Is 13095 1991 PDF
Is 13095 1991 PDF
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                                                                                   IS 13095 : 1991
                                                                                   (Reaffirmed 2003)
                               Indian Standard
            BUTTERFLY VALVES FOR GENERAL
                       PURPOSES
                      (First Reprint JUNE 19% )
@I BIS 1991
FOREWORD
This Indian     Standard      was adopted by the Bureau of Indian Standards,    after the draft finalized                   by the
Chemical    Engineering      Plants and Related    Equipment Sectional Committee     had been approved                      by the
Heavy Mechanical        Engineering   Division Council.
The satisfactory    performance    of any valve depends on design,   manufacture,  correct               installation and main-
tenance.    This   standard   specifies the requirements   for design   and manufacture                  but not installation or
maintenance.
Particular requirements should be indicated by the purchaser in his purchase order or enquiry.
In the preparation     of this standard  assistance     has been derived           from   BS 5155 : 198+       Specification   for
butterfly valves issued by British Standards     Institution   ( BSI ).
For the purpose of deciding whether a particular       requirement   of this standard    is complied with, the final
value, observed or calculated,  expressing the result ol a test or analysis,    shall be rounded off in accordance
with IS 2 : 1960 Rules for rounding     off numerical    values ( reuised ). The number       of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
                                        Indian Standard
             BUTTERFLY VALVES FOR GENERAL
                       PURPOSES
1 SCOPE                                                lug type, U-section or flangeless type as shown in
                                                       Fig. 2, 3, 4, 5 and 6.
1.1 This standard covers double flanged and
wafer type of metal seated, resilient seated cast
iron, ductile iron and carbon steel and lined
butterfly valves for general purposes. Valves
covered under this standard are manually,
pneumatically, hydraulically or electrically ope-
rated.
 1.2 It covprs valves of nominal pressure designa-
tions up to and including 4 MPa and Class 300             FJG. 2 BUTTBRFLYVALVB, SINGLE FLANGE
with ends flanged in accordance with appropriate                       WAFER TYPE
tables of IS 6418 : 1971 Cast iron and malleable
cast iron flanges for general engineering purposes 
or wafer type valves with bodies designed to be
 accommodated      between pipe work flanges in
accordance with appropriate tables of IS 6418 :
1971 or IS 6392 : 1971 Steel pipe flanges in
nominal sizes DN 40 to DN 2000. It also covers
valves up to class 300 and flanges as per the                   FIG. 3       WAFBR LUGGED SCREW
pressure/temperature ratings given in IS 13159
( Part 1 ) : 1991 Steel pipe flanges and flanged
fittings : Part 1 Dimensions and IS 6418 : 1971
Cast iron and malleable cast iron flanges for
general engineering purposes.
2 REFERENCE
The Indian Standards listed in Annex A are                FIG. 4       WAPER LUGGED THROUGH BOLT
necessary adjuncts to this standard.
3 TERMINOLOGY         AND DEFINITIONS
Terminology and definitions covered in IS 4854
( Part 3 ) : !974 are generally applicable.
4 VALVE      END CONNECTIONS
4.1 Double Flanged     Valves
A valve having flanged ends for connection to             FIG. 5        BUTTBRFLYVALVB, FLANGBLBSS
pipe flanges by individual bolting as shown in
Fig. 1.
4.2 Wafer    Valve
A valve for clamping between two pipe flanges
using through bolting, This may be single flange,
    7.1 Valves shall be designated by nominal pres-                10.3 The manufacturer shall ensure that adequate
    sure ( PN ) defined as the maximum permissible                 space will be available between valve flanges for
    working pressure ( MPa ) at 20C temperature as                bolting when flanged valve with short body face
    follows:                                                       to face or wafer long face to face are manu-
                                                                   factured.
       PN 0.25, PN 0.6, PN 1.0, PN 2.5 and PN 4.0
                                                                   10.4 Tolerance on face to face dimensions            in
    7.2 The class designations for valves specified by
                                                                   Table 1 shall be as follows:
    nominal pipe sixes shall be class 125, class 150
    and class 300.
