SMART CONNECT

USB-MAINTENANCE
CONCEPT
1. September 2014

MTU internal use only

© MTU Onsite Energy GmbH

Alle Rechte vorbehalten
SMART CONNECT - USB-MAINTENANCE CONCEPT
CONTENTS

1. Handling overview

2. Advantages and benefits

3. Requirements

4. Handling – Backup file

5. General details

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SMART CONNECT - USB-MAINTENANCE CONCEPT
1. HANDLING

MTU
Update
Backup

MTU –
Smart Connect central Database
Provider
ECU8

Smart Connect
USB Tool Smart Connect

Customer / OEM / MTU-Service S1600

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SMART CONNECT - USB-MAINTENANCE CONCEPT
2. ADVANTAGES AND BENEFITS

Benefits:
- Creating Backup- and Update file of ECU8
- Creating Backup-Update file with Lifedata (for exchanging defect ECU8 )
- Creating record file
- Firmware update of Smart Connect via USB possible

Advantages:
- No DIASYS necessary
- No MTU-Service on site necessary
- Easy handling of software tool

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SMART CONNECT - USB-MAINTENANCE CONCEPT
3. REQUIREMENTS

Backup and Backup and Firmware Creating

Update of Update update of Record file
ECU8 of ECU8 with Smart
Lifedata Connect
SC1-01
ECU8-06 X X
FSW1.2
SC1-02
ECU8-07 X X X
FSW1.3
SC2-01
ECU8-07A X X X X
FSW1.4

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SMART CONNECT - USB-MAINTENANCE CONCEPT
3. REQUIREMENTS

Characteristics of recording file:

- Creating record files with up to 99 PV‘s:
- maximum rate of 7 PV‘s / 5ms (depends on USB-drives)
- max. storage space of 2 GB/per record file (circular buffer)
e.g.: 40 PV‘s: 2 PV‘s/5ms => 40PV‘s/100ms=1280Byte => 46 MB/h
40 PV‘s: 7 PV‘s/5ms => 40PV‘s/30ms=1280Byte => 138,24 MB/h
- MTU has released USB-drives for fast recording:
MTU
Manufacturer Size Description
number
Mach Xtreme 8 GB
1 PDMT-015 X00E50210067
Pen Drive FAT32
Winkom 16 GB
2
WINKOM-Pendrive USB 3.0 - 16 GB X00E50210068
USB 3.0 FAT32
APRO Industrial USB Stick 2 GB
3
SMUFD002G-ADCSC-3 X00E50210069
HAMMER-D 3 SLC FAT32

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING OF FUNCTIONALITY

Procedure of handling Backup-File from ECU8

Procedure of handling Update-File to ECU8

Procedure of handling Backup/Update File with life data

Procedure of creating Record File

Procedure of handling firmware update Smart Connect

Skip procedures

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING – BACKUP

Smart Connect Provider

Creating an empty Backup-File:

1. „Overview“
2. „New Entry“
3. Enter engine serial number
4. „Check“
5. Select Filetype ( Backup)
6. „Assume“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Smart Connect Provider

7. If necessary create an additional

Backup-File
8. „Finish“
9. Enter storage location for Zip-File
10. Send Zip-File via email to customer

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP
Once the email is received save
the file on the desktop

Smart Connect „USB-Tool“

10. Enter the „USB-Tool“

11. Insert USB flash drive in PC slot
12. If the USB flash drive has false format,
the tool will formating the stick with
FAT32 (Administration rights are
necessary)
13. „Save data to USB flash drive“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Smart Connect „USB-Tool“

14. „Select ZIP file“ which needs to be

stored on the USB flash drive
15. „OK“
16. Data are saved to USB „OK“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

17. For using the recorded USB-flash drive, the ECU has to be turned off
(Smart Connect stay powered on).
18. Plug in USB-flash drive into the Smart Connect and switch on the ECU.
Smart Connect starts with creating a backup or updating the ECU.
19. Status of process is shown on the failure code display

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Smart Connect „USB-Tool“

20. Insert USB flash drive in PC slot

21. „Read data from USB stick“
22. Mark data which needs to be saved.
23. Save ZIP-file on desktop „Save as“
24. „OK“
25. „OK“
26. Send Zip-file to MTU via email.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Once the email is received save the file on

the desktop

Smart Connect Provider

Save the returned file on Central Database.

