Catalog Jacobs Chuck 02 12
Catalog Jacobs Chuck 02 12
CONTENTS
    General Information . . . . . . . . . . . . . . . . . . . . . . . .4-6
    Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
    Chuck Key and Accessory Nomenclature . . . . . . . . . . . . . . . .6
    Industrial Tool Holders . . . . . . . . . . . . . . . . . . . . .7-23
    Industrial Keyed Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
    Industrial Keyless Chucks . . . . . . . . . . . . . . . . . . . . . . . . .11-13
    Tool and Work Holders . . . . . . . . . . . . . . . . . . . . . . . . . . .14-23
    Portable Tool Chucks and Accessories . . . . . . . .25-30
    Keyless Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27
    Keyed Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
    Special Purpose Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
    Chuck Keys and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .30
    Technical Information . . . . . . . . . . . . . . . . . . . . .31-37
    Service and Repair . . . . . . . . . . . . . . . . . . . . . . .38-39
    Model Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
    Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
    Decimal Equivalent Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
    Warranty Information . . . . . . . . . . . . . . . . . . . . . . . .43
2
Its hard to believe that a set of bruised knuckles was the impetus for one of the most
significant industrial advancements in the 20th Century.
Arthur Irving Jacobs was never one for leaving things alone. He was always improving
them - continually coming up with new ways of working and new gadgets to do the work.
Before he was 30, A.I, as he was known, had perfected a new bookbinder, a new
method for making bicycle spokes, and chains, plus many other manufacturing
advancements.
On one particular occasion, he was working with an old style drill press, trying to hold the
belt control with one hand, and applying the spanner wrench to the other. The wrench
slipped and he badly battered his knuckles. A.I. knew there had to be a better way. In a
matter of days, he had developed the first drill chuck with a toothed sleeve and key.
A few months later, he founded what would become The Jacobs Chuck Manufacturing
Company. The rest, as they say, is history.
The keyed chuck helped to transform the production process just at the time when
industrial manufacturing was about to experience its most significant growth in modern
times. Today, the concept of the original keyed chuck is an integral part of all drill chuck
technology.
It has been applied to a wide range of applications, from the most sophisticated
CNC machining to drilling with the smallest cordless portable drill.
Now a part of the Danaher Corporation family of companies, The Jacobs Chuck
Manufacturing Company maintains a global presence as a recognized leader in the
design and manufacture of precision tool and work holding devices for stationary
equipment and portable power tools.
Finding a better way through world-class innovation and world-class partnerships - thats
the driving force behind our business. Its a tradition that began with A.I. Jacobs a century
ago when he set up his first network of distributors for the toothed sleeve and keyed drill
chuck. Its a tradition we will carry forward with you.
                                                                                               3
                    GENERAL INFORMATION
                     product index
                                        Product Description                                                       Catalog Page
                    Arbors
                                                Morse Taper to Jacobs Taper . . . . . . . . . . . . . . . . . . . . . . . .18
                                                Straight Shank to Jacobs Taper . . . . . . . . . . . . . . . . . . . . . .18
                                                Threaded Shank to Morse Taper . . . . . . . . . . . . . . . . . . . . . . .19
                                                Bridgeport Taper to Jacobs Taper . . . . . . . . . . . . . . . . . . . .19
                                                Motor Shaft Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
                    Centers -
                                                Standard Nose - Standard Body . . . . . . . . . . . . . . . . . . . . . . .22
                    Rotating (Live)
                                                Standard Nose - Reduced Body . . . . . . . . . . . . . . . . . . . . . . .22
                                                Extended Nose - Standard Body . . . . . . . . . . . . . . . . . . . . . . .22
                    Centers -
                    Stationary (Dead)           Morse Taper, Tungsten Carbide Tipped Lathe Centers:
product index
                    Chucks - Keyed
                    Portable Tools              Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
                                                Multi-Craft Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
                    Chucks - Keyless
                    Portable Tools              Hand-Tite Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
                                                Hand-Tite Hammer Chuck . . . . . . . . . . . . . . . . . . . . . . . . . .27
                                                Keyless Chuck Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
                4
GENERAL INFORMATION
 product index
 (continued)           Product Description                                                         Catalog Page
Chucks -
                               Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Rubber-Flex  Collet
                               Die Grinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
                               Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Chucks -
                               Adapt-A-Drive Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Special Purpose
                               Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
                               Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Collets -
Rubber-Flex                   Tap Chuck Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
                                                                                                                                 product index
                               Die Grinder Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
                               Lathe Chuck Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Sleeves, Sockets
and Ejecting Drifts            Drill Sleeves - Morse Taper
                               Archer Series 600 & 700 . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Toolholder/
Adapters                       CAT-V Flange to Jacobs Taper . . . . . . . . . . . . . . . . . . . . . . .14
                               BT Flange to Jacobs Taper . . . . . . . . . . . . . . . . . . . . . . . . . .14
                                                                                                                             5
                   GENERAL INFORMATION
NOMENCLATURE
                   Toolholders
NOMENCLATURE
               6
Keyed Chucks
Keyless Chucks
Toolholder/Adapters
Tap Chucks
Die Grinder Chucks
Rubber-Flex Collets
Arbors
Drill Sleeves
Extension Sockets
Turret Sockets
Ejecting Drifts
Rotating Centers
                        INDUSTRIAL
Stationary Centers
                       TOOLHOLDERS
                                 7
keyed chucks - industrial       INDUSTRIAL TOOL HOLDERS
                                ball bearing                   Super Chuck Ball Bearing Chucks are designed for close
                                                               tolerance production drilling on precision equipment.
                                chucks
                                                               The Jacobs Super Chuck Ball Bearing Chuck is specifically engineered for heavy-duty, close tolerance production drilling.
                                                               It is adaptable to a wide range of production drilling equipment, jig borers, milling machines, lathes and radials. Utilizing a ball
                                                               thrust bearing to reduce friction in the chuck closing mechanism, it permits the application of more gripping force on drill
                                                               shanks to maximize drilling torque under the most demanding machining conditions.
                                                               FEATURES:
                                                                  Ball hearing construction maximizes gripping force and drilling accuracy.
                                                                  Jaws center-ground for absolute straightness and alignment.
                                                                  One-piece sleeve eliminates crack between driving teeth often found in other designs.
                                                                  Throughhardened sleeve teeth plus hardened nose and keyholes provide outstanding wear resistance.
                                                                  Fluted sleeve standard.
                                                                  Each chuck 100% inspected for performance and precision.
                                                                  T.I.R. .003 maximum at half capacity.
                                Chuck
                                                           Replacement parts (older models)
                                                    For the older models which do not incorporate the service kit marking on the
                                         Key        chuck nose, service parts are still available as listed in the chart below.
                            8
                                                                                                                                                            keyed chucks - industrial
INDUSTRIAL TOOL HOLDERS
PLAIN BEARING                  The O.E.M. standard for accuracy and durability on all types of
                               industrial power and machine tools.
CHUCKS
                               The Jacobs Plain Bearing Chuck is the worlds most widely used for medium or heavy-duty portable, bench or floor mounted
                               power tools. This industrial quality chuck, with fully hardened and ground working components, offers exceptionally high
                               accuracy, gripping power and durability. Both heavy and medium duty models are available in a wide range of capacities for
                               use on threaded or taper mounted spindles.
                               FEATURES:
                                  Heavy and Medium Duty models for threaded or taper mounting.
                                  Jaws center-ground for absolute straightness and alignment.
                                  One-piece sleeve eliminates crack between driving teeth often found in other designs.
                                  Through-hardened sleeve teeth, plus hardened nose and keyholes provide outstanding wear resistance.
                                  Each chuck 100% inspected for performance and precision.
                                  T.I.R. .004 maximum at half capacity.
                                                                                                                                                    9
keyed chucks - industrial        INDUSTRIAL TOOL HOLDERS
                                 PLAIN BEARING
                                 CHUCKS (continued)
                                                                      Replacement parts
                                                       Chuck                Jaw and Nut Unit                   Sleeve
                                                       Series         Model              Part            Model           Part
                                                         No.               No.            No.             No.            No.
