DG 00 006-E 06-09 PANDAROS I PDF
DG 00 006-E 06-09 PANDAROS I PDF
KG
                                                                      Engine & Turbine Management
                                                                      Am Haselbach 1
                                                                      D-79677 Schnau
                                                                      Germany
                                                                      Phone      +49 7673 8208-0
                                                                      Fax        +49 7673 8208-188
                                                                      E-mail     info@heinzmann.com
                                                                      www.heinzmann.com
                                                                      V.A.T. No.:    DE145551926
                      HEINZMANN
                           Digital Speed Governors
PANDAROS I
DG 6.6 - 01 up to - 05
DG 6V.6 - 01 up to - 05
DG 10.6 - 01 up to - 05
              Copyright 2009 by Heinzmann GmbH & Co. KG. All rights reserved.
This publication may not be reproduced by any means whatsoever or passed on to any third parties.
Danger
Danger
Contents
Page
2 General ................................................................................................................................... 4
3 Functions ................................................................................................................................ 5
   3.1 General Functions............................................................................................................ 5
   3.2 Variation specific additional Functions........................................................................... 6
     3.2.1 Variation DC 6-01 (Standard Generator) .................................................................. 6
     3.2.2 Variation DC 6-02 (Standard General) ..................................................................... 6
       3.2.3 Variation DC 6-03 (Extended Generator 1) .............................................................. 7
       3.2.4 Variation DC 6-04 (Extended Generator 2) .............................................................. 7
       3.2.5 Variation DC 6-05 (Extended General, especially vehicle)...................................... 7
4 Further Informations............................................................................................................ 9
6 Sensors.................................................................................................................................. 11
   6.1 Overview ....................................................................................................................... 11
   6.2 Magnetic Pickup IA ...................................................................................................... 12
      6.2.1 Technical Datas ....................................................................................................... 12
      6.2.2 Installation............................................................................................................... 12
      6.2.3 Tooth profile............................................................................................................ 13
      6.2.4 Clearance of Magnetic Pickup ................................................................................ 13
      6.2.5 Mounting Measurements......................................................................................... 14
    6.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000 (EDV- No.: 600 00 053 00)... 14
    6.4 Pressure Sensors ............................................................................................................ 15
      6.4.1 Oil Pressure Sensor ................................................................................................. 15
      6.4.2 Boost Pressure Sensors ........................................................................................... 16
         6.4.2.1 Boost Pressure Sensor with Plug...................................................................... 17
         6.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip ................................ 17
9 Actuators .............................................................................................................................. 26
   9.1 Design and Mode of Operation ..................................................................................... 26
   9.2 Installation ..................................................................................................................... 27
   9.3 Specification .................................................................................................................. 28
   9.4 Measurements................................................................................................................ 30
11 Electrical Connection........................................................................................................ 35
   11.1 Connection for variation DG 6-01 (Standard Generator)............................................ 35
   11.2 Connection for variation DG 6-02 (Standard General) ............................................... 36
   11.3 Connection for variation DG 6-03 (Extended Generator 1)........................................ 37
   11.4 Connection for variation DG 6-04 (Extended Generator 2)........................................ 38
   11.5 Connection for variation DG 6-05 (Extended General) .............................................. 39
   11.6 Harness ........................................................................................................................ 40
12 Parametrization Possibilities............................................................................................ 42
   12.1 Parametrization at the Factory..................................................................................... 42
   12.2 Parametrization with the Hand Held Programmer 3 ................................................... 42
   12.3 Parametrization with the Keybord on the Control Unit .............................................. 42
                       This symbol is to indicate that there may exist dangers to the engine, to
                       the material and to the environment.
      Warning
                 This symbol does not refer to any safety instructions but offers important notes for
                 better understanding the functions that are being discussed. They should by all
       Note      means be observed and practiced. The respective text is printed in italics.
     Whenever some safety instruction is preceded by a warning triangle labelled Danger this is
     to indicate that it is not possible to definitely exclude the presence of danger to persons,
     engine, material and/or environment.
