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Weld Metal Calculation1

The document provides information about welding consumables required for different welding processes to weld pipes of various diameters. It includes a calculator that allows the user to enter the pipe diameter, thickness, length, and bevel details to calculate the consumables required for the root and fill/cap passes. The calculator then displays the consumables required in kilograms for processes like SMAW, GTAW, GMAW, FCAW and SAW to complete the root and fill/cap passes of a pipe weld.

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rbzulyanto
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56 views10 pages

Weld Metal Calculation1

The document provides information about welding consumables required for different welding processes to weld pipes of various diameters. It includes a calculator that allows the user to enter the pipe diameter, thickness, length, and bevel details to calculate the consumables required for the root and fill/cap passes. The calculator then displays the consumables required in kilograms for processes like SMAW, GTAW, GMAW, FCAW and SAW to complete the root and fill/cap passes of a pipe weld.

Uploaded by

rbzulyanto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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L

Enter Data:
Weld Size ( Leg T )
Unit Weld Length ( L )

8 mm
1 m

Consumables Required to Procure per Unit Length:


SMAW
0.418 Kg
GTAW
0.278 Kg
GMAW
0.264 Kg
FCAW
0.295 Kg
SAW
0.258 Kg Wire
0.336 Kg Flux

m
Consumables Required to Pr
Kg

m2
m3

Weld Metal per Pipe Joint

Enter Data In Red only

Dia = in.
X=
T=
L=

Fill/Cap

T
RT

Root

6
35
18.26
1.5

G=

(RT) =

V=

16.76

M=

Root Pass:

Z=

Consumables Required to Procure per Joint:


SMAW
0.143 Kg
GTAW
0.095 Kg
STT
0.090 Kg

f=

Fill/Cap:

Fill/Cap

Consumables Required to Procure per Joint:


SMAW
1.602
GTAW
1.068
GMAW
1.012
FCAW
1.131
SAW
0.991 Kg Wire
1.288 Kg Flux
FULL GMAW
FULL SMAW
FULL TIG
STT Root & SAW F/C

T
RT

1.102
1.745
1.163
1.081 Kg Wire

Root

1.288 Kg Flux

Kg Flux

mm2
mm3

ata In Red only:


152.4 mm

deg.
mm
mm
mm
mm
mm

Standard Bevel
Parameters

Paramete
mm
mm

mm

Compound Bevel

Compound Bevel

deg.

Parameters

Parameters
0
Kg

Kg
M

`
L

mm2
mm3

Kg

dia

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod


6
284
0.143
40.612
1.6
454.4
6
16
0.143
0.858
1.6
9.6
24
14

41.47

464

dia

no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod


6
284
0.143
40.612
1.6
454.4
6
16
0.143
0.858
1.6
9.6
24
14

41.47

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