27. „Import ZIP-File“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Smart Connect Provider

28. Marking of returned file to CDB

29. „Backfile to CDB“
30. Backup will be stored as nominal-file
on Central Database.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP

Back to handling overview

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING – UPDATE

Smart Connect Provider

Creating an Update-File:
1. „Overview“
2. „New Entry“
3. Enter engine serial number
4. „Check“
5. Select Filetype ( Update)
6. Select Calibration file
7. „Assume“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Smart Connect Provider

8. If necessary create an additional Up-

File with „new Entry“
9. „Finish“
10. Enter storage location for Zip-File
11. Send Zip-File via email to customer

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE
Once the email is received save
the file on the desktop

Smart Connect „USB-Tool“

12. Enter the „USB-Tool“

13. Insert USB flash drive in PC slot
14. If the USB flash drive has false format,
the tool will formating the stick with
FAT32 (Administration rights are
necessary)
15. „Save data to USB flash drive“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Smart Connect „USB-Tool“

16. „Select ZIP file“ which needs to be

stored on the USB flash drive
17. „OK“
18. Data are saved to USB „OK“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

19. For using the recorded USB-flash drive, the ECU has to be turned off
(Smart Connect stay powered on).
20. Plug in USB-flash drive into the Smart Connect and switch on the ECU.
Smart Connect starts with updating the ECU.
21. After ECU is updated, a Backup-file will be also created.
22. Status of process is shown on the failure code display

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Smart Connect „USB-Tool“

23. Insert USB flash drive in PC slot

24. „Read data from USB stick“
25. Mark data which needs to be saved.
26. Save ZIP-file on desktop „Save as“
27. „OK“
28. „OK“
29. Send Zip-file to MTU via email.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Once the email is received save the file on

the desktop

Smart Connect Provider

Save the returned file on Central Database.

30. „Import ZIP-File“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Smart Connect Provider

31. Marking of returned file to CDB

32. „Backfile to CDB“
33. Backup will be stored as nominal-file
on Central Database.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Back to handling overview

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 SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING – BACKUP WITH LIFE DATA
Smart Connect Provider

Creating an Backup-File with Life data:

1. „Overview“
2. „New Entry“
3. Enter engine serial number
4. „Check“
5. Select Filetype ( Backup-File for
Life data)
6. „Assume“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

Smart Connect Provider

7. If necessary create an additional

Backup-File with „new Entry“
8. „Finish“
9. Enter storage location for Zip-File
10. Send Zip-File via email to customer

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA
Once the email is received save
the file on the desktop

Smart Connect „USB-Tool“

11. Enter the „USB-Tool“

12. Insert USB flash drive in PC slot
13. If the USB flash drive has false format,
the tool will formating the stick with
FAT32 (Administration rights are
necessary)
14. „Save data to USB flash drive“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - UPDATE

Smart Connect „USB-Tool“

15. „Select ZIP file“ which needs to be

stored on the USB flash drive
16. „OK“
17. Data are saved to USB „OK“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

18. For using the recorded USB-flash drive, the ECU has to be turned off
(Smart Connect stay powered on).
19. Plug in USB-flash drive into the Smart Connect and switch on the ECU.
Smart Connect starts with creating Backup-File from ECU.
20. Status of process is shown on the failure code display

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

Smart Connect „USB-Tool“

21. Insert USB flash drive in PC slot

22. „Read data from USB stick“
23. Mark data which needs to be saved.
24. Save ZIP-file on desktop „Save as“
25. „OK“
26. „OK“
27. Send Zip-file to MTU via email.

