FNG 2512K

Parts Manual

PA-FNG2512K 4/17
Table of Contents
PA-FNG2512K 4/17 I

Section 1: Parts 7
PARTS ORDERING 7

FEED BIN 9
FEED BIN 10
FEED BIN GRIZZLY ASSEMBLY 14

SHREDDER 17
SHREDDER ASSEMBLY 18
SHREDDER ASSEMBLY 20

DELIVERY CONVEYOR 23
DELIVERY CONVEYOR 24
AG SPREADER ASSEMBLY 28

SCREEN BOX 31
COMPLETE SCREEN BOX 32
SCREEN BOX ASSEMBLY 34
SCREEN BOX WEIGHT SHAFT ASSEMBLY 36
TOP DECK CHUTE ASSEMBLY 38

TOP DECK CONVEYOR 41

TOP DECK CONVEYOR ASSEMBLY 42
SIDE CONVEYOR BELT LOOP ASSEMBLY 46
SHOE HOPPER ASSEMBLY 47

BOTTOM DECK CONVEYOR 49

BOTTOM DECK SIDE CONVEYOR 50
SHOE HOPPER ASSEMBLY 55

FNG 2512K Manual III

 Table of Contents

IV FNG 2512K Manual

Table of Contents

FINES CONVEYOR 57
FINES CONVEYOR HEAD END 58
FINES CONVEYOR TAIL END 60
FINES CONVEYOR SHOE HOPPER 62

FUEL/HYDRAULIC TANKS 65
FUEL TANK 66
HYDRAULIC TANK 68

MISC. 71
HYDRAULIC COOLER ASSEMBLY 72
FILTERS 75

DIAGRAMS 77
HYDRAULIC SCHEMATICS 78

FNG 2512K Manual V

 Table of Contents

VI FNG 2512K Manual

Section 1: Parts
PARTS ORDERING
On component assembly and hydraulic schematic drawings, there is a ballooned letter and a part
number identifying the parts. When ordering parts, always supply all of the following that apply:

• The serial number of the plant

• The ballooned letter that points to the part required
• The dscription of the part required
• The part number of the part required

Contact Information

Astec Mobile Screens

2704 W. LeFevre Road
Sterling, IL 61081 U.S.A.
Phone: (800) 545-2125 - Toll Free
(815) 626-6374
Fax: (815) 626-6430

Visit our website at http://www.astecmobilescreens.com

Questions or comments may be e-mailed to:

Parts Issues: ................... parts@astecmobilescreens.com

Sales Issues: ................... sales@astecmobilescreens.com

2512K FNG Manual 7

 Section 6: Parts

8 2512K FNG Manual

Section 6: Parts

FEED BIN

2512K FNG Manual 9

 Section 6: Parts
FEED BIN M83827

20

13

11

17
10
16
5 8

2
9
6

14 15
7
3

12
19

1 4 5 6 21

10 2512K FNG Manual

Section 6: Parts

FEED BIN M83827

ITEM QTY PART NUMBER DESCRIPTION

1 23 C00133 FLASHING CLAMP
2 6 H00001 BOLT
3 4 H00028 BOLT
4 23 H00048 FLAT WASHER
5 29 H00060 LOCKWASHER
6 29 H00066 NUT
7 4 H00077 NYLOCK
8 1 M38827TA-PL01 PLATE
9 1 M83827EX-PL01L PLATE
10 1 M83827EX-PL01R PLATE
11 1 M83827FB FEED BIN MAIN WELDMENT
12 1 M83827FBD-01 FEED BIN DOOR WELDMENT #01
13 1 M83827FBD-02 FEED BIN DOOR WELDMENT #02
14 1 M83827FBF FEED BIN BELT FEEDER ASSEMBLY
15 1 M83827FBG FEED BIN GATE WELDMENT
16 1 M83827FBG-PL05 PLATE
17 1 M83827FS-01 FEED BIN FLASHING
18 1 M83827FS-02L FEED BIN FLASHING
19 1 M83827FS-02R FEED BIN FLASHING
20 1 M83827GR FEED BIN GRIZZLY ASSEMBLY
21 1 M83827LG FEED BIN FEEDER LEGS WELD.