                                                         34                U34           7424            S34             5046
                                                         33                U33           7423            S33             5016                                                 Sleeve
                                                          3                U3            7417            S3              4944         Jaw & Nut Unit*
                            10
                                                                                                                                                                       keyless chucks - industrial
INDUSTRIAL TOOL HOLDERS
JKP
     High Torque/                  Precision tested and certified to .0016" T.I.R. maximum at half capacity.
 High Precision Model              For use on CNC machining centers in drilling, boring, counter-boring and milling operations
                                    requiring heavy penetration.
                                   Furnished with milled wrench flats and spanner wrench to allow the application of supplementary gripping
                                    torque. Light tightening increases gripping torque up to 3 times higher than hand tightening.
                                   Resists tool loosening on high-speed machines with right hand rotation and instant spindle stop.
JKT
                        * S - Short Taper
                                                                                                                                                                  11
Keyless chucks - industrial    INDUSTRIAL TOOL HOLDERS
Model Part Minimum Maximum Mount Closed Length Open Length Sleeve Dia. Ea.
Model Part Minimum Maximum Mount Closed Length Open Length Sleeve Dia. Ea.
                              12
                                                                                                                                                               Keyless chucks - industrial
INDUSTRIAL TOOL HOLDERS
JKC
                  WARNING -
                  Toolholder retention studs are not necessarily interchangeable across various types of toolholders or machine tool
                  models. Use of metric threaded studs in inch threaded holders or vice versa is dangerous. Failure to use the proper
                  thread or stud configuration can cause the toolholder to come free of the spindle resulting in serious personal injury.
                                                                                                                                                          13
TOOLHOLDER / ADAPTERS    INDUSTRIAL TOOL HOLDERS
                                BT flange to
                             jacobs TAPER ARBOR
                                                                  Meets JMBTA Standard MAS 4031982.                5/811 Internal Thread.
                                                                                                                                        Dimensions                       Wgt
                                                      Model          Part        Taper         Mount               A                       B                 C           Each
                                                       No.           No.          Size         Jacobs        in        mm          in          mm      in         mm        oz
                                                    JBT 30-J2       30582         30             J2         2.27       57.7       1.36         34.5   1.25        31.8     18
                                          JBT       JBT 30-J3       30583         30             J3         2.61       66.3       1.36         34.5   1.25        31.8     18
                                                    JBT 30-J33      30584         30            J33         2.39       60.7       1.36         34.5   1.25        31.8     18
                                                    JBT 30-J6       30585         30             J6         2.39       60.7       1.36         34.5   1.25        31.8     18
                                                    JBT 40-J2       30586         40             J2         2.09       53.1       1.18         30.0   2.48        63.0     37
                                                    JBT 40-J3       30587         40             J3         2.43       61.7       1.18         30.0   2.48        63.0     37
                                                    JBT 40-J33      30588         40            J33         2.21       56.1       1.18         30.0   2.48        63.0     37
                                                    JBT 40-J4       30589         40             J4         2.87       72.9       1.18         30.0   2.48        63.0     37
                                                    JBT 40-J6       30590         40             J6         2.21       56.1       1.18         30.0   2.48        63.0     37
                                                    JBT 45-J3       30591         45             J3         2.67       67.8       1.42         36.1   3.34        84.8     78
                                                    JBT 45-J33      30592         45            J33         2.45       62.2       1.42         36.1   3.34        84.8     78
                                                    JBT 45-J4       30593         45             J4         3.11       79.0       1.42         36.1   3.34        84.8     78
                                                    JBT 45-J5       30524         45             J5         3.33       84.6       1.42         36.1   3.35        85.0     78
                                                    JBT 50-J3       30595         50             J3         2.87       72.9       1.62         41.1   3.94       100.1    131
                                                    JBT 50-J4       30596         50             J4         3.31       84.1       1.62         41.1   3.94       100.1    131
                                                    JBT5O-J5        30597         50             J5         3.53       89.7       1.62         41.1   3.94       100.1    131
                                                   WARNING -
                                                   -Toolholder retention studs are not necessarily interchangeable across various types of toolholders or machine tool
                                                   models. Use of metric threaded studs in inch threaded holders or vice versa is dangerous. Failure to use the proper thread
                                                   or stud configuration can cause the toolholder to come free of the spindle resulting in serious personal injury.
                        14
INDUSTRIAL TOOL HOLDERS
                         *Jacobs Taper
                          Rubber-Rex CoIlets are not included. Must be ordered separately.
                                     REPLACEMENT PARTS
                                   Model                                                       Rubber-Flex                        Back                Nut                      Body
                                    No.                    Nut                                     Collet                          Jaws               Wrench                   Wrench
   Nut       Back Jaws             41-01                  12792                                 J116, J117                          6656               1848                     1849
                                   42-01                  12793                             J420.J421.J422.J423                     6654               1850                     1851
                                   42-02                  12793                             J420.J421,J422,J423                     6654               1850                     1851
                                   42-J8                  12793                             J420,J421,J422.J423                     6654               1850                     None
                                   42-24                  12793                             J420.J421J422,J423                      6654               1850                     1851
Rubber-Flex Collets
                                                                                                                                                                                              15
rubber-flex collets    INDUSTRIAL TOOL HOLDERS
                                        
                           rubber-flex                    Jacobs Rubber-Flex collets outperform conventional split-steel
                           collets                        collets in gripping power, accuracy and durability.
                                                          Unique in design and operation, the Jacobs Rubber-Flex Collet can generate two to three times
                                                          the gripping power of a conventional split-steel collet. Gripping force is uniform and parallel
                                                          throughout the collet contact length and not concentrated at the nose or back as is frequently the
                                                          case with split-steel collets (see illustration below). Construction is of durable synthetic rubber
                                                          compound permanently bonded to hardened steel jaw insert surfaces and through-holes. It is
                                                          unaffected by heat, coolants and cutting compounds and retains its flexibility over a long service
                                                          life as compared to spring tempered metal designs.
                                                          Conventional split-steel collets provide maximum gripping efficiency only at actual bored or nominal capacity They lose
                                                          parallelism when chucking bars even a few thousandths over or under this capacity. This significantly reduces gripping
                                                          strength and accuracy. Rubber-Flex Collets exert uniform gripping pressure throughout the collet contact length
                                                          (within individual collet capacity ranges) regardless of bar tolerance deviations.
                                                          FEATURES:
                                                           Parallel jaw insert surfaces exert uniform, accurate gripping force up to three times greater than can
                                                            be achieved with split-steel collets.
                                                           Each collet accepts and precisely centers a wide range of both decimal or metric diameters
                                                            (within individual capacity ranges) to speed setups and increase machining productivity
                                                           Durable one-piece construction. Synthetic rubber retains flexibility and resists deterioration
                                                            from heat, coolants and cutting compounds.
                                                           Steel jaw inserts precision ground (after molding process) to assure maximum gripping accuracy
                                                            (parallelism). Hardened for greater wear resistance than split steel collets.
                                                           Each collet bore is held concentric to the O.D. tapers, both front and back, to minimize T.J.R.
                                                           Automatically seals tool O.D. to permit coolant flow through tool reducing wear.
                                                           Seals collets and machine spindles to protect from abrasive particles and swarf.
                      16
INDUSTRIAL TOOL HOLDERS
                                                                                                                                                                                       rubber-flex collets
               
rubber-flex
collets (continued)
                                                                                                                                                                                            
                                                          Capacity Range (A)                    Contact           Cone                     Outside             Number      Wgt
                         Model       Part           Minimum                Maximum             Length (B)         Angle (C)           Diameter (D)                of       Each
                          No.        No.          in     mm               in    mm            in      mm           deg.               in      mm               inserts      oz
                        J116        9757        0.094       2.4         0.177      4.5        0.468   11.9            26            0.59        15.1             6         0.1
                        J117        9758        0.177       4.5         0.256      6.5        0.468   11.9            26            0.59        15.1             8         0.1
lathe Chuck collets        Collets J910, J911 and J912 have a contact length of .90 in. (23mm).
                            All other lathe chuck collets have full length contact.
                                                                                                                                                                                  17
          INDUSTRIAL TOOL HOLDERS
                                           FEATURES:
                                            Precision machined and ground to master gages for maximum performance with Jacobs drill and tap chucks.