     If, however, some safety instruction is preceded by the warning triangle labelled Caution
     this will indicate that danger of life or personal injury is not involved.
     The symbols used in the text do not supersede the safety instructions. So please do not
     skip the respective texts but read them thoroughly!
   1.3 Before Putting an Installation into Service after Maintenance and Repair
       Works
      Check on all slackened screw connections to have been tightened again!
      Make sure the control linkage has been reattached and all cables have been
       reconnected.
      Make sure all safety devices of the installation are in perfect order and are working
       properly!
2 General
The HEINZMANN Digital Governors of the PANDAROS series have been designed as
speed governors for diesel and gas engines with low and medium power. In addition to their
primary purpose of controlling speed, these governors are capable of performing some other
tasks and functions.
The control system consists of the control unit, the actuator, the setpoint adjusters, the
sensors, and the connection cables.
The control unit includes the control electronics. At the core of the control unit is a very fast
and powerful 16 bit microprocessor. The actual controller programme based on which the
processor operates is permanently stored in a FLASH-EPROM.
The current engine speed is sensed by a magnetic pickup on the flywheel or a measuring
wheel.
One temperature sensor can measure the engine temperature and can cause changings of
governor parameters or alarm messages.
The speed setpoint, additional sensor inputs and the inputs for the analogue accessory are
depending on variations. There are 5 standard variations available. More variations are
possible on customer request.
With the serial interface ISO 9141 resp. RS 232 is communication to other devices possible.
3 Functions
The HEINZMANN electronic governors of PANDAROS series are speed governors that
offer a small range of functions. Even so, in addition to speed regulation, there are depending
on the variation the following functions available:
   b) Speed Ramps
      For applications where speed is not supposed to respond to changes of setpoint values
      as fast as possible, a speed ramp is available. According to requirements, it may be
      parametrized separately for increasing or decreasing speed. In addition, a separate speed
      ramp is provided for start-up which will make the engine ramp slowly to operating
      speed after starting.
   e) Engine stop
      When the switch input for engine shutdown is activated, the governor will cause the
      actuator to fully pull to stop direction until the engine has stopped.
   f) Overspeed protection
      An overspeed point can be parametrised. If this point is overcome, the governor will
      issue an alarm and the actuator will fully pull to stop direction.
    l) Communication
       Two serial interface ports are available: ISO 9141 and RS-232.
      An additional switch input it to select if the switch inputs for synchronization or the
      analogue input from the load measuring unit is active.
      Two additional analogue inputs are used for connecting the HEINZMANN load
      measuring unit for load governing in parallel mode and for connecting the
      HEINZMANN synchronizer.
      A switch input is to select if the inputs of the HEINZMANN units or if the analogue
      setpoint source is active.
      For the purpose of oil pressure monitoring, speed/pressure dependent limit curves can
      be provided. If oil pressure is low, an alarm is issued; if oil pressure continues to drop,
      the engine is shut down.
4 Further Informations
This publication describes in detail the technical data and connections of the control
electronics, of the sensors, of the setpoint adjusters and of the actuators.
The functions of the different adjustment parameters and characteristics are described in
detail in the manual
Basic Information PANDAROS, Manual-No. DG 00 006-e.
The mode of operation of the communication programme DcDesk 2000 is described in detail
in the manual
Operation Instructions of Communication Program DcDesk 2000,
Manual-No. DG 00 003-e.
5 Block Diagram
WINDOW
                                                                                                             FUNCTION
                                                                                                              ESCAPE
ENTER
LCD-Display
                                                                                                             Speed Sensor
                                                            Micro Controler
               Analogue
      Load Measuring Unit
                                                                                                             Actuator
                                                                                                        M    Drive
Failure Lamp
                                                                                  EEP-
                                                                                  ROM
         Interface RS 232
                                           ISO9141
                                                     5V
                                            DC
      24 V - Power Supply    -
                                                          Watch- Watch- Watch-
                                                DC        dog 1 dog 2 dog 3
DC 6 Board
According to the different types, there are not all functions and inputs available!