2512K FNG Manual 11

 Section 6: Parts

FEED BIN BELT FEEDER ASSEMBLY M83827FBF

20
19
8
18

18
21

17
27
22
23
3
14

12

11
5
14
12 24

11

16

10

4
13
15

25

4 21

9
2

7
26
18
20 19
6

12 2512K FNG Manual

Section 6: Parts

FEED BIN BELT FEEDER ASSEMBLY M83827FBF

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00202-0317 BELTING
2 1 C00390 BSHG ASSY
3 2 C01379 BRG
4 2 C01380 BRG
5 23 C01548-42P RETURN BELT IDLER
6 1 C03882 MOTOR, HYDRAULIC
7 1 C05207 REDUCER
8 1 C07102-44268P WING ASSY
9 1 C07119-44293P DRUM ASSY
10 84 H00010 BOLT
11 184 H00049 FLAT WASHER
12 92 H00061 LOCKWASHER
13 8 H00062 LOCKWASHER
14 92 H00067 NUT
15 8 H00068 NUT
16 8 H00401 BOLT
17 8 H00411 BOLT
18 12 H00457 FLAT WASHER
19 8 H00463 LOCKWASHER
20 8 H00470 NUT
21 8 H00577 BOLT
22 1 M12050-12XDL TAKE-UP
23 1 M12050-12XDR TAKE-UP
24 4 M38827FBGR ROLL, GUIDE, FEED BIN FEEDER BELT
25 1 M83827FBF-01 FEED BIN BELT FEEDER WELDMENT
26 1 M83827SHFT-TG01 ROUND
27 1 M83827SHFT-TG02 ROUND
30 2 F02013-12-12 SWIVEL
31 2 F00210 STRAIGHT THREAD ELBOW
32 1 F02013-04-06 SWIVEL
33 1 F00254 STRAIGHT THREAD ELBOW

2512K FNG Manual 13

 Section 6: Parts
FEED BIN GRIZZLY ASSEMBLY M83827GR

8 6 4 4 10 20
21

19

10 4 4 6 8

18

16

8 6 4 4 10
14

9 15
8 6 4 4 11

12

17

13 2 3 3 5 7

14 2512K FNG Manual

Section 6: Parts

FEED BIN GRIZZLY ASSEMBLY M83827GR

ITEM QTY PART NUMBER DESCRIPTION

1 2 C05015 CYLINDER ASSY
2 4 H00015 BOLT
3 8 H00049 FLAT WASHER
4 44 H00050 FLAT WASHER
5 4 H00061 LOCKWASHER
6 25 H00062 LOCKWASHER
7 4 H00067 NUT
8 25 H00068 NUT
9 4 H00078 NYLOCK
10 23 H00412 BOLT
11 2 H00413 BOLT
12 2 H00566 BOLT
13 2 H00567 BOLT
14 4 M10200PN-24 SHAFT
15 1 M83827GR-01 GRIZZLY WELDMENT
16 1 M83827GR-02 GRIZZLY WELDMENT
17 1 M83827GR-03L GRIZZLY WELDMENT
18 1 M83827GR-03R GRIZZLY WELDMENT
19 1 M83827GR-04 GRIZZLY WELDMENT
20 20 M83827GR-05 FEED BIN GRIZZLY WELDMENT
21 1 M83827GR-PL20 PLATE

2512K FNG Manual 15

 Section 6: Parts

16 2512K FNG Manual

Section 6: Parts

SHREDDER

2512K FNG Manual 17

18
SHREDDER ASSEMBLY

30
11

14 16 21 25
23
19
4

32

24 20 15 15 29

17

30
3 25
7
25
28
2
1
31
9
13
12 19 23
22 27 5
6
18
22
22 18 26

10
8
24 20 15 29
M38125SH
Section 6: Parts

2512K FNG Manual

Section 6: Parts

SHREDDER ASSEMBLY M38125SH

ITEM QTY PART NUMBER DESCRIPTION

1 1 101358 MOTOR MOUNT WLDMENT
2 2 101369 RUBBER
3 1 163735 ROUND
4 1 163736 RUBBER
5 1 163737 BAFFLE WELDMENT
6 1 163740 RUBBER
7 1 40313 ROUND
8 1 52217 COUPLING GUARD
9 2 94723 PLATE, 10 GA.
10 1 C04984 MOTOR, HYDRAULIC
11 1 C06249 CYLINDER, 3000PSI
12 8 H00003 BOLT
13 1 H00020 BOLT
14 4 H00021 BOLT
15 18 H00049 FLAT WASHER
16 4 H00050 FLAT WASHER
17 2 H00052 FLAT WASHER
18 6 H00059 LOCKWASHER
19 22 H00060 LOCKWASHER
20 10 H00061 LOCKWASHER
21 4 H00062 LOCKWASHER
22 8 H00065 NUT
23 22 H00066 NUT
24 10 H00067 NUT
25 6 H00068 NUT
26 4 H00379 BOLT
27 2 H00380 BOLT
28 2 H00381 BOLT
29 10 H00401 BOLT
30 14 H00587 BOLT
31 1 M38125HM HAMMERMILL ASSEMBLY
32 1 M38125SH-01 SHREDDER HOOD WELDMENT

