
atthesametime,trynottoexceed12V/10A.

Press the ignition button.

2. Let go of the lighter and wait for it to
jump. The lighter jump
automatically when the heater
acquire a red color.
3. When the lighter pops out, take it out.

58
 CONTROLS
Accessories

Ashtray (Cabin) External power supply connectors

(for EU)
WARNING
WARNING
Fully extinguish the cigarettes
and the matches before placing them in Use only electric products
the ashtray and then close it. with these shots.
Do not overfill the ashtray with
cigarette butts or place them on paper or < TB138FR >
other flammable objects. This could
to start a fire.

< TB153FR / TB180FR >

1
Pull the ashtray towards you to use it.
To clean it, press the flush button
from the ashtray (1) and extract the ashtray.

L2C0071

for beacon

N0C008

Use these shots as a source of

external power supply. When using these sockets,
be careful not to exceed 12 V/10 A.
To use it, lift the lid (1).

59
 CONTROLS
Accessories

Radio
Operating precautions
To ensure the safe operation of the machine, make sure that the volume of the
the radio is low enough to easily hear any sound outside
from the machine.
Do not leave the radio running for extended periods of time with the engine off.
This will drain the battery and make it difficult or impossible to start the engine.
Do not let water or any other liquid fall on the radio. This could damage it.
radio.
Do not insert tapes incorrectly. This could damage the tape player. Insert
ribbons with the top part of the ribbon facing to the right.
Always remove the tape from the player when not in use.

Names of the components

< TB138FR >

60
 CONTROLS
Accessories

< TB153FR / TB180FR >

16 3 15 6 7 8

BASS TRE

KRH–M867
DC12V/24V
AUTO REVERSE CASSETTE STEREO RECEIVER

VOL
PS/AS LOUD DISP
MTL LOUD ST 1 2 3
M
FM1
FM2
AM
BAND
SEEK
DN
SEEK
UP
H
4 5 6
METAL

1 2 12 11 10 9 5 4 13 14
L2C001

Power switch / Screen

volume control button
Turn this button clockwise G D F E G
of the clock. The sound of "click" indicates that the
Feeding has been activated. Turn more MTL LOUD ST
it will increase the volume of the speakers. If A FM1 C
FM2
a tape has been loaded into the drive, AM
eject the tape to activate the radio.
B L2C002
< TB138FR >
Balance control sliding button Band
Slide this button to the 'L' position to Time / Frequency
increase the volume of the left speaker and (C) Memorized channels (1–6)
to position "R" to increase the volume Metal
from the right speaker. (E) FM Stereo
(F) Volume
Tone control Direction in which the tape turns
Bass control button
Treble control button Eject button
Press this button to eject the tape.
(4) Program indicators To connect the radio while
Indicate the direction in which the tape turns. listen to a tape, press the EJECT button
When the light 's' is on. You 't' (eject) to stop the tape and the
indicate the reproduction of the lower side. the system will automatically switch to radio.

61
 CONTROLS
Accessories

Access gate of the belt To change the program, press the

Insert the tape with the magnetic side of fast forward and rewind buttons
the tape exposed to the right. simultaneously. The direction of rotation of the
While listening to the radio, to move on to love will change direction.
justintroducethetape.
When the tape ends in one direction,
Fast forward button the system will change the direction of rotation of
rewind / program the tape will automatically and will play
the other side.
Fast forward
To stop the rapid advance or the
rewinding, gently press the button
that is not blocked. This releases the
MTL LOUD ST
FM1
button blocked and resumes the
FM2
AM
normal reproduction.

Tuner switch
Manual tuning
L2C003 By pressing the button TUNER
increase the frequency of reception. To
Fast rewind / Stop
press the button TUNER (tuner)
decreases the frequency of reception. To
continuously press these two buttons, it
MTL LOUD ST constantly changes the frequency of
FM1
FM2 reception.
AM

SEEK switch (search)

By pressing the "SEEK" button (search) you
L2C004 changethereceptionfrequencyindirection
ascending or descending until it stops,
Toselectthefastforwardofthetape,
automatically, in the position in the
press the button that matches the direction
that a radio station is received.
fromtheprogramindication,andtorewind,
press the other button. To stop the progress
fast or rewind, press lightly the LOUD switch (volume)
buttonthatisnotblockedtocancelthe This button is used to operate the system
operation. Then, the system wil start to with a lower sound volume, but
playthetapenormally. improving deep and high sounds. (The
The indication “LOUD” appears on the screen.

KRH–M867 Band selection switch

DC12V/24V
AUTO REVERSE CASSETTE STEREO RECEIVER Bypressingthe"BAND"button,thebandchanges.
3 between FM1, FM2, and AM (MW) band. The
MTL LOUD ST
M
FM1 screen displays the name and frequency of
FM2
H
AM
4 5 6 the reception band.
METAL

L2C005

62
 CONTROLS
Accessories

Metal Switch Switch PS / AS

Press the 'MTL' switch (5) before Press this button for 2 seconds and it
reproduce a metal or CrO tape2. wil automatically act to show the
The indication "MTL" appears on the screen. storedstationsfrom1to6.Itstartsthe
exploration of the signal by pressing this button
Default keys momentarily. When a
A station can be preset. radiostation,theexplorationstopsof
radioforeachofthebandsFM1,FM2 automatic form for 5 seconds
yAM(MW), respectively, for each one FLASHING and, next, it will resume
from the default keys. the exploration. How many does the station locate?
While listening to a radio station desired,pressthisbuttonagain.
default, select any of
the AM, FM1, FM2 bands using the To carry out automatic memorization,
band selection switch and, press this button for 5 seconds to
to continue, simply press the key let the band exploration begin. The
with the corresponding number of the broadcaster radio station frequencies are
of the selected preset radio. they are stored as low frequency for FM
The system can memorize 6 stations of or in sequence for AM, starting with the
radio in the AM band and 12 in the bands default string 1. If they are not used
FM (FM1: 6 radio stations and FM2: 6 all the default strings in the
radio stations) first exploration, the remaining chains
defaults remain unchanged and
Manual memory it returns to chain 1. Chain 8
Use the manual tuning button or blinks during A.
thesearchtuningbuttonfor
selecttheradiostationifyouwant Adjust the time
register a broadcasting radio emitter. Press
TRE TRE
the default key 1–6 for 2
secondswhentheindicationappearsof
frequencyandthusthefrequencywil berecorded.
Theflashstopsandthechainstarts. AS LOUD DISP

M
LOUD DISP

towork.
SEEK SEEK H SEEK SEEK H
ND DN UP DN UP

If the main source is interrupted

L2C006
food,likewhenchangingthebattery
from the machine, all will disappear After pressing the DISP button, press the
registered values. In that case, repeat tuning button o to correct
the pre-determination procedure. the time. Press the tuning button
to adjust the "time" and the button of
DISP Button (Time / Frequency) tuning to adjust the 'minutes'.
The system is equipped with a Adjust the time when it appears on the screen.
clock that shows the exact time. Even
Even if the radio is turned off, the clock keeps going.
showing the time.

63
 CONTROLS
Accessories

Lines of the first system Release the pressure from the lines and close the
auxiliary hydraulic stop valve.
Release of pressure
WARNING residual
2. Remove the plugs.
Oil may leak if the have been removed 3. Connect the lines of the systems
tapas or filters, or if they have been hydraulics to the outputs (a) and (b).
disconnect the tubes before releasing When assembling a hydraulic shredder,
the pressure of the hydraulic system. connect the return circuit to the output
When disconnecting the hoses, release (b) and the power supply circuit to the output
the internal pressure before the (a).
disassembly. 4. Open the stop valves.
When assembling a hydraulic crusher, open
Theselinesprovidethehydraulicoil. the selector valve (1).
necessary for the functioning of the Consultpage65'Selectorvalve'.
hydraulic crusher, of the crusher or 5. Once the connection is complete, purge
of any other element. the air in the hydraulic system lines.
a.Startandrunatlowidle
< TB138FR / TB153FR > without charge for 10 minutes.
b. With the engine running at
S O slow down, repeatedly actuate the
hydraulic system switches
auxiliary (approx. 10 times) to purge
the air of the system lines
hydraulic.
b c. Stop the engine and wait more than 5
a minutes until the bubbles come out
J1C002
of the hydraulic oil from the tank.
Shut-off valve ....S: Closed
TB180FR
IMPORTANT: Follow the
air purging procedures
specified by the manufacturer.

6. Check for leaks.

Open
Disconnection of the hydraulic circuits
1. Release the pressure from the lines and close the
stop valve.
Consult 'Release of pressure'
residual.
2. Disconnect the lines from the outputs (a)
Connection of hydraulic circuits y (b).
To connect the lines of the systems 3. Put in the plugs.
hydraulics, use the following
procedures:
64
 CONTROLS
Accessories

O: Open ..... when using a shredder

Release of residual pressure < TB153FR / TB180FR >
After using the hydraulic circuits
assistants, the pressure continues in the circuits.
Closed ... when using an element
This is called residual pressure. Release
this residual pressure before disconnecting
the lines.

hydraulics (flow in 1
sense

reversible(flowinbothdirections)
1. Remove the lid (2).
1. Start the engine and press the button of Change the direction of the oil flow
auxiliary hydraulic switch system (B). hydraulic opening or closing the valve
Theresidualpressureisreleasedfromthe(a)line. selector in the body of the machine.
from the mouth, and the pressure is generated in the (b)
mouth.)
2. Stop the engine and open the valve
selector (1) in the body of the
machine.
The residual pressure is released from the line
from mouth (b).)
If it is equipped with a battery
(optional):
Consult page 212 "Liberation of the
residual pressure.

Selector valve
< TB138FR >

65
66
 OPERATION
Before starting ......................................68
Starting and stopping the engine
TB138FR / TB153FR..........................70
Starting and stopping the engine
< TB180FR > ...........................................72
Operation of the machine ................ 74
Operating procedures .......... 88
Machine parking ................96
Management in cold climates.............................. 97
Handling of rubber caterpillars .......................98

67
 OPERATION
Before starting

Assembly and disassembly Inspection of the surroundings

Carry out the inspection of the
WARNING
surroundings before starting the engine each
Do not jump to enter or exit the day.
machine. Never attempt to go up or down Carry out the inspections described in
from a machine in motion. Maintenance - Inspection of the
Upon getting in and out of the cabin, open surroundings (pages 118 and 119).
first completely the door to the
lock position and check that
does not move. (for machines with
cabin) Daily inspection
Carry out the daily inspection before
start the engine every day.
Carry out the described inspections
Maintenance - Daily Inspection
(pages 120 to 124).

Always face the system

of access and maintain three points of
contact with the support points
while going up and down from the
machine. Keep the points clean
support and the platform.
Never use the locking lever or
the control levers as points
of support.

68
 OPERATION
Before starting

Before starting the engine

Adjust the seat to a comfortable position.
Buckle the seatbelt.

Al warnn
iggil hts
they blink and an alarm sounds during
2 seconds. The counters start
to work too. Once
S2B015 after 2 seconds, only
the warning light is flashing
3. Check that the locking lever of
battery charge (4) and the light of
security is in the position
oil pressure warning
blocked.
motor/coolant level (2); the
the other lights will go out.
• < TB180FR >: Check that the light
the deceleration (8) is on.
Turn on the light switch to
check that the pen light, the light
front and the meter light
they light up.
Check the fuel level.

If there is a light that does not turn on or not

4. Check that all the levers and
an alarm sounds, it may be the bulb
pedals are in the position
is blown or the wire is damaged. Put on
neutral.
contact with a point of sale or repair
Takeuchi for repair.

5. Insert the key into the engine switch

to start, turn it ON and carry out
the next inspection:

69
 OPERATION
Start and stop the engine < TB138FR / TB153FR >

5. Return the throttle lever and

Engine start
warm up the engine.
Consult page 71 'Warming of the
WARNING motor.
Clear the area of people. Starting in cold weather
Honk the horn to alert
all the people from the area.

IMPORTANT: Do not start the engine of

start for more than 15 seconds
consecutive. If the engine does not start,
wait for 30 seconds to
protect the battery and then
try starting the engine again. D5D014E

Pull the throttle lever until

Normal start the average position.

D5D014E

Pull the throttle lever until

the average position. 2. Turn the key to the PREHEAT position and
hold her while the light of the
heaters should be turned on (for about
15 seconds.
3. Once the light of the heaters is
it has turned off, turn it to the START position
and start the engine.
4. Once the engine has started,
release the key. The key returns
automatically to the ON position.
5. Check the warning lights
2. Turn the key to the START position to they are off.
start the engine. 6. Return the throttle lever and
3. Once the engine has started, warm up the engine.
release the key. The key returns Refer to page 71 'Warming of the
automatically to the ON position. motor.
4. Check that the warning lights
they are off.

70
 FUNCTIONING
Engine start and stop < TB138FR / TB153FR >

Engine warming up Engine stop

IMPORTANT: Prevent the engine from IMPORTANT: Do not stop the engine of
accelerate before it has warmed up. sudden form when working with
Do not heat the engine for long periods heavyloadsorathighspeeds.
time periods (20 minutes or more). By doing so, it could cause the
overheatingorstiffeningofthe
engine.Theengineshouldneverstop.
suddenly, unless it
produce a true situation
emergency.

D5D015E

Return the throttle lever,

put the engine in idle and leave it
function for about 5 minutes without
load.

D5D016E

Press the deceleration button or

put the throttle lever in its
initial position.
Let the engine idle for about 5 minutes
to let it cool down gradually.

3. Turn the key to the OFF position to

stop the engine.
71
 OPERATION
Engine start and stop < TB180FR >

Cold weather start

Engine start

WARNING
Clear the area of people.
Honk the horn to alert
all the people from the area.

IMPORTANT: Do not start the engine of

start for more than 15 seconds
consecutive. If the engine does not start,
wait for 30 seconds to
protect the battery and then
try starting the engine again.

Normal start

Turn the key to the PREHEAT position and

hold her while the light of the
heaters (6) should be on
(approximately about 15 seconds).
2. Once the light of the heaters
(6) has turned off, turn it to the position
1. Turn the key to the START position to START and start the engine.
start the engine. 3. Once the engine has started,
let go of the key. The key returns
2. Once the engine has started,
release the key. The key returns automatically to the ON position.
automatically to the ON position. 4. Check that the warning lights
3. Check that the warning lights they are off.
they are off. 5. Warm up the engine.
4. Warm up the engine. Check page 73 "Warming of the
Refer to page 73 'Warming of the' motor
motor

72
 FUNCTIONING
Starting and stopping the engine < TB180FR >

Engine warming up Engine stop

IMPORTANT: Avoid letting the engine IMPORTANT: Do not stop the engine of
accelerate before it has warmed up. sudden form when working with
Do not warm up the engine for a long time. heavyloadsorathighspeeds.
periods of time (20 minutes or more). By doing so, it could provoke the
overheatingorseizingofthe
engine.Theenginemustneverstop
suddenly, unless it is
produce a situation of truth
emergency.

Start the engine in idle

for about 5 minutes without load.

1. Press the deceleration button or

put the accelerator controller on
its initial position.
2. Let the engine idle for about 5 minutes
to let it cool down slowly.

2. Press the deceleration button to

return to the established engine speed
with the accelerator controller.

3. Turn the key to the OFF position to

stop the engine.

73
 FUNCTIONING
Operation of the machine

Lever arrangement (ISO arrangement)

WARNING
Check with which lever control disposition one is working beforehand.
before starting any operation.
The explanations in this manual are for an ISO arrangement.

Left caterpillar forward Caterpillar right forward

Left caterpillar backward Right caterpillar backwards

Arm outwards Descent of the feather

Arm inwards Pen elevation

Left turn of the upper structure Bucket load

Right turn of the upper structure Bucket discharge

Left deviation of the pen Descent of the shovel

Deviation of the pen's right Elevation of the blade

74
 OPERATION
Operation of the machine

Lever arrangement (JCB arrangement)

WARNING
Check with which control lever configuration is being worked on first.
before starting any operation.
The explanations in this manual are for an ISO arrangement.

Left caterpillar forward Right caterpillar forward

Left caterpillar backwards Caterpillar right backwards

Descent of the feather Arm out

Raising of the pen Arm inward

Left turn of the upper structure Bucket load

Right turn of the upper structure Bucket unloading

Left deviation of the pen Blade descent

Right deviation of the plume Elevation of the blade

75
 OPERATION
Operation of the machine

Machine warming up 1. Move the accelerator control to the

central position (B).
Hydraulic oil
2. Leave the engine at a medium speed
for about 5 minutes without load.
WARNING
Activatetheworkteamwithoutwarmingup
themachine(hydraulicoil)isvery
dangerous, since the answer is more
slowlyandtheteamcanmoveinaway
unexpected. Make sure to heat the
machine enough.

IMPORTANT: Do not activate the levers

S2D007
suddenchangewhenthetemperatureof
hydraulic oil is found underneath 3. Completely lower the lever of
20 °C (68°F). The appropriate temperature of security lock to deactivate the
hydraulicoilduringoperation blocking and lifting the pedal lock
° to 176 F), but if the
it is from 50 to 80 C (122 ° to deactivate it.
operations must be carried out at
lower temperatures, heat the oil
hydraulic,atleast,to20°C(68°F).

Normal warming
< TB138FR / TB153FR >

E4D009

4. Raise the bucket from the ground.

5. Extend and retract each of the
cylinders several times without load.
D5D014E

Pull the throttle lever until

the median position.

< TB180FR >

6. Turn slowly to the right and left

several times.

76
 OPERATION
Operation of the machine

7. Slowly move forward and Check that the warning lights

backwards. and the accountants are located at the
next way:
Heating in cold climates Are all the warning lights on
1. Execute the normal procedure of turned off?
warming. • Does the needle of the indicator of the
the temperature of the water is at
the green interval?
2. Check for irregularities in
the vibrations, sounds, and colors of
escape.

E4D011

2. Place the bucket elevator cylinder in the

extreme of the race and keep it there.
This operation should not be performed
S2B015
for more than 30 seconds.
3. Repeat step 2 until the speed 3. Lift the locking lever of
functioning of the bucket is security to activate the lock and
normal. check that the control levers,
deviation,shovelandpatharefound
blocked.
¡<TB138FR / TB153FR >:Take into account
that the control of the shovel is not found
Inspection after heating blocked, not even when the lever
the security lock is located at
After the engine and oil warming up the blocking position.
hydraulic, carry out the checks 4.Carryouttheoperationsof
and the inspections described below, and inspection described below and
make the necessary repairs if there are any check that the bucket, the arm and the
some problem. the pen does not touch the cabin when the pen
or the bucket move to the side of the
cabin and stops automatically.

77
 OPERATION
Machine operation

L2D009

Divert the pen forward from

operator seat and shift the
feather near the cabin.
Turn the pen to the right and
move the bucket closer to the cabin.

2 3

L2D010

Completely divert the pen towards

the right and check that it is possible
adjust the maximum rear inclination.
(3) Leftward deviation in the
position (2)

Operation when the pen has

automatically detained
If the pen has stopped rising:
Move the pen down.
2. If the pen has stopped while diverting
to the left:
a. Pull the pen down to
move it outside the interval of
automatic stop.
b. Deviation to the left.
The deviation to the right is
possible, regardless of the
position of the pen.

78
 FUNCTIONING
Operation of the machine

Functioning of levers Forward and backward movement

of tour Increase the engine speed.

WARNING
Never let anyone enter the radius
turn or on the machine's route.
Signal your intention to move
honk the horn.
There are blind spots in the rear.
of the machine. S2D007
Ifnecessary,turnthecabinbeforehand.
toreversetocheck Lower the lock lever completely
that the area is safe and clear. for security to unlock it.

30~40cm
(12 to 16 inches) E4D014S

Before pulling the levers of 3. Fold the hoe coupling and lower it
route, check that the shovel is between 30 and 40 cm (12 to 16 inches) above
find at the front of the the ground.
operator seat. TO HAVE IN 4. Raise the shovel.
TELL that if the shovel is found in 5. Operate the travel levers
the back part of the seat of right and left as described to
operator, the travel levers continuation.
they will operate in the opposite direction.
Remove all obstacles from
way of the machine.

79
 FUNCTIONING
Operation of the machine

Displacement in 2nd (high)

Deadlock Deadlock WARNING

When a load greater than is applied
value established in the 2nd round
speed (high speed), the speed
will automatically decrease to
E4D015S
1st gear (low speed). When the
When the shovel is in front of the if the load is less, the speed will increase
operator seat returning to 2nd speed (speed
To move forward: high). Special attention must be paid,
Tilt the levers forward. since the travel speed
To reverse: changes automatically.
Tilt the levers backwards.

Deadlock Deadlock

E4D016S
Pressthetravelspeedswitch
When the shovel is behind the from the right travel lever for
operator seat: switch to 2nd (high) and press it again to
To move forward: return to 1st (low speed).
Tilt the levers back.
To move backwards: Spin on its own axis
Tilt the levers forward.

Deadlock

E4D017S

Turn left when stopped:

to turn forward towards the
left
Tilt the right lever towards
forward.

80
 FUNCTIONING
Operation of the machine

To turn backwards to the left: Tour stop

Tilt the right lever backward.
To turn right, activate the lever WARNING
left in the same way.
Park the machine on a
firm and level surface, and apply the
parking device. If there is
to park on a slope or
Deadlock inclination, block the machine with
security to avoid any
movement.
If any control is accidentally touched
E4D018S
withthesecuritylockinglever
downward, the machine will move
Turn left while driving: suddenly, causing injuries
to turn left while gravesordeath.
circulate forward < TB138FR / TB153FR > : To have in
Put the left lever in position it reports that the control of the shovel does not
dead. blocked, not even
to turn left while when the locking lever of
reverse march: security is in the position
Place the left lever in point of lock. Do not touch this control
dead. accidentally.
To turn right while driving,
pull the right lever of it CAUTION
way.
The machine must never stop
Rotation period sudden form, unless it is
produce a situation of truth
emergency.
Stop as carefully as possible
Deadlock possible.

E4D019S Deadlock Deadlock

To turn left:
Tilt the left lever back and
the right lever forward.
To turn right: E4D020S
Tilt the right lever back and
the left lever forward. Slowly place the levers of
right and left movement at point
dead. The machine stops.

81
 OPERATION
Operation of the machine

Interference switch in The interference switch in

couplings (IIA) allows the operator
couplings (IIA) / System of select the coupling size
interference prevention used in the excavator. The System of
interference prevention uses the
WARNING selection IIA of the operator to limit the
pen movement (elevation, lowering
All couplings that are not anddeviation)topreventthecabinfrombeing
a bucket must be used with the IIA caught by the pen, the coupling or by
adjusted in M mode. the manipulated material.
Make sure that everyone The interference prevention system
containers used in the position (SPI) is automatically adjusted at
standards should not be longer than a mode M when the engine starts for
standard scoop when measured provide maximum protection to the operator.
from the buckle to the tooth.
If the interference switch of the Operating modes
coupling no if adjust TB138FR
appropriately, they could occur
damage to the equipment, injuries of
gravity and even death.
Do not disassemble or cause damage to the
sensorsinstalledinthearmandinthe
main body. If done, it could
cause a failure in the System of
interferenceprevention.Ifthereisa
problem, get in touch with a
point of sale service of Takeuchi
foryourinspectionorrepair.
S M

F4B018

To properly adjust the IIA:

Restart the IIA to the R position
Select the appropriate width of
The prevention system of coupling
interferences may not work S...Standard bucket coupling,
correctly if they have been installed less than 570mm (22 inches) in width
R...Restart ..... Select the width
couplingsthatarenotTakeuchi.
appropriate coupling
Do not install couplings no
M ..Bucket coupling, more than 570
authorized.
mm (22 inches) wide or any
authorized coupling

82
 FUNCTIONING
Operation of the machine

< TB153FR > TB180FR

Standard bucket coupling,
less than 750 mm (30 inches) of
wide
L .......Bucket coupling, more than
750 mm (30 inches) and less than
1000 mm (40 inches) wide
M ......Bucket coupling, more than
1000 mm (40 inches) wide or
any authorized coupling

Operate the excavator

The minimum front radio function

it is only available for the
standard bucket accessory TB138FR
of 570 mm (22 inches) / TB153FR of
635 mm (24 inches) / TB180FR of 750
mm (30 inches) or smaller.

