Manual Motoscraper 623G
Manual Motoscraper 623G
Wheel Tractor
 Scraper
Engine
  Tractor Engine            Cat® C15 with ACERT ® technology
  Net Power                 246/272 kW       330/365 hp
Scraper Bowl
  Heaped Capacity           17.5 m3          23 yd3
  Rated Load                25 000 kg        55,115 lb
Weights
  Total Operating – empty   37 435 kg        82,530 lb
  623G Wheel Tractor Scraper
  Responsible, productive earthmoving machines, built to last.
  engines with ACERT technology,                delivers excellent load capability.         response and provide advanced diagnostic
  modular radiator with 9 fins per inch,        Redesigned front and rear axles             capabilities that result in better machine
  and an Electronic Control Module              accommodate wider brake shoes and           availability. The Product Link option
  maximizes power to the cutting edge           drums. The neutral coast inhibitor and      allows remote monitoring of location,
  and exceptional haul road speed.              programmable top gear reduce wear           machine system status, and alert
  pg. 4                                         while increasing machine performance.       indicators. pg. 7
                                                pg. 6
  2
Operator Station                         Structures                               Scraper Bowl
Convenient control placement and a       Superior structural design delivers    ✔ Caterpillar Scraper bowls deliver large
comfortable work environment are keys    state-of-the-art ride, capacity, and     loads with better retention, excellent
to high productivity. Features include   material control while assuring the      material flow, fast cycle times and high
Single Lever Implement Control,          durability and reliability customers     productivity. Relocating the implement
an air seat suspension and improved      expect from Caterpillar. pg. 10          valve to the draft tube improves access
instrumentation. pg. 8                                                            and serviceability. pg. 11
                                                                                  Customer Support
                                                                                  The best parts availability and the best
                                                                                  service capability will help keep your
                                                                                  equipment working. pg. 14
✔ New Feature
                                                                                                                             3
Power Train – Engine
The new ACERT technology and proven components are electronically integrated to achieve
new levels of performance and efficiency.
C15 Tractor Engine. The Cat C15            •   hydraulic pumps                          Automatic Ether Injection. ECM activates
Electronically Controlled Unit Injection                                                the ether injection system during engine
                                           ADEM™. The ADEM controls engine
(EUI) diesel engine powers the tractor.                                                 cranking to help ensure reliable engine
                                           speed by adjusting the fuel duration,
With dual horsepower capability,                                                        start-up in extreme cold operating
                                           resulting in quicker starts in hot and
it provides high power and torque rise                                                  conditions.
                                           cold weather, better fuel economy,
for excellent lugging in tough loading     better operator response, and automatic      Directional Shift Management.
conditions. The C15 is designed for        compensation for altitude and filter         During directional shifts or shifts
long hours of continuous operation with    plugging.                                    from neutral during high engine speed,
high displacement and low RPM ratings.                                                  engages speed clutches before directional
                                           Air-to-Air Aftercooling (ATAAC).
Dual Horsepower. Electronic engines                                                     clutches to reduce power train energy
                                           Reduces air inlet temperature for
deliver increased power when the auger                                                  and increase power train life.
                                           enhanced combustion efficiency,
is engaged or when the machine is in       reduced engine exhaust emissions             Automatic Altitude Compensation.
the roading gears, providing quicker       levels, higher altitude capability,          The Electronic Control Module
acceleration on the haul road.             and more power.                              automatically matches fuel delivery
ACERT Technology. The C15 electronic                                                    to barometric pressure. Auto deration
                                           Greater Reliability. The EUI system has
engine with ACERT technology meets                                                      protects against excessive combustion
                                           fewer moving parts than mechanical unit
US EPA Tier 3 and European Union                                                        temperatures that could result in
                                           injection and requires few adjustments.
Stage III exhaust emission regulations.                                                 component damage.
                                           ECM communicates with the monitoring
ACERT technology reduces emissions         system (EMS) to warn the operator of         Diagnostic Capability. Electronic
during the combustion process by using     potential problems, reducing the potential   Technician (Cat ET) is used to display
advanced technology in the air and fuel    for major damage from occurring.             real-time pressures, temperatures, fuel
systems, in conjunction with integrated                                                 settings and diagnostic messages as well
electronics. Caterpillar meets emission                                                 as historical information, such as engine
regulations at the combustion source                                                    over-speeds, overheating, low oil pressure
rather than recycling exhaust gases.                                                    and air filter restriction events.
