FG Baja 4x4
FG Baja 4x4
              Please thoroughly keep this construction instruction for spare parts’ orders!
The handling with fuels requires circumspective and careful hand-             Comments regarding the construction manual:
ling. Imperatively observe the security advices.                              Before starting the assembly please see through this construction
                                                                              manual. This way you will get an overview of the whole execution.
-Refuel only if the engine is switched off!
-Take off the body.                                                           Please check by means of the parts or bag list if the construction kit is
-Thoroughly clean the area around the fuels nipple.                           complete and also check the weight of the individual bags for the posi-
-Remove the fuel filler cap and carefully fill in the fuel mixture.           tions. Only this way you may be sure that all parts which you need for
-Smoking or any kind of open fire is not admitted.                            the assembly are available. If a part is missing, please immediately con-
-Fuels might contain solvent-like substances. Avoid contact with skin         tact your specialized dealer.
 and eyes. Wear gloves for refueling. Do not inhale fuel vapors.
-Do not spill any fuel. If you have spilled fuel immediately clean the        Contents
 engine and the model.                                                        Position 1-2: Front and rear differential gear
-Make sure that no fuel will get into the soils (environmental protection).   Position 3-8: Belt drive, belt stretcher, chassis structure
 Use an appropriate mat.
                                                                              Position 9-15: Rear axle
-Do not refuel in enclosed rooms. Fuel vapors accumulate at the soil
 (risk of explosion).                                                         Position 16-17: Front and rear shock absorber
-Transport and store fuels only in admitted and labeled canisters. Keep       Position 19-25: Front axle, front bumper
 fuel out of the range of children.                                           Position 26-32: Engine, clutch, gear , air filter, tank
-The operator is responsible for any damages caused to third persons
                                                                              Position 33-40: RC-plate, receiver box, servo saver
 in the operating range of the model, respectively of the engine, if they
 are injured or in case of property damage.                                   Position 41-45: Roll cage, throttle rods, tuning pipe
-The model must only be passed on to persons who are familiar with            Position 46-52: Front and rear tuning disk brake
 this model and its operation, always provide the operating manual.           Position 53-59: Front and rear FG Magura hydr. brake system
-Persons with implanted heart pacemakers must not work on running
                                                                              Position 60-61: Side guards, front roll cage
 engines and on live parts of the ignition system when the engine is
 being started.
-The engine must neither be started nor operated in enclosed rooms            Our mentioned setting dimensions of steering linkage, wishbone thread
 (without sufficient ventilation).                                            rods aso. are just guiding values which should be modified according
-When starting the engine, avoid inhaling the exhausts.                       to the track conditions and surfaces.
-The model must neither be started nor operated without air filter or
 without exhaust system.
-Before every start perform a functional check of the safety-relevant
 parts.
-The throttle rods must always return automatically to the idle position.
-Any cleaning, maintenance and repair works must only be performed
 with the engine being switched off. The engine and silencers are get-
 ting very hot. In particular do not touch the silencer.
     Ball diff.
                                                                                      Diff. gearwheel B                                                        Position 1
     driving axle                                                                                                                                              Parts are in
                                                                                                                                                               bag B
                     Ball bearing
                     15x28x7
                                                                                           Diff. gearwheel A
                                                                                                 Shim ring
                                                                                                 8x20x0.1
                                                                          Shim ring
                              Bronze                                      5x17x0.1
                              bush
                                       Needle
                                       bearing f.                                                 Steel gearwheel
                     Screw             Diff                                                       48 teeth
                     M4x40                                                                                                     Rear plastic gear disk
                                                                                                                               42 teeth
                                              Alloy
  Differential rear                           differential
                                              housing                                                                                                   Alloy stop disk
                                                                                                                                                        right
                                                                          O-rings
                                            Diff. bevel
                                            gear axle
                                                                Ball bearing
          Alloy                                                 15x28x7                   1. Insert the diff. gearwheels in the diff. housing as described in posi-
          differential
          housing                                                                         tion 1. When using the FG mounting tool item No 08505, the inserting
                                                                                          of the bevel gearwheels will be eased considerably.
                                                                                          2. Lubricate the ball diff. driving axles slightly with grease and push it
                                                                                          in the diff. housing.
                                                                      Ball diff.          3. Mount the diff. bevel gear axle. If the bevel gear axle respectively the
                                                                      driving axle
                                                                                          driving axles can only be pushed in severely or if it cannot be pushed
                                                                                          in at any position, you have to dismantle the bevel gearwheels again.
                                                                                          Then insert it again.
                                                                                          4. If the gearwheels have too much clearance, correct it using the
          Screw
                                                                                          enclosed shim rings. Please make sure that the gearwheel clearance
          M4x40                                                                           had not been set too close.
                                                    Rear plastic                          5. Lubricate the gearwheels slightly with multipurpose grease, e.g. item No
                               Chamfer                                                    06501
                               inbound              gear disk
                                                    42 teeth                              6. Put the parts on the alloy diff. housing as described in position 1
                                                                                          and in the given sequence: O-ring large, O-ring small, steel gearwheel
                                                               Inserting of the diff.     48teeth., rear plastic gear disk 42 teeth, right alloy stop disk. Fasten
                                                               bevel gearwheels or        the complete unit using the M4x40 countersunk screws
                                                               of the complete            (use the screw retention high-strength).
                                                               package is much
                                                               easier if you use the
                                                               FG mounting tool
                                                               8505.
                                                                                                     Front
                                                                                                     plastic stop                             Front drive           Position 2
                                                                                                     disk left                                                      Parts are in
                                                                                                                                                                    bag C
                                                                                            Screw
                                                                                            M4x40
                                                                                                                                                            Stop nut M4
1. Mount the differential gear for the front axle as described in position
1 under the item 1-5.                                                                                                                             Right plastic
2. Then put the parts on the alloy diff. housing as described in position                                                                         stop disk
                                                                                                                                                                  Bearing
2 and in the given sequence: O-ring large, O-ring small, front plastic                                                                                            shaft
stop disk left, plastic toothed belt wheel 42 teeth, right plastic stop                                                                                           6x50
disk. Fasten the complete unit using the M4x40 countersunk screws                                                     Front plastic
                                                                                                                      toothed belt wheel
and the stop nuts M4.                                                                                                 42 teeth
3. Push the bearing shafts 6x50mm centrally in the deflection roller
                                                                                                                                                             Deflection roller
16mm and in the 12-teeth toothed belt wheel.                                                                                                                 16mm
                                                                                                               Bearing shaft
                                                                                                               6x50                        Toothed belt
                                                                                                                                           wheel
                                                                                                                                           12 teeth
1. Push the front differential gear, deflection roller 16mm, toothed belt
wheel 12 teeth in the left alloy front axle housing as described in             Position 3
                                                                                Parts are in                                 Left
position 3.                                                                     bag C                                        front axle
2. Put the toothed belt on the front differential gear, deflection roller                                                    housing
16mm and the toothed belt wheel with 12 teeth as described in posi-
tion 3.
3. Press the right alloy front axle housing on the front differential gear,
deflection roller 16mm and the toothed belt wheel with 12 teeth
(position 4).                                                                              Ball bearing
                                                                                           6x16x6
4. Put the complete alloy front axle housing on the alloy chassis and
fasten it using the M4x14 countersunk screws.
   Alloy chassis
                                                                                 Position 5                    Alloy rear axle mount
                                                                                 Parts are in                  left
                                                                                 bag B
                          Right alloy                                                                                  Toothed belt              Upper part
                          front axle                                                                                                             belt channel
                          housing
                                                  Screw
      Toothed belt                                M4x14
                                                                                 Rear
                                                                                 differential                                                Lower part
                                                                                 gear                                                        belt channel
  Position 6
  Parts are in
  bag C                                                                                                                 Left alloy
                                                                                                                        front rear
                                                                                                                        axle
                                                                                                                        housing
Alloy chassis
                                                                                                                                             Right alloy
                                                 Upper part                                                                                  front rear
                                                 belt channel                                                                                axle
                                                                                                                                             housing
                             Toothed belt
                                                                                Lower part
                                                                                belt channel
                                                                                                     Screw
                                                                                                     4.2x16
                     Screw
                     M4x14
                                                                                 1. Push the bearing shaft for the stretching pulley housing centrically in
           Screw                                                  Position 7     the 3 ball bearings 10x19x7.
           M4x14                                                  Parts are in
                                                                  bag B          2. Push the plastic bearing seat with inbound collar in the left and right
                                    Toothed belt                                 stretching pulley housing as described in position 7.
              Disk                  wheel 42 teeth
              Ø4.3                                                               3. Push the bearing shaft which is equipped with ball bearings in the left
                                                                                 and right stretching pulley housings which are equipped with plastic
Toothed belt wheel
40 teeth                                                                         bearings seats and mount it using M4x14 pan-head screws and disks
                                       Left stretching pulley                    Ø4.3.
                                       housing
                                                                                 4. Put the complete stretching pulley housing on the belt and belt
                                                                                 channel as described in position 8 and mount it on the alloy chassis
                                                                                 using the M4x14 countersunk screws. For this purpose, slightly move
                                              Bearing shaft f.                   the belt.