                                            Adapt Jacobs taper to: Morse tapers, straight shanks, threaded shanks and Bridgeport tapers.
                                            Each chuck, with one interchangeable Rubber--Flex Collet, handles a wide range of tap sizes to speed tap size changes.
                                            Ideal for use with custom tool and work holder designs and for specialized machining applications.
                  morse taper
              jacobs TAPER ARBOR
                                       AO                   Part                                                          Overall Length               Weight Ea.
                                       No.                  No.                     Description                      in                    mm              oz
                                     AO101                  7299                  1 Morse X 1JT                    3.38                   85.7              2
                                     AO102                  7300                  1 Morse x 2 JT                   3.59                   91.3              2
                                     AO106                  7303                   1 Morse x 6JT                   3.72                   94.5              4
                                     AO133                  7304                  1 Morse x 33JT                   3.72                   94.5              3
                                     AO201                  7306                   2 Morse x 1JT                   3.94                  100.0              4
                                     AO202                  7307                   2 Morse x 2JT                   4.16                  105.6              5
                                     AO203                  7308                   2 Morse x 3JT                   4.50                  114.3              7
                                     AO204                  7309                   2 Morse x 4JT                   4.94                  125.4             12
                                     AO206                  7311                   2 Morse x 6JT                   4.28                  108.7              5
                                     AO233                  7312                  2 Morse x 33JT                   4.28                  108.7              5
                                     AO301                  7313                   3 Morse x 1JT                   4.69                  119.1             10
                                     AO302                  7314                   3 Morse x 2JT                   4.94                  125.4             10
                                     AO303                  7315                   3 Morse x 3JT                   5.27                  133.8             12
                                     AO304                  7316                   3 Morse x 4JT                   5.70                  144.9             17
                                     AO305                  7317                   3 Morse x 5JT                   5.94                  150.8             23
                                     AO306                  7318                   3 Morse x 6JT                   5.06                  128.6             11
                                     AO333                  7319                  3 Morse x 33JT                   5.06                  128.6             11
                                     AO402                  7320                   4 Morse x 2JT                   5.91                  150.0             21
                                     AO403                  7321                   4 Morse x 3JT                   6.25                  158.8             23
                                     AO404                  7322                   4 Morse x 4JT                   6.69                  169.9             30
                                     AO405                  7323                   4 Morse x 5JT                   6.91                  175.4             35
                                     AO406                  7324                   4 Morse x 6JT                   6.03                  153.2             21
                                     AO433                  7325                  4 Morse x 33JT                   6.06                  154.0             22
                                     AO503                  7327                   5 Morse x 3JT                   7.50                  190.5             53
                                     AO504                  7328                   5 Morse x 4JT                   7.94                  201.6             58
                                     AO505                  7329                   5 Morse x 5JT                   8.16                  207.2             65
              STRAIGHT SHANK TO
                jacobs TAPER
                                                                                                        Dimensions                                      Weight
                                     AO              Part                             Straight Shanks (L-1)                    Overall Length (L)          Ea.
                                     No.              No.           Description         in             mm                 in               mm              oz
                                    A4000           7348           1/2" x 0JT        2.500            63.5            3.094                78.6           2
                                    A4001           7349           1/2" x 1JT        2.500            63.5            3.312                84.1            2
                                    A4002           7350           1/2" x 2JT        2.500            63.5            3.531                89.7            2
                                    A4003           7351           1/2" x 3JT        2.500            63.5            3.875                98.4            4
                                    A4006           7353           1/2" x 6JT        2.500            63.5            3.656                92.9           4
                                    A4033           7354           1/2" x 33JT       2.500            63.5            3.656                92.9           4
                                    A4101           7355           5/8" x 1JT        2.500            63.5            3.312                84.1            4
                                    A4102           7356           5/8" x 2JT        2.500            63.5            3.531                89.7            5
                                    A4103           7357           5/8" x 3JT        2.500            63.5            3.875                98.4            6
                                    A4106           7359           5/8" x 6JT        2.500            63.5            3.656                92.9           5
                                    A4133           7360           5/8" x 33JT       2.500            63.5            3.656                92.9            5
                                    A4202           7361           3/4" x 2JT        3.000            76.2            4.031               102.4            6
                                    A4203           7362           3/4" x 3JT        3.000            76.2            4.375               111.1            7
                                    A4206           7364           3/4" x 6JT        3.000            76.2            4.156               105.6            6
                                    A4233           7365           3/4" x 33JT       3.000            76.2            4.156               105.6           6
                                    A4303           7367           1" x 3JT          3.000            76.2            4.375               111.1           11
                                    A4306           7368           1" x 6JT          3.000            76.2            4.156               105.6           10
         18
INDUSTRIAL TOOL HOLDERS
arbors
                                                                                                                                                                                     ARBORS
 Threaded shank to                                                                                           Dimensions                                            Weight
Bridgeport taper to
   jacobs taper
                                                                                                        Dimensions
                                                                  Overall Length (L)                    Length (C)                           Diameter (D)            Weight
                        AO          Part         Mount       Minimum             Maximum         Minimum         Maximum              Minimum        Maximum              Ea.
                        No.         No.       Jacobs         in      mm          in    mm         in    mm        in    mm             in    mm          in mm            oz
                       AO802        7339           2JT      5.18    131.6    5.20      132.2     0.91   23.0     0.92   23.4          0.49   12.4    0.56   14.2         16
                       AO803        7340          3JT       5.53    140.4    5.55      140.9     1.25   31.8     1.27   32.1          0.75   18.9    0.81   20.6         17
                       AO804        7341          4JT       5.97    151.6    5.98      151.8     1.69   42.9     1.70   43.2          1.04   26.3    1.12   28.6         17
                       AO806        7342          6JT       5.31    134.8    5.33      135.4     1.03   26.2     1.05   26.6          0.62   15.8    0.68   17.2         16
                       AO833        7343          33JT      5.31    134.8    5.33      135.4     1.03   26.2     1.05   26.6          0.56   14.2    0.62   15.9         16
                                                                                                                                                                                19
sleeves, sockets & drives    INDUSTRIAL TOOL HOLDERS
                            20
INDUSTRIAL TOOL HOLDERS
                                                                                                                                               21
CENTERS - ROTATING (LIVE)    INDUSTRIAL TOOL HOLDERS
                                 standard nose with    Designed for wide range of general turning work.
                                   standard body                              Morse                                               Dimensions                                                     Max     Weight
                                      diameter         Model         Part     Taper            D                       d                   L                   L-1                    L-2        Speed    Ea
                                                        No            No        No      in         mm           in         mm         in         mm     in          mm         in       mm       rpm      oz
                                                      JLS-M200     30502        2      1.77         45        0.79         20     5.43           138    0.98         25        1.69         43   5000    14.4
                                                      JLS-M300     30503        3      2.36         60        0.94         24     6.81           173    1.38         35        1.97         50   4300    30.4
                                                      JLS-M400     30504        4      2.99         76        1.26         32     8.27           210    1.65         35        2.28         58   3200    52.8
                                                      JLS-M500     30505        5      3.78         96        1.65         42     10.24 260             1.89         48        2.83         72   2600    139.2
                                 standard nose with     Provides additional clearance for confined area machining applications.
                                    reduced body                              Morse                                               Dimensions                                                     Max     Weight
                                      diameter         Model         Part     Taper            D                       d                     L                 L-1                    L-2        Speed    Ea
                                                         No           No        No       in         mm          in         mm         in         mm      in         mm          in          mm   rpm      oz
                                                      JLR-M200      30509       2       1.26        32          0.59       15         4.96       126    0.71         18        1.46         37   6000     11.2
                                                      JLR-M300      30510       3       1.34        34          0.59       15         5.67       144    0.71         18        1.46         37   6000     16.0
                                                      JLR-M400      30511       4       1.65        42          0.79       20         7.05       179    0.98         25        1.65         42   6000     35.2
                                                      JLR-M500      30512       5       2.28        58          1.18       30         9.25       235    1.50         38        2.40         61   4000     91.2
                                 extended nose with    Increases tool clearance and operator visibility for work on small parts or machining
                                                        close to work piece ends.
