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Center Body Pillar Upper Reinforce (CUT) : Regular Cab: With The Quarter Panel Removed

This document provides instructions for replacing body panels on a vehicle. It describes removing a quarter panel and center body pillar upper reinforce. It then gives instructions for installing the new parts, which include temporarily installing the new parts and measuring dimensions, inspecting fit of related parts before welding, applying polyurethane foam and undercoating after welding, and applying anti-rust agent to structural weld spots. It also notes to weld standard points A, B, and C before temporary installation and lists the part names and dimensions.

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Osmar Augusto
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24 views4 pages

Center Body Pillar Upper Reinforce (CUT) : Regular Cab: With The Quarter Panel Removed

This document provides instructions for replacing body panels on a vehicle. It describes removing a quarter panel and center body pillar upper reinforce. It then gives instructions for installing the new parts, which include temporarily installing the new parts and measuring dimensions, inspecting fit of related parts before welding, applying polyurethane foam and undercoating after welding, and applying anti-rust agent to structural weld spots. It also notes to weld standard points A, B, and C before temporary installation and lists the part names and dimensions.

Uploaded by

Osmar Augusto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BODY PANEL REPLACEMENT

BP-51

CENTER BODY PILLAR UPPER REINFORCE


(CUT): Regular Cab
REPLACEMENT
With the quarter panel removed.
F21022-A

REMOVAL

F21022

30 mm (1.18 in.)

BP-52

BODY PANEL REPLACEMENT

F21023

BODY PANEL REPLACEMENT

BP-53

INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

F21024

POINT
1
Before temporarily installing the new parts, weld the [A], [B] and [C] with standard points.
PART NAME
[C] Rocker Panel No.2 Reinforcement
[B] Center Body Inner Pillar
[A] New Parts
10 mm (0.39 in.)

600 mm (23.62 in.)

BP-54

BODY PANEL REPLACEMENT

F21025

15 mm (0.59 in.)

20 mm (0.79 in.)

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