Heavy-Duty C-Track Systems
Typical Heavy Duty C-Track Festoon Systems (Power & Control) For Overhead Crane Installation
4 5
2 6 8 7 9
10
11
17
16 15
14 12
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1 2 3 4 5 6 7 8
Fixed End Junction Box Terminal Strips End Clamp Track Hanger Clamp Assembly Intermediate Trolley Cross Arm Support Channels Beam Clamp (for cross arm support channels) Heavy Duty C-Track Channel
(inside junction box)
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Control Unit Trolley with J-Box; or Quick Disconnect Control Unit Trolley (not shown) Track Joint Assembly Pendant Cable Push-Button Pendant Station Tow Arm Tow Trolley Flat PVC Cable End Stop
Cable Connectors
11 12 13 14 15 16 17
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Heavy-Duty C-Track System Components
See Pg. 14 for system illustration Part No. Wt. # Description 12 Gauge C-Track
See Pg. 12 P/N: 36678 For Cross Arm Support Channel
22302J 22210 21805 Curved sections not available
10.0 20.0 40.0
5 ft. Section 10 ft. Section 20 ft. Section
Track Joint Assembly
One required for each track section per run less one.
21806
1.08
Joint clamp for secure attachment and proper alignment of track sections. Includes four bolts, lock washers and nuts.
Track Hanger Clamp Assembly
One required for each angle iron bracket for each track run. 10 spacing. Designed to be mounted on angle iron brackets with one mounting hole.
28512
.45
Anchor Clamp
One required per track run.
28513
.45
Designed to hold track in place.
End Stop
28508
.20
One required for each track run at storage end of track.
7.5 End Clamp
One required for each track run at storage end of track.
21932
1.63
Aluminum saddle 4 dia. with clamp and hardware to secure cable 5 1/4 wide.
7.5 Cable Trolley
Load Rating: 80 lbs. per Trolley
21802
3.0
High strength aluminum body with 4 dia. aluminum saddle. Trolley bumpers.
7.5 Tow Trolley
Load Rating: 80 lbs. per Trolley One required for each piece of moving equipment to be electrified.
22169
4.75
Trolley and aluminum saddle 4 dia. with cut out for tow bar.
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Heavy-Duty C-Track System Components
See Pg. 14 for system illustration Part No. Wt. # Description 5 Cable Trolley
38641
1.48
High strength aluminum body and saddle with zinc plated hardware.
5 Tow Trolley
38646
1.90
High strength aluminum body and saddle with zinc plated hardware.
5 End Clamp
24767
.50
Aluminum saddle with clamp & hardware to secure cable.
Tow Bar
One required for each tow trolley.
39617C
2.63
For mounting on moving equipment 24 long.
Control Box Trolley
Two trolleys and one aluminum saddle 4 dia. mounted on bracket plus, fittings to attach control box. (junction box sold separately below)
22350
See Pg. 28
12.5
Junction Boxes and Terminal Strips
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Standard Duty Square Bar Components
Festoon systems that run on square bar are ideal for very dusty environments. The bar, oriented in a diamond configuration, does not collect dust. Load: 45lb. per trolley Speed: 250 fpm. max.
Standard Part No.
Stainless Part No.
Wt. #
Description Track (Square Bar)
24525 27843
Call for Curves
28.0 28.0 28.0
20 ft. Section, Hot-Rolled Steel Track 20 ft. Section, Stainless Steel Track 20 ft. Section, Galvanized Steel Track
1.25 Sq.
34601
Track Joint
25681
27845
.25
Track joint for secure attachment and proper alignment of track sections.
Track Hanger
25598
27846
.50
Designed to be mounted on angle iron bracket. 5 spacing. Typical, 2.5 spacing in storage area. NOTE: Use Drill Fixture for Drilling Holes. Part #: 25726
End Stop
25596
27847
.75
Designed to be located between end clamp and intermediate trolley.
Tow Trolley
25594
See Pg. 28
28621
3.0
Load rating 45 lbs. max. One required per system. 4 long body with cut out for Tow Bar.
Junction Boxes and Terminal Strips Cable Trolley
25593
28622
2.5
Trolley load rating 45 lbs. max. 4 long body with 2.75 dia. aluminum saddle.
End Clamp
25595
28548
1.50
One required per system at storage end of track.
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Heavy Duty Square Bar Components
The Heavy Duty Square Bar system is similar to the standard system, but with a heavier bar. Load: 150 lbs. per Trolley. Speed: 250 fpm. max.
Standard Part No.
Stainless Part No.
Wt. #
Description Track (Heavy Square Bar)
24526 27763 34603 25683 27664
46.0 46.0 46.0 .50
20 ft. Section, Hot Rolled Steel Track 20 ft. Section, Stainless Steel Track 20 ft. Section, Galvanized Steel Track
1.50 Sq.
Track Joint
Track joint for secure attachment and proper alignment of track sections.
Track Hanger
25667
27671
1.50
Designed to be mounted on angle iron bracket. 5 spacing. Typical, 2.5 spacing in storage area.
Drill Fixture
25726
25726
2.0
Used for drilling holes at proper locations for attachment of hangers, end clamps and end stops.
Control Box Trolley
25670
See Pg. 28
Special Unit. Available upon request.
26.0
Two trolleys and one aluminum saddle 4 dia. mounted on bracket plus fittings to attach control box. (Control box not included)
Junction Boxes and Terminal Strips Curved Square Bar Systems
Curved festoon systems may be required for electrification and/or control of curved monorails and machines that travel in a circular motion. Also, some systems may require more storage space than available. Additional storage space may also be gained by curving the festoon track 90O to the crane rail. Consult
CONDUCTIX for details on curved systems and other solutions for your festoon application.
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