DG 94 111-E 04-06 PRIAMOS II
DG 94 111-E 04-06 PRIAMOS II
KG
                                                                                         Engine & Turbine Controls
                                                                                         Am Haselbach 1
                                                                                         D-79677 Schönau (Schwarzwald)
                                                                                         Germany
                                                                                         Phone      +49 7673 8208-0
                                                                                         Fax        +49 7673 8208-188
                                                                                         E-mail     info@heinzmann.com
                                                                                         www.heinzmann.com
                                                                                         V.A.T. No.:   DE145551926
                                        HEINZMANN®
                                 Digital Electronic Speed Governors
Basic Systems
PRIAMOS II
DC 64.1-03 / DC 90.1-03
Copyright 2006 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties.
          The examples, data and any other information in this manual are
          intended exclusively as instruction aids and should not be used in any
          particular application without independent testing and verification by
Warning   the person making the application.
                                                              Contents
                                                                                                                                       Page
2 General Remarks................................................................................................................... 4
5 Sensors.................................................................................................................................... 9
   5.1 Overview ......................................................................................................................... 9
   5.2 Magnetic Pickup IA ...................................................................................................... 10
      5.2.1 Technical Datas...................................................................................................... 10
      5.2.2 Installation ............................................................................................................. 10
      5.2.3 Tooth Profile .......................................................................................................... 11
      5.2.4 Clearance for IA 02 - 76 up to IA 13 - 102............................................................ 11
      5.2.5 Clearance for IA 22 - 76 and IA 23 - 102.............................................................. 11
      5.2.6 Mounting Measurements ....................................................................................... 12
      5.2.7 Redundant Speed Signal ........................................................................................ 12
   5.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000 ....................................... 13
   5.4 Pressure Sensors ............................................................................................................ 14
      5.4.1 Oil Pressure Sensor................................................................................................ 14
      5.4.2 Boost Pressure Sensors .......................................................................................... 15
         5.4.2.1 Boost Pressure Sensor with Plug ................................................................... 15
         5.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip .............................. 16
PRIAMOS II
Contents
8 Actuators .............................................................................................................................. 21
   8.1 Design and Mode of Operation ..................................................................................... 21
   8.2 Installation ..................................................................................................................... 22
   8.3 Specification .................................................................................................................. 23
   8.4 Measurements................................................................................................................ 24
11 Harness............................................................................................................................... 32
   11.1 Cable Lenghts .............................................................................................................. 32
   11.2 Plug Connections......................................................................................................... 33
12 Programming Possibilities................................................................................................ 34
   12.1 Programming by the Manufacturer ............................................................................. 34
   12.2 Programming with the Hand- Held Programmer 2 ..................................................... 34
   12.3 Programming by PC .................................................................................................... 34
   12.4 Programming with User Masks ................................................................................... 34
   12.5 Transferring Data Sets................................................................................................. 34
   12.6 Assembly Line End Programming .............................................................................. 35
15 Figure List.......................................................................................................................... 39
                                                                                                                            PRIAMOS II
                                                            1 Safety Instructions and Related Symbols
                   This symbol is to indicate that there may exist dangers to the engine, to the
                   material and to the environment.
Warning
                   This symbol is to indicate that there may exist dangers to persons. (Danger
                   to life, personal injury))
Danger
             This symbol does not refer to any safety instructions but offers important notes for
             better understanding the functions that are being discussed. They should by all
 Note        means be observed and practiced. The respective text is printed in italics.
Whenever some safety instruction is preceded by a warning triangle labelled “Danger” this is
to indicate that it is not possible to definitely exclude the presence of danger to persons,
engine, material and/or environment.
If, however, some safety instruction is preceded by the warning triangle labelled “Caution”
this will indicate that danger of life or personal injury is not involved.
The symbols used in the text do not supersede the safety instructions. So please do not
skip the respective texts but read them thoroughly!
PRIAMOS II                                                                                         1
1 Safety Instructions and Related Symbols
2                                                                                       PRIAMOS II
                                                         1 Safety Instructions and Related Symbols
• Never use a water hose to clean cabinets or other casings of electric equipment!
