Prime Model:P40P
Standby Model:P44E
DIESEL GENERATOR SET
Standard Features and Characteristics
ISO 9001:2000
SWT DIESEL GENERATOR SET
QUALITY STANDARDS
The SUPERWATT generator set compliance with all main
standards, such as ISO8528 GB/T2820-97), GB755
BS5000, VDE0530, ISO3046, IEC34-1, CSA22-2, AS1359,
ISO14001.
Rating Range
1500RPM 50Hz
Standby:
Prime:
110-480V 3P4W
kW
35.2
k VA
44
kW
k VA
32
40
Diesel engine and alternator OEM authorization certificate
and their quality assurance.
Other standards and certifications can be considered on request.
ASSEMBLY
The engine and alternator are close coupled by means of an
SAE flange. A full torsional analysis has been carried out to
guarantee no harmful vibration will occur.
Anti-vibration pads are affixed between engine alternator feet
and the baseframe. Thus ensuring complete vibration isolation
of the rotating assemblies and enabling the machine to be
placed on an uneven surface without any detrimental effects.
For durability and corrosion resistance, all iron and steel
surfaces of canopy fabrications have been treated for coating
by grit blast cleaning. Then covered by a polyester powder
paint which provides an excellent corrosion resistant surface.
CONTROL SYSTEM AND PROTECTION
Controllers are available for all applications. The controller
system is used to start and stop the engine, indicate
electric date and protect the generator set. See controller
features inside.
The revolving parts are covered by safety net, and the place
which easy to scald and got an electric shock all to have the
obvious warning slogan.
The picture only for reference.
WARRANTY
ALTERNATOR RATINGS
Alternator Model
SUPERWATT Company provides one-source responsibility for
the generator set and accessories.
BCI184J(STAMFORD)
50Hz
Frequency and Speed
Each SUPERWATT generating set has been got through 2 hours
load test for running 0%,25%,50%,75%,100% and 110% load,
all protective devices and control function are stimulated and
checked before dispatch.
All equipment is guaranteed for the period of 1000 hours or 12
mouths from the date of commissioning or 18 months from
shipping, whichever occurs first.
1500rpm
Prime Power Data
Class-TEMP Rise( )
Cont.H -125/40
Voltage series star
380
400
415
440
Voltage parallel star
190
200
208
220
Voltage series delta
220
230
240
254
Rating capacity(kVA)
40.0
42.5
40.0
35.0
28.0
Rating power(kW)
32.0
34.0
32.0
Power efficiency(%)
86.7
86.6
87.3
87.6
Input power(kW)
36.9
39.3
36.7
36.5
Standby Power Data
Class-TEMP Rise( )
Standby.H -163/27
Voltage series star
380
400
415
440
Voltage parallel star
190
200
208
220
Voltage series delta
220
230
240
254
Rating capacity(kVA)
44.0
44.0
44.0
44.0
Rating power(kW)
35.2
35.2
35.2
35.2
Power efficiency(%)
86.4
86.3
87.1
88.1
Input power(kW)
40.7
40.8
40.4
40.0
Convenience for operation and maintenance, backed by
NEWAGE and LEROY SOMER global service
network.
RATINGS: All three-phase units are rated at 0.8 power factor. Standby ratings : Standby
ratings apply to installations served by a reliable utility source. The standby rating is for
this rating. Ratings are in according with ISO-3046/1,BS 5514 ,AS 2789 , and DIN 6271.
Prime Power Ratings: Prime power ratings apply to installations where utility power is
unavailable or unreliable. At varying load, the number of generator set operating hours
is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with IS0-8528/1, overload capacity in accordance with ISO-3046/1,BS 5514,
AS 2789, and DIN 6271. For limited running time and base load ratings, consult the
factory. The generator set manufacturer reserves the right to change the design or
specifications without notice and without any obligation or liability whatsoever.
GENERAL GUIDELINES FOR DERATION: Altitude: Derate 2.0% per 300m(984 ft.)
elevation above 1000m(3279 ft.) up to a maximum elevation of 2450m(8000 ft.).More than
2450m(8000ft), please contacts with us or our dealer seek the help.
Temperature: Derate 6.0% per 11
(20
) temperature above 40 (104
).
ALTERNATOR
Specification
4-Pole, Rotating Field
Type
Exciter type
Voltage regulator
Voltage regulation
Insulation
Protection
Rated power factor
Brushless, Self excited
Solid State, Volts/Hz
Brushless alternator with brushless pilot exciter for excellent
load response.
0.8
Double layer concentric
The insulation system is class H, easy paralleling with mains or
other generators, standard 2/3 pitch stator windings avoid
excessive neutral currents.
Two thirds
12
Winding leads
Maximum overspeed
2250 Rev/min
Self excited machines do not
sustain a short circuit current
Sustained short circuit
Altitude
The 2/3 pitch design avoids excessive neutral currents. With the
2/3 pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion.