6 Sensors
6.1 Overview
   In order to ensure maximum flexibility with regard to the sensors, the minimum/ maximum
   current values and the measuring ranges of the pressure and temperature sensors have been
   provided programmable.
6.2.2 Installation
       The installation of the pickup has to be arranged in such a way as to obtain a frequency
       as high as possible. Normally, the HEINZMANN governors of the series Pandaros are
       designed for a maximum frequency of 9000 Hz. Frequency (by Hz) is calculated
       according to the formula
                                       n(1 / min)* z
                      f (Hz)      =
                                             60
Example:
        n       =         1.500
        z       =         160
                                       1500 *160
                      f           =                     = 4.000 Hz
                                          60
       NB: It should be taken care that the speed can be measured by the pulse pickup
           without any bias. For best results therefore, the speed pickup should take the
           engine speed from the crankshaft. A suitable position for this is, e.g., the starter
           gear (but not the injection pump wheel).
The pickup gear must consist of magnetic material (e.g., steel, cast iron).
      Any tooth profile is admissible. The top width of the tooth should be 2.5 mm minimum,
      the gap and the depth of the gap at least 4 mm. For index plates the same dimensions are
      valid.
      The distance between the magnetic pulse pickup and the tooth top should range from
      0.5 and 0.8 mm. (It is possible to screw in the magnetic pickup till it touches the tooth
      and then unscrew it for about half a turn.)
4mm(at least)
2.5mm(at least)
4mm(at least)
0.5 - 0.8mm
19
L 35
                  Measures     L                   G                  Remarks
            Type             (mm)
                01 - 38       38            M 16 x 1,5
                02 - 76        76           M 16 x 1,5              appropriate
               03 - 102       102           M 16 x 1,5                 plug
                11 - 38       38         5/8"-18UNF-2A              SV6-IA-2K
                12 - 76       76         5/8"-18UNF-2A
               13 - 102       102        5/8"-18UNF-2A
                                                                                     A B
                                                              M14x1,5
   5/8"-24
                                                    8 h7
                    17,5                      16
28 SW 19
                                                                       27
     G1/4"
19
                                                                                M5
                 12
                                                                                       SW 19
22 48,8 26
             The boost pressure sensors are also available in an additional housing with terminal
             strip.
                                         89                                                                                     SW 24
                   12
                    2
      G3/8"
30
                                                                                                                                                 33,5
                                                                                                     30,5
                                                                                                                                                           53
                                              124,7
                                                                                                                                 PG9
19
                           57
                                                                                                          125
                   29,5
                                                                                                    113                           6
              10
4,5
                          SW 24
                                                           14
                                                                                       R
                                                                    HEINZMANN
                                                                    GmbH + Co.
                                                                                                                        G3/8"
                                                           52
G1/4"
                                                                    Am Haselbach 1
                                                      80
30
                                                                    D-79677 Schnau/Schw.
                                                                    Germany
                                                                    Phone: (07673) 8208-0
                                                                    Telefax: (07673) 8208-88
                                                                                                                                       15
                                                                                                                                            30
27,5 91
7 Setpoint Adjusters
With regard to the variety of applications, various setpoint adjusters are available for the
HEINZMANN digital speed governors of series Pandaros.
                                                                     3/8" - 32 NEF - 2A
                                                          26
                                               27
                                      23
9,5
Fig. 8: Potentiometer SW 01 - 1 - b
                                                                 3/8" - 32 NEF - 2A
                                                     32
                                        23
                                 17
8,8
Fig. 9: Potentiometer SW 02 - 10 - b
     On request, the potentiometers, as specified under 6.1. and 6.2. can be supplied with
     analogue adjustment knob with lock in place of the standard rotating knob. In this case,
     ordering specification is SW..-..-m.