  1.3 Before Putting an Installation into Service after Maintenance and Repair
      Works
  •   Check on all slackened screw connections to have been tightened again!
  •   Make sure the control linkage has been reattached and all cables have been
      reconnected.
  •   Make sure all safety devices of the installation are in perfect order and are working
      properly!
PRIAMOS II                                                                                      3
2 General Remarks
2 General Remarks
HEINZMANN digital governors with control units DC 64.1 - 03 or DC 90.1 - 03 constitute
speed governors offering a wide range of functions.
In addition to speed regulation, the following functions are available:
b) Speed Ramp
For applications in which speed is not supposed to respond as fast as possible to changes of
setpoint values (e.g., locomotive operation), a speed ramp is available which according to
requirements may be programmed separately for increasing or decreasing speed.
change-over switching of the droop can be provided, i.e., during stationary operation also
droop zero is possible
k) Accessories
Accessories such as synchronizing units, load measuring units, disturbance variable
compensation units can be connected via a CAN-Bus within the control unit. The CAN-Bus
may also be used to implement load distribution by equal fuelling (e.g., two engines on one
gear).
l) Output Signals
For speed and actuator travel, proportional signals are available in the range of
4–20 mA. They can be used for purposes of display or for further processing (e.g., switches).
Furthermore, if errors occur at the sensors or within the control system, an alarm is given.
PRIAMOS II                                                                                     5
2 General Remarks
6                                                                              PRIAMOS II
                                                                              3 Mode of Operation
3 Mode of Operation
The actual speed of the engine is read by a pulse pickup from a cog wheel, preferably from
the starter gear. The microprocessor (CPU) of the control unit compares the actual speed with
the preset value. If differences are stated, the new actuator signal is calculated by the CPU and
transmitted to the actuator via the output stage. Feedback from the actuator indicates the
current position of the output shaft thus allowing optimum signal adjustment by the CPU.
As the governor comprises an I-fraction and as for any load level the speed is permanently
compared with a fixed preset value, speed can be kept constant also in steady state, i.e., droop
is zero.
For applications requiring droop, the speed related to the respective fuelling is calculated by
the CPU and entered as correction of the setpoint value.
During standstill, a particular circuit ensures that only the current of the control unit is
received by the governor, but no current flows to the actuator motor.
PRIAMOS II                                                                                     7
8
                                                                                                                       Control Unit
                                                                                                                       DC 641 03 /
                                                                                                                       DC 901 - 03
                                                                  Magnetic pickup
                                                                  Redundant Engine Speed Signal                                                          Engine Speed
                                                                                                              Additional                                 Actuator Travel
                                                                                                              Processor      Memory
                                                                  Setpoint Values                                                            Converter
                                                                  Boost Pressure                                                                         Alarm
                                                                  Sensor
                                                                                                  Converter
                                                                  Temperature Sensor                              Mikroprocessor                         Programming Attachment
                                                                                                                                             Interface
                                                                  Engine Stop                                                                            Diagnostics
                                                                                                                   Drive
                                                                                                                                                         Measuring Unit
                                                                                                                    Actuator      Feedback
                                                                                                                  StG 64 - 03 /
                                                                                                                  StG 90 - 03
                                                                                                                                                                                     4 Block Diagram of the Digital Governor DG 64.1 - 03 and DG 90.1 - 03
PRIAMOS II
                                                                                                     5 Sensors
5 Sensors
  5.1 Overview
                                                  Coolant
          Sensor                     Speed                          Oil Pressure    Boost Pressure
                                              Temperature
     HZM Designation        IA ..            TS 01-28-PT1000      DSO 01-6         DSL/G 0..-2
                                                                  DSO 01-10        DSL/G 0..-5
                                                                  DSO 01-16        DSL/G 0..-10
     Connection             SV 6-IA-2K       SV 6-IA-2K           DIN 43650 A      DIN 43650 A
                            2 pole           2 pole               2 Line System    2 Line System
     Measuring Procedure inductive, active   PT1000, passive      active           active
     Measuring Range        50...6.000 Hz    -50...+150°C         0...6 bar        0...2 bar
                                                                  0...10 bar       0...5 bar
                                                                                   0...10 bar
     Supply       Voltage                    passive              10...34 V DC     12...36 V DC
     Range
     Output Signal Range    0...10 V AC      ca. 700...1500 Ohm   4...20 mA        4...20 mA
     Operating              -55...+120°C     -50...+150°C         -25...+125°C     -40...+100°C
     Temperature Range
  In order to ensure maximum flexibility with regard to the sensors, the minimum/ maximum
  current values and the measuring ranges of the pressure and temperature sensors have been
  provided programmable.