4
Fuel Economy. Electronic controls yield                                                Engine Speed Lock. Allows the
a fuel savings by optimizing the timing                                                operator to maintain a given engine
setting for varying conditions. The ECM                                                speed without using the accelerator
matches timing to the load on the engine,                                              pedal. This eliminates operator fatigue
engine speed and temperature.                                                          associated with holding the pedal down
                                                                                       for extended periods of time. An on/off
Air Filter Restriction. The ECM
                                                                                       rocker switch enables the Speed Lock
monitors air filter restriction and sends
                                                                                       feature, and a dashboard lamp indicates
a warning message to the Electronic
                                                                                       the feature is active. Moving the rocker
Monitoring System III to alert the
                                                                                       switch to the off position, or activating
operator if the restriction exceeds the
                                                                                       the service brakes or the retarder,
allowable limit.
                                                                                       disables the feature.
Reduced Exhaust Smoke. The ECM
                                                                                       Automatic Belt Tensioning. Both the
determines the optimum fuel/air ratio,
                                                                                       tractor and scraper engines now have
then precisely controls fuel during
                                                                                       automatic belt tensioning rather than
cranking, starting and acceleration
                                                                                       manual tensioning. Other engine
to reduce smoke. This system is faster
                                                                                       improvements include:
and more efficient than mechanically
controlling the governor rack position.                                                •   reducing the number of belts
                                            Electronic Unit Injection (EUI).               (from five to two on the tractor,
Low Battery Elevated Idle.                  Electronic injection provides complete         from four to two on the scraper)
ECM automatically compensates               control over injection timing, duration,
for low alternator output at low idle       rate and pressure under changing           •   eliminating the servicing for
by raising the rpm for brief intervals      conditions over the entire engine              fan drive bearings
to keep the batteries fully charged.        operating range. The EUI controlled
                                            engine delivers:
                                            •   improved fuel efficiency
                                            •   more power
                                            •   decreased smoke and emissions
                                            •   faster hot and cold starts
                                            •   better high altitude performance
                                            •   less noise than mechanical injector
                                                engines
                                                                                                                               5
Power Train – Transmission
Integrated electronics allows the machine to monitor the power train which reduces stress
as well as provide a better ride to the operator.
6
Electronic Controls
Instant response optimizes machine performance, and advanced diagnostic capabilities
maximize machine availability.
                                                                                                                                  7
Operator Station
Redesigned for enhanced operator comfort and productivity.
Multi-Adjustable Seat. The Cat Comfort     Seat Suspension. The seat suspension          Standard Air Conditioning. Gives the
Cloth Seat has an adjustable seat and      redefines the ride of scrapers. It features   operator a comfortable workstation in
armrests for maximum operator comfort.     a high performance air shock absorber         various types of weather. Relocated
                                           with its own air compressor.                  ventilation louvers improve airflow
•   Swivels and locks in four positions
                                                                                         to the operator.
    (0°, 10°, 20° and 30°) providing the   Revised Steering Column. Increases
    optimum operating position in the      legroom a full 3.5 inches (89 mm),            Storage And Amenities. Convenient
    cut or on the haul.                    and reduces knee contact points.              storage location includes space for a
                                                                                         lunch box and first aid kit. The cab also
•   Fore/aft and vertical height
                                                                                         has a cup holder as well as an ashtray.
    adjustment to accommodate
    various sized operators.
8
Visibility. Hood and front shroud
width increased to accommodate the
low emission engine, the air-to-air                                                                    1 (Down)
aftercooler (ATAAC), ether starting aid,           4
and lights. Hood corners are sloped to
maintain the excellent visibility.             5
Single Lever Implement Control.
Simple and easy to operate, the joystick      3                                        2 (Forward)                  2 (Return)
enhances the productivity of operators
of all skill levels. Requires less
force to control the critical scraper
functions and requires less lever travel.
Grab handle/hand rest next to joystick
controller so operator has a place to rest
hand while on the haul and return roads.
1) Bowl (forward & back)                                                                               1 (Up)
                                                                                                                               9
Structures
Superior structural design and construction optimize performance and reliability.
10
Scraper Bowl
Designed for optimum loading, material retention and ejection.
Redesigned Bowl. Excellent productivity   Cutting Edges. May be adjusted according     Material Application. The 623G is ideal
with a 10% increase in bowl capacity      to job conditions. For most efficient        for windrowing, blending material as
from the F series, improved draft arm     loading, use the thinnest edge that          well as breaking up vegetation in
protection, and better load retention.    provides satisfactory wear life and          stripping operations.
Low-profile design of the bowl offers     impact resistance.
less resistance to incoming materials,
                                          Caterpillar Ground Engaging Tools
while cellular construction adds
                                          (G.E.T.). A wide variety of Ground
strength and dent resistance to bowl
                                          Engaging Tool (GET) options, such as
sides and floor.
