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100% found this document useful (1 vote)
529 views24 pages

SB250 PDF

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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VÖGELE

Screeds
2014

www.voegele.info
VÖGELE Screeds – Because Building Roads Requires Accuracy

Modern road construction makes increasingly higher Equipped with high-performance systems, smart
and more complex demands on an asphalt paver‘s control and monitoring functions as well as a number
quality and technology. The screed plays an essential of equipment options, VÖGELE screeds come with
role when it comes to building road pavements of high all it takes to achieve highest pavement quality very
evenness and longevity. efficiently.
Mini Class Highway Class
SUPER Series SUPER Series
Paver Type Screed Type Max. Pave Width Screed Version Paver Type Screed Type Max. Pave Width Screed Versions

8 SUPER 700 Tracked Paver  AB 200 3.2m V 10 SUPER 1900-3(i) Tracked Paver  AB 500 8.5m TV, TP1, TP2, TP2 Plus

8 SUPER 800 Tracked Paver  AB 200 3.2m TV 11 AB 600 9.5m TV, TP1, TP2, TP2 Plus

18 SB 250 11m TV, TP1, TP2, TVP2

Compact Class 10 SUPER 2100-3(i) Tracked Paver  AB 500 8.5m TV, TP1, TP2, TP2 Plus

11  AB 600 9.5m TV, TP1, TP2, TP2 Plus


SUPER Series
18  SB 250 13m TV, TP1, TP2, TVP2
Paver Type Screed Type Max. Pave Width Screed Version
11 SUPER 3000-2 Tracked Paver  AB 600 9.5m TV, TP1, TP2, TP2 Plus
9 SUPER 1100-3(i) Tracked Paver  AB 340 4.2m V
19 SB 300 16m TV, TP1, TP2, TVP2
9 SUPER 1103-3(i) Wheeled Paver AB 340 4.2m V
VISION Series
9 SUPER 1300-3(i) Tracked Paver  AB 340 5m TV
Paver Type Screed Type Max. Pave Width Screed Version
9 SUPER 1303-3(i) Wheeled Paver AB 340 4.5m TV
14 Vision 5200-2i Tracked Paver  VF 600 7.75m V

Universal Class 15

14

Vision 5203-2i Wheeled Paver VF 600 7.75m


VR 600 8.6m V

V
SUPER Series
15 VR 600 7.3m V
Paver Type Screed Type Max. Pave Width Screed Versions

10 SUPER 1600-3(i) Tracked Paver  AB 500 6.5m TV


Special Class
11  AB 600 6.5m TV
SUPER Series
10 SUPER 1603-3(i) Wheeled Paver AB 500 6.5m TV
Paver Type Screed Type Max. Pave Width Screed Versions
10 SUPER 1800-3(i) Tracked Paver  AB 500 8.5m TV, TP1, TP2, TP2 Plus
10 SUPER 1800-2 with SprayJet Module AB 500 6m TV, TP1
11 AB 600 9m TV, TP1, TP2, TP2 Plus
11 AB 600 6m TV, TP1
18 SB 250 10m TV, TP1, TP2
10 SUPER 1800-2
10 SUPER 1803-3(i) Wheeled Paver AB 500 8m TV, TP1 Slope Paver AB 500 5m TV, TP1, TP2
11 AB 600 8m TV 11 SUPER 2100-2 IP
for Paving Binder Course AB 600 8.5m TP2 Plus
VISION Series

Paver Type Screed Type Max. Pave Width Screed Version

13 Vision 5100-2 Tracked Paver  VF 500 5.95m V Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar AB = Extending Screed Special widths upon request.
V = equipped with Vibrators P2 = equipped with 2 Pressure Bars SB = Fixed-Width Screed Technical alterations reserved.
VF = Screed with Front-Mounted Extensions
13 Vision 5103-2 Wheeled Paver VF 500 5.95m V VR = Screed with Rear-Mounted Extensions

www.voegele.info
6 Screeds Extending Screeds 7

VÖGELE Extending Screeds – The System Behind Variable Widths

Single-Tube Telescoping System Hydraulic Ram


for Screed Width Control

Sliding Restraint System

Screed’s Hydraulically
Extending Unit

Screed Plate with Heating Element

Tamper
with Heating Rod Screed Body

Eccentric Vibrators Monitoring Unit for Heating Rods

VÖGELE Extending Screeds are ideal for any kind VÖGELE Extending Screeds cover a wide field AB 600 are offered in the versions TV, TP1, TP2 and, An intelligent generator management system helps
of application requiring variability. of applications handling widths from 0.5m to 9.5m. in addition, TP2 Plus for highest precompaction. save fuel and enhances eco-friendliness.