PRIAMOS II                                                                                                  9
5 Sensors
       5.2.2 Installation
       The installation of the pickup has to be arranged in such a way as to obtain a frequency
       as high as possible. Normally, the HEINZMANN digital governors DG 64.1 - 03 and
       DG 90.1 - 03 are designed for a maximum frequency of 6.000 Hz. The frequency (by
       Hz) is calculated according to the formula:
f (Hz) =
f = = 666.67 Hz
       It should be taken care that the speed can be measured by the pulse pickup without any
       bias. For best results therefore, the speed pickup should take the engine speed from the
       crankshaft. A suitable position for this is, e.g., the starter gear (but not the injection
       pump wheel).
       The pickup gear must consist of magnetic material (e.g., steel, cast iron).
10                                                                                    PRIAMOS II
                                                                                         5 Sensors
PRIAMOS II                                                                                     11
5 Sensors
19
L 35
               01 - 38            38                 M 16 x 1,5
               02 - 76            76                 M 16 x 1,5
              03 - 102           102                 M 16 x 1,5
               11 - 38            38               5/8"-18UNF-2A       appropriate
               12 - 76            76               5/8"-18UNF-2A          plug
              13 - 102           102               5/8"-18UNF-2A       SV6-IA-2K
               22 - 76            76                 M 24 x 1,5
              23 - 102           102                 M 24 x 1,5
12                                                                                   PRIAMOS II
                                                                                        5 Sensors
8 h7
17,5 16
28 SW 19
PRIAMOS II                                                                                    13
5 Sensors
Ø 19
M5
                  12
                                                                                               SW 19
22 48,8 26
                                                                Max. Operating
                     Pressure Sensor       EDV- No.
                                                                Pressure (bar)
                            DSO 01 - 6   600-00-058-00                   6
                         DSO 01 - 10     600-00-058-01                  10
14                                                                                                PRIAMOS II
                                                                                             5 Sensors
                          89                                                  SW 24
        12
         2
G3/8"
Ø 30
                                                                                             33,5
                                                          30,5
53
                               124,7
                                                                               PG9
Ø 19
                                                           Max. Operating
                 Boost Pressure         EDV- No.
                                                          Pressure (bar rel.)
                    DSL 01 - 2         600-00-057-00                 2
                    DSL 01 - 5         600-00-057-01                 5
                    DSL 01 - 10        600-00-057-02                 10
PRIAMOS II                                                                                          15
5 Sensors
                   57
                                                                                           125
           29,5
                                                                                     113                      6
      10
4,5
SW 24
                                            14
                                                                        R
                                                     HEINZMANN
                                                     GmbH + Co.
                                                                                                      G3/8"
                                            52
                                                                                                                                G1/4"
                                       80
                                                     Am Haselbach 1
                                                                                                                                        30
                                                     D-79677 SchÎnau/Schw.
                                                     Germany
                                                     Phone: (07673) 8208-0
                                                     Telefax: (07673) 8208-88
                                                                                                                  15
                                                                                                                       30
27,5 91
                                                                                       Max. Operating
                    Pressure Sensor               EDV- No.
                                                                                      Pressure (bar rel.)
