INDUSTRIAL FLOORINGS
PRESENTED BY
TEAM 1
Contents
1. Introduction
2. Comparison b/w General Flooring and Industrial Flooring
3. Applications Industrial Flooring
4. Factors consider for choosing industrial flooring
5. Installation process
6. Types of materials used in flooring
7. Applications of types of material
8. Advantages and disadvantages of types of material
9. Comparison of Industrial flooring type
10. Industrial flooring companies & brands
11. Conclusion
INDUSTRIAL FLOORINGS
Introduction:
Industrial floorings are specialized surfaces designed to withstand heavy use and
harsh conditions.
They are essential for factories, warehouses, and manufacturing plants to ensure
safety and efficiency.
Choosing the right flooring type depends on factors like load-bearing capacity,
chemical exposure, and cleanliness requirements.
Industrial flooring is very durable, resistant to mechanical damage and often also to
individual chemicals.
Comparison b/w General Flooring and
Industrial Flooring
Feature Flooring (general) Industrial flooring
Primary Purpose Aesthetics, comfort, functionality for daily Withstand heavy loads, chemicals, high
activities traffic, and demanding environments
Materials Wide range, including wood, Epoxy, polished concrete, specialized
carpet,laminate, tile, and concrete polymer systems, steel, etc.
Durability Varies greatly depending on the material High, designed for demanding use
Resistance Varies, often focused on stain resistance, High resistance to wear, impact,
scratch resistance, etc. chemicals, and heavy loads
Cost Lower to moderate Moderate to high
Installation Varies, generally less complex Often requires specialized techniques
and expertise
Applications Of Industrial Flooring
1. Warehouses and Logistics: Flooring needs to handle heavy pallet jacks, forklifts, and
high-volume traffic with durability and minimal maintenance.
2. Manufacturing Facilities: Resistant to chemicals, impacts, and heavy machinery,
while also potentially needing anti-static or conductive properties for sensitive
equipment.
3. Pharmaceutical Labs: Requiring sterile environments, these floors need to be
seamless, easy to sanitize, and resistant to chemicals.
4. Automotive Industry: Withstanding heavy vehicles, chemicals, and potential impacts.
5. Chemical Processing Plants: Resistant to corrosive chemicals, spills, and extreme
temperatures.
6. Parking Decks and Ramps: Providing durability, slip resistance, and resistance to
wear and tear from vehicles.
7. Sports Areas: Offering a durable, impact-resistant surface for various sports activities.
Factors Consider For Choosing Industrial
Flooring
1. Slip resistance: Industrial flooring, particularly epoxy coatings with anti-slip additives, can significantly
reduce the risk of slips and falls, contributing to a safer working environment.
2. Impact Resistance: They can withstand the impact of heavy machinery and equipment, minimizing damage to
both the floor and the machinery.
3. Chemical Resistance: Many industrial floors are resistant to a wide range of chemicals and liquids, protecting
the floor and preventing hazardous spills.
4. Increased durability: Resistant to heavy loads, abrasion, and impact, leading to a longer lifespan and reduced
maintenance costs.
5. Improved hygiene: Seamless and easy-to-clean surfaces, particularly important in food and pharmaceutical
industries.
6. Cost-effectiveness: While the initial investment may be higher, the long lifespan and reduced maintenance
costs of industrial flooring can lead to long-term cost savings.
7. Easy Cleaning: Industrial floors are typically non-porous and easy to clean, requiring minimal effort for daily
maintenance.
Installation process of industrial floorings
1. Planning and Assessment: This involves site visits, floor inspections, and planning the project,
including material selection and downtime considerations.
2. Surface Preparation: This is a critical step and can involve removing old flooring, cleaning,
repairing cracks or damage, and ensuring the surface is level and dry. Techniques like diamond
grinding or shot blasting may be used to prepare the surface.
3. Material Application: This step involves applying the chosen flooring material, such as epoxy,
urethane, or other specialized coatings, according to manufacturer instructions. This may
involve multiple layers and curing times between layers.