TB153FR / TB180FR

S L M

J1B017

To properly adjust the IIAs:

Restart the IIA to position M
Select the appropriate width of the
coupling

TB153FR
S.......Standard bucket coupling,
less than 635 mm (24 inches) of
wide
L .......Bucket coupling, more than
635 mm (24 inches) and less than
800 mm (31 inches) wide
M ......Bucket coupling, more than
800 mm (31 inches) wide or
any authorized coupling

83
 FUNCTIONING
Operation of the machine

Operation of the equipment of

work

WARNING
Check with which arrangement of
levercontrol is being worked on
before starting any operation. E4D021

The explanations in this manual are

To rotate to the left:
for the ISO arrangement.
Tilt the left joystick
to the left.
To rotate to the right:
Tilt the left control stick
to the right.

Operation of the pen

Use the right control lever to

activate the pen and the bucket.
Use the left control stick to
activate the arm and to rotate.
Return the operating levers to E4D022

deadlock to stop the

To lower the pen:
hoe couplings.
Tilt the right control stick
forward.
Completely lower the locking lever
To raise the pen:
security to unlock it.
Tilt the right control stick
2.Raisethepedallockto
backwards.
disable the lock.

Turn

WARNING
Check the security in the area
surrounding before the rotation.

84
 OPERATION
Operation of the machine

Functioning of the arm Operation of the deviation of the

pen

E4D023

L2D0061
To bend the arm:
Tilt the left control stick To turn left:
backwards. Press the left side of the pedal.
To extend the arm: To turn right:
Tilt the left control stick Press the right side of the pedal.
forward.
Operation of the shovel
Operation of the bucket

E4D026
E4D024
To lower the shovel:
To dig: Tilt the lever forward.
Tilt the right control lever To raise the shovel:
to the left. Tilt the lever backward.
To download:
Tilt the right control stick
to the right.

85
 OPERATION
Operation of the machine

Operation of the first Operation with the switch

sliding (Proportional control)
auxiliary hydraulics
Use this to activate a shredder.
crushingoranyothercoupling.
Two methods are allowed
operation: operation with the
auxiliary hydraulic buttons y
operation with the sliding switch
proportional control

< TB138FR / TB153FR > To supply hydraulic oil to the

opening (a):
S O Move the switch to the left (A).
To supply hydraulic oil to the
opening (b):
Move the switch to the right (B).
b Operation with the buttons
a auxiliary hydraulic
J1C002

< TB180FR >

To supply hydraulic oil to the

opening (a):
Pulsar (A).
To supply hydraulic oil to the
opening (b):
Pulsar (B).

86
MEMO

87
 FUNCTIONING
Operating procedures

Be careful with the cylinders

Prohibited operations
hydraulic

WARNING
Do not use on a rock base
(hard or soft).
Do not reverse the turn during the
displacement. If it must be acted on
the coupling of the hoe during the
displacement,doingitatspeeds E4D031
low enough to
to have control at all times. Do not extend the hydraulic cylinders until
the ends of the race. Operate them with
Do not perform breaking operations nor a margin.
leveling using the torque

E4D029 Do not hold the body of the machine with the

Donotbreakwallsorlevelthegroundusing coupling of hoe as it
the torque. Do not dig with your teeth lower the arm cylinder completely
of the bucket on the ground while it spins. At extended. By doing so, the load concentrates
doing so would damage the coupling of in the cylinder of the arm and this could result
azada. damaged.

Do not excavate while moving Do not carry piles with the bucket or
excavate with it using the strength of
impact

E4D030

Do not dig with the bucket in the ground or E4D032

use the force of travel to dig.
Doing so would shorten the service life.
of the hoe coupling. Use the force
hydraulics for excavation.

88
 FUNCTIONING
Operating procedures

Do not carry out operations using Caution with exposing the shovel to
the falling force of the machine impacts

E4D040

If the shovel hits rocks, etc., it could

theshovelortheshovelcylindermaybedamaged.

Caution when folding the coupling of

the hoe

E4D033

Apply excessive tension to the machine

it will shorten your service life. Use force
cylinder hydraulics and always excavate
with long and shallow runs.
E4D041

Excavating in rock bases Avoid hitting the bucket or the shovel on

fold the coupling of the hoe.

Donotusetheshovelasasupportbeam.
fixedplane

E4D034

For hard rock foundations, break the rock.

into small pieces with a shredder,
, before digging. This prevents damage.
in the machine and, in the long run, it turns out to be more N0D009

economic.

89
 OPERATION
Operating procedures

Pay attention to the shovel when digging

E4D0431

By digging deep with the lever

located at the front, ensure that
the cylinder of the pen and the scoop not
hit the shovel.
Always use the shovel at the back
that it may be possible.

Caution when digging with a shovel

E4D044

This shovel is designed solely for

make a simple displacement of the
land. Try not to dig too deep.
with the shovel. In doing so, it could result
damaged the shovel or the lower body.

90
 FUNCTIONING
Operating procedures

Precautions for use in the

Operating precautions
water
Precautions for travel

E4D038

E4A040 If water is left in an acute angle, the part

When moving over obstacles (rocks, the back of the machine could be submerged,
tocones, etc.) the body of the machine can exposing the radiator fan to
to undergo strong impacts and suffer damage. water, which would be damaged. Preventing that
Avoid movements over obstacles the back of the machine sinks.
whenever possible. If necessary
do it, keep the coupling of the hoe
closetotheground,moveatlowspeed 1
and to go over the obstacle by it
center of the caterpillar.

Precautions when moving in 2nd (high)

E4D039

Permitted water depth

Inthewater,usethemachineonly.
in depths that the water reaches
up to the middle of the carrying roller
(1).
E4D037 When greasing the pieces that have
On uneven soils, move at low remained underwater for long
speed and avoid accelerations, stops or time periods, apply grease
sudden changes in direction. sufficient to expel the old fat.
In addition, when moving in 2nd gear, Never submerge the rotating bearing.
do it with the shovel at the front. neither the main body in water nor sand. If
the bearing needs to be immersed
or the main body, get in touch
with a sales or repair point of
Takeuchi for them to carry out the inspection.

91
 FUNCTIONING
Operating procedures

Precautions for the Movement posture

displacement on slopes Going uphill

WARNING
Never exceed the capacity of
machine stability (max. - 30°,
lateral inclination angle - 15°).
Keep in mind that when
the working conditions are not
good, the capacity forstability of
the machine is even smaller. When ascending slopes at an angle of 15°
In movements on slopes or superior, make the displacement in the
slopes, lower the bucket to a height posture shown in the diagram
between 20 and 30 cm (8 and 12 in.) by previous.
above the ground. In case of
emergency, lower the bucket to the ground Going down slopes
and stop the machine.
In movements on slopes or
slopes, to move slowly in
first (low speed).
Do not go down slopes in reverse.

Going down slopes at an angle of 15°

superior, reduce the speed of the engine and
make the displacement in the position that
is shown in the previous diagram.

Braking when going downhill

Do not change the addresses or pass
Braking
lateral bath. Return
first to a flat surface and
change the machine's direction.
On grass, dry leaves, metal
wet or frozen surfaces, the
machine can slide sideways
even on slight slopes D5D028S
pronounced. Ensure that the
themachineisneveronthesidewithrespectto When going downhill, the brakes are applied.
to the slope. automatic form when the levers of
Tour stops are placed in neutral.

92
 OPERATION
Operating procedures

If the caterpillars slide

Climb

E4D046S

If the caterpillars slide when climbing a

pending, use the thrust force of the
arm to go up the slope.

If the engine stops

Descent

D5D029S

If the engine stalls when going down a slope,

set the travel levers to point
dead,stopthemachineandpulltheengine.

Do not open the door while in motion

pending

E4D048

The opening of the door while

sliding on slopes is dangerous, as
the force necessary to open and close the
the door changes shape abruptly. Maintain
always the door closed when moving through
earrings.

93
 FUNCTIONING
Operating procedures

Getting out of muddy areas Possible operations with this

machine
If the machine gets stuck in areas
embarrassed, use the following Excavate
procedure to take it out.
80 ~120
If one of the caterpillars is stuck

E4D0501

1. Place the shovel on the opposite side to which

it is desired to excavate.

2. Use the arm and the bucket, and dig

Turn the bucket to the jammed side. with long and shallow strokes. The
2. Position the arm and the pen at an angle excavation force is stronger
between 90 and 110°. when the angle of the feather and the arm
3. Press the bottom of the bucket (no is between 80 and 120°. Use this
the teeth) against the ground. angle for effective excavation.
4. Place a board, etc., under the caterpillar
high. Excavate trenches
5. Raise the bucket and move the machine
slowly pulling it out of the mud.

If the two caterpillars are stuck

Carry out the steps from 1 to 4
previous for the two caterpillars.
2. Bury the bucket in the ground in front of
the machine. E4D051
Pull with the arm and move the machine
simultaneouslyforwardtoexit Assemble an appropriate bucket for digging
slowly from the clay. trenches and place the caterpillars in parallel with
the trench that is desired to be dug to achieve
greater effectiveness.
To dig wider trenches, dig
the sides first, and then the center.

94
 OPERATION
Operating procedures

Excavate side trenches 2. Gradually remove the material from the side
of the mound.
3. Once the mound is low, remove it.
60° the material of the upper part. If the load
the body is too heavy, adjust
raising or lowering the shovel.

75°
E4D052

Use the plume deviation function to

excavate side trenches as it is
shows in the diagram.

Load

Loading soil onto a truck, starting

through the back of the truck's base,
makes the loading easier and
increase the amount of material that can
to load
In addition, use a small turning angle.
for greater effectiveness.

Level

E4D053

Place the hoe coupling nearby

of the bodywork.

95
 OPERATION
Machine parking

Lower the bucket and the shovel to the ground.

Parking
4.Raisethesafetylocklever
to activate the lock.
WARNING 5. Stop the engine and remove the key.
Consult page 71 or 73 "Stop of
motor

E3A4901
Inspection and checks
after stopping the engine
Park the machine on a
firm and level surface, and apply the 1. Check for oil leaks and
parking device. water and inspect the work equipment,
the covers and the lower body. If you
detect any irregularity, repair it.
2. Carry the fuel tank.
Consult page 122 "Inspection of
fuel level
3.Removeanypaperresidueor
dirt in the engine compartment.
4. Remove any remaining mud from the
lower body

If you have to park on a slope Blocking

orinclination, block the machine with Make sure to block the following
security to avoid any points:
movement.
Before leaving the seat of
operator, raise the locking lever
security to activate the lock and
stop the engine. If anything is touched
accidentallycontrolwiththelever
of blocking down, the machine is
will move suddenly, causing
serious injuries or death.
Cabin door
1. Put the travel levers to the right Fuel filler cap
to the left in neutral. Back cover
2. Reinsert the lever or controller Toolbox
ofaccelerationandstarttheengine Storage compartment of the
in empty at low speed. manual (Hood)

96
 OPERATION
Management in cold climates

Preparation for cold weather Precautions once

operations completed
In cold climates, it can be difficult to start the
refrigerant can freeze. Take Follow the instructions below to
tocarryoutthepreparationsdescribedbelow. prevent dirt, water, or others
objects that can get trapped in the
machine, as well as preventing freezing of
Fuel and lubricant replacement
the lower body
Change the fuel, the hydraulic oil Remove any dirt or water from the
and the engine oil for the appropriate types bodywork.
for cold conditions. In particular, the drops of water on the
Consultpage110'LubricantTable' surfaceofthehydrauliccylinderrod
and combustible. they could freeze, and if the dirt gets in
inthejoints,thesecouldbreak.
Engine coolant Park the machine on a surface
dry and firm.
WARNING If a suitable surface is not found,
place boards and park the machine
The refrigerant is flammable. Keep away about them.
the flames are kept away. Remove the water from the tank.
fuel to prevent freezing.
Consult page 132 'Purge of'
Use long-lasting coolant fuel deposit
(antifreeze) and running water for To avoid a decline in performance
refrigerate the engine. from the battery, place a cover over
Supplement: The new machines take it out of the machine and store it
delivered with long-lasting refrigerant in a warm place.
Type 2 JIS (antifreeze) with a Alsoaddbatteryliquidbefore
50% concentration. startworkthenextday.Ifadded
Consultpage110'LubricantsTable' battery liquid after finishing the
and fuel. operations, the distiled water may
donotmix,causingitsfreezing.
Battery
As the temperature drops, the When the cold weather has passed
battery performance decreases.
Carry out when the cold weather ends:
Check the battery. If the charge is low,
Change the fuel and oils for
get in touch with a service of the different devices for those
sales or repair of Takeuchi for specified in the fuel table
recharge the battery. and oils.
Check page 131 'Inspection of the level' Refer to page 110 'Table of
of battery liquid and refilling. lubricants and fuel.
When using coolant for a station
antifreeze type, extract
completely the refrigerant, clean
meticulously the interior of the system of
soda and add tap water.
Consult page 138 "Cleaning of
engine cooling system
97
 FUNCTIONING
Handling rubber caterpillars

The rubber caterpillars are not excessive

strongduetotheuseofrubber.Makesure
to comply with the prohibitions and precautions
next to avoid damage to the caterpillars and
the sliding of the caterpillars.

Prohibited actions
E4D057

Do not move or use the machine in the

Do not allow fuel, oil, salt or
following places:
chemical solvents come into contact
with the caterpillars. These substances can
corrode the couplings of the cores
metallic, resulting in its
oxidation or flaking. If you are
substances come into contact with the
caterpillars,eliminatethemquicklyusing
water.

E4D056

Move or turn on broken stone, rock

toothed base, steel rods or the
ends of iron plates can
damaging or cutting the caterpillars.

E4D056

Move directly on highways

after paving or on surfaces
hot, like fires or irons of
iron under sunlight can cause
irregular wear or damage to the
E4D055
caterpillars.
Do not move soil in places where the
Move through riverbeds or places
rubber caterpillars can skate. Do it
withmanysoftrockscancause
it can accelerate the wear process.
whether the caterpillars slide or suffer
damage due to the rocks may
adhere to them.
Do not use on beaches. The salt can corrode.
the metal pieces.

98
 FUNCTIONING
Handling of rubber caterpillars

Use rubber bands at temperatures

Precautions
between –25°C and +55°C (–14°F and 131°F).
Take the following precautions when using When storing the rubber caterpillars during
the machine: extendedperiodsoftime(3months)
or more), doing it in an indoor space does not
exposed to direct sunlight or rain.

L4D013

Do not rotate the lower frame with the part

front body of the machine
elevated using the coupling of The rubber tracks do not
the base and the upper structure in this they are as stable as steel already
that the entire belt is made of rubber. To have
posture. Otherwise, the caterpillar would turn.
withtheloadconcentratedatasinglepoint be very careful when turning and changing
about the caterpillar track, causing address.
that gets damaged quickly.
Avoid changing direction suddenly. Prevent rubber caterpillars from slipping
sudden and turn on surfaces of Take the following measures to prevent that
concrete whenever possible. the rubber caterpillars skate:
Doing it can wear out or damage the Always maintain the proper tension in
rubber caterpillars. the caterpillars.

Avoid falls that may expose the

rubber caterpillars for strong impacts.
Salt, potassium chloride, sulfate
ammonium,potassiumsulfateandsuperphosphate
Triple de cal can damage the belts of
the caterpillars. If any of these
substances come into contact with the
caterpillar belts, rinse them well
with water.
Do not let the sides of the caterpillars
Rubber touching against concrete or walls. When moving over cobblestones or stones
Do not damage the rubber caterpillars by hitting large(20cm(8in.)orlarger),raise
the scoop against them. the slope at a right angle and not change
Be especially careful in winter about of direction on the slope.
surfaces with snow or frozen, already
that the track belt tends to slip.

99
 OPERATION
Handling of rubber caterpillars

If you go up in reverse, do not change

address at the point where it begins
the slope.

Don't change direction when the

the tracks of the caterpillar are found as
is shown in the diagram.

Avoid moving with a caterpillar on

a slope or protruding object and the
another on a flat surface (with the
machine at an angle of 10°
superior). Move with both tracks
about flat surfaces.

100
 TRANSPORT
Loading and unloading ............................. 102
Machine elevation
< TB138FR / TB153FR > ....................... 103
Elevating the machine < TB180FR > ... 104
Machine fixation............................. 105
Transport precautions ................... 105

101
 TRANSPORT
Loading and unloading

1. Apply the parking brake of the

WARNING
truck and place stops against the
The machine can tip over or fall during tires.
theloadingorunloading.Takethefollowing 2. Secure the ramps well to the base of the
precautions: trailer so they don't come loose. Adjust
Select a firm surface and the ramps at an angle of 15° or less.
leveled, and maintain distance 3. Align the center of the trailer base
sufficienttothemarginsoftheroadway. with the center of the machine and the center of
Use loading ramps of the size and the ramps with the center of the tracks.
adequate resistance. Maintain the 4. Make sure the shovel does not hit the
pending the loading ramps to ramps.
less than 15 degrees. 5. Lower the hoe coupling as much as possible.
Keep the trailer base and the possible, ensuring that not
oil-freeloadingramps,mud, the truck will hit.
ice, snow, or any other material 6. Decrease the motor speed.
that can make them sliding.
Clean the tread bands.
Never change direction in the
ramp.
Do not reverse the turn on the ramps. The
the machine could tip over.
By reversing the turn at the base of
trailer, do it slowly, since
the base can be unstable.

When loading and unloading the machine,

make sure to use the ramps and follow the
next procedure.

Fix the suspension coupling

Ramp

Top 7. Determine the direction of the ramps, to

Continuation, move slowly
Distance between ramps 15° below E4F001S upwards or downwards on the ramps
in 1st (low speed), following the
instructions from a signals supervisor.
8. Properly load the machine into the
indicated position at the base.
Consult page 105 "Position of
transport

102
 TRANSPORT
Machine elevation < TB138FR / TB153FR>

Consultapointofsaleorrepair
WARNING
Takeuchi.
Know and use crane signals
adequate. Elevation
Inspect the lifting equipment 1.Rotatetheupperstructuresothatthescoop
daily in case there are parts I was placed at the back of the
damaged or if pieces are missing. bodywork(sothatthestructureofthe
For the lifting, use a cable with caterpilars and the upper structure remain in
the sufficient force in relation to the parallel).
weight of the machine. 2.Raisethebladecompletely.
Do not lift with the machine in a 3.Extendallthecylindersofthecanister
different position than described in the completely raise the pen.
nextprocedure.Doingitwouldbe 4. If the pen is turned to the left or
dangerous as the machine could right,placeittotheright.
lose their balance. 5.Raisethesafetylocklever
Do not raise the machine with the(s) toactivatethelock.
operator(s) in it. 6.Stoptheengine,removetheignitionkey
Raise slowly so that the machine andexitthemachine.
do not lean. 7.Placetheslingasshownin
Clear the area of people during the thefollowingdiagram.
elevation. Do not move the machine over
Suspendinsuchawaythattheslingandthe
the heads of the people.
lifting tool do not touch it
bodywork.
IMPORTANT:This lifting method
8.Elevatinguntilthemachineof..
himself apply a machines with
standard specifications. totouchtheground.
Thecenterofgravitydiffersdepending 9.Stoptheliftuntilthemachine
of couplings and mounted options. bestableandgraduallylift.

Elevation position

103
 TRANSPORT
Elevation of the machine < TB180FR>

Consultasalesorrepairpoint
WARNING
fromTakeuchi.
Know and use the crane signals
adequate. Elevation
Inspect the lifting equipment 1.Rotatetheupperstructuresothattheblade
daily in case there are parts it was placed in the back of the
damagedorifpartsaremissing. bodywork(sothatthestructureofthe
For lifting, use a cable with the caterpilars and the upper structure remain in
sufficientforceinrelationtoweight parallel)
fromthemachine. 2.Fullyraisetheshovel.
D o n o t l i f t w i t h t h e m a c h i n e i n a p o s i t i o n3.Extendtotalofthecylindersofthecanister
different from the one described in the following completely raises the pen.
procedure. Doing it would be dangerous 4. If the pen is turned to the left or
since the machine could lose its right,placeitright.
balance. 5.Raisethesafetylocklever
Do not lift the machine with the(s) toactivatethelock.
operatorsinit. 6.Stoptheengine,removetheignitionkey
Slowly lift so that the machine andgetoutofthemachine.
donotbend. 7.Placetheslingasshownin
Clear the area of people during the thefollowingdiagram.
elevation. Do not move the machine over
Suspendinsuchawaythattheslingandthe
theheadsofthepeople.
lifting tool do not touch it
bodywork.
IMPORTANT: This lifting method
8.Raiseituntilthewheelmachine
appliestomachineswithspecifications
standard. totouchtheground.
Thecenterofgravitydiffersdepending 9.Stop theliftuntilthemachine
of couplings and mounted options. bestableandriseslowly.

Elevation position

104
 TRANSPORT TRANSPORT
Machine fixing Transport precautions

After loading the machine in position

designated, set it as described to
continuation.

Transport position

Lower the shovel.

WARNING
2. Fully extend the bucket and the
arm cylinders, then lower To know and follow the rules of
the pen. safety, the traffic code and
3. Stop the engine and remove the key from traffic laws to carry out the
start. transport of the machine.
4.Raisethesafetylocklever Take into account the length, the width,
to activate the lock. the height and weight of the trailer with the
5. Place stops in front and behind the machine loaded to determine the
caterpillars. best route.
6. Place a chain or a cable over the
lower frame and secure it to prevent it from
machine skate sideways.
7. Fix the bucket with a chain or a
cable.

IMPORTANT: Place a block of

wood under the bucket so that it does not
it damages if it hits the ground.

105
106
 MAINTENANCE
General ..................................................... 108
Service data ..................................... 110
Important pieces .................................. 115
Maintenance table .......................... 116
Inspection of the surroundings ................ 118
Daily inspection (Every 10 hours) .......... 120
After the first 50 hours
(only new machines) ............ 125
Every 50 hours .......................................... 128
Every 100 hours ........................................ 133
After the first 250 hours
(only new machines) ............ 134
Every 250 hours ........................................ 135
Every 500 hours ........................................ 137
Every 1000 hours ...................................... 138
Every 2000 hours ...................................... 142
When necessary ............................. 145
Long-term storage ........ 160

107
 MAINTENANCE
General

Maintenance description Maintenance precautions

For prolonged use of the machine in Do not carry out procedures of
good conditions, carry out inspection and maintenance that are not
inspection and procedures describe in this manual.
adequate and safe maintenance, just like The inspection procedures and
as recommended in this manual. maintenance not described in this manual
must be carried out in a center of
The inspection elements y Takeuchi service.
maintenance is divided depending on the
total operating time of the Always keep the machine clean
machine (inspection and maintenance Always keep the machine clean and
carried out every 10 hours (inspection washitbeforecarryingouttheinspection
of the surroundings and daily inspection), every 50 and maintenance.
hours, every 250 hours, etc.). Consult the When washing the machine with water, stop the
hourmetertodeterminethemoment motor and cover the electrical system with
of inspections and maintenance. The plastic to protect it from water. The
elements for which it is not possible exposure of the electrical system to water
determine the inspection interval and it is dangerous and could cause
maintenance is included in 'When it is' short circuits or failures. Do not wash the
necessary. battery, the sensors, the connectors or the
interior of the cabin with water or steam.
When the machine is used in environments
especially tough (with high levels of Fuel, lubricant, and grease
dust or high temperatures), the inspection and For fuels, lubricants, and grease,
the maintenance should be carried out follow the instructions of the 'Table of
at shorter intervals than those indicated in lubricants and fuels.
the maintenance table. Use fuels, lubricants, and greases
cigars that do not contain water, and try to
keepthemfreefromdirtwhenchanging
to refuel, lubricate or grease.
Store fuels, lubricants
and fats in the prescribed and non-prescribed places
let them come into contact with water or
dirt.

