5 Test Specifications

(Subject to alterations)
For Field Service only
REFERENCE NO. : STS-TS-NH 0..28 X
Edition : 09.2005 1.6 Starting fuel delivery
Replaces (edition) : -
-1
Test oil : F 002 S3E 001 Speed - min (rpm) : 100
Injection pump : 0 460 413 028 X Delivery quantity ( x ) : 62.5 ± 10.0
: VE 3/11F 1250 L 814-6 in cm³ /500 strokes
Speed - min-1 (rpm) : -
Delivery quantity ( x ) : -
Customer : New Holland Tractors (I) Ltd. in cm³ /500 strokes
Engine model : IVECO 8035.05 Speed - min-1 (rpm) : -
Engine code : 53043 Delivery quantity ( x ) : -
Application : Tractor Trem III in cm³ /500 strokes
TEST BENCH REQUIREMENTS 1.7 Load dependent port closing (LFB)
o o -1
Test oil inlet temperature : 38 - 42 C Speed - min (rpm) : (NA)
Inlet pressure in bar : 0.30 - 0.40
Test injector : 1 688 901 022 2. TESTING
Opening pressure in bar : 130 2.1 Timer travel
High pressure pipe : H-S/EFEP 109 Speed - min-1 (rpm) : 1000
(OD x ID x length) in mm : 6 x 2 x 450 Boost pressure in bar : -
Timer travel in mm : (0.2 - 1.0)
Direction of rotation : Antilockwise Speed - min-1 (rpm) : 1100
Pre-stroke in mm : - Boost pressure in bar : -
1. SETTING Timer travel in mm : 1.3 - 1.9
-1
Speed - min (rpm) : -
1.1 Timer travel Boost pressure in bar : -
-1
Speed - min (rpm) : 1000 Timer travel in mm : -
Boost pressure in bar : -
Timer travel in mm : 0.6 ± 0.2
1.2 Vane pump pressure 2.2 Vane pump pressure
-1
Speed - min (rpm) : 1000
Boost pressure in bar : - Speed - min-1 (rpm) : 325
Vane pump pressure in bar : 6.9 ± 0.3 Boost pressure in bar : -
1.3 Full load delivery Vane pump pressure in bar : 2.6 - 4.0
-1 -1
Speed - min (rpm) : 750 Speed - min (rpm) : 1000
Boost pressure in bar : - Boost pressure in bar : -
Delivery quantity ( x ) : 47.5 ± 0.25 Vane pump pressure in bar : (6.2 - 7.6)
in cm³ /500 strokes Speed - min-1 (rpm) : -
Maximum spread in cm³ (∆ ) : 1.8 Boost pressure in bar : -
1.4 Idling delivery Vane pump pressure in bar : -
-1
Speed - min (rpm) : 325
Boost pressure in bar : - 2.3 Overflow quantity
Delivery quantity ( x ) : 17.5 ± 0.5 Speed - min-1 (rpm) : 1250
in cm³ /500 strokes Boost pressure in bar : -
Maximum spread in cm³ (∆ ) : 2.0 Overflow quantity : 47.0 - 131.0
1.5 Maximum speed regulaton in cm³ /10 seconds
-1
Speed - min (rpm) : 1325 Speed - min-1 (rpm) : 500
Boost pressure in bar - Boost pressure in bar : -
Delivery quantity ( x ) : 31.0 ± 1.0 Overflow quantity : 30.0 - 98.0
in cm³ /500 strokes in cm³ /10 seconds

Contd…2
 STS-TS-NH 0..28 X -2-

2.4 Fuel deliveries Speed - min-1 (rpm) : -

End stop Boost pressure in bar : -
Control lever position : Maximum Delivery quantity ( x ) : -
in cm³ /500 strokes -
-1
Speed - min (rpm) : 750 Idle stop
Boost pressure in bar : -
Delivery quantity ( x ) : (46.25 - 48.75) Control lever position : Idling position
in cm³ /500 strokes
-1
Speed - min (rpm) : 325
-1
Speed - min (rpm) : 500 Delivery quantity ( x ) : (15.0 - 20.0)
Boost pressure in bar : - in cm³ /500 strokes
-1
Delivery quantity ( x ) : 37.5 - 41.5 Speed - min (rpm) : 475
in cm³ /500 strokes Delivery quantity ( x ) : Maximum 1.5
in cm³ /500 strokes
Speed - min-1 (rpm) : 1250 Speed - min-1 (rpm) : -
Boost pressure in bar : - Delivery quantity ( x ) : -
Delivery quantity ( x ) : 47.25 - 50.25 in cm³ /500 strokes
in cm³ /500 strokes Electrical shutoff (solenoid)
(By disconnecting solenoid switch)
-1
Speed - min (rpm) : 1325 Control lever position : Idling position
-1
Boost pressure in bar : - Speed - min (rpm) : 325
Delivery quantity ( x ) : (27.0 - 35.0) Boost pressure in bar : -
in cm³ /500 strokes Delivery quantity ( x ) : Maximum 1.5
in cm³ /500 strokes
-1
Speed - min (rpm) : 1430 Mechanical shutoff
Boost pressure in bar : - (By operating stop lever)
-1
Delivery quantity ( x ) : Maximum 1.5 Speed - min (rpm) : 750
in cm³ /500 strokes Boost pressure in bar : -
Delivery quantity ( x ) : Maximum 1.5
-1
Speed - min (rpm) : - in cm³ /500 strokes
Boost pressure in bar : - 2.5 Solenoid
Delivery quantity ( x ) : -
in cm³ /500 strokes Rated voltage : 12 V
3. ASSEMBLY AND SETTING DIMENSIONS
Speed - min-1 (rpm) : - Description
Boost pressure in bar : - K : 3.24 - 3.36 mm
Delivery quantity ( x ) : - KF : 6.2 - 6.6 mm
in cm³ /500 strokes MS : 1.1 - 1.5 mm

Note: 3 X : Average of the cylinders

1 .Sl. No. of the operations indicate the sequence of operation.
2 .Values given in brackets are overchecking values
Applicable only for BOSCH and MICO test benches 150905
These Test specifications should not be copied or transmitted to a third party without our written permission. All rights reserved.