                                   standard body
                                                                              Morse                                               Dimensions                                                     Max     Weight
                                      diameter         Model         Part     Taper            D                d               d-1               L                 L-1               L-2        Speed    Ea
                                                        No            No        No     in      mm        in          mm     in*   mm             in    mm      in         mm    in          mm    rpm     oz
                                                      JLE-M300     30506        3     2.36     60        0.94        24    0.39 10             7.24 184 1.81              46   1.97         50   4300     41.6
                                                      JLE-M400     30507        4     2.99     76        1.26        32    0.47 12             8.98 228 2.36              60   2.28         58   3200     84.8
                                                      JLE-M500     30508        5     3.78     96        1.65        42    0.63 16             11.14 283 2.80             71   2.83         72   2600     176.0
                            22
                                                                                                                                                              centers - stationary (dead)
INDUSTRIAL TOOL HOLDERS
  long type with    Model                 Part              Morse                               Overall Length                             Weight Ea.
  half 60 point      No.                 No.            Taper No.                     in                            mm                        oz
                    TL3 half             30501                 3                     4.921                           125                       10.0
                                                                                                                                                         23
24
Keyless Chucks
Keyed Chucks
Special Purpose Chucks
                         portable tool
Keys and Accessories
                          chucks and
                          accessories
                                    25
                                      PORTABLE TOOL CHUCKS AND ACCESSORIES
                                                  
                                       HAND-TITE KEYLESS               Patented keyless design, with 10mm and 13mm capacities,
                                       DRILL CHUCKS                    produces greater bit gripping force than conventional
                                                                       keyed chucks.
                                                                       Hand-Tite keyless operation increases operator productivity and convenience by speeding bit changeovers and
                                                                       eliminating downtime caused by loss of chuck keys. Ergonomic design increases hand tightening efficiency and
                                                                       user comfort.
Components are constructed from high performance materials designed to provide durable, long lasting performance.
                                                                       FEATURES:
                                                                          Split Bite Jaw: Increases grip over standard bite chucks by providing more contact with the bit.
                                                                          Superior Gripping Force: Provides high mechanical advantage to convert hand tightening torque into superior bit gripping force.
                                                                          Hammerlock: Positive locking mechanism prevents loosening in hammer and other high vibration applications.
                                                                          Anti-lock Nut: Prevents chuck from locking open.
                                                                          Versatility: Models available to fit all 10mm (3/8) and 13mm (1/2) variable speed corded and cordless portable drills.
                                                                          Precision Operation: Meet or exceed stringent DIN runout and dimensional specifications.
                                                                          Ergonomic Design: Material and surface finish combinations result in increased comfort and performance.
keyless chuck - portable tools
Rugged Construction: Constructed of high performance material to maximize durability and performance.
10 mm Capacity (3/8")
                                                             30354     Hard Nose, 0.040 1.00         0.375     10      3/8-24     2.00     54.60     1.67    42.70     0.126    3.00            6.5
                                                                       Black Finish
13 mm Capacity (1/2")
                                                             31038     Hard Nose, 0.062 2.00         0.500     13      1/2-20     2.90     73.70     1.68    42.70     0.082    2.08           12.0
                                                                       Black Finish
                                                             31037     Hard Nose, 0.062 2.00         0.500     13      3/8-24     2.90     73.70     1.68    42.70     0.082    2.08           12.0
                                                                       Black Finish
                                 26
PORTABLE TOOL CHUCKS AND ACCESSORIES
           
 HAND-TITE KEYLESS                 Unique, patented Hammerlock mechanism expands
 haMMer drill chucks               Hand-Tite keyless chuck performance and convenience
                                   to include 13mm AC or cordless hammer drills.
                                   Hammer-capable Hand-Tite chucks are designed specifically for use on professional hammer drills. They are
                                   equipped with the unique Hammerlock mechanism.
                                   This patented device automatically engages as the chuck is tightened on the drill bit. It then maintains full
                                   gripping pressure to prevent drill bit slippage during hammer drilling. Unlike rigid locking systems which cannot
                                   compensate for the effects of impact and vibration, the Hammerlock system absorbs and compensates for these
                                   forces. The result is reliable and consistent performance under severe operating conditions.
                                   FEATURES:
                                    Hammerlock Mechanism. Automatically engages as the chuck is tightened and maintains full gripping pressure to
                                     prevent bit slippage during hammer drilling.
                                    Split-Bite Jaw. Increases grip over standard bite chucks by providing more contact with the bit.
                                    Anti-lock Nut. Prevents the chuck from locking open.
13 mm Capacity (1/2")
                      31237     Hammerlock 0.062    2       0.5     13      1/2-20    2.61     66.2    1.68     42.7    0.079      2        12.0
                                Mechanism,
                                Black Finish
                                                                                                                                                      27
                                    PORTABLE TOOL CHUCKS AND ACCESSORIES
                                                     
                                         jacobs
                                                                    Industrial quality drill chuck gives precision performance for
                                       professional                 the tradesman or serious home craftsman.
                                       duty chucks                  The Jacobs Professional Duty Chuck brings professional quality and accuracy to the tradesman or serious home
                                                                    craftsman. These chucks are standard equipment on many of the worlds finest commercial-grade drills. No other
                                                                    chuck in its class can match the accuracy, grip and strength produced by the Jacobs Professional Chuck with its
                                                                    through-hardened jaws and durable internal construction. Each chuck is individually quality inspected and
                                                                    backed by Jacobs Warrants.
                                                                    FEATURES:
                                                                     Industrial quality.
                                                                     Through-hardened jaws provide hard, durable gripping surfaces.
                                                                     One-piece sleeve eliminates crack between driving teeth often found in other designs.
                                                                     Fluted sleeve finish.
                                                                     Each chuck 100% inspected for performance and precision
keyed chuck - portable tools
30246 0.063 1.6 0.375 10 3/8-24 KK 2.42 61.5 1.89 48.0 1.42 36.1 5.0
31052 0.063 1.6 0.500 13 1/2-20 KK 3.00 76.2 2.30 58.4 1.72 43.6 22.0
                                                                    FEATURES:
                                                                     Offered in 1/4", 3/8" and 1/2" capacities.
                                                                     Through-hardened jaws for hard, wear resistant gripping surfaces.
1/4 Capacity
30243 0.028 0.1 0.250 6.5 3/8-24 KG1 2.020 51.308 1.575 40.005 1.13 28.6 3.5
3/8 Capacity
30247 0.062 1.5 0.375 10.0 3/8-24 KG1 2.312 58.725 1.850 46.990 1.22 31.1 5.0
1/2 Capacity
30598 0.078 2.0 0.500 13.0 3/8-24 KK 2.855 72.517 2.250 57.150 1.61 41.0 11.0
30602 0.078 2.0 0.500 13.0 1/2-20 KK 2.855 72.517 2.250 57.150 1.61 41.0 11.0
                               28
PORTABLE TOOL CHUCKS AND ACCESSORIES
 special purpose
 chucks
30248 0.028 0.7 0.250 6.5 .250-Hex KG1 Ground-Matte Band 1.13 28.6 3.5
Model Part Minimum Maximum Mount Key Closed Length Open Length Sleeve Dia. Ea.
Model Part Minimum Maximum Mount Closed Length Open Length Sleeve Dia. Ea.
DC4595 30726 0.25 6.4 0.500 13 13/16-20 2.49 63.2 2.49 63.2 1.70 43.2 4.5
                                                                                                                                                                       29
                                PORTABLE TOOL CHUCKS AND ACCESSORIES
(1) - T-Handle
Keyleash
                           30
Mount Specifications
Taper Specifications
Tool Shank Standards
                        technical
                       information
                                31
                              TECHNICAL INFORMATION
                                     
                              JACOBS TAPERS                 The tables below reproduce and
                              AND MOUNTS                    classify the normal dimensions of
                                                            Jacobs tapers and mounts. They
                                                            also observe the generally accepted
                                                            designation. In effect, the range of
                                                            increasing values for diameter D
                                                            contains two No. 2 tapers, the first
                                                            of which is No. 2 short taper.