Precautions when refueling

If the filling tube includes a filter, no
remove the filter during refueling.
After refueling, tighten it well.
stopper, etc.
Do not add more fuel than the
prescribed.

108
 MAINTENANCE
General

Do not clean the parts with fuel. Waste disposal

Do not clean the parts with fuel. Use funnels to pour liquids
Do not use a cleaning product from the machine in containers. A
combustible. irresponsible waste disposal
harms the environment.
Keep away from dirt. Remove the oil, fuel, water from
When assembling or disassembling parts, do it in cooling
place where there is no dust, clean the area and other toxic substances just as
of work and the piece and keep away from they indicate the regulations.
the dirt.
Post-check
Clean the mounting surfaces. maintenance
When assembling and disassembling parts, make sure Gradually increase the speed of
that the contact surfaces of the engine from a low idle to the
parts should be clean. If the grooves of maximum speed and check that it is not
seal of the contact surface are there is no oil or water leakage in
damaged, consult a store of the repaired pieces.
Takeuchi service. Actuate all control levers and
check that the machine works
Gaskets and fin clips adequately.
Replace the gaskets and the pins
fins replaced by new ones. Precautions regarding handling
During the assembly, try not to damage or from the battery cables
fold the joint. Disconnect the battery cables (+, -)
before working on the electrical system or
Sealing tape to carry out any type of welding.
First of all, disconnect the cable
negative(–)ofthebattery.
Upon reconnecting the battery, connect
thenegative(-)cableofthebatterylast
place.
Do not disconnect the battery cables with
the engine running. This could
damage the electronic circuitry of the
alternator and other parts.
When placing sealing tape around
the plugs, etc., remove the sealing tape
old of the threads and clean the threads.
Place the sealing tape tightly.
leaving 1 or 2 rocks at the tip without tape.

109
 MAINTENANCE
Service data

Lubricants and fuel table

Use different lubricants, greases, and fuels according to the temperature, according to
It is indicated in the following table.
Change the lubricant sooner than what is shown in the table if it is very dirty or if your
performance has seriously deteriorated.
Whenever possible, use the same brand of lubricant as before. If it...
use a different brand, replace all the lubricant, do not mix different brands.

Lubricants and greases

Type by temperature Capacity
Piece Type -22 -4 14 32 50 68 86104 °F Interval of R(quarters of
-30 -20 -10 0 10 20 30 40 °C substitution gallon(U.S.)
Upper limit:

4.7 (5.0)
TB153FR
7.4 (7.8)
Motor Oil of SAE 5W-20 After
the first ones 10.2 (10.8)
sump of diesel engine SAE 10W-30 Lower limit:
oil API-CD SAE 15W-40 50 hours. <TB138FR>
Every 250 hours 2.9 (3.1)
TB153FR
4.0 (4.2)

5.7 (6.0)
System:
<TB138EN>
68 (18 gallons)
<TB153FR>
Oil ISO VG32 110 (29.1 gallons)
Deposit TB180FR
hydraulics ISO VG46 Every2000hours 120 (31.7 gallons)
hydraulic
anti-wear ISO VG68 Deposit:
TB138FR
41 (10.9 gallons)
<TB153 / 180FR>
68 (18.1 gallons)

Box
Soda 50% coolant mixture
5.5 (5.8)
reducer Every1000hours TB153FR
of (water + 8.4 (8.9)
30% coolant mixture
tour soda)
9.5 (10)

Box Oil of After 0.6 (0.63)

reducer box of the first ones TB153FR
SAE 90 1.0 (1.06)
of changes 250 hours.*
tour API-GL-4 Every1000hours 1.5 (1.6)
Bearing of
turn Every 50 hours
Fat with
Team of lithium base Diary or each Seqúnsea
work EP-2 10 hours necessary
NLGI No. 2 Whenever it is
Levers
necessary

110
 MAINTENANCE
Service data

If the percentage of travel time within the total operating time

it is high, replace the transmission oil before indicated.
For water, use tap water (soft). Do not use water from wells or rivers.
When the ambient temperature is below 0°C, add refrigerant (antifreeze).
themanufacturer'sinstructionsfortherefrigeranttodeterminethepercentageofthemixture.

Combustible

Capacity
Piece Type
R (U.S. gallon)
Use clean fuel to achieve a
good performance and an optimal engine lifespan.
To avoid fuel flow problems in TB138FR
cold climates, use diesel fuel with a point 40 (10,6)
Fuel Depot offluidity,atleast,–12°C(10°F)below
diesel fuel oftheexpectedminimumambienttemperature. 65 (17.2)
The minimum cetane number is 45. <TB180FR>
operation at low temperatures or large
92 (24.3)
altitude may require the use of fuel with
a higher cetane number.

Replace the hydraulic oil regularly!

When using a hydraulic crusher, the oil deteriorates before the excavation.
normal. Make sure to replace the hydraulic oil and the return filter.
If both elements are not replaced at the same time, damage could occur in the
machine and the hydraulic systems of the crusher. To improve the service life of
the hydraulic systems, make sure to replace the hydraulic oil and the return filter,
according to the following substitution interval table.
Clean the suction filter when replacing the return filter.

Substitution Interval (Hours) 2000

Element Hydraulic oil Filter Substitution interval

of hydraulic oil
1500
1st time 25
2nd time 100
Periodically 600 200 1000

Substitution interval
When the operating ratio is of the filter element
500
100%
Consult page 208 'Crusher'
hydraulics.
0 20 40 60 80 100
Operating ratio of the crusher (%)
N0G036S

111
 MAINTENANCE
Service data

Consumables
Replacetheelements,suchasfiltersanditems,periodically,byconsultingthefollowingtable.

Name of Interval of
Element Part number
the piece substitution
Return filter of the Element After the
hydraulic oil 15511-03300 first 50 hours.
Every500hours
15511-02600

Fuelfiltercartridge 119802-55800 Every 500 hours

Oil filter of the Cartridge Afterthe

motor 129150-35152 first 50 hours.
TB180FR Every 250 hours
129150-35151

Air filter Element Every1000hours

(exterior) 119808-12520 orafter6cleanings
TB180FR (whichever comes first)
129062-12560

Element Every1000hours
interior 19111-02772 orafter3cleanings
(optional) <TB180FR> of the exterior element (the
19111-07692 what comes first)

Filter of Element 15520-00902 Every 1000 hours

air consumer
<TB153FR/TB180FR>

112
 MAINTENANCE
Service data

Tools

1 2 3 4 6 7 8 9

10 11 12 13 14 15 16 17 18 19

20 21 22 23

No.
No. Part Name
1 Fixed wrench 19100-47081 10-12 13Hammer 16903-00330 3/4

2 Fixed key 19100-47082 14-17 14 Hex key. 16906-00400 4mm

3 Screwdriver19100-06112 (+) (–) 15Hex key. 16906-00500 5mm

4 Key for filters19100-65081 16 Hex key. 16906-00600 6mm

6 Wrench 16904-00250250 mm 17 Hex key. 16906-00800 8mm

7 Fixed wrench 16900-01922 19-22 18 Hex key. 16906-01000 10mm

8 Fixed wrench 16900-02427 24-27 19 Hex key. 16906-01400 14mm

Open-end wrench Grease gun 16910-60610TB153FR
9 16901-00013 13 16910-60600TB138FR / TB180FR
21 Toolbox 16914-00001
10 Fixed wrench 16901-00041 41
Drain connector 15545-12601TB138FR / TB153FR
11 Adjustable wrench 16909-00026 26 22 for the EU 15545-12600TB180FR
12 Pliers 16905-00200 200mm 23Box 16919-00001

113
 MAINTENANCE
Service data

Wrench pairs
Nuts and bolts (for the strength category ISO 10.9)
Tighten the nuts and bolts to the torque values shown in the following table, unless specified otherwise.
specify the opposite in the text.
The tightening pairs when mounting the plastic covers differ from the following values.
table. Consult a Takeuchi sales or repair point. If it is tightened too much,
the cover could break.
When replacing the nuts and bolts, replace them with ones of the same size and specifications.
Tighten the nuts and bolts alternately (top, bottom, right, and then left)
or in 2 or 3 times, so that they are tightly packed evenly.

3 6

5 4

2 E4G003

Width of By
Size (a) X step
Crown head (b) General connection points
mm mm N·m lbs-pie
10 M6 X 1.0 9.8±0.5 7.2±0.4
12, 13 M8 X 1.25 22.6±1.1 16.6±0.8
14, 17 M10 X 1.5 47.1±2.4 34.7±1.7
Rude 17, 19 M12 X 1.75 83.4±4.1 61.5±3.0
19, 22 M14 X 2.0 134.4 ± 6.7 99.1±4.9
22, 24 M16 X 2.0 207.9±10.4 153.3±7.7
27, 30 M20 X 2.5 410.9±20.5 303.1 ± 15.1
12, 13 M8 X 1.0 24.5±1.2 18.1±0.9
14, 17 M10 X 1.25 50±2.5 36.9±1.8
17, 19 M12 X 1.5 87.3 ± 4.3 64.4 ±3.2
Fine
19, 22 M14 X 1.5 135.3 ± 6.8 99.8±5.0
22, 24 M16 X 1.5 220.6±11 162.7 ± 8.1
27, 30 M20 X 1.5 452.1 ± 22.6 333.4 ± 16.6

114
 MAINTENANCE
Important pieces

For safe use, the machine must be inspected periodically. To increase safety,
periodically replace the parts listed in the following table of important parts.
If they deteriorate or become damaged, serious injuries or fires could occur.
Table of important parts
Unit Important parts to replace periodically Substitution interval
System of Fuel hoses
combustible Seal on the fuel filling cap
Engine connection Engine oil filter hoses
Heater hoses
HeaterandACsystems
Air conditioning hoses
Hydraulic hoses (Pump - distribution)
Body Hydraulic hoses (Pump - suction)
of the
machine Hydraulic hoses (Rotary engine)
Every 2 years
Hydraulic hoses (Travel motor)
Hydraulic hoses (Boom cylinder lines)
System
hydraulic Hydraulic hoses (Arm cylinder lines)
Hydraulic hoses (Bucket cylinder lines)
Team of
work Hydraulic hoses (Deflection cylinder)
Hydraulic hoses (Scoop cylinder)
Hydraulic hoses (Tension cylinder)
Hydraulic hoses (Pilot valve)
Hydraulic hoses (Auxiliary lines)
Seat belt Every 3 years
The important parts mentioned become vulnerable to the passage of time, wear and tear, and
it is difficult to determine its degree of deterioration in periodic reviews. Therefore, for it to
operation is perfect at all times, they must be replaced with new ones after having them
used for a specific period of time, even if no anomaly has been detected in
saidpieces.Ifanomaliesaredetectedinthesepiecesbeforetheestablishedtimehaselapsed
The scheduled replacement must be repaired or replaced immediately. If the hose's coupling is broken.
ifitisdeformedorcracked,replaceitimmediately.
Whenreplacingimportantparts,contactaTakeuchisalesorrepairpoint.
Alsocheckallhydraulichoses,apartfromthepartsmentionedabove.If
Ifanyanomalyisdetectedinthem,tightenthemagainorreplacethemimmediately.
Whenreplacingthehydraulichoses,alsoreplacetheO-ringsandgasketsatthesametime.
Checkthehydraulicandfuelhosesfollowingtheestablishedprogrambelow.
Consult 'Maintenance'.
Type of inspection Inspection element
Daily inspection Leaks from joints, hydraulic hoses or fuel.
Monthly inspection of leaks from joints, hydraulic hoses, or fuel hoses.
Damagedhydraulicorfuelhoses(cracks,wearandtears).
Annual inspection Leaks from joints, hydraulic hoses, and fuel hoses.
Deteriorated, twisted, or damaged hydraulic or fuel hoses (cracks,
wears and tears) or hoses in contact with other parts of the machine.

115
 MAINTENANCE
Maintenance table

Maintenance elements See page

Inspection of the surroundings
Inspection opening the covers and the engine hood 118
Inspection of the surroundings of the machine 119
Inspection from the operator's seat 119
Daily inspection (Every 10 hours)
Inspection and filling of refrigerant 120
Inspection and filling of engine oil 121
Inspection of the water separator 121
Fuel level inspection 122
Inspection of hydraulic oil level and refilling 122
Equipment lubrication 124
After the first 50 hours (only new machines)
Replacement of the hydraulic oil return filter 125
Replacement of the engine oil and the oil filter 126
Inspection and adjustment of the fan belt 127
Every 50 hours
Inspection and adjustment of the tracks tension 128
Bearing rotation lubrication 130
Inspection of battery liquid level and refilling 131
Fuel tank purge 132
Every 100 hours
Cleaning of the water separator 133
After the first 250 hours (Only new machines)
Replacement of the engine oil change of the stroke 134
Every 250 hours
Replacement of the engine oil and oil filter 135
Inspection and adjustment of the fan belt 135
Cleaning the air filter 135
Cleaningoftheradiatorfinsandoilcooler 136

If the percentage of travel time within the total operating time

It is high, replace the transmission oil before the indicated time.

116
 MAINTENANCE
Maintenance table

Maintenance elements See page

Every 500 hours
Replacement of the hydraulic oil return filter 137
Replacement of the fuel filter 137
Every 1000 hours
Cleaning of the engine cooling system 138
Replacement of the air filter 140
Replacement of the air consumer filter < TB153FR / TB180FR > 141
Replacement of the engine oil of the journey 141
Inspection and adjustment of the engine valve clearance 141
Re-tighten the cylinder head bolts of the engine 141
Inspection of the engine fuel injection pressure and the spray condition 141
Every 2000 hours
Replacement of hydraulic oil and cleaning of the suction filter 142
Inspection of the fuel injection distribution of the engine 144
Inspection of the engine fuel injection valve 144
When necessary
Inspection of the windshield washer fluid level and refilling 145
Lubrication of the levers or pedals 146
Adjustment of the separation between the bucket and the arm < TB180FR > 147
Replacement of the bucket 148
Replacement of the bucket teeth and lateral cutting devices < V13 Tooth > 150
Replacement of the bucket teeth and lateral cutting devices < 18S Tooth > 152
Platform inclination 154
Inspection of the rubber tracks 155
Replacement of the rubber tracks < TB138FR / TB153FR > 156
Replacement of the rubber tracks < TB180FR > 158

117
 MAINTENANCE
Inspection of the surroundings

Carryoutthefollowinginspectionsbeforestartingtheengineforthefirsttimeeachday.

WARNING
Before starting its operation, carry out inspections of the surroundings.
and carry out the repairs immediately after detecting the irregularities.
Make sure to secure the cover or the engine hood when opening it. Do not open the cover or
engine hood on slopes or when the wind is very strong.

Beforestartingtheengine,observethemachineandthelowerbody,removeanymaterial
combustible of the parts exposed to high temperatures in the engine and inspect for existence
of irregularities, such as oil or water leaks and the looseness of nuts and bolts.

Inspection opening the

covers and the engine hood
Check for twigs, leaves, oil 3. Check for oil leaks from the
or any other combustible material hydraulic deposit, the devices
around the engine and the battery. hydraulics, hoses, and connections.
2. Check for oil leaks or
coolant water around the engine
of the motor.

118
 MAINTENANCE
Inspection of the surroundings

Inspection of the surroundings of Inspection from the seat of

the machine operator
4. Check if the light bulbs are dirty, 13. Check for dirt and damage on
damaged or melted. the windshield.
5.Checkfordamagetothe 14. Check for dirt or damage on
couplings and hoses. the seat or in the seat belt.
6. Check for wear, damage or Check for dirt, oil or
clearance in the bucket, the teeth of the other combustible materials in the
spoutoronthesidecuttingdevice. operator's seat.
7. Check for damage to the hook, the 15. Check for dirt or damage on
slip top on device of the monitor, instruments, and switches.
assembly of the bucket with hooks.
(optional)
8. Check for damage or loose bolts
on the handrail.
9. Check for damage, wear or
loose bolts on the caterpillar, the roller of
transporte, el rodillo de banda, el piñón
of transmission and the gear.
10. Check for oil leaks in the
travel motor.
11. Check the hood, the roof, and the
protection in case of damage and nuts
or loose bolts.
Check for dirt, damage, or
angle misalignment in the rearview mirror
exterior and interior.
12. Check for dirt and damage in
the labels.

119
 MAINTENANCE
Daily inspection (Every 10 hours)

Carryoutthefollowinginspectionsbeforestartingtheengineforthefirsttimeeachday.

WARNING
Before starting operation, conduct daily inspections and carry out
repairs immediately after detecting the irregularities.
Make sure to secure the cover or the engine hood when opening it. Do not open the cover or
engine hood on slopes or when the wind is very strong.

Inspection and filling of < TB180FR >

soft drink

WARNING
Do not remove the radiator cap or the
purge plugs when the refrigerant
It's hot. Stop the engine, let it be.
the engine and the radiator cool down and loosen
the radiator cap or the plugs of
slowly purging. Open the engine hood.
2. Check the amount of refrigerant in
Inspection the reserve deposit (1).
< TB138FR > The level should be within the limit
superior (H) and the lower limit (L).
If it is below the lower limit (L),
fill.

Filling
Remove the cap from the reserve tank
(2).
Add coolant up to the upper limit
(H) of the reserve deposit (1).
< TB153FR > If the reserve tank is empty,
check for liquid leaks, to
continuation review the level of
radiator coolant.
< TB138FR >
Remove the lid (5).
If it is low, add water to the radiator (3) in
firstplace,next,inthedeposit
of reserve.
3. Place the stopper (2).

120
 MAINTENANCE
Daily inspection (Every 10 hours)

Inspection and oil filling Inspectionofthewaterseparator

the motor
WARNING
WARNING
Stop the engine and allow the
Stop the engine and allow the cooling of the machine before
machine cooling before carry out inspection tasks and
carry out the inspection tasks and maintenance.
maintenance.
Inspection
Inspection

L H 1 2

Closed

4 L4G019

Open the engine hood. Open the back cover.

2. Pull the rod (1) and clean the oil with 2. Check the water separator (1).
a cloth. If the red indicator ring (6) is pressed down
3. Reinsert the rod in its entirety in the receptacle (4), there is no water in the
(1) and extract it again. mix.
4. Check the oil on the dipstick (1). If the red indicator ring (6) is floating,
The level should be within the limit There is water up to the bottom of the ring.
superior (H) and the lower limit (L). Drain the water and clean.
If it is below the lower limit (L),
fill. Purge
Place a container under the valve
Filling of emptying (7).
1. Remove the oil filler cap (2). 2. Close the lever (2).
2. Add oil up to the upper limit (H) 3. Open the drain valve (7) and purge the
from the rod (1). water
Problems can arise at the oil level If the water does not come out easily, loosen the
iseithertoolowortoohigh. stopper (8).
3.Tightentheoilrefil cap(2). 4. Close the drain valve (7) and the plug.
4. Start the engine, let it run at (8).
slow down for about 3 minutes and 5. Open the lever (2) and bleed the air.
stop it. Refer to page 168 'Air Purge'
5. After about 10 minutes, check of the fuel system.
the oil level.

121
 MAINTENANCE
Daily inspection (Every 10 hours)

Inspection of the level of Oil level inspection

combustible hydraulic and filling

WARNING WARNING
No smoking or allowing the existence of Oil may leak if they have been removed
open llamas during refueling nor taps or the filters, or if they have
near the place where they take place disconnect the tubes before releasing
refueling operations. the pressure of the hydraulic system.
Stop the engine in a good place TB138FR
ventilation to add fuel. Gradually loosen the plug of
Clean up the spilled fuel venting to release the pressure of the
immediately. deposit.
Do not fill the fuel tank
< TB153FR / TB180FR >
Up to the brim. Leave space for the
Gradually press the button
expansion.
airrelease to relieve pressure
Tighten the fill cap firmly
of fuel. of the deposit.

< TB138FR > Inspection

The oil level changes according to the
oil temperature. Check the level
of oil in the inspection position of
hydraulic oil level shown in
the diagram.
Oil level inspection position
hydraulic

7
7
< TB153FR / TB180FR > H
L

L4G004

Starttheengineandleaveitatlowspeed.
Completely divert the pen towards the
left.
Check the fuel level in the 3. Completely retract the arm and the
visual indicator (1). cylinder of the bucket; place the bucket
2. If the level is low, add fuel by about the soil.
the fuel mouth (2) while it 4. Lower the shovel to the ground and stop the engine.
observe the visual indicator (1). 5. Check the oil level in the
Consult page 43 'Tank cover' visual indicator (7).
of fuel.
122
 MAINTENANCE
Daily inspection (Every 10 hours)

When the oil temperature is Pressurization position of the tank

approx. 20°C (68°F) hydraulic
The level should be within the limit
upper limit (H) and lower limit (L).
If it is below the lower limit (L),
fill
When the oil temperature is
approximately 50 to 80°C (122 to 176°F)
The level should be close to the limit
superior (H).
E4G013

Filling 3. Fully extend the bucket, the arm,

< TB138FR > the pen and the deflection cylinders.
4. Stop the engine and adjust the lever of
security lock in the position of
blocking.
5. Tighten the ventilation cap (1) and
to pressurize.

< TB153FR / TB180FR >

1. Slowly turn the air vent cap (1)

to relieve the internal pressure, to
continue, remove it.
2. Add hydraulic oil up to halfway
visual indicator (7).
3. Pressurize the hydraulic tank using
the following procedure.
Remove the nut from the cap (3) of the
Pressurization of the hydraulic reservoir air consumer.
Start the engine and leave it at speed 2. Press the button (4) and bleed the air from the
down. deposit.
2. After removing the aeration cap (1), 3. Tighten the cap nut by hand.
put the locking lever of (3).
safety in the release position. 4. Remove the plug (1).
5. Add hydraulic oil up to halfway
visual indicator (7).
6. Tighten the cap (1).

123
 MAINTENANCE
Daily inspection (Every 10 hours)

Lubrication of the work equipment

1. Place the machine in the lubrication position shown in the previous diagram, place
the work team on the ground and stop the engine.
2. Use the grease gun to lubricate the grease couplings.
3. Clean the excess grease.

124
 MAINTENANCE
After the first 50 hours (new machines only)

Replacement of the return filter 1. Slowly turn the breather cap (1)
to release the pressure from the tank, to
of hydraulic oil
continue, remove it.
2. Loosen the bolts and remove the flange (5).
WARNING
3. Disassemble the return filter (6).
Stop the engine and let the machine 4. Install the new return filter.
let it cool down before carrying out the 5. Install the flange (5).
maintenance. 6. Check the level with the indicator (7) and
• The engine, the hydraulic lines and fill in if the level is low.
many other pieces of the machine Consult page 122 'Inspection of'
they remain hot when the engine is stopped. hydraulic oil level and refilling.
If those pieces are touched, they can be
7. Pressurize the hydraulic reservoir.
to produce burns.
Consultpage123'Pressurizationof
The hydraulic fluid is also
hot and is subject to a hydraulic deposit.
high blood pressure.
Be careful when loosening the caps and < TB153FR / TB180FR >
plugs. Working on the machine below
these conditions can cause
burns and injuries from the
hot oil splashes.
Oil may come out if they have been removed.
tapas or filters, or if they have been
disconnectthetubesbeforereleasing
thepressureofthehydraulicsystem.
When extracting plugs or screws or when
disconnect the hoses
stay to one side and loosen Remove the nut from the cover (3) of the
slowly for gradual reform air consumer.
theinternalpressurebeforeextractingthem. Press the button (4) and bleed the air from the
< TB138FR > deposit.
Gradually loosen the cap of 3. Tighten the lid nut by hand
venting to release the pressure of the (3).
deposit. 4. Loosen the bolts and remove the flange (5).
< TB153FR / TB180FR >
5. Disassemble the return filter (6).
• Gradually press the button.
air release to liberate the 6. Place the new return filter.
Tank pressure. 7. Place the flange (5).
8. Check the level with the indicator (7) and
TB138FR fill in if the level is low.
Consult page 122 'Inspection of
hydraulic oil level and refilling.