                                          standard, serrated, and abrasion resistant
Bulldozer Ejection System.                material (ARM), are available to optimize
Combines constant spreading control       scraper loading in various materials.
while minimizing carryback material.      Most are reversible to provide long life
The floor of the bowl retracts as the     and reduced operating costs. Contact
ejector moves forward, allowing the       your Cat Dealer to learn more about
operator to precisely control the flow    the best tools for your applications.
of material.
                                                                                                                           11
Elevator Mechanism
Self-loading capability, versatility and excellent material handling characteristics.
Versatility. The 623G is ideal for          Throat Opening. Adjustable up to             Implement Pumps. High-pressure,
windrowing, blending material as well       610 mm (24"), enables faster loading         engine-driven implement pumps enable
as breaking up vegetation in stripping      and greater material control.                the operator to take deeper cuts and
operations.                                                                              load in a shorter distance with less
                                            Low-Maintenance Rollers. Carrier rollers
                                                                                         elevator stall.
Material Handling. The elevator lifts       and chain idlers are heat-treated for
material off of the cutting edge and        wear resistance. Fixed elevator rollers      Elevator Controls. The operator has
carries it to the top of the elevator and   require no adjustment, reducing              variable control of the elevator to match
then dumps the material into the bowl.      maintenance. Sealed and lubricated           the speed of the elevator to the material
Blending the material helps eliminate       floor rollers are maintenance free.          conditions for increased productivity.
voids in the bowl for consistent payloads   The direct acting floor mechanism
                                                                                         Reversible. The elevator reverses
and even unloading.                         eliminates the drag link.
                                                                                         for spreading topsoil, unloading
Drive Sprockets. Split, bolt-on drive       Two-stage Ejection System. Allows the        cohesive material, and blending
sprockets eliminate the need to remove      floor to slide backward while a dozer-type   windrowed material.
the chain during servicing and require      ejector moves forward (toward the
                                                                                         Single-pivot Design. The single-pivot
no lubrication. Hydraulically adjustable    cutting edge), cleaning the entire bowl
                                                                                         elevator design improves the load
chains have exceptional pull strength for   in one motion.
                                                                                         profile which allows the machine
dependable performance and long life.
                                                                                         to achieve consistent payloads.
                                                                                         Chain Adjustment. Maximize chain life
                                                                                         quickly and easily with just a grease gun.
12
Serviceability
Count on Caterpillar for simplified service and the most productive uptime.
                                            Event Log. The EMS event log records            Access Doors. The tractor has a standard
                                            problems detected by the control                two-piece door on the right side for
                                            system, including the time an event             better access to service points. The hood,
                                            occurs, the number of occurrences               hinged on the front and supported by
                                            for the event, an event identifier and          spring struts, easily opens towards the
                                            problem code. The event log can                 front of the machine, for better access
                                            be accessed using the Electronic                to the top of the engine.
                                            Technician (Cat ET).
                                                                                            Electronic Technician (Cat ET).
                                            Implement Valve Relocation.                     The Caterpillar Electronic Technician
                                            The implement valve has been relocated          (Cat ET) Service Tool is useful in
                                            from the tractor to the top of scraper          troubleshooting existing problems
                                            draft tube, reducing the number of hoses        or identifying potential problems
                                            and tubes that cross over the gooseneck.        by displaying:
                                            The move reduces potential leak points,
Grouped Service Points. Maintenance                                                         •   Real-time pressures, temperatures,
                                            and improves service access.
and service points for the engine are                                                           fuel settings and diagnostic
grouped on the right-hand side for          One Piece Power Block. Jumpstart                    messages
easy access. They include the engine        receptacle and disconnect switch
                                                                                            •   Historical data such as engine over-
air cleaner, engine oil check and fill,     are integrated into a one-piece power
                                                                                                speeds, overheating, low oil pressure
fuel filters and priming, coolant level     block for better electrical integrity and
                                                                                                and air filter restriction events
sight glass, window washer bottle,          serviceability. The disconnect switch,
air conditioning dryer cartridge, ether     with a lockable cover, disables all power       •   More detailed information to the
starting aid canister, engine oil filter,   from the batteries and jumpstart functions.         service technician who can access
fan drive lubrication, and sampling                                                             ET via a laptop computer
                                            Electro-Hydraulic Implement Control.
ports for the engine oil and coolant.       Simplifies serviceability by removing           Easy Access Diagnostics. Diagnostic
•   Spin-on fluid filters for all but the   the cab pilot valve and associated lines,       codes are accessible through the EMS
    main hydraulic filter                   which also improves reliability and             main display module, via the Cat ET.