2512K FNG Manual 19

 Section 6: Parts
SHREDDER ASSEMBLY M38125SH

2
4

20 2512K FNG Manual

Section 6: Parts

SHREDDER ASSEMBLY M38125SH

ITEM QTY PART NUMBER DESCRIPTION

1 1 107569 KEYSTOCK
2 4 163741 ROUND, 1045 INDUCTION HARDEND
3 1 163743 ROTOR WELDMENT
4 36 205-027-015 PLATE

2512K FNG Manual 21

 Section 6: Parts

22 2512K FNG Manual

Section 6: Parts

DELIVERY
CONVEYOR

2512K FNG Manual 23

24
31
11

45 38
36 14

25
36 20 20 23
33
23 8
10
DELIVERY CONVEYOR

42
6
7

5 12 16

22 19
24

24
41
44

12

16
19

22
12 16

40 4
22

19

12
46
16
9
19
13 30
22
23
17
20
3 15
23

20

17
M38005-36P-R1
Section 6: Parts

2512K FNG Manual

Section 6: Parts

DELIVERY CONVEYOR M38005-36P-R1

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00142-0813 BELTING
2 1 C00377 BUSHING ASSY
3 2 C01348 BRG
4 3 C01545-36P RETURN CHANNEL INSET IDLER
5 13 C01549-36P IDLER
6 2 C03840 BRG
7 1 C03883 MOTOR, HYDRAULUC
8 1 C05700 REDUCER
9 1 C07102-38218P WING ASSY.
10 1 C07103-38243P DRUM ASSY
11 1 C07338-36 36” PIT VIPER W/TWIST TENSIONER
12 80 H00010 BOLT
13 8 H00019 BOLT
14 4 H00020 BOLT
15 4 H00021 BOLT
16 78 H00049 FLAT WASHER
17 8 H00050 FLAT WASHER
18 51 H00060 LOCKWASHER
19 80 H00061 LOCKWASHER
20 24 H00062 LOCKWASHER
21 51 H00066 NUT
22 80 H00067 NUT
23 24 H00068 NUT
24 2 H00148 COTTER PIN
25 8 H00413 BOLT
26 47 H00564 BOLT, CARRIAGE
27 1 M10100-36P 36’’ RETURN GUARD
28 2 M10200PN-10 ROUND
29 1 M12050-18AL 18” TAKE UP ASSEMBLY
30 1 M12050-18AR 18” TAKE UP ASSEMBLY
31 1 M19019 AG SPREADER ASSEMBLY
32 2 M38005-A RUBBER, BEVELED FLASHING
33 2 M38005-B RUBBER, BEVELED FLASHING
34 1 M38005-C RUBBER, SKIRTBOARD
35 8 M38005-SH01 SHEET
36 4 M38005-SH02 SHEET
37 1 M38005-SH03 SHEET
38 1 M38005AG-01L AG SPREADER ARM WELDMENT (LEFT SIDE)

2512K FNG Manual 25

26
31
11

45 38
36 14

25
36 20 20 23
33
23 8
DELIVERY CONVEYOR

10
42
6
7

5 12 16

22 19
24

24
41
44

12

16

19

22
12 16

40 4
22

19

12
46
16
9
19
13 30
22
23
17
20
3 15
23

20
17
M83005-36V
Section 6: Parts

2512K FNG Manual

Section 6: Parts

DELIVERY CONVEYOR M83005-36V

ITEM QTY PART NUMBER DESCRIPTION

39 1 M38005AG-01R AG SPREADER ARM WELDMENT (RIGHT SIDE)
40 1 M38005DP-SH01 SHEET
41 1 M38005DP-SH02 SHEET
42 1 M38005HE-R1 DELIVERY CONVEYOR WELDMENT (HEAD END)
43 1 M38005HP-R1 DELIVERY CONVEYOR HOPPER WELDMENT
44 1 M38005TE-R1 DELIVERY CONVEYOR WELDMENT (TAIL END)
45 1 M38805SHFT-TG01 ROUND
46 1 M38805SHFT-TG03 ROUND

2512K FNG Manual 27

 Section 6: Parts
AG SPREADER ASSEMBLY M19019

2
3
1
5

4
6

28 2512K FNG Manual

Section 6: Parts

AG SPREADER ASSEMBLY M19019

ITEM QTY PART NUMBER DESCRIPTION

1 4 H00010 BOLT
2 4 H00061 LOCKWASHER
3 4 H00067 NUT
4 2 M19000-PL12 PLATE
5 2 M19000-PL18 PLATE
6 1 M19019-01 AG SPREADER WELDMENT, FNG