125
 MAINTENANCE
After the first 50 hours (new machines only)

Replacement of the engine oil and < TB153FR >

of the oil filter

WARNING
Stop the engine and let the machine 3
cool down before carrying out the
maintenance.
The engine, muffler, radiator and many
B A
J1G011
other parts of the machine continue
hotwhenstoppingtheengine.Iftouched TB180FR
those pieces can be produced
burns.
The engine oil is also hot.
Be careful when loosening the caps and
plugs.Workonthemachineinthese B
conditions could provoke 3
burns. A
L4G009
IMPORTANT: Check the oil
worn out. If it contains large amounts 2. Place a container under the cap of
of metallic powder, consult a draintocollecttheusedoil(3).
establishment of Takeuchi service. 3. Remove the cover (A), attach the connector (B)
and drain the oil. (The oil comes out when
L H 1 2 the screw is tightened.
4. Dismantle the connector (B) and place the
lid (A).
5. Using a wrench for filters, turn the
filter (4) in the opposite direction of the
clock hands and extract it.
6.Cleanthefilterinstallationsurface
4 L4G019 on the support of this.
Open the engine hood and remove the cap 7.Apply a thin layer of oil to the assembly
of oil filling (2). of the new filter.
8. Place the new filter by hand.
< TB138FR > 9.Tighten 3/4 of a turn more with the wrench to
filters after the filter set
come into contact with the surface of
installation.
Tightening torque: from 20 to 24 N·m
(from 14.5 to 17.4 lbs-per-foot)
10. Add oil up to the upper limit (H)
from the rod (1). Problems may arise
if the oil level is too low
or too high.

126
 MAINTENANCE
After the first 50 hours (only new machines)

11. Tighten the oil filler cap 3. Inspect the fan belt (4) and
(2). replace it if:
12. Start the engine, let it run at there are cuts or cracks.
slow down for about 3 minutes and the belt is worn out and touches the part
stop it. inferior of the V groove of the pulley.
13.Afterabout10minutes,check the strap stretches and cannot be adjusted.
the oil level.
Adjustment

Inspection and adjustment of the belt

of the fan

WARNING
Stop the engine and allow the
cooling of the machine before
carry out inspection tasks and Tilt the platform upward.
maintenance. Consult page 154 'Inclination of the
The engine, muffler, radiator, pipes platform.
hydraulic, sliding parts and 2. Loosen the adjustment bolt (5) and the nut
many other parts of the machine of blocking (6).
they remain hot when the engine is stopped. If 3. Using a lever (7), move the
if those pieces are touched, they can alternator (8) and adjust the clearance.
produce burns. 4. Tighten the adjustment bolt (5) and the nut
of blocking (6).
Inspection
Open the engine hood.

2. Press in the center of the strap of

fan between the fan pulley (2)
and the alternator pulley (3) and check the
tension (approximately 98 N or 22 lbs).
The slack (A) should be between 7 and 10
mm (0.28 and 0.4 in.).

127
 MAINTENANCE
Every 50 hours

Inspection and adjustment of tension 1. For the rubber worms, move the
of the caterpillars machine so that the brand "M" or "∞”
the splice is located at the part
superior central of the crawler frame.
WARNING
If you have to work beneath the equipment
A B
or from the elevated machine, use
always wooden blocks, cats or
other rigid and stable supports. No
never place oneself in a team or
the machine if they are not well supported.
This procedure result
especially important when working E4G0201
with hydraulic cylinders.
< TB138FR / TB153FR >: The adjuster of 2. Use the operating devices
the tread bands contain to raise the body.
highly pressurized fat. If the Use the levers slowly.
tensionisadjustedwithoutfollowingthenext
procedure, the discharge valve < TB138FR >
the fat could be thrown out,
causing injuries.
Do not loosen the grease coupling.
Loosen the discharge valve of the
fat slowly.
Do not place the face, the arms, the A
B
legs nor the body in front of the
grease discharge valve. D5G0111
If no fat is expelled when loosening the
grease discharge valve < TB153FR >
there is a problem. To put oneself in
contact with the point of sale or
closest repair for carry
finish the repair. DO NOT disassemble,
it would be very dangerous. A B

Inspection
K3G001

E4G0192

128
 MAINTENANCE
Every 50 hours

< TB180FR > Adjustment < TB138FR / TB153FR >

Increase the tension

1 2
A B

3
E4G0211

D5G025
3. Check the clearance (A or B) that exists
between the lower surface of the structure 1. Remove the lid (1).
at the center of the caterpillar frame and at the 2. Using the grease gun, insert
upper surface of it. grease through the grease coupler
The clearance (A or B) should be within in the grease discharge valve
of the following values: (2).
3. Check the tension of the track.
TB138FR
Rubbercaterpilar: Reduce the tension
From77to87mm(from3.0to3.4inches)
Steelcaterpilar:
De144a154mm(de5.7a6.1inches) 2
1
TB153FR
Rubbercaterpilar: 3
From 108 to 118 mm (from 4.3 to 4.7 inches)
B)Steelcaterpilar:
D5G026
De172a192mm(de6,8a7,6pulgadas)
1. Remove the lid (1).
TB180FR 2. Using a wrench, slowly loosen
Rubbercaterpilar: the grease discharge valve (2) and
From 160 to 180mm (from 6.3 to 7.1 inches) empty the fat.
Steelcaterpilar: If the fat does not empty easily,
From 260 to 280 mm (from 10.2 to 11.0 move the machine forward and backward
inches) back.
3. Tighten the grease discharge valve
Adjustment < TB180FR > (2).
LaTB180FR uses a hydraulic cylinder to Tightening torque: 177 N·m (130 lbs-ft)
adjust the tension of the crawler belts.
Keep in mind that it is not necessary to carry
regular adjustments of the tension of
the caterpillars.

129
 MAINTENANCE
Every 50 hours

4. Place the bucket on the ground and stop

Lubrication of the swivel bearing
the engine.
5. Repeat steps 2 to 4 three times.
WARNING 6. Clean the excess grease from the bearing
Do not rotate while lubricating. Doing so is of the turn and the grease coupler.
dangerous, as it can become trapped
in the machine.

L4G010

Stop the engine with the machine in the

position shown in the diagram
previous.

J1G016

2. Use a grease gun to add

grease to the lubrication coupler (1).

E4G026

3.Starttheengine,raisethebucket,andturn
clockwise 90°.

130
 MAINTENANCE
Every 50 hours

Inspection of the liquid level of Inspection

IMPORTANT:Checkthefluidlevel
battery and refilling
of all the cells, even when the
theliquidlevelcanbecheckedby
DANGER
the indicator.
Do not use the battery when the level of
liquid is below the Open the back cover.
lower limit. By doing so, it would accelerate
the deterioration of the internal parts of
the battery and it would shorten the lifespan of
the same, possibly causing also
breakages (or an explosion).
Batteries generate flammable gases
explosives. Keep them away from the
electric arcs, sparks, flames or
litcigarettes.
Use a damp cloth to clean the
area of the liquid level contour lines and 2. Check the indicator (1).
checkthelevelofthese.Itisnecessary Blue: Good condition
keepinmindthatifthisareaiscleaned White: Charge is needed
with a dry cloth, it is possible that it Red: Insufficient battery liquid
ignitionoccasionoranexplosion. 3. Check the fluid level.
The liquid level should be between the
WARNING lines indicating the upper level (H) and
thelowerlevel(L).Otherwise,add
Do not fill the battery above the level distilled water up to the line (H).
superior. By doing so, it could provoke If the level cannot be checked
the leakage of the liquid, the contact and the liquid through the contour lines of
skin lesion or corrosion of liquid.
some pieces.
Batteries contain sulfuric acid,
what can damage the eyes or skin if
come into contact.
If the acid comes into contact with the
eyes, clean them immediately with
cleanwaterandreceivemedicalattention
as soon as possible.
If the acid is ingested accidentally,
drink large amounts of water or Remove the lids (2) and look through the
milk and call a doctor liquid supply holes for
urgently. check the liquid level. If the liquid
If the acid comes into contact with the is located beneath the cuff (3),
skinorclothing,cleanimmediately make sure to add distilled water up to
with clean water. the lower edge of the cuff (3).

131
 MAINTENANCE
Every 50 hours

Adequate amount......... (A) Do this before starting the

The liquid reaches the lower edge of the machine.
muff (3), so that the tension of
the surface makes the liquid grow and TB138FR
the plate appears distorted.
Level too low...... (B)
The fluid does not reach the edge.
inferior of the cuff (3), so that the
the plate appears laminar in a distorted way.
4. Also check if there is slack and
dirt on the terminals.

Filling
When adding distilled water, do it before < TB153FR / TB180FR >
start the operation to prevent its
freezing.
Remove the lids (2) and add water
distilled to the upper level (H).
2.Checktheindicator(1)below
it will become blue.
3. Clean the drain hole of the plug, to
Next, tighten the caps well (2).

Remove the fuel filler cap

(2).
2. Place a container under the cap of
emptying (3).
3. Open the drain plug (3) and let it fall
the water and the sediments of the part
Fueltankpurge bottom of the deposit.
4. Close the drainage plug (3).
WARNING 5. While observing the visual indicator (1),
add fuel.
No smoking or leaving open flames Tightenthefuelfillercap
whilehandlingfuelor (2) and close with the key.
works on the fuel system. 7. Purge the air.
Stop the machine in a place with Consult page 168 'Air Purge'
good ventilation and let it cool down of the fuel system.
before taking a the cape Supplement: The presence of air in the
maintenance. fuel system can hinder the
Clean up the spilled fuel engine start and cause problems in
immediately. the same. Also remove the air when the
the fuel tank is empty.

132
 MAINTENANCE
Every 100 hours

Cleaning of the water separator

WARNING
No smoking or leaving open flames
whilehandlingfuelor
works on the fuel system.
Stop the machine in a place with
good ventilation and let it cool down
before taking a the cape
maintenance.
Clean up the spilled fuel
immediately.

Closed

1. Open the rear cover.

2. Close the lever (2).
3. Loosen the ring (3); then, remove it.
the receptacle (4), the element (5) and the
red indicator ring (6), and clean them.
4. Check the O-ring, and if it shows
scratches or any other irregularity,
replace it.
5. Mount the red indicator ring (6), the
receptacle (4) and the element (5), and tighten
the ring (3).
6. Open the lever (2) and bleed the air.
Consult page 168 'Air Purge'
of the fuel system.

133
 MAINTENANCE
After the first 250 hours (Only new machines)

Replacement of the gear oil TB180FR

of the travel motor

WARNING
Stop the engine and let the machine
let it cool before carrying out the
maintenance.
Investmentdriversremain
immediatelyhotafter
stoptheengine.Iftheytouchyou,theycan 1. Place the travel motor in such a way
burnsmayoccur. that the stopper (1) is located at the part
The change oil is also inferior.
hot and is subjected to a 2. Place a container under the cap
high blood pressure. to collect used oil (1).
Be careful when loosening the caps. 3. Remove the plugs (1), (2), and (3) and empty the
Work on the machine in these oil.
conditions could cause 4. Place new sealing tape around
burns or injuries. of the plugs.
The pressure in the reduction box of the 5. Tighten the cap (1).
travel motor can make the 6.Add oil through the hole in the plug
Oil or the plug jump. Loosen (3) until it overflows through the hole (2).
slowly the plug to release the 7. Tighten the caps (2) and (3).
pressure.

IMPORTANT: If the percentage of

travel time within the
total operating time is high,
replace the transmission oil before it
indicated.

< TB138FR / TB153FR >

134
 MAINTENANCE
Every 250 hours

Replacement of the engine oil and Supplement: Do not remove or clean the
internal element (optional). Replace the
of the oil filter
internal element every 1000 hours or every 3
Consult page 126 'Substitution of cleaning of external elements.
engine oil and oil filter. (whatever comes first)

Open the hood of the engine.

Inspection and adjustment of the belt
of the fan < TB138FR >

Consult page 127 'Inspection and adjustment

from the fan belt.

Air filter cleaning

WARNING
Stop the engine and let the machine < TB153FR >
let it cool before carrying out the
maintenance.
The engine, muffler, radiator and
many other parts of the machine
they remain hot when stopping the
motor. If those parts are touched, it
they can produce burns.
Wearing appropriate equipment,
like safety glasses and mask,
when using compressed air, already < TB180FR >
who can be fired
metal fragments or other objects,
causing serious injuries.

IMPORTANT: Do not try to scratch the

element. Do not use the element if it is
damaged.
IMPORTANT: When operating the machine in
places with a lot of dust, the inspection
and the maintenance should be carried out 2. Loosen the clamp (1) and remove the
daily. dust container (2).
3. Clean the inside of the dust container
(2).
4. Extract element (3).

135
 MAINTENANCE
Every 250 hours

5. Cover the entry hole of the part Cleaning of the fins of the
back of the body (4) with a cloth or tape
radiator and refrigerator of
to prevent dirt from entering.
Ifitisequippedwiththeinteriorelement oil
Topreventdirtfromenteringtheengine,
do not remove the internal element (5). WARNING
6. Clean the interior of the body (4). Wearing appropriate equipment,
like safety glasses and mask,
whenusingcompressedair,since
fragments may be dismissed
metallic or other objects, causing
serious injuries.

IMPORTANT: To search do not harm

during the cleaning of the radiatorfins
nor the fins of the oil cooler.
When using compressed air or water
7. Clean the element (3) with compressed air pressurized,ensurethatthepressuredoesnot
dry{294to490kPa(43to71psi)}. above 200 kPa (28 psi) and
First of all, expel the air from the keep the nozzle away
interior of the fluted; next, sufficiently from the fins.
expel the air from the outside, and IMPORTANT: If water is used, cover.
finally again from the inside. the electrical system to prevent the
8. Illuminate the interior of element (3) with water enters the system.
a light bulb, check it and replace it if there is one
IMPORTANT: When operating the machine in
small holes or fine marks. places with a lot of dust, the inspection
9. Remove the cloth or tape placed on the and maintenance must be carried out
step 5. daily.
10. Install item (3).
11. Install the dust container (2) with the
mark "TOP" at the top,
continued,fixitwiththeclamp(1).

Open the rear cover.

2. Blow compressed air on the fins
of the radiator and the oil cooler
to remove mud and dirt
embedded.

136
 MAINTENANCE
Every 500 hours

Replacement of the return filter Replacement of the filter of

of hydraulic oil combustible
Check page 125 "Replacement of the filter WARNING
of return of the hydraulic oil.
No smoking or leaving open flames
whilehandlingfuelor
works on the fuel system.
Stop the machine in a place with
good ventilation and let it cool down
before taking a the cable
maintenance.
Clean up the spilled fuel
immediately.

1
K3G003

1. Open the engine hood.

2. Using a wrench for filters, turn the
filter (1) in the opposite direction of the
clock hands and extract it.
3.Cleanthefilterinstallationsurface
on the support of this.
4.Apply a thin layer of oil to the assembly
of the new filter.
5. Place the new filter by hand.
6.Tighten 2/3 of a turn more with the wrench to
filters after the filter set
contact with the surface of
installation.
Tightening torque: from 20 to 24 N·m
(from14.5to17.4lbs-foot)
7. Purge the air.
Refer to page 168 'Air Purge'
of the fuel system.

137
 MAINTENANCE
Every 1000 hours

System cleanup of When cleaning, if the refrigerant temperature

it is low, the thermostat will close and the
engine cooling
Coolant will not circulate in the radiator.
Heat the refrigerant to at least 90°C
WARNING
before cleaning it.
Stop the engine and let the machine
let it cool before carrying out the Open the engine hood.
maintenance.
The engine, muffler, radiator and < TB138FR >
many other pieces of the machine
they stay hot when stopping the
motor. If those parts are touched, it
can cause burns.
The engine coolant is also
hot and is subjected to a
high pressure. Be careful when loosening
the lids and caps. Work in the
machine under these conditions
it can cause burns and a. Loosen the bolts and remove the flange (5).
injuries from splashes of
hot soda
Yes, operations must be carried out.
of maintenance with the engine on
march, always use a team of
two people, one of them in the
operator's seat and the other
carrying out these operations in the
machine.
While carrying out maintenance tasks,
makesuretokeepthebodyandthe
clothingawayfrommovingparts. < TB180FR >
Stay at the back of the
machine with the engine on
functioning is extremely
dangerous, as the machine could
move suddenly. Do not stay
neveratthebackofthemachine
with the engine running.
Do not remove the radiator cap or the
purge plugs when the
soda is hot. Stop the 2. Gradually loosen the radiator cap
engine, let the engine and the radiator (3) to release the internal pressure, to
cool down and loosen the radiator cap continued, remove it.
or the purge plugs slowly.

138
 MAINTENANCE
Every 1000 hours

< TB138FR > 7. Start the engine and accelerate it a bit.

Raise the water temperature at least
at 90ºC, then accelerate the engine for
around 10 minutes with the thermostat
open.
8. Stop the engine, let the temperature
the water decreases, then loosen the
drain plug (4) and drain the water.
9.After purging the water, clean
using some cleaning agent.
< TB153FR > Clean following the instructions
included with the cleaning agent that
is using.
10. Repeat steps 4 to 8 to rinse the
cooling system.
11. Tighten the drain plug (4).
4 12. Slowly add new refrigerant
mix of antifreeze and water
current) through the port of
J1G012
radiator coolant supply
< TB180FR > until filled. Take your time to
to do this.
13. Close the radiator cap (3).
14. Warm up the engine. Use the gauges.
to verify that none exist
irregularities in the system of
cooling this time.
4 Raise the water temperature at least
at 90ºC, then accelerate the engine by
L4G014
around 10 minutes.
3. Place a container to collect the 16. Check the refrigerant level in the
refrigerant used under the purge cap radiator, and refill.
(4) then loosen the cap of 17. Close the radiator cap (3).
purge (4) and drain the refrigerant. 18. Clean the inside of the reserve tank
4. Tighten the drain plug (4). (1) Then add refrigerant until
5.Addrunningwaterthroughtheport the upper limit (H).
radiator coolant supply 19. After replacing the refrigerant,
until it's full.Take your time adding check the coolant level one
waterslowlytoavoidairgettingin more often after operating the machine.
to the radiator. The coolant circulates throughout the system.
6. Close the radiator cap (3). during the machine operation, so
that the level decreases. Refill the
amount that has decreased.

139
 MAINTENANCE
Every 1000 hours

< TB180FR >

Air filter replacement

WARNING
Stoptheengineandletthemachinebe
cool before carrying out the
maintenance.
The engine, muffler, radiator and
many other parts of the machine
they remain hot when the engine stops. If
if those pieces are touched, they can be Open the engine hood.
to produce burns. 2. Loosen the clamp (1) and remove the
dust container (2).
IMPORTANT: Do not use a filter if your 3. Clean the inside of the dust container
channeled or their joints are damaged. (2).
4. Extract the element (3).
Supplement: Do not remove or clean the 5. Cover the entry hole of the part
internal element (optional). Replace the back of the body (4) with a cloth or tape
internal element every 1000 hours or every 3 to prevent dirt from entering.
cleaning of exterior elements. If it is equipped with the interior element
(what is given first) Do not remove the inner element (5) yet.
6. Clean the interior of the body (4).
TB138FR 7. Remove the cloth or tape placed in the passage
5.
If it is equipped with the interior element
Disassemble the interior element (5).
8. Assemble the new elements.
9. Install the dust container (2) with the
brand "TOP" at the top, to
next,secureitwiththeclamp(1).

< TB153FR >

140
 MAINTENANCE
Every 1000 hours

Replacement of the filter of Replacement of the transmission oil

air consumer of the stroke engine
< TB153FR / TB180FR >
Refer to page 134 'Substitution of'
engine oil change
WARNING
Oil may leak if the
tapas or filters, or if they have been Inspection and adjustment of the clearance
disconnect the tubes before releasing from the engine valve
the pressure of the hydraulic system.
This operation requires experience.
Gradually press the button
they must carry out at a point of sale or
airrelease to relieve pressure
Takeuchi repair.
of the deposit.

N Tighten the bolts of the

A
engine cylinder head
W
T This operation requires experience.
G they must do it at a point of sale or
B
W Takeuchi repair.

H L2G023

Inspection of the pressure of

1. Remove the cover nut (N) from the
fuel injection of
air consumer.
2. Press the button (T) and bleed the air from the motor and the state of the
deposit. spraying
3. Remove the gasket washers (W) and the This operation requires experience.
nut (G). they must carry out at a point of sale or
4. Remove the cover (H). Takeuchi repair.
5. Replace the filter (A), making sure that
place it in the correct direction.
6. Align the cut section of the body (B)
and from the cover (H) install.
7. Mount the sealing washers (W) and the
nut (G).
Tighten the nut of the cap with your hand
(N).

141
 MAINTENANCE
Every 2000 hours

Replacement of hydraulic oil Turn 45° clockwise

clock and place the machine in position
and cleaning of the suction filter
of oil level inspection
hydraulic.
WARNING
Consult page 122 "Inspection of
Stop the engine and let the machine hydraulic oil level and refill.
cool down before carrying out the
maintenance. TB153FR/TB180FR: Procedures 2 to 4
The engine, the hydraulic lines and
many other parts of the machine
they remain hot when stopping the engine.
If those pieces are touched, they can be
produce burns.
The hydraulic fluid is also
hot and is subjected to a
high blood pressure.
Be careful when loosening the caps and
plugs. Work on the machine under
these conditions may cause
burns and injuries from the
splashes of hot oil.
Oil may leak if the
tapas or the filters, or if they have been
disconnecting the tubes before
release the system pressure 2. Remove the nut from the cover (3) of the
hydraulic. air consumer.
When removing plugs or screws or when 3. Press the button (4) and bleed the air from the
disconnect the hoses, deposit.
stay to the side and loosen up 4. Replace the air consumer filter.
slowly to release in a way Consult page 141 "Replacement of"
gradually increase the internal pressure before
air consumer filter.
extract them. 5. Slowly turn the air vent cap (1)
< TB138FR > to release the pressure from the tank, to
Gradually loosen the cap of continuation, remove it. < TB138FR >
venting to release the pressure of the 5.Removetheplug(1).<TB153FR/
deposit. TB180FR
< TB153FR / TB180FR > 6. Loosen the bolts and remove the flange (5).
• Gradually press the button for 7. Dismantle the return filter (6).
air release for liberation of the 8. Place a container under the plug of
tank pressure. drain(8)tocollecttheusedoil.
9. Loosen the drain plug (8) and let it fall.
the hydraulic oil.
10. Loosen the bolts and remove the cover (9).
11. Loosen the bolts and remove the flange (10).

142
 MAINTENANCE
Every 2000 hours

Air bleeding

IMPORTANT: After replacing the

hydraulic oil, bleed the air from
hydraulic oil circuit and of the
hydraulic devices. If not done,
hydraulic devices could
be damaged.

12. Loosen the hose clamp and remove it Hydraulic pump

the hose (13). < TB138FR > Tilt the platform upwards.
12. Move the flange (10) to the right. Consult page 154 'Inclination of the
< TB153FR / TB180FR > platform.
13.Removetheflange(11)andthesuctionfilter
(12) and clean them. < TB138FR >
14. Clean the inside of the hydraulic reservoir.
15. Install the return filter and the flange (5)
new.
16. Install the suction filter (12) in the
brida (11).
17. Install the hose (13) on the flange (10/
11). < TB138FR >
17. Mount the flanges (11) and (10). < TB153FR
/ TB180FR >
18. Tighten the drain plug (8). < TB153FR >
19. Add hydraulic oil up to halfway
of the visual indicator (7).
20. Tighten the cap (1).
21. Follow the procedure 'Bleeding of
"air" to remove air from the circuit of
hydraulic oil.
22. Place the machine in the position of
inspection of hydraulic oil level
and check the level when it has gone down
the temperature of the oil. 2. Loosen the air bleed valve of the
Consult page 122 "Inspection of" hydraulic pump (1).
hydraulic oil level and refill. 3. Once the hydraulic oil overflows
23. Pressurize the hydraulic reservoir. through the hole of the bleeding plug of
air (1), tighten the cap.
Consult page 123 'Pressurization'
of the hydraulic deposit.