                                                            Between the tapers 2 and 3, there
                                                            are two interpolated tapers which
                                                            bear the out-of-series numbers 33
                                                            and 6 respectively.
Jacobs Taper
Taper D d l1 on Diameter
                               jacobs standard
                               threaded mounts
jacobs tapers & mounts
                               jacobs standard
                                straight mount                                                             NOTE:
                                                                                                           All dimensions are in inches unless otherwise specified.
                                                                                                           CAUTION:
  
                         32
TECHNICAL INFORMATION
   din
   tapers
No. in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm No. in. mm
   B10    0.397 4       10.094 0.403 6       10.3   0.368 9     9.4    25/64        9.8    0.571         14.5    0.125      3.5      0.125       3.5     0.047       1.0          1         0.049 88    1.267
   B12    0.475 0       12.065 0.481 2       12.2   0.487 7     11.1   29/64        11.5   0.728         18.5    0.125      3.5      0.125       3.5     0.047       1.0          1         0.049 88    1.267
   B16    0.619 4       15.733 0.628 8       16.0   0.572 2     14.5   19/32        15.0   0.945         24.0    0.188      5.0      0.156        4      0.063       1.5          2         0.049 95    1.269
    B18   0.700 0 17.780        0.709 4      18.0   0.637 1 16.2       21/32 16.8          1.260         32.0    0.188      5.0 0.156             4   0.063    1.5                2         0.049 95    1.269
    B22   0.858 0 21.793        0.867 4      22.0   0.778 0 19.8       13/16 20.5          1.594         40.5    0.188      5.0 0.188            4.5  0.078    2.0                3         0.050 20    1.275
    B24   0.938 0 23.825        0.947 4      24.1   0.838 2 21.3        7/8  22.0          1.988         50.5    0.188      5.0 0.188            4.5  0.078    2.0                3         0.050 20    1.275
0.947 4   24.1 0.838 2          21.3         7/8    22.0 1.988         50.5 0.188          5.0          0.188    4.5      0.078 2.0               3 0.050 20 1.275
                                                                                                                                                                                                                     din tapers
                                                                                                                NOTES:
                                                                                                                 D1 and d = calculated values given for information.
                                                                                                                    The effective values are obtained by applying the rate of taper and
                                                                                                                    the basic dimension D to the actual values of a and I1, respectively.
                                                                                                                                                                                                                33
                    TECHNICAL INFORMATION
                                      external taper
                                         with tang
                                      h          8      12          19            22             27                 32         33            47              52              60             70            90          110
                                      z (4)     0.5     0.5          1             1              1                1.5        1.5             2               2               2              2             3            3
                                                                                                                                                NOTES:
                                                                                                                                                1. D1 and d or d2 = approximate vlaues given for guidance. The actual
                                                                                                                                                   values result from the actual values of a and I1 or I3 respectively,
                                                                                                                                                   taking into account the taper and the basix size D.
                                                                                                                                                2. It is allowed to increase the length c over which the tang is
                                                                                                                                                   turned to diameter d3, but without exceeding e.
                                                                                                                                                3. z = maximum permissible deviation, outwards onlm of the position
                                                                                                                                                   of the gage plane D from the nominal position of coincidence with
                                                                                                                                                   the leading face.
               34
TECHNICAL INFORMATION
                 morse                                    Nos. 1 to 6
                 tapers
                           external taper
                              with tang
                                                                                               NOTES:
                                                                                               1. D1 and d or d2 = approximate vlaues given for guidance. The actual
                                                                                                  values result from the actual values of a and I1 or I3 respectively,
                                                                                                  taking into account the taper and the basix size D.
                                                                                               2. It is allowed to increase the length c over which the tang is
                                                                                                  turned to diameter d3, but without exceeding e.
                                                                                               3. z = maximum permissible deviation, outwards onlm of the position
                                                                                                  of the gage plane D from the nominal position of coincidence with
                                                                                                  the leading face.
                                                                                                                                                                                         35
                   TECHNICAL INFORMATION
v-flange
Tols. A B C D E F G H J K L M N P R S T U Z
                                                                                                                     GENERAL NOTES:
                                                                                                                     (a) Taper cone tolerance is in accordance with ISO-1947
                                                                                                                     (b) Standard cone angle tolerance grade is to be AT-4
tool shanks
              36
TECHNICAL INFORMATION
bt tapered shank
Serial I1 R d2 g I2 I3 +0.5 b I5 O
 BT30     31.75      48.4          0.5            14          12.5        M12               24      34               7.0           16.1            17            16.3             0.12
 BT35     38.10      56.4          0.5            14          12.5        M12               24      34               7.0           16.1            20            19.6             0.12
 BT40     44.45      65.4           1             19           17         M16               30      43               9.0           16.1            21            22.6             0.12
 BT45    57.15      82.8            1             23           21         M20               38      53              11.0           19.3            26            29.1             0.12
 BT50     69.85     101.8           1             27           25         M24               45      62              13.0           25.7            31            35.4             0.20
 BT55     88.90     126.8           1             33           31         M30               56      76              16.0           25.7            31            45.1             0.20
 BT60    107.95     161.8           1             33           31         M30               56      76              16.0           25.7            34            60.1             0.20
                                                                                                                                                                                         37
                                    SERVICE AND REPAIR
                                    MOUNTING AND
                                    REMOVING CHUCKS
                                      portable tools      Thread chuck on the spindle by hand so that the back of the
                                                          chuck seats firmly against the mounting surface provided
                                                          on the portable tool spindle.
To remove chucks:
Illus. A
                                         spindles         Clean both tapers of all grease and grit. With the chuck jaws
                                                          completely refracted into the chuck and using a thin piece of
                                                          wood to protect the chuck nose, tap the chuck into place on
                                                          the spindle.
To remove chucks:
Illus. B
                                       shank arbors       Clean both tapers as above. With the jaws retracted into the
                                                          chuck and with the chuck nose resting on a wooden bench,
                                                          strike the tang of the arbor lightly to seat it into the chuck.
                                                          Do NOT assemble on an arbor press as excessive pressure
                                                          will expand the chuck body and distort the chuck jaw holes.
mounting and removing chucks
To remove chucks:
                                                          Insert wedges between the back of the chuck and the shoulder
                                                          of the arbor (Illus. C). In case the mounting taper of the arbor
                                                          does not provide a shoulder, a cross hole should be drilled
                                                          through the neck of the arbor (illus. D) and a cross pin inserted.
                                                          Then the wedges can be used between the chuck back and the
                                                          cross pin. If desired, a hole may be drilled through the soft
                                                          center portion of the chuck body (Illus. D), and a pin may then
                                                          be used with an arbor press to force the arbor out of the chuck.
Illus. C Illus. D
                               38
SERVICE AND REPAIR
REPAIR
INSTRUCTIONS
                 Extend the jaws to half capacity, press the sleeve off over front
                 (jaw end) of body, remove the nut halves
                 (Illus. E).
                 Extend the jaws to half capacity, press the sleeve off over front
                 (jaw end) of body, remove the nut halves, jaws, bearing race,
                 and thrust washer
                 (Illus. E).
Illus. E
    assembly     CAUTION: Each of the three jaws differ slightly from the
                 other by the location of the threaded portion (Illus. G).
                 In order to ensure proper operation, they must be
                 re-installed in the proper sequence.
repair instructions
                                                                                                                       39
                     PRODUCT INDEX
                       BY MODEL NUMBER
                      Model No.     Part No.   Page No.   Model No.    Part No.   Page No.    Model No.    Part No.   Page No.    Model No.    Part No.   Page No.