2512K FNG Manual 29

 Section 6: Parts

30 2512K FNG Manual

Section 6: Parts

SCREEN BOX

2512K FNG Manual 31

 Section 6: Parts
COMPLETE SCREEN BOX B002512K-120000

13

8
6

5 4 4
10

9
1 2
12
5

11

17
18

15

14

5 16

32 2512K FNG Manual

Section 6: Parts

COMPLETE SCREEN BOX B002512K-120000

ITEM QTY PART NUMBER DESCRIPTION

1 4 C04610 ISOLATOR BLOCK-SHEAR MOUNT
2 1 C05242 FLOW DIVIDER
3 6 H00002 BOLT
4 32 H00010 BOLT
5 22 H00048 FLATWASHER
6 11 H00060 LOCKWASHER
7 16 H00061 LOCKWASHER
8 11 H00066 NUT
9 16 H00067 NUT
10 16 H00075 NYLOCK
11 5 H00391 BOLT
12 1 M27600-RT01 TUBE
13 1 M27600AS SCREEN BOX ASSY
14 1 M38072-01 BOTTOM DECK CHUTE WELDMENT
15 1 M38074 TOP DECK CHUTE ASSEMBLY
16 1 M38074-B BELTING
17 1 M38074-C BELTING
18 1 M38200-R2 FRAME WELDMENT

2512K FNG Manual 33

 Section 6: Parts
SCREEN BOX ASSEMBLY M27600AS

24

22
11 7
12
9

18 26

16 7

7
11 9
11
30
12

23
17

27

13 10
13

15
25
9 4

3
1
14 6 29 11
7
20 31 3
5
1 13 13

16 27 8

19 21
28
2

34 2512K FNG Manual

Section 6: Parts

SCREEN BOX ASSEMBLY M27600AS

ITEM QTY PART NUMBER DESCRIPTION

1 16 131941 WASHER, SWIVEL
2 1 C05233 MOTOR,HYD.
3 2 C05238 COUPLING FLANGE
4 1 C05239 BSHG
5 1 C05240 BSHG
6 1 C05241 COUPLING SLEEVE
7 22 H00010 BOLT
8 16 H00024 BOLT
9 34 H00049 FLAT WASHER
10 16 H00050 FLAT WASHER
11 22 H00061 LOCKWASHER
12 10 H00067 NUT
13 64 H00068 NUT
14 24 H00075 NYLOCK
15 24 H00401 BOLT
16 32 H00586 BOLT
17 16 H00588 NUT
18 3 M21007-12A CROWN RUBBER
19 6 M21007-59A CROWN RUBBER
20 4 M27600CB-PL01 PLATE
21 1 M27600CB-PL02L PLATE
22 1 M27600CB-PL02R PLATE
23 1 M27600CB-PL03L PLATE
24 1 M27600CB-PL03R PLATE
25 1 M27600MW 5x12 2-DECK SCREEN MODULE WELDMENT
26 1 M27600RB ROCK BOX WELDMENT, 2512K
27 1 M27600SW 2512K SCREEN BOX WELDMENT
28 1 M27600SW-03 SCREEN BOX WELDMENT
29 1 M27600SW-PL06 PLATE
30 1 M27600SW-SH01 SHEET
31 1 M27600TS SCREEN BOX WEIGHT SHAFT ASSY

2512K FNG Manual 35

 Section 6: Parts
SCREEN BOX WEIGHT SHAFT ASSEMBLY M27600TS

12

13

3
15

6
14

8
5

6
5

14
15
3

13
12

36 2512K FNG Manual

Section 6: Parts

SCREEN BOX WEIGHT SHAFT ASSEMBLY M27600TS

ITEM QTY PART NUMBER DESCRIPTION

1 2 50505 KEY
2 2 85194 WEIGHT, ADJ.
3 2 85195 WEIGHT, STAT.
4 2 85222 HOUSING
5 2 85223 PLATE
6 2 85224 RETAINER
7 1 86937 SHAFT, SCREEN
8 2 C05235 BRG, 75mm
9 2 F00134 COUPLER
10 2 F00439 SWIVEL 90° FITTING
11 2 F00449 BLACK PIPE
12 2 H00011 BOLT
13 2 H00061 LOCKWASHER
14 2 H00231 SCREW, SET
15 2 H00485 SCREW, SET

