PROPOSAL
FOR
PAN TYPE EVAPORATION PLANT
(6 KLD THERMIC FLUID BASED)
FOR
MINDA INFRASTRUCTURE LTD.
(FOR OWARI PLANT)
By:
M/s Sophisticated Industrial Materials Analytic Labs. Pvt. Ltd.
A-3/7, Mayapuri Industrial Area, Phase - II,
New Delhi - 110 064
Tel.: 011-43854300 Fax : 011-43854330
Email Address : projects@simalab.co.in
PAN TYPE EVAPORATOR
DESIGN DETAILS
Type of System: Pan Type Evaporator
PERFORMANCE DETAILS:
Sr. No. Particulars Unit Value
1. Configuration - Pan Type
Feed Rate KLD 6
Specific Gravity m3/T 1.0
2. Initial Solids % 1
Feed Temperature oC 32
Operating Hours Hr 22
Feed to Evaporator Kg/hr 300
3. TDS % 0.3
Water % 99.7
4. Water Evaporation Kg/hr 298
Concentrate outlet Kg/hr 2
5. Solids % 40
Water % 60
UTILITIES
Sr. No. Particulars Unit Value
EVAPORATOR
Thermic Fluid:
Inlet Temperature o
C 140
A
Outlet Temperature o
C 100
Consumption Kcal/hr 1,52,000
Cooling Water for Condenser and Pumps:
Inlet/ Outlet Temperature oC 32/38
B Pressure Kg/cm2 G 1.5 - 2.0
Consumption M3/hr 25
Cooling Tower Capacity TR 50
C Electricity: kW/Hr 3.6
Seal Water
Inlet/ Outlet Temperature oC 30/36
D
Supply Pressure Kg/cm2 2.0
Consumption LPM 10
MATERIAL OF CONSTRUCTION & SCOPE OF SUPPLY
EVAPORATOR:
Sr. No. Particulars MOC Qty.
Heating Tank with Limpet Coil:
Shell SS – 316
1. Limpet Coil SS – 304 1 No.
Nozzles SS – 316
Flanges M.S. + SS – 316 Cladding
Surface Condenser:
Shell M.S
Tubes (Seamless) SS – 304
Tube Sheet M.S.
Baffles M.S.
2. Tie Rods & Spacers M.S. 1 No.
Channel Shell M.S.
Nozzle (Shell Side) M.S.
Nozzle (Tube Side) M.S.
Flanges (Shell Side) M.S.
Flanges (Tube Side) M.S.
Pumps (with motor):
Re circulation Pumps (Double SS – 316 1 No.
Mechanical Seal)
3. Feed Pump (Single Mechanical Seal) SS – 316 1 No.
Vacuum Pump (Gland Packed) Std. C.I. 1 No.
Condensate Transfer Pump (Single Std C.I. 1 No.
Mechanical Seal)
Vapour Ducts & Fittings:
Pipe SS – 304
4. 1 Lot
Flanges M.S. + SS – 304 Cladding
Valves SS – 304
Process Pipes & Fittings:
Pipe SS – 316L
5. 1 Lot
Flanges M.S. + SS – 316 Cladding
Valves SS – 316
Non condensable & Condensate Pipes
& Fittings:
M.S.
6. Pipe 1 Lot
M.S.
Flanges
Std C.I.
Valves
Feed Tank (Open Top):
Shell SS – 316L
7. 1 No.
Nozzles SS – 316L
Flanges M.S. + SS – 316L Cladding
Condensate Outlet Collection Tank
(Open Top): M.S.
8. 1 No.
Shell M.S.
Nozzles M.S.
Flanges
Concentrate Collection Tank (Open
Top)
SS – 316L
9. Shell 1 No.
SS – 316L
Nozzles
M.S. + SS – 316L Cladding
Flanges
Local Mountings:
Temperature Gauge SS – 316 1 No.
10. Pressure Gauge SS – 316 1 No.
Vacuum Gauge SS – 316 1 No.
Tube Level Indicator - 1 No.