                          DSG 04 - 2             600-00-056-00                                   2
                          DSG 04 - 5             600-00-056-01                                   5
                        DSG 04 - 10              600-00-056-02                                   10
16                                                                                                                          PRIAMOS II
                                                                              6 Speed Setpoint Adjusters
                                                                 3/8" - 32 NEF - 2A
                                                      26
                                          Ø 27
                                   23
9,5
Figure 8: Potentiometer SW 01 - 1 - b
                                                             3/8" - 32 NEF - 2A
                                                 32
                                   Ø 23
                              17
8,8
Figure 9: Potentiometer SW 02 - 10 - b
PRIAMOS II                                                                                           17
6 Speed Setpoint Adjusters
     On request, the potentiometers, as specified under 6.1 and 6.2, can be supplied with
     analogue adjustment knob with lock in place of the standard rotating knob. In this case,
     ordering specification is SW..-..-m.
     Equally, instead of the knob a clamping fixture can be installed. Ordering specification is
     to changed to SW ..-..-k.
18                                                                                   PRIAMOS II
                                                        7 Control Unit DC 64.1 - 03 and DC 90.1 - 03
  7.1 Specification
  This control unit requires two operating voltages. The output stage of the device needs
  higher voltage to attain the necessary adjustment speed of the actuator.
  For the high voltage (operating voltage II) a 40V- voltage limiter SBG 01 is necessary.
  For this purpose, HEINZMANN offers:
     Power unit NG 09 respectively
     Power unit with emergency power supply NG 08 + NSV 05
  In these units are the voltage limter, needed fuses and so on be included.
  Operating voltage I                                24 V DC
       max. voltage                                  35 V DC
       min. voltage                                  18 V DC
  Operating voltage II                               36 V DC
       max. voltage                                  40 V DC
       min. voltage                                  36 V DC
  Maximum ripple voltage                             maximum 10 % with 100 Hz
  Permissible voltage dip at
  Maximum voltage of actuator                        maximum 10 % in control device
  Fuse protection of governor
       electronic                                    3A
       power stage                                   16 A
  Current consumption                                approx. 200 mA + current of actuator
  Storing temperature                                - 55 °C to+ 85 °C
  Operating ambient temperature                      - 40 °C to + 70 °C
  Humidity                                           up to 98 %
  Control frequency                                  200 to 6.000 Hz
  Steady state variation                             ± 0.25 %
  Speed variation due to temperature for
  Frequency greater than 500 Hz
  between -40 °C and + 70°C                          ±1%
  Protection grade                                   IP 55
  Weight                                             approx. 3 kg
PRIAMOS II                                                                                       19
7 Control Unit DC 64.1 - 03 and DC 90.1 - 03
7.2 Measurements
                                                                                          99
            93
                                                                                  34,5
                  20
6,5
200,5
184
26 110
                                                                                         46,7
                                                                                         48,5
            260
240
                                                                                         51,5
                                                                                         59
                  10
20                                                                                              PRIAMOS II
                                                                                     8 Actuators
8 Actuators
feedback cam
gearbox
                                                                        dc disk armature
                                                                        motor
  The actuator torque is generated by a DC disk armature motor and transmitted to the
  governor output shaft by way of a gearbox.
  The use of special materials and long-time lubricants assures maintenance-free operation
  and long working life of the actuators.
  A feedback cam is mounted on the governor output shaft which is scanned contactlessly by
  a probe, thus transmitting the precise position of the output shaft to the control unit.
  If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or
  may be caused by engine overload or cylinder failure, the current limitation will take effect
  after approx. 20 seconds; by this the current to the actuator is reduced to a value that
  cannot harm the motor.
PRIAMOS II                                                                                    21
8 Actuators
     The actuators StG 64 - 01 and StG 90 - 01 are identical in their design. The higher torque
     of the actuator StG 90 - 01 is produced by a different solenoid system.
     Altogether, this type of actuator provides the following advantages:
     - High regulation power working in both directions.
     - Extremely low current consumption during steady state and relatively low current
       consumption on change of load.
     - Indifference to slow voltage changes of the supply; abrupt voltage changes cause
       governor disturbances.
