sriram.
jayaraman
                                                                                                                                                                                                                        NOTE! These capacities are maximum capacities in a continuous
                                                                                                                              Metso Portable Solution for Aggregate Production                                          troublefree operation when feed material quality and distribution
                                                                                                                                                                                                                        curve corresponds to the theoretical curve used in this calculation.
          Feed
          600mm Material
                  coarse Material  Characteristics
                          SD 2.7 t/m3                                  Feed Analysis Considered :                              Preliminary Flow Sheet for Discussions based                                             Long term capacities will fluctuate due to the variations in the feed
              Granite     Cr 35 %                                      (-) 20 mm : 12%                                         on Considered Feed Gradation & Material Characteristic.                                  and operating intensity of the plant.
                         Considered    :
                          Abr 1398 g/t                                 (-) 38 mm : 19%
                         Material : Granite                                                                                    It will be fine tuned after material testing.
                                                                                                                                                                                                                        Metso Minerals does not guarantee any of these figures without our
             182 t/h     Solid Density : 2.7 t/cum                     (-) 75 mm : 30%                                         Note:- Feed Gradation is very important parameter
                                                                                                                                                                                                                        separate written approval based on a detailed study of the case.
                         Crushability : 35%                            (-) 150 mm : 45%                                        & it needs be Confirmed by Customer based on
                         Contamination : Free from Clay                (-) 300 mm : 70%                                        which equipment selection may change
                         Moisture : Dry                                (-) 500 mm : 93%                                                                                                                         Feed is blasted rock & well graded without any metallic/un-crushable pieces.
                                                                       (-) 600 mm : 100%                                                  Any Variation in feed gradation and material characteristics          Feed is whole of dry un-segregated homogenous "as blasted feed" without clays
                                                                                                                                          then considered will effect Plant Performance in Capacity             and other deleterious materials. No fraction is taken out, no fraction is manually
                                                                                                                                          and Product Gradation.                                                broken, and the blasting pattern is in conformity with international practices.
                                                                    Feed should be free from clay, fines, moisture etc
                                                                                                                                          Higher than indicated moisture in the feed would                      Material to be free from contamination e.g. Clay, Wood, Glass, plastic, metal,
                                                                    otherwise no guarantee on plant performance by Metso
                         Grizzly Feeder                             if Primary Feeding circuit is choking/jamming                         effect in Plant Performance and results in                            iron pieces refuge, etc.
                                                                                                                                          reduction in capacity and product generation.
                         TK11-42-2V
              182        Opening 90 mm
                                     108
                                                                    NW106
                                74                      108
                                                                    C106
                                                                    std                                           165
                                                                                                                                                                                                                     165
                                                                                                                   20 m3       Vibrating Feeder
                                 Slot Sizer
                                 TK deck
                                                                    Setting 85 mm
                                                                                                                  Surge Bin                                                                         Feeder            20 m3                    Tertiary Stage
                                                              108                                                              TKP 10-20
                                74 #22 mm                                                                                                                                                           TKP 10-20
                                                                                                                                                                                                                     Surge Bin                 NW 7150 D
                                                  58                                                                    165                                                                                                                    Automation IC3
                                         17                                                                                                                                                                                  165
                                                   58
                                                                                                                          Metal Detector
                                                                                                                                        223
                                              0          58                                                                                              GP220
                                17                                                                            NW220GPD                                   extra coarse                                                  173
                                                                                                              Automation IC50C                           Stroke 36 mm
                                                                                                                                                                                                                                        Barmac B7150SE
                                                                                                                                                         Setting 27 mm
                           17               0                                                                 Motor 200kW                                                                                                               840 DTR
                                                                                                                                                223                                                                                     Cascade: 0 %
                                                                                                                                                                                                                                        Tip speed: 55 m/s
                    17                                                                                                                                                                                                                  Motor 300kW (400 hp)
                                                                                                        223
                                                                                                                                      Dual Slope 10sqm                                                                          173                     Tip Speed will
                                                                                                                                      Screen on Board                                                                                                   adjusted at Site
                                                                                                    0             223                                                                                                              DS18 55
                Quarry Fines                                                                                                           DS18 55                                                                                     #24 mm
                                                                                                                                       #45 mm                                                                  173                 #16 mm
                                                                                                                                                                                                                                   #10 mm
            Quarry Fines should                                                          0                              223            #24 mm
                                                                                                                                       #12 mm                                                                                      #6 mm           Dual Slope 10sqm
            always be tapped                                                                                                           #6 mm                                                                                                       Screen on Board
                                                                                                                                                                                                                                               8
                                                                                                                                                     7                                                                                    25
                                                                                                                                                50                                                                                       30
Feed rate may vary in the range of +/- 10%                                               GSB                                                                                                                                            26
                                                                                                                                               77                        25% split                                         83                                                          0
depending on Feed Gradation, Material                                                                                            55           34
                                                                                                                                                                         incredent 50
Characteristics & Jaw Crusher setting.                                         Cone product.No guarantee                                                                                                                                                                                        25
                                                                                                                                                                                                                                                                                 25
                                                                               on Gradation. Top size depends                                                                                                                                           26                 25% split
                                                                                                                                                                                               0
                                                                               on cone CSS in open circuit.                       25% split                                                                                                                                incredent   0
if material characterstic actually fed to the plant is                                                                                                                         50
                                                                                                                                  incredent 34
harder than it will have impact plant performance                                                                                                                                    0                                                             26          0
and Feed rate
                                                                                                                                          34              0
Crushers Settings are tentative. It will be
finally selected after material testing &                                                                                                                                            0
                                                                                                                                                                                                               83                           26                      30                     25
adjusted at site as per product requirement.
Screen Aperture Selection is Tentative.
                                                                                                                                                                                    Optional
Based on requirement. Customer to Confirm.                                                                                                                                                                     0-5mm                        5-8mm                  8-14mm                  14-22mm
Media selection may undergo change based                                                         Final Plant Capacity and Product Percentages/Capacity shall depend on Feed
                                                                                                 Material Crushability/Solid density and Feed Gradation fed to the Plant at Site.                        Barmac Circuit Capacity shall depend on Feed Mateiral Characteristics
on screen performance at site.
                                                                                                 Feed should not be slabby/laminated. Otherwise no. Guarantee on Product Shape.                          and Feed Gradation fed to the plant site. Feed should not be slabby/laminated.
Capacity and Product Gradation as indicated depends on                                           No gurantee on product shape, gradation and quality to meet Indian/International                        No Gurantee in Product shape & Gradation. Its meeting IS or any other
many parameters. However under normal operating parameters                                       specification for road/constrution project.                                                             product specification/gradation. 0-5mm needs classification and has to be
they may vary within an envelope of +/- 10% and it shall depend
                                                                                                 PG Test will be conducted based on Belt Cut Method                                                      installed by customer at his cost.
on the actual feed gradation and material characteristics
fed to the plant