     Likewise, a clamping fixture can be installed instead of the knob. The ordering
     specification will then be SW ..-..-k.
     For the speed setpoint value a current signal of 4  20 mA can be directly connected to the
     control unit. If the signal fails, the governor will adjust minimum speed according to the
     4 mA value or use a pre-programmed substitute value.
     On condition that the governor is configured correctly, a digital setpoint source is possible
     directly with two switch inputs (increase/decrease speed), e.g. digital synchronizing
     manually or with PLC.
     This unit is basically an angular position transducer that translates gas pedal positions into
     a proportional current or voltage for 0 - 45 rotational displacement. The resulting output
     can be used for speed setting. For more information refer to manual E 83 005 - e.
     If pneumatic setpoint adjustment is desired, the boost pressure sensors may be used to
     supply the signals. For detailed specifications of these sensors refer to chapter 5.5.2.
8.1 Specification
8.1.1 General
      Supply voltage                                   12 V DC or 24 V DC
      min. voltage                                     9 V DC
      max. voltage                                     33 V DC
      max. ripple voltage                              max. 10 % bei 100 Hz
      Current consumption                              max. 7 A, and
                                                       max. 11 A for max. 60 Seconds
      Permissible voltage dip at
      maximum current consumption                      max. 10 % in control unit
      Fuse protection of governor                      12 A
      Storing temperature                              -40C up to +85C
      Operating temperature                            -40C up to +80C
      Operating temperature LCD                        -10C up to +60C
                                                       optional -20C up to +70C
      Humidity                                         up to 98% at 55C
      Dynamic strength                                 max. 2 mm at 10 up to 20 Hz,
                                                       max. 0,24 m/s at 21 up to 63 Hz
                                                       max. 7 g at 64 up to 2000 Hz
      Shock                                            50 g, 11 ms- half-sine wave
      Protection grade                                 IP 00
      Insulation resistance                            > 1 MOhm at 48 V DC
      Weight                                           approx. 0.5 kg
      EMC             EMC Directives:                  89/33/EWG, 95/54/EWG
                      according to EMC Standards:      ISO 11452-2
                                                       ISO 7637-2
                                                       ISO 7637-3
                                                       VDE 0879-3
                                                       EN 50081-2
                                                       EN 50082-2
                      further information on request
      All inputs and outputs are protected against reverse-voltage and short circuit to battery
      plus and minus.
      Additional Inputs
      only for DC 6  03..05                     Ue = 0..10 V, Re = 20 k, fg = 15 Hz
                                            or   Ue = 0..5 V, Re = 100 k, fg = 15 Hz
                                            or   Ie = 4 .. 20 mA, Re = 200 , fg = 15 Hz
                                            or   U0 < 2 V, U1 > 6.5 V, Rpd = 4.75 k
                                            or   Rpu = 4.75 k oder Rpd = 150 k
   8.2 Measurements
                                                                           101,5                                                                                   31,5
                 5                                                         91,5                                                                               5
                                                                                                                                             5
                                                                                                                                                                     5
                                                                   HEI NZMANN
                                                                   Am Haselbach 1
                                                                                                 R
                                                                   D-79677 Schnau/Germany
                                                                   Phone: +49 (7673) 8208-0
                                                                   Fax: +49 (7673) 8208-188
                                                       Multi Funct. Port
                  1
                                                                                                                                                                                 1
                  2
                                                                                                                                                                                 2
                                                                                          PANDAROS
                                            GND
                  3
                                                                                                                                                                                 3
                  4
                                                                                                                                                                                 4
                                            SHIELD
                  5
                                                                                                                                                                                 5
                                            REF
                                                       Setpoint / MFP
                                                                                                                                                                                 6
                  7
                                                                                                                                                                                 7
                                            GND
                  8
                                                                                                                                                                                 8
                                                                                DC 6
                  9
                                                                                                                                                                                 9
                  10 11 12 13 14 15 16 17
                                                                                                                                                                                 10
                                            STOP/DI
                                                                                                                                                                                 11 12 13 14 15 16 17
                                            GND
                                                                                                                                                        250
                                            SHIELD
                                                                                                                                             240
FB-COM
FB-MEA
                                            FB-REF
                                                       Actuator
                                            DRIVE-
                  18 19
                                                                                                                                                                                 18 19
                                            DRIVE+
                  20
                                                                                                                                                                                 20
                  21
                                                                                                                                                                                 21
                                            + 12A
to DC6
                                            DRIVE-
                  22 23
22 23
                                            DRIVE+
                                                                           COIL UNIT FOR StG 6...10
                                                       to Actuator
                                            DRIVE-
                  24 25
24 25
                                            DRIVE+
                                                                                 CU-01
                                                                                                      6                                                             31,1
                                                                                                                                              ca 34,7
12V/24V Type-Nr.