     8.2 Installation
     The actuator must be mounted firmly on the engine by means of reinforced brackets.
     Unstable arrangements, as caused by weak bracket material or missing stiffenings, have to
     be avoided by all means; they are bound to intensify vibrations, which will lead to
     premature wear of the actuator and the connecting linkage!
22                                                                                 PRIAMOS II
                                                                                  8 Actuators
8.3 Specification
StG 64 - 01 StG 90 - 01
Humidity up to 98 % up to 98 %
Protection grade IP 55 IP 55
PRIAMOS II                                                                                 23
8 Actuators
8.4 Measurements
259 258
25 121
45
                                                                                                                                                                          50
                                                                                                                                                                                  0
                                               SAE Serration 3/4" - 48
                                                                                                                                                                    Diese Schraube darf nicht verstellt werden!
                                                                                                                                                                    Never turn this screw!
                                                                                                                                                                    Ne pas toucher a cette vis!
100
                                                                               393
                             M12
                                                                                                                                 R
                                                                                                           HEINZMANN
                                                                                                           GmbH + Co .                            Serial No.
                                                                                                           Am Ha sel ba ch 1
                                                                         321
                                                                                                           D-7967 7 S chÎn au
                                                                                                           Ge rma ny
                                                                                                                                                  for Bas icSystem E
                                                                                                           Tel efo n: (0 76 73 ) 82 08 -0
                                                                                                           Tel efa x: (07 67 3) 8 20 8 -88
                                                                                                                                                  Range           Voltage
                                                                                                                                                                Patents pending
        2
90
88
20
A B
14 77,5 100
109,5
208
258
121
                     section A-B
                                                                                                                                             45
                                                                                                                                                               Füllung Fuel Combustible
                                                                                                                                                                 100
                                                                                             42°
                                                                                                                                                                          50
                                                                                                                                                                                  0
        171,5
  195
305
                                                                                                           HEINZMANN
                                                                                                           GmbH + Co .                            Serial No.
                                                                                                           Am Ha sel ba ch 1
                                                                                                           D-7967 7 S chÎn au
                                                                                                           Ge rma ny
                                                                                                                                                  for Bas icSystem E
                                                                                                           Tel efo n: (0 76 73 ) 82 08 -0
                                                                                                                                                  Range           Voltage
                        171,5                                                                              Tel efa x: (07 67 3) 8 20 8 -88
                                                                                                                                                                Patents pending
195
24                                                                                                                                                                                           PRIAMOS II
                                                                           9 Regulating Linkage
9 Regulating Linkage
PRIAMOS II                                                                                  25
9 Regulating Linkage
                                 displacement
                                     angle      full load position                  0 - 2 fuel mark
      stop
stop
                                                                                     injection pump
                 Combustible
                                 100
                                50
                 Füllung Fuel
actuator
     The resistance of the pressure elastic link is overcome when the control rack has reached
     the full load stop and the speed continues to decrease (overload). Furthermore, the elastic
     link is overcome when stopping via the emergency switch.
26                                                                                            PRIAMOS II
                                                                                    9 Regulating Linkage
                                                                   throttle valve
                                 displacement                 opened completely
                                     angle
  no load position                               full load position
                      Füllung Fuel Combustible
                                       100
                                 50
actuator
  If carburettor or injektion pump are to the right of the governor as opposed to their position
  on the drawings, then the direction of motion of the elastic link must also be reversed.
PRIAMOS II                                                                                           27
10 Electric Connection
10 Electric Connection
                                                                           control unit
          sensor
                                                                                                      Telefax: (0 76 73) 82 08 - 88
                                                                          Range            Voltage    Phone:    (0 76 73) 82 08 - 0
                                                                                                      Germany
                                                                          for Basic System E          D - 79677 Schönau (Schwarzwald)
                                                                                                      Am Haselbach 1
                                                                                                                         GmbH + Co.
                                                                                        Serial No.:              HEINZMANN
seperate wire
     At cable ends without plugs (e.g. terminal strip or pins) the shielding must be connected at
     the housing near the contacts.
