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Rocker Outer Panel (Cut) : Double Cab: Body Panel Replacement BP-37

The document provides instructions for replacing an outer rocker panel on a double cab truck. It lists the part numbers needed and describes the removal and installation process. The installation involves temporarily fitting the new parts to measure dimensions, inspecting the fit of surrounding parts before welding, applying polyurethane foam and sealer after welding, and applying undercoating and a top coat with anti-rust agent to welded areas. Proper fitting of doors and surrounding parts is important to ensure a good appearance.

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Osmar Augusto
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20 views2 pages

Rocker Outer Panel (Cut) : Double Cab: Body Panel Replacement BP-37

The document provides instructions for replacing an outer rocker panel on a double cab truck. It lists the part numbers needed and describes the removal and installation process. The installation involves temporarily fitting the new parts to measure dimensions, inspecting the fit of surrounding parts before welding, applying polyurethane foam and sealer after welding, and applying undercoating and a top coat with anti-rust agent to welded areas. Proper fitting of doors and surrounding parts is important to ensure a good appearance.

Uploaded by

Osmar Augusto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BODY PANEL REPLACEMENT

BP-37

ROCKER OUTER PANEL (CUT): Double Cab


REPLACEMENT

F21008-A

REMOVAL

F21008

50 mm (1.97 in.)

BP-38

BODY PANEL REPLACEMENT

INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

F21009

POINT
1
Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearance of the
finish.

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