Serial No.
84,5
   Note:    The terminals 1 to 3 are not available at the standard versions DC 6-01 and
            DC 6-02.
                                                                                                  101,5                                                                                       31,5
                  5                                                                               91,5                                                                                    5
                                                                                                                                                                         5
                                                                                                                                                                                               5
                                                                                      H EI NZMANN
                                                                                      Am Haselbach 1
                                                                                                                             R
                                                                                      D-79677 Schnau/Germany
                                                                                      Phone: +49 (7673) 8208-0
                                                                                      Fax: +49 (7673) 8208-188
                   1
                                                                                                                                                                                                           1
                                                                MFP
                   2
                                                                                                                                                                                                           2
                                             GND
                   3
                                                                                                                                                                                                           3
                   4
Function
                                                                                                                                                                                                           4
                                                                                               Window
                                             SHIELD                                                               Escape
                   5
                                                                                                                                                                                                           5
                                                                                                                                        FOR StG 6...10 ADD COIL UNIT!
                                             REF
                                                                Setpoint / MFP
                   6
                                                                                                                                                                                                           6
                   7
                                                                                                                                                                                                           7
                                             GND
                   8
                                                                                                                                                                                                           8
                   9
                                                                                                                                                                                                           9
                   10 11 12 13 14 15 16 17
                                                                                                                                                                                                           10
                                             STOP / DI
                                                                                                                                                                                                           11 12 13 14 15 16 17
                                             GND
                                             SHIELD
                                                                                                                                                                                    250
                                                                                                                                                                         240
                                                     Feedback
                                                                                                          ENTER
                                                                Actuator
                                              -
                   18 19
                                                                                                                                                                                                           18 19
                                                     Drive
                                              +
                                              -
                   20
20
                                                                                               PANDAROS
                   21
                                                                                                                                                                                                           21
                                             + 12A
                                                                                                        DC 6-PG
                                                                                 to DC6
                                             DRIVE-
                   22 23
22 23
                                             DRIVE+
                                                                                                   COIL UNIT FOR StG 6...10
                                                                                 to Actuator
                                             DRIVE-
                   24 25
24 25
                                             DRIVE+
                                                                                                         CU-01
                                                                                                                                    6                                                         31,1
                                                                                                                                                                          ca 34,7
12V/24V Type-Nr.
Serial No.
84,5
     Note:   The terminals 1 to 3 are not available at the standard versions DC 6-01 and
             DC 6-02.
8.3 Mounting
   When selecting the location, care should be taken for easy access in order to facilitate read-
   out of the failure indication and replacement of the device under field conditions. Any
   mounting position is admissible. When fitting the device directly on the engine, it should
   be mounted using vibration absorbers.
9 Actuators
                feedback probe
                                                    feedback cam
gearbox
                                                                       dc disk armature
                                                                       motor
     The actuator torque is generated by a DC disk armature motor and transmitted to the
     governor output shaft by way of a gearbox.
     The use of special materials and long-time lubricants assures maintenance-free operation
     and long working life of the actuators.