                                            reduces noise. The high efficiency              Relaying this information to the service
•   Cab wiring harness redesigned and       electro-hydraulic pilot oil filter provides     technician can let him know which tools,
    relocated for better serviceability     cleaner oil for the pilot system.               troubleshooting guides, and possibly
Electronic Monitoring System (EMS III).                                                     even replacement parts to bring to
                                            Scraper Electrical Harness. A ribbon
Monitors machine status and provides                                                        the machine.
                                            wiring harness replaced the cable
real-time information to the operator       harness for improved wear and durability.       SAFETY.CAT.COM™.
including warnings of problems identified   Its increased flexibility oscillates with the
by the Electronic Control Modules.          machine, and polyurethane boots offer
                                            better protection against the elements.
                                                                                                                                   13
Customer Support
Cat dealer services help you operate longer with lower costs.
14
Engine                                                          Scraper Bowl
Total Operating – Empty               37 435 kg   82,530 lb          • Rollover Protective Structure (ROPS) meets SAE J320a,
Front Axle                            23 958 kg   52,819 lb            SAE J1040 MAY 94, ISO 3471-1986 and ISO 3471-1994
Rear Axle                             13 477 kg   29,711 lb          • Falling Object Protective Structure (FOPS) meets SAE J231
Total Shipping                        36 830 kg   81,196 lb            JAN 81 and ISO 3449-1992
Tractor Shipping                      23 940 kg   52,778 lb          • The operator sound exposure Leq (equivalent sound
Scraper Shipping                      12 891 kg   28,419 lb            pressure level) measured according to the work cycle
Total Operating – Loaded              62 435 kg   137,646 lb           procedures specified in ANSI/SAE J1166 OCT98 is 81 dB(A),
Front Axle Weight – Loaded            31 218 kg   68,823 lb            for cab offered by Caterpillar, when properly installed and
                                                                       maintained and tested with the doors and windows closed.
Rear Axle Weight – Loaded             31 218 kg   68,823 lb
                                                                     • Hearing protection may be needed when operating with
                                                                       an open operator station and cab (when not properly
                                                                       maintained or doors/windows open) for extended periods
                                                                       or in noisy environments.
Dimensions
All dimensions are approximate.
1                                                            5   6
                                                        4                                     10
     2                                              3                  7
                                                                                      8                 11
                                                                                  9                           12          14
623G                                                                                               13
1    Width – Overall Machine          3556 mm     140 in             8     Ground Clearance, Tractor         553 mm      21.8 in
2    Width – Tractor                  3130 mm     123.2 in           9     Front of Tractor to Front Axle    3058 mm     120.4 in
3    Width – Rear Tire Center Lines   2180 mm     85.8 in            10    Rim Radius                        432 mm      17 in
4    Width – Inside of bowl           2946 mm     116 in             11    Height – Scraper Blade Max.       380 mm      15 in
5    Width – Outside Rear Tires       3048 mm     120 in             12    Wheelbase                         7976 mm     314 in
6    Height – Overall Shipping        3708 mm     146 in             13    Length – Overall Machine          13 209 mm   520 in
7    Height – Top of Cab              3423 mm     134.8 in           14    Rear Axle to Rear of Machine      2176 mm     85.7 in
To determine gradeability performance: Read from gross                                                                                                              To determine retarding performance: Read from gross weight
weight down to the percent of total resistance. Total resistance                                                                                                    down to the percent effective grade. (Effective grade equals
equals actual percent grade plus 1% for each 9 kg/t (20 lb/ton)                                                                                                     actual percent grade minus 1% for each 9 kg/t (20 lb/ton) of
of rolling resistance. From this weight-resistance point, read                                                                                                      rolling resistance). From this weight-effective grade point,
horizontally to the curve with the highest obtainable gear, then                                                                                                    read horizontally to the curve with the highest obtainable
down to maximum speed. Usable rimpull will depend upon                                                                                                              speed range, then down to maximum descent speed the
traction available and weight on drive wheels.                                                                                                                      retarder can properly handle.
                                                                                                                                                                                        3rd Gear
                   30
                                                                                                                                                                                                                                                                                                                        Effective Grade
                              1st Gear
            60
                                                                                                                                        Total Resistance                                                                                                                                                15%
                                                                                                                                                                                            4th Gear
Rimpull
                   20
                                                                                                                   30%                                                                                 5th Gear                                                                                         10%
            40
* at sea level
                               kg      lb                                         kg       lb
Fenders, scraper               121    266      Retarder, hydraulic                150     330
Fuel System, fast-fill          10      23     Ripper Teeth                       290     640
Heater, engine coolant           2       4     Steering, secondary                 50     110
Lights, side vision              5      10
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