                     Ball bearing             housing for
  Collar             10x19x7                                                     5. When the assembly is performed, turn the belt in running
                                              stretching pulley
                                                                                 direction. The belt has to rotate easily.
                                                                                 Hint: The position of the front bearing seat is made for the front plastic
                     Plastic bearing                                             toothed belt wheel with 42 teeth. The position of the rear bearing seat
                     seat
                                                                                 is made for the rear plastic toothed belt wheel with 40 teeth.
                                                     Right stretching
                                                     pulley housing
                                                                                  Position 8
                                                                                  Parts are in
                                                                                  bag B
                                                                                                             Stretching
                                                                                                             pulley                    Belt channel
                                                                                                             housing                   mounted
                                                                                                 Screw
                                                                                                 M4x14                                   Alloy chassis
                                                                                     Stabilizer
                                                Alloy                                5mm
                                                connection
                                                brace
                                                                                                  Screw
                                                                                                  M4x20
                                                                                                  Disk Ø4.3
                                                                               Rear axle
                                                                               cover
                                                                                                                    Screw
                                                                                                                    M5x25
Taper disk
                                                                                                                        Hexagon nut M8
                                                                                                                        right-handed thread
                                                                                            Stop nut
                                                                                            M5
                                                                                                                            Adjusting screw
                                                                                           Taper disk                       r/l 32mm
                                                                                                                                    Stop nut
                                                                                                                                    M4
                                                                                                               Screw                Disk Ø4.3
                                                                                    Alloy ball-                M3x16
                                                                                    and- socket
                                                                   Disk Ø5.3        joint
                                                                                                                                       Screw
                                                                                                                                       M4x25
                                                                                              Hexagon nut M8
                                            Alloy chassis        Screw                        left-handed thread
                                                                 M5x30
                                                                                                              Distance
                                                                                                              disk
Mounting of the ball driving shafts.                                                                                                            Wishbone pin
Stick the distance disks in the round relief of the ball drive axle as well
as in the ball diff. axle using some multipurpose grease. Mount the                                                                             Retaining
protection bellows to the ball driving shafts according to the illustra-                    Protection                                          washer
                                                                                            bellow
tion. When putting on the protection bellow, slightly grease the ball
area. Apply some lubricating grease on the ball holes and push in the                                                                     Adjusting clips
                                                                                                            Ball driving
balls. The balls will be held by the lubricating grease and this way the                                    shaft                   Balls for driving shaft
driving shaft can be mounted more easily. Then push the complete ball                                                                                   Alloy
                                                                                                                                             Thread     upright
driving shaft in the differential axle and the driving axle. Put the protec-                                                                 pin M3x3 left
tion bellows on the ball diff. axles and the driving axles.                                                                               Bearing
                                                                                                                                          8x22x7
  Position 12                          Slightly lubricate the                                                                                               Headless
  Parts are in bag B                   ball driving shaft                                                                                                   pin M6x6
                                                                                                                                              Square
                                                                                                                                              wheel driver
                                                                                                                           Ball driving       14mm
                                                           Ball diff. axle                                                 axle
             Protection bellow                                                                                                                              Hexagon
                                                                                                                                                            nut
                                                                   Apply
                                                                   lubricating
           Ball driving                                            grease
           axle
                                       Distance disks
                                                                Balls for
                                                                driving shaft
                                  Guide bush
                                  with collar
        Position 15
        Parts are in
        bag D                                                  Rebound stop
                                                               travel
                                                              2mm
                                                         ca. 5
                                                                M10
M8
                            Screw
                            M5x30
Taper disk
Adjusting clips
                                 Make sure the driving shaft has not moe than 2-3mm clearance in
                                 horizontal position. Mount enclosed disks Ø8,5/18x1,5 between
                                 rear respectively diff.axle and ball bearing.
                                                                                                             Stop                 Screw
                                                                  Position 18                                nut                  M5x25     Rear alloy
                                                                  Parts are in                               M5                             damper plate
                                                                  bag E                                             Nut
                                                                                                                    M5
                                                                                                Rear shock
                                                                                                absorber
                                                                                                mounted
                                                                                                                Screw
                                                                                                                M4x20
                                                                                       Screw
                                                                                       M4x14                                                            Position 19
                                                              Guide for                                                                                 Parts are in
                                                              stabilizer
                                                                                                                                                        bag F
                                                                Guide bush
                                                                with collar
                                                                                              Front lower
                                                  Front lower                                 wishbone pin
                                                  alloy wishbone
                                                                                                                    Screw      Guide for
                                                                                                                    M4x14      stabilizer
                                                                                                        Front stabilizer
                                                                                                        4mm
                                                                                        Nut
                                                                                        M5
                                         Ball-
                                         type                                            Headless
                                         nipple     Screw
                                                    M3x6                                 pin
                                                                                         M5x20
                                                                            Screw
                                                      Plastic brace for     M4x12
                                                      stabilizer
                                                                    Position 20
                                                                    Parts are in                             Alloy front
                                                                    bag F                                    axle
                                                                                                             housing
Headless
pin
M5x20
Nut                                                                                      1. Secure the pressed in ball-type nipples in the front lower alloy
M5
                                                                                         wishbones using M3x6 lenticular flange head screws.
                                                                                         2. Push the guide bushes with collar in the front lower alloy wishbones.
                                                                     Rebound
                                                                                         3. Mount the plastic brace for the stabilizer to the front lower alloy
                                                                     stop travel         wishbones using M4x12 cylinder screws, then push the front stabilizer
                                                     Headless pin M5x20 to               4mm in the plastic brace for the stabilizer.
                                                     adjust the rebound stop tra-        4. Insert the front lower alloy wishbones in the alloy front axle housings
                                                     vel of the front axle
                                                                                         as described in position 19 and push the front lower wishbone pins
                                                                                         with tapped hole towards the front in the alloy front axle housings and
                                                                                         push it in throughout the pre-assembled front lower alloy wishbones.
                                                                                         The alloy wishbones have to move up and down easily.
                                                                                         5. Mount the front stabilizer 4mm to the alloy front axle housings using
                                                                                         the guides for the stabilizer and M4x14 cylinder screws.
                                                                                         6. Screw a M5 nut on a M5x20 headless pin and screw it from the
                                                                                         bottom in the front lower alloy wishbones.
                                                                                         Hint: In order to pull out the front lower wishbone pins, screw a M4
                                                                                         screw from the bottom in the threaded hole.
                           Front left alloy                        Front right alloy                           1. Mount the alloy steering lever to the front left and
Position 19                upright                                 upright
Parts are in                                  Ball bearing
                                                                                                               right alloy uprights using M4x12 cylinder screws
bag F                                         15x28x7                                                          according to the illustration.
                                                                                                               2. Mount the plastic steering stop to the alloy stee-
                                               Ball bearing                                                    ring levers using 4.2x22 pan-head screws.
                                               17x26x7
 Screw
                                                                                                               Hint: The front left and right alloy uprights are similar.
 4.2x22                                                                                                        They have to be mounted in a different way, due to
                                                                                                               the position of the alloy steering levers and the pla-
                                                                                                               stic steering stops.
                                      Screw
                                      M4x12
                                         Plastic
          Alloy                          steering stop
          steering lever
                                                                                                             1. Push the guide bushes in the front upper alloy
                                                                                             Position 22     wishbones.
                                                                                             Parts are in
                                                                                             bag F           2. Screw the hexagon nuts M10 with left-handed
                                                                                                             thread on the front wishbone thread rods M10/M8
                                                                                                             and screw it in the front upper alloy wishbones, then
                                                                                                             screw the hexagon nuts M8 with right-handed thre-
                                                                                                             ad and alloy ball-and-socket joints on the front wish-
                                                                                                             bone thread rods M10/M8. Use medium screw
                                                                                                             retention.
                                                                                                             3. Push the front upper wishbone pins throughout
                                                                                                             the pre-assembled front upper alloy wishbones in
                                                                                                             the alloy front axle housing as described in position
                                                                                                             22. Mount the front upper wishbone pins using Ø5
     Front upper                                                                                             retaining washers.
     wishbone pin              Disk
                               Ø8.4                                                                          4. Push four adjusting clips each at the front bet-
                                                                                                             ween the alloy front axle housing and the front upper
Adjusting       Retaining
clips           washer Ø5                                                                                    alloy wishbones in the front upper wishbone pins.
                              Ball
                              diff.                                                                          6. Screw M5 nuts on M5x25 headless pins and
                              axle                                                                           screw it from the top in the front upper alloy
                             Nut                Distance                                                     wishbones.
                             M5                 disk                                                         7. Mount the ball diff. axle, protection bellow, distan-
                                   Headless           Balls for                                              ce disk and balls for the driving shaft on the univer-
                                   pin                the                                                    sal joint driving shaft to the rear axle as the same
                                   M5x25              driving                           Front lower
 Guide bush
                                                      shaft                             alloy wishbone       procedure in the manual of the ball driving shafts
 with collar                                                                                                 (position 12). Push it in the front differential on the
     Front upper                                                                                             ball diff. axle using a disk Ø8.4.
     alloy wishbone
                                                                                                             8. Push the universal joint driving shafts in the pre-
   Hexagon nut M10                                                                                           assembled left and right alloy uprights and mount
   left-handed thread.