2512K FNG Manual 37

 Section 6: Parts
TOP DECK CHUTE ASSEMBLY M38074

8
9
10

6
1
7
5

38 2512K FNG Manual

Section 6: Parts

TOP DECK CHUTE ASSEMBLY M38074

ITEM QTY PART NUMBER DESCRIPTION

1 7 H00001 BOLT
5 1 M38074-01 TOP DECK CHUTE WELDMENT
6 1 M38074-A BELTING
7 1 M38074-SH01 SHEET
8 7 H00066 NUT
9 7 H00060 LOCKWASHER
10 7 H00048 FLATWASHER

2512K FNG Manual 39

 Section 6: Parts

40 2512K FNG Manual

Section 6: Parts

TOP DECK
CONVEYOR

2512K FNG Manual 41

42
20
16A 23 1
6
16 13

23
45
26
2 5
4
29
39

28
3
21
25
10 29 24
18
30 26
38 41
27 23
TOP DECK CONVEYOR ASSEMBLY

24
8

31

11
17 22 25 28
28 40
17 22
25

22 34

17 9
33
43
42

44 37
36 17 22

35
28 25
14

15
7

6
19
17 35 23
22
29
25
26 26 12 20
28 28
29
23 6 46
25

23 20
M83007TD-24
Section 6: Parts

2512K FNG Manual

Section 6: Parts

TOP DECK CONVEYOR ASSEMBLY M83007TD-24

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00139-0539 BELTING
2 1 C00442 RIGID MALE FLANGE
3 1 C00443 RIGID FEMALE FLANGE
4 1 C01008 BUSHING
5 1 C01019 BUSHING
6 4 C01374 BRG
7 1 C01546-24P RETURN BELT IDLER
8 1 C01547-24P RETURN, BELT IDLER
9 4 C01549-24P IDLER
10 1 C03880 MOTOR, HYDRAULIC
11 5 C04666P IDLER
12 1 C07100-26193P WING ASSY
13 1 C07103-26193P DRUM ASSY
14 1 C07252 CYLINDER
15 1 C07256 CYLINDER
16 1 C07338-24 PIT VIPER W/TWIST TENSIONER
17 44 H00010 BOLT
18 1 H00011 BOLT
19 8 H00019 BOLT
20 8 H00021 BOLT
21 1 H00026 BOLT
22 45 H00049 FLAT WASHER
23 16 H00050 FLAT WASHER
24 2 H00051 FLAT WASHER
25 45 H00061 LOCKWASHER
26 16 H00062 LOCKWASHER
27 1 H00063 LOCKWASHER
28 45 H00067 NUT
29 16 H00068 NUT
30 1 H00069 NUT
31 1 M10102-24P RETURN GUARD
32 2 M10200PN-12 ROUND
33 1 M10200PN-17 ROUND
34 1 M10200PN-27 ROUND
35 2 M12050-12CK CUSTOM TAKE UP
36 1 M39010PP KNUCKLE PIVOT PIN
37 1 M39010PP-PL02 PLATE
38 2 M83007BL SIDE CONVEYOR BELT LOOP ASSEMBLY

2512K FNG Manual 43

44
20
16A 23 1
6
16 13

23
45
26
2 5
4
29
39

28
3
21
25
10 29 24
18
30 26
38 41
27 23
TOP DECK CONVEYOR ASSEMBLY

24
8

31

11
17 22 25 28
28 40
17 22
25

22 34

17 9
33
43
42

44 37
36 17 22

35
28 25
14

15
7

6
19
17 35 23
22
29
25
26 26 12 20
28 28
29
23 6 46
25

23 20
M83007TD-24
Section 6: Parts

2512K FNG Manual

Section 6: Parts

TOP DECK SIDE CONVEYOR ASSEMBLY M83007TD-24

ITEM QTY PART NUMBER DESCRIPTION

39 1 M83007BRK-01L PLATE
40 1 M83007HE-TD CONVEYOR, SIDE, HEAD END, TOP DECK
41 1 M83007HPT SHOE HOPPER ASSEMBLY, TOP DECK
42 1 M83007IN SIDE CONV. INNER TUBE WELD.
43 1 M83007KN-TD SIDE CONV.KNUCKLE WELD., TOP DECK
44 1 M83007OT SIDE CONV. OUTER TUBE WELD.
45 1 M83007SHFT-TG01 ROUND
46 1 M83007SHFT-TG02 ROUND