     A feedback cam is mounted on the governor output shaft which is scanned contactlessly by
     a probe, thus transmitting the precise position of the output shaft to the control unit.
   If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or
   may be caused by engine overload or cylinder failure, the current limitation will take effect
   after approx. 20 seconds; by this the current to the actuator is reduced to a value that
   cannot harm the motor.
9.2 Installation
   The actuator must be mounted firmly on the engine by means of reinforced brackets.
   Unstable arrangements, as caused by weak bracket material or missing stiffenings, have to
   be avoided by all means; they are bound to intensify vibrations, which will lead to
   premature wear of the actuator and the connecting linkage!
   Generally any mounting position is possible; however, the actuators should not be
   mounted with the plug connection pointing straight upward.
9.3 Specification
                                                    StG 6 - 01          StG 6 - 02 - V
     Effective rotation at the
     output shaft                                      36                   36
     Holding moment in
     current limitation                           approx. 2 Nm          approx. 3 Nm
     Current consumption of
     whole governor:
          in steady state condition                 approx. 1 A          approx. 1 A
          on change of load                       approx. 3 - 4 A      approx. 3 - 4 A
          max. current                             approx. 4.5 A        approx. 4.5 A
          in current limitation                    approx. 2.5 A        approx. 2.5 A
     Ambient temperature
     in operation                               -25C up to +90C     -25C up to +90C
     Ambient temperature
     special version                            -40C up to +90C     -40C up to +90C
Protection grade: IP 44 IP 44
                                                StG 10 - 01
   Effective rotation at the
   output shaft                                     36
   Holding moment in
   current limitation                          approx. 5 Nm
   Current consumption of
   whole governor:
        in steady state condition               approx. 1 A
        on change of load                     approx. 3 - 4 A
        max. current                           approx. 4.5 A
        in current limitation                 approx. 2.5 A
   Ambient temperature
   in operation                               -25C to +90C
   Ambient temperature
   special version                            -40C to +90C
Humitity up to 100 %
Protection grade: IP 44
9.4 Measurements
125
                                         94
                                                                                                               36
83
                                                  23
SAE Serration 3/8" - 36
182,5
                                                                                                      1 00              0
                                                                                                                50
                                                                                 173
                                                                                                                                     133
                                                       5,5
X 123
                                   7
                                                                   100
80
75
95
110
125
94 36
83
                                                   23
SAE Serration 3/8" - 36
                                                                                         10 0                     0
                                                                                                    50
                                                                                       Fllung Fuel Combustible
                                                                           202
                                                                                 193
                                                              173
                                                                                                                                    155
                                                        5,5
X 143
                                   7
                                                                     100
80
75
95
110
10 Regulating Linkage
     The length of the lever arm is determined in such a way that approx. 90 % of the governor
     output shaft adjustment angle can be used. Based on this, the rack length L of governors
     with 36 adjustment angle is calculated as L = 1.8 a, "a" being the travel distance of the
     injection pump or the carburettor.
     Note:
     With the actuator StG 6 - 02 - V the lever arm will already be mounted on the actuator
     shaft and must not be ordered seperately.
     The connecting linkage from the governor to the injection pump or the carburettor should
     be length-adjustable and have a (pressure or tension) elastic link. If the actuators torque is
     less than 10 Nm, the elastic link is not needed. If possible, joint rod heads in accordance
     with DIN 648 should be used as connecting links. The linkage must operate easily and
     without clearance.
     In case of friction or backlash in the linkage connecting actuator and injection pump resp.
     throttle valve no optimal control is possible.
   The length of the connecting linkage is adjusted in such a way that with the governor in
   stop position the injection pump is set to 0 - 2 fuel marks. (Travel of the injection pump
   control rack is limited by the governor.)
              displacement
                  angle                                                           0 - 2 fuel mark
                                            full load position
 stop
stop
injection pump
                 100               0
                           50
               Fllung   Fuel Combustible
actuator
   The resistance of the pressure elastic link is overcome when the control rack has reached
   the full load stop and the speed continues to decrease (overload). Furthermore, the elastic
   link is overcome when stopping via the emergency switch.