                                      Protection                     Front left alloy                        the square wheel driver 14mm with recess towards
                                      bellow                         upright                                 the bearing to the surfaces of the universal joint dri-
            Wishbone                                                 mounted                                 ving shafts using M6x6 headless pins.
                                                                                           Disk
            thread rod                                                                     Ø5.3
            front M10/M8                      Universal joint                                                (Use a high-strength screw retention)
                                                                                                    Screw
                                              driving shaft                                         M5x25    9. Mount the left and right alloy upright to the lower
                                                                                           Taper             alloy wishbones and alloy ball-and-socket joints of
            Hexagon nut M8                                                                 disk
            right-handed thread                                                                              the upper alloy wishbones with 2 disks Ø5.3 bet-
                                        Alloy ball-                        Square wheel                      ween taper disk and alloy uprights using M5x25
                                        and-socket                         driver
                      Disk              joint       Headless                                                 countersunk screws.
                                                                           14mm
                      Ø5.3                          pin
       Screw                                        M6x6                                                     Hint: Mount taper disks always with the thinner side
       M5x25                                                                                                 towards the alloy ball-and-socket joint.
                              Taper                                 Wheel nut
                              disk
                                           Position 23                                                                                                 Adjusting
                                           Parts are in                                                                                                clips
                                           bag F
                                                                      Screw
                                                                      M5x25
                                                                                                       4mm
                                                                                                   ca.2
                                          Taper disk
                                          2x disk Ø5.3
                                                    Disk Ø5.3
                                                    2x taper disk
                                                                           Screw Headless Headless pin M5x25 to adjust     Make sure the universal joint driving shaft
                                                                           M5x25 pin      the rebound stop travel of the   has not more than 2mm clearance in hori-
                                                                                 M5x25    front axle                       zontal position. Mount enclosed disk
                                                                                 Nut                                       Ø8,5/18x1,5 between diff.axle and ball
                                                                                 M5                                        bearing.
                                                Screw
                                                M4x14
Front bumper
                         Disk
                         Ø4.3
                 Screw
                 M4x8                                                                Screw
                                                                                     M4x14
                                                                                                                                                  Position 26
                                                                                                                                                  Parts are in
                                                                                                                                                  bag H
                                                                                                                                   Motor
1. Mount the front bumper to the alloy chassis using M4x8 pan-head
screws and disks Ø4.3 and mount it on the alloy front axle carriers
using M4x14 pan-head screws.
                                                                                                                                                            Stop
                                                                                                                                                            nut
                                                                                                                                                            M5
                                                                                                                                                       Screw
                                                                                                                                                       M5x40
                                                                               Screw
                                                                               M5x16
1. Mount the small alloy engine mount to the motor using M5x40 cylin-          with disk                                                 Alloy
der screws and counter with M5 stop nuts. For this purpose, the origi-                                                                   engine mount
                                                                                                                                         small
nal screws on the motor need to be removed.                                                                  Coupling
2. Mount the coupling flange to the motor using M5x16 cylinder                                               flange
screws with forced on disk according to the illustration.
                                                                                        1. Remove the recessed head screw from the cover of the engine hou-
                                                                       Position 27      sing and cut off the front part of the cover.
  Motor                                                                Parts are in     2. Mount the long and short steel fixing plate to the large alloy engine
                                                                       bag H
                                                                                        mount using M4x14 pan-head screws, then mount the alloy engine
                                                                                        mount to the coupling flange using a M6x10 pan-head screw.
                                                                                        3. Mount the clutch block carrier to the motor using a M6x14 hexagon
                                                                                        head screw with forced on disk.
                                                                                        4. Secure the clutch spring in the clutch blocks and place one clutch
                                                                                        block on top of the other according to the illustration.
                                                                                        5. Put the wave washers on the dowel screws for the clutch blocks and
                                                                                        push it in the clutch blocks from the side with the arrows (running
                                                                                        direction of the motor). Mount it to the clutch block carrier using disks
                                                                                        6x15x1.
                                                             Alloy engine
                                                             mount                      Hint: If the FG piston punching pin item No 08542 is used, the mounting
                                       Coupling flange       large                      of the clutch will be considerably simplified.
 Remove the
 screw and cut
 of the housing
 part.                                                                   Ball bearing
                                                                         10x19x7
                        Disk
                                          nn ctio
                                              in n
                        6x15x1
                                                g
                                                                      Clutch
                                                                      spring
            Wave washer                      Dowel screw for
                                             clutch blocks
                                                                                        Mount the bowden cable holder only for the mechanic tuning
                     Position 27a                                   Adjustable screw    brake, also refer to the illustration of position 51
                     Parts are in            Bowden
                     bag I                   cable holder                               1. Screw the adjustable screws in the bowden cable holder.
                                                                                        2. Push the bowden cable holder in the bolt for the gear unit and
                       Bolt for                                                         mount it using 2.9x9.5 pan-head screws.
                       gear unit                                           Disk
                                                                           Ø6.4                                                                              Position 28
                                                                           Screw                                                                             Parts are in
                                                                           M6x40                                                                             bag I
                                                            Alloy
                                                            gear
                                                            plate
                                                                                                                                                    Screw
1. Push the tuning clutch bell in the alloy gear plate as described in                                                                              M6x16
position 28 and put on a shim ring 10x16x1, a steel gearwheel with 18                                                         Alloy engine
                                                                                                                              mount large                          Headless
teeth and two additional shim rings 10x16x1. Mount the steel gearw-                                                                                                pin
heel on the surfaces of the tuning clutch bell using the M5x5 headless                                                                                             M5x5
pins and secure it using a lenticular flange head screw M6x10.                                           Coupling flange
2. Push the tuning gear shaft flush in the alloy gearwheel adapter from
                                                                                                                                                         Steel gearw-
the side with the longer flat surfaces and secure it using M6x6 head-                                                                                    heel 14 teeth
less pins and a M6x10 lenticular flange head screw.
                                                                                                                       Tuning clutch                Tuning
3. Mount the steel gearwheel with 46 teeth to the alloy gearwheel                                                      bell                         gear shaft
                                                                                         Bolt for gear
adapter using M5x12 pan-head screws.                                                     unit
4. Push the tuning gear shaft in the alloy gear plate.                                   26.5mm                                      Alloy                    Longer flat
5. Push 2 bolts for gear unit 26.5mm at the top and one bolt for gear                                                                gear                     surfaces
                                                                                         Bolt for gear                               plate
unit 24.5mm at the bottom from the inside in the alloy gear plate
                                                                                         unit
according to the illustration. For the mechanic tuning brake build in the                24.5mm                                                                   Headless
bowden cable holder as described in position 27a.                                                                                                                 pin
                                                                                                                                                                  M6x6
6. Push the tuning gear shaft throughout the ball bearings of the alloy                                                       Ball bearing
                                                                                                                              10x19x7
gear plate and the alloy engine mount and mount the alloy gear plate                                                                         Alloy
                                                                                                            Ball bearing
to the coupling flange using M6x40 cylinder screws and disks Ø6.4.                      Disk                10x22x6                          gearwheel
7. Push the steel gearwheel with 14 teeth on the tuning gear shaft                      Ø6.4                                                 adapter
                                                                                                          Shim ring
according to the illustration and mount it to the surfaces of the tuning                                  10x16x1
clutch bell using M5x5 headless pins. Secure it using a M6x16 coun-                                          Steel                                               Screw
tersunk screw, use a high-strength screw retention.                                                          gearwheel                    Steel gearwheel        M5x12
                                                                                                             18 teeth                     46 teeth
                                                                                                                                    Headless
                                                                                         Screw               Shim ring              pin
                                                                                         M6x40               10x16x1                M5x5
                                                                                                                         Screw
                                                                                                                         4,2x16
                                                                                                     Foam filter
                                                                       Gearwheel
  Manifold                                                             cover
                                                                       gear
                                                     Alloy engine                           Screw
                                                     mount large                            M4x10
                    Silencer                                                         Disk
                    gasket                                                           Ø4.3
      Screw
      M5x16
                                                            Position 30
                                                            Parts are in the
                                                            bags H, J, K                                                                                       Screw
1. Mount the exhaust manifold to the motor using                                                                                                               M4x30
                                                                                                                                                                 Disk
M5x16 pan-head screws and a silencer gasket.                                                                                                                     Ø4.3
2. Mount the gearwheel cover of gear to the large
alloy engine mount using a pan-head screw M4x10
and a disk Ø4.3 as described in position 29.
3. Insert the O-ring for the air filter adapter in the
basic body and mount it to the air filter adapter using
4.2x13 countersunk screws.
4. Press the oiled foam filter on the basic body and
mount it with the filter cover a 4.2x16 countersunk
screw.