28                                                                                                              PRIAMOS II
                                                                              10 Electric Connection
In case of a plug connection the shielding is jamed in the strain relief of the plug.
                  sensor plug
                                                            shielding
                                                          shrink sleeve
                                                    strain relief
PRIAMOS II                                                                                       29
10 Electric Connection
                                                      HEINZMANN                                                  HEINZMANN
                      Engine                          Actuator                      Engine                       Actuator
                                                      StG ...                                                    StG ...
                                                                                                            Actuator Cable L2
                          (+)                                                              (-)
HEINZMANN             E                    Actuator Cable L2      HEINZMANN
                                                                    ...                F
Control Unit          F
                          (-)                                     Control Unit         E
                                                                                           (+)
                                                                                                  The control unit has to
KG/DC ...                                                         KG/DC ...
                                                                                                  be connected via a fuse
       Cable to Power                            -                                                and a switch directly to
            Supply L1                                Battery                      Fuse            the battery!
                                                 +
                                                                      Cable to Power                        -
                                                                           Supply L1                            Battery
     Switch Board                                                                                           +
                                Governor
                                             +                     Freewheeling
                                 on/off      Charger                   Diode 1)
                                             -
                                                                  Switch Board
                                                                                                        +
        The ripple voltage of the charger is fed                                                        Charger
         directly into the electronic governor!                                     Governor
                                                                                                        -
             This will demage the actuator!                                          on/off
                          wrong                                                                  correct
     1) Coils (e.g. stopping solenoid, gas valve) have to be equipped with a protective circuit to eliminate high
     indunctance votages. Diode type e.g. 1N4002
                                If there are battery chargers with rapid charge mode installed in the
                                plant, the rapid charge mode should no be used during operation.
     Warning
     HEINZMANN offers for the control system PRIAMOS II the power supply NG 09 and if
     an additional backup system is required, the power supply NG 08 + NSV 05. For more
     informations, refer to the separate manual E 96 001-e.
                                The cable sizes and cable lengths described in the wiring diagrams
                                must not be exceeded!
     Warning
     When power supply, battery and cabling have been correctly dimensioned, then on starting
     the engine or with the actuator operating at maximum current consumption (approx. 6.4
     Amps), a drop of the supply voltage directly at the control unit of approx. 2 Volts
     maximum only will be admissible.
30                                                                                                                   PRIAMOS II
PRIAMOS II
                                                                                                                                                                                                                                                                                                                                                                                                       Control Unit
                                                                                                                                                                                                                                                                         DC 641 - 03 or
                                                                                                                                                                                                                                                                         DC 901 - 03
G1 H1 N1 F 1 A 1 B1 C1 D1 E1 K1 Q 1 P1 V1 Z1 L1 U1 J1 M1 T1 Y1 W1 R1 N2 U2 A 2 M 2 L2 J2 C2 B2 E 2 F 2 G2 D2 R2 S2 H2 P2 V2 T2 K3 J3 S3 G 3 H 3 M3 A3 N3 B3 P3 C3 D3 R 3 I4 B4 C4 J4 F4
Actuator
                                                                                                                                                                                                                                 15V Zener
                                                                                                                                                                                                                                                                                                                   Motor Stop
                                                                                                              A1
                                                                                                              D1
                                                                                                                                                                                                                                                                                                                                                                                                                              TxD
                                                                                                                                                                                                                                                                                                                                                                                                                                         Connection
                                                                                                                                                                                                                                                                                                                                                                                                                              RxD
                                                                                                              E1                                                                                                                                                                                                   Switch 2                                                                                                                  PC
                                                                                                                                                                                                                                                                                                                                                                                                                               12V
                                                                                                                                                                                                                                                                                                                                                                                                                                        Programmer 2
                                                                                                                                                                                                                                                                                                                                                                                                                                0V
                                                                                                                                                                                                                                                                                                                                                                                                                                         Diagnostics
                                                                                                              A2                                                                                                                                                                                                                                      0 - 5V
                                                                                                                                                                                                                                                                                                                   Switch 3             Display
                                                                                                                                                                                                                                                                                                                                           Fuel
                                                                                                                                                                                                                              Display