143
 MAINTENANCE
Every 2000 hours

TB180FR Cylinders
7. Start and run at low idle
for 10 minutes.
8. Running the engine at low idle,
extend and contract all cylinders 4 or
5 times, without reaching the end of the race.
9. Make the engine run at high speed,
extend and contract all cylinders 4 or
5 times, without reaching the end of the race.
10. Make the engine work again
2. Disconnect the drain hose (1) slow down, extend and contract all
of the hydraulic pump. the cylinders 4 or 5 times, until reaching the
3. Once the oil overflows end of the race.
hydraulicinthebentpipe(2),connect
the drainage hose (1).

Swing motor
< TB138FR / TB153FR > Inspection of the distribution of
fuel injection of the
motor
This operation requires experience.
they must do it at a point of sale or
repair of Takeuchi.

Inspection of the valve of

< TB180FR > fuel injection of
motor
This operation requires experience. The
they must perform at a sales point or
repair of Takeuchi.

4. Loosen the air bleeder valve (1).

5. Once the hydraulic oil overflows
through the hole of the bleeding plug
air (1), tighten the cap.
6. Lower the platform.

144
 MAINTENANCE
When necessary

Liquid level inspection

of the windshield wiper and refilling

Use a windshield washer fluid designed

specifically for motor vehicles.
Follow the instructions that accompany the
liquid.

G4G030

Inspection
Open the cabin door.
Inspect the deposit del
windshield wiper (1) and add fluid if the
The level is low.

Filling
Mix the windshield washer fluid according to
the indicated concentration.
2. Remove the plug (2) and add liquid
windshield wiper.
3. Replace the cap (2).

145
 MAINTENANCE
When necessary

Lubrication of the levers or the Blade lever < TB180FR >

pedals

WARNING
Place the machine in the position of
parking, remove the key from
start it and save it. Not doing so could
make the machine move
suddenly, causing injuries
graves or death. Disassemble the lower mounting section
from the cover (1) and flip it upwards.
If the levers or pedals no longer 2. Clean the old grease.
move gently, add grease. 3. Apply grease at points (A) and (B).
4. Put the cover (1) back in its
Control levers position.

A 1

E4G058

Travel levers

B A B

1 L3G0221

Diverter pedal

146
 MAINTENANCE
When necessary

Adjustment of the spacing between the The clearance (A) should be 0.5 mm
(0.02 in.). Slightly rotate the bucket
bucket and the arm < TB180FR >
totheleftandpressgently
the point of the arm to the left side
WARNING
of the bucket (the side without a fastener).
Before carrying out the tasks of
maintenance or repair underneath
the machine, place all the equipment of
workonthegroundorinthemostposition
as low as possible.
To avoid unexpected movements,
block the work team during 4
the adjustment. 3
2 E4G050

4. Remove the three bolts (2), the end plate

(3) and the bridle (4).

5
A
E4G048
5
1. Place the bucket on the ground just like 4
is shown in the above diagram in 3
2
a stable position. E4G051

2. Check that the bucket does not move,

then adjust the locking lever of 5. Extract the adjustment wedge (5) from between the
safety to the lock position and bride (4) and the body of the bucket of
stop the engine. according to the slack (A).
Adjustmentwedgethickness:0.5mm(0.02

1 A Be careful that the clearance is not

less than 0.5 mm (0.02 in.) after the
adjustment.

Supplement:
Example (for a clearance of 2 mm or 0.08
E4G049
2 mm (X) - 0.5 mm (standard value)
3. Slide the O-ring (1) to expose 1.5 mm (0.06 in)
the clearance (A) and measure the width of it In the previous example, three must be removed.
slackness (A). wedges (5).

147
 MAINTENANCE
When necessary

6. Insert the adjustment wedge (5) that was Disassembly

withdrawalinthepreviousstep5betweentheplate
final(3)andthebracket(4)andadjustitinplace
with the three screws (2).
Stop tightening for the bolts (2)
54.9 N·m (40.5 lbs-ft)

7. Place the O-ring (1) in its position

original.
E4G048

1. Place the bucket on the ground as it is

is shown in the above diagram in
a stable position.
Supplement: When removing the pins,
position the bucket so that it rests
Substitution of the bucket softly on the ground. If it rests
too low to the ground, the resistance will be
WARNING It will be difficult to remove the pin.

Before performing the tasks of 2. Place the locking lever in the

maintenance or repair underneath lock position and stop the engine.
the machine, place all the equipment of
workonthegroundorinthemost
as low as possible.
If operations must be carried out
maintenance with the engine on
march, always use a team of
two people, one of them in the 5
operator's seat and the other 2
performing such operations in the 4 3 1
machine. E4G052

•Al carry out the tasks of 3. Remove the bolt (1).

maintenance, to ensure 4. Hit the pin (2) with the hammer
keep the body and the clothes away until taking it out of the hopper.
of the moving parts. 5. Remove the bucket.
Wearing appropriate equipment, Inspect the pin joint (3) and
like safety glasses and mask, replace it if it is deformed or damaged.
when hammers are used, since (See next page.)
fragments may be dismissed
metallic orotherobjects, causing
serious injuries.
When aligning the holes of the pins,
align to the view. It can be cut.
finger gets stuck in the hole.

148
 MAINTENANCE
When necessary

Installation
4

E4G056

E4G053
5. Adjust the spacing between the bucket
1. Place the O-ring (4) of the bucket such and the arm. See page 134.
and as shown in the diagram. 6. Slide the O-ring (4).

Replacement of the pin bushing

6
A B

E4G054

3 E4G057
2. Align the pin hole (A) in the
bucket with the pin hole in the 1. Place the pin joint (3) in the
arm (5), and install the pin (2). address shown in the diagram
3. Get the cylinder to work, align the anterior.
pinhole (B) in the bucket with 2. Use a rubber hammer to insert
the pin hole in the arm (6), e the joint of the passer. Try not to damage.
install the pin (2). the meeting.

0.5~1mm
(0.02~0.04 inches) E4G055S

4. Align the anti-rotation holes,

place the bolt (1) and the nuts.
Make sure to leave a clearance of 0.5
~ 1 mm (0.02 ~ 0.04 in.) approx. between the
nut and the bucket bushing, or the
the nut will loosen.

149
 MAINTENANCE
When necessary

Replacement of teeth of 2. Place the bottom surface of the bucket

plan it and lower it onto a block so that
dipper and of the devices of
the locking pin (1) can be
side cuts < V13 Tooth > extracted.
Replace the teeth of the bucket and the 3. Remove the key and check that the
side cutting devices when the the bucket is stable.
tips of the teeth or the devices of
side cuts are worn out, before they
they damage the adapter or the bucket.

WARNING
Before carrying out the tasks of
maintenance or repair underneath
2 1
the machine, place all the equipment of
OL1L200
Iworkonthegroundorinthemostposition
as low as possible. 4. Place a rod against the pin of
To avoid unexpected movements, blocking (1) and hitting the rod with a
conveniently block the hammer until the pin is extracted.
workelementswhentheyarerepaired The rod should be round and thinner.
ortheteethofthebucketarereplaced that the locking latch.
andthesidecuttingdevices.
Wearing appropriate equipment,
like safety glasses, when you
use hammers, as they may come out
dismissed metallic fragments u
other objects, causing injuries
graves.
Prevent access for unauthorized personnel
authorized in the work area OL1L210

Bucket tooth 5. Dismantle the tooth point (2).

Dismantling Some tooth points (2) are of the type
1.Cleanthebucketandparkthe that can be disassembled by rotating them in
machine in a flat and secure place where the opposite direction of the clock hands
the ground is firm. watch
The same procedure can be used.
to remove the remaining tooth points.

150
 MAINTENANCE
When necessary

Installation 1

2
OL1L250

OL1L220 4. Insert the locking pin (1) with a

Clean the tip of the adapter (3). hammer until it is flush with the
If there is gravel or mud at the tip of the tip of the tooth point (2).
adapter, the tooth point will not travel
all the distance and the slider will not be able to
to insert oneself. 1

OL1L260

2
OL1L230

2. Place the point of the tooth (2) at the tip

of the adapter (3).
Press firmly until the point
of tooth (2) comes into contact with the 1
tip of the adapter (3). OL1L270

Some tooth points (2) are of the type

that can be installed by turning them on the The locking pin (1) has been
clockwise. inserted.
The same procedure can be used.
to install the rest of the tooth points.
1
Lateral cutting device
Consult page 153 'Device of
side cut.

OL1L240

3. Insert the locking pin (1),

making sure it is in the direction
correct.
151
 MAINTENANCE
When necessary

Replacement of the teeth of the 2. Place the bottom surface of the bucket
plan and lower it onto a block, in such a way
bucket and of the devices of
that the lock bolt can
side cuts < 18S Tooth > withdraw.
Replace the teeth of the bucket and the 3. Remove the key and check that the
side cutting devices when the the bucket is stable.
tips of the teeth or the devices of
side cuts are worn out, before they are
damage the adapter or the bucket. 3

WARNING
Before carrying out the tasks of
maintenance or repair underneath
2
the machine, place all the equipment of 1 4 E4G043
Iworkonthegroundorinthehighestposition.
lowest possible. 4. Remove the pin and the lock (1) and take off
To avoid unexpected movements, the tip (2).
conveniently block the 5. Extract the rubber pin lock
workelementswhentheyarerepaired (3) and check if it can be returned to
ortheteethofthebucketarereplaced use
andthesidecuttingdevices.
Wear appropriate equipment,
E
like safety goggles, when they
use hammers, as they can come out
metallic fragments u
other objects, causing injuries
graves. F
Prevent access to unauthorized personnel
authorized in the work area E4G044

Bucket Tooth E....... If there were cracks in the rubber or if

Dismantling it seems that the roller is about to
1.Cleanthebucketandparkthe to spill out.
machine in a flat and safe place where F ....... Sielrodillo appears dented when passing
the ground is firm. a finger above.

E4G042

152
 MAINTENANCE
When necessary

Installation After inserting the locking pin,

use a pin with the same surface
4 that the surface of the tip. Do not use
3 worn locking pins.

Side cutting device

Installation
E4G045

Press the rubber pin lock

(3) in the welding adapter (4).

Do not allow the pin lock of

gum protrudes from the surface of the
soldering adapter.
G4G026

Insert the bolts from the inside.

of the bucket and tighten the nuts.
Tightening torque: 241 N·m (178 lbs-ft)
2. Seal the bolts with a punch in
three points along the outline of the
screw to prevent them from loosening
nuts.

2. Install the tip (2) in the adapter of

welding (4).
• Insert the tip so that the
surface that remains behind the hole
the tip of the latch should be flush or
beneath the surface that there is
behind the pin hole of
soldering adapter.

E4G047

3. Insert the locking pin (1).

153
 MAINTENANCE
When necessary

3.Loosentheboltsandremovethecover(1).
Tilt of the platform
4. Remove the locking bolts (A) and (B).
For its inspection and maintenance, the 5. Slowly raise the platform. (Tilt
the platform is designed so that you can upwards: 30°)
lean upwards. 6. Raise the top (D) and insert it into the support
from the platform.
WARNING If it is necessary to start the engine
while the platform is elevated, continue
Raise or lower the platform while the next three steps.
theengineisrunningcan 7. Make sure that all levers and
trigger the movement of the machine the pedals are located in the positions of
and cause serious injuries or death. deadlock.
Lower the work team down to the 8. Place the lever or controller of
I land and stop the engine before acceleration in low idle position.
raise or lower the platform. Start the engine.
When the platform is tilted, 10. Make sure to turn off the engine afterwards
fix it properly with the stop for of the inspection and maintenance.
to prevent its fall.
Descent
IMPORTANT: Take down the work team 1. Dismantle the stop (D) and readjust it
to the ground before raising the in the original position.
platform. If not avoided, the pen 2. Lower the platform.
I could get in touch with the cabin. 3. Tighten the locking bolts (A) and (B).
4. Install the cover (1).
Elevation (Inclination upwards)
1.Selectafirmsurfaceand
leveled, lower the work team to
I stop and turn off the engine.
2.Raisethesafetylocklever
to activate the lock.

A 1

L4G0171

154
 MAINTENANCE
When necessary

(3) Metallic core

Inspectionoftherubbertracks
Repair or replace the rubber tracks if their
state is like the one described as
continuation.Consultapointofsale
or repair of Takeuchi to carry out
repairs or replacement.

Rubber caterpillar 3 E4G064

Replace the caterpillar if the whole caterpillar is
stretched and cannot be adjusted. Replace if any metallic core has
out.
Correa
(4) Gum

4 3

A
1 2 E4G062

Replace if the height of (A) is 5 mm (0.2

inch) or lower. Repair if there are cracks of 60 mm (2.4 in.)
or older.
If the steel cable is visible, repair it as soon as possible.
Steel cable
as soon as possible, whatever it may be
length of the crack.

2
E4G063

Replace if the steel cable is exposed.

in 2 or more links.
Replace if half or more of the steel cable
one side is cut off.

155
 MAINTENANCE
When necessary

Replacement of the caterpillars of

gum < TB138FR / TB153FR >

WARNING
If you have to work underneath the equipment
or the elevated machine, use 1
always wooden blocks, cats or E4G067S

other rigid and stable supports. No

3. Place an iron tube (1) in the caterpillar
never place oneself in a work team or
of rubber and slowly turn the wheel
the machine if they are not well secured.
notched in the reverse direction.
This procedure results
4. Turn until the iron tube (1) is
especially important when working
find next to the transmission pinion and
with hydraulic cylinders.
the rubber caterpillar rises away from
If operations must be carried out
this pinion, then, stop turning
for maintenance with the engine on
the gear
march, always use a team of
5. Slide the rubber caterpillar to one side
two people, one of them in the
and remove it from the caterpillar frame.
operator's seat and the other
Dismantle the other rubber caterpilar
performing such operations in the
using the same procedure.
machine.
Al to carry out the tasks of
Installation
maintenance, ensure
1. Use the teamwork to elevate
keep the body and clothing away
the bodywork.
of the moving parts.

Dismantling
Fully release the tension of the caterpillar
of rubber.
Check page 128 'Inspection and
adjustment of the tension of the tracks.

1
E4G068S

2. Place the rubber caterpillar on the wheel

notch.
3. Place an iron tube (1) in the track
of rubber and slowly turn the wheel
toothed in the reverse direction.
E4G070 4. Turn until the iron tube (1) is
find next to the transmission pinion and
2. Use the work teams to raise
the rubber caterpillar rises away from
the bodywork.
this pinion, next, stop spinning
the toothed wheel.

156
 MAINTENANCE
When necessary

5. Slide the rubber caterpillar inwards,

fit it into the transmission sprocket and
remove the iron tube.
6. Check that the rubber caterpillar is
well fixed to the toothed wheel and the pinion
of transmission.
7. Tighten the rubber caterpillar to the tension
standard.
Check page 128 "Inspection and
adjustment of the tension of the tracks.
8. Assemble the other rubber caterpillar using
the same procedure.

157
 MAINTENANCE
When necessary

Replacement of the caterpillars of Dismantling

goma < TB180FR >

WARNING
The substitution must be carried out
for two people, with one person
acting as an operator and following
the instructions given by the other.
The machine must be lifted before
replace the caterpillar belts of Start the engine and raise the body of the
rubber. Be careful that the machine with the hoe coupling and
the machine does not fall when it the shovel.
theyreplacethetracks'belts,this 2. Stop the engine.
poses a great danger. Lower
slowly the machine on the side of the
transmission pinion and remove the
caterpillar tracks.

This machine uses a hydraulic cylinder.

to adjust the tension of the tracks. Have
keep in mind that it is not necessary to carry out
regularadjustmentsofthetensionofthetracks.

IMPORTANT: During the procedure 3.Removethevalveplugs(1)

of substitution, start the engine located in the center the frames
only when it rises or falls the left and right of the caterpillar.
body of the machine. Otherwise,
always keep the engine off.
IMPORTANT: When the switch of
themovementspeedisadjustedto
the side of 2aspeed while the
the engine is running, the bars of
tension cylinders extend and the
caterpillars tighten up.

4. Loosen the block plate (2) in the direction

counterclockwise.
5.Turnthevalvehandle(3)inthedirection
counterclockwise
thetensionofthecaterpilar.
6. Once the caterpillar has loosened up
completely, press the handle of the
valve (3).

158
 MAINTENANCE
When necessary

7. Tighten the locking plate (2). Installation

8. Perform the same procedure for the Couple the tracks with the wheels
other side. left and right notches.
2. Adjust the left and right tracks
in the transmission gears.
Start the engine.
Press the speed switch once
of the route and adjust it on the side of the
2nd speed. The left tracks and
Right are tightened simultaneously.

Start the engine.

Slowly lower the side of the shovel
body of the machine, with the lever of
shovel.
11. Put the caterpillars on the ground and lower
the body of the machine in such a way that
the maximum clearance is obtained from the
caterpillar. 5. Check that the caterpillars have
12. Stop the engine. tightly secured. Standard value
13. When the caterpillars detach from the (A).
transmission gears, slide the Refer to page 128 'Inspection and
caterpillars outward and remove them. adjustment of the track tension.
14. Decouple the tracks and the wheels
notched and then remove the caterpillars from
your backstage.

159
 MAINTENANCE
Long-term storage

Storage procedures During storage

If the machine is going to be stored for
30 days or more, keep it in a space WARNING
interior. If you must stay outside,
park on a wood placed on Do not use the engine in an enclosed area
a flat surface and place a cover without good ventilation.
impermeable so that it stays dry. If there is no good ventilation
Clean the machine. natural, install fans, tubes of
2. Check for oil leaks, leaks gas emissions or any other
of water or loose nuts and bolts. artificial ventilation device.
3. Add fuel and replace the oil
hydraulic and the oil. 1.To prevent corrosion, put in
4. To prevent oxidation and freezing, themachineoperatesonceamonth
replace the engine coolant with so that the oil circulates completely.
long-lasting refrigerant (LLC). 2. Inspect the battery and recharge it at
Consult page 138 'Cleaning of' if necessary.
You will need to recharge the battery at a point
engine cooling system.
5. Use a grease gun to add for sale or repair of Takeuchi.
grease to the grease coupler.
6. Fully contract the cylinders of the Machine start after the
bucket and the arm, and place the bucket storage
and the shovel on the ground.
IMPORTANT: If the instructions have not been followed
7. Apply anti-corrosion oil to the rods
of the hydraulic cylinders. "Storage procedures" and
8.Disconnect the cable from the terminal of the the machine has been stored for a
battery "–" and cover the battery to avoid long period of time, consult a
its freezing. salesorrepairpointofTakeuchi
before using the machine again.

Clean the residues of anti-corrosion oil

that was applied to the piston rods
from the hydraulic oil cylinders.
2.Add fuel, oil, and grease to all
the pieces.

160
 FAULTLOCATION
Symptoms that are not malfunctions .................. 162

If the engine overheats .................... 163

If the battery is completely discharged .. 164
If a fuse blows .............................. 166
When the fuel has run out... 168
If a warning light blinks ........ 169
Other symptoms ........................................ 170
To lower the pen .................................. 172
Trailer 174

161
 FAULT LOCATION
Symptoms that are not malfunctions

The following symptoms are not malfunctions: Performance decreases when

install an accessory that is heavier
that the standard arm or the bucket.

E4J001

When the arm reaches the position

vertical while contracting with the engine
functioningatlowspeed,thespeed
of contraction descend
momentarily.

E4J002

When the teeth of the bucket reach

the horizontal position with the engine
functioningatlowspeed,thespeed
bucket displacement
descends momentarily.

The reverse rotation motor produces a noise.

at the beginning and at the end of the operation of
turn.

The traveling motor makes a noise

when it suddenly stops
during a high-speed movement
speed.

The control valve makes a noise if

excessive force is applied to the equipment
of work when the end is reached
the race.

162
 FAULT LOCATION
If the engine overheats

Procedure
WARNING
Park the machine in a safe place.
Do not open the engine hood when leaving. 2. Check if the warning light is on
vapor from the engine compartment. engine oil pressure/level of
steam or hot water can come out soda flickers or if steam comes out
dismissed,causingburns. when the engine hood is closed.
Do not remove the radiator cap or the 3. If there is steam, stop the engine
drain plugs when the immediately and get in touch
the soda is hot. Stop the with a point of sale or repair of
engine, let the engine and the radiator Takeuchi to carry out the
cool down and loosen the radiator cap repairs.
or slowly the purge plugs. If the warning light for pressure
Stop the engine and allow the engine oil/coolant level is
machine cooling before turned off, set the engine to low idle and
carry out the inspection tasks let the water temperature
and maintenance. descend.
4. Once the temperature indicator
The following symptoms indicate thewatergoesdowntothegreenarea,stop
overheating the engine.
5. Once the engine has cooled, carry out
the following inspections y
procedures:
Belt slack of the fan
Adjust.
Consult page 127.
• Refrigerant level ................ Add.
Consult page 120.
Water leak........................Repair.
Radiator fins .................. Clean.
An alarm sounds and the warning light Consult page 136.
of the refrigerant temperature and that of Sediments in the system of
engine emergency lights are flashing. refrigeration ........................... Clean.
Whenthewarninglightforpressure Refer to page 138.
engine oil/coolant level If the problem persists after carrying out the
they blink simultaneously, the level of citedprocedures,getintouch
soda is low. with a sales or repair point of
The water temperature indicator is Takeuchi to proceed with the
find in the red zone. repairs.
The engine slows down and the force
decreases.
Steam is coming out of the engine compartment.

163
 FAULT LOCATION
If the battery completely discharges

The following symptoms indicate that the Bridge cable connection

the battery is completely drained:
The starter motor doesn't turn or turns IMPORTANT: Put the keys of
weakly and the engine doesn't start. start of the two vehicles in the
The sound of the horn is weak. position OFF.
Refer to page 41 "Back cover".
Procedure
Use jumper cables and start the engine
using the vehicle's reserve battery.

WARNING
Use jumper cables only with the
recommended method. The use
inadequate bridge cables
can cause the explosion of the
batteryoranunexpectedmovementin 1. Connect the clamp of the jumper cable (R)
the machine. tothe'+'terminalofthevehiclewithproblems.
• Do not let the vehicle with 2. Connect the other clamp of the jumper cable
problems and the aid vehicle is (R) to the vehicle assistance '+' terminal.
token. 3. Connect the jumper cable clamp (B)
Do not let the terminals " + " and " - " tothe"–"terminalofthevehiclewithproblems.
the bridge cables touch. 4. Connect the other clamp of the jumper cable
Connect the jumper cables to the (B) to the engine block of the vehicle with
terminals '+' in the first place, and problems. Connect the clip as far away as possible
disconnect them from the terminals battery possible.
(table) first.
Connect the terminal end of the cable Engine start
from bridge to a point as far away as possible
Check that the clamps are secure.
possible from the battery. connected to the terminals.
Use safety glasses when 2. Start the assistance vehicle and do it
usejumpercablestostart function at high speed.
the machine. 3. Start the vehicle's engine with
problems.
IMPORTANT: Use jumper cables
and tweezers of an appropriate size for the
battery capacity. Do not use cables
damaged or corroded bridge clamps.
IMPORTANT: The vehicle's battery of
helpmusthavethesamecapacityas
the vehicle's battery has issues.
IMPORTANT: Connect the clamps
correctly.