5. Insert the pre-assembled motor in the alloy chassis
and mount it throughout the left alloy rear axle mount                                      Tank complete
using a M4x30 pan-head screw and a disk Ø4.3, but
only put on the M4x30 pan-head screw, do not tigh-                                                                            Engine mount
ten it yet. Also refer to position 32.                                                                                        screw
6. Mount the pre-assembled motor to the alloy chas-
sis using M4x14 countersunk screws and engine
mount screws.                                                                                                                         Screw
7. Mount the tank with tank cover showing to the                                                                                      M4x14
right and tank mount with longer side showing to the
right on the tank base and fasten it using 4.2x16               Alloy chassis
countersunk screws.                                                                                                          Screw
                                                                                                                             4.2x16
8. Mount the assembled tank on the tank base to the
alloy chassis using 4.2x16 countersunk screws.
                                                                        Tank mount
Hint: The enclosed foam filter is ready-to-use and
oiled. If at a later point in time a filter is required
which is ready-to-use, please proceed as follows: In                                                      Screw
                                                                    Tank base                             4.2x16
order to oil the foam filter, put the filter together with
FG filter oil for foam filter item No 06441 into a plastic
bag and then press together to rub it in.                  Please make sure that the driving gearwheels, driving shafts, etc. can be easily tur-
                                                           ned without any resistance.
                                                                                                                                                      Alloy
                                                                                                                                                      connection
                                                                                                                                                      brace
                                                                                                                                                            Screw
                                                                                                                                                            M4x30
                                                                                                                                                              Disk
                                                                                                                                                              Ø4.3
                                                                                                                                            Alloy rear
                                                                                                                                            axle mount
                                                                                                                                            left
                                                            Fuel hose                                                        Alloy engine
                                                            black                                                            mount large
Before you start mounting of the remote control components, ple-
ase also thoroughly read the enclosed RC manual and deal with
the transmitter, receiver and the servos. Charge the receiver and
transmitter batteries to full charging level and check if they are
working properly.
1. Mount the distance bolt 53mm at the front and the
                                                             Position 33
distance bolt 48mm at the rear to the alloy RC plate         Parts are in
using 4.2x13 pan-head screws.                                bag L
2. Mount the servo mount plate from the bottom to
                                                                                     Servo mount
the alloy RC plate using 2.9x9.5 pan-head screws.                                    plate
Mount the throttle/brake servo and the brake servo to
                                                                                                     Steering servo                                        Screw
the servo mount plate using the enclosed fixing rub-                                                                                                       2.9x9.5
                                                                      Brake
ber bushings and screws as described in position 33.                  servo                                           Steering servo
                                                                                                                                              Servo mount
3. Mount the steering servos to the alloy RC plate                                                                                            plate
                                                                 Flexible aerial
using the enclosed fixing rubber bushings, M3x16
pan-head screws, disks Ø3.2 and M3 stop nuts.
4. Mount the aerial mount to the alloy RC plate using
                                                                 Screw
a M3x16 pan-head screw and a M3 stop nut. Push                   M3x16
the flexible aerial in the aerial mount and fix it using a
2.9x9.5 pan-head screw.
5. Switch on the remote control system and set the             Aerial mount
                                                                                                                                                     Throttle/brake
steering servos to the neutral position by using the                     Screw                                                                       servo
remote control.                                                          2.9x9.5
6. Mount a M3x20 pan-head screw in the servo arm                                          Screw
                                                                                                                                                   Alloy RC plate
and secure it using a M3 nut (drill out the servo arm if                                  M3x16
necessary). Press the servo arm on the steering ser-                                      Disk                                       Screw
                                                                                          Ø3.2                    Distance
vos according to the illustration and fasten it using                                                             bolts              4.2x13
                                                                                             Stop nut             53mm
the enclosed screws. If possible, the servo arms                                             M3
should be at a 90-degree position to the steering
servo and depending on the type, they need to be
cut.                                                         Position 34
                                                             Parts are in
                                                             bag L
                                                                    Throttle/brake
                                                                    servo
                                                                                                                                   Distance bolt
                                                              Distance bolts                                                       48mm
                                                              53mm
                                                                                               Servo
                                                                                               arm                     Screw
                                                                                                                       M3x20
                                                                    Screw
                                                                    M3x16
                                                                         Stop nut                                                          Brake servo
                                                                         M3
                                                                                         Dampening                                                          Position 38
                                                                                         rubber                                                             Parts are in
                                                                                                                                                            bag L
                                                                                         Alloy battery
                                                                                         brace
                                                                                         Battery stud
                                                                                         bolt
                                                                                         Distance bolt
                                                                                                                          ca.44mm
48mm
                                                                                                                                                    Screw
                                                                                                 Screw                                              M3x20
                                                                                                 M4x20
                                                                                                                     Stop                                       Steel ball
                                                                                                                     nut M4                Nut M3               7mm
                                                                                                                Ball-and-socket
                                                                                                                joint for M6
Position 39
Parts are in
the bags L, M
      Screw
      M5x16
    Disk
    Ø5.3                                                                                                                    1. Mount the using a M5x16
                                                                                    Roll cage                               pan-head screw and disk Ø5.3
                                                                                                                            as described in position 39.
                                                                                                                            2. Mount the track rods to the
                                                                                                                            alloy steering levers using
                                                                                                                            M4x20 cylinder screws and M4
                                                                                                                            nuts as distance.
                                                                                                                            3. Switch on the remote con-
                                                                                                                            trol system, set the trimming
                                                                                                                            of the steering to the central
                                                                                           Screw
                                                                                                                            position. Firstly mount 1 servo
                                                                  Alloy chassis            4,2x16                           rod to the servo saver, then
                Track rod                                                                                                   mount the other to the servo
                mounted                                                                                                     saver. Both servo rods need
                                                                                                                            to be pressed easily and
                                                                                                                            without resistance on the
                      Alloy
                      steering lever                                                                                        M3x20 screw of the servo
                                             Nut                                                                            saver.
                                                          Screw
                                             M4           M4x20                                                             4. Mount the roll cage to the
                                                                                                                            alloy chassis using 4.2x16
                                                                                                                            countersunk screws.
                                   Position 40
                                   Parts are in
                                   bag L
Nut M3
                                   Screw
                                   M3x20
                                                                                                                                     Alloy rear
                                                                                                    3-unit tuning                    shock mount
                                                                                                    pipe
                                                                                    Screw
                                                                Roll                4.2x22
                                                                cage
                                                                                                                                   Spoiler
                                                                                                                                   mount
                                                                                         Plastic brace
                              Throttle rods                                              long
                                                                                                                                                    Screw
                                                                                               Spark plug    Screw                                  M4x14
                                                                                               cover         4.2x22        Rear body
                                              Plastic com-              Headless                                           mount Baja
                                              ponent for                pin
                                              stiffening                M4x50            Screw
                                              brace                                      4.2x13
                                                                                   1. Mount the throttle rods to the carburetor arm using collets and M3x3
                                                                   Position 42
 Steering servo                                                    Parts are in    headless pins. Keep some clearance between the collets and the car-
                     Screw                                                         buretor arm. Please make sure that the carburetor arm can be easily
                     M3x25                                         bag N
        Throttle pivot   Stop nut                                                  moved.
        post             M3                                                        2. Push a M3x25 pan-head screw in the servo arm and secure it using
Headless pin
M3x3                                                    Throttle rods              a M3 nut. Screw on two M3 stop nuts as distance and mount the
                                                                                   servo arm using the screw which is enclosed in the throttle/brake
   Collet
                                                                                   servo.
                                         Pressure
                                                                                   3. Push the collet, pressure spring, throttl pivot post and collet on the
                               Stop      spring                                    throttle rods. In doing so, press the throttle pivot post on the M3x25
                               nut
                               M3                                                  pan-head screw and secure it using a M3 stop nut. Mount the collets
                                                                                   using M3x3 headless pins.
                        Nut
                        M3                                                         Switch on the remote control system. Set the servo for throttle and
                                                                                   brake to the central position. Then clamp the collet to the throttle pivot
                                                                                   post using a M3x3 headless pin. Set the transmitter to the full throttle
                                 Servo arm                                         position. Check, if the carburetor arm is set to the full throttle position.
                                                                                   Hint: Do not tighten the M3 stop nut at the throttle pivot post. The
                   Throttle/brake                                                  throttle pivot post and the throttle rods need to run smoothly, move
                   servo
                                                                                   easily and should neither touch nor clamp in any position.
 Position 43
 Parts are in
 bag N
                                                 Carburetor
                                                 arm
                                                                Headless
                                                                pin M3x3
                                                              Collet
        Throttle rods
1. Press the exhaust hose with the hose clamps on the 3-unit tuning
                                                                            Position 44                                                       Plastic com-
pipe, then push it with the free end on the manifold.                       Parts are in                                                      ponent for
2. Screw M5x25 headless pins halfway through in the spoiler mounts          the bags M,O                  3-unit tuning                       stiffening
(position 41), then screw on the long plastic braces according to the                                     pipe                                brace
illustration.
3. Fasten the mounted spoiler mounts to the rear alloy shock mount
using M4x14 cylinder screws as described in position 41.
4. Mount the short plastic braces to the spoiler mounts and the long
plastic braces using 4.2x22 pan-head screws as described in the posi-                                                          Fixing wire
tion 41.
5. Mount the rear body mounts Baja showing outwards to the long pla-
stic braces using 4.2x22 pan-head screws as described in position 41.