On contracts with varying pave widths, the Depending on the type of paver used, the All VÖGELE Extending Screeds are equipped with
Extending Screeds adapt to job site conditions VÖGELE Extending Screeds can be equipped with high-performance electric heating. The advance
and requirements with effortless ease and various systems for compaction. The small AB 200 heating system provides for quick and uniform
high precision thanks to the sturdy single-tube and AB 340 screeds come in V and TV versions. heating of the screed to its operating temperature.
telescoping system. The two top of the range models AB 500 and

VÖGELE SUPER Series www.voegele.info


8 Screeds Extending Screeds 9

Screed Versions V, TV Screed Versions V, TV


Maximum Pave Width 3.2m Maximum Pave Width 5m

AB 200 Extending Screed AB 340 Extending Screed


The AB 200 Extending Screed designed for the small VÖGELE The AB 200 Extending Screed, in either version, has a basic The AB 340 Extending Screed is the perfect match for the compacting systems are installed across the full screed width,
pavers stands out through accurate operation and achieves width of 1.1m and extends hydraulically to 2m. By addition compact pavers in the SUPER 1100 and SUPER 1300 classes. including bolt-on extensions.
high precompaction. It is available in 2 versions as far as of bolt-on extensions, the AB 200 V and TV build up to a With a basic width of 1.8m, an infinitely variable range from
equipment with compacting systems is concerned. The AB 200 V maximum width of 3.2m. 1.8m to 3.4m and a maximum pave width of 5m, the screed A typical VÖGELE feature found in the AB 340 Extending
(with vibrators) has been specially designed for use with is ideal for combined footpath and cycle path or farm track Screed, like in all VÖGELE screeds, is electric heating.
the SUPER 700. The AB 200 TV (with tamper and vibrators) applications as well as for surfacing minor roadways. The modern, powerful screed heating system provides
combines with the SUPER 800. The AB 340 is available in the V version (with vibrators) and for quick and uniform heating to operating temperature,
in the TV Version (with tamper and vibrators). In either version, an essential for smooth surface texture.

Pave Widths 0.5m to 3.2m Compacting Systems Pave Widths 0.75m to 4.2m (V) Compacting Systems
Basic Width 1.1m Screed Versions V, TV 0.75m to 5m (TV) Screed Versions V, TV
Infinitely Variable Range up to 2m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm Basic Width 1.8m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm
Tamper (T) tamper speed up to 1,800 rpm Infinitely Variable Range up to 3.4m Tamper (T) tamper speed up to 1,700 rpm
Larger Widths tamper stroke 4mm tamper stroke 4mm
Bolt-on Extensions 35cm to 2.7m (V / TV) Larger Widths
60cm to 3.2m (V/TV) Screed Heating screed plates and tamper bar heated Bolt-on Extensions 25cm to 3.9m (V/TV) Screed Heating screed plates and tamper bar heated
electrically by heating rods 40cm to 4.2m (V) electrically by heating rods
Reduction in Width 55cm to 4.5m (TV)
Infinitely Variable Range 1.1m to 0.5m Transport Dimensions (Basic Screed) 80cm to 5m (TV) Transport Dimensions (Basic Screed)
Width 1.1m Width 1.8m
Crown Adjustment Depth 0.7m Reduction in Width Depth 1.1m
Mechanical - 2% to + 4% Weights 600kg (V) Cut-off Shoes 52.5cm Weights 1.35t (V )
720kg (TV) 1.55t (TV)
Crown Adjustment
Mechanical or
Hydraulic (Option) - 2.5% to + 4.5%
M, W or parabolic profiles

Key: T = equipped with Tamper Technical alterations reserved. Key: T = equipped with Tamper Technical alterations reserved.
V = equipped with Vibrators V = equipped with Vibrators
10 Screeds Extending Screeds 11

Screed Versions TV, TP1, TP2, TP2 Plus Screed Versions TV, TP1, TP2, TP2 Plus
Maximum Pave Width 8.5m Maximum Pave Width 9.5m

AB 500 Extending Screed AB 600 Extending Screed


The AB 500 Extending Screed combines with all VÖGELE The AB 500 is available with tamper and vibrators as well as The AB 600 Extending Screed has a basic width of 3m. In addition to the screed versions TV, TP1 and TP2, the TP2 Plus
tractor units featuring a basic width of 2.5m. Thanks to its in two versions for high compaction (with tamper and 1 or Equipped with the VÖGELE single-tube telescoping system, variant is also available for the AB 600 Extending Screed to
unique single-tube telescoping system for infinite variation 2 pressure bars) or, alternatively, in the TP2 Plus version for its pave width is infinitely variable up to 6m. By addition of achieve particularly high precompaction.
of pave width, it is ideal for a wide field of applications. particularly high compaction. bolt-on extensions, the screed builds up for joint-free paving
The screed extends hydraulically from 2.55m to 5m and builds to a maximum of 9.5m. As a result, the AB 600 is ideally suited
up with bolt-on extensions to a maximum width of 8.5m. to combining with the VÖGELE pavers of the Universal Class
and the Highway Class.

Pave Widths 2.55m to 8.5m Tamper (T) tamper speed up to 1,800 rpm Pave Widths 3m to 9.5m Tamper (T) tamper speed up to 1,800 rpm
(dependent on type of tractor unit) tamper stroke adjustable (TP1/TP2) (dependent on type of tractor unit) tamper stroke adjustable (TP1/TP2)
Basic Width 2.55m to 2mm, 4mm, 7mm Basic Width 3m to 2mm, 4mm, 7mm
Infinitely Variable Range up to 5m tamper stroke adjustable (TP2 Plus) Infinitely Variable Range up to 6m tamper stroke adjustable (TP2 Plus)
to 4mm, 7mm, 9mm to 4mm, 7mm, 9 mm
Larger Widths Pressure Bar(s) (P) driven by pulsed-flow hydraulics Larger Widths Pressure Bar(s) (P) driven by pulsed-flow hydraulics
Bolt-on Extensions 25cm impulse recurrence frequency 68 Hz Bolt-on Extensions 25cm impulse recurrence frequency 68 Hz
75cm hydraulic oil pressure up to 120 bar, 75cm hydraulic oil pressure up to 120 bar,
125cm infinitely variable 125cm infinitely variable