4. Curing: wing the flooring material to cure is essential for achieving the desired strength and
durability.
5. Joint Caulking: This step seals joints and cracks to prevent the intrusion of dirt and moisture,
improving the longevity of the floor.
6. Final Inspection: Conducting a thorough inspection ensures the flooring meets quality and
safety standards.
Materials Used in Industrial floorings
1. Epoxy flooring
2. Concrete flooring
3. Polyurethane flooring
4. Vinyl flooring
5. Rubber flooring
Epoxy flooring:
Epoxy flooring is a highly durable and customisable
flooring solution that is created by combining two
main components: epoxy resin and a hardener.
The epoxy resin acts as a binder, while the hardener
provides strength and stability. When these two
components are mixed together, a chemical reaction
occurs, forming a rigid and durable surface.
Applications of Epoxy Flooring
Garages
Warehouses
Showrooms
Hospitals
Commercial kitchens
Living rooms and hallways
Advantages of epoxy flooring:
High chemical resistance
Durable and long-lasting
Quick application and curing (fast-track options)
Strong adhesion to concrete.
Aesthetically Appealing
Disadvantages of Epoxy Flooring:
Surface preparation is critical and time-consuming.
Some epoxy colors, especially lighter shades, can fade over time due to UV
exposure.
Can be slippery when wet (if no anti-slip added).
Sensitive to UV light (may yellow or degrade).
Repairs are difficult and may require full resurfacing.
Concrete flooring
Concrete flooring refers to concrete surfaces specifically designed and constructed
for industrial settings like warehouses, factories, and production facilities.
These floors are engineered to withstand heavy loads, high traffic, and potential
impacts from machinery and equipment.
They are known for their durability, low maintenance requirements, and cost-
effectiveness, making them a popular choice for various industrial application s.
Applications of Concrete flooring
Warehouses
Factories and Production Facilities
Multi-Story Car Parks
Road Construction
Walkways and Public Spaces
Commercial Spaces
Advantages of Concrete Flooring:
Durability and Longevity
Low Maintenance
Versatility
Cost-Effective
Fire Resistance
Disadvantages of Concrete Flooring:
Potential for Cracking
Slippery When Wet:
Difficulty in Repairing
Potential for Dusting
Not Soundproof
Polyurethane Flooring
It's a type of plastic polymer coating
applied to concrete or other substrates,
offering a smooth, easy-to-clean surface.
Polyurethane flooring is a durable,
seamless, and resilient floor coating
known for its excellent chemical and
abrasion resistance.
Polyurethane flooring is popular in both
industrial and residential settings due to
its durability, flexibility, and resistance to
wear, chemicals, and moisture.
Applications of Polyurethane Flooring
Factories
Warehouses,
Manufacturing plants.
Offices, and showrooms.
Hospitals, clinics, and laboratories.
Garages, basements, and kitchens.
Advantages of Polyurethane Flooring:
Durability
Chemical Resistance
Aesthetics
UV Resistance
Easy Maintenance
Disadvantages of Polyurethane Flooring:
Cost
Installation Expertise
Not Ideal for Heavy Loads
VOC Emissions
Potential for Staining and Discoloration:
Temperature Sensitivity
Vinyl Flooring
Vinyl flooring is a synthetic flooring material, often referred to as PVC (polyvinyl
chloride) flooring, known for its durability, water resistance, and ease of
maintenance.
It comes in various forms, including sheet vinyl, vinyl composition tile (VCT), and
luxury vinyl flooring (LVF).
Modern vinyl flooring can realistically mimic the look of natural materials like wood
and stone while offering practical benefits.
Applications of Vinyl Flooring
Offices
Hospitals
Schools
Retail Spaces
Other Commercial Spaces
Automotive
Sports and Recreation
Advantages of Vinyl Flooring
Waterproof and Stain-Resistant
Easy Maintenance
Affordable
Durability
Comfort
Disadvantages of Vinyl Flooring:
Susceptible to Damage
Environmental Concerns
Removal Difficulty
Resale Value
Potential for Subfloor Issues
Rubber flooring
Industrial rubber flooring is a durable, slip-
resistant flooring option designed for high-
traffic and potentially hazardous industrial
environments.