6. Mount the spark plug cover to the long plastic braces using 4.2x13                       Manifold                     Headless
countersunk screws.                                                                                                      pin
                                                                                                          Exhaust        M5x5
7. Screw M4x50 headless pins throughout the roll cage in the long pla-                                    hose
stic braces, then screw on the plastic components for the stiffening
brace. On the left side you also have to mount the fixing wire for the 3-
unit tuning pipe. Position 41.
8. Bend the fixing wire for the rear 3-unit tuning pipe as described in
position 41 and fasten it on the left side of the spoiler mount. Then
align the shock absorber via the both fixing wires in that way, that it                                Hose
does not touch at any position. Clamp the fixing wires using the M5x5                                  clamp
headless pins.
9. Then tighten the hose clamps on the exhaust hose.
Hint: When the exhaust hose is heating up the first time, the hose                                                                            Position 45
clamps should be retightened.                                                                                                                 Parts are in
                                                                                                                                              the bags M,O
                                                                                                                                             Screw
                                                                                 3-unit tuning pipe                                          4.2x25
                                                                                                      Bend the
                                                                                                      fixing wire
                                                                                                      according to           Headless
                                                                                                      the illustration       pin
                                                                                                                             M5x5
  Screw                                             Brake
  3x10                                              shafts                         Stop
                                       Screw
                       Ball bearing    3x20                     Competition        nut
                       flange                                   brake lining       M3
                   Guiding
                   plate
                                                             Position 47           Front left disk
                                                             Parts are in          brake
                                                             bag R
                                                                                            Alloy bow-                            Bowden
                                                                                            den cable                             cable
                                                                                            holder long
Brake disk
                                                                          Competition
The servo rods have to be bent off according                              brake lining
to the guide in the brake guide rail. It must run                                                                          Brake shaft
smoothly and should not touch at any position.                       Stud bolt                     Guiding
                                                                                     Stop          plate
                                                                                     nut                     Screw
                                                                                     M3                      3x10
 Position 48
 Parts are in
 bag R                                                                                                         Adjustment of the brake
                                                 Bowden                                                        If the throttle/brake of the transmitters is set to the
                                                 cable holder
                                                                                                               central position, it has to be possible to turn the
                                                                                                  Collet
                                                                                                               brake disks in the left and right direction. In direc-
                                                                                                 Headless
                                                                                                 pin           tion to the brakes (transmitters), both brakes have to
                                                                           Servo                 M3x3          perform an equal braking effect on the disks. If there
                                                                           rods
                                                                                         Servo                 is only an one-sided braking effect, tighten the
                                                                Balance                  arm                   corresponding bowden cable holder on the balance.
                                                                collets
                                                                                                               For this purpose you have to loosen the collet. If the
                                                                                                               braking effect of both brakes is too much or too
                                                                                                               low, loosen the middle collet on the balance and
                                                                                                               in accordance with shift the balance to the front or
                                                                                                               to the rear.
                                                                                                               If there is too much clearance between the brake
                                                       Brake                                                   linings of the brake disk, you have to tighten the M3
                                                       guide rail                                              stop nut at the outside brake lining equally.
                                                                                                               The brake power of the front brake should be a little
                                                                                                               bit higher than the brake power of the rear brake.
                                                                                                               Determine the accurate braking distribution when
                                                                                                               driving.
                      Alloy bow-
                      den cable            Bowden
                      holder long          cable
                                                            Brake
                                                            shaft
                                                           Screw
                             Stop                          3x10
  Position 49                nut                     Guiding plate
  Parts are in               M3                   Competition
  bag R                             Stud bolt
                                                  brake lining
                                                                            Bowden cable
                                                                                Pressure                             Alloy brake
                                                                                spring   Disk                        caliper
                                            Adjustable screw                                               Bearing
                    Bowden                                                                                 bush
                    cable holder                                                                                                                  Brake
                                                                                                                                                  disk
                                                                          Brake                                            Stud
                                                                          lever                                            bolt
                                                Disk
                                                Ø6.4
                                                                          Screw                                Brake
                                                Screw                     3x10                                 shafts
                                                M6x40                                                                      Competition
                                                                                                                           brake lining       Stop
                                                                                             Ball bea-                                        nut
                                                                                             ring flange                                      M3
                                       Alloy                                       Guiding
                                       gear                                        plate
                                       plate
Balance
Brake rods
                                                    Servo
                                                    arm
                                                                 Headless
                                                                 pin
                                                                 3x3
                                                                 Collet
                                                Throttle/brake servo
The position 53-59 shows the Competition 4WD 1:6 Baja Buggy
Item No 66000 with the hydraulic FG-Magura brake system.
                                                                                   All metric screws need to be secured with thread lock fluid.
 Position 53                                                                       1. Mount 1 angle connection and 1 valve each for each main brake
 Parts are in
 bag Q                                                                             cylinder as described in position 54 and 58. The valve must not be
                                                                                   tighten too much, since the valve seat might could be damaged.
 Front disk brake                                                                  2. For the front wheels (in right direction of motion) or respectively for
                                                                                   the rear wheels (in left direction of motion), mount the main brake
                    Brake line
                                                                                   cylinder in connection with the alloy wheel chocks to the chassis plate
   Brake disk                                                                      as described in position 54 and 58.
                                                                                   3. Put the brake disks on the square wheel driver, then mount the brake
                                                                                   calipers to the uprights using the M3x30 screws. Then mount the angle
                                                                                   connections and the valves as described in position 53 and 56.
                                        Angle                                      4. Lay the brake lines according to the illustrations. When laying the
                                        connection                                 brake lines, please consider the following items: The brake line may
                                                                                   only be cut using a sharp knife or the FG ripping knife 09449! Please
                                                                                   make sure that the brake lines to the front and rear axle are long
                                                                                   enough and that they allow the full steering angle (front axle) respecti-
                                                                                   vely spring deflection. Press the brake lines completely into the angles
                                                                                   respectively the angle connection. Do not lay the brake lines too close
                                                                                   to hot vehicle components as for example exhaust manifold or shock
                                           Screw                                   absorber.
                                           M3x30
 Brake caliper
                                                                                                                        Position 54
The brake line at the front or rear axle must                                                                           Parts are in
not be pressed or pulled due to vehicle                                                                                 bag Q
components during deflecting or steering.
                                                                                                                     Servo
                                                                                                                     arm
                                                          e
                                                     to th
                                         rak e line e ls
                                        B t whe
                                        fron
                                                                                                                                                       Brake line
                                                                                                                      Brake caliper
                                                                                                                                          Angle
                                                                                                                                          connection
 Position 57                                                                        The brake line at the front or rear axle must not be pressed or pulled due to
 Parts are in                                                                       vehicle components during deflecting or steering.
 bag Q
                                Main brake
                                cylinder
                                                    Position 58
                                                    Parts are in
                                                    bag Q
 Alloy wheel
 chock
                                                                                                                                                Brake line to the
                                    Screw                                                                                                       rear wheels
                                    M4x10
                                                                            Servo
                                                                            arm                                                           Angle
                                                                                                                                          connection
                                Screw
                                M4x14
                                             Position 59
                                             Parts are in
                                             bag Q
T-piece
                                                                       ls
                                                                   whee
                                                          the rear
                                                       to
                                                e line
                                            Brak
 Position 60                                                           Plastic component
                                   Drill with diameter                 for stiffening brace
 Parts are in                      of 2.5mm.
 bag P
                Plastic fixing
                plate
                                                                                                                          Screw
                                                                                                                          M4x8
                                                                                      Side guard
                                                                                                            Alloy cover
                                                                     Screw
                         Body                                        M4x8             Plastic brace for
                         clamp                                                        cover
                                                         Body
                                                         clamp
                                                                              Alloyplate
                                                                              front
                                                                                                                                  Screw
                                                                                                                                  2.9x9.5
                                                                 Screw
                                                                 2.9x9.5
1. Mount the side guards l/r to the alloy chassis using M4x8 pan-head         The body is delivered in transparent polycarbonate, therefore it can be
screws.                                                                       lacquered according to one’s wishes. We recommend to paint the inte-
2. Insert the long alloy braces in the plastic braces for the cover.          rior side of the body components. This way the color will be protected
3. Push the front roll cage components in the long alloy braces.              and will get glossy shine due to the polycarbonate which is on the out-
4. Press the rear side of the long alloy braces on the plastic compo-         side. Before painting, the body components need to be cleaned. Apply
nents for the stiffening brace. Insert the roll cage components in the        the coat of lacquer very thin and dry well before you spraying on
plastic fixing plate and secure it using body clamps.                         lacquer again. For a multicolor lacquering, always start with the darkest
5. Bore out the alloy cover and the front alloy plate at the long alloy       color. Only use lacquers which are appropriate for polycarbonate. FG
braces using a drill with a diameter of 2.5mm and fasten it using             Colours Sprays are well appropriated to lacquer polycarbonate bodies.
2.9x9.5 pan-head screws.
 Position 61
 Parts are in
 bag P
Spare parts list for                               7378/8   Choke flap, 1 pc.
7300/9 Zenoah engine G230RC/04                     7379/8   Choke lever, 2 pcs
7384 Zenoah engine G260RC                          7385/1   Cylinder 26 ccm, 1 pc.
7301/8    Crank case housing A+B, 1 pc.            7385/2   Piston 26 ccm, 1 pc.