2512K FNG Manual 45

 Section 6: Parts
SIDE CONVEYOR BELT LOOP ASSEMBLY M83007BL

4 2

ITEM QTY PART NUMBER DESCRIPTION

1 2 H00009 BOLT
2 2 H00061 LOCKWASHER
3 2 H00067 NUT
4 2 M83007BL-PL01 PLATE

46 2512K FNG Manual

Section 6: Parts

SHOE HOPPER ASSEMBLY M83007HPT

4
2
3
6

1
8

4
7
3

2
6

ITEM QTY PART NUMBER DESCRIPTION

1 15 C00133 FLASHING CLAMP
2 15 H00048 FLATWASHER
3 15 H00060 LOCKWASHER
4 15 H00066 NUT
5 1 M83007HP-PL11 PLATE
6 1 M83007HPT-01 SHOE HOPPER WELDMENT, TOP DECK
7 2 M83007HPT-B SIDE FLASHING ASSEMBLY
8 1 M83007HPT-C RUBBER

2512K FNG Manual 47

 Section 6: Parts

48 2512K FNG Manual

Section 6: Parts

BOTTOM DECK
CONVEYOR

2512K FNG Manual 49

50
16
16A
6 13

46
22 5 2
1 18
39 17 3
6 25
4
28
11

42 40 10
20
30
28 25 22 17
BOTTOM DECK SIDE CONVEYOR

23
25 27
23
24
28 26
21
29

17 33 8
41
22

9
28
44 32
25
37 35
17 22
38
43 45

36
25 28

7 14 15
34

6 17 31
36
22

25
12 29
28
26
47 6
19
20 23
M83007BD-24
Section 6: Parts

2512K FNG Manual

Section 6: Parts

BOTTOM DECK SIDE CONVEYOR M83007BD-24

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00139-0539 BELTING
2 1 C00442 RIGID MALE FLANGE
3 1 C00443 RIGID FEMALE FLANGE
4 1 C01008 BUSHING
5 1 C01019 BUSHING
6 4 C01374 BRG
7 1 C01546-24P RETURN BELT IDLER
8 1 C01547-24P RETURN, BELT IDLER
9 4 C01549-24P IDLER
10 1 C03880 MOTOR, HYDRAULIC
11 5 C04666P IDLER
12 1 C07100-26193P WING ASSY
13 1 C07103-26193P DRUM ASSY
14 1 C07252 CYLINDER
15 1 C07256 CYLINDER
16 1 C07338-24 PIT VIPER W/TWIST TENSIONER
17 44 H00010 BOLT
18 6 H00011 BOLT
19 8 H00019 BOLT
20 8 H00021 BOLT
21 1 H00026 BOLT
22 48 H00049 FLAT WASHER
23 16 H00050 FLAT WASHER
24 2 H00051 FLAT WASHER
25 50 H00061 LOCKWASHER
26 16 H00062 LOCKWASHER
27 1 H00063 LOCKWASHER
28 50 H00067 NUT
29 16 H00068 NUT
30 1 H00069 NUT
31 4 H00148 COTTER PIN
32 1 M10102-24P RETURN GUARD
33 2 M10200PN-12 ROUND
34 1 M10200PN-17 ROUND
35 1 M10200PN-27 ROUND
36 2 M12050-12CK 12” CUSTOM TAKE UP
37 1 M39010PP KNUCKLE PIVOT PIN
38 1 M39010PP-PL02 PLATE

2512K FNG Manual 51

52
16
16A
6 13

46
22 5 2
1 18
39 17 3
6 25
4
28
11

42 40 10
20
30
28 25 22 17
BOTTOM DECK SIDE CONVEYOR

23
25 27
23
24
28 26
21
29

17 33 8
41
22

9
28
44 32
25
37 35
17 22
38
43 45

36
25 28

7 14 15
34

6 17 31
36
22

25
12 29
28
26
47 6
19
20 23
M83007BD-24
Section 6: Parts

2512K FNG Manual

Section 6: Parts

BOTTOM DECK SIDE CONVEYOR M83007BD-24

ITEM QTY PART NUMBER DESCRIPTION

39 2 M83007BL SIDE CONVEYOR BELT LOOP ASSEMBLY
40 1 M83007BRK-01R PLATE
41 1 M83007HE-BD BOTTOM DECK HEAD END SIDE CONVEYOR
42 1 M83007HPB SHOE HOPPER ASSEMBLY (BOTTOM DECK)
43 1 M83007IN SIDE CONV. INNER TUBE WELD.
44 1 M83007KN-BD SIDE CONV.KNUCKLE WELD., BOTTOM DECK
45 1 M83007OT SIDE CONV. OUTER TUBE WELD.
46 1 M83007SHFT-TG01 ROUND
47 1 M83007SHFT-TG02 ROUND

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 Section 6: Parts
SIDE CONVEYOR BELT LOOP ASSEMBLY M83007BL

