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Weld Metal Calculation1

The document provides information on the consumables required to weld pipes of different diameters using various welding processes. It gives the consumables required per unit length and per pipe joint for welding processes like shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and submerged arc welding (SAW). For a sample pipe of 3120 mm diameter with specified weld geometry, it calculates the consumables required for the root pass and fill/cap pass for different welding processes. It also provides standard bevel and compound bevel parameters for pipe welding.

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Mohammad Elhedaby
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63 views9 pages

Weld Metal Calculation1

The document provides information on the consumables required to weld pipes of different diameters using various welding processes. It gives the consumables required per unit length and per pipe joint for welding processes like shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and submerged arc welding (SAW). For a sample pipe of 3120 mm diameter with specified weld geometry, it calculates the consumables required for the root pass and fill/cap pass for different welding processes. It also provides standard bevel and compound bevel parameters for pipe welding.

Uploaded by

Mohammad Elhedaby
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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T

Enter Data: Weld Size ( Leg T ) Unit Weld Length ( L )

8 mm 1m

Consumables Required to Procure per Unit Length: SMAW 0.418 Kg GTAW 0.278 Kg GMAW 0.264 Kg FCAW 0.295 Kg SAW 0.258 Kg Wire 0.336 Kg Flux

Weld Metal per Pipe Joint


Lincoln Electric Co.

Enter Data In Red only:


Dia = in. X= T= L= G=
(RT) =

Fill/Cap

T RT
Root

L G

3120 27.5 38.8 1.5 3 10 37.3

V=

M=

0 0

Root Pass:
Consumables Required to Procure per Joint: SMAW GTAW STT 309.936 Kg 206.624 Kg 195.749 Kg

Z=

f=
Z

Fill/Cap:
Consumables Required to Procure per Joint: SMAW 2659.480 GTAW 1772.986 GMAW 1679.671 FCAW 1877.280 SAW 1645.039 Kg Wire 2138.551 Kg Flux FULL GMAW FULL SMAW FULL TIG 1875.420 2969.415 1979.610 2138.551 Kg Flux
T RT

Fill/Cap

Root

STT Root & SAW F/Cap 1840.788 Kg Wire

Enter Data In Red only:


79248 mm

deg. mm mm mm mm mm mm
deg.

Standard Bevel Parameters

Compound Bevel Parameters

`
L
V

dia 6 16 24 14

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod 284 0.143 40.612 1.6 454.4 6 0.143 0.858 1.6 9.6

41.47

464

dia 6 16 24 14

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod 284 0.143 40.612 1.6 454.4 6 0.143 0.858 1.6 9.6

41.47

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