Crown Adjustment Screed Heating screed plates, tamper bar and pressure bar(s), Crown Adjustment Screed Heating screed plates, tamper bar and pressure bar(s),
Hydraulic - 2.5% to + 5% heated electrically by heating rods Hydraulic - 2.5% to + 5% heated electrically by heating rods
(dependent on type of tractor unit) (dependent on type of tractor unit)
M, W or parabolic profiles Transport Dimensions (Basic Screed) M, W or parabolic profiles Transport Dimensions (Basic Screed)
Width 2.55m Width 3m
Transverse Slope Depth 1.28m (TV) Transverse Slope Depth 1.28m (TV)
Extending Units up to 2% 1.41m (TP1/ TP2/ TP2 Plus) Extending Units up to 2% 1.41m (TP1/TP2/TP2 Plus)
Weights 3.25t (TV) Weights 3.65t (TV)
Compacting Systems 3.6t (TP1) Compacting Systems 4.08t (TP1)
Screed Versions TV, TP1, TP2, TP2 Plus 3.9t (TP2) Screed Versions TV, TP1, TP2, TP2 Plus 4.38t (TP2)
Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm 4.22t (TP2 Plus) Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm 4.75t (TP2 Plus)

Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved. Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved.
V = equipped with Vibrators P2 = equipped with 2 Pressure Bars V = equipped with Vibrators P2 = equipped with 2 Pressure Bars
Extending Screeds 13

Extending Screeds for VISION Pavers

Screed Version V
Maximum Pave Width 5.95m

VF 500 Extending Screed


The VF 500 Extending Screed is fitted with extensions mounted The VF 500 is ideal for applications which require a variable
in front of the basic screed. It has been especially developed pave width, such as car parks with islands and light masts,
for the Universal Class pavers of the VISION series. This screed roads for residents only, urban roads with manhole covers,
is eminently suitable for the requirements prevailing in gas or water connections, junctions on highways or work
road construction in North America and Australia. on country roads, i.e. jobs which involve paving around
obstacles.

Pave Widths 2.45m to 5.95m Compacting System


Basic Width 2.45m Screed Version V
Infinitely Variable Range up to 4.75m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm

Larger Widths Screed Heating screed plates heated electrically by heating rods
Bolt-on Extensions 30cm
60cm Transport Dimensions (Basic Screed)
Width 2.59m
Crown Adjustment Depth 1.16m
Hydraulic - 2% to + 5% Weight 3t
M, W or parabolic profiles

Transverse Slope
Extending Units up to 10%

Berm 30cm
45cm
60cm
Designed for the requirements
especially of the North American
and Australian markets.
Key: V = equipped with Vibrators VF = Screed with Front-Mounted Extensions Technical alterations reserved.

14 Screeds Extending Screeds 15

Screed Version V Screed Version V


Maximum Pave Width 7.75m Maximum Pave Width 8.6m

VF 600 Extending Screed VR 600 Extending Screed


The VF 600 Extending Screed is fitted with extensions Furthermore, the screed handles numerous pavement Like the VF 600, the VR 600 Extending Screed is tailored with a slope of up to 10% towards the edge of the road.
mounted in front of the basic screed. It has been profiles, including crown and slopes. Berm is also to meet the requirements of the North American and In combination with the 10-foot VISION pavers, the VR 600’s
specially designed for the Highway Class pavers of available as an option. Australian markets. As on the screeds for the SUPER series sturdy design makes it the ideal screed for paving jobs on
the VISION series, which work at high pave speeds of VÖGELE pavers, the extending units of the VR 600 are highways up to 8.6m wide, with high precision and at high
and in widely varying pave widths. The screed‘s sturdy, The compact design gives the paver operator a perfect located behind the basic screed. The extending units have pave speeds.
smoothly sliding telescoping system guarantees view in all directions. a special design allowing to produce a pavement profile
precise paving in all widths.

Pave Widths 3.05m to 7.75m Compacting System Pave Widths 3.05m to 8.6m Compacting System
Basic Width 3.05m Screed Version V (dependent on type of tractor unit) Screed Version V
Infinitely Variable Range up to 5.95m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm Basic Width 3.05m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm
Infinitely Variable Range up to 6m
Larger Widths Screed Heating screed plates heated electrically by heating rods Screed Heating screed plates heated electrically by heating rods
Bolt-on Extensions 30cm Larger Widths
60cm Transport Dimensions (Basic Screed) Bolt-on Extensions 65cm Transport Dimensions (Basic Screed)
Width 3.22m Width 3.05m
Crown Adjustment Depth 1.16m Crown Adjustment Depth 1.52 m
Hydraulic - 2% to + 5% Weight 3.5t Hydraulic - 2.5% to + 5% Weight 3.75t
M, W or parabolic profiles M, W or parabolic profiles

Transverse Slope Transverse Slope


Extending Units up to 10% Extending Units up to 10%

Berm 30cm
45cm
60cm

Key: V = equipped with Vibrators VF = Screed with Front-Mounted Extensions Technical alterations reserved. Key: V = equipped with Vibrators VR = Screed with Rear-Mounted Extensions Technical alterations reserved.