164
 FAULT LOCATION
If the battery completely discharges

Disconnection of the jumper cables

Once the engine is started, disconnect the
bridge cables following the procedure
of connection in reverse order.

Disconnect the jumper cable clip

(B) of the vehicle's engine block with
problems.
2. Disconnect the other clamp from the cable of
bridge (B) of the terminal "–" of the vehicle
of help.
3. Disconnect the jumper cable clip
(R) of the terminal '+' of the assistance vehicle.
4. Disconnect the other clamp of the cable from
bridge (R) of the vehicle 'terminal +'
with problems.

Recharge
You can recharge the drained batteries in
a sales or repair point of Takeuchi.

165
 FAULT LOCATION
If a fuse blows

If a light does not turn on or if the system Arrangement of fuses and protected circuits
electric not working, there may be a < TB138FR >
melted fuse. Check the fuses.
Capacity Protected circuit Circuit capacity protected
20A Speaker,
Inspection and replacement of Cabin light
30A Heater 15A Solenoid A, B
fuses
Airconditioning(OPT)
10A Second speed 20A Lights
WARNING
of tour
If a fuse blows immediately Instrument Panel
after its replacement, there is a Feed pump Lever lock
problem in the electrical system. Its use 15ARadio 20A Atom
continuing could cause a fire. external feeding
Consult a point of sale or 20A Windshield Wiper, 30A Stop solenoid
Takeuchi repair. lighter

TurntheignitionkeytotheOFFposition < TB153FR >

to stop the engine.
Capacity Protected circuit Circuit capacity protected
20ABocina
10ARadio 10A Controller
Cabin light
10A Lever lock 30A Shut-off solenoid
30 Lights 5A Controller (ACC),
Accessory relay
30A windshield wiper, 5A Group of instruments,
Lighter Feed pump
10Optional 5A Prevention of
2. Open the fuse box cover (1). interferences
3. Check for blown fuses.
< TB180FR >
Capacity Protected circuit Capacity Protected circuit
20ABuzzer
10ARadio 10A Gas Controller
Cabin light
Lever lock 30A Stop relay of
emergency
5Lights 5A Controller (ACC),
Accessory relay
30A Windshield Wiper 5A Group of instruments
4. If there is a blown fuse, replace it with Lighter
a spare fuse of the same type 10AOpcional 5A Prevention of
capacity.
interferences

166
 FAULT LOCATION
If a fuse blows

Inspection of the connection of

fuses

If the food supply is not established

after turning the motor switch of
turn to the ON position, it may be that the
connectionsofthecartridgefuse(1)are
fuse blown. Open the back cover and check.
If the fuse connection is blown,
contact your distributor.
Supplement: A fuse connection is
a large piece of fuse wiring that
is found in a circuit that supports a
large electric current. Connect a fuse
normal; the fuse connection protects the
electrical parts and the wiring of the damages
that can produce the currents
too big.

167
 FAULT LOCATION
When the fuel has run out

Air purge of the system of

combustible
Add fuel.

2. Turn the ignition key to the position

ON and keep it like that for about 20
seconds.
The automatic air purge device
remove the air from the fuel system.

Supplement: The presence of air in the

fuel system can hinder the
engine startup and cause problems in
the same. Also purge the air when it
empty the fuel tank or if there is
air in the fuel system.

168
 FAULT LOCATION
If a warning light blinks

Yes, during operation, an alarm sounds or a light starts to blink.

warning, park the machine in a safe place and follow the procedures described
next.
Warning Light Procedure

Light of Aproblemhasoccurredinthelubricationsystem.
emergency of the engine or in the cooling system.
motor When a problem occurs in the system of
engine lubrication or coolant level, the
engine oil pressure warning light
Coolant level lights flash simultaneously.
When the temperature of the coolant water
G4B009 increases irregularly, the warning light of
the refrigerant temperature is blinking
simultaneously.
To learn about the procedures, consult the
corresponding warning lights following.

Light of Check the engine oil level or the level of

coolant warning. If the light blinks even when the level is
the pressure of normal or continues blinking when it has
oil of provided the oil or coolant, consult the
motor/point of sale or repair level of Takeuchi.
soda Check page 120 or 121 'Inspection and filling'
"of refrigerant" or "Inspection and oil refill of
motor

Light of The temperature has increased irregularly and the

engine warning has overheated.
the temperature Check page 163 'If the engine overheats'.
C4B012 of the refrigerant

Light of There is a problem with the charger or the strap of the

fan warning. Inspect the fan belt for any issues
the burden of the it is loose or broken and make the necessary adjustments. If the
battery the light keeps blinking after the maintenance,
the problem lies in the charger. Consult a point
OSOB080
for sale or repair of Takeuchi.
Check page 127 'Inspection and adjustment of the belt'
from the fan.

Light of The air filter is blocked.

Warning: Please consult page 134 'Cleaning the air filter.'
air filter
G4B010

169
 FAULT LOCATION
Other symptoms

For symptoms that are not included in the following table or if the problem persists
after carrying out the proper procedures, consult a point of sale or
Takeuchi repair.

Symptom Main cause Procedure

The control levers Insufficient grease in the Add fat.
right and left no right control levers Consult page 146.
they move with to the left
softness
The levers of Insufficient fat in the! Add fat.
route, the pedal of control levers, pedal Consult page 146.
deviation or the lever deviationorleverofthepaddle
they don't move at all Stretched cable Adjust or replace. (Request it)
gently < TB138FR / TB153FR > at a point of sale or
shovel lever repair of Takeuchi
It cannot be done The locking lever of Lower the locking lever
make the equipment work, the security is raised of safety.
hydraulic system, nor Consult page 53.
the turning functions and The fuse is blown Replace the fuse.
route Refer to page 166.
The strength of Hydraulic oil level Fill up to the level
excavation is insufficient prescribed.
insufficient Refer to page 122.
The hydraulic oil does not Execute the procedure
heat of heating.
Consult page 76.
The air filter is Clean the air filter.
obstructed Consult page 135.
The hydraulic oil is not from! Change the oil
appropriate type hydraulic.
Refer to page 142.
It is impossible There are stones or objects Remove the strange object.
to move or to do it strange stuck
gently.
The machine is not moving towards it! There are stones or objects. Remove the strange object.
forward strange stuck
Defective adjustment of the Adjust the caterpillar to the tension
caterpillar tension prescribed
See page 128.
It cannot be changed! The fuse is blown. Replace the fuse.
travel speed Consult page 166.

170
 FAULT LOCATION
Other symptoms

Symptom Main cause Procedure

Insufficient fat cannot be performed in the Add fat.
he spins or it is not done slewing bearing Refer to page 130.
gentle form
The temperature of Insufficient hydraulic oil! Fill to the level.
hydraulic oil is prescribed.
too high Refer to page 122.

The starter motor Insufficient fuel Add fuel.

it turns but the engine doesn't Consult page 122.
start Air in the system of Purge the air.
flammable Consult page 168.
Water in the system Purge the water.
flammable Consult page 132.
The crawler tractors are Caterpillar tractors are Adjust the tension.
they slide too Consult
loosely
page 128.
The valves of the cylinder of Increase the tension.
tension is too much Consult page 158.
loose < TB180FR >
The engine exhaust is Excess motor oil Adjust to the level
white or bluish prescribed.
Consult page 121.
Insufficient fuel Change the fuel.
The engine output to The air filter is Clean the air filter.
sometimes it is black obstructed Consult page 135.
The irregular noise it It is being used a Change the fuel.
produce the engine (noise low-quality fuel
of combustion or The engine has If the engine overheats
mechanic overheated Refer to page 163.
Damaged silencer Replace the muffler.
(Request it at a point of
sale or repair of
Takeuchi).

171
 FAULT LOCATION
To lower the pen

If the hoe coupling needs to be lowered < TB138FR >

down to the ground while the engine is stopped,
use the following procedure to
do it.
This operation is dangerous and requires
experience. They must carry it out at a point
for sale or repair of Takeuchi.

Procedure

WARNING < TB153FR >

Do not approach the ground area.

thatthecouplingmustbeletgo
fromazada.Hecouldbehitby
the soil sediments from the scoop
or by the coupling of the hoe itself
when downloading it.

Slowly turn the adjustment screw

from the mouth release valve
so that the pen descends slowly. No TB180FR
turn the screw more than specified.

TB138FR

< TB153FR / TB180FR >

Loosen the bolts and remove the cover (1).

172
 FAULT LOCATION
To lower the pen

3
M 4
2

J1J004

2. Place the mark (M) on the cap of the

mouth purge valve (2) and
put the screw (3).
3. Tighten the fastening screw (3) with a
hexagonal key, so that it does not turn
with the locking nut (4), loosen the
locking nut (4).
4. Slowly turn the adjustment screw (3) 1
one and 1/3 turns to lower the pen.
< TB138FR / TB153FR >
Slowly turn the adjustment screw (3) 1
a turn to lower the pen.
TB180FR
5. Check the security and stability
from the machine.
6. Turn the fixing screw (3) until
reach its original position.
7. Tighten the fixing screw (3) with a
hexagonal key, so that it does not turn
with the locking nut (4), tighten the
locking nut (4).
Tightening pair: from 27 to 31 N·m
(from 20 to 23 lbs-foot)
8. Reattach the cover (1).

173
 FAULT LOCATION
Trailer

2. Place slats or similar objects in between

WARNING
the metal cable and the structure for what
When towing, if the cable is selected neither the machine nor the metal cable results
wrong metallic, it is not done a damaged.
good inspection or it is not carried out 3. Move the machine to tension the cable
towing operation in the form metallic.
adequate, they can cause accidents, 4.Movethemachineslowlyandtow.
causing serious injuries or the
death. Use of the towing hitch
If the metal cable comes loose or light load
break, it can be very dangerous.
Use the appropriate metal cable IMPORTANT: Make sure to follow all
for the necessary towing force. the next steps to follow the letter when
Do not use a metal cable that is use the light load hole remover
deformed, twisted, or damaged from fortowing.Ifyoudonotpayattentiontoeach
any way. oneofthestepscouldcausedamage
Do not apply heavy loads abruptly. inthelightcargotowinghole
to the metal cable. otherpartsofthestructure.
Use protective gloves when
manipulate the metal cable.
Make sure there is a worker. 2 1
both in the machine that tows and
in the trailer.
No towing on slopes.
Do not allow anyone to get close to the
metal cable while it is
towing. N0J003

Trailer of the machine Maximum extraction force:

Use the procedure described to 19600 N (4410 lb) or less
continuation for towing heavy objects 27500 N (6170 lb) or less
or the machine itself, if it were to get stuck 43200 N (9700 lb) or less
in the mud and could not get out by herself.
Secure the metal cable to the hook (1).
2. Place the hook (1) in the hole of
light cargo trailer (2).
3. Hook the metal cable to object a
tow
4.Makethemetalcablebe
horizontalandinastraightlinewiththestructure
of the route.
5. Move the machine to tension the cable
N0A006
metallic.
Secure the metal cable to the structure. 6. Slowly move the machine and
tow.

174
 SPECIFICATIONS
Main specifications .................. 176
Machine dimensions .................... 180
Operating interval.................... 182
Lifting capacity .......................... 187

175
 SPECIFICATIONS
Main specifications

TB138FR

TYPE HOOD CABIN

MASA
3780 (8335) 3860 (8505)
Rubber caterpillars
Machine weight kg 3790 (8355) {3870 (8535)}
(lb.)
(excluding the operator) 3880 (8555) 3960 (8725)
Steel caterpillars
{3890 (8575)} {3970 (8755)}
Benefits

Bucket capacity m3 stacked 0.105 (3.71)

(3 feet) (standard bucket) Hitting 0.078 (2.75)
Minimum rotational speed-1 (rpm) 9.5 (9.5)

Caterpillars of 1st 2.5 (1.55)

Travel speed rubber 2nd 4.7 (2.92)
km/h (mph) Caterpillars of 1st 2.3 (1.43)
steel 2nd 4.5 (2.80)
Gradability (degrees) 30
29.8 (4.32) 30.4 (4.41)
Rubber caterpillars
Mass pressure {29.9 (4.34)} {30.5 (4.42)}
kPa (psi) 31.4 (4.55) 32.1 (4.65)
Steel caterpillars
{31.5 (4.57)} (32.2, 4.67)
Sound power level LWA95
Noise level dB(A)
Soundpressurelevel LpA75
MOTOR
Manufacturer and model Yanmar 3TNV88-XTBZ
Nominal output kW / min-1(cv / rpm) 20.5 / 2300 (27.8 / 2300)
Displacement mI (inches 3) 1642 (100.2)
Starter motor V - kW 12 - 2.0
Alternator V – kW 11.52
Battery V – Ah 12 - 64

Long arm

176
 SPECIFICATIONS
Main specifications

TB153FR

TYPE CAPOTE CABIN

DOUGH
5505 (12135) 5615 (12375)
Rubber caterpillars
Machine weight kg {5540 (12215)} {5645 (12445)}
(lb.)
(excluding the operator) 5575 (12285) 5680 (12525)
Steel caterpillars
5605 (12355) {5715 (12600)}
BENEFITS

Bucket capacity m3 stacked 0.141 (4.98)

(3 feet) (standard bucket) Hitting 0.102 (3.60)
Minimum rotation speed rpm
-1 9.8 (9.8)

Caterpillars of 1st 2.8 (1.74)

Travel speed rubber 2nd 5.0 (3.11)
km/h (mph) Caterpillars of 1st 2.5 (1.55)
steel 2nd 4.7 (2.92)
Gradability (degrees) 30
31.6 (4.58) 32.2 (4.67)
Rubber caterpillars
Mass pressure {31.8 (4.61)} {32.4 (4.69)}
kPa (psi) 32.0 (4.64) 32.6 (4.72)
Steel caterpillars
{32,2 (4,67)} 32.8 (4.75)
Sound power level LWA96
Noise level dB(A)
Soundpressurelevel LpA76
MOTOR
Manufacturer and model Yanmar 4TNV88-PTBZ1
Nominal output kW / min-1(cv / rpm) 28.9 / 2400 (38.7 / 2400)
Displacement mI (inches 3) 2189 (133.6)
Starter motor V - kW 12 - 2.3
Alternator V - kW 11.52
Battery V - Ah -60

Long arm

177
 SPECIFICATIONS
Main specifications

TB180FR

TYPE Standard arm Long arm

DOUGH

Machine weight kg Rubberworms 8325 (18355) 8350 (18410)

(lb.) (not including the worker)
Steel caterpillars 8530 (18810) 8555 (18865)
BENEFITS

Bucket capacity m3 Stacked 0.245 (8.65)

(3 feet) (standard bucket) Hitting 0.165 (5.83)
Minimum rotation speed-1(rpm) 9.9 (9.9)

Caterpillars of 1st 2.7 (1.68)

rubber 2nd 5.4 (3.36)
Travel speed
km/h (mph) caterpillars of 1st 2.5 (1.55)
steel 2nd 5.0 (3.11)
Gradability (degrees) 30

Mass pressure Rubberworms 37.6 (5.45) 37.7 (5.46)

kPa (psi) Steel caterpillars 38.5 (5.59) 38.6 (5.60)
Sound power level LWA98
Noise level dB(A)
Soundpressurelevel LpA76
MOTOR
Manufacturer and model Yanmar 4TNV98-STB1
Nominal output kW / min-1(cv / rpm) 45.1 / 2200 (60.6 / 2200)
Displacement mI (inches 3) 3319 (202.5)
Starter motor V – kW 12 - 3.0
Alternator V – kW 11.34
Battery V - Ah 12 – 72

178
MEMO

179
SPECIFICATIONS
Machine dimensions

180
 SPECIFICATIONS
Machine dimensions

Units: mm (inches)

TB138FR TB153FR TB180FR

Standard Arm Standard arm Long arm Standard arm Long arm
Rubber caterpillars

A 4715 (185.6) 4770 (187.8) 5330 (209.8) 5350 (210.6) 6150 (242) 6175
B 1640 (64.6) ← 1860 ← 2140 (84.3) ←
2555 (100.6) 2570 (101.3)
C ← ← 2770 (109) ←
2565 (101) {2585 (101.7)}

D 955 (37.6) ← 1110 (43.7) ← 1255 (49.4) ←

E 605 (23.9) ← 615 (24.2) ← 715 (28.1) ←
F 1655 (65.1) ← 1985 (78,1) ← 2210 (87) ←
G 2110 (83) ← 2500 (98.5) ← 2855 (112.4) ←
H 1740 (68.5) ← 2000 (78,7) ← 2300 (90.6) ←
J 350 (13.8) ← 400 (15,7) ← 450 (17.7) ←
K 295 (11.6) ← 300 (11,8) ← 350 (13.7) ←
L 1155 (45.5) 1335 (52.5) 1285 ← 1395 (55) ←
M 700 (27.6) ← 720 (28.3) ← 800 (31.4) ←
N 730 (28.7) ← 825 (32.4) ← 945 (37.2) ←
P 1740 (68.5) ← 2000 (78.7) ← 2300 (90.6) ←
Q 3660 (144) 3715 (146.2) 4085 (160.8) 4105 (161.6) 4745 (186,8) 4775 (187,9)
R 1415 (55.7) ← 1510 (59.4) ← 1855 (73,1) ←
S 395 (15.6) ← 430 (16,8) ← 500 (19.7) ←
T 30° ← ←
U 15° ← ←
Hood

181
 SPECIFICATIONS
Operating interval

G
J

D
C

A
J1K0021

182
 SPECIFICATIONS
Operating range

TB138FR

Standard arm Long arm

Element
Rubber caterpillars

A Max. excavation radius 5260 (207) 5550 (218.4)

B Maximum excavation radius on land 5130 (201.9) 5425 (213.7)
C Max. excavation depth 3110 (122.4) 3420 (134,6)
D Maximum vertical excavation depth 2365 (93.1) 2635 (103.7)
E Maximum excavation height 5020 (197.7) 5220 (205.4)
F Maximum dumping height 3595 (141.5) 3795 (149.4)
G Minimum dumping height 1420 (55.9) 1120 (44.1)
H Maximum excavation vertical radius 3605 (141.9) 3730 (146.9)
J Max. height of elevation 355 (14) ←
K Max. depth of descent 290 (11,4) ←

TB153FR

Standard arm Long arm

Element
Rubber worms
A Max. excavation radius 5905 (232.4) 6195 (243.9)
B Maximum excavation radius on land 5765 (227,0) 6065 (238.7)
C Max. excavation depth 3590 (141.3) 3900 (153.5)
D Maximum vertical excavation depth 2735 (107.7) 3030 (119.2)
E Max. excavation height 5320 (209.4) 5490 (216.2)
F Max. dumping height 3710 (146.1) 3885 (152.9)
G Minimum dumping height 1435 (56.5) 1125 (44.3)
H Maximum excavation vertical radius 3985 (156.9) 4075 (160.4)
J Maximum lift height 320 (12,6) ←
K Max. descent depth 325 (12,8) ←

183
 SPECIFICATIONS
Operating interval

G
J

D
C

A
J1K0021

184
 SPECIFICATIONS
Operating interval

TB180FR

Standard arm Long arm

Element
Rubber caterpillars

A Maximum excavation radius 6870 (270.5) 7195 (283.2)

B Max. excavation radius on land 6715 (264.3) 7045 (277.4)
C Maximum excavation depth 4195 (165.2) 4545 (179,0)
D Maximum vertical excavation depth 3160 (124.4) 3490 (137.4)
E Maximum excavation height 6285 (247.4) 6465 (254.5)
F Maximum dumping height 4300 (169.3) 4480 (176.4)
G Minimum dumping height 1760 (69.2) 1410 (55.5)
H Maximum excavation vertical radius 4700 (185.1) 4795 (188.8)
J Max. elevation height 505 (19.9) ←
K Max. depth of descent 405 (15,9) ←

185
MEMO

186
 SPECIFICATIONS
Lifting capacity

Table of nominal lifting capacities

The loads indicated in the tables do not exceed 87% of hydraulic lifting capacity.
or 75% of load discharge.
The nominal lifting capacities limited by the nominal lifting capacity
Hydraulics are identified by an asterisk (*)
The mass of the slings and any auxiliary lifting device must be deducted.
from the nominal load to determine the net load that can be lifted.
The loading point is the hinge pin of the bucket, and the position of the bucket is the
from the completely retracted standard bucket under the arm.
Units: daN (lbs.)

Hook loading system

Ahook loading system must be provided and used along with all the following
capabilities.
A system that can support a weight twice the lifting capacity
nominal, regardless of the position of the load.
A system in which there is no risk of falling from the hook device, because
example, a system equipped with a slip prevention device of the
hook.
3. A system in which there is no risk of the hook system slipping off
hoe coupling.

WARNING
DO NOT attempt to lift or support a load exceeding the nominal values of radius and
specified load height.
All nominal load capacities are based on one position of the
machineleveledandonasolidsurface.Forsafeworkwithloads,
the usermust take into account all the specific conditions of the work, such as
asoftorunevenfloor,lateralloads,hazardousconditions,experience
of the staff, etc. The operator and the rest of the staff must be familiar with
the operator's manual provided by the manufacturerbefore using this machine.
Thesafetyrulesforusingtheequipmentmustremainattachedtothemachine.
at all times.

187
 SPECIFICATIONS
Lifting capacity

TB138FR Equipped with a standard arm

G5K001S

188
 SPECIFICATIONS
Lifting capacity

TB138FR Equipped with a standard arm

G5K002S

189
 SPECIFICATIONS
Lifting capacity

TB153FR Equipped with a standard arm

190
 SPECIFICATIONS
Lifting capacity

TB153FR Equipped with a standard arm

191
 SPECIFICATIONS
Lifting capacity

TB180FR Equipped with a standard arm

192
 SPECIFICATIONS
Lifting capacity

TB180FR Equipped with a standard arm

193
 SPECIFICATIONS
Lifting capacity

TB138FR Equipped with a long arm

G5K003S

194
 SPECIFICATIONS
Lifting capacity

TB138FR Equipped with a long arm

G5K004S

195
 SPECIFICATIONS
Lifting capacity

TB153FR Equipped with a long arm

196
 SPECIFICATIONS
Lifting capacity

TB153FR Equipped with a long arm

197
 SPECIFICATIONS
Lifting capacity

TB180FR Equipped with a long arm

198
 SPECIFICATIONS
Lifting capacity

TB180FR Equipped with a long arm

199
200
 OPTIONS
General precautions .......................... 202
Safety symbols (Labels)......... 204
Change of lever position ..... 206
3-hole bucket < TB180FR>....... 207
Hydraulic crusher .............................. 208
Load safety device ..... 210
Accumulator.............................................. 212
Second auxiliary hydraulic system ...... 214
Third auxiliary hydraulic system
< TB153FR / TB180FR > ....................... 216
Fourth auxiliary hydraulic system
TB180FR ......................................... 218
Route alarm ................................. 220
Fuel supply pump
TB180FR ......................................... 221
Air conditioning.................................. 222
Immobilizer system ............................. 232

201
 OPTIONS
General precautions

Safety precautions

WARNING
Pay attention to the following points when disassembling or assembling a coupling or
optional device:
Consult a Takeuchi dealer before installing optional couplings.
Do not use couplings that have not been authorized by Takeuchi or by a
Takeuchi distributor. If you do so, it may endanger safety or affect
negatively on the operation of the machine or its lifespan.
Takeuchi will not be responsible for any injury, accident, or damage to your
products caused by the use of unauthorized couplings.
Choose a firm and flat surface to carry out the operations. Ensure
also that the lighting and ventilation are sufficient.
Clean the area, remove all objects that may obstruct the way or
result in being dangerous and eliminate any remaining oil or grease.
When carrying out the lifting operations, designate a person to direct the
operations and always follow that person's instructions.
• Follow the instructions of the person in charge regarding the methods and procedures of
operation.
Assign a person responsible for signage and follow that person's signals.
When extracting or placing the hoe coupling, place it in a stable position.
so that it does not tip over.
Given the risk of load falling and/or hitting people, prevent the passage of
unauthorized persons in the work area.
Use the crane to transport heavy objects (25 kg (55 lb) or more).
When dismantling heavy parts, make sure to support them well beforehand.
dismantle them. When raising them with a crane, try to balance them in the best way possible.
adequate.
Operations with suspended loads on the crane are very dangerous. Place
the loads on a support and check the safety.
If the pen or arm is not attached following the proper procedures, it will
could cause serious damage. Consult a Takeuchi dealer beforehand.

