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Auto Body Panel Replacement Guide

The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

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diemngan
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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84 views5 pages

Auto Body Panel Replacement Guide

The document provides installation instructions for replacing various body panels on a vehicle. It includes diagrams labeling parts like the front body pillar, center body pillar lower reinforce, and cowl side panel. The instructions note to cut or weld parts in specific locations and measure parts against body dimension diagrams. It also describes applying urethane foam, body sealer, and undercoating during and after installation.

Uploaded by

diemngan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BODY PANEL REPLACEMENT

BP-19

FRONT BODY PILLAR (CUT)


With the cowl top outer panel removed.

Symbol meaning

: Cut with disc sander, etc. : Cut and Join Location

: Remove Weld Points


F25722A

: Cut Location for Supply Parts


F25722B

REMOVAL

200 (7.87) 140 (5.51)

Urethane Foam

160 (6.30)

60 (2.36)

mm (in.)
F25722

BP-20

BODY PANEL REPLACEMENT

Symbol meaning

: Cut with disc sander, etc. : Cut and Join Location

: Remove Weld Points

: Cut Location for Supply Parts


F25722B

F25723

BODY PANEL REPLACEMENT

BP-21

Symbol meaning : MIG Plug Weld : Tack Weld : Cut and Join Location : Butt Weld : Body Sealer
F25724B

INSTALLATION

Cowl Side Panel

45 (1.77)

Center Body Pillar Lower Reinforce 310 (12.20)

Front Body Pillar Lower Reinforce

20 (0.79)

mm (in.)
F25724

INSTALLATION POINT 1 Before temporarily installing the new parts, weld the center body pillar lower reinforce, front body pillar lower reinforce and cowl side panel with the standard number of welding points.

BP-22

BODY PANEL REPLACEMENT

Symbol meaning : MIG Plug Weld : Tack Weld : Cut and Join Location : Butt Weld : Body Sealer
F25724B

Front Body Pillar Lower Reinforce

Cowl Side Panel

Center Body Pillar Lower Reinforce

10 (0.39)

mm (in.)
F25725

INSTALLATION POINT 1 Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. 2 Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) 3 After welding the center body pillar lower reinforce, front body pillar lower reinforce and cowl side panel to the vehicle side, install the front body upper outer pillar and center body outer pillar.

BODY PANEL REPLACEMENT

BP-23

Front Body Upper Outer Pillar

Urethane Foam

Center Body Outer Pillar

No. 6 Pillar Outer Bracket

Center Body Pillar Lower Reinforce

F25807

INSTALLATION POINT 1 Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish. 2 Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) 3 Before installing a new part, apply body sealer. HINT: 1) Apply sealer in an even, continuous bead. 4 After welding the center body pillar lower reinforce and front body pillar lower reinforce to the vehicle side, install the front body upper outer pillar, center body outer pillar and No.6 pillar outer bracket. 5 After welding, apply the polyurethane foam to the corresponding parts. (See the paint.coating) 6 After welding, apply body sealer and undercoating to the corresponding parts. (See the paint.coating) 7 After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

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