                                                                                                                                                                                                                                                    Display
                                                                                                              G2
                                                                                                              B2
Overall Alarm
                                                                                                                                                                                                                           no Overspeed
                                                                                                              H2                                                                                                                                                                                                   Switch 4                           4 - 20mA
                                                                                                                                                                                                                                                                                                                                        Display
                                                                                                                                                                                                                                                                                                                                           Fuel
                                                                                               StG 64 - 01 or                    I
                                                                                                                                                                                                                                                                                                                   Switch 5
                                                                                               StG 90 - 01
                                                                                                                                                                                                                                                                                                                                                      0 - 5V
                                                                                                                                                                                                                                                                                                                                        Display
                                                                                                                                                                                                                                                                                                                   Switch 6              Speed
                                                                                                                                                                                                                                                                                                                                                      4 - 20mA
                                                                                                                                                                                                                                                                                                                                        Display
                                                                                                                                                                                                                                                                                                                   Switch 7                                                                                  Cable Size
                                                                                                              A                                                                                                                                                                                                                          Speed
                                                                            Overspeed Protection              B
                                                                                                              A
                                                                            Cooling Water Sensor
                                                                                                              B                                                                                                                                                                                                                                             4 - 20mA
                                                                                                                                                                                                                                                                                                                                    Remote Setpoint
                                                                                                              A                                                                                                      III
                                                                            Boost Pressure Sensor             B
                                                                                                              C
                                                                                                                                15V Zener
                                                                                                              A                                                                                                                                                                                           Governor on        3 A slow
                                                                            Oil Pressure Sensor               B                                                                                                     II
                                                                                                                                                                                                                                                                                                                                                     +24V
                                                                                                              C                                                                                                                                                                                                                                                                               Refer to power unit NG 09
                                                                                                                                                                                                                                                                                                                                                     +43V
                                                                                                                                                                                                                                                                                                                                                                                                                                                       10.3 Standard of Connection of DG 64.1 - 03 and DG 90.1 – 03
31
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      10 Electric Connection
11 Harness
11 Harness
I II III VI
L2.1
            Actuator
          StG 64 - 03/                                                L13
          StG 90 - 03                                                              Communication
                               L2.2
                         L4                                            L3          Setpoint
                                                                                   Adjuster
             Magnetic Pickup
                          L5                                          L10          Analogue
       Sensors
                                                                                   Outputs
     Overspeed            L7                                           L1
                                                                                   Power Supply
     Protection
32                                                                                        PRIAMOS II
                                                                                  11 Harness
I II III VI
     SV 103-DC-24 PK (010-02-177-00)
     SV 103-DC-19 SK (010-02-165-00)
     SV 103-DC-19 PK (010-02-175-00)
     SV 6-KG-10 K (010-02-044-00)
SV 6-IA-2 K (010-02-170-00)
             SV 16-StG-5 G (010-02-039-00)
             SV 16-StG-5 KW (010-02-179-00)
                                                                   Actuator
                                                                 StG 64 - 03 /
                                                                 StG 90 - 03
             SV 90-StG-8 KW (010-02-313-00)
             SV 90-StG-8 G (010-02-302-00)
PRIAMOS II                                                                                33
12 Programming Possibilities
12 Programming Possibilities
Programming the HEINZMANN Digital Governor can be performed according to the
possibilities described below:
     12.3 Programming by PC
     Programming can also be performed using the PC. In comparison with the hand-held
     programmer, this method offers advantages with respect to the possibilities of having
     characteristic curves readily displayed on the screen and easily varied; the same holds for
     the time diagrams when putting the governor into operation on the engine. Furthermore,
     the PC offers a better overview, as the PC program presents a menu structure and is able to
     continuously display several parameters at a time.
     The PC program also permits to save and load governor data to and from diskettes.