Precautions for coupling installation

Once the optional couplings or other couplings have been replaced, test them and review.
the hydraulic oil level and add as much oil as necessary.
In addition, consult a Takeuchi dealer to learn about the details of the procedures.
of disassembly and installation.

202
 OPTIONS
General precautions

Precautions for the use of couplings

WARNING
Long couplings reduce the machine's stability. When lowering or turning in
If tilted, the machine may lose balance and tip over.
The following operations are especially dangerous. Do not carry them out.

Slope decrease Displacement in Rotation on slopes

with the coupling earrings
elevated

OE3A2531 OE3A271 OE3A331

When installing heavy couplings, the overspeed (distance from which it is

perform the rotation stop operation until the rotation stops
completely) increases and any calculation error could cause that the
coupling hits the surrounding objects. Make sure there is plenty of space
between coupling and obstacles.
Inaddition,thenaturalfall(gradualfallofthecouplingduetoitsownweightwhen
is suspended in the air) also increases when the
heavy couplings.
The machine could tip over more easily in the lateral direction than in the direction
longitudinal.
Do not reverse the lateral turn with excessive weight in the front part. Specifically, do not
do it in installments.
The front is heavier on machines equipped with crushers or
crushersthatinthemachinesequippedwithstandardbuckets.Donotuse
these machines shaped laterally, especially with the excavation arm in
sense of the slope.
When a long or telescopic arm is installed, the operating radius increases.
suddenly and any calculation error could cause the coupling
hit the surrounding objects. Try to keep plenty of space between the
coupling and the obstacles.

203
 OPTIONS
Safety symbols (Labels)

Keep all safety symbols clean and legible.

Replaceallsafetyandwarningsymbolsthathavefallenoraredamaged.
or unreadable.
In addition to the security symbols on this list, there are several more. To address them of the
same way.

204
 OPTIONS
Safety symbols (Labels)

No. 03593-32200 2. No. 03293-64020

G A
(ISO)

03593-32200

205
 OPTIONS
Change of lever arrangement

The operating arrangement of the right and left control levers can be
modify.

WARNING
Before starting the engine, check the selector to see in which position it is.
The control levers are located on the right and left.

A
ISO

G
JCB

C4L004

Change of lever disposition

Park the machine in a safe place

and turn off the engine.
2. Open the door completely.
cabin and secure it well.
3. Open or remove the lid (1).
4. Loosen the pin of the ears (2).
5. Turn the lever of the selector valve
(3) and change the arrangement.
6. Tighten the ear tab bolt (2) and secure it.
ISO Provision lever (3) in its place.
(G) : JCB Disposition 7. Close the lid (1).
8. Check the lever's position.

206
 OPTIONS
3-hole bucket < TB180FR >

A B

OL1L170

OL1L180

The digging capacity increases

when the installation position of the arm
the articulated bucket goes from (A) to (B). No
however,thisreducesthebucket'srun.
Striking capacity (SAE):
0.210 m3(0.275 cubic yards)
Nominal capacity (SAE):
0.261 m3(0.341 cubic yards)

Change the position of

installation of the articulated arm
Consult page 148 "Substitution of
"cangilón" in this manual.

207
 OPTIONS
Hydraulic crusher

To operate the shredder, read the manual

of the hydraulic crusher that is supplied
separately.

IMPORTANT: When mounting devices,

select the appropriate devices
for this machine. To receive advice
about the selection of a device,
get in touch with a point of
sale or repair of Takeuchi. Hit with the chisel perpendicular to the
surface on which one works.
When hitting, press the chisel into shape
suitable against the object that is going to
break, to avoid hitting in the air.
Operating precautions
< TB138FR / TB153FR >

D5L005 Do not leverage with the chisel or while

hit.
TB180FR
Do not move the chisel while striking.
Do not hit continuously during
more than 30 seconds on it
surface.

Start the engine with 75% of

the maximum speed.

Do not hit with the cylinder fully

extended or contracted (at the end of
the race). Leave a margin of at least,
5 cm (2 in).

208
 OPTIONS
Hydraulic crusher

Replace the hydraulic oil of

regular form!
When using a hydraulic crusher, the oil
it deteriorates faster than during the
normal excavation. Make sure to replace
the hydraulic oil and the return filter.
If both elements are not replaced at
at the same time, damage could occur
Do not strike with the arm perpendicular to in the machine and hydraulic systems
the surface of the ground. from the shredder. To improve the life of
hydraulic systems service,
make sure to replace the hydraulic oil
and the return filter, according to the following
substitution interval table.
Clean the suction filter when replacing the
return filter.

Substitution interval (Hours)

Element Hydraulicoil Filter

Do not let the shredder fall onto the object
a romper to break it. 1st time 25
Do not move the objects to break or rocks 2nd time 100
with the shredder. Periodically 600 200
Rotate occasionally to cool.
motor. When the operating ratio is
If a hydraulic hose produces a 100%
anomalous vibration, there may be one
nitrogen gas leak from the accumulator. 2000
Carry out an inspection as soon as possible. Substitution interval
of hydraulic oil
1500

1000

Substitution interval
500 of the filter element

0 20 40 60 80 100
Operating ratio of the crusher (%)
N0G036S

209
 OPTIONS
Cargo safety device

The cargo security devices < TB180FR >

include a check valve of
emergency and a warning device
about overload. The check valve of
emergency stops the pen or arm beforehand
of falling. The warning device
overload triggers an alarm when it
applies excessive force.

Check valve of
emergency If the emergency check valves
(1) or (2) are activated, place immediately
When the hose of the cylinders of the the gear lever in neutral. No
pen or the arm breaks and the pen or the move the control lever to the side of
the arm falls, the check valve of descent of the pen or arm. To put oneself in
emergency is activated and the pen stops or contact with a Takeuchi distributor for
the arm before it falls. carry out maintenance.

WARNING If you can start the engine, the boom or the

arms can be lowered with the lever of
If the pen or the arm falls and the valves command. Check if it is safe, then download
emergency retention is activated, slowly the pen or the arm
immediately move away from the object If the engine cannot be started, the crane or
suspended. the arm can be lowered using the
procedure described below.
Pen

Arm Check the security in the area of

< TB138FR / TB153FR > work and the stability of the machine and the
high load.
2. Remove the plug (3).
3. Loosen the locking nut (4).
4. Press the stem (5) to lower the pen
or the arm.
5.Check the stability of
coupling of hoe and load.
6. Loosen the stem (5) and secure it with the nut
of blockade (4).

210
 OPTIONS
Load safety device

Warning device of Position .... Activated

When the valve is activated
overload
of emergency retention,
If a weight greater than that of the the warning horn of
machine, the warning device of overload stops sounding.
overload is activated and a horn sounds (This happens because the
(when the switch is activated pressure sensor no longer
overload warning. can detect pressure
hydraulics).
WARNING
Iftheloadcontinuestobeappliedonce
the warning horn has sounded
overload, it could cause overturning
fromthemachineortheactivationofthevalve
of emergency retention. If it sounds the
speaker, stop the operation of the
machineandlightentheload.

< TB138FR >

< TB153FR / TB180FR >

Overload warning switch

(2)
™position .... Disabled

211
 OPTIONS
Accumulator

Operation of the machine Second and fourth hydraulic system

auxiliary
with the accumulator
In machines equipped with a battery,
theresidualpressureinhydrauliccircuits
assistants and in the work team can
free oneself in a specific period of time
(in less than 5 minutes) after stopping
the engine.

Release of residual pressure

After using the machine, the pressure remains at 6. Move the switch of the second/fourth
hydraulic circuits. This is called auxiliary hydraulic system on the right and
residual pressure. Use the following to the left several times.
proceduretorelieveresidualpressure If it is equipped with the fourth system
as necessary. auxiliary hydraulic. < TB180FR >
a. Press the selector button (2oo 4oAux.)
Carry out the liberation operation of to change the operation of
residual pressure during the 5 minutes second auxiliary hydraulic system.
next to stop the engine. b. Move the switch of the second/fourth
auxiliary hydraulic system on the right
Press the deceleration button and leave and to the left several times.
the engine idling and at a low speed. 7. Move all the pedals and levers of
Lower the bucket and the shovel to the ground. control several times in all directions
3. Check that the locking lever of to release the pressure from the assembly
security is in the position of teamwork circuits.
liberation. 8.Raisethesafetylocklever
4. Stop the engine. to activate the lock.
5. Turn the ignition switch to the
position ON. Descent of the feather when it has
engine stopped.
First auxiliary hydraulic circuit Carry out this operation within the
5 minutes after stopping the
motor.
1. Check that the locking lever of
security is in the position of
release.
2. Check that the engine switch
the start is located in the position
ON.
3. Push the control lever towards
Press the buttons (A) and (B) several times forward to lower the pen.
of the auxiliary hydraulic system to release
the residual pressure of the circuit.

212
MEMO

213
 OPTIONS
Second auxiliary hydraulic system

Lines of the second system a.Startandrunatlowidle

without charging for 10 minutes.
auxiliary hydraulic
b. With the engine running at
slow down, repeatedly activate the
WARNING
hydraulic system switches
Oil may leak if they have been removed helper (approx. 10 times) to purge
tapas or the filters, or if they have been the air of the system lines
disconnect the tubes before releasing hydraulic.
the pressure of the hydraulic system. c. Stop the engine and wait more than 5
When disconnecting the hoses, release minutes until the bubbles come out
the internal pressure before the of the hydraulic oil from the tank.
disassembly.
IMPORTANT: Follow the procedures
Theselinesprovidethehydraulicoil of air purging specified by the
necessary to make the operate manufacturer.
hydraulic couplings.
Válvula de parada .....S: CerradaO:Abierta 6. Check for leaks.

S O

d
c
L3L036

Connection of the hydraulic circuits

To connect the lines of the systems
hydraulics, use the following
procedures:
Release the pressure from the lines and close the
stop valve.
If it is equipped with a battery:
Refer to page 212 'Liberation of the'
residual pressure
2. Remove the plugs.
3. Connect the lines of the systems
hydraulics to the outputs (c) and (d).
4. Open the shut-off valves.
5. Once the connection is complete, purge
the air in the hydraulic system lines.

214
 OPTIONS
Second auxiliary hydraulic system

Second hydraulic switch

auxiliary

Move this switch to control the

oil flow in the second line
auxiliary hydraulic system.

(C) .... The hydraulic oil flows to the

left auxiliary line (c)
(D) .... The hydraulic oil flows to the
right auxiliary line (d)

If the safety lock lever is

find in the blocking position, this
the pedal is locked.

Disconnection of the hydraulic circuits

1. Release the pressure from the lines and close the
stop valve.
If it is equipped with a battery:
Consult page 212 'Liberation of the
residual pressure.
2. Disconnect the lines from the outputs (c)
y (d).
3. Put in the plugs.

215
 OPTIONS
Third auxiliary hydraulic system < TB153FR / TB180FR >

Lines of the third system c. Stop the engine and wait for more than 5
minutes until bubbles come out of the
auxiliary hydraulic
hydraulic oil from the reservoir.
WARNING
IMPORTANT: Follow the procedures
Oil may come out if the [elements/parts] have been removed. of air purge specified by the
tapas or the filters, or if they have manufacturer.
disconnect the tubes before releasing
the pressure of the hydraulic system. 5. Check for leaks.
When disconnecting the hoses, release
the internal pressure before the
dismantling.

Theselinesprovidethehydraulicoil
necessary to make a work
quick coupling.

Connection of hydraulic circuits

To connect the lines of the systems
hydraulics, use the following
procedures
Release the remaining pressure in the lines.
Consult 'Release of residual pressure'.
2. Remove the plugs.
Connect the lines of the systems
hydraulic to the outputs (e) and (f).
4. Once the connection is completed, purge
the air from the hydraulic system lines.
a.Startandidleatlowspeed
without load for 10 minutes.
b.Withtheenginerunningatidle
press, repeatedly act the
auxiliary hydraulic system switches
(about10times)topurgetheairfrom
thelinesofthehydraulicsystem.

216
 OPTIONS
Third auxiliary hydraulic system < TB153FR / TB180FR >

Button and switch of the third Third warning light

auxiliary hydraulic system auxiliary hydraulic system

Press this switch and buttons to This light turns on and an alarm sounds.
control the flow of oil in the lines of the when the pressure of the third system
third auxiliary hydraulic system. Auxiliary hydraulic falls abnormally.
When the locking lever is released from when the safety lock lever
safety after starting the engine, the is completely lowered in the
hydraulic oil flows constantly through unlock position while in engine
the pipe (e). By pressing the button (1) and the it is underway.
switch (2) simultaneously, the flow of
oil changes to the pipe (f). When this
ithappens,thepressureinthepipe(e)drops,itsounds
an alarm and the light turns on
warning. For safety reasons,
it only activates when the button is pressed
(1) and the switch (2).

Disconnection of the hydraulic circuits

Release the remaining pressure in the lines.
Release of pressure
residual.
2. Disconnect the lines from the outputs (e)
y (f).
3. Put in the plugs.

Release of residual pressure

After using the hydraulic circuits
Auxiliaries, the pressure continues in the circuits.
This is called residual pressure. Release
this residual pressure before disconnecting
the lines.
Stop the engine.
The residual pressure is released from the line
from the mouth (e).)

217
 OPTIONS
Fourth auxiliary hydraulic system < TB180FR >

Lines of the fourth system c. Stop the engine and wait more than 5
minutes until the bubbles come out
auxiliary hydraulic
of the hydraulic oil from the tank.
WARNING
IMPORTANT: Follow the procedures
Oil may come out if the ... have been removed. of air purge specified by the
tabs or filters, or if they have been manufacturer.
disconnect the tubes before releasing
the pressure of the hydraulic system. 5. Check for leaks.
When disconnecting the hoses, release the
internalpressurebeforedisassembly.

Theselinesprovidethehydraulicoil.
necessary to make the operate
hydraulic couplings.

Connection of the hydraulic circuits

To connect the lines of the systems
hydraulics, use the following
procedures:
Release the remaining pressure in the lines.
If it is equipped with a battery:
Consult page 212 "Liberation of the
residual pressure.
2. Remove the plugs.
3. Connect the lines of the systems
hydraulics to the outlets (g) and (h).
4. Once the connection is complete, purge
the air in the hydraulic system lines.
a.Startandrunatidlelow
without charge for 10 minutes.
b.Withtheenginerunningatidle
below, repeatedly activate the
auxiliary hydraulic system switches
(approximately10times)topurgetheairfrom
thelinesofthehydraulicsystem.
218
 OPTIONS
Fourth auxiliary hydraulic system < TB180FR >

Selector button (2o o 4o system Second / fourth switch

auxiliary auxiliary hydraulic system

This button switches from the operation of Slide this switch to control the
fourth auxiliary hydraulic system to oil flow in the lines of the fourth
operation of the second system auxiliary hydraulic system.
auxiliary hydraulic.
Press this button to continue to the The hydraulic oil flows to the
functioning of the second system left auxiliary line (g)
auxiliary hydraulic. The indicator light of (H) .... The hydraulic oil flows to the
operation of the second system right auxiliary line (h)
auxiliary hydraulic will illuminate. If pressed
one more time this button will be passed again If the safety lock lever is
to the operation of the fourth system find at the blocking position, this
auxiliary hydraulic. The current operation pedal is blocked.
is carried out with the switch of the
second/fourth auxiliary hydraulic system Disconnection of the hydraulic circuits
sliding switch Release the remaining pressure in the lines.
If it is equipped with a battery:
Consult page 212 'Liberation of the'
residual pressure.
2. Disconnect the lines from the outputs (g)
y (h).
3. Place the plugs.

219
 OPTIONS
Route alarm

An alarm sounds during the tour of the Arrangement of fuses and protected circuits
machine and stops sounding when it < TB138FR >
detains.
If the alarm does not sound while moving Capacity Protected circuit Circuit capacity protected
the machine, the fuse might be 20ABuzzer,
blown. Check the fuse. Cabin light
30A Heater 15ASolenoid A, B
WARNING Airconditioning(OPT)
10A Second speed 20A Lights
If the fuse has just been replaced and of route
melts again, the problem is Instrument panel
find in the electrical system. It could Feeding pump Lever lock,
startfires.Getintouch Route alarm
with a Takeuchi distributor. 15ARadio 20A Take
external nutrition
20A Wiper Blade, 30A Stop Solenoid
Lighter

< TB153FR >

Capacity Protected circuit Circuit capacity protected
20ABocina
10ARadio 10A Controller
Cabin light
10A Lever Lock 30A Stop Solenoid
30Lights 5AController (ACC),
Accessory relay
30A Windshield wiper, 5A Group of instruments,
Lighter Feeding pump
10Optional 5APrevention of
Route alarm interferences

< TB180FR >

Park the machine in a safe place. Capacity Protected circuit Capacity Protected circuit
2. Place the start switch in 20A Speaker
OFF 10ARadio 10A Gas Controller
3. Open the cover of the fuse box (1). Cabin light
4. Inspect the blown fuse. 10A Lever Lock 30A Stop relay of
5. If there is a blown fuse, replace it with emergency
a replacement fuse of the same one 5Lights 5A Controller (ACC)
capacity. Accessory relay
30ALimpia windshield, 5A Group of Instruments
Lighter
10Optional, 5APrevention of
Travel alarm interferences

220
 OPTIONS
Fuel supply pump < TB180FR >

This device supplies fuel

automaticallytothefueldeposit
and it stops, also automatically
when the deposit is full.

DANGER
Do not use the supply pump
fuel for gasoline or oil
hydraulic. By doing so, they could
to produce explosions or various
damages.Usethesupplypumpof
combustible only for
combustible diesel.

Open the engine hood.

2. Insert the pump nozzle (1) into
the fuel supply depot.

3. Open the cabin door.

4. Press the switch (2).
The pump stops automatically
when the deposit is full.

221
 OPTIONS
Air conditioning

air conditioning unit

PRECAUTIONSDURINGUSE
water particles in the air freeze
and they are farewells in the form of fog.
Ventilate periodically
When using the air conditioning during
extended periods of time, open the Do not cool too much
windowsapproximatelyonceevery
time to let in fresh air. For health, the air must be kept in the
It is possible for your eyes to become irritated if youcabin
smoke. interior at a temperature in the
while using the air conditioning. In one feels aslightcolduponenteringthecabin
inthiscase,openthewindowstoletin a difference of 5 to 6°C (9 to 11°F). It is
breathefreshair.Smokingcigarettesirritatesthe it is necessary to be careful to adjust the
eyes, especially when using air temperature correctly.
conditioned due to the humidity
inside the cabin decreases and the
Do not turn on the air conditioning
Themembranesoftheeyestendtodryout.
conditioned until it
start the engine
Always maintain a good
To avoid an excessive burden on the
visibility
compressor, wait until the engine is
Working with dirty windows or in operation and functioning correctly
fogged limits visibility and can before turning on the air conditioning.
result in danger. Always clean the
dirt and the humidity of the windows
before starting to work. Let the hot air out first
The windows tend to
tofogupwhenhumidityishigh.If If the excavator has been parked in the sun,
this happens, you should turn on the air open the windows or the door to let out
conditionedanduseoutsideairand the hot air outside the cabin before
theiceremovertoeliminatefog. use the air conditioning.
If the air conditioning is set to
stop using the ice remover, the
differencebetweentheexteriortemperaturesand Precautions with the refrigerant
interior wil decrease, forming fog in the (gas)
exterior of the windows. If this happens,
you must turn off the air conditioning or The exposure of the eyes or hands with the
turnthetemperaturecontrolknob soda could cause blindness or
clockwisesothat deterioration due to freezing. Never touch the
increasetheinternaltemperature. Refrigerant to loosen the circuit parts
The fog can deactivate the exits. of cooling.
of air. This does not constitute a wrong If refrigerant gas leaks occur,
operation. When air passes keep flames away.
moist through the evaporator of the

222
 OPTIONS
Air conditioning

NAMES OF THE COMPONENTS

Defroster
2. Capacitor
3. Receiver dryer
4. Outputs of the feet
5. Control panel
Compressor
7. Air conditioning unit
8. Interior Filter
9. External filter
10. Air conditioning switch
11. Temperature control indicator
Fan switch
13. Flow mode control indicator
of air

223
 OPTIONS
Air conditioning

Air switch Control indicator of

conditioned temperature
IMPORTANT: To avoid a load
excessive in the compressor, wait until
that the engine is running and
functioning correctly before
turn on the air conditioning.

COOL WARM
T9L003

Use this indicator to adjust the

air temperature.
COOL ..... To lower the temperature
WARM .... To increase the temperature
Supplement: No hot air is emitted if the
L3T006
the engine coolant temperature is
Use this switch to activate and down.
turn off the air conditioning. Upon pressing
this switch with the engine running and the
fan activated, the air conditioning
starts working. Press again the
Fan switch
switch or disable the fan to
stop the operation of the air
conditioned.
O ...... Disabled
I ....... Activated
Supplement: To prevent gas leaks
refrigerant through the compressor gasket,
use the air conditioning at least once
once a week, regardless of the season.
T9L004
Supplement: The air conditioning does not
it will work if the cabin temperature is Use this switch to adjust the
lower (about 3°C (38°F) or lower). fan speed in three steps. In the
OFF position, the air conditioning too
is disabled.
OFF ........ Fan and air conditioning
disabled
........... Low
............ Media
............ High

224
 OPTIONS
Air conditioning

Control indicator of the mode of FUNCTIONING

air flow
Heatinganddehumidification
(incoldseasonsorwhenthe
humidityishigh

L3T004

Use this indicator to select

recirculation or intake of outside air.
Recirculation L3T008

To cool or heat the cabin After starting the engine, activate the air
quickly conditioned and adjust the switches as
When the outside air is dirty and as shown in the previous diagram.
CENTER ... 50% exterior air intake The outlet slot for the feet and the slots
To allow the passage of outside air ice remover outlet can
To ventilate while it cools or to go directly towards the window
slowly heat the cabin forward.
Exterior air intake The hot, dehumidified air reaches up to
To allow the passage of outside air the front window, preventing the formation
To remove the fog from the windows of steam.
To ventilate while it cools or it Adjust the control indicator of
heat the cabin temperature and the fan switch to
the desired positions.

Exits
Cooling

CAUTION
When the air conditioning is
set to recirculation mode, the air
the cabin is becoming contaminated, of
the way to change to outside air
toventilateoncea
pleasantcabintemperature.
Move the fins up and down or to the right Excessive cooling can
or left to adjust the flow direction to be harmful to your health. It
of air and the quantity. it is better that the cabin air is
only about 5 or 6°C(9or11°for
below the outside temperature.

225
 OPTIONS
Air conditioning

If the excavator has been parked in the sun,

Cleaning of the windows
open the windows or the doors to
let the hot air out
cabin before using the air CAUTION
air-conditioned. If the air conditioning is set
how high when using the defroster, the
differencebetweentheexteriortemperatures
theinteriorwilldecrease,formingmistin
theoutsideofthewindows.Ifthishappens,
You must turn off the air conditioning.
to turn the control indicator of
temperature in the clockwise direction
of the clock (WARM).
L3T009

After starting the engine, turn on the air.

conditioned and adjust the switches as
as shown in the previous diagram.
Adjust the control indicator of
temperature and the fan switch to
the desired positions.

Rapid cooling L3T009

After starting the engine, activate the air

conditioned and adjust the switches as such
and as shown in the previous diagram.
The output slot for the feet and the slots
the defroster outlet can be directed
directly toward the front window.