1.5%
Class H
IP23
Stator winding
Winding pitch
Waveform distortion
Alternators meet the requirement of BS EN 60034 and the
relevant section of other international standards such as
BS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100,
As1359, and other standards and certifications can be
considered on request.
1500RPM 50Hz
Backed by worldwide service network.
No load < 1.5%
Non-distorting balanced linear load < 5.0%
1000 m
DIESEL ENGINE
Engine Electrical
1004G diesel engines are manufactured by Tianjin Lovol Engines
Company, Ltd.
Engine Electrical System
Battery charging alternator:
Ground(negative/positive)
Application Data
Volts(DC)
Engine Specifications
1500RPM 50Hz
Cylinder arrangement
4
Vertical in-line
Cycle
Four stroke
Induction system
Naturally aspirated
Compression ratio
Bore
16.0:1
100 mm (3.937 in)
Stroke
Cubic capacity
Direction of rotation
Max.Power at rated rpm
47.5KW
420 kg (956 lb)
Frequency regulation steady state
Frequency
Cleaner type all models
0.8%
Fixed
Dry
Mean piston speed
6.35 m/s
Combustion air flow
2.64 m3 /min(93 ft /min)
Exhaust gas temperature (max)
600
Direct
Fuel injection pump
Rotary type
Fuel atomiser
Injection pressure
Multi hole
22.3 MPa (220 atm)
Total system
Normal oil operation
Relief valve opens
Normal oil temperature
30kPa(4.35 lbf/in 2 )
1.8 m (6.0 ft)
3.0 m (9.8 ft)
Electronic / Mechanical
0.85 - 0.85
2.0 - 3.2
Sulphur Content
Cetane Number
0.03%-0.05%
40-48
Fuel consumption
7.54m 3/min
(1112 )
1500RPM
98.1litres/hr(172.6 UK pints)
Viscosity (mm /s @ 40 )
1500RPM 50Hz
Power rating %
Lubrication
Lubrication system
1500RPM 50Hz
1500RPM 50Hz
5 kPa
63.93mm(2.5 in)
Type of injection
Fuel specification
Density (kg/l @ 15
Maximum back pressure
Exhaust outlet size
Exhaust gas flow (max)
1500RPM 50Hz
Flow/hour
Pressure
Maximum fuel pump suction
Maximum pressure head.
Governor type
Exhaust
Exhaust System
12V
Fuel System
Fuel lift pump
1, 3, 4, 2
Estimated total weight(dry)
55A
12/24V options
Fuel
127 mm (5.0 in)
3.99 litres
Clockwise viewed from front
Firing order
Negative
12/24V options
Ampere rating
Starter motor rated voltage(DC)
Battery voltage
Lovol
Manufacturer
Number of cylinders
1500RPM 50Hz
Litres/hour (UK gallons/hour)
50Hz
8.10 litres(14.3UK pints)
310-390kPa
345-414kPa
105 (221 )
110
100
75
50
12.6(22.2)
10.9(19.2)
8.6(15.1)
5.9(10.4)
Application Data
DSE 704 AMF CONTROLLER(Optional)
Cooling System
Radiator
1500RPM 50Hz
Face area
Rows and materials
0.31 m 2 (3.33 ft 2)
3 rows, brass
Matrix density and material
12 copper
Width of matrix
599 mm (22.0 in)
Height of matrix
560 mm (22.04 in)
The controller made in UK
DEEPSEA genset controller
Control panel for soundproof
Pressure cap setting
75.0 kPa (10.8 lb/in )
Fan
1500RPM 50Hz
Diameter
Drive ratio
Number of blades
Material
508 mm (20 in)
1.06 : 1
7
Plastic
Coolant
1500RPM 50Hz
Total system capacity
with radiator
without radiator
Drain down capacity
Minimum temperature to engine
Temperature rise across engine
Max permissible external
system resistance
The DSE704 is an Automatic Mains Failure module with generator
monitoring, protection and start facilities. It utilises advanced surface
mount construction techniques to provide a compact yet highly
specified module. This model can start the unit automatically when
the MAINS failure and than control the ATS turn to the genset side.
Operation of the module is via three pushbuttons mounted on the
front panel with STOP, MANUAL and AUTO positions.
Panel introduction:
Indicator type frequency, voltmeter and ampere meter
demonstration unit's electrical parameter.
The voltage change-over switch and the rheotrope uses for to
choose the different phase voltage and current to display.
The oil pressure gauge, coolant temperature gauge and the
battery voltage gauge.
The controller.
Preheating button.
21.0 litres (37 UK pints)
TBA litres (TBA UK pints)
21.0 litres ( 37 UK pints)
70
7.7
(158 )
( 13.8 )
Protection:
35 kPa( 5 lbf/in )
2
Thermostat operation range
82 - 93 (180 - 199 )
Recommended coolant:
50% ethylene glycol with a corrosion inhibitor
(BS 6580 :1992 or ASTM D3306-89 or AS2108)
and 50% clean fresh water.