34                                                                                   PRIAMOS II
                                                                   12 Programming Possibilities
PRIAMOS II                                                                                  35
13 Starting the Engine - Brief Instructions
Warning
13.4 Start engine and run it up to nominal speed using the set point potentiometer.
13.5 Increase gain (P-fraction) up to instability and reduce until stability is attained.
        Increase stability (I-fraction) up to instability and reduce until stability is attained.
        Increse derivative (D-fraction) up to instability and reduce until stability is attained.
        With these values set, engine speed is to be disturbed briefly (e.g., by shortly pressing
        the stop switch), and the transient oscillations are to be observed.
13.6 Check over the entire speed range.
        If for maximum and minimum speed other values than the programmed ones should
        result, this will be due to tolerances of the set point potentiometer. If the speed
        derivation is not acceptable, it will be necessary to measure the setpoint source.
13.7 Gain-correction (P-correction) for gas engines resp. for variable speed governors with
     larger speed ranges; adjust map if necessary.
13.8 Checking the remaining program items, e.g., starting fuel injection, ramp time, etc.
              The adjustment procedures as required for items 13.2 bis 13.8 and any further
              options of adjustemnt are in detail described in brochure DG 95110 - e.
 Note
36                                                                                          PRIAMOS II
                                                                           14 Ordering Specifications
14 Ordering Specifications
  14.1 General
  To know which informations we need, we have made a special order information for
  digital governors. It has the No. DG 96 012-d. This form has to be filled in and send to
  HEINZMANN together with the order.
              It is not possible to use all signals simultaneous because some inputs and
              outputs of the governor have various options depending on the application.
    Note
PRIAMOS II                                                                                        37
14 Ordering Specifications
     j) L13 = Communication
     L 13        Control unit - PC                     .............cm   4 x 0,75 mm² shielded
38                                                                                    PRIAMOS II
                                                                                                                   15 Figure List
15 Figure List
Figure 1: Blockdiagram DG 64.1 - 03 / DG 90.1 - 03 ............................................................... 8
Figure 2: Clerance of Pickup.................................................................................................... 11
Figure 3: Magnetic Pickup ....................................................................................................... 12
Figure 4: Temperature Sensor TS 01 - 28 - PT 1000 ............................................................... 13
Figure 5: Oil Pressure Sensor................................................................................................... 14
Figure 6: Boost Pressure Sensor with Plug .............................................................................. 15
Figure 7: Boost Pressure Sensor with Housing........................................................................ 16
Figure 8: Potentiometer SW 01 - 1 - b ..................................................................................... 17
Figure 9: Potentiometer SW 02 - 10 - b ................................................................................... 17
Figure 10: Control Unit DC 641 - 03 / DC 901 – 03 ............................................................... 20
Figure 11: Sectional Drawing of Actuator ............................................................................... 21
Figure 12: Actuators StG 64 - 01 / StG 90 - 01........................................................................ 24
Figure 13: Linkage for Diesel Engines .................................................................................... 26
Figure 14: Linkage for Gas Engines ........................................................................................ 27
Figure 15: Connection of seperat Wire .................................................................................... 28
Figure 16: Shield Connection without Plug ............................................................................. 28
Figure 17: Shield Connection in the Plug ................................................................................ 29
Figure 18: Correct Connection of Power Supply ..................................................................... 30
Figure 19: Standard Connection DG 64.1 - 03 and DG 90.1 - 03............................................ 31
Figure 20: Harness with Cable Numbers ................................................................................. 32
Figure 21: Plugs with Designation ........................................................................................... 33
PRIAMOS II                                                                                                                      39
16 Order Specifications for Manuals
• your name,
• the name and address of your company (you can simply include your business card),
• the address where you want the manuals sent (if different from above),
• the number(s) (as on front page bottom right) and title(s) of the desired manual(s),
• or the technical data of your HEINZMANN equipment,
• the quantity you want.
You can directly use the following fax-form for ordering one or several manuals.
Most of the manuals are available as Acrobat PDF-files, too. On request they can be send via
e-mail.
We solicit comments about the content and the presentation of our publications. Please, send
your comments to:
40                                                                                  PRIAMOS II
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