     For carburettor or gas engines, the length of the connecting linkage is adjusted in such a
     way that with the governor in full load position the throttle valve is completely open. In
     idling speed position, the elastic link must be slightly overcome. This allows adjustment of
     the idle screw without changing the governor adjustment.
                                                                          throttle valve
                           displacement                              opened completely
                               angle
                                                         full load position
     no load position
                              100               0
                                        50
                            Fllung   Fuel Combustible
actuator
     If carburettor or injektion pump are to the left of the governor as opposed to their position
     on the drawings, then the direction of motion of the elastic link must also be reversed.
11 Electrical Connection
The electrical connection possibilities are depending on the variation of the control unit.
                      Control Unit
                                           DC .. 6-01                                            CU-01
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
                                                                                       Fuse
                                                                                       12 A
                                                                                 24V
Battery
Actuator
          Increase Speed
                                                                           C
                                                                           B                M
          Decrease Speed                                                   D
                                                                           A
                                                                           E
           Common Alarm
                                                                            StG 6 .. 10 - 01
Magnetic Pickup IA ..
                         Control Unit
                                            DC .. 6-02                                                CU-01
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
                                                                                            Fuse
                                                                                            12 A
Setpoint Potentiometer
                                                                                      24V
                          cw
     max.   
                          out
  k
                          ccw                                                    Battery
            
     min.
Actuator
                                                                                C
                                                                                B                M
                Fixed Speed                                                     D
                                                                                A
                                                                                E
                Common Alarm
                                                                                 StG 6 .. 10 - 01
Magnetic Pickup IA ..
                     Control Unit
                                        DC .. 6-03                                                  CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Auxiliary Contact
Generator Breaker                                                                   Governor
                                                                                    on
                                                                                          Fuse
                                                                                          12 A
                                                                                    24V
          15
          16                                                                   Battery
          14
    Temperature Sensor
                                                                                    Actuator
                                                                              C
                                                                              B                M
               Increase Speed
                                                                              D
                                                                              A
                                                                              E
               Decrease Speed
                                                                               StG 6 .. 10 - 01
               Common Alarm
                                                                        B
                                                                        A
                                                                    Magnetic Pickup IA ..
               Run (open Engine Stop)
                            Control Unit
                                            DC .. 6-04                                                  CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
         16 A                                                                           Governor
                                                                                        on
          17
     Synchronizer                                                                             Fuse
       SyG 02                                                                                 12 A
                                                                                        24V
          15
          16                                                                       Battery
          14
  Temperature Sensor
                                                                                        Actuator
                                                                                  C
  Setpoint Potentiometer                                                          B                M
                                      cw
           max.     
                                      out                                         D
          k
                                      ccw                                         A
                    
           min.
                                                                                  E
                                                                            B
                                                                            A
                  Common Alarm
                                                                        Magnetic Pickup IA ..
                             Control Unit
                                             DC .. 6-05                                                   CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
                                                                                          Governor
Boost Pressure Sensor                                                                     on
                                                                                                Fuse
                                                                                                12 A
                                                                                          24V
     Temperature Sensor
Battery
     Setpoint Potentiometer
                                       cw
            max.     
                                       out
           k
                                       ccw
            min.     
                                                                                          Actuator
                                                                                    C
                                                                                    B                M
                   Fixed Speed
                                                                                    D
                                                                                    A
                                                                                    E
                   Common Alarm
                                                                                      StG 6 .. 10 - 01
Magnetic Pickup IA ..
11.6 Harness
     Important: It is not possible to use all offered signals at the same time, because some
                inputs have to be assigned differently depending on the variation.