11. MCC Panel (For Pumps & Dryer) - 1 No.
12. Tray Type Dryer All Wetted Parts in SS – 316 1 No.
M.S. with one coat of epoxy primer
13. Skid 1 Lot
and one coat of epoxy paint
Foundation Bolts & Anchor Fasteners 1 Lot
14. -
for Structure
Foundation Bolts & Anchor Fasteners 1 Lot
15. -
for Pumps
16. Nuts – Bolts M.S. Galvanized 1 Lot
Note: Whole system will be prefabricated, assembled and will be mounted on structure at our works
prior to dispatch. You may depute your technical person for inspection. Thereafter, it will be
dismantled and will be dispatched as individual items. These individual items will be assembled at
site by your team under supervision of service engineer.
SCOPE OF SUPPLY FOR OTHER ITEMS:
Sr. No. Description MOC Qty.
Cooling Tower Circuit:
Cooling Tower with Basin (60 TR) FRP 1 No.
Pump with Motor (Monoblock) Std. C.I. 1 Set
Pipes & Fittings M.S. 1 Lot
1.
Valves Std. C.I. 1 Lot
Temperature gauges SS – 316 2 Nos.
Pressure gauge SS – 316 1 No.
Seal Water Pipes & Fittings SS – 304 1 No.
50 mm Thk LRB Rockwool having
2. Insulation Density 80 kg/m3 for Hot insulation 1 Lot
covered by 24 Gauge Aluminum Sheet
Electrical Cabling:
Cable (XLPE Insulated, 3 Core) Armored
Cable Tray & Cover Pre – GI
3. Tray Holding Clamp Pre – GI 1 Lot
Cable Lug Aluminum
Cable Gland GI (Double Compression)
Earthling Patti (Pump to panel) -
SPECIFICATION OF EQUIPMENT & BOUGHT OUT ITEMS
THICKNESSES OF MATERIALS:
Sr. No. Particulars Details
Plates Thickness:
SS – 316 4 mm
1.
SS – 304 4 mm
M.S. 5 mm
Tube Thickness:
2.
SS – 304 1.2 mm
SS Piping:
Thickness:
½” to 1” Sch – 40, ERW
3.
1.25” to 8” Sch – 10, ERW
10” to 12” Sch – 5, ERW
14” to above Fabricated from 4 mm thk Plate
4. M.S. Piping – Thickness C Class, ERW
Nozzle Flanges:
Drilling As per ANSI B 16.5
Thickness:
1/2" to 1” As per standard thk of ANSI B 16.5 ASA 150 #
5.
1.25” to 6” 16 mm thk
8” to 18” 20 mm thk
20” to 28” 25 mm thk
30” and above 30 mm thk
DETAILS OF BOUGHT OUT ITEMS:
Sr. No. Particulars Details
1. Pumps Centrifugal
2. Flanges MS + SS – 316 Cladding
3. Motors IE2 motors (Non – Flameproof ) without covers
4. MCC Panel (for pumps) Non – Flameproof , Non – Compartmentalized
MAKE OF BOUGHT OUT ITEMS:
Sr. No. Particulars Make
1. SS Plate Jindal
2. MS Plate Essar/ SAIL
3. Tubes S Plus/ Scoda/ Sam
4. Pumps JEC/ Mackwell/ Megatech
5. Vacuum Pump IVC
6. Valves Marck/ Hawa Control
7. Motors Crompton/ Bharat Bijlee
8. Gauges Forbes Marshall / Precision mass
9. Tray type dryer Patel Heater
10. Cooling Tower Sysmac
BATTERY LIMIT:
Sr. No. Particulars Details
1. Feed At the inlet of Feed Tank
2. Electricity At the inlet of panel
3. Cooling Water At the inlet and outlet nozzle of condenser
4. Solids/ Slurry From the outlet nozzle of Pan type evaporator
5. Condensate From outlet nozzle of Condensate Collection Tank
6. Service Water At the inlet Nozzle of Feed Tank
7. Drain At the outlet Nozzle of each equipment
INCLUSION & EXCLUSION FOR SCOPE OF WORK/SUPPLY
SIMA Client
Sr. No. Scope of Work
Scope Scope
1. Design, engineering and manufacturing -
2. Supply -
3. Supply of Operation & Maintenance manual -
4. List of spare parts -
Supply of foundation drawings, P & ID, Elevation Drawing
5. -
and G.A. Drawing
Supervision of Erection & Commissioning (3 Days – Day
6. -
Shift)
7. Supporting structure/platform/monkey ladder etc. -
8. Any type of Foundation Bolts & Anchor Fasteners -
9. Feed Tank, Condensate tank & Concentrate Tank -
10. Any other Types of Tank -
11. Thermic Fluid Heater and accessories -
12. Cooling Tower, Cooling Water pumps pipes & fittings -
13. Service pipes and fittings for water -
14. Erection of Structure -