16 Screeds Fixed-WIdth Screeds 17

VÖGELE Fixed-Width Screeds – Large Widths, High Performance

Basic Screed Bolt-on Extension

Tamper
with Heating Rod

Eccentric Vibrators

Screed Plate Pressure Bar(s)


with Heating Element with Heating Rod(s)

VÖGELE Fixed-Width Screeds demonstrate their The Fixed-Width Screeds not only handle large VÖGELE Fixed-Width Screeds are of modular Just like the Extending Screeds, all VÖGELE
strengths on all projects where large pave widths pave widths. Their field of applications also includes design and build up easily to large pave widths. Fixed-Width Screeds are equipped with
up to 16m are to be handled true to line and level. the placing of most varied materials such as In addition to fixed bolt-on extensions, hydraulic high-performance electric heating. The advanced
water-bound base mixes, RCC or PCC. They achieve extensions are available. They allow paving also in heating system provides for quick and uniform
In addition to the TV version for compaction, extremely high precompaction. varying widths. heating of the screed to its operating temperature.
the SB 250 and SB 300 Fixed-Width Screeds are also
offered with VÖGELE High Compaction Technology
in the versions TP1, TP2 and TVP2.

VÖGELE SUPER Series www.voegele.info


18 Screeds Fixed-Width Screeds 19

Screed Versions TV, TP1, TP2, TVP2 Screed Versions TV, TP1, TP2, TVP2
Maximum Pave Width 13m Maximum Pave Width 16m

SB 250 Fixed-Width Screed SB 300 Fixed-Width Screed


The SB 250 Fixed-Width Screed combines with many VÖGELE The SB 250 has a basic width of 2.5m and builds up with both The SB 300 Fixed-Width Screed for the SUPER 3000-2 covers The basic screed can be build up with fixed bolt-on extensions
pavers featuring a basic width of 2.5m. Due to their high fixed and hydraulic bolt-on extensions to a maximum width a wide range of applications from a basic width of 3m up to of differerent lengths, and also with hydraulic extensions.
stability, the Fixed-Width Screeds are the ideal match for the of 13m. a maximum width of 16m. The screed is thus perfectly suited Like all VÖGELE screeds, the SB 300 Fixed-Width Screed comes
SUPER 1800-3(i), SUPER 1900-3(i) and SUPER 2100-3(i), when to joint-free pavement construction, true to line and level, with high-performance electric heating and an innovative
it comes to handling large pave widths. for any kind of road. In other words, it is ideal for large-scale monitoring system for the heating rods.
contracts such as construction or pavement rehabilitaton
of motorways.

Pave Widths 1.5m to 13m Compacting Systems Pave Widths 2.5m to 16m Compacting Systems
(dependent on type of tractor unit) Screed Versions TV, TP1, TP2, TVP2 Basic Width 3m Screed Versions TV, TP1, TP2, TVP2
Basic Width 2.5m Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm Vibrators (V) eccentric vibrators, frequency up to 3,000 rpm
Tamper (T) tamper speed up to 1,800 rpm Larger Widths Tamper (T) tamper speed up to 1,800 rpm,
Larger Widths tamper stroke adjustable to 2mm, 4mm, 7mm Bolt-on Extensions tamper stroke adjustable to 2mm, 4mm, 7mm
Bolt-on Extensions (Fixed) 25cm Pressure Bars (P) driven by pulsed-flow hydraulics (Fixed) 25cm Pressure Bars (P) driven by pulsed-flow hydraulics
50cm impulse recurrence frequency 68 Hz 50cm impulse recurrence frequency 68 Hz
100cm hydraulic oil pressure up to 120 bar, 100cm hydraulic oil pressure up to 120 bar,
150cm infinitely variable 150cm infinitely variable
Bolt-on Extensions Bolt-on Extensions
(Hydraulic) 75cm Screed Heating screed plates, tamper bar and pressure bar(s), (Hydraulic) 75cm Screed Heating screed plates, tamper bar and pressure bar(s),
heated electrically by heating rods heated electrically by heating rods
Reduction in Width Reduction in Width
Cut-off Shoes 25cm Transport Dimensions (Basic Screed) Cut-off Shoes 25cm Transport Dimensions (Basic Screed)
50cm Width 2.5m 50cm Width 3m
Depth 1.14m Depth 1.14m
Crown Adjustment Weights 1.9t (TV) Crown Adjustment Weights 2.4t (TV)
Mechanical - 2% to + 3% 2t (TP1) Mechanical - 2% to + 3% 2.5t (TP1)
2.15t (TP2) 2.65t (TP2)
2.25t (TVP2) 2.75t (TVP2)

Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved. Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved.
V = equipped with Vibrators P2 = equipped with 2 Pressure Bars V = equipped with Vibrators P2 = equipped with 2 Pressure Bars
20 Screeds Fixed-Width Screeds 21