+ - L1 L5
                    Battery
                                                                                                                        Sensors
                                                                               L2                              L6
                           1 00                       0
                                      50
                       F l u
                            l ng   Fu e l   Co m bu s ti bl e
50
                                                                               L3                              L7
                                   40                           60
                       30                                            70
20 80
                       10                                         90
                                   0                            100
L4 L10
The allowed length and necessary cross-sections of the cables to connect are as follows:
12 Parametrization Possibilities
The software for the HEINZMANN series Pandaros has been designed in a way that will
allow programming both at the HEINZMANN factory and by the engine manufacturer.
Since erroneous programming can cause considerable damages, full use should be made of
the level structure and the user masks.
The following sections describe the possibilities of parametrizing the control unit:
     During final inspection at the factory, the functionability of the unit is checked by a test
     programme. If the operational data for the control unit is available, the test programme is
     carried out using this data. It is then only the dynamics data and if need be the fuel
     limitations and sensors that will have to be calibrated on the engine.
     All parametrization can also be done by means of the hand held programmer
     Programmer 3. This handy device is particularly suited for development and series
     calibration as well as for servicing.
The parametrization is here the same as with the external hand held programmer 3.
   Besides, the PC programme permits to save and download the operational data to and from
   diskettes.
   Principally, parametrization may be performed with the help of user masks that have been
   provided by HEINZMANN or may conveniently be created by the user himself. Within a
   user mask, only those parameters are accessible that are actually needed.
   Once parametrizing a particular engine model and its application has been completed, the
   data set can be saved (in the hand held programmer or on a floppy disk). For other
   applications of the same kind the data set can then be downloaded into the respective
   control units.
   This type parametrizing is used by the engine manufacturer during the test bench run when
   the control unit is programmed in accordance with the engine requirements as laid down in
   the order.
13.2 Check program with respect to relevant parameters: number of teeth, speed, etc.
            If the dynamic values have already been determined for an installation, they can be
            programmed directly at this point.
13.6 Start engine and run it up to nominal speed using the set point potentiometer.
     13.7   Increase gain (P-fraction) up to instability and reduce until stability is attained.
            Increase stability (I-fraction) up to instability and reduce until stability is attained.
            Increse derivative (D-fraction) up to instability and reduce until stability is attained.
            With these values set, engine speed is to be disturbed briefly (e.g., by shortly
            pressing the stop switch), and the transient oscillations are to be observed.
            If for maximum and minimum speed other values than the programmed ones should
            result, this will be due to tolerances of the set point potentiometer. If the speed
            derivation is not acceptable, it will be necessary to measure the setpoint source.
     13.9   Gain-correction (P-correction) for gas engines resp. for variable speed governors
            with larger speed ranges; adjust map if necessary.
13.10 Checking the remaining program items, e.g., starting fuel injection, ramp time, etc.
14 Order Information
Control Unit:
Designation DC X .6 - 0Y - (PG)
X = used actuator type            6, 6V or 10
Y = application variation         1 .. 5 (refer to the connection diagrams)
PG = when integrated Programmer is required, only
Before delivery, the control unit will be conformed on the hardware side to the application
variation inclusive the actuator type. While doing so, the analogue inputs are calibrated, if
necessary. The included software correspond to the application. All further adjustments as
e.g. teeth number, speed range, limitation curves, dynamic parameters, start procedure etc.
have to be set by the customer himself.
Actuator:
Here an actuator designation has to be given, as listed in chapter 8.
Magnetic Pickup:
Here an magnetic pickup designation has to be given, as listed in chapter 5.2.5.
Additional Sensors:
If additional sensors or a setpoint adjuster is necessary, the order informations can be taken
from the corresponding chapters.
Harness:
Generally it is recommended to produce the harness at HEINZMANN. Therefore the needed
cable length for each connections has to be given.
The wiring to the actuator and to the magnetic pickup has to be done by HEINZMANN
generally, because here plugs from HEINZMANN are used where the conntacts of the cables
have to be soldered.
The order designation of each cable can be taken from the chapter 10.6.
15 Download of Manuals
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