It's made from natural or synthetic rubber and
offers benefits like impact absorption, sound
dampening, and resistance to wear and tear
Applications of Rubber Flooring
Gymnasiums
Healthcare Facilities
Home Gyms
Home Laundry Rooms and Basements
Retail and Commercial Spaces.
Outdoor Spaces
Industrial Settings
Playgrounds
Advantages of rubber flooring
Durability and Longevity
Slip Resistance
Sound Absorption
Comfort Underfoot
Low Maintenance
Water Resistance
Disadvantages of rubber flooring
Higher Initial Cost
Limited Aesthetics
Potential for Discoloration
Potential for Odor
Installation Challenges
Slippery When Wet (in some cases)
Comparison of Industrial Flooring Types
Type Compressiv Mechanical Anti-Slip Durability Install Time Noise/ Temp/Env. Colour Thickness Puncture Manufactur
e Strength Strength Vibration Resistance Options Resistance er (TDS)
Epoxy 57–110 Mpa Flex: 26–57 Moderate to Very High 12h walk, 5– Rigid, low Up to Custom tints 0.5–6 mm High Edison
MPa Good 7d full cure dampening ~54°C, Coatings,
Abrasion: chemical Epoxy.com
~19 mg resistant
Rubber Not Good Excellent High Quick install Excellent Cold Black, Gray, 3–10 mm Very High ArmorTrak,
Specified impact, (tiles/sheets) tolerant, Custom AquaArm
(Cushioning wear- limited high
) resistant temp
Polyure >50 Mpa Flex: >20 Excellent Excellent 12–24h Moderate –15°C to Custom tints 3–8 mm Excellent Flowcrete
thane MPa (PTV>50) walk, 5–10d dampening +110°C MF,
Abrasion: full cure PolyScreed
0.1 mg
Concret 25–40 Mpa Durable, Moderate (if Very High 28 days full Hard, echo Low Gray + Varies Moderate Standard
e depends on textured) cure expansion, Sealant structural
finish sealable concrete
Vinyl ≥14 MPa Moderate Moderate Good for Very Fast Low Heat Various 2–6 mm Moderate Taylor,
(textured) light use dampening sensitive, patterns/colo Polyflor
water rs
resistant
Industrial Flooring Companies & Brands
Sl. Company Name Brand/Product Name Country/Region Specialization
No.
1 BASF (now MBCC Group) MasterTop Global Epoxy, polyurethane, concrete
floor systems
2 Sika AG Sika floor Global Industrial concrete & resin
flooring systems
3 Fosroc Nito floor Global Epoxy/polyurethane concrete floor
coatings
4 Pidilite Industries Perma, Roff India Concrete admixtures, floor
hardeners
5 Bostik SL C600, SL 175 Global Self-levelling concrete flooring
6 Ultratech Cement (Aditya Birla) Ultratech Flooring Solutions India Concrete floors for industrial
applications
7 Tremco CPG India Flowcrete Global/India Seamless resin & concrete flooring
8 MYK LATICRETE LATICRETE® SP100 India Concrete polish, epoxy floor grout
9 Ardex Endura (India) Pvt. Ltd. Ardex K 301, Ardex K 55 India Cementitious flooring & under
layments
10 Cipy Polyurethanes Pvt. Ltd. Cipyfloor, Deckcoat India Epoxy & PU industrial concrete
floor systems
Conclusion
Industrial flooring plays a crucial role in ensuring the safety, efficiency, and
durability of operations in industrial environments.
The right choice of flooring material—whether epoxy, rubber, polyurethane,
concrete, or vinyl—depends on specific project requirements like mechanical
load, chemical resistance, slip safety, environmental conditions, and cost-
effectiveness.