Hydraulic Bolt-on Extensions


for SB 250 and SB 300 Fixed-Width Screeds

Screed Versions T, TP1, TP2


Infinity Variable Range up to 1.5m

Hydraulic Bolt-on Extensions


Fixed Screeds are ideal for paving in larger widths. Hydraulic bolt-on extensions are based on the technology
Their fields of application are enhanced by VÖGELE of the well-proven VÖGELE Extending Screeds. Units are
hydraulic bolt-on extensions which offer the advantage available in the T version (with tamper), the TP1 version (with
of an infinitely variable pave width within the range tamper and 1 pressure bar) or the TP2 version (with tamper
of 1.5m. This saves both time and money, as there and 2 pressure bars). They can be fitted to mechanical bolt-on
is no need to mount or demount fixed extensions extensions of 1m or 1.5m. For mounting hydraulic extensions,
for a change in screed width within this range. the screed needs to be enlarged in width through mechanical
extensions by at least 1.5m on both the left and right sides.

Scope of Supplies 1 set of hydraulic bolt-on extensions Screed Heating screed plates, tamper bar and pressure
(left and right sides) bar(s) heated electrically by heating rods

Infinitely Variable Range 75cm each side Mounting the basic screed needs to be enlarged in
width by at least 1.5m, left and right sides,
Compacting Systems to be mounted to 1m or 1.5m fixed bolt-on
Screed Versions T, TP1, TP2 extensions
Tamper (T) tamper speed up to 1,750 rpm
tamper stroke adjustable to 2mm, 4mm, 7mm Weights (1 Set)
Pressure Bar(s) (P) driven by pulsed-flow hydraulics T Version 1.55t
impulse recurrence frequency 68 Hz TP1 Version 1.7t
hydraulic oil pressure up to 120 bar TP2 Version 1.8t

Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved.
P2 = equipped with 2 Pressure Bars
VÖGELE Screed Technology
24 Screeds Screed Technology 25

High Power Compaction (HPC)

VÖGELE High Compaction Technology Achieves Highest Density The Facts: VÖGELE High Compaction Technology
VÖGELE are setting standards in terms of compaction: The pressure bar(s) driven by pulsed-flow hydraulics are
perfected technology together with the ultimate in materials the core of VÖGELE High Compaction Technology. Thanks
for the manufacture of screed components guarantee the to this unique technology, VÖGELE pavers combined with
outstanding performance and reliability of VÖGELE high HPC screeds in the TP1, TP2, TP2 Plus or TVP2 versions
compaction systems. The tamper provides for optimum achieve highest precompaction.
precompaction of the mix. Tamper speed and stroke length
can be set up and adjusted precisely to match the flow
of mix, kind of mix and layer thickness.

Even when layer thickness varies across the pave width, VÖGELE High Compaction Technology achieves a high degree
of uniform density.

T = Tamper V = Vibrator P1 = Pressure Bar 1 P2 = Pressure Bar 2

AB 500 Extending Screed in the TP2 version with 2 pressure The pressure bars located at the rear of the screed achieve
The pressure bars P1 and P2 are located in the rear area of
bars. maximum compaction as the mix is prevented from yielding.
High compaction is the basis for a perfect build-up VÖGELE HPC screeds. In this location, the highest possible
of layers and a final pavement true to line and level. compacting intensity is achieved, as the mix is prevented
With VÖGELE High Compaction Technology installed, from yielding to the front. Nor can it yield to the sides where
all compacting systems can be set up and controlled it is confined by the screed’s end plates.
Variable
Displacement
separately from the ErgoPlus 3 operating console. As the pressure bars can easily be switched off on the
Pump
The pressure for the pressure bars is infinitely variable. ErgoPlus 3 operating console, the screed can be used for
Return Pipe
This allows the use of VÖGELE High Compaction standard compaction at all times.
Technology for placing layers in different thicknesses The element at the beginning of the process of VÖGELE
Pulse Generator and laying most varied materials through to the High Compaction is the pulse generator as part of the pulsed
paving of surface course. flow hydraulics. It generates high-frequency pressure pulses.
The pressure bars, in contrast to the beating tamper bar,
Tank Pressure Bar remain in permanent contact with the mix, thus forcing the
mix down for a prolonged period of time.
The pulse generator transforms a constant hydraulic pressure How pulsed-flow hydraulics work: due to the high impulse
Thanks to the high density achieved by the pressure bars,
into high-frequency pressure pulses. recurrence frequency, pressure bars are in permanent contact
with the mix. The pressure for pressure bars is infinitely variable. fewer passes are required for subsequent compaction by rolling.
26 Screeds Screed Technology 27

Screed Heating

Electric Screed Heating Generator Management


Over decades, VÖGELE have gained a wealth of experience in In all VÖGELE tractor units, powerful and sturdy three-phase
electric screed heating, which has been installed in all VÖGELE A.C. generators are installed to supply electric power for
Fixed-Width and Extending Screeds since 1952. screed heating. An intelligent generator management feature
brings highest efficiency.
Electric heating provided for all compacting and smoothing
screed elements heats them up and maintains an ideal In order to support compaction and produce a smooth surface
temperature while paving. texture, all compacting elements are heated across the full
screed width.

Screed plates are fitted as standard with heating elements


which distribute the heat all over the plates. Heating elements
are perfectly insulated to prevent loss of heat to the upper
environment. As a result, the heat is directed 100% to where
it is needed, in fact to areas of contact with the hot mix.
Tamper bar and pressure bars are fitted with heating rods
for quick and uniform heating from inside. Sophisticated
technology is installed, allowing automated control of screed
heating.