7303/8    Seal ring, 2 pcs                         7385/3   Piston ring 26 ccm, 1 pc.
7304/2    Bearings, 2 pcs                          7385/4   Gudgeon pin 26 ccm, 1 pc.
7305/8    Crankshaft gasket, 1 pc.                 8344/1   Coupling flange Solo/Zeno horizontal
7306/8    Cylinder gasket, 1 pc.                   8345     Coupling flange Zenoah vertical
7307/9    Cylinder G230/04, 1 pc.
7307/10   Tun.-Cylinder f. FG Zenoah 02, 1 pc.
7308/9    Piston G230/04, 1 pc.
7309/9    Piston ring G230/04, 1 pc.
7310      Gudgeon pin, 1 pc.
7311      Gudgeon pin clips, 2 pcs
7312      Needle bearing, 1 pc.
7312/1    Spacer washer, 2 pcs
7313/8    Crankshaft complete, 1 pc.
7313/1    Key for crankshaft, 1 pc.
7314      Hexagon nut, 1 pc.
7315      Clutch block carrier, 1 pc.
7315/1    Screw for carrier, 1 pc.
7316      Clutch blocks, 2 pcs                         FG Modellsport-Vertriebs-GmbH
7317/8    Clutch spring, 1 pc.                         Spanningerstr. 2
7318      Dowel screws f. clutch blocks, 2 pcs         73650 Winterbach-Germany
7319/8    Cooling fan/G230/260RC,CY, 1pc.              Phone: +49 7181 9677-0
7323/8    Pull start unit/G230/260RC,CY, 1pc.          Fax: +49 7181 9677-20
7323/9    Starter hous./G230/260RC,CY, 1pc.            info@fg-modellsport.de
7323/10   Spring assem./G230/260RC,CY, 1pc.            www.fg-modellsport.de
7323/11   Rope pulley/G230/260RC,CY, 1pc.
7323/12   Rope/G230/260RC,CY, 1pc.                                                                                                        without illustration
7323/13   Starter handle/G230/260RC,CY, 1pc.                                                                                                   Abb. 7328/2
7323/14   Starter ratchet/G230/260RC,CY, 1pc.                                                                                                        plug cap        7343/8
7323/15   Press. spring/G230/260RC,CY, 1pc.                                                                                                                                                                            7323/13
7323/16   Screw,disks/G230/260RC,CY, 3pcs                                                                       7373
7326/8    Securing ring/G230/260RC,CY, 1pc.                                                                                                                                 7342/8
7328/2    Spark plug cap, 1pc.                                                                                            7372/1
7328/8    Ignition coil/G230/260RC,CY, 1 pc.                                                             7372                                                                  7307/9
7330/8    Scews f.silencer M5x60/Zen.,CY,2pcs                                                                                                                                  7307/10          7340/8      7323/12                      7323/16
7332      Silencer gasket /Zenoah,CY, 2pcs                                                 7357                                                                                7385/1
                                                                                                                        7371              7379/8
7334/8    Screw set engine                                           7356/8                                                                                                            7330/8
7335      Insulator gasket/Zenoah,CY, 1pc.                                                            7370                 7378/8                                                                                          7323/10
                                                                                                                               7377/8                                                                                                             7323/15
7336      Insulator, 1 pc.
7337      Carburetor gasket/Zenoah,CY, 1pc.                                                          7361/8
7339/8    Screws f.carb./G230/260RC,CY, 2pcs                                                7362/9                                  7374/7375                                                                                                    7323/14
7340/8    Circuit breaker/G230/260RC,CY,1pc.                                                                  7355/8
7341/8    Engine housing A, 1 pc.                                                                                                                                                                                7334/8
7342/8    Engine housing B, 1 pc.                                                                                                                                                7332                                                          7323/11
7343/8    Spark plug G230 RC,CY, 1pc.                                                        7354/8      7368             7337     7336       7335                                                 7341/8
                                                                                                                                                             7308/9
7344/8    Cable bush./G230/260RC,CY, 1pc.                                                                                                                    7385/2
7354/8    Spacer block/G230RC,CY, 1 pc.                                                                                   7363                                             7311
7355/8    Carburetor/G230/260RC,CY, 1pc.                                                 7366/8 7367/8
                                                                                                                                               7309/9                 7310
7356/8    Air filter/G230/260RC,CY, 1pc.                                    7339/8                                                                                    7385/4
                                                                                                                                               7385/3                                                                                7323/9
7357      Air filter foam, Zenoah,CY 2pcs                                                          7365            7364
7361/8    Needle(full-speed)/ spring, 2 pcs                                                        7365/9
7362/9    Needle(idle speed)/spring G230/04,2pcs                                                                                                   7306/8
                                                                                                                                                                                                                      7328/8         7334/8
7363      Diaphragm, 2 pcs                                                               7315/1
7364      Carburetor cover, 1 pc.                                                                                                                                                     7334/8    7344/8
7365      Throttle screw /spring, 2 pcs                               7317/8              7315
7366/8    Valve, 1 pc.                                                                                                                                 7312/1        7312
7368      Leg spring, 1 pc.
7370      Diaphragm set, 2 pcs                                                                                     7326/8                    7304/2
7371      Plastic part with carb. nipple, 1 pc.                                                                                                                      7313/8                                                             7314
                                                                     7316
7372      Metal part f. pump, 1 pc.
7372/1    Screws f. metal part, 4 pcs                                                                          7303/8                                                                  7303/8
7373      Pump, 1 pc.                                                                                                                                                 7313/9
                                                                                             8344/1                              7301/8
7374      Carburetor arm, 1 pc.                                        7318                                                                                                                                                      7319/8
                                                                                                                                                            7305/8
7375      Screw f. carburetor arm, 1 pc.                                                     8345                                                                                    7334/8
7377/8    Choke shaft w. screw, 2 pcs                                                                                                                                                                       7301/8
 Exploded diagram for
 FG Baja Buggy Competition 4WD/ 1:6
 Item No 66000, 66001
66292/3 66291/3
66292/2 66291/2
                                                                                                                         6738/3
                                                                                                                                          7088
                                                                                                                         6734/3
                                                                                                            6484/1
                                                                                                                                          6481/5              6481/6
                   Rear spoiler
                   06421/05                                                                                          6484/5
                                                                Decal 66155
                                                                                            66303
                                                                                            rear                                                          6481/3   6481/4
                                                                                            66305
                                                                                            front
                                                                                                                     7091/2
6092 6481/1
                                                                                                                                                    7093
                        Body Baja-Buggy 4WD
                        66150/01                                                                                    7087/1
60215/5 6914/9
                                                                                 60236
                                                                                              6022/1
                                            66288                                    6914/9
                                                                                               6738/3
                                                                                  6924/16
                                   6914/9
                                                                                                                         60237
                                               60235
6738/4  6920/25
   6739/4           60233
             6734/4       6013                                                                                                     66200
                6738/4
                                                       6738/4                    66285                               66241
                                      66285/1                                                    66240
                                     8093                                                                6118/8
                                             66258          66251
                                                                                                                                                          6011
                   66287              6734/4
 66305       6920/16                             66256                                                                                             6013
                                      6738/4
                           66286                                         66253                                                   6925/8
                                6925/30         66257                                                 6912/16           6926/16
                                                      66252                         6912/16
                             6734/8 6720/40                                                                              6734/5
  6932/14                                                                                       66242
                      6069/2               8495                         66255                           6929/30             4493/6
                                                  8486          66254               10031
     66260                       6067/2                                                                             6024                    6924/20
                      7080/3                           8499/1         6920/14                             66243
                                                                             1097/1