                            0         6200         9         33KD        6281         9           J916       9561        17       JKT 80-J2S    30526        11
                           33         6279         9         34~02      14442         9           J917       9562        17       JKT 100-J2    30533        11
                           36         6309         9         34-06       6295         9           J918       9563        17      JKT 100-J33    30532        11
                          531        30471        21         34-33      14445         9           J919       9564        17       JKT 130-J2    30527        11
                          542        30474        21        34-33C      14451         9           J920       9565        17       JKT 130-J6    30529        11
                          552        30475        21        35B 1/2     14723        10           J921       9567        17      JKT 130-J33    30528        11
                          553        30478        21        36B 3/4      6316        10        JBT 30-J2    30582        14       JKT 160-J6    30530        11
                          562        30476        21        36B 5/8      6314        10        JBT 30-J3    30583        14        JLE-M300     30506        22
                          563        30479        21         36KD       14865         9        JBT 30-J6    30585        14        JLE-M400     30507        22
                          564        30482        21         36PD       14866         9       JBT 30-J33    30584        14        JLE-M500     30508        22
                          573        30480        21           3A       6223         9         JBT 40-J2    30586        14       JLR-M200      30509        22
                          584        30483        21         3B 5/8      6232        10        JBT 40-J3    30587        14       JLR-M300      30510        22
                          610        30421        20          3KD        6228         9        JBT 40-J4    30589        14       JLR-M400      30511        22
                          621        30422        20          3PD        6230         9        JBT 40-J6    30590        14       JLR-M500      30512        22
                          631        30424        20         41-01      14121        15       JBT 40-J33    30588        14        JLS-M200     30502        22
                          632        30423        20       41BA 1/2     31090        10        JBT 45-J3    30591        14        JLS-M300     30503        22
                          641        30427        20       41BA 3/8     30728        10        JBT 45-J4    30593        14        JLS-M400     30504        22
                          642        30426        20      41BA 3/8-S    31138        10        JBT 45-J5    30594        14        JLS-M500     30505        22
                          643        30425        20         42-01      14123        15       JBT 45-J33    30592        14            K1        3641        30
                          651        30638        20         42-02      14125        15        JBT 50-J3    30595        14           K1M        3643        30
                          652        30430        20         42-24      14129        15        JBT 50-J4    30596        14            K2       3649         30
                          653        30429        20         42-J8      14127        15        JBT 50-J5    30597        14            K3       3651        8,30
                          654        30428        20         44-02      14131        15        JCJ 30-J2    30566        14           K3C       3653         30
                          664        30639        20         44-J9      14135        15        JCJ 30-J3    30567        14            K4        3655       8,30
                          665        30431        20        7BA 3/8      6255        10        JCJ 30-J6    30569        14            K5        3657       8,30
                          710        30432        20        8-1/2 N     30209         8       JCJ 30-J33    30568        14            K7        3659        30
                          732        30434        20         A4000       7348        18        JCJ 40-J2    30570        14           K30       3664        8,30
                          742        30437        20         A4001       7349        18        JCJ 40-J3    30571        14           K32       3666        8,30
                          743        30436        20         A4002       7350        18        JCJ 40-J4    30573        14           KG1       14273        30
                          751        30762        20         A4003       7351        18        JCJ 40-J6    30574        14           KGA        3605        30
                          752        30441        20         A4006       7353        18       JCJ 40-J33    30572        14            KK       30052        30
                          753        30440        20         A4033       7354        18        JCJ 45-J3    30575        14            KO        3637        30
                          754        30439        20         A4101       7355        18        JCJ 45-J4    30577        14          KOM         3639        30
                          764        30822        20         A4102       7356        18        JCJ 45-J5    30578        14         Model A      3685        30
                          811        30443        20         A4103       7357        18       JCJ 45-J33    30576        14         Model B      3686        30
                          812        30444        20         A4106       7359        18        JCJ 50-J3    30579        14
PRODUCT INDEX
                                                                                                                                     N100       12791        15
                          821        30445        20         A4133       7360        18        JCJ 50-J4    30580        14         OB 5/16      6204        10
                          822        30446        20         A4202       7361        18        JCJ 50-J5    30581        14        OBM 5/16      6625        29
                          823        30447        20         A4203       7362        18        JK 80 3/8    33356        12           OM         6624        29
                          831        30448        20         A4206       7364        18         JK 80 J1    33357        12          S-K3C       2948        30
                          832        30449        20         A4233       7365        18         JK 80 J2    33358        12          S-KK        3157        30
                          833        30450        20         A4303       7367        18       JK 80-MT2     31406        12            S3        4944        10
                          834        30451        20         A4306       7368        18       JK 100 3/8    33359        12         S8-1/2N      5089         8
                          842        30640        20       AD2502        7374        19       JK 100 1/2    33360        12          S11N        5097         8
                          843        30452        20        AO101        7299        18        JK 100 J2    33361        12          S14N        5506         8
                          844        30453        20        AO102        7300        18      JK 100-MT2     31407        12          S16N        5514         8
                          845        30454        20        AO106        7303        18       JK 130 3/8    33362        12          S18N        5522         8
                          853        30641        20        AO133        7304        18       JK 130 1/2    33363        12          S20N        5530         8
                          854        30455        20        AO201        7306        18       JK 130 5/8    31412        12           S33        5016        10
                          855        30456        20        AO202        7307        18       JK 130 J33    33364        12           S34        5046        10
                          900        30484        21        AO203        7308        18        JK 130 J2    33365        12           S36        5066        10
                          902        30485        21        AO204        7309        18        JK 130 J6    33366        12           TL2       30496        23
                          903        30486        21        AO206        7311        18      JK 130-MT2     31408        12           TL3       30497        23
                          904        30487        21        AO233        7312        18      JK 130-MT3     31409        12         TL3 half    30501        23
                          906        30488        21        AO261        7345        19      JK 130-MT4     31410        12           TL4       30498        23
                          914        30489        21        AO264        7346        19        JK 130-R8    31411        12           TS1       30490        23
                         30243       30243        28        AO268        7347        19       JK 160 1/2    33367        12           TS2       30491        23
                         30246       30246        28        AO301        7313        18       JK 160 5/8    33368        12           TS3       30492        23
                         30247       30247        28        AO302        7314        18       JK 160 J33    33369        12           TS4       30493        23
                         30248       30248        29        AO303        7315        18        JK 160 J6    33370        12           TS5       30494        23
                         30354       30354        26        AO304        7316        18      JK 160-MT2     31413        12            U3        7417        10
                         30598       30598        28        AO305        7317        18      JK 160-MT3     31414        12           U33        7423        10
                         30602       30602        28        AO306        7318        18      JK 160-MT4     31415        12           U34        7424        10
                         31037       31037        26        AO333        7319        18        JK 160-R8    31416        12           U36        7425        10
                         31038       31038        26        AO402        7320        18        JK 200 J3    33371        12                      1848        15
                         31052       31052        28        AO403        7321        18        JKB 80-30    30536        13                      1849        15
                         31237       31237        27        AO404        7322        18        JKB 80-40    30537        13                      1850        15
                     #1 Wedge Set    13266        30        AO405        7323        18       JKB 80-40L    30538        13                      1851        15
                     #2 Wedge Set    13267        30        AO406        7324        18       JKB 130-40    30539        13                      6654        15
                     #3 Wedge Set    13268        30        AO433        7325        18      JKB 130-40L    30540        13                      6655        15
                     #6 Wedge Set    13269        30        AO503        7327        18       JKB 130-45    30542        13                      6656        15
                         100-61       9756        15        AO504        7328        18       JKB 130-50    30543        13                      7430         8
                          11N        30215         8        AO505        7329        18       JKB 160-40    30541        13                      7431         8
                          14N        30221         8        AO802        7339        19       JKB 160-50    30544        13                      7432         8
                          16N        30227         8        AO803        7340        19      JKB 160-50L    30545        13                      7433         8
                          18N        30233         8        AO804        7341        19        JKC 80-30    30551        13                      7434         8
                           1A         6206         9        AO806        7342        19        JKC 80-40    30552        13                      7435         8
                         1B 3/8       6208        10        AO833        7343        19       JKC I30-40    30553        13                      7436         8
                        1BM 3/8       6628        29       DC4595       30726        29       JKC 130-45    30554        13                      7437         8
                       1BM 5/16       6627        29          J116       9757      18,19      JKC 130-50    30555        13                      7438         8
                           1M         6626        29          J117       9758      18,19      JKC 160-40    30556        13                      7439         8
                       22BA 3/8      14943        10          J420       9747        16       JKC 160-50    30557        13                      7440         8
                       24BA 3/8      14946        10          J421       9748        16        JKP 65-J1    31121        11                      7441         8
                       26BA 3/8      14947        10          J422       9751        16        JKP 03-JO    31126        11                     12792        15
                          20N        30239         8          J423      9817         18        JKP 03-J1    31127        11                     12793        15
                           2A         6214         9          J440       9749        16      JKP 03 5/16    31128        11                     12794        15
                        2BA 3/8       6219        10          J441       9750        16       JKP 80-J2S     9679        11                     30343         8
                         31-01       14697         9          J443       9867        18       JKP 100-J2     9681        11                     30344         8
                         31-02       14698         9          J910      9555         17      JKP 100-J33     9680        11                     30345         8
                       32BA 1/2       8859        10          J911       9556        17       JKP 130-J2     9683        11                     30346         8
                         3326A        6291         9          J912      9557         17       JKP 130-J6     9684        11                     30347         8
                       33BA 1/2       6287        10          J913      9558         17      JKP 130-J33     9682        11                     30348         8
                       33BA 3/8       6283        10          J914       9559        17       JKP 160-J6     9685        11                     30827        30
                40
                       33BA 5/8       6289        10          J915       9560        17        JKT 65-J1    31122        11
PRODUCT INDEX
BY PART NUMBER
Part No.   Model No.   Page No.   Part No.    Model No.     Page No.   Part No.   Model No.     Page No.   Part No.    Model No.    Page No.