                                                                     Face to Face Dimensions oj             Tolerance
                                                                            Unlined Valve
    8 PRESSURE/TEMPERATURE                   RATINGS
                                                                                 mm                            mm
                                                                     T___-__h,__-_~
    Maximum permissible gauge working pressure and
                                                                      Over           Up to and
    operating temperatures shall be in accordance
                                                                                      Including
    with IS 6418 : 1971 and IS 13159 ( Part 1 ) :
    1991 except that restrictions on temperature may                     0                250                  zt2
    be placed by the manufacturer on valves in                          250               500                  zt3
    accordance with this standard by reason of valve
                                                                        500              800                   f4
    type, trim materials or other factors. However, all
    valves shall be suitable for continuous use at their                800             1 000                  zt5
    PN designation within the temperature range of                     1 000           2 400                   &6
    - 1OC to 65C.
    9 BODY ENDS                                                    11 BODIES
    9.1 Double   Flanged       Body Endm                           Body end ports shall be circular and the numeri-
    The dimensions of flanged body ends and drillings              cal values of the diameter shall be as close as
.   shall be in accordance with the requirement given              possible to the value of DN.
                                                               2
                                       Table 1 Face to Face Dimensions
                                                 ( Clauses 10.1 to 10.3 )
     Nominal       Doable      Flaw   Double Flan-        Wafer       Short        Wafer                  Wafer              Wafer
       Size                            ged Long                                   Medium                  Long
                  I-- ged Short
                                                     _I
                     Face-to-face dimensions for          Face-to-face       dimensions for nominal       pressure
                    nominal pressure not exceeding                             not exceeding
                                                                              -                   - --
                                                                              -1
                                                             PN 25
                                                                                                   If
                       PN 25            PN 40                                    PN 2.5                PN 25              PN 40
                    Class 125/:50       Class 300         Class 125/150           Class 150           Class 125/150          Class 300
                                                     -                                     -
                                                                                                  T
                                                                      4                5                         6                  7
                                                     -                                    -                           -I
        DN               mm                mm                   mm                    mm                   mm                  mm
            40            106              140                    33                  -                      -                  -
            50           108               150                    43                   -                     -                  -
            65            112              170                    46                  -                     -.                  -
            80           114               180                    46                  -                     64                  49
         100             127               190                    52                  -                     64                  56
         125              140              200                    56                  -                     70                  64
         150             140               210                    56                  -                     76                  70
        200              152               230                    60                  -                     89                  71
        250              165              250                     68                  -                    114                  76
        300              178              270                     78                  -                    114                  83
        350              190              290                     -                   92                   127                 127
        400              216              310                     -                  102                   140                 140
        450              222              330                     -                  114                   152                 160
        500              229              350                     -                  127                   152                 170
        600              267              390                     -                  154                   178                 200
        700              292              430                     -                                        229                  -
        800              318              470                     -                   -                    241                  -
        900              330              510                     -                   -                    241                  -
       1 000             410               550                    -                                        300                  -
       1 200             470              630                     -                   -                    350                  -
       1 400             530               710                    -                   -                    390
       1 600             600              790                     -                   -                    440
       I 800             670              870                     -                   -                    490                  -
       2 000             760              950
                                                     -            -                   -                    540                  -
NOTE - Wafer type valves may not be available in all combinations of materials and face-to-face dimensions.
The disc and shaft shall be designed to withstand                     Non-integral  seatings, and lining where used, and
the maximum       pressure  differential across the                   their means of attachment       shall be such as to
valve in either direction of flow. The shaft may                      preclude their becoming loose in service.
be of one piece design or in two pieces separately
                                                                          I4 BEARINGS
attached to the disc. Any means of attachment
between the shaft and the disc shall be such as                       14.1 The bearings            shall be suitable for the maxi-
to preclude     components     becoming    loose in                   mum loads imposed              by the shaft during testing
service.                                                              and in service.
                                                                3
IS 13095 : 1991
                                                                                           4
                                                                                              IS 13095 : 1991
16.1.3 All gear/travelling   nut operators shall be    All valves shall be hydrostatically tested by the
packed with grease for life time operation. Gear/      manufacturer before despatch. The pressure shall
travelling nut operators shall be totally enclosed     be obtained without any significant hydraulic
and whether proof for general application. For         shock. Testing shall be carried on before applica-
special applications such as marine, submerged         tion of paint or other similar treatment unless
service, buried service etc. the purchaser may         otherwise agreed between the purchaser and the
specify special enclosure.                             manufacturer.    There shall be no air entrapped
                                                       within the part of the valves subjected to test
16.1.4 All gearltravelling    nut operators shall be   pressure.
self locking type. AI1 lever operated valve shall be
capable of being locked at at least three inter-       17.1 Performance         Testing
mediate positions.                                     Each valve shall be shop operated from fully
16.2 The operating handwheels shall be marked          closed to fully open position and reverse, under no
CLOSE or SHUT   to indicate the direction of       pressure and no flow condition to demonstrate
closure.                                               that the complete assembly is workable.