                     7080/2                            8600/5 66250                    6916/13             6932/20 4493/2       4493/5       6739/3
                                               8493/5                 7102/5
   6932/14                                                                                6914/9                                              66244
                                    6068
                     4412                                                      6939/5                      6051                               66245
                                    6066/2
                                                                                           5014/4                    6738/4
 66250/1                                                                                                                              6026/1 6738/3
                                             66268                   7100       6930/25        6916/22   6013
                                                               6732/5                                                            4493/1
                       66260/1                                         66266       66271
                                                       6939/5                                  6932/12               6028/1       6025/2
 60230                                           1097          66265            66267
                                                                                                          66270/2
                          6932/12                                    66226/2        66270/1
                                                       6930/20                                                                      4493/4
                                                                        4472/3                             66270/3
                                                               6917/6                                                   6029/7
 6734/4                    6925/14                                                      6078/5                 7475/2               6742
                                66275                            4429/2
                                Kreuz-                                       4437     4429/2                                         6732/6
6925/8                          gelenk                                                               6733/6              6932/20
                                                                                                             6739/4
                                kompl.        6113 6922/25 4466 6734/5 6922/25          6734/5 66230
                                                                        6912/13                         6912/16
                                                                                                                            6402/1          6926/16
                     7384                                          66218/1                                          7119
                                                                                      6464/4                                                               7332               6291/3
                                                 6451/3
                                                           6451/4                                     6465/1
                                                                                                                                      6292/2
                                                                                          6912/13                                6930/5      6291/3         6294/1
                                                                                    6038 6920/14
                                                          6738/5      6485/1                                                                                                     6930/5
                                                                                       6723/16
                                                   6928/3                  6925/10            66217
                             8345                6020
                                                                           6734/4                   6930/5
                                                           6726/40
                                                                                                        6925/30
                                                                       66211
                   66246                                                                               6734/4
                                                                     6927/10
                               7318               7315                                                6036/5
6738/3                                                                6037/1
              6020                  7315/1       7316
               6928/3                                                             66215
                                    7317/8
          5019/1                                               6925/14                                     66216
                                                                                      6038
                                      7318
          6534/2
6739/3                                                                                    6920/14
                                                               6137/1                           6036/5             6733/6
                                                7472
                                                                           7474                        6490
                                                  6040/5                                             6492/1
                                                                                     6137/1
                                                        6745        6930/5
                                                                                        6734/6          6733/12
                                                        6432
                                                                                                                  6717/16
                                                           6745                             6727/40
6717/16
                                                                                  6912/13
                                                                                                               60239/1                                  6013
                                                                                   60238
                                                                                                                             6916/22
                                                                                                      60239
                                                                    6034/1     6729/50                                            6930/25       6033
                                                                                                        66258/5
                                                                                                                                 60240
                                                                                                               66207
                                                                                                                                                                   6932/14
                                                                                              6720/40                                 6068
                                                                      6925/20                                                                                        7071/1
                                                                                                                          8495
                                                                                                           66208                                          66213
                                                                                                                                            6067/2
                                                                        66210                   6738/5                                                                        6925/8
                                                                                                                     8486                                     6925/20
                                                  66221                                        4429/2                                       6066/2
                                                                                                4437
                            66236                                                                                           8493/5
                                                                                              4429/2            8499/1                                                        6734/4
                           66235                                                             6922/25            8600/5   66206 6496/4
                                                                                                                         66205
                                                                   66212                                                           6926/25
                                                                                  4437                  6920/14
                                                                                          4472/3                            6739/5
                                                                                                              1097/1
                                                                                              6100/3                   6738/5
                                                                                                                                     6924/16
                                                   66200                                                   6734/4
                                    6031                                        6734/5           4472/2              6069/2                                             7071/2
                                                                                       6732/5                6738/4
                                                                               6922/30
                                                                                                                                       66303
                                                                               7100                 1097/1                 6725/25
                                        66237
                     6912/16                                   6036/5          6075/5            6939/5         4491                                              6932/20
                                                                                    66225                                   1097/1                                            60209/5
                                                                                                                                              6080/1
                                                                                               6930/25
                                                                     66222          66226/2                            6075/5
                                                                                                     6732/5
                                                                                                                          6078/5
                                                                     66223
                                                                                                           7100             6928/3                   7080/2
                   66238/1                                            6920/14                                   6479/2                                 7080/3
                                                                                                                 6479/1              4412
                                                           7348
                                                                                              66226
                                                                             66220                                 6077/8
                                                                               6734/4          4472/3
         66238/2                                                                                                    6078/5             6733/6
                                                                                                    4437                                        6079/1
                                                                                  6925/14
                                                                                                                   4429/2        66230
                                             6912/16                                           6922/30                                                 6113
Spare part list for N° 66000, 66001                            Item N° Description                                           Item N° Description                                             Item N° Description
Item N° Description                                            06484/05   Alloy shock absorber piston 14,8mm, 2pcs           07088      Volume compensation f.shock absorb.,2pcs             66245      Steel ball 7mm, 4pcs