Infrared image of a screed plate. Constant and uniform


heating all over the screed plate is crucial for high
pavement quality.

An easily accessible three-phase A.C. generator is installed to supply power for perfect heating of VÖGELE Extending Screeds
and Fixed-Width Screeds across the full pave width.

The VÖGELE Generator Management System at a Glance


An intelligent generator management system ensures
that, irrespective of engine rpm, the generator output Alternating Mode cuts the electric power required
needed for heating the screed in its current pave for screed heating and reduces fuel consumption.
width is made available at all times. Heating the Screed heating even at minimum engine rpm only
screed’s compacting systems to operating temperature takes a short time, so that the paver is quickly ready
only takes a short time, even with the engine running for operation.
at minimum rpm. When paving with paver functions Uniform and constant screed heating adds to high
set to automatic, the generator management feature pavement quality.
activates screed heating in alternating mode which
cuts the electric power required for heating and
reduces fuel consumption.
All compacting elements are heated across the full pave width.
28 Screeds Screed Technology 29

Telescoping System for Extending Screeds

VÖGELE Single-Tube Telescoping System 3-Point Suspension

Guide Tube

2
Hydraulic Ram

Sliding Restraint System


3-POiNT SUSPENSiON
1. Telescoping tube
2. Sliding restraint system
3. Fixed guide tube

The VÖGELE single-tube telescoping system guarantees 3-point suspension provides for smooth extension and retraction of the screed. Nothing can jam or get stuck.
maximum stability even when the screed is set to its
maximum width.
The VÖGELE Single-Tube Telescoping System at a Glance
The hydraulically extending units of VÖGELE screeds slide VÖGELE Extending Screeds place all kinds of layers with
in and out smoothly on a single-tube telescoping system. highest precision, including layers with a varying Amply dimensioned, sturdy telescoping tubes featuring
The three-section telescoping tube is amply dimensioned thickness across the pave width when building high-precision operation. They provide for excellent
(150mm/170mm/190mm diameter) and optimally crowned pavement profile, for instance. Thanks to stability of the screed, a precondition of prime paving
stabilized. Even with the screed set to its maximum width, the 3-point suspension of the screed’s extending units, results.
each tube section is extended by no more than half. torsional forces exerted to these units by pressure Telescoping tubes are located in high positions.
of the mix cannot affect the screed’s telescoping system. Any contact with the hot mix is positively avoided.
Thanks to amply dimensioned telescoping tubes, the screed’s Low-wear teflon tape inside the telescoping tube provides Forces are absorbed at the telescoping tube’s outer Even with the screed set to its maximum width, the
extending units slide in and out with highest precision. for jerk-free sliding. Two hydraulic rams which can be operated point of attachment to the extending unit, by a fixed telescoping tubes are extended by no more than half,
very precisely are installed for screed width control. guide tube and a sliding restraint system. Thanks to which provides for zero flexing.
this design, the screed’s extending units move in and Thanks to 3-point suspension of the screed’s extending
out smoothly, nothing can jam or get stuck. units, nothing can jam or get stuck.
30 Screeds Screed Technology 31

Pavement Profiles Bevel Side Plates

Crown / Transverse Profiles Bevel Side Plates

VÖGELE screeds are capable of building a wide spectrum


of transverse profile shapes. Amount of crown and height
of the screed’s extending units can be set up to a variety
of specifications – across the full pave width, with bolt-on
extensions included.

VÖGELE Extending Screeds come with hydraulically


extending units which are separately adjustable in
height, independent of the screed’s basic unit. For this
purpose each extending unit is fitted with adjusting
spindles on either side. Spindles can be operated
separately, which allows the extending unit to be
Positive or negative crown.
sloped above or below the horizontal. This way,
the screed can be set up to any transverse profile
whatsoever imaginable in practice. When the extending
units are sloped above or below the horizontal and
this is combined with a crown of the screed’s basic
unit, VÖGELE Extending Screeds are capable of even
handling positive or negative gull wing profiles
(M or W profiles).
VÖGELE screeds build excellent pavements right up to the
Easy crown adjustment by spindles edges. Bevel side plates available for Fixed-Width Screeds Perfect edges, vertical or sloped.
(mechanical or electro-hydraulic). and the AB 500 and AB 600 Extending Screeds provide for Optimal surface finish thanks to electric heating.
Allows paving of positive crown up to +5% perfect and solid edges along the sides of a roadway, vertical Uniform degree of density across the full pave width.
and negative crown up to -2.5%. or sloped. VÖGELE offer bevel side plates for various angles Bevel side plates mount quickly to extending screeds
The screed’s extending units are separately and layer thicknesses. In order to achieve an optimal surface thanks to quick-fitting device.
Extending unit sloped above the horizontal on one side. adjustable in height, at the inside and outside. finish, bevel side plates can be fitted with heating rods.
Crown adjustment plus variable height of the
screed’s extending units allow most varied shapes The use of bevel side plates is recommended above all
including M and W profiles. for HPC screeds. These screeds positively prevent the mix
from yielding to the front or to the sides under the influence
of the compacting forces. As a result, maximum density
is achieved right up to the pavement edges.