15. Erection of all equipment -
16. Commissioning -
17. MCC Panel -
Electrical cable, Cable Tray and any type of electrical
18. -
works
19. Earthling & Earthling Pit of Electric Cable -
20. Insulation of the equipment -
21. Arrangement to take concentrate outlet at storage tank -
Solid Waste Disposal and Condensate Transfer
22. -
arrangement
After the receipt of material at your site, unloading of the
equipment on your site, and any charges for the same will
23. -
be borne by you lifting & shifting of various
equipment/plant at the site
The lifting & shifting of the equipment from the storage
site/stores or any other location other than the erection
24. -
site, will be done by you and the charges for the same will
be borne by you.
25. Any type of dosing chemicals -
26. Transportation Charges -
Any type of design, drawing & detailing of civil related
27. work such as footing, columns, plinth, drains, trenches -
etc.
28. Any other Item not specified in above scope of Supply -
SCHEDULE OF PRICES
Total Cost of MEE System : Rs. 43.00 Lacs
(Excluding any civil work)
(Rupees Forty Three Lacs Only)
TAXES
GST : Extra @ 18% or as applicable.
Transportation : Extra as actual
Unloading : Scope of Client
Schedule of Payment
1) 30% advance along with confirmed Order
2) 60% + 100% taxes against Performa invoice prior to dispatch on a pro rata basis.
3) 10% against Installation & Trial Run with plain water for hydraulic check & water tightness against
leakages.
Delivery:
Within 60 - 75 days from the receipt of commercially clear order along with approval of design &
drawings.
Completion Period:
30 - 60 days after delivery of material
Note: Time schedule mentioned here adheres strictly to the timely approval of design,
drawings & release of payments
WARRANTY
All Equipments are warranted for 18 months from the date of supply OR 12 months from the date of
commissioning; whichever is earlier; against any manufacturing defects. They shall be
repaired/replaced free of cost within this period.
CONDITION OF CONTRACT
1. The proposed site of work shall be absolutely cleared off any dumped material by the purchaser
before execution of the work.
2. The consultants shall decide the elevations of the various units of the MEE Plant and contractors to best
suit the system.
3. The sizes of the tanks will be tentative and can be altered for achieving maximum
efficiency of the system. However the capacity of the plant shall not be altered.
4. The purchaser free of cost shall provide the following site facilities.
a) Storage facility for storing equipments, erection tools and tackles.
b) Electrical power at one point near the site for construction of civil works,
fabrication & erection.
c) Suitable lighting point at one place near the working site.
d) Water supply at one point near the working site.
5. All electrical equipments installed in the system, viz. pumps / motors
/ aerator shall be under warranty against any manufacturing defect as guaranteed by the manufacturer.
6. The client shall carry out Electrical wiring up to the MEE Plant.
7. The rates quoted are exclusive of all taxes & Levies i.e. GST but inclusive of other expenses viz
Transportation / Transit insurance etc.
8. The plant shall be commissioned within 2 months from the date of receipt of confirmed order along with
mobilization advance. The time schedule mentioned here adheres strictly to the timely release of
payments.
9. Any other equipment installed other than those mentioned above shall be charged extra.
10. This quotation is valid for two months from the date of its issue.
11. All disputes subject to Delhi Jurisdiction.
