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[BUG] Fail to same-version upgrade on v1.7.0-rc3 #9594

@albinsun

Description

@albinsun

Describe the Bug

retry attempted 3/3 failed due to error: failed to fetch image size: Content-Length is not found in the header
Image
Image

│ time="2025-11-24T05:48:35Z" level=error msg="error syncing 'cattle-system/sync-additional-ca': handler system-upgrade-controller: secrets \"harvester-additional-ca\" not found, requeuing"                                                                                                                                                    
| time="2025-11-24T06:04:00Z" level=error msg="error syncing 'cattle-system/apply-sync-additional-ca-on-hp-5-tink-system-with-2c27af4-dbee8': handler system-upgrade-controller: jobs.batch \"apply-sync-additional-ca-on-hp-5-tink-system-with-2c27af4-dbee8\" not found, requeuing" 
Image

To Reproduce

  1. Setup single node v1.7.0-rc3
  2. Trigger upgrade with https://releases.rancher.com/harvester/v1.7.0-rc3/version.yaml

Expected Behavior

Should be able to upgrade

Support Bundle for Troubleshooting

supportbundle_f3be46fd-a27e-4499-ab98-af1a8922abfe_2025-11-24T06-34-19Z.zip

hvst-upgrade-nwqc7-upgradelog-archive-2025-11-24T06-33-51Z.zip

Environment

  • Harvester version: v1.7.0-rc3
  • Impacted VM:
  • Impacted volume (PV):
  • Underlying Infrastructure (e.g., Baremetal with Dell PowerEdge R630):
  • Rancher version:

Additional context

No response

Workaround and Mitigation

No response

Metadata

Metadata

Labels

area/install-upgradeInstall or Upgrade relatedkind/bugIssues that are defects reported by users or that we know have reached a real releasereproduce/alwaysReproducible 100% of the timerequire/auto-e2e-testRequire an e2e automation test; A corresponding test issue will be created at` harvester/tests` reporequire/docDocumentation update needed.severity/3Function working but has a major or UI issue w/ workaroundworkaround-availableA workaround is available for the reported issue.

Type

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Status

Closed

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