With the many different applications of extending screeds in


mind, VÖGELE provided bevel side plates with a quick-fitting
device. Fitting or changing these plates on the job is a matter
of just minutes.

M or W profile.
32 VÖGELE ErgoPlus 3 Screed Console 33

The ErgoPlus 3 Screed Console

The screed is crucial for pavement quality. Therefore, easy With ErgoPlus 3, the screed operator has the paving process
and positive handling of all screed functions is of utmost at his fingertips. All functions are easily comprehensible and
importance for high-quality road construction. all controls are clearly arranged.

The Screed Console


The screed console is designed in keeping with the conditions prevailing on the job site. Push-buttons
are provided for the frequently used functions operated from the screed console. These are watertight
and enclosed in palpably raised rings, so that they are identifiable blindfold simply by touch even when
wearing work gloves. Important paver and screed data can be called up and adjusted from the screed
console, too.

The Display of the Screed Console


The display of the screed console allows the screed operator to control and monitor both the left and
the right side of the screed. Machine-related parameters such as tamper speed or conveyor speed
can be adjusted conveniently via the display panel of the screed console. The clear menu structure,
combined with easily understandable, self-explanatory symbols neutral in language, makes operating
the display panel both simple and safe.

Niveltronic Plus (Option)


Niveltronic Plus, the cutting-edge VÖGELE System for Automated Grade and Slope Control, is very
easy to learn and achieves outstanding paving results. All important functions of Niveltronic Plus
can be accessed directly on menu level 1. The operator is provided with a variety of information,
such as the sensor currently selected or the specified and actual values for layer thickness.

An electronic system installed in the screed tow point rams picks up the tow points‘ positions. Display
of the current tow point positions and of the transverse slope on the screed console greatly facilitates
set-up of the screed. All sensors connected are recognized automatically by Niveltronic Plus and can
be monitored and controlled from either screed console. An open interface is provided for connection
of a GPS system, thus permitting 3D paving.*

Crown Adjustment at the Press of a Button


The crown can be conveniently adjusted at the press of a button on the screed operator's console.
When the “plus” or “minus” keys are pressed, the set crown value is shown on the display.

Ergonomic screed
The screed width can be effortlessly adjusted by means of the handy SmartWheel. With the “dash 3”
pavers of the Universal Class and Highway Class, adjustment can even be made at two different speeds:
slow, for precisely control e.g. along an edge, or fast, for rapid extension and retraction of the screed.

* Depending on the type of paver used

32 VÖGELE SUPER Series www.voegele.info 33


VÖGELE Manufacturing Technology
36 Screeds Manufacturing Technology 37

VÖGELE Manufacturing Technology

Where Quality Begins


The screed is the heart of each road paver. From the of the tamper bar, a feature that adds to the long service
engineering point of view, it is the crucial component lives of both screed plate and tamper.
deciding whether the paving job will be a success or not.
VÖGELE are committed to the manufacture of prime First-class thermal treatment of tamper bar and pressure
quality screeds which stand out through high reliability bars is crucial for high quality and longevity. It is the
and the latest in screed technology. process of hardening proper that decides these components‘
wear properties. VÖGELE rely on induction hardening.
VÖGELE sceed plates made of highly wear-resistant material This method provides for an enhanced hardening depth,
undergo a 3-step manufacturing process. Accurate milling uniform hardening over the bar’s full length and highest
of the plates‘ leading edges by special tools ensures that evenness – properties that reduce wear of tamper bar and
the mix will be properly packed under the screed later on. pressure bars and guarantee long service lives.
In addition, it provides for smooth and accurate guidance

CNC machine welds threaded bolts to screed plates.

Accurate milling of the screed plate and the plate’s leading Screed plates straightened free from tension and with highest Induction hardening of tamper bar and pressure bars Tamper bar and pressure bars are hardened to a uniform
edge. precision (error of no more than 2 tenths of a millimetre guarantees long service lives. depth of 5mm.
allowed) feature longevity thanks to even wear.
38 Screeds Manufacturing
Screed Technology 39

VÖGELE Manufacturing Technology

Where quality begins


The stability and high precision of the single-tube telescoping demands made on the telescoping systems in VÖGELE
system installed in VÖGELE Extending Screeds are of crucial screeds. On grinding and honing machines, we produce
importance for the paving results achieved later on in the field. an extremely smooth surface, allowing a roughness of no
more than 5 thousandths of a millimetre. This is 20 times
It is primarily large screed widths that call for a high level less than the thickness of a human hair.
of accuracy. Therefore, stability and zero slack are main

Eccentric shafts for tamper drives. The telescoping tubes are manufactured with the greatest
precision on special machines.

Welding cell for screed frames. Robot-produced weld During final assembly, VÖGELE screeds undergo a variety
seams feature consistent, high quality and precision. of functional tests.

An important step in the manufacturing process is the During all phases of their manufacture and during final
robotized welding of screed frames. With workpieces assembly, our screeds undergo thorough testing which
in an optimal position, robot-produced welds are carried guarantees that products made to highest standards of
out with high precision, seam after seam. As a result, quality are supplied to clients – products made by
the screed frames manufactured this way feature VÖGELE.
consistent high quality and excellent sturdiness.