 1848                     15        7347       AO268           18       30215       11N             8       30540     JKB 130-40L      12
 1849                     15        7348        A4000          17       30221       14N             8       30541      JKB 160-40      12
 1850                     15        7349        A4001          17       30227       16N             8       30542      JKB 130-45      12
 1851                     15        7350        A4002          17       30233       18N             8       30543      JKB 130-50      12
 2948        S-K3C        30        7351        A4003          17       30239       20N             8       30544      JKB 160-50      12
 3157         S-KK        28        7353        A4006          17       30243      30243           26       30545     JKB 160-50L      12
 3605         KGA         28        7354        A4033          17       30246      30246           26       30551       JKC 80-30      12
 3637          KO         28        7355        A4101          17       30247      30247           26       30552       JKC 80-40      12
 3639         KOM         28        7356        A4102          17       30248      30248           27       30553      JKC I30-40      12
 3641          K1         28        7357        A4103          17       30343                      8        30554      JKC 130-45      12
 3643         K1M         28        7359        A4106          17       30344                      8        30555      JKC 130-50      12
 3649          K2         28        7360        A4133          17       30345                      8        30556      JKC 160-40      12
 3651          K3        8,28       7361        A4202          17       30346                      8        30557      JKC 160-50      12
 3653         K3C         28        7362        A4203          17       30347                      8        30566       JCJ 30-J2      13
 3655          K4        8,28       7364        A4206          17       30348                      8        30567       JCJ 30-J3      13
 3657          K5        8,28       7365        A4233          17       30354         30354        24       30568      JCJ 30-J33      13
 3659          K7         28        7367        A4303          17       30421          610         19       30569       JCJ 30-J6      13
 3664         K30        8,28       7368        A4306          17       30422          621         19       30570       JCJ 40-J2      13
 3666         K32        8,28       7374       AD2502          18       30423          632         19       30571       JCJ 40-J3      13
 3685       Model A       28        7417         U3            10       30424          631         19       30572      JCJ 40-J33      13
 3686       Model B       28        7423         U33           10       30425          643         19       30573       JCJ 40-J4      13
 3687       Model C       28        7424         U34           10       30426          642         19       30574       JCJ 40-J6      13
 4944          S3         10        7425         U36           10       30427          641         19       30575       JCJ 45-J3      13
 5016         S33         10        7430                        8       30428          654         19       30576      JCJ 45-J33      13
 5046         S34         10        7431                        8       30429          653         19       30577       JCJ 45-J4      13
 5066         S36         10        7432                        8       30430          652         19       30578       JCJ 45-J5      13
 5089       S8-1/2N        8        7433                        8       30431          665         19       30579       JCJ 50-J3      13
 5097        S11N          8        7434                        8       30432          710         19       30580       JCJ 50-J4      13
 5506        S14N          8        7435                        8       30434          732         19       30581       JCJ 50-J5      13
 5514        S16N          8        7436                        8       30436          743         19       30582       JBT 30-J2      13
 5522        S18N          8        7437                        8       30437          742         19       30583       JBT 30-J3      13
 5530        S20N          8        7438                        8       30439          754         19       30584      JBT 30-J33      13
 6200           0         9         7439                        8       30440          753         19       30585       JBT 30-J6      13
 6204       OB 5/16       10        7440                        8       30441          752         19       30586       JBT 40-J2      13
 6206          1A          9        7441                        8       30443          811         19       30587       JBT 40-J3      13
 6208        1B 3/8       10        8859       32BA 1/2        10       30444          812         19       30588      JBT 40-J33      13
                                                                                                                                                    PRODUCT INDEX
 6214          2A          9        9555         J910          16       30445          821         19       30589       JBT 40-J4      13
 6219       2BA 3/8       10        9556         J911          16       30446          822         19       30590       JBT 40-J6      13
 6223          3A          9        9557         J912          16       30447          823         19       30591       JBT 45-J3      13
 6228         3KD          9        9558         J913          16       30448          831         19       30592      JBT 45-J33      13
 6230         3PD          9        9559         J914          16       30449          832         19       30593       JBT 45-J4      13
 6232        3B 5/8       10        9560         J915          16       30450          833         19       30594       JBT 45-J5      13
 6255       7BA 3/8       10        9561         J916          16       30451          834         19       30595       JBT 50-J3      13
 6279          33         9         9562         J917          16       30452          843         19       30596       JBT 50-J4      13
 6281        33KD          9        9563         J918          16       30453          844         19       30597       JBT 50-J5      13
 6283      33BA 3/8       10        9564         J919          16       30454          845         19       30598         30598        26
 6287      33BA 1/2       10        9565         J920          16       30455          854         19       30602         30602        26
 6289      33BA 5/8       10        9567         J921          16       30456          855         19       30638          651         19
 6291        3326A        9         9679      JKP 80-J2S       11       30471          531         20       30639          664         19
 6295        34-06         9        9680     JKP 100-J33       11       30474          542         20       30640          842         19
 6309          36         9         9681      JKP 100-J2       11       30475          552         20       30641          853         19
 6314       36B 5/8       10        9682     JKP 130-J33       11       30476          562         20       30726        DC4595        27
 6316       36B 3/4       10        9683      JKP 130-J2       11       30478          553         20       30728        41BA 3/8      10
 6624          OM         27        9684      JKP 130-J6       11       30479          563         20       30762          751         19
 6625      OBM 5/16       27        9685      JKP 160-J6       11       30480          573         20       30822          764         19
 6626          1M         27        9747         J420          15       30482          564         20       30827                      28
 6627      1BM 5/16       27        9748         J421          15       30483          584         20       31037        31037         24
 6628       1BM 3/8       27        9749         J440          15       30484          900         20       31038        31038         24
 6654                     14        9750         J441          15       30485          902         20       31052        31052         26
 6655                     14        9751         J422          15       30486          903         20       31090       41BA 1/2       10
 6656                     14        9756        100-61         14       30487          904         20       31121      JKP 65-J1       11
 7299       AO101         17        9757         J116        17,18      30488          906         20       31122      JKT 65-J1       11
 7300       AO102         17        9758         J117        17,18      30489          914         20       31126      JKP 03-J0       11
 7303       AO106         17        9817         J423          17       30490          TS1         22       31127      JKP 03-J1       11
 7304       AO133         17        9867         J443          17       30491          TS2         22       31128     JKP 03 5/16      11
 7306       AO201         17       12791         N100          14       30492          TS3         22       31138     41BA 3/8-S       10
 7307       AO202         17       12792                       14       30493          TS4         22       31237        31237         25
 7308       AO203         17       12793                       14       30494          TS5         22       31406      JK 80-MT2       12