CONTROLLERS
Over Speed Shutdown.
Low Oil Pressure Shutdown.
High Engine Temp Shutdown.
Charger failure alarm.
Mains failure alarm.
Optional Under speed Protection.
DC Supply: 8 to 35 V Continuous.
DSE7320 AMF CONTROLLER(Optional)
DSE 702 MANUAL CONTROLLER(Standard)
The controller made in UK
DEEPSEA genset controller
The controller made in UK
Control panel for soundproof
DEEPSEA genset controller
The DSE7320 is an Automatic Mains Failure module with generator
monitoring, protection and start facilities. The controller has a large
LCD screen, display the generator's each parameter, running and
alarm information. The off/replacement button, mode switch button ,
start/stop button and the LED indicator light, makes the user easy to
operate and maintain the generator.
Control panel for open
The Model 702 is a Manual Engine Control Module designed to
control the engine via a key switch and pushbuttons on the front panel.
The module is used to start and stop the engine and indicate fault
conditions, automatically shutting down the engine and indicating the
engine failure by LED, giving true, first up fault annunciation.
Panel introduction:
Indicator or digital type frequency, voltmeter and ampere meter
demonstration unit's electrical parameter.
The big red button uses for the operator to stop the genset
peremptorily.
The controller.
Panel introduction:
Indicator type frequency, voltmeter and ampere meter
demonstration unit's electrical parameter.
The voltage change-over switch and the rheotrope uses for to
choose the different phase voltage and current to display.
The big red button uses for the operator to stop the genset
peremptorily.
The oil pressure gauge, coolant temperature gauge and the
battery voltage gauge.
The controller. And an integral anti-tamper LCD hours run
counter is also provided.
If the customer needs to use the preheating function, we will be
able to increase the preheating button.
Protection:
Low Oil Pressure
High Engine Temperature
Auxiliary Shutdown
Over speed
Function:
Communication: RS232 connection, uses the industry rank
MODBUS protocol can easily communicate with others
intelligence control system.
Display function: LCD screen can display the generator's
parameter and the control system's running information.
Set up parameter: Engineer can set up the controller parameter
from the control panel or through the PC, 6 programmable
fan-out may satisfy the user each kind of demand.
Protection: The control system can protect the generator set ,
manage each kind of electrical failure.
Control Function of ATS.
DC Supply: 8 to 35 V Continuous.
DC Supply: 8 to 35 V Continuous.
3
Standard Features and Accessories
Standard Features
Paralleling System
Battery, Battery Rack and Battery Cables
Reactive Droop Compensator
Integral Vibration Isolation
Voltage Adjust Control
Oil Drain Extension
Voltage Regulator Relocation Kit
Controller System
Air cleaner ,Heavy Duty
3 Pole Circuit Breaker
Common Failure Relay Kit
Heavy duty industrial type exhaust silencer
with flexible pipe(supplied loose).
Customer Connection Kit(Except Open Style)
Communications Products and PC Software
Maintenance and Literature
Engine Pre-alarm Sender Kit
General Maintenance Literature Kit
Remote Annunciator Panel
Test Certificate and design paper
Remote Audiovisual Alarm Panel
Quality certificate and Maintenance card
Remote Emergency Stop Kit
PCRC series control system, with RS232 or RS485 communication
connection and communication agreement.
Accessories
Enclosed Unit
Miscellaneous Accessories
Sound Enclosure
Weather Enclosure (with enclosed critical silencer)
Weather Housing (with roof-mounted critical silencer)
Trailer(Causes the genset easily to move)
Open Unit
Exhaust Silencer, Critical kit
Dimensions and Weights
Flexible Exhaust Connector, Stainless Steel
Open Style
Cooling System
Overall Size, L W H
Block Heater
(recommended for ambient temperatures below 0 )
mm
2200 730
Weight(radiator model),net,Kg
1700
935
Radiator Duct Flange
Remote Radiator Cooling
Fuel System
Auxiliary Fuel Pump
Flexible Fuel Lines
Mechanical dipstick or fuel level sensor
Subbase Fuel Tank with Day Tank
Fuel fill cap with breather
Soundproof Style
10 hours running tank
Automatic fuel--providing device
Overall Size, L W H
Hand primer pump
Weight(radiator model),net,Kg
mm
2330 1110
1830
1140
Electrical System
Battery Charger, Equalize/Float Type
Engine and Alternator
3 or 4 Pole Circuit Breaker with Shunt Trip
Fuel/Water Separator
Oil Preheater
Air Preheater
NOTE :
This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.
Alternator Strip Heater
Maintenance and Literature
DISTRIBUTED BY:
Maintenance Kit (includes air, oil, and fuel filters)
Overhaul Literature Kit
