REFERENCE NO Page 1 of 2
Test Specifications
(subject to alternations)
For Field Service only
REFERENCE NO : TSS-TS-TMTL-F.A3ZF20 (B) ADJUSTMENT OF PUMP AND GOVERNOR
Edition : 06.2016 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :3 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A3Z F20
(without supplementry idling spring)
Injection pump : PES 3 A 90 D 320 RS 3500 Control lever position : 55.0±4.0°
Speed-min-1 (rpm) : 500
Governor : RSV 375...1000 A 1 C 1827 R Boost pressure in bar :-
Control rack travel in mm : 12.3-12.5
Customer : TMTL
Speed-min-1 (rpm) : 1000
Engine model : 320D49
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 11.95-12.05
Application : TRACTOR
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1070-1080
Boost pressure in bar :-
Test oil inlet temperature : 38°-42°C Control rack travel in mm : 11.0
Overflow valve : F002A10627 Speed-min-1 (rpm) : 1105-1135
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1305
High pressure pipe : 6X2X600 Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 11.95-12.05
Prestroke in mm : 3.05-3.15(3.0-3.2) Delivery quantity(x ) : 37.5-38.0(36.5-39.0)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1- 2- 3 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-120-240° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) : 500
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm : 12.3-12.5
Speed-min-1 (rpm) : 600
Speed-min-1 (rpm) : 1000 Boost pressure in bar :-
Control rack travel in mm : 11.95-12.05 Control rack travel in mm :12.3-12.5
Delivery quantity(x ) : 7.4-7.7 Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 12.3-12.5
Speed-min-1 (rpm) : 600
Boost pressure in bar :-
Speed-min-1 (rpm) : 375 Control rack travel in mm : 12.3-12.5
Control rack travel in mm : 5.9-6.1 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.8-1.2(0.6-1.4) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 1000
Boost pressure in bar :-
Control rack travel in mm : 11.95-12.05
Contd...2
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REFERENCE NO Page 2 of 2
TSS-TS-TMTL-F.A3ZF20
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 500 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) :- Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ :-
Speed-min-1 (rpm) : 600 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1070-1080
Delivery quantity(x ) : 33.25-34.75(32.25-35.75) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 11.0
Maximum spread in cm³ :-
Speed-min-1 (rpm) : 750 While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1135-1165
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 18.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 26.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 375 Control rack travel in mm :-
Control rack travel in mm : 5.9-6.1 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) :-
Control rack travel in mm : Minimum - 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 375
Control rack travel in mm : 16.0-17.0
Control rack travel in mm : 5.9-6.1
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 505-565
in cm³/100 strokes
Control rack travel in mm : 2.0
OTHER INFORMATION
Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
2. Values given in brackets are overchecking values -
Applicable only for BOSCH and MICO Test benches 130616
These Test specifications should not be copied or transmitted to a third party without our written permission.All rights reserved.
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