                                                               06485/01   Alloy eng. mount sm. 1:6/Zen. G230/260, 1pce       07091/02   Threaded piston rod, 2pcs.                           66246      Throttle rods 4WD, set
                                                               06490      Alloy gearwheel adapter, 1pce                      07093      Silicone O-rings, 12 pcs                             66250      Alloy front axle housing left 4WD, 1pce
Part list for Competition 4WD Off-Road 1:6 Baja Buggy,         06492/01   Alloy gearwheel 46 teeth, 1pce                     07100      Adjusting clips for front axle, 16pcs                66250/01   Guide f. stabi. front 4WD, 2pcs
status 15.05.08                                                06496/04   Guide bushes f. front axle mount, 8pcs             07102/05   Front wishb. pin, hardened 6x87mm, 2pcs              66251      Alloy front axle housing right 4WD, 1pce
                                                               06510/20   Oil for shock absorber 2000, 1pce.                 07119      Hose clamps, 4pcs                                    66252      Toothed belt wheel 12 teeth 4WD, 1pce
Item N°    Description                                         06534/02   Throttle pivot post 2,1 mm, set                    07315      Clutch block carrier / Zenoah                        66253      Deflection roller 16mm, 1pce
01097/01   Guide bush with collar, 6pcs                        06716/25   Pan-head tap.screws, 4.2x25mm, 15pcs               07315/01   Screw f. carrier/ Zenoah, 1pce                       66254      Bearing shaft 6x50mm, 1pce
04412      Protective bellow for dogbones, 2pcs                06717/16   Lenticular flange head screw M6x10, 5pcs           07317/08   Clutch spring/G230 RC, 1pce                          66255      Ball bearing 6x16x6, 2pcs
04429/02   Taper disk 5mm boring, 2pcs                         06720/40   Recessed countersunk screw M4x40mm, 10pcs          07318      Dowel screws f. clutch blocks/Zenoah, 2pcs           66256      Front plastic toothed belt wheel 42teeth 4WD,1pce
04437      Alloy ball-and-socket joint Ø5/M8, 2pcs             06723/16   Recessed countersunk screw M6x16mm, 10pcs          07332      Silencer gasket / Zenoah,CY, 2pcs                    66257      Front plastic stop disk left 4WD, 1pce
04466      Ball-type nipple f. alloy wishbone, 2pcs            06725/25   Socket head cap screw M4x25mm, 10pcs               07348      Tank complete without ventilation, 1pce              66258      Plastic stop disk right 4WD, 1pce
04472/02   Hexagon nut M8/left, 2pcs                           06726/40   Socket head cap screw M5x40mm, 10pcs               07384      FG Zenoah engine G260RC                              66258/05   Alloy stop disk right 4WD, 1pce
04472/03   Hexagon nut M8/right, 2pcs                          06727/40   Sock. head cap screws,M6x40mm, 10pcs               07472      Tuning clutch bell hardened, 1pce                    66260      Front stabilizer 4mm 4WD, 1pce
04491      Rear lower alloy wishbone wide, 1pce                06729/50   Headless pin M4x50, 8pcs                           07474      Alloy gear plate, 1pce                               66260/01   Plastic brace f. stabi. short 4/4 mm twisted, 4pcs
04493/01   Alloy servo saver A 04, 1pce                        06732/05   Retain.washers-spring steel, 5mm, 15pcs            07475/02   Alloy joint ball Ø10x10.75mm, 2pcs                   66265      Front lower alloy wishbone 4WD, 1pce
04493/02   Alloy servo saver B 04, 1pce                        06732/06   Retain.washers-spring steel, 6mm, 15pcs            08093      Brake guide rail, 1pce                               66266      Front upper alloy wishbone 4WD, 1pce
04493/04   Flange bush 10/20x12 f. all. servo saver, 1pce      06733/06   Thread pin M6x6 , 10pcs                            08345      Coupling flange Zenoah 1:6, 1S.                      66267      Wishb. thread rod M10/M8x66mm, 2pcs
04493/05   Guide bush 7x10x14 f. all. servo saver B, 1pce      06733/12   Pan-head cap screw M5x12, 10pcs                    08474/06   Alloy bowden cable holder new, 2pcs                  66268      Front lower wishb. pin hardened 4WD, 2pcs
04493/06   O-rings f. servo saver Ø6x4, 4pcs                   06734/03   Washers, steel 3,2mm, 15pcs                        08486      Alloy diff. housing, 1pce                            66270/01   Front alloy upright right / left 4WD, 1pce
05014/04   Servo mount plate Futaba/JR, 2pcs                   06734/04   Washers, steel 4.3mm, 15pcs                        08493/05   FG ball bearing 15x28x7 with grease filling, 2pcs    66270/02   Front alloy steering lever 4WD, 1pce
05019/01   Pressure spring 0,4x5x25mm, 2pcs                    06734/05   Washers, steel 5.3mm, 15pcs                        08495      Distance disks f. alloy diff., 4pcs                  66270/03   Plastic steering stop, 2pcs
06011      Side guards l./r. each 1 pce                        06734/06   Washers, steel 6.4mm, 15pcs                        08499/01   Needle bearing f. diff. 2pcs                         66271      Ball bearing 17x26x7, 2pcs
06013      Body clips, 10pcs                                   06734/08   Washers, steel 8,4mm, 15pcs                        08600/05   Bronze bush 8x12x5, 2pcs                             66275      Universal joint f. front axle 4WD compl., 1pce
6020       Collets 2,1 mm, 5pcs                                06738/03   Self-locking hexagon nut, M3, 15pcs                09438      Hydr. brake system f. front and rear axle 4WD, set   66285      Reinforcing plate f. front axle, 1pce
06022/01   Flexible aerial and mount, 1pce                     06738/04   Self-locking hexagon nut, M4, 15pcs                09438/01   Alloy wheel chock f. hydr. brake 1:6, 1pce           66285/01   Alloy distance SW10x7, 2pcs
06024      Servo saver pivot, 1pce                             06738/05   Self-locking hexagon nut, M5, 15pcs                10031      Distance bolts 9x57, 3pcs                            66286      Plastic fixing plate, front 4WD, 1pce
06025/02   Servo saver spring new, 1pce                        06739/03   Hexagon nut M3, 15pcs                              60209/05   Baja tires S wide glued, 2pcs                        66287      Front alloy shock mount 4WD, 1pce
06026/01   Rods M4x51mm, 2pcs                                  06739/04   Hexagon nut M4, 15pcs                              60215/05   Baja tires M narrow glued, 2pcs                      66288      Alloy brace long 4WD, 2pcs
06028/01   Track rod right/left 1:6, 74mm, 2pcs                06739/05   Hexagon nut M5, 15pcs                              60230      Front bumper Baja, 1pce                              66291/02   Shock absorber seal M20 for M5, 2pcs
06029/07   Ball-and-socket joint for M6 new, 4pcs              06742      Shim rings 7x13x0,3mm, 10pcs                       60233      Roll cage parts, front 2pcs                          66291/03   Dampening rubber f.shock absorber seal f.M5, 5pcs
06031      Wing mount, 1pce                                    06745      Shim rings 10x16x1mm, 10pcs                        60235      Alloy plate front, 1pce                              66292/02   Shock absorber seal M20 for M4, 2pcs
06033      Wing mount, 1pce                                    06912/13   Counters. sheet met. screw w. Torx 4,2x13, 20pcs   60236      Alloy cover, 1pce                                    66292/03   Dampening rubber f. shock absorber seal M4, 5pcs
06034/01   Plastic part f. stiffening brace, 2pcs              06912/16   Counters. sheet met. screw w. Torx 4,2x16, 20pcs   60237      Plastic brace for cover, 2pcs                        66303      Damper spring red, 2,0x100mm 2pcs
06036/05   FG Bearings 10x19x7 with grease filling, 2pcs       06914/09   Pan-head sheet met. screw w. Torx 2,9x9,5, 15pcs   60238      Spark plug cover, 1pce                               66305      Damper spring violet, 2,2x100mm 2pcs
06037/01   Steel fixing plates, 2pcs                           06916/13   Pan-head sheet met. screw w. Torx 4,2x13, 15pcs    60239      Plastic braces long 2pcs
06038      Engine mount screws, 4pcs                           06916/22   Pan-head sheet met. screw w. Torx 4,2x22, 15pcs    60239/01   Plastic braces short, 2pcs
06040/05   FG Bearings ,10x22x7 with grease filling, 2pcs      06917/06   Pan-head flange screw w. Torx M3x6, 10pcs          60240      Body mount Baja rear, 2pcs
06051      Dampening rubber, 4pcs                              06918/10   Countersunk screw w. Torx M3x10, 10pcs             66150/01   Body Baja Buggy 4WD transparent, 1pce
06066/02   Differential gearwheel A reinforced, 2pcs           06918/20   Countersunk screw w. Torx M3x20, 10pcs             66155      Model stickers f. Baja Buggy 4WD, Set
06067/02   Differential gearwheel B reinforced, 2pcs           06920/10   Countersunk screw w. Torx M4x10, 10pcs             66200      Alloy chassis 4WD, 1pce
06068      Bevel differential gear axle, 1pce                  06920/14   Countersunk screw w. Torx M4x14, 10pcs             66205      Alloy rear axle mount left 4WD, 1pce
06069/02   Ball diff. axle, 1pce                               06920/16   Countersunk screw w. Torx M4x16, 10pcs             66206      Alloy rear axle mount right 4WD, 1pce
06075/05   Rear upper wishb.pin hardened 6x65mm, 2pcs          06920/25   Countersunk screw w. Torx M4x25, 10pcs             66207      Plastic rear gear disk, 42 teeth 4WD, 1pce
06077/08   Distance bush for rear upright, 2pcs                06922/25   Countersunk screw w. Torx M5x25, 10pcs             66208      Steel gearwheel 48 teeth 4WD, 1pce
06078/05   FG Bearing 8x22x7 with graese filling, 2pcs         06922/30   Countersunk screw w. Torx M5x30, 10pcs             66210      Rear axle cover 4WD, 1pce
06079/01   Ball driving axle, 1pce                             06924/16   Pan-head screw w. Torx M3x16, 10pcs                66211      Gearwheel cover-gear box 4WD, 1pce
06080/01   Balldriving shaft rear 96,5mm, 1pce                 06924/20   Pan-head screw w. Torx M3x20, 10pcs                66212      Alloy connection brace-gear box 4WD, 1pce
06092      Spring plate, 2pcs                                  06925/08   Pan-head screw w. Torx M4x8, 10pcs                 66213      Rear alloy damper plate 4WD, 1pce
06100/03   Turnbuckle right/left, 32 mm, 2pcs                  06925/10   Pan-head screw w. Torx M4x10, 10pcs                66215      Alloy engine mount big 4WD, 1pce
06113      Wheel nuts M6, self-locking, 10pcs                  06925/12   Pan-head screw w. Torx M4x12, 10pcs                66216      Tuning gear shaft hardened 4WD , 1pce
06118/08   Alloy battery brace 80mm, 1pce                      06925/14   Pan-head screw w. Torx M4x14, 10pcs                66217      Steel gearwheel 14 teeth narrow, 1pce
06137/01   Bolt f. gear unit 24,5/26,5mm, 3pcs                 06925/20   Pan-head screw w. Torx M4x20, 10pcs                66218/01   Basic body f. inlet silencer, 1pce
06291/03   Fixing wire f. tuning pipe, 2pcs                    06925/30   Pan-head screw w. Torx M4x30, 10pcs                66220      Housing f. alloy tensioning pulley left 4WD, 1pce
06292/02   Manifold f. Tuning pipe 1:6 black, 1pce             06926/16   Pan-head screw w. Torx M5x16, 10pcs                66221      Housing f. alloy tensioning pulley right 4WD, 1pce
06294/01   3-unit Tuning pipe Stadium, 1pce                    06926/25   Pan-head screw w. Torx M5x25, 10pcs                66222      Bearing shaft f. tension. pulley housing 4WD, 1pce
06402/01   Exhaust hose new 21x25x50mm, 1pce                   06927/10   Pan-head screw w. Torx M6x10, 5pcs                 66223      Plastic bearing seat 4WD, 2pcs
06421/05   Polycarbonate rear spoiler f.1:6 OR, set            06928/03   Headless pin w. Torx M3x3, 15pcs                   66225      Rear upper alloy wishbone 4WD, 1pce
06432      Steel gearwheel 18 teeth, 1pce                      06929/30   Headless pin w. Torx M4x30, 15pcs                  66226      Wishbone thread rod M10/M8x84mm, 2pcs
06451/03   Air filt. adapt.f. Zen.G230/G260RC,CY23/26, 1pce    06930/05   Headless pin w. Torx M5x5, 15pcs                   66226/02   Hexagon nut M10 left, 2pcs
06451/04   O-rings f. air filter adapt.19x1,5/ 57x2,5 , 2pcs   06930/20   Headless pin w. Torx M5x20, 15pcs                  66230      Square wheel driver 14mm/M6, 2pcs
06464/04   Foam filter, 2pcs                                   06930/25   Headless pin w. Torx M5x25, 15pcs                  66235      Lower part belt channel, 1pce
06465/01   Filter cover, 1pce                                  06932/12   Socket head cap screw w. Torx M4x12, 10pcs         66236      Upper part belt channel, 1pce
06479/01   Rear alloy 08 upright left, 1pce                    06932/14   Socket head cap screw w. Torx M4x14, 10pcs         66237      Toothed belt, 1pce
06479/02   Rear alloy 08 upright right, 1pce                   06932/20   Socket head cap screw w. Torx M4x20, 10pcs         66238/01   Lower tank mount 4WD, 1pce
06481/01   Alloy shock abs. housing 2000,long,1pce             07058/01   Body screws Torx w. stop nuts, 15pcs               66238/02   Upper tank mount, 1pce
06481/03   Adjustable ring, 2pcs                               07071/01   Stabilizer 5mm rear, 1pce                          66240      Alloy RC plate 4WD, 1pce
06481/04   O-ring 20x1,5mm, 4pcs                               07071/02   Plastic brace f.stabilizer long, 6pcs              66241      Receiver box 4WD, 1pce
06481/05   Sheet gasket, 2pcs                                  07080/02   Balls f. driving shaft, 6pcs                       66242      Distance bolt 48mm, 4pcs
06481/06   O-ring 15x1mm, 4pcs                                 07080/03   Distance disks, 4pcs                               66243      Bolt for battery holder 4WD, 2pcs
06484/01   O-rings f.alloy shock abs.pist.14,8mm,5pcs          07087/01   Lower shock retaining, short 2pcs                  66244      Ball-and-socket joint 7mm f.M4 , 4pcs