L3T010

To cool the cabin quickly, adjust

the flow mode control indicator of
air to the recirculation position and the
fan switch at high speed, such
and as shown in the previous diagram.

226
 OPTIONS
Air conditioning

If the belt has slack, it will slip and vibrate.

INSPECTION AND MAINTENANCE
shortening its service life and reducing
Inspection and maintenance interval the cooling capacity of the air
Every 250 hours conditioned. The strap should not either
being too tense. Adjust the tension
from the strap to the standard value (approx. 8 mm
Cleaning of the condenser 0.3 in.

CAUTION < TB138FR >

The cleaning of the condenser with water at
1 3
high pressure can damage it. Clean the
capacitor with care.
2

4 G4L015

1
3

2
If the condenser is dirty, the heat does not
will download properly. Remove the
dirt from the condenser with water.
4
1. Open the rear cover.
2. Clean the condenser.

Inspection and adjustment of the belt G4L016

of the air conditioning < TB153FR / TB180FR >

Inspection and maintenance interval
... After the first 50 hours (only
new machines

IMPORTANT: Do not allow the presence of

oil and grease on the belt, as it will cause
thatthebeltslips,shorteningitslifespan
andreducingthecoolingcapacity
oftheairconditioning.

227
 OPTIONS
Air conditioning

Cleaning of the filters

Clear the filters every time you work on
places with a lot of dust.
If the filters are clogged, the air will be
weaker and a sound will be heard
the rumbling of the air conditioning.

Extraction of the filters

Inspection
Tilt the platform upward.
2. Press the central part of the strap (1)
with a finger. The tension of the belt is
normal if it bends about 8 mm (0.3 Loosen the bolts (1) and remove the cover (2).
inches) when pressed with a 2. Disassemble the inner filter (3).
force of about 98 N or 22 lb.

Adjustment
If the tension of the belt is not normal,
adjust it with the adjustment screw (3).
Loosen the nut (4) and the bolts (5).
2. Tighten the screw (3) to increase the
tension.
Loosenthescrew(3)toreducethetension.
3. After finishing the adjustment, tighten the 3. Loosen the bolts (4) and remove the cover (5).
nut (4) and the bolts (5). 4. Remove the exterior filter (6).
5. Use compressed air to clean the
Substitution filters.
Replace the belt in the following cases:
Cleaning
If it gets longer and cannot be adjusted its
tension. CAUTION
If it is cut or cracked.
If the belt is worn and the pulley Wearing safety glasses when you
touch the bottom of the slot in V. use compressed air.

1.Releasedrycompressedair(138kPaor20
pounds per square inch or less
directlyonthefilterfromtheinside,
movingupanddown.
Make sure to keep the nozzle at a
appropriate distance from the filter.

228
 OPTIONS
Air conditioning

Inspection of the level of CAUTION

refrigerant (gas)
The high-pressure tube heats up (between
WARNING 80 and 120°C (176 and 248°F)), therefore it
We need to be careful not to burn ourselves.
The exposure of the eyes or hands with when inspecting the coolant level.
the refrigerant could cause blindness
the deterioration due to freezing. Nevertouch < TB138FR >
the refrigerant nor loosen the parts of the
cooling circuit.
If gas leaks occur
soda, keep away the
llamas.

Cooling capacity will decrease if

the amount of refrigerant is insufficient.

< TB153FR / TB180FR >

Inspect the coolant level

throughthecrystalindicator(2)atthepart 4. Open the engine hood.
upper part of the receiver dryer (1). 5. Tilt the cabin.
1. Open the rear cover. Consult page 154 'Inclination of the'
2.Inspectinthefollowing platform.
conditions: 6. Also check the temperature of the
Cabin door high pressure tube of the compressor (1) and
Totally open the low pressure tube (2). Consult the
Temperature control indicator page 230 'Refrigerant Status.'
Totally super COOL
Air strength ............................ High
Engine revolutions ......1,500 rpm Off-season inspection
Air conditioning ....................... On
3. Inspect by watching the flow of bubbles Even out of season, circulating
of air in the refrigerant by means of the the refrigerant between 3 and 5 minutes to the
crystalindicator(2).Consultthepage week to maintain the oil in the
230 'Refrigerant Status'. different parts of the compressor.

229
 OPTIONS
Air conditioning

Refrigerant status

Temperature of the tube Connection of the

Crystal indicator (coolant)
low/high pressure tube
Normal Almost transparent, with Highpressuretube(1) Sin
some bubbles, but hot(from80to120°C,176irregularities.
totally transparent a248°F),lowtube
when the speed of pressure(2)cold(from8to15°C,
motor increases and 46to59°F
decrease. Claradiffersfrom
temperaturebetweenthetubes.
Soda The flow of bubbles is High pressure tube Some parts
under constantly appreciates. hot, low tube stained with
The refrigerant is sometimes pressure somewhat cold. Not great oil.
transparent or has temperature difference
white bubbles.
among the tubes.
There may be loss of
soda.
There is almost none There is hardly any difference in
Something refreshing Some parts
soda similar to the mist, the temperature between the tubes can be very greasy.
appreciate floating. of high and low pressure.
Refrigerant has been lost.
and there is almost nothing left.

Excess of No bubbles are appreciated, nor is the high-pressure tube without.

soft drink when the fan is hot, the low tube irregularities.
adjusted in something and the engine pressure is somewhat cold.
is idling. There is a difference of
temperature between the
tubes.

If the air conditioning is not working

If the air conditioning does not cool or heat the air, adjust the fan switch to the
OFF position and contact a service point for inspection and repair.
IMPORTANT: Prolonged use of the air conditioning when it is not working
It can correctly damage its different parts.
IMPORTANT: Using the air conditioning without refrigerant will damage the compressor.
Take special care in this regard.
IMPORTANT:Add orreplace the refrigerant at a repairpoint. Ensure
to use refrigerant R134a (800 g or 1.76 lb).

230
MEMO

231
 OPTIONS
Immobilizer system

Keys
Themachinecomesequippedwithtwokeysofthe
immobilizerandaregistrationkey.Thekeys
they are used for the immobilizer system
(anti-theftdevice).

N0B035

Theimmobilizersystemisadevice
that protects the machine from theft by
the use of counterfeit keys, etc. Occurs
a signal exchange between the machine
and the key, and the engine cannot start
unless the key is one of the keys of the
immobilizer included or the registration key.
If an attempt is made to force the startup.
Immobilizer key (handle of
from the engine using a counterfeit key, it
the key: black
it will activate an alarm device.
The immobilizer key is used not only
to start and stop the engine, otherwise
Alarm deactivation
also to block and unblock the
following elements:
Fuel filler cap
Cabin door
Tapas
Registration key (key handle:
gray).
The registry key is used to return
N0B036
to register the keys (code review
identification). It can also be
Using one of the immobilizer keys
use for the same as the keys of
included or the registration key, turn the
immobilizer. If a key of the
start switch in the OFF position immobilizer, one will need to acquire one
(O)totheONposition(I).Onceidentified
new and re-register the keys.
the signal, the alarm will stop.
Consult page 234 'Re-register'
a key.

The immobilizer keys can be

request separately. However, if
loses the registration key, it will need to be replaced
the immobilizer system. Pay special attention
attention not to lose the registration key
and keep it separate from the keys of the
immobilizer.

232
 OPTIONS
Immobilizer system

IMPORTANT: If the key of a system

different immobilizer or an object
metallic approaches or comes into contact
with the start switch or the
keysection,thesystemwillnolongerbeableto
identify the identification codes
of the keys, in which case it will result
impossible to restart the engine.

N0B033

Do not combine the keys of two systems.

immobilizers.

N0B034

Do not use metal keychains.

233
 OPTIONS
Immobilizer system

Registration procedure
New key registration
Re-register a key in the following
cases:
If one of the keys is lost
immobilizer, create a new record
of the remaining keys to prevent theft.
If you buy some new keys for the
immobilizer,youmustregisterthembefore
to be able to use them in the system
machine immobilizer. 1. Prepare the immobilizer keys that
The identification code changes every wants to register (key handle:
once a key is registered, in a way black/maximum of 5 keys) and the key of
that all the keys I have, will have already registration (key grip: gray).
have been registered. 2. Check if the engine starts or not with
Consult page 232 'System' the registry key.
immobilizer. If the engine doesn't start, the key might be
the registration belongs to another product.
IMPORTANT: Read y understand the Check it again.
registration procedure before
start. If it stops halfway, you will have to
start over from the beginning.
Do not turn the keys to the START position
( ) while the steps of the are being executed
3 to 12.

3. Enter the registration key in the

startmotorswitchandpassit
from the OFF position (O) to ON (I).
Hold like this for 10 seconds.

234
 OPTIONS
Immobilizer system

5. Return to the OFF (O) position from ON 10. 10 seconds after registering the
( I ) and extract the registration key. immobilizer keys, insert the key
of registration on the engine switch of
start and switch it from the OFF position
(O) to ON (I).
Hold like this for 10 seconds.

In 10 seconds, insert the key of the

immobilizer on the engine switch
to start and switch it from the OFF position
(O) a ON ( I ).
Hold like this for 10 seconds. 12. Return to the OFF (O) position from ON
(I) and extract the registry key.
Thisishowtheregistrationprocessiscompleted.
13.Checkthattheenginestarts,
using all the registered keys
(registration key and keys of
immobilizer)
If the engine does not start, re-register
the keys.
If the engine still doesn't start, consult
to a point of sale or repair of
8. Return to the OFF (O) position from ON Takeuchi.
(I) and extract the immobilizer key.
9. Carry out the steps from (6) to (8) with all
the immobilizer keys (maximum of 5
keys) you wish to register.

235
236
 INDEX

237
 INDEX
A~ C

A C

Accessories ................................................................. 56 Every 100 hours ....................................................... 133

Prohibited actions ................................................... 98 Every 1000 hours ..................................................... 138
Accumulator 212 Every 2000 hours ..................................................... 142
Air conditioning ................................. 222 Every 250 hours ....................................................... 135
Adjustment of the separation between the bucket and the arm Every 50 hours ......................................................... 128
< TB180FR > ....................................................... 147 Every 500 hours ....................................................... 137
Route alarm .................................................. 220 Toolbox................................................. 42
Long-term storage ......................... 160 Heater (Cabin) .................................................... 56
Before starting the engine ........................................ 69 Machine warming (Hydraulic oil) ...... 76
Before starting ...................................................... 68 Engine warming ............................................ 71
Start the engine from the operator's seat ....... 14 Engine warming up ............................................ 73
Jump start with cables ................................. 15 Heating and dehumidification (in cold seasons
Engine start .................................................... 70 or when the humidity is high) ............................. 225
Engine Start .................................................... 72 Change the installation position of the arm
Start and stop of the engine < TB180FR > ............... 72 articulated
Enginestartandstop<TB138FR/TB153FR>..70 Change in lever arrangement ...................... 206
Ensure the driver's safety before 3-hole bucket < TB180FR > ....................... 207
load trucks .................................................... 19 Lifting capacity........................................... 187
Seat ....................................................................... 44 Engine hood .......................................................... 43
Seat and seatbelt................................. 44 Loading and unloading ..................................................... 102
Safe loading and unloading of the machine ................. 24
Ashtray (Cabin) ...................................................... 59
B Seat belt................................................ 45
Securely block the work team ............ 27 Place the heavy objects in a stable position ..... 27
Securely lock the machine or any Put a label "DO NOT USE" ........................ 25
component that could fall ............................. 27 Post-maintenance checks ......... 31
Lock the safety lever before leaving the Check the position of the lower frame (bands of
operator seat .............................................. 10 bearing) before moving ........................ 17
Fuelsupplypump<TB180FR>.....221 Check the security in the surrounding area beforehand.
Deceleration button ........................................... 49 starting .......................................................... 16
Automatic deceleration button < TB180FR > ... 49 Check if the working conditions are
Horn button ..................................................... 49 dangerous .............................................................. 20
Button and switch of the third hydraulic system Know the work area ............................ 12
assistant ................................................................. 217 Consumables ............................................................ 112
Selector button (2nd or 4th auxiliary system) .................. 219 Acceleration controller < TB180FR > ................. 49

238
 INDEX
C~H

Controls............................................................ 35 Lifting of the machine < TB138FR / TB153FR > ... 103
When the fuel has run out .................... 168 Elevation of the machine < TB180FR > ................... 104
When necessary ............................................. 145 Raise the machine safely ........................... 24
When the cold weather has gone away ............................ 97 Waste disposal ............................................. 31
Fourth auxiliary hydraulic system < TB180FR > ..... 218 In winter ................................................................. 15
Back cover ......................................................... 42 Lighter (Cabin) .................................................. 58
How to prevent fires and explosion risks ........... 10 Cooling ............................................................. 225
Special attention when working on snow or ice....... 18
Specifications ...................................................... 175
D Main specifications .................................... 176
Service data ..................................................... 110 Parking ........................................................ 96
. . . . . . . . . . . . . . . . . . . . . . . . . 222 Machine parking ................................. 96
Disconnect the battery ............................................... 30 Park safely ....................................... 23
Machine description........................................... 3 Refrigerant status ............................................. 230
Description of maintenance ................................ 108 Avoiding battery hazards .................................. 30
Unclogging of the windows ............................... 226
Clear the area of people before starting the
F
machine 14
After starting the engine ................................... 15 Machine fixing ............................................. 105
After the first 250 hours (only machines Fix the cover or the engine hood when it is
new) .......................................................... 134 open ................................................................... 27
After the first 50 hours (only machines Operation ......................................................... 67
new) ................................................................ 125 Operation of the machine ................................. 74
Stop the engine before performing the tasks of Operation of the machine with the accumulator ... 212
maintenance ....................................................... 26 Operation of the first auxiliary hydraulics ....... 86
Machine dimensions..................................... 180 Operation of the travel levers ........... 79
Have a fire extinguisher and a first aid kit Operation of the work team ........................ 84
aids .................................................................... 9
Lever arrangement (ISO arrangement) ................. 74
Lever arrangement (JCB arrangement) ................ 75 G
Overload warning device ............... 211 General .................................................................... 108
Load security device ....................... 210 Group of instruments .............................................. 46

E H
Operating on slopes is dangerous ... 20 Tools ........................................................... 113

239
 INDEX
I~L

I Inspection and adjustment of the valve clearance

motor ................................................................... 141
Explosion-proof lighting ................................. 25 Inspection and adjustment of the track tension ...... 128
Prevent unauthorized personnel from accessing the area Inspection and checks after stopping the
of work .............................................................. 25 motor ..................................................................... 96
Platform inclination ..................................... 154 Inspection and cleaning of the primary cleaner ........... 213
Temperature control indicator ........................ 224 Inspection and filling of engine oil .............. 121
Airflow mode control indicator ......... 225 Inspection and filling of refrigerant ..................... 120
Indicators ................................................................ 47 Inspection and replacement of fuses ......................... 166
Inspectionopeningthecoversandtheenginehood..118 Start switch .................................................. 48
Inspection of the fuse connection ..................... 167 Coupling interference switch ............ 50
Inspection of the injection distribution of Interference switch in couplings (IIA) /
engine fuel ......................................... 144 Interference prevention system .............. 82
Inspection of fuel injection pressure Battery switch ........................................... 48
of the engine and the state of the spraying .......... 141 Light switch .................................................... 52
Inspection of the fuel injection valve Travel speed switch ......................... 51
of the engine ............................................................. 144 Air conditioner switch ........................... 224
Inspection of the rubber tracks .......................... 155 Wiper switch (Cabin) ................... 52
Inspection of the surroundings ................................... 68 Switch of the second / fourth hydraulic system
Inspection of the surroundings ................................. 118 assistant 219
Inspection of the surroundings of the machine .......... 119 Fan switch .......................................... 224
Inspection of the windshield washer fluid level and Switches ............................................................... 48
stuffing .............................................................. 145 Switches of the first auxiliary hydraulic system ... 51
Inspection of hydraulic oil level and refill 122 Operating interval ..................................... 182
Fuel level inspection ........................ 122 Introduction ................................................................. 2
Inspection of battery liquid level and refil ... 131 Index ....................................................................... 237
Refrigerant (gas) level inspection ................ 229
Inspection of the water separator ........................... 121
Inspection from the operator's seat ............... 119 L
Daily inspection ................................. 68
Excavators are not designed to lift
Daily inspection (Every 10 hours) ........................... 120
loads .................................................................... 21
Off-season inspection ............................... 229
Release all pressure before working on the system.
Inspection after heating................................ 77
hydraulic ............................................................... 29
Inspection and adjustment of the air belt
Always clean the machine ............................... 26
air-conditioned ..................................................... 227
Cleaning of the radiator and cooler fins of
Inspection and adjustment of the fan belt ........ 127
oil ................................................................... 136
Inspection and adjustment of the fan belt ........ 135
Cleaning of the filters .............................................. 228

240
 INDEX
L~P

Cleaning of the condenser ....................................... 227 Stay away from moving parts ................ 26
Air filter cleaning ......................................... 135 Maintenance ......................................................... 107
Cleaning of the water separator.............................. 133 Meters .............................................................. 47
Cleaning of the engine cooling system ..... 138 Assembly and disassembly ................................................ 68
Starting key ...................................................... 39
Llaves ....................................................................... 232
Carry out daily inspection and maintenance ... 13 N
Wearing protective clothing and equipment Do not turn on the air conditioning until it
suitable personnel ................................................ 8 start the engine ................................................ 222
Fault localization ........................................... 161 Do not cool too much............................................... 222
The exhaust gases from the engine can be Never modify the machine ................................. 11
mortals ................................................................. 11 Donotallowthepresenceofpassengersonthemachine...16
Lubrication of the levers or pedals .............. 146 Never take off the safety gear ...................... 9
Lubrication of the swivel bearing ............................... 130 Names of the components ................................... 36
Lubrication of the work equipment ............................ 124 Namesofthecomponents<TB138FR/TB153FR>..37
Warning lights ................................................. 46 Names of the components < TB180FR > ............. 38
Warning light for the third hydraulic system New key record ..................................... 234
assistant ................................................................. 217 Never turn (swing) sideways with loads
Cabin light (Cabin) .......................................... 58 excessive ............................................................... 21
Lines of the fourth auxiliary hydraulic system ........... 218
Lines of the first auxiliary hydraulic system ............. 64
Lines of the second auxiliary hydraulic system ....... 214 O
Lines of the third auxiliary hydraulic system ............ 216
Observe the pen space ............................... 21
Observe all safety regulations .................... 8
M Options ......................................... 201
Possible operations with this machine ................... 94
Handling of rubber caterpillars ....................................... 98
Prohibited operations ............................................. 88
Management in cold climates .............................................. 97 Other symptoms ......................................................... 170
Asbestos manipulation ......................................... 11
Hose manipulation ................................ 28
Accumulator manipulation .................................... 29 P
Always keep the machine clean ......................... 12
Throttle lever < TB138FR / TB153FR > ..... 54
Always maintain good visibility ................. 222
Security locking lever ............................. 53
Maintain three points of contact when getting on and off the
Blade lever ......................................................... 54
machine ................................................................. 14
Control levers ................................................... 53
Maintain a safe distance from the lines
Travel levers ................................................ 54
Electrical supply .......................................... 19

241
 INDEX
P~S

Levers and pedal........................................................ 53 R

To lower the pen .................................................. 172
Engine stop ....................................................... 71 Radio.......................................................................... 60
Engine stop ....................................................... 73 Trailer 174
Torque pairs....................................................... 114 Repost with caution ........................................... 28
Diverter pedal ................................................... 55
Danger of flying objects ........................................ 22
S
Important pieces .................................................. 115
Precautions ............................................................. 99 Outputs ..................................................................... 225
Precautions when tilting the platform ....................... 27 Exit muddy areas ........................................ 94
Caution with the refrigerant (gas) .................... 222 Second auxiliary hydraulic switch .................... 215
Operating precautions ............................. 208 Second auxiliary hydraulic system ........................ 214
Operating precautions ............................... 16 Security .............................................................. 7
Maintenance precautions................................ 25 Safety during travel ....................... 17
Operating precautions .............................. 91 If the engine overheats ..................................... 163
Maintenance precautions ............................. 108 If the battery is completely discharged ................... 164
Transport precautions .................................... 105 If a warning light blinks ........................ 169
Precautions during startup ............................. 14 If a fuse blows............................................... 166
Precautions during towing .......................... 22 Immobilizer system .............................. 232
Precautions during transport ........................... 24 Replacement of the rubber tracks < TB138FR /
Precautions during the stop ............................... 23 TB153FR > .......................................................... 156
Precautions during preparation ........................ 12 Replacement of the rubber tracks < TB180FR > ... 158
General precautions .............................................. 8 Replacement of the teeth of the bucket and of the
General precautions side cutting devices < 18S Tooth > .... 152
Precautions for movement on slopes .... 18 Replacement of the teeth of the bucket and of the
Precautions for moving on slopes .... 92 side cutting devices < V13 Tooth > .... 150
Precautions for the installation of couplings .... 202 Replacement of the engine oil change of
Precautions for the use of couplings .. 203 route .............................................................. 134
Safety precautions ............................. 202 Replacement of the engine oil change of
Precautions once the operations are completed 97 route .............................................................. 141
Preparation for cold weather .................................... 97 Replacement of the engine oil and oil filter ... 126
Prepare the work area ....................................... 26 Replacement of the engine oil and oil filter ... 135
Operating procedures ............................ 88 Replacement of hydraulic oil and cleaning of the filter of
Cabin door .................................................... 39 aspiration ............................................................ 142
Doors and covers .................................................... 39 Bucket Replacement ........................................... 148
Air purge of the fuel system ............... 168 Air filter replacement ...................................... 140
Fuel tank purging .......................... 132 Replacement of the fuel filter ......................... 137

242
 INDEX
S~V

Replacement of the hydraulic oil return filter .... 125 Use of optional products ........................... 11
Replacement of the hydraulic oil return filter .... 137 Use a signaling person or a supervisor to
Replacement of the air consumer filter < TB153FR flags ................................................................. 9
/ TB180FR > ........................................................ 141 Use the appropriate tools .......................... 25
Replace important safety parts accordingly.
periodic ................................................................ 25
Safety symbols (Labels) ........................... 32 V
Safety Symbols (Labels) .......................... 204 Front window ...................................................... 40
Symptoms that are not faults .................................. 162 Lower front window .......................................... 41
Replace the hydraulic oil regularly! Sidebar 41
Regularly replace the hydraulic oil! Ventilate periodically ........................................... 222
Vibrations to which the operator is subjected .... 31
Re-tightenthecylinderheadboltsoftheengine..141
T
Emergency check valve........................ 210
Lubricants and fuel table .......................... 110
Maintenance Table ........................................... 116
Fuel filer cap ................................ 43
Be careful with fats under pressure
TB153FR > ............................................................ 30
Be careful with the hot components and
pressurized .......................................................... 28
Be careful with liquids under pressure .............. 29
Be careful with refrigeration systems
hot
Be careful not to cut yourself or get crushed ... 11
Having good visibility ....................................... 16
Third auxiliary hydraulic system < TB153FR /
TB180FR > .......................................................... 216
External power supplies (for EU) ................. 59
Transport ................................................................ 101
Safe transport of the machine .............................. 24
Hydraulic crusher ............................................... 208

A Takeuchi service technician will weld the cracks or

other damages ............................................................ 31

243
First published in August 2006 No. 23824

Published for the second time in November 2006

OPERATOR'S MANUAL

TB138FR
TB153FR Hydraulic Excavator
TB180FR

Edited and published by TAKEUCHI MFG. CO., LTD.

Printed in Japan by STATION M Co., Ltd.

 CALIFORNIA
Proposition 65 Warning
The State of California considers that engine emissions
diesel and some of its components cause cancer,
birth malformations and other reproductive damages.
The state of California considers that battery posts,
terminals and other related accessories contain lead
and lead compounds that cause cancer, malformations
of birth and other reproductive damage. Wash your hands
after handling the battery.