4 2

ITEM QTY PART NUMBER DESCRIPTION

1 2 H00009 BOLT
2 2 H00061 LOCKWASHER
3 2 H00067 NUT
4 2 M83007BL-PL01 PLATE

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Section 6: Parts

SHOE HOPPER ASSEMBLY M83007HPB

8

1
2

ITEM QTY PART NUMBER DESCRIPTION

1 15 C00133 FLASHING CLAMP
2 15 H00048 FLATWASHER
3 15 H00060 LOCKWASHER
4 15 H00066 NUT
5 2 M83007-A SIDE FLASHING ASSEMBLY
6 1 M83007-B1 RUBBER
7 1 M83007HP-PL12 PLATE
8 1 M83007HPB-01 SHOE HOPPER WELDMENT, BOTTOM DECK

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56 2512K FNG Manual

Section 6: Parts

FINES CONVEYOR

2512K FNG Manual 57

58
18

25
28

8 2 47
4 45
5
46
44
3
40

28 25 16 15
FINES CONVEYOR HEAD END

1 14
6
45 43

47 49
1

46
45

35
36 46

47
38 45
31 48 37 45
48
45
45
50
6

35

45
46 47

10

28
22
25
18
24
34
Section 6: Parts
M38011-42P

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Section 6: Parts

FINES CONVEYOR HEAD END M38011-42P

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00143-0500 BELTING
2 1 C00442 RIGID MALE FLANGE
3 1 C00443 RIGID FEMALE FLANGE
4 1 C01012 BUSHING
5 1 C01031 BUSHING
6 2 C01352 BRG
8 1 C03881 MOTOR, HYDRAULIC
10 3 C05037-42P IDLER
14 1 C07103-44268P DRUM ASSY
15 1 C07338-42 CLEANER, PIT VIPER W/TWIST TENSION
16 1 H00009 BOLT
18 32 H00011 BOLT
22 38 H00049 FLAT WASHER
24 34 H00056 HILLSIDE WASHER
25 43 H00061 LOCKWASHER
28 43 H00067 NUT
31 4 H00098 HITCH PIN W/CLIP
34 2 M10200PN-25 ROUND
35 2 M12050-12XB TAKE-UP, HEAVY DUTY CUSTOM
36 1 M38011DR-01L PLATE
37 1 M38011DR-01R PLATE
38 1 M38011HE FINES CONVEYOR HEAD END
40 1 M38011SHFT-TG01 ROUND
43 1 M61211BRK-PL02 PLATE
44 1 M61211BRK-PL03 PLATE
45 24 H00051 FLAT WASHER
46 12 H00063 LOCKWASHER
47 12 H00069 NUT
48 8 H00027 BOLT
49 2 H00030 BOLT
50 2 H00029 BOLT

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 Section 6: Parts
FINES CONVEYOR TAIL END M38011-42P

18 22
11
9

31

32
12
33

28
25

24
10

42
39

24
25

28
17
22

19
7
26 29

41
22

18

13
25 28

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Section 6: Parts

FINES CONVEYOR TAIL END M38011-42P

ITEM QTY PART NUMBER DESCRIPTION

1 1 C00143-0500 BELTING
7 2 C03840 BRG
9 2 C04644 CYLINDER ASSY
10 3 C05037-42P IDLER
11 6 C05061-42P FEEDER/PICKING TROUGHED IDLER
12 2 C05273-42P RETURN BELT IDLER
13 1 C07102-44243P WING ASSY
17 2 H00010 BOLT
18 32 H00011 BOLT
19 8 H00021 BOLT
22 38 H00049 FLAT WASHER
24 34 H00056 HILLSIDE WASHER
25 43 H00061 LOCKWASHER
26 8 H00062 LOCKWASHER
28 43 H00067 NUT
29 8 H00068 NUT-
31 4 H00098 HITCH PIN W/CLIP
32 8 H00401 BOLT
33 2 M10100-42P 42’’ RETURN GUARD
39 1 M38011SH2 HOPPER ASSY., SHOE, 42” FINES CONVEYOR
41 1 M38011SHFT-TG02 ROUND
42 1 M38011TE-02 FINES CONVEYOR TAIL END

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 Section 6: Parts
FINES CONVEYOR SHOE HOPPER M38011SH2

10
7

12

1
6
3
4 16

5 14

11 15

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Section 6: Parts

FINES CONVEYOR SHOE HOPPER M38011SH2

ITEM QTY PART NUMBER DESCRIPTION

1 21 C00133 FLASHING CLAMP
2 12 H00002 BOLT
3 33 H00048 FLATWASHER
4 33 H00060 LOCKWASHER
5 21 H00066 NUT
6 1 M38011GR-SH02L SHEET
7 1 M38011GR-SH02R SHEET
8 1 M38011GR-SH03L SHEET
9 1 M38011GR-SH03R SHEET
10 2 M38011SH-02 FLASHING ASSEMBLY, SHOE HOPPER
11 1 M38011SH-03 FLASHING ASSEMBLY, SHOE HOPPER
12 1 M38011SH-04 HOPPER WELDMENT, SHOE