16.3 The operator ahall be provided with arrange-      17.2 Body Test
ment to indicate the disc position.
                                                       Completely       assembled   valve   shall be tested   as
16.4 Electric Operators                                follows:
16.4.1 Electric motor drives shall be equipped                The body ends shall be blanked so that the
with limit switches and torque switches for both              valve is subjected to the full pressure in all
open and closed positions.                                    directions induced by the test pressure wafer
16.4.2 Any gearing in direct association with elec-           valves may be tested in any suitable manner
tric motor drive shall be totally enclosed and shall          agreed    between the purchaser and the manu-
operate in a lubricant.                                       facturer.   The valve disc shall be in slightly
                                                              open position and pressure equivalent to 1.5
16.4.3 Each electric operator shall be provided               times the maximum permissible working pres-
with an auxiliary handwheel for manual operation.             sure shall be applied with water. The duration
                                                              of this test shall be as in Table 3.
16.5 Hydraulic     Operators
16.5.1 With cylinder operation, pressure shall be      17.3     Seat   Test
maintained on cylinder piston at each end of its
stroke unless other means are provided to prevent      The seating surface of the valve shall he cleaned
drifting.                                              unless a surface treatment forms an integral part
                                                       of the design or the use of a temporary surface
16.5.2 Cylinders shall be equipped with dirt wiper     treatment has been agreed between the manufac-
to clean the piston rod befbre it enters the           turer and the purchaser to avoid the possibility of
cylinder.                                              damage under the conditions of the test.
                                                       F
                                                                                                                                       .
I8 19995 i 1991
              Table   3 Test Durations                               this standard and stating the actual pressures and
                                                                     medium used in the test.
           ( Claue~ 17.2, 17.3 and 17.4 )
                                                                                     Table      4 Leakage        Rates
  NOTE - During the body teat, there rhall be no leak _                NOTE - Applicable to sizes DN 40 to DN 1200 only.
  age through the metal end joints or the valve shaft real,            Leakage rates for larger       sizes are outside the scope of
  nor shall any part be permanently deformed.                          this standard.
                                                                 6
                                                                                                                                IS 13o!l5 t 1981
      xi) Operating time                  ... ... ... ... S                                  v) Valve installation -    whether horizontal
          ( for power ope-                                                                      or vertical shaft
          rated valves )
                                                                                        5)   Special requirements       like     spool   pieces,
   2) Service                                                                                floor stands, etc.
        i) Tight shut    off                                                                 Any other information not covered in the
                                                                                       6)
      ii)   Regulation                                                                       above sections.
                                                                   ANNEX                A
                                                                         ( Clause 2 )
210 : 1978          Grey           iron         castings              ( third       1875 : 1978           Carbon steel billets, blooms,
                    w&on       )                                                                          slabs and bars for forgings
                                                                                                          (fourth rtiion )
305 : 1981          Alumiaium bronze ingots and
                    castings ( second revision )                                    2004 : 1978           Carbon steel forgings for gene-
                                                                                                         ral engineering purposes ( second
318 : 1981          Leaded tin bronze ingots and                                                         revision )
                    castings ( second revision )
                                                                                    2500                 Sampling    inspection   tables:
1570                Schedules for wrought steels:                                   ( Part 1 ) : 1973    Part 1 Inspection     by  attri-
( Part 2 ) : 1979   Part 2 Carbon steel ( Unallo-                                                        butes and by count of defectr
                    yed steels )                                                                         (&St revision)
                                                                                                     %
1865 : 1974         Iron castings with spheroidal or                                2500                 Sampling     inspection tables:
                    nodular     graphite     ( second                               (Part 2 ) : 1065     Part 2 Inspection by variables
                    revision )                                                                           for percent defective
                                                                                1
4   c
. .
I&15095:1991
                                                              ANNEX       B
                                                         ( Clauses9.1 and 9.2.1 )
                                          DIMENSIONS          OF FLANGES             AND DRILLING
                Nominal Pressure    ZntegtufCrey Cnst      MnlLnble Cast Iron        Steel Plate Flanges    Integral Steel Flanges
                     PN                Iron Flanges          Integral Flanges            for Welding
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should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of BIS Handbook and Standards Monthly Additions.
This Indian Standard has been developed     from Dot: No. HMD 17 ( 3744 )
(Hh4D17)
                                                Reprography   Unit, BIS, New Delhi, India