Smart Connect
MTU Customer
ECU8

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 SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

Once the email is received save the file on the

desktop

Smart Connect Provider

Create Update-File with Life Data for new ECU

28. „Import ZIP-File“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

Smart Connect Provider

29. Marking of „Backup-File for Life Data“

30. „Create new Update-File of Life Data“
31. Enter storage location for Zip-File
32. Send Zip-File via email to customer

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - BACKUP WITH LIFE DATA

Once the email is received save

the file on the desktop

Please follow up procedure for updating ECU8 with Update-File

Smart Connect
MTU Customer
ECU8
Back to handling overview

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING – CREATING RECORD FILE

Smart Connect Provider

Creating a Record File:

1. „Overview“
2. „New Entry“
3. Enter engine serial number
4. „Check“
5. Select Filetype ( Data Record File)
6. „Assume“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect Provider

7. Select Engine Controller

8. Select Functional Software (for having correct recording parameter)
9. „Import“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect Provider

10. Select recording parameters

11. Adjust if desired:
„Number of PV`s per 5ms“
„Min cycle time“
„File size in MB“
12. Take a look to
„max. Recording time“
13. „Complete“

Max. 99 PV‘s selectable

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect Provider

14. If necessary create an additional File

15. „Finish“
16. Enter storage location for Zip-File
17. Send Zip-File via email to customer

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE
Once the email is received save
the file on the desktop

Smart Connect „USB-Tool“

18. Enter the „USB-Tool“

19. Insert USB flash drive in PC slot
20. If the USB flash drive has false format,
the tool will formating the stick with
FAT32 (Administration rights are
necessary)
21. „Save data to USB flash drive“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect „USB-Tool“

22. „Select ZIP file“ which needs to be

stored on the USB flash drive
23. „OK“
24. Data are saved to USB „OK“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

25. For using USB-flash drive for recording parameters on Smart Connect no
power reset is necessary.
26. Plug in USB-flash drive into the Smart Connect. Smart Connect starts
immediately with creating a Record-File till USB-Flash drive is disconnected.
If the maximum file size is reached, the recording starts from begin (circular
buffer).
27. Status of process is shown on the failure code display “rec…”

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect „USB-Tool“

28. Insert USB flash drive in PC slot

29. „Read data from USB stick“
30. Mark data which needs to be saved.
31. Save ZIP-file on desktop „Save as“
32. „OK“
33. „OK“
34. Send Zip-file to MTU via email.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Once the email is received, save the file on

the desktop

Smart Connect Provider

Import Record File for analyzing data.

35. „Import ZIP-File“

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

Smart Connect Provider

36. Marking Data Record File

37. „Evaluation of Data Record File“
38. MS-Excel will be open and the
recorded data can be analyzed.

Smart Connect
MTU Customer
ECU8

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING - CREATING RECORD FILE

MS-Excel

36. For better overview please cancel

column „Status“ and
„Motorbetriebsstunden[s]“
37. Mark all relevant data and create a
new „PivotTable“
38. MS-Excel will open and recorded data
can be analyzed.

Smart Connect
MTU Customer
ECU8
Back to handling overview

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SMART CONNECT - USB-MAINTENANCE CONCEPT
4. HANDLING – FIRMWARE UPDATE

1. Save Firmware file on USB-flash drive

2. For using the recorded USB-flash drive, the ECU has to be turned off
(Smart Connect stay powered on).
3. Plug in USB-flash drive into the Smart Connect and switch on the ECU.
Smart Connect starts with updating its Firmware
4. Status of process is shown on the failure code display

Smart Connect
MTU Customer
ECU8

Back to handling overview

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SMART CONNECT - USB-MAINTENANCE CONCEPT
5. GENERAL DETAILS

1. Installation of MTU-Software (Smart Connect Provider and USB-Tool) via Netinstaller

2. The USB-flash drive must not have other Data.
3. To format the USB-flash drive, admin rights are necessary
4. Engine number on engine controller needs to be the same as engine number on the
memory stick.
5. It is possible to store more than one Backup-/Update file (different engine serial
numbers) on one USB-flash drive.
6. Status of files in Central Database does not change automatically from „modernized„ to
„nominal“

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