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Section 6: Parts

FUEL/HYDRAULIC
TANKS

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 Section 6: Parts
FUEL TANK M83081

1 2

7 6

66 2512K FNG Manual

Section 6: Parts

FUEL TANK M83081

ITEM QTY PART NUMBER DESCRIPTION

1 1 C05650 FUEL LOCKING CAP
2 1 C05651 FUEL NECK FOR LOCKING CAP
3 1 F00129 BP
4 3 F00138 BP
5 1 M83081-FG FUEL GUAGE, END MOUNT
6 1 M83081-PL01L PLATE
7 1 M83081-PL01R PLATE
8 1 M83081-PL02 PLATE
9 1 M83081-PL03 PLATE

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 Section 6: Parts
HYDRAULIC TANK M38082-R1

14

12
1
5
14

11
6

13
4
2

10
8

68 2512K FNG Manual

Section 6: Parts

HYDRAULIC TANK M38082-R1

ITEM QTY PART NUMBER DESCRIPTION

1 1 C04763 RISER, WELD, FILLER BREATHER
2 2 C05695 RING, MOUNTING
3 1 F00128 BP
4 1 F00199 WELD COUPLING
5 1 F00200 WELD COUPLING
6 1 F00545 WELD COUPLING
7 2 H00067 NUT
8 2 H00608 NUT
9 1 M38082-PL01 PLATE
10 1 M38082-PL02 PLATE
11 1 M38082-PL04 PLATE
12 4 M38082-PL06 PLATE
13 1 M38082-PL08 PLATE
14 1 M38082-PL09 PLATE

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Section 6: Parts

MISC.

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 Section 6: Parts
HYDRAULIC COOLER ASSEMBLY M36008HC

12

3
7

13

10 8 4

9 7 6 3
11

14 8

10

72 2512K FNG Manual

Section 6: Parts

HYDRAULIC COOLER ASSEMBLY M36008HC

ITEM QTY PART NUMBER DESCRIPTION

1 1 C08141 HYD. OIL COOLER W/FAN, ELECTRIC
2 1 C08158 HYD. OIL COOLER TEMP SWITCH
3 7 H00001 BOLT
4 4 H00010 BOLT
5 2 H00013 BOLT
6 8 H00048 FLATWASHER
7 7 H00060 LOCKWASHER
8 8 H00061 LOCKWASHER”
9 4 H00066 NUT
10 8 H00067 NUT
11 2 H00404 BOLT
12 1 M36008-SH01 SHEET
13 1 M36008HC-01 HYDRAULIC COOLER WELDMENT #01
14 1 M36008HC-02 HYDRAULIC COOLER WELDMENT #02

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 Section 6: Parts

74 2512K FNG Manual

Section 6: Parts

FILTERS

ITEM PART #

Hydraulic Filter/Breather C00033

Hydraulic Filter Element C04203
Engine Fuel Filter (Primary) C10083
Engine Pre-Fuel Filter C10055
Engine Oil Filter C04766
Engine Air Filter (Primary) C09891

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 Section 6: Parts

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DIAGRAMS

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 Section 6: Parts
HYDRAULIC SCHEMATICS M38012-HYD

78 2512K FNG Manual

Section 6: Parts

PARTS NOTES

2512K FNG Manual 79

TOUGHNESS REFINED.
Kolberg-Pioneer, Inc.
700 West 21st Street
Yankton, SD 57078 USA
800.542.9311 | 605.665.9311
F 605.665.8858

Johnson Crushers International, Inc.

86470 Franklin Boulevard
Eugene, OR 97405 USA
800.314.4656 | 541.736.1400
F 541.736.1424

Astec Mobile Screens

2704 West LeFevre Road
Sterling, IL 61081 USA
800.545.2125 | 815.626.6374
F 815.626.6430

www.kpijci.com

Because KPI-JCI and AMS may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products
furnished by KPI-JCI and AMS may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications
be subject to change without notice. All sales of the products of KPI-JCI and AMS are subject to the provisions of its standard warranty. KPI-JCI and
AMS does not warrant or represent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations,
including OSHA and MSHA, covering safety pollution, electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the
user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed
for illustrative purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and
other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the
application, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before
operating the products.
NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 11/15