 7309       AO204         17       12794                       14       30496          TL2         22       31407     JK 100-MT2       12
 7311       AO206         17       13266     #1 Wedge Set      28       30497          TL3         22       31408     JK 130-MT2       12
 7312       AO233         17       13267     #2 Wedge Set      28       30498          TL4         22       31409     JK 130-MT3       12
 7313       AO301         17       13268     #3 Wedge Set      28       30501        TL3 half      22       31410     JK 130-MT4       12
 7314       AO302         17       13269     #6 Wedge Set      28       30502       JLS-M200       21       31411      JK 130-R8       12
 7315       AO303         17       14121         41-01         14       30503       JLS-M300       21       31412      JK 130 5/8      12
 7316       AO304         17       14123         42-01         14       30504       JLS-M400       21       31413     JK 160-MT2       12
 7317       AO305         17       14125         42-02         14       30505       JLS-M500       21       31414     JK 160-MT3       12
 7318       AO306         17       14127         42-J8         14       30506       JLE-M300       21       31415     JK 160-MT4       12
 7319       AO333         17       14129         42-24         14       30507       JLE-M400       21       31416      JK 160-R8       12
 7320       AO402         17       14131         44-02         14       30508       JLE-M500       21       33356       JK 80 3/8      12
 7321       AO403         17       14135         44-J9         14       30509      JLR-M200        21       33357       JK 80 J1       12
 7322       AO404         17       14273          KG1          28       30510      JLR-M300        21       33358       JK 80 J2       12
 7323       AO405         17       14442         34~02          9       30511      JLR-M400        21       33359      JK 100 3/8      12
 7324       AO406         17       14445         34-33          9       30512      JLR-M500        21       33360      JK 100 1/2      12
 7325       AO433         17       14451        34-33C          9       30526      JKT 80-J2S      11       33361      JK 100 J2       12
 7327       AO503         17       14697         31-01          9       30527      JKT 130-J2      11       33362      JK 130 3/8      12
 7328       AO504         17       14698         31-02          9       30528     JKT 130-J33      11       33363      JK 130 1/2      12
 7329       AO505         17       14723        35B 1/2        10       30529      JKT 130-J6      11       33364     JK 130 J33       12
 7339       AO802         18       14865         36KD           9       30530      JKT 160-J6      11       33365      JK 130 J2       12
 7340       AO803         18       14866         36PD           9       30532      JKT 100-J2      11       33366      JK 130 J6       12
 7341       AO804         18       14943       22BA 3/8        10       30533     JKT 100-J33      11       33367      JK 160 1/2      12
 7342       AO806         18       14946       24BA 3/8        10       30536      JKB 80-30       12       33368      JK 160 5/8      12
 7343       AO833         18       14947       26BA 3/8        10       30537      JKB 80-40       12       33369     JK 160 J33       12
 7345       AO261         18       30052          KK           28       30538     JKB 80-40L       12       33370      JK 160 J6       12
                                                                                                                                               41
 7346       AO264         18       30209        8-1/2 N         8       30539     JKB 130-40       12       33371      JK 200 J3       12
                                DECIMAL EQUIVALENT CHART
                            Drill    Decimal   Drill    Decimal   Drill     Decimal   Drill    Decimal   Drill     Decimal   Drill     Decimal
                            Size     Inches    Size     Inches    Size      Inches    Size     Inches    Size      Inches    Size      Inches
                            0.30mm   0.0118    54       0.0550    3.10mm    0.1220    5.50mm   0.2165    8.50mm    0.3346    9/16      0.5625
                            0.32mm   0.0126    1.40mm   0.0551    1/8       0.1250    7/32     0.2188    8.60mm    0.3386    14.50mm   0.5709
                            80       0.0135    1.45mm   0.0571    3.20mm    0.1260    5.60mm   0.2205    R         0.3390    37/64     0.5781
                            0.35mm   0.0138    1.50mm   0.0591    30        0.1285    2        0.2210    8.70mm    0.3425    14.75mm   0.5807
                            79       0.0145    53       0.0595    3.30mm    0.1299    5.70mm   0.2244    11/32     0.3438    15.00mm   0.5906
                            0.38mm   0.0150    1.55mm   0.0610    3.40mm    0.1339    1        0.2280    8.80mm    0.3465    19/32     0.5938
                            1/64     0.0156    1/16     0.0625    29        0.1360    5.80mm   0.2283    S         0.3480    15.25mm   0.6004
                            0.40mm   0.0157    1.60mm   0.0630    3.50mm    0.1378    5.90mm   0.2323    8.90mm    0.3504    39/64     0.6094
                            78       0.0160    52       0.0635    28        0.1405    A        0.2340    9.00mm    0.3543    15.50mm   0.6102
                            0.42mm   0.0165    1.65mm   0.0650    9/64      0.1406    15/64    0.2344    T         0.3580    15.75mm   0.6201
                            0.45mm   0.0177    1.70mm   0.0669    3.60mm    0.1411    6.00mm   0.2362    9.10mm    0.3583    5/8       0.6250
                            77       0.0180    51       0.0670    27        0.1440    B        0.2380    23/64     0.3594    16.00mm   0.6299
                            0.48mm   0.0189    1.75mm   0.0689    3.70mm    0.1457    6.10mm   0.2402    9.20mm    0.3622    16.25mm   0.6398
                            0.50mm   0.0197    50       0.0700    26        0.1417    C        0.2420    9.30mm    0.3661    41/64     0.6406
                            76       0.0200    1.80mm   0.0709    25        0.1495    6.20mm   0.2441    U         0.3680    16.50mm   0.6496
                            75       0.0210    1.85mm   0.0728    3.80mm    0.1496    D        0.2460    9.40mm    0.3701    21/32     0.6562
                            0.55mm   0.0211    49       0.0730    24        0.1520    6.30mm   0.2480    9.50mm    0.3740    16.75mm   0.6594
                                                                  3.90mm    0.1535    1/4, E   0.2500    3/8       0.3750    17.00mm   0.6693
decimal equivalent chart
                           42
                                                                                                                             1        1.0000
WARRANTY INFORMATION
Jacobs chucks, chuck keys, toolholders, work holders and accessories, manufactured or distrib-
uted by The Jacobs Chuck Manufacturing Company and the Danaher Tool Group, are warranted to
be free from defects in materials or workmanship for one year from the date of purchase.
This warranty applies only to the first person who buys the products directly from a Jacobs prod-
ucts distributor representative. The Jacobs Chuck Manufacturing Company and the Danaher Tool
Group cannot be responsible for products which have been abused, misused, or modified. This
warranty does not apply to any parts, components or accessories not manufactured by The Jacobs
Chuck Manufacturing Company and the Danaher Tool Group.
If a Jacobs product proves defective within one year after purchase, simply return it to the place
from which it was purchased or to the nearest distributor of Jacobs products, transportation
charges prepaid. Enclose your name and address, a short description of the defect and proof of the
date of purchase. At its option, The Jacobs Chuck Manufacturing Company and
the Danaher Tool Group will replace the product free of charge or refund the full purchase price if
they find the product to be defective. The sole liability of The Jacobs Chuck Manufacturing
Company and the Danaher Tool Group and your exclusive remedy under this Warranty is limited to
repair or replacement of the defective product or to a full refund of its purchase price.
All replacement parts sales and new repair service for Jacobs High Precision Keyless Chucks are
available through our authorized service center: Angle Repair Service, Inc.
                                                   175 Angle Drive
                                                   Beckley, WV 25801
                                                   (304) 253-5279
There are no other warranties, express or implied, including those of merchantability or fitness for a
particular purpose, beyond those described above. In no event shall the liability of The Jacobs Chuck
Manufacturing Company and the Danaher Tool Group exceed the purchase price of the products, nor
shall The Jacobs Chuck Manufacturing Company and the Danaher Tool Group be liable for incidental,
consequential, or special damages, costs or expenses, excepting only the cost or expense of repair,
replacement or refund as described above.
PLEASE NOTE:
Without notice, The Jacobs Chuck Manufacturing Company and the Danaher Tool Group reserve
the right to change the design, material composition and dimensional specifications for all products
offered in this catalog.
                                                                                                    43
Danaher Tool Group
P.O. Box 11011 McCormick Road
Suite 150
Hunt Valley, MD 21031
Phone: 800-866-5753
Fax: 800-234-0472