20 times less than the thickness of a human hair. Inner surfaces of telescoping tubes are machined to the highest possible
level of precision.
VÖGELE Screeds – At a Glance

All VÖGELE screeds can be built up with bolt-on extensions Even when paving across large widths, VÖGELE screeds work
and tailored to any desired pave width. with highest precision and achieve superb degrees of uniform
density right up to the pavement edges.
The VÖGELE system of bolt-on extensions allows screeds Bolt-on extensions are fitted with the same heating elements
to be built up easily and sturdily to widths suitable for installed in the basic screed. Your benefit: a consistent, high
practical applications. pavement quality across the full pave width.
42 Screeds At a Glance 45

Extending Screeds for SUPER Pavers Fixed-Width Screeds for SUPER Pavers Extending Screeds for VISION Pavers

VÖGELE AB 200 VÖGELE AB 340 VÖGELE AB 500 VÖGELE AB 600 VÖGELE SB 250 SB 250 TV built up
to maximum pave width VÖGELE VF 500 These screeds were specially designed for VISION
pavers.
Pave Widths Pave Widths Pave Widths Pave Widths Pave Widths
Basic width 1.1m, infinitely variable range 1.1m to 2m. Basic width 1.8m, infinitely variable range 1.8m to 3.4m. Basic width 2.55m, infinitely variable range 2.55m to 5m. Basic width 3m, infinitely variable range 3m to 6m. Basic width 2.5m
Larger widths through the addition of Larger widths through the addition of Larger widths through the addition of Larger widths through the addition of Larger widths through the addition of bolt-on extensions up to a maximum of 13m.
bolt-on extensions up to a maximum of 3.2m. bolt-on extensions up to a maximum of 5m. bolt-on extensions up to a maximum of 8.5m. bolt-on extensions up to a maximum of 9.5m. Screed Versions
Screed Versions Screed Versions Screed Versions Screed Versions TV, TP1, TP2, TVP2
V, TV V, TV TV, TP1, TP2, TP2 Plus TV, TP1, TP2, TP2 Plus
2.45m
4.75m

2 x 0.3m
5.35m

2 x 0.6m
5.95m

0.45m 1.1m 0.45m 0.8m 1.8m 0.8m 1.225m 2.55m 1.225m 1.5m 3m 1.5m 0.75m 1.5m 1.5m 1.5m 2.5m 1.5m 1.5m 1.5m 0.75m
2m 3.4m 5m 6m 13m

2 x 0.35m 2 x 0.25m
2 x 0.25m 2 x 0.25m

VÖGELE SB 300 VÖGELE VF 600 VÖGELE VR 600


2.7m 3.9m 5.5m 6.5m SB 300 TV built up
to maximum pave width

2 x 0.6m 2 x 0.4m 2 x 0.75m


2 x 0.75m
Pave Widths
4.2m 6.5m 7.5m
3.2m Basic width 3m
Larger widths through the addition of bolt-on extensions up to a maximum of 16m.
2 x 0.55m 2 x 0.75m + 2 x 0.25m 2 x 0.75m + 2 x 0.25m

8m
Screed Versions
7m
4.5m
TV, TP1, TP2, TVP2
2 x 1.25m 2 x 1.25m 3.05m 3.05m
2 x 0.80m
5.95m 6m
7.5m 8.5m
5m
2 x 0.3m 2 x 0.65m
4 x 0.75m 4 x 0.75m 6.55m 7.3m
8m 9m
2 x 0.6m 4 x 0.65m
7.15m 8.6m
4 x 0.75m + 2 x 0.25m 4 x 0.75m + 2 x 0.25m 0.5m 1.5m 1.5m 1.5m 1.5m 3m 1.5m 1.5m 1.5m 1.5m 0.5m
2 x 0.6m + 2 x 0.3m
8.5m 9.5m 16m
7.75m

Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved. Key: T = equipped with Tamper P1 = equipped with 1 Pressure Bar Technical alterations reserved.
V = equipped with Vibrators P2 = equipped with 2 Pressure Bars V = equipped with Vibrators P2 = equipped with 2 Pressure Bars
Your VÖGELE QR Code
leads you directly to
the VÖGELE “Products”
on our website.

®Ludwigshafen/Rhein,
ERGOPLUS, InLine Pave, NAVITRONIC, NAVITRONIC Basic, NAVITRONIC Plus, NIVELTRONIC, NIVELTRONIC Plus, RoadScan, SprayJet, VÖGELE and VÖGELE PowerFeeder are registered Community Trademarks of JOSEPH VÖGELE AG,
Germany. PCC is a registered German Trademark of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. ERGOPLUS, NAVITRONIC Plus, NAVITRONIC BASIC, NIVELTRONIC Plus, SprayJet, VISION, VÖGELE and VÖGELE
PowerFeeder are trademarks registered in the US Patent and Trademark Office to JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. Legally binding claims cannot be derived from written information or pictures contained in this
brochure. Pictures may include optional extras. We reserve the right of technical or design alterations.

JOSEPH VÖGELE AG
Joseph-Vögele-Str. 1 Telephone: +49 (0)621 8105 0
67075 Ludwigshafen · Germany Fax: +49 (0)621 8105 461
marketing@voegele.info www.voegele.info

2108363 EN/11.13

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